AS FOUND REPORT FOR

MECHANICAL SEAL
TAG: P-1506 (Drawing: E250810)
W.O: 22-002

PREPARED BY: Tran Van Son

REVIEW BY: Ngo Huu Phung
DATE: 26/01/2022

MAJOR OBSERVATION ON SEAL AFTER DISMANTLING

SOP-QC-02-F3 V00, 23.Mar.2019 Page 1
 Major observation Photos

Mechanical seal before dismantling

Inner bellows Assembly #79 found badly worn/

grooving/ out of working load.
Request to replace

Outer bellows Assembly #79.1 found moderate

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wear/ chipped ID/blistering and out of working
load.
Request to replace

Inner stationary seal face #14 found badly worn

Request to re-lap.

Outer stationary face #14.1 found moderate wear

Request to re-lap

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Gland bushing #24 found chipped
Request to re-lap

Cap screws #40 found deformed (06).

Request to replace

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 Post Seal Failure inspection Date: 24/01/2022

Assembly Number Job Number C O Number Customer Pump Number Seal Type Size S D T
E250810 22-002 BSR P-1506 BXHHB/BXH 2.000/2.000 x
Rotating Face Inner # 79 Metalized Carbon Resin Bound Carbon x Silicon Carbide Tungsten Carbide Stellite Other Reject
Rotating Face Outer #79.1 Metalized Carbon x Resin Bound Carbon Silicon Carbide Tungsten Carbide Stellite Other Recond Reject
General Condition Face Surface Wear Foreign Material
I O I O I O I O I O I O
Near New Even Wear Nose Worn Small Pitting Discolourization ID / OD
x Moderate Wear I D Wear Light Grooving Large Pitting x Blistering Coking
x Badly Worn O D Wear x Heavy Grooving Partial Contact Chipped At Pin Slot Crystallization
Cracked x Chipped I D Chemical Etching Concentric Wear Chipped At O Ring Groove Polymerization
In - Pieces Chipped O D Heat Checking Eccentric Wear Wear Track Matches Mating Face Gumming
Comments : Inner :
Outer :
Stationary Face Inner # 14 Metalized Carbon Resin Bound Carbon x Silicon Carbide Tungsten Carbide Stellite Other Recond Reject
Stationary Face Outer # 14.1 Metalized Carbon Resin Bound Carbon x Silicon Carbide Tungsten Carbide Stellite Other Recond Reject
General Condition Face Surface Wear Foreign Material
I O I O I O I O I O I O
Near New Even Wear Nose Worn Small Pitting Discolourization ID / OD
X Moderate Wear I D Wear Light Grooving Large Pitting Blistering Coking
x Badly Worn O D Wear Heavy Grooving Partial Contact Chipped At Pin Slot Crystallization
Cracked Chipped I D Chemical Etching Concentric Wear Chipped At O Ring Groove Polymerization
In - Pieces Chipped O D Heat Checking Eccentric Wear Wear Track Matches Mating Face Gumming

Comments : Inner :
Outer :
Inner # 152 Material : Graphite Outer Graphite
I O I O I O I O I O I O
Rotating Face x x Included Near New Badly Worn Extrusion Splitting Compression Set
Gaskets
Missing Some Wear Cut Swelling Hardening Redial Cracking

Comments: Inner :
Inner # 13 Material : Graphite Outer Graphite
I O I O I O I O I O I O
Stationary x x Included Near New Badly Worn Extrusion Splitting Compression Set
Face Gaskets
Missing Some Wear Cut Swelling Hardening Redial Cracking

Comments: Inner : Outer:

Stationary faces will be rechecked after lapping
on
ati
s erv
Ob

Bellows
General Condition Leak Test
I O I O I O I O
Broken. Where Ding, Scrapes,Rub Where Passed x Failed
Ruptured Where Corrosion Where x Leaked Through Convolutions
Clogged Other Leaked Between Face & Retainer
Comments :
Bellows #79 3N11481TQ Inner Bellows / Coil Spring
Specification Actual
Free Lengt h 1630 ± 0.015" Free Lengt h 1.711" Recond
Worki ng Lengt h 1523" Worki ng Lengt h 1.564"

Spri ng Load 23.5lb ± 3.57" Spri ng Load 92,6lb x Reject

Bellows #79.1 3R15954MO Outer Bellows / Coil Spring
Specification Actual
Free Lengt h 1325 ± 0.015" Free Lengt h 1.299" Recond
Worki ng Lengt h 1222" Worki ng Lengt h 1222"
Spri ng Load 30.8lb ± 3.08 Spri ng Load 21.2lb x Reject

Prepared By : CSC Quang Ngai Witnessed/Reviewed by Owner : Verify By Engineer In-Charge :

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 Quang Ngai QRC REPAIR WORKSHEET
Tuyet Diem. Binh Thuan Date:
Binh Son. Quang Ngai Page: 1
Tel: (+84)553618787

Assembly Number Job Number Seq End User

E250810 QBQ BSR
Seal type BXHHB/BXH
Cust Stock Number BSR/ TTE
Pump Number: P-1506
Work Order Number: 22-002 Saleman:
Note: Complete Single Single Ended Pump
Kit Tadem Double end pump
Basic Double x
Parts

Assembly Required Work Performed-Codes Unit Price

Balloon Description Part Number
Quantity Quantity (If Scrap. Why) (USD)

1 1 2J51285NC -\SLEEVE 316L Standard recond..cleaning&polishing

1 2 3R16004DB A\SEAL DRIVE BXH2000 Standard recond..cleaning&polishing
1 2.1 3R16004DB A\SEAL DRIVE BXH2000 Standard recond..cleaning&polishing
1 1 3 670404DB Drive key Move out
1 5 4R9695DB H\PIN 316 Standard recond..cleaning&polishing
1 1 13 4R9592QF F\GASKET FLEXIBLE GRAPHITE Standard replacement
1 1 13.1 4R9592QF F\GASKET FLEXIBLE GRAPHITE Standard replacement
1 14 3R11394SL F\STATIONARY FACE SILICON CAR Re-lap
1 14.1 3R11394SL F\STATIONARY FACE SILICON CAR Re-lap
1 1 18 4R5361JF A\GASKET 4.062 X 3.687 X .125 Standard replacement
1 1 18.1 4R5361JF A\GASKET 4.062 X 3.687 X .125 Standard replacement
1 1 19 4R5251QF -\SLV GSKT BRL2250 Standard replacement
1 1 24 4R0758GE CARRBON chipped
6 6 40 4N03011AI -\SHCS 8-32 X 1/2 (UNC) Deformed
6 40.1 4N03011AI -\SHCS 8-32 X 1/2 (UNC) Standard recond..cleaning&polishing
2 40.2 4N02034DB -\SHCS M8X35 Standard recond..cleaning&polishing
2 40.3 4N02099DB -\HHCS M8 X 12 Standard recond..cleaning&polishing
6 40.4 4R3303CI -\HHCS 10-32 X 7/8 (UNF) Standard recond..cleaning&polishing
1 54 4R9617DB B\RETAINING RING 316 Standard recond..cleaning&polishing
6 6 57 4R0432DB -\SSCP SAME AS MEAX8840413 Standard replacement
6 6 57.1 4R0432DB -\SSCP SAME AS MEAX8840413 Standard replacement
3 3 57.2 4R0429CI -\SSCP 1/4-20X1/2 Standard replacement
1 58 4N09872DB -\DRIVE COLLAR 316 Standard recond..cleaning&polishing
1 1 79 3N11481TQ B\BELL ASSY BXHHB2000 Badly worn/heavy grooving/out of working load
1 1 79.1 3R15954MO B\BELL ASSY BXH2000 Blistering/chipped ID/out of working load
1 94 4R1295DB -\SPLT RNG BXRH2000 Standard recond..cleaning&polishing
2 103 4N09587DB B\SETTING DEVICE 316 Standard recond..cleaning&polishing
1 111 SB080X515 B\SNAP RING Standard recond..cleaning&polishing
1 111.1 4R9706DB D\SNAP RING 316 Standard recond..cleaning&polishing
1 111.2 UR250CK -\SNAP RG SAME AS MCAX88408MPStandard recond..cleaning&polishing
1 129 4R1275DB B\ADJT COLL BXRH2000 Standard recond..cleaning&polishing
1 142 4N12451DB -\RET RING BXW2000 Standard recond..cleaning&polishing
1 1 152 4R9567QF C\BELLOWS ADAPTER GASKET FLEX Standard replacement
1 1 152.1 4R9567QF C\BELLOWS ADAPTER GASKET FLEX Standard replacement

Prepared By: CSC Quang Ngai

Trần Văn Sơn

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