Gas-Insulated Switchgear

GMA
Gas-Insulated Switchgear up to 24 kV

Operating Instructions

No. AGS 531 521-01

Edition 03/2009

www.schneider-electric.com
Manufacturer:
Schneider Electric Sachsenwerk GmbH
Rathenaustrasse 2
D-93055 Regensburg
Germany
( +49 (0) 9 41 46 20-0
7 +49 (0) 9 41 46 20-418

Service:
Schneider Electric Sachsenwerk GmbH
Rathenaustrasse 2
D-93055 Regensburg
Germany
( +49 (0) 9 41 46 20-0
7 +49 (0) 9 41 46 20-418
GMA Content

Remarks on this manual.............................................................................. 5

Purpose and target group............................................................................................ 5
Reference documents................................................................................................. 5
Terms and symbols used............................................................................................. 5
Any questions or suggestions?................................................................................... 5

1 Safety provisions............................................................................... 6

2 Technical data..................................................................................... 7
2.1 Nameplate........................................................................................................ 7
2.3 Technical data for electrical control and operating devices . ........................... 8
2.4 Utilization in line with the intended purpose..................................................... 9
2.5 Applied standards.......................................................................................... 10
2.6 Environmental and operating conditions.........................................................11
2.7 Disposal after the end of the service life.........................................................11

3 Variants overview............................................................................. 12

4 Insulating gas monitoring............................................................... 14

4.1 Gas compartment diagram............................................................................. 14
4.2 Technical data................................................................................................ 15
4.3 Pressure gauges............................................................................................ 15
4.4 Measures to be taken at the various warning thresholds............................... 16

5 Voltage Detecting Systems VDS..................................................... 17

5.1 Integrated Voltage Detecting System IVIS..................................................... 17
5.2 Pluggable voltage detection system............................................................... 17
5.3 Phase comparators........................................................................................ 18

6 Operation.......................................................................................... 19
6.2 Interlocks........................................................................................................ 21
6.2.1 Internal mechanical interlocks of the panel............................................... 21
6.2.2 Mechanical lock-out with cylinder lock (optional)....................................... 21
6.2.3 Mechanical interlock with padlocks (optional)........................................... 21
6.2.4 Electromagnetic interlocks......................................................................... 22
6.3 Operating specifications................................................................................. 23
6.4 Operation – Circuit-breaker............................................................................ 24
6.4.1 Charging the circuit-breaker’s energy storing device................................ 24
6.4.2 Switching operations on the circuit-breaker............................................... 25
6.5 Operation - Switch disconnector panel.......................................................... 28
6.7 Standard switching operations in circuit-breaker panels................................ 32
6.7.3 Connecting busbar sections with bus section coupler............................... 33
6.8 Earthing the busbar........................................................................................ 34
6.8.1 Earthing the busbar with earthing device on the cable connection
via the circuit-breaker of a feeder panel.................................................... 34
6.8.2 Earthing the busbar by means of the bus section coupler......................... 35

7 Replacement of fuse links............................................................... 36

7.1 Selection data for H.V.H.R.C. fuse links . ..................................................... 36
7.2 Approved suppliers for H.V.H.R.C. fuse links................................................. 36
7.3 Dimensions for fuse links............................................................................... 37
7.4 Use of non-specified fuse links...................................................................... 37
7.5 Replacement of fuses.................................................................................... 37

8 Disconnecting the voltage transformer......................................... 41

8.1 Disconnecting device for the voltage transformer in
the outgoing feeder cable............................................................................... 41
8.2 Disconnecting device for voltage transformer on the busbar......................... 42

AGS 531 521-01 | Edition 03/2009 3

GMA Content

9 Maintenance..................................................................................... 43
9.1 Safety provisions............................................................................................ 43
9.2 Maintenance schedule................................................................................... 43
9.3 Cleaning......................................................................................................... 44
9.4 Corrosion protection....................................................................................... 44
9.5 Replacement of components and panels....................................................... 44
9.6 Lubrication instructions.................................................................................. 45

10 Annex................................................................................................ 47
10.1 Auxiliary products........................................................................................... 47
10.2 Operation accessories................................................................................... 47

4 AGS 531 521-01 | Edition 03/2009

GMA Remarks on this manual

This Technical Manual cannot describe every imaginable individual case or every
customer-specific version of the product. For information which is not included in this
manual, please contact the manufacturer.
As our products are subject to continuous further development, we reserve the right
to make changes regarding the standards, illustrations and technical data described
in this Technical Manual.
All dimensions specified in this manual are in millimeters.

Purpose and target group

This Technical Manual describes the operation of gas-insulated medium-voltage
switchgear units of the GMA series.
It is an integral part of the product and must be stored so that it is readily accessible
at all times for and can be used by persons who are to work on the switchgear. If the
switchgear is sold to new owners, they must receive this document along with the
switchgear.
This Technical Manual is exclusively intended for specialist electricians who have
been certified for the GMA series (training certificate).

Reference documents
The following additional documents must be complied with:
■■ purchase agreement with the stipulations regarding the switchgear-specific
equipment and the legal details
■■ the appropriate switchgear-specific circuit diagrams / documentation
■■ Assembly Instructions for GMA series (no. AGS 531 526-01)
■■ the Operating Manuals of the devices installed in the switchgear (e.g. IVIS,
devices in low-voltage compartment)
■■ the Switchgear Configuration “GMA”
■■ the Technical Manual for the use and handling of the insulating gas sulphur
hexafluoride SF6 (no. AGS 535 051-01)
■■ Selection lists for H.V.H.R.C. fuses of approved suppliers can be provided on
request.

Terms and symbols used

This manual uses certain terms and symbols. They warn about dangers or provide
important information which must be complied with in order to avoid danger to per-
sons and damage to equipment:

"Danger!"
This danger symbol warns about dangerous electrical voltage.
Contact with voltage may result in fatal injury!

"Warning!"
This danger symbol warns about the risk of injury. Please comply
with all the provisions identified by this symbol in order to avoid
death or serious injury.

"Important:"
This instruction symbol is used for information which is important to
avoid material damage.

Any questions or suggestions?

Do you have any questions or suggestions regarding this manual, or do you require
further information?
We always strive to provide you with the best-possible information for optimum, safe
use of our products. Thus, do not hesitate to contact us if you have any recommen-
dations, amendments or proposals for improvement.

AGS 531 521-01 | Edition 03/2009 5

GMA 1 Safety provisions

The work described in this manual may only be performed by specialist electricians
who have proved their experience with the GMA series (training certificate) and the
applicable safety provisions.
Applicable standards and ■■ Common regulations for high-voltage switchgear and control gear:
regulations: IEC 62271-1
■■ Use and handling of sulphur hexafluoride (SF6) in high-voltage switchgear: IEC
62271-303
■■ The locally applicable accident prevention, operating and work instructions
must be complied with.
■■ Installation: IEC 61936-1/HD 637 S11
■■ Operation of electrical equipment: EN 50110-11
1
The national standards applicable in the country where the equipment is to be
installed must be complied with.

Before performing work on the panel, it is essential that you comply

with the following instructions:

Danger!
Before starting work on high-voltage components, de-energize
the system, verify it for zero voltage and earth the system in ac-
cordance with the applicable safety rules pursuant to EN 50110-1.

Warning!
After removal of covers, operator safety in accordance with IEC
62271-200 may be restricted if the appropriate part of the switch-
gear unit has not been isolated from the power supply.

Danger!
Before performing work in the drive area of the switchgear panels,
switch off the supply voltage and prevent it from being switched
ON again.

Warning!
There is a risk of injury when working on the drive mechanism.
Before commencing work, release the energy-storing device by
– the OFF-ON-OFF (Open/Close/Open) operating sequence on the
circuit-breaker
– closing via the make-proof earthing switch.

Behaviour in case of incidents or For the case of an internal fault, the GMA switchgear features pressure relief ports
accidents which prevent the panels and the switchgear unit from bursting.
In case of fire or of internal faults, toxic and caustic decomposition products may be
produced. Comply with the locally applicable accident and safety provisions.
In case of personal injury, take first-aid measures or cause them to be taken.

6 AGS 531 521-01 | Edition 03/2009

GMA 2 Technical data

2.1 Nameplate

The type designation of the switchgear Example GMA 12 - 25 - 04

panels - refer to nameplate - specifies the
essential technical data. The following
example shows its composition:
In case of queries and orders for spare Type GMA
parts, the following data on the nameplate
must be specified: Rated
■■ Type designation voltage
■■ Serial number
12 kV
■■ Year of construction Rated short-
time current
25 kA (3 s)
Panel
width
450 mm

1 GMA 12 – 25 - 04
2 TD137501-01 2006 3
IEC 62271-200
12 1250 50
75 25 1
28
E1 M2
4
0.03 0.02 0.014
1.3
AFL 16kA 1s
110 V DC IR busbar 1250A
Operating and Installation Instructions: 531521, 531526

Fig. 1
Nameplate on the operating cover (front side) of the switchgear panel
1 Type designation
2 Serial number
3 Year of construction
4 Technical data

2.2 Ratings of the GMA series

Rated voltage Ur kV 12 17.5 24
Rated lightning impulse withstand voltage Up kV 75 95 125
Rated power frequency withstand voltage Ud kV 28 38 50
Rated normal current, busbar Ir max. A 1250
Rated normal current, outgoing feeder panel Ir max. A 1250
Rated peak withstand current Ip max. kA 63
Rated short-circuit breaking current Isc max. kA 25
Rated short-time current Ik max. kA 25 (3 s)
Rated frequency fr Hz 50

AGS 531 521-01 | Edition 03/2009 7

GMA 2 Technical data

2.3 Technical data for electrical control and operating

devices
The panels have been designed on principle for manual operation.
The drive mechanisms of the individual switching devices can be equipped, depen-
ding on the specific customer’s model, with additional electrical control and operating
devices. These are characterized in the switchgear-specific circuit diagram (see
switchgear documentation).
Component fitting options:
Motor ■■ ffor charging the energy-storing device (closing spring)
■■ actuation of the disconnector and earthing switch

Release ■■ Closing release (1 ea.)

■■ Opening release (max. 2 ea.)
■■ Secondary release (transformer-operated release) (max. 1 ea.)
■■ Undervoltage release (1 ea.)
The maximum number of components fitted (shunt opening, secondary and under-
voltage release) is 2 ea. per panel.

Blocking coil Blocking coils prevent the circuit breaker from being closed and opened via the
pushbuttons “ON“ or “OFF“, as well as actuation of the interrogating slides of the
disconnectors and earthing switches. In deenergized condition, blocking coils are
always in “blocked” condition.

Auxiliary switch Auxiliary switches are always actuated directly by the switch shaft via an intermedia-
te linkage. Their position always corresponds to that of the main contacts
The switching functions have been set in the factory according to the circuit diagram.

Rated supply voltage V DC AC

24 48 60 110 220 120 230
Switching capacity A 8 4 3 2 1 10 10
Time factor T=L/R ms ≤ 20
Rated short-time current 100 A for a duration of 30 ms
Rated continuous current A 10

Overview of rated supply voltages

Direct voltage DC V 24 / 48 / 60 / 110 / 125 / 220
Alternating voltage AC V 120 / 230

8 AGS 531 521-01 | Edition 03/2009

GMA 2 Technical data

Power consumption, solenoids and motor

Power consumption
DC AC 50/60 Hz
approx. [W] approx. [VA]
Closing release 160 160
Opening release without auxiliary spring 160 160
energy store
Opening release with auxiliary spring 25 25
energy store
Undervoltage release 15 15
Secondary release - 12
Blocking coil 12 12
Motor 200 - 250 200 - 250
Please enquire at the manufacturer’s for details of the motor’s starting current. The
supply voltage data is required to this effect.

Times for releases and motor

Minimum command time “OFF“
for release 160 W ms 20
for release 25 W ms 50
Minimum command time “ON“ ms 20
Motor charging time for energy storing device s ≤ 12

2.4 Utilization in line with the intended purpose

Gas-insulated GMA medium-voltage switchgear units are exclusively intended for
switching and distributing electrical energy. They may only be used in the scope of
the specified standards and the switchgear-specific technical data. Any other utiliza-
tion constitutes improper use and may result in dangers and damage.

Disclaimer of liability The manufacturer shall not be held responsible for damage which occurs if
■■ instructions in this Technical Manual are not complied with,
■■ the switchgear is not operated according to its intended use (see above),
■■ the switchgear is assembled, connected or operated improperly,
■■ accessories or spare parts are used which have not been approved by the
manufacturer,
■■ the switchgear is converted without the manufacturer’s approval, or if inadmissi-
ble parts are attached.
No liability is accepted for parts provided by customers, e.g. current transformers.

AGS 531 521-01 | Edition 03/2009 9

GMA 2 Technical data

2.5 Applied standards

GMA switchgear units are
■■ metal-enclosed
■■ SF6-insulated
■■ type-tested
■■ tested for internal faults
■■ dimensioned for indoor installation

GMA switchgear units meet Designation IEC standard EN standard

the following standards and
Switchgear IEC 62271-1
regulations:
IEC 62271-200 EN 62271-200
Internal arc classification (IAC) IEC 62271-200 EN 62271-200
Circuit-breaker IEC 62271-100 EN 62271-100
Earthing switch IEC 62271-102 EN 62271-102
Disconnector IEC 62271-102 EN 62271-102
Switch disconnector IEC 60265-1 EN 60265-1
Switch fuse disconnector combination IEC 62271-105 EN 62271-105
Current transformers IEC 60044-1 EN 60044-1
Voltage transformers IEC 60044-2 EN 60044-2
Voltage Detecting Systems IEC 61243-5 EN 61243-5
Protection against acci¬dental contact,
IEC 60529 EN 60529
foreign bodies and water
Installation IEC 61936-1 HD 637 S1
Operation of electrical equipment - EN 50110
Insulating gas sulphur hexafluoride (SF6) IEC 60376 EN 60376
Use and handling of sulphur
IEC 62271-303 –
hexafluoride (SF6 )

Degrees of protection against accidental contact and foreign objects (accor-

ding to IEC 60529)
Main electric circuits IP 65
Drives IP 2X1
Low-voltage compartment IP 3X2
Cable compartment IP 3X
1 optional IP 5X
2 optional IP 52

10 AGS 531 521-01 | Edition 03/2009

GMA 2 Technical data

2.6 Environmental and operating conditions

GMA is an indoor switchgear which may only be operated under normal operating
conditions in acc. with IEC 62271-1 regulations.
Operation under conditions deviating from these is only admissible upon consultati-
on and with the approval of the manufacturer.

Ambient conditions (in accordance with IEC 62271-1)

Temperature class “minus 5 indoors”1
Ambient temperature min./max ºC -5 / +401
Average value over 24 hours ºC ≤ 351
Average rel. air humidity: 24 hours / 1 month % ≤ 95/≤ 901
Installation altitude above sea-level m ≤ 10001
1 higher values available on request

2.7 Disposal after the end of the service life

A material and recycling data sheet can be provided on request for the disposal of
series GMA switchgear at the end of its service life:
Disposal is performed as a service by the manufacturer’s Service Center which is
subject to a fee.
The operating equipment contains the fluorinated greenhouse gas SF6 mentioned in
the Kyoto protocol with a global warming potential (GWP) of 22 200.
SF6 must be recovered and must not be released into the atmosphere. When
using and handling SF6, comply with the specifications in the standard IEC 62271
High-Voltage Switchgear and Controlgear – Part 303 Use and Handling of Sulphur
Hexafluoride (SF6).

AGS 531 521-01 | Edition 03/2009 11

GMA 3 Variants overview

3.1 Circuit-breaker panel GMA










 




  
Fig. 2
Circuit-breaker panel with current and voltage transformers, panel width 600 mm
1 Busbar connectors (in the coupling 7 Earthing link bar 14 Low-voltage compartment with
tank / end tank), shown: right-hand 8 Cable compartment cover control device
side; left-hand side analogous 9 Cable connection three-fold com- 15 Busbar
2 Circuit-breaker bination 16 Disconnector
3 Toroidal-core current transformer 10 Manual operator interface 17 Earthing switch
4 Disconnecting device for voltage 11 Instrument niche
transformer (optional) 12 Voltage detection systems
5 Voltage transformer (optional) 13 Pressure gauge (temperature-
6 Adjustable cable supports compensated)

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GMA 3 Variants overview

3.2 Basic switchgear panels

Fig. 3 Fig. 4
Switchgear panel with circuit-breaker Switchgear panel with circuit-breaker, voltage transformer,
double cable connection

Fig. 5 Fig. 6
Switchgear panel with switch disconnector Switchgear panel with switch fuse combination

AGS 531 521-01 | Edition 03/2009 13

GMA 4 Insulating gas monitoring

4.1 Gas compartment diagram

A complete insulating gas compartment always consists of the following functional
units:
■■ Module comprising 1 to 4 panels
■■ if applicable, one busbar connection tank, located at the right end of each
module
■■ if applicable, busbar termination compartment (left-hand or right-hand)

10 7 8 2

9
5

Fig. 7
3 single panels, showing all function and control elements regarding the gas com-
partment as an example These have been shown in graded grey shades to reflect
the various insulating gas compartments.
1 Switchgear panel
2 Busbar coupling tank
3 Gas connector socket
4 Check valve
5 Pressure gauge
6 Gas-proof electrical bushing
7 Vave open (code 2)
8 Vave closed (code 0)
9 Pressure relief port
10 Busbar end tank

14 AGS 531 521-01 | Edition 03/2009

GMA 4 Insulating gas monitoring

4.2 Technical data

Type of insulating gas: Sulphur hexafluoride SF6 according to IEC 60376.
The tanks of the switchgear have been designed as “Sealed Pressure System“ as
defined in IEC 62271-200. Thanks to the design of the “Sealed Pressure System”,
the insulating gas contents do not require any maintenance.
During the expected service life, no gas handling will be required under normal ope-
rating conditions acc. to IEC 62271-1.

Important:
The switchgear-specific gas compartment diagram must be complied
with.

Rated pressure and pick-up values1

(Rated voltage Ur = 12/24 kV)
Rated pressure pre MPa 0,03
Prealarm in case of drop in pressure pae MPa 0,02
Main alarm in case of drop in pressure MPa 0,01
1 The pressure data refers to +20°C and an atmospheric pressure of 101.3 kPa abs.

4.3 Pressure gauges

The pressure gauge indication is ambient temperature-compensated.
The pressure indication remains constant if the operating mode remains unchanged,
even if the temperature in the switchgear room changes.

Variants ■■ Pressure gauge without remote signalling contacts (Fig. 8)

■■ Pressure gauge with remote signalling contacts (Fig. 9)

3 2 1 4 1 3 2

4
Fig. 8 Fig. 9
Pressure gauge without remote signal- Pressure gauge with remote signalling
ling contacts contacts
1 Pointer 1 Pointer
2 Pointer in the green area (Ready 2 Pointer in the green area (Ready
for operation) for operation)
3 Pointer in the yellow area (Preal- 3 Pointer in the yellow area (Preal-
arm) arm)
4 Pointer in the red area (Main 4 Pointer in the red area (Main
alarm) alarm)

Electrical sig- Switching function: closes in case of a drop in pressure, if

nalling contact
1 ... prealarm is reached
2 ... main alarm is reached

AGS 531 521-01 | Edition 03/2009 15

GMA 4 Insulating gas monitoring

4.4 Measures to be taken at the various warning

thresholds
Warning!
If a main warning occurs, switch disconnectors must no longer
be actuated. As the switch disconnector requires a minimum gas
density for correct functioning, actuation might result in damage
to equipment and injury of persons.

Pressure gauge Activities

display
Prealarm “yellow” –– Top up insulating gas and observe the system to see
if the prealarm reoccurs
–– Plan ahead for shut-off
–– Contact Service-Center

Main alarm “red” –– Isolate module/single panel from power supply

–– Do not actuate switch disconnector any longer
–– ContactService-Center

16 AGS 531 521-01 | Edition 03/2009

GMA 5 Voltage Detecting Systems
VDS

5.1 Integrated Voltage Detecting System IVIS

IVIS is an integrated voltage detecting
system with an integrated display unit
used to determine zero voltage/system
voltage according to IEC 61243-5.
The IVIS system has been designed for
maximum operating reliability.
It does not require supply from an
external source. It features climate- Fig. 10
proof encapsulated electronics and is IVIS display. The IVIS display is located
maintenance-free, due to permanent in the instrument recess below the low-
monitoring of the indication thresholds. voltage compartment.
Flash arrow symbols on the indicators
display the mains voltage still existing within the defined response thresholds (Fig.
10).
The IVIS system does not require the electrical repeat tests common for voltage
detection systems.

Important:
For a description of all functions and messages of the IVIS system,
please refer to the separate Operating Manual “IVIS”
(No. AGS 531 757-01).

5.2 Pluggable voltage detection system

The system voltage or the zero
voltage state of the outgoing feeders is detected via a separate voltage detection
system according to IEC 61243-5.
Socket-contacts for the indicators are located in the instrument-recess below the
low-voltage compartment.
Capacitive voltage presence indicating systems of all the approved manufacturers
can be used.

Important:
Comply with the manufacturer’s Operating Manual of the voltage indi-
cators used.
All three phases L1, L2 and L3 must always be checked together.
Close non-used socket-contacts using a cap.

Fig. 12
Socket-contacts for HR system

Fig. 11
Voltage indicator unit (HR-ST)
Manufacturer: Horstmann GmbH

AGS 531 521-01 | Edition 03/2009 17

GMA 5 Voltage Detecting Systems VDS

5.3 Phase comparators

Important:
Before connecting live switchgear components for the first time, always
check phase coincidence.

If IVIS is used, phase comparison can be performed by means of the phase compa-
rator MS 100 (Fig. 13, ref. no. AGS C26320-01).
Phase comparators are optionally available and not included in the scope of sup-
plies.

Fig. 13
Phase comparator MS 100

18 AGS 531 521-01 | Edition 03/2009

GMA 6 Operation

6.1 Operator interfaces for manual operation

14

13
2

3 12
4
5 11
6
10
7
8 9

Fig. 14
Operator interface “Circuit-breaker”
1 Nameplate
2 Opening for operation of the disconnector
3 Position indicator of disconnector
4 Circuit-breaker position indicator DISCHARGED / CHARGED
5 Circuit-breaker switch position indicator
6 Circuit-breaker OFF pushbutton
7 Circuit-breaker ON pushbutton
8 Circuit-breaker operations counter
9 Insertion port for mechanical charging of the circuit-breaker’s energy storing device
10 Unlocking slide for cable compartment cover
11 Position indicator of earthing switch
12 Insertion port for operation of the earthing switch
13 Mechanical interrogation interlock of insertion ports (interrogation slide)
14 Mechanical lockout mechanism with lock (optional)

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GMA 6 Operation

1
1 Nameplate
8 2 Position indicator of switch discon-
nector
3 Opening for operation of the
switch disconnector
2 7 4 Mechanical interrogation interlock
3 of insertion ports (interrogation
6
slide)
4
5 5 Unlocking slide for cable compart-
ment cover
6 Position indicator of earthing
switch
7 7Insertion port for operation of the
earthing switch
8 Mechanical lockout mechanism
with lock (optional)
Fig. 15
Operator interface “Switch disconnector”

1 Nameplate
1 2 Position indicator of disconnector
3 Opening for operation of the dis-
connector
9 4 Indication of fuse tripping
(H.V.H.R.C. fuses)
8 green: no fuse tripped
red H.V.H.R.C. fuse tripped
2 7 5 Unlocking slide for cable compart-
3 ment cover
6
6 Position indicator of earthing
4
5 switch
7 Insertion port for operation of the
earthing switch
8 Mechanical interrogation interlock
of insertion ports (interrogation
slide)
9 Mechanical lockout mechanism
with lock (optional)
Fig. 16
Operator interface “Switch disconnec¬tor with fuse”

20 AGS 531 521-01 | Edition 03/2009

GMA 6 Operation

6.2 Interlocks
Warning!
Complete switchgear interlocking can only be ensured with com-
plete locking devices.

Important:
Please note the purchase contract and the switchgear-specific circuit
diagram as regards the design of the interlocking systematics.

6.2.1 Internal mechanical interlocks of the panel

■■ With the circuit-breaker closed, the interrogation slide is locked for the discon-
nector and the earthing switch.
■■ The interrogation slide always releases one insertion port (disconnector or
earthing switch), or both of them are locked.
■■ The lever for the disconnector can only be removed in its end position.
■■ When the lever for actuation of the disconnector or earthing switch has not
been removed, or if the interrogation slide is open, the following components
are locked:
–– ON pushbutton of the circuit-breaker cannot be pressed
–– ON pulse is interrupted.

6.2.2 Mechanical lock-out with cylinder lock (optional, see also Fig.
16 to Fig. 18)

Turn key Key Actuations on front

control panel
clockwise removable actuation not possible *
counter-clockwise not removable actuation possible
* In the case of branch-circuit panels, the circuit-breaker button “OFF” can be actua-
ted.

If the lever for actuation of the disconnector or earthing switch has not been remo-
ved, the key of the mechanical lock-out can neither be turned nor removed.

6.2.3 Mechanical interlock with padlocks (optional)

On request, circuit breakers, disconnectors and earthing switches can be equipped
with padlocks to prevent mechanical actuation (Fig. 17).

1 2
Fig. 17
1 Interlock flaps for ON/OFF pushbutton
2 Insertion port for earthing switch blocked (disconnector analogous)

AGS 531 521-01 | Edition 03/2009 21

GMA 6 Operation

6.2.4 Electromagnetic interlocks

Electromagnetic blocking coils can be used for inter-panel as well as intra-panel
interlocks:
■■ The insertion openings for disconnector and earthing switch by the interrogation
slide are prevented from being released.
■■ The circuit-breaker’s ON and OFF pushbuttons are blocked.

Important:
–– If no blocking coils are being used for the locking devices, a me-
chanical lock-out with cylinder or U lock must be provided.
–– In case of failure of the supply voltage, all electrical interlocks are
in their “locked” position. Measure: Re-establish supply voltage.

Blocking coil required, if ... Interlock function

... motor drive on disconnec- ON pushbutton of circuit-breaker
tor
... bus section coupler in Bus section coupler:
switchgear –– ON / OFF pushbutton of circuit-breaker
–– Interrogation slide for earthing switch in
circuit-breaker panel
–– Interrogation slide for disconnector and
earthing switch in bus riser panel
all disconnectors in the outgoing feeder panels or
additional couplers

left busbar section right busbar section

ON

OFF

blocking coil

Fig. 18
Blocking coil interlocks in GMA switchgear with bus section coupler

1 2

Fig. 19
Blocking coils in a circuit-breaker panel
1 Blocking coil on ON pushbutton of circuit-breaker
2 Blocking coil on interrogation slide

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GMA 6 Operation

6.2.5 Table of mechanical interlocks

Switchgear panel with circuit-breaker, disconnector and earthing switch

Switching device/ State Interlock state versus …

component Circuit- Disconnector Earthing switch Cable compartment
breaker cover
unlocked, if disconnec- unlocked, if earthing
tor OFF switch ON
ON – locked
locked, if disconnector locked, if earthing
ON switch OFF
Circuit-breaker
locked, if earthing unlocked, if disconnec- unlocked, if earthing
switch ON tor OFF switch ON
OFF –
unlocked, if earthing unlocked, if disconnec- locked, if earthing
switch OFF tor ON switch OFF
locked, if earthing
ON unlocked – locked
switch OFF
Disconnector
locked, if earthing
OFF unlocked – unlocked
switch OFF
ON unlocked locked – unlocked
Earthing switch
OFF unlocked unlocked – locked
removed unlocked locked –
Cable compart-
ment cover unlocked, if disconnec-
attached – – –
tor OFF

Switchgear panel with switch disconnector, earthing switch and disconnector with fuse, earthing switch

Switching device/ State Interlock state versus …

component Switch disconnector Earthing switch Cable compartment or
fuse cover
locked if earthing switch
ON – locked
Switch discon- OFF
nector locked if earthing switch
OFF – unlocked
OFF
ON locked – unlocked
Earthing switch
OFF unlocked – locked
Cable compart- removed locked locked –
ment or fuse unlocked if switch discon- unlocked if switch discon-
cover attached –
nector OFF nector OFF

6.3 Operating specifications

■■ The switchgear unit may only be operated by specialist electricians who have
proven experience in conjunction with the GMA series (training certificate) and
the EN 50110-1 standard.
■■ Check that the supply voltage is ON.
■■ The switchgear can also be actuated manually using the actuating lever/crank.

Important:
These accessories are supplied together with the panel. The panel
may only be operated by means of these accessories (see page 47).
■■ After each switching operation for which you have used an actuating lever/a
crank, remove the actuating lever and store it in the tool board.

AGS 531 521-01 | Edition 03/2009 23

GMA 6 Operation

Warning!
The ON - OFF movements need to be fully completed (to their
stop).Never let off detachable lever before the switching operation
has been completed. Risk of injury as the lever might rebound if it
is not actuated to its mechanical stop.

Important:
■■ While the supply voltage is not available, an undervoltage release
(optional) has dropped out.
■■ Comply with interlocking conditions in Chapter 6.2

6.4 Operation – Circuit-breaker

6.4.1 Charging the circuit-breaker’s energy storing device
Initial position:
■■ Circuit-breaker “OFF”
■■ Energy storing device “released”

Charging by means of a motor The energy storing device is charged automatically, as soon as the supply voltage is
available.
The position indicator of the energy storing device indicates the “charged” condition.

Manual charging 1. Insert crank.

2. Move crank clockwise until “charged” is indicated by the position indicator.If the
motor starts during this process, this does not constitute a risk.
3. Remove crank and keep it in a safe place.

charge

Fig. 20
Charge the circuit-breaker’s energy storing device (closing spring) manually
1 Energy storing device charged

24 AGS 531 521-01 | Edition 03/2009

GMA 6 Operation

6.4.2 Switching operations on the circuit-breaker

Switching ON (Closing) ■■ Push the ON button
■■ Actuate closing release.
The energy storing device indicates “released”. The position indicated by the switch
position indicator is “ON”.

Important:
The energy storing device can be charged again immediately (manu-
ally) after ON actuation. When the supply voltage is on, the energy
storing device is charged automatically via the motor.

Switching OFF (Opening) ■■ Push “OFF“ button or

■■ Actuate opening release or
■■ by secondary release or undervoltage release
Position indicator indicates the “OFF” position.

OFF ON

Fig. 21
Circuit-breaker. Switching ON/OFF.

6.4.3 Position indicators on circuit-breaker and possible operating sequences

Pos. Position indicator Position indicator Circuit- Opening spring Possible operating
Energy-storing device breaker sequence
(closing spring)

1 released OFF released none

released, is charged
2 charged OFF C–O
via C

3 released ON charged O

charged, is re-charged
4 charged ON O–C–O
via C

C = ON (Close) O = OFF (Open)

AGS 531 521-01 | Edition 03/2009 25

GMA 6 Operation

Switching operations on the disconnector

Important:
Motor drive on disconnector (optional): During actuation of the interro-
gation slide or while the actuating lever is inserted, the motor circuit is
interrupted. For emergency manual actuation moving the detachable
lever into ON position, first a short pressure must be exercised in OFF
position (to overcome the dead center in the drive linkage), and vice
versa.

Initial situation:
■■ Circuit-breaker OFF
■■ Disconnector OFF
■■ Earthing switch OFF

Switching ON manually: 1. Actuate interrogating lever to the right to release the appropriate insertion port.
2. Insert actuating lever and move it clockwise
3. Remove crank

Switching OFF manually: 1. Push interrogating lever to the right to release the appropriate insertion port
2. Insert actuating lever and move it counter-clockwise.
3. Remove crank.

ON OFF

Fig. 22
Disconnector. Switching ON/OFF.

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GMA 6 Operation

Switching operations on the earthing switch

Important:
Motor drive on earthing switch (optional): During actuation of the inter-
rogation slide or while the actuating lever is inserted, the motor circuit
is interrupted. For emergency manual actuation moving the detachable
lever into ON position, first a short pressure must be exercised in OFF
position (to overcome the dead center in the drive linkage), and vice
versa.

Initial situation:
■■ Circuit-breaker OFF
■■ Disconnector OFF
■■ Earthing switch OFF

Switching ON manually: 1. Actuate interrogating lever to the left to release the appropriate insertion port.
2. Insert actuating lever and move it clockwise
3. Remove actuating lever

Switching OFF manually: 1. Actuate interrogating lever to the left to release the appropriate insertion port
2. Insert actuating lever and move it counter-clockwise.
3. Remove actuating lever.

ON OFF

Fig. 23
Earthing switch. Switching ON/OFF.

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GMA 6 Operation

6.5 Operation - Switch disconnector panel

Switching operations on the switch disconnector

Warning!
If the main alarm of the pressure gauge is issued, the switch dis-
connector must not be operated.

Important:
Motor drive on switch disconnector (optional): During actuation of
the interrogation slide or while the actuating lever is inserted, the
motor circuit is interrupted. For emergency manual actuation moving
the detachable lever into ON position, first a short pressure must be
exercised in OFF position (to overcome the dead center in the drive
linkage), and vice versa.

Switching ON manually: 1. Actuate interrogating lever to the right to release the appropriate insertion port.
2. Insert actuating lever and move it clockwise
3. Remove lever.

Switching OFF manually: 1. Push interrogating lever to the right to release the appropriate insertion port.
2. Insert actuating lever and move it counter-clockwise.
3. Remove lever.

ON OFF

Fig. 24
Switch disconnector. Switching ON/OFF.

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GMA 6 Operation

Switching operations on the earthing switch

Initial situation:
■■ Switch disconnector OFF
■■ Earthing switch OFF

Switching ON manually: 1. Actuate interrogating lever to the left to release the appropriate insertion port.
2. Insert actuating lever and move it clockwise.
3. Remove actuating lever.

Switching OFF manually: 1. Actuate interrogating lever to the left to release the appropriate insertion port.
2. Insert actuating lever and move it counter-clockwise.
3. Remove actuating lever.

ON OFF

Fig. 25
Earthing switch. Switching ON/OFF.

AGS 531 521-01 | Edition 03/2009 29

GMA 6 Operation

6.6 Operation - switch disconnector panel with fuses

Switching operations on the switch disconnector

Warning!
If the main alarm of the pressure gauge is issued, the switch dis-
connector must not be operated.

Switching ON manually: 1. Actuate interrogating lever to the right to release the appropriate insertion port.
2. Actuate detachable lever speedily to the left until the breaker mechanism has
latched (approx. 95°) (thus, the opening spring is charged).
Subsequently, actuate detachable lever speedily to the right (approx. 115°) until
closing is complete (at the same time, the closing spring is charged and set
free).
3. Remove detachable lever immediately afterwards.

Switching OFF manually: 1. Push interrogating lever to the right to release the appropriate insertion port
2. Insert detachable lever.
3. Actuate detachable lever speedily to the left (approx. 20°) until opening is
complete.

OFF

ON

charge

Fig. 26
Switch disconnector. Switching ON/OFF and charging.

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GMA 6 Operation

Switching operations on the earthing switch

Initial situation:
■■ Switch disconnector OFF
■■ Earthing switch OFF

Switching ON manually: 1. Actuate interrogating lever to the left to release the appropriate insertion port.
2. Insert actuating lever (red) and turn it clockwise (approx. 95°).
3. Remove actuating lever.

Switching OFF manually: 1. Actuate interrogating lever to the left to release the appropriate insertion port
2. Insert actuating lever and move it counter-clockwise.
3. Remove actuating lever.

ON OFF

Fig. 27
Earthing switch. Switching ON/OFF.

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GMA 6 Operation

6.7 Standard switching operations in circuit-breaker panels

Important:
For all switching operations, comply with the interlocking conditions
(Chapter 6.2) and the operating specifications in Chapter 6.3.

6.7.1 Operating the outgoing feeder cable

A A

B C

Fig. 28 Fig. 29 Fig. 30

Initial situation Switch outgoing feeder cable ON Switch outgoing feeder cable
–– Circuit-breaker OFF 1. Switch disconnector OFF
–– Disconnector OFF ON (A). 1. Switch circuit-breaker
–– Earthing switch OFF 2. Switch circuit-breaker OFF (C).
ON (B). 2. Switch disconnector
OFF (A).

6.7.2 Earthing outgoing feeder cable

D D

Fig. 31 Fig. 32 Fig. 33

Initial situation Earth outgoing feeder cable De-earth

– Circuit-breaker OFF Switch earthing switch ON Switch earthing switch
– Disconnector OFF (D). OFF (D).
– Earthing switch OFF

32 AGS 531 521-01 | Edition 03/2009

GMA 6 Operation

6.7.3 Connecting busbar sections with bus section coupler

L R Initial situation
■■ Circuit-breaker OFF
■■ Disconnector OFF
■■ Earthing switch OFF

Fig. 34
Initial situation

Connecting busbar sections

L R
1. Switch both disconnectors (A) and (B) ON.
2. Switch circuit-breaker (C) ON.

D C A B

Fig. 35
Connect/disconnect busbar sections
Disconnect busbar sections
1. Switch circuit-breaker (D) OFF.
2. Switch both disconnectors (A) and (B) OFF.

AGS 531 521-01 | Edition 03/2009 33

GMA 6 Operation

6.8 Earthing the busbar

Warning!
The disconnectors in the busbar section to be earthed must be in
position “OFF” to avoid fauly switching.

Important:
For all switching operations, comply with the interlocking conditions
(Chapter 6.2) and the operating specifications in Chapter 6.3.

6.8.1 Earthing the busbar with earthing device on the cable

connection via the circuit-breaker of a feeder panel
The earthing device can be connected to the cable connectors in the cable connec-
tion area (earthing adapter required).
The earthing device and the earthing adapter are not included in the switchgear’s
scope of supplies.

Important:
Comply with the manufacturer’s information regarding the earthing
device and the earthing adapter.

B A

D C

Fig. 36 Fig. 37 Fig. 38

Initial situation Connecting the earthing device Earthing the busbar

–– Feeder 1. Mount earthing 1. Switch earthing switch
“EARTHED” adapter to cable OFF (A).
connection. 2. Switch disconnector
2. Connect the earthing (B) ON.
device. 3. Switch circuit-breaker
(C) ON.

De-earthing busbar
(See Fig. 39)
1. Switch circuit-breaker OFF (D).
2. Switch disconnector (B) OFF.
3. Switch earthing switch (A) ON.
4. Remove earthing device and earthing adapter.
5. Connect high-voltage cable to cable connection in surge-proof condition.

34 AGS 531 521-01 | Edition 03/2009

GMA 6 Operation

6.8.2 Earthing the busbar by means of the bus section coupler

L R Initial situation:
Circuit-breaker OFF
Both disconnectors OFF
Both earthing switches OFF

Earth left-hand busbar section (L)

L R
1. Switch disconnector - left-hand panel - (A) ON.
2. Switch circuit-breaker - left-hand panel - (B) ON.
3. Switch earthing switch - right-hand panel - (C) ON.

A C

D B

Fig. 39
Earthing/de-earthing left-hand busbar section

De-earthing left-hand busbar section

(See Fig. 39)
1. Switch earthing switch - right-hand panel - (C) OFF.
2. Switch circuit-breaker - left-hand panel - (B) OFF.
3. Switch disconnector - left-hand panel - (A) OFF.

Earthing right-hand busbar section (R)

L R
1. Switch disconnector - right-hand panel - (F) ON.
2. Switch earthing switch - left-hand panel - (E) ON.

E F

Fig. 40
Earthing/de-earthing right-hand busbar section

De-earthing right-hand busbar section

(See Fig. 40)
1. Switch earthing switch - left-hand panel - (E) OFF.
2. Switch disconnector - right-hand panel - (F) OFF.

AGS 531 521-01 | Edition 03/2009 35

GMA 7 Replacement of fuse links

7.1 Selection data for H.V.H.R.C. fuse links

For the protection of distribution transformers, exclusively H.V.H.R.C. backup fuse
links with integrated temperature limiter may be used for gas-insulated GMA switch-
gear.
Due to the temperature limiter, in case of overload of the H.V.H.R.C. fuse links in the
presence of
■■ inadmissible overload currents,
■■ H.V.H.R.C. fuse links damaged previously
there will be a shut-off by the switch disconnector.
This prevents thermal overloading of the fuse carrier.

Ordering data The following data must be specified in the Purchase Order:
■■ Transformer rated power
■■ Transformer operating voltage
■■ Rated current of the selected H.V.H.R.C. fuse links.

Selection lists and applicable Selection lists of approved suppliers for H.V.H.R.C. fuses can be provided as requi-
standards red. These selection lists take the following standards and regulations into account:
■■ Protection of distribution transformers in accordance with IEC 60787, VDE
0670, part 402
■■ Fuse links in acc. with IEC 60282-1 or DIN 43625 (striker type “medium” with
mit max. initial tripping force of 80 N)
■■ Specifications of IEC 62271-105
■■ Max. ambient temperature for switchgear: 40 ºC according to
IEC 62271-1, identical with max. ambient temperature for the switchgear within
the housing of a packaged substation in accordance with IEC 62271-202.
■■ No transformer operation during an overload condition
■■ Temperature-rise limits within the switchgear enclosure

7.2 Approved suppliers for H.V.H.R.C. fuse links

The following series made by the H.V.H.R.C. fuse link suppliers offering integrated
striker tripping with temperature limiter feature are admissible:

Series Supplier
H.V.H.R.C. fuse links with temperature limiter SIBA
H.V.H.R.C. backup fuses with overload protection (temperature EFEN
limiter)
H.V.H.R.C. fuse links, type IKUS, with thermo-striker JEAN MÜLLER

36 AGS 531 521-01 | Edition 03/2009

GMA 7 Replacement of fuse links

7.3 Dimensions for fuse links

The GMA switch disconnector panel with fuses has been designed for the following
dimensions “D” or “e” of the fuse links:

Type designation Dimensions “D” or “e” in mm

GMA/12-2/... with adapter 24 kV 292
GMA/24-2/... 442

38max.
“D” or “e”

ø20max.
ø45±1

striker

ø88 max.
pin
ø88 max.
ø50 min.
33+2 33+2
dimensions in mm
Fig. 41
Dimensions of fuse links

7.4 Use of non-specified fuse links

Warning!
Only H.V.H.R.C. fuse links in accordance with the selection lists
have been approved for GMA switchgear panels.
It is essential to consult the switchgear manufacturer before using
non-specified fuse links or fuse links made by other manufactur-
ers.
The company operating the switchgear shall be solely responsible for the use of fuse
links which are not defined in the selection lists.
H.v. General-purpose fuses H.v. General-purpose fuses are recommended for the exceptional case in which
the switch disconnector is to be equipped with a snap-action drive SFU (instead of
stored-energy mechanism SF), so that all-pole fuse tripping is impossible.

7.5 Replacement of fuses

Warning!
Fuse links may be hot! Wear protective gloves. .

Important:
As the earthing switches are arranged upstream and downstream of
the fuses, the fuses can be replaced without using insulating equip-
ment.
The fuse symbol on the operator interface indicates mechanically if one of the fuses
has melted (red marking, Fig. 46, item 1). The switch disconnector is switched OFF
automatically by the fuse tripping.

AGS 531 521-01 | Edition 03/2009 37

GMA 7 Replacement of fuse links

Transformer outgoing feeder If the transformer outgoing feeder is designed without an all-pole fuse tripping, this
without all-pole fuse tripping feature is indicated by an information sign. This sign is located near the fuse symbol
on the operator interface.

Important:
Melting of the fuse does not trip the switch disconnector.

In this case, the switch disconnector is equipped with a snap-action drive (SFU) and
must be switched OFF separately (manually or electrically, depending on design).
Replacement of short fuse GMA switchgear with a rated voltage of 24 kV may also be operated with an ope-
links in switchgear with a fuse rating voltage of 12 kV. An adapter is available to enable the use of an H.V.H.R.C.
dimension of e = 442 mm fuse link with the standard dimension for 12 kV, dimension “e”=292 mm for a fuse
dimension of “e”=442 mm.
The fuse links are not included in the scope of supply.

Replacement of fuse kits: 1. Clean contact surfaces (brand-new fuse link, adapter and grip end) using a
non-fibrous cloth, in case of severe soiling, use a cleaning product. Apply a thin
and uniform film of lubricant KL, clean and grease.
2. Introduce the brand-new fuse link with contact strip with striker into the grip end
contact by turning it slightly. Secure fuse link from being removed by tightening
clamping screw in the grip end.
Fasten the adapter on the opposite contact end of the fuse link without striker.

Fig. 42 Fig. 43
Attachment of fuse link grip end Lock “cam” on the grip end in the re-
cess of the insulating tube

Fig. 44
Assembly of short fuse links

Fig. 45
Assembly of short fuse links

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GMA 7 Replacement of fuse links

Description of the steps for fuse 1. Switch the earthing switch ON.
replacement: 2. Unlock the fuse with cover and open compartment double-bit key.
3. Fold fuse compartment cover forward and down, and remove it.
4. Pull grip end with fuse link out without turning it.
5. Remove grip end with fuse link using both hands.
6. Release clamp screw in the grip end.
7. Pull fuse link out of the grip end by turning it slightly.
8. Prepare fuse link for insertion.
–– Clean contact surfaces on the grip end and on the brand-new fuse link
using a non-fibrous cloth, in case of severe soiling, use a cleaning product.
–– Apply a thin and uniform coat of lubricant KL
–– Introduce the contact end with striker of the brand-new fuse link into the
contact of the grip end by turning it slightly.
–– Secure fuse link from being removed by tightening clampscrew in the grip
end.
9. Push grip end with fuse link inwards without turning it.
10. The “cam” on the grip end must engage in the recess of the insulating tube (see
Fig. 43).
11. Reinsert fuse cover, close it using the double-bit key, and lock it. Press interlo-
cking slide (3) down.

5
4

Fig. 46 Fig. 47
Replacement of fuses Removing the fuse link
1 Fuse tripping indicator (red)
2 Earthing switch ON
3 Unlock fuse cover
4 Double-bit key for opening
5 Fold fuse shutter forward, and
remove it

AGS 531 521-01 | Edition 03/2009 39

GMA 7 Replacement of fuse links

Checking the all-pole mechanical We recommend checking the all-pole

fuse tripping mechanical fuse tripping with the switch
disconnector in position “ON” after
replacing the H.V.H.R.C. fuse links.
The all-pole mechanical tripping can be
checked via the tripping linkage using
the tripping pin Ø ≤ 2.1 mm, L>80 mm,
which is pushed as far as it will go
through the insertion port of the fuse link
cover.

Fig. 48
Checking the all-pole mechanical fuse
tripping

40 AGS 531 521-01 | Edition 03/2009

GMA 8 Disconnecting the voltage
transformer

8.1 Disconnecting device for the voltage transformer in

the outgoing feeder cable
Warning!
Disconnecting devices for voltage transformers can only be
actuated in de-energized condition. Make sure that the outgoing
feeder cable is de-energized on all accounts.

Actuate disconnecting device:

1. Isolate outgoing feeder cable from the power supply and earth it; see page 32.
2. Remove cable compartment cover (see Assembly Instructions).
3. Insert detachable lever for earthing switch (2) into its insertion opening.
4. Pull the lock pin (1).
5. Swing detachable lever (2) speedily as far as it will go (to its stop) to
I (ON) or O (earthed) position (approx. 95°).
6. When end position is reached, the lock pin must latch again.
7. Pull detachable lever off after switching operation.
8. Insert and lock cable compartment cover (see Assembly Instructions).

Fig. 50
Disconnecting device for voltage trans-
Fig. 49 former and insertion port.
Disconnecting device for voltage trans- 1 Lock pin
former 2 Detachable lever

Switch positions of the O (earthed) I (ON)

disconnecting device

AGS 531 521-01 | Edition 03/2009 41

GMA 8 Disconnecting the voltage
transformer

8.2 Disconnecting device for voltage transformer on the

busbar
Warning!
Disconnecting devices for voltage transformers can only be actu-
ated in de-energized condition. Make sure to isolate the busbar in
any case from the power supply.

Actuate disconnecting device:

1. Isolate busbar from the power supply.
2. Remove cover from instrument recess.
3. Insert detachable lever for earthing switch (2) into its insertion opening.
4. Pull lock pin (1).
5. Swing detachable lever (2) speedily as far as it will go (to its stop) to
I (ON) or O (earthed) position (approx. 95°). When end position is reached, the
lock pin must latch again.
6. Check position indicator (O or I).
7. Pull detachable lever off after switching operation.
8. Remount cover of instrument recess.

Fig. 51
Removing the cover from the instrument recess.

1 1
2
2
3 3

Fig. 52 Fig. 53
Switching the voltage transformer OFF Switching the voltage transformer ON
1 Position indicator reads: 1 Position indicator reads:
Voltage transformer OFF (O) Voltage transformer ON (I)
2 Lock pin 2 Lock pin
3 Detachable lever 3 Detachable lever

42 AGS 531 521-01 | Edition 03/2009

GMA 9 Maintenance

9.1 Safety provisions

Only specialist electricians certified by the manufacturer for maintenance work and
who have the required knowledge regarding handling of GMA series medium-voltage
switchgear are permitted to perform maintenance and cleaning work.

Warning!
Refer to the safety provisions on page 6.

9.2 Maintenance schedule

We recommend performing a visual inspection of the panels at least every four
years, depending on the strain to which they are subjected during operation and on
the operating conditions.

Important:
In case of humidity and condensation or air pollution (dust, smoke or
corrosive gases), the maintenance intervals must be adapted to the
actual conditions. In case of ambiguities or irregularities, please contact
the manufacturer’s Service Center immediately.

Insulating gas: GMA series panels have a hermetically sealed pressure system in accordance with
IEC 62271-200. It does not require servicing over its entire service life.

Switching devices: The components in the cladded high-voltage parts of the panel (vacuum circuit-brea-
ker, disconnector and earthing switch) do not require any maintenance either.
Gas tank: The pressure tanks are made of stainless, non-magnetic steel.

Warning!
Neither drill holes into nor open gas tanks. Risk of loss of insula-
ting gas.

Drive mechanisms / covers: Drive mechanisms and covers outside of the enclosure are corrosion-protected with
lasting effect. Damage to the paint, scratches and deterioration must be repaired
immediately to avoid corrosion.

Mantenance interval Work to be carried out Qualification / Work

performed by
at least every 4 years –– Visual inspection of the switchgear
or depending on the actual ambient conditions panels
–– If necessary, clean the panels and
perform switching tests of the drives Staff certified accordingly
(see page 44). for the work to be done
after 20 years –– Grease drives and perform switching
tests (see page 44).
–– Check releases/blocking coils
–– once the max. admissible number of breaking Please, contact the manufacturer
operations for the switching devices has been
reached (see page 46) Manufacturer’s Service
Center
–– 1000 mechanical operations of the disconnector
or the earthing switch

AGS 531 521-01 | Edition 03/2009 43

GMA 9 Maintenance

9.3 Cleaning
When deposited dirt and humidity are detected, the panels must be cleaned in an
expert fashion.
When performing cleaning, make sure that the lubrication in the drive mechanisms
is not removed. If the drive mechanisms are no longer sufficiently lubricated, new
lubrication must be applied.

Warning!
Risk of injuries: The drives must not be disassembled for service
and maintenance work.

Slight contamination Clean using a dry, lint-free cloth. Depending on the degree of soiling, replace cloth
as often as necessary.

Severe soiling Use cleaning agent, 1 litre can (see page 47). The use of other cleaning agents is
not admissible.
■■ Wear protective gloves
■■ Use cleaning agents according to manufacturer‘s instructions
■■ Soak the cloth thoroughly and wipe the insulating components. Keep duration
of exposure as short as possible.
■■ Expose the cleaned surface to the air for at least two hours.

9.4 Corrosion protection

Drive mechanisms and covers have a long-term protection against corrosion.
Any damage to the paint, scratches and other damage must be repaired immediately
to avoid corrosion.
Contact the manufacturer’s Service Center.

9.5 Replacement of components and panels

The drive mechanisms, current transformers and voltage transformers as well as the
testing and monitoring systems can be replaced if necessary. Also, entire modules
can be replaced.
The following data on the nameplate are relevant for replacement of components or
modules or in case of any queries (see also page 7):
■■ Type designation
■■ Serial number
■■ Year of construction
Should you have any queries regarding replacement of components or panels, ple-
ase contact the manufacturer’s Service Center.

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GMA 9 Maintenance

9.6 Lubrication instructions

Maintenance work may only be performed by specialists who are familiar with the
installed switching devices and drive mechanisms they use.
The switching devices and drives must not be disassembled for service and mainte-
nance work.

Warning!
Refer to the safety provisions on page 6.

The closing and opening springs must be released!

Removing operating cover Once the operating cover has been removed, the drive is accessible from the switch-
gear front end. Refer also to the Assembly Instructions.
1. Remove the bolts (4 ea.) from the operating cover.
2. Remove the operating cover by lifting it forward.
Remount operating cover by reversing the above sequence once maintenance is
finished.

Points of lubrication: The drive is completely lubricated at the factory with lubricant KL.
All surfaces and joints in the circuit-breaker, disconnector and earthing switch drives
which are sliding on each other must be lubricated.

Important:
The following elements must not be lubricated:
■■ Motor
■■ Ball bearings
■■ Auxiliary releases
■■ Push switches
■■ Blocking coils
■■ Auxiliary switches

Lubrication procedure ■■ Lubricant KL for surfaces sliding on each other.

Clean lubricating points, e. g. using a lint-free cloth or a soft paint-brush and
cleaning agent (use sparingly, just moisten points of lubrication). Apply a thin
coat of lubricant (using e.g. a paintbrush).
■■ Liquid lubricant FL for bearings, joints and guide systems.
Pour drops of liquid lubricant (oil can, drip feed lubricator) into the bearing gap.
Liquid lubricant gets between the bearing surfaces due to the capillary effect. In
case of inaccessible lubrication points, use an extension tube or spray.

AGS 531 521-01 | Edition 03/2009 45

GMA 9 Maintenance

9.7 Admissible number of breaking operations

30 000

10 000
5000
GMA 12 – 25 - 04
Number of breaking operations n

1000 TD137501-01 2006

IEC 62271-200
500 12 1250 50
75 25 1
28
100 E1 M2
0.03 0.02 0.014
50
1.3
AFL 16kA 1s
110 V DC IR busbar 1250A
10 Operating and Installation Instructions: 531521, 531526
Ir I sc

Breaking current log Ia

Fig. 54
Circuit-breaker
Ir = Rated (normal) current [A]
Isc = Short-circuit breaking current [kA]
The diagram defines exclusively the maximum admissible numbers of breaking operations of the circuit-breaker as a function of
the rated normal current Ir and of the short-circuit breaking current Isc.
The data for the rated normal current Ir and the short-circuit breaking current Isc are indicated on the nameplate.

3 000 3 000

1 000 1 000
500 500
Number of breaking operations n

Number of breaking operations n

100 100
50 50

10 10
100

500
630

1000
10

50

100

200

500

1000
10

50

Breaking current I a [A] Breaking current Ia [A]

Fig. 55 Fig. 56
Switch disconnector without fuse. Transformer feeder with switch disconnector / fuse.
Rated normal current 630 A Rated normal current 200 A

46 AGS 531 521-01 | Edition 03/2009

GMA 10 Annex

10.1 Auxiliary products

Only the following auxiliary products may be used, which can be purchased from the
manufacturer. The use of other auxiliary products is not admissible.

Warning!
Risk of injury if the auxiliary products are handled improperly.
Comply with the safety data sheets of the auxiliary products.

Auxiliary product Ref. no.

Cleaning agent, 1-l can S 008152
Lubricant KL, 0.5 kg can ST 312-111-835
Liquid lubricant FL 0.5-l can S 008 153
Touch-up pen RAL 7044 silk-grey, 50 ml S 009 561
Touch-up pen, special paint(specify colour shade) S 009 562

10.2 Operation accessories

Important:
These accessories are supplied together with the panel. The panel
may only be operated by means of these accessories.

Accessories Ref. no.

Detachable lever for switch disconnector and disconnector AGS C26 267-01
Detachable lever for earthing switch and voltage transfor- AGS C01 133-01
mer disconnecting device
Double-bit key for low-voltage compartment and for ope- AGS 434 101-01
ning/closing the fuse cover
Crank to charge the energy-storing device AGS 617 831-01
Tripping pin to check 3-pole fuse tripping AGS 085 562-01

AGS 531 521-01 | Edition 03/2009 47

Notes:
Notes:
Notes:
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Schneider Electric As our products are subject to continuous development, we reserve the
35, rue Joseph Monier right to make changes regarding the standards, illustrations and technical
CS 30323 data described in this Technical Manual. For any requests, please contact
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