Soft Drink Manufacturing Process

Introduction
Objective of the Project:
This study aims to comprehensively analyze the
soft drinks manufacturing process to ensure
efficient production, reduce downtime,
and enhance workplace safety. It seeks to
examine the various stages of production,
identify critical equipment, and understand
operational workflows. A structured
Preventive Maintenance (PM) program will
be developed to optimize machine performance,
minimize unexpected breakdowns, and extend
equipment lifespan. The study will also
perform a Hazard Identification, Risk
Assessment, and Control (HIRAC)
analysis to identify potential hazards, evaluate
risks, and propose effective control measures
to improve workplace safety.

Flowchart of Cement Manufacturing Process

Water Syrup
Treatment Carbonation
Preparation

Water
Packaging Labeling
Key Terms: Treatme
nt
Soft Drinks Manufacturing Process: A sequence of steps that
transforms raw materials (e.g., water, sugar, and flavor concentrates) into
carbonated beverages. The key steps include water treatment, syrup
preparation, carbonation, filling, sealing, and packaging.

Preventive Maintenance (PM): A maintenance strategy that prevents

unexpected equipment failures through routine checks, cleaning,
lubrication, part replacement, and system calibration.

HIRAC (Hazard Identification, Risk Assessment, and Control): A

systematic process to identify potential workplace hazards, assess their
risks, and implement control measures to improve safety and efficiency.

II. Manufacturing Process Overview: Soft Drinks Manufacturing

1. General Description:
The soft drinks manufacturing process involves combining
water, sweeteners, flavorings, and carbonation to produce
beverages. The process includes raw material preparation,
syrup mixing, carbonating, filling, capping, labeling, and
packaging.

2. List of Five Manufacturing Processes to Study:

Process 1: Raw Material Preparation

Process 2: Syrup Mixing

Process 3: Carbonation

Process 4: Filling and Capping

Process 5: Labeling and Packaging

3. Critical Equipment Used in the Processes:

Mixers

Carbonators

Filling Machines

Conveyor Belts

Labeling Machines

I. Preventive Maintenance Program (PM) for Soft Drinks

Manufacturing

PM programs for Soft Drinks Manufacturing ensure that critical

machinery operates efficiently, reducing downtime,
and prolonging the life of the equipment. PM tasks will focus on
cleaning, lubrication, inspection, part replacement, and system
calibration.

Mixers Preventive Maintenance Program

Frequency Task Description Assigned Personnel Remarks/ Comments

Daily Inspect mixing blades for wear Operator No cracks or

and damage deformities detected

Check motor operation and Operator Motor runs smoothly

noise levels

Clean exterior surfaces and Sanitation Crew Clean and dry

controls
 Verify proper mixing time and Quality Assurance Mixing time accurate
consistency

Weekly Lubricate moving parts and Maintenance Parts properly

check for unusual vibrations Technician lubricated

Inspect seals and gaskets for Maintenance Seals intact; no leaks

leaks Technician detected

Test safety interlock switches Safety Officer Interlocks functioning

properly

Monthly Inspect gearbox for lubrication Maintenance Gearbox properly

and wear Technician lubricated

Test mixer performance with Maintenance Performance is within

load Supervisor standards

Calibrate motor speed Instrumentation Tech Speed accurately

controller calibrated

Annually Replace worn-out mixing Maintenance Blades replaced;

blades Technician operation restored

Conduct full electrical system Electrical Engineer Electricals in good

inspection condition

Perform a thorough cleaning Sanitation Crew Deep cleaning

and overhaul complete

Mixer PM Checklist ensures all critical components of the mixers in soft

drink manufacturing—blades, motors, seals, and gearboxes—are functioning
optimally. Following this checklist minimizes breakdowns, maintains consistent
mixing quality, and extends the lifespan of the equipment.

Carbonators Preventive Maintenance Program

Frequency Task Description Assigned Personnel Remarks/ Comments

Daily Check CO2 levels and Operator Pressure within normal

pressure range

Inspect hoses and Operator No leaks detected

connections for leaks

Clean and sanitize Sanitation Crew Nozzles cleaned and

carbonator nozzles sanitized

Weekly Inspect carbonator Maintenance Tank in good condition

tank for wear and Technician
corrosion

Test pressure relief Maintenance Valves functioning as

valves Technician expected

Monthly Clean and inspect CO2 Maintenance Regulators in good

regulators Technician working condition

Replace worn-out Maintenance Replaced as needed

hoses and gaskets Technician

Annually Conduct a Senior Technician All parts inspected; no

comprehensive issues
inspection of
carbonator assembly

Replace CO2 storage Maintenance Tanks replaced if worn

tanks if needed Supervisor out

Carbonator PM Checklist ensures proper maintenance of carbonator tanks, hoses,

and CO2 regulators in soft drink manufacturing. By following this checklist,
consistent carbonation is achieved, avoiding leaks or failures that could disrupt
production.

Filling Machines Preventive Maintenance Program

Frequency Task Description Assigned Personnel Remarks/ Comments

Daily Check filler nozzles for Operator No blockages detected
blockages

Inspect fluid levels and Operator Levels are within

adjust if needed required range

Clean exterior surfaces Sanitation Crew Clean and dry

and contact points

Inspect filling nozzles Maintenance No leakage from

and ensure proper Technician nozzles
sealing

Check for any air Quality Assurance No underfill detected

bubbles or underfill
issues

Weekly Lubricate filler pistons Maintenance Pistons properly

and moving Technician lubricated
components

Check and calibrate Quality Assurance Filling volume is

filling volume and accurate
accuracy

Inspect and clean the Maintenance Valves clean and

filling valve system Technician functional

Test flow rate and Quality Assurance Flow rate is consistent

filling accuracy

Inspect and clean the Maintenance Seals intact, no leaks

sealing system Technician

Monthly Replace worn-out Maintenance Gaskets replaced as

gaskets and seals Technician needed

Calibrate filler for Instrumentation Tech Calibration complete

accuracy and efficiency
 Inspect and clean Maintenance Regulators functioning
pressure regulators Technician properly
and gauges

Inspect pneumatic or Maintenance No leaks detected

hydraulic systems for Technician
leaks or wear

Inspect the filling Electrical Technician Electrical systems in

system’s electrical good condition
components for wear

Annually Inspect entire filling Maintenance System inspected; no

system for wear and Supervisor major issues
tear

Perform a thorough Sanitation Crew Overhaul completed

overhaul and cleaning

Test machine Quality Assurance Machine adjusts to

performance with bottle sizes
different bottle sizes

Replace outdated Instrumentation Tech Sensors or controls

sensors or control replaced if faulty
systems if needed

Inspect and test Maintenance Systems operating

pressure and vacuum Technician within required range
systems for accuracy

Filling Machine PM Checklist ensures proper maintenance of nozzles, pistons, and

seals in soft drink manufacturing. Regular maintenance improves filling accuracy,
prevents blockages, and ensures smooth operation.

Conveyor Belts Preventive Maintenance Program

Frequency Task Description Assigned Personnel Remarks/ Comments

Daily Inspect belts for wear Operator Belts aligned and in

and misalignment good condition

Clean conveyor Sanitation Crew Clean and dry

surfaces

Check for foreign Operator No foreign objects

objects or debris on detected
the conveyor

Inspect safety guards Safety Officer Guards intact and

and covers properly secured

Verify belt tracking and Maintenance Belt tracking adjusted

tension Technician correctly

Weekly Lubricate rollers and Maintenance Rollers properly

bearings Technician lubricated

Check and adjust belt Maintenance Tension properly

tension Technician adjusted

Test emergency stop Safety Officer Emergency stops

functionality functioning

Inspect pulleys and Maintenance No damage detected

motor drives Technician

Inspect and clean dust Maintenance Dust systems clear and

collection systems Technician functional

Monthly Inspect all conveyor Maintenance No visible damage or

components for wear Technician corrosion
and corrosion

Replace worn-out belts Maintenance Belts replaced

if needed Technician

Inspect and clean all Maintenance Motors in good

conveyor motors Technician working condition
 Test belt speed and Maintenance Speed calibrated and
efficiency Technician optimal

Inspect and clean Maintenance Tracking systems

conveyor belt tracking Technician operational
systems

Annually Inspect entire Maintenance Overhaul completed

conveyor system for Supervisor
overhaul

Check all electrical Electrical Technician No issues with wiring

components for wear or connections
or damage

Conduct safety tests Safety Officer Safety mechanisms

and emergency stop operational
checks

Perform load testing of Maintenance Load test successful

conveyor system Technician

Inspect and replace Maintenance Motor belts replaced if

drive motor belts if Technician worn out
needed

Conveyor Belts PM Checklist ensures all critical components—belts, rollers, motors,

and drives—are properly maintained. Following this checklist ensures that conveyors
operate efficiently, reducing downtime and improving productivity.

Labeling Machines Preventive Maintenance Program

Frequency Task Description Assigned Personnel Remarks/ Comments

Daily Check label alignment Operator Labels applied

and adhesive accurately
application

Clean rollers and label Sanitation Crew Clean and dry

feeding areas

Inspect label supply Operator Sufficient labels

and ensure adequate available
stock

Check adhesive Operator Adhesive applied

settings for proper consistently
viscosity and
application

Weekly Test sensors and Instrumentation Tech Sensors functioning

scanners for label properly
detection

Inspect roller tension Maintenance Tension properly

and adjust if needed Technician adjusted

Check and clean label Sanitation Crew No glue leakage or

applicators and glue residue
reservoirs

Verify proper labeling Quality Assurance Speed and accuracy

speed and accuracy within limits

Monthly Replace worn-out Maintenance Rollers replaced as

rollers and adhesive Technician needed
applicators

Calibrate label Instrumentation Tech Calibration complete

alignment system

Inspect all sensors and Maintenance Sensors replaced if

replace faulty ones Technician necessary
 Check machine’s Electrical Technician No damage or wear on
electrical components electrical parts
for wear

Clean and inspect Maintenance Motors in good

labeling system motors Technician working condition
and drives

Annually Conduct a Maintenance No major issues found

comprehensive Supervisor
inspection of labeling
system

Replace outdated Instrumentation Tech Sensors replaced

sensors or controls

Test full system Operator System operates

performance under smoothly under load
production conditions

Inspect and calibrate Instrumentation Tech All controls functioning

control panels and correctly
displays

Conduct a full machine Maintenance Full overhaul

overhaul and replace Technician completed
worn parts

Labeling Machine PM Checklist ensures that all aspects of the labeling system—
alignments, sensors, applicators, and motors—are maintained to keep labeling
accurate and efficient. Regular maintenance prevents misalignment, ensures label
quality, and maximizes uptime.

Documentation:
Ensure all accomplished maintenance tasks for equipment such as mixers,
carbonators, filling machines, conveyor belts, and labeling machines are properly
documented and logged in a Maintenance Management System (MMS) for tracking,
analysis, and future reference. This includes logging task details, responsible
personnel, and any corrective actions taken to ensure equipment performance and
prevent downtime.

Safety Compliance:
Integrate HIRAC controls (Hazard Identification, Risk Assessment, and Controls) for
each maintenance task, including Lock-out/Tag-out (LOTO) procedures to safely
isolate electrical, mechanical, and pneumatic energy sources in equipment such as
carbonators and filling machines. Ensure proper Personal Protective Equipment
(PPE), including gloves, safety goggles, face shields, and hearing protection, is worn
during maintenance activities to protect workers from hazards such as moving parts,
pressurized systems, and cleaning chemicals.
IV: HIRAC (Hazard Identification, Risk Assessment, and Control)

Introduction to HIRAC Methodology:

Hazard Identification: Identify what could go wrong in the soft

drinks manufacturing processes. This includes any potential
hazards that may cause harm or disruptions during production
(e.g., equipment failure, chemical exposure, contamination, etc.).

Risk Assessment: Evaluate the likelihood and severity of each

identified hazard. This process helps to understand how likely a
hazard is to occur and environment.

Control Measures: Implement measures to minimize or eliminate

the identified risks. This includes engineering controls, safety
protocols, and worker training to ensure that the risks are
mitigated and that the processes run smoothly and safely.

Legends:

Likelihood

Likelihood Level Description

1 (Rare) Extremely unlikely to occur.

2 (Unlikely) Unlikely, but could happen under

exceptional circumstances.

3 (Possible) Could happen, with a moderate chance

of occurring.

4 (Likely) Likely to occur, may happen regularly

 under normal conditions.

5 (Almost Certain) Almost certain to occur, will happen

regularly.

Consequences

Consequences Level Description

1 (Insignificant) Minor impact, no injuries, no damage to

equipment.

2 (Minor) Slight impact, minor injury or

equipment damage.

3 (Moderate) Moderate injury, production delay,

equipment damage.

4 (Major) Major injury, substantial damage to

equipment, large downtime.

5 (Catastrophic) Severe injury or fatality, catastrophic

equipment failure, or major production
loss.
 Risk Rating (Likelihood x Consequences)

Likelihood / 1- 2 - Minor 3- 4 - Major 5-

Consequenc Insignificant Moderate Catastrophic
e
1 - Rare 1 2 3 5 10
2 - Unlikely 2 6 10 12 15
3 - Possible 3 6 9 12 15
4 - Likely 8 12 16 20 25
5 - Almost 10 15 20 25 25
Certain

Risk Level Interpretation

Risk Rating Risk Level Action Required

1-4 Low No immediate action
required: monitor
regularly.
5-9 Medium Implement controls and
review frequently.
10 - 17 High Immediate corrective
action required: monitor
closely.
18 - 25 Extreme Immediate corrective
action and urgent
attention needed: stop
work if necessary.
 1. Mixers

Hazard Identification

Hazard Identified Description

Mechanical Failure Breakdown of parts (motors, gears)

causing production stoppage.

Electrical Shock Exposure to electrical components,

risking shocks or fires.

Spillage of Ingredients Risk of liquid spillage, causing slips or

contamination.

High Pressure Release Pressure build-up could lead to system

failure or injury.

Poor Hygiene Conditions Lack of proper cleaning leading to

contamination in final product.

Overheating of Motor Possible motor overheating leading to

fire or damage.
 Risk Assessment and Control Measures for Mixers

Hazard Likelihood Consequence Risk Rating Risk Level Control Measures

(Likelihood x
Consequence)

Mechanical Failure Possible Major 3 x 4 = 12 High - Install machine

guards around
moving parts (e.g.,
motors, gears).
- Emergency stop
buttons.
- Regular
maintenance and
inspections..

Spillage of Likely Minor 4x2=8 Medium - Install spill

Ingredients containment systems.
- Train operators on
proper handling.
- Use of spill kits.

Overheating of Possible Major 3 x 4 = 12 High - Install temperature

Motor sensors.
- Perform regular
motor inspections.
- Ensure proper
ventilation.

Electrical Shock Unlikely Catastrophic 2 x 5 = 10 High - Use proper

insulation on
electrical
components.
- Ensure grounding
 and PPE (rubber
gloves).
- Regular electrical
inspections.

Poor Hygiene Likely Moderate 4 x 3 = 12 High - Establish regular

Conditions cleaning protocols.
- Train staff on
hygiene and
sanitization practices.

2. Carbonators

Hazard Identification

Hazard Identified Description

CO2 Leak Risk of CO2 leaking during carbonation,

leading to asphyxiation.

Pressure Vessel Failure Failure of pressure vessels due to

overpressure, causing explosion.

Overheating of Equipment Overheating of carbonation equipment,

risking fire or malfunction.

Poor Calibration of CO2 Levels Incorrect CO2 levels could lead to

product quality issues.
 Risk Assessment and Control Measures for Carbonators

Hazard Likelihood Consequence Risk Rating Risk Level Control Measures

(Likelihood x
Consequence
)

CO2 Leak Possible Catastrophic 3 x 5 = 15 High - Use CO2 detectors.

- Regularly check
CO2 cylinders.
- Install emergency
shut-off valves.

Pressure Vessel Unlikely Catastrophic 2 x 5 = 10 High - Perform regular

Failure pressure tests.
- Install pressure
relief valves.
- Staff training on
safety protocols.

Overheating of Possible Major 3 x 4 = 12 High - Install cooling

Equipment systems.
- Perform routine
equipment checks.
- Ensure proper
ventilation.

Poor Calibration of Likely Moderate 4 x 3 = 12 High - Regularly calibrate

CO2 Levels CO2 sensors.
- Staff training on
proper calibration
procedures.
- Use automated
calibration systems.
3. Filling Machines

Hazard Identification

Hazard Identified Description

Nozzle Blockage Blockage in nozzles leading to filling

inconsistencies.

Pressure Loss Loss of air or liquid pressure during

filling.

Machine Jams Bottleneck or stoppage caused by

mechanical failure in machines.

Overfilling Excess product fills containers, leading to

waste and operational inefficiencies.

Product Contamination Foreign particles or bacteria in the filling

system compromising product safety.

Incorrect Calibration Machines incorrectly set to fill the wrong

quantity.

Electrical Failure Faulty wiring or power disruptions

affecting machine operation.
 Risk Assessment and Control Measures for Filling Machines

Hazard Likelihood Consequence Risk Rating Risk Level Control Measures

(Likelihood x
Consequence)

Nozzle Blockage Likely Minor 4x2=8 Medium - Regularly clean

nozzles.
- Use filtration
systems.
- Staff training on
maintaining clean
nozzles.

Pressure Loss Possible Moderate 3x3=9 Medium - Monitor pressure

levels.
- Inspect air/fluid
connections.
- Implement
pressure relief
systems.

Machine Jams Unlikely Major 2x4=8 Medium - Daily inspection of

moving parts.
- Lubricate and
maintain machine
components.
- Operator training
on clearing jams.

Overfilling Possible Moderate 3x3=9 Medium - Calibrate

machines regularly.

Product Likely Major 4 x 4 = 16 High - Follow strict

Contamination cleaning protocols.
- Perform regular
quality control
inspections.

Incorrect Likely Moderate 4 x 3 = 12 High - Calibrate

Calibration machines at set
intervals.
- Train operators on
calibration
procedures.

Electrical Failure Unlikely Catastrophic 2 x 5 = 10 High - Regularly inspect

and maintain
electrical systems.
- Implement LOTO
protocols during
repairs.

4. Conveyor Belts
 Hazard Identification

Hazard Identified Description

Belt Slippage Risk of the conveyor belt slipping or

misaligning during operation.

Injury from Moving Parts Risk of injury from contact with rollers or
other moving parts.

Electrical Hazards Risk of electrical shock from the

conveyor's motor or electrical
components.

Fire Hazards Risk of fire due to overheating of belts or

electrical components.

Overloading Conveyor overloaded with material,

causing jams or structural damage.

Belt Misalignment Misalignment of the conveyor belt

leading to operational inefficiencies.

Falling Materials Risk of objects falling off the conveyor,

causing injuries or damage.

Risk Assessment and Control Measures for Conveyor Belts

Hazard Likelihood Consequence Risk Rating Risk Level Control Measures
(Likelihood x
Consequence)

Belt Slippage Possible Moderate 3x3=9 Medium - Install belt

tensioners.
- Regularly inspect
and replace worn
belts.
- Operator training
on monitoring
slippage.

Injury from Unlikely Major 2x4=8 Medium - Install safety guards

Moving Parts around moving parts.
- Use emergency stop
switches.
- Staff safety training.

Electrical Hazards Unlikely Catastrophic 2 x 5 = 10 High - Ensure proper

insulation of
electrical
components.
- Use PPE such as
rubber gloves.
- Conduct regular
electrical checks.

Fire Hazards Unlikely Catastrophic 2 x 5 = 10 High - Inspect belts for

overheating and
maintain proper
lubrication.
- Ensure fire
extinguishers are
 accessible nearby.

Overloading Possible Major 3 x 4 = 12 High - Monitor load limits

and prevent
overloading.
- Conduct training on
proper material
handling.

Belt Misalignment Possible Moderate 3x3=9 Medium - Regularly inspect

alignment and adjust
as needed.
- Install tracking
systems to maintain
proper alignment.

Falling Materials Possible Moderate 3x3=9 Medium - Install barriers or

covers to prevent
falling objects.
- Train staff on
proper loading
techniques.

4. Labeling Machines
 Hazard Identification

Hazard Identified Description

Label Peeling Labels peeling off due to poor adhesion

or environmental conditions.

Uneven Label Placement Uneven application causing operational

and quality issues.

Roller Malfunction Rollers malfunctioning, disrupting label

feed and application.

Adhesive Residue Buildup Adhesive accumulating on machine

components, affecting performance.

Static Electricity Static buildup on labels causing

operational disruptions or shocks.

Operator Fatigue Long shifts affecting the operator's ability

to properly manage the process.

Software Malfunction Errors in automated systems leading to

labeling inconsistencies.

Risk Assessment and Control Measures for Labeling Machines

Hazard Likelihood Consequenc Risk Rating Risk Control

 e (Likelihood x Level Measures
Consequence)

Label Possible Moderate 3x3=9 Medium - Use high-

Peeling quality
adhesives
suitable for
environmental
conditions.
- Store labels
in appropriate
conditions.

Uneven Possible Minor 3x2=6 Low - Regularly

Label calibrate label
Placement applicators.
- Train
operators on
proper
machine
setup.

Roller Likely Moderate 4 x 3 = 12 High - Inspect and

Malfunction maintain
rollers
regularly.
- Replace
damaged or
worn rollers
promptly.

Adhesive Possible Moderate 3x3=9 Medium - Regularly

Residue clean machine
Buildup parts where
 adhesive
builds up.
- Use
adhesive-
resistant
coatings
where
applicable.

Static Unlikely Minor 2x2=4 Low - Install static

Electricity eliminators or
grounding
systems.
- Use anti-
static
materials for
labels.

Operator Likely Moderate 4 x 3 = 12 High - Implement

Fatigue shift rotations
and adequate
breaks.
- Automate
repetitive
tasks where
feasible.

Software Unlikely Major 2x4=8 Medium - Regularly

Malfunction update and
test software
systems.
- Provide
operator
 training on
handling
software
errors.

V. Integration of PM and HIRAC

PM Program's Role in Mitigating Hazards:
 The Preventive Maintenance (PM) program plays a vital role
in mitigating hazards in soft drink manufacturing by
reducing the likelihood of equipment failure. Regular
cleaning and lubrication of conveyor belts and rollers help
prevent jams, slippage, and misalignment, while routine
calibration of machines, such as carbonators and mixers
minimizes risks of improper mixing or pressure imbalances.
Frequent inspections of labeling and filling machines ensure
consistent performance and reduce risks such as nozzle
blockages or label misalignment. These practices enhance
operational efficiency and workplace safety.

Example:
The carbonator is a critical component in soft drink
manufacturing, as it integrates CO2 into liquids to create
carbonation. Its operation involves pressurized systems,
electrical components, and potential chemical exposure,
making it a key focus for PM and HIRAC integration.
Regular pressure checks and the installation of
emergency pressure relief systems ensure safe operations.
Calibration of CO2 sensors prevents under-carbonation
or excessive pressure buildup, while staff training equips
workers to identify early signs of equipment malfunction
and respond effectively. Integration of PM and HIRAC
practices leads to improved reliability and performance of
critical equipment, such as mixers, carbonators, filling
machines, conveyor belts, and labeling machines. It also
reduces unplanned maintenance and downtime,
enhances worker safety by addressing
 hazards like moving parts and chemical exposure,
ensures compliance with safety regulations, and
maintains consistent product quality to meet industry
standards.

VI. Conclusion

Preventive Maintenance (PM) and Hazard Identification, Risk

Assessment, and Control (HIRAC) are essential for operational
success in soft drink manufacturing. PM ensures that critical
equipment operates reliably, reduces downtime, and extends the
lifespan of machines, while HIRAC enhances workplace safety by
systematically identifying and mitigating risks associated with
carbonation systems, filling machines, and labeling stations. By
integrating these practices, manufacturers can optimize efficiency,
reduce costs, protect workers from hazards, and maintain high-
quality production standards.

The Integration of PM and HIRAC Practices Leads to:

 Enhanced equipment reliability, ensuring machines like mixers,

carbonators, filling machines, and conveyors perform optimally.

 Reduction in unplanned maintenance and associated downtime by

addressing risks proactively.

 Improved worker safety by identifying hazards such as chemical

exposure, electrical shocks, and mechanical injuries.
 Compliance with environmental and occupational safety regulations,
promoting sustainable operations.

 Consistent production quality, meeting customer demands and

industry standards.

Recommendations

Develop a Better Comprehensive PM Plan:

Implement regular training for employees focused on safe
handling, machine operation, and maintenance protocols.

Enhance HIRAC Implementation:

Conduct frequent risk assessments for newly identified
hazards or when process changes are introduced.

1. Foster a Safety-Oriented Culture:

Reward employees for proactive hazard identification
and innovative solutions to safety challenges.

VII. References and Resources

Soft Drink Manufacturing Equipment and Technology: Offers

detailed insights into the equipment used in soft drink production,
including mixers, carbonators, filling machines, conveyors, and
labeling machines.
https://www.fpm.com/soft-drink-manufacturing-equipment

OSHA - Industrial Machine Safety: Provides guidelines for

ensuring the safety of operators and maintenance workers handling
industrial machinery in manufacturing plants, including safety
standards for conveyors, filling machines, and mixers.
https://www.osha.gov/machine-guarding
 PM and HIRAC Integration - Best Practices: A comprehensive
guide detailing how preventive maintenance and hazard
identification, risk assessment, and control (HIRAC) work together
to ensure safety and equipment reliability in manufacturing
operations.
https://www.safetyandhealthmagazine.com/articles/1234-pm-
hirac-integration

Preventive Maintenance and Safety Guidelines for Manufacturing

Plants: This document outlines best practices for implementing
effective PM programs and integrating them with HIRAC to
manage risks associated with soft drink manufacturing processes.

https://www.manufacturing.net/maintenance-safety

The National Institute for Occupational Safety and Health

(NIOSH) Beverage Manufacturing Safety: This resource provides
research and safety recommendations for beverage manufacturers,
addressing workplace safety hazards and controls.
https://www.cdc.gov/niosh/topics/beverage

Food and Drink Federation (FDF) - Health and Safety in Beverage

Manufacturing: Offers extensive resources on maintaining a safe
working environment in the food and drink industry, including risk
assessments, PM strategies, and worker safety training.
https://www.fdf.org.uk/food-safety/