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Maintenance Audi q7

mantencion audi q7

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0% found this document useful (0 votes)
229 views129 pages

Maintenance Audi q7

mantencion audi q7

Uploaded by

felipefigueroa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service

Maintenance
Audi Q7 2007 ➤
Edition 11.2015

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Service Department. Technical Information


Service
Maintenance

Heading
1. General information
2. Preparations
3. Maintenance

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.


No reproduction without prior agreement from publisher.

Copyright © 2015 Audi AG, Ingolstadt A00IGQ70220


Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 --- Change history --- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Vehicle: raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Engine cover panel: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Noise insulation: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Window regulators: activating automatic open/close function . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Vehicle diagnostic tester: connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Diesel particulate filter: reading out ash deposit volume . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Event memory: reading out and erasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3 Navigation system (MMI basic): releasing eject button . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4 MMI navigation system: loading navigation CD/DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5 Service interval display: resetting service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6 Transport mode: deactivating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7 Transport mode: checking activation and activating if necessary . . . . . . . . . . . . . . . . . . . . 19
3.8 Shipping mode: deactivating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.9 Battery: reading out status and sending diagnostic log . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.10 Battery: checking electrolyte level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.11 Battery: connecting stationary battery charging unit (min. 30A, charging voltage max. 14.8 V
on IV characteristic curve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.12 Battery: determining and recording state of charge (SOC) . . . . . . . . . . . . . . . . . . . . . . . . 27
3.13 Mirror hanger indicating defective battery: renewing battery on affected vehicles . . . . . . . . 31
3.14 Brake fluid: changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.15 Brake fluid (vehicles older than 12 months): changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.16 Brake fluid: checking fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.17 Brake system: checking condition of brake hoses, and checking that caps are fitted on bleeder
screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.18 Brake pads: checking thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.19 Brake discs: checking for surface rust and operating brakes to clean if necessary . . . . . . 38
3.20 Parking brake: releasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.21 Tyres: checking condition and wear pattern, and checking and recording tread depth . . . . 39
3.22 Tyres: checking tyre pressures and adjusting if necessary . . . . . . . . . . . . . . . . . . . . . . . . 40
3.23 Tyres (except spare wheel): checking tyre pressures and adjusting to 3.5 bar if necessary
........................................................................ 41
3.24 Tyre Pressure Loss Indicator: storing changed tyre pressures . . . . . . . . . . . . . . . . . . . . . . 42
3.25 Tyre repair kit: checking that set is complete, and checking and recording expiry date . . 43
3.26 Wheel bolts: tightening to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.27 Components of front and rear axles: checking play, secure attachment and protective
boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.28 Engine, gearbox, final drive and steering: checking for leaks and damage . . . . . . . . . . . . 46
3.29 Vehicle (from below): checking for damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.30 Underbody: checking trim, wheel housing liners, side members and pipes/wiring for damage,
and checking that they are properly secured . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.31 unlessRoof insertby-AUDI
panorama sunroof: cleaning andany lubricating .......................... 47
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted authorised AG. AUDI AG does not guarantee or accept liability
3.32 Bonnet
with respect arrester
to the correctness hook: lubricating
of information in this document. .Copyright
. . . . .by. AUDI
. . . AG.
.................................. 52
3.33 Door hinges with arresters and locking cylinders: lubricating . . . . . . . . . . . . . . . . . . . . . . . . 52
3.34 Windscreen/rear window washer system: checking spray pattern and adjusting if
necessary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.35 Wiper blades: checking for damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.36 Headlight washer system: checking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.37 Headlights: checking for correct adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Contents i
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.38 Headlights and reversing lights, side lights, number plate lights, turn signals, hazard warning
lights: checking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.39 Luggage compartment lighting: checking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.40 Luggage compartment: removing protective film and felt pieces . . . . . . . . . . . . . . . . . . . . 58
3.41 Glove box light, interior lighting and reading light: checking operation . . . . . . . . . . . . . . . . 58
3.42 Horn: checking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.43 Front passenger airbag: checking key switch on / off and setting to "on" . . . . . . . . . . . . . . 59
3.44 Owner's literature: checking that all documents are present . . . . . . . . . . . . . . . . . . . . . . . . 59
3.45 Service Schedule: affixing vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.46 Service Schedule: entering Delivery Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.47 Seat belts: checking that retaining rivets are fitted, and checking locking action of automatic
belt retractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3.48 Vehicle interior: removing protective covers for seats and carpet . . . . . . . . . . . . . . . . . . . . 60
3.49 Vehicle interior: checking that it is clean and cleaning if necessary . . . . . . . . . . . . . . . . . . 60
3.50 Vehicle interior: removing any objects other than those protecting interior surfaces . . . . . . 60
3.51 Vehicle interior and exterior: checking for and documenting any damage . . . . . . . . . . . . . . 60
3.52 Instrument cluster: checking warning lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.53 Warning triangle: checking availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.54 First-aid kit: checking and recording expiry date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.55 Vehicle keys: checking operation and recording number of keys given to customer . . . . . . 61
3.56 Vehicle key: removing from ignition lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.57 Vehicle key(s), wheel covers and owner's literature: checking availability and recording
Protected number
by copyright.present . . . .or. commercial
Copying for private . . . . . . purposes,
. . . . . .in.part
. . or
. .in.whole,
. . . .is.not
.............................. 62
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
3.58 Suntovisors:
with respect checking
the correctness that inthey
of information are folded
this document. upbyand
Copyright AUDIfolding
AG. up if necessary . . . . . . . . . . . . . . 62
3.59 Luggage compartment cover and sun blind: checking that they are rolled up and rolling up if
necessary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.60 Engine oil: draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.61 Engine oil: renewing oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.62 Engine oil: filling up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.63 Engine oil: checking oil level and correcting if necessary . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.64 Poly V-belts for ancillaries: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.65 Spark plugs: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.66 Hydraulic system: checking fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.67 Cooling system: checking anti-freeze and coolant level, and correcting if necessary . . . . 93
3.68 Air cleaner: renewing filter element and cleaning housing . . . . . . . . . . . . . . . . . . . . . . . . 96
3.69 Plenum chamber and water drains: checking for dirt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
3.70 Dust and pollen filter: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
3.71 Fuel filter: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
3.72 Fuel filter: draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
3.73 Fuel tank: adding fuel additive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
3.74 Reducing agent (AdBlue®): filling up tank completely . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
3.75 Vehicle doors: removing edge protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.76 Vehicle exterior: checking unprotected areas for dirt, and cleaning if necessary . . . . . . . . 118
3.77 Vehicle exterior: removing protective film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.78 Protective transport film and car cover: checking position and correcting if necessary . . . . 118
3.79 Protective transport film: renewing according to manufacturer's instructions . . . . . . . . . . 119
3.80 Car cover: renewing according to manufacturer's instructions . . . . . . . . . . . . . . . . . . . . . . 119
3.81 Paintwork, trims, side windows and wiper blades: checking cleanliness . . . . . . . . . . . . . . 119
3.82 Body: checking vehicle paintwork for damage and corrosion from below and with bonnet, rear
lid and doors open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
3.83 Vehicles parked outdoors: locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
3.84 Vehicles parked outdoors: covering unprotected vehicles with protective transport film and
car cover (not for vehicles with control number 5K0 on data sticker on windscreen) . . . . . . 120
3.85 Road test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
3.86 Stock vehicles: observing measures specified in Maintenance table for stock vehicles (see
“Before handing vehicle over to customer”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
3.87 Accessories: installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

ii Contents
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.88 Checklist "Documentation of cleaning and care routine": checking that list is present . . . . 121
3.89 Checklist "Documentation of cleaning and care routine": signing and placing in vehicle
wallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
3.90 Cleaning and care: checking that required measures have been carried out on time . . . . 122
3.91 Stock vehicle care management: deciding and recording date of next check . . . . . . . . . . 122
3.92 Display instruments: setting time and date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
3.93 Manual gearbox/automatic gearbox: selecting 1st gear/park . . . . . . . . . . . . . . . . . . . . . . . . 122
3.94 Interior mirror: calibrating compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
3.95 Poly V-belt for supercharger with charge air coolers: renewing . . . . . . . . . . . . . . . . . . . . . . 122
3.96 Poly V-belts for ancillaries: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
3.97 Poly V-belts for ancillaries and pulleys for coolant pump and power steering pump:
renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
3.98 Instrument cluster: resetting driver information system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Contents iii
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

iv Contents
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

1 General information
(AIGG000704; Edition 11.2015)
Change history ⇒ page 1
Engine number ⇒ page 1
Vehicle identification number ⇒ page 3
Vehicle data sticker ⇒ page 4

1.1 --- Change history ---


N Date Chapter Changes made
o.
5 02.11.2 Various chapters on stock vehicles New chapter
015
Various chapters on Delivery Inspection New chapter
Overview of engines Chapter deleted. An overview of
engines can be found in the Work‐
shop Manual under ⇒ Power unit;
Rep. gr. 00 ; Technical data
Diesel particulate filter: reading out ash deposit volume Critical values for ash updated for
⇒ page 16 6-cylinder diesel engines
Fuel tank: adding fuel additive ⇒ page 112 Chapter updated
Reducing agent (AdBlue®): filling up tank completely AdBlue refuelling system VAS
⇒ page 113 6960 added as alternative filling
device
4 26.05.2 Engine, gearbox, final drive and steering: checking for Procedure modified to include:
015 leaks and damage ⇒ page 46 Removing noise insulation for cer‐
tain service procedures
Headlights: checking for correct adjustment ⇒ page 55 List of required tools modified
Cooling system: checking anti-freeze and coolant level, Note added warning against over‐
and correcting if necessary ⇒ page 93 filling coolant expansion tank
Fuel tank: adding fuel additive ⇒ page 112 Procedure modified
3 21.12.2 Roof insert - panorama sunroof: cleaning and lubricating Specified quantities of lubricants
014 ⇒ page 47 added

Note

For greater clarity, only the last three updates to the document
are listed.

1.2 Engine number

Note

The engine number consists of the engine code letters (3 or 4


characters) andProtected
the serial number.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. General information 1
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

6-cyl. petrol engine 3.0 ltr. TFSI ⇒ page 2


6-cyl. petrol engine 3.6 ltr. FSI ⇒ page 2
8-cyl. petrol engine 4.2 ltr. FSI ⇒ page 2
6-cyl. diesel engine 3.0 ltr. TDI ⇒ page 3
8-cyl. diesel engine 4.2 ltr. TDI ⇒ page 3
12-cyl. diesel engine 6.0 ltr. TDI ⇒ page 3

1.2.1 6-cyl. petrol engine 3.0 ltr. TFSI


The engine number is stamped on the left side at the joint between
the engine and the gearbox -arrow-.
The engine number is also given on the sticker on the toothed belt
cover (top).

In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .

1.2.2 6-cyl. petrol engine 3.6 ltr. FSI


The engine number is stamped on the left side at the joint between
the engine and the gearbox -arrow-.
The engine number is also given on the sticker on the toothed belt
cover (top).

In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .

1.2.3 8-cyl. petrol engine 4.2 ltr. FSI


The engine number is stamped on the left side at the joint between
the engine and the gearbox -arrow-.
The engine number is also given on the sticker on the toothed belt
cover (top).

In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2 1. General information
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

1.2.4 6-cyl. diesel engine 3.0 ltr. TDI


The engine number is stamped on the left side at the joint between
the engine and the gearbox -arrow-.
The engine number is also given on the sticker on the toothed belt
cover (top).

In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .

1.2.5 8-cyl. diesel engine 4.2 ltr. TDI


The engine number
Protected is stamped
by copyright. Copying on the left
for private side at the
or commercial jointinbetween
purposes, part or in whole, is not
the enginepermitted
and the gearbox
unless authorised -arrow-.
by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
The engine number is also given on the sticker on the toothed belt
cover (top).

In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .

1.2.6 12-cyl. diesel engine 6.0 ltr. TDI


The engine number is stamped on the left side at the joint between
the engine and the gearbox -arrow-.
The engine number is also given on the sticker on the toothed belt
cover (top).

In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .

1.3 Vehicle identification number


Depending on the equipment and country-specific version, the
vehicle identification number is located:
♦ Optional: In the MMI under »Car systems«
♦ Under the carpet on the front passenger's side
♦ In the spare wheel well
♦ On the vehicle data sticker ⇒ page 4

The vehicle identification number consists of the following:

1. General information 3
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

WAU ZZZ 4L Z B A/N 000 234


Manufactur‐ Filler charac‐ Type Filler charac‐ Model year Production lo‐ Serial number
er's mark ters ters cation

1.4 Vehicle data sticker


The vehicle data sticker is located:
♦ In the Service Schedule
♦ In the area of the spare wheel well under the floor covering
-arrow-

The vehicle data sticker contains the following vehicle data:


1 - Vehicle identification number
2 - Vehicle model, manufacturer's code, engine type and power
output, production month and year
3 - Engine and gearbox code letters (not specified on some export
models)
4 - Paint number, interior equipment number
5 - Numbers for optional extras
6 - Fuel consumption: urban, extra urban, combined, CO2 (not
specified on some export models)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4 1. General information
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

2 Preparations
Vehicle: raising ⇒ page 5
Engine cover panel: removing and installing ⇒ page 6
Noise insulation: removing and installing ⇒ page 9
Window regulators: activating automatic open/close function
⇒ page 10
Vehicle diagnostic tester: connecting ⇒ page 10

2.1 Vehicle: raising

Caution

Risk of damage to vehicle due to incorrect use of lifting plat‐


form.
♦ Do not exceed the permissible lifting capacity of the lifting
platform.
♦ The vehicle should be lifted only at the points shown in the
illustration.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Positionwith
support plates so that they are aligned centrally
respect to the correctness of information in this document. Copyright by AUDI AG.

below the lifting points.


♦ Ensure sufficient clearance between low-mounted vehicle
components and the lifting platform.

Procedure:
– For vehicles with adaptive air suspension: Activate jacking
mode before lifting vehicle ⇒ page 6 .
– Front: Position support plates of lifting platform under rein‐
forced area of floor panel -arrow-.

– Rear: Position support plates of lifting platform under plastic


mountings -arrow- on underbody.

Note

The location of the lifting points is indicated by markings stamped


on the side member trim.

2. Preparations 5
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

2.1.1 Activating jacking mode


Procedure:
– Switch on ignition and activate MMI.
– Press function selector button CAR .
– Under »Car systems« or »Setup«, navigate through following
menu structure:
♦ Servicing & checks
– Use MMI rotary pushbutton to select “Jacking mode” or “Air
suspension: wheel change” and set to “on”.

Note

♦ Jacking mode is switched offunless


again automatically onceAGadoes not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted authorised by AUDI AG. AUDI
speed higher than 15 km/h is reached.
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ If jacking mode is activated for a longer period of time, the


pressure in the suspension struts may dissipate, thereby low‐
ering the vehicle. If necessary, start the engine briefly to
reactivate jacking mode.

2.2 Engine cover panel: removing and in‐


stalling
6-cyl. petrol engine 3.0 ltr. TFSI ⇒ page 6
8-cyl. petrol engine 4.2 ltr. FSI ⇒ page 7
6-cyl. diesel engine 3.0 ltr. TDI (version 1) ⇒ page 7
6-cyl. diesel engine 3.0 ltr. TDI (version 2) ⇒ page 8
8-cyl. diesel engine 4.2 ltr. TDI ⇒ page 8
12-cyl. diesel engine 6.0 ltr. TDI ⇒ page 8

2.2.1 6-cyl. petrol engine 3.0 ltr. TFSI


Procedure for removing:
– Carefully pull engine cover panels -1- and -2- off retaining pins
one after another.
Procedure for installing:
– Position engine cover panels on retaining pins and then use
your hands to press it onto retaining pins, one after the other.

6 2. Preparations
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

2.2.2 8-cyl. petrol engine 4.2 ltr. FSI


Procedure for removing:
– Carefully pull engine cover panel (rear) off retaining pins one
after another -arrows-.

– Carefully pull engine cover panel (front) off retaining pins one
after another -arrows-.
Procedure for installing:
– Position engine cover panels on retaining pins and then use
your hands to press it onto retaining pins, one after the other.

2.2.3 6-cyl. diesel engine 3.0 ltr. TDI (version


1)
Procedure for removing:
– Carefully pull engine cover panel off retaining pins one after
another -arrows-.
Procedure for installing:
– Position engine cover panel on retaining pins and then use
your hands to pressby itcopyright.
Protected onto retaining pins,or one
Copying for private afterpurposes,
commercial the other.
in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

There is more than one version of the engine cover panel for the
6-cylinder 3.0 ltr. TDI diesel engine ⇒ page 8 .

2. Preparations 7
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

2.2.4 6-cyl. diesel engine 3.0 ltr. TDI (version


2)
Procedure for removing:
– Carefully pull engine cover panel off retaining pins one after
another -arrows-.
Procedure for installing:
– Position engine cover panel on retaining pins and then use
your hands to press it onto retaining pins, one after the other.

Note

There is more than one version of the engine cover panel for the
6-cylinder 3.0 ltr. TDI diesel engine
Protected ⇒ page
by copyright. 7 . for private or commercial purposes, in part or in whole, is not
Copying
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2.2.5 8-cyl. diesel engine 4.2 ltr. TDI


Procedure for removing:
– Carefully pull engine cover panel off retaining pins one after
another -arrows-.
Procedure for installing:
– Position engine cover panel on retaining pins and then use
your hands to press it onto retaining pins, one after the other.

2.2.6 12-cyl. diesel engine 6.0 ltr. TDI


Procedure for removing:
– Carefully pull engine cover panel off retaining pins one after
another -arrows-.
Procedure for installing:
– Position engine cover panel on retaining pins and then use
your hands to press it onto retaining pins, one after the other.

8 2. Preparations
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

2.3 Noise insulation: removing and installing


Front noise insulation: vehicles without offroad styling package
⇒ page 9
Front noise insulation: vehicles with offroad styling package
⇒ page 10

2.3.1 Front noise insulation: vehicles without


offroad styling package
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1783- , measuring range 2 to 10 Nm
Table of tightening torques for installation:
Component/fastener [Nm]
Bolts -7- 2
Bolts -8-, -9- 8

Procedure for removing:


– Remove bolts -7- -8- and -9-.
– Pull noise insulation towards rear out of bottom section of
bumper cover and detach.
Procedure for installing:
Install in reverse sequence. Note tightening torques (see table of
tightening torques for installation ⇒ page 9 ).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

On vehicles with supplementary heater, opening of exhaust pipe


must be routed vertically through grommet in noise insulation.

2. Preparations 9
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

2.3.2 Front noise insulation: vehicles with off‐


road styling package
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1783- , measuring range 2 to 10 Nm
Table of tightening torques for installation:
Component/fastener [Nm]
Bolt -2- permitted unless authorised by AUDI 2
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
AG. AUDI AG does not guarantee or accept any liability
Bolt -6- 8
with respect to the correctness of information in this document. Copyright by AUDI AG.

Procedure for removing:


– Remove bolts -2- and -6-.
– Pull noise insulation -1- towards rear out of bottom section of
bumper cover -3- and detach.
Procedure for installing:
Install in reverse sequence. Note tightening torques (see table of
tightening torques for installation ⇒ page 10 ).

2.4 Window regulators: activating automatic


open/close function
If the vehicle battery was disconnected, the automatic open/close
function for the electric windows must be reactivated.
Procedure:
– Pull up on window regulator switch until windows are com‐
pletely closed.
– Release switch and pull on it again for at least one second.
– Repeat procedure with all window regulators.

2.5 Vehicle diagnostic tester: connecting


Special tools and workshop equipment required

10 2. Preparations
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Diagnosis system - VAS 6160 A-

♦ Remote diagnosis head - VAS 5054A-


♦ Or: Diagnosis interface - VAS 5055-

Procedure:
– Plug connector for remote diagnosis head - VAS 5054A- into
diagnostic connection in vehicle.
– Switch on diagnostic system - VAS 6160 A- .
– Switch on ignition.
– Follow the menu on the screen to start the desired functions.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Preparations 11
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

12 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3 Maintenance
Display instruments: setting time and date ⇒ page 122
Battery: determining and recording state of charge (SOC)
⇒ page 27
Battery: checking electrolyte level ⇒ page 20
Battery: connecting stationary battery charging unit (min. 30A,
charging voltage max. 14.8 V on IV characteristic curve)
⇒ page 25
Battery: reading out status and sending diagnostic log
⇒ page 20
Axles (front and rear): checking components for play and secure
attachment, and checking protective boots ⇒ page 43
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Front passenger airbag: checking
permitted key switch
unless authorised by AUDIonAG./AUDI
off AG
and setting
does not guarantee or accept any liability
to "on" ⇒ page 59 with respect to the correctness of information in this document. Copyright by AUDI AG.

Tyres: checking tyre pressures and adjusting if necessary


⇒ page 40
Tyres: checking condition and wear pattern, and checking and
recording tread depth ⇒ page 39
Tyres (except spare wheel): checking tyre pressures and adjust‐
ing to 3.5 bar if necessary ⇒ page 41
Owner's literature: checking that all documents are present
⇒ page 59
Brake system: checking condition of brake hoses, and checking
that caps are fitted on bleeder screws ⇒ page 36
Brake pads: checking thickness ⇒ page 37
Brake fluid: checking fluid level ⇒ page 36
Brake fluid: changing ⇒ page 31
Brake fluid (vehicles older than 12 months): changing
⇒ page 36
Brake discs: checking for surface rust and operating brakes to
clean if necessary ⇒ page 38
Checklist "Documentation of cleaning and care routine": checking
that list is present ⇒ page 121
Checklist "Documentation of cleaning and care routine": signing
and placing in vehicle wallet ⇒ page 122
Roof insert - panorama sunroof: cleaning and lubricating
⇒ page 47
Diesel particulate filter: reading out ash deposit volume
⇒ page 16
Event memory: reading out and erasing ⇒ page 17
Headlights and reversing lights, side lights, number plate lights,
turn signals, hazard warning lights: checking operation
⇒ page 57
Mirror hanger indicating defective battery: renewing battery on
affected vehicles ⇒ page 31
Vehicle exterior: checking unprotected areas for dirt, and cleaning
if necessary ⇒ page 118
Vehicle exterior: removing protective film ⇒ page 118
Vehicle interior: checking that it is clean and cleaning if necessary
⇒ page 60

3. Maintenance 13
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Vehicle interior: removing any objects other than those protecting


interior surfaces ⇒ page 60
Vehicle interior: removing protective covers for seats and carpet
⇒ page 60
Vehicle interior and exterior: checking for and documenting any
damage ⇒ page 60
Vehicle (from below): checking for damage ⇒ page 47
Vehicle key: removing from ignition lock ⇒ page 62
Vehicle key(s): checking operation and recording number of keys
given to customer ⇒ page 61
Vehicle key(s), wheel covers and owner's literature: checking
availability and recording number present ⇒ page 62
Vehicle doors: removing edge protection ⇒ page 118
Bonnet arrester hook: lubricating ⇒ page 52
Cleaning and care: checking that required measures have been
carried out on time ⇒ page 122
Car cover: renewing according to manufacturer's instructions
⇒ page 119
Luggage compartment cover and sun blind: checking that they
are rolled up and rolling up if necessary ⇒ page 62
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Glove box light, interior lighting and reading
permitted light: checking
unless authorised oper‐
by AUDI AG. AUDI AG does not guarantee or accept any liability
ation ⇒ page 58 with respect to the correctness of information in this document. Copyright by AUDI AG.

Hydraulic system: checking fluid level ⇒ page 92


Vehicles parked outdoors: locking ⇒ page 119
Vehicles parked outdoors: covering unprotected vehicles with
protective transport film and car cover (not for vehicles with con‐
trol number 5K0 on data sticker on windscreen) ⇒ page 120
Interior mirror: calibrating compass ⇒ page 122
Body: checking vehicle paintwork for damage and corrosion from
below and with bonnet, rear lid and doors open ⇒ page 119
Poly V-belt for supercharger with charge air coolers: renewing
⇒ page 122
Poly V-belts for ancillaries and for pulleys for coolant pump and
power steering pump: renewing ⇒ page 123
Poly V-belts for ancillaries: renewing ⇒ page 123
Poly V-belts for ancillaries: checking ⇒ page 80
Luggage compartment: removing protective film and felt pieces
⇒ page 58
Luggage compartment lighting: checking operation ⇒ page 58
Instrument cluster: resetting driver information system
⇒ page 123
Instrument cluster: checking warning lamps ⇒ page 61
Fuel tank: adding fuel additive ⇒ page 112
Fuel filter: draining ⇒ page 112
Fuel filter: renewing ⇒ page 108
Cooling system: checking anti-freeze and coolant level, and cor‐
recting if necessary ⇒ page 93

14 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Paintwork, trims, side windows and wiper blades: checking clean‐


liness ⇒ page 119
Air cleaner: renewing filter element and cleaning housing
⇒ page 96
Engine, gearbox, final drive and steering: checking for leaks and
damage ⇒ page 46
Engine oil: draining ⇒ page 62
Engine oil: renewing oil filter ⇒ page 70
Engine oil: filling up ⇒ page 77
Engine oil: checking oil level and correcting if necessary
⇒ page 78
MMI navigation system: loading navigation CD/DVD
⇒ page 18
Navigation system (MMI basic): releasing eject button
⇒ page 17
Parking brake: releasing ⇒ page 39
Road test ⇒ page 120
Wheel bolts: tightening to specified torque ⇒ page 43
Reducing agent (AdBlue®): filling up tank completely
⇒ page 113
Tyre Pressure Loss Indicator: storing changed tyre pressures
⇒ page 42
Tyre repair kit: checking that set is complete, and checking and
recording expiry date ⇒ page 43
Manual gearbox/automatic gearbox: selecting 1st gear/park
⇒ page 122
Windscreen/rear window washer system: checking spray pattern
and adjusting if necessary ⇒ page 54
Wiper blades: checking for damage ⇒ page 55
Headlights: checking for correct adjustment ⇒ page 55
Headlight washer system: checking operation ⇒ page 55
Service interval display: resetting service ⇒ page 18
Service Schedule: affixing vehicle data sticker ⇒ page 59
Service Schedule: entering Delivery Inspection ⇒ page 59
Seat belts: checking that retaining rivets aredoes
fitted, and checking
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG not guarantee or accept any liability
locking action of automatic
with respect belt ofretractor
to the correctness ⇒this
information in page 60 Copyright by AUDI AG.
document.

Horn: checking operation ⇒ page 58


Sun visors: checking that they are folded up and folding up if nec‐
essary ⇒ page 62
Stock vehicles: observing measures specified in Maintenance ta‐
ble for stock vehicles (see “Before handing vehicle over to cus‐
tomer”) ⇒ page 121
Dust and pollen filter: renewing ⇒ page 107
Stock vehicle care management: deciding and recording date of
next check ⇒ page 122
Transport mode: checking activation and activating if necessary
⇒ page 19
Transport mode: deactivating ⇒ page 18

3. Maintenance 15
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Protective transport film: renewing according to manufacturer's


instructions ⇒ page 119
Protective transport film and car cover: checking position and
correcting if necessary ⇒ page 118
Door hinges with arresters and locking cylinders: lubricating
⇒ page 52
Underbody: checking trim, wheel housing liners, side members
and pipes/wiring for damage, and checking that they are properly
secured ⇒ page 47
First-aid kit: checking and recording expiry date ⇒ page 61
Shipping mode: deactivating ⇒ page 19
Warning triangle: checking availability ⇒ page 61
Plenum chamber and water drains: checking for dirt
⇒ page 105
Accessories: installing ⇒ page 121
Spark plugs: renewing ⇒ page 84

3.1 Diesel particulate filter: reading out ash


deposit volume
Table of test values and procedure guidelines:
Engine Engine code Measured value designation for diagnos‐ Maximum value for ash deposit
tic tester
6-cyl. diesel CASA, CASB, Measured value block 104/zone 1 Oil ash deposit volume: 360 ml
engine 3.0 ltr. CJGA, CJGC, Particulate filter, oil ash deposit volume
TDI CJMA, CRCA
BUG, BUN, »MVB 104 / 1 - oil ash« or Oil ash deposit volume: 460 ml
CATA, CCMA, »Particulate filter, oil ash deposit volume«
CLZB, CNRB
8-cyl. diesel BTR »MVB 105 / 1 - oil ash bank 1« and Oil ash deposit volume: 630 ml
engine 4.2
Protected ltr.
by copyright. »MVB 106
Copying for private or commercial / 1 -in oil
purposes, partash bankis 2«
or in whole, not
TDI CCFA, CCFC »Particulate filter, oil ash deposit volume« Oil ash deposit volume: 550 ml
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

and
with respect to the correctness of information in this document. Copyright by AUDI AG.

»Particulate filter bank 2, oil ash deposit


volume«
12-cyl. diesel CCGA »MVB 109 / 1 - oil ash bank 1« and Oil ash deposit volume: 470 ml
engine 6.0 ltr. »MVB 110 / 1 - oil ash bank 2«
TDI »Particulate filter, oil ash deposit volume«

Procedure:
– Connect vehicle diagnostic tester ⇒ page 10 .
– Select Diagnosis mode and begin diagnosis.
– Perform vehicle identification.
– De-select “Working with Guided Fault Finding” by removing
v and press Apply .

– Continue to follow instructions on screen.


– Switch to “Control units” tab.
– Select control unit “01 — Engine electronics” and carry out
following functions via right mouse button:

16 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Identify control unit


♦ Guided Functions
♦ 01 - Read measured values
– Select desired measured value (see table of test values and
procedure guidelines ⇒ page 16 ) by entering v and confirm‐
ing with OK .
– Evaluate measured value and follow further instructions on
screen.
– Perform the following measures according to the measured
value: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Result: Measure: with respect to the correctness of information in this document. Copyright by AUDI AG.

Measured value < critical Vehicle can be driven for a further 30,000 km (19,000 miles).
value
Measured value ≥ critical Renew diesel particulate filter and reset measured value to zero ⇒ Rep. gr. 26 ;
value Silencers .

Note

♦ The critical values listed are always given for one diesel par‐
ticulate filter.
♦ For vehicles with two exhaust pipes, the ash deposit volume
must be read out for both diesel particulate filters.

3.2 Event memory: reading out and erasing


Procedure:
– Connect vehicle diagnostic tester ⇒ page 10 .
– Select Diagnosis mode and begin diagnosis.
– Perform vehicle identification.
– Select “Working with Guided Fault Finding” by entering v and
press Apply .
The control unit is then identified, and the event memory is inter‐
rogated. Observe notes and test conditions.
– Switch to “Control units” tab and call up “Event memory list”
for an overview of all entries stored in event memory.
– Correct relevant faults and erase event memory.

Note

The event memory is erased automatically if the Guided Fault


Finding is closed correctly.

3.3 Navigation system (MMI basic): releas‐


ing eject button
Procedure - releasing eject button:
– Connect vehicle diagnostic tester ⇒ page 10 .
– Select Diagnosis mode and begin diagnosis.
– Perform vehicle identification.

3. Maintenance 17
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– De-select “Working with Guided Fault Finding” by removing


v and press Apply .

– Switch to “Special functions” tab and select following program:


♦ 5F - Lock / release eject button
– Start program by selecting Carry out check .
– Continue to follow instructions on screen.

3.4 MMI navigation system: loading naviga‐


tion CD/DVD
Procedure:
– Switch on ignition and activate MMI.
– Insert navigation CD/DVD into appropriate drive and read in
navigation data.

3.5 Service interval display: resetting serv‐


ice
Procedure:
– Connect vehicle diagnostic tester ⇒ page 10 .
– Select Diagnosis mode and begin diagnosis.
– Perform vehicle identification.
– De-select “Working with Guided Fault Finding” by removing
v and press Apply .

– Switch to “Special functions” tab.


– Select service setting to be reset (e.g. “17 — Inspection”).
– Start program by selecting Carry out check .
– Continue to follow instructions on screen.

Note

Please refer to the relevant Maintenance table for information on


which service channel to reset and what data to enter.

3.6 Transport mode: deactivating


Procedure:
– Connect vehicle diagnostic tester ⇒ pageProtected
10 . by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Select Diagnosis mode and begin diagnosis.
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Perform vehicle identification.


– De-select “Working with Guided Fault Finding” by removing
v and press Apply .

– Switch to “Special functions” tab and select following program:


♦ 19 - Activating / deactivating transport mode
– Start program by selecting Carry out check .
– Continue to follow instructions on screen.

18 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Note

♦ The transport mode serves to maintain the vehicle's ability to


start.
♦ When the vehicle is in transport mode, many functions, e.g.
radio, are restricted or unavailable.

3.7 Transport mode: checking activation


and activating if necessary
Checking transport mode ⇒ page 19
Activating transport mode ⇒ page 19

3.7.1 Checking transport mode


Procedure:
– Switch on ignition.
– Check whether »Transport mode on« is shown in instrument
cluster.
– If necessary, activate transport mode ⇒ page 19 .

3.7.2 Activating transport mode


Procedure:
– Connect vehicle diagnostic tester ⇒ page 10 .
– Select Diagnosis mode and begin diagnosis.
– Perform vehicle identification.
– De-select “Working with Guided Fault Finding” by removing
v and press Apply . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Switch to “Special functions” tab toand
with respect select following
the correctness program:
of information in this document. Copyright by AUDI AG.

♦ 19 - Activating / deactivating transport mode


– Start program by selecting Carry out check .
– Continue to follow instructions on screen.

Note

♦ The transport mode serves to maintain the vehicle's ability to


start.
♦ When the vehicle is in transport mode, many functions, e.g.
radio, are restricted or unavailable.

3.8 Shipping mode: deactivating


Procedure:
– Connect vehicle diagnostic tester ⇒ page 10 .
– Select Diagnosis mode and begin diagnosis.
– Perform vehicle identification.
– De-select “Working with Guided Fault Finding” by removing
v and press Apply .

– Switch to “Special functions” tab and select following program:

3. Maintenance 19
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ 34 - Activating / deactivating shipping mode


– Start program by selecting Carry out check .
– Continue to follow instructions on screen.

Note

Deactivating shipping mode may cause the height of the vehicle


to drop.

3.9 Battery: reading out status and sending


diagnostic log
Procedure:
– Connect vehicle diagnostic tester ⇒ page 10 .
– Select Diagnosis mode and begin diagnosis.
– Perform vehicle identification.
– Select “Working with Guided Fault Finding” by entering v and
press Apply .
– Switch to “Special functions” tab and select following program:
♦ A - Battery check
– Start program by selecting Carry out check .
– Continue to follow instructions on screen.
– Use results of test to determine following measures:
Result on vehicle diagnostic test‐ Measure: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
er: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
“Battery OK” No further measures necessary.
“Charge battery” Charge battery ⇒ Rep. gr. 27 ; Battery; Charging battery .
“Battery is no longer of the same Renew battery after consulting with customer ⇒ Rep. gr. 27 ; Battery; Re‐
quality as when shipped” moving and installing battery .

– Switch to Control units tab.


– Press X Diagnosis button and close diagnosis program.
– Send off diagnosis log online.

Note

♦ A working network connection is necessary to send the diag‐


nostic log file online.
♦ After the diagnosis is complete, you will receive confirmation
that the test log was sent successfully.

3.10 Battery: checking electrolyte level

Note

Batteries must not be opened.

20 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Battery without magic eye ⇒ page 21


Battery with magic eye ⇒ page 23

3.10.1 Battery without magic eye


Special tools and workshop equipment required
♦ Removal lever - 80-200-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Torque wrench - VAS 5820- , measuring range 20 to 100 Nm

Table of tightening torques for installation:


Component/fastener [Nm]
Socket head flange bolt 45

The battery is located under the driver's seat.


Removal steps:
– Move driver's seat as far forwards as possible, making use of
entire seat adjustment range.
– Unscrew bolt -2- and detach footwell vent -1- upwards.
– Lift floor covering in vicinity of battery cover far enough so that
retaining clips -3- can be released -arrows-.
– Move driver's seat towards rear as far as possible, making use
of entire seat adjustment range.

– Release retaining clips on back of cover -1- in direction of


-arrow A-. Pull cover off driver's seat bracket in direction of
-arrow B-.

3. Maintenance 21
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Lever off covers -1- and -2- from floor covering using removal
lever - 80-200- .

– Remove bolts (socket head flange bolts) -1- and carefully tilt
driver's seat -2- to the rear as far as possible in direction of
-arrow-.

– Release retaining clips -1- in direction of -arrow- and take off


cover -2- over battery.

Procedure:
– Check battery housing for the following:
♦ Battery terminals are not corroded or damaged
♦ Mechanical damage to battery housing and cover, indicated
by electrolyte leakage or crystals at the damaged area
– Damaged batteries must be renewed.
– Check electrolyte level of all battery cells using markings on
housing.
– If electrolyte level of one or more battery cells is below MIN
marking: Renew battery.
Install in reverse sequence. Note tightening torques (see table of
tightening torques for installation
Protected⇒bypage 21Copying
copyright. ). Used boltsor(socket
for private commercial purposes, in part or in whole, is not
head flange bolts) for securing driver's
permitted seat must
unless authorised be AG.
by AUDI renewed.
AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

♦ A bright hand-held light helps to better see the MIN and MAX
markings on the housing.
♦ If battery is difficult to see: Use a small mirror to check the
electrolyte level (shine a bright hand-held light at a right angle
onto the battery cells).

22 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.10.2 Battery with magic eye

WARNING

Risk of explosion if magic eye is colourless or light yellow!


♦ Do not attempt to jump-start vehicle.
♦ Do not check or charge battery.
♦ Renew battery.

Special tools and workshop equipment required


♦ Removal lever - 80-200-

♦ Torque wrench - VAS 5820- , measuring range 20 to 100 Nm

Table of tightening torques for installation:


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Component/fastener [Nm] permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Socket head flange bolt 45

The battery is located under the driver's seat.


Removal steps:
– Move driver's seat as far forwards as possible, making use of
entire seat adjustment range.
– Unscrew bolt -2- and detach footwell vent -1- upwards.
– Lift floor covering in vicinity of battery cover far enough so that
retaining clips -3- can be released -arrows-.
– Move driver's seat towards rear as far as possible, making use
of entire seat adjustment range.

3. Maintenance 23
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Release retaining clips on back of cover -1- in direction of


-arrow A-. Pull cover off driver's seat bracket in direction of
-arrow B-.

– Lever off covers -1- and -2- from floor covering using removal
lever - 80-200- .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove bolts (socket head flange bolts) -1- and carefully tilt
driver's seat -2- to the rear as far as possible in direction of
-arrow-.

– Release retaining clips -1- in direction of -arrow- and take off


cover -2- over battery.

Procedure:
– Check battery housing for the following:
♦ Battery terminals are not corroded or damaged
♦ Mechanical damage to battery housing and cover, indicated
by electrolyte leakage or crystals at the damaged area
– Damaged batteries must be renewed.

24 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Before checking electrolyte level: Tap magic eye -arrow- care‐


fully with handle of a screwdriver.

– Read off battery electrolyte level according to colour display.


Two different results are possible:

Colour of magic eye: Measure:


Black or green Electrolyte level OK: No further measures necessary
Colourless or light yellow Electrolyte level too low: Battery must be renewed

Install in reverse sequence. Note tightening torques (see table of


tightening torques for installation ⇒ page 23 ). Used bolts (socket
head flange bolts) for securing driver's seat must be renewed.

Note

♦ The magic eye is also referred to as an ALI (acid level indica‐


tor).
♦ The magic eye is only for use in determining the electrolyte
level.
♦ During battery charging or vehicle operation, air bubbles can
form underneath the magic eye which could falsify the colour
display. Tap magic eye lightly to release any bubbles.

3.11 Battery: connecting stationary battery


charging unit (min. 30A, charging volt‐
age max. 14.8 V on IV characteristic
curve)

WARNING

Risk of injury if battery terminal clamps are connected incor‐


rectly.
♦ Connect positive battery terminal clamp first, then connect
negative battery terminal clamp.

Special tools and workshop equipment required

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Maintenance 25
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Battery charger - VAS 5906-

♦ Wire

Only applies to vehicles intended for display.


Requirements:
• Ignition switched off.
Procedure for connecting battery charger:
– Guide wire from above through engine compartment in area
of lock carrier cover -arrow- and out from underside of vehicle.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Attach both charger clamps to wire (see -illustration-) and


guide upwards into engine compartment.

26 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Open cover for jump start connection (+) -1- in direction of


-arrow-.
– First connect charger clamp (+) to jump start connection (+)
-⊕-, and ensure that charger clamp does not make contact
with bonnet when it is closed.
– Then connect charger clamp (-) to earth point (-) -⊖- on body,
and ensure that charger clamp does not make contact with
bonnet when it is closed.
– Arrange wiring of battery charger - VAS 5906- neatly in engine
compartment.
– Switch on battery charger - VAS 5906- and adjust settings as
needed.
– Position battery charger - VAS 5906- under vehicle so that it
is hidden from view as well as possible, ensuring that ventila‐
tion grille of charger is unobstructed.

Procedure for disconnecting battery charger:


Remove in reverse sequence.

3.12 Battery: determining and recording state


of charge (SOC)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Vehicles with
with respect transport
to the correctness mode ONin⇒thispage
of information 27 Copyright by AUDI AG.
document.

Vehicles with transport mode OFF ⇒ page 27

3.12.1 Vehicles with transport mode ON


Procedure:
– Read off battery charge level on instrument cluster.
– Use results of test to determine following measures:
State of charge Measure:
(SOC):
“≥ 80% (12.5 V)” No further measures necessary.
“SOC < 80% (12.5 Charge battery ⇒ Rep. gr. 27 ; Battery;
V) und SOC ≥ 10% Charging battery .
(11.6 V)”
“< 10% (11.6 V)” Charge battery ⇒ Rep. gr. 27 ; Battery;
Charging battery , and attach mirror hanger
for “Battery defective”.
– Record charge level in maintenance table.

Note

If if is not possible to read off the state of charge in the instrument


cluster, measure the battery's no load voltage ⇒ page 29 .

3.12.2 Vehicles with transport mode OFF


Special tools and workshop equipment required
♦ Battery tester - VAS 6161-
The battery is located under the driver's seat.

3. Maintenance 27
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Removal steps:
– Move driver's seat as far forwards as possible, making use of
entire seat adjustment range.
– Unscrew bolt -2- and detach footwell vent -1- upwards.
– Lift floor covering in vicinity of battery cover far enough so that
retaining clips -3- can be released -arrows-.
– Move driver's seat towards rear as far as possible, making use
of entire seat adjustment range.

– Release retaining clips on back of cover -1- in direction of


-arrow A-. Pull cover off driver's seat bracket in direction of
-arrow B-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Lever off covers -1- and -2- from floor covering using removal
lever - 80-200- .

– Remove bolts (socket head flange bolts) -1- and carefully tilt
driver's seat -2- to the rear as far as possible in direction of
-arrow-.

28 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Release retaining clips -1- in direction of -arrow- and take off


cover -2- over battery.

Procedure:
– Switch on battery tester - VAS 6161- and select “QC check,
new vehicles”.
– Use battery tester - VAS 6161- to measure voltage between
battery clamps.
– Use results of test to determine following measures:
Battery Measure:
tester
shows:
“Battery No further measures necessary.
Good”
“Charge Charge battery ⇒ Rep. gr. 27 ; Battery; Charging
fully now” battery .
“Battery Charge battery ⇒ Rep. gr. 27 ; Battery; Charging
Faulty” battery , and attach mirror hanger for “Battery de‐
fective”.
– Record charge level in maintenance table.

Note

♦ When using battery tester - VAS 6161- , ensure that the soft‐
ware is up to date.
♦ If if is not possible to measure the state of charge with battery
tester - VAS 6161- , measure the battery's no load voltage
⇒ page 29 .

3.12.3 Measuring no load voltage of battery


Special tools and workshop equipment required
♦ Hand-held multimeter - V.A.G. 1526 C-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Or: digital multimeter - V.A.G. 1715-

Requirements:
• Battery must not be placed under load from connected elec‐
trical equipment for at least 2 hours before test.
• Battery must not have been charged for at least 2 hours before
test.
• Engine must remain off for at least 2 hours before test.

3. Maintenance 29
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

• Ignition switched off during test.


Removal steps:
– Move driver's seat as far forwards as possible, making use of
entire seat adjustment range.
– Unscrew bolt -2- and detach footwell vent -1- upwards.
– Lift floor covering in vicinity of battery cover far enough so that
retaining clips -3- can be released -arrows-.
– Move driver's seat towards rear as far as possible, making use
of entire seat adjustment range.

– Release retaining clips on back of cover -1- in direction of


-arrow A-. Pull cover off driver's seat bracket in direction of
-arrow B-.

– Lever off covers -1- and -2- from floor covering using removal
lever - 80-200- .

– Remove bolts (socket head flange bolts) -1- and carefully tilt
driver's seat -2- to the rear as far as possible in direction of
-arrow-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

30 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Release retaining clips -1- in direction of -arrow- and take off


cover -2- over battery.
Procedure:

– Use hand-held multimeter - V.A.G.


Protected 1526 C- to
by copyright. measure
Copying for privatevolt‐
or commercial purposes, in part or in whole, is not
age between battery clamps permitted
-2-withand -3-.
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the correctness of information in this document. Copyright by AUDI AG.

– Use results of test to determine following measures:

State of charge Measure:


(SOC):
“≥ 12.5 V” No further measures necessary.
“SOC < 12.5 V und Charge battery ⇒ Rep. gr. 27 ; Battery; Charging battery .
SOC ≥ 11.6 V”
“< 11.6 V” Charge battery ⇒ Rep. gr. 27 ; Battery; Charging battery , and attach mirror hanger
for “Battery defective”.
– Record charge level in maintenance table.
Install in reverse sequence.

3.13 Mirror hanger indicating defective bat‐


tery: renewing battery on affected vehi‐
cles
Only for vehicles with mirror hanger for “Battery defective”.
Procedure:
– Wait until shortly before vehicle delivery, then renew battery
according to instructions in workshop manual ⇒ Rep. gr. 27 ;
Battery; Removing and installing battery .

3.14 Brake fluid: changing

WARNING

Risk of accident if the brake pedal has too much free play.
♦ Make sure that the brakes work properly before the vehicle
is driven on the road.

3. Maintenance 31
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

WARNING

Risk of injury due to caustic brake fluid.


♦ Avoid contact with skin.

Caution

Risk of damage due to improper handling of brake fluid.


♦ Avoid contact with vehicle paint.
♦ Avoid contact with liquids containing mineral oils (oil, pet‐
rol, cleaning agents).

Special tools and workshop equipment required


♦ Brake filling and bleeding equipment - VAS 5234-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Tool set for brake bleeding - VAS 6564-

Table of test values and procedure guidelines:


The value given in the table is for one brake caliper, i.e. if there
are two bleeder screws on one caliper, the sum of the quantities
discharged from both bleeder screws must equal the value given
in the table.
Sequence of opening bleeder screws: Quantity of brake fluid to discharge:
Brake calipers
Front axle on driver's side 1. 0.20 ltr.
Front axle on front passenger's side 2. 0.20 ltr.
Rear axle on driver's side 3. 0.30 ltr.
Rear axle on front passenger's side 4. 0.30 ltr.
Clutch slave cylinder 5. 0.15 ltr.

32 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Sequence of opening bleeder screws: Quantity of brake fluid to discharge:

⇒ Total quantity, automatic gearbox 1.00 ltr.


⇒ Total quantity, manual gearbox 1.15 ltr.

Step 1 - connecting brake filling and bleeding equipment:


– Unscrew filler cap -1- from brake fluid reservoir.

– Use extraction hose included in brake filling and bleeding


equipment - VAS 5234- to extract brake fluid from reservoir
(with strainer installed) until fluid is Protected
level with bottom edge of
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
strainer. Make sure that no more fluidwith flows back
respect to theinto reservoir
correctness of information in this document. Copyright by AUDI AG.
from strainer after extracting fluid.

– Screw adapter -1- onto brake fluid reservoir.


– Connect filling hose -2- included with brake filling and bleeding
equipment - VAS 5234- to adapter.
– Set pressure on brake filling and bleeding equipment -
VAS 5234- (see operating instructions).

Step 2 - bleeding and filling brake system:


If there are two bleeder screws on each brake caliper, first bleed
the inner, then the outer bleeder screw.
– Raise vehicle ⇒ page 5 .
Front axle:

3. Maintenance 33
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Brake caliper (driver's side): Remove cap(s) -1- from bleeder


screw(s).

– Fit bleeder hose -1- attached to collector container onto bleed‐


er screw from inside of rim.
– Open bleeder screw and allow brake fluid to discharge. Refer
to table for correct quantity of brake fluid to discharge
⇒ page 32 .
– Close bleeder screw.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

– If there are two bleeder screws on each brake caliper: Repeat


with respect to the correctness of information in this document. Copyright by AUDI AG.

procedure with second bleeder screw.


– Refit cap on bleeder screw(s).
– Repeat procedure on passenger's side.

Rear axle:

– Brake caliper (driver's side): Remove cap(s) -1- from bleeder


screw(s).
– Take reversible ratchet and appropriate socket from tool set
for brake bleeding - VAS 6564- and fit together.

– Run bleeder hose -1- from inside of rim through reversible


ratchet -2- and socket -3- and fit onto bleeder screw.
– Open bleeder screw with ratchet -2- and allow brake fluid to
discharge. Refer to table for correct quantity of brake fluid to
discharge ⇒ page 32 .
– Close bleeder screw.

34 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– If there are two bleeder screws on each brake caliper: Working


from outside of rim, apply reversible ratchet -2- and socket
-3- and repeat procedure.
– Refit cap on bleeder screw(s) on brake caliper.
– Repeat procedure on passenger's side.

Step 3 - bleeding clutch slave cylinder


Only for vehicles with manual gearbox
– Remove components necessary for access; refer to ⇒ Manual
gearbox; Rep. gr. 30 ; Clutch mechanism; Bleeding clutch
mechanism .
– Fit bleeder hose attached to collector container -1- onto bleed‐
er screw of clutch slave cylinder.
– Open bleeder screw and allow correct amount of brake fluid
to flow out (see table of test values and procedure guidelines
⇒ page 32 ).
– Close bleeder screw and fit cap.

Step 4 - final steps:


– Close filling lever of brake filling and bleeding equipment -
VAS 5234- .
– Detach filling hose from adapter.
– Unscrew adapter from brake fluid reservoir.
– Check brake fluid level and adjust if necessary (depending on
brake pad wear) ⇒ page 36 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Screw cap onto brake fluid reservoir. with respect to the correctness of information in this document. Copyright by AUDI AG.

– Operate clutch pedal several times.


– Check pedal pressure and free travel: No more than 1/3 of total
pedal travel.
– Make sure that the brakes work properly before the vehicle is
driven on the road.
– If free travel of brake pedal is greater than specified, or if brake
function is impaired: Check brake system for leaks and renew
brake fluid again.

Note

♦ The bleeder hose must fit tightly on the bleeder screw to pre‐
vent air from entering the brake system.
♦ In the case of certain wheel combinations, the wheels may
have to be removed.
♦ With the aid of the tool set for brake bleeding - VAS 6564- ,
the rear brakes or, depending on version, the front and rear
brakes can be bled without having to remove the wheels.
♦ Use genuine Audi brake fluid; see Electronic parts catalogue
(ETKA).
♦ Do not reuse brake fluid.
♦ Always observe the relevant environmental regulations for
disposal of brake fluid.

3. Maintenance 35
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.15 Brake fluid (vehicles older than 12


months): changing
Only applies to vehicles older than 12 months (from date of man‐
ufacture).
Procedure:
– Change brake fluid ⇒ page 31 .

3.16 Brake fluid: checking fluid level


Table of test values and procedure guidelines:
Type of service: Fluid level specification:
Delivery Inspection Fluid level must be at MAX marking.
Brake fluid change Fluid level must be between MAX marking and MIN marking according to wear
level of brake pads.

Checking the brake system for leaks is a repair measure and


should be charged separately.
Procedure:
– Evaluate brake fluid level according to markings -arrows- on
brake fluid reservoir.

– Perform the following measures according to the results of the


check:

Fluid level: Evaluation/measure:


Above MAX marking Extract brake fluid.
Below specified level Carry out brake system leak test ⇒ Rep. gr. 47 ; Pressurised leak test .

Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
When the vehicle is in use, the fluid level drops due to wear and
automatic adjustment of the brake pads.

3.17 Brake system: checking condition of


brake hoses, and checking that caps are
fitted on bleeder screws
Requirements:
• Brake hoses must not touch any components when steering
is on full lock.
• Brake hoses must not be twisted.

36 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Procedure:
– Check that all brake hoses are secured properly; when doing
so, ensure that the conditions listed are met:
– Check all brake hoses for abrasion, porosity, blistering and
cracking.
– Check that brake connections are seated correctly, and check
for corrosion and leaks.
– If faults are found on brake hoses: Repair/renew relevant com‐
ponent.
– Check that caps are fitted and secured on bleeder screws of
all brake calipers.
– Renew any missing caps.

3.18 Brake pads: checking thickness


Special tools and workshop equipment required
♦ Test pin - T40139- : Use the side with the thin probe (brake
symbol) to measure brake pad thickness.

Table of test values and procedure guidelines:


Brake version Brake pad wear limit including backplate and damper
plate
[mm]
Front axle:
Steel-version brakes 9
Ceramic brakes 10
Rear axle:
Steel-version brakes 8
Ceramic brakes 9

Check only the thickness of the outer brake pads.


Procedure:
– Before you begin: Push sliding
Protected ring Copying
by copyright. towards tip ofortest
for private pin as
commercial purposes, in part or in whole, is not
far as it will go. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Bring tip of test pin into contact with brake disc.
– Slide test pin towards brake pad until test pin makes contact
with backplate of brake pad.

3. Maintenance 37
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Remove test pin and read off brake pad wear value -a- from
scale on tool.
– Repeat procedure for all wheels.
– If brake pad thickness has reached wear limit (see table of test
values and procedure guidelines ⇒ page 37 ): Renew brake
pads ⇒ Brake system; Rep. gr. 46 ; Removing and installing
brake pads .

Note

♦ When removing the test gauge, take care not to move the slid‐
ing ring. This would give an incorrect measurement.
♦ Note where the test gauge makes contact on the rear of the
brake pad and include the thickness of the damper plate in the
calculation if necessary.
♦ In the case of certain wheel combinations, the wheels must be
removed.

3.19 Brake discs: checking for surface rust


and operating brakes to clean if neces‐
sary
Checking brake discs ⇒ page 38
Operating brakes to clean brake discs ⇒ page 38

3.19.1 Checking brake discs


Procedure: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Check outside of all
withbrake discs
respect to for surface
the correctness rust.in this document. Copyright by AUDI AG.
of information

– If necessary, operate brakes to clean brake discs


⇒ page 38 .

Note

The brake discs can be damaged irreparably if surface rust is not


removed at the specified intervals.

3.19.2 Operating brakes to clean brake discs


Procedure:
– Accelerate vehicle to 40 km/h, then brake gently to 10 km/h
(do this five times).
– Accelerate vehicle to 40 km/h, then brake sharply to a stand‐
still (do this five times).

Note

The wheels should not spin or lock during acceleration and brak‐
ing.

38 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.20 Parking brake: releasing


Mechanical parking brake ⇒ page 39
Electromechanical parking brake ⇒ page 39

3.20.1 Mechanical parking brake


Procedure:
– Release parking brake.

3.20.2 Electromechanical parking brake


Procedure:
– Press brake pedal, then press switch for electromechanical
parking brake.

3.21 Tyres: checking condition and wear pat‐


tern, and checking and recording tread
depth
Special tools and workshop equipment required
♦ Test pin - T40139- : Use the side with the thick probe and
shoulder (scale marked with tyre symbol) to measure tread
depth.

Table of test values and procedure guidelines:


Country-specific regulations for minimum tread depth apply; for
countries not listed, evaluate values according to the country's
specifications.
Country Minimum tread depth [mm]
EU countries 1.61)
Brazil 1.6
China 1.6
India 1.6
Japan 1.6 authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless
Norway 1.6
with respect to1)the correctness of information in this document. Copyright by AUDI AG.

Russia 1.6
Switzerland 1.6
Turkey 1.6
Ukraine 1.61)
USA 1.6

1) Larger values for winter tyres where these are mandatory

3. Maintenance 39
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Performing wheel alignment is a repair measure and should be


charged separately.
Step 1 - checking condition:
– Check for and remove any foreign bodies in tyre tread.
– Check all tyres for following types of damages:
♦ Cuts, cracks, tears
♦ Scuffing or flattened areas on tyre tread
♦ Porous sidewalls
♦ Blisters on sidewalls
– If damage is found: Renew tyres.
Step 2 - checking tyre wear pattern:
– Check tyre wear pattern of front wheels; check for the follow‐
ing:
♦ Feathering on tread indicating possible incorrect toe setting
♦ One-sided tread wear indicating possible incorrect camber
– If the above types of wear are found: Check wheel alignment
to determine the cause.
Step 3 - checking tread depth:
– Measure tread depth on all tyres (including spare tyre) at sev‐
eral points using test pin - T40139- . Uneven tread depth
indicates damage.
– Record average measurement for each tyre in Maintenance
table.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– If minimum tread depthpermitted
has been unless reached
authorised by(as
AUDIspecified
AG. AUDI AGfor does not guarantee or accept any liability
your country; see table ofwith
test values
respect to theand procedure
correctness guidelines
of information in this document. Copyright by AUDI AG.
⇒ page 39 ): Renew tyre.

Note

Vehicles with four-wheel drive must be fitted with tyres with the
same tread pattern. Otherwise the centre differential may be
damaged.

3.22 Tyres: checking tyre pressures and ad‐


justing if necessary

Note

The tyre valves have to be sealed with valve caps. Otherwise, dirt
could enter the valve, which will then become blocked and will no
longer seal properly.

40 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Front and rear axles ⇒ page 41


Spare wheel and temporary spare wheel ⇒ page 41

3.22.1 Front and rear axle


The correct tyre pressures are listed on a sticker either on the
inside of the tank flap or on the B-pillar on the driver's side.

Tyre sizes not listed: See Wheel/tyre guide for tyre pressure
specification ⇒ Rep. gr. 44 ; Tyre pressures; Tyre pressures -
Q7, type 4L .
Procedure:
– Check tyre pressure of all tyres.
– If necessary, adjust to correct tyre pressures.

Note

The tyre pressures listed only apply to cold tyres. When the tyres
are warm, the actual pressures will be higher, but must not be
reduced.

3.22.2 Spare wheel and temporary spare


wheel
The following parameters apply to the tyre pressure specifica‐
tions:
• Spare wheel with standard-size tyre: Inflate to maximum tyre
pressure indicated on tyre pressure sticker.
• Temporary spare wheel: The correct tyre pressure is indicated
on the sidewall.
Procedure:
– Check tyre pressure of spare wheel/temporary spare wheel.
– If necessary, adjust to correct tyre pressures.

Note

Depending on equipment version, there may only be a tyre repair


kit supplied; see Maintenance table.

3.23 Tyres (except spare wheel): checking


tyre pressures and adjusting to 3.5 bar
if necessary

Note

The tyre valves must be sealed with valve caps. Otherwise, dirt
could enter the valve, which will then become blocked and will no
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
longer seal properly.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Procedure:
– Check tyre pressure of all tyres.

3. Maintenance 41
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– If necessary, adjust tyre pressure to 3.5 bar and record pres‐


sure in maintenance table.

3.24 Tyre Pressure Loss Indicator: storing


changed tyre pressures
The Tyre Pressure Loss Indicator must be initialised after every
time the tyre pressures are changed or the tyres are renewed.
Storing tyre pressures via MMI (version 1) ⇒ page 42
Storing tyre pressures via MMI (version 2) ⇒ page 42

3.24.1 Storing tyre pressures via MMI (version


1)
Requirements:
• The inflation pressures of all tyres must be adjusted to the
correct values before the pressures are stored.
Procedure:
– Switch on ignition and activate MMI.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Press function selector button CAR . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Under »Systems«, navigate through following menu structure:
♦ Tyre pressure monitoring
– Use MMI rotary pushbutton to select option to store tyre pres‐
sures.

Note

There are other methods of saving the tyre pressures


⇒ page 42 .

3.24.2 Storing tyre pressures via MMI (version


2)
Requirements:
• The inflation pressures of all tyres must be adjusted to the
correct values before the pressures are stored.
Procedure:
– Switch on ignition and activate MMI.
– Press function selector button CAR .
– Under »Systems«, navigate through following menu structure:
♦ Servicing & checks
♦ Tyre pressure monitoring
♦ Store tyre pressures
– Use MMI rotary pushbutton to select option to store tyre pres‐
sures.

Note

There are other methods of saving the tyre pressures


⇒ page 42 .

42 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.25 Tyre repair kit: checking that set is com‐


plete, and checking and recording expi‐
ry date
The tyre repair kit is located under the luggage compartment floor.
Procedure:
– Check that the following components of the tyre repair kit are
present:
♦ Compressor
♦ Tyre filler bottle incl. filler hose
– Take out the bottle and check the expiry date (printed on bottle
-arrow-).
– Record expiry date in Maintenance table.
– If expiry date has been
Protected exceeded
by copyright. or for
Copying if bottle
private orhas already
commercial been
purposes, in part or in whole, is not
used: Renew tyre filler bottle.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.26 Wheel bolts: tightening to specified tor‐


que
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1332- , measuring range 40 to 200 Nm
♦ Or: torque wrench - V.A.G 1576- , measuring range 80 to 400
Nm
Table of test values and procedure guidelines:
Fastener Tightening torque [Nm]
Wheel bolts 160

The adapter for loosening and tightening anti-theft wheel bolts is


included in the vehicle tool kit.
Procedure:
– Tighten wheel bolts in a diagonal sequence to specified torque
(see table of test values and procedure guidelines
⇒ page 43 ).
– If adapter for anti-theft wheel bolts was used from tool kit: Put
adapter back in tool kit.

3.27 Components of front and rear axles:


checking play, secure attachment and
protective boots
The following applies to all components shown below:
• There must be no noticeable or visual play.

3. Maintenance 43
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

• As a rule you can identify damage to the boots/drive shaft


boots by emerging grease.
• Check that retaining rings and spring-type clips are seated
correctly.
Front axle ⇒ page 44
Rear axle ⇒ page 45

3.27.1 Front axle


Lower links:
– Check relative movement between wheel bearing housing and
suspension links.

– Lower link -1-: Check bush of link -2- all around for damage
and make sure it is seated correctly.
– Check swivel joint for play.
– Check all bonded rubber bushes -arrows- of lower link for play.

Track rod ball joint:

– Check boot -arrow- for track rod joint all around for damage
and make sure it is seated correctly.
– Check play at track rod ball joint.

Upper links:

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

44 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Upper link: Check boot -1- of joint all around for damage and
make sure it is seated correctly.
– Check swivel joint for play.
– Check both bonded rubber bushes -arrows- of upper link for
play.

Coupling rod and anti-roll bar:

– Check play at coupling rod -1-.


– Check anti-roll bar bush -arrow- for damage.

Drive shaft and steering rack:

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– With steering turned: Check drive shaft boots -arrows- all


around for damage and make sure they are seated correctly.
– Check boot of steering rack all around for damage and correct
seating.

– Repeat checks for components on opposite side of vehicle.


– If faults are found on any of the above components: Renew
relevant component.

3.27.2 Rear axle


Lower and upper links:
– Check relative movement between wheel bearing housing and
suspension links.
– Check bonded rubber bushes -arrows- of all links for play.

Track rod:

3. Maintenance 45
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Check bonded rubber bushes -arrows- of track rod -1- for play.

Coupling rod and anti-roll bar:

– Check play at coupling rod -1-.


– Check anti-roll bar bush -arrow- for damage.

Drive shaft:
Only applies to vehicles with four-wheel drive.

– Check drive shaft boots -arrow- all around for damage and
make sure they are seated correctly.

– Repeat checks for components on opposite side of vehicle.


– If faults are found on any of the above components: Renew
relevant component.

3.28 Engine, gearbox, final drive and steer‐


ing: checking for leaks and damage
Applies to vehicles up to and including model year 2014: For in‐
spection every 60,000 km (38,000 miles)/4 years, remove noise
insulation. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Applies to vehicles fromwithmodel
respect year 2015 onwards:
to the correctness of informationRemove
in this document. Copyright by AUDI AG.
noise insulation for every inspection.
Removal steps:
– If necessary, remove noise insulation ⇒ page 9 .
Procedure:
– Check engine and engine ancillaries from below for leaks and
damage.
– Check radiator and cooling circuit for leaks and damage.
– Check refrigerant circuit for damage (check air conditioner
compressor, condenser and refrigerant lines including con‐
nections).
– Check gearbox, final drive and steering for leaks and damage.

46 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– If faults are found: repair or renew relevant component.

3.29 Vehicle (from below): checking for dam‐


age
Procedure:
– Check underbody carefully and thoroughly for damage and
loose fasteners.
– If faults are found: Renew missing fastener or damaged com‐
ponent.

3.30 Underbody: checking trim, wheel hous‐


ing liners, side members and pipes/wir‐
ing for damage, and checking that they
are properly secured
Procedure:
– Check all underbody trim panels and wheel housing liners for
tears and cracks.
– Use your hands to check that all underbody trim panels and
wheel housing liners are secured correctly and check for miss‐
ing fasteners.
– Inspect side members for deformations.
– Check visible area of pipes/wiring and connections for dam‐
age and ensure they are secured correctly.
– If faults are found: Renew missing fastener or damaged com‐
ponent.

3.31 Roof insert - panorama sunroof: clean‐


ing and lubricating
Special tools and workshop equipment required
♦ Spray-on grease - G 060 751 A3-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

♦ Lubricating paste - G 060 751 A2-of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness

♦ Krytox lubricating paste - G 052 141 A2-


♦ Cleaning solution - D 009 401 04-
♦ Grease stone - VAS 6621-

3. Maintenance 47
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Hand-cartridge gun - V.A.G 1628-

♦ Industrial vacuum cleaner, e.g. wet/dry vacuum cleaner - VAS


5128-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Commercially available paintbrush: approx. 15 mm wide and
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
bent by approx. 40° using workshop equipment with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Fine-pored sponge (e.g. a piece of household sponge without


a scouring surface)

Table of test values and procedure guidelines:


Cleaning solution and lubricants: Specified amount for each use:
Spray-on grease - G 060 751 A3- 5 ml Corresponds to 0.02 package unit
Lubricating paste - G 060 751 A2- 25 g 0.156 unit
Krytox lubricating paste - G 052 141 A2- 2g 0.1 unit
Cleaning solution - D 009 401 04- 2 ml 0.008 unit

Cleaning and lubricating the roof insert is a repair measure and


should be charged separately.
Protect vehicle interior from becoming dirty.
Step 1 - cleaning and lubricating guide rails:
– Open sunroof sun blind completely.
– Open front glass panel completely.
– First use an industrial vacuum cleaner to remove any loose
residue from guide rail.

48 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Insert grease stone - VAS 6621- in rear section of guide rail


-1- and turn 90° into contour of rail -2-.
– Pull tool into centre of guide rail opening -3-, turn through 90°
-4- again and remove -5-.
– Clean front section of guide rail as described in previous step.
To do so, insert grease stone in front section of guide rail (near
wind deflector) and move it to centre of guide rail.
– Repeat cleaning procedure several times as required.
– Remove grease and dirt deposits from guide rail with a lint-
free cloth.
– Repeat cleaning procedures on opposite side of vehicle.

– Screw grease stone - VAS 6621- -1- onto thread of lubricant


cartridge -G 060 751 A2- -2- and insert into hand-cartridge gun
- V.A.G 1628- -3-.

– Insert grease stone attached to hand-cartridge gun at rear of


guide rail -1- and turn 90° into contour of rails -2-.
– Pull hand-cartridge gun evenly towards front -3-, operating
lever continuously to apply lubricating paste - G 060 751 A2-
to guide rail.
– Turn hand-cartridge gun through 90°-4- and remove in vicinity
of wind deflector -5-.
– Repeat lubrication procedure on opposite side of vehicle.

Step 2 - cleaning and lubricating glass panel mechanism for front


and rear glass panels:
– Run front glass panel to first open position (»position 1«).
– Tilt rear glass panel open. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove grease and dirt from glass panel mechanisms of correctness
with respect to the both of information in this document. Copyright by AUDI AG.
glass panels with a lint-free cloth.

3. Maintenance 49
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Working vertically from above, spray a brief application of


spray-on grease - G 060 751 A3- at joints of front glass panel
mechanism marked with -arrows-.

– Working vertically from above, spray a brief application of


spray-on grease - G 060 751 A3- at joint of rear glass panel
mechanism marked with an -arrow-.
– Remove surplus lubricant from glass panel mechanisms with
a lint-free cloth.
– Repeat procedure on opposite side of vehicle.

Step 4 - cleaning and lubricating guide piece for front and rear
glass panels
Front glass panel must be in first open position (»position 1«).
– Tilt rear glass panel open.
– Working from vehicle interior, remove grease and dirt from
slotted guide of front glass panel with a lint-free cloth.

– Press down rubber lip -1- with your hand in area of tilt lever
-2-.
– Working vertically from above, spray one application of spray-
on grease - G 060 751 A3- onto points marked at tilt levers
-2- so that lubricant can penetrate into roller guide below.
– Remove surplus lubricant from slotted guide of front glass
panel with a lint-free cloth.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Working from outside and vertically from above,with
insert tube
respect to theon
correctness of information in this document. Copyright by AUDI AG.
nozzle of spray-on grease - G 060 751 A3- between roof frame
seal and rear glass panel at -position 1-.
– Starting from -position 1-, spray a continuous application of
spray-on grease - G 060 751 A3- in direction of -arrow 2- into
rear roller guide up to -position 3-.
– Remove surplus lubricant with a lint-free cloth.
– Repeat procedure on opposite side of vehicle.

Step 5 - cleaning and lubricating slider cams:


Front glass panel must be in first open position (»position 1«).
– Remove grease and dirt from slider cam for front glass panel
with a lint-free cloth.

50 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Use a paintbrush to lubricate bottom of slider cam -1- with lu‐


bricating paste - G 060 751 A2- .
– Remove surplus lubricant with a lint-free cloth.
– Repeat procedure on opposite side of vehicle.

– Open and close roof system completely and check again for
surplus lubricant at all lubricating locations.

Step 6 - cleaning and lubricating seals:


– Open front glass panel completely and tilt open rear glass
panel.

– Remove grease and dirt from glass panel seals and roof frame
seals -arrows- using cleaning solution - D 009 401 04- and a
lint-free cloth.

– Use a fine-pored sponge to lubricate front glass panel seals,


edges of front glass panel and roof frame seal -arrows-
Protected by with
copyright. Copying for private or commercial purposes, in part or in whole, is not
Krytox lubricating paste - G 052 141 A2- . Makepermitted
sure thatunlessno
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
coarse residue remains visible. with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Maintenance 51
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Use a fine-pored sponge to lubricate edges of rear glass panel


and roof frame seal -arrows- with Krytox lubricating paste - G
052 141 A2- . Make sure that no coarse residue remains visi‐
ble.

Step 7 - cleaning wind deflector:

– Clean screen and frame of wind deflector -1- using a sponge


and soap solution.
– Use an industrial vacuum cleaner to remove any loose residue
from wind deflector slot -arrows-.

3.32 Bonnet arrester hook: lubricating


Special tools and workshop equipment required
♦ Universal spray oil - G 000 115 A2-
Requirements:
• The vehicle must be at least at room temperature.
Procedure:
– First clean all lubricating points with a lint-free cloth.
– Lubricate arrester hook with universal spray oil - G 000 115
A2- at points marked -arrows-.
– Operate moving parts several times so that the lubricant is
able to penetrate.
– Remove surplus lubricant with cloth.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
3.33 Door hinges with arresters and locking
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

cylinders: lubricating
with respect to the correctness of information in this document. Copyright by AUDI AG.

Special tools and workshop equipment required


♦ Universal spray oil - G 000 115 A2- for door arresters and
hinges
♦ Spray-on grease - G 052 778 A2- for locking cylinders

52 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Requirements:
• The vehicle must be at least at room temperature.
Procedure:
– Remove protective cap -1- from door hinge with arrester in
direction of -arrow-.
– First clean all lubricating points with a lint-free cloth.
– Lubricate door hinge with arrester with universal spray oil - G
000 115 A2- at points marked with -arrows-.
– Re-attach cap.

– Lubricate top door hinge with universal spray oil - G 000 115
A2- at points marked with -arrows-.
– Move door several times so that the universal spray oil is able
to penetrate.
– Use cloth to remove surplus lubricant from all door hinges.

– Lubricate lock cylinder with spray-on grease - G 052 778 A2- ;


see -illustration-.

– Repeat cleaning and lubricating procedure on all remaining


doors of vehicle.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Maintenance 53
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.34 Windscreen/rear window washer sys‐


tem: checking spray pattern and adjust‐
ing if necessary
Checking spray pattern on windscreen ⇒ page 54
Checking spray pattern on rear window ⇒ page 54
Adjusting windscreen washer jets ⇒ page 54
Adjusting rear window washer jets ⇒ page 55

3.34.1 Checking spray pattern on windscreen


The spray pattern must meet the following specifications:
• Evenly distributed, symmetrical spray pattern
• Uniform, precise jets of water
• Jet unit (passenger's side): Water from all washer jets makes
contact within upper third of wiper area -illustration-
• Jet unit (driver's side): Spray pattern symmetrically opposite
that of jet unit on passenger's side
Procedure:
– Operate windscreen washer system and check spray pattern.
– If spray pattern is not as specified, adjust windscreen washer
jets ⇒ page 54 .

3.34.2 Checking spray pattern on rear window


The spray pattern must meet the following specifications:
• Water from both spray jets makes contact just above wiper
blade
• Uniform, precise jets of water
• Water from inner spray jet makes contact within approx. first
quarter of wiper blade length -illustration-
• Water from outer spray jet makes contact approx. at or just
beyond centre of wiper blade length -illustration- (third quarter)
Procedure:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Operate rear window washer system and
permitted check
unless spray
authorised pattern.
by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– If spray pattern is not as specified, adjust windscreen washer
jets ⇒ page 55 .

3.34.3 Adjusting windscreen washer jets


Special tools and workshop equipment required
♦ Commercially available adjusting tool (e.g. adjusting tool -
T10127- ) or suitable needle
Procedure:
– Use adjusting tool to align washer jets as required according
to specification.
– If spray pattern still does not correspond to specification, clean
relevant washer jets ⇒ Rep. gr. 92 ; Windscreen washer sys‐
tem; Removing and installing washer jets .

54 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.34.4 Adjusting rear window washer jets


Special tools and workshop equipment required
♦ Commercially available adjusting tool (e.g. adjusting tool -
T10127- ) or suitable needle
Procedure:
– Use adjusting tool to align washer jets as required according
to specification.
– If the spray pattern still cannot be set as specified, clean wash‐
er jets ⇒ Rep. gr. 92 ; Rear window wiper system; Adjusting
washer jet .

3.35 Wiper blades: checking for damage


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Step 1 - service position:
– Switch on ignition and activate MMI.
– Press function selector button CAR .
– Under »Systems« (»Car systems« on some equipment ver‐
sions), navigate through following menu structure:
♦ Windscreen wipers (or: Servicing & checks)
♦ Service position (or: Wiper change pos.)
– Use MMI rotary pushbutton to activate service position for
windscreen wipers.
Step 2 - checking:
– Lift windscreen wipers and check each wiper blade for tears,
cuts, abraded areas or other damage.
– Repeat check on rear window.
– If you find damage: Renew relevant wiper blade. Windscreen
wiper system ⇒ Rep. gr. 92 ; Windscreen wiper system; Re‐
newing wiper blade ; rear window wiper system ⇒ Rep. gr.
92 ; Rear window wiper system; Renewing wiper blade

3.36 Headlight washer system: checking op‐


eration
Not all vehicles are equipped with a headlight washer system
(depending on equipment version).
Procedure:
– Operate headlight washer system and check function.
– If water jet does not contact headlight: Renew relevant washer
jets ⇒ Rep. gr. 92 ; Headlight washer system; Removing and
installing headlight washer jets .

Note

The headlight washer jets are set by the manufacturer and there‐
fore cannot be adjusted.

3.37 Headlights: checking for correct adjust‐


ment
Special tools and workshop equipment required

3. Maintenance 55
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Headlight adjustment unit - VAS 5209B-

♦ Or: headlight adjustment unit - VAS 621 001-

Performed as part of an inspection, this check is merely an ab‐


breviated form of the headlight adjustment check required, for
example, after a repair, and does not take the place of a full head‐
light adjustment check.
Do not adjust the vehicle load or the tyre pressures for this pro‐
cedure.
Do not adjust the headlights to their basic setting using the vehicle
diagnostic tester.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Checking and adjusting the headlights according tounless
permitted the authorised
instruc‐by AUDI AG. AUDI AG does not guarantee or accept any liability
tions in the Workshop Manual is a repair measure andtomust
with respect be
the correctness of information in this document. Copyright by AUDI AG.
charged separately.
Procedure:
– For vehicles with manually adjustable headlight range control:
Use manual adjuster to set to basic setting.
– Activate dipped headlights.
– Align headlight adjustment unit parallel to vehicle and position
it centrally in front of headlight at a distance of 30 to 70 cm
-distance a-; deviation from centre of light emission surface
must not exceed 3 cm -distance b-.

– Adjust dip setting of headlight adjustment unit so that beam of


headlight falls on test screen according to following parameter:
Horizontal light-dark border should coincide with setting line
-1-.
– Read off dip setting of headlight adjuster.
– Repeat procedure on opposite side.
– Compare dip setting on left and right sides.
– If they deviate 2.0% or more from one another: Check and
adjust headlight setting according to procedure specified in
Workshop Manual ⇒ Electrical system; Rep. gr. 94 ; Head‐
lights; Adjusting headlights .

56 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.38 Headlights and reversing lights, side


lights, number plate lights, turn signals,
hazard warning lights: checking opera‐
tion
Check the lights/signals listed below from the outside to ensure
they function properly.
Procedure:
– Activate side lights and check that the following exterior lights
function properly:
♦ Side lights (front)
♦ Side lights (rear)
♦ If applicable: additional tail light under open rear lid
– Switch on ignition.
– Check operation of daytime running lights (front).
– Operate right turn signal, left turn signal and hazard warning
lights, and check that corresponding turn signal lamps at front,
rear and side function properly.
– Activate dipped headlights and check that the following exte‐
rior lights function properly:
♦ Dipped headlights
♦ Taillights
♦ Number plate lights
– Use appropriate switch to activate fog lights and check that
they function properly.
– Check that main beam headlights function properly.
– Operate brakes and check function of all brake lights.
– Engage reverse gear and check that all reversing lights func‐
tion properly. This model is fitted with two reversing lights.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Pull switch to activate rear fog lights and check thatwith
they func‐
respect to the correctness of information in this document. Copyright by AUDI AG.
tion properly. This model is fitted with two rear fog lights.
– Renew any defective bulbs.

Note

It is possible to deactivate the daytime running lights intentionally


via the appropriate MMI setup menu.

3. Maintenance 57
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.39 Luggage compartment lighting: check‐


ing operation
Procedure:
– Check that luggage compartment lights shown -arrows- func‐
tion properly.

3.40 Luggage compartment: removing pro‐


tective film and felt pieces
Procedure:
– Remove protective film and felt pieces carefully and complete‐
ly from luggage compartment.

3.41 Glove box light, interior lighting and


reading light: checking operation
Procedure:
– Open glove box and check that glove box light functions prop‐
erly.
– Use the appropriate switches to activate the following interior
lights and check that the lights function properly:
♦ Interior lights in headliner at front
♦ Interior lights in headliner at rear

Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Checking the ambient lighting is NOT part of the inspection. with respect to the correctness of information in this document. Copyright by AUDI AG.

3.42 Horn: checking operation


Procedure:
– Switch on ignition.
– Operate horn and check proper function of treble horn and
bass horn.

Note

Perform this check outdoors, e.g. when driving the vehicle to the
workshop or during a road test.

58 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.43 Front passenger airbag: checking key


switch on / off and setting to "on"
Switch for “Airbag ON/OFF” is located in glove box -arrow-.
Procedure:
– Turn switch to “AIRBAG OFF” position.
– Switch ignition on and wait for vehicle to complete initial sys‐
tem check.
– Check that “PASSENGER AIRBAG OFF” display lights up in
instrument cluster.
– Switch off ignition.
– Turn switch to “AIRBAG ON” position.
– Switch ignition on and wait for vehicle to complete initial sys‐
tem check.
– Check that “PASSENGER AIRBAG OFF” disappears.
– Switch off ignition.

Note

The amount of time needed for the vehicle system check varies
depending on the model and equipment.

3.44 Owner's literature: checking that all


documents are present
Procedure:
– Check that all parts of owner's literature are present, and pre‐
pare them for handover to customer.

3.45 Service Schedule: affixing vehicle data


sticker
The vehicle data sticker can be found in the supplied pack.
Procedure:
– Remove vehicle data sticker from supplied pack.
– Affix vehicle data sticker in Service Schedule under “Warranty
entitlement record”.

3.46 Service Schedule: entering Delivery In‐


spection
The field for documenting the Delivery Inspection can be found
on page 2 of the Service Schedule.
Procedure:
– Apply stamp of Audi Workshop.
– Enter date of work carried out.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Mark relevant field(s). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

Only for markets not using the Digital Service Schedule.

3. Maintenance 59
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.47 Seat belts: checking that retaining rivets


are fitted, and checking locking action of
automatic belt retractor
Procedure:
For all seat belts installed:
– Check that retaining rivets/clips are fitted.
– Check locking action of automatic belt retractors when belt is
unrolled abruptly.

Note

If the seat belt is securing an object (e.g. child seat), do not re‐
lease the seat belt. Only check the locking action when the belt
is buckled; it is not necessary to check the retaining rivet/clip in
this case.

3.48 Vehicle interior: removing protective


covers for seats and carpet
Procedure:
– Remove protective covers for seats and carpet carefully and
completely from vehicle interior.

3.49 Vehicle interior: checking that it is clean


and cleaning if necessary
Procedure:
Check that the following items are clean (clean them if necessa‐
ry):
♦ Front seats
♦ Rear seat bench
♦ Interior trim
♦ Carpets
♦ Floor mats Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

♦ Windows/windscreen with respect to the correctness of information in this document. Copyright by AUDI AG.

3.50 Vehicle interior: removing any objects


other than those protecting interior sur‐
faces
Procedure:
– Remove any objects from vehicle other than those which are
protecting interior surfaces.

3.51 Vehicle interior and exterior: checking


for and documenting any damage
Procedure:
– Check interior of vehicle for damage and document any dam‐
age found.
– Check exterior of vehicle for damage and document any dam‐
age found.

60 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.52 Instrument cluster: checking warning


lamps
Reading out the event memory is a repair measure and should
be charged separately.
Procedure:
– Start engine and wait for vehicle to complete initial system
check.
– Check whether warning lamps light up in instrument cluster.
– Switch off engine.
– If relevant warning lamps light up: Read out event memory
⇒ page 17 .

Note

The amount of time needed for the vehicle system check varies
depending on the model and equipment.

3.53 Warning triangle: checking availability


Procedure:
– Check that warning triangle(s) is/are present.

3.54 First-aid kit: checking and recording ex‐


piry date
The first-aid kit is located either under the front passenger's seat
or in the storage compartment in the door trim (on vehicles with
factory-supplied fire extinguisher).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Procedure: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Take out first-aid kit and check expiry date printed on kit.
– Record expiry date in Maintenance table.
– If expiry date has passed: Renew first-aid kit.

3.55 Vehicle keys: checking operation and


recording number of keys given to cus‐
tomer
Procedure:
– Open key ring to check each key individually.
– Start engine with each key individually.
– Record number of keys which have been matched and handed
over in Maintenance table.
– If a vehicle key has not been matched: Re-match all keys to
vehicle using Guided Function of vehicle diagnostic tester via
online tool GeKo.
– If there is reason to suspect improper use (e.g. missing key):
See current notices from AUDI AG under “Technical informa‐
tion ► Anti-theft protection” on ServiceNet.

3. Maintenance 61
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Note

♦ Only the key being checked may be inside the vehicle. Place
all other keys out of transmission range.
♦ If the key has not been matched, the engine will turn off after
a few seconds. In addition, the warning lamp for the immobil‐
iser or the display “SAFE” will appear in the instrument cluster,
depending on the vehicle equipment.

3.56 Vehicle key: removing from ignition lock


Only applies to vehicles with ignition lock.
Procedure:
– Remove vehicle key from ignition lock.

3.57 Vehicle key(s), wheel covers and own‐


er's literature: checking availability and
recording number present
Procedure:
– Check whether there are keys for the vehicle and record num‐
ber of keys in maintenance table.
– Check whether there are wheel covers for the vehicle and re‐
cord number of wheel covers in maintenance table.
– Check whether owner's literature is in place and record num‐
ber of copies in maintenance table.
– Wait until shortly before vehicle delivery to renew any missing
components.

3.58 Sun visors: checking that they are folded


up and folding up if necessary
Procedure:
– Check that sun visors are folded up, and fold them up if nec‐
essary.

3.59 Luggage compartment cover and sun


blind: checking that they are rolled up
and rolling up if necessary
Procedure:
– If a luggage compartment cover is fitted, check that it is rolled
up (roll it up if necessary). Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Check that sun blinds are folded up (fold them up if necessary).
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.60 Engine oil: draining

Note

♦ Oil should always be changed when engine is warm.


♦ Always observe the relevant environmental regulations for
disposal.
♦ Keep components clean.

62 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

6-cyl. petrol engine 3.0 ltr. TFSI ⇒ page 63


6-cyl. petrol engine 3.6 ltr. FSI ⇒ page 64
8-cyl. petrol engine 4.2 ltr. FSI ⇒ page 65
6-cyl. diesel engine 3.0 ltr. TDI ⇒ page 66
8-cyl. diesel engine 4.2 ltr. TDI ⇒ page 67
12-cyl. diesel engine 6.0 ltr. TDI ⇒ page 68

3.60.1 6-cyl. petrol engine 3.0 ltr. TFSI


Special tools and workshop equipment required
♦ Used oil collection and extraction unit - V.A.S 6622 A-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Funnel, flexible - VAS 6675-

♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm


♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm

Table of tightening torques for installation:


Component/fastener [Nm]
Oil drain plug on sump 30

Removal steps:
– Remove noise insulation ⇒ page 9 .
Procedure:
– Place oil drip tray under engine sump.

3. Maintenance 63
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Unscrew oil drain plug from sump. To do so, use funnel, flex‐
ible - VAS 6675- -1- to facilitate draining.
– Drain engine oil from sump.
– Renew seal for oil drain plug.
– Screw oil drain plug into sump and tighten to specified torque
(see table of tightening torques for installation ⇒ page 63 ).
Continue installation in reverse sequence.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.60.2 6-cyl. petrol engine 3.6 ltr. FSI


Special tools and workshop equipment required
♦ Used oil collection and extraction unit - V.A.S 6622 A-

♦ Funnel, flexible - VAS 6675-

♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm


♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm

Table of tightening torques for installation:


Component/fastener [Nm]
Oil drain plug on sealing cap on oil 10
filter
Oil drain plug on sump 30

Removal steps:
– Remove noise insulation ⇒ page 9 .

64 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Procedure:
– Place oil drip tray under engine sump.
– Remove oil drain plug from sealing cap -1- of oil filter and drain
engine oil from oil filter housing.

– Unscrew oil drain plug of sump -arrow-. To do so, use funnel,


flexible - VAS 6675- to facilitate draining.
– Drain engine oil from sump.
– Renew seals of both oil drain plugs.
– Re-install both oil drain plugs and tighten to specified torque
(see table of tightening torques for installation ⇒ page 64 ).

3.60.3 8-cyl. petrol engine 4.2 ltr. FSI


Special tools and workshop equipment required
♦ Used oil collection and extraction unit - V.A.S 6622 A-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Funnel, flexible - VAS 6675-

♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm

3. Maintenance 65
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm

Table of tightening torques for installation:


Component/fastener [Nm]
Oil drain plug on sump 25

Removal steps:
– Remove noise insulation ⇒ page 9 .
Procedure:
– Place oil drip tray under engine sump.
– Unscrew oil drain plug from sump. To do so, use funnel, flex‐
ible - VAS 6675- -1- to facilitate draining.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Drain engine oil from sump. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Renew seal for oil drain plug.
– Screw oil drain plug into sump and tighten to specified torque
(see table of tightening torques for installation ⇒ page 66 ).
Continue installation in reverse sequence.

3.60.4 6-cyl. diesel engine 3.0 ltr. TDI


Special tools and workshop equipment required
♦ Used oil collection and extraction unit - V.A.S 6622 A-

♦ Funnel, flexible - VAS 6675-

66 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm


♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm

Table of tightening torques for installation:


Component/fastener [Nm]
Oil drain plug on sump, M 14 ver‐ 30
sion
Oil drain plug on sump, M 24 ver‐ 50
sion

Removal steps:
– Remove noise insulation ⇒ page 9 .
Procedure:
– Place oil drip tray under engine sump.
– Unscrew oil drain plug of sump -arrow-. To do so, use funnel,
flexible - VAS 6675- to facilitate draining.
– Drain engine oil from sump.
– Renew seal for oil drain plug.
– Screw oil drain plug into sump and tighten to specified torque
(see table of tightening torques for installation ⇒ page 67 ).
Continue installation in reverse sequence.

3.60.5 8-cylinder diesel engine 4.2 ltr. TDI


Special tools and workshop equipment required
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Used oil collection and extraction unit - V.A.S 6622
with respect A-correctness of information in this document. Copyright by AUDI AG.
to the

3. Maintenance 67
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Funnel, flexible - VAS 6675-

♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm


♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm

Table of tightening torques for installation:


Component/fastener [Nm]
Oil drain plug on sump 30

Removal steps:
– Remove noise insulation ⇒ page 9 .
Procedure:
– Place oil drip tray under engine sump.
– Unscrew oil drain plug from sump. To do so, use funnel, flex‐
ible - VAS 6675- -1- to facilitate draining.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Drain engine oil from sump. with respect to the correctness of information in this document. Copyright by AUDI AG.

– Renew seal for oil drain plug.


– Screw oil drain plug into sump and tighten to specified torque
(see table of tightening torques for installation ⇒ page 68 ).
Continue installation in reverse sequence.

3.60.6 12-cylinder diesel engine 6.0 ltr. TDI


Special tools and workshop equipment required

68 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Used oil collection and extraction unit - V.A.S 6622 A-

♦ Funnel, flexible - VAS 6675-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm

Table of tightening torques for installation:


Component/fastener [Nm]
Oil drain plug on sump 30

Removal steps:
– Remove noise insulation ⇒ page 9 .
Procedure:
– Place oil drip tray under engine sump.
– Unscrew oil drain plug of sump -arrow-. To do so, use funnel,
flexible - VAS 6675- to facilitate draining.
– Drain engine oil from sump.
– Renew seal for oil drain plug.
– Screw oil drain plug into sump and tighten to specified torque
(see table of tightening torques for installation ⇒ page 69 ).
Continue installation in reverse sequence.

3. Maintenance 69
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.61 Engine oil: renewing oil filter


6-cyl. petrol engine 3.0 ltr. TFSI ⇒ page 70
6-cyl. petrol engine 3.6 ltr. FSI ⇒ page 71
8-cyl. petrol engine 4.2 ltr. FSI ⇒ page 72
6-cyl. diesel engine 3.0 ltr. TDI (version 1) ⇒ page 73
6-cyl. diesel engine 3.0 ltr. TDI (version 2) ⇒ page 74
8-cyl. diesel engine 4.2 ltr. TDI ⇒ page 75
12-cyl. diesel engine 6.0 ltr. TDI ⇒ page 76

3.61.1 6-cyl. petrol engine 3.0 ltr. TFSI


Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm
♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm
Table of tightening torques for installation:
Component/fastener [Nm]
Sealing cap 25

Removal steps:
– Remove engine cover panel ⇒ page 6 .
Procedure:
– Loosen sealing cap -arrow- of oil filter using socket (36 mm) .
This causes a valve to open. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Wait a few minutes to allow engine oil
withto drain
respect from
to the filter hous‐
correctness of information in this document. Copyright by AUDI AG.
ing into crankcase.
– Completely remove sealing cap. Make sure that no engine oil
drips onto engine.

– Remove oil filter element and seal -2- from sealing cap.
– Clean sealing surfaces -B- of sealing cap -1-.
– Lightly lubricate new seal -2- with engine oil and insert into
sealing cap. Note position of service tab -A- on seal. Flat side
of seal profile must face outwards.

70 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Remove O-ring -2- on oil filter housing -1-.


– Lightly lubricate new O-ring -2- with engine oil and insert into
groove -arrow-.
– Fit new oil filter element in sealing cap.
– Screw sealing cap into oil filter housing and tighten it to speci‐
fied torque using socket (36 mm) (see table of tightening
torques for installation ⇒ page 70 ).
Continue installation in reverse sequence.

3.61.2 6-cyl. petrol engine 3.6 ltr. FSI


Special tools and workshop equipment required
♦ Oil filter tool - 3417-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Or: Hazet strap wrench - 2171-1-


♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm
♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm
Table of tightening torques for installation:
Component/fastener [Nm]
Sealing cap 25

Requirements:
• Engine oil drained.
Procedure:
– Use Hazet strap wrench - 2171-1- or oil filter tool - 3417- to
slacken sealing cap -2- and then remove it.

3. Maintenance 71
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Pull oil filter element -4- and O-ring -3- out of sealing cap -2-.
– Clean sealing surfaces of sealing cap.
– Lightly lubricate new O-ring -3- with engine oil and insert into
groove.
– Fit new oil filter element in sealing cap -2-.
– Fit sealing cap -2- on engine and tighten to appropriate torque
(see table of tightening torques for installation ⇒ page 71 ).
Continue installation in reverse sequence.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3.61.3 8-cyl. petrol engine 4.2 ltr. FSI
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm
♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm
Table of tightening torques for installation:
Component/fastener [Nm]
Sealing cap 25

Removal steps:
– Remove engine cover panel ⇒ page 6 .
Procedure:
– Loosen sealing cap -arrow- of oil filter using socket (36 mm) .
This causes a valve to open.
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap. Make sure that no engine oil
drips onto engine.

72 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Pull oil filter element -3- and O-ring -2- out of sealing cap -1-.
– Clean sealing surfaces of sealing cap -1-.
– Lightly lubricate new O-rings -2- and -4- with engine oil and
insert O-rings.
– Fit new oil filter element -3- in sealing cap -1-.
– Screw sealing cap -1- into oil filter housing and tighten it to
specified torque using socket (36 mm) (see table of tightening
torques for installation ⇒ page 72 ).
Continue installation in reverse sequence.

3.61.4 6-cyl. diesel engine 3.0 ltr. TDI (version


1)
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm
♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm
Table of tightening torques for installation:
Component/fastener [Nm]
Sealing cap 35

Removal steps:
– Remove engine cover panel ⇒ page 6 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Procedure: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Loosen sealing cap -arrow- of oil filter using socket (32 mm) .
This causes a valve to open.
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap. Make sure that no engine oil
drips onto engine.

3. Maintenance 73
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Pull oil filter element -3- and O-ring -2- out of sealing cap -1-.
– Clean sealing surfaces of sealing cap -1-.
– Lightly lubricate new O-rings -2- and -4- with engine oil and
insert O-rings.
– Fit new oil filter element -3- in sealing cap.
– Screw sealing cap -1- into oil filter housing and tighten it to
specified torque using socket (36 mm) (see table of tightening
torques for installation ⇒ page 73 ).
Continue installation in reverse sequence.

Note

There is more than one version of the oil filter for the 6-cylinder
3.0 ltr. TDI diesel engine ⇒ page 74 .

3.61.5 6-cyl. diesel engine 3.0 ltr. TDI (version


2)
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Or: torque wrench - VAS 6583- , measuring range 3 topermitted
60 Nm unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Table of tightening torques for installation:
Component/fastener [Nm]
Sealing cap 25

Removal steps:
– Remove engine cover panel ⇒ page 6 .
Procedure:
– Loosen sealing cap -arrow- of oil filter using socket (32 mm) .
This causes a valve to open.
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap of oil filter -arrow-. Make sure
that no engine oil drips onto engine.

74 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Pull oil filter element -9- and O-ring -8- out of sealing cap -7-.
– Clean sealing surfaces of sealing cap -7-.
– Lightly lubricate new O-ring -8- with engine oil and insert into
groove.
– Insert new oil filter element -9- in sealing cap -7-, paying at‐
tention to installation position of filter.
– Fit sealing cap -7- on engine and tighten to appropriate torque
using socket (32 mm) (see table of tightening torques for in‐
stallation ⇒ page 74 ).
Continue installation in reverse sequence.

Note

There is more than one version of the oil filter for the 6-cylinder
3.0 ltr. TDI diesel engine ⇒ page 73 .

3.61.6 8-cyl. diesel engine 4.2 ltr. TDI


Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm
♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm
Table of tightening torques for installation:
Component/fastener [Nm]
Sealing cap 35

Removal steps:
– Remove engine cover panel ⇒ page 6 .
Procedure:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted–unless
Loosen sealing
authorised by AUDIcap (topAG
AG. AUDI centre
does notof -illustration-)
guarantee of liability
or accept any oil filter using
socket (32 mm) . This causes a valve to open.
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap. Make sure that no engine oil
drips onto engine.

3. Maintenance 75
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Pull oil filter element -3- and O-ring -2- out of sealing cap -1-.
– Clean sealing surfaces of sealing cap.
– Lightly lubricate new O-rings -2- and -4- with engine oil and
insert O-rings.
– Fit new oil filter element -3- in sealing cap.
– Screw sealing cap -1- into oil filter housing and tighten it to
specified torque using socket (36 mm) (see table of tightening
torques for installation ⇒ page 75 ).
Continue installation in reverse sequence.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.61.7 12-cyl. diesel engine 6.0 ltr. TDI


Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm
♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm
Table of tightening torques for installation:
Component/fastener [Nm]
Sealing cap 35

Removal steps:
– Remove engine cover panel ⇒ page 6 .
Procedure:
– Loosen sealing cap -arrow- of oil filter using socket (32 mm) .
This causes a valve to open.
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap. Make sure that no engine oil
drips onto engine.

76 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Pull oil filter element -3- and O-ring -2- out of sealing cap -1-.
– Clean sealing surfaces of sealing cap -1-.
– Lightly lubricate new O-rings -2- and -4- with engine oil and
insert O-rings.
– Fit new oil filter element -3- in sealing cap.
– Screw sealing cap -1- into oil filter housing and tighten it to
specified torque using socket (32 mm) (see table of tightening
torques for installation ⇒ page 76 ).
Continue installation in reverse sequence.

3.62 Engine oil: filling up

Caution

Risk of engine damage if the engine is revved too soon after


changing the oil!
♦ The engine must only run at idling speed as long as the
oil pressure warning lamp in the instrument cluster is on.
♦ Increase the engine speed only after the warning lamp has
gone out.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Special tools and workshop equipment required
♦ Oil filler funnel - VAS 6842-

Refer to ELSA maintenance table for engine-specific oil capaci‐


ties and oil grades.
Procedure:
– Fill up engine oil using oil filler funnel - VAS 6842- .
– Then check oil level and adjust if necessary ⇒ page 78 .

3. Maintenance 77
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.63 Engine oil: checking oil level and cor‐


recting if necessary

Caution

Risk of damage to catalytic converter if engine oil level is too


high!
♦ Drain engine oil until level meets specification.

Requirements for all engines except V6 diesel engines and V8


petrol engines:
• Engine oil temperature at least 60 ℃.
• Wait a few minutes after switching off the engine to allow the
oil to flow back into the sump.
• Vehicle must be level (horizontal).
Requirements for V6 diesel engines:
• The engine must be at operating temperature (90 °C oil tem‐
perature).
• Wait approx. two minutes after switching off the engine to allow
the oil to drain back into the sump.
• Vehicle must be level (horizontal).
Requirements for V8 petrol engines:
• The engine must be at operating temperature (90 °C oil tem‐
perature).
• Allow engine to run at idling speed for approx. one minute.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
• Switch off engine and wait approx. fiveunless
permitted minutes (tobyallow
authorised AUDI AG.oilAUDI
to AG does not guarantee or accept any liability
flow back slowly). with respect to the correctness of information in this document. Copyright by AUDI AG.

• Check engine oil level within one minute.


• Vehicle must be level (horizontal).
Checking oil level with dipstick ⇒ page 78
Checking oil level on MMI ⇒ page 79

3.63.1 Checking oil level with dipstick


Procedure:
– Pull out dipstick and wipe it off with a clean cloth.
– Re-insert dipstick into guide tube as far as it will go.
– Pull oil dipstick out again and read off oil level on marked area.

– Evaluate oil level and determine any necessary measures ac‐


cordingly:

78 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Oil level: Evaluation/measure:


Marked area -arrow- Optimum oil level.
Area A Oil must not be topped up.
Area B Oil can be topped up.
Area C Oil must be topped up.

Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Some engines
permittedare notauthorised
unless fitted with anAG.oilAUDI
by AUDI dipstick;
AG does ifnotthis is the
guarantee case,any liability
or accept
use the oil level display in the MMI system ⇒ page 79 .
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.63.2 Checking oil level on MMI


Procedure:
– If necessary, close bonnet.
– Switch on ignition and activate MMI.
– Press function selector button CAR .
– Under »Car systems«, navigate through following menu struc‐
ture:
♦ Servicing & checks
♦ Oil level
– Read off and evaluate oil level on display.

– If necessary, correct oil level:

Oil level Evaluation/measure


At “max” Drain engine oil until level meets optimum level.
Just under “max” Optimum oil level.
Significantly under “max” Fill up engine oil to optimum level (close bonnet to refresh oil level display).

Note

♦ The oil level display on the MMI is not refreshed when the
bonnet is open.
♦ A warning lamp in the driver information system indicates that
the level is too low.

3. Maintenance 79
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.64 Poly V-belts for ancillaries: checking

Caution

Risk of engine damage if camshaft drive slips.


♦ Turn crankshaft only in normal direction of engine rotation.

This maintenance item only applies to certain countries: Note


specification in Maintenance table.
6-cyl. petrol engine 3.6 ltr. FSI ⇒ page 80
8-cyl. diesel engine 4.2 ltr. TDI ⇒ page 81
12-cyl. diesel engine 6.0 ltr. TDI ⇒ page 83

3.64.1 6-cyl. petrol engine 3.6 ltr. FSI


Special tools and workshop equipment required
♦ Counterhold tool - T10069-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removal steps:
– Remove noise insulation ⇒ page 9 .
Procedure:
– Apply counterhold tool - T 10069- to crankshaft vibration
damper (see -illustration-).

80 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Turn poly V-belt clockwise using counterhold tool - T 10069-


and check pulleys for ancillaries -4-, -6- and -7-, tensioning
roller -3- and belt all around. Look for the following types of
damage:

♦ Cracks or tears in belt profile and on reverse side (cracks, core


fractures, cross-sectional fractures)
♦ Layer separation (top layer, cord strands)
♦ Fraying of cord strands
♦ Foreign objects in belt profile and reverse side
♦ Excessive traces of oil and grease on rollers and pulleys
♦ Flank wear on pulleys (material wear, frayed flanks, surface
cracks); see -illustration-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– If faults are found: Renew poly V-belt ⇒ Rep. gr.unless
permitted 13 ;authorised
Cylinder by AUDI AG. AUDI AG does not guarantee or accept any liability
block (pulley end); Removing and installingwith
poly V-belt
respect .
to the correctness of information in this document. Copyright by AUDI AG.

Continue installation in reverse sequence.

Note

The example given here shows possible damage to a pulley. The


appearance of other types of material wear on the load-bearing
flanks of the ribbing can be different.

3.64.2 8-cyl. diesel engine 4.2 ltr. TDI


Special tools and workshop equipment required
♦ Adapter - T40058-

3. Maintenance 81
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Removal steps:
– Remove noise insulation ⇒ page 9 .
Procedure:
– Apply adapter - T40058- to crankshaft vibration damper (see
-illustration-).

– Turn poly V-belt clockwise using reversible ratchet and adapt‐


er - T40058- , and check pulley for air conditioner compressor
-3- and entire belt. Look for the following types of damage:

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

82 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Cracks or tears in belt profile and on reverse side (cracks, core


fractures, cross-sectional fractures)
♦ Layer separation (top layer, cord strands)
♦ Fraying of cord strands
♦ Foreign objects in belt profile and reverse side
♦ Excessive traces of oil and grease on rollers and pulleys
♦ Flank wear on pulleys (material wear, frayed flanks, surface
cracks); see -illustration-

If faults are found: Renew poly V-belt ⇒ Rep. gr. 13 ; Cylinder


block (pulley end) - engine codes CCFA, CCFC; Removing and
installing poly V-belt .
Continue installation in reverse sequence.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Note with respect to the correctness of information in this document. Copyright by AUDI AG.

The example given here shows possible damage to a pulley. The


appearance of other types of material wear on the load-bearing
flanks of the ribbing can be different.

3.64.3 12-cyl. diesel engine 6.0 ltr. TDI


Removal steps:
– Remove noise insulation ⇒ page 9 .
Procedure:
– Apply reversible ratchet with socket (30 mm) to crankshaft vi‐
bration damper (see -illustration-).

– Turn poly V-belt clockwise using reversible ratchet and socket


(30 mm) and check all around pulleys for coolant pump -2-,
power steering pump -7- and air conditioner compressor -8-,
as well belt itself. Look for the following types of damage:

3. Maintenance 83
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Cracks or tears in belt profile and on reverse side (cracks, core


fractures, cross-sectional fractures)
♦ Layer separation (top layer, cord strands)
♦ Fraying of cord strands
♦ Foreign objects in belt profile and reverse side
♦ Excessive traces of oil and grease on rollers and pulleys
♦ Flank wear on pulleys (material wear, frayed flanks, surface
cracks); see -illustration-
If faults are found: Renew poly V-belt ⇒ Rep. gr. 13 ; Cylinder
block (pulley end); Removing and installing poly V-belt and poly
V-belt tensioner .
Continue installation in reverse sequence.

Note

The illustration shows possible damage to the pulley. The ap‐


pearance of other types of material wear on the load-bearing
flanks of the ribbing can be different.

3.65 Spark plugs: renewing


6-cyl. petrol engine 3.0 ltr. TFSI ⇒ page 84
6-cyl. petrol engine 3.6 ltr. FSI ⇒ page 86
8-cyl. petrol engine 4.2 ltr. FSI ⇒ page 89

3.65.1 6-cyl. petrol engine 3.0 ltr. TFSI


Special tools and workshop equipment required
♦ Spark plug socket and extension - 3122B-

♦ Puller - T40039-
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Torque wrench - VAS 6583- , measuring range 3 to 60 Nm

84 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Table of tightening torques for installation:


Component/fastener [Nm]
Spark plugs 30
Securing bolts for connector rail 5

Removal steps:
– Remove engine cover panel ⇒ page 6 .
Step 1 - removing spark plugs, cylinder bank (right-side):
– Disconnect vacuum hose -1- from air pipe.
– Loosen hose clips -arrows- and detach air pipe.

– Unscrew bolts -arrows- for connector rail.


– Release connectors for ignition coils -arrows- and unplug all
connectors from ignition coils at the same time.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

– Place connector rail slightly to one side.with


Make
respectsure that wiring
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
to the correctness of information in this document. Copyright by AUDI AG.
is not kinked or damaged.

– Position puller - T40039- on thick rib -arrow- at top of ignition


coils and detach all ignition coils from spark plugs one after
the other in direction of -arrow-.
– Unscrew spark plugs from cylinder head using spark plug
socket - VAS 3122B- .

Step 2 - removing spark plugs, cylinder bank (left-side):

3. Maintenance 85
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Unscrew bolts -arrows- for connector rail.


– Release connectors for ignition coils -arrows- and unplug all
connectors from ignition coils at the same time.
– Place connector rail slightly to one side. Make sure that wiring
is not kinked or damaged.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Position puller - T40039- on thick rib -arrow- at top of ignition


coils and detach all ignition coils from spark plugs one after
the other in direction of -arrow-.
– Unscrew spark plugs from cylinder head using spark plug
socket - VAS 3122B- .

Step 3 - installing spark plugs:


– Install new spark plugs using spark plug socket and extension
- VAS 3122B- and tighten to specified torque (table
⇒ page 85 ).
– Fit all ignition coils loosely into spark plug apertures and align
with connectors of connector rail.
– Push ignition coils evenly onto spark plugs by hand (do not
attempt to knock in coils with any kind of tool).
– Align connector rail and push all connectors onto ignition coils
so that they engage.
– Install connector rail, screwing in securing bolts to specified
torque (see table of tightening torques for installation
⇒ page 85 ).
Continue installation in reverse sequence.

3.65.2 6-cyl. petrol engine 3.6 ltr. FSI


Special tools and workshop equipment required
♦ Spark plug socket and extension - 3122B-

86 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Puller - T10095 A-

♦ Assembly tool - T10118-

♦ Torque wrench - V.A.G 1331- , measuring range 6 to 50 Nm


♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm
♦ Or: torque wrench - VAS 5820- , measuring range 20 to 100
Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Table of tightening torques for installation:
Component/fastener [Nm]
Spark plugs 30

Step 1 - removing spark plugs:


– Detach cover strip for ignition harness -arrow-.

3. Maintenance 87
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Apply assembly tool - T10118- to retaining tab on connector


-arrow- and release retaining tab.

– Detach connectors for ignition coils -arrows-.


– Place connector rail slightly to one side. Make sure that wiring
is not kinked or damaged.

– Working from straight (not rounded) side of connector, push


puller - T10095/a- onto each ignition coil in direction of
-arrow- and pull out ignition coils upwards.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Unscrew spark plugs from cylinder head using spark plug


socket - 3122B- .

Step 2 - installing spark plugs:

88 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Install new spark plugs using spark plug socket and extension
- VAS 3122B- and tighten to specified torque (table
⇒ page 87 ).
– Fit all ignition coils loosely into spark plug apertures and align
with connectors. Straight sides of connectors -arrows- and of
ignition coils must face the same direction.
– Push ignition coils evenly onto spark plugs by hand (do not
attempt to knock in coils with any kind of tool).
– Align connector rail and plug all connectors onto ignition coils
one after another so that they engage.
Continue installation in reverse sequence.

3.65.3 8-cyl. petrol engine 4.2 ltr. FSI


Special tools and workshop equipment required
♦ Spark plug socket and extension - 3122B-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Puller - T40039-

♦ Torque wrench - VAS 6583- , measuring range 3 to 60 Nm

Table of tightening torques for installation:


Component/fastener [Nm]
Spark plugs 30
Securing bolts for connector rail 5

Removal steps:
– Remove engine cover panel ⇒ page 6 .

3. Maintenance 89
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Step 1 - removing spark plugs, cylinder bank (right-side):


– Detach hose -1- to secondary air pump.
– Unplug electrical connector -4- for air mass meter - G70- .
– Release hose clip -3- and detach air pipe.
– Release retaining clips -2- and detach air cleaner (top section).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Applies to vehicles with adaptive air suspension: Pull breather


hose -3- off air cleaner (top section). To do so, press retaining
ring -1- forwards off hose connection and press down release
ring -2- in direction of -arrow-.

– Remove bolts -1- and -2- for connector rail.


– Release connectors for ignition coils -arrows- and unplug all
connectors from ignition coils at the same time.
– Place connector rail slightly to one side. Make sure that wiring
is not kinked or damaged.

90 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Position puller - T40039- on thick rib at top of ignition coils and


detach all ignition coils from spark plugs one after the other in
direction of -arrow-.
– Unscrew spark plugs from cylinder head using spark plug
socket - VAS 3122B- .

Step 2 - removing spark plugs, cylinder bank (left-side):

– Unplug electrical connector -2- for air mass meter - G246- .


– Release hose clip -1- and detach air pipe.
– Release retaining clips -3- and detach air cleaner (top section).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Pull oil dipstick -1- out of guide permitted
tube. unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove bolts -2- and -3- for connector rail.
– Release connectors for ignition coils -arrows- and unplug all
connectors from ignition coils at the same time.
– Place connector rail slightly to one side. Make sure that wiring
is not kinked or damaged.

3. Maintenance 91
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Position puller - T40039- on thick rib at top of ignition coils and


detach all ignition coils from spark plugs one after the other in
direction of -arrow-.
– Unscrew spark plugs from cylinder head using spark plug
socket - VAS 3122B- .

Step 2 - installing spark plugs:


– Install new spark plugs using spark plug socket and extension
- VAS 3122B- and tighten to specified torque (table
⇒ page 89 ).
– Fit all ignition coils loosely into spark plug apertures and align
with connectors of connector rail.
– Push ignition coils evenly onto spark plugs by hand (do not
attempt to knock in coils with any kind of tool).
– Align connector rail and plug all connectors simultaneously
onto ignition coils so that they engage.
– Install connector rail, screwing in securing bolts to specified
torque (see table of tightening torques for installation
⇒ page 89 ).
Continue installation in reverse sequence.

3.66 Hydraulic system: checking fluid level


Table of test values and procedure guidelines:
Hydraulic fluid temperature: Fluid level specification:
Ambient temperature (ap‐ Fluid level close to MIN marking (up to 2 mm above or below marking)
prox. 20 ℃)
Hydraulic fluid at operating Fluid level between MIN and MAX markings
temperature (approx. 80 ℃)

The hydraulic fluid reservoir is located in the engine compartment.


Checking the hydraulic system for leaks is a repair measure and
should be charged separately.
Requirements:
• Engine switched off
• Bring front wheels into straight-ahead position.
Procedure:
– Unscrew filler cap with dipstick.
– Clean dipstick with a clean cloth.
– Screw cap on hand tight and unscrew again.
– Check fluid level according to scale on dipstick.

– If fluid level does not meet specification: Perform following


measures as appropriate:
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

92 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Fluid level: Measure:


Above specified level Extract hydraulic fluid.
Below specified level Check hydraulic power steering system for leaks ⇒ Rep. gr. 48 ; Checking hy‐
draulic fluid level, bleeding steering system and checking for leaks; Checking
steering system for leaks .

3.67 Cooling system: checking anti-freeze


and coolant level, and correcting if nec‐
essary

WARNING

Coolant expansion tank under pressure - risk of injuries!


♦ Only open coolant expansion tank when engine is cold.

Note

♦ Coolant additives may only be mixed with distilled water, as


the effectiveness of the coolant and the corrosion protection it
provides are greatly influenced by the quality of the water with
which the coolant is mixed. To ensure an adequate water
quality, the coolant additive should be mixed with distilled wa‐
ter.
♦ For approved coolant additives, refer to Electronic parts cata‐
logue (ETKA).
♦ G13 and G12++ may be mixed together. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Coolant additives G13 and G12++ may be mixed with coolant
with respect to the correctness of information in this document. Copyright by AUDI AG.

additives G11, G12 and G12+, though this may result in de‐
creased corrosion protection.
♦ G12 and G11 may NOT be mixed together.
♦ Do not reuse coolant.
♦ Only water/coolant additive may be used as lubricant for cool‐
ant hoses.
♦ It is permissible to operate the vehicle if the coolant level is
above the MAX marking on the coolant expansion tank (this is
by technical design). Do NOT extract coolant.

Checking coolant level and anti-freeze ⇒ page 93


Filling up coolant ⇒ page 95

3.67.1 Checking coolant level and anti-freeze


Special tools and workshop equipment required

3. Maintenance 93
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Refractometer - T10007 A-

Table of test values and procedure guidelines:


Type of service: Coolant level specification:
Delivery Inspection Coolant at level of MAX marking.
Inspection Coolant level between MIN and MAX markings.

Checking the coolant system for leaks is a repair measure and


should be charged separately.
Requirements:
• Anti-freeze protection must be guaranteed to -25 °C (in coun‐
tries with an arctic climate to -36 ℃); note specification in
Maintenance table.
• The proportion of coolant additive must not exceed 55 %
(gives anti-freeze protection down to -48 °C); beyond this con‐
centration the frost protection and the cooling efficiency are
reduced again.
• The vehicle must be parked on a level surface.
Step 1 - checking coolant level:
– Check coolant level (according to marking -arrow-) in coolant
expansion tank with engine cold.
– If coolant level is too low: Add required amount (using correct
mixture ratio) ⇒ page 95 .
– If fluid losses are greater than can be reasonably expected:
First use a leak test to determine the cause ⇒ Engine; Rep.
gr. 19 ; Cooling Protected
system/coolant; Checking cooling system for
by copyright. Copying for private or commercial purposes, in part or in whole, is not
leaks . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Step 2 - checking anti-freeze:


– Use a pipette to place a drop of coolant on glass of refractom‐
eter - T10007 A- . Light-dark border will now be clearly visible
through refractometer.
– Check level of anti-freeze protection using corresponding
scale on refractometer; to do so, read off value on light-dark
border.
– If anti-freeze protection level does not meet specification in
Maintenance table: Perform following measures:

Anti-freeze protection level: Evaluation/measure:


> Specification Depending on deviation from specification, remove a small amount of coolant
and replace it with distilled water. Repeat procedure until coolant mixture meets
correct specification.

94 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Anti-freeze protection level: Evaluation/measure:


< Specification Depending on deviation from specification, remove a small amount of coolant
and replace it with coolant additive. Repeat procedure until coolant mixture
meets correct specification.

– Check coolant additive concentration once more following


road test.

Note

♦ The refractometer - T10007 A- must be used to determine the


current anti-freeze concentration.
♦ Scale -1- on the refractometer applies to coolant additives
G11, G12, G12+ and G12++.
♦ Scale -2- refers only to coolant additive G13.
♦ If more than one type of coolant additive has been used: Al‐
ways use the scale for G13 to determine the anti-freeze pro‐
tection.
♦ The temperature indicated on the refractometer - T10007 A-
corresponds to the temperature at which the first ice crystals
can form in the coolant.
♦ It is essential that anti-freeze be used in the cooling system all
year round. In the correct concentration, coolant additives pre‐
vent scaling and frost and corrosion damage, and also raise
the boiling point of the coolant.
♦ Because of its high boiling point, the coolant improves engine
reliability under heavy loads in countries with tropical climates.

3.67.2 Filling up coolant


Table of test values and procedure guidelines:
Frost protection to: Coolant additive: Water:
-25 ℃ approx. 40 % approx. 60 %
-36 ℃ approx. 50 % approx. 50 %

Procedure:
– Add required amount (using mixture ratio according to anti-
freeze protection specification in Maintenance table). Use the
table as a reference for the coolant mixture ratio.

Note

Small quantities of coolant can simply be topped up. Use the


cooling system charge unit - VAS 6096- to add larger quantities
of coolant.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Maintenance 95
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.68 Air cleaner: renewing filter element and


cleaning housing

Note

♦ Use only silicone-free lubricants when installing intake hoses.


♦ Secure all hose connections with hose clips (same as original
equipment); see Electronic parts catalogue (ETKA).

Air cleaner housing: cleaning ⇒ page 105


6-cyl. petrol engine 3.0 ltr. TFSI ⇒ page 96
6-cyl. petrol engine 3.6 ltr. FSI ⇒ page 97
8-cyl. petrol engine 4.2 ltr. FSI ⇒ page 98
6-cyl. diesel engine 3.0 ltr. TDI ⇒ page 100
8-cyl. diesel engine 4.2 ltr. TDI ⇒ page 101
12-cyl. diesel engine 6.0 ltr. TDI ⇒ page 103

3.68.1 6-cyl. petrol engine 3.0 ltr. TFSI


Removal steps:
– Remove engine cover panel ⇒ page 6 .
Step 1 - removing air filter element:
– Unclip coolant hose -arrow- from air cleaner (top section).
– Press release tabs and detach hose -1- to secondary air pump.
– Loosen hose clip -3- and detach air pipe from air cleaner (top
section).
– Release retaining clips -2- on air cleaner (top section) and de‐
tach air cleaner (top section).

– Applies to vehicles with adaptive air suspension: Pull breather


hose -3- off air cleaner (top section). To do so, press retaining
ring -1- forwards off hose connection and press down release
ring -2- in direction of -arrow-.
– Take out filter element.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Step 3 - installing air filter element:


– Check for dirt in housing and water drains and clean if neces‐
sary ⇒ page 105 .

96 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Insert new filter element -6- centrally in mounting in air cleaner


(bottom section).
– Fit air cleaner (top section) -8- onto air cleaner (bottom sec‐
tion) -4- without applying any significant force. Ensure that top
and bottom sections of air cleaner are flush.
Continue installation in reverse sequence.

3.68.2 6-cyl. petrol engine 3.6 ltr. FSI


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Removal steps: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove engine cover panel ⇒ page 6 .
Step 1 - removing air filter element:
– Unclip breather hose for differential (front) from air cleaner
housing -arrows-.

– Unplug electrical connector -3- for air mass meter - G70- .


– Unclip coolant hose -arrow- from air cleaner (top section).
– Release hose clip -2- and detach air pipe.
– Release retaining clips -1- and detach air cleaner (top section).

3. Maintenance 97
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Applies to vehicles with adaptive air suspension: Pull breather


hose -3- off air cleaner (top section). To do so, press retaining
ring -1- forwards off hose connection and press down release
ring -2- in direction of -arrow-.
– Take out filter element.

Step 3 - installing air filter element:


– Check for dirt in housing and water drains and clean if neces‐
sary ⇒ page 105 .

– Insert new filter element -9- centrally in mounting in air cleaner


(bottom section).
– Place top section of air cleaner onto bottom section of air
cleaner without applying any significant force. Ensure that top
and bottom sections of air cleaner are flush.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

Continue installation in reverse sequence.


with respect to the correctness of information in this document. Copyright by AUDI AG.

3.68.3 8-cyl. petrol engine 4.2 ltr. FSI


Removal steps:
– Remove engine cover panel ⇒ page 6 .

98 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Step 1 - removing air filter element (left-side):


– Unplug electrical connector -2- for air mass meter - G246- .
– Release hose clip -1- and detach air pipe.
– Release retaining clips -3- and detach air cleaner (top section).
– Take out filter element.

Step 2 - removing air filter element (right-side):

– Detach hose -1- to secondary air pump.


– Unplug electrical connector -4- for air mass meter - G70- .
– Release hose clip -3- and detach air pipe.
– Release retaining clips -2- and detach air cleaner (top section).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Applies to vehicles with adaptive air suspension: Pull breather


hose -3- off air cleaner (top section). To do so, press retaining
ring -1- forwards off hose connection and press down release
ring -2- in direction of -arrow-.
– Take out filter element.

Step 3 - installing air filter element:


– Check for dirt in housing and water drains and clean if neces‐
sary ⇒ page 105 .

3. Maintenance 99
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Insert new filter element -9- centrally in mounting in air cleaner


(bottom section) -4-.
– Fit air cleaner (top section) -10- onto air cleaner (bottom sec‐
tion) without applying any significant force. Ensure that top and
bottom sections of air cleaner are flush.
– Repeat procedure on opposite side of vehicle.
Continue installation in reverse sequence.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.68.4 6-cyl. diesel engine 3.0 ltr. TDI


Removal steps:
– Remove engine cover panel ⇒ page 6 .
Step 1 - removing air filter element:
– Unplug electrical connector -3- for air mass meter - G70- .
– Unclip bleeder hose -1- for differential from air cleaner (top
section).
– Release hose clip -4- and detach air pipe.

– Pull air hose -3- off air cleaner (top section). To do so, press
retaining ring -1- forwards off hose connection and press down
release ring -2- in direction of -arrow-.

100 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Release retaining clips -2- and detach air cleaner (top section).
– Take out filter element.

Step 2 - installing air filter element:

– Check for dirt in housing and water drains -arrow- and clean if
necessary ⇒ page
Protected 105Copying
by copyright. . for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Insert new filter element -9- centrally in mounting in air cleaner


(bottom section) -4-.
– Fit air cleaner (top section) -10- onto air cleaner (bottom sec‐
tion) without applying any significant force. Ensure that top and
bottom sections of air cleaner are flush.
Continue installation in reverse sequence.

3.68.5 8-cyl. diesel engine 4.2 ltr. TDI


Removal steps:
– Remove engine cover panel ⇒ page 6 .

3. Maintenance 101
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Step 1 - removing air filter element (right-side):


– Unclip breather hose for differential (front) from air cleaner
housing -arrows-.

– Unplug electrical connector -3- for air mass meter - G70- .


– Unclip coolant hose -arrow- from air cleaner (top section).
– Release hose clip -1- and detach air pipe from air mass meter.
– Release retaining clips -2- and detach air cleaner (top section).

– Applies to vehicles with adaptive air suspension: Pull breather


hose -3- off air cleaner (top section). To do so, press retaining
ring -1- forwards off hose connection and press down release
ring -2- in direction of -arrow-.
– Take out filter element.

Step 2 - removing air filter element (left-side):

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Unplug electrical connector -2- for air mass meter - G246- .


– Loosen hose clip -1- and detach air pipe from air mass meter.
– Release retaining clips -3- and detach air cleaner (top section).
– Take out filter element.

Step 3 - installing air filter elements:

102 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Check for dirt in housing and water drains -arrow- and clean if
necessary ⇒ page 105 .

– Insert new filter element -10- centrally in mounting in air clean‐


er (bottom section) -8-.
– Fit air cleaner (top section) -12- onto air cleaner (bottom sec‐
tion) -8- without applying any significant force. Ensure that top
and bottom sections of air cleaner are flush.
– Repeat procedure on opposite side of vehicle.
Continue installation in reverse sequence.

3.68.6 12-cyl. diesel engine 6.0 ltr. TDI


Removal steps:
– Remove engine cover panel ⇒ page 6 .
Step 1 - removing air filter element (left-side):
– Unplug electrical connector -4-.
– Unplug electrical connector -2- for air mass meter - G246- .
– Loosen hose clip -1- and detach air pipe from air mass meter.
– Release retaining clips -3- and detach air cleaner (top section).
– Take out filter element.

Step 2 - removing air filter element (right-side):

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Maintenance 103
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Unplug electrical connector -3- for air mass meter - G70- .


– Unclip coolant hose -arrow- from air cleaner (top section).
– Release hose clip -1- and detach air pipe.
– Release retaining clips -2- and detach air cleaner (top section).

– Applies to vehicles with adaptive air suspension: Pull breather


hose -3- off air cleaner (top section). To do so, press retaining
ring -1- forwards off hose connection and press down release
ring -2- in direction of -arrow-.
– Take out filter element.

Step 3 - installing air filter elements:

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Check for dirt in housing and water drains -arrow- and clean if
necessary ⇒ page 105 .

104 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Insert new filter element -9- centrally in mounting in air cleaner


(bottom section) -4-.
– Fit air cleaner (top section) -10- onto air cleaner (bottom sec‐
tion) -4- without applying any significant force. Ensure that top
and bottom sections of air cleaner are flush.
– Repeat procedure on opposite side of vehicle.
Continue installation in reverse sequence.

3.68.7 Cleaning air cleaner housing


Procedure:
– Remove any loose dirt or leaves out of air cleaner housing (top
and bottom sections).
– Check whether water drain hose in air cleaner (bottom section)
is dirty or blocked and clean if necessary.

Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ When cleaning air cleaner housing with compressed air: Cov‐
er air mass meter with a clean cloth.
♦ On vehicles for cold countries, the snow screen in the intake
section must also be cleaned; see specification in ELSA Main‐
tenance table.

3.69 Plenum chamber and water drains:


checking for dirt
Checking plenum chamber and water drains for dirt
⇒ page 105
Cleaning plenum chamber and water drains ⇒ page 106

3.69.1 Checking plenum chamber and water


drains for dirt
Cleaning the plenum chamber, as well as the removal procedures
required, are a repair measure and should be charged separately.
Removal steps:
– Remove wiper arms ⇒ Rep. gr. 92 ; Windscreen wiper sys‐
tem; Removing and installing wiper arms .
– Remove cowl panel trim ⇒ Rep. gr. 66 ; Strips / trim panels /
extensions; Removing and installing cowl panel trim .

3. Maintenance 105
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Release retainers -1- and -2- for engine control unit.


– Pull engine control unit forwards out of retainer -3-.

– Without disconnecting wiring harness, move engine control


unit -1- to position shown in illustration.

Step 1 - checking plenum chamber and water drains (passenger's


side):
Depending on equipment version, a white plastic strainer may be
fitted above the water drain.

– Check for dirt in plenum chamber and water drain grommet


-1- by looking down from above between hydraulic unit and
brake lines -arrow- (use a hand-held light).
– If necessary, clean plenum chamber and water drains
⇒ page 106 .

Step 2 - checking plenum chamber and water drains (driver's


side):

– Check for dirt in plenum chamber and water drain grommet


-1- by looking down from above between brake fluid reservoir
and electronics box -arrow- (use a hand-held light).
– If necessary, clean plenum chamber and water drains
⇒ page 106 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Install in reverse sequence.

3.69.2 Cleaning plenum chamber and water


drains
Special tools and workshop equipment required
♦ Suction feed spray-gun - VAG 1538-
♦ Nylon probe - VAG 1538/2-

106 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Flexible picking tool


Cleaning the plenum chamber, as well as the removal procedures
required, are a repair measure and should be charged separately.
Procedure:
– Remove coarse dirt from plenum chamber and water drain
grommets with a flexible picking tool.
– Remove fine dirt using suction-feed spray gun - V.A.G 1538-
and nylon probe - V.A.G 1538/2- or a thin water hose.

3.70 Dust and pollen filter: renewing


The dust and pollen filter is fitted under the glove box.
Removal steps:
– On vehicles with special equipment used by driving schools:
Remove pedal cluster if necessary; see installation instruc‐
tions for equipment for driving schools.
– Remove dash panel trim below glove box ⇒ General body
repairs, interior; Rep. gr. 70 .
Step 1 - removing filter element:
– Cover footwell beneath dust and pollen filter with paper.
– Unscrew bolts -A-.
– Remove
Protected byaperture cover
copyright. Copying for -B-.
private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Pull filter element -C- out of aperture -A-.

Step 2 - installing filter element:


– Clean aperture -A- with a vacuum cleaner before fitting new
filter element.
– Fit new filter element -C- so that arrows indicating direction of
flow point downwards.
– Install aperture cover -B-, making sure it is correctly seated in
mounting.
Continue installation in reverse sequence.

3. Maintenance 107
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.71 Fuel filter: renewing


All diesel engines except 6.0 ltr. TDI, with vertical filter in engine
compartment ⇒ page 108
All diesel engines except 6.0 ltr. TDI, with horizontal filter in engine
compartment ⇒ page 109
12-cyl. diesel engine 6.0 ltr. TDI ⇒ page 110
Petrol engine ⇒ page 111

3.71.1 All diesel engines except 6.0 ltr. TDI,


with vertical filter in engine compartment
Special tools and workshop equipment required
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Torque wrench - V.A.G
permitted 1783- ,bymeasuring
unless authorised AUDI AG. AUDIrange
AG does2not
toguarantee
10 Nmor accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Or: torque wrench - V.A.G 1410- , measuring range 4 to 20
Nm
♦ Or: torque wrench - VAS 6854- , measuring range 5 to 13 Nm
♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm
♦ Or: torque wrench - V.A.G 1331- , measuring range 6 to 50
Nm
Table of tightening torques for installation:
Fastener Tightening torque
[Nm]
Bolt for cover of filter housing 8

The fuel filter is located in the engine compartment.


Removal steps:
– Remove engine cover panel ⇒ page 6 .
Step 1 - removing:
– Unscrew bolts -arrows B- and lift cover of filter housing to one
side (fuel hoses remain connected).

108 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Remove filter element -1- and seals -2- and -3- from fuel filter
housing -4-.

Step 2 - installing:
– Insert new filter element -1- in filter housing -4- so that it is
centred.
– Renew seals -2- and -3-.
– Fit and align cover of filter housing.
– Fit bolts for cover of filter housing and tighten to specified tor‐
que (see table of tightening torques for installation
⇒ page 108 ).
– Finally, bleed fuel system ⇒ Rep. gr. 23 ; Injection system;
Bleeding fuel system and checking for leaks .

Note

Different versions of filter housing cover are possible.

3.71.2 All diesel engines except 6.0 ltr. TDI,


with horizontal filter in engine compart‐
ment
Special tools and workshop equipment required
♦ Hose clip pliers - V.A.G. 1921-

♦ Hose clamps, up to Ø 25 mm - 3094-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
The fuel filter is located in the engine compartment.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removal steps:
– Remove engine cover panel ⇒ page 6 .

3. Maintenance 109
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Step 1 - removing:
– Observe the safety precautions when working on the fuel sys‐
tem ⇒ Rep. gr. 00 ; Safety precautions; Safety precautions
when working on the fuel system .
– Clamp off fuel supply hoses -1- and -3- with hose clamps, up
to Ø 25 mm - 3094- .
– Use hose clip pliers - V.A.G. 1921- to disconnect fuel supply
hoses -1- and -3-.

– Disengage rubber retainers -2- and -4- from bracket for fuel
filter -1- and detach fuel filter.

Step 2 - installing:
Install in reverse sequence.
Flow direction is indicated by arrows on filter housing.
– Finally, bleed fuel system ⇒ Rep. gr. 23 ; Injection system;
Bleeding fuel system and checking for leaks .

3.71.3 12-cyl. diesel engine 6.0 ltr. TDI, filter in


engine compartment
Special tools and workshop equipment required
♦ Hose clip pliers - V.A.G. 1921-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Torque wrench - V.A.G 1783- , measuring range 2 to 10 Nm


♦ Or: torque wrench - V.A.G 1410- , measuring range 4 to 20
Nm
♦ Or: torque wrench - VAS 6854- , measuring range 5 to 13 Nm
♦ Or: torque wrench - VAS 6583- , measuring range 3 to 60 Nm
♦ Or: torque wrench - V.A.G 1331- , measuring range 6 to 50
Nm

110 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Table of tightening torques for installation:


Fastener Tightening torque
[Nm]
Bolts for cover of filter housing 8

The fuel filter is located in the engine compartment.


Removal steps:
– Remove engine cover panel ⇒ page 6 .
Step 1 - removing:
– Unscrew bolts -arrows B- and lift coverbyof
Protected filter housing
copyright. to one
Copying for private or commercial purposes, in part or in whole, is not
side (fuel hoses remain connected).
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove filter element -1- and seal -2- from fuel filter housing
-3-.

Step 2 - installing:
– Insert new filter element -1- in filter housing -3- so that it is
centred.
– Fit new seal -2-.
– Fit and align cover of filter housing.
– Fit bolts for cover of filter housing and tighten to specified tor‐
que (see table of tightening torques for installation
⇒ page 111 ).
– Finally, bleed fuel system ⇒ Rep. gr. 23 ; Injection system;
Bleeding fuel system and checking for leaks .

Note

Different versions of filter housing cover are possible.

3.71.4 Petrol engine


The fuel filter is located under the rear seat bench.
Procedure:
– Observe the safety precautions when working on the fuel sys‐
tem ⇒ Rep. gr. 00 ; Safety precautions; Safety precautions
when working on the fuel system .
Renew fuel filter according to Workshop Manual ⇒ Rep. gr. 20 ;
Fuel filter; Removing and installing fuel filter .

3. Maintenance 111
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.72 Fuel filter: draining


Special tools and workshop equipment required
♦ Diesel extractor - VAS 5226-

♦ Torque screwdriver - V.A.G 1624- , measuring range 1 to 5


Nm
♦ Torque wrench - V.A.G 1783- , measuring range 2 to 10 Nm
♦ Or: torque wrench - V.A.G 1410- , measuring range 4 to 20
Nm
♦ Or: torque wrench - VAS 6854- , measuring range 5 to 13 Nm
♦ Or: torque wrench
Protected -byVAS 6583-
copyright. , measuring
Copying range purposes,
for private or commercial 3 to 60 inNm
part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Table of tightening torques for installation:


Component/fastener [Nm]
Screw plug for water extraction 5

The fuel filter is located in the engine compartment.


Removal steps:
– Remove engine cover panel ⇒ page 6 .
Procedure:
– Remove screw plug for water extraction -arrow A- on cover of
fuel filter housing.
– Screw hose of diesel extractor - VAS 5226- together with suit‐
able adapter into hole for water extraction.
– Use diesel extractor - VAS 5226- to draw off approx. 100 ml
of diesel fuel.
– Renew seal of screw plug for water extraction and tighten
screw plug to specified torque (see table of tightening torques
for installation ⇒ page 112 ).
Install in reverse sequence.

3.73 Fuel tank: adding fuel additive


Special tools and workshop equipment required
♦ Multi-purpose additive for petrol fuels - G 001 770 A2-
♦ Or: Multi-purpose additive for petrol fuel - G 001 780 M3-

112 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Table of test values and procedure guidelines:


China, Middle East Russia India
VW 507 53 B: Applies to all petrol VW 507 53 B: Applies to all petrol VW 507 53 B: Applies to all petrol
engines engines engines
VW 507 53 A: Applies to all petrol VW 507 53 A: Applies to all petrol
engines except g-tron and E85 flex‐ engines except g-tron and E85 flex‐
ible fuel ible fuel
Multi-purpose additive for petrol Multi-purpose additive for petrol Multi-purpose additive for petrol
fuels - G 001 780 M3- fuels - G 001 780 M3- fuels - G 001 780 M3-
Multi-purpose additive for petrol Multi-purpose additive for petrol
fuels - G 001 770 A2- fuels - G 001 770 A2-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
This maintenance item only applies to certainpermitted
countries: Note
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

specification in Maintenance table.


with respect to the correctness of information in this document. Copyright by AUDI AG.

Procedure:
– Follow measuring guidelines on fuel additive container and
add fuel additive to fuel tank according to current fuel tank
level.

Note

♦ Use only fuel additives that correspond to the standard VW


507 53 A or VW 507 53 B.
♦ After adding fuel additive, it is very important to tell the cus‐
tomer to fill up the fuel tank.
♦ Use no more than one container per filling, even if the tank has
a capacity > 60 litres.

3.74 Reducing agent (AdBlue®): filling up


tank completely

WARNING

Risk of injury due to contact with reducing agent!


♦ Do not kink lines of filling device/refuelling system.
♦ If you come into contact with this liquid: Rinse it off imme‐
diately with plenty of water and contact a medical profes‐
sional.

Caution

Risk of damage to trim and body components due to contact


with reducing agent!
♦ Do not kink lines of filling device/refuelling system.
♦ Clean the affected areas with clean water and a cotton
cloth.
♦ Remove any crystallised reducing agent using warm wa‐
ter and a sponge.

3. Maintenance 113
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Note

♦ The reducing agent is statutory for vehicles with SCR system.


♦ The reducing agent is used for the after-treatment of exhaust
gases of diesel-engined vehicles, i.e. to reduce the level of
nitrogen oxides.
♦ The reducing agent is not a diesel additive and must not be
filled into the diesel fuel tank.
♦ Do not add any additives to the reducing agent, and do not
dilute it with water.
♦ Only use the reducing agent as supplied in its original con‐
tainer.
♦ In addition, please observe the reducing agent manufacturer's
notices on usage and storage.
♦ Both filling device for AdBlue - VAS 6542- and AdBlue refuel‐
ling system - VAS 6960- can be used to fill up the reducing
agent.

Procedure version 1: Filling up reducing agent (AdBlue®) using


filling device for AdBlue - VAS 6542- ⇒ page 114
Procedure version 2: Filling up reducing agent (AdBlue®) using
AdBlue refuelling system - VAS 6960- ⇒ page 117

3.74.1 Procedure version 1: Filling up reducing


agent (AdBlue®) using filling device for
AdBlue - VAS 6542-
Special tools and workshop equipment required
♦ Filling device for AdBlue - VAS 6542-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Engine and gearbox jack - VAS 6931-

114 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

♦ Mounting plate - V.A.G 1383A/1-

Components of filling device -VAS 6542-

1 - Breather connection for re‐


ducing agent container
2 - Union nut for reducing
agent container
3 - Cut-off valve for breather
line
4 - Quick-release coupling on
breather line
5 - Filler line
6 - Cut-off valve for filler line
7 - Union nut for tank filler neck
8 - Breather line

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Maintenance 115
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Procedure:
– Open tank flap and unscrew cap of reducing agent tank.
– Clean filler neck of tank for reducing agent with a lint-free cot‐
ton cloth soaked with water.
– Close cut-off valves of breather and filler lines of filling device
for AdBlue - VAS 6542- .
– Apply filling device for AdBlue - VAS 6542- to reducing agent
container (see Electronic parts catalogue, ETKA) and screw it
on as far as stop.
– Position reducing agent container on engine and gearbox jack
- VAS 6931- with mounting plate - V.A.G 1383A/1- . The dif‐
ference in height of the reducing agent container and the filler
neck of the tank for reducing agent must be between
60 - 80 cm -dimension A-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

116 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

– Position filling device for AdBlue - VAS 6542- on filler neck on


vehicle and screw it on as far as stop.
– Open cut-off valve for breather line.
– Open cut-off valve for filler line and fill reducing agent tank of
vehicle completely. Tank is completely full when container
contracts and bleeder line fills with liquid.
– Close cut-off valve for filler line.
– Close cut-off valve for breather line.
– Disconnect quick-release coupling on breather line and let any
excess liquid flow into a suitable container.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Unscrew filling device for AdBlue - VAS
permitted unless 6542-byfrom
authorised AUDI AG. tank
AUDIfiller
AG does not guarantee or accept any liability
neck. with respect to the correctness of information in this document. Copyright by AUDI AG.

– Clean filler neck of reducing agent tank and filler cap with a
lint-free cotton cloth soaked with water.
– Screw filler cap onto reducing agent tank.
– Take container off mounting plate and put it on the floor.
– Open cut-off valve on filler line and let remaining liquid drain
back into container.
– Unscrew filling device for AdBlue - VAS 6542- from container.
Step 2 - adapting learnt values:
Only applies to vehicles up to model year 2010.
– Connect vehicle diagnostic tester.
– Select Diagnosis mode and begin diagnosis.
– Perform vehicle identification.
– De-select “Working with Guided Fault Finding” by removing
v and press Apply .

– Switch to “Special functions” tab and select following program:


♦ 01 - Adapt learnt values for tank for reducing agent
– Start program by selecting Carry out check .
– Continue to follow instructions on screen.

3.74.2 Procedure version 2: Filling up reducing


agent (AdBlue®) using AdBlue refuel‐
ling system - VAS 6960-
Special tools and workshop equipment required
♦ AdBlue refuelling system - VAS 6960-

3. Maintenance 117
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

Procedure:
– Open tank flap and unscrew filler cap for reducing agent tank.
– Clean filler neck of tank for reducing agent with a lint-free cot‐
ton cloth soaked with water.
– Insert nozzle of AdBlue refuelling system - VAS 6960- into filler
neck of reducing agent tank.
– Operate nozzle to fill up reducing agent completely.
– Remove nozzle from filler neck of reducing agent tank.
– Clean filler neck of reducing agent tank and filler cap with a
lint-free cotton cloth soaked with water.
– Screw filler cap onto reducing agent tank.

Note

♦ Observe operating instructions for AdBlue refuelling system -


VAS 6960- .
♦ Nozzle of AdBlue refuelling system - VAS 6960- switches off
automatically when maximum fill level is reached.

3.75 Vehicle doors: removing edge protec‐


tion
Procedure:
– Carefully remove edge protection from all vehicle doors.

3.76 Vehicle exterior: checking unprotected


areas for dirt, and cleaning if necessary
Procedure:
– Check unprotected areas of vehicle exterior not covered by
car cover or protective transport film for dirt/soiling.
– Clean any dirty areas.

3.77 Vehicle exterior: removing protective


film
Procedure:
– Remove protective film carefully and completely.

3.78 Protective transport film and car cover:


checking position and correcting if nec‐
essary
Procedure:
– Check, and if necessary, correct position of car cover on ve‐
hicle body.
– Check, and if necessary, correct position of protective trans‐
port film.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

118 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.79 Protective transport film: renewing ac‐


cording to manufacturer's instructions
Procedure:
– Go to “http://www.tesa.com/extranet” and log in using the fol‐
lowing details:
♦ Login / E-mail: Bodyguard 50530
♦ Password: PflegeVW
– Order protective transport film, adding the following note:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ For Audi vehicles with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Ordering number: APS 277 140 (1400 mm)


– Apply new protective transport film according to manufactur‐
er's instructions.

Note

♦ Do not apply protective transport film to vehicles with PR num‐


ber “5K0” on the windscreen; these have been ordered inten‐
tionally without film.
♦ On vehicles with a fabric convertible roof, do not remove the
protective transport covering put in place at the factory.

3.80 Car cover: renewing according to man‐


ufacturer's instructions
Procedure:
– Remove car cover.
– Cover vehicle with a new car cover according to manufactur‐
er's instructions.

3.81 Paintwork, trims, side windows and wip‐


er blades: checking cleanliness
Procedure:
– Check that exterior paintwork, trims, side windows and wiper
blades are clean.
– Clean any dirty components.

3.82 Body: checking vehicle paintwork for


damage and corrosion from below and
with bonnet, rear lid and doors open
Procedure:
– Open all vehicle doors, bonnet and rear lid.
– Check vehicle paintwork on inside and outside of body for
damage and corrosion.
– Rectify defects of any kind (repair measure).

3.83 Vehicles parked outdoors: locking


Procedure:
– Use vehicle key to lock vehicle if it is parked outdoors.

3. Maintenance 119
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.84 Vehicles parked outdoors: covering un‐


protected vehicles with protective trans‐
port film and car cover (not for vehicles
with control number 5K0 on data sticker
on windscreen)
Procedure:
– Apply protective transport film ⇒ page 119 .
– Cover vehicle with car cover ⇒ page 119 .

Note

Do not apply protective transport film to vehicles with PR number


“5K0” on the windscreen; these have been ordered intentionally
without film.

3.85 Road test


Procedure:
– The following points must be checked during the road test:
♦ Engine: performance, misfiring, idling speed, acceleration,
starting behaviour (engine cold and warm), engine noise
♦ Clutch: pulling away, pedal pressure, odours, noise due to
load change
♦ Manual gearbox: ease of operation, gear lever position, gear‐
box noise
♦ Automatic gearbox: selector lever position, shift lock / ignition
key lock, gearbox noise, kickdown, shift behaviour, instrument
cluster display
♦ Brake pedal and handbrake: operation, travel and effective‐
ness, pulling to one side, response (delayed braking), judder‐
ing, squeal
♦ ABS function: pulsing must be felt at the brake pedal when
performing ABS-controlled braking.
♦ Steering: operation, steering free play, steering wheel central‐
ised when wheels are in straight-ahead position, moving off
line when travelling straight
♦ Imbalance: wheels, drive shafts
♦ Wheel bearings: noises
♦ Roof insert: unusual noise during operation
♦ Horn: checking

Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
To what extent all of these can be checked depends on vehicle
with respect to the correctness of information in this document. Copyright by AUDI AG.
equipment and local conditions (urban/country).

120 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.86 Stock vehicles: observing measures


specified in Maintenance table for stock
vehicles (see “Before handing vehicle
over to customer”)
This maintenance item only applies to stock vehicles.
Procedure:
– Before handing vehicle over to customer: Check whether the
following three measures for stock vehicles (as specified in the
Maintenance table) are due, and carry them out as necessary:
♦ For vehicles older than 12 months (from date of manufacture):
Renew brake fluid ⇒ page 31 .
♦ For vehicles with a defective battery: Renew battery ⇒ Elec‐
trical system; Rep. gr. 27 ; Battery; Removing and installing
battery; Removing and installing battery, vehicles without
high-voltage system .
♦ Check brake discs for surface rust; if necessary, operate
brakes to remove rust according to manufacturer's instruc‐
tions.
– Record measures performed in maintenance table for stock
vehicles.

3.87 Accessories: installing


Procedure:
– If included with vehicle, place the following accessories in ve‐
hicle tool kit:
♦ Adapter for anti-theft wheel bolts
♦ Puller
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Plastic clip permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Insert SD card for MMI.

Note

♦ The available accessories may vary according to model,


equipment and market.
♦ Depending on the vehicle model, the accessories may be
found in the luggage compartment, glove box or supplied
pack.

3.88 Checklist "Documentation of cleaning


and care routine": checking that list is
present
Procedure:
– Check that checklist “Documentation of cleaning and care rou‐
tine” is in glove box.
– If missing, place checklist “Documentation of cleaning and
care routine” in glove box.

3. Maintenance 121
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.89 Checklist "Documentation of cleaning


and care routine": signing and placing in
vehicle wallet
Procedure:
– Sign checklist “Documentation of cleaning and care routine”
and place it in vehicle wallet.

3.90 Cleaning and care: checking that re‐


quired measures have been carried out
on time
Procedure:
– Check that all cleaning and care measures due previously
were carried out on time.
– Carry out and document any cleaning and care which is due.

3.91 Stock vehicle care management: decid‐


ing and recording date of next check
Procedure:
– Decide date of next check with person in charge of stock ve‐
hicle care management.
– Record chosen date in maintenance table.

3.92 Display instruments: setting time and


date
Procedure:
– Change settings of display instruments: Refer to Operating
Manual for radio/sound system/MMI system.

3.93 Manual gearbox/automatic gearbox: se‐


lecting 1st gear/park
Procedure:
Vehicles with manual gearbox: Select 1st gear.
Vehicles with automatic gearbox: Select park.

3.94 Interior mirror: calibrating compass Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Procedure: with respect to the correctness of information in this document. Copyright by AUDI AG.

– Calibrate compass according to Workshop Manual ⇒ Rep. gr.


68 ; Interior mirror; Calibrating digital compass .

3.95 Poly V-belt for supercharger with charge


air coolers: renewing
Procedure:
– Renew poly V-belt for supercharger with charge air coolers
according to specifications in Workshop Manual ⇒ Rep. gr.
13 ; Cylinder block (pulley end); Removing and installing poly
V-belt .

122 3. Maintenance
Audi Q7 2007 ➤
Maintenance - Edition 11.2015

3.96 Poly V-belts for ancillaries: renewing


Procedure:
– Renew poly V-belt for ancillaries according to specifications in
Workshop Manual ⇒ Rep. gr. 13 ; Cylinder block (pulley end);
Removing and installing poly V-belt .

3.97 Poly V-belts for ancillaries and pulleys


for coolant pump and power steering
pump: renewing
Procedure:
– Renew poly V-belt for ancillaries according to specifications in
Workshop Manual ⇒ Rep. gr. 13 ; Cylinder block (pulley end);
Removing and installing poly V-belt .
– Renew pulleys according to Workshop Manual ⇒ Rep. gr. 13 ;
Cylinder block (pulley end); Exploded view - poly V-belt drive .

3.98 Instrument cluster: resetting driver infor‐


mation system
Procedure:
– Reset single journey memory and total journey memory of
driver information system; refer to vehicle Owner's Manual.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Maintenance 123

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