An Introduction to Structural Health Mon
An Introduction to Structural Health Mon
Email alerting service Receive free email alerts when new articles cite this article - sign up
in the box at the top right-hand corner of the article or click here
An introduction to structural
health monitoring
B Y C HARLES R. F ARRAR 1 AND K EITH W ORDEN 2, *
1
Engineering Science and Applications Division, Los Alamos National
Laboratory Los Alamos, Los Alamos, NM 87545, USA
2
Department of Mechanical Engineering, University of Sheffield, Mappin Street,
Sheffield S1 3JD, UK
The process of implementing a damage identification strategy for aerospace, civil and
mechanical engineering infrastructure is referred to as structural health monitoring
(SHM). Here, damage is defined as changes to the material and/or geometric properties
of these systems, including changes to the boundary conditions and system connectivity,
which adversely affect the system’s performance. A wide variety of highly effective local
non-destructive evaluation tools are available for such monitoring. However, the
majority of SHM research conducted over the last 30 years has attempted to identify
damage in structures on a more global basis. The past 10 years have seen a rapid increase
in the amount of research related to SHM as quantified by the significant escalation in
papers published on this subject. The increased interest in SHM and its associated
potential for significant life-safety and economic benefits has motivated the need for this
theme issue.
This introduction begins with a brief history of SHM technology development. Recent
research has begun to recognize that the SHM problem is fundamentally one of the
statistical pattern recognition (SPR) and a paradigm to address such a problem is
described in detail herein as it forms the basis for organization of this theme issue. In the
process of providing the historical overview and summarizing the SPR paradigm, the
subsequent articles in this theme issue are cited in an effort to show how they fit into this
overview of SHM. In conclusion, technical challenges that must be addressed if SHM is to
gain wider application are discussed in a general manner.
Keywords: structural health monitoring; condition monitoring;
non-destructive testing/evalution
1. Introduction
In the most general terms, damage can be defined as changes introduced into a
system that adversely affect its current or future performance. Implicit in this
definition is the concept that damage is not meaningful without a comparison
between two different states of the system, one of which is assumed to represent
the initial, and often undamaged, state. This theme issue is focused on the study
* Author for correspondence (k.worden@sheffield.ac.uk).
One contribution of 15 to a Theme Issue ‘Structural health monitoring’.
result from structural damage. Once damage has been detected, DP is used to
predict the remaining useful life of a system. This theme issue will primarily
address SHM and CM, and will conclude with an article that introduces the
damage prognosis problem.
owners would like to base their lease fees on the amount of system life used up
during the lease time rather than on the current simple time-based lease fee
arrangements. Such a business model will not be realized without the ability to
monitor the damage initiation and evolution in the rental hardware.
housing or shafts of the machinery during normal operating conditions and start up
or shutdown transients. Often this pattern recognition is performed only in a
qualitative manner based on a visual comparison of the spectra obtained from the
system at different times. Databases have been developed that allow specific types
of damage to be identified from particular features of the vibration signature. For
rotating machinery systems, the approximate damage location is generally known
making a single-channel fast Fourier transform analyser sufficient for most periodic
monitoring activities. Typical damage that can be identified includes loose or
damaged bearings, misaligned shafts and chipped gear teeth. Today, commercial
software integrated with measurement hardware is marketed to help the user
systematically apply this technology to the operating equipment. The success of
CM is due in part to (i) minimal operational and environmental variability
associated with this type of monitoring, (ii) well-defined damage types that occur at
known locations, (iii) large databases that include data from damaged systems, (iv)
well-established correlation between damage and features extracted from the
measured data, and (v) clear and quantifiable economic benefits that this
technology can provide. These factors have allowed this application of SHM to
have made the transition from a research topic to industry practice several decades
ago resulting in comprehensive condition management systems such as the US
Navy’s Integrated Condition Assessment System.
During the 1970s and 1980s, the oil industry made considerable efforts to
develop vibration-based damage identification methods for offshore platforms.
This damage identification problem is fundamentally different from that of
rotating machinery because the damage location is unknown and because the
majority of the structure is not readily accessible for measurement. To
circumvent these difficulties, a common methodology adopted by this industry
was to simulate candidate damage scenarios with numerical models, examine the
changes in resonant frequencies that were produced by these simulated changes,
and correlate these changes with those measured on a platform. A number of
very practical problems were encountered including measurement difficulties
caused by platform machine noise, instrumentation difficulties in hostile
environments, changing mass caused by marine growth, varying fluid storage
levels, temporal variability of foundation conditions and the inability of wave
motion to excite higher vibration modes. These issues prevented adaptation of
this technology and efforts at further developing this technology for offshore
platforms were largely abandoned in the early 1980s.
The aerospace community began to study the use of vibration-based damage
identification during the late 1970s and early 1980s in conjunction with the
development of the space shuttle. This work has continued with current
applications being investigated for the National Aeronautics and Space
Administration’s space station and future reusable launch vehicle designs. The
shuttle modal inspection system (SMIS) was developed to identify fatigue damage
in components such as control surfaces, fuselage panels and lifting surfaces. These
areas were covered with a thermal protection system making them inaccessible
and, hence, impractical for conventional local non-destructive examination
methods. The SMIS has been successful in locating damaged components that
are covered by the thermal protection system. All orbiter vehicles have been
periodically subjected to SMIS testing since 1987. Space station applications have
primarily driven the development of experimental/analytical methods aimed at
There are many ways by which one can organize a discussion of SHM. The
authors have chosen to follow the one described in a previous Phil. Trans. R. Soc. A
article (Farrar et al. 2001) that defines the SHM process in terms of a four-step
statistical pattern recognition paradigm. This following four-step process includes:
All papers published in the fields of SHM and CM address some parts of this
paradigm, but the number of studies that address all portions of the paradigm is
much more limited.
(a ) Operational evaluation
Operational evaluation attempts to answer four questions regarding the
implementation of a damage identification capability.
(i) What are the life-safety and/or economic justification for performing SHM?
(ii) How is damage defined for the system being investigated and, for multiple
damage possibilities, which cases are of the most concern?
(iii) What are the conditions, both operational and environmental, under which
the system to be monitored functions?
(iv) What are the limitations on acquiring data in the operational environment?
stage. Articles appearing within this theme issue that focus on the statistical
modelling portion of the SHM process include Hayton et al. (2007), Sohn
(2007) and Worden & Manson (2007).
The basic premise of SHM feature selection is that damage will significantly
alter the stiffness, mass or energy dissipation properties of a system, which, in
turn, alter the measured dynamic response of that system. Although the basis
for feature selection appears intuitive, its actual application poses many
significant technical challenges. The most fundamental challenge is the fact
that damage is typically a local phenomenon and may not significantly
influence the lower-frequency global response of structures that is normally
measured during system operation. Stated another way, this fundamental
challenge is similar to that in many engineering fields where the ability to
capture the system response on widely varying length- and time-scales, as is
needed to model turbulence or to develop phenomenological models of energy
dissipation, has proven difficult.
Another fundamental challenge is that in many situations feature selection and
damage identification must be performed in an unsupervised learning mode. That
is, data from damaged systems are not available. Damage can accumulate over
widely varying time-scales, which poses significant challenges for the SHM sensing
system. This challenge is supplemented by many practical issues associated with
making accurate and repeatable measurements over long periods of time at a
limited number of locations on complex structures often operating in adverse
environments.
Finally, a significant challenge for SHM is to develop the capability to define the
required sensing system properties before field deployment and, if possible, to
demonstrate that the sensor system itself will not be damaged when deployed in the
field. If the possibility of sensor damage exists, it will be necessary to monitor the
sensors themselves. This monitoring can be accomplished either by developing
appropriate self-validating sensors or by using the sensors to report on each other’s
condition. Sensor networks should also be ‘fail-safe’. If a sensor fails, the damage
identification algorithms must be able to adapt to the new network. This adaptive
capability implies that a certain amount of redundancy must be built into the
sensor network.
In addition to the challenges described above, there are other non-technical
issues that must be addressed before SHM technology can make the transition
from a research topic to actual practice. These issues include convincing
structural system owners that the SHM technology provides an economic
benefit over their current maintenance approaches and convincing regulatory
agencies that this technology provides a significant life-safety benefit. All these
challenges lead to the current state of SHM technology, where outside of
condition monitoring for rotating machinery applications SHM remains a
research topic that is still making the transition to field demonstrations and
subsequent field deployment. There are lots of ongoing and new structural
monitoring activities, but these systems have been put in place without a pre-
defined damage to be detected and without the corresponding data
This theme issue has organized the articles in the context of statistical pattern
recognition paradigm. It is the authors’ opinion that all studies that have been
published in this field address one or more parts of this paradigm. Articles have
been solicited that specifically address parts 2–4 of the paradigm. In addition, a
group of three articles have been included that summarize current applications of
this technology to machinery monitoring, aerospace structures and civil
infrastructure. This theme issue concludes with an article on damage prognosis,
which is the prediction of a system’s remaining life given the current assessment of
structural health and some estimate of future loading environments. Damage
prognosis has just recently emerged as a topic of large-scale, multi-disciplinary
research efforts.
The articles contained herein attempt to strike a balance between providing an
overview of the subject matter (including issues, challenges, current limitations and
successes associated with the respective technology) while showing some specific
applications and results. Throughout the issue, emphasis will be placed on the need
to take an integrated approach to the development of SHM solutions by coupling
the measurement hardware portions of the problem directly with the data
interrogation algorithms.
6. Concluding comments
The development of robust SHM technology has many elements that make it a
potential ‘grand challenge’ for the engineering community. First, almost every
industry wants to detect damage in its structural and mechanical infrastructure at
the earliest possible time. Industries’ desire to perform such monitoring is based on
the tremendous economic and life-safety benefits that this technology has the
potential to offer. However, as previously mentioned with the exception of rotating
machinery condition monitoring, there are few examples of where this technology
has made the transition from research to practice.
Significant future developments of this technology will, in all likelihood, come
by way of multi-disciplinary research efforts encompassing fields such as
structural dynamics, signal processing, motion and environmental sensing
hardware, computational hardware, data telemetry, smart materials and
statistical pattern recognition, as well as other fields yet to be defined. These
topics are the focus of significant discipline-specific research efforts, and it is the
authors’ speculation that to date not all technologies from these fields that are
relevant to the SHM problem have been explored by the SHM research
community. Furthermore, there are few efforts that try to advance and
integrate these technologies with the specific focus of developing SHM solutions.
Without such a focus in mind, these technologies may not evolve in a manner
that is not necessarily optimal for solving the SHM problem. Finally, the
problem of global SHM is significantly complex and diverse that it will not be
References
Bently, D. E. & Hatch, C. T. 2003 Fundamentals of rotating machinery diagnostics. New York, NY:
ASME Press.
Boller, C. & Buderath, M. 2007 Fatigue in aerostructures—where structural health monitoring can
contribute to a complex subject. Phil. Trans. R. Soc. A 365, 561–587. (doi:10.1098/rsta.2006.1924)
Brownjohn, J. M. W. 2007 Structural health monitoring of civil infrastructure. Phil. Trans. R. Soc. A
365, 589–622. (doi:10.1098/rsta.2006.1925)
Doebling, S. W., Farrar, C. R., Prime, M. B. & Shevitz D. W. 1996 Damage identification and health
monitoring of structural and mechanical systems from changes in their vibration characteristics:
a literature review. Los Alamos National Laboratory report LA-13070-MS.
Farrar, C. R., Doebling, S. W. & Nix, D. A. 2001 Vibration-based structural damage identification.
Phil. Trans. R. Soc. A 359, 131–149. (doi:10.1098/rsta.2000.0717)
Farrar, C. R. et al. 2003 Damage prognosis: current status and future needs. Los Alamos National
Laboratory report LA-14051-MS.
Farrar, C. R. & Lieven, N. A. J. 2007 Damage prognosis: the future of structural health monitoring.
Phil. Trans. R. Soc. A 365, 623–632. (doi:10.1098/rsta.2006.1927)
Fassois, S. D. & Sakellariou, J. S. 2007 Time series methods for fault detection and identification in
vibrating structures. Phil. Trans. R. Soc. A 365, 411–448. (doi:10.1098/rsta.2006.1929)
Friswell, M. I. 2007 Damage identification using inverse methods. Phil. Trans. R. Soc. A 365,
393–410. (doi:10.1098/rsta.2006.1930)
Hayton, P., Utete, S., King, D., King, S., Anuzis, P. & Tarassenko, L. 2007 Static and dynamic
novelty detection methods for jet engine health monitoring. Phil. Trans. R. Soc. A 365, 493–514.
(doi:10.1098/rsta.2006.1931)
Lynch, J. P. 2007 An overview of wireless structural health monitoring for civil structures. Phil.
Trans. R. Soc. A 365, 345–372. (doi:10.1098/rsta.2006.1932)
Mal, A., Banerjee, S. & Ricci, F. 2007 An automated damage identification technique based
on vibration and wave propagation data. Phil. Trans. R. Soc. A 365, 479–491. (doi:10.1098/rsta.
2006.1933)
Montgomery, D. C. 1997 Introduction to statistical quality control. New York, NY: John Wiley & Sons
Inc.
Park, G. & Inman, D. J. 2007 Structural health monitoring using piezoelectric impedance
measurements. Phil. Trans. R. Soc. A 365, 373–392. (doi:10.1098/rsta.2006.1934)
Randall, B. R. 2004a State of the art in monitoring rotating machinery—part 1. Sound Vibrat. 38,
14–21. March.
Randall, B. R. 2004b State of the art in monitoring rotating machinery—part 2. Sound Vibrat. 38,
10–17. May.
Rytter, A. 1993 Vibration based inspection of civil engineering structures. Ph.D. Dissertation,
Department of Building Technology and Structural Engineering, Aalborg University, Denmark.
Shull, P. J. 2002 Nondestructive evaluation theory, techniques, and applications. New York, NY:
Marcel Dekker, Inc.
Sohn, H. 2007 Effects of environmental and operational variability on structural health monitoring.
Phil. Trans. R. Soc. A 365, 539–560. (doi:10.1098/rsta.2006.1935)
Sohn, H., Farrar, C. R., Hemez, F. M., Czarnecki, J. J., Shunk, D. D., Stinemates, D. W. & Nadler,
B. R. 2003 A Review of Structural Health Monitoring Literature: 1996–2001. Los Alamos National
Laboratory Report, LA-13976-MS.
Staszewski, W. J. & Robertson, A. N. 2007 Time-frequency and time-scale analysis for structural
health monitoring. Phil. Trans. R. Soc. A 365, 449–477. (doi:10.1098/rsta.2006.1936)
Todd, M. D., Nichols, J. M., Trickey, S. T., Seaver, M., Nichols, C. J. & Virgin, L. N. 2007 Bragg
grating-based fibre optic sensors in structural health monitoring. Phil. Trans. R. Soc. A 365,
317–343. (doi:10.1098/rsta.2006.1937)
Worden, K. & Dulieu-Barton, J. M. 2004 An overview of intelligent fault detection in systems and
structures. Int. J. Struct. Health Monit. 3, 85–98. (doi:10.1177/1475921704041866)
Worden, K. & Manson, G. 2007 The application of machine learning to structural health monitoring.
Phil. Trans. R. Soc. A 365, 515–537. (doi:10.1098/rsta.2006.1938)