Three-phase synchronous motors DS 45-100..

540V

Three-phase synchronous motors DS 45 - 100..540V

General technical data

Version: IM B5 Horizontal mounting
IM V1 Vertical mounting, shaft end to the bottom
IM V3 Vertical mounting, shaft end to the top
Type of protection: IP65 Surface-cooled, without fan, DIN 40050, DIN 40053
IP54 Surface-cooled, with fan
Shaft gland: IP64 Standard
IP65 with shaft sealing ring (option)
Connection:
Main connection U V W Terminal box
Connector (option)
Frame size 45 with connector as standard
Control connection 12-pin connector
Brake in the main connection
Thermal sensor in control connection (for resolver only)
Cooling method: IC 0041 completely enclosed machine surface-cooled no fan
IC 0641 as above, but with fan (air flow direction from B to A end)
Thermal sensor: Linear thermal sensor for evaluation in the controller
Temperature rise: ∆ϑ = 105K Insulation class F acc. to EN 60034
Temperature range: 0....+ 40°C
Storage: -30°C...+85°C
Paint: black matt RAL 9005
Lager: ≥ 20,000h Service life
Balance quality: N According to DIN ISO 2373
R, S On request
Vibration-resistant up radial 3g 20 Hz to 2 kHz acc. to EN 60068-2-6
to:
axial 0.5g 20 Hz to kHz acc to EN 60068-2-6
Higher vibration resistance on request
Flange: acc. to IEC standard Dimension b1: Tolerance j6
Shaft end: cylindrical According to DIN 748 with shaft key DIN 6885;
also available without keyway)
Dimension d: Tolerance k6
Centering with internal thread acc. to DIN 332 form D
Holding brake: Option
Actual speed encoder: 2-pin resolver
Sincos encoder (option) Other encoders on request

Three-phase synchronous motors 45 - 100 02/05 Technical alterations reserved

Baumüller Nürnberg GmbH 29
Three-phase synchronous motors DS 45-100..540V

Ratings definition
The ratings (torques) listed in the table apply to continuous operation (S1) with nominal speed at a maximum ambient
temperature of 40°C with the machine being installed below 1000m a.m.s.l.
If motors are to be operated in an ambient temperature of more than 40 °C or altitudes above 1000 m a.m.s.l., the required
list nominal power PL (list torque Mn) results from the product of the factors k1, k2 specified in the table and the required
power P (torque M).

Ambient For ambient temperatures above 40 °C and enclosed

40 °C 45°C 50 °C 55°C 60°C
temperature installation of motors, it is absolutely necessary to contact the
Correction manufacturer, because design changes may be necessary.
1 1.06 1.13 1.22 1.34
factor k1
Altitude a.m.s.l. 1.000 2.000 3.000 4.000 5.000 If, with increasing site altitude above 1000 m, the ambient
up to m m m m m temperature decreases by approx. 10 °C per 1000 m increase
Correction in altitude, no power correction is necessary.
1 1.07 1.16 1.27 1.55
factor k2

Winding isolation and temperature rise

All machines of this series are designed in insulation class F according to EN 60034 for a permissible winding temperature of
105 K at a room temperature of up to 40 °C. The insulation is resistant against gases and vapours of combustible materials
and it meets the requirements placed on a moisture-proof and tropical insulation.
A special insulation that can be obtained for an extra charge is necessary if concentrated acid vapours and metallic powders
occur, with a permanent relative air humidity of more than 80% and as protection against termite and mould fungus attacks.
In the case of converters with a DC link voltage > 500 V, the cables between the converter and the motor must not be longer
than 20 meters. For longer cables, additional measures (e.g. motor filters) must be provided. The maximum permissible
terminal voltage is 1000 V.

Explanation of the motor data

M0, I0 Nominal torque (Nm) with
nominal current (A) with speed >= 1 min-1 without time limit, I0 is the r.m.s. value
MN, IN Nominal torque (Nm) with
Nominal current (A) with nominal speed nN in continuous operation (S1);TA = 40 °C*
MS3-40%, IS3-40% Torque and speed for intermittent operation S3-40% duty time, cycle of 10 minutes
nN Nominal speed ( min-1 )
kE Motor e.m.f. referred to 1000 min-1 (voltage constant)
kT Torque constant: kT x I0 = M0 + MR (intrinsic moment)
kD Torque loss referred to 1000 min-1 (eddy-current loss)
MR Bearing friction including hysteresis torque
m Weight in kg
J Rotor inertia incl. resolver without holding brake (kg cm²)

The specified ratings / torques at nominal speed are achieved with a chopping frequency of ≥ 4 kHz in the power unit of the
converter. A chopping frequency of > 6 kHz is recommended.
* A part of the loss in the motor is dissipated via the flange. The temperature at the flange must not exceed 65°C!

Basic calculation
Valid under the prerequisite that torque and speed are within the speed-torque characteristic.

Motor current I for speed n and torque M Torque M for any speed and current I

)[Nm]
M + MR + kD ∗ n/10 3 n
I= [A] - M = I ∗ k T − (MR + k D ∗
10 3
kT

Technical alterations reserved 02/05 Three-phase synchronous motors 45 - 100

30 Baumüller Nürnberg GmbH
 Three-phase synchronous motors DS 45-100..540V

Performance overview

DS (Three-phase current synchronous Frame size Standstill torque

Standard version without fan DS 45...100 0.8 - 57 Nm

Standard version with fan DSO 56...100 4.8 - 84 Nm
Short version without fan DS 56...100 1.9 – 24 Nm
Standard version with holding brake DSG 45...100 0.8 – 57 Nm
Standard version with holding brake and fan DSOG 56...DSOG 100 4.8 – 84 Nm
Short version with brake DSG 56...DSG 100 1.9 – 24 Nm

Type key

DS O G 100 K 2 5
DC link voltage: 5 540 V

Nominal speed: 1: 1200 min-1

2: 2000 min-1
3: 3000 min-1
4: 4000 min-1
6: 6000 min-1

Length: Standard Short

K A
S B
M C
L D

Frame size: 45
56
71
100

Holding brake: without

with G

Fan: without
with O

Motor type: DS Three-phase

synchronous

Three-phase synchronous motors 45 - 100 02/05 Technical alterations reserved

Baumüller Nürnberg GmbH 31
Three-phase synchronous motors DS 45-100..540V

Technical data

DS standard version
Type nN M0 M0 MN MN MS3-40% MS3-40 I0 IN IS3-40%
(1/min) (Nm) (lbf ft) (Nm) (lbf ft) (Nm) (lbf ft) (A) (A) (A)

DS 45 S 3000 0.8 0.6 0.8 0.6 1.0 0.74 0.7 0.7 0.8
DS 45 S 4000 0.7 0.5 1.2 0.89 0.9 0.8 1.3
DS 45 S 6000 0.6 0.4 1.0 0.74 1.4 1.1 1.7
DS 45 M 3000 1.7 1.3 1.6 1.2 2.4 1.8 1.3 1.3 1.9
DS 45 M 4000 1.5 1.1 2.3 1.7 1.8 1.6 2.4
DS 45 M 6000 1.1 0.8 2.0 1.5 2.7 1.9 3.2
DS 45 L 3000 3.2 2.4 2.9 2.1 4.4 3.2 2.5 2.3 3.4
DS 45 L 4000 2.7 2.0 4.2 3.1 3.3 2.9 4.3
DS 45 L 6000 2.0 1.5 3.8 2.8 4.9 3.3 6.0
DS 56 S 2000 3.8 2.8 3.7 2.7 5.4 4.0 1.8 1.8 2.6
DS 56 S 3000 3.6 2.7 5.4 4.0 2.5 2.4 3.6
DS 56 S 4000 3.4 2.5 5.3 3.9 3.2 3.0 4.5
DS 56 S 6000 2.6 1.9 4.7 3.5 5.1 3.8 6.6
DS 56 M 2000 7.0 5.2 6.9 5.1 10.1 7.4 3.0 3.0 4.3
DS 56 M 3000 6.4 4.7 9.8 7.2 4.2 4.0 6.0
DS 56 M 4000 5.6 4.1 9.4 6.9 5.5 4.6 7.6
DS 56 M 6000 2.9 2.1 7.9 5.8 8.0 3.8 9.4
DS 56 L 2000 10.0 7.4 9.5 7.0 14.1 10.4 4.1 4.0 5.8
DS 56 L 3000 8.4 6.2 13.6 10.0 5.9 5.1 8.1
DS 56 L 4000 6.9 5.1 12.7 9.4 7.7 5.6 10.0
DS 56 L 6000 0.6 0.4 9.8 7.2 11.1 1.5 11.5
DS 71 K 2000 10.5 7.7 10.3 7.6 15.2 11.2 4.4 4.4 6.4
DS 71 K 3000 9.5 7.0 14.8 10.9 6.3 5.9 9.0
DS 71 K 4000 8.2 6.0 14.2 10.5 8.3 6.7 11.4
DS 71 K 6000 3.8 2.8 11.8 8.7 11.9 5.0 13.9
DS 71 S 2000 16.5 12.2 15.4 11.4 23.4 17.3 6.6 6.3 9.5
DS 71 S 3000 13.4 9.9 22.4 16.5 9.6 8.1 13.3
DS 71 S 4000 10.3 7.6 20.7 15.3 12.4 8.2 16.0
DS 71 S 6000 0.0 0.0 16.4 12.1 18.6 0.0 20.1
DS 71 M 2000 22.0 16.2 20.0 14.8 27.6 20.4 8.4 7.8 10.7
DS 71 M 3000 16.3 12.0 28.3 20.9 12.3 9.5 16.2
DS 71 M 4000 10.4 7.7 16.3 12.0 15.8 8.2 12.4
DS 71 M 6000 0.0 0.0 18 13.3 24.8 0.0 13.8
DS 100 K 1200 25.0 18.4 24.8 18.3 36.3 26.8 6.3 6.3 9.2
DS 100 K 2000 23.3 17.2 35.9 26.5 10.0 9.5 14.4
DS 100 K 3000 19.9 14.7 34.4 25.4 14.5 11.9 20.2
DS 100 K 4000 14.7 10.8 31.7 23.4 19.1 11.9 24.7
DS 100 K 6000 0.0 0.0 24.8 18.3 28.2 0.0 19.8
DS 100 S 1200 36.0 26.6 34.7 25.6 51.6 38.1 8.8 8.6 12.6
DS 100 S 2000 31.4 23.2 50.4 37.2 14.0 12.4 19.7
DS 100 S 3000 24.6 18.1 47.0 34.7 20.3 14.4 26.9
DS 100 S 4000 13.8 10.2 41.7 30.8 27.0 11.5 32.1
DS 100 M 1200 46.0 33.9 43.7 32.2 66.0 48.7 11.0 10.5 15.8
DS 100 M 2000 38.2 28.2 63.6 46.9 17.6 15.0 24.6
DS 100 M 3000 27.1 20.0 58.0 42.8 25.9 16.0 33.2
DS 100 L 1200 57.0 42.0 52.1 38.4 79.7 58.8 13.5 12.5 19.0
DS 100 L 2000 44.2 32.6 76.0 56.1 21.4 17.1 28.9
DS 100 L 3000 28.1 20.7 67.7 49.9 32.2 16.9 39.0

Legend
American units

Technical alterations reserved 02/05 Three-phase synchronous motors 45 - 100

32 Baumüller Nürnberg GmbH
 Three-phase synchronous motors DS 45-100..540V

Type nN kE kT kT kD MR MR m m J J
(1/min) (V/1000 (Nm/A) (lbf ft / (Nm/1000 (Nm) (lbf ft) (kg) (lb) (kgcm2) (lb in²)
1/min) A) 1/min)
DS 45 S 3000 82.3 1.36 1.00 0.005 0.127 0.094 4.9 10.8 1.5 0.51
DS 45 S 4000 61.8 1.02 0.75
DS 45 S 6000 41.2 0.68 0.50
DS 45 M 3000 82.3 1.36 1.00 0.010 0.131 0.097 5.9 13.0 2.1 0.72
DS 45 M 4000 61.8 1.02 0.75
DS 45 M 6000 41.2 0.68 0.50
DS 45 L 3000 82.3 1.36 1.00 0.021 0.140 0.103 6.9 15.2 3.4 1.16
DS 45 L 4000 61.8 1.02 0.75
DS 45 L 6000 41.2 0.68 0.50
DS 56 S 2000 133 2.2 1.62 0.030 0.154 0.114 6.6 14.6 5.7 1.95
DS 56 S 3000 95.2 1.57 1.16
DS 56 S 4000 74.6 1.23 0.91
DS 56 S 6000 46.0 0.76 0.56
DS 56 M 2000 145.4 2.41 1.78 0.062 0.180 0.133 8.5 18.7 10.2 3.49
DS 56 M 3000 102 1.69 1.25
DS 56 M 4000 78.8 1.3 0.96
DS 56 M 6000 54.5 0.9 0.66
DS 56 L 2000 150 2.48 1.83 0.094 0.208 0.153 10.8 23.8 15.7 5.36
DS 56 L 3000 104.7 1.73 1.28
DS 56 L 4000 80 1.33 0.98
DS 56 L 6000 55.6 0.92 0.68
DS 71 K 2000 147.5 2.44 1.80 0.082 0.230 0.170 12.2 26.9 22.4 7.65
DS 71 K 3000 102.4 1.69 1.25
DS 71 K 4000 79 1.3 0.96
DS 71 K 6000 54.3 0.9 0.66
DS 71 S 2000 152.8 2.53 1.87 0.139 0.280 0.207 16.3 35.9 36.3 12.40
DS 71 S 3000 105.2 1.74 1.28
DS 71 S 4000 81.5 1.35 1.00
DS 71 S 6000 56 0.9 0.66
DS 71 M 2000 161 2.66 1.96 0.202 0.334 0.246 20.5 45.2 50.2 17.15
DS 71 M 3000 109.7 1.81 1.33
DS 71 M 4000 85.3 1.41 1.04
DS 71 M 6000 54.5 0.9 0.66
DS 100 K 1200 243 4.02 2.96 0.195 0.400 0.295 26.1 57.5 74 25.29
DS 100 K 2000 153.5 2.54 1.87
DS 100 K 3000 106 1.75 1.29
DS 100 K 4000 80.4 1.33 0.98
DS 100 K 6000 54.8 0.9 0.66
DS 100 S 1200 250 4.15 3.06 0.297 0.489 0.361 32.7 72.1 108 36.91
DS 100 S 2000 158 2.61 1.93
DS 100 S 3000 109 1.8 1.33
DS 100 S 4000 81.7 1.35 1.00
DS 100 M 1200 257 4.25 3.13 0.398 0.579 0.427 39.6 87.3 141 48.18
DS 100 M 2000 159.3 2.64 1.95
DS 100 M 3000 108.6 1.8 1.33
DS 100 L 1200 257.5 4.26 3.14 0.500 0.668 0.493 48.8 107.6 175 59.80
DS 100 L 2000 162.6 2.69 1.98
DS 100 L 3000 108.4 1.79 1.32

Three-phase synchronous motors 45 - 100 02/05 Technical alterations reserved

Baumüller Nürnberg GmbH 33