Scribd
Upload
13 views

ENGG F 40 Defect Matrix

Uploaded by

educationtraining183
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
13 views

ENGG F 40 Defect Matrix

Uploaded by

educationtraining183
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 8

Defect Matrix

Part No ./ Category Customer Date of Review

Part Name Mode CFT Members

Operations issue can be captured


Sr. Class Defect ppp mm
Possible Defects Specification at customer end or
No (SC/ CC) (Finencial Year data)
Shearing Blanking Forming Piercing plating Not
We will follow from Oct
1 Burr Not acceptable - û ü û ü û Yes
on wards
We will follow from Oct
2 Line mark Not acceptable - ü ü ü ü û Yes
on wards
We will follow from Oct
Miss blank Not acceptable - û ü û û û Yes
3 on wards
We will follow from Oct
4 Plating issue Not acceptable - û û û û ü Yes
on wards

Legends
Ö Applicable
X Not Applicable
FMT NO. :-ENGG/F/40
REV. NO. :-00
REV. DT.:-00
Next review
1.1.2022

Is issue is repairable or
not
Remarks

NO
Some extend only
reworkable, till now we are
Yes done rework.bcz it will
exposed after plating
NO

Yes
But Plating rew
FMEA

It identify the potential risk


Priotised the potential risk
Mitigate the significant risk

Requirement of Process Potential Failure mode


Sr. No / Operation Discription
10 / Blanking Operation Dia = 5 mm
Dia < 5
Dia > 5

Required Dim to be
achived within
10 / Inj Molding specification

No Short Molding Short filling on part

No Flash
No Shirnkage
No Silver streak
No Contamination
AIAG 4

1- 10 scale

Severity Occurena
Effect Cause of the failure nce Controls
Rating
Class Rating Preventive
Part get rejected 6- Reason 1 5
Reason 2 1
Part needs to be rewokred -

Effect on Next Operation - A Material Feed paramter


portion of the producdtion 7 Less Feed 4 documented and Setup
may needs to be reject approval

Pressure < Specificaiton


Power Failure
Temp > Specification
Tem < Specification
Controls Detection Recommanded
RPN SO SD Resp
Detection Rating Action

4 S*O*D 65 64
1

Operator do Visual
7 196 74 77
inspection at Station
Tgt S O D RPN SO SD S

9
6
O D RPN SO SD

5 5 225 95 95
7 7 294 67 67
FMEA Risk Assessment Apporach

Potential Risk
Priotised the potential risk
Make risk mitigation plan for the significant risk

You might also like