GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V

1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE

ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

3.00.00 ELECTRICAL
Following minimum electrical spares shall be provided for 800MW unit

For all electrical systems comprising of electronic cards/controllers, if not specified, minimum
1 electronic card of each type shall be provided as mandatory spares.

All the respective spares of the individual equipment shall be supplied by the respective
OEM only.

Sl. No. Description Quantity

GENERATOR & AUXILIARIES

1.0

Gaskets of all type (one set should include all

types and sizes of gaskets for one generator, 1 Set each
1.1
hydrogen seals for TG and EE hydrogen coolers)
(a) Insulating packer below slot wedges 50% of slot nos.

(b) Ripple springs 50%

1.2 (c) Insulating material below the retaining rings

(i) Liners 1 Set each

(ii) civil spacers 1 Set each

Generator bearings for TE and EE (complete with
torous, intermediate pieces and all other 1 Set each
1.3
fixing/assembly material required to complete one
TG unit except housing)
a) Oil guard rings spare for TE and EE bearings 1 Set each
1.4
b) Inner & Outer Oil Catcher for TE and EE 1 Set each
Bearings
Brush holder of each type (one set should include
all types and sizes of brush holder for one 1 set
1.5
generator exciter) (details of quantity) (for static
excitation only)
Carbon brush (details of quantity) (for static
3 set
1.6 excitation only)

1.7 Slip ring with bush 1 no.

Stator winding bars and connections (one set

4 set
1.8 comprising of two bars of each variant)

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 132
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Slot wedges 100%

1.9
2 sets each (1 machined
Hydrogen seals rings TE, EE
1.10 end and one unmachined
end.)
Set of Teflon Hoses with connectors (for stator Half (1/2) the no. of slots of
1.11 water cooling system) one generator
Retaining rings (unmachined) 1 pair set
1.12
Stator wedges of (one set comprises 25% of each 1 set
1.13 variant of one unit)

Packing liners for stator bars (one set comprises 1 set

1.14 25% of each variant of one unit)
Generator Rotor fan / compressor blades 1 Set
1.15 assembly
H2 Seal ring body 1 set of each
1.16

Sealing rubber cord & fasteners set for both side 1 set of each
1.17

Static Excitation system (if applicable)

1.18
a) Static rectifier element with heat sink and fuse 100% of complete one unit.
assembly system requirement
b) Relays 1 no. each type

c) Electronic control cards 1 no. of each type

d) Excitation Transformer (Dry type) 1 no.

e) Shunt trip and closing coil for field circuit breaker Two sets

f) Initial excitation diode Two Sets

g) Cooling Fan one Set of each type and

rating
h) DC field breaker 1 no.

i) Field flashing breaker 1 no

j) Field Flashing Transformer 1 no.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 133
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

k) Over voltage suppressor (Thyristor based) 1 set

l) Control transformer of each type/rating 1set

m) Diode with fuses 25% of one unit

n) Pulse Transformer 25% of one unit

o) TSG unit One (1) Set

Brushless Excitation system (if applicable)
1.19
a) Relays 1 no. each type

b) Electronic control cards 1 no. of each type

c) Control transformer of each type/rating 1set

d) Diode with fuses 25% of one unit

e) Thyristor assembly with semiconductor fuses 100% for one channel.

f) DC field breaker complete 1 no.

g) Field flashing breaker complete 1 no

h) Rotating Diode assembly with heat sinks, RC 25% of Unit

network and Fuses
i) Over voltage suppressor (Thyristor based) 1 set

j) Field Flashing Transformer 1 no.

k) Control transformer of each type/rating 1set

l) Exciter complete assembly including PMG , Main 1set

exciter & rotating diode wheel etc.
m) Exciter Cooler 1set

Complete HMI, Laptops for DVR Excitation System 01 no. of each type
1.20
Licensed Software & Programmes /
programmed EPROMs with necessary 1 set
1.21
hardware/software keys for multiple use.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 134
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Network switches / Ethernet switches with

01 no. of each type
1.22 connectors, cables and all accessories complete.

MCCB of each type and rating 2 Nos

1.23
Transducers for field voltage and field current 1 No each
1.24
PMG (Permanent magnet generator) spares as 1 set
1.25 recommended by Manufactures
Field Breaker Spares (Closing, tripping coils,
Auxiliary and main contacts, etc. as recommended One (1) Set
1.26
by manufacturer)

1.27 Rotor Earthing Brush holder 1 Set

1.28 Rotor Earthing Brush 4Nos.

Brush holder for Rotor Ground Fault detection 1Set

1.29 System
1.30 Brush for Rotor Ground Fault detection System 4Nos.
Complete Set of Gaskets/Rubber Cord for End- 1Set
1.31 shield (for TE & EE)

1.32 HV Bushing (Phase and Neutral) 1 Set

1.33 Man-hole Cover 1Set

1.34 Current Carrying Bolt 1 Set of each type and

rating
Gas System
1.35

a) Diaphragm valve 1 no. of each type.

b) Gas valves of all type & sizes (other than item 1 no. of each type & size
no. C)
c) Valves for H2 & CO2 manifolds 2 nos.

d) Safety valve 2 nos.

e) H2 gas regulator from cylinder to manifold 3 nos.

f) CO2 gas regulator from cylinder to manifold 1 nos.

g) Temperature, Pressure and temperature 1 no. of each type
pressure switch

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 135
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

h) Bearings & seals for fan and gas drier 1 set

i) Thermostat for gas drier 1 no.

j) Desiccant for gas drier 1 complete fill

k) Thermometers 1 no. of each type and

range
l) Filter for gas analyser 2 set

m) Refrigeration type Hydrogen dryer assembly

1 Set
complete

n) Hydrogen Cooler complete 1 Set

o) Compressor for gas dryer 1 Set complete for one unit.

p) Pressure reducer each type & rating 1 No each

Seal Oil System

1.36
a) Complete motor and Pump assembly for AC
1 no. of each type
seal oil pump

b) Motor pump set for DC seal oil pump 1 set

c) Pump and motor bearings 1 set

d) Screw pump (bearings rotating elements) 1 set

e) Vacuum pump spares (1 set bearing rotor with

shaft, gas ballets valve gaskets. ‘O’ rings, felt 1 set ( if applicable)
filters, other filter elements)

f) Differential pressure regulator 1 no.

g) Non-return shut off valves 1 no. of each type

h) Float valve 1 no. of each type

i) Non-return valve 1 no. of each type

j) Filter elements 2 nos.

k) Vacuum pressure gauge 2 nos.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 136
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

l) Differential pressure gauge 1 no.

m) Bellow for differential pressure regulator 2 set

n) Vacuum valves of all sizes and types 1 no. each

o) Flow indicator 1 set

p) Level signalling device 1 set

q) Valves for Stator water cooling system (one set 1 set

comprises of one no of each variant) All types
Filter element of stator water cooling system

Seal Oil Pressure Measuring Equipment

1.37

a) Amplifier circuit board 1 no.

b) Calibration circuit board 1 no.

c) Sensor module 1 no.

d) ‘O’ rings 1 no.

e) Isolating cocks of different type (Details to be 1 set

given)
f) Pressure transmitter 1 no.

g) Limit valve monitor 1 no.

1.38 Stator Water Cooling System

a) Pump 1 no.

b) Motor 1 no.

c) Float for level regulator 1 nos.

d) All types of filter elements 2 sets

e) S.S. 3 way cock 1 no.

f) All type of valves in stator water cooling system 1 set/ 1 no. of each size &
(details to be given) type

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 137
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

g) Ferro-dynamic indicator 1 set

h) Level signaling device 1 set

i) Specific resistance measuring 1 set

j) Insulators for stator water header 1 set

k) Pressure gauge (details to be given) 1 set /1 no. of each type

and size
l) Valves for Stator water cooling system (one set 1 set
comprises of one no. of each variant)
m) gaskets for pressure water line 1 set

Local panels for T.G

1.39

a) Indicating instruments type 1 no. each size

b) Pressure and temperature switches 20% of the total population

or minimum 2 nos.
c) Indicating lamps 100% of the population

d) Liquid Level Indicator 2 nos.

Generator Circuit Breaker

1.40

a) Closing Spring & tripping spring 1 set

b) Closing coil & tripping coil 1 set

c) Spring charging motor 1 no.

d) Fixed & moving contact 1 set

e) Pressure switch & pressure gauge 1 set

f) Limit switches 2 no. of each type

g) Auxiliary contact assembly 1 no.

h) Fixed & Moving arcing contact 1 Set

i) Auxiliary contact of Circuit breaker 1 set

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 138
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

j) Gasket 1 Set

j) Support Insulator 1 Set

k) Complete interrupting chamber with surge

capacitor, disconnector switch, earth switches of 1 No.
one pole

l) Surge Capacitor 1 Set

m) Auxiliary Switches 1 set

n) Density monitor 1 Set

o) SF6 Filters 1 set

p) Valves 1 set

q) Motor for disconnector & earth switch 1 set

GCB control panel

1.41
a) Control switches 1 no. of each type

b) Selector switches 1 no. of each type

c) Indication lamps 10% of each type & rating

d) Auxiliary relays 10% of each type & rating

e) Control fuses 20% of each type & rating

2.0 GENERATOR TRANSFORMER

HV Bushing with metal parts and gaskets 1 set
2.1

LV bushing with metal parts and gaskets 1 set

2.2
HV Neutral bushing with metal parts and gaskets 1 set
2.3
WTI with contacts 1 No
2.4

OTI with contacts 1 No

2.5

Pressure relief device 1 No

2.6

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 139
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

MOG 1 No
2.7
Buchholz relay complete 1 No
2.8
Set of gaskets 1 set
2.9
Set of valves 1 set
2.10
Cooler fan with motor 1 No
2.11
Oil pump with motor 1 No
2.12
Air cell for conservator 1 No
2.13
Sudden Pressure relay 1 No
2.14
Set of Tap changer contacts 1 set
2.15
Oil flow indicator 1 set
2.16
Breather with silica gel 1 set
2.17
RTD for WTI and OTI 1 no. each
2.18
Transducers (CCU) for WTI and OTI 1 no. each
2.19
Transducer for remote Tap Position indication 1 no.
2.20
Limit switch for tap changer tripping 1 no.
2.21
10% of all switchgear items of MK Box 1 set
2.22
HV CT 1 no. of each type
2.23
Anything not mentioned in the list but required as a 10% of installed qty. or 1
2.24 mandatory spare no. whichever is higher
Note : 1 set consists of quantities required for 1
complete transformer. 1 Set also means all three
phases.

MANDATORY MAINTENANCE AND TESTING

3.0 EQUIPMENT FOR TRANSFORMER

High vacuum type oil purifying equipment of 6000 1 No.

3.1 litres/hr. capacity

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 140
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Weather proof mobile and

a) Type outdoor type high vacuum
oil filtration plant.
b) Capacity 6000 litres/hr.

c) Processing temperature (direct heating of oil 60oC (max.)

prohibited)
d) Capability of plant on a single pass basis

i) Removal of moisture From 100 ppm to 3 ppm

ii) Removal of dissolved gas content From 10% by vol. to 0.1%

by Vol.
iii) Improvement of dielectric strength From 20 kV to 70 kV

e) Filtration pore diameter 0.5 microns or less

Two independent vacuum

pumping combination, one
for degassing chamber and
other for transformer oil
f) Vacuum pumping system evacuation and creating
high vacuum in tank. The
blank off vacuum of each
pumping system shall be
10-3torr or less.

g) Operating voltage 440/400 Volt, 50 Hz, 3

phase, 4 wire supply.
4.0 GENERATOR BUS DUCT AND NEUTRAL
GROUNDING EQUIPMENT
4.1 Generator bus duct (IPBD)

4.2 10 % OF EACH TYPE AND

Bus Support Insulator RATING OF TOTAL
POPULATION.
4.3 Flexible equipment terminal Connector complete
with Hardware for:

a) Generator 3 set * (Single Phase)

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 141
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

b) Generator Transformer 3 set * (Single Phase)

c) Generator bushing 1 set

d) Generator capacitor 1 no
e) Unit Transformer 3 set * (Single Phase)

f) VT & SP Cubicle Tap off 3 set * (Single Phase)

4.4 Seal off bushings suitable for:

a) Main run 1 no.

b) Tap off run 1 no.
c) individual Tap off run 1 No.
* Set means complete requirement for one (1)
phase
4.5 Current Transformer, VT & SP Cubicle, Expansion
Bellow
4.6 Current transformer
4.7 Main Run CT’s

a) Overall differential 3 nos.

b) Generator Relaying 3 nos.

c) Generator metering and EHG 3 nos.

d) AVR System 3 nos.

g) EHG System 3 nos.

Tap Off CT’s

4.8

a) Overall Differential 3 nos.

b) UT Differential 3 nos.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 142
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

c) UT overcurrent 3 nos.

4.9 Voltage Transformer and SP Cubicle

a) VT for metering, relaying and EHG 3 nos.

b) VT for performance test and EHG 3 nos.

c) VT for EHG and AVR system 3 nos.

d) VT primary fuse 6 nos.

e) VT secondary Fuse 12 nos.

f) Lightning arrester 1 no.

g) Surge Capacitor 1 no.

Expansion Bellow of each type and rating 3 Sets

4.10
4.11 Neutral grounding equipment

Flexible connectors 2 sets

4.12
Neutral grounding transformer 1 no.
4.13
Neutral Grounding Resistor (NGR) 1 set
4.14
5.0 STATION TRANSFORMER

Set of gaskets One (1) Set

5.1
Bushing of each type One (1) Set
5.2
CT One (1) No of each type
5.3
Cooler fan One (1) No
5.4
Oil pump with motor One (1) No
5.5

Pressure relief device/valve One (1) No

5.6

Oil flow indicator One (1) No

5.7

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 143
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

set Buchholz relay One (1) No

5.8
WTI with contacts One (1) No
5.9
OTI with contacts One (1) No
5.10
set of valves of each type One (1) No
5.11
Remote tap position indicator with transducer One (1) No
5.12
RTD with RWTI One(1) No
5.13
Cooler fan with motor and starter 20% of installed qty.
5.14
Thermometer One(1) No
5.15
Breather One(1) No
5.16
Prismatic oil gauge with LOLA One(1) No
5.17

Gas collecting Device One(1) No

5.18

Air cell (oil preservation equipment ) One(1) No

5.19
Flat / Ring / Box spanner set One(1) No
5.20

5.21 Set of Tap changer contacts 1 set

Bushing CT of each type 1 set.

5.22

5.23 Oil flow indicator. 1 set

5.24 Oil surge relay. 1 set

5.25 Breather with silica gel 1 set

5.26 RTD for WTI and OTI 1 no. each

5.27 Transducers (CCU) for WTI and OTI 1 no. each

5.28 Transducer for remote Tap Position indication 1 no.

Limit switch for tap changer tripping 1 no.

5.29

10% of all switchgear items of MK Box 1 set

5.30

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 144
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Anything not mentioned in the list but required as a 10% of installed qty. or 1
5.31 mandatory spare no. whichever is higher
Note : 1 set consists of quantities required for 1
complete transformer. 1 Set also means all three
phases.
UNIT TRANSFORMERS
6.0

6.1 HV Bushing with metal parts and gaskets 1 Set

6.2 LV bushing with metal parts and gaskets 1 Set

6.3 WTI with contacts 1 No

OTI with contacts 1 No

6.4
Pressure relief device 1 No
6.5
6.6 MOG 1 No
6.7 Buchholz relay complete 1 No

Set of gaskets 1 set

6.8

6.9 Set of valves 1 set

Cooler fan with motor and starter 3 Nos
6.10

Air cell for conservator 1 No

6.11

Set of Tap changer contacts 1 set

6.12

Sudden Pressure relay 1 No

6.13

6.14 Set of Tap changer contacts 1 set

6.15 Oil pump with motor 1 set

Oil flow indicator 1 set

6.16

6.17 Oil surge relay 1 set

6.18 RTD for WTI and OTI 1 no. each

Bushing CT of each type 1 set
6.19
Transducers (CCU) for WTI and OTI 1 no. each
6.20

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 145
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Transducer for remote Tap Position indication 1 no.

6.21

Limit switch for tap changer tripping 1 no.

6.22

10% of all switchgear items of MK Box 1 set

6.23

Flat / Ring / Box spanner set One(1) Set

6.24

Anything not mentioned in the list but required as a 10% of installed qty. or 1
6.25 mandatory spare no. whichever is higher
Note : 1 set consists of quantities required for 1
complete transformer. 1 Set also means all three
phases.
PROTECTION SYSTEM FOR GENERATOR, GT,
7.0 UT, ST and SYNCHRONISING SCHEME

7.1 Generator Integrated Protection relay (G1) 1

7.2 Generator 100% stator earth fault relay (64G) 1

Generator out of step protection relay (78 G) 1
7.3
Generator back up Impedance relay (If not covered
1
7.4 in Generator Integrated protection relay) (21G)

Generator rotor earth fault relay (64 F) 1

7.5
Overall differential protection relay (87 GT) 1
7.6
Generator voltage balance protection relay (PT 1
7.7 fuse failure relay) (60 G)
Generator Transformer V/f protection relay (61 G) 1
7.8
7.9 Synchronising check relay (25) 1
7.10 Generator transformer differential relay (87 T) 1

7.11 Generator transformer H.V. side restricted e/f relay 1

Generator transformer H.V. side back up IDMT 1
7.12 relay (51 NGT)
Generator transformer H.V. side back up over 1
7.13 current relay (51 GT)

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 146
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Unit transformer differential relay (87 UT) 1

7.14

Unit transformer H.V. side over current relay with 1

7.15 high set unit.
Local breaker back up protection relay For
1
7.16 Generator transformer breaker

Under voltage relays to be used in loss of

excitation scheme (27 G) 1
7.17
(If not provided in Generator integrated protection
Pole discrepancy relay 1
7.18

Master trip relay (86 G) 2 nos. of each type

7.19

Auxiliary relays used in the scheme each type 2 nos. of each type and
7.20 rating
Timer used in the scheme each type 1 no. of each type and
7.21
rating
Aux. CTs/ VTs used in the scheme each type 1 no. of each type and
7.22
rating
Switches used in the scheme each type 1 no. of each type and
7.23
rating
Indicating lamps 5 No. of each color
7.24
Double voltmeter of each range 1 no.
7.25
Double frequency mater 1 no.
7.26
Synchronizing lamp 1 no.
7.27

Indicating meters of each type & range 1 no.

7.28

Semaphore indicator 5 no.

7.29

annunciation window lamps/LEDs of each type 30% of installed quantities

7.30
Any other protection relay which are not indicated 1 No. each
7.31
above but used in the scheme.
Synchroscope 1 no. of each type
7.32

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 147
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Trip Circuit supervision relay 5 sets

7.33

Voltmeter of each ranges 5 sets

7.34

Ammeter of each ranges 5 sets

7.35

MW meter of each ranges 1 set

7.36

MVAR meter of each ranges 1 set

7.37

MWH Meter of each make and model 1 no.

7.38

Frequency Meter of each make and model 1 no.

7.39

MW Transducer of each make and model 2 nos.

7.40

MVAR Transducer of each make and model 2 nos.

7.41

Summation MVAR Transducer 1 no.

7.42

ABT meter as installed 1 No

7.43

MFM as installed 1 No.

7.44

Note:-

1. All protection relays supplied as mandatory

spares must be of same make and model as
installed ones.

2. Separate/individual relay is not required for those

protections which are already covered in
Generator Integrated Protection relay.
8.0 HV BUS DUCTS
Bus insulators 20 % of each type & voltage
8.1 class
Set of seal-off bushings 3 Sets
8.2
Set of 3 phase, Aluminium flexibles 3 Sets
8.3

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 148
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Set of three phase, Copper flexible 2 Sets

8.4

Drain plug with cap 6 Nos

8.5
Silica Gel Breathers 3 Nos
8.6
Gaskets of each type (20 mtrs. Set) 4 Sets
8.7
Belleville washers 50 Nos
8.8
Rubber bellows 4 Sets
8.9
Densal or equivalent compound 1 Kg
8.10
Space heaters complete set 2 Sets
8.11
The above spares shall be for each type and
Note voltage class of busduct, 1 Set also means all
three phases.
9.0 HV SWITCHGEAR (11 kV, 6.6 kV & 3.3 kV)
Spring charging motor complete 15 nos of each type
9.1

Shunt trip coil 25 nos of each type

9.2

Closing Coil 25 nos of each type

9.3

Current transformer of each type & ratio 3 nos of each type

9.4

Potential transformer of each type & ratio 3 no of each type

9.5

Relays
9.6
a)each type & rating (anti-pumping relay also 1 no of each type
included)
b)Aux. relays / Lock out relays/ TIMERS 2 nos of each type

Moving contact assembly of each installed rating 4 sets

9.7
Stationary (fixed) contact 4 sets
9.8
Bus seal-off bushings 2 nos of each type
9.9

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 149
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Bus bar support insulators 20 % of each type & voltage

9.10 class
Limit switches of each type 10 nos.
9.11

Closing spring 3 nos of each type.

9.12

9.13 Tripping spring 3 nos of each type.

9.14 Control switches 3 nos of each type.

Selector switches 3 nos of each type.

9.15

Isolation switch for the control supply 3 nos of each type.

9.16
Operating mechanism rod for each rating 3 nos
9.17

Set of gaskets of each rating 4 sets

9.18

min. 10% of total

Ammeter of each type & range
9.19 requirement or 1 no
(whichever is greater)
Voltmeter of each type & range min. 10% of total
9.20 requirement or 1 no
(whichever is greater)
Circuit breaker aux. contact assembly 6 nos of each type & rating
9.21

a) Indicating lamps 60 nos.

b) Indicating lamp covers of all colours, lamp 10 % of installed quantity

resistors & holders

a) Fuse base and holder of each type & rating 6 nos. of each type

b) Fuse of each rating 12 nos. of each type.

Maintenance tools and accessories for 3 sets.

9.22
maintenance (bidder to list)
Carbon brushes for spring charging motor (if 20 sets
9.23 applicable)
Isolating contact(Fixed and moving) 1 set of each rating
9.24
Terminal blocks 12 nos.
9.25

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 150
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Arc chute (if applicable for each rating) 3 nos.

9.26
SF6 cylinders with SF6 gas filled along with nozzle
3 nos.
9.27 for filling the gas if applicable
Bearings for spring charging motor 6 sets
9.28
Multiple pin plug contact assy. With cables (male & 6 nos.
9.29 female)
Guide for moving contact set 6 sets (complete)
9.30
Interphase barrier 3 nos. for each type
9.31
Pressure gauge (for SF6 breaker) 2 nos.
9.32
10 % of each type and
Contactors with HRC fuses
9.33 rating

10 % of each type and

Aux. contactors
9.34 rating

Control supply transformers (If applicable) 1 no of each type.

9.35

Breaker Trolley 1 no. with each panel

9.36
One (1) no. of each type &
Complete Circuit Breaker
9.37 rating.

Complete pole of breaker 1 no of each type and

9.38 rating
Transducers 5 no. of each type
9.39
min. 10% of total
Surge arresters/protectors for all 3.3 kV, 6.6 kV installed quantities
9.40 and 11 kV HT motor feeders or 03 no (whichever
is greater)

Bus bar flat pieces 24 meters of each size.

9.41

Bus bar angles/formed pieces for breaker 5 no.

9.42
Maintenance tools and accessories for 2 Sets.
9.43 Maintenance (bidder to list)

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 151
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

MFM as installed 10% of installed quantity

9.44

Core Balance CT of each rating 10% of installed quantity

9.45

Online temperature monitoring system 1 Set

9.46

Mandatory spares for Bus Transfer scheme for 1 No. each type of cards, 1
9.47 11kV, 6.6kV & 3.3kV switchgear No. of contactor, relays,
timers etc of each type

10.0 LV SWITCHGEAR
Complete pole of breaker 1 no of each type and
10.1 rating
Spring charging motors 6 nos.
10.2
Aux. contact set of each type and rating 6 set.
10.3
Limit switches 6 nos.
10.4
Arc chutes 4 nos.
10.5
Fixed contact set of each type and rating 3 sets
10.6

Moving contact set of each type and rating 3 sets

10.7

Arcing contact 6 sets

10.8

Charging spring 3 nos.

10.9
Current transformer (metering) of each rating 3 nos.
10.10
Current transformer (protection) of each rating 3 nos.
10.11
Closing coil of each type and rating 10nos.
10.12
Trip coil of each type and rating 10 nos.
10.13
CT for O/L relays 1 no of each type and
10.14
rating.
Voltage Transformers of each type and ratio 3 nos.
10.15
Control supply transformer 1 no each rating.
10.16

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 152
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

min. 10% of total

Ammeter of each type & range requirement or 1 no
10.17
(whichever is greater)

Voltmeter of each type & range min. 10% of total

10.18 requirement or 1 no
( hi h i t )
Relays 1 no of each type and rating
10.19

Contactor .
10.20

a) Vacuum Contactor Complete 5 Nos of each rating

b) Power contactor complete 5 Nos of each rating

Coil of above contactors 10 nos each

10.21
Air break switches 10 % of each rating.
10.22
DP air break switches (DC) 2 nos. each
10.23
Control & selector switches 5 % of each type and size.
10.24
30 % of population for
Control fuses & neutral links
10.25 fuses, 10 % of population
for link.
20 % of installed quantity of
Indicating lamps of each colour
10.26 each colour

Bus bar support insulators (each type) 20 % of installed quantity

10.27
Bus duct flexible connectors 1 no of each type.
10.28

Primary disconnect in MCC (Male/ female contact) 1 set of each rating.

10.29

Push buttons 10 % of each type.

10.30

Power fuses 50 % of each type.

10.31

Electronic overload relays 6 nos. of each rating and

10.32
size.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 153
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Indication Lamp Holders complete 20 % of installed quantity.

10.33

Maintenance tools and accessories for 2 nos.

10.34 Maintenance (bidder to list)
Terminal blocks 10 % of installed quantity.
10.35

Bus bar aluminium flat pieces 12 meters of each size.

10.36
Bus bar angles/formed pieces for breaker 1 no.
10.37

Complete ACB 1 no. each type and rating

10.38

Transducers 5 nos. of each type and

10.39
rating
min. 10% of total
Switch fuse unit of each rating requirement or 1 no
10.40
(whichever is greater)

Breaker Trolley 1 no. with each panel

10.41
10% of each type and
MFM as installed
10.42 rating

Aux. relays / Lock out relays/ TIMERS 10% of each type and rating
10.43
MCCB 10% of each type and rating
10.44
MPCB 10% of each type and rating
10.45
MCB 10% of each type and rating
10.46
11.0 AUXILIARY TRANSFORMERS
Each rating of HV, LV and Neutral bushing 1 set of each type of
11.1 bushing
Winding temperature indicator for each rating of 1 No.
11.2
transformer.
Tap changer contacts for each rating of 1 Set
11.3
transformer.
Magnetic oil gauge / oil level indicator with contacts 1 No.
11.4 as applicable for each rating of transformer.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 154
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Oil temperature indicator with contacts for each 1 No.

11.5
rating of transformer
Buchholz Relay for each rating of transformer. 1 No.
11.6
Float with contact for Buchholz Relay for each 1 No.
11.7 rating of transformer
Set of gaskets (other than that with bushing) for 1 No.
11.8 each rating of transformer
Set of valves for each rating of transformer 1 Set
11.9
Pressure relief device for each rating of 1 No.
11.10 transformer (as applicable).

NGR 1 No.
11.11
RTD for WTI and OTI 1 no. each
11.12

Complete Auxiliary Transformer (with NGR) 1 no. of highest rating (kVA)

11.13 on each voltage level.
LV TRANSFORMERS
11.14
Limb of complete LT and HT of temperature
1 Set.
11.15 sensing devices

Bushing (if provided as a separate item on

3 Nos.
11.16 transformers offered) HV, LV and LV Neutral.

Tap changer Contacts 1 set.

11.17

Thermistor /RTD with associated leads complete

1 set
11.18 for one transformer.

Terminal box insulator for LV and HV side 1 set of each type

11.19

Complete Dry type Transformer 1 no.of highest rating (kVA)

11.20
on each voltage level
11.21 Neutral Grounding Resistors

11.22 Insulator 10 Nos each type and

rating
11.23 Flexible connectors for neutral grounding 2 sets. each type and rating
equipment

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 155
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

11.24 Current transformer 3 Nos. each type and rating

12.0 MOTORS (HT/LT/DC)

12.1 A. 11 kV, 6.6 kV & 3.3 kV Motors
Complete Spare Motor:
12.2
a) MD BFP 1 No.
b) CE Pump 1 No.

c) CW Pump 1 No.
d) ID Fan 1 No.
e) FD Fan 1 No.
f) PA Fan 1 No.
g) Coal Mill 2 No.

h) Other HT Motors of Main Plant 1 No. of each type and

rating
i) HT Motors of BOPs 1 No. of each type and
rating
j) HT Motors of CHP 1 No. of each type and
rating
k) HT Motors of AHP 1 No. of each type and
rating
l) HT Motors of FGD 1 No. of each type and
rating
Termination kits (if elastimold type) 2 Nos. of each type
12.3
Termination kits (end connection) 20 Nos.
12.4
Temp. indicators 10 Nos.
12.5
Vibration indicators 10 Nos.
12.6
Terminal box Teflon glands 20 Nos.
12.7
Phase segregated terminal boxes 2 Nos.
12.8
Heaters 4 sets
12.9
1 set each (motor and
Couplings
12.10 driven equipment)

Bearings (DE and NDE) for each type and rating of 4 sets
12.11 motors

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 156
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Terminal box insulator for HV side 1 set of each type

12.12

B. 415 V Motors
12.13

Complete Spare Motor:

12.14
10% of each type and rating
a) LT Motors of Main Plant or 1 no. whichever is
higher.
b) LT Motors of Main Plant (LOP motors) 2 Nos. of each type

c) LT Motors of BOPs 10% of each type and rating

or 1 no. whichever is
higher
d) LT Motors of CHP 10% of each type and rating
or 1 no. whichever is
higher
10% of each type and rating
e) LT Motors of AHP
or 1 no. whichever is
higher
f) LT Motors of FGD 10% of each type and rating
or 1 no. whichever is
higher
g) Soot Blowers 10 Nos. of each type and
rating
h) Rapping Motors 10 Nos. of each type and
rating
i) DM Plant & other Water Treatment Plants 2 No. of each type and
rating
10 Nos. each for small
Terminal plates motors up to 30 kW & 4
12.15
Nos. each for more than 30
kW
Heaters 2 sets
12.16

Greasing arrangements 4 sets each type of motor

12.17

Bearings (DE and NDE) for each type and rating of

4 sets
12.18 motor

C. DC Motors
12.19

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 157
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Complete Spare Motor: EOP, JOP, SOP, Scanner

1 No. of each type
12.20 Fan

Carbon brushes 10 sets each type

12.21
Brush assemblies 2 sets each type
12.22
Terminal blocks 2 sets each type
12.23
Heaters 2 sets each type
12.24
Pulleys 2 sets each type
12.25
Bearings (DE and NDE) for each type and rating of 4 sets
12.26 motor
BATTERY
13.0
Battery cell against battery bank installed at 10 nos.
13.1
various locations
13.2 MT cell container of each type 10 nos.
13.3 Level indicator 6 nos.
Vent plugs 12 nos.
13.4
5% or 5 Nos. whichever
Inter-cell connector with hardware is more for each set of
13.5
battery bank.
Nuts, bolts and washer 12 sets
13.6
13.2 Battery Chargers

13.2.1 Electronic Cards (with all components mounted) 1 set of each type and
rating.
Semi-conductor fuse, HRC Fuse, Fuse Links and 3 nos. of each type and
13.2.2
Glass Fuses rating

13.2.3 SCR assembly 3 sets of each type and

rating
13.2.4 Blocking Diode 6 sets of each type and
rating
13.2.5 Potentiometer 3 sets of each type and
rating.
13.2.6 Rectifier Transformer 1 No. of each type & rating

13.2.7 Control Transformers 1 No. of each type & rating

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 158
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

ELCTRICAL ACTUATORS WITH NON-

14.0 INTEGRAL STARTERS

20% or 1 no. of each type,

Complete Actuator (with bush) class, size and model
14.1
whichever is more.

Power unit for modulating actuator 10% or 2 nos. of each type,

14.1.1
whichever is more.
DC-DC unit/power pack units 10% or 2 nos. of each type,
14.1.2 whichever is more.
Electronic cards 10% or 5 nos. of each type,
14.1.3 whichever is more
Brake assembly 10% or 2 nos. of each type,
14.1.4
whichever is more
Brake coils 10% or 2 nos. of each type,
14.1.5 whichever is more

Position feedback transmitters 10% or 2 nos. of each type,

14.1.6 whichever is more.
Electromechanical control unit with switches 10% or 2 nos. of each type,
14.1.7 including torque switching heads whichever is more

Torque and limit switch assembly of each unit 20% or 4 nos. of each type,
14.1.8
whichever is more.
Auxiliary Contact 1 no each type and rating
14.1.9

Motor 1 no each type and rating

14.1.10

Complete Seal kit 1 Set for each type and

14.1.11
rating
Complete O-Ring Set 1 Set for each type and
14.1.12
rating
Hand wheel 20% or 1 no. of each type,
14.1.13
class, size and model
Hand wheel retainer flange 20% or 1 no. of each type,
14.1.14
class, size and model
Clutch fork assembly 20% or 1 no. of each type,
14.1.15
class, size and model
Worm wheel 20% or 1 no. of each type,
14.1.16
class, size and model
Actuator bearings 20% or 1 no. of each type,
14.1.17
class, size and model

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 159
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

15.0 EARTHING SYSTEM

GI Flats 20% of each size & type
15.1
ILLUMINATION SYSTEM
16.0

Illumination System
16.1

a) LED Light Fixtures (complete with accessories) 20% of each Type & Rating
16.1.1

b) Control gear box complete 10 Set

16.1.2

c) Spares for high mast tower 1 Set

16.1.3

d) Mandatory spares for DC Emergency lighting 20% of each Type & Rating
16.1.4

e) MCB, ELCB & RCCB 10% of each type and

16.1.5 ratings.
d) Timer/photo cell with control Unit (wherever
10% of each type
16.1.6 applicable)

Chimney Aviation Lighting

16.2

a) Aviation Lamps 6 Nos.

16.2.1

16.2.2 b) Power supply cards 6 Nos.

16.2.3 c) Electronic flasher cards 3 Nos.

d) Timer/photo cell with control Unit (wherever 3 Nos.
16.2.4 applicable)

16.3 Cooling Tower Aviation Lighting

16.3.1 a) Aviation Lamps 6 Nos.

16.3.2 b) Power supply cards 6 Nos.

c) Electronic flasher cards 3 Nos.

16.3.3
d) Timer/photo cell with control Unit (wherever
3 Nos.
16.3.4 applicable)

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 160
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

VFD SYSTEM
17.0

HT VFD TRANSFORMER (If applicable)

17.1

17.1.1 Secondary Bushings with metal parts and gaskets 1 no. each rating

Winding temperature indicator with alarm & trip

17.1.2 1 no.
contacts

17.1.3 Oil temperature indicator with alarm & trip contacts 1 no.

17.1.4 Magnetic oil level gauge 1 no.

17.1.5 Pressure relief device 1 no.

17.1.6 Diaphragm for explosion vent 1 no.

17.1.7 Buchholz relay/sudden pressure relay 1 no.

17.1.8 Silica gel charge 1 no.

17.1.9 Pressure gauge (applicable for sealed tank) 1 no. each type

HT VFD SYSTEM
17.2

HV Bushing with metal parts and gaskets for VFD 1 No. of each rating
17.2.1 Transformer
LV Bushing with metal parts and gaskets for VFD 1 No. of each rating
17.2.2 Transformer (if applicable)
WTI with contacts for VFD transformer Electronic 1 No. of each rating
17.2.3 cards

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 161
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Control modules 1 nos. of each type & rating

I/O module
17.2.4 Power supply modules

Power device (Thyristor, IGBT etc.) 1 Set of devices in one

17.2.5 bridge leg
Over voltage limiter and surge suppressor 1 Set
networkSemi conductor fuses for Power device
17.2.6
(Thyristor, IGBT etc.)

Power & Control fuse 25% of installed quantity

17.2.7
Control Transformer 1 nos. of each type & rating
17.2.8
Contactor/Breaker 1 no.
17.2.9
CT/VT 1 nos. of each type & rating
17.2.10
Indicating lamps 100% of each type & rating
17.2.11
Auxiliary contactors & relays 1 no. of each type & rating
17.2.12
Panel mounted meters 1 no.
17.2.13
Indicating lamp holder full set 15% of each type and
17.2.14
colour
Firing cards 4 Nos.
17.2.15
Ignition transformers 10 Nos.
17.2.16
LT VFD System
17.3
Electronic cards
17.3.1
Control modules 1 no of each type & rating
17.3.2
I/O modules 1 no of each type & rating
17.3.3
Power supply modules 1 no of each type & rating
17.3.4
Thyristor gate module including gate transformer 100% of one channel
17.3.5
Exciter module 1 no.
17.3.6
Complete Thyristor bridge leg 1set
17.3.7

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 162
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Over voltage limiter and surge suppressor network 1set

17.3.8
Semiconductor fuses for thyristor 25% of installed quantity
17.3.9
Power and control fuses 1 no. of each type & rating
17.3.10
Control transformer 1 no. of each type & rating
17.3.11
Contactor/breakers 1 no. of each type & rating
17.3.12
CT/VT 1 no. of each type & rating
17.3.13
Indicating lamps 100% of each type and
17.3.14
rating
Auxiliary contactors and relays 1 no. of each type & rating
17.3.15
Indicating lamp holder full set 10% of each type and color
17.3.16
ROOF TOP SOLAR SYSTEM
18.0

Solar PV Modules 1 % of total population

18.1

Inverter of string of highest size of supplied 1 no.

18.2
capacity
Flexible solar DC Cable of supplied rating 500 m
18.3
DC side surge arrester (if applicable) 1 no.
18.4
Y- Connector (Male-Female) 50 set
18.5
Electronic Cards for Inverter One (1) set
18.6
DIESEL GENERATORS
19.0
Alternator
19.1
a) carbon brushes for Generator and self-starter Six (6) set
19.2 motor
b) current transformers of rating One (1) set
19.3
c) instruments of each range One (1) set
19.4
d) relays of each type One (1) set
19.5

e) timers One (1) set

19.6

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 163
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

19.7 f) indicating light One (1) set

19.8 g) fuses of each rating Two (2) set

19.9 h) space heaters with thermostat & isolating switch One (1) set

19.10 i) cubicle illuminating lights One (1) set

19.11 j) terminal blocks One (1) set
19.12 Diesel Engine
19.13 a) fuel injection nozzles Two (2) set

19.14 b) Crank shaft with standard size journals One (1) set

19.15 c) main bearings One (1) set

19.16 d) big-end bearings One (1) set

19.17 e) Diesel filter packs Twenty four (24)

19.18 f) Mobile oil filter packs Twenty four (24)
19.19 g) V-belt for radiator fan Six (6)
19.20 h) Fuel injector Two (2)
19.21 i) Fuel injection piping One (1) set
19.22 j) Ring gear for fly wheel One (1) set
19.23 k) Starter (Spare) One (1) set

19.24 l) Gaskets & packing 1 set

19.25 m) Valve springs 1 set

19.26 n) Fuel pump complete 1 set

19.27 o) Battery charging rectifier diodes 4 Nos.
p) Solenoid coil for each solenoid operated valve 2 each
19.28
or relay used
19.29 q) Diodes forward for alternator 3 No.
19.30 r) Diodes reverse for alternator 3 No.

s) Lube oil pump assembly/rotating

1 set
19.31 assembly/impeller/shaft

t) Voltage transformers 1 No. of each type

19.32

u) Bidder shall provide suitable nozzle tester, 1 set

19.33 barring bar, slings, eyebolts and other special
equipment necessary for servicing the engine.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 164
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

19.34 AMF Panel

19.35 a) Protective relay 1 No. of each type

19.36 b) Auxiliary relay 1 No. of each type

19.37 c) Timer 1 No. of each type
Excitation Panel
19.38
19.39 a) Electronic card 1 No. of each type

19.40 b) Auxiliary relay 1 No. of each type

19.41 c) Access 1 No. of each type

Note- All the above DG set Spares shall be

provided on each rating of DG set
20.0 COMMUNICATION SYSTEM
Spares of different types and ratings of equipment,
accessories used including 1 set of electronic 1 No. of each type
20.1
cards.
20.2 EPABX & TELEPHONE SYSTEM
a. Electronic card & power supply card of each 1 set or 10% whichever is
i.
type & model for PC/OWS. more.

ii. UPS & charger

As per Manufacturer’s Recommendation for Three
a. Years Continuous Operation or minimum quantities
indicated as below (whichever is more)

300% of installed of each

b. Fuses/Semiconductor Fuses type, current rating with
each panel /board
Minimum of 15% or at
Miscellaneous parts for the power supplies such as least four (whichever is
c. SCRS, transistors, resistors, diodes, light bulbs, more) of each type model
static switches, blocking diodes etc. and rating of SCR and
power diodes, power
transistors shall be included
Electronic cards for Battery health Monitoring 10% or at least two nos.
d. System for UPS and DC control power supply (whichever is more) of each
system separately. type

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 165
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Electronic Modules like Rectifier control card,

inverter control card, Driver card, IGBT Module,
e. DC-DC converter card or any other card as listed 1 Set of each type & rating
in approved BOM for UPS, AC supply & 24 V DC
supply etc.

20 % of installed or 10 Nos
f. Miniature Circuit breakers for AC and DC supply. of each type (whichever is
more) for ACDB and DCDB.
5% or 2 no. of each
g. Digital/Analog panel meters/indicators
type (whichever is more)

CT's, VT's chokes, AC/DC isolators, contactors, 10% or 2 nos. of each type
h. and rating, (whichever is
timers, relays.
more)
20% or 2 nos. of each type
i. Cooling Fans in UPS & 24 V DC charger panels and rating, (whichever is
more)
Following accessory equipment for the battery
j.
shall be furnished :

a) Cell lifting facilities Two sets of each type.

b) Assembly wrenches
c) Vent plug hydrometer d) Vent plug thermometer

e) Supply of corrosion-preventive grease.

10% or One set (whichever

is more) of each type,
model & rating with each
set consisting of at least
Electronic modules of each type & rating for UPS
k. one number of each type of
and DC control power supply system.
electronic module for
inverters, chargers, static
switch, stabiliser etc. as per
approved BOM.

20 % of installed or 5 Nos
MCCB for UPS & 24 V DC charger panels and
l. of each type (which ever is
ACDB, DCDB.
more)

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 166
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Battery cells complete with contactor, cover Ten (10) percent of each
m.
plates etc. type & Size installed

Rectifier & controller modules for 24 V DC charger Ten (10) percent of each
n.
system type & Size installed

Ten (10) percent or 1 sets

iii. Interfacing cables & Power cords (Whichever is more) of each
type/model.
Different types and ratings of equipment, 1 set or 10% (whichever is
iv. accessories used including electronic cards & more), of each type &
Power supply card. model.

20.3 PUBLIC ADDRESS SYSTEM

20.4 Handsets

i Handset with cord for outdoor station 10 nos. Of each type.

ii Handset with cord for indoor station (desk for 2 nos. Of each type.
mounted)
iii Handset with cord indoor flush mounted 1 no. Of each type.

iv Portable handset 1 no. Of each type.

20.5 Loudspeakers

(i) Outdoor horn type loudspeaker 10 nos. Of each type.

(ii) Indoor cone type loudspeaker 2 nos. Of each type.

(iii) Cradle switch 2 nos. of each type

(iv) Push button of all types and models 2 nos. of each type

Amplifier PCB with all components mounted for

(v) 10% of each type
wall mounted Handset station

Extension Amplifier PCB with all components

(vi) mounted for all wall mounted handset station (in 2 nos. of each type
case different from (v) above)
(vii) JB’s of Handset 2 nos. Of each type.

(viii) JB’s of Loudspeaker 2 nos. Of each type.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 167
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

(ix) Electronic modules of all types 10 % of each type

(x) Interfacing cables & Power cords Ten (10) percent or 2 sets
(Whichever is more)

POWER & CONTROL CABLES

21.0

11 kV Grade power cables 10% of installed quantity of

21.1 each type and size

6.6 kV Grade power cables 10% of installed quantity of

21.2 each type and size
10% of installed quantity of
3.3 kV Grade power cables
21.3 each type and size

1.1 kV Grade power cables 10% of installed quantity of

21.4 each type and size

1.1 kV Grade control cables 10% of installed quantity of

21.5 each type and size

Trailing /EPR – Power & Control Cables 10% of installed quantity of

21.6 each type and size

Any other Voltage grade cables and special cables 10% of installed quantity of
21.7 each type and size

Cabling accessories 10% of installed quantity of

21.8 each type and size
TRANSFORMER OIL
22.0

Transformer Oil 10% of installed quantity of

22.1
each type
400 kV SWITCHYARD
23.0
400KV GIS
23.1
400 kV GIS (For the following items each type &
23.1.1
rating to be repeated)
i) Trip coils for circuit breaker 4 No.

ii) Closing coils for circuit breaker 4 No.

iii) Gaskets 6 Set

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 168
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

iv) Motor for circuit breaker operating 2 No.

mechanism (If applicable)
v) Valve block with drive cylinder for circuit breakers 2 Set
vi) Motor for earthing switch 1 No.
vii) Motor for disconnectors 1 No.
viii) Operating mechanism for disconnectors 1 Set
ix) Operating mechanism for earthing switch 1 Set
x) SF6 gas cylinder with 40 kgs of SF6 gas 3 No.

xi) Control switch and auxiliary relay 4 No.

xii) MCB (as applicable) 4 No.
xiii) Current Transformers 1 Set

xiv) 400 kV SF6 Air Bushing 3 No.

400 kV Capacitive Voltage Transformers (For the

23.1.2 following items each type & rating to be repeated)

i) 400 kV CVT 3 No.

ii) Oil Seals 1 Set

iii) Insulators 1 No.

iv) Gaskets (all sizes used) 1 Set

v) Oil filling, draining and sampling plugs 1 Set
vi) Oil level gauge 2 No.
SWITCHYARD EQUIPMENT ACCESSORIES (For
23.1.3 the following items each type & rating to be
repeated)
i) 400 kV Glazed Brown Insulator 2 Set
ii) SF6 gas pressure Relief Devices, 3 No. of each 2 set
type

SF6 Pressure gauge with coupling device cum

iii) switch or density monitors and pressure gauge, as 1 Set
applicable (1 no. of each type)

iv) Molecular filter for SF6 gas with filter bags (1set - 1 Set
20% total quantity of absorber bags used in GIS)

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 169
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Covers with all accessories necessary to close a

compartment in case of dismantling of any part of
v) the Enclosure to ensure the sealing of the 1 Set
compartment for 1 phase enclosure (3 Nos. of
each type)

Locking device to keep the Dis-connectors and

vi) Earthing switches in close or open position in case 3 No.
of removal of the driving mechanism (If applicable)

Bus support insulator of each type for single

vii) 1 Set
phase enclosure (6 Nos. of each type)

viii) SF6 to air bushing for 1 phase enclosure 2 Nos

ix) Relay of each type & rating 1 Nos.

X All types of Corona shield (3 Nos. of each type) 1 Set

Window scope/ Observing window, 3 Nos. of each

Xi 1 Set
type (if applicable)

LA 400 kV side 3 no.

23.1.4

Local Control Panel 100% spares for 1 panel

23.1.5

23.1.6 Complete module for 400 kV Breaker 1

Complete module for 400 kV LA (With Earth 1
23.1.7
Switch)
Complete module for 400 kV LA (Without Earth 1
23.1.8
Switch)
Complete module for 400 kV CT 1
23.1.9

23.1.10 Complete module for 400 kV PT 1

23.1.11 SF6 Gas 10% of total filled qty.
Duct Insulator 10% of total installed qty.
23.1.12

23.1.13 Set of Gaskets, O rings 5 set

23.1.14 SF6 gas filling kit 1 set

CRM, DCRM kit with transducer of appropriate 1 set for each GIS & AIS
23.1.15 breaker fittings

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 170
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

23.1.16 AIS (400 kV)

a. Complete set of 1 no. of single phase disconnect
or including main circuit, enclosure and driving One (1) Set
mechanism -

b. Complete Circuit Breaker 1 phase pole of each

type & rating complete with interrupter, main circuit One (1) Set
and enclosure with operating mechanism -

SAS Including CRPs for GIS & AIS

23.1.17
a. Bay Control unit (complete with all components) Two (2) Nos.
-
b. Numerical Relays comprising various bay
One (1) No. of each type.
protection units, Bus Bar and Islanding Scheme

c. Numerical Relays comprising GRP - One (1) No. of each type

d.Switchgear control unit - two (2) no of each.
e. Merging unit two (2) no of each.
f. Cards/modules of Generator Disturbance
One (1) No. of each type.
Recorder, Line DR (if stand-alone)

g. Energy Meter (ABT meter) class: 0.2s - One (1) no. of each type.
5 nos. of each type, make,
h. Terminal Blocks
model and rating.

i. MCBs 1no of each type, make and

model used in the system.

j. Relays other than Numerical Relays – One (1) no of each type of

total population (min One
k. Transducers One (1) no. of each type.
l. Auxiliary CT/PT One (1) no. of each type.
Note: -1) The above SAS spares shall be applicable for each SAS – GIS & AIS.
2) Set means complete replacement for one circuit breaker and one isolator of
each type
3) For CT, CVT and surge Arrestor number (nos.) means complete replacement
of one pole/phase of the equipment.
CHP PROCESSES RELATED ELECTRICAL
24.0
SPARES

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 171
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

STACKER RECLAIMER
24.1
PCRD - Drive and Driven Sprocket with Chain 1 No.
24.2
CCRD - Drive and Driven Sprocket with Chain 1 No.
24.3
Thruster Brake Actuator with Motor
24.4

a) Complete Thruster Brake Actuator with Motor 1 No

b) Thruster Brake Motor for LT 1 No

c) Thruster Brake Motor for Slew 1 No

d) Thruster Brake Motor for Boom Conv. 1 No

e) Thruster Brake Motor for Int. Conv. 1 No

f) Carbon Brush Assembly for PCRD. 1 No

g) Carbon Brush Assembly for CCRD. 1 No

Position Limit Switch with die cast Al enclosure: 5 Nos

Heavy duty, IP65, 2NO+2NC Model: HLS/JB/II
24.5
Make: Same as installed

HRC fuse 20 Nos

24.6

24.7 Thyristor Drive for Slewing 1 No

Electronic Modules/Card (1 no. each Card/Modules

1 No
24.8 used in the system)

Speed Sensor-Encoder-Absolute Type Model No 1 No

24.9 GHMMX 020 8EA2 Make: Baumer
Semi-conductor Fuse for Power Thyristor 10 No
24.10

Local Control Station (LCS)

24.11

a) DOL LCS with Start PB, Stop PB & Local 1 No

Permissive Lamp

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 172
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

b) RDOL LCS with Fwd & Rev. Start PB, Stop PB & 1 No
Local Permissive Lamp
VFD LCS with Fwd & Rev. Start PB, Speed 1 No
c) Increase & Decrease PB, Stop PB & Local
Permissive Lamp

d) DOL LCS for Rail Clamp with RC Open & Close 1 No

PB & Local Permissive
e) Emergency Stop LCS 1 No
Pendulum Limit Switch
24.12

a) Pendulum Limit Switch for PCRD 1 No

b) Pendulum Limit Switch for CCRD 1 No

Belt Weigher for SCR

24.13

a) Load Cell 1 No

b) Tacho Unit 1 No

c) Electronic Modules/Card for Feed Rate Controller 1 No

d) Feed Rate Card for Belt Weigher 1 No

e) Special Fuse 2 Nos.

CONVEYOR
24.14

a) Local Control Stations 5 Nos

b) Magnetic Separator

1. Insulating Stud of the Magnet 2

2. Power Diode for the Bridge Rectifier 2

3. Semi-conductor Fuse for Power Diode 6

Rack & Pinion Gate

24.15

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 173
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

a) Limit switch 10 Nos

b) Rollers with bearings 10 No

c) Drive Motor 1

d) Sprockets 1

e) Local Control Station 1

f) Thermofisher make Beclt Conveyor Belt Weigher

g) Load Cell 1

h) Tacho Unit 1

i) Electronic Modules/Card for Feed Rate Controller 1

j) PCBA Mother board 1

k) PCBA Analog IO board 1

l) Speed sensor 1

m) DC input BD 1

n) Display LCD 1

o) Power supply 1

f) Special Fuse 2

TRAVELLING TRIPPER
24.16

a) Travel Drive Motor 1

b) CRD Drive Motor 1

c) Thruster Brake Actuator with Motor 0

d) Pendulum Limit Switch 1

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 174
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

e) Trailing Cable 0

f) Carbon Brush Assembly for CRD 1

g) Rail Clamp Actuator with Motor 1 No

h) Travel Limit Switch 2 Nos

i) Input Shaft with Pinion & Gear(TTR) 1 Nos

j) Flap Gate Actuator 2 Nos

WAGON TIPPLER
24.17
In-motion Weigh Bridge

a) Digitizer Main Board 1 No

b) Track switches Non-Contact type 2 Nos

c) Power O/P Card - 4 relay 1 Nos

Electronic Card for CHP System 10% of total installed

24.18
capacity of each type and
LOCAL PUSH BUTTON STATION (LPBS) 10% of each type
25.0
RECEPTACLES 10% of each type
26.0
FOTE System (Fibre optics
27.0
telecommunication)
Fibre optics cable 10 % of installed quantity
27.1
of each type.
FOTE Accessories 10 % of installed quantity
27.2
of each type.
OPGW Associated accessories 10 % of installed quantity of
27.3
each type.
FOTE Panel spares 10 % of installed quantity
27.4
of each type.
ENERGY MANAGEMENT SYSTEM( EMS)
28.0

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 175
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

Sl. No. Description Quantity

Ethernet Switch of each type / model 10% of total quantity

28.1 /configuration (mounted in Switchgears / Data (minimum 1No.)
concentrator Panels)
Optical Fibre Cable terminal equipment of each 10% of total quantity
28.2 type such as LI Us along with associated Patch (minimum 1No.)
cords & connectors
Power supply modules of each type & rating 10% of total quantity
28.3 (mounted in Switchgears / Data concentrator (minimum 1No.)
Panels, as applicable)

LOTO (Lock-out Tag-out) system for HT and LT

28.4 Switchgear Panels

Mandatory spares for LOTO system as per OEM 10 % of installed quantity of

28.5 list each type.

Mandatory Spares (as per OEM list) for Electrical 10 % or minimum 1 no. of
28.6 Power & Control Panels of various sub system of installed quantity of each
Main Plant and Balance of Plants (BOPs) type and rating.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 176
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

4.00.00 CONTROL & INSTRUMENTATION

4.01.00 DISTRIBUTED CONTROL SYSTEM (DCS)

1. HMI Devices
A Work station/PC station/servers
(i) OWS with licensed software Ten (10) percent or Two
loaded along with monitor & LVS numbers (02) (Whichever is
work station with licensed software more) of each type/model with
complete accessories & monitors.
(ii) LVS workstation with licensed Ten (10) percent or Two
software numbers (02) (Whichever is
more) of each type/model with
complete accessories &
monitors.
(iii) PC Stations with licensed Ten (10) percent or Two
software numbers (02) (Whichever is
more) of each type/model with
complete accessories &
monitors.
(iv) Engineering Servers/Historian Ten (10) percent or Two
servers /other servers/ information numbers (02) (Whichever is
Workstation with licensed software more) of each type/model with
complete accessories & monitors.
(v) Server of station LAN 1 no
(vi) Programmer cum 1 no. of each type and model
documentation station along with
licensed software
(vii) Utility/Engineering OWS Ten (10) percent or Two No.
with licensed software loaded (Whichever is more) of each
along with monitor type/model with complete
accessories & monitors.
(viii) Plug-in type keyboard & Mouse Ten (10) percent or 10 nos. of each
type/model (Whichever is more).
B LVS
(i) LVS complete with projectors, 2 nos
accessories etc.
(ii) Power supply modules 4 nos
(iii) AII other types of electronic 4 nos. of each type / model
modules/cards for LVS cube etc..
(iv) LVS controller unit complete 2 nos
(v) Projectors 4 nos.
(vi) Laser light source 1 Number of light source of each
type per LVS
(vii) Prefab special cables for LVS 5 nos of each type
(viii) LED Kits. 100% (Installed) spares of each
type & size.
(ix) LVS Filters 20% spare or min 2 nos.
(x) Cooling modules of each type for 1 nos. or 10% whichever is more

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 177
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

LVS
(xi) Conference hall mic. 5 no. of each type
(xii) Conference hall speakers. 5 no. of each type.
(xiii) Projection Engine 1 no. of each type.
C Printers
(i) Colour laser printer (A4) 1 no
(ii) Print head assembly for A4 colour 2 nos of each type and model
laser printer and other printers
D Network Components
(i) Switch/repeaters/hubs/firewalls for 2 nos. of each type and model
DDCMIS including Station LAN etc.
(ii) Power supplies, modems, 2 nos. of each type and model
routers electronic modules, media
converter (if applicable), connectors
patch card, antenna etc
(iii) Any other device/equipment not 2 nos. of each type and model
covered under above items but
required to make system complete
E Miscellaneous items
(i) Hard disk drive unit of each type 5 nos.
as offered in offer complete with disks
and other accessories
(ii) Bulk Storage drive unit Twenty (20) percent or Two nos.
(Whichever is more) of each
type/model.
Portable HDD and DVD 10 NOS. of each type &
rating.
(iii) Graphic processors 2 nos. of each type and model
modules/Card for work station/server
F Matrix KVM switch
(i) Matrix KVM switch 2 nos. of each type and model
(ii) Computer connections (CPU end) 16 nos. of each type and model
(iii) User console 16 nos. of each type and model
G KVM switch along with associated Ten (10) percent or Two nos.
cables (Whichever is more) of each
type/model.
H GIU 1 no. of each type and model

I Other HMIPIS devices required for 1 no. of each type and model
Unified HMIPIS which are not covered
in above items like protocol converters,
stations with software, gateway etc.
J Any other device/items for HMIPIS 1 no of each type and model
system which are not covered in
above items but are required to make
the system complete
2. Cables and Connectors.
(i) Prefab interconnecting cables with 2 no. of each type and length.
connectors

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 178
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

(ii) System bus cable with 2 no. of each type and length.
connectors
(iii) l/O bus cable with connectors for 2 no. of each type and length.
remote I/O units
(iv) Loose Connectors 10 nos. (sets) of each type
3. Power Supply Modules & Power Packs 20% of qty Installed of each
for control system category/model/type or at least 2
No. of each type/model
(Whichever is more).
4. Electronic modules of each type model 20% of qty Installed of each
and model for control system, Data category/type/model or at least 3
communication system, Master and No. of each type/model
Slave Clock etc. (This shall include all (Whichever is more)
type of cards like I/O cards, Remote
I/O cards, communication/Interface
cards, controller cards, CPU module or
Card, logic cards, etc.)
5. Bus coupler/Interface hardware / other 20% of each type and model or
communication devices minimum 2 nos. whichever is more.
6. Relays, Interposing relay 10% of each type and model or
minimum 2 nos. whichever is more
7. Batteries used for battery backup of 10% of each type and model or
RAMs (If applicable) minimum 2 nos.
whichever is more.
8. Fuses 200 % of each type and rating
9. Cooling fans for Power supply and 10 % of each type and model
cabinets
10. Intelligent mini UPS for workstation 1 no. of each size and rating
server, PCs, LVS, L3 switch
11. For all items of data bus system 20% or 2 Nos. of each type, model
(including field accessories) except and rating whichever is more
data bus cables subject to maximum of 40 Nos of
each type.

12. All type of cable 10% of total length used in the

project.
13. Network Devices and accessories
A Network Switches 10% of each type make, models,
etc
B Media Converter 15 set of each type make, models,
etc
14. Time Synchronisation Equipment-
Master Clock System: As per
manufacture's Recommendation for
Three Years Continuous
Operation or minimum quantities
indicated as below (whichever is more)

A All type of Electronic cards Ten (10) percent or 2 nos

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 179
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

(whichever is more) of
Installed of each type and
rating
B Signal Conditioner cards Ten (10) percent or 2 nos
(whichever is more) of
Installed of each type and
rating
C Slave clocks of each type used for Ten (10) percent or 5 nos
Master slave clock system (whichever is more) of
Installed of each type and
rating
D Cubicle power supply modules and Ten (10) percent or 2 nos
Booster unit (whichever is more) of
Installed of each type and
rating
E GPS Antena 01 Nos
F GPS Master clock system 01 Nos
15. Printers and their parts :
A Printer toners for all printers Ten (10) percent of qty
installed or 3 no. of each type
printer toners (whichever is
more) of each type.
B Line impact heavy duty DMP 2 nos. of 132 colums of each type
printer head of the total quantity
C Color laser printer (A4) 2 nos. of each type
D Drum for A3 sized scanner cum 2 nos. of each type
copies, printer
16. Monitors
A 80" LED Monitor 2 No
B 24” LED monitor 5 nos
17. RJ 45 connector with box of each type 10% or Five no. (Whichever is
more) of each type/model
18. Hooters, Buzzers, Cooling fans of 10% or Five no. (Whichever is
each type. more) of each type/model
19. Interface cables 10% or Five no. (Whichever is
more) of each type/model
20. Power supply modules (AC to DC 10% or Five no. (Whichever is
convertors) more) of each type/model

4.02.00 MICROPROCESSOR BASED / PLC BASED /ELECTRONIC BASED

CONTROL PANEL (IF APPLICABLE)

1. Microprocessor based control system

applicable)/ PLC Control System
2. Complete set including integral 10% or 1 no. whichever is more
microprocessor based control system
along with system & application
software and special cables.
3. Electronics modules of each type and 20% or 2 nos of each type and

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 180
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

model for control system ( This shall model whichever is more.

include all type of cards like I/O cards,
controller cards, CPU modules or card,
Logic Cards., Communication modules
etc.
4. Interconnecting cable 10% of each type and size
5. Cooling Fan in PLC system/cabinet 2 Nos
6. Indication Lamps of all types 200%
7. Keyboards & mouse 5 Nos of each type
8. Printer and their parts
9. Colour laser printer (A4) 1 No
10. Long term storage unit 1 No
11. HMIPIS Devices
12. Work station with licensed software 2 Nos of each type and model
loaded along with monitor
13. Engineering Servers/Historian servers 1 Nos of each type and model
/other servers/ lnformation Workstation
with licensed software
14. Network components like Switch/ 2 nos of each type and model.
repeaters/ hubs/ media converter etc.
(as Applicable)
15. Bulk Storage drive unit 2 nos
16.
17. Relay based Control Panels
18. LEDs for indicating lights 100% of qty installed.
19. Control circuit fuses 300% of installed of each type,
Semiconductor Fuses current rating.
20. MCB/MCCB Ten percent spare
replacement of each
current rating required shall
be furnished
21. Cooling Fans of each type, model and 20% or 2 nos. of each type and
rating. rating, (whichever is
more).
22. Relays modules & contactors. 20% spare of qty Installed of
each type & rat ing.
23. Push buttons, ILPBs of each Ten (10) percent or 2 nos
type. (complete with contact (whichever is more) of each
elements) type and color
24. Electric meter like Ammeters, Ten (10) percent or 2 nos
Voltmeters etc. (whichever is mo re) of each
type
25. Control switches 5 nos. of each type and rating
26. Selector switches 1 no. of each type and rating
27. Any special meter 1 no. of each type and rating
28. Power supply modules. Ten (10) percent or 2 nos
(whichever is more) of each type
29. Control supply transformers 1 no. of each type and rating

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 181
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

4.03.00 POWER SUPPLY SYSTEM

Uninterrupted Power supply (UPS) System including Static Switches for Sub
Distribution
Un -interrupted Power Supply
System and DC Control Power
Supply System
Recommendation for Three
Years Continuous Operation or
minimum quantities indicated as per
manufacture's below (whichever is
more)
1. Fuses/Semiconductor Fuses 300% of installed of each type,
current rating with each panel
/board
2. Miscellaneous parts for the Minimum of 15% or atleast four
power supplies such as SCRS, (whichever is more) of each type
transistors, resistors, diodes, light model and rating of SCR and
bulbs, static switches , blocking power diodes, power transistors
diodes etc shall be included
3. Electronic cards for Battery 10% or at least two nos.
health Monitoring System for UPS and (whichever is more) of each type
DC control power supply system
separately. .
4. Electronic Modules like Rectifier 1 Set of each type & rating
control card, inverter control card,
Driver card, IGBT Module, DC-DC
converter card or any other card as
listed in approved BOM for UPS, AC
supply & 24 V DC supply etc.
5. AC/DC isolator, contactors, timers, 10% of each type and rating.
relays
6. Miniature Circuit breakers for AC 20 % of installed or 10 Nos of
and DC supply. each type (which ev er is more)
for ACDB and DCDB.
7. Digital/analog panel meters/indicators 5% or 2 no. of each type
(whichever is more)
8. CT’s, CVT’s VT’s chokes, AC/DC 10% or 2 nos. of each type and
isolators, contactors, timers, relays. rating, (whichever is
more)
9. Cooling Fans in UPS & 24 V DC 20% or 2 nos. of each type and
charger panels rating, (whichever is
more)
10. following accessory equipment for Two sets of each type.
the battery shall be furnished
:
a) Cell lifting facilities
b) Assembly wrenches
c) Vent plug hydrometer

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 182
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

d) Vent plug thermometer

e) Supply of corrosion -
preventive grease.
11. Electronic modules of each type & 10% or One set (whichever is more)
rating for UPS and DC control of each type, model & rating with
power supply system. each set consisting of at least
one number of each type of
electronic module for
inverters, chargers, static switch,
stabiliser etc. as per approved
BOM.
12. MCCB for UPS & 24 V DC charger 20 % of installed or 5 Nos of each
panels and ACDB, DCDB. type (which ever is
more)
13. Battery cells complete with Ten (10) percent of each type
contactor, cover plates etc. & Size installed
14. Rectifier & controller modules fo r Ten (10) percent of each type
24 V DC charger system & Size installed
15. Battery health Monitoring 20 % of installed or 5 Nos of each
system Electronic Cards and type (whichever is
Interface cards. more)

4.04.00 Hardwired Annunciation System

1. logic modules, group card 20% spares of each type

modules, power supply modules, installed
Hooters and any other electronic
module / cards.
2. un-engraved window boxes 5% spares of each size
complete with LED etc. installed
3. LEDs for annunciation facia 20% of qty installed
windows and LEDs box
assemblies offered for the project
4. Lamps & Fuses 50 nos each type and rating
5.. Push buttons 1 no of each type
6. Annunciator hooter One (1) No. of each type

4.05.00 Panels, local panels, System /Marshalling cabinets

1. Control desk and Control Panels: -

2. Devices mounted on Control desk Ten (10) percent or 2 nos’
(whichever is more) of each
type
3. LEDs for indicating lights shall be furnished. 100%
4. control circuit fuses One hundred percent spare
replacement of each current rating
required
5. MCB/MCCB Ten percent spare
replacement of each current

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 183
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

rating required
6. Push buttons, ILPBs.(complete with Ten (10) percent or 2 nos
contact elements) (whichever is more) of each
type and color.
7. Cooling Fans 20% or 4 nos. (whichever is more)
of each type, model
and rating.
8. Electric meter. Ten (10) percent or 2 nos
(whichever is more) of each
type
9. Power supply modules. Ten (10) percent or 2 nos
(whichever is more) of each
type
10. Male/female parts of pre-fabricated cables 10 nos. of each type
11. Space Heater 10% of total quantity but minimum 1
no
12. Smoke Detector 10% of total quantity but minimum 1
no
13. Terminal Blocks 20% of total quantity
14. Terminals in Terminal blocks 10 nos of each type
15. Cable clamps 5 nos of each type.
16. Blowers 1no

4.06.00 MEASURING INSTRUMENTS

Common Measuring Instruments (For All System)

SL No Item Description
1. Indicators, Recorders, Electrical
Metering and Skid Mounted
Instruments
A Indicators, recorders and meters 10 % of Installed of each
offered from each model for the type/Model or a minimum of
project. These instruments shall be one number for each model
supplied with three sets of blank and type, whichever is more
scales.
B For skid mounted instruments 10% of total number of
instruments for each Type and
model or a minimum of one
number for each model and
type, whichever is more
C Panel and Wall mounted Indicators 10% of total number of
instruments or a minimum of one
number for each type, model,
range etc. whichever is more

2. Transmitters
A Temperature Transmitters and 10% of total number of
Electronic Transmitters of all instruments/transducers offered

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 184
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

SL No Item Description
type, range and model no. (For for each model and type,
Pressure, DP, Temp, Flow, Level), rating or a minimum of one
Process Transmitters, Radar type number for each model, rating
level transmitter, 3D type level and type , whichever is more.
Transmitter with local display,
Magnetic/Electromagnetic flow
meter with local display, mass flow
meter with local display., Process
meters, Junction Box, Position
Transmitter, Transducer
or any other instrument etc.
3. Temperature elements
A Thermocouple/RTD elements 100% of flue gas temp, coal air
mixture temp, boiler/TG metal
temp thermocouples and 5% for
other applications of total duplex
thermocouple element
assemblies and duplex RTD
assemblies (with head assembly,
terminal block and nipple) of
each type and length whichever is
more. The element assembly shall
be suitable for direct
replacement in the
corresponding thermowell.
B Thermowells 10% for each type of
temperature sensors or a
minimum of one for each type &
size, whichever is more.
C Thermo well for all applications 10% of each type and length
4. Process actuated switch Devices - As 10% of total nos. or 1 no. of each
applicable for each package as per make, model, range and type
following: whichever is more
1. Temperature Switches
2. Differential pressure Switches
3. Pressure switches
4. Flow switches
5. Level Switches
6. Safety Protection Switches
5. Pressure, Differential Pressure, Flow, 20% of the total or minimum 2 nos
and temperature gauges of each type/rating/model
Level Gauges a) 10% or 2 nos.
whichever is more of each
type of illuminators with
holder and reflector.
b) 20% or 5 nos.
whichever is more of each type
of bulb.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 185
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

SL No Item Description
c) 10% or 2 nos.
whichever is more of each type
of bi -color rollers.
d) 10% or 2 nos.
whichever is more of each type
of glass along with pair of
gaskets (cushion & wet
gaskets).
e) 10% or 2 nos.
whichever is more of each type
of gaskets for gauge
cocks/valve bonnet/ packing.
f) 10% or 2 nos.
whichever is more of
each type scale..
6.0 All type of Rotameters & Sight Flow 10% for each type, size and range
Indicator. but minimum 2 no
7.0 PD type flow transmitters with local 1 no. of each range type and
display model
8.0 Guided wave RADAR for Hot well 1 no.
application
9.0 Guided wave RADAR for LP heaters 1 no. for each of the LP heaters
10.0 Impact head type flow element 20% or 2 nos. of each make and
type, whichever is more
11.0 Ultrasonic type flow measurement 20% or 2 nos. of each make and
type, whichever is more
12.0 Ultrasonic type level transmitter 50% of each type and
length, including sensors
13.0 Any other instruments not 10% or 2 nos. of each type
indicated in the tender P&ID but whichever is more
required for control, monitoring and
operation of the equipment / plant /
systems
14.0 Flue Gas Analyzers ,CEMS & SCR
a) Flue gas analyser instruments for
SO 2, NOx, CO2, CO analyser
and Flue Gas Flow Transmitter
b) Analyzer for SO2, NOx, CO2, CO. 1 no. complete analyser of each
type and model.
c) Flow Transmitter 1 no. of each type
d) Electronic Module 10% of each type
e) gaskets/O-rings 4 nos. of each type, model, rating
and size
f) Diaphragms 2 nos. of each type
g) Filter and light sources 2 nos. of each type
h) Heater/cooler assemblies 2 nos. of each type
i) Solenoid assembly 2 nos. of each type
j) Temp. Sensor and heater assembly 20% or 2 nos. of each type and

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 186
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

SL No Item Description
model whichever is higher
k) Complete Probe with shield assembly 1 no. of each type
l) Manifold 1 no. of each type and size
m) Cooling fans 1 no. of each type, size and rating

n) Air flow meter 1no

o) Calibration gases of all types and One year supply
ranges. For hot- extractive/Dilution
extractive/In –situ (cross-duct) type
analysers
p) Heavy duty Blower Assembly 1 no. of each type, size and rating
q) Calibration Cells 1 no. of each type
r) Opacity analyser
s) Stack Opacity monitors/ ESP /SPM / 1 nos. complete instrument of each
RPM make and type
t) Electronic Card Assemblies of each 10%
type
u) Light source bulb and filters 100%
v) Air blower and filter unit 10%
w) Tribo electric analyser
x) ESP Dust emission monitor 2 nos. complete Instrument of each
instrument Type
y) Sensor Assembly 10%
z) Electronic card assembly of each type 10%
aa) Probe extension Enclosure cover 2 nos.
bb) Mercury Analyser
cc) Flue gas analyser instruments for 1 no complete Instrument
mercury analyser
dd) Electronic Card Ass. of each type 10%
ee) Set of gaskets/O -rings 2 set
ff) Consumables like filter elements 100%
light sources etc.
gg) Calibration gases of all types and One year supply
ranges
hh) AAQMS
ii) SO2 analyser
jj) SO2 analyser instrument 1 no complete Instrument.
kk) Electronic Card Assemblies of each 10% or minimum 2 nos of each type
type Electronic card assembly/ PCBs, and model whichever is higher.
moisture/condensate monitor, power
supply modules
ll) Set of Gaskets’ "O" rings 4 Nos. of each type
mm) Heater Assembly / Thermistor 20%
nn) Air flow meter 1 no
oo) Consumables like filter elements 100%
light sources etc.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 187
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

SL No Item Description
pp) Complete Probe with shield assembly 1 no. of each type and model
(Not applicable for lnsitu - path).
qq) Solenoids 2 nos. of each type, model and
rating
rr) Filters, light source, sensor, detector, 1no of each type/rating
etc.
ss) Calibration gases, Calibration cell and 2 Nos. of cylinders of each type of
other consumables for calibration: - of calibration gas
all types and ranges
tt) Heavy duty blower assembly 1 no. of each type, size and rating.
uu) NO-NO2-NOx analyser
vv) NO-NO2-NOx analyser instrument 1 no complete Instrument of each
Type.
ww) Electronic Card Assemblies of each 10%
type
xx) set of Gaskets’ "O" rings 2 sets
yy) Heater Assembly / Thermistor 20%
zz) Air flow meter 1 no
aaa) Consumables like filter elements 100%
light sources etc.
bbb) Calibration gases of all types and One year supply
ranges
ccc) CO analyser
ddd) Co analyser instrument 1 no. complete Instrument.
eee) Electronic Card Assemblies of each 10%
type
fff) set of Gaskets’ "O" rings 2 sets
ggg) Heater Assembly / Thermistor 20%
hhh) Consumables like filter elements 100%
light sources etc.
iii) Calibration gases of all types and One year supply
ranges
jjj) Dust monitor/Analyser
kkk) Dust monitor analyser instrument 1 no. complete Instrument.
lll) Electronic Card Assemblies of each 10%
type
mmm) set of Gaskets’ "O" rings 2 sets
nnn) Air flow meter 1 no.
ooo) Heater Assembly / Thermistor 100%
ppp) Consumables like filter elements One year supply
light sources etc.
qqq) Calibration gases of all types and
ranges
rrr) Mercury Analyser
sss) Mercury analyser instrument 1 no. complete Instrument.
ttt) Electronic Card Assemblies of each 10%
type

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 188
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

SL No Item Description
uuu) set of Gaskets’ "O" rings 2 sets
vvv) Air flow meter 1 no.
www) Consumables like filter elements 100%
light sources etc.
xxx) Calibration gases of all types and One year supply
ranges
yyy) Ozone Analyser
zzz) Ozone analyser instrument 1 no. complete Instrument.
aaaa) Electronic Card Assemblies of each 10%
type
bbbb) set of Gaskets’ "O" rings 2 sets
cccc) Consumables like filter elements 100%
light sources etc.
dddd) Calibration gases of all types and One year supply
ranges
eeee) Oxygen Analyzer (Low & High Temp.)
ffff) Flue gas analyser instruments for O2 2 nos. complete Instrument of each
analyser Type
gggg) Electronic card assembly/PCBs, 10%
power supply modules
hhhh) Set of Gaskets /O-rinqs/ seals 2 set
iiii) Temp. Sensor 20%
jjjj) Air flow meter 1 no
kkkk) Consumables like filter elements 100%
light sources etc.
llll) Calibration gases of all types and 2 Nos of cylinders for each type
ranges, Calibration cell and other of calibration gas
consumables for calibration: - of all
types and ranges
mmmm) Filters 4 Nos of each type and model
nnnn) Calibration gases of all types and
ranges.
oooo) 2 nos. of each type, model and
Rota meter/Air flow meter rating
pppp) FGD (SOx)
qqqq) Analyzer for SOx, pH 2 nos. of each type and model
rrrr) Electronic card assembly/ PCBs, 2 Nos. of each type
moisture/condensate monitor, power
supply modules
ssss) Set of gaskets/O-rings/ seals 4 Nos. of each type
tttt) Temp. Sensor 2 Nos. of each type
uuuu) Heater assembly, Cooler assembly 2 Nos. of each type
vvvv) Complete Probe with shield 1 no. of each type and model
assembly (Not applicable for lnsitu-
path).
wwww) Solenoids 2 nos. of each type, model and
rating

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 189
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

SL No Item Description
xxxx) Filters, light source, sensor, detector, 1no of each type/rating
etc.
yyyy) Calibration gases, Calibration cell and 2 Nos. of cylinders of each type of
other calibration gas
consumables for calibration: - of all
types and ranqes
zzzz) Heavy duty blower assembly 1 no. of each type, size and rating.

4.07.00 PROCESS CONNECTION PIPING (FOR IMPULSE PIPING/TUBING,

SAMPLING PIPING / TUBING AND AIR SUPPLY PIPING AS
APPLICABLE)

1. Erection hardware mounted in field, LI

E & LIR
2. Instrument valves, manifold, fittings, Ten (10) percent of each type,
impulse pipe, impulse rat ing, model number
tubes, drains pipes etc. and size of devices.
3. Condensate pots of each type & Size Ten (10) percent of total
installed number of Installed or four
numbers whichever is higher
4. Manifold 2 way, 3 way, 5 way valve Ten (10) percent of each type &
manifolds Size installed
5. Fittings Twenty ( 20) percent of each
type & Size installed
6. Purge meters Ten (10) percent of each type
& Size installed
7. Air Filter cum Regulator Ten (10) percent of e ach type,
make and model
installed
8. MCB, and Power sockets used in Ten (10) percent of each type
LIE/LIR.
9. Fuses used in LIE/LIR. Fifty (50) percent of each type
and rating

4.08.00 INSTRUMENTATION CABLE, INTERNAL WIRING & ELECTRICAL FIELD

1. Pre-fabricated cable with connector of 2 nos. of each type

each type (other than DCS application)
(if applicable)
2. Other cables (Instrumentation and 10% or 500 mtrs whichever is more
Control cable) for each type, pair and size of actual
supplied quantity

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 190
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

4.09.00 CONTROL VALVES, ACTUATORS & ACCESSORIES (FOR ALL

SERVICES)

1. Pneumatic and electro-hydraulic No. complete set of each type,

actuator assembly model and rating with stem packing

2. Diaphragms, O' rings, seals etc. of all 100%

types make etc
3. Solenoid valves (if applicable) 1 No.
4. Positioner units /smart positioners 1 set of valve positioner for each
(complete unit) & control valve.
accessories (link assembly)
5. Pneumatic air-filter Regulator of each 2 Nos. of each type
type, make rating etc.
Feedback Position transmitter unit 10% for each type and range and
model
6. Air lock relays 1 No. of each type, model and
rating
7. I/P Converter 20% for each type and range but
minimum 2 no each type and model
8. Junction Box. 2 nos
9. Mechanical spares for each type of 1 Set of each items.
control valves.
actuator stem
valve stem
stem connector
(a) spindle
(b) Metal seat
(c) Seat Ring
(d) Spindle
(e) Actuator Soft / seal Goods kit
10. Tubing and fitting for all pneumatic 50% of installed capacity.
drives

4.10.00 CONTROL DAMPERS AND POWER CYLINDER (FOR EACH

TYPE/MODEL OF DAMPER):

1. Actuator diaphragm 100%

2. HAD,CAD and SAD air damper power 01 nos of each type and model no.
cylinder
3. Positioner units /smart positioners 1 set of valve positioner for each
(complete unit) & control valve.
accessories (link assembly)
4. Pneumatic air-filter Regulator of each 2 Nos. of each type
type, make rating etc.
5. Feedback Position transmitter unit 10% for each type and range and
model
6. O-rings set 2 no. of each size for positioner
7. Feedback linkage 1 no of each type

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 191
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

8. Packing and gaskets 1 no. of each type

4.11.00 PNEUMATICALLY OPERATED, ISOLATION, BLOCK VALVES,

ACTUATORS & ACCESSORIES

Sl No ITEM QUANTITY
1. Pneumatic actuator assembly 1 No. of each type, model and
rating
2. Diaphragms, O' rings, seals etc. of all 100%
types make etc
3. Limit switches (complete unit) & 1 No.
accessories (link assembly)
4. Pneumatic air-filter/Regulator of each 2 Nos.
type, make rating etc.

4.12.00 ELECTRICAL ACTUATORS

Sl No ITEM QUANTITY
1. Actuators 1 no. of complete set of each type
and rating
2. Power unit for modulating actuator 2 nos. of each type
3. DC-DC unit/ Power Units 2 nos. of each type
4. Electronic cards 2 nos. of each type
5. Position feedback transmitters 2 nos. of each type
6. Control Unit 2 nos. of each type
7. Torque And limit switch assembly of 2 nos. of each type
each unit
8. Electronic PCB of all types 10% of each type & model
9. Absolute Encoder (replaceable part) 5% of each type & model
10. Electronic Torque sensor 5% of each type & model

4.13.00 Solenoid Valve

1. Solenoid valve 1 no. of each type and rating

2. Solenoid Valve Coil 10% of each type and rating but minimum 1 no

4.14.00 CONTROL AND INSTRUMENTATION (APPLICABLE FOR STEAM

GENERATOR AND AUXILIARIES INCLUDING FUEL OIL
PRESSURISATION AND HEATING SYSTEM, DOZING System, ECW,
FGD, De-NOx)

1. Flame Monitoring System

2. Complete Flame Scanner Assembly including 20 % or 4 nos., whichever is
scanner head assembly, scanner housing, and more
fiber optic cables.
3. Flame Scanner Lens. 20% or 4 nos. whichever is

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 192
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

more.
4. Electronic cards including power supply modules 10% or 2 nos. of
for scanners each type whichever is more.
5. Power Supply Modules 10% or 2 nos. of
each type whichever is more.
6. Coal Feeders
7. Calibration Motor 10% or 2 nos. whichever is
more.
8. Correction Motor 10% or 2 nos. whichever is
more.
9. Motion monitor 10% or 2 nos. whichever is
more.
10. Speed pick-up 10% or 2 nos. whichever is
more.
11. Load Cell 10% or 2 nos. whichever is
more.
12. Electronic cards & Power Supply cards 10% or 2 nos. whichever is
more.
13. Clutch (if applicable) 10% or 2 nos. whichever is
more.
14. Local indication lamps 10% or 2 nos. whichever is
more.
15. Panel meters 10% or 2 nos. whichever is
more.
16. Limit switch assembly for coal-on-belt, no coal 10% or 2 nos. whichever is
flow, shear pin failure, etc. more.
17. Coupling (eddy current type etc., VFD as 10% or 2 nos. whichever is
applicable) more.
18. Relay/Contactor of each type make and model 10% or 2 nos. whichever is
and rating more.
19. Electromatic Safety Valves/ Electromatic Ball
valve Pressure switches and solenoid Valves.
20. Pressure switches, local PB stations and 10% or 2 nos. of
solenoid Valves each type whichever is more.
21. Furnace Temperature Probes Thermocouple 2 Nos.
22. Acoustic Pyrometers
23. Signal Processor and interface modules 10% or 2 nos. of each
type and model whichever is
more
24. Sensors and Transceivers 20% or 2 nos. of each
type and model which is
more.
25. All electronic cards including power packs 10% or 2 nos. of each t
ype and model whichever is
more
26. Seal kit for Sound Generator 10% or 2 nos. of each
type and model whichever is
more
27. Furnace and Flame Viewing System

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 193
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

28. Flame Cameras 10% or 2 nos. of

each type whichever is more.
29. Electronic Modules 10% or 2 nos. of
each type whichever is more.
30. Coal Bunker Level Indicating System

31. Sensors of each type 20% or 2 nos. of each

type and model whichever is
more.
32. Electronic Cards of each types, model 10% or 2 nos. of each
type and model whichever is
more.
33. Power supply module 10% or 2 nos. of each
type and model whichever is
more.
34. Panel indicators/displays for Bunker Level 20% or 2 nos. of
each type whichever is more.
35. Solenoids for SG pneumatic 20% or 2 nos. of
drives/valves. each type whichever is more.
36. Solenoid valves. 20% or 2 nos. of
each type whichever is more.
37. Diaphragms 20% or 2 nos. of
each type whichever is more.
38. Conductivity type level monitoring system (for
drip leqs)
39. Electrodes 50% of population of eac h
type and model.
40. Electronic Cards 20% or 2 nos. of each
type and model whichever is
more
41. Lamps/LEDs of display units 100%
42. Mill and Air heater Fire detection system.
43. Thermocouple 10% or 1 no. whichever is
more
44. Process actuated switches 10% or 1 no. whichever is
more
45. Any other instruments (if applicable) 10% or 1 no. whichever is
more
46. Electronic cards 20% or 1 no. whichever is
more
47. Any other control system (if 10% or 1 no. whichever is
applicable) more
48. Acoustic steam Leak Detection system (ASLD)
49. Processor and Interface modules 10% or 1 no. of each type
and model, whichever is more.
50. Sensors and Transceivers 10% or 1 no. of each type
and model, whichever is more.
51. Consumables like batteries, fuses etc. for two years operation of
Acoustic Steam leak detection

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 194
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

52. Level monitoring system for Coal bunker, fly ash

silo and ESP hopper (first field to third field )
53. Acoustic 3D Level scanner 2 nos. of each type, make and
model
54. Local indicator 2 nos
55. Any other instruments (If applicable) 1 nos
56. Any other control system (If applicable) 1 nos
Bidder to supply 10% or 1 no. (whichever is more) of each type of sensors, instruments,
analysers, special instruments, Electronic cards, instrumentation fittings, mechanical
fittings etc. for any other electronic
system, feeder control cabinets, hydra -step (EWLI), Separator level control System,
Vibration Monitoring System, CCTV, C&I Lab Instruments, On line Carbon in Ash
analyser system, On line Coal mass flow/speed measurement system, Solid flow meter,
3 D Acoustic type level transmitters, Station LAN, MIS, Viscosity Meter, Hydrogen
Instruments etc.

4.15.00 VIBRATION MONITORING AND ANALYSIS SYSTEM

1. Vibration pickups with cable 10% of total quantity for each type &
range but minimum 1 no
2. Power Supply modules 10% of total quantity for each rating
but minimum 1 no
3. Vibration monitor 10% of total quantity for each type
but minimum 2 no
4. Any other Electronic module 10% of total quantity for each type
but minimum 1 no

4.16.00 ESP CONTROL SYSTEM

1. ESP Control system

(a) Push buttons for
(i) TR set controller 10 nos. Of each type & rating
(ii) Others 5 nos. Of each type & rating
(b) Indicator lamps 10 nos. Of each type & rating
(c) Control fuse 10 nos. Of each type & rating
(d) Power fuse 10 nos. Of each type & rating
(e) Thyristor fuse 2 nos. Of each type & rating
(f) Thyristor of transformer controller rectifier 4 nos. Of each type & rating
2. Ash level indicator for ESP 10 nos. Of each type & rating
Opacity monitor 2 Nos.
3. Power supply modules for remote control 2 nos. Of each type, make & model.
unit of opacity monitor
4. Transformer rectifier set (Complete) 3 no. of each type and rating
5. High Frequency/Mid Frequency Transformer
Rectifier set (If applicable)
a) Complete HFTR/MFTR Set 3 nos.
b) Gaskets for HFTR sets (One set means 1 set
complete replacement for all TR sets, one

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 195
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

ESP pass)
c) Control system
1.) High voltage unit One set.
2.) Power electronic unit One set.
3.) Board for power Electronic Controller One no.
Unit
4.) Cooling fans One no.
5.) Measurement module for HV unit One no.
6.) Fuses One set.

4.17.00 INSTRUMENTATION CABLE AND INTERNAL WIRING

1. Pre-fabricated cable with connector of each 2 nos. of each type

type (other than DCS application) (if
applicable)
2. Other cables (Instrumentation and 5% or 500 mtrs whichever is more
Control cable) for each type, pair and size of actual
supplied quantity.
3. System bus cable with connectors 2 no of each type and length
4. Bus couplet/ interface hardware and other 10% of each type and model
communication devices.)
5. I/O bus cable with connectors for remote I/O 2 no of each type and length
units

4.18.00 STEAM WATER ANALYSIS SYSTEM

1. Pressure reducing elements for sample 10% spare of qty installed or 3 nos.
flow.. (Whichever is more).
2. Ion exchange columns with resin as Four Nos. and 12 sets or No. of sets
utilized with cation conductivity required for complete one year
analysers operation, whichever is more
of replacement cartridge for
ion exchange column.
3. Conductivity cells as utilized with Ten (10) nos. of each type
conductivity monitors
4. pH flow-through type cells used with Ten (10) nos. of each type
pH monitors
5. Chemical reagents for all type of 12 months continuous
analysers operation of all analysers from
date of taking over or completing of
COD whichever is later.
6. Chemical reagents for 12 months continuous
colorimetric silica analyzers operation of all analysers from
date of taking over or completing of
COD whichever is later.
7. Electronic Modules Two (2) no. for each type of
Analyser.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 196
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

8. Power supply sub -assemblies 10 % or two no. (Whichever is

more) for each type of
Analyser.
9. Pressure gauge, solenoid valves, 10% for each type and range but
temperature gauge, Back Pressure minimum Two (2) no. of each type
regulating valves, 3 way grab valves,
needle valves, isolation valves, PRV,
flow switch, flow indicator and
temperature switch, erection hardware's
valves in SW AS & water
Chemistry analyser for plant water
system.
10. panel mounted type sample 10% for each type and range but
pressure gauges, sample temp gauges minimum Two (2) no. of each type
and sample flow
indicators
11. Temp. switch/flow switch/temp. 10% for each type and range but
controller/temp.gauge/pressure gauge minimum Two (2) no. of each type
each for the chilled water system.
12. Flow assembly and measuring chamber One no. for each analyser of each
for each of the following analysers type.
a. Dissolved Oxygen
b. Sodium
c. Silica
d. Hydrazine
f. Chloride
g. Turbidity
h. pH
i. Conductivity.
13. Complete Primary coolers and Two (2) No of each type &
secondary coolers with assembly. rating.
14. Filters Two nos. of filters along w ith forty
nos. of filter elements.
15. Sample probes Ten nos. or minimum 1 no. of
each type whichever is more
16. Sample shut -off valves 2 nos. of each type.
17. Sample blow down valves 4 nos. of each type.
18. Solenoid valves 2 nos. of each type.
19. Safety relief valves 2 nos. of each type.
20. isolation valves used for pressure indicator 6 nos. of each type.
and flow indicator
isolation
21. Back pressure valves. 2 nos. of each type.
22. Grab sample valves. 2 nos. of each type.
23. Quick disconnection type valves. 4 nos. of each type.
24. Sample temp. control valves (3 way type) 2 nos. of each type.
and Thermal shut off valve.
25. all type of valves 2 nos. of each type.
26. Rubber tubes & capillary tubes of 100%

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 197
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

all types & sizes

27. Lamps of all types, size & rating 100%
28. Flexible Tygon tubing for grab sampling 1set

4.19.00 OTHER TG AND TDBFP RELATED SYSTEM

1. Electro-Hydraulic Converter /Servo unit/ 1 Set

proportional valve for main turbine
Blocking unit for main turbine (as
applicable)
Position feedback transmitter of EHC &
Position feedback transmitter of Stop
Valves & Control Valves for main turbine
(as applicable)
2. Electro-Hydraulic Converter /Servo unit/ 1 Set
proportional valve for LPBP
Blocking Unit for LPBP
Position feedback transmitter for LPBP
Positioner for LPBP
3. Electro-Hydraulic Converter /Servo unit/ 1 Set
proportional valve for HPBP

Blocking Unit for HPBP

Position feedback transmitter for HPBP
Positioner for HPBP
4. High pressure hoses for HPBP, High 2 complete sets
Pressure LPBP etc
5. Electro-Hydraulic Converter /Servo unit/ 10% for each type, range and
proportional valve for BFP Drive Turbine Immersion length but minimum 2 no
Blocking unit for BFP Drive Turbine (as
applicable)
Position feedback transmitter of EHC &
Position feedback transmitter of Stop
Valves & Control Valves for BFP Drive
Turbine
6. Turbine Supervisory System for both TG
& BFP Turbine
7. Power Supply assemblies of all types 10% or 2 nos. of each type
whichever is more
8. Temperature Sensing elements 10% or 2 nos. of each type
whichever is more
9. CJC assemblies of all types 10% or 2 nos. of each type
whichever is more
10. Local gauges/transmitters of all types, 10% or 1 no. of each type
range, model no. etc. for Temperature, whichever is more
pressure, DP,
differential expansion, axial shift etc.
11. Process Actuated Switch Devices of all 10% or 1 no. of each type,
types, range, model no. etc. for whichever is more

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 198
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

pressure, DP, temperature, flow, level,

proximity/speed etc.
12. Electronic Cards/PCB 's/interface 10% or 4 nos. of each type
units/special cables etc. of each type of whichever is more.
measurement used in TSI. If prefab cable
or prefab extension cable is used same
should be supplied in proportion
13. Instrument valves of all types like 10% or 2 nos. of each type,
isolating, 2/3/5 way valve manifolds, hi model etc.; whichever is more.
pressure reducing, safety relief, each type
of solenoid valves etc.
14. Sensors of all types, range, model 10% or 4 nos. of each type
etc. for vibration, eccentricity, whichever is more.
proximity, differential expansion, axial
shift , EHC position, Stop/Control
valve position, speed sensors and
any other measurements etc.
15. Speed Monitoring related system for TG,
TD-BFP & MDBFP
16. Power Supply assemblies of all types 2 Nos. of each type and rating
17. Electronic Cards/PCB's/interface units 2 Nos. of each type and
etc. of all
18. Speed sensor 2 Nos. of each type and rating

* If prefab cable or prefab extension cable

is used same should be supplied in
proportion.
19. Load Transducers, frequency transducers 2 Nos.
& any other transducers (as applicable)
20. Auto Synchroniser 1 No.
21. Solenoid valves in the Electrohydraulic 10 % or 1 no. of each type and
governing & protection circuit of main model whichever is more.
turbines,
BFP turbines, HPBP & LPBP
Solenoid valves to be used in extraction
NRVs (as applicable)
22. Vibration Monitoring System and TSS
for TG & TD -BFP
23. Sensors of all types, make etc. for with 20% or two no. (Whichever is
special cables, Power supply modules, more) of each type and rating
Relay, Driver/Interface Module, and
electronic modules used for vibration
monitoring
system.
24. Pre-fab sensor cable and 20% of total quantity
connectors of all types, makes, installed
range

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 199
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

4.20.00 COMMUNICATION SYSTEM

SL No ITEM QUANTITY
1. PUBL I C ADDRESS SYSTEM
Handset with cord for outdoor station 10 nos. Of each type.
Handset with cord for indoor station 2 nos. Of each type.
(desk for mounted)
Handset with cord indoor flush 1 no. of each type
mounted
Portable handset 1 no. of each type
2. Loud speakers
Outdoor horn type loudspeaker 10 nos. Of each type.
Indoor cone type loudspeaker 2 nos. of each type
Cradle switch 2 nos. of each type
Push button of all types and models 2 nos. of each type
Amplifier PCB with all components 10% of each type
mounted for wall mounted Handset
station
Extension Amplifier PCB with all 2 nos. of each type
components mounted for all wall
mounted handset station
JB’s of Handset 2 nos. of each type
JB’s of Loud speakers 2 nos. Of each type.

Electronic modules of all types 10 % of each type

Interfacing cables & Power cords Ten (10) percent or 2 sets

(Whichever is more) of each
type/model.

4.21.00 SPECIFIC C&I MANDATORY SPARES FOR WATER SYSTEM AREA (CW,
ACW, ECW, RAW WATER, CT , WTP AREA ETC.) ANALYZER &
CHEMICAL DOSING SYSTEM

SL No ITEM QUANTITY
Analysers for DM & PT Plant
1. pH /Conductivity/turbidity Analyzer
Flow Through type cell and Electrode 1 no. of each type
Electronic Transmitter unit without 1 no. of each type
sensor
Pre-fabricated cable with connector 1 set
2. Residual Chlorine Analyzer
sensor 1 no. of each type
Transmitter 1 no. of each type
Pre-fabricated cable with connector 1 set
All chemical Reagents for 12-month 1 set
operation (Supply to be staggered as
per the shelf life)

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 200
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

SL No ITEM QUANTITY
3. Silica Analyser
Main PCB Assembly 1 no. of each type
Power supply cards (if applicable) 1 no. of each type
Rubber Tubes and capillary Tubes 1 set
Pre-fabricated cable with connector 1 set
Solenoid valves 1 set
All chemical Reagents for 12 month 1 set
operation (Supply to be staggered as
per the shelf life)
4. Sodium Analzer
Main PCB Assembly 1 no. of each type
Power supply cards (if applicable) 1 no. of each type
Rubber Tubes and capillary Tubes 1 set
Pre-fabricated cable with connector 1 set
Solenoid valves 1 set
All chemical Reagents for 12 month 1 set
operation (Supply to be staggered as
per the shelf life)

4.22.00 CONDENSATE POLISHING UNIT (CPU) ANALYZER

SL No ITEM QUANTITY
1. Complete PH Analyzer (including Flow 1 Set of each type
through type cell
2. Complete Conductivity Analyzer 1 Set of each type
(including Flow through type cell and
Electrode, electronic Transmitter unit,
Pre- fabricated cable with connector
as minimum)
3. Complete Silica Analyzer (including 1 Set of each type
sensing unit, Electronic Transmitter
unit, Pre-fabricated cable with
connector Rubber Tubes & Capillary
Tubes, solenoid valves, as minimum)
along with sample sequencing unit
4. Complete Turbidity Analyzer (including 1 Set of each type
sensing unit, Electronic Transmitter
unit, Pre-fabricated cable with
connector as minimum)
5. Dissolved O2 Analyzers 1 Set of each type
(including sensing
unit, Electronic Transmitter
unit, Pre-fabricated cable with
connector as minimum) (if applicable)

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 201
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

4.23.00 SPECIFIC C&I MANDATORY SPARES FOR CHP, AHP, LIMESTONE &
GYPSUM HANDLING SYSTEM DOSING SYSTEM

SL No ITEM QUANTITY
1. CONVEYORS
Belt Sway Switch assy 5 % of each type
Pull cord switch assy. 15 % of each type
Zero speed switch assy. 15 % of each type
Chute Block switch assy. 15% of each type
Position switches for trippers, paddle 10% of each type
feeders
Sensor/probe for zero speed switch 20% (min. 1 no)of each type and
speed range
Micro/limit switch of pull cord switch, 20% (min. 1 no)of each type and
belt sway switches, chute block speed range
switches, Motor terminal block with
studs for all motors
2. TRAVELLING TRIPPER
Brake assembly for traverse drive 2 sets
complete
Set of limit switches 2 nos. of each type
Cable tension switches with lead 2 sets of each type
Anti-collision device 1 set of each type
Motor terminal block with studs for all 1set. of each rating and type of
motors motor
Festoon roller assembly 2sets
Cable reel drive motor complete 1 no.
Flexible Trailing cable (power & 1 length each type (largest)
control)
Carbon brushes for slip ring current 2 sets
collector of cable reeling drum (CRD)
3. BELT WEIGHER
Set of Electronic cards 2 nos. of each type
Load Cells 4 nos. of each type
Display Unit 2 nos. of each type
Speed sensor 1 nos. of each type
Cables for load cells & speed sensor 2 sets
Transducer, if applicable 2 nos. of each type
Complete belt weigher assy. with 1 set
control and display units
4. CONTROL PANEL
(Wagon tippler control desk, hoists,
dust suppression system, sump
pumps, fluid couplings etc.)
Control supply transformers 1 no. of each type & rating
Relays and timer 1 no. of each type & rating
Contactors 1 no. of each type &
rating

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 202
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

SL No ITEM QUANTITY
Ammeters 1 no. of each type &
rating
Voltmeters 1 no. of each type & rating
LEDs 5 nos. of each type & rating
Control switches 1 no. of each type
Selector switches 1 no. of each type
Push button (complete with contact 1 no. of each type &
elements) colour
Auxiliary contactors 1 complete set
Control fuse base with carrier 1 1 complete set
complete set for panel
Any special meter 1 no. of each type
Bi-metallic overload relay 2 complete sets
5. VIBRATION MONITORING
SYSTEM (If Applicable)
Vibration pick up 2 Nos
Pick up cable 1 length
Vibration monitor module and other 1 no. of each type
cards
Power supply 1 no.
Relays 2 no. of each type
Indicating lamps / LEDs 5 nos. of each colour
6. DUST SUPRESSION,SERVICE
WATER, POTABLE WATER,
COOLING WATER (for hydraulic
coupling or any other purpose), DUST
EXTRACTION SYSTEM
Tone frequency transmitter 1 set. of each type
Tone frequency receiver 1 set. of each type
Control Cards 1 set. of each type

CCTV System

SL No ITEM QUANTITY
As per manufacture's
Recommendation for Three Years
Continuous Operation or
minimum quantities indicated as
below (whichever is more)
1. PTZ camera 20 nos.
2. Explosion proof camera 1 nos.
3. Fixed Camera 5 nos.
4. Electronic cards One No. of each type
5. PTZ controller One No. of each type
6. Electronic modules used for 10% or Two No. of each type
server system (whichever is more)
7. Special cables & connector (5 sets) of each type

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 203
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

SL No ITEM QUANTITY
As per manufacture's
Recommendation for Three Years
Continuous Operation or
minimum quantities indicated as
below (whichever is more)
8. Cartridges for air filter Two No. of each type
9. Relay 5 nos. or 10% (whichever is more)
of each type
10. Power supply modules of each 5 nos. of each type
type
11. Camera of each type used for Two no. of each type
Plant Security and surveillance
system.
12. Network switches, media convertor, 10% or Two No. of each type
interface card and any other (whichever is more)
communication Hardware.
13. Camera/Database Server 1 no
14. Work station with monitor with 1 no.
compete accessories.
15. Client Work Stations with monitor 1 no.
16. Media converter 5 nos
17. Network Switches 2 nos each type and model
18. Field/edge switches 5 Nos.
19. L2 switch 2 Nos.
20. L3 switch 1 No
21. I/O module for Fire Alarm interfacing 2 nos. of each type
(if applicable)
22. Camera mounting arrangement. 2 nos. of each type

NOTES

Quantity mentioned in percentage (%) is the % of total installed.

If percentage comes as fraction, next higher integer should be considered for the purpose of
quantity required.

IDENTIFICATION:
Each spare shall be clearly marked and labelled on the outside of the packing with its
description. When more than one spare part is packed in a single case, a general description
of the contents shall be shown on the outside of such case and a detailed list enclosed. All
cases, containers and other packages must be suitably marked and numbered for the
purpose of identification.

CONTRACT-QUANTITIES:
The quantities & mandatory spares shall be as specified herein. Any other mandatory spares
not listed above however required for any item shall also be supplied by bidder. The final

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 204
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

quantities may require addition/deletion during the contract stage. The Bidder shall furnish
unit price for each mandatory spare under appropriate schedules which shall be used for
adjusting the contract price in the event of addition/deletion from contract quantities specified
herein.

DOCUMENTATION:
Bidder shall furnish detailed catalogue, part number and subassembly/assembly drawings
with manufacturer's cross reference for each spare part. The data and information furnished
shall be of nature and content as per owner's approval to enable owner procurement of
these spare parts directly from the respective manufacturer.

1. Wherever quantity has been specified percentage (%) the quantity of

mandatory spares to be provided by the bidder shall be
distributed into various ranges/size/rating/type (as the case may be) in the
same proportion of the main population. In case the quantity so calculated
happens to be fraction, the same should be rounded off to next higher whole
number.

2. Wherever the quantities have been indicated for each type, size, thickness,
material, radius, range etc., these shall cover all items supplied and installed and
the breakup for these shall be furnished in the bid.

3. Incase spares indicated in the list are not applicable to the particular design offer
by the bidder,The bidder should offer spares applicable to offered design
with quantities generally in line with the approach followed in the above list.

4. Interchange ability and Packing:

All spares supplied under this contract shall be strictly interchangeable with parts
for which they are intended for replacements. These spares shall include all
mounted accessories like components, boards, add or items, fittings,
connectors etc. and be complete in all respects so that the replacement
of the main items by these spares does not require additional item. All
electronic modules should be pre-set and/or pre-programmed for ready use at
site. Alternatively, suitable instruction sheet indicating the details of required
PCB jumper position, BCD which is setting, EPROM/ROM listing etc.
should be packed along with each module. Also a caution mark sign should be
put on all such module which need s pre-setting/ re programming before putting
them in to service. The spare shall be treated and properly packed for long-term
storage.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 205
 GUJARAT STATE ELECTRICITY COPRORATION LIMITED VOLUME - V
1X800 MW ULTRA SUPER CRITICAL UNIT NO#7 ON ASH DYKE
ANNEXURE - 3
AREA AT UKAI TPS
BID SPECIFICATION NO.: ETG106-EPC-UKAI/UNIT # 7-TS-01

MANDATORY SPARES LIST REV. - 0

5. Identification:

Each spare shall be clearly marked and labelled on the outside of the packing
with its description. When more than one spare part is packed in single case, a
general description of the contents shall be shown on the outside of such case
and a detailed list enclosed. All cases, containers and other packages must be
suitably marked and numbered for the purpose of identification.

6. Bidder to supply as mandatory spare i.e 10% or 1 no. (Whichever is more) of

each type and model of instrument which are not covered in above list.

SPARES requirement for any equipment/system not specified above, the Contractor
shall supply the spares for the supplied system/sub-system/instruments as per the
manufacturer’s recommendation.

Doc no.: ETG106-EPC-MSL Steag Energy Services India Pvt. Ltd. Page 206