answer key AFD
answer key AFD
Safety: Ensures the vehicle operates safely by identifying and rectifying issues that could lead to
accidents.
Performance: Maintains optimal vehicle performance and efficiency.
Cost Savings: Prevents minor issues from becoming major, costly repairs.
Reliability: Increases the reliability and lifespan of the vehicle.
Compliance: Ensures the vehicle meets environmental and regulatory standards.
Customer Satisfaction: Enhances customer trust and satisfaction through reliable vehicle
operation.
2. Explain the basic difference between mechanical and electrical fault diagnosis.
Symptom Observation: Identify and document the symptoms or issues reported by the driver
or observed during vehicle operation.
Preliminary Inspection: Perform a basic visual and physical inspection of the vehicle to
check for obvious issues, such as leaks, loose connections, or damaged components.
Diagnostic Scanning: Use diagnostic tools (e.g., OBD-II scanner) to read fault codes and
gather data from the vehicle's electronic control units (ECUs).
Testing and Analysis: Conduct specific tests on mechanical and electrical components (e.g.,
voltage tests, pressure tests, fluid checks) to pinpoint the exact cause of the fault.
Repair and Verification: Fix the identified issue and verify the repair by retesting the vehicle
to ensure the problem has been resolved and the vehicle operates correctly.
12 marks
On-board Diagnosis
Definition: On-board diagnosis refers to the vehicle's internal system for monitoring and diagnosing faults
in real-time.
Components:
Sensors: Collect data on various vehicle parameters (e.g., oxygen levels, engine temperature, speed).
Electronic Control Units (ECUs): Process sensor data to manage vehicle operations and detect
anomalies.
Diagnostic Trouble Codes (DTCs): Codes generated when the system identifies a fault, stored in
the ECU for later retrieval.
Process:
1. Continuous Monitoring: The system continuously monitors the vehicle's performance and
emissions.
2. Fault Detection: When a sensor detects a parameter outside the normal range, the ECU logs a fault
and generates a DTC.
3. Warning Indicators: The vehicle's dashboard displays warning lights (e.g., Check Engine Light) to
alert the driver of the issue.
4. Data Logging: The ECU stores detailed information about the fault, including the time and
conditions under which it occurred.
Off-board Diagnosis
Definition: Off-board diagnosis involves using external equipment and tools to diagnose vehicle faults,
typically performed in a workshop or service centre.
Components:
Diagnostic Tools: Handheld scanners, laptops, or specialized diagnostic equipment that connects to
the vehicle's OBD port.
Software: Diagnostic software that interprets data from the vehicle and provides detailed analysis
and troubleshooting steps.
Technical Data: Access to manufacturer-specific technical data and repair procedures.
Process:
1. Connection: The diagnostic tool is connected to the vehicle's OBD port to access the ECU.
2. Data Retrieval: The tool retrieves DTCs, sensor data, and other relevant information from the
vehicle.
3. Analysis: The software analyses the retrieved data, identifies the root cause of the issue, and
provides troubleshooting steps.
4. Repair Guidance: The technician follows the provided repair procedures to fix the identified issues.
5. Verification: After repairs, the diagnostic tool is used again to clear fault codes and verify that the
issues have been resolved.
2. Explain the importance of fault code reader/ scanner in automotive application.
Fault code readers, also known as OBD (On-Board Diagnostics) scanners, are essential in automotive
applications for several reasons:
1. Efficient Troubleshooting: They provide quick and accurate identification of issues by reading
Diagnostic Trouble Codes (DTCs), enabling technicians to diagnose problems without time-
consuming manual inspections.
2. Cost Savings: Early detection and accurate identification of faults prevent minor issues from
escalating into major, costly repairs. This reduces the overall cost of vehicle maintenance and
repairs.
3. Safety Enhancement: By promptly identifying and addressing faults, scanners help maintain the
safety of the vehicle, preventing potential accidents due to mechanical or electronic failures.
4. Compliance: They ensure vehicles meet emissions and regulatory standards by detecting faults that
may cause excessive emissions or other compliance issues, helping to avoid fines and penalties.
6. User Empowerment: They empower vehicle owners with the ability to perform basic diagnostics,
enabling them to understand the nature of the issue and decide whether professional repair is
necessary, improving transparency and trust in the repair process.
7. Data Logging: Scanners provide a historical record of fault codes and diagnostic data, useful for
tracking recurring issues, understanding the vehicle's maintenance history, and making informed
decisions about future repairs or replacements.
8. Time Efficiency: They significantly reduce the time required for diagnosis, allowing technicians to
quickly pinpoint the problem and proceed with repairs, improving the overall efficiency of the
service process.
Unit 2&3
3. Describe how the colour of smoke from a diesel engine can be used as
an aid to fault diagnosis. List the possible causes for change in colour of
smoke.
The color of smoke emitted from a diesel engine can be a valuable indicator of engine health and
help in diagnosing potential issues. Different smoke colours can point to specific types of problems
within the engine or its ancillary systems. Here are the common colours of smoke and their potential
causes:
1. Black Smoke:
o Description: Thick, dark smoke.
o Possible Causes:
Over-fuelling: Excess fuel is being burned due to issues like a malfunctioning fuel
injector, a clogged air filter, or a faulty turbocharger.
Incorrect injector timing: If the fuel injectors are not timed correctly, it can lead to
incomplete combustion.
Poor quality fuel: Low-quality or contaminated fuel can result in incomplete
combustion.
EGR (Exhaust Gas Recirculation) system failure: A malfunctioning EGR system
can lead to excessive soot production.
Air intake restrictions: Blocked or restricted air intake can cause an overly rich air-
fuel mixture.
2. Blue Smoke:
o Description: Blue or bluish-grey smoke.
o Possible Causes:
Burning engine oil: This can occur due to worn piston rings, valve seals, or cylinder
walls, leading to oil entering the combustion chamber.
Turbocharger problems: Oil leaking from the turbocharger seals into the intake
system can cause blue smoke.
PCV (Positive Crankcase Ventilation) valve issues: A malfunctioning PCV valve
can allow oil to be drawn into the intake manifold.
3. White Smoke:
o Description: White or greyish-white smoke.
o Possible Causes:
Unburned fuel: This can be due to low engine temperature, incorrect injector timing,
or a faulty injector causing incomplete combustion.
Coolant leakage: Coolant leaking into the combustion chamber, often due to a blown
head gasket, cracked cylinder head, or engine block, can produce white smoke.
Low compression: Poor compression in the engine cylinders can lead to incomplete
combustion and white smoke.
1. Initial Observation:
o Observe the colour and density of the smoke. This should be done under different operating
conditions, such as idle, acceleration, and deceleration.
2. Identify Patterns:
o Note when the smoke occurs. For example, blue smoke at start-up might indicate oil seeping
into the combustion chamber overnight, whereas continuous blue smoke might indicate
ongoing oil consumption.
3. Correlate with Symptoms:
o Combine smoke observations with other symptoms, such as loss of power, rough idling, or
unusual engine noises, to narrow down potential causes.
Practical Examples:
1. Visual Inspection:
o Procedure: Check for visible signs of leaks, corrosion, or damage in the fuel system
components (fuel lines, injectors, fuel pump, fuel filter).
o Tools: Flashlight, inspection mirror.
o Outcome: Identify obvious physical issues like leaks or damaged components.
2. Fuel Pressure Test:
o Procedure: Measure the fuel pressure at different points in the system to ensure it meets the
manufacturer’s specifications.
o Tools: Fuel pressure gauge.
o Outcome: Determine if the fuel pump and fuel pressure regulator are functioning correctly.
3. Fuel Injector Test:
o Procedure: Inspect the fuel injectors for proper spray pattern and operation. This can be
done using specialized equipment or by checking for pulse with a noid light.
o Tools: Fuel injector tester, noid light.
o Outcome: Identify clogged, leaking, or faulty injectors.
4. Fuel Filter Inspection:
o Procedure: Check and, if necessary, replace the fuel filter to ensure it is not clogged.
o Tools: Basic hand tools (wrenches, screwdrivers).
o Outcome: Ensure unrestricted fuel flow to the engine.
5. Diagnostic Trouble Codes (DTC) Check:
o Procedure: Use an OBD-II scanner to check for any fuel system-related trouble codes.
oTools: OBD-II scanner.
oOutcome: Identify electronic issues related to the fuel system, such as sensor failures or fuel
pump issues.
6. Flow Test:
o Procedure: Measure the amount of fuel delivered over a specific period to ensure adequate
fuel flow.
o Tools: Fuel flow meter.
o Outcome: Confirm that the fuel pump is delivering sufficient fuel.
7. Air Leak Test:
o Procedure: Inspect for air leaks in the fuel system by checking connections and using a
vacuum gauge.
o Tools: Vacuum gauge.
o Outcome: Detect air entering the fuel system, which can cause performance issues.
1. Visual Inspection: Check for fuel leaks around the fuel pump area.
2. Fuel Pressure Test: Attach a fuel pressure gauge to the fuel rail and measure the pressure with the
engine running. Compare the readings to the manufacturer’s specifications.
3. DTC Check: Use an OBD-II scanner to check for any codes related to fuel pressure.
4. Flow Test: Measure the fuel flow rate to ensure the pump is delivering the correct amount of fuel.
5. Electrical Test: Check the electrical connections and voltage at the fuel pump to ensure it is
receiving power.
By systematically following these prediction and diagnostic procedures, technicians can accurately
identify and address fuel system failures, ensuring the proper functioning of the engine.
Fault identification in a lubrication system involves a systematic approach to diagnose issues effectively.
Here's a step-by-step procedure to identify faults in a lubrication system:
1. Initial Inspection:
o Visual Check:
Inspect the engine and lubrication system components for obvious signs of leaks, damage, or
wear.
Check for oil stains, puddles, or drips under the vehicle.
o Tools: Flashlight, inspection mirror.
o Outcome: Identify visible leaks or damaged components.
1. Discuss the various diagnostic techniques used for traction control system
diagnostics in steering and tires.
Diagnostic Techniques for Traction Control System (TCS) Diagnostics in Steering and Tires
OBD-II Scanner:
2. Discuss the key steps involved in diagnosing and troubleshooting an engine overheating
issue.
OBD-II Scanner:
o Retrieve diagnostic trouble codes related to the lighting system.
Multimeter:
o Measure voltage, current, and resistance in lighting circuits.
o Test for continuity in wiring and connections.
Visual Inspection:
o Check bulbs, fuses, and wiring for visible damage or corrosion.
Function Test:
o Operate all lights and controls to verify proper function.
4. How would you diagnose the interference issues in the in-car entertainment system?
5. Discuss the diagnostic approaches for heating, ventilation. and air conditioning (HVAC)
electrical faults in vehicles.
OBD-II Scanner:
o Retrieve fault codes related to the HVAC system.
Visual Inspection:
o Inspect wiring, connectors, and HVAC components for visible damage.
Multimeter Testing:
o Measure voltage and resistance in HVAC circuits.
o Check for continuity in wiring and components.
Blower Motor and Resistor Testing:
o Test the blower motor and resistor for proper operation.
Control Module Check:
o Verify the functionality of HVAC control modules and sensors.
Relay and Fuse Inspection:
o Check fuses and relays associated with the HVAC system for proper operation.
12 marks
1. Compare and contrast the diagnostic procedures for hydraulic and electronic brake systems in
vehicles. Discuss the differences in fault detection, diagnosis, and repair processes between traditional
hydraulic braking systems and modern electronic brake systems (such as ABS, EBD, and ESC).
Fault Detection: Typically involves visual inspections and mechanical testing. Common tools
include brake fluid level checks, brake line pressure tests, and inspection of brake pads and rotors.
Diagnosis: Mechanical failures such as leaks, worn components, or air in the brake lines are
identified through manual checks and pressure tests. For example, a brake pedal that goes to the floor
may indicate a fluid leak or air in the system.
Repair Processes: Involves replacing or repairing mechanical components like brake lines, calipers,
and master cylinders. Bleeding the brake system to remove air and replacing worn brake pads and
rotors are common procedures.
Fault Detection: Requires the use of diagnostic tools and scan tools to read fault codes from the
vehicle’s onboard diagnostic (OBD) system. ABS sensors, electronic control units (ECUs), and
wiring harnesses are checked.
Diagnosis: Electronic systems are diagnosed by reading error codes and monitoring sensor data
through diagnostic tools. Issues may include sensor failures, wiring problems, or ECU faults.
Repair Processes: Involves replacing or repairing electronic components such as sensors, ECUs, or
wiring. Calibration and resetting of the ABS system might be needed after repairs.
Key Differences:
Detection and Diagnosis: Hydraulic systems rely on physical checks and mechanical testing, while
electronic systems use diagnostic tools to read data and fault codes.
Repair: Hydraulic systems require mechanical repairs and adjustments, whereas electronic systems
may need component replacements and reprogramming.
2. Explain the working principle of the Antilock Braking system and list out the possible faults that
could occur in an ABS. With the help of a flowchart, explain the diagnostic procedure involved in
predicting ABS faults.
Working Principle of Antilock Braking System (ABS) and Diagnostic Procedure
ABS prevents wheel lock-up during hard braking by modulating brake pressure. It uses wheel speed
sensors to monitor each wheel's rotation. If a wheel is about to lock up, the ABS system reduces
brake pressure to that wheel, then increases it again once traction is restored.
3. Describe the term multiplexing and Demultiplexing in automotive electrical systems with a neat
sketch.
ABS prevents wheel lock-up during hard braking by modulating brake pressure. It uses wheel speed
sensors to monitor each wheel's rotation. If a wheel is about to lock up, the ABS system reduces
brake pressure to that wheel, then increases it again once traction is restored.
Multiplexing:
Definition: A method of combining multiple signals into one data line to reduce wiring complexity.
It allows multiple signals to share a single communication channel.
Example: In modern vehicles, multiplexing is used for communication between various ECUs (e.g.,
engine control, transmission control).
Demultiplexing:
Definition: The process of separating combined signals back into their original individual signals at
the receiver end.
Example: A single data line carrying signals from various sensors is demultiplexed to direct the
signals to the appropriate control units.
4. Examine the diagnostic techniques for diagnosing faults in a vehicle’s advanced driver assistance
systems (ADAS), such as lane departure warning and adaptive cruise control. Provide examples of
diagnostic challenges encountered in ADAS systems and the strategies used to address them.
Use of Diagnostic Tools: Specialized tools are used to read data from ADAS sensors and ECUs,
such as radar, cameras, and LIDAR systems.
Visual Inspections: Checking the condition and alignment of sensors and cameras.
Functional Tests: Performing system calibration and functionality tests to ensure proper operation.
Sensor Calibration: Misalignment or damage to sensors like cameras or radar can lead to incorrect
readings and system malfunction.
Complex Error Codes: ADAS systems can generate complex error codes that may require
specialized knowledge and equipment to interpret and address.
Environmental Factors: Issues caused by environmental conditions (e.g., rain, dirt) that affect
sensor performance.
Regular Calibration: Ensuring that sensors and cameras are regularly calibrated as per
manufacturer specifications.
Updating Software: Keeping system software up to date to address bugs and improve functionality.
Specialized Training: Technicians should receive training on ADAS diagnostics and repair
procedures to handle the complexity of these systems.