Bendi Serie Iv Libros de Piezas
Bendi Serie Iv Libros de Piezas
PARTS LIST
F-371-0307 03/07
TABLE OF CONTENTS
DESCRIPTION PAGE NO.
GENERAL ASSEMBLY
ITEM PAGE/PART NO. DESCRIPTION
1 1-2 - 1-9 MISCELLANEOUS FRAME AND BODY ASSEMBLIES
2 1-10 - 1-11 BATTERY COVER ASSEMBLY
3 1-12 - 1-13 DRIVE LINE ASSEMBLY
4 1-14 - 1-21 HYDRAULIC ASSEMBLIES
5 1-22 - 1-23 GEARBOX ASSEMBLY
6 1-24 - 1-27 OVERHEAD GUARD, ALARM, AND LIGHTING ASSEMBLY
7 1-28 - 1-29 PARKING BRAKE ASSEMBLY
8 1-30 - 1-33 STEERING COLUMN/DASH ASSEMBLIES
9 1-34 - 1-35 LOAD WHEEL AND AXLE ASSEMBLY
10 1-36 - 1-37 DRIVE WHEEL ASSEMBLY
11 1-38 - 1-39 SEAT ASSEMBLY
12 1-40 - 1-41 ACCELERATOR PEDAL ASSEMBLY
13 1-42 - 1-45 FRONT ROTATION ASSEMBLY
14 1-46 - 1-47 POSITION SENSOR ASSEMBLY (NOT SHOWN)
15 1-48 - 1-61 VALVE, MOTOR, PUMP BREAKDOWNS (NOT SHOWN)
16 1-62 - 1-63 BRAKE PEDAL ASSEMBLY
17 1-64 - 1-77 ELECTRICAL ASSEMBLIES (NOT SHOWN)
18 1-78 FORKS
19 1-79 - 1-81 LOAD BACKREST & MAST OPTIONS
20 1-82 - 1-85 DECAL PLACEMENT
21 1-86 ACCESSORIES (NOT SHOWN)
22 F-370-___ MANUAL, BENDI SERIES IV OPERATOR’S (NOT SHOWN)
F-371-___ MANUAL, BENDI SERIES IV PARTS LIST (NOT SHOWN)
1-1
FIGURE 1-2 DOOR ASSEMBLY
1-2
DOOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 104077 COVER, BT ELECT ENCLOSURE 1
2 106955 SCREW, BUTTON HEAD CAP 1/4-20 X 3/4 2
3 107470 NUT, HEX SPIRALOCK 3/8-16 2
4 108336 SCREW, SOCKET BUTTON 3/8-16 X 1 1
5 108417 NUT, SPIRALOCK HEX FLANGE 1/4-20 8
6 128838 HINGE, BENDI DOOR FR SIDE 2
7 108610 SCREW, BUTTON HEAD 1/4-20 X 1 6
8 108797 WASHER, LOCKING INTERNAL TOOTH 1/4 2
9 111340 BRACKET, DOOR LATCH GUIDE 2
10 111341 SCREW, BUTTON HEAD CAP 1/2-13 X 1 4
11 130604 SPRING, DOOR LATCH 1
12 115668 RING, RETAINING, EXT 1/4 6
13 115673 NUT, HEX FLANGE SPIRAL 10-32 4
14 119734 WASHER, LOCKING INT TOOTH 3/8 2
15 119741 PIN, DOOR HINGE PIN 2
16 120170 PANEL, LH BATTERY COMPARTMENT (B35, B40) 1
128859 PANEL, LH BATTERY COMPARTMENT (B25, B30) 1
17 121443 SCREW, BUTTON HEAD 10-32 X 1/2 4
18 127097 SHIM, DOOR HINGE 2
19 127100 FRAME WELDMENT (B35, B40) 1
128844 FRAME WELDMENT (B25, B30) 1
20 128306 SPACER, DOOR LATCH MOUNT 1
21 128757 WASHER, DOOR LATCH RETAINER 1
22 130405 SCREW, BUTTON HEAD 3/8-16 X 1-1/4 1
23 130406 HANDLE, DOOR LATCH 1
24 130409 DOOR WELDMENT, RH BATT COMPARTMENT (B35, B40)) 1
128861 DOOR WELDMENT, RH BATT COMPARTMENT (B25, B30) 1
25 130412 CLEVIS, MACH STEEL 10-32 2
26 130413 PIN, UPPER DOOR LATCH 1
27 130414 PIN, LOWER DOOR LATCH 1
28 130415 PIN, LOWER DOOR LOCATOR 1
29 1-861-010032-06 WASHER, FLAT 1/4N 14
30 1-861-010032-10 WASHER, FLAT 3/8N 2
31 131080 RING, RETAINING EXT 5/16 4
32 127356 SCREW, HEX SOCKET CTSK 1/4-20 X 5/8 4
33 115963 NUT, HEAVY HEX JAM 1/4-20 (B25, B30) 2
34 127090 CHANNEL, BATTERY CONNECTOR MOUNT (B25, B30) 1
35 1-861-010032-07 WASHER, FLAT 1/4 (B25, B30) 2
36 109099 CLAMP, 5/8 DOUBLE TUBE (B25, B30) 4
37 118631 SCREW, HEX SOCKET CTSK 1/4-20 X 3/4 (B25, B30) 4
38 111630 SCREW, HEX SOCKET CTSK 1/4-20 X 1-1/2 (B25, B30) 2
39 1-861-010032-08 WASHER, FLAT 5/16 2
1-3
FIGURE 1-3 COUNTERWEIGHT AND COVER ASSEMBLY
1-4
COUNTERWEIGHT AND COVER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 101967 NUT, HEX JAM M10 X 1.5 GRB 3
2 106803 COVER, FRONT ROTATION 1
3 107199 KNOB, TAPERED BLACK 3
4 108797 WASHER, INTERNAL TOOTH LOCKING 1/4 REF
5 110427 PIN, HITCH 1-1/8 1
6 110-7389 WASHER, FLAT 1” SAE 3
7 110843 SCREW, BUTTON HEAD CAP 5/16-18 X 3/4 7
8 115958 SCREW, BUTTON HEAD 1/4-20 X 1/2 REF
9 119001 COUNTERWEIGHT LH (B35, B40) 1
128851 COUNTERWEIGHT LH (B25, B30) 1
10 119003 COUNTERWEIGHT RH (B35, B40) 1
128852 COUNTERWEIGHT RH (B25, B30) 1
11 120132 COUNTERWEIGHT REAR (B40) 1
120133 COUNTERWEIGHT REAR (B30) 1
109014 COUNTERWEIGHT REAR (B35) 1
109042 COUNTERWEIGHT REAR (B25) 1
12 121421 LEVER, CONTROL LIFT 1
13 121571 LEVER, CONTROL TILT/SIDESHIFT 2
14 121715 COVER, CONTROL VALVE (B35, B40) 1
120139 COVER, CONTROL VALVE (B25, B30) 1
15 127100 FRAME WELDMENT (B40) REF
128844 FRAME WELDMENT (B25, B30) REF
16 127627 WASHER, INTERNAL TOOTH LOCKING 5/16 7
17 136969 COVER, COLUMN PIPING REF
18 1-647-010004255 ROLL PIN, SLOTTED 3/8 X 2 1
19 1-654-010125-13 SCREW. HEX HEAD CAP 1-8 X 4 GR8 4
20 1-654-010125-18 SCREW, HEX HEAD CAP 1-8 X 6-1/2 GR8 3
21 1-861-010032-09 WASHER, FLAT 5/16W 7
22 1-861-010034-21 WASHER, SPLIT LOCK 1” 7
23 1-861-010032-07 WASHER, FLAT 1/4 REF
24 106955 SCREW, BUTTON HEAD CAP 1/4-20 X 3/4 REF
25 107539 SCREW, PAN HEAD #6-32 X 1/2 4
1-5
5
18 8
22
3
4
2
12
17
9 26
7
19
16
20
27
10
30 23
32 14
24 15
1 25
28
mm123920
1-6
MISCELLANEOUS BODY AND BATTERY TRAY ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0011009 STRAP STATIC DISCHARGE 1
2 101275 GRILL, FAN 1
3 101863 SCREW, HEX HEAD CAP #6-32 X 2-1/4 GR5 4
4 104877 SCREW, HEX HEAD CAP 1/4-20 X 1/2 GR5 8
5 123928 TRAY, LIFTOUT WELDMENT (B35, B40) 1
130620 TRAY, LIFTOUT WELDMENT (B25, B35) 1
7 108457 BAR, RR UHMW BATTERY GUIDE (B35, B40) 1
108456 BAR, RR UHMW BATTERY GUIDE (B25, B30) 1
109031 BAR, REAR UHMW BATTERY GUIDE 1
118708 BAR, UHMW BATTERY GUIDE 1
8 108797 WASHER, LOCKING INTERNAL TOOTH 1/4 4
9 123913 PLATE, HYD LINE COVER 1
10 127100 FRAME WELDMENT (B35, B40) REF
128844 FRAME WELDMENT (B25, B30) REF
12 128835 COVER, VALVE HYD LINE 1
14 130148 FAN, CFM COOLING 1
15 130150 PLATE, FAN MOUNT 1
16 130151 BALLAST, MOTOR COMPARTMENT (B40) 1
130152 BALLAST, MOTOR COMPARTMENT (B30) 1
17 130606 BAR, FRONT BATTERY GUIDE 1
126618 BAR, ROLLOUT FRONT BATTERY SPACER 2
18 130667 FAN, 4” 100 CFM 48 DC 1
19 131206 SCREW, BUTTON HEAD CAP 5/16-18 X 1-1/4 3
126357 SCREW, BUTTON HEAD 5/16-18 X 2 3
20 1-510-010004-03 NUT, HEX FLANGE 5/16 GR8 3
22 1-512-010003-02 NUT, HEX LOCK #6-32 4
23 1-512-010003-03 NUT, HEX LOCK #8-32 4
24 1-654-010051-05 SCREW, HEX HEAD CAP 3/8-16 X 1 GR5 1
25 108610 SCREW BUTTON HEAD CAP 1/4-20 X 1 8
26 1-654-010079-6 SCREW, SOCKET FLANGE COUNTERSUNK 1/4-20 X 1 6
1-654-010079-9 SCREW, SOCKET COUNTERSUNK 1/2-20 X 1-3/4 6
27 1-654-010104315 SCREW, HEX SOCKET 1/2-13 X 1-1/2 (B30, B40) 2
28 1-656-010003039 SCREW, RD HEAD MACH #8-32 X 2-3/4 3
30 1-861-010032-11 WASHER, FLAT 3/8W 1
32 1-861-010034-11 WASHER, SPLIT LOCK 3/8 1
1-7
9
6
7
8
10
2
13
22 1
24
14
20
21 15
23
28 18 12
26 19 27
16
17
11 25
11
5
m123929
1-8
ROLLOUT BATTERY TRAY ASSEMBLY (OPTION)
ITEM PART NO. DESCRIPTION QTY.
130622 ROLLOUT BATTERY TRAY 42-4
123929 ROLLOUT BATTERY TRAY 48-4
1 102159 DECAL, CAUTION ROLLOUT BATTERY 1
2 107470 NUT, FLANGE HEAD SPIRALOCK 3/8-16 *10,
12
3 111762 ROLLER TRAY 42" 1
0019060 ROLLER TRAY 48" 1
4 111899 SCREW, BUTTON HEAD CAP 3/8-16 X 3/4 *6, 8
5 126618 BAR, ROLLOUT FRONT BOTTOM SPACER 1
6 131395 SHIM, 3/4 BATT REST 2
7 131396 SHIM, 1/2 BATT REST 2
8 131397 SHIM, 1/4 BATT REST 4
9 131398 RESTRAINT, LH ROLLOUT BATTERY 1
10 131427 SCREW, HEX SOCKET COUNTERSUNK 3/8-16 X 2-1/2 4
11 131450 RESTRAINT, ROLLOUT BATTERY (INCL ITEMS 14 - 28) 1
12 133917 SCREW, BUTTON HEAD CAP 5/16-18 X 1-1/2 3
13 135638 TRAY WELDMENT, ROLLOUT BATTERY 42" 1
135637 TRAY WELDMENT, ROLLOUT BATTERY 48"
14 107470 NUT, FLANGE HEAD SPIRALOCK 3/8-16 3
15 108336 SCREW, BUTTON HEAD 3/8-16 X 1 3
16 108407 SCREW, HEX SOCKET COUNTERSUNK 5/16-18 X 1-1/2 2
111311 SCREW, HEX SOCKET COUNTERSUNK 5/16-18 X 3/4 2
17 108408 PLATE, ROLLOUT BATTERY SPACER 3
18 109520 SWITCH, ROLLOUT RESTRAINT LIMIT 1
19 114849 SCREW, BUTTON HEAD 10-24 X 3/8 2
20 127769 SPRING, TORSION 1
21 130405 SCREW, BUTTON HEAD 3/8-16 X 1-1/4 1
22 131429 CATCH, ROLLOUT BATTERY 1
23 131430 ARM, ROLLOUT BATTERY 1
24 131449 MOUNT, ROLLOUT BATTERY 1
25 1-510-010004-03 NUT, FLANGE HEAD SPIRALOCK 5/16-18 2
26 1-647-010004117 ROLL PIN, SLOTTED 1/8 X 1 1
27 1-861-010032-03 WASHER, FLAT #10 2
28 1-861-010034-07 WASHER, SPLIT LOCK #10 2
* 1ST QUANTITY USED ON P/N 130622; 2ND QUANTITY USED ON P/N 123929
NOTE: NUMBER OF SHIMS AND SPACER PLATES (ITEMS 5-7 OR 22) VARIES DEPENDING
UPON CUSTOMER BATTERIES
1-9
FIGURE 1-6 BATTERY COVER ASSEMBLY
1-10
BATTERY COVER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0030011 SWITCH, HORN BUTTON 1
2 0030033 SWITCH F/R COLD STORAGE 1
3 1-512-010003-06 NUT, HEX LOCK 10-24 4
4 1-512-010005-03 NUT, HEX LOCK 5/16-18 6
5 1-647-010004257 PIN, SPRING SLOTTED 3/8 X 2-1/2 1
6 1-654-010036-05 SCREW, HEX HEAD CAP 3/8-16 X 1 GR8 8
7 1-654-010121-06 SCREW, HEX SOCKET COUNTERSUNK 5/16-18X1-1/4 2
8 1-655-010002-11 SCREW, FLANGE HEAD 5/8-11 X 3-1/2 2
9 1-861-010032-09 WASHER, FLAT 5/16W 13
10 1-861-010032-11 WASHER, FLAT 3/8W 10
11 1-861-010034-11 WASHER, SPLIT LOCK 3/8 9
12 101909 SHIM, BT SERIES III OHG 1
13 106240 RING, RETAINING EXTERNAL 1/2 4
14 106954 SCREW, BUTTON HEAD CAP 1/4-20 X 5/8 2
15 107750 PIN, TOP COVER HINGE 2
16 108151 SCREW, FLANGE HEAD 5/8-11 X 1-1/2 GR8 4
17 108797 WASHER, LOCKING INTERNAL TOOTH 1/4 2
18 114849 SCREW, BUTTON HEAD 10-24 X 3/8 3
19 110470 SURFACE RACEWAY (NOT SHOWN) 9
20 131339 SCREW, BUTTON HEAD CAP 10-24 X 1-1/2 2
21 117136 SHAFT, SEAT SPRING 1
22 118710 BASE WELDMENT, OHG 1
23 120172 BRACKET, HORIZ BATTERY RESTRAINT 2
24 122180 COVER, BATTERY (B35, B40) 1
120123 COVER, BATTERY (B25, B30) 1
25 123391 PIN, COVER HOLD-UP SHORT 1
26 126685 SPRING, TORSIONAL BATTERY COVER 1
27 127080 SPACER, SEAT SPRING 2
28 127082 BUSHING, SEAT SPRING 1
29 127083 BRACKET, SEAT BASE LATCH 1
30 127084 HINGE, SEAT BASE 2
31 127640 COVER, REAR CAST WIRE 1
32 127919 LATCH, FLAT CAM SS 1
130596 LATCH, FLAT CAM LOCKABLE 1
33 127920 KEEPER PLATE, LATCH SS 1
34 3-343-010014-53 GROMMET, HOLE 5/16 1
35 40-0717-02 CLAMP, HYD HOSE SUPPORT 2
36 107518 SEAT, CLOTH LO-RIDER (SEE PAGE 1-39) 1
109584 SEAT, VINYL LO-RIDER (SEE PAGE 1-39) 1
37 109392 WASHER, INTERNAL TOOTH LOCK #10 3
38 114849 SCREW, BUTTON HEAD #10-24 X 3/8 3
39 109410 SCREW, BUTTON HEAD #10-24 X 3/4 2
40 43029 HOSE WRAP 1/4 AR
1-11
FIGURE 1-7 DRIVE LINE ASSEMBLY
1-12
DRIVE LINE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 ----- DRIVE WHEEL ASSEMBLY (SEE PAGE 1-37) 2
2 124201 GEARBOX, BREVINI 2:1 INCLINE 2
(HUB SERIAL PLT & DRIVE GEAR INC)(SEE PAGE 1-23)
3 128077 SCREW, HEX SOCKET 1/2-20 X 2 24
4 129643 MOTOR, DRIVE 4KW W/ PLANETARY (B25, B30) 2
128298 MOTOR, BREVINI DRIVE ADC 6 KW (B35, B40) 2
130592 MOTOR, DRIVE 5.5 KW (B25, B30) 2
130591 MOTOR, DRIVE 7.5 KW (B35, B40) 2
(SEE PAGES 1-54 - 1-57 FOR PARTS BREAKDOWNS)
5 131848 SCREW, HEX SOCKET M16-2 X 35 12.9 16
1-13
FIGURE 1-8 POWER STEERING MOTOR HYDRAULIC ASSEMBLY
1-14
POWER STEERING MOTOR HYDRAULIC ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 123908 ADAPTER, CONNECTOR (B25, B30) 1
0018104 ADAPTER, LIFT PUMP PRESSURE (B35, B40) 1
2 1-654-010049-05 SCREW, HEX HEAD CAP 5/16-18 X 1 GR5 18
3 1-654-010055-03 SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR5 4
4 1-861-010032-09 WASHER, FLAT 5/16W 18
5 1-861-010032-15 WASHER, FLAT 1/2W 4
6 1-861-010034-10 WASHER, SPLIT LOCK 5/16 18
7 1-861-010034-11 WASHER, SPLIT LOCK 3/8 8
8 1-861-010034-13 WASHER, SPLIT LOCK 1/2 4
9 104400 ISOLATION PAD, MOTOR MOUNTS 2
10 108417 NUT, SPIRALOCK HEX FLANGE 1/4-20 3
11 110-0010 SCREW HEX HEAD CAP 3/8-24 X 1-1/4 4
12 120103 PLATE, STEERING MOTOR MOUNT 1
13 123907 ADAPTER, 45 ELBOW 1
14 123909 ADAPTER, 45 ELBOW 1
15 125893 CLAMP, CABLE 1/2 SST 2
16 130607 HOSE, 22” 1
17 128863 MOTOR, ELEC. STEER 8.3 HP (SEE PAGE 1-53) 1
18 130739 PUMP, HYD HP STEERING (SEE PAGE 1-60) 1
19 129934 TUBE, STEERING PUMP TO VALVE BODY (B25, B30) 1
129422 TUBE, STEERING PUMP TO VALVE BODY (B35, B40) 1
1-15
FIGURE 1-9 FLOOR COMPARTMENT AND LIFT HYDRAULIC ASSEMBLY
1-16
FLOOR COMPARTMENT AND LIFT HYDR. ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0018105 ADAPTER, VALVE FORWARD TILT 1
2 0018120 ADAPTER P-STEER PUMP PRESSURE 1
3 0018104 ADAPTER 1
4 0018148 PORT #8 1
5 0018149 PORT DUST COVER 1
6 1-654-010049-05 SCREW, HEX HEAD CAP 5/16-18 X 1 GR5 18
7 1-654-010051-06 SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR5 2
8 1-861-010032-09 WASHER, FLAT 5/16W 18
9 1-861-010032-10 WASHER, FLAT 3/8N 1
10 1-861-010032-11 WASHER, FLAT 3/8W 2
11 1-861-010034-10 WASHER, SPLIT LOCK 5/16 18
12 1-861-010034-11 WASHER, SPLIT LOCK 3/8 8
13 102048 ADAPTER, STR 2
14 104400 ISOLATION PAD, MOTOR MOUNTS 2
15 129905 PUMP, LIFT VANE (SEE PAGE 1-61) 1
17 107-0754 SCREW, HEX HEAD CAP M10 X 1.5 X 25 1
18 107168 ADAPTER, #8 BRANCH TEE 1
19 110-0010 SCREW HEX HEAD CAP 3/8-24 X 1-1/4 4
20 0018003 ADAPTER, LIFT PUMP SUCTION 1
21 111339 ADAPTER 1
22 122048 MOTOR, LIFT (SEE PAGE 1-52) 1
23 123909 ADAPTER, 45 ELBOW 1
24 123910 ADAPTER, CONNECT 1
25 125056 BREATHER, HYDRAULIC TANK 1
26 126088 STRAINER, TANK 2
27 130980 VALVE, STEER CONTROL W/ SUN(SEE PAGE 1-51) 1
28 128305 GASKET, HYD TANK COVER 1
29 129635 FILTER, IN TANK, NON VENT 44 GPM 1
112876 REPLACEMENT FILTER ELEMENT 1
30 129421 TUBE, VALVE BODY TO FILTER 1
31 131845 TUBE, CONTROL VALVE TO CHECK VALVE 1
32 129430 TUBE, RETURN BULKHEAD TO VALVE 1
33 129447 TUBE, EXT BREATHER TO TANK 1
34 129640 VALVE, 3 SPOOL W/ PROP SENSOR (SEE PAGE 1-49) 1
35 129677 COVER WELDMENT, HYD TANK 1
36 129918 MOUNT WELDMENT, STEERING MOTOR 1
37 131844 TUBE, LIFT PUMP TO CHECK VALVE 1
38 130149 DIPSTICK, HYD TANK 1
39 130595 ADAPTER, 90 ELBOW 1
40 40-0717-02 CLAMP, HYD HOSE SUPPORT 2
41 M10SLW_ZP WASHER, SPLIT LOCK METRIC 10MM 1
42 131558 HOSE ASSEMBLY, LIFT SUCTION 1
43 127759 PLUG, MAGNETIC 3/4-16 1
44 129425 TUBE, CONTROL VALVE RETURN TO BULKHEAD 1
45 130594 ADAPTER, LONG STR 1
46 900598-6S PLUG, O-RING 9/16-18 1
47 109874 SCREW, HEX HEAD CAP 5/16-18 X 3-1/4 3
48 1-861-010032-08 WASHER, FLAT 5/16 3
49 131843 CHECK VALVE, LIFT PRESSURE 1
50 123908 ADAPTER 2
1-17
FIGURE 1-10 STEERING HYDRAULIC ASSEMBLY
1-18
STEERING HYDRAULIC ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0018120 ADAPTER P-STEER PUMP PRESSURE REF
2 0018136 ADAPTER, POWER STEER RELIEF PRESSURE 1
3 104582 ADAPTER STR 1
4 123906 ADAPTER, LONG STR 2
5 126418 MOTOR, COMPACT 29.8 DISP (SEE PAGE 1-59) 1
6 127153 STEERING CONTROL UNIT REF
7 130980 VALVE, STEER CONTROL W/ SUN (SEE PAGE 1-51) REF
8 128862 ADAPTER, CONN 2
9 129436 TUBE, VALVE BODY M1 TO STEERING MOTOR REF
10 129437 TUBE, VALVE BODY M2 TO STEERING MOTOR REF
11 129438 TUBE, ORBITAL PRESSURE DOWN 1
12 129439 TUBE, ORBITAL LH DOWN 1
13 129440 TUBE, ORBITAL RH DOWN 1
14 129441 TUBE, ORBITAL RETURN DOWN 1
15 129442 TUBE, VALVE BODY D2 TO ORBITAL RETURN 1
16 129443 TUBE, VALVE BODY P1 TO ORBITAL PRESSURE 1
17 129444 TUBE, VALVE BODY D1 TO STEERING CASE DRIVE REF
18 129445 TUBE, VALVE BODY V2 TO ORBITAL LH 1
19 129446 TUBE, VALVE BODY V1 TO ORBITAL RH 1
20 130593 ADAPTER, 90 ELBOW 1
1-19
FIGURE 1-11 MAST/SIDESHIFT HYDRAULIC ASSEMBLY
1-20
FIGURE 1-12 MAST AND CARRIAGE HYDRAULIC ASSEMBLY
1-21
FIGURE 1-13 GEARBOX
1-22
GEARBOX, BREVINI 20:1 INLINE
ITEM PART NO. DESCRIPTION QTY.
124201 GEARBOX, BREVINI 20:1 INLINE
1 127519 DRIVE SHAFT 1
2 131075 TRANSFER SHAFT W/ SPRING 1
3 131076 STUD M18 X 1.5 6
4 131077 PLUG 1
5 131078 WASHER 1
6 131079 SEAL KIT 1
7 131455 LUG NUT M18 X 1.5 (NOT SHOWN) 6
8 136304 SCREW, COVER GEARBOX 1
9 136305 COVER, GEARBOX CENTER 1
10 136306 THRUST PLUG, GEARBOX CENTER 1
1-23
15 45
27 44 49
36 48
20 40
37 42 43 45
22 39 42 44
16 38 47 43
40 19
14 35 48 46
43 44
30
24
6
17
13
9
18
1
11 28 29
8
27
15 33
7
12 10 26 41 31
3
4
2
5
32
34
m110734
1-24
60
20
22 53
52
55 57
54
59
19
56
m110734p2
1-25
OVERHEAD GUARD, ALARM, AND LIGHTING ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0010931 LATCH, COVER HOLD-UP 1
2 0011269 MIRROR REAR VIEW 1
3 1-512-010003-05 NUT, HEX LOCK 10-32 2
4 1-861-010032-04 WASHER, FLAT 3/16 2
5 10-32X1 SCREW, RD HEAD MACH #10-32X 1 2
6 106203 OVERHEAD GUARD WELDMENT 1
7 106534 NUT, FLANGE HEAD SPIRALOCK 5/8-11 4
8 106954 SCREW, BUTTON HEAD CAP 1/4-20 X 5/8 3
9 107920 LATCH RELEASE KNOB 1
10 108151 SCREW, FLANGE HEAD 5/8-11 X 1-1/2 2
11 108797 WASHER, LOCKING INT TOOTH 1/4 3
12 111360 SCREW, BUTTON HEAD CAP 5/8-11 X 3 4
13 106955 SCREW, BUTTON HEAD CAP 1/4-20 X 3/4
14 108409 BUSHING
15 108417 NUT, HEX FLANGE, SPIRALOCK 1/4-20
16 110414 BRACKET, HEADLIGHT MOUNT (TOP)
17 110472 BRACKET, HEADLIGHT MOUNT (BOTTOM)
18 113395 SCREW, RD HEAD SQ NECK 5/16-18 X 2-3/4 GR5
19 121706 HEADLIGHT ASSEMBLY, LH
20 121707 HEADLIGHT ASSEMBLY, RH
21 125894 CLAMP, CABLE 5/8 (NOT SHOWN)
22 1-510-010004-03 NUT, FLANGE HEAD SPIRALOCK 5/16-18
23 130161 HARNESS, DASH SW 12V (NOT SHOWN)
24 130166 HARNESS, OHG (INSIDE TUBE)
25 120146 CONVERTER ASSEMBLY, 12V DC, GE (NOT SHOWN)
26 0030024 BRACKET, STOP LIGHTS
27 1-512-010003-06 NUT, HEX LOCK 10-24 GRB
28 110286 BRACKET, TAIL LIGHT MOUNT
29 111332 SCREW, MACH SLTD FIL HEAD #10-24 X 1-1/2
30 115849 SCREW, BUTTON HEAD 1/4-20 X 2-1/2 GR5
31 119520 LIGHT, 12V TAIL
32 110470 SURFACE RACEWAY (72” LONG PIECE, CUT AS REQUIRED)
33 3-343-010014-53 GROMMET, HOLE 5/16 DIA
34 130165 HARNESS ASSY, TAIL LIGHT
35 109394 SCREW, BUTTON HEAD CAP #10-24 X 5/8
36 110289 BRACKET, STROBE MOUNT
37 110457 STROBE LIGHT ASSEMBLY
38 105366 COVER, HALF STROBE LIGHT
39 110467 REVERSE STROBE ASSEMBLY
40 120082 REPL. LIGHT BULB, 12 VOLT (FOR P/N’S 121706 & 121707)
41 120081 LIGHT BULB, 12V TAIL (FOR P/N 119520)
42 0030016 STROBE, 12-80 VOLT (FOR P/N’S 110457 & 110467)
43 1-512-010003-09 NUT, ESNA 1/4-20
44 1-861-010032-07 WASHER, FLAT 1/4
45 106955 SCREW, BUTTON HEAD CAP 1/4-20 X 3/4
46 108610 SCREW, BUTTON HEAD CAP 1/4-20 X 1
47 117997 ALARM, DB ADJ SMART BACKUP
48 127991 BRACKET, BACKUP ALARM MOUNT
1-26
OVERHEAD GUARD, ALARM, AND LIGHTING ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
49 0030021 ALARM, VOICE BACKUP
50 130162 HARNESS, DASH SW 48V (NOT SHOWN)
51 133813 HARNESS, BT MAST MOUNT HEADLIGHTS
52 133814 HARNESS, BT MAST MOUNT LIGHTS
53 1-512-010005-01 NUT, HEX LOCK 1/4-20
54 1-512-010005-03 NUT, HEX LOCK 5/16-18
55 1-861-010032-09 WASHER, FLAT 5/16W
56 105909 SCREW, RD HEAD SQ NECK 5/16-18 X 3/4
57 125892 CLAMP, CABLE 3/8
58 129613 TAIL LIGHT ASSEMBLY, 12V
59 101-010-003 STUD, 1/4-20 X 3/4
60 101-010-062 STUD, 5/16-18 X 3/4
1-27
FIGURE 1-16 PARKING BRAKE ASSEMBLY
1-28
PARKING BRAKE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0012203 FITTING, BRAKE LINE TEE 1
2 0012325 PARKING BRAKE CALIPER 1
3 0013512 BRAKE, SPRING PARK 1
4 1-510-010004-03 NUT, HEX FLANGE 5/16-18 GR8 8
5 1-512-010003-03 NUT, HEX LOCK 8-32 1
6 1-512-010003-09 NUT, ESNA 1/4-20 1
7 1-654-010047-06 SCREW, HEX HEAD CAP 1/4-20 X 1 GR5 5
8 1-654-010049-07 SCREW, HEX HEAD CAP 5/16-18 X 1-1/2 GR5 4
9 1-654-010049-08 SCREW, HEX HEAD CAP 5/16-18 X 1-3/4 GR5 2
10 1-861-010032-07 WASHER, FLAT 1/4 4
11 1-861-010032-15 WASHER, FLAT 1/2W 2
12 1-861-010034-09 WASHER, SPLIT LOCK 1/4 4
13 1-861-010034-10 WASHER, SPLIT LOCK 5/16 8
14 101564 CABLE, CLEVIS END BRAKE 1
15 131567 HOSE, FLEX SS BRAKE LINE 22” REF
16 104399 YOKE, EMERGENCY BRAKE END 1
17 104794 HOSE, FLEX SS BRAKE LINE 11” 2
18 106049 NUT, HEX FLANGE 3/4-16 GR8 2
19 130452 MOUNT, BRAKE CALIPER LH 1
20 130448 MOUNT, BRAKE CALIPER RH 1
21 107-0762 SCREW, SLOT PAN HEAD 8-32 X 1/2 1
22 107467 CALIPER, FLOATING BRAKE 2
135712 BRAKE PAD 2
135713 BLEEDER SCREW 1
135714 PISTON 2
23 107470 NUT, HEX SPIRALOCK 3/8-16 4
24 108417 NUT, HEX FLANGE SPIRAL 1/4-20 7
25 109548 BRACKET, SERVICE BRAKE SWITCH MOUNT 1
26 111271 HANGER, DEUTSCH CONNECTOR 1
27 112838 SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR8 4
28 112866 LEVER ASSEMBLY, SERVICE BRAKE W/ LOCK 1
29 113510 BRACKET, BRAKE SWITCH CONN MOUNT 1
30 131207 BRAKE PEDAL ASSEMBLY (SEE PAGE 1-63) 1
31 118-2681-3 ADAPTER, JIC ELBOW 2
32 124950 BRACKET, BREVINI PARK BRAKE CABLE 1
33 132059 PIN, BRAKE CALIPER GUIDE 4
34 125892 CLAMP, CABLE 3/8 SST 7
35 130451 DISC, ADC BRAKE 2
36 117142 BRACKET, ADC PARK BRAKE 1
38 129928 BRAKE LINE LH (B35, B40) 1
129930 BRAKE LINE LH (B25, B30) 1
39 129929 BRAKE LINE RH (B35, B40) 1
129931 BRAKE LINE RH (B25, B30) 1
40 2039-4-4S FITTING, 37o FLARE 2
41 101864 SCREW, RD HEAD 3/8-16 X 1-1/4 2
42 1-654-010049-05 SCREW, HEX HEAD CAP 5/16-18 X 1 4
43 1-654-010051-05 SCREW, HEX HEAD CAP 3/8-16 X 1 GR5 2
44 1-861-010032-11 WASHER, FLAT 3/8W 2
45 113535 SWITCH, E-BRAKE CUTOUT 1
46 128856 BRACKET WLDMT, E-BRAKE & VALVE MNT (B25, B30) 1
123916 BRACKET WLDMT, E-BRAKE & VALVE MNT (B35, B40) 1
1-29
21
14
12
18
26
25
12
20
24 14
15
11
17
16
12 17
5
16
13
4
19
14
3
7
6
9
10
1
8
md123920
1-30
STEERING COLUMN/DASH ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 M10SLW ZP WASHER, SPLIT LOCK 10MM 4
2 0018120 ADAPTER, POWER STEERING PUMP PRESSURE 4
3 1-654-010051-07 SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR5 4
4 100006 PLATE, STEERING COLUMN BELLOWS RTNR 2
5 107470 NUT, HEX SPIRALOCK 3/8-16 4
6 108797 WASHER, LOCKING INT TOOTH 1/4 2
7 115958 SCREW, BUTTON HEAD 1/4-20 X 1/2 2
8 127153 STEERING CONTROL UNIT 1
129909 SEAL KIT, STEERING CONTROL UNIT 1
9 131015 SCREW, HEX HEAD CAP M10-1.5 X 20 4
10 136969 COVER, COLUMN PIPING 1
11 129649 STEERING COLUMN ASSEMBLY (INCL ITEMS 12 - 26) 1
12 1-512-010003-05 NUT, LOCK #10-32 8
13 135617 KEYSWITCH, 2 POSITION HD 11
14 121443 SCREW, BUTTON HEAD #10-32 X 1/2 8
15 126193 STEERING COLUMN, I/C (SEE PAGE 1-33) 1
16 128169 CIRCUIT BREAKER, 10 AMP 2
17 135039 CIRCUIT BREAKER, 3 AMP 2
18 131838 PANEL, INSTRUMENT 1
19 135568 PLATE, ON/OFF SWITCH 1
20 129632 MOUNT, CIRCUIT BREAKER 1
21 139879 DISPLAY, CURTIS BDI AND HOUR METER 1
22 141564 HARNESS, STEER COLUMN (NOT SHOWN) 1
23 130162 HARNESS, DASH SW 48V DOM (NOT SHOWN) 1
24 131810 STEERING WHEEL AND CAP 1
25 139247 DECAL, BRUSH WEAR INDICATORS 1
26 111603 YELLOW LED, 12 VDC @ 20mA 2
27 108409 BUSHING, STR-THRU STRAIN RELIEF (NOT SHOWN) 2
28 130161 HARNESS, DASH SW 12V (NOT SHOWN) REF
29 139864 HARNESS, FRONT BDI RETRO (NOT SHOWN) 1
1-31
FIGURE 1-18 STEERING COLUMN PARTS
1-32
STEERING COLUMN PARTS
ITEM PART NO. DESCRIPTION QTY.
126193 STEERING COLUMN, I/C
1 128093 SUPPORT
2 128082 SWITCH
3 128083 SUPPORT
4 128084 SWITCH
5 128085 SUPPORT
6 128086 SWITCH
7 ----- CIRCUIT BREAKERS AND MOUNT (SEE PAGE 1-31)
8 128088 MAIN SHAFT
9 128089 UPPER CLUSTER
10 128090 LH COVER
11 128091 RH COVER
12 128092 RUBBER CLADDING
13 138570 HANDLE, COBO COLUMN TILT
1-33
FIGURE 1-19 LOAD WHEEL AND AXLE ASSEMBLY
1-34
LOAD WHEEL AND AXLE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
2 130743 LOAD WHEEL ASSY (INCL ITEMS 19-21) 2
130741 LOAD WHEEL ASSY 14” (ITEMS 19-20, 22) 2
3 0019039 HUB CAP, LOAD WHEEL 2
4 0022008 BEARING, DOUBLE CONE 4
5 0022015 SEAL, LOAD WHEEL BENDI 2
6 0022016 O-RING, LOAD WHEEL BENDI 2
7 1-516-010001-20 NUT, HEX SLOT 1-14 2
8 1-654-010065-15 SCREW HEX HEAD CAP 1-8 X 5 GR5 4
9 113099 WASHER, BT SPINDLE 2
10 1-861-010034-21 WASHER, SPLIT LOCK 1" 4
11 107202 BLOCK, FRONT AXLE MOUNT 2
12 106525 WELDMENT, FRT AXLE B30-12 1
110978 WELDMENT, FRT AXLE B30-14 1
109388 AXLE WELDMENT, B40-14 FRONT 1
107207 AXLE WELDMENT, B40-12 FRONT 1
13 110-0354 COTTER PIN 2
14 3-654-010015 SCREW, HEX SOC FLAT CTSK 1/4-20 X 1/2 8
15 40-0848 PLATE, TILT BLOCK COVER 2
16 40-0861 O-RING, TRUNNION COVER 2
17 100018 BUSHING, BT FRONT AXLE PIVOT 2
18 5410 FITTING, GREASE 1/4-28 90 2
19 130733 WHEEL, FRONT LOAD HUB 1
20 0022007 BEARING CUP LOAD WHEEL BENDI 2
21 0022017 LOAD WHEEL BENDI 1
22 109091 TIRE, 14 X 5 X 8 2
1-35
FIGURE 1-20 DRIVE WHEEL ASSEMBLY
1-36
DRIVE WHEEL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 131366 WHEEL, CAST SER4 BREVINI 6” 2
131367 WHEEL, CAST SER4 BREVINI 7” 2
2 0010998 TIRE, 18 X 7 - 12-1/8, PRESS-ON 2
0011003 TIRE, 18 X 7 - 12-1/8, PRESS-ON NON MARKING 2
0012566 TIRE, PRESS-ON, POLY 18 X 7 2
106487 TIRE, PRESS-ON, SMOOTH, KRT, 18 X 7 2
106489 TIRE, PRESS-ON, SM, KRT, NON-MARK. 18 X 7 2
110520 TIRE, PRESS-ON, SMOOTH, KRT, 18 X 6 2
111991 TIRE, PRESS-ON, MAXMATIC NM 18 X 6 2
111993 TIRE, PRESS-ON, POLY 18 X 6 2
111990 TIRE, PRESS-ON, MAXMATIC 18 X 6 2
111983 TIRE, PRESS-ON, KRT, SM NM 18 X 6 2
102044 TIRE, PRESS-ON, SPECIAL 2
135641 TIRE, PRESS-ON TRELLEBORG 18 X 7 2
135642 TIRE, PRESS-ON TRELLEBORG NM 18 X 7 2
136929 TIRE, PRESS-ON TRELLEBORG 18 X 6 2
136931 TIRE, PRESS-ON TRELLEBORG NM 18 X 6 2
1-37
FIGURE 1-21 SEAT ASSEMBLY
1-38
SEAT ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
107518 SEAT, CLOTH LO-RIDER
109584 SEAT, VINYL LO-RIDER
1 111708 CUSHION ASSEMBLY, BACK (CLOTH) 1
111709 CUSHION ASSEMBLY, BACK (VINYL) 1
2 111710 CUSHION ASSEMBLY, SEAT (CLOTH) 1
111711 CUSHION ASSEMBLY, SEAT (VINYL) 1
3 111712 SHOCK ABSORBER 1
4 111713 SPRING 2
5 111714 CABLE, SPRING ADJUSTING 2
6 111715 SLIDE AND HANDLE ASSEMBLY 1
7 111716 SLIDE, LOCKING 1
8 111717 COVER, REAR 1
9 111718 BOOK BOX 1
10 111719 SEAT BELT 1
11 111720 SWITCH, SEAT 1
12 120047 LH HIP RESTRAINT 1
1-39
13 3
15 2
17
5
6
12
9
22
21
19
18 4
7
23
8
24
1
16 10
20
14
11
m131565
1-40
ACCELERATOR PEDAL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
131565 ACCELERATOR PEDAL ASSEMBLY
1 1-512-010005-01 NUT, HEX LOCK 1/4-20 2
2 1-557-010362-20 PIN, COTTER 3/32 X 1 1
3 1-654-010158-02 SCREW, RD HEAD SQ NECK 1/4-20 X 1 2
4 1-654-010158-1 SCREW, RD HEAD SQ NECK 1/4-20 X 3/4 2
5 1-861-010032-04 WASHER, FLAT 3/16N 1
6 1-861-010032-06 WASHER, FLAT 1/4N 2
7 101967 NUT, HEX JAM M10 X 1.5 GR2 1
8 107-0008 SCREW, HEX HEAD CAP 10-32 X 3/4 GR5 2
9 107004 PIN, CLEVIS 1/4 X 3-1/2 1
10 107470 NUT, FLG HEAD SPIRALOCK 3/8-16 2
11 108417 NUT, HEX FLANGE SPIRALOCK 1/4-20 2
12 108452 BRACKET, ACCELERATOR PIVOT 1
13 108453 PEDAL, ACCELERATOR 1
14 108454 BRACKET, ACCELERATOR MOUNT 1
15 108455 SPRING, ACCELERATOR PEDAL RETURN 1
16 108531 ACCELERATOR, SEVCON LINEAR 1
17 108610 SCREW, BUTTON HEAD 1/4-20 X 1 2
18 109737 ROD, NYLATRON ACCELERATOR ACTUATION 1
19 111361 SCREW, RD HEAD SQ NECK 3/8-16 X 2-3/4 1
20 115673 NUT, HEX FLANGE SPIRAL 10-32 2
21 127356 SCREW, HEX SOCKET CTSK 1/4-20 X 5/8 1
22 131564 MAT, FLOOR 1
23 131566 PLATE WELDMENT, RH FLOOR 1
24 131562 PLATE WELDMENT, LH FLOOR 1
1-41
FIGURE 1-23 FRONT ROTATION ASSEMBLY (1 OF 2)
1-42
FIGURE 1-24 FRONT ROTATION ASSEMBLY (2 OF 2)
1-43
FRONT ROTATION ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 1-298-010001-1 FITTING, GREASE 1/4-28 4
2 1-557-010362-65 PIN, COTTER 1/4 X 2-1/2 1
3 1-861-010034-13 WASHER, SPLIT LOCK 1/2 8
4 106049 NUT, FLANGE HEAD SPIRALOCK 3/4-16 1
5 107277 SCREW, HEX HEAD CAP 3/4-16 X 7 GR8 1
6 107465 SPACER, UPPER BEARING 1
7 107466 GEAR, SPUR LARGE 1
8 107746 SHAFT, FRONT ROTATION 1
9 107747 SEAL, FRONT ROTATION 2
10 107748 SPACER, LOWER BEARING 1
11 108337 SCREW, HEX SOCKET 3/8-16 X 1-1/4 2
12 109527 BEARING, CONE FRONT ROTATION 2
13 109598 SCREW, HEX HEAD CAP 1/2-20 X 2-3/4 GR8 8
14 117956 STOP, HLFT FRONT ROTATION 2
15 120110 FRONT PLATE WELDMENT 1
16 40-0565 NUT, SLOTTED HEX 2-12 1
17 0010946 PIN, TILT CYLINDER 2
18 0018039 HOSE, TILT FORWARD QUAD 3
19 0018108 ADAPTER, VALVE (2ND FUNC HOSE KIT) 4
20 0018126 FITTING, BULKHEAD TEE TILTS 2
21 1-654-010049-05 SCREW, HEX HEAD CAP 5/16-18 X 1 GR5 4
22 1-861-010032-09 WASHER, FLAT 5/16W 4
23 1-861-010034-10 WASHER, SPLIT LOCK 5/16 4
24 107-0984 SCREW, SET CUP POINT 3/8-16 X 3/4 3
25 107464 SCREW, HEX SOCKET SET 1/4-28 X 5/8 2
26 111261 BRACKET, BULKHEAD SUPPORT 1
29 112046 CYLINDER, TILT (SEE PAGE 1-48) 2
30 112262 RETAINING RING 1-1/2 INT 4
31 112263 SEALED BEARING 1-1/2ID 2
32 112264 END CYLINDER FOR BEARING 2
33 112487 BRACKET, NUT LOCK 2
34 124445 HOSE, LH TILT CYLINDER 1
35 127643 TUBE, ROUND 4
36 1-394-010001 HOSE, ABRASION SLEEVE 2
37 1-861-010032-03 WASHER, FLAT #10 2
38 1-861-010032-08 WASHER, FLAT 5/16 1
39 1-861-010032-10 WASHER, FLAT 3/8 2
40 1-861-010034-11 WASHER, SPLIT LOCK 3/8 2
41 116144 HORN, ELECTRONIC 1
42 100131 SCREW, HEX HEAD CAP 3/8-16 X 7/8 2
43 107-0008 SCREW, HEX HEAD CAP 10-32 X 3/4 GR5 2
44 1-512-010003-09 NUT, ESNA 1/4-20 2
45 1-654-010047-06 SCREW, HEX HEAD CAP 1/4-20 X 1 2
46 112274 BRACKET, ROTATION SWITCH 1
47 115673 NUT, HEX FLANGE SPIRAL 10-32 2
48 123392 CAM, SWITCH ACTIVATOR 1
49 127770 SCREW, HEX SOCKET SHOULDER 3/8 1
50 127772 BEARING 3/8 ID X 7/8 OD 1
1-44
FRONT ROTATION ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
51 128665 SENSOR, POSITION 12VDC INPUT (SEE PAGE 1-47) 1
52 1-512-010005-03 NUT, HEX LOCK 5/16-18 GR2 2
53 1-861-010032-07 WASHER, FLAT 1/4W 2
54 115958 SCREW, BUTTON HEAD CAP 1/4-20 X 1/2 4
55 124845 U-BOLT, 5/16-18 X 2 X 2-11/16 1
56 108797 WASHER, LOCKING INT TOOTH 1/4 4
57 115827 INDICATOR, RH TILT 1
58 0010867 PIN, LOWER MAST 2
59 1-654-010059-07 SCREW, HEX HEAD CAP 5/8-11 X 2-1/2 GR5 4
60 1-861-010034-15 WASHER, SPLIT LOCK 5/8 4
62 110-7389 WASHER, FLAT 1” SAE 6
63 127100 FRAME B40-48 (B35, B40) REF
128844 FRAME B30-42 (B25, B30) REF
64 115826 INDICATOR, LH TILT 1
65 0023202 SEAL, MAST PIVOT BENDI 48 4
66 0023205 BUSHING, MAST BENDI 48 2
67 112838 SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR8 1
68 107944 PLATE, PINION RETAINER 1
69 127629 PINION, STRAIGHT BORE 1
70 130416 BEARING, MOTOR SUPPORT 1
71 126418 MOTOR, EATON 4000 COMPACT 29.8 (SEE PAGE 1-59) REF
72 128077 SCREW, HEX SOCKET 1/2-20 X 2 4
73 130593 ADAPTER, 90 ELBOW REF
74 128862 ADAPTER, CONN REF
75 129444 TUBE, VALVE BODY D1 TO STEERING CASE DR 1
76 129436 TUBE, VALVE BODY M1 TO STEERING MOTOR 1
77 129437 TUBE, VALVE BODY M2 TO STEERING MOTOR 1
78 1-394-010002 HOSE, ABRASION SLEEVE X 2-7/8 2
1-45
FIGURE 1-25 POSITION SENSOR ASSEMBLY
1-46
POSITION SENSOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
128665 ASSEMBLY, POSITION SENSOR
1 1-512-010003-03 NUT, HEX LOCK #8-32 1
2 1-512-010007-02 NUT, HEX #8-32 4
3 1-654-010100017 SCREW, MACH SLOTTED TRUSS #8-32 X 1 2
4 107-0762 SCREW, SLOTTED PAN HEAD #8-32 X 1/2 1
5 111271 HANGER, DEUTSCH CONNECTOR 1
6 127151 ARM, POSITION SENSOR 1
7 127152 MOUNT, ROTATION SENSOR 1
8 127561 SENSOR ROTATION 90 1
9 127769 SPRING, TORSION 1
10 127782 PIN, SPRING SLOTTED 3/16 X 3/4 1
11 127795 SCREW, SET, HEX SOCKET CUP POINT #10-24 X 3/16 1
12 622-2967-005 RECEPTACLE 4 POS MALE 1
13 622-2967-013 PIN, 16-18 AWG, SOLID (NOT SHOWN) 3
14 622-2967-021 WEDGE, 4 POS RECEPTACLE (NOT SHOWN) 1
15 622-2962-009 PLUG, SEALING (NOT SHOWN) 1
16 1-861-010032-08 WASHER, FLAT 5/16 REF
17 127772 BEARING, 3/8 ID X 7/8 OD REF
18 127770 SCREW, HEX SOCKET SHOULDER 3/8 REF
1-47
FIGURE 1-26 TILT CYLINDER
TILT CYLINDER
ITEM PART NO. DESCRIPTION QTY.
112046 CYLINDER, TILT, BENDI
1 0047008-01 NUT 1
2 0047008-02 HEAD 1
3 0047008-03 PISTON 1
4 * PSP SEAL 1
5 * O-RING 1
6 * O-RING 1
7 * BACKUPS 1
8 * POLY-PAK 1
9 * DUST SEAL 1
10 0047008-10 RETAINING RING 1
11 0047008-11 SHAFT 1
12 0047008-12 BARREL WITH CLEVIS AND PORTS 1
13 0047008-13 NUT 1
0047008/RK REPAIR KIT (INCLUDES ITEMS WITH *)
1-48
FIGURE 1-27 HYDRAULIC CONTROL VALVE
1-49
FIGURE 1-28 STEERING CONTROL VALVE ASSEMBLY
1-50
STEERING CONTROL VALVE
ITEM PART NO. DESCRIPTION QTY.
130980 VALVE, STEER CONTROL W/ SUN
1 131827 COUNTERBALANCE VALVE CARTRIDGES 2
2 131828 CHECK VALVE 5
3 131829 DIRECT ACTING RELIEF VALVE 1
4 PD341 TEST PORT NIPPLE 1
1-51
FIGURE 1-29 LIFT PUMP MOTOR ASSEMBLY
1-52
FIGURE 1-30 POWER STEERING MOTOR ASSEMBLY
1-53
FIGURE 1-31 SHAFT DRIVE MOTOR ASSEMBLY
1-54
FIGURE 1-32 SHAFT DRIVE MOTOR ASSEMBLY
1-55
FIGURE 1-33 SHAFT DRIVE MOTOR ASSEMBLY
1-56
FIGURE 1-34 SHAFT DRIVE MOTOR ASSEMBLY
1-57
FIGURE 1-35 DISC VALVE HYDRAULIC MOTOR ASSEMBLY
1-58
DISC VALVE HYDRAULIC MOTOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
126418 MOTOR, EATON 4000 COMPACT 29.8 DISP
1 130901 KEY 1
2 130902 SHAFT AND BEARING KIT 1
3 130903 SEAL KIT 1
1-59
FIGURE 1-36 POWER STEERING PUMP ASSEMBLY
1-60
FIGURE 1-37 LIFT PUMP ASSEMBLY
1-61
1
11 5
15
13 18
7
20
12
3
8
17
3 2
10
14
19
9 16
21 4
22
m131207
1-62
BRAKE PEDAL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
131207 BRAKE PEDAL ASSEMBLY
1 0050002 PAD, BRAKE PEDAL 1
2 100131 SCREW, HEX HEAD CAP 3/8-16 X 7/8 GR5 1
3 100132 NUT, HEX JAM 5/16-24 GRB 1
4 100134 MASTER CYLINDER, TOL-O-MATIC 1
5 113089 SWITCH ASSEMBLY BRAKE LGT/ACCEL CUTOUT 1
6 117435 YOKE, BT MASTER CYLINDER PUSHROD 1
7 117437 BUSHING, BT BRAKE PEDAL PIVOT 1
8 131208 PLATE, MASTER CYLINDER CRANK 1
9 131211 BASE WELDMENT, BRAKE PEDAL 1
10 131213 PEDAL WELDMENT, BRAKE 1
11 131214 SPRING, BRAKE RETURN 1
12 1-512-010004-07 NUT HEX LOCK 5/16-18 GRA 1
13 1-654-010049-07 SCREW HEX HEAD CAP 5/16-18 X 1-1/2 GR5 1
14 1-654-010051-05 SCREW, HEX HEAD CAP 3/8-16 X 1 GR5 2
15 1-861-010032-03 WASHER FLAT #10 2
16 1-861-010032-10 WASHER, FLAT 3/8N 2
17 1-861-010032-11 WASHER FLAT 3/8 1
18 1-861-010034-07 WASHER SPLIT LOCK #10 2
19 1-861-010034-11 WASHER SPLIT LOCK 3/8 3
20 107-1001 SCREW, HEX HEAD CAP #10-24 X .62 2
21 118-2681-3 ADAPTER, JIC ELBOW 1
22 131567 HOSE, FLEX SS BRAKE LINE 22” 1
1-63
FIGURE 1-39 MAIN HARNESS ELECTRICAL INSTALLATION
1-64
FIGURE 1-40 OPTIONAL LIGHTING HARNESS INSTALLATION
1-65
FIGURE 1-41 STEERING COLUMN HARNESS INSTALLATION
1-66
FIGURE 1-42 ELECTRICAL SCHEMATIC
1-67
FIGURE 1-43 ELECTRICAL SCHEMATIC
1-68
SCHEMATIC SYMBOL DESCRIPTION AND LOCATION TABLE
SYMBOL DESCRIPTION LOCATION
SW1 SEAT SWITCH, N.O. UNDER SEAT
SW2 FORWARD SWITCH, N.O. DIRECTIONAL SWITCH, ARMREST
SW3 REVERSE SWITCH, N.O. DIRECTIONAL SWITCH, ARMREST
SW4 REVERSE LIGHT SWITCH, N.O. DIRECTIONAL SWITCH, ARMREST
SW5 BRAKE ANTI-RIDE SWITCH, N.C. SERVICE BRAKE PEDAL
SW6 BRAKE LIGHT SWITCH, N.O. SERVICE BRAKE PEDAL
SW7 PARK BRAKE ENGAGED SWITCH, N.O. PARK BRAKE
SW8 ROLLOUT BATTERY SWITCH, N.O. ROLLOUT BATTERY RESTRAINT
SW9 ACCELERATOR FSI SWITCH ACCELERATOR PEDAL
SW10 KEYSWITCH STEERING COLUMN
SW11 HEADLIGHT SWITCH, N.O. STEERING COLUMN DASH, LEFT
SW12 BRAKE OVERIDE SWITCH, N.O. STEERING COLUMN DASH, CENTER
SW13 ACCESSORY SWITCH, N.O. STEERING COLUMN DASH, RIGHT
SW14 4TH FUNCTION SWITCH, N.O. CONTROL VALVE
SW15 TILT SWITCH, N.O. CONTROL VALVE
SW16 SIDESHIFT SWITCH, N.O. CONTROL VALVE
SW17 RH DR. MTR. THERMAL SWITCH, N.O. RIGHT DRIVE MOTOR
SW18 RH DRIVE MOTOR BWI SWITCH, N.O. RIGHT DRIVE MOTOR
SW19 LH DR. MTR. THERMAL SWITCH, N.O. LEFT DRIVE MOTOR
SW20 LH DRIVE MOTOR BWI SWITCH, N.O. LEFT DRIVE MOTOR
SW21 STEER MOTOR BWI SWITCH, N.O. STEER PUMP MOTOR
SW22 LIFT MOTOR BWI SWITCH, N.O. LIFT PUMP MOTOR
CB1 CIRCUIT BREAK., 10 AMP, HEADLIGHT STEERING COLUMN
CB2 CIRCUIT BREAK., 10 AMP, REV. ACC. STEERING COLUMN
CB3 CIRCUIT BREAK., 15 AMP, CUST. CONN. STEERING COLUMN
CB4 CIRCUIT BREAK., 10 AMP, 4TH FUNC. STEERING COLUMN
L1 FUSE, 10 AMP, KEYSWITCH MAIN HARNESS @ CONTROL PANEL
L2 FUSE, 5 AMP, SLO BLO CUST. CONN. MAIN HARN @ CONNECT@CONT. PANEL
L3 FUSE, 5 AMP, SLO BLO CUST. CONN. MAIN HARN @ CONNECT@FOOT BOX
L4 FUSE, 5 AMP, SLOBLO SW CUST CONN. STEERING COLUMN HARNESS
SRE 1 FUSE, 30 AMP, ATC/ATO CONTROL PANEL, FUSE BLOCK
SRE 2 FUSE, 5 AMP, ATC/ATO CONTROL PANEL, FUSE BLOCK
SRE 3 CONTROL PANEL, FUSE BLOCK
SRE 4 FUSE, 10 AMP, ATC/ATO CONTROL PANEL, FUSE BLOCK
SRE 5 FUSE, 10 AMP, ATC/ATO CONTROL PANEL, FUSE BLOCK
SRE 6 FUSE, 5 AMP, ATC/ATO CONTROL PANEL, FUSE BLOCK
SRE 7 FUSE, 200 AMP, 125V, ACK200 CONTROL PANEL, RIGHT CONTROLLER
SRE 8 FUSE, 200 AMP, 125V, ACK200 CONTROL PANEL, LEFT CONTROLLER
SRE 9 FUSE, 150 AMP, 125V, ACK150 CONTROL PANEL, LIFT PUMP CONTR
SRE 10 FUSE, 60 AMP, 125V, ACK60 CONTROL PANEL, STEER PUMP CONTR
1-69
LIGHT WIRING INSTALLATION
ITEM PART NO. DESCRIPTION QTY.
1 130158 HARNESS, MAIN DOM 1
2 130159 HARNESS, SEATBASE DOM 1
3 130160 HARNESS, STEER COLUMN DOM 1
4 130161 HARNESS, DASH SW 12V 1
130162 HARNESS, DASH 48V 1
5 130165 HARNESS, TAIL LIGHT 1
6 130166 HARNESS, OHG DOM 1
7 116144 HORN, ELECTRONIC REF
8 135617 KEYSWITCH, 2 POSITION REF
9 139879 DISPLAY, DASH, CONTROLLER REF
10 0030011 SWITCH, HORN BUTTON (3000) REF
11 0030033 SWITCH, F/R REF
3-272-010095 REPLACEMENT CONTACT BLOCK ELECT 1-N.O. 1
12 108531 ACCELERATOR, SEVCON LINEAR REF
13 0030024 BRACKET, STOP LIGHTS REF
129613 TAIL LIGHT ASSEMBLY, 12V REF
110286 BRACKET, TAIL LIGHT MOUNT REF
14 110457 STROBE LIGHT ASSEMBLY REF
110289 BRACKET, STROBE MOUNT REF
0030016 LIGHT, STROBE REVERSE 1
110467 REVERSE STROBE LIGHT ASSEMBLY REF
110289 BRACKET, STROBE MOUNT REF
15 121706 HEADLIGHT ASSEMBLY, LH REF
121707 HEADLIGHT ASSEMBLY, RH REF
110414 BRACKET, HEADLIGHT MOUNT (TOP) REF
110472 BRACKET, HEADLIGHT MOUNT (BOTTOM) REF
16 117997 ALARM, BACK-UP REF
17 130667 FAN, 4” 100 CFM 48 DC REF
18 130148 FAN, CFM COOLING REF
19 120081 LIGHT BULB, 12V TAIL (FOR P/N 119520) REF
20 111642 LIGHT BULB REPLACEMENT (FOR P/N’S 110457 & 110467) 1
21 123397 LIGHT, 12V LH LATERAL MOUNT (FOR P/N 121706) REF
22 113089 SWITCH ASSY, BRAKE LGT/ACCEL CUTOUT REF
23 110470 SURFACE RACEWAY AR
24 125894 CLAMP, CABLE 5/8 (NOT SHOWN) AR
25 109520 SWITCH, ROLLOUT RESTRAINT LIMIT REF
26 120082 REPL. LIGHT BULB, 12 VOLT (FOR P/N’S 121706 & 121707) REF
27 130945 ELECTRICAL SCHEMATIC 1
28 111720 SWITCH, SEAT REF
29 128554 DEUTCSH SERVICE KIT 1
30 113535 E-BRAKE CUTOUT SWITCH REF
31 139449 CONTROL PANEL, DUAL MOTOR (SEE PAGE 1-77) REF
32 128665 ASSEMBLY, POSITION SENSOR (SEE PAGE 1-47) REF
33 122048 MOTOR LIFT HI-SPEED (SEE PAGE 1-52) REF
34 128863 MOTOR, ELEC STEER 8.3HP (SEE PAGE 1-53) REF
35 129643 MOTOR, DRIVE 4KW W/ PLNTRY (B25, B30) (SEE PAGE 1-54) REF
130592 MOTOR, DRIVE 5.5KW (B25, B30) (SEE PAGE 1-55) REF
128298 MOTOR, BREV. DRIVE, ADC 6KW (B35, B40) (SEE PAGE 1-56) REF
130591 MOTOR, DRIVE 7.5KW BREV. (B35, B40) (SEE PAGE 1-57) REF
36 129640 VALVE HYDRAULIC CONTROL (SEE PAGE 1-49) REF
1-70
LIGHT WIRING INSTALLATION
ITEM PART NO. DESCRIPTION QTY.
37 128169 CIRCUIT BREAKER 10 AMP REF
38 135039 CIRCUIT BREAKER 3 AMP REF
39 123396 LIGHT, 12V RH LATERAL MOUNT (FOR P/N 121707) REF
40 129192 12V EXTRA FUNCTION SOLENOID KIT 1
41 129194 48V EXTRA FUNCTION SOLENOID KIT 1
42 239-9076-009 CLAMP, HOSE 1-1/4 3
1-71
FIGURE 1-45 HEAVY CABLE DIAGRAM
1-72
FIGURE 1-46 BATTERY DISCONNECT CABLE DIAGRAM
1-73
FIGURE 1-47 HEAVY CABLE SCHEMATIC
1-74
HEAVY CABLE INSTALLATION
ITEM PART NO. DESCRIPTION QTY.
1 0037001-026 CABLE ASSEMBLY 1/0 X 26 2
2 0037002-078 CABLE ASSEMBLY 2/0 X 78 (B25, B30) 2
3 0037003-086 CABLE ASSEMBLY 2/0 X 86 MAIN LEADS *2,1
4 122048 MOTOR LIFT HI-SPEED REF
5 0037003-060 CABLE ASSEMBLY 2/0 X 60 MAIN LEADS (B35, B40) 1
6 113418 CABLE ASSEMBLY 1/0 X 24 1
7 114609 CABLE ASSEMBLY 1/0 X 30 3
8 114610 CABLE ASSEMBLY 1/0 X 36 3
9 116486 CABLE ASSEMBLY 1/0 X 50 1,2
10 0037001-063 CABLE ASSEMBLY 1/0 X 63 (B35, B40) 1
11 128863 MOTOR, ELEC STEER 8.3HP (SEE PAGE 1-53) REF
12 1-654-010055-03 SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR5 5
13 129643 MOTOR, DRIVE 4KW W/ PLNTRY (B25, B30) (SEE PAGE 1-54) REF
130592 MOTOR, DRIVE 5.5KW (B25, B30) (SEE PAGE 1-55) REF
128298 MOTOR, BREV. DRIVE, ADC 6KW (B35, B40) (SEE PAGE 1-56) REF
130591 MOTOR, DRIVE 7.5KW BREV. (B35, B40) (SEE PAGE 1-57) REF
14 1-861-010034-13 WASHER, SPLIT LOCK 1/2 5
15 130407 DISCONNECT BUTTON, BATTERY (B25, B30) 1
16 30008 CONNECTOR BATTERY SB350 BLUE 1
17 139449 CONTROL PANEL, DUAL MOTOR REF
(SEE PAGE 1-77)
18 1-512-010007-05 NUT, HEX 1/4-20 2
19 1-822-010002 TRIM-LOK 3/16 (B35, B40) (NOT SHOWN) AR
20 1-861-010032-07 WASHER, FLAT 1/4 (B35, B40) 2
21 1-861-010034-09 WASHER, SPLIT LOCK 1/4 (B35, B40) 2
22 106954 SCREW, BUTTON HEAD CAP 1/4-20 X 5/8 (B35, B40) 1
23 108417 NUT, HEX FLANGE SPIRALOCK 1/4-20 (B35, B40) 1
24 109099 CLAMP, DOUBLE TUBE 5/8 (B35, B40) 1
25 111630 SCREW, HEX SOCKET CTSK 1/4-20 X 1.5 (B35, B40) 2
26 100218 HANDLE, BATTERY DISCONNECT (B35, B40) 1
27 1-861-010032-14 WASHER, FLAT 1/2N 5
28 1-394-010002 HOSE, ABRASION SLEEVE X 2-7/8 AR
29 127072 BOOT, RED HIGH TEMP 2
30 43028 HOSE WRAP 3/8 4
31 143356 SETTINGS, NAVITAS CONTROLLER (NOT SHOWN) 1
* 1ST QUANTITY SHOWN IS FOR B25/B30 MODELS; 2ND QUANTITY IS FOR B35/B40 MODELS
1-75
FIGURE 1-48 CONTROL PANEL ASSEMBLY
1-76
CONTROL PANEL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
139449 CONTROL PANEL, DUAL MOTOR
1 ----- BASE PLATE 1
2 ----- BRIDGE, CONTACTOR MOUNTING 1
3 ----- MOUNTING PLATE 1
4 ----- BUSBAR, LONG B+, 90o TWIST 1
5 ----- BUSBAR, LONG B- 1
6 ----- INSULATOR, BUSBAR LONG B- 1
7 ----- BUSBAR, CONTACTOR - AF LINK 2
8 ----- BUSBAR, SHORT B- 3
9 ----- BUSBAR, SHORT AF 2
10 ----- BUSBAR, SHORT F 2
11 131593 CONTROLLER, SE325 2
12 131594 CONTROLLER, PC325 1
13 131595 CONTROLLER, TPM350-07 1
14 131596 MODULE, PSM 4000-48 1
15 138502 CONTACTOR, 24VDC MONOBLOCK (PRIOR 02/2006) 2
140220 CONTACTOR, 24VDC MONOBLOCK (AFTER 02/2006) 2
140311 TIP KIT (140220 ONLY) 1
16 131598 CONTACTOR, 48V - C/W MOUNTING BRACKET 1
138999 TIP KIT 1
17 ----- MOUNTING BRACKET, CONTACTOR 1
18 ----- FUSE PANEL, BLADE TYPE, ATC 1
19 40-0917-5 FUSE, BLADE TYPE 32 VDC 5A TAN 2
20 40-0917-10 FUSE, BLADE TYPE 32 VDC 10A RED 2
21 40-0917-30 FUSE, BLADE TYPE 32 VDC 30A GREEN 1
22 131869 FUSE, 200 AMP 125V 2
23 131599 FUSE, 60 AMP 125V 1
24 ----- PLASTIC STANDOFF INSULATOR, 1” HEIGHT 6
25 131600 PANEL WIRING HARNESS (NOT SHOWN) 1
26 ----- POWER CABLE, 2/0 AWG 7.75” LONG (NOT SHOWN) 2
27 ----- POWER CABLE, 4 AWG 9.5” LONG (NOT SHOWN) 1
28 ----- POWER CABLE, 2/0 AWG 12” LONG (NOT SHOWN) 1
29 ----- POWER CABLE, 4 AWG, 18” LONG (NOT SHOWN) 1
30 ----- CABLE CLAMP, NYLON (NOT SHOWN) 3
31 131873 FUSE, 150 AMP 125 1
32 135621 RELAY, PANEL - KEYSWITCH 1
33 123894 KIT, 12V CONVERTER (NOT SHOWN) 1
1-77
FIGURE 1-49 FORKS
FORKS
ITEM PART NO. DESCRIPTION
1 113006 FORK, 36 IN 2
112642 FORK, 42 IN 2
125690 FORK, 48 IN 2
126727 FORK, 40 IN CL2 HALF TAPER 10” TIP 2
2 112643 FORK PIN KIT (KENHAR) 2
1-78
FIGURE 1-50 LOAD BACKREST OPTIONS
1-79
FIGURE 1-51 MAST OPTIONS
1-80
MAST OPTIONS
ITEM DRAWING NO. DESCRIPTION FORM NO.
129473 30D TRIPLE MAST F-383
129484 35D TRIPLE MAST F-384
114802 35D QUAD MAST F-385
114804 40D TRIPLE MAST F-386
114803 45D QUAD MAST F-387
114801 50D TRIPLE MAST F-388
114805 55D TRIPLE MAST F-389
For information concerning parts and service of masts, sideshifters, and all other
attachments, see Mast Parts List form number shown above.
1-81
1
2
3 5
7
4 6
11
8 10
14
12 13
17
16 18
15
19
23
20
22
29
21 25
31
24 27
28
30 33 40
36
34 41
32
37
35
38
39
42
1-82
43 44
45 46
47
1-83
FIGURE 1-54 DECAL PLACEMENT
1-84
DECAL PLACEMENT
ITEM PART NO. DESCRIPTION QTY.
1 0010112 DECAL, DANGER, ROLLOVER 1
2 0010113 DECAL, OVERLOAD WARNING 1
3 0010114 DECAL, BEFORE OPERATING WARNING 1
4 0010116 DECAL, COVER OPEN WARNING 1
5 0010117 DECAL, PROPER VEHICLE LOADING 1
6 0010123 PLACARD, FORKLIFT PATENTS 1
7 126614 DECAL, ACCENT STRIPE RH 1
8 0014004 PLACARD, BENDI LANDOLL 1
9 107-0828 POP RIVET 5/32 AR
10 107484 DECAL, BOW TIE 1
11 10104 DECAL, BATTERY CAUTION 2
12 10105 DECAL, SIDESHIFT CAUTION 2
13 10106 DECAL, OVERHEAD GUARD 1
14 10107 DECAL, TIRE REPLACEMENT 2
15 10108 DECAL, OPERATOR WARNING 1
16 103804 DECAL, OHG PINCH POINT 2
17 104831 DECAL, BENDI DIRECTIONAL 1
18 110815 DECAL, HYDRAULIC OIL LEVEL 1
19 111009 DECAL, HORN BENDI 1
20 126196 TAPE, NO-SLIP LH 1
21 126197 TAPE, NO-SLIP RH 1
22 2-573-010335 DECAL, DANGER PINCHING 2
23 131357 DECAL, B25 SERIES IV OVAL 2
131358 DECAL, B30 SERIES IV OVAL 2
131359 DECAL, B35 SERIES IV OVAL 2
131360 DECAL, B40 SERIES IV OVAL 2
24 126484 DECAL, ACCENT STRIPE LH 1
25 121422 PLACARD, OPERATOR DATA 1
27 131056 DECAL, BENDI DIVISION 2
28 131453 DECAL, BATTERY LEAD WARNING (B35 & B40) 1
29 104808 DECAL, ES TRUCK 2
30 0011042 DECAL, MADE IN USA FLAG 1
31 105360 DECAL, ROTATION INDICATOR WHITE 2
32 125526 DECAL, NO RIDERS 2
33 125527 DECAL, DO NOT REMOVE GUARD 1
34 125528 DECAL, APPLY PARK BRAKE 1
35 0012530 DECAL, TILT INDICATOR 1
36 131555 DECAL, LANDOLL YELLOW BENDI 2
37 131556 DECAL, BREVINI OIL SPEC 2
38 131557 DECAL, HYD FILTER 1
39 102159 DECAL, CAUTION ROLLOUT BATTERY 1
40 0010122 DECAL, EE TRUCK 2
41 105563 PLACARD, EE FM APPROVED 1
42 131830 DECAL, BENDI PROGRAM 1 1
131831 DECAL, BENDI PROGRAM 2 1
131832 DECAL, BENDI PROGRAM 3 1
43 131839 DECAL, ELECTRICAL SCHEMATIC 1 1
44 131840 DECAL, ELECTRICAL SCHEMATIC 2 1
45 131841 DECAL, ELECTRICAL SCHEMATIC 3 1
46 131842 DECAL, ERROR CODES 1
47 139247 DECAL, BRUSH WEAR INDICATORS (SEE PAGE 1-31) REF
1-85
ACCESSORIES
ITEM PART NO. DESCRIPTION
1 0030020 FIRE EXTINGUISHER 1
2 1/4-20X3/4SELF SCREW, HEX HEAD SELF-TAPPING 1/4-20X3/4 6
3 0018152 PRESSURE CHECK KIT 1
4 128554 DEUTSCH SERVICE KIT 1
5 2-544-010019 SPRAY BAMBOO YELLOW PAINT AR
6 101601 CASCADE FLAT BLACK PAINT AR
7 * LIGHT OPTIONS (SEE PAGE 1-27)
8 119197 BAND, 6KW TRACTION MOTOR 1
9 0033017 BAND, POWER STEER MOTOR 1
10 0033016 BAND, H.S. LIFT MOTOR 1
11 0012521 GREASE, COLD STORAGE AR
12 1-341-010004-2 GREASE, HIGH PRFM LUBE (DRUM) AR
13 519-8954 RUST INHIBITOR LPS-3 AR
14 0033018 BAND, TRACTION MOTOR 1
15 130668 HANDSET, SRE PROGRAMMING TOOL 1
16 131560 BAND KIT, ADC 5.5 KW MOTOR SOLID 2
17 1408403 BRACKET FOR 5 LB. EXTINGUISHER
18 51198 FIRE EXTINGUISHER
19 131560 BAND KIT, ADC 5.5 KW MOTOR (USE W/ P/N 130591 & 130592)
1-86
NUMERICAL INDEX 2
PART PAGE PART PAGE PART PAGE
0010112 85 0022008 35 0047008-01 48
0010113 85 0022015 35 0047008-02 48
0010114 85 0022016 35 0047008-03 48
0010116 85 0022017 35 0047008-10 48
0010117 85 0023202 45 0047008-11 48
0010122 85 0023205 45 0047008-12 48
0010123 85 0030011 11 0047008-13 48
0010867 45 0030011 70 0050002 63
0010931 26 0030016 26 1/4-20X3/4SELF 86
0010946 44 0030016 70 100006 31
0010998 37 0030020 86 100018 35
0011003 37 0030021 27 100131 44
0011009 07 0030024 26 100131 63
0011042 85 0030024 70 100132 63
0011269 26 0030033 11 100134 63
0012203 29 0030033 70 100218 75
0012325 29 0033011-10 54 1-007-010025 49
0012521 86 0033011-10 55 101-010-003 27
0012530 85 0033011-10 57 101-010-062 27
0012566 37 0033015-02 52 10104 85
0013512 29 0033015-02 53 10105 85
0014004 85 0033015-02 54 10106 85
0018003 17 0033015-02 55 10107 85
0018039 44 0033015-02 56 10108 85
0018104 15 0033015-02 57 101275 07
0018104 17 0033015-05 52 101564 29
0018105 17 0033015-09 52 101601 86
0018108 44 0033015-10 52 101863 07
0018120 17 0033015-11 52 101864 29
0018120 19 0033015-13 52 101909 11
0018120 31 0033015-13 53 101967 05
0018126 44 0033016 86 101967 41
0018136 19 0033017 86 102044 37
0018136 21 0033018 86 102048 17
0018148 17 0037001-026 75 102159 09
0018149 17 0037001-063 75 102159 85
0018152 86 0037002-078 75 10-32X1 26
0019039 35 0037003-060 75 103804 85
0019060 09 0037003-086 75 104077 03
0022007 35 0047008/RK 48 104399 29
2-1
PART PAGE PART PAGE PART PAGE
104400 15 107464 44 108531 70
104400 17 107465 44 108610 03
104582 19 107466 44 108610 07
104582 20 107467 29 108610 26
104794 29 107470 03 108610 41
104808 85 107470 09 108797 03
104831 85 107470 09 108797 05
104877 07 107470 29 108797 07
105360 85 107470 31 108797 11
105366 26 107470 41 108797 26
105563 85 107484 85 108797 31
105909 27 107518 11 108797 45
106049 29 107518 39 109014 05
106049 44 107539 05 109031 07
106203 26 107746 44 109042 05
106240 11 107747 44 109091 35
106487 37 107748 44 109099 03
106489 37 107750 11 109099 75
106525 35 107920 26 109388 35
106534 26 107944 45 109392 11
106803 05 108151 11 109394 26
106954 11 108151 26 109410 11
106954 26 108336 03 109520 09
106954 75 108336 09 109520 70
106955 03 108337 44 109527 44
106955 05 108407 09 109548 29
106955 26 108408 09 109584 11
106955 26 108409 26 109584 39
107-0008 41 108409 31 109598 44
107-0008 44 108417 03 109737 41
107004 41 108417 15 109874 17
107-0754 17 108417 26 110-0010 15
107-0762 29 108417 29 110-0010 17
107-0762 47 108417 41 110-0354 35
107-0828 85 108417 75 110286 26
107-0984 44 108452 41 110286 70
107-1001 63 108453 41 110289 26
107168 17 108454 41 110289 70
107199 05 108455 41 110289 70
107202 35 108456 07 110414 26
107207 35 108457 07 110414 70
107277 44 108531 41 110427 05
2-2
PART PAGE PART PAGE PART PAGE
110457 26 111715 39 114842 79
110457 70 111716 39 114849 09
110467 26 111717 39 114849 11
110467 70 111718 39 114849 11
110470 11 111719 39 115668 03
110470 26 111720 39 115673 03
110470 70 111720 70 115673 41
110472 26 111762 09 115673 44
110472 70 111899 09 115826 45
110520 37 111983 37 115827 45
110-7389 05 111990 37 115849 26
110-7389 45 111991 37 115958 05
110815 85 111993 37 115958 31
110843 05 112046 44 115958 45
110978 35 112046 48 115963 03
111009 85 112262 44 116144 44
111261 20 112263 44 116144 70
111261 21 112264 44 116270 79
111261 44 112274 44 116486 75
111271 29 112487 44 116535 79
111271 47 112642 78 117136 11
111311 09 112643 78 117142 29
111332 26 112838 29 117435 63
111338 20 112838 45 117437 63
111338 21 112866 29 117956 44
111339 17 112876 17 117997 26
111339 20 113006 78 117997 70
111340 03 113089 63 118139 79
111341 03 113089 70 118161 79
111360 26 113099 35 118164 79
111361 41 113395 26 118180 79
111603 31 113418 75 118-2681-3 29
111630 03 113510 29 118-2681-3 63
111630 75 113535 29 118631 03
111642 70 113535 70 118708 07
111708 39 114609 75 118710 11
111709 39 114610 75 119001 05
111710 39 114801 81 119003 05
111711 39 114802 81 119197 86
111712 39 114803 81 119520 26
111713 39 114804 81 119734 03
111714 39 114805 81 119741 03
2-3
PART PAGE PART PAGE PART PAGE
120047 39 123899 27 126418 19
120081 26 123900 27 126418 45
120081 70 123901 27 126418 59
120082 26 123902 27 126484 85
120082 70 123903 27 126614 85
120103 15 123904 27 126618 07
120110 44 123905 27 126618 09
120123 11 123906 19 126685 11
120132 05 123907 15 126727 78
120133 05 123908 15 127072 75
120139 05 123908 17 127080 11
120146 26 123909 15 127082 11
120170 03 123909 17 127083 11
120172 11 123910 17 127084 11
121421 05 123911 20 127090 03
121422 85 123913 07 127097 03
121443 03 123916 29 127100 03
121443 31 123917 27 127100 05
121571 05 123918 27 127100 07
121699 20 123928 07 127100 45
121706 26 123929 09 127151 47
121706 70 124201 13 127152 47
121707 26 124201 23 127153 19
121707 70 124445 44 127153 31
121715 05 124845 45 127356 03
122048 17 124950 29 127356 41
122048 52 125056 17 127519 23
122048 70 125526 85 127561 47
122048 75 125527 85 127627 05
122180 11 125528 85 127629 45
122535 20 125690 78 127640 11
122535 21 125892 27 127643 44
123391 11 125892 29 127759 17
123392 44 125893 15 127769 09
123396 71 125894 26 127769 47
123397 70 125894 70 127770 44
123894 27 126088 17 127770 47
123894 77 126193 31 127772 44
123895 27 126193 33 127772 47
123896 27 126196 85 127782 47
123897 27 126197 85 127795 47
123898 27 126357 07 127919 11
2-4
PART PAGE PART PAGE PART PAGE
127920 11 128665 70 129438 19
127991 26 128757 03 129439 19
128077 13 128758 20 129440 19
128077 45 128835 07 129441 19
128082 33 128836 20 129442 19
128083 33 128836 21 129443 19
128084 33 128838 03 129444 19
128085 33 128844 03 129444 45
128086 33 128844 05 129445 19
128088 33 128844 07 129446 19
128089 33 128844 45 129447 17
128090 33 128851 05 129473 81
128091 33 128852 05 129484 81
128092 33 128856 29 129613 27
128093 33 128859 03 129613 70
128156 53 128861 03 129632 31
128157 56 128862 19 129635 17
128158 53 128862 45 129640 17
128158 56 128863 15 129640 49
128159 52 128863 53 129640 70
128160 52 128863 70 129643 13
128163 54 128863 75 129643 54
128164 54 129192 71 129643 70
128164 55 129194 71 129643 75
128164 57 129421 17 129649 31
128165 53 129422 15 129677 17
128165 54 129424 20 1-298-010001-1 44
128165 55 129425 17 129905 17
128165 56 129426 21 129905 61
128165 57 129427 20 129909 31
128169 31 129428 21 129918 17
128169 71 129429 20 129928 29
128298 13 129430 17 129929 29
128298 56 129431 20 129930 29
128298 70 129432 20 129931 29
128298 75 129433 21 129934 15
128305 17 129434 21 130148 07
128306 03 129435 20 130148 70
128554 70 129436 19 130149 17
128554 86 129436 45 130150 07
128665 45 129437 19 130151 07
128665 47 129437 45 130152 07
2-5
PART PAGE PART PAGE PART PAGE
130158 70 130609 21 131206 07
130159 70 130611 20 131207 29
130160 70 130620 07 131207 63
130161 26 130622 09 131208 63
130161 31 130667 07 131211 63
130161 70 130667 70 131213 63
130162 27 130668 86 131214 63
130162 31 130733 35 131339 11
130162 70 130739 15 131357 85
130165 26 130739 60 131358 85
130165 70 130741 35 131359 85
130166 26 130743 35 131360 85
130166 70 130901 59 131366 37
130405 03 130902 59 131367 37
130405 09 130903 59 131395 09
130406 03 130940 53 131396 09
130407 75 130941 53 131397 09
130409 03 130942 54 131398 09
130412 03 130942 55 131427 09
130413 03 130942 56 131429 09
130414 03 130942 57 131430 09
130415 03 130943 56 131449 09
130416 45 130944 56 131450 09
130448 29 130945 70 131453 85
130451 29 130980 17 131455 23
130452 29 130980 19 131555 85
130591 13 130980 51 131556 85
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