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6SE7087-6CX87-2DA1 Siemens AG
0-2 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
General 11.2003
Contents
3 Mounting, Connecting-Up..............................................................................3-1
4 Braking Resistors...........................................................................................4-1
5 Monitoring .......................................................................................................5-1
6 Start-Up............................................................................................................6-1
6SE7087-6CX87-2DA1 Siemens AG
0-1 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Definitions and Warnings
CAUTION used with the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.
NOTICE NOTICE used without the safety alert symbol indicates a potential
situation which, if not avoided, may result in an undesireable result or
state.
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 1-1
Definitions and Warnings 11.2003
NOTE This documentation does not purport to cover all details on all types of
the product, nor to provide for every possible contingency to be met in
connection with installation, operation or maintenance.
Should further information be desired or should particular problems
arise which are not covered sufficiently for the purchaser's purposes,
the matter should be referred to the local SIEMENS sales office.
The contents of this documentation shall not become part of or modify
any prior or existing agreement, commitment or relationship. The sales
contract contains the entire obligation of SIEMENS AG. The warranty
contained in the contract between the parties is the sole warranty of
SIEMENS AG. Any statements contained herein do not create new
warranties or modify the existing warranty.
6SE7087-6CX87-2DA1 Siemens AG
1-2 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Definitions and Warnings
CAUTION
Components which can be destroyed by electrostatic
discharge (ESD)
The converters contain components which can be destroyed by electrostatic discharge. These
components can be easily destroyed if not carefully handled. If you have to handle electronic
boards please observe the following:
♦ Electronic boards should only be touched when absolutely necessary
♦ The human body must be electrically discharged before touching an electronic board
♦ Boards must not come into contact with highly insulating materials - e.g. plastic foils,
insulated desktops, articles of clothing manufactured from man-made fibers
♦ Boards must only be placed on conductive surfaces
♦ When soldering, the soldering iron tip must be grounded
♦ Boards and components should only be stored and transported in conductive packaging
(e.g. metalized plastic boxes, metal containers)
♦ If the packing material is not conductive, the boards must be wrapped with a conductive
packaging material, e.g. conductive foam rubber or household aluminum foil.
The necessary ECB protective measures are clearly shown in the following diagram:
a = Conductive floor surface d = ESD overall
b = ESD table e = ESD chain
c = ESD shoes f = Cubicle ground connection
d
b d b d
e e
f f f f f
a c c a c a
Sitting Standing Standing / Sitting
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 1-3
11.2003 Product Description
2 Product Description
When a motor brakes, it feeds electrical energy back to the SIMOVERT
MASTERDRIVES, causing the DC link voltage to rise. The braking unit
is connected in parallel to the DC link and limits the DC link voltage
increase to an acceptable level. The braking unit converts the
generated braking energy to heat in an external braking resistor. The
appropriate resistor must always be connected to the braking unit.
Braking energy cannot be converted without one.
The braking unit is connected to the converter or inverter via the DC
link terminals. When the DC bus voltage reaches a pre-defined limit,
the braking unit automatically turns on and prevents the DC bus voltage
from continuing to increase.
The braking unit operates autonomously of the converter or inverter.
The braking unit electronics are supplied from the DC link voltage.
Braking units can be connected in parallel to enhance braking
performance.
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 2-1
11.2003 Mounting, Connecting-Up
3 Mounting, Connecting-Up
Mounting ♦ Using M6 screws or adapter plate on G-type mounting rail (adapter
plate is not included in scope of supply).
WARNING Mis-connecting or shorting the DC bus terminals will destroy the drive
and the braking unit, respectively.
The exit air from the braking units can reach a temperature of > 80 °C.
The housing surface can reach a temperature of > 65 °C.
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 3-1
Mounting, Connecting-Up 11.2003
X3
X1 X3
DC link
CD
SIEMENS SIEMENS
Braking Unit
Braking Unit
Resistor
Ready
Overtemp.
Ready
Ext.
Braking
Resistor
X2 X6
Parallel connection of braking units
6SE7087-6CX87-2DA1 Siemens AG
3-2 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Mounting, Connecting-Up
10.5
115
Bolt M5x10
45
DC link 247
terminal X3
360
414
426
Braking
46
resistor
terminal X6
G H PE
1
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 3-3
Mounting, Connecting-Up 11.2003
15
22
mounting rail
EN 50035
Braking Unit
478.2
360
500
Shield plate
G-type
mounting rai
Adapter plate
Hexagon nut M6
6SE7087-6CX87-2DA1 Siemens AG
3-4 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Mounting, Connecting-Up
NOTE
Connectable cross section:
Multi-core 1.5 to 16 mm2
Stranded 1.5 to 16 mm2
AWG 16 to 6
WARNING The braking unit may be connected to the DC bus bar with or without
using fuses. The connections between the drive converter or inverter
and braking unit must be short-circuit- and ground-fault proof.
The dielectric strength rating of the cable must be selected according to
the line voltage.
NOTE These fuses only provide protection in "critical situations". They do not
protect the braking unit or external braking resistor.
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 3-5
Mounting, Connecting-Up 11.2003
NOTE The braking unit will work even if control terminal strip X38 is not
connected.
When the DC link voltage is disconnected and the internal voltage
supply drops (fault LEDs go out), errors are cleared automatically.
The cables for connecting control terminal strip X38 must be installed
separately from the power cables.
Length of control cables < 10 m.
6SE7087-6CX87-2DA1 Siemens AG
3-6 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Mounting, Connecting-Up
G H PE
P586 = 18
Fig. 3-5 General schematic Fig. 3-6 Converter – braking unit with braking resistor and
diagram shutdown of converter on faults via digital input 5
24 V DC
-X3: -X3: -X6:
C / L+ C/L+ G
SIMOVERT H
MASTER- 1 3 Load
DRIVES resistor
D / L- D/L-
X38 Braking unit
1
2 4
-X9 -X101.2 2
3
-X101.1 4
24 V
-X101.8 5
-X101.7
Fig. 3-7 Converter – braking unit with braking resistor and shutdown of converter on faults;
braking unit fault message to converter;
acknowledgement of braking unit fault via pushbutton
CAUTION The braking unit may not be connected to the live DC bus via a
contactor.
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 3-7
11.2003 Braking Resistors
4 Braking Resistors
The braking resistors listed in chapter 7 "Technical Data" match the
braking units and allow full utilization of the braking capability.
WARNINGS When braking resistors and braking units are combined, it must be
guaranteed that the resistance of a resistor is not less than the
minimum allowed resistance, otherwise the braking unit may be
destroyed!
Higher values of the resistors are allowed. The higher the resistance
value, however, the lower the braking power. The braking power varies
indirectly in proportion to the resistance value (double the resistance
value → half the braking power).
During operation the surface of the braking resistors may have
temperatures of several hundred degrees C. Therefore cooling air must
not contain flammable or explosive items or gases.
If a resistor is wall-mounted, the wall must not be flammable.
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 4-1
Braking Resistors 11.2003
6SE7087-6CX87-2DA1 Siemens AG
4-2 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Monitoring
5 Monitoring
When faults occur, the braking unit is inhibited and the transistor at the
fault output blocked (see 3.4 "Control terminal X38"). The appropriate
operating state is indicated by the LEDs on the front panel.
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 5-1
11.2003 Start-Up
6 Start-Up
DANGER Do not remove the front cover when voltage is applied to the
braking unit!
The control circuit is directly connected to the DC bus voltage!
The unit must therefore be disconnected from the supply before the
setting of the response threshold switch is adjusted.
The units have hazardous voltage levels up to 5 min. after the unit has
been powered-down due to the DC link capacitors.
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 6-1
Start-Up 11.2003
Low
High
NOTE For 1LA1/5/6/8/ type SIEMENS motors the voltage limit does not need
to be changed.
If the voltage limit switch S1 is set to the lower limit, the braking power
is reduced (P~V2).
6SE7087-6CX87-2DA1 Siemens AG
6-2 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Start-Up
H
380 V to 400 V 673 V L
H
500 V 841 V L
H
660 V 1040 V L
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 6-3
Start-Up 11.2003
Dig.inp.5
-X101/7 24 V P575.1 = 18
B0018 B ext. fault 1
5V
[Sheet 780]
U303.1 Mode
3s U304 (0)
U951.99 = 8
T [Sheet 765] [Sheet 710]
ON delay
from status word 2 / bit 29 T 0 0
"Bypass contactor
energized" OFF delay
0 T 1 U952.54 = 8
U302 = 158 U237 U952.62 = 8
.01
B B0536 B U064 = 617
ON/OFF delay .02
T T 2 B
.03 & B0617 B 1 = "fault F151"
B (1)
Pulse generator 1 B0537
T 3
-X101/8 24 V
B0020 Dig.inp.6
5V
1 B0021
Dig.inp. 6 neg.
Fig. 6-3
NOTE When the DC link voltage is applied, fault output –X38/5 is "Low" for
about 2 seconds (self-test), i.e. in the fault state. The parameter
settings specified above conceal this state when the system is switched
on.
6SE7087-6CX87-2DA1 Siemens AG
6-4 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Start-Up
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 6-5
Start-Up 11.2003
Forming
PE
C/L+ D/L-
O Overcurrent
V Overload
E Overtemp
R
Ready
R
G H PE
Recommended components
A R C
208 V < Un < 415 V SKD 50 / 12 220 Ω / 100 W 22 nF / 1600 V
380 V < Un < 460 V SKD 62 / 16 470 Ω / 100 W 22 nF / 1600 V
500 V < Un < 690 V SKD 62 / 18 680 Ω / 100 W 22 nF / 1600 V
Forming
6 time in h
5
4
3
2
1
1 2 3 4 5
Non-operational
time in years
Fig. 6-5 Forming time as a function of how long braking unit has been non-
operational
6SE7087-6CX87-2DA1 Siemens AG
6-6 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Technical Data
7 Technical Data
Order Number Power Voltage Rated Weight Order Number Conductor Fuses
Rating Limit DC sizes for DC link
voltage DC link and
braking Type
resistor
Braking unit P20 Braking resistor Cu cable
6SE70... (kW) (V) (V) (kg) 6SE70... Ω)
(Ω mm2 AWG
21-6CS87-2DA1 5 387 280 to 310 3 21-6CS87-2DC0 20 1.5 14 3NE4101
18-0ES87-2DA1 5 757 510 to 620 3 18-0ES87-2DC0 80 1.5 16 3NE4101
16-4FS87-2DA1 5 945 675 to 780 3 16-4FS87-2DC0 124 1.5 16 3NE4101
23-2CS87-2DA1 10 387 280 to 310 3.3 23-2CS87-2DC0 10 2.5 14 3NE4102
21-6ES87-2DA1 10 757 510 to 620 3.1 21-6ES87-2DC0 40 1.5 16 3NE4101
21-3FS87-2DA1 10 945 675 to 780 3.1 21-3FS87-2DC0 62 1.5 16 3NE4101
26-3CS87-2DA1 20 387 280 to 310 4.1 26-3CS87-2DC0 5 10 6 3NE4120
23-2ES87-2DA1 20 757 510 to 620 3.3 23-2ES87-2DC0 20 2.5 14 3NE4102
28-0ES87-2DA1 50 757 510 to 620 4.1 28-0ES87-2DC0 8 10 6 3NE4121
26-4FS87-2DA1 50 945 675 to 780 4.1 26-4FS87-2DC0 12.4 10 6 3NE4120
25-3HS87-2DA1 50 1105 890 to 930 4.1 25-3HS87-2DC0 17.8 6 8 3NE4118
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 7-1
Technical Data 11.2003
6SE7087-6CX87-2DA1 Siemens AG
7-2 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Technical Data
145
PE
∅ 5.5 x 8
525 150
15 540 180
Airflow
(convection)
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 7-3
Technical Data 11.2003
145
PE
∅5.5 x 8
525 330
15 540 360
Airflow
(convection)
6SE7087-6CX87-2DA1 Siemens AG
7-4 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
11.2003 Technical Data
Floor mounting
430
View A
M20
M25
305
M6
ground
terminal
400
View A
∅9
T1/T2 pillar
terminal
380
485
2.5 mm2
2 M6 pin
terminals
400
430
Wall mounting
400
∅9
380
Fig. 7-3 Mounting diagram, braking resistor for floor and wall mounting
Siemens AG 6SE7087-6CX87-2DA1
SIMOVERT MASTERDRIVES Bremseinheit / Braking Unit 7-5
Technical Data 11.2003
Floor mounting
740
View A
M20
M25
305
M6
ground
terminal
710
∅9
480
380
T1/T2 pillar
terminal
2.5 mm2
View A
Wall mounting 400
∅9
380
2 M6 pin
terminals
710
Fig. 7-4 Mounting diagram, braking resistor for floor and wall mounting
6SE7087-6CX87-2DA1 Siemens AG
7-6 Bremseinheit / Braking Unit SIMOVERT MASTERDRIVES
Bisher sind folgende Ausgaben erschienen: Ausgabe interne Sachnummer
AA A5E00236283
The following versions have been published so far: Version Internal item number
AA A5E00236283
Siemens AG
Automatisierungs- und Antriebstechnik
Motion Control Systems
Postfach 3180, D – 91050 Erlangen © Siemens AG 2003
Änderungen vorbehalten
Bundesrepublik Deutschland Bestell-Nr./Order No.: 6SE7087-6CX87-2DA1