LG Manual de Servicio Mini Split
LG Manual de Servicio Mini Split
com
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LG
LG
Multi Type Air Conditioner
SERVICE MANUAL
CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
TABLE OF CONTENTS
Safety Precautions......................................................................................................................................3
Dimensions................................................................................................................................................15
Schematic Diagram...................................................................................................................................19
Functions ...................................................................................................................................................24
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
WARNING
■ Installation
Do not use a defective or Do not let the air conditioner Always ground the product.
underrated circuit breaker. run for a long time when the
Use this appliance on a dedi- humidity is very high and a
cated circuit. door or a window is left open.
• There is risk of fire or electric shock. • Moisture may condense and wet or • There is risk of fire or electric shock.
damage furniture.
Install the panel and the cover Always install a dedicated cir- Use the correctly rated break-
of control box securely. cuit and breaker. er or fuse.
• There is risk of fire or electric shock. • Improper wiring or installation may • There is risk of fire or electric shock.
cause fire or electric shock
Service Manual 3
Do not modify or extend the Do not install, remove, or re- Be cautious when unpacking
power cable. install the unit by yourself and installing the product.
(customer).
• There is risk of fire or electric shock. • There is risk of fire, electric shock, • Sharp edges could cause injury. Be
explosion, or injury. especially careful of the case edges
and the fins on the condenser and
evaporator.
For installation, always con- Do not install the product on a Be sure the installation area
tact the dealer or an defective installation stand. does not deteriorate with age.
Authorized Service Center.
• There is risk of fire, electric shock, • It may cause injury, accident, or dam- • If the base collapses, the air condition-
explosion, or injury. age to the product. er could fall with it, causing property
damage, product failure, and personal
injury.
■ Operational
Do not touch(operate) the Do not place a heater or other Do allow water to run into
product with wet hands. appliances near the power electric parts.
cable.
• There is risk of fire or electrical shock. • There is risk of fire and electric shock. • It may cause There is risk of fire, fail-
ure of the product, or electric shock.
Do not store or use flammable gas or com- If strange sounds, or smell or smoke comes
bustibles near the product. from product. Turn the breaker off or discon-
nect the power supply cable.
• There is risk of fire or failure of product. • There is risk of electric shock or fire.
Gasolin
Do not open the inlet grille of the product dur- Be cautious that water could not enter the
ing operation. (Do not touch the electrostatic product.
filter, if the unit is so equipped.)
• There is risk of physical injury, electric shock, or product fail- • There is risk of fire, electric shock, or product damage.
ure.
Service Manual 5
CAUTION
■ Installation
check for gas (refrigerant) Install the drain hose to Keep level even when
leakage after installation or ensure that water is drained installing the product.
repair of product. away properly.
• Low refrigerant levels may cause fail- • A bad connection may cause water • To avoid vibration or water leakage.
ure of product. leakage.
90°
■ Operational
Use two or more people to lift Use a soft cloth to clean. Do Do not touch the metal parts
and transport the product. not use harsh detergents, sol- of the product when removing
vents, etc. the air filter. They are very
sharp!
• Avoid personal injury. • There is risk of fire, electric shock, or • There is risk of personal injury.
damage to the plastic parts of the prod-
uct.
x
Wa Thinner
Do not step on or put anyting on the product. Do not insert hands or other objects through
(outdoor units) the air inlet or outlet while the product is oper-
ated.
• There is risk of personal injury and failure of product. • There are sharp and moving parts that could cause personal
injury.
Function
A: Basic
Multi Type
F: Free joint multi
Capacity
48: 48,000 Btu/h 60: 60,000 Btu/h
Model Type
C: Cooling only H: Heat pump
Outdoor / Indoor
U: Outdoor N: Indoor
Indoor Unit
LMNH242LTL0
Development Sequence
Function
A: Basic L: Plasma
Chassis Type
T: ST chassis R: SR chassis
Type
L: SR/ST chassis L look
Capacity
12: 12,000 Btu/h 24: 24,000 Btu/h
Model Type
C: Cooling only H: Heat pump
Outdoor / Indoor
U: Outdoor N: Indoor
Multi Type
M: Multi
Service Manual 7
Product Specifications
1. Outdoor
Model L3UC482FA0 L3UH482FA0
Cooling Capacity * kcal/h 3024~12096 3024~12096
W 3515~14067 3515~14067
Btu/h 12000~48000 12000~48000
Heating Capacity * kcal/h - 3024~12096
W - 3515~14067
Btu/h - 12000~48000
Input * Cooling/Heating W 1,460~5,360 1,460~5,360 / 1,540~5,640
Running Current * Cooling/Heating A 6.8~24.7 6.8~24.7/ 7.1~26
Starting Current Cooling/Heating A - -
Power Supply Ø,V,Hz 1Ø, 220V, 60Hz 1Ø, 220V, 60Hz
Power Factor % 98 98
Compressor A Locked Rotor Amp. A 35/26 35/26
(TPS Cycle) Type Rotary Rotary
Quantity No 1/1 1/1
Model QJ208KAB/QK185KAF QJ208KAB/QK185KAF
Maker LG/LG LG/LG
Capacity kcal/h(Btu/h) 14650/12900 14650/12900
Motor Type Single Phase Induction Motor / PSC Single Phase Induction Motor / PSC
Motor Input W 1356/1205 1356/1205
Oil Type ATMOS M60 or SUNISO 4GSI ATMOS M60 or SUNISO 4GSI
Oil Charge cc 450/350 450/350
O.L.P Type(model name) MRA98704~12026/MRA12070~12027 MRA98704~12026/MRA12070~12027
Compressor B Locked Rotor Amp. A 68 68
(Single Cycle) Type Rotary Rotary
Quantity No 1 1
Model QP348KD24B QP348KD24B
Maker LG LG
Capacity kcal/h(Btu/h) 25700 25700
Motor Type/Starting Type Single Phase Induction Motor / PSC Single Phase Induction Motor / PSC
Motor Input W 2424 2424
Oil Type ATMOS M60 or SUNISO 4GSI ATMOS M60 or SUNISO 4GSI
Oil Charge cc 700 700
O.L.P Type(model name) Internal Internal
Refrigerant Charge g(oz), type TPS Cycle : 1980(69.8) at 7.5m Single Cycle : 2140(75.5) at 7.5m TPS Cycle : 1980(69.8) at 7.5m Single Cycle : 2140(75.5) at 7.5m
Type R22 R22
Control L.E.V L.E.V
Coil Tube Size (OD) inch(mm) 0.276(7.0) 0.276(7.0)
Fins per inch 18 18
No. of Rows & Column/No. 2R,36C 2R,36C
Fan Motor Output W 207 207
Model IC-13670 LG39F IC-13670 LG39F
No. of Poles 6 6
Input 340 340
Running Current A 1.5 1.5
Capacitor µF/Vac 6/400 6/400
Fan Type Axial FAN Axial FAN
No. Used / Diameter EA/inch(mm) 1/Ø20.7(526) 1/Ø20.7(526)
Discharge Side / Top Top Discharge Top Discharge
Speed rpm 1000 1000
Air Circulation CMM(CFM) 80(2967) 80(2967)
Noise Level(Sound Press,1m) dBA 60 60
SVC Valve Liquid inch(mm) 1/4(6.35)*3EA 1/4(6.35)*3EA
Gas inch(mm) 1/2(12.7)*3EA 1/2(12.7)*3EA
Drain(ID Ø) mm - -
Dimensions (W*H*D) inch(mm) 28.0*32.6*27 (711 x 828 x 686) 28.0*32.6*27 (711 x 828 x 686)
Net Weight kg(lbs) 120(264.5) 120(264.5)
Power Supply Cable No.* mm2 3*4.5(Includes earth) 3*4.5(Includes earth)
Interunit Cable No.* mm2 4*0.75(Includes earth) 4*0.75(Includes earth)
Max. Interunit Piping Total of Each Room m 50(TPS Cycle)+20(Single Cycle) 50(TPS Cycle)+20(Single Cycle)
Length For One Room m 30(TPS Cycle) 30(TPS Cycle)
Max. Installation Indoor Unit~Outdoor Unit m 30 15
Height Difference Indoor Unit~Indoor Unit m 7.5 7.5
Packing Dimension (W*H*D) inch(mm) 33.5*35.0*30.1 (850 x 890 x 765) 33.5*35.0*30.1 (850 x 890 x 765)
Stuffing Quantity Without S/Parts 20/40ft 40/84 40/84
Notes:
1. Capacities are based on the following conditions: 2. Capacities are Net Capacities.
Cooling: - Indoor Temperature 27°C(80.6°F) DB /19°C(66.2°F) WB 3. * : See Page "Combination Table"
- Outdoor Temperature 35°C(95°F) DB /24°C(75.2°F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
Notes:
1. Capacities are based on the following conditions: 2. Capacities are Net Capacities.
Cooling: - Indoor Temperature 27°C(80.6°F) DB /19°C(66.2°F) WB 3. * : See Page "Combination Table"
- Outdoor Temperature 35°C(95°F) DB /24°C(75.2°F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
Service Manual 9
2. Indoor
Indoor Unit Type Wall Mounted
Model LMNC(H)122LRA0 LMNC(H)182LTA0 LMNC(H)242LTA0
Nominal Cooling Capacity* kcal/h(W) 3024(3516) 4536(5275) 6048/7032
Btu/h 12000 18000 24000
Nominal Heating Capacity* kcal/h(W) 3024(3516) 4536(5275) 6048(7032)
Btu/h 12000 18000 24000
Air Circulation H/M/L CMM(CFM) 8.1(286) 12.3(435) 14.9(526)
External Static Pressure mmAq - - -
Setting temperature range(cool/heat) °C 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30
Fan motor Output W 10 15.7 35
Model IC8420LG*** IC8428LGB IC8420LG***
No. of Poles 4 4 4
Input W 37 54 65.5
Running Current A 0.17 0.25 0.3
Capacitor µF/Vac 0.9 / 400 1.5/370 2.0 / 400
Fan Type Cross Flow Fan Cross Flow Fan Cross Flow Fan
No. Used / Diameter EA/inch(mm) 1/Ø43(87) 1/Ø43(87) 1/Ø43(87)
Fan RPM Cooling(H/M/L) rpm - - -
Heating(H/M/L) rpm - - -
Noise Level
H/M/L dBA 39/35/31 42/39/36 45/41/39
(Sound Press,1m)
Temperature controller Thermistor Thermistor Thermistor
Coil Tube Size (OD) inch(mm) 0.275(7) 0.275(7) 0.275(7)
Fins per inch 20 20 20
No. of Rows & Column 2R,12C 2R,13C 2R,13C
Dehumidification Rate l/h 1.4 2.2 2.9
Dimensions (W*H*D) mm 35.4*11.2*6.1(900*285*156) 42.9*12.4*6.8 (1090*314*172) 42.9*12.4*6.8 (1090*314*172)
Net Weight kg(lbs) 8(17.6) 12(26.5) 12(26.5)
Piping Connection Liquid inch(mm) 1/4(6.35) 3/8(9.52) 3/8(9.52)
Gas inch(mm) 1/2(12.7) 5/8(15.88) 5/8(15.88)
Drain hose (ID Ø) mm 16 16 16
Packing Dimension (W*H*D) inch(mm) 38.4*14.6*9.2 (976 x 372 x 233) 45.9*15.3*10.0 (1165 x 388 x 255) 45.9*15.3*10.0 (1165 x 388 x 255)
Stuffing Quantity Without S/Parts 20/40ft 340/720 270/540 270/540
Service Manual 11
Combination Table
1. L3UC(H)482FA0
Cooling
Indoor Unit Combination Capacity (Btu/h)
Index(k Btu/h) Input Current
Operation
Unit-A Unit-B Unit-C Total (W) (A)
A B C Total
1 UNIT 12(S-RAC) 12 13000 13000 1460 6.8
12(DUCT) 12 12000 12000 1460 6.8
18(S-RAC) 18 18000 18000 2190 10.2
18(DUCT) 18 18000 18000 2190 10.2
24(S-RAC) 24 22000 22000 2600 12.1
24(DUCT) 24 24000 24000 2600 12.1
24(S-RAC) 24 22000 22000 2600 12.1
24(DUCT) 24 24000 24000 2600 12.1
2 UNIT 12(S-RAC) 12(S-RAC) 24 12500 12500 25000 2760 12.6
12(DUCT) 12(DUCT) 24 12000 12000 24000 2760 12.6
12(S-RAC) 24(S-RAC) 36 13000 22000 35000 4060 18.9
12(DUCT) 24(DUCT) 36 12000 24000 36000 4060 18.9
18(S-RAC) 24(S-RAC) 42 18000 22000 40000 4740 22.1
18(DUCT) 24(DUCT) 42 18000 24000 42000 4740 22.1
24(S-RAC) 24(S-RAC) 48 22000 22000 44000 5360 24.7
24(DUCT) 24(DUCT) 48 24000 24000 48000 5360 24.7
3 UNIT 12(S-RAC) 12(S-RAC) 24(S-RAC) 48 12500 12500 22000 47000 5360 24.7
12(DUCT) 12(DUCT) 24(DUCT) 48 12000 12000 24000 48000 5360 24.7
Heating
Indoor Unit Combination Capacity (Btu/h)
Index(k Btu/h) Input Current
Operation
Unit-A Unit-B Unit-C Total (W) (A)
A B C Total
1 UNIT 12(S-RAC) 12 13000 13000 1460 6.8
12(DUCT) 12 12000 12000 1460 6.8
18(S-RAC) 18 18000 18000 2190 10.2
18(DUCT) 18 18000 18000 2190 10.2
24(S-RAC) 24 22000 22000 2600 12.1
24(DUCT) 24 24000 24000 2600 12.1
24(S-RAC) 24 22000 22000 2600 12.1
24(DUCT) 24 24000 24000 2600 12.1
2 UNIT 12(S-RAC) 12(S-RAC) 24 12500 12500 25000 2760 12.6
12(DUCT) 12(DUCT) 24 12000 12000 24000 2760 12.6
12(S-RAC) 24(S-RAC) 36 13000 22000 35000 4060 18.9
12(DUCT) 24(DUCT) 36 12000 24000 36000 4060 18.9
18(S-RAC) 24(S-RAC) 42 18000 22000 40000 4740 22.1
18(DUCT) 24(DUCT) 42 18000 24000 42000 4740 22.1
24(S-RAC) 24(S-RAC) 48 22000 22000 44000 5360 24.7
24(DUCT) 24(DUCT) 48 24000 24000 48000 5360 24.7
3 UNIT 12(S-RAC) 12(S-RAC) 24(S-RAC) 48 12500 12500 22000 47000 5360 24.7
12(DUCT) 12(DUCT) 24(DUCT) 48 12000 12000 24000 48000 5360 24.7
2. L3UC(H)602FA0
Cooling
Indoor Unit Combination Capacity (Btu/h)
Index(k Btu/h) Input Current
Operation
Unit-A Unit-B Unit-C Unit-D Total (W) (A)
A B C D Total
1 UNIT 12(S-RAC) 12 13000 13000 1460 6.8
12(DUCT) 12 12000 12000 1460 6.8
18(S-RAC) 18 18000 18000 2190 10.2
18(DUCT) 18 18000 18000 2190 10.2
24(S-RAC) 24 22000 22000 2600 12.1
24(DUCT) 24 24000 24000 2600 12.1
24(S-RAC) 24 22000 22000 2600 12.1
24(DUCT) 24 24000 24000 2600 12.1
2 UNIT 12(S-RAC) 12(S-RAC) 24 12500 12500 25000 2760 12.6
12(DUCT) 12(DUCT) 24 12000 12000 24000 2760 12.6
12(S-RAC) 24(S-RAC) 36 13000 22000 35000 4060 18.9
12(DUCT) 24(DUCT) 36 12000 24000 36000 4060 18.9
18(S-RAC) 18(S-RAC) 36 18000 18000 36000 4060 18.9
18(DUCT) 18(DUCT) 36 18000 18000 36000 4060 18.9
18(S-RAC) 24(S-RAC) 42 18000 22000 40000 4740 22.1
18(DUCT) 24(DUCT) 42 18000 24000 42000 4740 22.1
24(S-RAC) 24(S-RAC) 48 22000 22000 44000 5360 24.7
24(DUCT) 24(DUCT) 48 24000 24000 48000 5360 24.7
3 UNIT 12(S-RAC) 12(S-RAC) 12(S-RAC) 36 12500 12500 12500 37500 4060 18.9
12(DUCT) 12(DUCT) 12(DUCT) 36 12000 12000 12000 36000 4060 18.9
12(S-RAC) 12(S-RAC) 24(S-RAC) 48 12500 12500 22000 47000 5360 24.7
12(DUCT) 12(DUCT) 24(DUCT) 48 12000 12000 24000 48000 5360 24.7
12(S-RAC) 18(S-RAC) 24(S-RAC) 54 12500 18000 22000 52500 6030 27.8
12(DUCT) 18(DUCT) 24(DUCT) 54 12000 18000 24000 54000 6030 27.8
18(S-RAC) 18(S-RAC) 24(S-RAC) 60 18000 18000 22000 58000 6700 30.9
18(DUCT) 18(DUCT) 24(DUCT) 60 18000 18000 24000 60000 6700 30.9
12(S-RAC) 24(S-RAC) 24(S-RAC) 60 12500 22000 22000 56500 6700 30.9
12(DUCT) 24(DUCT) 24(DUCT) 60 12000 24000 24000 60000 6700 30.9
4 UNIT 12(S-RAC) 12(S-RAC) 12(S-RAC) 24(S-RAC) 60 12500 12500 13000 22000 60000 6700 30.9
12(DUCT) 12(DUCT) 12(DUCT) 24(DUCT) 60 12000 12000 12000 24000 60000 6700 30.9
Service Manual 13
Heating
Indoor Unit Combination Capacity (Btu/h)
Index(k Btu/h) Input Current
Operation
Unit-A Unit-B Unit-C Unit-D Total (W) (A)
A B C D Total
1 UNIT 12(S-RAC) 12 13000 13000 1460 6.8
12(DUCT) 12 12000 12000 1460 6.8
18(S-RAC) 18 18000 18000 2190 10.2
18(DUCT) 18 18000 18000 2190 10.2
24(S-RAC) 24 22000 22000 2600 12.1
24(DUCT) 24 24000 24000 2600 12.1
24(S-RAC) 24 22000 22000 2600 12.1
24(DUCT) 24 24000 24000 2600 12.1
2 UNIT 12(S-RAC) 12(S-RAC) 24 12500 12500 25000 2760 12.6
12(DUCT) 12(DUCT) 24 12000 12000 24000 2760 12.6
12(S-RAC) 24(S-RAC) 36 13000 22000 35000 4060 18.9
12(DUCT) 24(DUCT) 36 12000 24000 36000 4060 18.9
18(S-RAC) 18(S-RAC) 36 18000 18000 36000 4060 18.9
18(DUCT) 18(DUCT) 36 18000 18000 36000 4060 18.9
18(S-RAC) 24(S-RAC) 42 18000 22000 40000 4740 22.1
18(DUCT) 24(DUCT) 42 18000 24000 42000 4740 22.1
24(S-RAC) 24(S-RAC) 48 22000 22000 44000 5360 24.7
24(DUCT) 24(DUCT) 48 24000 24000 48000 5360 24.7
3 UNIT 12(S-RAC) 12(S-RAC) 12(S-RAC) 36 12500 12500 12500 37500 4060 18.9
12(DUCT) 12(DUCT) 12(DUCT) 36 12000 12000 12000 36000 4060 18.9
12(S-RAC) 12(S-RAC) 24(S-RAC) 48 12500 12500 22000 47000 5360 24.7
12(DUCT) 12(DUCT) 24(DUCT) 48 12000 12000 24000 48000 5360 24.7
12(S-RAC) 18(S-RAC) 24(S-RAC) 54 12500 18000 22000 52500 6030 27.8
12(DUCT) 18(DUCT) 24(DUCT) 54 12000 18000 24000 54000 6030 27.8
18(S-RAC) 18(S-RAC) 24(S-RAC) 60 18000 18000 22000 58000 6700 30.9
18(DUCT) 18(DUCT) 24(DUCT) 60 18000 18000 24000 60000 6700 30.9
12(S-RAC) 24(S-RAC) 24(S-RAC) 60 12500 22000 22000 56500 6700 30.9
12(DUCT) 24(DUCT) 24(DUCT) 60 12000 24000 24000 60000 6700 30.9
4 UNIT 12(S-RAC) 12(S-RAC) 12(S-RAC) 24(S-RAC) 60 12500 12500 13000 22000 60000 6700 30.9
12(DUCT) 12(DUCT) 12(DUCT) 24(DUCT) 60 12000 12000 12000 24000 60000 6700 30.9
Dimensions
1. Indoor Unit
1. Split Type
D
W
Installation plate
2. Duct Type
W D W D
H H
BH BT/BT1
Service Manual 15
2. Outdoor Unit
H H
W D W D
48K 60K
MODEL
48K/60K Btu/h
DIM
W mm 711
H mm 828
D mm 687
B A
Accum.
COMP COMP
A B
4- WAY Valve
C
Accum.
COMP
C
2. L3UC482FA0
Indoor Side Outdoor Side
B A
Accum.
COMP COMP
A B
C
Accum.
COMP
C
Service Manual 17
3. A4UH602FA0
C B A
Accum.
COMP COMP
A B
4- WAY Valve
D
Accum.
COMP
C
4. A4UC602FA0
Indoor Side Outdoor Side
C B A
Accum.
COMP COMP
A B
D
Accum.
COMP
C
Service Manual 19
5V SLIDE S/W
R04F,10K R02F,10K REMO 1
2
R03F,1K
3
R01F,1K
4
DISPLAY
MICOM DC 5V 1 1 7 7 GND
R16G,6.8K
Q13G
GMS81516 R15G,6.8K REMOCON 2 2 6 6 Vout
KTA1270Y LED4
5V 1 Vdd RD R30 64 3 3 5 5 Vcc
LED3 PRE AMP
R02H R04H R16H R15H R14H R13H R12H R11H C01M 2 MP Wt R31 63 R14G,6.8K
4 4 4 4 ASSY
0.01 R13G,6.8K Q12G LED2 TFMS-
3 AVss R/W R32 62 5 5 3 3 2380B
C02F,0.01/50V
C01F,0.01/50V
12.1K 6.2K 12.1K 12.1K 12.1K 12.1K 12.1K 12.1K 50V KTA1270Y
LED1
1% 1% 4 AVref C R33 61 6 6 2 2
C02L
R12G,6.8K
5 R67/AN7 SYNC R34 60 R11G,,6.8K Q11G 7 7 1 1
KRA1270Y
6 R66/AN6 BRK R35 59 CN-DISP1
220uF
7 R65/AN5 BRQ R36 58 IC02M 10V
CN-TH
8 R64/AN4 HALT R37 57 KID65004AP CN-DISP2
PIPE-TH R06G,220
1 1 9 R63/AN3 D0 R00 56 1 16 1 1
R01G,220
2 15
2 2 10 R62/AN2 D1 R01 55 2 2
R03H,1K R07G,220
3 14
3 3 11 R61/AN1 D2 R02 54 3 3
R01H,1K R02G,220
4 13
4 4 12 R60/AN0 D3 R03 53 4 4
ROOM-TH R04G,220
C01H C02H 5 12
13 R57/PWM1 D4 R04 52 5 5
R05G,220
6 11
0.01 14 R56/PWM0 D5 R05 51 6 6
50V R03G,220
7 10
CN-U/D 15 R55/BUZ D6 R06 50 7 7
RD EEPROM 8 9
DC 5V
1 1 DC 12V 10 9 OP6 OP5 OP4 OP3 OP2 OP1 16 R54/WDTO D7 R07 49 8 8
DC12V
OR 11 8
XXXK XXXK XXXK XXXK XXXK XXXK
2 2 17 R53/Srdy A0 R10 48 S 1 8 VCC DC 5V
YL
7 DU
3 3 12 7 C 2
18 R52/Sclk A1 R11 47 DC 12V 1 1
PK
D 3 6 ORG
13 6
4 4 R51/Sout A2 R12 46 2 2
R01T,10K
R02T,10K
R03T,10K
R04T,10K
R05T,10K
19 DC 5V
BL Q 4 5 Vss
14 5
5 5 20 R50/Sin A3 R13 45 3 3
STEP MOTOR
UP/DOWN 15 4
21 R47/T30 A4 R14 44 4 4
16 3
22 R46/T10 A5 R15 43 5 5
17 2
23 R45/EC2 A6 R16 42 6 6
18 1 24 R44/EC0 A7 R17 41 7 7
IC01M TX 25 R43/INT3 A8 R20 40 8 8
Schematic Diagram
KID65084AP
RX 26 R42/INT2 A10 R21 39 9 9
DC 12V
27 R41/INT1 A11 R22 38 CN-SUB
R02E,20 SSR-MOTOR
28 R40/INT0 A12 R23 37
R02A,4.7K R01A,1K
Q01M
5V 29 RESET' A13 R24 36
C01A KRC107M
R03A,100
Electronic Control Device
1. Indoor Unit
D02D-05D
1SR139-600 ZNR01J NEUTRAL
1) Split Type
IC01D D01D INR14D471K 1 1
1SR139-600 SVC561D-14A
O I
DC 12V 7812 CN-POWER
+ +
C04D C03D C02D C01D
0.01 470uF 0.1 2200uF
25V 25V 50V 35V
POWER TRANS
6171AQ3124C
C05D
DC310V 681 12V R11K C11K
NF01J R01J D01D IC03D C09D IC11K(TLP621)
CN-POWER 250V/ ZNR01J 22mH/3A 10K 102
RX
1M,1/2W 1N4007 S/Trans L01D KID78L05BP 220uF/50V M_RTX Multi_RX
LIVE T3.15A,3A INR14D561K 1 2 3
1 2 6,7 I O R12K,1K
2 2 7805 5V R13K
D03D 3.3uH 1.5K 1 4
NTC01D G DC 5V
ZD01D UF5402 DC 5V
NF 10D-9 R04D C10D M_RTX
P6KE200A C06D C08D
NEUTRAL 3 4 3 470uF/35V
39
104 103 D11K
1SR139-400
R16K
1 1 AC_N 4,5 D12K 10K
C03J
C01J C02J 1SR139-400 3 2 TX Multi_TX
10nF D02D C07D C11D
100nF 100nF C01D D IC02D(TLP521) 223/1KV
275V UF4005 330uF/35V 4 1 Q11K
SIGNAL 275V 275V 10uF/ 5 EN DC 5V
400V 4 C12D R14K
3 3 M_RTX
IC01D
TNY R15K IC12K(TLP627) KRC104M
R03D 103/1KV 1K
RY-COMP 255P 82K/3W
TNY255P BP
2 1 150
AC_L S
C03D
3,7,8 ZD02D
103
11V
D01K L01K
CN-OUT C04D
RY-OUTFAN IC02M DAN212K 100nH
RY-OUTFAN 103/250VA
DC 12V KID65004AF IC02M 12V
1 1 5V
DC 12V KID65004AF DC 12V CN-REMO
RY-4WAY Q03K
RY-4WAY DC12V
3 3 STEP M STEP M5 HEATER KRC104M 3 3
P75 R02K L03K Signal
RY-HEATER RY-HEATER 1 P76 64 _TX 2 2
4.7K GND
5 5 MED P74 4WAY 1 1
2 P77 63 Q01K L02K
CN-D/PUMP D/PUMP OUTFAN KRA104M C05K
1 1
3 P00 P73 62 C04K C06K
Drain
Motor
STEP M STEP M2 A/C 104 103
3 3 4 P01 P72 61 R07H R05H R03H 12V
COMP 12.1K 12.1K 12.1K 5V
CN-LOUVER
RY-D/PUMP STEP M STEP M3 C03K
1% 1% 1%
5 P02 P71 60 5V
R01K
102
1 1 LOUVER STEP M4 STEP M R08H R06H R04H R02H 1K
Louver
Motor 6 P03 P70 59 12.1K 12.1K 12.1K 6.2K R01H
3 3
HIGH 1% 1% 1% 1% 12.1K _RX
1% D02K
RY-LOUV 7 P04 VDD 58 5V
DAN212K
CN-MOTOR1 LOW OPTION6 C01K C02K Q04K
1 1 8 P05 (AIN7)/P67 57 102 102 KRA104M
IC01M OPTION5 Q02K
2 2 KID65004AF 9 P06 (AIN6)/P66 56 CN-PIPE KRC104M
FAN RY-L DC 12V OPTION4
3
MOTOR 3 3 10 P07 (AIN5)/P65 55
RY-M OPTION3
FREQ 5V 5V
11 P10(INT0) (AIN4)/P64 54
1
4 4 50/60Hz
RY-H REMO OPTION2 R03C R06C
3
CN-MOTOR2
NF01M
SSR
NF01M
REMO
C02L
12 P11(INT1) (AIN3)/P63 53 10K 10K
PIPE TH IC01C
1 1 681 R04C
BZ01E
13 P12(INT2/TC1) (AIN2)/P62 52 AC_L 4.7K 50/60Hz
1
FAN 2 2 ROOM TH Q01C
MOTOR
3 3
ZNR01M
R02E 14 P13(DVO) (AIN1)/P61 51 CN-ROOM
R02C
1K R05C C01C
20 PHASE OPTION 1
15 P14(PPG) (AIN0)/P60 50 AC_N
1K 103
R01E EERROM
R02A 10K Q CN_M C R01C
1K 8 1
P15(TC2) VARF
16 49 5V
S
5V VCC 200K/2W
5V
D
12V 1 1 12V
R01A 1K 7 2 VASS C01U
1 3 DU C
17 P16 48 GND
103
KIA7036P
SB3 OR6 OR5 OR4 OR3 OR2 OR1 C02H C01H 5V 2 2 5V
+ 3 C
IC01A 2 C02A 6 ORG D
18 P17 P54 47 S_B3 103 103
C01A
3.6V 3.3uF 102 SB2 R01U GND 3 3 GND
5 VSS Q 4
S C02U
/50V 19 P20(INT5/STOP) P53 46 S_B2 10K
103
5V
SB1
5V 4 4 PLC_SEL
DISPLAY R01L
GND
20 TEST (PWM/PDO)/P52 45 S_B1
SB0 Multi_TX 5 5 Multi_TX
10K
GND 1 1 NC 21 P21(XTIN) (INT4/TC4)/P51 44 S_B0
R02L 1K CC RX Multi_RX 6 6 Multi_RX
Vout
2 2 REMO NC 22 P22(XTOUT) (INT3/TC3)/P50 43 _RX
R03L 1K CC TX
Vcc LED1 RESET GND 1 1 GND
3 3 23 RESET (SO2)/P47 42 _TX
3 3
FLOAT
NC
CN_ZONE
32 P35 33
2) Duct Type
CN-FLOAT
CSO
C02F C01F
1 1 103 103
2 2 CSI
Schematic Diagram
Service Manual 21
DC 5V CN-COM
R25K D07K 1 A ROOM
R26K 1SR139-600
C01K R01K,1K 3 2 R03K R27K D08K
0.001 1.5K R28K 1SR139-600 2 B ROOM
R02K 4 1
25V 10K R29K D09K 3 C ROOM
IC01K(TLP621/421) R30K 1SR139-600
R31K D10K 4 D ROOM
2 3 R32K 1SR139-600
C02K R04K ZD03D R33K D11K
0.001 1K 1 68V R34K 1SR139-600 5 E ROOM
25V 4 R35K D12K
IC02K(TLP621/421) R36K 1SR139-600 6 F ROOM
30K/1W (12EA)
C03K R05K,1K 3 2 R07K
0.001 R06K 4 1 1.5K
25V 10K
IC03K(TLP621/421)
CN-FAN_1
C04K 2 3
R08K ZD04D
0.001 1K 1 4 68V RY-FAN_1H 1
25V
IC04K(TLP621/421) FAN_1
2
RY-FAN_1L
C05K R09K,1K 3 2 3
R11K
0.001 R10K 4 1 1.5K
25V 10K
IC05K(TLP621/421)
C06K 2 3
DC 5V R12K ZD05D
0.001 1K 1 4 68V CN-FAN_2
25V
IC06K(TLP621/421) RY-FAN_2H 1
3 2 FAN_2
CN-TH1 R02H R04H R06H R08H R13K,1K R15K 2
6.2K 12.1K 6.2K 18K C07K R14K 1.5K RY-FAN_2L
1% 1% 1% 1% R01H,1K 0.001 4 1
1 25V 10K 3
PIPE_TH IC07K(TLP621/421)
2
3 C08K 2 3
OUT_TH 4 R03H,1K R16K ZD06D
0.001 1K 1 4 68V
25V CN-HOT,LIQ,SV,4WAY
CN-TH2 IC08K(TLP621/421)
R05H,1K 1
1 RY-HOT
SUCTION R17K,1K 3 2 R19K HOT
2 R02A,4.7K C09K R18K 1.5K
R01A 5V 0.001 10K 4 1
3 R07H,1K 1 25V
DISCHARGE 4 1K 3 IC01A IC09K(TLP621/421)
3.6V KIA7036P RY-LIQ 2
2 3
L3UC482FA0, L3UH482FA0, L4UC602FA0, L4UH602FA0
RESET 23
IN 24
OUT 25
X
X
P76 01
P77 02 1
13 4
03 COMP 1
P00
14 3 2
RY-HOT P01 04 C05D RY-COMP2
15 2 P02 05 DC 5V 12V 681 DC310V C02J 3
RY-LIQ D01D 100nF NF01J C01J
P03 06 5V IC03D 100nF COMP 2
16 1 R09H KIA78L05BP NF02J S/Trans 1N4007 275V 22mH/3A
RY-4WAY P04 07 12.1K O 7805 I 6,7 1 2 1 275V
9 8 P05 08 1% 85uH D03D
IC01M G ST02D-170 NTC01D FUSE
P06 09 C09D R03J SB360 (UF4005) 100D-9 250V/T3.15A 1
RY-FAN_2L 10 7 220uF/50V C08D 39 C06D (UF5402) R01J
45 P52 P07 10 104 470uF/35V 4,5 3 1M,1/2W NF ZNR01J LIVE
P51 OR1H INR14D561K 2
RY-FAN_2H 11 6 44 P10 11 XXX INR14D471K
C10D C07D
19 P20 P74 63 103 IC02D(TLP521) D D02D C01D 4 3 3
RY-FAN_1L 12 5 330uF/35V 33uF/
18 P17 EN 4 5 NEUTRAL
TNY 450V
13 4 17 P16 R02J IC01D CN-POWER
RY-FAN_1H
150 BP 266P
1 2 TNY266P
16 P15 P50 43
5V
RY-SV 14 3 15 P14 TMP87CM41F Q01Z
KRA107M C03D
S
3,7,8
15 2 14 P13 ZD02D 104
RY-COMP2 11V
13 P12 (TOSHIBA)
RY-COMP1 16 1 12 P11 C04D
0.01UF/400V 1 1
12V
21 P21 AC_N AC_L
C02M 104K 12V
22 P22
5V + C01M 1 CN-LEV_4
AR01Z 330uF/25V
4.7K,5% 9 10 2
R06B,R07B 1 18
5V
10K P47 42 3
1% 2 17 IC03M
P46 41 4 LEV_4
47 P54 3 16 ULN2804
TEST S/W R08B C03A P45 40 5
1K 0.001 4 15
CN_TEST P44 39 6
R01T 5 14
GND 1 1K P43 38 CN-LEV_3
R04T R03T 6 13 1
IN 2 P42 37
10K 1K R02T 7 12 2
OUT 3 56K P41 36
8 11 3 LEV_3
5V 4 46 P53 P40 35
LED01T 4
58 VDD
48 VASS
5V
20 TEST
(YELLOW)
26 VSS
P61
P60
P62
P64
P65
P67
P63
P30
P31
P32
P33
P34
P35
P36
P37
P66
49 VAREF 5
5V
1 CN-LEV_6
27
28
29
30
31
32
33
34
C01X
51
50
52
54
55
57
56
53
0.01 12V
C04M 104K 2
+ C03M 3
9 10 330uF/25V LEV_6
4
3 LEV_1
7 12
4
8 11
1 2 3 4 5
RX TX 0V 5V
CN-CENTRAL
Schematic Diagram
Wiring Diagram
1. Indoor Unit
Split Type Indoor Unit Duct Type Indoor Unit - BT chassis
CN-OUT
CN-CC CN-PIPE1 CN-REMO CN-PIPE2 CN-ROOM CN-AIRC CN-PTC VENTILATION
E/HEATER
ZONE CONTROL
CN-ZONE
ZNR
5
4
TO OUTDOOR UNIT
RD
3
FUSE GN/YL
FLOAT S/W
CN-PIPE1
250V 2A BL
1(L) 2(N)
BR
FUSE
CN-POWER
CN-DISP
CN-POWER
CN-MOTOR CN-DPUMP
OPTION
RF-REMOTE
CONTROL
3854A20419A
3854A20135W
WIRING DIAGRAM
CN-ZONE
5
4
TO OUTDOOR UNIT
RD
3
GN/YL
FLOAT S/W
CN-PIPE1
BL
1(L) 2(N)
BR
FUSE
CN-POWER
CN-DISP
CN-MOTOR CN-DPUMP
OPTION
RF-REMOTE
CONTROL
3854A20419B
2. Outdoor Unit
• L3UC482FA0, L3UH482FA0
OUTDOOR WIRING DIAGRAM
S RD
BL
Co
LEV LEV LEV
C B A C COMP
TM -A
BK BK
TO 1(L) OLP
R
BL
1
INDOOR S YL
CN-COMP
CN-LEV-SINGLE CN-LEV2 CN-LEV1
H
UNIT-A 2(N) (BL) (BL) (WH)
Co
OLP
BL RD C COMP BR BK
C
3 -B
(RD)
F
BR R
TO OR T/B1
1
S YL
3 MAIN PCB ASSY
Co
INDOOR
UNIT-B YL BR BR C COMP
2
2(N) -C BK
3
CN-COM
RD
(COMP-S) CN-FAN1(4WAY-S)
R BK
4
(WH)
1(L) RD
BK T/B2
5
TO
6
CN-FAN2
INDOOR 3 (WH)
(WH)
UNIT-C BL
GN/YL
BR
1 8 4
PR
TM FUSE 250V 0 6 2
BR T3,15A BK
3
1(L)
CN-POWER
BL OR OR
1
2(N) BK BK
CN_TH1 FMo
BL (RD) YL YL
BR
TH-AIR
POWER
SUPPLY
GN/YL
P/NO : 3854A20392D
GN/YL
BL
BL S BK
Co
8
LEV LEV LEV LEV BL
6
D C B A
BR C CM
4
TM 2 BR (A)
BR BL
POWER 1(L) BR R
3
SUPPLY H
S Co
CN-COMP
BR C CM BK
1
BL
2(N) (B) T/B1
(RD)
BL
R
TO BL OR
1
S
INDOOR 3(L) MAIN PCB ASSY
RD
Co
BL
UNIT-A BR CM
BR C
2
YL
4(N) (C)
3
RD BL
CN-COM
BL BK
BR CN-S,4
R
4
(WH)
5(A) T/B2 T/B3
TO BL
5
INDOOR
6
CN-FAN
UNIT-B 5(B) (WH)
(WH)
BL
3(L)
8
TO BL
3
4(N) 6
CN-POWER
5(C)
CN-TH1
(RD) OR OR
BK BK
5(D) BL
YL
BL
YL
FMo
TO
(WH)
INDOOR
TH-AIR
UNIT-D
3854A20392G
GN/YL
BL
BL S BK
Co
8
LEV LEV LEV LEV BL
6
D C B A
BR C CM
4
TM 2 BR (A)
BR BL
POWER 1(L) BR R
3
SUPPLY
H
Co
S
CN-COMP
BR C CM BL
1
BL
2(N) (B) T/B1
(RD)
BL
R
TO BL OR
1
S
INDOOR 3(L) MAIN PCB ASSY
RD
Co
BL
UNIT-A BR CM
BR C
2
YL
4(N) (C)
3
RD BL
CN-COM
BL BK
BR CN-S,4
R
4
(WH) (RD)
5(A) BL
T/B2 T/B3
TO BL
5
BL BK 4WV
INDOOR
6
CN-FAN
UNIT-B 5(B) (WH) BL
(WH)
(WH)
BL BL BK 4WV
3(L)
8
TO BL
3
4(N) 6
CN-POWER
5(C) (WH)
CN-TH1 CN-TH2
(RD) (YL) OR OR
BK BK
5(D) BL BL FMo
TH-PIPE
TH-AIR
TH-PIPE
YL YL
TO
(WH)
INDOOR BL
UNIT-D
3854A20011J
Service Manual 23
Functions
Split Type Indoor Unit
Operation ON/OFF
Temperature Setting
TEMPERATURE HIGH LOW Down to 18°C Down to 16°C
Cooling Heating
Up to 30°C Up to 30°C
JET COOL
Timer Selection
ON OFF
: OFF, ON, OFF ON
Timer Setting
SET
Timer Cancel
CANCEL
: Cancel Sleep Mode, Timer ON or Timer OFF
Sleep Operation
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Reset
Service Manual 25
Signal Receptor
Receives the signals from the remote controller.(Signal receiving sound: two short beeps or one long beep.)
Self-diagnosis Function
■ Error Indicator
• The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
• Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
• If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
• Having or not of error code is different from Model.
Error Error LED Error contents SVC check point
Code (Indoor body operation LED)
5sec
(once)
• Indoor air temperature thermistor • Indoor air TH ass'y check
1 open/short.
3sec 3sec 3sec
(twice)
• Indoor inlet pipe temperature thermistor • Indoor inlet pipe TH ass'y
2 open/short. check
3sec 3sec
(5times)
• Poor communication • Communication line/circuit
5
3sec
(6times)
• Indoor outlet pipe temperature • Indoor outlet pipe TH ass'y
6 thermistor open/shor check
3sec
(7times)
• Defferent Operation (Simultanueous • Operate indoor units only
7 operation of cooling and heating. heating or cooling mode.
3sec
(9times)
9 • Indoor EEP ROM data (Art type only) • Replace main PCB DC ASM
3sec
: ten digits
: one digits
Service Manual 27
Operation ON/OFF
: High:39°C ↔ LOW:11°C
Temperature Setting
Down to 18°C Down to 16°C
Cooling Up to 30°C Heating Up to 30°C
Weekly Program
Program Week Holiday
SET/CLR
Hour Min
Timer
3
Signal
2
receiver
7 5
Timer Cancel
8
9 6
Program Week Holiday
10 4
11 SET/CLR
14
12 Hour Min RESET
13 15
Service Manual 29
Outdoor Unit
Operating Frequency
• Inverter Frequency varies considering condition such as room temp,outdoor temp, operating room
number,Temp gap between room temp and set temp and so on.
LEV Control
• LEV pulse is modulated to keep constant superheat or subcooling.
R/Valve Control
• Checking outdoor temp, D-Pipe temp,Heat Sink Temp, operate compressor at low frequency upto
5min to preheat oil.
Defrost Function
• After 35 min heating operation, check the defrost condition and if outdoor pipe temp is below -6°C and
released from deice operation in case outdoor pipe temp is over 15°C or 7 min cooing mode.
• To deice outdoor heat exchanger in low temp condtion, convert operating mode from heating to
cooling, in this case, indoor and outdoor fan is off.
• In heating operation, every 3 hours, changes from heating to cooling for 5 min to return the oil in piping
to compressor.
• If cylce pressure is low (around 0.3kgf/cm2), turn off comp and outdoor fan.
Operation Details
Main Unit Function
1) C/O Model
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on)
Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled.
2) H/P Model
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on)
Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled
Defrost Indicator
• Off except when hot start during heating mode operation or while in defrost control
Service Manual 31
• While in compressor off, the indoor fan repeats low airflow speed and pause.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidifica-
tion operation and 4-min compressor off repeat.
Compressor ON Temp. ➲ Setting Temp+0.5°C
Compressor OFF Temp. ➲ Setting Temp-0.5°C
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the
temperature.
Service Manual 33
■ On-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues.
■ Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
• If the appliance is on pause at the time set by the timer, the pause continues.
7° 7°
OPEN OPEN
Service Manual 35
■ Forced Operation
• Operation procedures when the remote control can't be used.
• The operation will be started if the power button is pressed.
• If you want to stop operation, re-press the button.
Heat pump Model
Cooling Model
Room Temp. ≥ 24°C 21°C ≤ Room Temp. < 24°C Room Temp. < 21°C
Operating mode Cooling Cooling Healthy Dehumidification Heating
Indoor FAN Speed High High High High
Setting Temperature 22°C 22°C 23°C 24°C
• While in forced operation, the key input by the remote control has no effect and the buzzer sounds 10 times to
indicate the forced operation.
■ Test operation
• During the TEST OPERATION, the unit operates in cooling mode at high speed fan, regardless of room tem-
perature and resets in 18±1 minutes.
• During test operation, if remote controller signal is received, the unit operates as remote controller sets.
If you want to use this operation, open the front panel upward and Press the power button let it be pressed for
about 3 seconds.
• If you want to stop the operation, re-press the button.
■ Auto restart
• In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate
procedures automatically to the previous operating conditions.
Service Manual 37
Valve cap
Hexagonal wrench
(4mm) Open position
Flare nut Flare nut Closed position
Open position
Closed position Pin
To To
piping piping Service Service
connection connection port cap port
To outdoor unit To outdoor unit
Evacuation Open
2. Open Open
(Servicing) (with charging cylinder)
Gas side
Open
3-Way
valve
Close
2-Way
valve
Gas side
Open
3-Way
valve
manifold gauge
Low-
handle
(CLOSE) Hi- handle
(CLOSE)
• Procedure
1. Confirm that both the gas side and liquid side 6. Operate the air conditioner at the cooling cycle
valves are set to the open position. and stop it when the gauge indicates 1kg/cm g. 2
- Remove the valve stem caps and confirm that 7. Immediately set the gas side valve to the closed
the valve stems are in the raised position. position.
- Be sure to use a hexagonal wrench to operate - Do this quickly so that the gauge ends up indi-
the valve stems. cating 1kg/ g.
2. Operate the unit for 10 to 15 minutes. 8. Disconnect the charge set, and mount the liquid
side and gas side valve caps and the service
3. Stop operation and wait for 3 minutes, then con-
port nut.
nect the manifold gauge to the service port of
- Use torque wrench to tighten the service port
the gas side valve.
nut to a torque of 1.8kg.m.(4.2kg*m/5.5kg*m)
- Connect the hose of the gauge with the push
pin to the service port. - Be sure to check for gas leakage.
4. Air purging of the charge hose.
- Open the Low-handle valve on the gauge
slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.
Service Manual 39
(2) Evacuation
(All amount of refrigerant leaked)
Gas side
Open
3-Way
valve
Open
2-Way
valve
Gas side
Open
3-Way
valve
manifold gauge
Vacuum pump
Low-
handle
(OPEN) Hi- handle
(OPEN)
• Procedure
1. Confirm that both the liguid side valve and gas 7. Disconnect the charge hose from the vacuum
side valve are set to the opened position. pump.
- Vacuum pump oil.
2. Connect the vaccum pump to the center hose of If the vacuum pump oil becomes dirty or deplet-
the manifold gauge. ed,replenish as needed.
3. Connect the service port of the gas side valve to 8. Mount the valve caps and the service port caps.
the low side of the gauge.
4. Connect power supply to outdoor unit.
5. Evacuation for approximately one hour.
- Confirm that the gauge needle has moved
toward-76 cmHg (vacuum of 4 mmHg or less).
6. Close the Low handle of the gauge turn off the
vacuum pump, and confirm that the gauge nee-
dle does not move(approximately 5 minutes
after turning off the vacuum pump).
Gas side
Open
3-Way
valve
Open
2-Way
valve
Gas side
Open
3-Way
valve
Low-handle
Check valve (OPEN) Hi- handle
(OPEN)
• Procedure
1. Connect the gauge to the charging cylinder. 4. Immediately disconnect the charge hose from
- Connect the charge hose which you disconnect- the gas side valve's service port.
ed from the vacuum pump to the valve at the
This is different from previous procedures.
bottom of the cylinder.
Because you are charging with liquid refrigerant
- If you are using a gas cylinder, also use a scale
from the gas side, absolutely do not attempt to
and reverse the cylinder so that the system can
charge with larger amounts of liquid refrigerant
be charged with liquid.
while operating the air conditioner.
2. Purge the air from the charge hose.
- Open the valve at the bottom of the cylinder and - Stopping partway will allow the gas to be dis-
press the check valve on the charge set to purge charged.
the air. (Be careful of the liquid refrigerant). The - If the system has been charged with liquid
procedure is the same if using a gas cylinder. refrigerant while operating the air conditioner
3. Open the low handle on the gauge and charge turn off the air conditioner before disconnecting
the system with liquid refrigerant. the hose.
- If the system can not be charged with the speci- 5. Mount the valve stem nuts and the service port
fied amount of refrigerant, it can be charged nut.
with a little at a time (approximately 150g each - Use torque wrench to tighten the service port
time) while operating the air conditioner in the nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.)
cooling cycle; however, one time is not suffi- - Be sure to check for gas leakage.
cient, wait approximately 1 minute and then
repeat the procedure(pumping down-pin).
Service Manual 41
Temp. Difference
Temp. difference : approx. 8°C Refrigerant leakage
Current : less than 80% of Clog of refrigeration cycle
rated current Defective compressor
Operating Current
Temp. difference : less than 8°C
Excessive amount of refrigerant
Current : near the rated
current
Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
Insufficient amount of
Lower Higher refrigerant(Leakage) Current is low.
Clogging
Notice:
1. The suction pressure is usually 8~12 kg/cm G at normal condition.
2
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
Free joint outdoor unit has two compressor (TPS: Twin power system)
Max. capacity
Service Manual 43
NO
Does the Operating LED of indoor unit blink
Refer to the self-diagnosis function.
when Operation’s ON?
NO
NO
Is the Connection between CN-Power of indoor
Check the connecting state of connector
unit and terminal block?
YES
NO
Indoor Outdoor
Is the connection of cable between indoor and
outdoor unit ringht? 1(L)(Brown) 1(L)(Brown)
2(N)(Blue) 2(N)(Blue)
(Green/YL) (Green/YL)
YES
3(Red) 3(Red)
NO
Is the voltage of CN-POWER in outdoor
Check the main power
PCB Ass’y about AC220V / 240V?
YES
NO
* TPS units start at three minutes after main power turning on.
While the compressor has been stopped, the compressor does not
operate owing to the delaying function for 3 minutes after stopped.
Caused by the remote controller Caused by other parts except the remote controller
Service Manual 45
When the sensor circuit for indoor temperature and connector are in bad
connection or are not engaged, Compressor/Outdoor Fan is stopped.
In heating Mode, the indoor fan operates in case the pipe temperature
is higher than 28°C.
Check point Comp ON Comp OFF Check point 4-Way ON 4-Way OFF
Service Manual 47
• Confirm the assembly conditions that are catching and interfering parts
in the rotation radial of the Vertical Louver
Service Manual 49
Sensor
Conductor
Motor
Conductor
Step Motor
Conductor
Earth
Conductor
Motor cover
Service Manual 51
152313
135314
152302
131410 733010
359011
342800
159830
354210
135316
352115
159901 352116
268712
346810
263230-2 135516
352150 263230-1
135311
146811
266090 268716
267110 268715
249951 W0CZZ
Service Manual 53
ST Chassis
135316
267110
152313
135314
152302
131410 733010
359011
342800
159830
135311 W51620
135316
159901-1
352115
159901-2 352116
268712
35211B 346810
263230-2 135516
352150 263230-1
268715
146811
249951
266090 268716
W0CZZ
Service Manual 55
Service Manual 57
152302
346810
336610
359012-2
W0CZZ
359012-1
267110
354210
249951
263230-1
268714
552111
263230-2
352111
352118
330860
263230-3
Service Manual 59
359012
237210
346810
359012
336610-1
336610-2
W0CZZ
249951
354210
152302 268714
352111
263230-1
263230-2
263230-3
552111 267110
352118
330860
Service Manual 61
1. Outdoor Unit
L3UH482FA0, L3UC482FA0, L3UC482NA1
73850E
435301
237203
237204-2
546810
554031
559010
554160-2
554160-3
554160-1
237204-3
237204-1
561411-1
561411-2
561411-3
430410
W0CZZ-2 668711
552203-1
552203-2
W4810
649950
W0CZZ-1 W0CZZ-3
L4UH602FA0, L4UC602FA0
73850E
435301
237203
237204-2
546810
554031
559010
554160-2
554160-3
554160-1
237204-3
237204-1
561411-1
561411-2
561411-3
561411-4
430410
552203-1 W0CZZ-2 668711
649950
W4810
552203-2
W0CZZ-1 W0CZZ-1
Service Manual 63