ANNEXURE - VIII

PROJECT TITLE: EITP FOR DEAERATOR CUM STORAGE TANK

CLIENT : Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey

CONSULTANT : As Applicable

MANUFACTURER NAME Cheema Boilers Limited

PURCHASE ORDER NUMBER : As Applicable

DOCUMENT TITLE : Deaerator Cum Storage Tank

DOCUMENT STATUS AFTER CLIENT OBSERVATION REVIEW CODE

Review Code 1 - No Comments / Approved 1 2 3 R

Review Code 2 - Proceed with Manufacture/Fabrication as per commented Document. Revised

Signature & Name
document required.

Review Code 3 - Document does not confirm to the Basic requirements as marked. Resubmit for review Date

Review Code R - Retained for Records / Information

0 07.09.2020 First Submission

PREPARED BY : CHECKED BY :
REV DATE DESCRIPTION
QA Head QA/QC

Page 1 of 5
 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP 24/Rev 00 Date: 07.09.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Deaerator Cum Storage Tank
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria CBL AI (LRA)
Check TURKEY

1.0 APPROVAL OF DOCUMENTS

ASME Sec.I, Customer
1.1 Review of Design Calculations. Design Calculations 100% H A
PDR Form
1.2 Review of G.A. & Detailed Drawings ASME Sec.I Drawings 100% H A
ASME Sec. VIII Div I,
1.3 Review of TDC for materials. ASME Sec. II Part A, TDC 100% H R
Customer PDR Form.
Drawings, ASME Sec I
Review of EITP (Marking of ‘H’ , ‘R’ & ‘W’
1.4 and Customer PDR EITP 100% H R
Points)
Form.
Approved Drawings, Weld Plan (Exhibit
1.5 Review of Weld Plan 100% H R
ASME Section IX No - 28)
1.6 Review of WPS & PQR ASME Section IX WPS & PQR 100% H R
1.7 Review of WPQ / WOPQ ASME Section IX WPQ / WOPQ 100% H R
Qualification
1.8 Review of NDE Personal Qualification Written Practices 100% H R
Certificates
Hydrostatic
1.9 Hydrostatic Test Procedure Drawings, ASME Sec.I Procedure No. 100% H R
CBL/HTP/02 Rev. 04
Qualification
1.10 Review of NDE Personal Qualification Written Practices 100% H R
Certificates
Heat Treatment
Approved Drawings &
1.11 Heat Treatment Procedure Procedure No. 100% H R
ASME Section - I
CBL/HT/01 Rev. 05
Code ASME Sec. V VT Procedure No.
1.12 Visual Examination Test Procedure Edition 2019 & SNT-TC- CBL/NDE/VT/05 100% H R
1A - 2016 Rev. 04
Code ASME Sec. V LPT Procedure No.
1.13 Liquid Penetrant Test Procedure Edition 2019 & SNT-TC- CBL/NDE/PT-03 Rev. 100% H R
1A - 2016 06
Code ASME Sec. V RT Procedure No.
1.14 Radiographic Examination Test Procedure Edition 2019 & SNT-TC- CBL/NDE/RT/02 100% H R
1A - 2016 Rev. 06
2.0 Material Inspection including weld test coupan

2.1 Review of MTC/Test Reports 100% H R

Thickness, material identification and

2.2 100% H W
other dimensions
Material
Visual; Pitting, laminations and any transit Customer Purchase Identification
2.3 100% H W
damages order, ASME Code with Report (Exhibit No -
latest addenda, 13),
Approved Drawings, Colour Coding of
2.4 Transfer colour code on materials 100% H W
TDC. materials (W-STR-
01).
Correlation of marking / stamping with
2.5 100% H W
MTC

Identification correlation & transfer of

2.6 100% H W
original marking

Page 2 of 5
 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP 24/Rev 00 Date: 07.09.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Deaerator Cum Storage Tank
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Extent Inspection Stages
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria CBL AI (LRA)
Check TURKEY
3.0 Forming
W* Witness to be
Forming of Dished Ends; done at dished
3.1 OD,ID,thickness,total Dished End 100% H W* end
height,CR,KR,NDT&HT as applicable Inspection Report (F-
ASME Code with latest manufacturer
QAD-24 ), Inprocess
addenda, Approved works
inspection request
Forming of shell belts; Marking & Drawings
cum report (Exhibit
dimensional verification (Minimum
3.2 No - 16 100% H RW
thickness, diameter, roundness, Heat
Treatment if applicable)
4.0 Fit-up

Long and circum seams of shell, dished

4.1 Inprocess inspection 100% H W
end and nozzles
request cum report
(Exhibit No -
4.2 Nozzle/stub to shell/dished end joints 16).Visual 100% H RW
ASME Code with latest Inspection Request
Inside visual inspection of shell and addenda, Approved Cum Report
4.3 dished ends (seperately) before closing Drawings, VT (Exhibit No - 18), 100% H R
seam Procedure, Welder Long Seam
Qualification, Inspection Report (F-
Visual inspection of weld seams without QAD-26),
4.4 any brackets / non pressure parts directly Cirumferencial 100% H R
welded on it Seam Inspection
Report (F-QAD-27)

5.0 Welding
Pressure parts and non pressure parts to
pressure parts welding; Use of correct Inprocess inspection
5.1 consumables, monitor parameters; Approved drawing, request cum report 100% RW R
preheat, Inter pass, post heat, welding Weld plan, WPS, NDE (Exhibit No - 16),
record etc, procedures Welding Summary
Visual inspection & NDE after root run / (Exhibit No - 30)
5.2 100% RW R
chip back.
6.0 INSPECTION BEFORE PWHT / HYDROSTATIC TEST - AS APPLICABLE
Dimension checks; Elevation/orientation
6.1 of nozzles, internal & external 100% H R
Inprocess inspection
attachments request cum report
visual checks of surfaces and welds; (Exhibit No - 16),
6.2 Reinforcement, undercuts, surface 100% H R
Visual Inspection
defects etc Approved drawings,
Request Cum
6.3 ASME Code with latest 100% H R
NDE Clearance; LPT/MT Report (Exhibit
addenda, Procedures
Review of Radiographs including WTC for No - 18), Non
6.4 Conformity Report 100% H W
IBR as applicable
(Exhibit No - 23)
6.5 Closing of NCR & Disposition (if any) NDE Plan 100% H R

6.6 POST WELD HEAT TREATMENT (PWHT) - REFER DRAWING FOR APPLICABILITY
Location of thermocouples, Heat
treatment parameters : Loading & Inprocess inspection
6.6.1 unloading temperature, soaking request cum report 100% H R
Approved drawings,
temperature & time, rate of heating & (Exhibit No - 16),
ASME Code with latest
cooling, heat treatment chart Heat treatment
addenda, Heat
Main dimensions after PWHT and charge card (Exhibit
6.6.2 treatment Procedure 100% H R
machining, if any No - 32), Heat
treatment chart
6.6.3 Marking & mechanical testing on WTC 100% H R

Page 3 of 5
 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP 24/Rev 00 Date: 07.09.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Deaerator Cum Storage Tank
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria CBL AI (LRA)
Check TURKEY

7.0 FINAL INSPECTION & TESTING

7.1 TESTING BEFORE HYDROSTATIC TEST

Inprocess inspection
Leak testing of reinforced pads (if
7.1.1 Approved drawings request cum report 100% H R
Applicable)
(Exhibit No - 16)

8.0 Hydrostatic Test

Hydrostatic Test
Test Pressure / Duration, Calibration & Procedure, Pressure
range of pressure gauge, Test Report (Exhibit
Approved drawings, HT shall be
8.1 metal temperature, No-20), Final 100% H W
CBL/HTP/02 Rev. 03. conducted at site
visual inspection for leaks & pressure Dimension
drop, Permanent deformation Report(Exhibit No-
19).

9.0 INTERNAL ASSEMBLY

Inprocess inspection
Assembly of internals; Sequence, visual
9.1 Approved drawings, request cum report 100% H R
and dimensional check
(Exhibit No - 16)

10.0 SURFACE INSPECTION, FINAL DOSIER & FINAL DOCUMENTS REVIEW

Surface Preparation, Inside and External

10.1 100% H R
by mechanical Cleaning,

Painting as per specification, DFT/Shade

10.2 (2 coat of Red Oxide, minimum 25 micron 100% H R
of each coat),
Paint Inspection
Report (Exhibit No-
Final inspection including visual inside &
Approved drawings. 42) , Final
10.3 outside, punching verification & 100% H R
Inspection Report(F-
stamping,
QAD-31).

Document verification & submission:

Material Traceability records with
mtc,NDE Reports,Hydro test report,
10.4 Dimension report,Painting Report, 100% H R
Testing & Measuring instruments
calibration records,final Release
Inspection Note

Final Dosier :
ASME Code with latest
10.5 Endorsement of final documents & issue Final Dossier 100% H H
addenda.
of certificate, Issuance PDR Form.

Page 4 of 5
 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP 24/Rev 00 Date: 07.09.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Deaerator Cum Storage Tank
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
11.0 NDE PLAN

HARD
DESCRIPTION MATERIAL "P" NUMBER VT PMI RT LPT UT
NESS

LS/CS SEAM (P-1) 100% X X 100% 100% (B/C) X

DRUM/
SHELL/
DISHED END
(Carbon Steel) 100% (B/C)*as per
CONNECTIONS (P-1) 100% X X X welding sketch given in X
drawing.

P-4 & P-
FORGING P-1 ,P-4 & P-5A 100% 100% for P-4 & P-5A X 100% Before & After SR 100%
5A

FOR ALL REMOVABLE OF TEMPORARY

(PRESSURE ATTACHMENT, ARC STRIKE AREA,LIFTING 100% X X X 100% X
PART) LUGS.

Remarks:-

1) 100% RT shall be done of repair seam segment, mark on RT report with R1,R2……. etc of same repaired seam segment.

General Notes :

1. Visual inspection of weld shall be carried out before offering for any NDE examination.

2. Repair of welds shall be carried out as per approved procedure and followed by same NDE technique, which revelead the defect.

3. NDE / PWHT requirements mentioned in the EITP/QAP are for information only. Refer drawing for detailed requirements.

4.. Hydrostatic Testing; HT shall be done at site, Test water temperarture shall be ambient but not less than 20°C. Maintain test pressure for at least 30 minutes
minimum.

5. Packing And Dispatch; Ends of tube stubs shall be covered with rubber caps after applying easily removable good quality rust preventive oil. Nozzle ends shall be
covered with wooden blanks.

6. Verify packing and loading of Deaerator Cum Storage Tank on the trailer before dispatch.

7. In addition to General Note : 1 to 6, drawing notes to be followed strictly.

LEGENDS:
CBL : Cheema Boilers Limited, AI : Authorized Inspector, LRA : Lloyd Register Asia, TPI : Third Party Inspection Agency, A : Approval, CO : Customer Order, EITP :
Examination, Inspection & Test Plan, H : Hold Point, RW : Random Witness, R : Review, RT : Radiography Test, LPT : Liquid Penetrant Test,VT : Visual Test, HTP :
Hydrostatic Test Procedure, NDE : Non Destructive Examination, WPS : Welding Procedure Specification, PQR : Procedure Qualification Record, MTC : Material Test
Certificate,TDC : Technical Delivery Condition,A/R : After Root Run, FPW : Final Penetration Weld, HAZ : Heat Affected Zone, PWHT : Post Weld Heat Treatment, MM :
Millimeter, X : Not Applicable, P1 : SA106 Gr B/SA105/SA210 Gr A1/SA516 Gr 70, P4 : SA182 F11/SA213 T11/SA335 P11 P5A : SA182 F22/SA213 T22/SA335 P22, PMI :
Positive material identification, WPQ : Welder Performance Qualification, WPQR : Welder Performance Qualification Record,

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