02826A LinkNet Manual
02826A LinkNet Manual
LinkNet® Option
for use with 723 Digital Controls
IMPORTANT DEFINITIONS
• A WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
• A CAUTION indicates a potentially hazardous situation which, if not avoided, could result in
damage to equipment or property.
• A NOTE provides other helpful information that does not fall under the warning or caution
categories.
Woodward Governor Company reserves the right to update any portion of this publication at any time. Information
provided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility is
assumed by Woodward Governor Company unless otherwise expressly undertaken.
© Woodward 1997
All Rights Reserved
Manual 02826 LinkNet Option
Contents
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2. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.
4. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:
• When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.
CAUTION—ELECTROSTATIC DISCHARGE
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.
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Chapter 1.
LinkNet® I/O Network
Introduction
The LinkNet® option provides distributed I/O capabilities for the 723 control
system. The LinkNet I/O modules are well suited for non-time-critical control
functions like sequencing and monitoring.
Network Architecture
An I/O network consists of a 723 LinkNet channel, which provides independent
network trunks of up to 60 I/O modules. The LinkNet I/O modules, or nodes, on
each trunk are attached to the 723 via a single twisted pair wire.
Each LinkNet I/O module has two rotary switches that are used to set its network
address. On installation, these switches must be dialed so that the I/O module's
number, 1–60, matches the network address defined for this I/O module in the
application program. The I/O modules may be placed in any order on the
network, and gaps are allowed in the address sequence.
Hardware
Each network consists of one LinkNet channel of a 723 and many I/O modules.
The I/O modules include thermocouple, RTD, 4–20 mA, and discrete input
modules, as well as 4–20 mA and relay output modules. All of the analog
modules consist of six channels per module. The relay output module contains
eight channels, and the discrete input module has 16 channels.
Each I/O module is housed in a plastic, field termination module-type package for
DIN rail mounting. The LinkNet I/O modules can be mounted in the control
cabinet or in any convenient location in the vicinity of the engine or turbine that
meets the temperature and vibration specifications. Each I/O module must be
grounded to the DIN rail through a grounding block (Woodward part number
1604-813).
All LinkNet I/O modules communicate with the 723 through shielded twisted pair
wiring. The specifications for the LinkNet system require that listed level V type
cable be used. The network may be wired directly from I/O module to I/O
module, as shown in Figure 1-1, or the I/O modules may be connected to the
network via stubs, as in Figure 1-2. A termination network (Woodward part
number 9905-760) must be installed at the last LinkNet I/O module on the
network. There is no polarity associated with the network wiring. For optimum
EMC performance, the network cable shield should be landed at each I/O
module, and the exposed wire length limited to 25 mm (1 inch). At the 723, the
outer insulation should be stripped and the bare shield landed to the chassis.
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All field wiring should be shielded. The shield should be landed in the terminal
block provided, and the exposed wiring, after the shield is separated, should be
limited to 25 mm.
NOTE
The LinkNet modules should always be installed in an enclosure provided by
the user, or be otherwise operator inaccessible. The modules should be
accessed only for maintenance purposes, in which case, the ESD
procedures on page ii should be followed.
For Lloyd’s Register of Shipping applications, the power to each I/O module must
be transient-protected through the use of Termitab-UK 5/24 AC suppressors
(from Phoenix Contact). Up to six I/O modules can be protected by one set
(1 pair) of suppressors. Also, the power for the Discrete Inputs must be transient-
protected. When the power is provided by a power source external to the
Discrete Input module, the power requires the same suppressors (Phoenix
Contact UK 5/24 AC) required for input power for all I/O modules (see Figure
1-1).
NOTE
Use only recommended shielded twisted pair data cable, provided by the
user, for the LinkNet network. Correct cable is available from Woodward,
Belden, or other suppliers providing an equivalent cable.
Belden
PO Box 1980
Richmond IN 47375
(317) 983-5200
Belden Part
Number Description
9207 PVC 20 AWG (0.5 mm²) shielded. NEC Type CL2, CSA cert. PCC FT
1.
89207 Teflon 20 AWG (0.5 mm²) shielded, Plenum version. NEC Type CMP,
CSA cert. FT 4.
YR28867 PVC 22 AWG (0.3 mm²) shielded
YQ28863 Plenum 22 AWG (0.3 mm²) shielded
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WARNING—EXPLOSION HAZARD
Do not disconnect equipment unless power has been switched off or the
area is known to be non-hazardous.
AVERTISSEMENT—RISQUE D’EXPLOSION
Avant de déconnecter l’équipement, couper le courant ou s’assurer que
l’emplacement est désigné non dangereux.
NOTE
Installation wiring must be in accordance with Class I, Division 2 wiring
methods in Article 501-4(b) of the NEC, and in accordance with the authority
having jurisdiction.
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Isolation
Network to I/O channel: 277 Vac
Power supply input to network: 277 Vac
I/O channel to I/O channel: 0 V
Power supply input to I/O channel: 500 Vdc except for discrete inputs,
discrete input power comes directly from power supply input
Throughput Times
The following are the formulas used to calculate the scan time of the LinkNet
system. The scan time is defined as the period, in milliseconds, in which all
nodes will send a message to the master node containing information about its
external stimulus. The input values are gathered, and the output values are
updated, by the nodes at the start of the scan period.
The scan time (ST) calculations are based on the quantity and types of
Input/Output node (ION) used. The types considered here are the output type
nodes (OTN) and the input type nodes (ITN). The GAP allows us to set up the
quantity of OTNs that will send readback data during the scan cycle by setting
the OUT_UPDATE field. Due to the method that is used within the software, the
tolerance for these figures is +15–10 ms.
If the quantity of OTN is less than or equal to 2, the formula to use is:
typical ST =(ION*5) + 95 (ms)
maximum ST =(ION*5) + 130 (ms)
This scan time is how often the messages are sent, but the time from a stimulus
to detection by the master’s rate groups can be very much different, as can be
seen below.
For example—Assume that the LN_GROUP is in RG1 and this is set to run every
80 ms, and that we also have one 4–20 mA input node connected to the network.
When the network is of a smaller size, the rate group setting of the LN_GROUP
can have an impact on the longest throughput value, but note that by increasing
the rate group setting, you are loading the processor more.
Field Wiring
2 mm2 (14 AWG) maximum wire size
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Temperature Range
–40 to +55 °C
UL Listed Component
Class I, Division 2, Groups A, B, C, and D, when wired in accordance with
NEC Class I, Division 2 wiring methods
EMC
Emissions: EN 55011, Class A, Group 1
Immunity: EN 50082-2
Relay Contacts
Ratings: 5.0 A @ 28 Vdc resistive
0.5 A @ 115 Vac resistive
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The module address circuit reads the selected module address from the rotary
switches on each node. This address should correspond to the address of the
I/O module hardware in the application program. If these rotary switches are set
incorrectly, the node will not communicate with the 723, and a “no message” fault
will be annunciated through the application program. If two nodes are set to the
same address, an “address” fault will be annunciated through the application
program, and both nodes will not function. If the node address switches are
changed, power to the module must be cycled before it will read the new module
address and change its communication accordingly.
A “type” fault is annunciated through the application program when the wrong
module type is installed at a given address. For example, installing a
thermocouple module in place of an RTD module generates a type fault. If an
output node receives data intended for a different module type, it will not update
its outputs, and will set them to the “off” state when its watchdog timer times out.
No-message faults, address faults, and type faults can be latching or non-
latching (selectable within the 723 control). When these faults occur for an input
module, the application program can give default values for each channel.
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Troubleshooting Flowchart
If a problem occurs with the LinkNet network, use Figure 1-10 (Troubleshooting
Flowchart) as a guide to find and repair the problem.
Follow the flowchart down from the title block to the next block. This block may
be a rectangular suggestion block, or a diamond shaped decision block. When a
suggestion block is entered, do the check suggested. A suggestion block may
refer you to the control wiring diagram, the application program, or the module
field wiring.
If this check does no find the problem, continue down the flowchart.
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Chapter 2.
Service Options
Replacement/Exchange
Replacement/Exchange is a premium program designed for the user who is in
need of immediate service. It allows you to request and receive a like-new
replacement unit in minimum time (usually within 24 hours of the request),
providing a suitable unit is available at the time of the request, thereby
minimizing costly downtime. This is also a flat rate structured program and
includes the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205).
Charges for the Replacement/Exchange service are based on a flat rate plus
shipping expenses. You are invoiced the flat rate replacement/exchange charge
plus a core charge at the time the replacement unit is shipped. If the core (field
unit) is returned to Woodward within 60 days, Woodward will issue a credit for
the core charge. [The core charge is the average difference between the flat rate
replacement/exchange charge and the current list price of a new unit.]
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CAUTION—ELECTROSTATIC DISCHARGE
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.
Packing a Control
Use the following materials when returning a complete control:
• protective caps on any connectors;
• antistatic protective bags on all electronic modules;
• packing materials that will not damage the surface of the unit;
• at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
• a packing carton with double walls;
• a strong tape around the outside of the carton for increased strength.
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NOTE
We highly recommend that you make arrangement in advance for return
shipments. Contact a Woodward customer service representative at
1 (800) 523-2831 in North America or +1 (970) 482-5811 for instructions and
for a Return Authorization Number.
Replacement Parts
When ordering replacement parts for controls, include the following information:
• the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
• the unit serial number, which is also on the nameplate.
For assistance outside North America, call one of the following international
Woodward facilities to obtain the address and phone number of the facility
nearest your location where you will be able to get information and service.
You can also contact the Woodward Customer Service Department or consult
our worldwide directory on Woodward’s website (www.woodward.com) for the
name of your nearest Woodward distributor or service facility.
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Engineering Services
Woodward Industrial Controls Engineering Services offers the following after-
sales support for Woodward products. For these services, you can contact us by
telephone, by email, or through the Woodward website.
• Technical Support
• Product Training
• Field Service
Contact information:
Telephone—+1 (970) 482-5811
Toll-free Phone (in North America)—1 (800) 523-2831
Email—[email protected]
Website—www.woodward.com
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Technical Assistance
If you need to telephone for technical assistance, you will need to provide the following information.
Please write it down here before phoning:
General
Your Name
Site Location
Phone Number
Fax Number
Control/Governor Information
Please list all Woodward governors, actuators, and electronic controls in your system:
Serial Number
Serial Number
Serial Number
If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.
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Send comments to: [email protected]
Please include the manual number from the front cover of this publication.
06/5/F