Design Project Complete
Design Project Complete
INTRODUCTION
Culvert consist of two horizontal and two vertical slabs built monolithically
are ideally suited for road or railway bridge crossing with high embankment
crossing stream with limited flow. If the discharge in a drain or channel crossing a
road is small, and if the bearing capacity of the soil is low, and then the box culvert
is an ideal bridge structure. This is a reinforced concrete rigid frame box culvert
with square or rectangular openings are used up to spans of 4m. The height of the
vent generally does not exceed 3m.
This project describes about the analysis and design of the “DECK SLAB
CULVERT in order to reduce the traffic intensity under critical site environment.
The primary objective of the project is to learn the philosophy of any analysis and
design of reinforced concrete structures. The main objective of this project is to
make an attempt application of fundamentals of the theoretical knowledge obtained
during the course a particular problem in the field.
In India, in the case of culvert deck slabs spanning in one Direction, the
bending moment per unit width of slab caused by the IRC vehicle loads can be
calculated by estimating the width of slab that may be taken as effective in
resisting the bending moment due to the loads and accordingly the deck slab is
designed for that bending moment. The method of assessment of the effective
width is given of IRC: 21 – 2000.
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M. Mabsout et al. (2004) investigated the effect of vehicle loads on simply
supported deck slabs using FEA based software (SAP2000) for different span
lengths, slab width with and without footpaths. Slabs are loaded with highway
design truck HS20 placed at critical locations in the longitudinal direction of each
lane. Two possible transverse truck positions were considered: Centered loading
condition where design trucks are assumed to be traveling in the center of each
lane and edge loading condition where the design trucks are placed close to one
edge of the slab with the absolute minimum spacing between adjacent trucks.
For slabs without shoulders, where the edge load condition is critical, and
for one-lane bridges, AASHTO (American Association of State Highway and
Transportation Officials) moment overestimates the FEA moments (30%) for short
spans (up to 7.5 m) and agrees with the FEA for longer spans. For more than one
lane, AASHTO agrees with the FEA for short spans (less than 10.5 m) and
underestimates FEA (15 to 30%) for longer spans. Reinforced concrete slab
bridges with shoulders on both edges tend to increase in load – carrying capacity.
Therefore, the edge + truck load condition was found to be critical for bridges with
shoulders on both free edges where AASHTO agrees with the FEA for short spans
( up to 7.5 m ) and underestimates the FEA by 25% for longer spans, regardless of
the number of lanes. Therefore, a suggested 20% reduction factor is applied to the
FEA moments for span lengths greater than 10.5 m, in combination with at least
two lanes, will tend to give results similar to those of AASHTO moments.
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The AASHTO LRFD procedure gives higher bending moments than
AASHTO standard specifications as well as the FEA results. The AASHTO LRFD
procedure gives design bending moments closer to the FEA results subject to edge
+ truck load conditions. Frederick (1997) presented the results of an experimental
and FEA investigation of load distribution in a concrete slab bridge. A typical 8.5
m span, simply supported deck slab with a 10.4m width was considered. The
design live load bending moments were calculated using AASHTO standard
specifications provisions.
A one-fifteenth size scale concrete model was constructed and tested in the
laboratory. Design trucks were positioned one at a time along the center of each of
the three lanes. The FEA results correlated well with the test data and were less
than AASHTO empirical equation. Shekar et al. (1993)performed extensive
experimental and analyticalinvestigation to evaluate the load-carrying capacity of
existing reinforced concrete slab bridges. The experimental phase of the
investigation consisted of field testing of six slab bridges.
The test data compared favorably with FEA results and verified that concrete
slab bridges have the strength necessary to resist highway loading. David et al.
(2010) performed finite element analysis on a reinforced concrete slab bridge.
Only the concrete slab was modeled and the reinforcing steel was ignored. The
slab moments from FEA agreed reasonably well with the experimental moments.
Finite Element Method is used to investigate the effect of IRC vehicle loads on
simply supported concrete deck slab for different span length and constant width of
12 m with and without footpaths.
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1.3 IRC CLASS VEHICLE LOADS
Vehicle Load Placed Close to One Edge of the Slab with Footpath
a) One lane of IRC Class AA Tracked Load.
b) One lane of IRC Class 70R Tracked Load.
c) Two lanes of IRC Class A.
Vehicle Load Placed Close to One Edge of the Slab without Footpath
a) One lane of IRC Class AA Tracked Load.
b) One lane of IRC Class 70R Tracked Load and one
Lane of IRC Class A Load.
c) Three lanes of IRC Class A Load.
Vehicle Load Placed at the Centre of the Slab
a) One lane of IRC Class AA Tracked Load.
b) One lane of IRC Class 70R Tracked Load.
c) Two lanes of IRC Class A Load.
d) Three lanes of IRC Class A Load
e) One lane of IRC Class AA Wheeled Load.
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existing bridge which was originally designed using the AASHTO Standard
Specifications.
The State Bridge Engineer’s approval needs to be obtained prior to using the
Standard Specification. It is assumed that users of this manual are familiar with the
AASHTO LRFD Bridge Design Specifications and with current bridge design
practice, methods, and procedures.
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money or will improve quality are encouraged. Innovative ideas do however need
to be presented to and approved by the State Bridge Engineer prior to
implementing them.
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7. Any applicable NMDOT Special Provisions and Supplemental
Specifications.
8. Design Directives issued by the State Bridge Engineer.
Software
A variety of computer programs and software are available for
the design of bridge elements. While the design of modern highway bridges
necessitates that such programs be used, the NMDOT does not endorse or advocate
the use of any particular set of programs. The bridge designer is responsible for
checking the reliability and accuracy of the data generated by any program or
software.
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Horizontal Clearances
At highway overpass structures, it is generally desirable
to provide an under-bridge horizontal clearance from the edge of a traffic lane to
an obstruction (pier, abutment or embankment slope) equal to the clear zone
distance specified in the AASHTO Roadside Design Guide. When providing this
clear zone distance is impractical, clearance requirements should be established by
the design team and obstructions shielded by a traffic barrier. The clearance should
never be less than the full shoulder width plus 2 feet.
Vertical Clearances
Vertical clearances, specified in the AASHTO Policy on
Geometric Design of Highways and Streets, are based on the Functional
Classification of the Highway. For interstate highways, AASHTO specifies a
minimum structure clearance of 16 feet plus a recommended 6 inches for future
overlay, for a total clearance of 16’-6”. In New Mexico this clearance is provided
at all grade separation structures. However, if site conditions dictate, the vertical
clearance at structures crossing secondary roadways (local roads and streets) may
be reduced to 15’-3” with approval from the State Bridge Engineer and the District
office. This lower clearance allowance is based on the 14 foot legal limit for truck
heights, 9 inches for some additional clearance, and 6 inches for future overlay.
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Waterway data shown on the plans should be shown for the 50-year, 100-year and
500-yearflood events. The data must be shown either on the bridge layout sheet or
the general notes sheet, and include cross-references. Required waterway data is
listed. Many rivers are controlled by the U.S. Army Corps of Engineers' Section
404 Permit Program.
Contractors are advised of construction restraints imposed by the 404 permit
in notes furnished by the Drainage Engineer. These notes should be shown with the
waterway data.
Free Board
Free Board shall be 2’ above the design flood high water
elevation, whether this is for the 50 or 100 year event. If the design flood is the 50
year event, Free Board for the 100-year event shall be equal or greater than zero.
(Water should not extend above the bottom of the girders) There are no Free Board
requirements for the 500-year event. Regardless of the free board requirement, the
minimum clearance under the bridge and the channel is to be four feet. This is to
help in maintenance such as cleaning of the channel. Clearances less than approved
by the District Office and State Bridge Engineer.
Protection of Embankments
Embankment slopes should be protected from roadway
runoff erosion. Rundowns or other catchment devices should be provided where
necessary to convey the runoff to the bottom of embankment slopes. Standard
details of rundowns for bridges are shown on NMDOT’s website (dot.state.nm.us)
under the Standard.
Waterways
Embankments in stream beds should be protected from
stream flow erosion by wire enclosed riprap or an approved equal. Requirements
for riprap are generally contained in the project drainage report. Riprap should
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extend a minimum of 2 feet above design flood elevation and should be buried in
the stream bed to the contraction scour depth if possible.
The process of bridge design can usually be divided into the following
phases:
Culvert Type Selection and Layout Preparation
Foundation Investigation and Analysis
Detailed Design and Plan Development
Checking, Reviews, and Approvals
The following sections briefly discuss each of these phases. Bridge Type Selection
and Layout Preparation
In selecting the culvert structure type, the following should be considered:
Functional Requirements
Economics
Future Maintenance
Construction Feasibility
Aesthetics
Accelerated Bridge Construction.
The functional requirements for the structure are obtained from the
sources listed above as well as discussions with the project development engineer
and, when available, design inspection reports. When selecting the structure type,
all feasible alternates should be given preliminary consideration. For major
structures, a formal comparison between the two most promising types should be
prepared. Layout Preparation is the preparing of the bridge layout and transverse
section sheets. Before preparing final layout sheets and proceeding with design and
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plan development, designers should ensure that final information has been received
for the typical sections, the alignment and/or interchange geometry. The drainage
report should also be finalized.
A checklist of contents to be shown on the bridge layout sheets
(also known as structure location sheets) is contained in Section. Contents to be
shown on the transverse bridge section are listed in. As was discussed earlier, the
Bridge Type Selection and Layout Preparation phase occurs prior to the
Preliminary Design Inspection. After this phase is completed, the layout sheets are
submitted to the State Bridge Engineer for approval of the selected bridge type and
to the bridge foundation engineer to initiate foundation exploration work
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identified. After the Bridge Type Selection and Layout Preparation phase, the
completed bridge layout and transverse section sheets are submitted to the
Geotechnical Section. The\ Geotechnical Section will use these layout sheets to
plan the subsurface investigation of the site and to request field borings from the
Geotechnical Exploration Unit. Following completion of site and laboratory testing
of subsurface samples, the Geotechnical Section will begin foundation design and
preparation of the Foundation Report. Interaction with the bridge design engineer
is also required during this phase.
To complete the bridge design, the Geotechnical Section will need
loading information, both vertical and horizontal, from the bridge design engineer.
For structures that are "fixed" against horizontal movement (i.e., integral abutment
structures), the design process is iterative. Additionally, the project foundation
engineer should be apprised of construction phasing or other design constraints,
since such features should be "designed around." The foundation investigation and
analysis phase of the project culminates with completion and distribution of the
Final Foundation Report. The bridge design engineer utilizes the information
contained in the report for completing structural design and preparing plans for the
bridge's substructure elements.
Detailed Design and Plan Development
Detailed design and plan development is the most time
consuming phase of bridge design. During this phase, design of each structural
Element is completed and detailed construction plans are developed. Because this
phase is so labor intensive, it is important not to begin work until consensus on the
proposed structure type and layout is obtained. At the Preliminary Design
Inspection, all design team members had an opportunity to review and comment on
the proposed structure type and layout. By a separate submittal, the State Bridge
Engineer also had an opportunity to review and comment on the plans. There
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fore,after the Preliminary Design Inspection, detailed superstructure design may
begin and can run concurrently with the Foundation Investigation and Analysis
phase. Substructure design and detailing should be delayed until after the
Foundation Report has been prepared.
Checking, Reviews and Approvals
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o All exceptions to computations on plan sheets should be verified by
the primary design engineer before they are used to make plan
revisions.
The approval of the State Bridge Engineer is required at two
stages of plan development. First, approval on bridge type and bridge layout
should be obtained before detailed design and plan development work begins.
Second, approval of completed plans should be secured before the project is let.
Approval of Bridge Type Selection and layout is usually solicited prior to or with
the Pre-final Design Inspection submittal.
Approval of final plans must be secured shortly after the PS&E review.
Bridge plans are not final until the State Bridge Engineer or Bridge Bureau Unit
Supervisor has signed them. A set of completed plans also needs to be submitted to
the foundation engineer so that he can perform a final review of the foundation
details and ensure that the recommendations contained in the foundation report
have been correctly interpreted and incorporated into the plan set.
A set of completed plans is usually submitted to the foundation engineer for
review at the same time that a set is submitted to the State Bridge Engineer. After
review, the foundation engineer will initial the bridge layout (or structure location)
sheets, indicating concurrence with the foundation information contained in the
plans.
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CHAPTER - 2
METHODOLOGY
2.1 GENERAL
Analysis and design of the structural elements of the deck slab culvert.
2.2. DESCRIPTION
Site selection
Planning
Designing(manual)
o Design of Deck slab
o Design of Abutment
o Design of Footing
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CHAPTER - 3
STRUCTURAL DESIGN
Design Data
Permissible stresses
m = 10
n = 0.29
j = 0.90
Q = 1.1
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Depth of Slab and Effective span
= 794.7mm = 800mm
= 760mm
Effective span
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Dead load bending moment = WL2/8
= (20.85 X 9.42) /8
= 230.51 KNm
= 10 – [(15/4) x0.4]
= 8.5%
= 4.76m
B = 11.4m
L = 9.4m
Bw = dimensions of tiers
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Bw = 0.850 + (2 x 0.008) = 1.01m
= 7.684m
Impact = 8.5%
= total load with impact / (effective length of load x net weight of dispersion)
= 16.40 KN/m2
= 137 KNm
= 230.51+ 137
= 367.51 KNm
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Shear Force Due to Class AA Tracked Vehicle
BW = Kx [1- (x/l)] + bw
BW = 6.05m
= 760 KN
= 19.692 KN/m2
S.F = W Ln X (L – X) /L
= 46.26 KN
= 19.6 x 9.4 / 2
= 92.12 KN
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Total design shear force
= 92.12 + 46.26
= 138.38 KN
d = [M / (Q b)] 1/2
d = 578.005 mm
Ast = M / (σstx j x d)
= 314.16 mm2
= 116.94 mm 115mm
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Distribution reinforcement
M = 0.3 ML + 0.2 MD
M = 87.202 KNm
Ast = M / (σstx j x d)
= 113.09 mm2
= 177.5 mm 175mm
= V / bd
= 0.18 N/mm2
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c = K1 x K2 x cd
K1 = (1.14 – 0.7d)
K1 = 0.608 0.5
K2 = (0.5 + 0.2 p)
p = 100Ast / bd
p=0.4
K2 = 0.58
c = 0.608 x 1 x 0.4
c = 0.2432
Hence Safe
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Figure 3.1 Deck Slab Reinforcement Details
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3.2 DESIGN OF ABUTMENT
Design Data
Analysis
+ (0.5x0.3x3.2)]
= 24(9.202)
= 220.848 KN
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+ (9.4x0.08x11.14x22)]
= 2286.208 KN
Figure 3
= 1143.10 / 11.14
= 102.61 KN
= 565.95 KN
= 889.408 KN
Earth Pressure
= 30o
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Tan = 2.309 / 4
= 24.78o
Ka
Ka = 0.704
= 92.07 cos ( )
= 66.82 KN
= 66.82 KN
Resultant = = 967.118 KN
= 1.68m
= 110.9136 KN
Restoring moments
= 1703.37 KNm
= 15.35 2
= 7.5 > 2
= 1.60m
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e = (3.27/2) – 1.64
Therefore,
Hence Safe
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Figure 3.3 Abutment Reinforcement Details
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CHAPTER - 4
CONCLUSION
elements. The deck slab, and abutment and footing .the design of river across
culvert more beneficiaries at the heavy traffic area. In this design project we have
done the design features of the river across culvert. We have planned to prepare the
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