2015-Refinement of Underground Power Cable Ampacity by Multiphysics FEA Simulation
2015-Refinement of Underground Power Cable Ampacity by Multiphysics FEA Simulation
1)
Tor Ltd., St. Petersburg, Russia
2)
Research Institute "Sevkabel", St. Petersburg, Russia,
3)
St. Petersburg State Polytechnical University, Russia
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II. ELECTROMAGNETIC MODEL The discretized cross section of the cable is shown on the
figure 2.
A. Equations of AC Magnetic Field In the real world, the conductive parts of the cable are made
The governing equations of quasi-stationary magnetic field from separate wires or strips. Constructing the FEA model one
in frequency domain are written with respect to the phasor of can include the detailed geometry of wires or replace them by
the vector magnetic potential A, which has in the 2D-domain a solid metal cylinder. In many cases, the conductor wire
only one nonzero component A = Az [11]: structure plays an important role and cannot be neglected, for
∂ 1 ∂A ∂ 1 ∂A example with modelling of a pulse mode, high frequency
+ = − jextern + jωσ ⋅ A , (1)
∂x µ ∂x ∂y µ ∂y
losses and others. In our case – the steady state simulation by
the fundamental frequency – the exact representation of the
where μ – is the absolute permeability (H/m), σ – electric conductor’s structure does not increase the accuracy, but
resitivity (S/m), ω – cyclic frequency (rad/s), jextern – the requires much more resources. Moreover, the exact modelling
external current density (A/m2). of the wires is not an easy task because of some uncertainty of
The need of taking into account of the grounding circuit the shape of deformed wires and the contact resistivity
(with one end, with two ends or with transposition) requires between them.
combining the field equation (1) with the Kirchhoff’s equation
of the connected circuit. The equation of a circuit branch
containing a solid conductor in magnetic field looks like this:
U
I = = −σ ∫ iωA ⋅ ds , (2)
R Ω
where U – is the conductor voltage drop (V), R – the DC
resistance (Ohm), The integration is made over the conductor’s
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where ω = 2πf, С is the capacitance per unit length (F/m), standard gives not enough accuracy in thermal state due
Uo – is the voltage to earth (V). to high influence of cables to each other;
The capacitance of a cylindrical capacitor is calculated by: 4. Develop the software tool for gradual replacement IEC
2πεε 0 calculation by FEA modeling where it is applicable.
C=
( )
D
ln d i
c
(4) Here we discuss pp, 1 and 2, and some preliminary
considerations about p. 3.
As long as we remain in the class of cables and conductors
with cylindrical conductors and screen screens the refinement A. FEA Model of Common Cable Formations
of formulas (3) and (4) by means of FEA is not required. The The modern approach to field simulation in electrical
FEA model of dielectric losses may be needed for more equipment often is multidisciplinary [13] in order to catch the
complex geometry configurations such as cable joint and mutual interference of processes from different domains of
termination. physics.
The steady-state simulation loop begins with magnetic field
III. HEAT TRANFER MODEL simulation (1.) for obtaining the spatial distribution of the
restive losses. The calculated resistive losses are summed up
The thermal state of the loaded power cable line is defined
with the dielectric losses (2.) and transferred to the heat
by the partial differential equation of thermal conductivity.
transfer analysis (3.). The thermal simulation gives us the
With steady state analysis it is reduced to:
temperature field, which is used for adjusting the conductivity
∂ ∂T ∂ ∂T
λx + λx = −q , (5) of copper and aluminum (4.). Then the loop (1. – 4.) is
∂x ∂x ∂x ∂x repeated until the solution converges (normally 3-4 loops is
where T is the temperature (К), t – time (с), λ – the thermal sufficient).
conductivity (W/(m·K) ), q – the heat source density (W/m3). The simulated cases include the flat cable formation (fig. 5
The thermal conductivity equation (5) is solved numerically and 6) and the touching trefoil formation (fig. 7, 8).
on the same computational domain as the magnetic field
equation (1) (see fig. 1) with the difference that the air above
the ground surface is excluded from the domain. On the side
boundaries of the domain we define the boundary condition of
thermal insulation, on the bottom border – an isothermal
boundary condition with the value of 4 deg. C, which is almost
constant throughout the year. On the earth surface the
convective boundary condition is set with the ambient
temperature T0=25 deg C and the convection coefficient α.
The suitable value of the convection coefficient we choose by
the dimensionless empirical equation:
Nu = 0.54 ⋅ (Pr⋅ Gr )0.25 , (6),
where Nu is the Nusselt number, Pr is the Prandtl number,
and Gr is the Grashof number.
From (6) obtain the convection heat transfer coefficient α:
λ Fig. 5 Magnetic field and current density with line cable formation
α = Nu ⋅ , (7)
Lref
where Lref is a characteristic length of the model.
Using the equation (6) takes into account the average wind
speed if such data are available.
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Fig. 6 Temperature field and heat flux vectors with line formation
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installation is described in XML using the specially designed failure mode the transient thermal analysis is needed to know
XML-scheme. That provides good flexibility, semi-automatic for how long time each line can be overloaded. The significant
syntax checking, and allows easily create a suitable graphical amount of calculation requires some software tool or script to
user interface, if necessary. automate repetitive tasks.
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Fig. 10 Electromagnetic field in the cable duct bank located close to the center of the duct bank. The value of this
ration as high as 1.92…1.98 should be considered by planning
V. CONCLUSION
Proposed further development of prediction the ampacity of
underground cable line using multiphysics FEA simulation.
The main contribution is the detailed consideration of cable
grounding, taking into account more than one electromagnetic
screen (namely the copper shield and the aluminum sheath).
The proposed approach combines in a single model the AC
magnetic FEA simulation, the grounding circuit, and the heat
transfer FEA. The first two parts coupled by the strong link,
i.e. they produced a single matrix after discretization. The
magnetic and thermal parts of the model a coupled together by
a two-directional loose (consecutive) link.
The FEA based calculation gives almost the same result as
the standard IEC 60287 calculation when the construction of
the cable line is ordinary. The dedicate software gives the
answer almost as quickly as the IEC based software.
Benefits of the multiphysics FEA appears in situations more
complex than those described in the standard, such as
heterogeneous soil with thermal backfill, using of steel or
concrete supporting construction. An important case is a line
with two or more circuits.
Benefits of the FEA simulation also expected with very
rapid transient conditions, such a direct lightning stroke [14].
Fig. 11 Steady-state temperature field in the duct bank Moreover, the FEA simulation of magnetic field gives
exhaustive information about inductive interference of two or
The calculation result of one of normal operation mode of more circuits, both cable and overhead ones. In addition, the
the duct bank is show in the table 2. The table two gives the external magnetic and electric field profiles on the earth
data for further analysis. In particular, it is of interest the surface can be obtained. The minimization problem of external
increasing of Ohmic losses due to proximity effect. The electromagnetic field from the point of view of circuit theory
AC/DC loss ratio is, as expected, much higher for the cables
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was investigated in very general way [18-21] as an inverse [19] Korovkin N.V, Adalev A.S., Hayakawa M. De-embedding microwave
fixtures with the genetic algorithm В сборнике: IEEE 6th International
problem of circuit theory. The FEA model also gives Symposium on Electromagnetic Compatibility and Electromagnetic
comprehensive information to fulfill the rules of Ecology, 2005, Proceedings IEEE 6th International Symposium on
electromagnetic ecology and designing magnetic shielding Electromagnetic Compatibility and Electromagnetic Ecology, 2005. St.
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L., Selina E., Potienko A. Compact power high-voltage pulse capacitor
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