IoT BASED MOTOR MONITORING SYSTEM

synopsis of major project

Submitted in partial fulfillment of the requirement for the award of the degree

BACHELOR OF ENGINEERING
(Electrical & Electronics Engineering)
Submitted to

Jharkhand University of Technology, RANCHI (JHARKHAND)

Submitted by
1. ROHAN RAJ : 20010475014
2. SAMIR ANSARI : 20010475015
3. SHALENDRA KUMAR : 20010475016
4. SHIVNATH PRAMANIK : 20010475017

UNDER THE SUPERVISION OF

MR. Sanjay Mandal

B.A. COLLEGE OF ENGINEERING & TECHNOLOGY

Jamshedpur, Jharkhand
(Department of Electrical & Electronics Engineering)
 B.A. COLLEGE OF ENGINEERING & TECHNOLOGY

Jamshedpur, Jharkhand
(Department of Electrical & Electronics Engineering)

CERTIFICATE OF APPROVAL
The undersigned certify that they have read and recommended to the Department of
Electrical and Electronics Engineering for acceptance, a project report entitled “IoT BASED
MOTOR MONITORING SYSTEM” submitted by Rohan Raj, Samir Ansari,
Shalendra Kumar, Shivnath Pramanik in partial fulfillment for the degree of Bachelor
of Engineering in Electrical & Electronics Engineering.

Mr. Sanjay Mondal

Supervisor & HoD (EEE)

............................................ .............................................
INTERNAL EXAMINER EXTERNAL EXAMINER

I
 B.A. COLLEGE OF ENGINEERING & TECHNOLOGY

Jamshedpur, Jharkhand
(Department of Electrical & Electronics Engineering)

DECLARATION

I am Samir Ansari, a student of “Bachelor of Technology” in B.A College of Engineering

& Technology, session 2020-2024, Jamshedpur (Jharkhand). I hereby informed that the
work presented in this dissertation entitled “IoT BASED MOTOR MONITORING
SYSTEM” is the outcome of my own work, is Bonafide and correct to the best of my
knowledge and this work has been carried out taking care of Engineering Ethics. The work
presented does not infringe on any patented work and has not been submitted to any other
university or anywhere else for the award of any degree or any professional diploma.

SAMIR ANSARI
(20010475015)

II
 B.A. COLLEGE OF ENGINEERING & TECHNOLOGY

Jamshedpur, Jharkhand

(Department of Electrical & Electronics Engineering)

ACKNOWLEDGEMENT

I take an opportunity to acknowledge and extend my heartfelt gratitude to my guide and the
pivot of this enterprise, Mr. Sanjay Mondal, who is most responsible for helping me to
complete this work. He showed me different ways to approach problems and the need to be
persistent to accomplish my goal. His discernment in the choice of topic, his/her confidence
in me when I doubted myself and his admirable guidance are some cogent reasons that
make me over that without his/her support this thesis would be a chimera.
I am also thankful to Mr. Sanjay Mondal, Head of the Department of Electrical &
Electronics Engineering, for cooperation and support in completing this work. I would also
like to express my thanks to the Principal of BACET Jamshedpur for providing necessary
facilities. I would also convey my Thanks to Mr. Sanjay Mondal and Department of
Electrical & Electronics Engineering for their continuous support. Thanks are due to all the
staff members and lab staff of Department of Electrical & Electronics Engineering BACET
for providing all help and support.

SAMIR ANSARI
(20010475015)

III
 B.A. COLLEGE OF ENGINEERING & TECHNOLOGY

Jamshedpur, Jharkhand
(Department of Electrical & Electronics Engineering)

ABSTRACT

This paper introduces an IoT-based motor monitoring system designed to enhance the
efficiency and reliability of industrial machinery. The system integrates sensors,
microcontrollers, and wireless communication to collect real-time data on motor performance,
such as temperature, vibration, and power consumption. Through cloud-based analytics, the
collected data is analyzed to detect anomalies and predict potential failures, enabling
proactive maintenance strategies. The proposed system offers remote monitoring capabilities,
allowing operators to access motor status anytime, anywhere, via web or mobile applications.
By implementing this system, industries can improve operational efficiency, reduce
downtime, and prolong the lifespan of critical machinery. This paper proposes an Internet of
Things (IoT) based motor monitoring system designed to enhance the efficiency and
reliability of industrial operations. The system integrates sensor technologies with IoT
platforms to enable real-time monitoring and analysis of motor performance parameters such
as temperature, vibration, and current consumption. Through wireless connectivity, data is
transmitted to a centralized server for processing and analysis. Machine learning algorithms
are employed to detect anomalies and predict potential failures, allowing for proactive
maintenance interventions. The implementation of this system offers benefits including
increased uptime, reduced maintenance costs, and improved productivity.
 TABLE OF CONTENTS

CERTIFICATE OF APPROVAL...................................................................................... I

DECLARATION................................................................................................................. II

ACKNOWLEDGEMENT.................................................................................................. III

ABSTRACT......................................................................................................................... IV

CHAPTER 1 Introduction 1-5

CHAPTER 2 Methodology 6

CHAPTER 3 Circuit Diagram 7

CHAPTER 4 Practical Circuit Diagram 8

CHAPTER 5 Components Used in Circuit 9-14

CHAPTER 6 Flow Chart and Algorithm 15-16

CHAPTER 7 Programming 17

CHAPTER 8 Formula Used for Data Samplings 18-19

1. Sampling of AC Current Data

2. Sampling of Temperature Data

3. Sampling of Voltage Data

4. Sampling of Speed Data

CHAPTER 9 Experimental Result 20-21

CHAPTER 10 Advantages & Disadvantages 22

CHAPTER 11 Applications 23

CHAPTER 12 Conclusion 24

References
 LIST OF FIGURES

1. Figure 01: Block Diagram of IoT Based Motor Monitoring System. 6

2. Figure 02: Circuit Diagram. 7

3. Figure 03: Practical Circuit Diagram. 8

4. Figure 04: Pins description of Arduino Uno. 9

5. Figure 05: Induction Motor. 10

6. Figure 06: Node MCU. 10

7. Figure 07: Transformer. 11

8. Figure 08: 5V DC Regulator. 11

9. Figure 09: Current Sensor. 12

10. Figure 10: Temperature Sensor. 12

11. Figure 11: IR Sensor. 13

12. Figure 12: Jumper Wires. 13

13. Figure 13: LCD Screen. 14

14. Figure 14: PCB Board. 14

15. Figure 15: Voltage Divider Circuit. 16

16. Figure 16: Graph of Current, Voltage, Speed, Temperature. 21

CHAPTER-01
INTRODUCTION

In today’s manufacturing industries, mechanical & electromechanical systems are driven by

electric motors on-the premises. The drivers of these motors are mostly on motor control and the
predictive maintenance schedules the motors are not calculated. Attempts are being made to
maximize efficiency by using enterprise resources planning (ERP), especially in 24/7 production
enterprises. However, unexpected failures not predicted by the ERP system can cause disruptions
in the production process. In this project, the temperature, current, voltage, cycle speed of single-
phase induction motor was read using TCP/IP protocol via wi-fi. By using the existing Internet
network these parameters were read and transferred to the central software without the need for
any additional wire. Condition monitoring of motors is very important, and a maintenance schedule
is always implemented for every electrical machine. In the proposed work with the use of IoT
technology motor parameters like temperature, current, voltage, and vibration can be accessed
wirelessly. All these parameters can be analyzed by operator from anywhere and in case of any
fault condition alert can be raised. IoT based condition monitoring when joined with machine
learning can help in classification and prediction of faults. Electrical motors are a work horse for
any industry. Electrical motors have to be maintained and monitored on a regular basis. Breakdown
or faults in such rotating machines can hamper the industry in various ways. The proposed method
of monitoring motors can be used for real time parameter monitoring of motors and to generate
regular notification in case any parameter shoots up from its regular value.

An IoT-based motor monitoring system offers significant advantages, transforming traditional

maintenance practices into a more efficient and proactive process. It enables predictive
maintenance by continuously monitoring motor parameters, thus predicting potential failures
before they occur and reducing unplanned downtime. This real-time monitoring enhances motor
efficiency by ensuring optimal operating conditions, leading to improved energy consumption and
reduced operational costs. Additionally, the system provides remote monitoring capabilities,
allowing operators to oversee motor health and performance from anywhere, which is particularly
beneficial for motors in hard-to-reach locations. The data-driven insights gained from IoT
monitoring facilitate better decision-making and process optimization, ultimately contributing to
increased productivity and cost savings.
The system architecture of an IoT-based motor monitoring system is structured to efficiently
capture, process, transmit, and analyze data for real-time monitoring and maintenance. At its core,
sensors attached to the motor collect vital parameters such as temperature, vibration, current, and
voltage. These sensors feed data to a microcontroller or processor, like an Arduino or Raspberry
Pi, which performs initial data processing and anomaly detection. Processed data is then
transmitted to a cloud server using IoT communication modules, including Wi-Fi for short-range
and GSM/GPRS for long-range connectivity. The cloud server acts as a central repository, storing
vast amounts of data and leveraging powerful analytical tools and machine learning algorithms to
predict potential issues and optimize performance. A user interface, typically accessible via web
or mobile applications, provides a dashboard for real-time monitoring and alert notifications,
allowing users to manage motor health proactively from any location. This robust and
interconnected architecture ensures seamless data flow, enabling effective and predictive motor
maintenance [1].

Implementing an IoT-based motor monitoring system involves several key steps to ensure
effective real-time monitoring and predictive maintenance. First, sensors are installed on the
induction motor to measure critical parameters such as temperature, vibration, current, and voltage.
These sensors are connected to a microcontroller, such as an Arduino or Raspberry Pi, which
processes the collected data. The processed data is then transmitted to a cloud server using IoT
communication modules like Wi-Fi or GSM/GPRS. On the cloud server, the data is stored and
analyzed using machine learning algorithms to identify patterns and predict potential failures. A
user interface, accessible via web or mobile applications, provides a dashboard for real-time
monitoring, data visualization, and alerts for any anomalies. This setup enables operators to
monitor the motors remotely, schedule maintenance proactively, and optimize motor performance,
ultimately leading to reduced downtime and operational costs [2].

The implementation of an IoT-based motor monitoring system offers transformative benefits to

industries by significantly enhancing operational efficiency, reducing maintenance costs, and
improving overall productivity. This system enables real-time monitoring of critical motor
parameters such as temperature, vibration, current, and voltage, which are essential for maintaining
the health and performance of single-phase induction motors widely used in various industrial
applications.

Firstly, the continuous monitoring of motor conditions through IoT sensors helps industries
transition from reactive to predictive maintenance. Traditional maintenance strategies often rely
on scheduled checks or respond to motor failures after they occur, leading to unexpected
downtimes and high repair costs. In contrast, IoT-based monitoring systems provide real-time data
and advanced analytics that can predict potential issues before they result in motor failure. For
example, abnormal increases in temperature or unusual vibration patterns can indicate impending
bearing failures or alignment issues. By identifying these problems early, maintenance teams can
address them proactively, preventing costly unplanned downtimes and extending the lifespan of
the motors.

Secondly, the enhanced efficiency brought about by IoT-based monitoring systems translates
directly into cost savings for industries. Continuous data collection and analysis allow for optimal
motor operation, ensuring that motors run within their specified parameters. This prevents
situations such as motor overload or under-load, which can lead to excessive energy consumption
and increased wear and tear. As a result, industries can achieve better energy efficiency, leading
to lower electricity bills and reduced carbon footprints. Moreover, the data-driven approach to
maintenance helps in better allocation of resources, reducing the frequency of unnecessary
inspections and focusing efforts where they are truly needed.

The integration of IoT technology also enables remote monitoring capabilities, which is
particularly beneficial for industries with geographically dispersed operations or motors installed
in hard-to-reach locations. Maintenance personnel can monitor the status of motors from anywhere
using web or mobile applications, receiving instant alerts and updates about the motor’s condition.
This remote access capability not only saves time and travel costs but also ensures that any issues
are addressed promptly, further minimizing downtime and maintaining consistent production
schedules [3].
Furthermore, the data collected through IoT-based monitoring systems provides valuable insights
for continuous improvement and decision-making. By analyzing historical and real-time data,
industries can identify patterns and trends that impact motor performance and overall operational
efficiency. This information can be used to optimize motor usage, improve design and
manufacturing processes, and implement best practices for motor maintenance. For instance,
understanding the typical wear patterns and failure modes of motors can help in designing more
robust motors or selecting more suitable operating conditions, leading to improved reliability and
performance.

Another significant advantage of IoT-based motor monitoring systems is their scalability and
adaptability. As industries grow and evolve, the monitoring system can be easily expanded to
include additional motors or upgraded to monitor new parameters. This flexibility ensures that the
system remains relevant and effective in meeting the changing needs of the industry. Moreover,
the integration of advanced technologies such as machine learning and artificial intelligence can
further enhance the predictive capabilities of the monitoring system, providing even more accurate
and timely maintenance recommendations.

The implementation of IoT-based motor monitoring systems also aligns with the broader trend of
digital transformation in industries. As more companies adopt Industry 4.0 practices, the use of
IoT and data analytics becomes increasingly important in maintaining a competitive edge. By
leveraging IoT technology, industries can not only improve their maintenance processes but also
gain a deeper understanding of their operations, leading to better strategic decisions and innovation.
This digital transformation can result in higher productivity, improved product quality, and greater
customer satisfaction [4].

Moreover, the environmental benefits of IoT-based motor monitoring systems cannot be

overlooked. By ensuring motors operate efficiently and reducing unnecessary energy consumption,
these systems contribute to more sustainable industrial practices. This is particularly important in
today’s context, where industries are under increasing pressure to reduce their environmental
impact and comply with stringent regulations. The ability to monitor and optimize energy usage
helps industries meet these regulatory requirements and demonstrate their commitment to
sustainability.

In summary, the implementation of IoT-based motor monitoring systems offers numerous benefits
to industries, including predictive maintenance, cost savings, remote monitoring, data-driven
insights, scalability, and alignment with digital transformation initiatives. By providing real-time
monitoring and advanced analytics, these systems ensure that motors operate efficiently, reduce
downtime, and extend their lifespan. The adoption of IoT technology not only enhances
operational efficiency and productivity but also supports sustainability goals and positions
industries for future growth and innovation. As industries continue to embrace digital
transformation, IoT-based motor monitoring systems will play a crucial role in driving operational
excellence and competitive advantage.
CHAPTER-02
METHODOLOGY

The below given diagram is the basic block diagram of IoT Based Motor Monitoring System which
clearly explains the working.

230 AC
Volt Dimme CurrentSensor Relay Motor
AC r

5 Volt

Regulator
Node
Cloud
MCU
IR Sensor

Arduino
Uno
Temperatur
e
Sensor 16X2 LCD

Step Down Voltage

Transforme Sensor
r
Figure:01
It consists of PT and CT on induction motor to measure voltage and current respectively to find
input power, also it measures temperature and rms speed by using Thermocouple sensor and IR
sensor to measure parameter of induction motor all this measured value send to microcontroller.
Where it processes and encrypted packet are formed. This packet is transferred to the server via
Wi-Fi module which is attached to the main controller. The data available at server can be accessed
by remote device through-encrypted connection so that data security is maintained.
CHAPTER-03
CIRCUIT DIAGRAM

Figure:02 [5]
CHAPTER-04
PRACTICAL CIRCUIT DIAGRAM

Figure:03
CHAPTER-05
COMPONENTS USED IN CIRCUIT

1. Arduino Uno:
The Arduino Uno is a popular microcontroller board based on the ATmega328P
microcontroller. It is widely used for creating interactive electronic projects due to its ease
of use, affordability, and extensive community support. The board features 14 digital
input/output pins, 6 analog inputs, a USB connection for programming and power, and a
variety of other components like a reset button and power jack. The Arduino Uno works
by being programmed with the Arduino software (IDE), where users can write and upload
code to control the board’s pins and interact with sensors, motors, lights, and other
components. Its versatility makes it ideal for both beginners and experienced developers to
prototype and build a wide range of applications, from simple LED blinkers to complex
home automation systems.

Pin Diagram:

Figure;04 [6]
2. Single Phase Induction Motor:
using AC motor of rating 12v 750 rpm 2 amp the reason behind to choose this motor
cause the maximum industry uses Ac motor so the we choose ac motor and the rating
depends on the many factors just like we are making electronics-based circuit which
operates in less voltage such as 5v to 12 v.

Figure:05 [7]
3. Node MCU:
The Node MCU is an open-source firmware and development kit that helps you to
prototype your IoT (Internet of Things) projects. It is based on the ESP8266 Wi-Fi module,
which provides a highly integrated solution for wireless connectivity. Here are some key
features and components of the Node MCU:
Key Features:
1. Wi-Fi Connectivity: Built-in ESP8266 module for connecting to Wi-Fi networks.
2. GPIO Pins: Multiple General-Purpose Input/Output pins for interfacing with sensors,
actuators, and other components.
3. Microcontroller: Powered by the ESP8266 microcontroller with a Ten-silica Xtensa.
4. Programming: Supports programming in Lua scripting language or using the Arduino
IDE.
5. Power Supply: Typically operates on 3.3V, with onboard voltage regulation.

Figure:06 [8]
4. Transformer:
A 220/12 transformer is designed to step down the voltage from 220 volts AC to 12
volts AC.
Specifications
Primary Voltage: 220V AC
Secondary Voltage: 12V AC

Figure:07 [9]

5. 5V DC Regulator:
A 5V voltage regulator is an electronic component used to provide a stable
SV output from a higher and/or variable input voltage. It's essential in many electronics
projects to power components that require a steady 5V supply.

Figure:08 [10]
6. Current Sensor:
The ACS712 is a popular current sensor module used to measure AC and DC currents. It
is widely used in various applications, including power monitoring, motor control, and
overcurrent protection. The sensor provides an analog voltage output proportional to the
current passing through the module.

Figure:09 [11]

7. Temperature Sensor:
A thermistor is a type of resistor whose resistance varies significantly with temperature.
Thermistors are widely used for temperature sensing and measurement because they are
cost-effective, sensitive, and available in various forms.

Figure:10 [12]
8. IR Sensor:
Using an IR sensor to detect RPM (Rotations Per Minute) involves measuring the
interruptions of an infrared beam caused by an object passing between the IR transmitter
and receiver.

Figure:11 [13]
9. Jumper Wires:
Jumper wires are essential components in electronics prototyping and circuit
building. They are used to create connections between various components on
breadboards, PCBs, and microcontroller development boards.

Figure:12 [14]
10. LCD Screen:
A 12x2 LCD screen is a type of character LCD display that can show 12 characters per line
and has 2 lines. These displays are widely used in various electronic projects to display text
and simple graphics. They are based on the HD44780 controller, which is commonly
supported by most microcontroller platforms, including Arduino.
Key Features
1. Resolution: 12 columns and 2 rows of characters.
2. Controller: Typically uses the HD44780 controller or compatible.
3. Interface: Can be interfaced using parallel (4-bit or 8-bit) or 12C communication.
4. Backlight: May come with an optional backlight for better visibility in low-light
conditions.
5. Power Supply: Typically operates at 5V.

Figure:13 [15]
11. PCB Board:
A printed circuit board, or PCB, is used to mechanically support and electrically connect
electronic components using conductive pathways, tracks or signal traces etched from
copper sheets laminated onto a non-conductive substrate.

Figure:14 [16]
CHAPTER-06
FORMULA USED FOR DATA SAMPLING

1. Sampling for AC Current:

AC current withdrawn from induction motor is sensed using hall effect current sensor. The
output voltage coming from sensor is converted to voltage under 3.3 volts. Signal
conditioning circuit for the reference voltage conversion is shown in Figure 15. This is
done because the reference voltage for ESP32 for reading analog values is 3.3 volt only.
As mentioned, ESP32 is a 12-bit ADC hence scale for resolution is kept from 0 to 4095.
ACS 712 05B module has sensitivity of around 185 mV. The formula used for calculation
of RMS current is mentioned below.

2. Sampling for Temperature Data:

The instruction code uploaded to ESP32 uses DHT11 library for getting data values and
for updating it in regular intervals. DRT-11 sensor provides temperature and humidity data
using its data output pin. the single wire two-way communications are used for data
retrieval process.

3. Sampling for AC Current:

The output of voltage sensor circuit is given to ESP32 module. The ESP32 module reads
the output from sensor within the scale of resolution from 0 to 4095, and the reference
voltage is 3.3 volt. The transformer converts 240 V to 12 V, and the secondary is connected
to arrangement of rectifier with Zener diode. Five-volt logic across Zener diode is reduced
to proportional 3.3 V, and the logic is given to ESP32 module ADC pin [9). As the single-
phase supply varies, the logic level to ESP32 module also changes in reference to 3.3 V.
As per the formula given in the code single phase voltage gets recorded and stored in cloud
lot platform.
4. Sampling for AC Current:
We'll use an ESP8266-based microcontroller (such as the Node MCU) to read the current
data from the ACS712 sensor and send it to a lot platform like Thing Speak for visualization
and monitoring.

Figure:15 [17]
CHAPTER-07
FLOWCHART AND ALGORITHM

1. Start
2. All sensors, current sensor, temperature and humidity sensor, voltage sensor, vibration sensor
and speed sensor, sense the parameters and take the reading.
3. All parameter values are passed to microcontroller atmega328 and stored in microcontroller.
4. Read and convert the analog values into digital
5. Microcontroller displays these values on LCD.
6. Sends these values on IOT Cloud server for remote operation using ESP32.
7. If any faults observed the supply is cut off with the help of relay.
8. Stop.
CHAPTER-08
PROGRAMMING

#include <ESP8266WiFi.h>
#include <WiFiClient.h>
#include <ThingSpeak.h>
// Wi-Fi credentials
const char* ssid = "your_SSID";
const char* password = "your_PASSWORD";
// ThingSpeak API details
unsigned long channelID = YOUR_CHANNEL_ID;
const char* writeAPIKey = "YOUR_API_KEY";
// Sensor pins
const int tempPin = A0; // Analog pin for temperature sensor
const int vibrationPin = D2; // Digital pin for vibration sensor
// Wi-Fi client
WiFiClient client;
void setup() {
Serial.begin(115200); // Initialize serial communication
// Initialize sensors (if needed)
pinMode(vibrationPin, INPUT);
// Connect to Wi-Fi
WiFi.begin(ssid, password);
while (WiFi.status() != WL_CONNECTED) {
delay(1000);
Serial.print("Connecting to WiFi...");
}
Serial.println("Connected to WiFi");
// Initialize ThingSpeak
ThingSpeak.begin(client);
}
void loop() {
// Read data from sensors
float temperature = analogRead(tempPin) * (5.0 / 1023.0) * 100; // Convert analog reading to
temperature
int vibration = digitalRead(vibrationPin); // Read vibration sensor value
// Print sensor values to serial monitor
Serial.print("Temperature: ");
Serial.print(temperature);
Serial.print(" C, Vibration: ");
Serial.println(vibration);
// Send data to ThingSpeak
ThingSpeak.setField(1, temperature);
ThingSpeak.setField(2, vibration);
int responseCode = ThingSpeak.writeFields(channelID, writeAPIKey);
if (responseCode == 200) {
Serial.println("Data sent to ThingSpeak successfully");
} else {
Serial.println("Error sending data to ThingSpeak");
}
// Wait 20 seconds before next reading (adjust as needed)
delay (20000);
}
CHAPTER-09
EXPERIMENTAL REASULT

The entire assembled circuit set up. The developed code is uploaded to module. Sensors are
interfaced to ESP32 board. Once the module is powered up, it gets connected to internet, and
sensors start accumulating the data. All the data is sent to things speak lot platform and user can
monitor the parameters with the help of graphs and widgets. From Figures •
various graphs are shown below, and the parameters that can be monitored are current, temperature,
humidity, vibration, and power.

From the graphs, it can assess that axis comprises of date, and axis comprises of the magnitude of
the parameter. When the system turns on, the dark red dotted points on the graph show present
value of the parameter. The straight-line which traces with in the various dates shows the changes
by comparing the present-day status with the last period when system was turned on. Hence, it
should not be concluded that graphs are linear in nature. The present value of parameter can be
seen by tracing the latest entry of red dark dot and by double clicking with in it the graphical
display becomes more dynamic as it shows minute by minute entry of data from the sensors.

With all these parameters, any threshold limit can be set and if the set limit for any required
parameter is crossed then notification or alert can be sent to the operator using loT platform.
Therefore, it can be assessed that such systems can be used for real time monitoring of various
electrical machines. Single phase induction motor current data is retrieved from current sensor
ACS 712. From the graph Figure Z, current magnitude is approximately one ampere. The ACS
712 sensor has an output error percentage of around.

Temperature and humidity data are taken from DHT11 sensor which has been mounted on motor
body. As the motor started temperature value started increasing, this happens as winding of the
motors starts heating up with the safety insulation point. After a certain point temperature of the
motor body reaches a saturation value of around thirty-nine-degree Celsius. DHT11 humidity
sensor can measure from twenty percent to eighty percent range with accuracy of five percent.
Figure:16
CHAPTER-10
ADVANTAGES & DISADVANTAGES

Advantages:

1. Real-Time Monitoring: Continuous, real-time data collection and analysis enable timely
detection of anomalies and potential failures, reducing downtime and maintenance costs.

2. Predictive Maintenance: IoT sensors and analytics can predict when a motor is likely to fail,
allowing for maintenance to be performed just in time, which extends the motor's lifespan and
improves reliability.

3. Energy Efficiency: Monitoring systems can optimize motor operations to reduce energy
consumption, leading to cost savings and improved environmental sustainability.

4. Remote Access: Operators can monitor and control motors from anywhere, providing flexibility
and immediate response to issues, even from remote locations.

5. Data Analytics: Detailed data on motor performance can be collected and analyzed to identify
trends, optimize processes, and enhance overall operational efficiency.

Disadvantages:

1. Security Risks: IoT devices are often targets for cyber-attacks. Without robust security
measures, these systems can be vulnerable to hacking, which could lead to unauthorized access to
sensitive data or control over the motor systems.

2. Privacy Concerns: The continuous monitoring and data collection inherent in IoT systems can
raise privacy issues, especially if data is not properly anonymized or if there is inadequate control
over who can access the data.
CHAPTER-11
APPLICATIONS

1. Manufacturing: Real-time monitoring of motors in production lines to prevent downtime and

optimize maintenance schedules.
2. HVAC Systems: Ensuring efficient operation and early detection of issues in heating,
ventilation, and air conditioning systems.
3. Energy Sector: Monitoring motors in power plants and renewable energy installations to
enhance performance and reliability.
4. Transportation: Tracking the condition of motors in vehicles and fleets for maintenance and
operational efficiency.
5. Water Management: Overseeing motors in pumps and treatment facilities to ensure consistent
water supply and quality.
6. Agriculture: Managing irrigation systems and equipment to improve productivity and resource
usage.
7. Building Automation: Enhancing the performance of elevators, escalators, and other motor-
driven systems in smart buildings.
8. Mining: Monitoring heavy machinery to improve safety and reduce operational costs.
9. Healthcare: Ensuring the reliable operation of critical equipment such as ventilators and
diagnostic machines.
CHAPTER-12
CONCLUSION

This project presents the concept of Internet of Things for early detection and monitoring of motor
system-failures remotely. The system has been designed to combine various parameter
measurements in real-time, improving the delectability of different faults. The monitoring of the
motor system presents the measurement-of different parameters namely vibrations, temperature,
voltage and current consumption. Thus, compared to conventional methods that relies solely on
vibrations or temperature, this design has more information sources-which can enable an alarm.
The concept of loT is presented here for This paper presents the concept of Internet-of Things for
early detection and monitoring of motor system failures remotely. The system has been designed-
to combine various parameter measurements in real-time, improving the delectability of different
faults. The monitoring of the motor system presents the measurement of different parameters
namely vibrations, temperature, voltage and current consumption. Thus, compared to conventional
methods that relies solely on-vibrations or temperature, this design has more information sources
which can enable an alarm.
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1. [1] K. Phasinam “Application of IoT and cloud computing in motor monitoring system
Article ID 8285969, 8 Pages, 2022.
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3. [3] Agarwal, "survey on the scope of cloud computing” Proceeding, vol. Pp. 1-4, 2021
4. [4] D.K. Sharma “An optimum energy consumption algorithm” vol. 51, pp.61 2019.
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engineering technology and science.
6. [6] WWW.MEDIUM.COM “Arduino uno pins description”.
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8. [8] WWW.WIKIPEDIA.COM “Brief about of node mcu”.
9. [9] Taken image from the website, “WWW.WIKIPEDIA.COM” , Transformer.
10. [10] Taken image from the website, “WWW.WIKIPEDIA.COM” ,5v voltage regulator.
11. [11] Taken image from the website, “WWW.WIKIPEDIA.COM” , Current sensor.
12. [12] Taken image from the website, “WWW.WIKIPEDIA.COM” , Temperature sensor.
13. [13] Taken image from the website, “WWW.WIKIPEDIA.COM” , IR sensor.
14. [14] Taken image from the website, “WWW.WIKIPEDIA.COM” , Jumper Wires.
15. [15] Taken image from the website, “WWW.WIKIPEDIA.COM” , LCD Screen.
16. [16] Taken image from the website, “WWW.WIKIPEDIA.COM” , PCB Board.
17. [17] Taken image from the website, “WWW.WIKIPEDIA.COM” , voltage divider circuit.