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Bearing-Defender-Technical-Data-Sheet-EN

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0% found this document useful (0 votes)
35 views

Bearing-Defender-Technical-Data-Sheet-EN

Uploaded by

Anthony Alava
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Bearing

Defender
BEARING HEALTH STATUS
IN SECONDS

The wireless Bearing Defender offers instant advice on


the health of your bearings.

Easy to use and incredibly fast, a first level of bearing


health assessment can be achieved by all level of Tri-Axial Vibration Readings
personnel. It such provides an easy leverage of
Vibration Velocity, Acceleration, Displacement ..
improvement of your reliability program, especially
RMS values averaged on 5s
when your reliability experts are fully focused on the
Bearing Defect Factor™ (DEF) ..........................
most critical assets.
Bearing health grade - absolute value (0 to 12)
High frequency acceleration ...............................
Patented Wireless Measurement RMS value filtered from 3kHz to 20kHz (averaged on 5s)
ISO Standard compliance ..................................
With its unique metrological performances, the Bearing
ISO10816-3
Defender makes sure that your machine can keep
Acquisition mode ................................................
spinning without risk. Live reading of overall values or recorded mode
A first level warning indicates automatically an Measurement duration .......................................
abnormal behavior resulting from bearing defects, 8s typical (affected by distance and communication
quality)
unbalance or misalignment, or other faults. Combining
Audio listening ....................................................
data from three directions, even faults occurring in a
listen to live measurement (e.g. while greasing)
single axis can be detected with one measurement.

SMART VIBRATION SENSOR


Easy Setup

ISO10816-3 classification ..................................


Smart Indicators Computed From X, Y, Guided and automatic selection of the machine class
And Z Directions Vibration setup ...................................................
Automatic definition of the measurements based on
3D Bearing Health Indicator ............................... the machine class
3D Misalignment or Unbalance Indicator ...........
Green, Yellow, Red indicators Reporting
3D Miscellaneous defect Indicator .....................
Report format .....................................................
Screenshot available from any screen
No bearing defect
Communication ..................................................
Unbalance or misalignment defect
Screenshots can be sent through native functions of
to be corrected the smartphone or tablet (Email, MMS...)
Miscellaneous defect to be
monitored
Main Screen Ergonomics ZYXtrum™ ..................................................................
FTTs measured in X, Y and Z are combined into single
display
Resolution ...................................................................
01 11 3200 lines
Frequency range .........................................................
2 Hz to 2000 Hz
Scale .......................................................................
Linear or Logarithmic
02 10
Zoom .......................................................................
Touchscreen zoom capabilities
08 Cursor .......................................................................
03
Single cursor with frequency, amplitude, and direction
07 of the max value (X,Y or Z)
Bearing fault frequencies display .................................
04 06
Markers on the ZYXtrum™
Rotation speed adjustment .........................................
Real rotation speed automatically setup from the
05 ZYXtrum™

01 – Menu to access other features Bearing Frequency Calculator


02 – Sensor communication
03 – Smart 3D Indicators (Green, Yellow, Red) Bearing references........
04 – Play Live (overalls) 30.000+ bearing
05 - Record & process smart indicators references
06 - Access to the ZYXtrum™ Search tool ........................
07 - Vibration readings Based on the OEM and/or
08 - ISO10816 Alarm levels bearing reference
09 - Take a picture of the machine Fault frequencies
10 - Audio Listening calculation ..................
Automatic calculation of
Oneprod Zyxtrum™: bearing fault frequencies:

The Tri-Axial Fft Display BPFO, BPFI, FTF, BSF


Rotation speed input .........
In addition to the vibration reading and smart Manual input or set up
indicators, the ONEPROD ZYXtrum™ combines the from the ZYXtrum™
vibration from three directions into a single FFT display. Fault frequency display......
This display accentuates the fault frequencies that can Values, markers on the
be observed in the signals. ZYXtrum™
It can then be easy to confirm the presence of
a bearing fault with the automatic positioning of
frequency markers, but also ease the communication
Packaging & Deliverables
with your experts when they are required.

Each Bearing Defender is delivered in the following


package:
‒ 1 Tri-axial wireless sensor
‒ 1 USB power supply module with international plugs
and USB cable
‒ 1 High power bipolar magnet (suited for curved
shafts) with orientation key for tri-axial positioning
‒ 1 Carry-on bag
‒ 1 Contact point to make single axis measurements

Example of bearing defect: one of the bearing fault frequency matches


on small surfaces
with a peak on the ZYXtrum™ ‒ 1 Printed safety instructions manual
‒ 1 Printed calibration certificate
Optional accessories (not included): Sensing element internal sensitivity, 24°C - 100mV/g
‒ Rugged Android smartphone or tablet (numerically converted)
‒ Cementing studs with glue for best measurement Sensitivity adjustment - Factory-calibrated and
performances adjusted
Full scale - 80 g
Signal-to-Noise ratio - > 80dB
Amplitude non-linearity - 1% max
Frequency response after triaxial mechanical
assembly:
‒ ± 3 dB (Z) - 0.4 Hz – 15 kHz
‒ ± 3 dB (XY) - 0.4 Hz – 6 kHz
Full bandwidth - 20 kHz on all axes
Accuracy- +/- 5% @ 120 Hz, 1g
Transverse response sensitivity (120Hz, 1g) <
5% (< -26dB)
Electrical noise, nominal:
‒ Broadband 0 Hz–5 kHz < 5 mg
‒ > 1 Hz < 20μg/√Hz
‒ Peak velocity (after 1 integration on the time signal)
< 0.13 mm/s
Physical
Dimensions - Ø42 x H116 mm
Weight - 373g
Mounting - M6 threaded hole
Housing material - Stainless steel
Environmental
Operating temperature range - -20°C to 60°C
Resistance to shocks - 5,000 g peak
Content of the Bearing Defender packagea Resistance to continuous vibration - 500 g peak
Protection - IP65
Compatibility Battery
iOS 9.3 or sup Type - Li-Ion
Android 4.4.2 or sup Operating lifetime - 8 hours
Smarphone & Tablets Rechargeable - By USB (power supply adapter in
Universal app (icon-based) standard delivery)
Charging time - ~8 hours with the standard 500 mA
charge current.
Automatic stand-by - After 10 min if no connection has
been established
Wireless Sensor Specifications Communication
Wireless protocol - Wi-Fi Point to point
Hardware type
Typical wireless range - Up to 25 meters line of sight
Reference - CAC1008000
depending on the environment.
Metrology
Wi-Fi communication channel - User setting: 1, 6, 11
Three axial measurements - Synchronous acquisition in
Sync protocol - Proprietary
X, Y and Z directions
Standard mobile systems compatibility - iOS (9.3 or
Sampling frequency - 51.2 kHz on all axes (Fmax 20kHz)
sup.), Android (4.4.2 or sup.)
DOCUMENTREFERENCEHERE

Sensing element - Piezoelectric / Annular shear mode


Patented technology
Patent Number - US 9,921,136

Acoem has a continuous policy of product development and although


the company reserves the right to changes specifications, it attempts to keep
customers informed of any alterations.©2021 Acoem. All rights reserved.

acoem.com

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