The wireless Bearing Defender offers instant advice on
the health of your bearings.
Easy to use and incredibly fast, a first level of bearing
health assessment can be achieved by all level of Tri-Axial Vibration Readings personnel. It such provides an easy leverage of Vibration Velocity, Acceleration, Displacement .. improvement of your reliability program, especially RMS values averaged on 5s when your reliability experts are fully focused on the Bearing Defect Factor™ (DEF) .......................... most critical assets. Bearing health grade - absolute value (0 to 12) High frequency acceleration ............................... Patented Wireless Measurement RMS value filtered from 3kHz to 20kHz (averaged on 5s) ISO Standard compliance .................................. With its unique metrological performances, the Bearing ISO10816-3 Defender makes sure that your machine can keep Acquisition mode ................................................ spinning without risk. Live reading of overall values or recorded mode A first level warning indicates automatically an Measurement duration ....................................... abnormal behavior resulting from bearing defects, 8s typical (affected by distance and communication quality) unbalance or misalignment, or other faults. Combining Audio listening .................................................... data from three directions, even faults occurring in a listen to live measurement (e.g. while greasing) single axis can be detected with one measurement.
Smart Indicators Computed From X, Y, Guided and automatic selection of the machine class And Z Directions Vibration setup ................................................... Automatic definition of the measurements based on 3D Bearing Health Indicator ............................... the machine class 3D Misalignment or Unbalance Indicator ........... Green, Yellow, Red indicators Reporting 3D Miscellaneous defect Indicator ..................... Report format ..................................................... Screenshot available from any screen No bearing defect Communication .................................................. Unbalance or misalignment defect Screenshots can be sent through native functions of to be corrected the smartphone or tablet (Email, MMS...) Miscellaneous defect to be monitored Main Screen Ergonomics ZYXtrum™ .................................................................. FTTs measured in X, Y and Z are combined into single display Resolution ................................................................... 01 11 3200 lines Frequency range ......................................................... 2 Hz to 2000 Hz Scale ....................................................................... Linear or Logarithmic 02 10 Zoom ....................................................................... Touchscreen zoom capabilities 08 Cursor ....................................................................... 03 Single cursor with frequency, amplitude, and direction 07 of the max value (X,Y or Z) Bearing fault frequencies display ................................. 04 06 Markers on the ZYXtrum™ Rotation speed adjustment ......................................... Real rotation speed automatically setup from the 05 ZYXtrum™
01 – Menu to access other features Bearing Frequency Calculator
02 – Sensor communication 03 – Smart 3D Indicators (Green, Yellow, Red) Bearing references........ 04 – Play Live (overalls) 30.000+ bearing 05 - Record & process smart indicators references 06 - Access to the ZYXtrum™ Search tool ........................ 07 - Vibration readings Based on the OEM and/or 08 - ISO10816 Alarm levels bearing reference 09 - Take a picture of the machine Fault frequencies 10 - Audio Listening calculation .................. Automatic calculation of Oneprod Zyxtrum™: bearing fault frequencies:
The Tri-Axial Fft Display BPFO, BPFI, FTF, BSF
Rotation speed input ......... In addition to the vibration reading and smart Manual input or set up indicators, the ONEPROD ZYXtrum™ combines the from the ZYXtrum™ vibration from three directions into a single FFT display. Fault frequency display...... This display accentuates the fault frequencies that can Values, markers on the be observed in the signals. ZYXtrum™ It can then be easy to confirm the presence of a bearing fault with the automatic positioning of frequency markers, but also ease the communication Packaging & Deliverables with your experts when they are required.
Each Bearing Defender is delivered in the following
package: ‒ 1 Tri-axial wireless sensor ‒ 1 USB power supply module with international plugs and USB cable ‒ 1 High power bipolar magnet (suited for curved shafts) with orientation key for tri-axial positioning ‒ 1 Carry-on bag ‒ 1 Contact point to make single axis measurements
Example of bearing defect: one of the bearing fault frequency matches
on small surfaces with a peak on the ZYXtrum™ ‒ 1 Printed safety instructions manual ‒ 1 Printed calibration certificate Optional accessories (not included): Sensing element internal sensitivity, 24°C - 100mV/g ‒ Rugged Android smartphone or tablet (numerically converted) ‒ Cementing studs with glue for best measurement Sensitivity adjustment - Factory-calibrated and performances adjusted Full scale - 80 g Signal-to-Noise ratio - > 80dB Amplitude non-linearity - 1% max Frequency response after triaxial mechanical assembly: ‒ ± 3 dB (Z) - 0.4 Hz – 15 kHz ‒ ± 3 dB (XY) - 0.4 Hz – 6 kHz Full bandwidth - 20 kHz on all axes Accuracy- +/- 5% @ 120 Hz, 1g Transverse response sensitivity (120Hz, 1g) < 5% (< -26dB) Electrical noise, nominal: ‒ Broadband 0 Hz–5 kHz < 5 mg ‒ > 1 Hz < 20μg/√Hz ‒ Peak velocity (after 1 integration on the time signal) < 0.13 mm/s Physical Dimensions - Ø42 x H116 mm Weight - 373g Mounting - M6 threaded hole Housing material - Stainless steel Environmental Operating temperature range - -20°C to 60°C Resistance to shocks - 5,000 g peak Content of the Bearing Defender packagea Resistance to continuous vibration - 500 g peak Protection - IP65 Compatibility Battery iOS 9.3 or sup Type - Li-Ion Android 4.4.2 or sup Operating lifetime - 8 hours Smarphone & Tablets Rechargeable - By USB (power supply adapter in Universal app (icon-based) standard delivery) Charging time - ~8 hours with the standard 500 mA charge current. Automatic stand-by - After 10 min if no connection has been established Wireless Sensor Specifications Communication Wireless protocol - Wi-Fi Point to point Hardware type Typical wireless range - Up to 25 meters line of sight Reference - CAC1008000 depending on the environment. Metrology Wi-Fi communication channel - User setting: 1, 6, 11 Three axial measurements - Synchronous acquisition in Sync protocol - Proprietary X, Y and Z directions Standard mobile systems compatibility - iOS (9.3 or Sampling frequency - 51.2 kHz on all axes (Fmax 20kHz) sup.), Android (4.4.2 or sup.) DOCUMENTREFERENCEHERE
Sensing element - Piezoelectric / Annular shear mode
Patented technology Patent Number - US 9,921,136
Acoem has a continuous policy of product development and although