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1st Lect Prod

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5 views

1st Lect Prod

Uploaded by

yossef G
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Today’s lecture

• Introduction
• What is manufacturing
• What is machining
• What are machining types
• What are machining parameters
• Fundamentals of metal cutting
What is manufacturing process

Manufacturing/ Production process is:

General system of industrial method through


which the raw materials are converted into
finished product.

Manufacturing
Raw Product
Output
process
Input

Materials
Basics of manufacturing processes:
1. Casting and molding
2. Forming process
3. Machining process
4. Welding Production
Process
5. Assembly

Added Same Subtract


Material Material Material

Weld Assembly Casting Forming Machining


What is machining
• Production process in which the excess
metal is removed in form of deposal
chip
Tool
Chip

WP
What is machining
• Manual machining

filing Chiseling
What is machining
• Mechanical Machining
Turning
Shaping
Milling
Drilling
Grinding
What is machining
• Chip
What is machining
• chip
What is machining
• Chip Simulation
What are the importance and advantages
of machining

Importance
It is important in industry to produce
components with tight tolerance and high
accuracies and with high surface quality.

Advantages
Removing undesired materials from casting,
obtaining tight tolerance for assembly, quick
process, repeatability
What are the disadvantages of machining

• Lose a lot of materials,


• Need skillful person, and
• Need large investment
Questions???! C
• Name the following machines
D
A

B
Main machining processes
 The three principal machining processes are
turning, drilling, and milling. The ‘‘other
machining operations’’ include shaping, planning,
broaching, and sawing.
Main machining processes
 The cutting process is achieved in most machining
operations by means of a primary motion, and
secondary motion
 Primary motion: is the main cutting motion responsible
of metal cutting measured by the cutting speed

 Secondary motion: is the motion responsible of


expanding the cutting motion to whole required surface
measured by the cutting feed

 Adjustment motion: is the motion responsible of the


interference between tool and wp measured by the depth
of cut
Main machining processes
 This relative motion is achieved in most machining
operations by means of a primary motion, and
secondary motion
Turning
Turning
Turning
Parameters

• Speed (v)
• Feed (S)
• Depth of cut (t)
Turning (Lathe)
Turning (Operations)
Milling
Milling
Milling
Parameters

• Speed (v)
• Feed (S)
• Depth of cut (t)
Milling (Milling Machine)
Milling (Milling Operations)
Drilling
Drilling
Drilling
Parameters

• Speed (v)
• Feed (S)
• Depth of cut (t)
Drilling (Drilling machine)
Questions???!
• Name the following operations
A B

C D
• Fundamentals of metal cutting
• Main elements of metal cutting
• Surfaces produced be cutting tool
• Types of motion in machining operations
• Cutting conditions
• Types of machining surfaces
• Machining time, and production time
Main elements of metal cutting
Metal cutting process is:

An industrial process, through which the excess


metals are removed in form of chip to get the
final shape. And main elements are:
W.P.
i- work-piece
ii- cutting tool
iii- machine tool M/C
process

M/C tool Cutting tool


Surfaces produced be cutting tool
Transient surface Machined
Work surface
surface
Surfaces produced be cutting tool
1. Work Surface
Original surface to be machined on
W.P.
2. Transient surface
Surface generated on the work directly
by the geometry of cutting edge.
3. Machined surface
Final required surface after chip is
removed.
Surfaces produced be cutting tool
For turning: I II III

I
II III
Simply:
Surfaces produced be cutting tool
For Milling:

I
II
III
Surfaces produced be cutting tool
For Drilling:

I
III

II

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