CO CHILLER ORGANIZER

OPERATOR’S MANUAL
 Preface
The Chiller Organizer is an electronic device, with the function to control the
operation of a water chiller and heat pump unit with one or two hermetic
refrigeration compressors.
The system has been designed and produced to comply with the following rules:

• Disturbance immunity IEC801-2,level 4

• CE mark
• "Low tension" directive

The instrument is essentially composed by two boards: CPU plus Power Board
and Display Board

The two boards are connected by a 2-wire system. A slave display panel for
remote installation is foreseen as an option.

This manual has been developed to provide useful information,necessary to insure

a proper operation of the controller. Misunderstanding of procedures may result
in unsatisfactory performance and/or failure of the Organizer.

PLEASE READ THIS MANUAL COMPLETELY BEFORE

PROCEEDING.

Condaria 87 s.r.l. reserves the right to make any change and improvement on this
product without prior notice.
 Functions

• Thermoregulation of the system,2 set point with hysteresis

• Generation of starting delay of compressor(s)

• Cooling/Heating mode change-over

• Management of alarms with relevant timing and metering

• Hour meter for each compressor

• Management of the salt water pump

• Management of the treated water circulation pump

• Management of controls, either from the primary display panel or from the
slave remote panel

• System temperature measurement by means of NTC sensor

• Management of anti-freeze by NTC sensor

• Management of high condenser temperature by NTC sensor

• Visualization of data in °C or °F.

 Control Panel 1 Compressor

• Button C allows reading the hours of operation of the system

• Button MODE allows changing-over from Cool Mode to Heat Mode.
• Button ON/OFF allows switching the system ON or OFF
• Led COOL is lit (green) when in Cooling Mode
• Led HEAT is lit (green) when in Heating Mode
• Led SWP visualizes the state of the salt water pump; it is lit (green) when the pump is
running
• Led CP visualizes the state of the treated water circulation pump; it is lit (green) when the
pump is running
• Led C is full lit (green) when the compressor is running; it is blinking when the
compressor is stand-by or timed.
• Led AL (red) visualizes an alarm mode of the system.

Control Panel 2 Compressors

• Button C1 switches on or off compressor 1 and allows reading its hours of operation
• Button C2 switches on or off compressor 2 and allows reading its hours of operation
• Button MODE allows changing-over from Cool Mode to Heat Mode
• Button ON/OFF allows switching the system ON or OFF
• Led COOL is lit (green) when in Cooling Mode
• Led HEAT is lit (green) when in Heating Mode
• Led SWP visualizes the state of the salt water pump; it is lit (green) when the pump is
running
• Led CP visualizes the state of the treated water circulation pump; it is lit (green) when the
pump is running
• Led C1 is full lit (green) when compressor 1 is running; it is blinking when the
compressor is stand-by or timed; it is off when compressor 1 is not active.
• Led C2 is full lit (green) when compressor 2 is running; it is blinking when the
compressor is stand-by or timed; it is off when compressor 2 is not active.
• Leds AL1 and AL2 visualize an alarm mode of the system (red).
 Factory Setting
When the Organizer is used for the first time, it will respond according to its programmed
settings:

Cooling set point 10°C 50°F

Heating set point 43°C 109°F
Antifreeze set point -7°C 19°F
High condenser temp set point 65°C 149°F

On a two-compressor unit, the way of operation will be as described below :

COOLING MODE:
• at 12°C or 53°F compressor 2 will go OUT
• at 10°C or 50°F compressor 1 and salt water pump will go OUT
• at 12°C or 53°F compressor 1 and salt water pump will go IN
• at 13°C or 55°F compressor 2 will go IN

HEATING MODE:
• at 41°C or 106°F compressor 2 will go OUT
• at 43°C or 109°F compressor 1 and salt water pump will go OUT
• at 40°C or 104°F compressor 1 and salt water pump will go IN
• at 38°C or 100°F compressor 2 will go IN

The instruments will be active after depressing the ON/OFF button.

The display and the leds will light.

In case power is lost for any reason, the instrument will memorize its present status. When
power is restored, the Organizer will operate again as last programmed.
 Programming
It is STRONGLY recommended to avoid tampering the factory setting.
Only if really necessary, and following the instructions of Condaria and Service Centers
representatives, the programmed set point could be modified, by following the underlisted
procedure:

• Switch the panel to OFF (program mode can ONLY be entered from the OFF mode
• Press and hold the MODE button for some seconds
• The cooling set point will be displayed.
• Change the set point, if necessary, by pressing button C1. (C)
• Change the active mode to Heat by pressing button MODE, the relevant set point will be
displayed.
• Change the set point,if necessary, by pressing button C1. (C)
• Press again the MODE button
• The antifreeze set point will be displayed (cool and heat leds will be lit)
• Change the set point, if really necessary, by pressing button C1 (C)
• Press again the MODE button
• The condenser high temp set point will be displayed (cool and heat leds will be off).
• Change set point, if really necessary, by pressing button C1 (C)
• Switch the panel to OFF

Any programming changes while in program mode will be memorized as default setting
when the controller is returned to the ON mode.

In order to display the working hours of compressors, follow underlisted procedure :

• Switch the panel to OFF

• Press button C1 and hold for some seconds
• The working hours of compressor 1 will be shown
• Press button C2 and hold for some seconds
• The working hours of compressor 2 will be shown
• Exit the hour meter mode with POWER button.

In case of single compressor unit, the hour meter function is activated by button C.
 Settaggio Mini Interruttori

Four mini dip switches are contained into the CPU main board; setting of these switches
should NOT be tampered with by the user, unless if really necessary and following the
instruction of Condaria and Service Centers representatives.

MIN DIP 1 ON The display is showing degrees °F

MIN DIP 1 OFF The display is showing degrees °C

NOTE : MINI DIP 1 is the only switch that the user can utilize freely.According to user's
choice, the set parameter will also be converted in °F or °C.

MIN DIP 2 ON The configuration of the unit is set for 2 compressors

MIN DIP 2 OFF The configuration of the unit is set for single compressor

NOTE : Setting of MINI DIP 2 should only be reserved to the factory or to Service Centers.

MIN DIP 3 Its use is exclusively reserved to the factory or to Service

Centers. It is only used during the test of the system at the
factory, then is set to OFF and must not be tampered with

MIN DIP 4 Not active (Spare). Position ON or OFF has no effect.

 Alarm Description
An important and sole feature of the Chiller Organizer is the possibility to visualize on the
control panel the reason why an alarm signal has occurred. Visual messages are split in two
types:

A) Signalling by leds AL1 and AL2 (or AL)

B) Alphanumeric signalling on the three digit green display

LED ALARMS :
Led AL1 lit (red) Indicates an alarm mode for high or low pressure of the circuit
of compressor 1
Led AL2 lit (red) Indicates an alarm mode for high or low pressure of the circuit
of compressor 2

The alarm is immediately signalled by the swiching on of the relevant led, and disappears
when the normal working conditions are brought back.
After the third consecutive alarm, the operation of the compressor of the relevant circuit is
locked (the led is continuously lit). To reset the alarm, correct the problem and switch the
Chiller Organizer off and on again.

ALPHANUMERIC ALARMS :
CLP Indicates an alarm mode coming from the anti-freeze sensor
CHP Indicates an alarm mode coming from the high condenser
temperature sensor
FLS Indicate an alarm mode coming from the flow switch
PE 1 Indicates that the temperature sensor is not connected or short –
circuited
PE 2 Indicates that the anti-freeze and high condenser temperature
sensor is not connected or short-circuited

IMPORTANT NOTICE:
The signalling of any alarm implies a working failure or anomaly of the system.
Before restarting the system, it is therefore necessary to DETECT and CORRECT THE
REASON OF UNCORRECT OPERATION.
 Faults – Causes – Remedies

FAULT PROBABLE CAUSE REMEDY

AL1 * Freon leak compressor 1 * Find leak, repair, vacuum the system
LOW OR HIGH and refill
PRESSURE ALARM * Poor treated water circulation * Check for air in the circuit
COMPRESSOR 1 * Check clogging
* Air in refrigerant circuit * Vacuum compressor and make
refrigerant charge
* Refrigerant overcharge * Remove excess refrigerant
* Insufficient or no condenser water flow; clogged * Adjust water regulating valve to
condenser or sea water strainer, or non operative sea condenser; clean condenser or strainer,
water pump check electrical connection on the sea
water pump
AL2 * Freon leak compressor 2 * Find leak, repair, vacuum the system
LOW OR HIGH and refill
PRESSURE ALARM * Poor treated water circulation * Check for air in the circuit
COMPRESSOR 2 * Check clogging
* Air in refrigerant circuit * Vacuum compressor and make
refrigerant charge
* Refrigerant overcharge * Remove excess refrigerant
* Insufficient or no condenser water flow; clogged * Adjust water regulating valve to
condenser or sea water strainer, or non operative sea condenser; clean condenser or strainer,
water pump check electrical connection on the sea
water pump
CLP * Poor sea water circulation on heating mode * Check for air in the circuit
ANTIFREEZE ALARM * Check clogging
* Check electrical connection on the
treated water pump
* Check sea water filter
* Temperature sea water less than
10°C
CHP * Poor sea water circulation on cooling mode * Check for air in the circuit
ANTIFREEZE ALARM * Check clogging
* Check electrical connection on the
treated water pump
* Check sea water filter
* Temperature sea water more than
40°C
FLS * Poor treated water circulation * Check for air in the circuit
FLOW SWITCH ALARM * Check clogging
* Check electrical connection on the
treated water pump
* Check the flow switch
PE1 * Faulty sensor * Change probe
PROBE 1 ALARM
PE2 * Faulty sensor * Change probe
PROBE 1 ALARM