Unit V
Unit V
Standard Costing and Variance Analysis: Meaning of Standard cost and Standard Costing - Steps
involved in Standard Costing - Advantages and Limitations of Standard Costing - Variance
analysis - Material Variances, Labour Variances.
INTRODUCTION
Financial Accounting is only historical costing and is only a post – marten examination of
cost and hence, is not very much useful to management for cost control and cost reduction
purposes. Besides this, historical costing is not useful to managerial decision making and
policy formulating purposes. Hence, to the accounting world, a new concept (or) tool by
name “Standard Costing” appeared as a very big way out.
CONCEPT OF STANDARD COSTING
Normally it is understood as a long step by step process of fixing standards, using
standards, and their comparisons with the actuals, finding out of variances in between
standards and actuals, analysing these variances, finding out of causative factors for these
variances, classifying these causes into controllables and uncontrollables, controlling and
taking remedial actions, revising these standards if necessary etc. Thus, it is a cost
controlling and cost reducing device.
ICMA, London Defines “Standard Costing is the preparation and use of Standard costs,
their comparison with actual costs and analysing of variances to their causes and points of
incidence”.
Controlling Process in standard Costing:
Formulation of Standard Costs : For all elements of cost viz., Materials,
Labour and Expenses, standard costs are fixed very much scientifically by experts based on
multiple criteria.
Matching Actuals with Standards : In this step, actual costs are compared with
standard costs for the purposes of verifying whether actual cost is more or less than the
standard costs.
Variances and Analysis thereof : The difference between actual and the
standard is known as variance and this is further analysed to find out whether variance is
debit variance (or) Credit variance.
Analysis of causative factors for variances : For all debit (or) unprofitable
variances, causative factors (or) reasons responsible are unearthed and then are classified
into controllable and uncontrollable reasons.
STANDARD COST
The whole of standard costing revolves around standard costs. Hence, we are very much
obliged to explain what is standard cost. It is a predetermined cost computed in advance of
production on the basis of specification of all factors affecting costs.
Blocker and Weltmer defines, Standard cost is a common sense cost reflecting the best
Judgement of management as to what costs ought to be if this plant is operated with the
highest degree of efficiency.
TYPES OF STANDARDS
Importantly, there are : Basic, current, Ideal, Expected and Normal standards.
Basic standards : It is a standard set for a long term in an unaltered way. It is
suitable mostly to those products whose costs / prices do not change much.
Current Standard : It is a standard set for a relatively shorter period based on
current market conditions. It claims to be more realistic and most companies use it.
Ideal Standard : It is self explanatory as this is set based on all idealistic
conditions which are never seen.
Expected Standard : It is a standard set based on certain conditions which are
expected to be attained. Conditions prevailing in industry and that are likely to hit the
industry in future are all considered while this standard is set. So, it is attainable standard.
Normal Standard : It is a standard set on the basis of average conditions (or)
normal conditions. Since we do not have any control over future, this normal standard may
not be of much use.
Process in setting Standards:
The function of setting standards for costs (or) revenues is a rational and professional job.
Hence, it is entrusted to a committee called – standards Committee consisting of
Production Manager, purchase manager, personnel Manager, Cost Accountants etc. This
committee sets standards for each and every element of cost viz., Materials, Labour and
expense. Let us see them separately.
Standard for Direct Material Cost: [SMC]
This SMC is a product of standard quantity and standard price. So, it is clear that standard
quantity and standard price are to be determined first and SMC is obtained by multiplying
these two. SMC is briefly called as SC (Standard Cost).
Standard Material Quantity [SMQ]:
SMQ is briefly called – Standard Quantity (SQ). Based on input – output relations, normal
material losses as per are laboratory tests, SQ is determined.
Standard price [SP] :
SP is determined taking multiple criteria into account like : price of material in Stock,
materials already contracted, future price trends, discounts etc. So, SC for material is the
product of SQ and SP. Therefore SC = SQ x SP
Standard for Direct Labour Cost [SLC]
This resembles SMC in that it is a product of standard hours and standard rate.
SLC = SH x SR
In this also, SH and SR are to be found out.
Standard Hours : With the help of time and motion studies in a laboratory,
work study job analysis, Normal idle time, Therbligs etc. standard time (or) Hours are
fixed.
Standard Rate : This is 2nd aspect in finding SLC. It is fixed based on the past,
going rates, consultations with Trade union, demand for labour, supply of labour etc.
Thus, the product of SH and SR gives SLC.
Standard for Expenses : [Overheads] While we fix standards for expenses (or)
overheads (OH) we need to go in three steps.
(1) Determination of total overhead
(2) Determination of production in units
(3) Calculation of standard overhead rate.
Sometime, for the entire overhead, a standard rate can be calculated. On the other hand,
overhead can see split into fixed and variable overheads and separately, standard Overhead
rates can be determined. The following formula can be used to calculate the overhead rate.
Total OH
Standard OH. Rate per unit =
Budgeted output
Standard overhead rate per hour = Standard overhead Budgeted
Hours in the period
VARIANCE ANALYSIS
This part is the most integral part of standard costing. The purposes of cost Accounting
can be achieved by costing through variance analysis in standard costing. Variances are to
be calculated for all the elements of cost viz., Materials, Labour and Expenses (or)
overhead (OH). We now examine Material Variance Analysis in the first place. The
following chat will explain it best.
Price Quantity
Variance Variance
(2) Material Price Variance: From the above chart, it is understood that 2nd
variance is price variance and this will also lead to MCV. This is a part of the MCV and
arises due to the difference in standard price set and the actual price paid.
The formula is :
MPV = (SR – AR) AQ where SR = Standard Rate, AR = Actual Rate and AQ = Actual
Quantity of material.
(3) Material quantity variance: (MQV) It is also known as usage variance and it is
a part of the MCV as per the above chart. This may arise due to any of the reasons viz.,
workers, quality of Materials, skill and efficiency of workers, changes in product design
etc. Mostly, it arises due to the difference in utilisation of raw materials. Its formula is :
MQV = (SQ – AQ) SR where SQ = SQ for AY, AQ = Actual Quantity, SR = Standard
Rate, AY = Actual Yield.
(4) Material mix variance [MMV]: As per the chart of material variances, MMV is
that portion of MQV due to changes in standard mix of materials and actual mix of the
materials. It may be also due to subsequent shortage of raw materials. In this case,
standard quantities are to be revised as per a formula and with these revised quantities the
MMV is to be calculated. How do we revise the Quantity?
For the sake of convenience, MMV is discussed in a phased manner. Some assumptions
are made here. In the 1st phase, the following are the assumptions.
(1) only mix ratio differs.
(2) Total weights of the mixes are the same
MMV in this case uses the same formula used for MQV.
Therefore, MMV = (SQ – AQ) SR
In the 2nd phase, the assumption are:
(1) Mix compositions differ.
(2) Total weights of the mixes are also different
In all processing industries, material loss is inevitable. So, while setting standards for
material and output from materials, a provision is made for normal loss while abnormal
loss is not provided for. Though a provision is made for normal loss in the Standard, some
difference is bound to arise between standard output for the actual input and the actual
output. Hence, need for calculation of yield variance arises. Thus, there is difference
between standard yield and actual yield because of efficiency (or) in efficiency of workers,
poor quality of materials, etc. As per the material variances. Chart given above, it is 5th
variance which is a part of the MQV which is due to reasons said above. For the sake of
convenience, it is sought to be handled in two situations. They are:
(1) Idle Time Variance : As per the chart of labour variances, it is portion of the
Labour Efficiency (or) Time variance. As there is material loss in the case of materials,
there is problem of idle time is the case of Labour. This idle time is due to abnormal reasons
viz., non – availability of raw materials, of special kind of labour, break down of Plant &
Machinery etc. Formula is:
ITV = Abnormal Idle Hours x SR
Note: This is always adverse variance.
(2) Labour Mix variance : This is similar to material mix variance and all the
formula of material mix variance can be used by using SH in the place of SQ and RSH
(Revised standard hours) in the place of RSQ (or) RQ the relevant formula are :
(a) LMV = (RSH – AH) SR
(b) LUV = (SH – RSH) SR
From the above it can be understood that the total Labour Efficiency (or) Time variance is
a sum of (1) Idle Time variance, (2) Mix variance and (3) usage variance. When LUV is
calculated in Labour time variance, there is no need to specially calculate Labour yield
variance as it is very much equal to LYU.
(3) Labour yield variance : This is very much similar to MYV. The formula are :
(1) LYU = (AY – SY) SC
(2) LYU = (AY – RY) RC
SC – AC = SH x SR – AH x AR
Direct Labour Cost Variance
Total Efficiency
Rate Variance
(or) Time
Variance
(SH – AH) SR
When there is mix = =
Total Efficiency
Variance
(AY – SY) SC
(or)
Idle Hrs. x SR (RH – AH) SR (SH – RH) SR (AY – RY) RC
(or)
Idle Time Mix Usage Yield
Variance + Variance + Variance Variance
In spite these problems (or) criticisms, standard costing has got its own value and
no limitations can stand against the utility of standard costing.