Final A Mini Shredder With An Integrated Rotary Gear Drive Mechanism
Final A Mini Shredder With An Integrated Rotary Gear Drive Mechanism
College of Engineering
Western Mindanao State University
Normal Road, Baliwasan, Zamboanga City
Presented By:
Agang, Avijoy D.
Alli, Janice P.
Daanoy, Andrea Jane U.
Denusta, Maria Julia
Gamo, Ashley Nicole J.
Hapas, Raiza
Quinco, Jennyvieve F.
I. Introduction
V. Design and Dimensions with Isometric View and Actual View …………………... 16
References ………………………………………………………………. 28
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I. INTRODUCTION
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Thus, this paper focuses on the design and fabrication of a mini
shredder machine, which relies on various parameters. Understanding the
manufacturing process is a crucial aspect of this project. The main goal is to
develop an efficient, low-cost solution that effectively reduces the volume of
various waste materials, thereby promoting sustainable waste management
practices. By transforming large waste items into smaller, manageable pieces,
the mini shredder enhances the recycling process, making it easier to sort and
process materials for recovery. This aims to enhance accessibility and
efficiency in waste processing, and contribute to a cleaner and more
sustainable environment.
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play in various contexts, emphasizing their significance in promoting efficient
material processing and sustainable practices.
Shredding Machine
The materials used for shredding must exhibit greater strength and
toughness compared to plastic materials. Andrius Gedvila, 2015, provided
gathered information on the components of a shredder machine to reduce
waste to smaller particles depends on three actions:
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The two main types of shredding machines based on power are electric
and manual shredders. Electric shredders use an electric motor, which allows
them to operate with high efficiency and quickly process larger quantities of
material. They often come equipped with advanced features, such as automatic
feeding and adjustable shredding speeds, making them ideal for commercial
and industrial use. On the other hand, manual shredders function without
electricity, relying on human power through mechanisms like hand cranks or
levers. These machines are usually more portable, cost-effective, and easier to
maintain, but they demand more physical effort and are more appropriate for
smaller amounts of material. Each type has its own set of advantages and
disadvantages, serving various user needs and applications.
Electric/ Powered Shredding Machine
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S.Nithyananth et al, 2014 , they created a design for a shredder
machine that functions like a plowing attachment. This shredder can be
operated using a tractor's power take-off (PTO) shaft, requiring a tractor with
35 HP or more to transmit power to the shredder assembly. The assembly
includes one fixed blade and five circular blades. The shredded organic
material is reduced to small pieces, making it easier for farmers to use in
preparing vermicompost.
Richa P., Rahul S., Ranjeet R., 2024, emphasized that waste recycling
is essential, and shredding machines play a vital role in managing waste and
facilitating recycling. A shredder is a tool that breaks down and reduces
various materials. These machines are designed to help reduce materials in
recycling processes, including farm waste, plastic, wood, and tires, among
others.
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Manual Shredding Machine
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time by 62% and increasing safety with features such as a hopper and an
ergonomic crank handle. It's important to note that the focus of their study was
to aid women in rural Cameroon, the shredder they designed was manual and
the blades was specifically picked for cutting leaves.
Shredding blades
Trien Khoa Nguyen, Minh Quang Chau, Anh-Duc Pham, 2021, they
conducted an numerical and experimental investigation of geometrical
parameters of the blade for plastic bottle shredder. The material used for the
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shredding blade was S45C steel of 5mm thickness. This study was
experimental but based on the simulations and adjustments made, it would be
effective on plastic bottles.
In essence, when gears mesh together, they allow for efficient transfer
of motion and force. Common applications include vehicles, machinery, and
various tools where controlled rotation is needed. Key components include the
gears themselves, shafts, and sometimes bearings to support the system.
The basic principle behind a rotary gear drive is that when one gear
(the driver gear) rotates, it engages with another gear (the driven gear),
causing it to turn as well. This interaction can be designed in various
configurations, such as spur gears, bevel gears, or worm gears, each suited for
specific applications and movement requirements. For instance, spur gears are
ideal for parallel shafts, while bevel gears can change the axis of rotation.
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To conclude, different styles of shredding blades are used for different
kinds of shredders or to put simply the material you wish to shred will
determine the blade that will be used. The authors each propose different kinds
of blades, they of course designed the blades of their shredder to be as
efficient as possible, thus making the shredders more safe.
The cost alongside the procedure and operation of the mini shredder
would be presented in the study via charts or data summary. The limit of the
mini shredder is that the size of the wastes must be counted for when using,
the shredder cannot handle more than the equipment was designed for.
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II. PRINCIPLES INVOLVED
This outlines the core principles of the Mini shredder machine with a Rotary gear
drive mechanism which functions the machine.
2.1 Simplicity
2.2 Safety
User safety is a priority, with several integrated features, including:
2.2a. Secure Feed Hopper: Keeps hands away from blades during
loading.
2.2b. Controllable Shredding Speed: Users can dictate how quickly or
slowly they turn the handle, affecting the rate at which materials are
processed.
2.2c. Safety Bin: Collects shredded materials securely, preventing
spills and injuries.
2.3 Sustainability
Sustainability drives material selection and the shredder's purpose,
focusing on:
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2.3c. Durability: Often built to last longer than electric models,
resulting in less waste from discarded machines.
2.3d. Portable Use: Can be used in remote areas without power,
enhancing accessibility for sustainable waste management.
2.4 Effectiveness
The effectiveness of the shredder is crucial for usability, featuring:
By adhering to these principles, this project aims to create a reliable tool that fosters
sustainable practices among users.
This is the primary means of operation. Users turn a hand crank or pull a
lever to activate the shredding mechanism.
The user turns the handle to initiate the shredding process. This
handle provides the necessary torque to drive the mechanism.
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to shred tougher materials. Gears can also help translate the motion to multiple
blades, enhancing efficiency.
3. 2 Feeding Mechanism:
This component helps to guide the material into the shredding area, And
is crucial for the performance and effectiveness for shredding.
These gears work together to create shear forces that break apart
materials. They are designed to mesh tightly, allowing for efficient shredding.
Manual shredders can have features like a safety guard over the
blades to prevent accidental contact during operation.
The simplicity of a manual shredder makes it easy to use and maintain, and it’s typically
designed for lower volumes of material compared to electric models.
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V. DESIGN AND DIMENSION WITH ISOMETRIC AND ACTUAL VIEW
Preview of the Mini Shredder with an Integrated Rotary Gear Drive Mechanism
In this shredder, the major components are blades, shafts, bearings, base, crank
handle, and etc. The Mini shredder including the major components such as blades, shaft,
frame, crank, and base are designed using AutoCAD Software. The Figure 1, is a flowchart of
design phase for the Mini shredder, which will serve as a guide through the fabrication
process.
START
Designing of Model
Material Selection
Fabrication
Testing
Not Success
f
END
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DESIGN AND DIMENSION
This part provides the Designs and Dimension of the perspective (Front, Left, and
Right Side, and Back view of the Mini Shredder.
Front View
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Back View
Top View
The components of our mini shredder, equipped with a rotary gear drive
mechanism, are designed to work together seamlessly to enhance its shredding
capabilities. Below, we outline each component and its function, showcasing how
the integration of the rotary gear drive improves efficiency and performance in
processing various materials. This thoughtful design ensures that the shredder
operates smoothly while providing users with a reliable tool for their needs.
a) Blades
To enhance the practicality of our prototype, we will be utilizing CDs, cutting
them to create the shredder blades. One (1) shredder blade consists for four (4) to five
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(5) pieces of disk to make it more durable and hard. In the Figure 2(a), the computer
aided design of the shredder blades are shown with proper dimensions.
b) Shaft
Mild steel pin/bar will be used for the shaft of the shredding machine due to its
excellent strength and ductility. This material choice ensures durability and effective
torque transmission, making it well-suited for the operational demands of the
shredder. Each shaft is equipped with two bearings to support the assembly and
ensure smooth motion transfer. Shown in Figure 2(b).
c) Crank Handle
In our manually operated mini shredder, a crank handle is utilized to control
the rotation of the gears, facilitating the shredding process efficiently. Shown in
Figure 2(c)
We will be using plywood and transparent PVC plastic for the frame of our
mini shredding machine. The transparent PVC will allow users to see the shredder's
mechanism in action as they operate the crank handle. Shown in Figure 2(d)
The researchers used a rotary gear drive mechanism in the shredder to accommodate
its manual operation, allowing for efficient power transfer and smooth motion as the user
turns the crank handle.
f) Storage Bin
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g) Safety Top Cover
The safety top cover for the shredding machine is designed to protect users from
potential hazards while ensuring safe operation. It prevents accidental contact with the
blades and moving parts, reducing the risk of injury.
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Figure 2(c). Crank Handle
The crank handle serves as the primary control mechanism. By turning the
crank, the user generates the necessary motion to feed materials into the shredder
and facilitates the cutting or shredding action,
The support box or frame of the shredder machine provides structural stability and
alignment for all components. Also serving as a protective enclosure for the moving parts
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Figure 2(e). Rotary Gear Mechanism
The rotary gear drive mechanism consists of two gears: one is the driver
gear, which is powered by the crank handle, and the other is the driven gear,
which transmits motion to the shredder blades, facilitating efficient and controlled
shredding.
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Figure 2(e). Saftety Top Cover
The shredding machine is equipped with a safety top cover that protects users from
potential injuries during operation, preventing accidental contact with the shredder blades
while allowing for safe and effective shredding of materials.
The table below outlines the materials required for the fabrication of the
prototype mini shredding machine featuring a rotary gear drive mechanism. This
comprehensive list details each component necessary for the construction process,
ensuring that all essential materials are readily available to facilitate efficient
assembly and optimal functionality of the machine.
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Revolving Crank Handle 1 pc
Hollow Stainless Steel Shaft 2 (15 “) pc
Gears 2 pc
Bearings 4 pc
Round Handle 1 pc
Table 1, and 2 presents a comparison between the estimated costs and the actual
expenses incurred. Our group achieved to saved 2299 pesos due to our efforts in recycling
materials throughout the project. This significant reduction highlights the financial benefits of
incorporating sustainable practices into our operations.
Estimated Cost
Materials Quantity
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CD’s (Compact Disc) 50 500
Gears 2 250
Common Nails ¼ kg 100
Bearings 4 pcs 200
Round Handle 1 pc 25
Tapered threads (Male/Female) 20 pcs 750
Galvanized Tin Plain Washer ½ kg 200
Gears 2 176
Common Nails ¼ kg 80
Round Handle 1 pc 25
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TIME TABLE
The table illustrates our project schedule. It visually represents the tasks of our project
and planned durations across several weeks in August, September, October, November and
December. The Shaded bars show the start and end dates for each activity we conducted.
Orange represent the activities we already conducted and Blue represents the activities that
we have to be done by the time being. The table provides clear overview of our project
schedule and allowing us for easy monitoring our project developments and progress.
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Choosing a Prototype
Making Adjustments
Canvassing of Materials
Estimating Cost
Presentation of Proposal
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Finalizing Design
Procurement
Fabrication
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REFERENCES:
[1] SARA, E.: Design of a shredder attachment for a waste compactor, B. Tech.
Thesis, Department of mechanical engineering Vilnius Gediminas Technical
University, 2015.
https://uvadoc.uva.es/bitstream/10324/16899/1/UVa_TFG_SARA_ESCUDERO_With
Drawings.pdf
[2] Pratik Dattatraya Raut & Siddhara Manoj Bhalgat, 2021. Cutter blade design for
Shredder Machine.
https://www.academia.edu/download/80972270/ijsrp-p102124.pdf
[4] Pandey R., Singh, R., Ranjan, R., “Design and Development of a Shredder
Machine for Efficient Recycling of Waste Plastic” ADVANCES IN
MANUFACTURING ENGINEEING” 2022
https://books.google.com.ph/books?hl=en&lr=&id=cvUWEQAAQBAJ&oi=fnd&pg=
PA383&dq=Shredding+machine+for+solid+waste+disposal+and+recycling&ots=A
aBxM-
BtdR&sig=cA4N988FUfcwCDXBRe9Isdr8OwQ&redir_esc=y#v=onepage&q&f=fals
e
[5] Reddy S. Raju T (2018) Design and development of mini plastic shredder
machine. In: IOP conference series: material science and engineering, vol. 55,
p012199. IOP Publishing.
https://doi.org/10.1088/1757-899X/455/1/012119.1-6
[6] Ekman R (2018) Development of a plastix shredder, Master Thesis, Sweden, Lund
University
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