Piecewise Analytical Transient Model For Power Switching Device Commutation Unit
Piecewise Analytical Transient Model For Power Switching Device Commutation Unit
6, JUNE 2019
Abstract—Taking switching transients of switching devices into and transient model for power switching devices is the basis
consideration in design and simulation of power electronic sys- for such investigations. The similar aforementioned perturba-
tems has long been a huge obstacle. Sufficient accuracy has to be tions associated with switching operations turn out to be critical
ensured, meanwhile more significantly the transient model has to
be practical, i.e., providing a convergent result with an acceptable for not only power electronic switching devices, but also other
solving speed and a convenient parameter extraction technique. power switches such as high-voltage circuit breakers [1] and
Aiming at both targets, this paper proposes a piecewise analyti- spark gaps (SF6, N2, and vacuum) [2], [3]. The corresponding
cal transient (PAT) model for switching device commutation unit, investigations on modeling, analysis, and control of switching
taking an IGBT–p-i-n diode pair as an example. A piecewise time- operations become significant in a wide range of applications
varying voltage source-current source pair is utilized to model the
IGBT–p-i-n diode pair. With sufficient accuracy, PAT modeling and can share similar methodologies.
methodology noticeably increases the solving speed and improves In order to simulate and analyze the transient operation of
the convergence of converter simulations. Model expressions and devices in power electronic systems, accuracy and practicabil-
datasheet-driven parameter extractions are illustrated in detail. ity are two critical requirements. To be accurate is to precisely
Experimental and simulated results are presented and compared describe the transient behavior of the switching devices with
to validate both the accuracy and the practicability of the proposed
PAT model, expected to be employed in transient simulations of sufficient accuracy, and to be practical is to ensure an accept-
power electronic systems. able simulation speed, a convergent result, and an efficient and
simple method for parameter extraction without supplementary
Index Terms—Event-driven simulation, power switching device
modeling, switching transients.
experiments.
In the past decades, extensive investigations have been con-
I. INTRODUCTION ducted concerning transient models for power switching de-
vices, yet few managed to achieve both targets mentioned above,
OWER switching devices are usually considered as ideal
P switching devices in design, analysis, and simulation of
power electronic systems. With zero switching time, zero power
and therefore was unlikely to be utilized in system simulations.
Taking IGBT as an example, Sheng et al. [4] listed most of
the vertical IGBT models published from 1985 to 2000, and
loss and zero peak voltage and current, the ideal model is simple
discussed their advantages and disadvantages. These transient
and practical, especially for large time-scale system-level simu-
models can be mainly classified into two categories: physical
lations. Nevertheless, the transient operation of power switching
model, which refers to analytical model based on semiconductor
devices cannot be described with ideal model, associating with
physics, and behavioral model, which simulates IGBT behavior
various problems. For instance, in system design and device se-
without considering its physical mechanisms. Physical models
lection, device capability determined by transient peak voltage
such as Hefner model [5]–[8], Kraus model [9], and Kuang
and current, and dead-time determined by switching transient
Sheng model [10] are powerful to precisely simulate the IGBT
duration, cannot be analyzed quantitatively without transient
switching transients. However, in power electronic systems in
model. Furthermore, it is evident that diverse system faults orig-
which numerous devices are combined together, the complexity
inate from switching transient issues, and such analysis has been
of these models can constantly lead to divergent result and slow
an obstacle. In addition, for better switching characteristics, in-
calculation speed. Besides, most of the parameters concerning
vestigations on transient operation control become significant,
semiconductor physics must be extracted through additional ex-
periments [11], which is not practical for system design and
Manuscript received February 14, 2018; revised April 14, 2018, May 17, simulation.
2018, and July 23, 2018; accepted August 25, 2018. Date of publication August
28, 2018; date of current version April 20, 2019. This work was supported by Behavioral models, such as Sudhoff model [12] and Hammer-
the Major Program of the National Natural Science Foundation of China under stein model [13], tend to be more portable and convenient, with
Grants 51490680 and 51490683. Recommended for publication by Associate higher speed. However, such models may fail to consider the
Editor M. Nawaz. (Corresponding author: Zhengming Zhao.)
The authors are with the Department of Electrical Engineering, Tsinghua parameter variations under different conditions, and therefore
University, Beijing 100084, China (e-mail:, [email protected]; zhaozm@ cannot overcome the challenge of accuracy. Also, supplemen-
tsinghua.edu.cn; [email protected]). tary experiments are still necessary [12]. In recent years, another
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. behavioral model for real-time simulation of MMC on FPGA
Digital Object Identifier 10.1109/TPEL.2018.2867735 is proposed in [14] and [15]. Utilizing behavioral curve fitting,
0885-8993 © 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
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5722 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 34, NO. 6, JUNE 2019
represent the current and the voltage of the diode, while irr
represents the reverse recovery current. Note that the directions
of the voltage and the current are opposite from the commonly
used direction from anode to cathode, to make sure vD > 0
when sustaining the dc bus voltage.
Device packaging, assembling, and connections introduce
stray parameters and greatly affect switching transients. Among
all the stray parameters, those introduced by dc bus bar are the
most important. Yuan et al. [16] presented detailed modeling
and analysis for the bus bar stray parameters, in which different
Fig. 2. Different directions of load current will result in different switching
segments of the bus bar were modeled separately with different
devices participating in the transient commutation. stray inductances. This model is relatively accurate, yet can be
time-consuming in converter simulations. In fact, in most cases,
not all details of the switching transients are of high impor-
tance. Modeling the dc bus bar with a dc-link capacitor CDC and
a lumped stray inductance Ls , as shown in Fig. 3, is accurate
enough to simulate the first peak voltage (also the highest un-
der most circumstances) and dv/dt during switching transients.
This will be further illustrated and proven with the experimental
results presented in Section III (see Figs. 12 and 13). Hence,
the lumped stray inductance model is adopted in the PAT model
for IGBT-diode pair, where Ls represents the sum of the bus bar
stray inductance and the stray inductance inside IGBT. The form
is related to module assembling and connection, and the latter is
related to device packaging. This helps improve the simulation
efficiency and convergence.
The accurate modeling for the BJT part depends on compli-
cated semiconductor physics equations and parameters, which
are to be avoided in a practical model. Hence, only the two most
Fig. 3. IGBT commutation unit equivalent circuit for transient commutation significant mechanisms of BJT are considered, i.e., the ampli-
analysis.
fication effect during the switching-ON transient, and the tail
current effect caused by the minority carriers sweeping during
the switching-OFF transient. In other stages, the BJT part is fre-
a set of coupling differential equations. Such models are usually
quently neglected, so that IGBT can be simplified as an MOSFET
high-order models. When solving such circuits or equations, dif-
with three capacitances.
ferent mechanisms are considered together, all the time through-
Among the three capacitances in Fig. 3, two are critical in
out the whole commutation process, resulting in an unacceptable
the PAT model for the IGBT–p-i-n diode pair. The first is Cge ,
solving speed or even a divergent solution.
gate–emitter capacitance, which can be considered as a constant
In fact, one specific stage of the transient commutation is
capacitance. The second is Cgc , gate–collector capacitance, also
dominated by one key mechanism. In PAT model, through
known as the Miller capacitance. Cgc is related to the gate struc-
time slicing, with reasonable simplifications, different mech-
ture of IGBT, which can be equivalently regarded as the series
anisms can be decoupled and considered separately, leading to
combination of the gate–drain oxide capacitance Coxd and the
a more practical reduced-order model with sufficient accuracy.
gate–drain depletion capacitance Cgdj . Coxd is a constant ca-
PAT modeling method is presented in detail in Sections II-C
pacitance, while Cgdj is a nonlinear capacitance related to Vdg ,
and II-D.
described by (1), where λ is a coefficient [16]
C. Decoupling Analyses of IGBT–p-i-n Diode λ
Cgdj = (1)
Transient Commutation Vdg + 0.7
In this part, an IGBT–p-i-n diode commutation unit as a case Coxd Cgdj
is studied, after which the corresponding PAT model can be Cgc = . (2)
Coxd + Cgdj
established in Section II-D. IGBT can be modeled as an MOSFET-
driven transistor [5]. The following analyses are based on the As for Cce , its charging current has a relatively small influence
equivalent circuit presented in Fig. 3. CDC is the bus capacitance, on the switching transients of IGBT–p-i-n diode pairs in most
Lload and Rload are the load inductance and resistance, and Ls cases. However, for other commutation units such as silicon
is the stray inductance. VGon , VGoff , RGon , and RGoff represent carbide (SiC) MOSFET-silicon carbide (SiC) Schottky barrier
the gate drive circuit, while RGint represents the internal gate diode (SBD) pair, the influence of Cce is frequently significant
resistance of the IGBT module. For the FWD part, iD and vD and cannot be ignored.
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5724 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 34, NO. 6, JUNE 2019
TABLE I
SWITCHING-ON MODEL EXPRESSIONS
TABLE II
SWITCHING-OFF MODEL EXPRESSIONS
the current of the voltage source and the voltage of the current Table III. With the parameter extraction techniques illustrated in
source as the variables. When considering switching transients Appendix A, the PAT model parameters are calculated and listed
in system simulation, the reduced-order PAT model can secure as follows: VT = 7.5 V, K = 34.2 A/V2 , Cge = 80.9 nF, λ =
a fast speed and the convergence of the result. 5.66 nF·V1/2 , Vlim = 1 V, Coxd = 168 nF, A = 105.1, B =
0.25, C = 0.41, D = 0.1.
E. Datasheet-Driven Parameter Extraction Extracting stray inductance is significant in switching tran-
In system design, analysis and simulation, supplementary ex- sient simulations. Two types of methods can be adopted [24],
periments for model parameter extraction are not practical. As a namely calculation methods and experimental methods. During
substitute, the PAT model parameters can be directly extracted designing, the calculation methods such as the finite element
from the manufacturer datasheet. From the performance curves method and the partial element equivalent circuit method can be
provided in datasheets, model parameters are extracted by curve utilized [25]–[27], with the help of calculation tools such as the
fitting. Hence, the accuracy of this model depends on the accu- Ansoft Q3D Extractor software. Fig. 11 shows the 3-D model
racy of the characteristics provided in the device datasheet. This for the tested IGBT module built in Ansoft Q3D Extractor. The
can be considered as a tradeoff between accuracy and practica- calculated result of the stray inductance in total is 596.41 nH.
bility when designing the converters. The experimental results Another method to extract the stray inductance is by experi-
shown in Section III confirm that such extraction is of suffi- ments. This method can be utilized when the prototype has been
cient accuracy for system design and simulation. Additional de- built. Jiang et al. [24] proposed an experimental method for ex-
tails of the extraction of PAT model parameters are provided in tracting the stray inductance with the results of the double-pulse
Appendix A, taking Mitsubishi IGBT CM1200HC-90R (4500 V, tests. Utilizing this method, the calculated result is 645 nH, as
1200 A) as an example [19]. After building the experimental shown in Table III.
prototypes, experimental results can be utilized to correct the In Fig. 3, the current and the voltage of the device can be
parameters. derived by KCL and KVL, as described in (12). As a result,
In addition, device parameters are sensitive to temperature. with the PAT model, the current and the voltage of IGBT and
Consequently, the junction temperature Tj is included as a vari- diode can be calculated, and the comparisons of the results can
able to determine the PAT model parameters. Based on ex- be observed in Fig. 12, together with the error of the key char-
pressions which have been verified in previous literatures [7], acteristics marked on each plot. Accurate measurements of the
[20], [35]–[41], the temperature dependence of the device pa- ultrafast experimental switching transient waves can be an obsta-
rameters can be determined. Datasheets usually provide elec- cle, especially for high voltage devices. Techniques such as the
trical characteristics at certain reference temperatures, such as capacitive voltage divider proposed and discussed in [28]–[30]
Tj = 25 ◦ C and Tj = 125 ◦ C, with which the coefficients in the can be adopted to improve the measuring ability of ultrafast
temperature-dependent expressions can be derived, and the PAT switching transients in high voltage applications
model parameters can be calculated. The detailed discussions
IL = ic − iD
are given in Appendix B.
To obtain an accurate junction temperature, establishing a dic
VDC = Ls + vce + vD . (12)
precise thermal model is critical. Many investigations have been dt
conducted concerning thermal modeling of semiconductor de-
The comparisons prove that the PAT model results generally
vices. A practical solution is to utilize equivalent RC thermal
coincide with the experimental results of different load current
network for thermal simulation [20]–[23]. Future work will fo-
and dc bus voltage, especially in the current rise stage during
cus on combining such thermal models with the PAT model, cre-
switching-ON transients, and the voltage rise and fall stages.
ating an accurate and practical electrothermal switching model.
Main parameters considered in these stages include the equiva-
Frequently updating Tj and recalculating model parameters
lent transconductance of IGBT and the nonlinear capacitances,
is unnecessary and causes considerable computational burden.
which reflects the physics mechanisms of the devices. Neverthe-
Similar to the quantization of state variables in DSED (which
less, behavioral fitting is adopted in the modeling of the current
will be illustrated in detail in Section IV), Tj is updated only
reverse recovery stage in switching-ON transients and the cur-
when its change exceeds a threshold value ΔTj , as shown in
rent fall stage in switching-OFF transients, hence they may not
Fig. 9.
be highly accurate.
When VDC = 3000 V, the comparisons of the critical charac-
III. COMPARISONS OF MODEL AND EXPERIMENTAL RESULTS teristics of switching transients are presented in Fig. 13, along
To verify the accuracy of PAT model, a typical double- with the definitions of the parameters. As can be seen, the
pulse experiment is conducted. The test circuit is the same as current fall time tf is less accurate due to behavioral fitting.
presented in Fig. 3. The tested IGBT and FWD is Infineon This leads to a relatively larger error in Eoff when the current is
high-voltage IGBT module FZ600R65KF1 (6500 V, 600 A). low. In fact, the current waveform of the switching-OFF transient
Concept 1SD210F2-FZ600R65KF1 is used as the gate driver. is significantly different when the current is relatively small. PAT
The photography of the test module is shown in Fig. 10. model describes the current fall stage better when the current
The parameters of the experimental platform are listed in is not extremely small comparing with the rated current of the
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5728 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 34, NO. 6, JUNE 2019
TABLE III
PARAMETERS OF IGBT TEST PLATFORM
Fig. 10. Photograph of the IGBT module, gate drive circuit, and heat sink in
the test platform.
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SHI et al.: PIECEWISE ANALYTICAL TRANSIENT MODEL FOR POWER SWITCHING DEVICE COMMUTATION UNIT 5729
Fig. 13. Comparisons of the switching characteristics of experimental results and PAT model simulated results. (a) Time characteristics. (b) Maximum voltage,
maximum current and switching energy. (c) Parameter definitions, switching-on transient. (d) Parameter definitions, switching-OFF transient.
vce are depicted. It should be emphasized that when the absolute provide more information of the parameters changing with the
value of ic and vce is small, the relative error of the model results conditions, such as capacitances changing with the device volt-
can be large, due to the measurement error in experiments. In age, and reverse recovery current changing with the load current.
that case, relative error becomes pointless. The absolute error Hence, CF is necessary to ensure the accuracy of PAT model.
in that case is very small hence it does not damage the model Besides, if the experimental setup has been built, the PAT model
accuracy. would provide more accurate results if the parameters are cor-
From Fig. 14, it can be observed that in stages 4 and 5 of rected with the experimentally measured results.
switching-ON transient and in stages 5 and 6 of switching-OFF
transient, the errors of ic are relatively large, due to the
behavioral modeling of the diode reverse recovery sweeping IV. MODELING APPLICATION IN CONVERTER SIMULATION
and the IGBT tail current, which is not accurate with limited A. Experimental Prototype
information provided by datasheets. Accurate modeling of
Section III validates the accuracy of PAT model. Switching
those stages must take the physical mechanisms of the charge
devices operates in combination modes in power electronic sys-
sweeping into consideration, which cannot be accomplished
tems; hence, the precise results in the basic commutation unit
with only datasheet information. Other stages are relatively
will guarantee accurate results in other converters with multi-
accurate due to modeling of the capacitances and the equivalent
ple devices. In this section, the application of PAT model in
transconductance.
converter simulations is illustrated, aiming at proving its practi-
The parameters that need to be obtained by datasheet curve
cability. A two-level H-bridge single-phase inverter is adopted
fitting (CF) are also marked in Fig. 14. Datasheet provides two
as a case, and the simulated results are compared with the ex-
kinds of information, i.e., tables and curves. Datasheet tables
perimental results. A 50-kVA three-stage solid state transformer
show parameters under certain gate drive and certain IL and
(SST) was built as an experimental prototype, in which a dc–ac
VDC , such as tr , tdoff , and so on. These table parameters cannot
module served as the last stage, as shown in Figs. 15 and 16.
be directly utilized to build PAT model, in that condition varia-
This section focuses on the transient simulation of the dc–ac
tions result in significant parameter changes. Datasheet curves
inverter shown in Fig. 16 as a studied case.
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5730 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 34, NO. 6, JUNE 2019
TABLE IV
PARAMETERS OF H-BRIDGE INVERTER IN EXPERIMENTAL PROTOTYPE
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TABLE V
DEFINITIONS OF SYSTEM EVENTS IN DSED FRAMEWORK
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5732 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 34, NO. 6, JUNE 2019
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SHI et al.: PIECEWISE ANALYTICAL TRANSIENT MODEL FOR POWER SWITCHING DEVICE COMMUTATION UNIT 5733
TABLE VI
EXECUTION TIME COMPARISONS OF THE STUDIED DC–AC INVERTER CASE FOR SIMULATING 0.2 s
Fig. 21. (a) Total loss of the switching module calculated with the experimen-
tal and simulated results. (b) Relative errors of the total loss calculated with the
simulated results compared with that calculated with the experimental results. behavioral fitting. This generates a comparatively large error
when the load current is small. Another example is the reverse
recovery current Irr , which is considered dominated by load cur-
ample. This model attempts to secure both the accuracy and rent only. In fact, Irr depends mostly on load current, but also
the practicability of the switching transient simulations. Distin- on the IGBT current rise rate dic /dt before reverse recovery.
guished from conventional single-device models implemented Further work will be conducted to improve the modeling accu-
as high-order equivalent circuits, PAT model utilizes a source racy. In addition, the proposed PAT modeling can be adopted
combination to represent IGBT–p-i-n diode pair. According to to build transient models for other devices, such as silicon car-
different transient stages, it has CVS mode and VCS mode. bide (SiC) MOSFET and gallium nitride high electron mobility
The proposed approach ensures a reduced-order model. Com- transistor (GaN HEMT). With much faster switching transients,
parisons confirm that PAT model is of sufficient accuracy with more precise modeling of the stray parameters has to be con-
fast solving speed, whose parameters can be directly extracted sidered. Further work will focus on adopting the more precise
from device datasheet. Transient models in Saber encounter the stray parameter model, for better description of the SiC and
obstacle of convergence in complicated power electronic con- GaN switching transients, meanwhile improving the simulation
verters with numerous devices, while DSED with PAT model efficiency.
can easily converge with high calculation speed. Such improve- Utilizing PAT model and DSED framework, large time-
ments originate from the reduced-order PAT model, the event- scale system-level dynamics and small time-scale device-level
driven simulation mechanism, and the quantization of state switching transients can be simulated simultaneously with high
variables. precision and efficiency. This is expected to improve the analy-
Further work will focus on establishing a combined elec- sis, design, and control of power electronic systems.
trothermal model. With thermal modeling techniques such as
those demonstrated in [20]–[23], the PAT model would pro-
vide more accurate results. Besides, to ensure practicability and APPENDIX A
PARAMETER EXTRACTION OF PAT MODEL
avoid additional experiments, complicated physical modeling
approaches are abandoned in some stages in switching tran- The device performance curves selected from manufacture
sients, such as the current fall stage which is modeled with datasheet [19] are presented in Figs. 22–24.
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5734 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 34, NO. 6, JUNE 2019
TABLE VII
TEMPERATURE-DEPENDENT EQUATIONS OF THE MODEL PARAMETERS
Fig. 23. Capacitance characteristics given by Mitsubishi IGBT datasheet, and Fig. 24. Reverse recovery characteristics given by Mitsubishi IGBT datasheet.
the simplified model utilized in this paper for the Miller capacitance C gc .
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SHI et al.: PIECEWISE ANALYTICAL TRANSIENT MODEL FOR POWER SWITCHING DEVICE COMMUTATION UNIT 5735
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[21] J. H. Lee and B. H. Cho, “Large time-scale electro-thermal simulation for Bochen Shi (S’17) was born in Dalian, China, in
loss and thermal management of power MOSFET,” in Proc. IEEE 34th 1995. He received the B.S. degree from Tsinghua
Annu. Power Electron. Spec. Conf., 2003, vol. 1, pp. 112–117. University, Beijing, China, in 2017, where he is cur-
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and thermal model of power semiconductors including device rating in- engineering.
formation,” IEEE Trans. Power Electron., vol. 30, no. 5, pp. 2556–2569, His research interests include modeling of power
May 2015. semiconductor devices, simulation framework of
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5736 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 34, NO. 6, JUNE 2019
Zhengming Zhao (M’02–SM’03–F’18) received the Yicheng Zhu (S’17) received the B.S. degree in elec-
B.S. and M.S. degrees in electrical engineering trical engineering from Tsinghua University, Beijing,
from Hunan University, Changsha, China, in 1982 China, in 2017, where he is currently working toward
and 1985, respectively, and the Ph.D. degree from the M.S. degree in electrical engineering.
Tsinghua University, Beijing, China, in 1991. His current research interests include simulation
He joined the Department of Electrical Engineer- of power electronic systems and modeling of power
ing, Tsinghua University, in 1991. From 1994 to semiconductor devices.
1996, he was a Postdoctoral Fellow with Ohio State
University, Columbus, OH, USA, and then was a vis-
iting scholar with the University of California, Irvine,
CA, USA, for one year. He is currently a Professor
with the Department of Electrical Engineering and the Deputy Director with
the State Key Laboratory of Power System, Tsinghua University. His research
interests include high-power electronics conversion, motor control, solar energy
applications, and wireless power transfer.
Dr. Zhao is a Fellow of the Institution of Engineering and Technology, U.K.,
the Vice-President of the Power Electronics Society of China Electrotechnical
Society, the Vice-President of the Beijing Power Electronics Society, and the
Chairman of Beijing Chapter, IEEE Power Electronics Society.
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