Schade Performances
Schade Performances
Coal ■ Planning
Limestone ■ Consulting
Iron Ore ■ Engineering
Bauxite ■ Field Assembly
■ Supervisor Services
■ Commissioning
Chemical Industry ■ After Sales Service
■ Provision of Spare Parts
Fertilizer
■ Refurbishments
Potash
■ Plant Upgrading
Phosphates
■ Training
Specialization
Terminals
■ Equipment designed to suit bulk materials
All kinds of bulk materials
with abrasive properties, high humidity,
frozen or compacted.
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SCHADE Lagertechnik GmbH & Co. KG
range among the world-wide leading suppliers of
bulk material stockyards and blending bed technology
for all major industries.
AUMUND Headquarter
Since incorporation in 1879 SCHADE has grown to The strategic alliance with AUMUND is the tool
a recognized leader in the field of stockyard equip- providing immediate access to the global distribution
ment.Throughout the years SCHADE’s efforts have and after-sales-service network of a strong Group, a
been concentrated on developing, sustaining and large portfolio and development of new concepts.
enhancing technological achievements. As pioneers in The Group’s global resources providing established
the stacker / reclaimer market, SCHADE has a long engineering expertise and craftsmanship, domestic
and distinguished reputation for innovative enginee- market knowledge, local procurement, manufacture
ring and superior quality. and project coordination, enhance SCHADE’s quality
service from the early planning and layout stages
Backed by decades of experience with more than through final engineering, manufacture, installation
500 successful references throughout the world, and start-up as the competent partner for all stock-
SCHADE provide stockyard equipment of customi- yard applications.
zed design and leading edge stacker / reclaimer
technology. SCHADE expertise is best demonstrated Our Philosophy...
by the outstanding service life of stockyard equip-
ment worldwide operating under severe conditions. to meet the challenge of combining traditional values
of more than 50 years in business with an innovative
Excellence in conception and the faculty of percei- approach to meet today’s expectations of customers
ving technical solutions best suited for the individual on all five continents.
project and the customers’ needs are distinct charac-
teristics of SCHADE engineers.The highly motivated Close customer relations, excellent services, superior
team with profound process technology knowledge product quality and the objective to remain in the
in all industries is formed by skilled mechanical and forefront of stacker / reclaimer development are an
electrical engineers committed to make each con- expression of our commitment to support innova-
tract a successful performance. Project specific design tions, identify needs and provide cost effective and
and engineering combined with solid construction, tailor-made solutions of leading edge technology,
extremely low wear, easy and cost effective operation while preserving our principal goal to serve the inter-
guarantee the performance expected by operators ests of our customers from the early project phase
and investors alike. throughout years of trouble-free operation.
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Performances..
Performances… past · present · future
Cantiliever Scraper Reclaimer designed for frozen coal Cantiliever Scraper Reclaimer handling 250 t/h coal
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Combined Stacker /
Scraper Reclaimer
Worldwide first
in coal The combined stacker / scraper reclaimer intro-
duced in 1973 for installation in a coking plant in
Germany was developed and patented by SCHADE.
As in many applications reclaiming and stockpiling
do not need to be carried out simultaneously, both
functions can be combined in one single machine
forming a compact unit.The system comprises a
portal structure travelling on rails.The portal struc-
ture accommodates the scraper boom as well as
the stacking unit, a design that minimizes the overall
structure weight. For rectangular stockyards requiring
simultaneous stacking and reclaiming, separate
machines are required.
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Performances..
Performances… past · present · future
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Semi-Portal Scraper
Reclaimers
For indoor operation the best ratio between the
building section and the stockpile section is in most
cases achieved with a semi-portal scraper reclaimer.
The height of the retaining wall inside the building is
defined to provide full use of the available storage
area. Semi-portal scraper reclaimers are the adequate
solution for stockyards with limited space or stock-
yards divided into compartments.
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Performances..
Performances… past · present · future
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In addition to the SCHADE scraper chain, SCHADE
bridge-type scraper reclaimers feature a full facing
harrow, i.e. the harrow covers the total cross-section
of the stockpile.This large harrow, compared to the
commonly used small sized harrows which cover
only a small cross-section of the stockpile, has the
distinctive benefit of ensuring perfect homogenization
and a constant and homogeneous material flow onto
the reclaiming belt conveyor. Where small harrows
need a long stroke to cover the total cross section,
the SCHADE harrow only needs one short stroke,
i.e. a short travel distance, hence guaranteeing sub- Bridge-Type Scraper Reclaimer, 250 t/h limestone
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Performances..Performances… past · present · future
Multiple Purpose Portal triangular jib (8).The same rollers guide the harrow
cables and control the cable tension through a coun-
Bridge Reclaimer terweight (9) supported by both trolleys (2).The jib’s
inclination matches the bulk material’s natural angle
A design outstanding for its versatility, developed by
of repose. The back and forth movement of the
SCHADE, is the portal bridge reclaimer which, in
sledge drags the harrow like a wiper across the pile
contrary to the conventional bridge-type reclaimers,
slope.The material trickling down is captured by the
has the distinctive advantage of reclaiming and blen-
chain (10) of the horizontal scraper boom to be
ding several stockpiles of various bulk materials
transferred in a steady flow to the reclaiming convey-
arranged in line.This multiple purpose blending bed
or arranged alongside the stockpile.
system is served with just one single reclaimer, a
major asset when discussing investment costs and
The high blending effect is achieved by the constant
simple operating conditions.The multi-purpose por-
movement of the harrow across the entire section of
tal bridge reclaimer combines the benefits of the
the stockpile.To change from one pile to the other,
bridge-type and the portal scraper reclaimer.
the scraper boom with its sledge and scraper chain is
lifted above the piles, hence allowing to travel along
Travelling on two rails (1) alongside the stock, same
the stockpiles. A further asset is the ability to lift the
as the conventional bridge reclaimer, this machine
scraper boom into an inclined position, thus allowing
features a portal structure (3) reaching high enough
to attack the pile side like a normal portal reclaimer
to clear the pile and a horizontal scraper boom (4).
with inclined scraper boom.This additional particular
The horizontal scraper boom carries a roller-moun-
feature of the portal bridge reclaimer has the benefit
ted sledge (5) moving back and forth driven by a
of ensuring not only homogenization but also reclaim
rope winch (6). Being connected to the lower end of
of frozen stockpiles, pile areas representing a fire
the harrow (7), the sledge drags the same along the
hazard or reclaim from compartments.
horizontal scraper boom.The upper end of the har-
row is mounted on rollers fitted to the top of the
Portal Bridge Reclaimer, 50 m span, 1.225 m3/h for Portal Bridge Reclaimer components
combined storage and blanding of various coal qualities
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.
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Performances..
Performances… past · present · future
Circular Stockyards for the chemical industry, in the late seventies for
limestone storage in cement plants in India, followed
An achievement born out of the need for systems by the early eighties for woodchip storage in the
requiring less space for large storage quantities is the USA.
circular stacker/reclaimer, a prominent SCHADE
domain. With stringent environmental regulations and the
Depending on the application and the desired increasing demand for protection of the stored
results, the circular stacker / reclaimer is either built material, enclosed storages became more and more
with a cantilever reclaimer, a portal or a bridge-type popular.
reclaimer. While the cantilever scraper reclaimer is The first stacker / reclaimer in a covered circular sto-
used for buffer storage, the circular stacker with ckyard was designed and built by SCHADE in 1988
bridge-type reclaimer is meant for storage and for stacking, storing and reclaiming of 95,000 m3 coal
homogenization. in a 97 m diameter storage.
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Cantilever Stacker/Reclaimer in a Temcor aluminium Dome Cantilever Stacker / Reclaimer, 120 m diameter coal storage,
stacking 4.000 t/h reclaiming 2.000 t/h
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Performances..
Performances… past · present · future
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Bridge-type Stacker / Reclaimer for coal – 2.500 t/h stacking, Bridge-type Stacker / Reclaimer - 61 m diameter coal storage
1.600 t/h reclaiming, Diameter 120 m, 98.000 m3 and homogenization
Bridge-type Stacker / Reclaimer for limestone - 600 t/h stacking , 500 t/h reclaiming
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Performances..
Performances… past · present · future
Stacking and Loading If various bulk materials have to be stacked into two
or more compartments within a storage building, the
SCHADE product range offers a shuttle conveyor
Stacking with reverse travel ensuring distribution of the mate-
rial with the desired stacking method.
Depending on the stacking method defined by the
type of stockyard, buffer or blending bed, stacking in
open stockyards of longitudinal shape is performed
with stackers equipped with a travelling and a luffing
or luffing and slewing mechanism. Feeding of the sta-
cker itself is made by a belt conveyor with tripper
car.
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Loading
Expertise in the design of bulk cargo ship loading is
also available from SCHADE, offering ship loaders
travelling on rails alongside the quay.
Loading spout
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Applications
Applications of SCHADE equipment
Buffer Storages of
Longitudinal Shape
Outdoor operation with stacker and
scraper reclaimer
■ Stockpile built up by a travelling and luffing/slewing ■ Operating along the whole length of the stockpile or pre-
stacker selected sections of the stockpile
■ Reclaim made from the slope side either with cantilever ■ Automatic operation
scraper reclaimer for pile widths up to 30 m or a portal ■ Quick travelling between different working locations
scraper reclaimer for pile widths exceeding 30 m
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Operation in enclosed buildings with tripper car and portal or semi-portal
scraper reclaimer
■ Stockpile built up by a tripper car ■ Operating along the whole length of the stockpile or
■ Free-sloping or comparted by walls compartments
■ Reclaim made from the slope side with a portal or ■ Quick travelling between different working locations
semi-portal scraper reclaimer ■ Reduced building height with portal scraper reclaimer due
■ Automatic operation to special arrangement with 2 booms
4000
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Applications Applications of SCHADE equipment
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Blending Beds of Circular Shape
Operation with stacker and bridge-type scraper reclaimer
■ One pile built up continuously in the Chevron method (Chevcon)
■ With a slewing and luffing stacker
■ Bridge-type scraper reclaimer with one harrow
■ 360° rotation and endless pile
■ Excellent blending
■ In enclosed buildings or outdoor operation
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Integrated syst
Integrated systems
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tems
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The AUMUND Group Germany SCHADE Lagertechnik GmbH & Co.KG
Dorstener Straße 360
44653 Herne
Tel.: +49 - 2325 - 58 74 0
Fax: +49 - 2325 - 58 74 74
e-mail: [email protected]
www.schade-lagertechnik.com
AUMUND AG
Ober Altstadt 32a, Postfach
6301 Zug
Tel.: +41 - 41 - 710 10 82
Fax: +41 - 41 - 710 42 02
e-mail: [email protected]
9,Bazulla Road,T.Nagar
Chennai - 600 017
Tel.. +91 - 44 - 815 60 48 / 49
Fax: +91 - 44 - 815 60 46
e-mail: [email protected]