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Final A Mini Shredder With An Integrated Rotary Gear Drive Mechanism

Sample Research Paper on Prototype Project, Mechanical Engineering 3rd year level. A Mini shredder with an integrated rotary gear drive mechanism
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76 views27 pages

Final A Mini Shredder With An Integrated Rotary Gear Drive Mechanism

Sample Research Paper on Prototype Project, Mechanical Engineering 3rd year level. A Mini shredder with an integrated rotary gear drive mechanism
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Department of Mechanical Engineering

College of Engineering
Western Mindanao State University
Normal Road, Baliwasan, Zamboanga City

Mini Shredder with an Integrated Rotary Gear


Drive Mechanism

A Research Presented to:


Engr. Dominique Anne H. Domen

In Partial Fulfillment of the Requirements for the Subject


ME 135 - Machine Elements 1

Presented By:
Agang, Avijoy D.
Alli, Janice P.
Daanoy, Andrea Jane U.
Denusta, Maria Julia
Gamo, Ashley Nicole J.
Hapas, Raiza
Quinco, Jennyvieve F.

October 23, 2024


Table of Contents

I. Introduction

A. Background of the Study ……………………………………… 3

B. Review of Related Literature ………………………………….. 5

C. Scope of Limitation ……………………………………………. 12

II. Principles Involved ………………………………………………………………….13

III. Mechanisms Involved …………………………………………………………….. 14

IV. How it Works ……………………………………………………………………… 15

V. Design and Dimensions with Isometric View and Actual View …………………... 16

VI. Materials Needed …………………………………………………………………… 23

VII. Procedures ………………………………………………………………………… 24

VIII. Estimated Cost ……………………………………………………………………. 25

Time Table ……………………………………………………………… 27

References ………………………………………………………………. 28

2
I. INTRODUCTION

A. Background of the Study

Mini shredders are compact devices designed to reduce various


materials into smaller pieces, which can enhance processing, storage, or
transportation. Powered shredders are often inefficient for use in various areas
due to their bulkiness and reliance on electricity, making them difficult to
transport and unsuitable for locations without convenient access to power
sources.

The researchers considered a minis shredder with a rotary gear drive


mechanism as this type of mechanism in such devices offers several
advantages. Gears are essential components in many mechanical systems,
allowing for the conversion of input motion into controlled output. By
utilizing a rotary gear drive, the mini shredder can achieve a higher torque
output while maintaining a manageable input speed, thus improving its
shredding capability. This mechanism also facilitates better synchronization
between the handle and the shredding blades. The gear arrangement can be
optimized to enhance the efficiency of the shredding process, allowing the
device to operate effectively with various materials. Moreover, the design of
the rotary gear system can minimize vibrations and noise, leading to a more
user-friendly experience.

Compared to conventional crushers and shredders, which are often


bulky and less portable, our shredder is compact and easy to install. For
example, Sonkhaskar, Y. , 2022 developed a manually operated, reciprocating
plastic bottle crusher while Reddy, S., 2022 designed a mini shredder with AC
power and a V-belt pulley system. In contrast, our shredder is efficient,
simple, and its compact design enhances portability and ease of installation.

3
Thus, this paper focuses on the design and fabrication of a mini
shredder machine, which relies on various parameters. Understanding the
manufacturing process is a crucial aspect of this project. The main goal is to
develop an efficient, low-cost solution that effectively reduces the volume of
various waste materials, thereby promoting sustainable waste management
practices. By transforming large waste items into smaller, manageable pieces,
the mini shredder enhances the recycling process, making it easier to sort and
process materials for recovery. This aims to enhance accessibility and
efficiency in waste processing, and contribute to a cleaner and more
sustainable environment.

B. Review of Related Literature

In recent years, the development of innovative tools for processing


materials has gained significant attention. Among these tools, mini manual
shredders have become increasingly popular due to their compact design and
versatility. These shredders offer a practical solution for various applications,
from shredding documents and cardboard to processing organic materials for
composting. Unlike traditional electric shredders, manual shredders provide
the advantages of portability, simplicity, and user control, making them
accessible for a wide range of users, including households, small businesses,
and educational institutions.

This review of related literature aims to explore the multi-dimensional


aspects of mini manual shredders, including their design principles,
operational mechanisms, and the diverse materials they can effectively
process. It will examine existing research and innovations in shredding
technology, highlighting the efficiency and effectiveness of manual shredders
in comparison to electric models. Furthermore, the literature will address user
experiences, safety considerations, and the environmental implications of
using manual shredders. By synthesizing this information, the review seeks to
provide a comprehensive understanding of the role mini manual shredders

4
play in various contexts, emphasizing their significance in promoting efficient
material processing and sustainable practices.

Shredding Machine

A shredding machine is engineered to break down large solid materials


into smaller pieces or a reduced volume. These machines are typically
employed to resize materials so they can be effectively utilized for their
intended purposes. Similar to crushing, shredding involves applying a force,
enhanced by mechanical advantage, to a material composed of molecules that
are more strongly bonded and more resistant to deformation than those in the
material being crushed.

The materials used for shredding must exhibit greater strength and
toughness compared to plastic materials. Andrius Gedvila, 2015, provided
gathered information on the components of a shredder machine to reduce
waste to smaller particles depends on three actions:

Shearing: This process involves cutting material, similar to how


scissors work. The efficiency of shearing depends on the sharpness of the
cutting edges and the precise spacing between them.
Tearing: This action refers to pulling material apart with enough force
to break it. Some materials, like fabric, soft metals, plastics, and tires, are
more prone to tearing than others.
Fracturing: Certain materials, such as glass, hard plastics, and specific
metals, are brittle and tend to break or shatter in a shredder when the cutters
are dull or loose. Unlike tearing, breaking releases energy suddenly, often
sending shards flying towards onlookers. It's essential to wear eye protection
during this process.
Optimum Action: In a shredder, all three actions—shearing, tearing,
and fracturing—occur. However, when the cutters are sharp and the tolerances
are precise, shearing becomes the most effective and dominant method of
material reduction.

5
The two main types of shredding machines based on power are electric
and manual shredders. Electric shredders use an electric motor, which allows
them to operate with high efficiency and quickly process larger quantities of
material. They often come equipped with advanced features, such as automatic
feeding and adjustable shredding speeds, making them ideal for commercial
and industrial use. On the other hand, manual shredders function without
electricity, relying on human power through mechanisms like hand cranks or
levers. These machines are usually more portable, cost-effective, and easier to
maintain, but they demand more physical effort and are more appropriate for
smaller amounts of material. Each type has its own set of advantages and
disadvantages, serving various user needs and applications.
Electric/ Powered Shredding Machine

An electric mini shredder is a compact and powered device designed


for efficiently reducing the size of various materials. Equipped with an electric
motor, it offers the advantage of quick and effortless shredding, often allowing
users to process larger volumes of material than manual shredders. Many
electric mini shredders come with user-friendly features such as automatic
feed systems, safety mechanisms, and adjustable shredding speeds, enhancing
convenience and safety.

However, electric mini shredders also have disadvantages. They


require a power source, which can limit portability and make them less
suitable for outdoor or remote use. Their reliance on electric motors can lead
to higher energy consumption, raising operational costs. Additionally, electric
shredders may be more expensive to purchase and maintain compared to
manual models. They can also pose safety risks if not used properly, especially
with high-speed blades. Lastly, while designed for efficiency, some models
may struggle with tougher materials, leading to potential jams and mechanical
issues.

6
S.Nithyananth et al, 2014 , they created a design for a shredder
machine that functions like a plowing attachment. This shredder can be
operated using a tractor's power take-off (PTO) shaft, requiring a tractor with
35 HP or more to transmit power to the shredder assembly. The assembly
includes one fixed blade and five circular blades. The shredded organic
material is reduced to small pieces, making it easier for farmers to use in
preparing vermicompost.

Joseph Y. Ko, 2000, introduced a machine equipped with an automatic


feeding mechanism that can shred up to 20 sheets of paper, each
approximately 9 inches wide. The machine features a three-way switch: On,
Off, and Auto. It uses knife rollers to cut paper into strips, with the option to
configure it for confetti cuts. The feeding mechanism consists of a pair of
rollers to guide the paper. Both the rollers and knife blades are powered by a
single AC motor through a belt drive.

Richa P., Rahul S., Ranjeet R., 2024, emphasized that waste recycling
is essential, and shredding machines play a vital role in managing waste and
facilitating recycling. A shredder is a tool that breaks down and reduces
various materials. These machines are designed to help reduce materials in
recycling processes, including farm waste, plastic, wood, and tires, among
others.

Thus, authors and literature referenced above collectively support the


view that electric shredding machines are regarded as more convenient in
today's generation. Their ability to efficiently process materials with minimal
physical effort, coupled with advanced features such as automatic feeding and
safety mechanisms, aligns well with the fast-paced lifestyles and heightened
security concerns of modern users.

7
Manual Shredding Machine

A manual shredder is a hand-operated device used for cutting or


shredding materials, mainly paper. Its requires no electrical power, its standard
build would include shredding blades, gears, bearings, and rotary handle also
the bin where the shredded materials are stored. Not only are manual
shredders eco-friendly because no electricity is required operating this
machine, it is also safe to use.

The disadvantages of this type of shredder however is, it is time


consuming and requires more work. The shredder would also be quite shaky
and slippery while in use, with the work being applied in the process of
shredding materials it might cause the shredder to become unstable. Not only
does this type of shredder more tedious, it will also require more force from
the one operating it to fully shred a hard material, though the shredding blades
might dull in time as would any type of blade being used, the amount of force
or efficiency the shredder would display would be based not only in the
quality of the shredder but also the available power that the operator can give.

Alenkar K Aswin, 2021, in this study aimed to develop a design, which


could shred not just plastic but also low strength metals and be portable for
easier handling and use. A simple manually operated 3D printable shredder
that is both user-friendly and secure for operating was built. This shredder as
stated is manually operated and can be 3D printed, the adjustment that the
researchers made was to lengthen the hopper, added small air vents to reduce
heat generated in the blades and as lubrication. The materials were shredded
faster and effectively.

Seth Brown, Guillermo Escobar, Shane Murphy, Leslie Valenzela,


and Ben Voelz, 2022, in their study the shredder is a manual shredding device
that uses a rotation blade and shaft subsystem to slice leaves, reducing labor

8
time by 62% and increasing safety with features such as a hopper and an
ergonomic crank handle. It's important to note that the focus of their study was
to aid women in rural Cameroon, the shredder they designed was manual and
the blades was specifically picked for cutting leaves.

To summarize the use of manual shredders are studied to be


convenient particularly in areas where electricity is hard to acquire. The
availability of the manual shredder to be used at any time is commendable.
Though physically draining it is easy to access and use, its safe and effective.

Shredding blades

Shredders are composed of circular blades, these blades are especially


designed to tear the materials like paper and solid waste. The designs of
different blades vary on what kind of material it will be used to shred for, the
sharpness and the sturdiness of the blade will also play a part on how efficient
the shredder would perform.

Pratik Dattatraya Raut, Siddharth Manoj Bhalgat, 2021, proposed a


design for a shredder cutting blade that is economical and effective in
manufacturing also at the same time maintaining its efficiency. In this study
the shape, angle, and the number of teeth that can be found in the blade,
greatly helped in its performance and efficiency. The blade they came up with
consists of 6 teeth blades and each is placed in a 15 degree angle. The blade is
proven to be able to cut through plastic waste further emphasizing its
usefulness.

Trien Khoa Nguyen, Minh Quang Chau, Anh-Duc Pham, 2021, they
conducted an numerical and experimental investigation of geometrical
parameters of the blade for plastic bottle shredder. The material used for the

9
shredding blade was S45C steel of 5mm thickness. This study was
experimental but based on the simulations and adjustments made, it would be
effective on plastic bottles.

Rotary Drive Gear Mechanism

A rotary gear drive mechanism refers to a system that uses gears to


transmit rotary motion from one part to another. This mechanism typically
converts input motion (like from a motor or handle) into rotational output,
often increasing torque or speed depending on the gear configuration.

In essence, when gears mesh together, they allow for efficient transfer
of motion and force. Common applications include vehicles, machinery, and
various tools where controlled rotation is needed. Key components include the
gears themselves, shafts, and sometimes bearings to support the system.

The basic principle behind a rotary gear drive is that when one gear
(the driver gear) rotates, it engages with another gear (the driven gear),
causing it to turn as well. This interaction can be designed in various
configurations, such as spur gears, bevel gears, or worm gears, each suited for
specific applications and movement requirements. For instance, spur gears are
ideal for parallel shafts, while bevel gears can change the axis of rotation.

The Researchers considered usage of Rotary Gear Drive Mechanism


for the Mini Shredder to focus on enhancing efficiency and performance in the
shredding process. By incorporating this mechanism, we aimed to achieve
better torque control, allowing the shredder to handle a variety of materials
with varying densities and thicknesses more effectively. The gear system
facilitates smooth operation, reduces vibrations, and minimizes wear on
components, ultimately leading to improved durability. Additionally, the
rotary drive enables precise adjustments in speed, making the shredder
versatile for different tasks while maintaining a compact and user-friendly
design. This approach not only optimizes the shredding capability but also
ensures a more sustainable and effective tool for users.

10
To conclude, different styles of shredding blades are used for different
kinds of shredders or to put simply the material you wish to shred will
determine the blade that will be used. The authors each propose different kinds
of blades, they of course designed the blades of their shredder to be as
efficient as possible, thus making the shredders more safe.

C. Scope and Limitations

This research study demonstrates the operation of the Rotary Drive


system mechanism in a mini shredding machine. By utilizing this mechanism,
the shredder converts manual input into effective shredding action. The Rotary
Drive system amplifies the user's input through a series of gears, resulting in
increased torque and speed for optimal shredding performance. This design
not only facilitates the shredding process but also provides users with precise
control over the shredding action..

The cost alongside the procedure and operation of the mini shredder
would be presented in the study via charts or data summary. The limit of the
mini shredder is that the size of the wastes must be counted for when using,
the shredder cannot handle more than the equipment was designed for.

Overall, the integration of the Rotary Drive system in the mini


shredding machine illustrates a practical approach to material processing. The
users should consider its limitations when evaluating its suitability for their
shredding needs.

11
II. PRINCIPLES INVOLVED
This outlines the core principles of the Mini shredder machine with a Rotary gear
drive mechanism which functions the machine.

2.1 Simplicity

The design emphasizes simplicity for enhanced accessibility and ease


of use. An intuitive interface will allow individuals with varying technical
skills to operate the shredder easily, while straightforward maintenance will
require no specialized tools.

2.2 Safety
User safety is a priority, with several integrated features, including:

2.2a. Secure Feed Hopper: Keeps hands away from blades during
loading.
2.2b. Controllable Shredding Speed: Users can dictate how quickly or
slowly they turn the handle, affecting the rate at which materials are
processed.
2.2c. Safety Bin: Collects shredded materials securely, preventing
spills and injuries.

These features aim to minimize risks and promote responsible use in


various settings.

2.3 Sustainability
Sustainability drives material selection and the shredder's purpose,
focusing on:

2.3a. Energy Efficiency: Operates without electricity, reducing energy


consumption and carbon footprint..
2.3b. Modular Design: Allows for easy repair and replacement,
extending the product's lifecycle and reducing waste.

12
2.3c. Durability: Often built to last longer than electric models,
resulting in less waste from discarded machines.
2.3d. Portable Use: Can be used in remote areas without power,
enhancing accessibility for sustainable waste management.

2.4 Effectiveness
The effectiveness of the shredder is crucial for usability, featuring:

Efficient Shredding: Strong blades designed for various plastics.


Small-Scale Focus: Tailored for personal and community use, providing a
practical waste management solution.

By adhering to these principles, this project aims to create a reliable tool that fosters
sustainable practices among users.

III. MECHANISMS INVOLVED

A gear-based shredder typically involves several key mechanisms. The mechanisms


differ from electric models and rely more on human effort. Here are the main components
involved:

3.1 Hand Crank or Lever Mechanism

This is the primary means of operation. Users turn a hand crank or pull a
lever to activate the shredding mechanism.

3.1a. Rotary Gear Drive Mechanism

The user turns the handle to initiate the shredding process. This
handle provides the necessary torque to drive the mechanism.

3.1b. Gear System

The rotary motion from the handle can be connected to a series of


gears. This setup can increase the rotational speed or torque, making it easier

13
to shred tougher materials. Gears can also help translate the motion to multiple
blades, enhancing efficiency.

3. 2 Feeding Mechanism:

This component helps to guide the material into the shredding area, And
is crucial for the performance and effectiveness for shredding.

3.3 Interlocking Gears

These gears work together to create shear forces that break apart
materials. They are designed to mesh tightly, allowing for efficient shredding.

3.4 Safety Mechanisms:

Manual shredders can have features like a safety guard over the
blades to prevent accidental contact during operation.

The simplicity of a manual shredder makes it easy to use and maintain, and it’s typically
designed for lower volumes of material compared to electric models.

IV. HOW IT WORKS:

A Mini Shredder with an Integrated Rotary Gear Drive Mechanism operates by


converting manual effort into mechanical energy to shred materials, such as paper. First is the
loading of materials by placing the materials to be shredded into the feeding chute. The crank
is connected to the rotary gear drive mechanism. Rotating the crank, the gears spin and it
depends on how fast or slow you spin the crank to shred papers and etc. As you manually
turn the handle, it rotates the gears, which then turn the blades. The materials are drawn into
the blades, where they are cut and shredded. The faster you spin the more it enhances the
efficiency of shredding, and then once shredded, the smaller pieces are expelled through an
outlet to a chamber.

14
V. DESIGN AND DIMENSION WITH ISOMETRIC AND ACTUAL VIEW

Front View Top View

Preview of the Mini Shredder with an Integrated Rotary Gear Drive Mechanism

In this shredder, the major components are blades, shafts, bearings, base, crank
handle, and etc. The Mini shredder including the major components such as blades, shaft,
frame, crank, and base are designed using AutoCAD Software. The Figure 1, is a flowchart of
design phase for the Mini shredder, which will serve as a guide through the fabrication
process.

START

Selection of Components and Mechanisms

Designing of Model

Material Selection

Fabrication

Testing

Not Success
f

END

Figure 1. Flowchart of Design Phase

15
DESIGN AND DIMENSION

This part provides the Designs and Dimension of the perspective (Front, Left, and
Right Side, and Back view of the Mini Shredder.

Front View

The total height of the prototype is 35 centimeters


(13. 77 inches), and the width is 30 centimeters
(11. 81 inches).

The Front view is made with a wood and a


transparent PVC plastic to be able to see the
movements of the shredder blades as the user
rotates the crank handle.

Left Side View

The left side view features an 8cm by 16cm PVC


transparent plastic window positioned 6cm from
the bottom of the prototype, allowing for
visibility of the shredded materials as they pour
into the waste bin.

Right Side View

The Right side view also features an 8cm by 16cm


PVC transparent plastic window positioned 6cm
from the bottom of the prototype allowing for
visibility of the shredded materials as they pour
into the waste bin, - along with a crank handle
located 6.5cm above the window that controls the
two gears (the driver and the driven) to manage the
rotational motion of the shredder blades.

16
Back View

The Back view also features a 7cm by 26cm


transparent PVC plastic, 14 cm from the
bottom of the prototype, to be able to see
the movements of the shredder blades as the
user rotates the crank handle.

Top View

The top view of the shredding machine


offers a clear perspective of the safety top
cover, which ensures user protection during
operation. Additionally, this view allows for
an unobstructed look at the shredding
blades, highlighting their arrangement and
functionality within the machine.

DESIGN AND DIMENSIONS OF MAJOR COMPONENTS OF THE MINI


SHREDDER

The components of our mini shredder, equipped with a rotary gear drive
mechanism, are designed to work together seamlessly to enhance its shredding
capabilities. Below, we outline each component and its function, showcasing how
the integration of the rotary gear drive improves efficiency and performance in
processing various materials. This thoughtful design ensures that the shredder
operates smoothly while providing users with a reliable tool for their needs.

a) Blades
To enhance the practicality of our prototype, we will be utilizing CDs, cutting
them to create the shredder blades. One (1) shredder blade consists for four (4) to five

17
(5) pieces of disk to make it more durable and hard. In the Figure 2(a), the computer
aided design of the shredder blades are shown with proper dimensions.

b) Shaft
Mild steel pin/bar will be used for the shaft of the shredding machine due to its
excellent strength and ductility. This material choice ensures durability and effective
torque transmission, making it well-suited for the operational demands of the
shredder. Each shaft is equipped with two bearings to support the assembly and
ensure smooth motion transfer. Shown in Figure 2(b).

c) Crank Handle
In our manually operated mini shredder, a crank handle is utilized to control
the rotation of the gears, facilitating the shredding process efficiently. Shown in
Figure 2(c)

d) Frame/ Support Box

We will be using plywood and transparent PVC plastic for the frame of our
mini shredding machine. The transparent PVC will allow users to see the shredder's
mechanism in action as they operate the crank handle. Shown in Figure 2(d)

e) Rotary Gear Mechanism

The researchers used a rotary gear drive mechanism in the shredder to accommodate
its manual operation, allowing for efficient power transfer and smooth motion as the user
turns the crank handle.

f) Storage Bin

It is designed to fit securely under the shredding mechanism, ensuring efficient


collection and minimizing mess during operation. The bin can often be easily removed for
quick emptying and maintenance.

18
g) Safety Top Cover

The safety top cover for the shredding machine is designed to protect users from
potential hazards while ensuring safe operation. It prevents accidental contact with the
blades and moving parts, reducing the risk of injury.

Figure 2(a). Shredding Blades

Figure 2(b). Shaft

19
Figure 2(c). Crank Handle

The crank handle serves as the primary control mechanism. By turning the
crank, the user generates the necessary motion to feed materials into the shredder
and facilitates the cutting or shredding action,

Figure 2(d). Frame/ Support Box

The support box or frame of the shredder machine provides structural stability and
alignment for all components. Also serving as a protective enclosure for the moving parts

20
Figure 2(e). Rotary Gear Mechanism

The rotary gear drive mechanism consists of two gears: one is the driver
gear, which is powered by the crank handle, and the other is the driven gear,
which transmits motion to the shredder blades, facilitating efficient and controlled
shredding.

Figure 2(e). Storage/ Waste Bin

The shredding machine includes a waste or storage bin designed to


collect and contain the shredded materials, ensuring easy disposal and
efficient storage after the shredding process is complete.

21
Figure 2(e). Saftety Top Cover

The shredding machine is equipped with a safety top cover that protects users from
potential injuries during operation, preventing accidental contact with the shredder blades
while allowing for safe and effective shredding of materials.

VI. MATERIALS NEEDED

The table below outlines the materials required for the fabrication of the
prototype mini shredding machine featuring a rotary gear drive mechanism. This
comprehensive list details each component necessary for the construction process,
ensuring that all essential materials are readily available to facilitate efficient
assembly and optimal functionality of the machine.

Materials Quantity Unit

Acetate Film PVC Transparent 1 meter

Plywood (ordinary) 1/2 meter

Wood Glue 250 grams

22
Revolving Crank Handle 1 pc
Hollow Stainless Steel Shaft 2 (15 “) pc

CD’s (Compact Disc) 50 pc

Gears 2 pc

Common Nails 1/4 (10d- 3”) kg

Bearings 4 pc

Round Handle 1 pc

Tapered threads (Male/Female) 20 pc

Galvanized Tin Plain Washer 1/2 (Size:7/8) kg

VII. ESTIMATED AND ACTUAL COST

Table 1, and 2 presents a comparison between the estimated costs and the actual
expenses incurred. Our group achieved to saved 2299 pesos due to our efforts in recycling
materials throughout the project. This significant reduction highlights the financial benefits of
incorporating sustainable practices into our operations.

By emphasizing the use of recycled materials, we successfully reduced our overall


expenses while also supporting environmental sustainability. This experience highlights the
value of incorporating eco-friendly initiatives into our operational strategies, as they can yield
substantial cost savings and encourage responsible resource management.

Table 1. Estimated Cost

Estimated Cost
Materials Quantity

Acetate Film PVC Transparent 1 meter 150


Plywood (ordinary) ½ meter 400
Wood Glue 1 (500 mL) 450
Revolving Crank Handle 1 pc 200
Hollow Stainless Steel Shaft 2 (15”) 300

23
CD’s (Compact Disc) 50 500
Gears 2 250
Common Nails ¼ kg 100
Bearings 4 pcs 200
Round Handle 1 pc 25
Tapered threads (Male/Female) 20 pcs 750
Galvanized Tin Plain Washer ½ kg 200

Total Estimated Cost: P 3,525.00

Table 2. Actual Cost

Materials Quantity Estimated Cost

Acetate Film PVC Transparent 1 meter 125

Plywood (ordinary) ½ meter Scrap (Free)

Wood Glue 1 (300 mL) 150

Revolving Crank Handle 1 pc 140

Hollow Stainless Steel Shaft 2 (15”) Scrap (Free)

CD’s (Compact Disc) 50 Scrap (Free)

Gears 2 176

Common Nails ¼ kg 80

Bearings 4 pcs 150

Round Handle 1 pc 25

Tapered threads (Male/Female) 20 pcs 240

Galvanized Tin Plain Washer ½ kg 140

Total Actual Cost: P 1,226.00

24
TIME TABLE

The table illustrates our project schedule. It visually represents the tasks of our project
and planned durations across several weeks in August, September, October, November and
December. The Shaded bars show the start and end dates for each activity we conducted.
Orange represent the activities we already conducted and Blue represents the activities that
we have to be done by the time being. The table provides clear overview of our project
schedule and allowing us for easy monitoring our project developments and progress.

AUGUST SEPTEMBE OCTOBER NOVEMBE DECEMBE


R R R
ACTIVITY WEEK WEEK WEEK WEEK WEEK

1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

Choosing a Prototype

Research for a Prototype A


and Prototype B

Choosing the Prototype A

Research for more


Background Information
Defining Project
Parameters
Assigning of Roles for
Paper Works
Working on Papers

Making Adjustments

Canvassing of Materials

Estimating Cost

Presentation of Proposal

25
Finalizing Design

Procurement

Fabrication

Testing and Refinement

Final Project Presentation

26
REFERENCES:

[1] SARA, E.: Design of a shredder attachment for a waste compactor, B. Tech.
Thesis, Department of mechanical engineering Vilnius Gediminas Technical
University, 2015.
https://uvadoc.uva.es/bitstream/10324/16899/1/UVa_TFG_SARA_ESCUDERO_With
Drawings.pdf

[2] Pratik Dattatraya Raut & Siddhara Manoj Bhalgat, 2021. Cutter blade design for
Shredder Machine.
https://www.academia.edu/download/80972270/ijsrp-p102124.pdf

[3] Y. M. Sonkhaskar, A. Choubey, A. Bhamra, R. Singhal, and A. Sahu, “New


Design Of A Plastic Bottle Crusher,” INTERNATIONAL JOURNAL OF
SCIENTIFIC & TECHNOLOGY RESEARCH, vol. 3, no. 7, 2014, Accessed: Jul. 12,
2022. [Online]. Available: www.ijstr.org

[4] Pandey R., Singh, R., Ranjan, R., “Design and Development of a Shredder
Machine for Efficient Recycling of Waste Plastic” ADVANCES IN
MANUFACTURING ENGINEEING” 2022
https://books.google.com.ph/books?hl=en&lr=&id=cvUWEQAAQBAJ&oi=fnd&pg=
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