Behavior of Circular Reinforced Concrete Columns Strengthened With Corrugated Steel Sheets and High-Performance Concrete
Behavior of Circular Reinforced Concrete Columns Strengthened With Corrugated Steel Sheets and High-Performance Concrete
Structures
journal homepage: www.elsevier.com/locate/structures
A R T I C L E I N F O A B S T R A C T
Keywords: Reinforced concrete (RC) columns are frequently strengthened due to the damage caused by environmental
Composite columns exposure, changes in loading conditions, or seismic upgrading. This paper presents experimental and numerical
Corrugated steel sheets investigations into the behavior of circular RC columns strengthened using galvanized corrugated steel sheets
Finite element simulation. High-performance
(GCSS) filled with concrete under eccentric and concentric loads. The effects of the loading condition, the types
concrete
Reinforced concrete
of concrete used to fill the void, and the existence of additional longitudinal steel bars on structural behavior are
Strengthening examined. The types of concrete include normal concrete, engineered cementitious composite (ECC), ultra-high-
performance ECC (UHPECC), and high-strength grout (GR). Test results show that the proposed strengthening
technique significantly improves the performance of RC columns. The elastic stiffness and energy absorption of
the strengthened columns increase by about 98 %, and 123 %, respectively when compared to those of the
control column under concentric loading. Under eccentric loading, the ductility of columns with high-
performance concrete (HPC) is better than that of other columns. Moreover, the type of concrete has a
remarkable effect on structural behavior. The grout-filled GCSS columns have a higher axial load, ductility,
energy absorption, and elastic stiffness than columns constructed with other types of concrete. The finite element
(FE) model developed by using ABAQUS is shown to simulate well the experimentally measured responses of
concrete-filled composite columns.
* Corresponding author.
E-mail address: [email protected] (Q.Q. Liang).
1
https://orcid.org/0000–0003-0333–2265
https://doi.org/10.1016/j.istruc.2024.107938
Received 24 June 2024; Received in revised form 16 November 2024; Accepted 26 November 2024
Available online 1 December 2024
2352-0124/© 2024 The Author(s). Published by Elsevier Ltd on behalf of Institution of Structural Engineers. This is an open access article under the CC BY license
(http://creativecommons.org/licenses/by/4.0/).
A. Hamoda et al. Structures 70 (2024) 107938
Fig. 1. Strengthening methods of RC columns: (a) strengthening using partial stainless steel sheets [9], (b) strengthening using wrapping of FRP sheets [8], (c)
strengthening using pre-stressed hoops [10], and (d) strengthening using fully-covered corrugated steel sheets proposed in this study.
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Table 2
Concrete mix proportions and measured compressive strength.
Concrete Cement Sand Coarse aggregate Fly ash Silica fume HRWR Water/binder PVA Fiber
(kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) ratio (% volume)
Note: HRWR: high range water reducer, PVA: Polyvinyl alcohol; Cement grade 52.50 N/mm2
Fig. 3. Direct tensile tests; (a) NC, (b) ECC, (c) UHPC, (d) GCSS, and (e) steel bars.
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Table 4
Mechanical properties of reinforcement bars and GCSS.
Steel element objective yield stage ultimate stage E (GPa) Poisson`s Ratio
Fig. 4. Preparation of the specimens: (a) RC section before casting (b) roughening the outer surface and applying chemical epoxy on the outer surface to bond GCSS
(c) embedding 12 mm anchorage bolts using chemical epoxy (d) filling the void between GCSS and core column; (e) strengthening the void with reinforcement bars
filled with grout; (f) leveling the top surface of the sample.
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column in vertical direction. Columns in Group G1 were under 3. Test results and discussions
concentric loading, while those in Group G2 were loaded eccentrically to
failure. The eccentricity of the loading was 17 mm. Linear variable 3.1. Cracking and failure modes
displacement transducers (LVDTs) were used to record the vertical dis
placements and mid-heigh lateral displacements of the column (see The failure mode of the non-strengthened control specimen C0 was
Figs. 6 and 7). Additionally, two pi-gauges were installed at the characterized by a brittle compression failure involving concrete
midpoint to quantify the strains as shown in Figs. 6 and 7. A data logger crushing and buckling of the internal reinforcement. As the axial load
system was used for acquisition purposes. The testing was terminated gradually increased, the first vertical cracks became visible on the sur
when the axial load of the columns loaded concentrically dropped to face at a load level of 179.87 kN. These cracks progressively widened
about 95 % of the ultimate load (0.95Pu) whereas for the eccentrically with further load increments. Eventually, the concrete cover spalled off,
loaded columns, the testing was terminated when the lateral deflection and the core experienced severe crushing. At this stage, the longitudinal
reached close to 25 mm or significant buckling of the corrugated steel rebars lost stability and underwent localized buckling distortion within
sheet was observed. the damaged region, as evidenced in Fig. 8. The buckling of the rebars
also led to the fracturing of the transverse ties in the affected zone. With
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of steel due to the buckling (see Fig. 9). It was observed in Fig. 9 that the
extent of rupture in GR-B-C observed at the final failure mode was
smaller compared to other specimens. It should be noted that the
strength of the filled grout for GR-B-C was lesser than UHPC-C; however,
the yield and ultimate strength of GR-B-C were higher than UHPC-C.
This can be attributed to the additional confinement provided by the
steel bars embedded in the grout region.
Under eccentric loading, all columns in Group G2 exhibited lateral
deflections and curvature due to the applied bending moments in
addition to the axial compression, as shown in Fig. 10. A noteworthy
observation was that the rupture and localized buckling of the GCSS
primarily occurred in the maximum compression regions of the col
umns. As the columns deflected laterally, the extreme compression fi
bers experienced severe crushing and spalling of the concrete, leading to
high compressive stresses and deformations in the GCSS at those loca
tions. The columns exhibited pronounced strain-hardening characteris
tics and more favorable post-peak behavior. This heightened
performance can be attributed to the critical role played by the GCSS in
the tension region of the eccentrically loaded columns. Under eccentric
loading, the columns experience a combination of axial compression and
bending moments, resulting in a non-uniform stress distribution over the
cross-section. The tension side of the column is particularly vulnerable
to cracking, as concrete has relatively low tensile strength. In conven
tional reinforced concrete columns, these tension cracks can propagate
rapidly, leading to a brittle failure mode. However, in the strengthened
G2 columns, the GCSS jacket provides continuous confinement and acts
as an effective tension membrane in the cracked region. As tensile cracks
initiate in the concrete at relatively low-stress levels, the GCSS engages
and resists the propagation of these cracks, allowing the column to
sustain higher loads and deformations. It was noted that as the strength
of the fill material increased, from NC to ECC, UHPC, and grout; the
Fig. 8. Failure mode of control column C0. extent of rupture and buckling in the compression zones of the GCSS also
increased. This behavior can be attributed to the fact that stronger fill
the concrete core significantly deteriorated and the reinforcing bars materials enabled the columns to sustain higher overall load magnitudes
buckled, the column experienced a rapid loss of load-carrying capacity. before failure. Consequently, the compression zones experienced larger
The axial load could no longer be sustained, leading to a sudden failure compressive strains on the GCSS, making them undergo severe localized
characterized by complete concrete crushing and reinforcement buck rupture and buckling deformations.
ling. The ultimate load recorded for the control specimen C0 was
256.96 kN, as summarized in Table 5. 3.2. Load–displacement relationships
Similar to the control specimen C0, the other strengthened columns
in Group G1 also exhibited a compression failure mode under concentric The experimental load-vertical displacement curves of columns
axial loading. The local buckling and rupture of the corrugated sheets subjected to concentric loading are given in Fig. 11(a). As shown, the
were the common failure modes observed for all strengthened specimens control column (C0) exhibited a nearly linear response until reaching its
associated with concrete crushed and in these locations, as shown in peak load, followed by a sudden and brittle failure. All strengthened
Fig. 9. However, the strengthening systems provided enhanced capac columns displayed increased stiffness and load capacity compared to C0
ities compared to the non-strengthened case. Unlike C0, the confinement but GR-B-C exhibited the most enhancement in stiffness and strength
provided by the GCSS jacket and the composite action with the fill enhancement. From the deflection at yield and ultimate strength re
materials allowed the columns to attain higher ultimate load capacities ported in Table 5, it is observed that UHPC-C obtained a greater
before failure, as summarized in Table 5. For UHPC-C, there was a split deflection than any columns. This may be attributed to the higher
Table 5
Summary of the test results.
Group Specimen`s Yield Stage Ultimate Stage Elastic stiffness Energy
ID K absorption
Py Py/PyC0 Δpy Pu Pu/PuC0 Δu
(kN/mm) Ea
(kN) (mm) (kN) (mm) (kNmm2)
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Fig. 9. Deformation of the columns of the group G1; (a) NC-C; (b) UHPC-C; (c) ECC-C; (d) Gr-B-C.
compressive and tensile strength of UHPC. When compared to the complete rupture of the GCSS jacket is evident, exposing the crushed and
deflection of C0 at the ultimate strength; the deflection was 37 %, 58 %, disintegrated concrete core underneath. This stage marks the failure
16 %, and 12 % higher for GR-B-C, UHPC-C, ECC-C, and NC-C, point where the column lost its load-carrying capacity due to the
respectively. buckling of the steel jacket and the disintegration of the concrete core
The load-lateral displacement curves for columns in G2 that were and fill materials.
loaded eccentrically are shown in Fig. 11(b). The columns exhibited The image sequence in Fig. 13(a) illustrates the progressive failure
excellent deformation capability upon reaching the peak load. However, behavior of the GR-B-E specimen, which was a reinforced concrete
among all the columns, UHPC-C exhibited poor ductility which can be column strengthened with a GCSS jacket filled with grout material and
due to the brittle behavior of UHPC. From Table 5, it is observed that the additional longitudinal reinforcement, under eccentric loading condi
deflection for GR-B-C, UHPC-C, and ECC-C at the ultimate strength was tions. These observations can be correlated with the corresponding
152 %, 46 %, and 3 % higher than NC-C, respectively. GR-B-C exhibited stages marked on the load-displacement curve in Fig. 13 (b) for the
significantly better ductility than other columns. This can be due to the eccentrically loaded columns. Initially, the column appeared straight
fact that the presence of the additional longitudinal rebars embedded in with no visible damage, aligning with the initial linear-elastic region of
the grout fill played a crucial role in this enhanced response. the curve. As the eccentric load increased, vertical cracks began to form
Fig. 12(a) shows the progression of failure in the NC-C sample which on the surface of the steel jacket on the tension side of the column,
had a normal concrete core and fill material. The loading stage is also indicating the onset of internal cracking within the concrete core and
marked in the corresponding load-deflection curve illustrated in Fig. 12 grout fill. This cracking initiation coincides with the first nonlinearity in
(b). At stage St.–1, the column appears intact with no visible damage. As the load-displacement response at St.–1. With further loading, these
the loading progressed, vertical cracks started to appear on the surface of vertical cracks widened, and the column experienced lateral deflection
the GCSS jacket surrounding the concrete core at St.–2. With further due to the applied eccentric moment. However, the steel jacket did not
increases in the applied load at St.–3 and St.–4, these vertical cracks exhibit significant bulging or deformation on the compression side at
became more pronounced and wider, indicating internal cracking and this stage, likely due to the confinement provided by the grout fill and
damage propagation within the concrete core and fill region. At St.–5, additional reinforcement, as shown in St.–2. This phase corresponds to
significant bulging and outward deformation of the GCSS jacket can be the start of the hardening region of the curve, where the specimen
observed. This deformation pattern suggests that the concrete core continued to resist increasing loads while undergoing larger lateral de
experienced severe internal cracking, crushing, and loss of confinement, formations. In the later stages, localized buckling of the steel jacket was
causing the steel jacket to buckle outwards. Ultimately, at St.–6, the observed in the maximum compression regions, suggesting the loss of
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Fig. 10. Deformation of the columns of the group G2; (a) NC-E; (b) ECC-E; (c) UHPC-E; (d) Gr-B-E.
Fig. 11. (a) Load-vertical displacement for test specimens in G1 and (b) load-lateral displacement for test specimens in G2.
confinement in those areas due to severe concrete damage and crushing. 3.3. Yield and ultimate load
However, in comparison with other samples shown in Fig. 10, the
buckling was contained, and there was no complete rupture or disinte Table 5 presents the yield and ultimate load of the tested columns.
gration of the steel jacket over the entire compression zone at St.–3. This The yield load of the columns was taken as the load when the outer steel
controlled failure behavior can be attributed to the grout fill and addi reached its yield strain. It can be seen that under both concentric and
tional reinforcement, which enhanced the deformation capacity and eccentric loads, the yield load and the ultimate load were higher for Gr-
prevented catastrophic failure. This stage aligns with the post-peak B-C followed by UHPC-C, ECC-C, and NC-C, respectively. The yield load
softening region of the load-displacement curve, where the specimen of Gr-B-C, UHPC-C, ECC-C, and NC-C was 119 %, 90 %, 56 %, and 38 %
gradually lost its load-carrying capacity without an abrupt loss of higher than C0, respectively. Similarly, the ultimate load was 63 %,
strength, exhibiting a more ductile response under the eccentric loading 48 %, 30 %, and 22 % higher for Gr-B-C, UHPC-C, ECC-C, and NC-C
condition at St.–4 to St.–6. when compared to C0, respectively. Under eccentric loading, the yield
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Fig. 12. Collapsing behavior of NC-C (a) Progression of failure and (b) Load-vertical displacement until failure.
load and the ultimate load of specimens UHPC-E, and Gr-B-E were ECC-E is 149 %, 39 %, and 8 % higher than NC-E, respectively. The
higher than C0 that were loaded concentrically. The ultimate load of Gr- better ductility of the columns with HPC resulted in better energy ab
B-E and UHPC-E was 43 % and 19 % higher than C0, respectively. The sorption of the columns when compared to NC-E.
improved load in grout-filled GCSS columns can be attributed to the As mentioned earlier, this additional composite action resulted from
additional composite action of longitudinal reinforcement embedded in the longitudinal reinforcement bars in the jacket region for grout-filled
the void region. As the column was loaded, the longitudinal steel rein GCSS columns enabling columns to undergo larger deformations while
forcement engaged in a favorable composite action with the confining maintaining their load-carrying ability even beyond the peak load. The
grout material. additional reinforcement effectively delayed the onset of grout crushing
and jacket buckling by providing internal confinement within the
3.4. Elastic stiffness and energy absorption capacity strengthening grout region. This confinement enabled more gradual
post-peak softening, translating into improved ductility and energy
The elastic stiffnesses (E) of the columns under concentric and dissipation characteristics for Gr-B-C and GR-B-E.
eccentric loading presented in Table 5 were calculated as the slope of the
initial linear portion of the load-displacement curve, reflecting the 3.5. Ductility index and confinement effects
specimen’s resistance to elastic deformation under loading. As observed
in Fig. 14, the elastic stiffness of Gr-B-C, UHPC-C, ECC-C, and NC-C is The ductility of the columns can be evaluated using the ductility
98 %, 98 %, 93 % and 83 % higher when compared to C0. The higher index (δ) calculated as δ = Δu /Δpy , where Δu is the ultimate deflection
elastic stiffness value is due to the improved strength and stiffness of the taken as the deflection when the axial load drops to 85 % of the ultimate
columns due to the strengthening. Under eccentric loading, the elastic load (0.85Pu), and Δpy is the yield load. In this study, as only strength
stiffness of Gr-B-C, UHPC-C, and ECC-C is 495 %, 169 %, and 59 % ened columns subjected to eccentric loading exhibited a drop of load up
higher than NC-E, respectively. Compared to NC, the high-performance to 0.85Pu, the ductility indices were calculated for these columns only.
and high-strength concrete infilled resulted in the improved elastic From Fig. 16, it can be seen that Column ECC-E has the highest ductility
stiffness of the columns. index compared to other columns followed by NC-E, UHPC-E, and Gr-B-
The energy absorption of the columns is computed as the area under E, respectively. Specimen NC-C is more ductile than UHPC-E and Gr-B-E.
the load-displacement curves. It is observed from Fig. 15 that the energy The ductility index of UHPC-E and Gr-B-E is 47 % and 56 % lower than
absorption of Gr-B-C, UHPC-C, ECC-C, and NC-C is 123 %, 101 %, 43 % that of NC-E, respectively. This is because high-strength concrete is
and 30 % higher when compared to C0. This is due to the improved brittle compared to NC and columns with high-strength concrete
ductility of the columns due to the strengthening compared to C0. The generally show poor ductility [30,31].
energy absorption of eccentrically loaded columns Gr-B-E, UHPC-E, and When investigating the effects of confinement on the core concrete,
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Fig. 13. Collapsing behavior of GR-B-E (a) Progression of failure and (b) Load versus later displacement until failure.
Fig. 14. Elastic stiffness of columns under (a) concentric loading and (b) eccentric loading.
the ratio fʹcc /fʹc was calculated for the specimens subjected to concentric in the confinement effect analysis (fʹcc /fʹc ). The fʹcc /fʹc of C0, NC-C, ECC-C,
loading by subtracting the load capacity of different components from UHPC-C, and Gr-B-C were calculated as 1.11, 1.14, 1.29, 1.33, and 1.15,
the ultimate load of the columns, where fʹcc is the compressive strength of respectively. The outer GCSS provides confinement to the core concrete
confined concrete and fʹc is the compressive strength of concrete cylin thus increasing the compressive strength of the core concrete.
ders. It should be noted that the core concrete area is the area of the
concrete confined by the stirrups. The cover concrete and the concrete in 4. Numerical simulation
the groove of the corrugated sheet are lightly confined and were ignored
A finite element (FE) model was developed using the commercial
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Fig. 15. Energy absorption capacity of columns under (a) concentric loading and (b) eccentric loading.
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Fig. 18. Stress-strain curves of (a) NC in compression, (b) NC in tension, (c) ECC and UHPC in compression, (d) ECC and UHPC in tension, (e) Steel.
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where the encircling stress (fB) can be described by Eq. (13) reported by
Tao et al. [47] as follows:
√̅̅̅̅̅̅
( ) − 0,02 2D2
0.25 1 + 0.027fy × e t
Fig. 19. Development of stress-strain relationship for confined concrete. fB = (13)
( )4.8
1 + 1.6e− 10 × fcʹ
proposed by Tao et al. [47] can reasonably predict the performance of
HPC including ECC. The confinement factor (ξ) was used to quantify the where D is the column diameter.
confinement calculated using Eq. (6). The descending part of the stress-strain was estimated by Eq. (14)
developed by Binici [50].
Aso fyo
ξ= (6) [ ( )B ]
Aco fcʹ ( ʹ ) ε − εcc
σ = fr + fc − fr exp − ε ≥ εcc (14)
0.005 + 0.0075ξ
where Aso and Aco are the actual cross-sectional area of the confinement
steel tube and concrete, respectively, while fy and fc` are the yield where fr = 0.1fcʹ , α = 0.005 + 0.0075ξ and β = 0.92 as reported by
strength of the corrugated sheet and concrete compressive strength, Tao et al. [47].
respectively. The linear ascending part of the curve shown in Fig. 19 (i.e. To model the constitutive behavior of steel components within the
0 <ε < εc0) can be modeled using Eq. (7) given by Samani and Attard finite element framework, experimental stress-strain data was idealized
[48]. into a multilinear curve. This simplified representation captured the key
σ A ∗ X + B ∗ X2 stages of the material response, including an initial linear-elastic region
= 0 < ε < εco (7) up to the yield point, followed by a strain-hardening phase, as shown in
fcʹ 1 + (A − 2) ∗ X + (B + 1) ∗ X2
Fig. 18(e). This idealization approach facilitated the implementation of
where, X, A, and B can be calculated using Eqs. (8–10): the steel material models while preserving the essential characteristics
observed from the experimental stress-strain curves.
ε
X= (8)
εco
5. Validation of the FE model
Ec εco
A= ʹ (9) The accuracy of the model is validated by comparing predictions
fc
with the test results. The failure patterns of the tested columns are given
in Figs. 20 and 21. It appears that the FE model predicts well the
(A − 1)2
B= − 1 (10) experimentally observed failure modes. For the columns under
0.55
concentric loading, the predicted local buckling pattern demonstrates a
Fig. 20. Observed and numerical failure mode of specimens: (a) NC-C; (b) UHPC-C; (c) GR-B-C.
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Fig. 21. Observed and numerical failure mode of specimens: (a) NC-E; (b) UHPC-E; (c) ECC-E; and (d) GR-B-E.
flattening followed by localized necking, indicating the initiation of attributed to the higher load-carrying capacity of GR-B-E, which sub
cracks and subsequent loss of bond between the galvanized sheet and the jected the galvanized jacket to higher compressive stresses and de
concrete at those locations, as shown in Fig. 20. This pattern aligns well formations before failure.
with the observed rupture zones in the tested specimens, with the extent The accuracy of the finite element models is also evaluated by
of rupture influenced by the fill material properties, as discussed pre comparing the yield and ultimate loads given in Table 6. The average
viously. The columns in G2 subjected to eccentric loading display global ratio of the predictions to the experimental values is very close to unity,
lateral deflection and local rupture of the corrugated galvanized sheet, at 1.02 and 1.00 for yield and ultimate loads, respectively. Additionally,
which occur in the regions subjected to maximum compression due to the low corresponding coefficients of variation, 0.04 and 0.03, further
the bending stresses (see Fig. 21). The GR-B-E columns, with additional demonstrate the high degree of consistency between the numerical
reinforcement in the grout fill, have more severe rupture in the top predictions and the physical test results.
compression zone compared to other G2 samples. This behavior can be Moreover, in Fig. 22, the predicted load-deflection responses of the
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Table 6
Comparison between test and FE results.
Group Specimen Yield Stage Ultimate Stage
Fig. 22. Comparing numerical and experimental load-deflection curves; (a) Group G1; (b) Group G2.
Fig. 23. The effects of the thickness of GCSS on the ultimate strength of the columns subjected to (a) concentric loading and (b) eccentric loading.
tested columns are compared to the test curves. The load-displacement geometry and material properties of the analyzed columns with different
curves obtained from simulations are in excellent agreement with infill materials were the same as the ones tested in this study. The
experimental data. The FE model captures well the overall response thickness of the GCSS varied from 0.4 mm to 1.2 mm. Fig. 23 shows the
characteristics of the columns in the pre-peak and post-peak regions. effects of the thickness of the GCSS on the ultimate strength of the col
umns. It is observed that increasing the thickness of GCSS increases the
6. Parametric study ultimate strength of the columns regardless of the types of infill con
crete. The increase in the ultimate strength is found to be close to linear.
The validated FE model was utilized to perform a parametric study to However, the rate of increase in the ultimate load due to the increase in
examine the influence of the thickness of the GCSS on the ultimate the thickness of the GCSS, it is found to be highest for columns with NC
strength of the columns loaded concentrically and eccentrically. The followed by ECC, UHPECC, and grout filled with additional longitudinal
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steel reinforcement, respectively. For example, increasing the thickness the work reported in this paper.
of the GCSS from 0.4 mm to 1.2 mm increases the ultimate load of the
NC-C column under concentric loading by 31 %; however, it increases Acknowledgment
that of the column under eccentric loading by 33 %. For columns filled
with UHPECC, the ultimate load of the column under concentric and The experimental work was carried out in the structural lab of
eccentric loads is increased by 14 %, and 12 %, respectively, when Kafrelsheikh University. The experimental work was funded by the first
increasing the thickness of the GCSS from 0.4 mm to 1.2 mm. author. The study was supported by King Saud University in Riyadh,
Saudi Arabia under project number RSP2024R343.
7. Conclusions
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