Handbook_of_Experimental_Structural_Dynamics
Handbook_of_Experimental_Structural_Dynamics
Peter Avitabile
Editors
Handbook of
Experimental
Structural
Dynamics
Handbook of Experimental Structural
Dynamics
Randall Allemang • Peter Avitabile
Editors
Handbook of
Experimental Structural
Dynamics
123
Editors
Randall Allemang Peter Avitabile
Mechanical and Materials Engineering Structural Dynamics and
University of Cincinnati Acoustic Systems
Cincinnati, OH, USA Laboratory, University
of Massachusetts
Lowell, Lowell, MA, USA
This Springer imprint is published by the registered company Springer Science+Business Media, LLC
part of Springer Nature.
The registered company address is: 1 New York Plaza, New York, NY 10004, U.S.A.
Preface and Introduction
cases both the pertinent theory and particularly the practical issues have not yet been
presented formally in an academic textbook. Each chapter should be a ’must read’
for someone new to the field or for someone returning to the field after an absence.
The reference list in each chapter may not be all inclusive but does consist of the
seminal papers and references for the area of the chapter.
While much of the material in this Handbook may be found scattered in a variety
of different publications, this Handbook attempts to pull together all that material
into one location to facilitate current and future research as this field moves forward.
Volume 1
Volume 2
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1403
About the Editors
xiii
xiv Contributors
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Timeline History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Technology Developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Data Acquisition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Experimental Structural Dynamics Methods 1965–1985 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Classification Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Data Acquisition Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5 Conferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1 ISMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2 IMAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.3 Other Conferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6 Publications and Books . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7 Pioneers/Contributors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1 Pioneers: Experimental Structural Dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.2 Contributors: Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.3 Contributors: SEM IMAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8 Summary/Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Abstract
This chapter on the recent history of experimental structural dynamics puts much
of the Handbook in a historical perspective that begins with the development
of digital data methodology and computerized data processing that began in
R. J. Allemang ()
Structural Dynamics Research Laboratory, Mechanical and Materials Engineering, University of
Cincinnati, Cincinnati, OH, USA
e-mail: [email protected]
Keywords
Nomenclature
Ni Number of inputs
No Number of outputs
NS Short Dimension (min(Ni , No ))
NL Long Dimension (max(Ni , No ))
Nf Number of spectral lines (frequencies)
Ne Number of effective modal frequencies
N Number of modal frequencies
Fmax Maximum frequency (Hz)
ωk Frequency (rad/sec)
ωmax Maximum frequency (rad/sec)
sk Generalized Frequency - Complex Valued (rad/sec)
λr Complex modal frequency
T Observation period (sec)
1 Recent History of Experimental Structural Dynamics 5
1 Introduction
While the general topic of each chapter is defined by the chapter title, in all cases
the content of the chapter reflects the experimental nature of the Handbook and the
focus/content of the almost 40 years of science and technology representative of the
IMAC Conference. Therefore, even a chapter like finite element modeling (FEM)
reflects the experimental concerns/issues rather than a purely theoretical explanation
of the FEM methodology. Terminology and nomenclature are suggested (using the
IMAC suggested nomenclature list) but not required due to overlapping standards
of nomenclature used in different technical areas. The focus of the material is on
proven methods and not simply a literature review. Some overlap between various
chapters cannot be avoided for several chapters due to the interrelationship of certain
topics. Each chapter generally involves a review of the important theory involved in
the specific analytical and experimental methods as well as the specific science and
technology that is involved. Additionally, though, each chapter covers the relevant
practical needs of scientists and engineers who are new to the field involved. In most
cases both the pertinent theory and particularly the practical issues have not yet been
presented formally in an academic textbook. Each chapter should be a “must read”
for someone new to the field or for someone returning to the field after an absence.
The reference list in each chapter may not be all inclusive but does consist of the
seminal papers and references for the area of the chapter. While much of the material
in this Handbook may be found scattered in a variety of different publications, this
Handbook attempts to pull together all that material into one location to facilitate
current and future research as this field moves forward.
2 Timeline History
to find. A relatively complete list of references that were available prior to 1982 is
included in the first (1982) IMAC Conference proceedings [1].
3 Technology Developments
Prior to 1965 and the development of the fast Fourier transform (FFT) [2],
only analog methods were available to measure experimental structural dynamics.
Some sensors were developed using variable resistance potentiometers beginning
in the 1850s. These sensors were often directly attached to moving structures
with mechanical connections that involved friction and limitations of very low
frequency. Sensors involving bonded strain gages (1930s) and piezoelectric sensors
(1950s) were developed which made observations other than visual, mechanical, or
resistance measurements possible. By the late 1960s, minicomputer data acquisition
using ADCs made digital time domain measurements along with the associated
digital frequency domain measurement possible.
Beginning in the early 1980s, computer workstation and personal computer
(PC)-based data acquisition began to be available with increased processing speed,
increased memory, and more flexible operating system environments. This time
period also brought synchronous multiple channel data acquisition systems which
made true multiple input, multiple output (MIMO) data acquisition a commonly
used methodology. MIMO data acquisition also made the estimation of close or
repeated modal frequencies possible for first time, and many multiple reference
parameter estimation algorithms were developed over the next 20–30 years.
3.1 Sensors
For the purpose of discussion in this text, only sensors and sensor technologies that
are capable of giving a measurable voltage signal proportional to load or motion will
be discussed. Most of these sensor technologies are still in use today for specialized
applications.
to a number of pixels in each frame of the video (e.g., 1024 × 1024), the size of
the pixels used to create a virtual displacement sensor (e.g., 8 × 8), and the optical
frame physical size of the camera (e.g., 100 feet × 100 feet versus 1 inch × 1 inch).
DIC can be very effective for relatively small objects but will become limited as
the field of view is large. Note that the sampling frequency of the high-speed video
cameras is a form of digital data acquisition, and anti-aliasing filtering can be an
issue. For this reason, the maximum frequency of interest is often limited to one half
of the video sampling frequency (framing rate). For complete details of applying
DIC optical technology to the measurement of structural systems, please refer to
the chapter in this Handbook entitled Chap. 8, “DIC and Photogrammetry for
Structural Dynamic Analysis and High-Speed Testing”.
Both methods of optical technology require placement of optical devices (lasers
or high-speed cameras) in the region of the test article, with a primary orientation
normal to the surface being measured. Objects that have significant 3D character-
istics present more difficulty and require multiple optical systems or a number of
different optical devices synchronized together. Both methods may require surface
treatment (speckling or photoluminescence dots) to obtain optimal measurement
conditions. Both methods are most easily applied to 1D or 2D measurement
situations although 3D measurements are now gaining applications.
Analog data acquisition began with visual observations and gradually moved to
various forms of strip chart recording. This was followed by oscilloscope time
traces, which included two channel Lissajous patterns and analog voltage meters.
All of these devices were made more useful via the use of analog signal filtering,
especially narrow bandpass filtering. Included along this path was the development
of hybrid real-time analyzers that implemented a discrete frequency methodology
via time compression (or sometimes referred to as frequency shifting or heterodyne
technology).
Digital data acquisition became the default methodology beginning in the
late 1960s with the development of the FFT algorithm [2], the development of
minicomputers that implemented the FFT algorithm in relatively real time and the
development of analog to digital conversion (ADC) of continuous time data.
The TFA used very slowly swept sine methodology with tracking narrow
bandpass analog filters on each of two channels. The sine frequency was used
to adjust the center frequency of narrow bandpass analog filters applied to both
channels being measured. These two channels were compared using a Co-Quad
meter to determine the coincident information in the two signals separately from the
quadrature information between the two signals. Today, this information is referred
to as the real and imaginary parts of the frequency response function (FRF) at one
single frequency. The analog output of the Co and Quad meter was plotted as the
frequency was slowly swept along to generate an analog version of the FRF.
A structural system with light to moderate damping required a very slowly swept
sine to allow for structural system response to stabilize, frequency by frequency.
The stabilization time required by the narrow bandpass analog filters also limit the
speed at which the sine wave can be swept [6].
A short time later in the 1960s and early 1970s, a number of companies developed
real-time analyzers (RTA), most notably Spectral Dynamics and Federal Scientific
Corp [7]. The real-time analyzer had many names at that time that included
time compression methodology that was based upon tape recorder playback at
altered playback tape speeds. This was also referred to as frequency shifting or
heterodyne technology. Most of these technologies involved only single channel
analysis of measurement data but gave real-time analysis of measured data in terms
of the frequency content. As with the TFA, the RTA generally had no data storage
capability, and data was plotted to paper or captured with a photo [8].
single large voltage range (+V to −V) without the need for multiple voltage ranges
and/or auto-ranging of the ADC.
categorizing the different methods that have been developed over the last 55 years.
Most of these methods began during the years 1965–1985.
One approach is to group the methods according to whether one mode or multiple
modes will be excited at one time. The terminology that is used for this is:
• Time domain
• Frequency domain
• Spatial domain
14 R. J. Allemang
Over the past 50 years, at least four general categories of experimental structural
dynamics methods, which are based upon the type of data that is acquired, can be
identified as follows:
advantageous at times where the implicit nature of the input is known or assumed,
it seems prudent, where the input can be measured, to do so.
Beyond the direct theoretical differences, though, there are several key evaluation
considerations which may or may not be a direct function of the theory. The
availability of confidence factors, the potential for implementation, stability and
precision of the solution algorithm, sensitivity to random and/or bias errors in
the measured data, and the need for operator expertise may control the ability
to estimate valid modal parameters. Specifically, through the knowledge of these
aspects with respect to other experimental modal analysis methods, the use of each
of the approaches may be enhanced due to this transfer of technology between the
methods.
Generally, the methods that utilize frequency response function data, damped
complex exponential response data, and/or general input-output data can all be
explained using a unified matrix polynomial approach (UMPA). Most modal param-
eter estimation algorithms can be reformulated into this consistent mathematical
formulation with a corresponding set of definitions and unifying concepts [15].
Particularly, this matrix polynomial approach is used to unify the presentation
with respect to current algorithms such as the least-squares complex exponential
(LSCE), the polyreference time domain (PTD), Ibrahim time domain (ITD),
eigensystem realization algorithm (ERA), rational fraction polynomial (RFP),
polyreference frequency domain (PFD), and the complex mode indicator function
(CMIF) methods. The unified matrix polynomial approach provides a common
formulation that encourages a discussion of the similarities and differences of the
commonly used methods as well as a discussion of the numerical characteristics.
Complete details concerning all experimental structural dynamics methods in use
today can be found in another Handbook chapter titled Chap. 10, “Experimental
Modal Analysis Methods.”
exciters) yields the modal parameters somewhat directly. In the forced response
decomposition approach, the test setup is very general (and similar), but the modal
parameters are found using an elaborate post-processing procedure.
Forced Normal Mode Excitation Method The forced normal mode excitation
method of experimental modal analysis is the oldest approach to the estimation
of dynamic structural parameters. This approach is the first method to use the
application of multiple inputs in the estimation of modal parameters. Currently, this
method is still used in the aerospace industry for ground vibration testing of aircraft
structures. This method was originally outlined in an article by Lewis and Wrisley
in 1950 [16] and begins with the matrix form of the differential equation for the
system being tested, Equation 1.
Very simply stated, Lewis and Wrisley found that a number of exciters, utilizing
a common frequency and monophase amplitudes, could be tuned to exactly balance
the dissipative forces in a structure. This is represented by Equations 2 and 3 and
occurs when the phase lag angle φ lags the input force by 90◦ at every response
location.
When the force balance is achieved, the differential equations of motion describ-
ing the structure can be reduced to the undamped homogeneous differential
equations of motion at that particular frequency. This is represented by Equation 4
The forced response vector that is generated, by definition based upon linear
vibration theory, must be a linear superposition of the modal vectors of the system
(expansion theorem). Since in a given frequency range of interest, N modal vectors
will contribute to the response, the individual modal vectors cannot be determined
from one forced response vector. If N or more independent forced response vectors
can be generated, the N modal vectors can be determined. A large number of
independent forced response vectors can be generated by two approaches. First
of all, at a single frequency, many different input vectors can be generated with
randomly chosen magnitudes and relative phasing. Each of these choices will
yield a potentially independent forced response vector. Secondly, this process can
be repeated for different frequencies which will, once again, yield potentially
independent forced response vectors. Since the degree of independence among the
forced response vectors is unknown and since the best estimate of the modal vectors
is desired, many more forced response vectors, compared to the number of expected
modal vectors (N ), are acquired.
The post-processing of the forced response vectors involves using a singular
value decomposition of the data spanned by the forced response vectors. If NV
forced response vectors are acquired (where NV N ), the number of significant
singular values in the NV × NV data space is an indication of the number of
contributing modal vectors in the data. The singular vectors, associated with the
significant singular values, provide a transformation matrix to transform the forced
response vectors to modal vectors. Frequency and damping values are found in a
second stage solution process. If frequency response functions or the input vectors
required to force a specific normal mode are desired, these characteristics can be
found at this time as well.
The forced response decomposition method, in one form or another, is currently
receiving much research attention [22, 23].
While the methods have not been used commercially to this point, the methods
are very attractive due to minimal data acquisition requirements (when the data
acquisition has been specifically designed for this method) and due to sophisticated
post-processing techniques which require minimal computational power (micro-
computers or minicomputers).
Xp = Hpq Fq (8)
While Equation 8 could be used directly to estimate the FRF, averaged power
spectra methods are normally used to reduce noise and get a best least-squares
estimate if the FRF. This formulation is shown in Equation 9.
GXF pq
Hpq = (9)
GF F qq
⎡ ⎤ ⎡ ⎤ ⎡ ⎤
X1 H11 · · · · · · · H1q F1
⎢X ⎥ ⎢H · ⎥ ⎢F ⎥
⎢ 2⎥ ⎢ 21 ⎥ ⎢ 2⎥
⎢ ⎥ ⎢ ⎥ ⎢ ⎥
⎢ · ⎥ =⎢ · · ⎥ ⎢ · ⎥ (10)
⎢ ⎥ ⎢ ⎥ ⎢ ⎥
⎣ · ⎦ ⎣ · · ⎦ ⎣ · ⎦
Xp N Hp1 · · · · · · · Hpq N Fq N ×1
o ×1 o ×Ni i
If all or part of the elements of the frequency response matrix can be measured,
each column will contain information which can be used to estimate modal vectors.
Since the frequency response matrix is considered to be symmetric due to the
Maxwell-Betti relations, each row will also contain the information needed to
estimate modal vectors.
Often Equations 13 through 16 and Equation 17 are altered by an assumption
of real modes, a specific damping mechanism, or known system poles. Under such
assumptions, the estimation of the modal parameters may become simpler. Most
current research and development in the area of the frequency response function
method involves the modal parameter estimation algorithms that are related to the
20 R. J. Allemang
N
[Ar ]NL ×NS [A∗r ]NL ×NS
2N
[Ar ]NL ×NS
[H (ωi )]NL ×NS = + = (13)
j ωi − λr j ωi − λ∗r j ωi − λr
r=1 r=1
2N Apqr NL ×1
Hpq (ω) NL ×1
= (14)
j ω − λr
r=1
2N
[ Ar ]NS ×NL
[ H (ω) ]NS ×NL = (15)
j ω − λr
r=1
Noting that
minimizes the possibility of exciting the system at or near a node of one of the modal
vectors which would provide inaccurate estimates of that modal vector. Secondly,
multiple columns (or rows) of the frequency response function matrix are necessary
for the detection of repeated or pseudo-repeated (close) modal frequencies. The
ability to measure, detect, and identify the presence of repeated or close modes
was not generally possible prior to this research. Finally, the increased number of
measurements per measurement cycle obtained using multiple inputs does not affect
the time required to acquire frequency response function data adversely. Therefore,
a more complete set of data, allowing for a more complete dynamic model of the
system to be validated, is possible in the same measurement time.
N
∗
2N
[h(t)]NL ×NS = [Ar ]NL ×NS eλr t + [A∗r ]NL ×NS eλr t = [Ar ]NL ×NS eλr t
r=1 r=1
(17)
of the measured FRFs. While the LSCE method could utilize data from multiple
references (inputs), the algorithm did not formulate the estimation problem in
a matrix sense and only used a scalar coefficient polynomial solution. Most of
the comments relative to the ITD approach can also be repeated with respect to
the LSCE approach. Of particular importance, once again, is the desirability of
acquiring all response data simultaneously to reduce time invariance problems.
A more complete MIMO implementation of the damped complex exponential
approach to experimental modal analysis is the polyreference time domain (PTD)
approach developed by Vold [31, 32, 33]. In contrast to the LSCE approach,
the polyreference time domain approach utilizes all measured damped complex
exponential information, from all references or initial conditions, simultaneously in
the estimation of modal frequencies. Since multiple initial conditions or reference
data is accounted for in the algorithm, the polyreference time domain method is the
first estimation algorithm to be able to solve for closely spaced or repeated roots
(matrix coefficient polynomial solution). Additionally, the PTD approach broke
new ground in the estimation of a single modal coefficient for each measurement
degree of freedom in the presence of multiple initial conditions or references.
This characteristic is shared by the frequency response function method when the
polyreference frequency domain (PFD) approach is used as the parameter estimation
algorithm and with some of the approaches within the mathematical input-output
model methods. The formulation of the algorithm such that constraints are included
to account for redundant information is an advantage but requires that the total
dataset be acquired so as to match this assumption. The data acquisition best
matches the analysis procedure when all of the data can be acquired simultaneously.
The polyreference time domain method generates a matrix polynomial characteristic
equation with matrix dimension equal to the number of reference sensors (Ni for a
multi-shaker test and No for a roving impact hammer test) and high model order.
While much of the work utilizing the polyreference approach is quite recent,
the evaluation of the method based upon comparisons between experimentally
measured and synthesized frequency response functions is quite impressive when
compared to other modal parameter estimation approaches.
The other approach currently in use involves a reduced structural matrix model
for the basis of the description of the system characteristics. This model involves
the reduced mass, stiffness, and damping matrices with regard to the measured
degrees of freedom. This model easily accounts for constraints such as known
elements in the mass, stiffness, and damping matrices or known characteristics of the
distribution within the matrices such as symmetric or banded characteristics. This
method also incorporates the multiple input case routinely as known terms in the
forcing vector of the matrix differential equation that serves as the mathematical
model. These two approaches to experimental modal analysis will be briefly
described in the following paragraphs.
m
n
αk x (ti+k ) = βk f (ti+k ) (18)
k=0 k=0
m
n
[αk ] {x (ti+k )} = [βk ] {f (ti+k )} (19)
k=0 k=0
The above model, in the time domain, is also known as an autoregressive moving-
average (ARMA(m,n)) model when developed from a set of discrete time equations
in the time domain.
If the discussion is limited to the use of free decay or impulse response function
data, the previous time domain equations can be simplified by noting that the forcing
function can be assumed to be zero for all time greater than zero. If this is the case,
the [βk ] coefficients can be eliminated from the equations.
26 R. J. Allemang
m
[αk ] [h (ti+k )] = 0 (20)
k=0
Reduced Structural Matrix Approach Over the period of time from 1965
to 1985, there has been increasing interest in being able to estimate reduced
structural (mass, stiffness, and damping) matrices from experimental data. Most of
these methods are based upon an indirect approach utilizing the estimated modal
parameters to synthesize the reduced matrices.
An algorithm has been developed in Germany by Link and Vollan [44] which
attempts to use frequency domain input and response data to directly estimate the
reduced matrices. This method has been designated Identification of Structural
System Parameters (ISSPA) [45]. Leuridan used this formulation as a starting
point and has published results [46, 47, 48] using the same general approach for
the estimation of modal parameters referred to as the direct system parameter
identification (DSPI) method. Since modal parameters are found as a result of the
solution of the eigenvalue problem using the reduced matrix estimations, the process
of estimating the reduced matrices may represent the ultimate goal in experimental
modal analysis. If this process could be correlated with a purely theoretical finite
element approach, the engineering design cycle would be complete.
1 Recent History of Experimental Structural Dynamics 27
Since there are many more known pieces of information (input and output
information at different times) than unknowns that must be estimated, the solution,
then, is a function of the pseudo-inverse procedure chosen. Leuridan and Vold
have evaluated pseudo-inverse numerical procedures utilizing the normal equations,
least-squares approach, and the Householder reflections approach. Since the system
matrix that results is often ill-conditioned, the Householder reflections approach
yields more numerical precision for a given computational word size but at a
sacrifice in speed.
Link and Vollan formulate the pseudo-inverse based upon a singular value
decomposition procedure under the restriction that the rank of the data-dependent
matrices is equal to the effective number of degrees of freedom. This effective
number of degrees of freedom is dependent upon the number of theoretical system
poles in the frequency range of interest, the accuracy of the measured data, and
the computational precision of the computer with respect to the solution algorithm
utilized.
Once the unknown elements of the mass, stiffness, and damping matrices are
found, the modal parameters are estimated from the [M], [C], and [K] matrices
by way of a complex eigenvalue-eigenvector solution algorithm such as the QR
algorithm.
A confidence or validity check of the frequencies, damping factors, and modal
vectors can be performed using a back substitution procedure. The dynamic
response is calculated and compared to the original measured response. The
agreement between these responses is regarded as a measure of the accuracy of
the estimated modal parameters.
This approach has not generated the anticipated results due to a number of
reasons. First of all, regardless of the approach used, the solution for the reduced
matrices is not unique. There are many combinations of matrix relationships that can
be generated from the given set of estimated modal parameters. Second, the reduced
frequency range of the modal parameter estimates means that the matrices will be
weighted to represent an incomplete model. Third, the limitation of the precision
of the modal parameter estimates as a result of commonly accepted experimental
error tends to desensitize the process of estimating the reduced matrices. Finally,
the problem of invalid modal parameter estimates will obviously result in invalid
estimates of reduced matrices.
4.3 Summary
The modal parameter estimation classifications that are included in Sect. 4.2 are
often presented in the literature as one of many modal parameter estimation methods
summarized by the acronyms, titles, and references cited in Table 1. These modal
parameter estimation methods are explained in more detail in Chap. 10, “Experi-
mental Modal Analysis Methods.”
28 R. J. Allemang
5 Conferences
A number of conferences began during the time period shortly after experimental
data acquisition and analysis hardware became available to serve both researchers
and practitioners in the area of experimental structural dynamics. The notable
conferences that began due to the experimental hardware becoming available were
the International Seminar on Modal Analysis (ISMA) at the Katholieke University
of Leuven (KUL) in Belgium, the International Modal Analysis Conference (IMAC)
sponsored originally by Union College in Schenectady, New York, the SAE Noise
and Vibration Conference (SAE-NVC), and the Shock and Vibration Symposium
(SVS). These conferences continue to this day. Several other professional societies
(ASME, AIAA, and the American Helicopter Society (AHS)) also began to
have focused sessions on experimental structural dynamics topics after these four
conferences led the way. All of the following conferences have archives of the
conference papers available from the sponsors.
5.1 ISMA
The International Seminar on Modal Analysis (ISMA) began in 1975 at the KUL
in Leuven, Belgium. Professor Raymond Snoeys of KUL together with Professor
David Brown of the University of Cincinnati (UC) and a number of KUL graduate
students developed a seminar for industry on the topic of modal analysis. Hewlett
Packard assisted in inviting researchers from European companies and universities
that were starting to use the data acquisition hardware who were interested in
learning about the topic. Beginning in 1980, an ISMA conference was added, and
1 Recent History of Experimental Structural Dynamics 29
researchers were invited to submit papers on their research and topics of interest.
This conference has been held biennially since that time. The 30th edition of the
Biennial ISMA Conference on Noise and Vibration Engineering will be held in
2022 at KUL at the same time as the 2022 ISMA Seminar. Further details can be
found at https://www.isma-isaac.be/.
5.2 IMAC
The International Modal Analysis Conference (IMAC) began with its first con-
ference in 1982, organized by Dick DeMichele and Peter Juhl at Union College
in Schenectady, New York. Dick and Peter solicited ideas and potential attendee
lists from many researchers in the area of experimental modal analysis as well
as from many of the companies involved in hardware development and/or use
of the technology. During the years 1982–1986, the conference was sponsored
by Union College followed by cosponsorship by Union College and the Society
for Experimental Mechanics (SEM) during the years 1987–1991. Beginning in
1991, SEM assumed responsibility for the organization and management of IMAC,
while Union College continued in the role of consulting partner until 1996. Dick
DeMichele, a well-known researcher already a member of SEM, continued as IMAC
technical director until 1995 as SEM began to take the lead on most management
and organizational roles [3]. Today IMAC is one of two annual conferences
sponsored by SEM where the organization and management of both conferences is
under the technical divisions (TDs) and focus groups (FGs) of the Society. Further
details about the next IMAC can be found at https://sem.org/imac.
SVS The annual Shock and Vibration Symposium (SVS) is another forum for
the structural dynamics and vibration community to present and discuss new
developments and ongoing research. The Symposium was established in 1947
and typically includes both unclassified (unlimited and limited distribution) and
30 R. J. Allemang
There are a number of publications and books that have been heavily referenced
by conference proceedings and journal publications over the past years. Some of
these references are well-known, and some other important references are a bit
obscure. The following are some of interest to those in the experimental structural
dynamics area.
Sound and Vibration Magazine The Sound and Vibration Magazine began
publication in 1967 specifically to serve practitioners and researchers in the sound
and vibration industry. Jackson “Jack” Mowry served as the editor for this entire
period. This magazine is notable in that (1) topical research articles, many in the
area of experimental structural dynamics, were published throughout the more than
50 years of the magazine’s existence, and (2) the magazine was made available to
readers at no charge. The importance of the Sound and Vibration Magazine can not
be overstated with respect to the dissemination of experimental structural dynamics
information over the last 50 years.
The 50th anniversary issue was celebrated in January 2017. After 2017, the
publication moved to bimonthly, and then, beginning in 2018, the magazine became
part of Tech Science Press as a bimonthly and now as a quarterly, online journal.
Past issues of Sound and Vibration Magazine can be found at SandV.com at no
charge. The online version of the current Sound and Vibration can be found at
TechSciencePress.com
Handbooks A number of handbooks have been published since the early 1990s
that have attempted to collect and organize material pertinent to the area of
experimental structural dynamics, much in the same way as this Handbook of
Experimental Structural Dynamics is attempting. The following list of handbooks
contains the most well-known, but the authors apologize for any that have been
left out.
The oldest handbook that included a number of areas of interest to those in
the experimental structural dynamics area is the Shock and Vibration Handbook,
published in 1961, edited by C.M. Harris of Columbia University and C.E. Crede of
the California Institute of Technology (CalTech). The chapter topic of Experimental
Modal Analysis first appears in the 1988 Third Edition [79] and subsequent editions.
The First Edition of the SEM Handbook on Experimental Mechanics edited by
A.S. Kobayashi and published in 1987 focused on experimental mechanics topics of
1 Recent History of Experimental Structural Dynamics 31
interest to the Society. This first edition of the Handbook and the subsequent second
edition in 1994 also included a chapter topic of Experimental Modal Analysis [80].
The first handbook dedicated to the area of structural testing is the SEM
Handbook on Structural Testing published in 1993 just as modern, digital methods
were being applied to many areas of structural testing. The editors for this handbook,
Reese and Kawahara, and many of the chapter authors were SEM members with
strong affiliations with Sandia National Labs [81].
Textbooks There are really only two or three textbooks that have been written
that focus on experimental modal analysis. The first text was by Dr. David Ewins
from Imperial College in 1984 [93]. This text is comprehensive for the year that
it was written, but many contributions have been made from 1980 until now that
were not included. A more recent text is a contribution by Dr. Peter Avitabile
[94] that includes many of the advances particularly in MIMO methodology and
experimentally based modeling of the last 25 years. Another recent text is from
32 R. J. Allemang
Dr. Robert Coppolino from Measurement Analysis Corporation [95] that is a little
more narrow in scope but adds much to the textbook publication arena to fill in
the state of the art. Hopefully, this Handbook will be even more comprehensive
and expansive and will provide the documentation of all important activities in
experimental structural dynamics over the last 50–60 years.
Some other texts are notable starting with texts in the applied mathematics
area. The oldest text concerns elementary matrix methods by Frazer, Duncan, and
Collar from 1938 [96]. This text introduced the matrix operation methodology that
moves higher-order polynomials to first order and allowed second-order differential
equations to be written as first-order, eigenvalue form. Today, this is known as state-
space methodology, and it is used in all higher-order, matrix coefficient polynomials
used in MIMO modal parameter estimation methods.
Many methods in experimental modal analysis and in experimental modeling
utilize eigenvalue-eigenvector methods that were first comprehensively discussed
by Wilkinson in 1965 [97]. Other texts in the area of applied linear algebra were
introduced about that time in the first edition textbook by Strang [98] somewhere
around 1965.
One very notable series of textbooks in the applied digital signal processing area
were authored by Julius Bendat and Allan Piersol beginning in 1966 [99]. This book
was followed by several editions of a more detailed book by Bendat and Piersol in
1971 and 1986 [100,24]. It should be noted that the 1971 first edition is widely cited
in the experimental structural dynamics area, but the second edition made important
changes to concepts like partial coherence. A similar book to the 1971 first edition
of Bendat and Piersol is the book by Otnes and Enochson. This book first appeared
in 1972 [101] after appearing in print as part as the Naval Research Lab Monograph
SVM-3 in 1968 [91]. All of these texts were extensively cited in early work in the
experimental structural dynamics area.
Several current mechanical vibration textbooks have some documentation of
vibration testing and the relationship to experimental structural dynamics. These
are too numerous to reference here. However, the mechanical vibrations text
by J.P. Den Hartog, first edition, published in 1934 was unique in that the
text extensively documented experimental problems and applications [102] of
that era. While obviously quite dated, the Den Hartog book is still enjoyable
reading.
Dr. Roy Craig, Jr. authored a textbook [103] in 1982 that is one of the few
textbooks to address many structural dynamic related topics. The text contains basic
SDOF/MDOF vibration theory found in many vibration texts but also continues
on with finite element modeling basics and expands into system modeling with
component mode synthesis. In addition, the text includes very detailed material
on all the generic numerical processing from static decomposition techniques to
eigensolution techniques followed by propagation solution techniques rounding
out all the numerical processing typically required. The text also contains basic
information on experimental structural dynamic methods. Dr. Roy Craig, Jr. was
an early IMAC participant, serving on the IMAC Advisory Board for many
years.
1 Recent History of Experimental Structural Dynamics 33
7 Pioneers/Contributors
dynamics of many similar circular objects such as brakes, wheels, and the dynamics
of circular complex structures involved in jet engines and turbines. Dr. Ewins first
textbook [93] was the first to focus on experimental structural dynamics and the
first text to document the measurement and parameter estimation methods that
were becoming common practice and, to this point in time, were only presented
in conference proceedings.
Both Dr. Brown and Dr. Ewins have distinguished themselves as first rate
researchers, educators, and technologists. Both have presented the theoretical side of
their research as well as the practical and applied experimental side of the research.
Both Dr. Brown and Dr. Ewins became heavily involved internationally in giving
applied short courses to industry on the experimental structural dynamic methods
that they were pioneering. Once the IMAC Conference began, Dr. Brown and Dr.
Ewins worked together on the modal analysis course given each year at IMAC in
addition to their own experimental modal analysis courses. Both Dr. Brown and Dr.
Ewins brought graduate student researchers with them to IMAC, and these graduate
students have gone on to numerous professor positions and now bring a second and
third generation of graduate student researchers to IMAC.
Both Dr. Brown and Dr. Ewins have received many awards from the technical
community across many professional societies. Limiting the discussion to the
Society for Experimental Mechanics (SEM), both Dr. Brown and Dr. Ewins served
on the IMAC Advisory Board for the first 25 years as the IMAC Conference evolved.
Dr. Ewins served as the chairman of the IMAC Advisory Board for the first 5 years.
Both Dr. Brown and Dr. Ewins have received many awards from the Society for
Experimental Mechanics including the SEM Fellow Award (2014), the M. M. Frocht
Award (2002), and the D. J. DeMichele Award (1993) for Dr. Ewins and the SEM
Fellow Award (2013), the William M. Murray Lecture (2006), the B.J. Lazan (1987),
and the D.J. DeMichele Award (1992) for Dr. Brown. Both Dr. Brown and Dr. Ewins
have been honored by giving two IMAC keynote speeches. Dr. Brown in the 1st
(1982) and the 25th (2007) and Dr. Ewins (1984) in the 2nd and the 25th (2007).
Certainly the authors of chapters for this Handbook are important contributors to
the field of experimental structural dynamics. The list is not limited to the authors
of the chapters of this Handbook, but this is a good starting point (Table 2).
The list of the SEM IMAC contributors is very long with 200–300 papers published
in each IMAC since 1982. The best way to get a view of these contributors,
particularly the first 20 years, is to acquire a DVD copy of all of the papers
along with the Table of Conference for each IMAC Proceedings. This DVD is still
available through the Society for Experimental Mechanics.
1 Recent History of Experimental Structural Dynamics 35
Table 2 (continued)
Author Affiliation Topic
Thomas Carne Sandia National Design of Modal Tests
Laboratories
Ralph Brillhart ATA Engineering, Inc. Design of Modal Tests
Daniel Kammer University of Wisconsin Design of Modal Tests
– Madison
Mr. Kevin ATA Engineering, Inc. Design of Modal Tests
Napolitano
Randall J University of Experimental Modal Parameter Evaluation
Allemang Cincinnati-SDRL Methods
Allyn W. Phillips University of Experimental Modal Parameter Evaluation
Cincinnati-SDRL Methods
Carlos Ventura University of British Operating Modal Analysis Methods
Columbia
Randall J University of Experimental Modal Analysis Methods
Allemang Cincinnati-SDRL
David L. Brown University of Experimental Modal Analysis Methods
Cincinnati-SDRL
Daniel Rixen Technische Universität Substructuring and Component Mode
München Synthesis
Peter Avitabile University of Finite Element Model Correlation
Massachusetts Lowell
Mike Mains University of Finite Element Model Correlation
Cincinnati-SDRL
John E. University of Liverpool Model Updating
Mottershead
Michael Link University of Kassel Model Updating
Michael I. Swansea University Model Updating
Friswell
Carsten ICS Engineering GmbH Model Updating
Schedlinski
Lothar Gaul University of Stuttgart Damping of Materials and Structures
Andre Schmidt University of Stuttgart Damping of Materials and Structures
Francois Hemez Lawrence Livermore Uncertainty Quantification: UQ & QMU
National Lab
Kendra Lu Van Lawrence Livermore Uncertainty Quantification: UQ & QMU
Buren National Lab
Janette J. Meyer Vanderbilt University Nonlinear System Analysis Methods
Raymond M. Vanderbilt University Nonlinear System Analysis Methods
Bond
Douglas E. Vanderbilt University Nonlinear System Analysis Methods
Adams
Keith Worden University of Sheffield Structural Health Monitoring, Damage
Identification
Ramon Fuentes Los Alamos National Structural Health Monitoring, Damage
Laboratory Identification
Charles R. Farrar Los Alamos National Structural Health Monitoring, Damage
Laboratory Identification
(continued)
1 Recent History of Experimental Structural Dynamics 37
Table 2 (continued)
Author Affiliation Topic
Randall L. Mayes Sandia National Experimental Dynamic Substructures
Laboratories
Matthew S. Allen University of Wisconsin Experimental Dynamic Substructures
Mark Richardson Vibrant Technology, Inc. Structural Dynamics Modification, Modal
Modeling
David Formenti Blackhawk Technology Structural Dynamics Modification, Modal
Modeling
Nuno Maia University of Lisbon Robust Response Models: Issues
António Urgueira Universidade NOVA de Robust Response Models: Issues
Lisboa
Raquel Almeida Universidade NOVA de Robust Response Models: Issues
Lisboa
Tiago Silva Universidade NOVA de Robust Response Models: Issues
Lisboa
Gaetan Kerschen University of Liège Modal Analysis of Nonlinear Mechanical
Systems
Alexander F. University of Illinois Modal Analysis of Nonlinear Mechanical
Vakakis (UIUC) Systems
Peter Avitabile University of Linear Modal Substructuring, Nonlinear
Massachusetts Lowell Connections
Jim De Clerck Michigan Technological Automotive Structural Testing
University
Ruben Boroschek University of Chile Civil Structural Testing
Joao Pedro Santos National Laboratory for Civil Structural Testing
Civil
Engineering, Lisboa,
Portugal
Robert Coppolino Measurement Analysis Aerospace Perspective for Modeling and
Corporation Validation
Chuck Van Michigan Technological Applied Math for Experimental Structural
Karsen University Dynamics
Andrew Barnard Michigan Technological Applied Math for Experimental Structural
University Dynamics
Contributions to the Society and to IMAC take on many forms. One notable
contribution to the Society for Experimental Mechanics is to serve on the executive
board and/or as an officer of the Society. Three of the active researchers in the area of
experimental structural dynamics have gone on to serve as president for the Society:
Dr. Randall Allemang (2003–2004), Dr. Carlos Ventura (2012–2013), and Dr. Peter
Avitabile (2016–2017).
In recognition of their contributions to the Society, a number of researchers in
the area of experimental structural dynamics have been honored with the award of
SEM Fellow. Those researchers are noted in the following table (Table 3).
38 R. J. Allemang
8 Summary/Conclusions
This introductory chapter for the Handbook reviews the recent history of modern
experimental structural dynamics methods and highlights the active researchers and
educators involved in the developments. Modern experimental structural dynamics
refers to the time period since digital computing, the fast Fourier transform, and
analog to digital conversion of measured data became readily available, somewhere
around the mid-1960s. The experimental methods introduced in this chapter are
covered in great detail in other chapters of this Handbook along with advances that
took place after 1975. This chapter simply represents the starting point that became
the focus of activities within the Society for Experimental Mechanics since the mid-
1980s.
40 R. J. Allemang
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Sensors and Their Signal Conditioning for
Dynamic Acceleration, Force, Pressure, 2
and Sound Applications
Contents
1 Sensing Technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1.1 Piezoelectricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1.2 Metal Strain Gages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
1.3 Semiconductor, Piezoresistive, and MEMS Strain Gages . . . . . . . . . . . . . . . . . . . . . 53
1.4 Piezoelectric Strain Gages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
1.5 Capacitance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2 Sensor Dynamic Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.1 Strain Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.2 Pressure, Force, and Acceleration Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3 Sensor Selection and Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.1 Piezoelectric Accelerometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.2 Force Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.3 Impedance Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.4 Pressure Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.5 Pressure Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4 Sensor Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.1 Sensor System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5 Signal Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
G. Foss
The Boeing Company, Chicago, IL, USA
e-mail: [email protected]
J. Meloy
Pensar Development, Seattle, WA, USA
e-mail: [email protected]
M. Valentino ()
PCB Piezotronics, Inc., Depew, NY, USA
e-mail: [email protected]
P. Walter
Texas Christian University & PCB Piezotronics, Inc., Fort Worth, TX, USA
e-mail: [email protected]
Abstract
The continued demand for efficiency, reliability, and lower operating costs
together with the general increase in awareness of the effects of vibration and
noise in the workplace has demanded a better understanding of the causes and
characteristics of the vibration of machines and structures in many industries.
This, coupled with advances in transducer technology, electronics, and signal
processing power, has led to a wealth of commercial products for performing
structural dynamics measurements.
Structural dynamics is the response of a structural system to dynamically
imposed loads. Undesirable responses can cause suboptimum performance or
structural failure. Understanding the relationships between forces and responses
may involve in-service operational measurements or the creation of simulated
environments in the laboratory. Analytical modeling verified by experimental
modal analysis is a frequently employed tool to understand and/or adjust
structural dynamics before the introduction of a product into service.
Successful testing depends on the accurate measurement of the dynamic force
and pressure loading encountered by the structure as well as the response of
the structure. The common electromechanical transducers that are used for these
measurements are pressure transducers and microphones, load cells or force
transducers, strain gages, and accelerometers. The signals from these devices
are amplified and filtered in a way that preserves their fidelity over the required
bandwidth and amplitude levels. Proper use depends on wise selection, informed
by the knowledge of the required data and the limitations of the products. This
chapter provides a guide to the sensing technologies and electronics available to
make these measurements and their use.
Keywords
1 Sensing Technologies
1.1 Piezoelectricity
and electrical properties. This manufacturing process consists of the weighing and
proportioning of ceramic powders, calcining at high temperatures to produce a
chemical combination of the ingredients, mixing in a ball mill to repowder the raw
compound, adding a binder, granulating, compressing the powder into pellet form,
and firing the pellets in a controlled atmosphere in a kiln. This firing transforms the
pellets into ceramic elements. The elements are lapped and plated for subsequent
polarization. A high-voltage field is applied across each pellet under controlled
environmental conditions (Fig. 2). The minute crystal domains within the ceramic
are forced to align themselves with the applied field, and this alignment is retained
after the field is removed.
There are many important properties of piezoelectric materials. The piezoelectric
constant for a material expresses the amount of charge generated per unit applied
force or the deflection per unit applied voltage. Typical units are Coulombs/Newton
(C/N) or meters/volt (m/v). The coupling coefficient provides the energy conversion
efficiency of the piezoelectric material; a high value is desired. The dielectric
constant determines the capacitance of the material. A piezoelectric transduction
element is effectively a capacitor that produces a charge across its plates propor-
tional to the force applied to it. The material resistivity must be high to keep the
charge generated in the material from leaking off. The open-circuit voltage is the
voltage generated at the output of the piezoelectric element per unit of applied force.
Unlike silicon-based transducers, piezoelectric transducers do not have response to
dc or 0 Hz.
The Curie temperature is the temperature above which the crystal lattice modifies
its structure and the piezoelectric properties are lost. Good practice is to avoid
transducer use at greater than 1/2 the Curie temperature.
The following table provides some electrical and mechanical properties for a few
piezoelectric materials. These properties indicate why these materials are desirable
for application as transduction elements.
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 49
Fig. 3 Manufactured
ceramic shapes
The moduli of elasticity of these materials are between 50% and 150% of
the values for steel and silicon; they are quite stiff. Similarly, their modulus-to-
density ratios are between 60% and 130% that of steel. If the properties of PZT
5A (lead zirconate titanate) are used as an example, the piezoelectric constant is
374 picocoulombs/Newton. It is apparent that a small force input to this ceramic
material would result in a large electrical output signal. Therefore, these materials
enable miniaturization of transducer design while still permitting operation over
large amplitude ranges. Figure 3 illustrates various piezoelectric ceramic shapes
dependent on application.
A strain gage is a device used to measure strain on the surface of an object. The
most common type of strain gage consists of an insulated flexible backing on which
a metal foil serpentine pattern is supported. The gage is attached to the object
by a suitable adhesive for the application. As the object is deformed, the foil is
also deformed, causing its electrical resistance to change. This resistance change,
usually measured using a Wheatstone bridge, is related to the strain by the quantity
known as the gage factor. Bonded metal foil strain gages (Fig. 4) are a mature
technology. Their importance is routinely encountered in our daily lives every time
that a weighing process occurs, the dynamic characteristics of a structural system are
50 G. Foss et al.
assessed to monitor for material fatigue and structural design margin, the damaging
resonant frequencies contained in a structure are identified, and much more.
The detailed history of the evolution of the strain gage is presented in reference
[1]. On September 10, 1936, Ed Simmons, an electrical engineering graduate
student at the California Institute of Technology, suggested using bonded wire to
measure the dynamic forces generated by an impact testing machine. The professor
with whom he was working, Dr. Gottfried Datwyler, bonded 40-gage, cotton-
wrapped, insulated, constantan wire to a piece of clock spring with Glyptal cement.
The spring was mounted as a cantilever beam, and the wire change in resistance was
proven to be linear, repeatable, and hysteresis-free with applied strain. The bonded
wire strain gage was born. The experimental work was completed and presented at
an ASTM meeting in June 1938. Scant attention was given at this meeting to the
strain gage development that supported the experimental work.
History: In 1938, at MIT, Prof. Arthur Ruge was working on a research contract
with his graduate assistant Hans Meir to measure the stresses induced in water
towers under earthquake conditions. On April 3, 1938, Prof. Ruge unwound wire
from a precision resistor, bonded it to a test beam, and created a strain gage. The
importance of this discovery was immediately apparent to Prof. Ruge. He and
Mr. Meir spent the rest of their lives developing and commercializing the bonded
strain gage and transducers based on its operating principle. During a patent search
following the 1938 MIT discovery, Mr. Simmons’ earlier work was uncovered. As a
result, Simmons ultimately received patent number 2,292,549 on August 11, 1942,
as the recognized inventor of the bonded resistance strain gage. Today the bonded
wire strain gage has been replaced by foil-etched gages formed by printed circuit
techniques. Currently the vast majority of strain gage applications associated with
experimental stress analysis are performed using bonded metal foil strain gages.
Their manufacture is as follows.
Construction: The two most common materials comprising metal foil gages are
constantan (55% Cu 45% Ni) and karma (20% Cr 2.5% Al 2.5% Cu balance Ni).
Both these materials offer (1) atypical resistance versus temperature behavior, (2)
malleability sufficient to allow processing into foil less than 0.001 in (0.025 mm.)
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 51
thick, (3) ease of photochemical machining into accurate configurations, and (4)
reasonable cost. Considering gage resistance-temperature behavior, it is desired that
a strain gage eliminates false signals due to thermal expansion of the material on
which it is mounted. If the increase in gage resistance due to thermal expansion of
this material can be offset by a corresponding decrease in gage alloy resistivity,
the result will be zero change and no false signal. In reality, a finished gage
assembly includes its backing, sealant, and adhesive. All of these materials expand
at their own rate and contribute to this false signal. Thermal coefficient of resistance
(TCR) values required to achieve thermal compensation tend to range from −25 to
+5 p.p.m./o C. These values are well within the capability of cold rolled constantan
and karma. Optimum compensation is obtained by heat treatment of the two foils
dependent on the material on which they are mounted. Figure 5 shows one typical
thermal or false strain compensation that can be achieved by a given strain gage in
a temperature range around room temperature.
Strain gage manufacturing involves first putting stringently manufactured alloys
through a closely controlled melting process. Repeated stages of rolling result in
a thin foil that is bonded to a backing film, acting as a carrier. The foil with the
backing is then etched with photochemicals to form the desired gage geometry.
TEMPERATURE – °C
−100 −50 0 +50 +100 +150 +200 +250
+500
+400
+300
+200 +24°C K-ALLOY
THERMAL OUTPUT – µ⑀ (FI = 2.0)
+100
0
−100
−200 +75°F A-ALLOY
−300
−400
−500
−600
−700
−800
−900
TEST SPECIMEN – 1018 STEEL
−1000
Fig. 5 Typical temperature compensation curves achievable with constantan (A) and karma (K)
strain gage materials (courtesy of VPG Sensors)
52 G. Foss et al.
Sheets of gages are then cut apart and packaged for sale. Reference [2] provides a
detailed description of this process.
To build effective strain sensing circuits, one must be aware of the interaction
between the gage and the surface of the flexure to which it is mounted. Mechanical
aspects of this interaction include the influence of backing material, size, orientation,
transverse sensitivity, distance from the surface, bonding, and installation.
Backing material: The purpose of the backing material used in constructing
strain gages is to provide support, dimensional stability, and mechanical protection
for the grid element. The backing material acts as a spring in parallel with the
parent material to which it is attached and can potentially modify mechanical
behavior. In addition, the temperature operating range of the gage can be constrained
by its backing material, typically polyimide. The standard temperature range for
polyimide backed gages is from −100 to +350F. Special construction can extend
this range from cryogenic to +500F. Some gages are encapsulated for chemical and
mechanical protection as well as extended fatigue life. Special purpose metal gages
can be welded. The frequency response of welded gages, due to uncertainties in
dynamic response, is a subject area still requiring investigation.
Size: The major factors to be considered in determining the size of strain gage
to use are available space for gage mounting, strain gradient at the test location,
and character of the material under test. The strain gage must be small enough to
be compatible with its mounting location and the concentrated strain field. It must
be large enough so that, on metals with large grain size, it measures average strain
as opposed to local effects. Grid elements greater than 0.125 in. (3 mm.) generally
have greater fatigue resistance.
Transverse sensitivity and orientation: Strain gage transverse sensitivity and
mounting orientation are concurrent considerations. Transverse sensitivity in strain
gages is important due to the fact that part of the geometry of the gage grid is
oriented in directions other than parallel to the principal gage sensing direction.
Values of transverse sensitivities are provided with individual gages but typically
vary between fractional and several percent. The position of the strain gage axis
relative to the numerically larger principal strain on the surface to which it is
mounted will have an influence on indicated strain.
Distance from the surface: The grid element of a strain gage is separated from
the structure under test by its backing material and cement. The grid then responds
to strain at a location removed from its mounting surface. The strain on structures
such as thin plates in bending can vary considerably from that measured by the strain
gage.
Bonding adhesives: Resistance strain gage performance is entirely dependent on
the bond attaching it to the parent material. The grid element must have the strain
transmitted to it undiminished by the bonding adhesive. Adhesive types break into
categories depending on the manner of cure: one part or two part mixes and room
or elevated temperature cure. Common strain gage adhesives are as follows:
ature range from -25F to +150F. Creep-free, fatigue-resistant bond with strain
capability of 5% or more.
Epoxy adhesives. Useful over a temperature range from – 270 to +320 ◦ C. Two
classes are room temperature curing or thermal setting: both available with
various organic fillers to optimize performance for individual test requirements.
Polyimide adhesives. For high performance applications, polyimide adhesives are
a one-part thermal setting resin with a very thin, nearly creep-free bond layer.
Temperature range for one product is from −450 to +700F and is achieved by
step curing at four different temperatures.
Polyester adhesives. For rough or porous surfaces like concrete, mortar, and wood.
Two-part, room temperature cure. Temperature range from −20 to +350F.
Ceramic adhesives. For high-temperature applications to 2000F. Gages must be free
wire or foil. Single part elevated temperature cure.
Weldable strain gages are also available for spot welding to structures and
components. They are ideal for applications where test or environmental conditions
preclude clamping and curing an adhesively bonded gage.
In the 1940s through the 1950s, it became recognized that, when geometrically
distorted, the resistance change of semiconductor materials could also be correlated
to strain [3]. The semiconductor strain gage became of interest because its sensitivity
to strain was about 50 to 200 times that of metal gages. However, whether using
p- or n-type silicon, gage sensitivity was discovered to be strongly influenced by
both temperature and strain level. For this reason, semiconductor strain gages find
principal application only in experimental stress analysis involving small strain
differences at controlled temperatures. Colloquially, the term “piezoresistive” strain
gage is used synonymously with silicon or semiconductor strain gages.
While not extensively used in experimental stress analysis work, because of their
higher strain sensitivity, piezoresistive strain gages do find significant application
in the construction of transducers (e.g., pressure, force, and acceleration) whose
output can be thermally compensated. Piezoresistive transducers manufactured in
the 1960s first used silicon strain gages fabricated from lightly doped ingots. These
ingots were sliced with respect to the crystal axes of the silicon to form small
bars or patterns which became gages. These gages were usually bonded directly
to the transducer flexure. Since the late 1970s, there has been a continual evolution
of microsensors into the market place. Piezoresistive transducers manufactured in
this manner use silicon both as their flexural element and as their transduction
element. The strain gages are diffused directly into the flexure. The most typical
fabrication process has the following sequence of events: the single crystal silicon
is grown; the ingot is trimmed, sliced, polished, and cleaned; diffusion of a dopant
into a surface region of the parent silicon wafer is controlled by a deposited film;
a photolithography process includes etching of the film at places defined in the
54 G. Foss et al.
Strain within a piezoelectric material displaces electrical charges within the strained
elements, and the charges accumulate on opposing electrode surfaces. Piezoelectric
strain gages do not have response to zero Hz. Therefore, their application in
experimental stress analysis is limited. However, modern gages have integral signal-
conditioning electronics (ICP® or IEPE) that greatly enhance the measurement
system’s signal-to-noise ratio. Five volts of unamplified signal can be provided
for 100 microstrain making these type gages very desirable for low-level, dynamic
strain measurements (Fig. 6).
1.5 Capacitance
Where:
A = Area of capacitor plate
C = Instantaneous capacitance between plates
Do = Distance between plates at rest position
d = Displacement of moveable plate (diaphragm) from rest position
Eo = Polarization voltage
56 G. Foss et al.
E0
Time
Fig. 9 Components of a
condenser microphone
provides the impedance conversion required to drive the signals across the cable to
the end devices.
The backplate is a metal component that may contain strategically placed holes in
it to properly allow for the desired damping characteristics required for the specific
microphone design. The damping is modified to meet the desired inherent noise
and sound field design requirements. For example, critically damped systems will
yield a smooth frequency response with a small roll-off. This is desired in pressure
fields and diffuse field applications. An overdamped system is desired for free-field
applications where a more significant roll-off is desired. The field response types
and their intended applications are discussed later in this chapter.
The body, also called the housing, is the outer component that encapsulates the
microphone and helps tension the diaphragm. Stress relieving the housing (along
with the diaphragm) is one of the critical processes necessary to ensure long-term
stability of the microphone. The insulator shields the backplate from the rest of
the microphone and external components. The grid cap is a cover that protects the
delicate diaphragm.
The above components are designed to allow a microphone to output a voltage
that correlates to its desired amplitude and a frequency. The displacement of the
microphone diaphragm provides the changes in the electrical field that represent
the amplitude of the pressure exerted upon it. The oscillations of the diaphragm
provide the frequency component. When multiple microphones are placed in a
predetermined pattern (also called an array) and combined with the proper software
and phase characteristics, they can be used to analyze particle velocity and the
direction of sound, allowing this grouping of microphones to be an excellent choice
for noise source location applications.
Condenser microphones are stable over time, temperature, and humidity and are
the microphone of choice for precision sound level meters and many of today’s
test and measurement applications. The two most common design types desired for
precision testing are externally polarized and prepolarized condenser microphones.
58 G. Foss et al.
Fig. 11 Prepolarized or
electret microphone design
for humid applications and for portability. The 2–20 mA power supply and coaxial
cabling are the same power and cabling required by many other common test and
measurement sensors such as accelerometers and piezoelectric pressure sensors.
With a multichannel signal conditioner, setup time can be minimized, and multiple
vibration and sound tests can be run within the same setup. This design is
significantly growing in popularity due to its flexibility to be used with other sensors
and the low-cost per-channel savings it offers. Data acquisition manufacturers have
taken notice and are manufacturing a greater number of their products with the
same 2–20 mA power built-in, making this electret prepolarized design even more
portable and easy to use.
Capacitive accelerometers: Capacitive accelerometers sense a change in elec-
trical capacitance, with respect to acceleration, to vary the output of an energized
circuit. Typically they are structured with a mass loaded diaphragm that undergoes
flexure in the presence of acceleration. Two fixed plates sandwich the diaphragm,
creating two capacitors, each with an individual fixed plate and each sharing the
diaphragm as a movable plate. The flexure causes a capacitance shift by altering the
distance between two parallel plates, the diaphragm itself being one of the plates.
The two capacitors operate in an AC bridge circuit, along with two fixed capacitors,
and alter the peak voltage generated by an oscillator when the structure undergoes
acceleration. Detection circuits capture the peak voltage, which is then fed to a
summing amplifier that processes the final output signal. One design is shown in
Fig. 12.
This type of mechanism creates a very stable, accurate measurement device,
which is inherently insensitive to base strain and transverse acceleration effects. The
design permits operation to DC acceleration and is ideal for low-amplitude, low-
frequency requirements. Maximum useful frequency range depends on sensitivity:
60 G. Foss et al.
typical limit is between 300 and 1000 Hz. The DC response permits the measure-
ment of tilt and orientation commonly required for consumer products such as game
controllers and cellphones.
Fig. 15 Pictorial load models for piezoelectric transducers. (Courtesy PCB Piezotronics)
Fig. 16 Physical implementation (left to right) of piezoelectric force, pressure, and acceleration
transducers. (Courtesy PCB Piezotronics)
The right item in Fig. 15 shows an inertial force being applied to the piezoelectric
element attributable to base acceleration. Figure 16 shows an assortment of trans-
ducers representing the physical implementations of Fig. 14. As noted previously,
piezoelectricity is just one of several sensing technologies that can be implemented
in electromechanical transducers.
Figure 17 (left) illustrates strain gages mounted on a mechanical flexure to
form an accelerometer. Figure 17 (right) shows, attributable to the miniaturization
achievable with MEMS technology, how strain gage accelerometers (as well as
capacitive) can be manufactured from silicon in extremely small sizes. For all of
these examples, the frequency response characterization of the simplified dynamic
model of Fig. 14 is presented in Fig. 18.
All piezoelectric sensors have very small values of damping (ζ = damping ratio
≈ 0.03). Focusing on the top set of curves in Fig. 18, it can be seen that the frequency
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 63
Fig. 17 Strain gage accelerometer (left) and physical implementation with MEMS technology
(right). (Courtesy PCB Piezotronics)
Fig. 18 Amplitude vs. normalized frequency response and simplified dynamic model for pressure,
force, and acceleration transducers
64 G. Foss et al.
and elasticity of differing materials and interfaces. Thus, the force transducer
becomes a structural part of the test stand and does not retain its individual
identity. The signal output from the force transducer must then be analyzed as
part of the structural response of the entire test stand.
Piezoelectric accelerometers are available in packages ranging from less than 0.5
gram to thousands of grams. As a rule, the larger packages permit a larger sensing
element which translates into higher sensitivity. As another rule, smaller sensing
elements offer higher resonant frequency and therefore higher useful frequency
range. Sensitivity should be chosen such that the expected test levels reach an
appreciable portion of the full dynamic range. “Appreciable” could be defined as
anywhere from 20% to 90%, depending on uncertainty of the test levels. Exceeding
the full-scale range can lead to loss of data, so overestimating levels is safer than
underestimation.
The lower-frequency limit of a piezoelectric accelerometer is marked by a
decrease in sensitivity determined by the high-pass cutoff of the electronics. It
may be as low as 0.2 Hz for larger high-sensitivity units and up to 5 Hz for
ultraminiature or shock accelerometers. The upper frequency limit of a piezoelectric
accelerometer is marked by an unacceptable increase in sensitivity due to the
resonance behavior shown in Figs. 18 and 19. Full-scale acceleration limits of
commercial accelerometers range from .5G to 100,000G.
There are a variety of established techniques for mounting an accelerometer to
a structure. Each method has its benefits and disadvantages, and each affects the
working upper frequency limit of measurement. The effect of mounting is to add an
additional mechanical system consisting of a spring (the stud or adhesive), the mass
of the entire accelerometer, and some additional damping. If this system resonance
is lower than the crystal resonance, the upper useable frequency limit will be less
than the vendor’s specification.
The best mounting employs a stiff threaded stud supplemented with a thin layer
of grease between smooth, flat mating surfaces. This will require a drilled and tapped
hole and possibly a milled, flat surface on the test article (not always permitted). It
will produce a mounted natural frequency that should be close to the accelerometer
specification. The next best mounting is with a good quality adhesive such as epoxy,
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 67
Fig. 20 Frequency response curves showing the effect of the type of various accelerometer
mounts. (Courtesy PCB)
with properly cleaned and prepared mating surfaces. For room temperature, non-
shock applications, cyanoacrylate adhesive is very quick to apply. For temporary
mounting, a thin layer of beeswax offers attachment in seconds, with some sacrifice
in frequency response. Another temporary method is double-sided tape, which
further compromises frequency response. Figure 20 shows the frequency response
of several mounting methods together with their characteristics and applications.
The notable effect of mounting is to decrease the resonant frequency (and hence the
1/5 flatness limit) and increase the damping. Note that the use of a separate triaxial
block also compromises the specification.
Base strain sensitivity is undesirable when accelerometers are mounted on
thinner structures experiencing strain. The strain in the structure is transmitted
to the crystal where it is indistinguishable from the measured acceleration. Large
errors can result. The solution is to select an accelerometer with very small strain
sensitivity or mount it through a block which attenuates the strain.
Large errors can also result if there is high-frequency energy in the structure
capable of exciting the mounted transducer resonance. The high-frequency energy
can be mechanically amplified, and the output can saturate the electronics. A check
of the unfiltered transducer signal will show any output due to transducer resonance.
Piezoelectric accelerometers are available (usually a special order) with built-in
mechanical filters to mitigate this problem.
68 G. Foss et al.
Some vendors offer a choice between a side connector and a top connector.
The side connector is preferred for permanent applications, but some slack in the
cable near the sensor should be provided for strain relief. A top connector makes
troubleshooting easier, but the loop of cable should be fastened near the sensor so
the cable motion doesn’t cause an unwanted signal.
A typical temperature range for an IEPE accelerometer is from −60 to +250F.
Special accelerometers are available for cryogenic applications to -320F. Higher
temperatures can be achieved with charge accelerometers containing no internal
electronics. For special applications such as engine testing, units are available for
operation at 1200F.
For operation in high humidity or exposure to liquids, hermetically sealed units
should be used, and a watertight connector should be employed.
Although piezoelectric accelerometers are generally robust, they are susceptible
to damage if dropped. If the surface is hard, the acceleration levels experienced may
exceed 1000 g, and permanent damage may be caused. It is prudent to protect a
piezoelectric accelerometer with a rubber sleeve or boot, usually available from the
vendor.
Force transducers or force gages are most frequently used to measure dynamic
forces and to determine frequency response functions of receptance, mobility, or
inertance. There are two types commonly used in the dynamic testing field. The first
is the piezoelectric force transducer, which is widely used for frequency response
measurements where the frequency range of interest is wide but does not include the
static load. The second type is the strain gage force transducer, which is more limited
in frequency but does extend to DC. The force gage manufacturer’s specification
sheets provide all the information to enable the choice of force gage to be made for
the more common applications.
The piezoelectric force gage operates using the same principle as the piezo-
electric accelerometer but is in fact one stage simpler, as the deformation of the
piezoelectric material is a direct result of the applied force which is being measured.
Figure 15, left, shows a conceptual cross section of a typical piezoelectric force
gage.
When a force is applied in the direction of sensitivity, the piezoelectric element is
compressed and produces an electrical output proportional to the force transmitted
through it. The transducer can measure both tensile and compressive forces, as its
piezoelectric element is preloaded. A high overall stiffness ensures that it has a high
resonant frequency and also minimal effect due to deformation. The sensitivity of a
force gage is the ratio of the electrical output charge (Coulombs) or voltage to the
applied force. This sensitivity is dependent on the configuration and characteristics
of the piezoelectric material and is defined in units of picocoulombs/lb. (pC/lb) or
millivolts/lb., depending on whether an internal IEPE preamplifier is used. Ideally
the sensitivity of a force gage remains constant throughout its working frequency
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 69
and load range. If the preload is ever relaxed, the full-scale range in tension will
no longer match the full-scale range in compression. During calibration, load cells
should be checked for linearity in both tension and compression.
To minimize the error caused by the inertia properties of the case, the end of the
transducer with the smallest mass should be connected to the surface where the force
is to be measured. The frequency response of the system is dependent not only on
the force gage but also on how it is mounted and the stiffness of the location at which
is mounted. A typical upper frequency limit for a piezoelectric force transducer, stud
mounted to a stiff foundation, will be of the order of several kHz.
reflections, or outdoors in an open field or area which do not have objects located
close enough to the microphone which can cause a reflection to be picked up by
the microphone. A free-field microphone is optimized to have a flat frequency
response with sound primarily coming from a single source facing the microphones
diaphragm, and this style of microphone will compensate for its presence in the
sound field. Free-field microphones can still pick up sounds coming from multiple
directions, but the free-field microphone is optimized for a sound source arriving at
zero degrees incidence. See Fig. 22.
Random-incidence microphone: A random-incidence (also called diffuse field)
microphone is designed to measure sound coming from multiple directions. Exam-
ples of areas where a random-incidence microphone would be applied are rever-
beration chambers, or any room with hard surfaces located close by that will cause
reflections, similar to music halls or industrial floor settings. This style of micro-
phone is optimized to measure sound pressure which stems from multiple sources
or reflections. See Fig. 23.The Random-incidence microphone will compensate for
its own presence in the sound field.
Pressure microphone: A pressure microphone is designed to measure sound
pressure in a similar application setting to that of a piezoelectric or ceramic
pressure transducer. Examples of areas where a pressure microphone would be used
would be inside a coupler or cavity or in a flush mounted wall or panel setup.
This style of microphone is optimized for having a flat frequency response while
taking measurements from uniform sound pressure. See Fig. 24. Since the pressure
microphone is typically flush mounted, it is purposely designed to not compensate
for its own presence in the sound field.
Microphone standards: Externally polarized and prepolarized microphones are
governed by the same set of standards which ensure that both will work equally
as well in most applications. The International Electrotechnical Commission (IEC)
with input from the American National Standards Institute (ANSI) published the
standard for test and measurement microphones. The IEC 61094–4 standard applies
to precision “working-class” condenser microphones and dictates specifications for
sensitivity, frequency, dynamic range, long-term stability, and coefficients for the
effects of environmental factors such as humidity, temperature, and atmospheric
pressure. The standard includes dimensional tolerances ensuring interchangeability
among different manufacturers microphones.
72 G. Foss et al.
Fig. 24 Pressure
microphone
In 2003 IEC 61672 discontinued the use of the B- and D-weighting designations
and added the Z-weighting scale designation which represented a flat or linear
unweighted scale. Today’s higher-quality sound level meters contain the A-, C-,
and linear (Z)-weighting data, shown above in Fig. 25.
uses a diaphragm constructed out of a single slice of silicon, with mechanical and
electrical features produced by methods developed in the semiconductor industry.
The silicon strain gages so formed give high sensitivity. These transducers tend to
be rather temperature sensitive, and most are offered with built-in compensation
to overcome this effect. It is possible to obtain pressure transducers with the
primary interfacing electronics built-in, leading to very simple installation and
signal conditioning.
The parameters which need to be determined by the user, possibly in consultation
with the manufacturer, include:
(1) Pressure range, accuracy, and resolution required; whether overpressure can
occur; and whether differential or absolute pressure is required
(2) Frequency range.
(3) Temperature range.
(4) Working fluid: some working fluids are chemically active, and the transducers
should be of an appropriate material to resist attack.
(5) Whether there is separate or integral signal conditioning.
(6) Mounting method: the user should ensure that the mounting is of sufficient
accuracy to avoid strain of the transducer when it is fitted; fitting strain can
alter the calibration; and the zero offset is often very sensitive to fitting strain.
(7) Special environmental conditions, such as thermal or mechanical shock, expo-
sure to high g levels, or vibration.
4 Sensor Systems
Generally, a sensor system can be broken into five functional blocks, as shown in
Fig. 26. These five blocks do not necessarily represent five different physical items
as multiple functions can be performed in the same package or by the same circuit.
For example, an IEPE sensor combines the sensor element with an impedance
converter (Fig. 26).
Sensor System
User Interface
Analog to
Physical Transducer Impedance (Computer,
Voltage Gain Analog Filter Digital
Phenomena (Sensor) Buffer Oscilliscope,
Converter
etc.)
Fig. 26 Block diagram of a sensor system indicating the components required between a
transducer and an end user
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 75
R2 Rmeter
R2 +Rmeter
Vmeasured = Vsource ∗
R1 + RR22+R
Rmeter
meter
When the resistance of the multimeter is much greater than the resistor R2, this
reduces to the desired measurement of
R2
Vmeasured = Vsource ∗
R1 + R2
As the value of R2 gets closer to the equivalent input resistance of the multimeter,
the measurement is attenuated. An impedance buffer is designed with the sensor
impedance in mind, eliminating or greatly reducing the attenuation due to long cable
length or a low resistive load at the end of the cable.
Voltage gain: In most cases, data acquisition systems have a set range of full-
scale inputs that can be measured by the system on the order of tens of millivolts to
tens of volts. As previously discussed, the native output of many of the transducers
described in this section is on the order of 10E-6 to 10E-3 V. In order to match the
range of the data system to the output of the sensor, gain may be added. There are
many higher-order effects that the introduction of gain can influence, such as phase
shifts or other types of signal distortion. A carefully designed gain stage will allow
for maximum measurement resolution with minimal loss of fidelity.
Filtering: Some level of filtering is always required on a digital data acquisition
system in order to prevent aliasing. Aliasing is the contamination of a signal due
to insufficient sample rate and will be discussed in a subsequent section. Beyond
that, it may be desirable to have a filter in a sensor measurement system in order
to reduce contamination of known noise sources, such as electromagnetic coupling
from a motor drive or powerline noise. Again, there are phase and distortion effects
that require careful design when implementing a filter.
Analog-to-digital converter: All instrumentation-based sensor systems end in a
conversion to the digital domain. The approximation of a continuous time signal into
a discretized series of values can be achieved through many different methods, all
with differing accuracy, timing, and speed. The ultimate method which will be used
to analyze the data will largely drive the requirements for analog-to-digital (A/D)
conversion.
76 G. Foss et al.
5 Signal Conditioning
The term “signal conditioning” refers to the analog electronic circuitry between the
sensor and the A/D converter. It may combine impedance buffering, amplification
(gain), and any filtering required to optimize performance of the analog-to-digital
converter.
There are four basic kinds of amplifiers commonly used for dynamic signals,
depending on sensor output type: one for single-ended voltage, one for a differential
voltage, one for a charge, and one for constant current excitation, also called
integrated circuit piezoelectric (ICP).
Voltage amplifier: A voltage amplifier is a common immediate interface for
a sensor. It is generally constructed using an operational amplifier (or op amp)
which effectively isolates the sensor from the influence of downstream circuitry.
This stage can also contain gain, which amplifies the sensor output. A schematic
of a simple unity gain noninverting voltage amplifier is shown in Fig. 27 left. This
specific type of voltage amplifier is commonly referred to as a buffer or voltage
follower. An example of a voltage amplifier that inverts the signal and provides gain
or attenuation is shown on the right. The output voltage will be determined by the
ratio of the two resistors: Vout = R 2
R1 Vin .
Charge amplifier: A charge amplifier is a current integrator that produces a
voltage output proportional to the integrated value of the input current. The amplifier
offsets the input charge using a feedback reference capacitor and produces an output
voltage proportional to the total input charge flowing during a specified time period.
A simple charge amplifier is shown in Fig. 28. The resistor Rfb can be used to set the
DC operating point and limit the low-frequency response. Without it the amplifier
output would drift either up or down to one of the supply voltages. “Gain” is not
the best way of describing the transfer function because the output voltage will be
Fig. 29 Differential
“instrumentation” amplifier
proportional to the transducer charge, Q, developed across CIN. The output will be
Vout = CQf b :
Differential amplifier: A differential amplifier amplifies only the difference
between two input voltages, suppressing any voltage common to the two inputs.
This is frequently used for Wheatstone bridge circuits which have two mirrored
outputs relative to a reference voltage. The circuit also cancels noise common to
both inputs. A differential amplifier can be constructed from a single op amp,
but a better design is shownin Fig. 29. If the R values are equal, the gain is
Vout = (V2 − V1 ) 1 + R2R gain
. This configuration is commonly referred to as an
“instrumentation amplifier.”
IEPE: “Integrated electronics piezoelectric” (IEPE) is a method by which two
wires from the transducer to the signal conditioning conduct both the power and the
superimposed signal. IEPE is very common for piezoelectric sensors and will be
explained in some detail.
IEPE sensors offer many advantages over traditional charge output sensors,
including:
78 G. Foss et al.
Linearity: IEPE sensor systems are linear over a wide amplitude and frequency
range. The limits of linearity are due to mechanical and/or electrical constraints. The
operating range may be thought of as the two-dimensional space shown in Fig. 31.
Mechanical considerations: The mechanical structure within the sensor most
often imposes a high-frequency limit on sensing systems. That is, the sensitivity
begins to rise rapidly as the natural frequency of the sensor is approached:
k
ω=
m
where ω = natural frequency
k = stiffness of sensing element
m = mass loading of the sensing element
This equation helps to explain why larger sensors with greater mass have a lower
resonant frequency.
Electrical considerations: When acquiring low-frequency information, the con-
straints are:
Either or both of these factors can set the low-frequency limit, and it is important
that they are readily understood.
Transducer time constant: The transducer discharge time constant is the more
important of the low-frequency limits, because it is fixed by the sensor design.
80 G. Foss et al.
Consider the IEPE sensor shown previously in Fig. 30. While the sensing element
will vary widely in physical configuration for the various types (and ranges) of
pressure, force, and acceleration sensors, the basic theory of operation is similar
for all. The sensing element, when acted upon by pressure, force, or acceleration,
produces a quantity of charge proportional to the mechanical input. In quartz
IEPE sensors, this charge accumulates in the total capacitance, Ctotal, which
includes the capacitance of the sensing element, plus amplifier input capacitance
and any additional stray capacitance. The result is a voltage according to the law of
electrostatics: V = q/Ctotal . This voltage is then amplified by a MOSFET voltage
amplifier to determine the final sensitivity of the sensor. In ceramic IEPE sensors, the
charge from the crystal is typically used directly by an integrated charge amplifier.
In this case, only the feedback capacitor (located between the input and output
of the amplifier) determines the voltage output and consequently the sensitivity
of the sensor. While the principle of operation is slightly different for quartz and
ceramic sensors, the schematic (Fig. 30) indicates that both types of sensors are
essentially resistor-capacitor (RC) circuits. The low-frequency cutoff of the sensor
will be determined by
1
Fc =
2π RC
(4) Do not subject standard sensors to temperatures above 250 ◦ F (121 ◦ C). Consult
the vendor to discuss testing requirements in higher-temperature environments.
(5) Most IEPE sensors have an all-welded hermetic housing. However, due to
certain design parameters, some models may be epoxy sealed. In such cases,
humidity from moist environments may penetrate the housing and degrade the
frequency range specification of the internal electronics. If this has occurred,
the sensors can be restored by baking at 250 ◦ F (121 ◦ C) for 2 h to expel the
contaminants.
(6) Many IEPE sensors are not shock-protected, and a drop on a hard surface can
generate thousands of volts in the piezoelectric material. This will damage the
internal amplifier. Care should be taken to avoid dropping IEPE devices.
IEPE cable length check: For coaxial cables, the cable capacitance and the circuit
resistance form a low-pass filter. If cable length is greater than 100 feet, high-
frequency response could be compromised. This can be checked with the equation
above or solved using the nomograph below. The ordinate is the circuit resistance:
roughly the maximum signal peak voltage divided by the supplied constant current,
minus one milliamp to account for the quiescent power drawn by the internal
electronics, or R = I c−1
V
. For example, if the IEPE current is 2 ma, R would be
5 volts divided by .002A–.001A or 5000 ohms. A 100-foot cable rated at 30pf/ft.
would have a total capacitance of 3000pf. The ordinate value in the nomograph is
scaled by 1000, so the intersection of 5.0 on the abscissa with the 3000 pf line would
occur at 10.6 kHz. The recommended practice is to have this frequency be 1.5 to 2
times the maximum frequency of interest. If it is not, the constant current to the
sensor should be increased (if possible) (Fig. 32).
5.2 Filters
A filter is a transmission path that alters a signal based on the frequency of that
signal. A filter can alter both the magnitude and phase of the signal. The frequencies
that pass through a filter without attenuation in magnitude are said to be in the
passband of the filter. Frequencies which are attenuated by a filter are said to be in
the stop band. The frequency or frequencies where the magnitude is attenuated to
half of its original power (3 dB) is called the corner frequency or cutoff frequency.
The rate at which attenuation increases with respect to frequency from the corner
frequency toward the stop band is related to the number of poles or order of the
filter. In general there are four typical filter implementations: low pass, high pass,
band pass, or band stop (also called notch). In addition to magnitude alteration,
phase is influenced by a filter. The overall phase shift due to a filter is related to the
placement of the filter poles and overall order of the filter. Idealized responses of
these filters are shown in Fig. 33 in the frequency domain.
These idealized responses are not achieved in practice but are approached
as the filter model order is increased. Realistic filters have nonideal passband
characteristics. The most common of these characteristics is pass-band and stop-
band ripple. An illustration of this behavior is shown in Fig. 34.
82 G. Foss et al.
Passband
magnitude
magnitude
Passband
Stopband
Stopband
frequency frequency
frequency frequency
In the time domain, there are two basic characterizations of a filter: the impulse
response and the step response. The impulse response is defined as the output of a
system due to an infinitely short, infinite magnitude input. The step response is the
output of a system due to a step increase in the input. This is also the integral of
an impulse response by definition. These tests can help determine the settling time,
bandwidth, and time delay due to a filter.
Designing a filter requires creating a mathematical description of the desired
frequency response and then implementing it in either the analog or digital domains.
There are some closed form solutions that are commonly implemented in systems:
Butterworth, Chebyshev, and Bessel. The trade-offs between these different filter
designs are the amount of ripple in the pass band, the phase response, and the
achievable filter roll-off. These characteristics are summarized in the following table
(Fig. 35, Table 1):
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 83
These systems can be implemented in the analog domain, while the signal is
still a continuous time-varying voltage or in the digital domain as a mathematical
function to alter digital data.
Analog filters: Analog filters are constructed using reactive circuit elements,
which change impedance with frequency. For example, the impedance of a capacitor
is Zc = 1/jwC. At DC, the impedance is infinite, while at high frequencies, the
impedance approaches zero. Placing this capacitor into a voltage divider with a
resistor, a simple filter can be created.
There are two types of analog filters: active and passive. A passive filter is
composed of resistors, inductors, and capacitors and can only attenuate the signal.
An active filter contains an operational amplifier. Some simple examples of filters
84 G. Foss et al.
Passband
magnitude
Stopband
frequency
0.8 0.8
0.6 0.6
0.4 0.4
0.2 0.2
0 0
0 1 2 3 0 1 2 3
1 1
Magnitude Response
0.8 0.8
0.6 0.6
0.4 0.4
0.2 0.2
0 0
0 1 2 3 0 1 2 3
Normalized Frequency Normalized Frequency
are shown in Table 2; however, many detailed design manuals for active and passive
filter design exist [7, 8].
Digital filters: Digital filters are algorithms that digitized data is passed through
in order to manipulate the frequency content of the data. They are generally
considered as more accurate as they do not rely on physical components that
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 85
Input Output
High pass
Voltage Voltage Input
+
Voltage Output
- Voltage
Band pass
Input Output Input
Voltage Voltage
+ Output
Voltage
- Voltage
have finite tolerances and drift characteristics. Digital filters can be realized in a
post-processing script on a host machine or on an in-line digital signal processor
(DSP) chip. A DSP is a specialized microcontroller that operates at much higher
speeds than the A/D converter. This allows a filtering algorithm to run and save
a result before the next sample is taken. The speed of the A/D converter, speed
of the DSP chip, and complexity of the filtering algorithm all influence overall
bandwidth capability. Digital filters are described in terms of their impulse response
and fall into one of two fundamental types: finite impulse response (FIR) and infinite
impulse response (IIR).
FIR filters are used to implement virtually any frequency response with linear
phase. The FIR filter uses a delay and weighted sum approach to alter the frequency
content of the input data. The simplest version of an FIR filter is a moving average. A
moving average is implemented when an output is represented by the average of the
last N inputs, where N is the number of points for the moving average. Considering
a sine wave input, if N corresponds to the total period of the sine wave, a moving
average will produce zero output. The higher the order of the filter, the greater the
86 G. Foss et al.
number of delay stages that are necessary and the faster the DSP needs to be relative
to the data rate.
IIR filters are more analogous to analog filters producing amplitude and phase
responses described by Butterworth, Chebyshev, Bessel, and others. They are
represented by two-pole building blocks called bi-quads, which can be added in
series to create higher-order filters. Designing an IIR filter begins with finding
the transfer function of the desired filter response. That transfer function is then
translated to the discrete, or z-domain, form and implemented in code on a DSP
or in a post-processing algorithm. Computationally they are more complicated than
FIR filters and therefore require additional computing power to implement.
Reference
Input Voltage
Voltage time
Reference
Voltage
Output
Voltage
time
(a) Comparator Circuit (b) Example output of comparator circuit
range of the A/D converter. The minimum voltage step an A/D system can resolve
is equal to the range divided by the number of discrete bits:
Input
Voltage
Reference
Voltage
Latch
Digital
and
Output
Decoder
Flash: The simplest type of A/D converter is the one described above. The flash
A/D converter uses multiple comparators in parallel with incrementally different
comparison voltages to determine a digital output. This is shown in Fig. 39. In
general these types of A/D converters have high-power consumption and poor
performance at high frequencies.
Subranging: Given the example of a flash A/D converter, imagine if a reference
voltage could be adjusted to follow the input voltage. The resulting comparison
voltages would have greater resolution as the dynamic range of the converter is
maximized. A subranging A/D converter operates on this principle. As shown in
Fig. 40, the subranging converter first digitizes the input signal and then uses a
digital-to-analog converter to regenerate the analog voltage to use as a reference
signal for a second stage of digitization. The final digital output is a combination of
the original digitized value and the subranged value, producing an overall higher-
resolution estimate. In order for this kind of converter to work, the A/D converters
and digital-to-analog converter must have a higher number of bits than the expected
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 89
Input
Voltage A/D Converter
A/D Converter D/A Converter
Reference
Voltage
Output Register/Buffer
Digital
Output
Input
+
Voltage
- Reference
Voltage
Trigger
Counter Digital
Free Running Input
Counter Output
Clock
final answer. There are many methods by which the subranging estimation can occur
beyond the simplest implementation of a series of flash converters. Many other
references are available that describe these designs and the trade-offs between more
complex designs and overall system accuracy (Datel) [7, 9].
Integrating: In an effort to increase accuracy over single counting topologies like
flash or subranging A/D converters, integrating or multi-slope A/D converters were
developed. As shown in Fig. 41, the integrating A/D converter applies an unknown
analog input to an integrating circuit. The integrator builds charge until a known
threshold is passed, triggered by the comparator. The input is then switched to a
known reference voltage that is of opposite polarity, and the integrator output begins
to decay. Both of these time periods of integration are counted. The resulting count
generates the digital representation of the analog input voltage. The accuracy of this
type of A/D converter is higher than previous design efforts; however, each digital
step requires a substantial integration time to achieve that accuracy. Integrating
90 G. Foss et al.
A/D converters are still in use for low-frequency applications but have largely been
replaced by delta-sigma converters for higher bandwidth systems [10].
Delta-sigma: A delta-sigma () converter is an extremely fast one-bit digi-
tizer. The digitizer runs hundreds of times faster than the input signal, and the
resulting one-bit data stream is digitally filtered by a process called decimation.
The decimation process changes the effective sampling rate by several orders of
magnitude. Another effect of the decimation process is that the underlying noise
floor is shifted up in frequency. This makes delta-sigma converters well suited
for low-frequency applications that require a low noise floor. Designing a delta-
sigma converter requires expertise in both analog circuit design and digital signal
processing techniques. There are many excellent sources that delve into the details
of these systems [11, 12] The delta-sigma converter is currently the industry
standard for analog-to-digital converters (Fig. 42).
6 Other Considerations
While the choice of transducer and data system usually gets the most thought, other
aspects of installing a sensor system are equally important. There are many types
of cabling and installation considerations. In this section some of these installation-
related design considerations are discussed.
6.1 Grounding
6.2 Cabling
The most common method to achieve signal transmission is the use of electrical
cables to connect directly between the transducer mounted on the vibrating structure
and the signal-conditioning equipment. These electrical cables are extremely impor-
tant elements in the total measurement system. The type of cable used varies with the
particular application and may be well-shielded coaxial cables, which traverse long
distances between a piezoelectric accelerometer and its charge amplification system,
or, alternatively, may be short unshielded twisted wires connecting IEPE sensors to
signal conditioning, or strain gage bridges to the balance and amplification system.
The selection of a particular cable form will depend on:
The cables may in some applications be far from the passive devices they are
often.
considered to be and may attract additional voltage signals which have not orig-
inated from the transducer. There are several possible origins for these extraneous
signals:
All of these influences add unwanted signals to the true signal and are, in general,
referred to as noise.
Ground loops are generally more important than electromagnetic induction and
occur because the measuring device is not at the same potential as the remainder
of the system, and thus a voltage drop is created along the length of the cable. It is
also possible that there may be a potential difference between nominal “grounds”
in a laboratory. This influence can be removed by grounding the cable shield at one
end only.
The user should be aware that in an industrial environment, different electrical
power points can have different ground potentials, and that this may cause problems
when several units are interconnected. This problem may be overcome by running
equipment from a power source with a common ground.
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 93
Triboelectric charges result when coaxial cable is subjected to distortion either from
tension, compression, or bending motions. The loss mechanism is friction between
the inner cables and outer screening which effectively rubs off the charge. This
influence can be greatly reduced by routing the cable in a way that avoids flexing
and distortion of the cable during testing. Low noise cable is also available which
can reduce this effect even further. The influence of triboelectric effects can be
reduced by:
6.4.1 Connectors
Connectors are required to attach cables to transducers, amplifiers, analyzers, etc.
They rely on metal-to-metal surface contact to pass the signal. Each connection
is a possible point of signal loss or noise, and the number should be kept to a
minimum. Connectors have particular problems in difficult environments such as
high humidity, corrosive atmospheres, or underwater applications. Manufacturers
supply adaptors to allow conversion between differing standards. The most Com-
mon transducer connectors for dynamic measurements are BNC, microdot, and
LEMO, shown in Fig. 43.
7 Data Validation
with detailed analysis operations. This validation can start with an inspection of
the measured time histories to verify that the basic characteristics of the signal are
consistent with the physical mechanisms producing the signal.
7.1 Examples
The following are examples of anomalies that can be observed in time domain
signals. They include overloads, underloads, noise contamination, null data, electro-
magnetic interference, cable and connector-generated signals, cross talk, telemetry
problems, sensor resonance and nonlinearity, insufficient or excessive signal band-
width, sensor mounting, lack of sensor power, and sensor base strain sensitivity.
One of the most common errors in data acquisition is the failure to provide an
adequate upper limit for the dynamic range, due to a sensitivity that is too high. This
results in signal clipping and is shown in the first three figures for different types of
signal (Figs. 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62,
and 63).
11.00
Real
g
-11.00
0.00 s 0.50
(Time)
Fig. 44 Insufficient full-scale range results in clipping of a sine wave with both positive and
negative peaks clipped. The limiting is readily apparent
11.00
Real
g
-11.00
0.00 s 1.60
(Time)
Fig. 45 Insufficient full-scale range results in clipping of a random signal. Clipped tops are visible
but not as apparent as in Fig. 44
11.00
Real
g
-11.00
0.00 s 1.60
(Time)
Fig. 46 Insufficient full-scale range results in clipping of a transient signal. Because of the short
duration, clipping is difficult to detect
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 95
0.02 1.00
Amplitude
Amplitude
V
0.01 0.00
0.00 s 0.13
Fig. 47 Excessive full-scale range results in poor signal definition, shown here as bitnoise in the
A/D converter. This could be due to insufficient gain or a defective transducer
100.00 1.00
Amplitude
Real
g
-100.00 0.00
0.00 s 0.32
(Time)
Fig. 48 Random noise can be expected in a data channel at some low level, originating in the
sensor, signal conditioning, or environment. Whether this is an acceptable level depends on the
full-scale level and how the noise compares to the signal of interest
3.00 1.00
Amplitude
Real
g
-3.00 0.00
0.00 s 0.32
(Time)
Fig. 49 Narrowband noise at multiples of 60 Hz can also be expected at some low level if the
sensor and signal conditioning are not sufficiently shielded or isolated from the AC powerline.
Ground loops are also a common cause of narrowband noise
96 G. Foss et al.
0.10 1.00
Amplitude
Real
g
-0.10 0.00
0.00 s 2.60
(Time)
Fig. 50 Noise can be generated in a signal cable by sudden mechanical flexing, due to the
triboelectric effect. This noise was created in an ICP accelerometer circuit by impacting the cable
bundle against a hard surface
1.00 1.00
Real (RMS)
Amplitude
g
-1.00 0.00
0.00 V 2000.00
(Voltage)
Fig. 51 Null data can indicate a problem. A stream of exactly zero values is unlikely in a physical
measurement and probably indicates signal to range mismatch, A/D failure, or unintentional
scaling by zero
8.00e-3 1.00
Amplitude
Real
g
-0.08 0.00
0.00 s 11.00
(Time)
Fig. 52 Sometimes a test involves a nearby firing or actuation circuit with large momentary
electrical currents. This can induce a pulse in sensor cables. In this case, an IEPE accelerometer
signal appears to contain a large impulse, which is actually induced from a high current pulse
through a nearby cable
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 97
0.50 1.00
Amplitude
Real
g
-1.00 0.00
0.00 s 2.60
(Time)
Fig. 53 RF interference created from a walkie-talkie keyed near the signal cable. The RF is
rectified in the circuitry and appears at much lower frequencies. Sources of RF energy should
not be in proximity to data cables
110.00 1.00
Amplitude
Real
g
-10.00 0.00
0.00 s 2.60
(Time)
Fig. 54 The most common problem in instrumentation cabling is momentary interruption of the
circuit from loose or dirty connectors, broken wires, or faulty solder joints. In IEPE circuitry this
is characterized by short excursions to full scale and a small DC offset, while the circuit recovers
from the electrical overload
0.23
Real
g
-0.06
0.00 s 0.50
(Time)
Fig. 55 In an AC-coupled circuit, it may take time after connections are made to reach
equilibrium. Data should not be acquired until the spurious trend has settled. In some cases this
may take several minutes
98 G. Foss et al.
3.90 1.00
Amplitude
Real
V
-1.70 0.00
0.00 s 21.00
Fig. 56 In RF telemetry systems, dropouts can occur from temporary low signal levels due to
poor antenna positioning or signal cancellation due to multiple RF paths. Typical behavior is the
persistence of the last data value until the link is restored
50.00
Real
g
-50.00
0.01
Real
g
-0.01
0.00 s 2.60
(Time)
Fig. 57 The signals in a data system can couple between channels if there is not enough isolation
and shielding. In this case a 50 g signal in channel 1 couples into an open circuit channel 2. This is
called “cross talk.” In this case, the attenuation is acceptably high, 80 db or more
4.80 1.00
Amplitude
Real
V
-4.80 0.00
0.00 s 7.90e-3
Fig. 58 If the energy received by the sensor is high enough in frequency, ringing of sensor
components may result. In this case, the mass and piezoelectric crystal in an accelerometer
are excited into resonance near full-scale amplitude, making identification of other frequencies
problematic. This can only be observed by unfiltered viewing on a high bandwidth system such as
an oscilloscope
2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 99
0.58 1.00
Amplitude
Real
g
-0.20 0.00
0.00 s 0.13
(Time)
Fig. 59 Poor bonding of an accelerometer to a test article may result in nonlinear contact. In this
case, the measured sinusoidal motion from a handheld calibrator should be a clean 100 Hz sine
wave. A partially broken bond may result in small nonlinear impacts. This could also be caused by
a loose mounting stud
50.00
Real
g
-50.00
50.00
Real
g
-50.00
0.00 s 4.00
(Time)
Fig. 60 IEPE accelerometers are powered internally by a constant current, typically supplied by
the data system signal-conditioning circuitry. If the operator neglects to turn the IEPE power on,
a weaker, uncalibrated, and likely distorted signal will still be output by the sensor. This could be
mistaken for a real signal. The upper trace measures tapping on a powered accelerometer mounted
to a beam; the lower trace is the same situation with the accelerometer unpowered
0.50
g
Time Point1
-0.50
0.00 2.60
s
Fig. 61 Accelerometer base strain sensitivity. Upper figure shows accelerometer directly mounted
to thin panel subjected to flexing. Lower figure shows same condition with an aluminum block
inserted between the accelerometer and panel. The strain influence is greatly attenuated by the
block
100 G. Foss et al.
0.50 1.00
Amplitude
Real
g
-1.20 0.00
0.00 s 11.00
(Time)
Fig. 62 Thermal drift. Some types of accelerometers are sensitive to small thermal changes in
the environment. This output was caused by repeatedly waving a warm airstream source across a
bare accelerometer case. Smaller effects can result from laboratory air turbulence or outdoor wind
action on a sensor
1.30 1.00
Amplitude
Real
V
-0.30 0.00
0.00 s 7.90e-3
Fig. 63 A step input to a data system can make the anti-alias filter ring. The original signal is the
red trace; the measured result is the blue trace. For analysis which focuses on time histories, the
data system should employ an anti-alias filter which minimizes ringing and overshoot
References
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3. Semiconductor Strain Gage Handbook. Baldwin, Lima, Hamilton, Inc. (1973)
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2 Sensors and Their Signal Conditioning for Dynamic Acceleration, Force,. . . 101
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handbook
8. INTEGRATED M (n.d.) Analog filter design demystified. Retrieved from https://www.
maximintegrated.com/en/app-notes/index.mvp/id/1795
9. Kester W (n.d.) Analog Devices MT-024 TUTORIAL. Retrieved from ADC Architectures
V: Pipelined Subranging ADCs: http://www.analog.com/media/en/training-seminars/tutorials/
MT-024.pdf
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MT-027.pdf
11. Baker B (n.d.) Texas instruments incorporated: data acquisition. Retrieved from How delta-
sigma ADCs work, Part I: http://www.ti.com/lit/an/slyt423/slyt423.pdf
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techsupport/docs/pcb/PCB-G0001G-1209_Lowres.pdf
Laser Doppler Vibrometry Measurements
in Structural Dynamics 3
Paolo Chiariotti, Christian Rembe, Paolo Castellini, and Matt Allen
Contents
1 Theory of Vibrometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
1.1 Lasers Sources and Doppler Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
1.2 From Interferometers to Vibrometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
1.3 Demodulation of Doppler Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
1.4 Noise and Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
1.5 Critical Aspects in Laser Vibrometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
1.6 Signal Enhancement Approaches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
1.7 Uncertainty and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
1.8 Laser Safety and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
2 Instrumentation, Measurement Issues, and Applications . . . . . . . . . . . . . . . . . . . . . . . . . . 129
2.1 Single-Point Vibrometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
2.2 Optical Fiber Vibrometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
2.3 Differential Vibrometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
2.4 Rotational Vibrometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
2.5 In-Plane Vibrometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
2.6 Scanning Vibrometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
2.7 Multi-beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
3 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Abstract
Keywords
Nomenclature
PD Photodiode
QWP Quarter-wave plate
RSSI Received signal strength indication
SM Self-mixing effect
SNR Signal-to-noise ratio
THD Total harmonic distortion
VCO Voltage-controlled oscillator
1 Theory of Vibrometry
This section of the chapter aims at providing an insight about the theory behind laser
vibrometry. It is not intended to give a comprehensive discussion of such subject;
references are provided to direct the reader to more detailed information.
Anyone who has used a laser pointer is familiar with the first and second
properties, which cause the laser to have a single color and the beam to spread
little with distance. However, to truly understand vibration measurements with
lasers, one must consider the properties of the beam more closely. The stimulated
emission giving birth to the laser beam takes place into a resonance cavity, a
cylindrical volume of lasing material put between two parallel mirrors, one of which
is partly transparent to make it possible the exit of the laser beam. The resonating
action of such optical cavity swamps out the random nature of the spontaneous
emission and the light passing through the exit-end mirror will then have high
spatial coherence. Indeed, because it is created in a cavity, both transverse modes
(nodes on the cross section of the cavity) and longitudinal modes (nodes along the
length of the cavity) do exist. The most important (and dominant) transverse mode
106 P. Chiariotti et al.
is the uniphase mode TEM00 . This mode induces the typical circular symmetry
and Gaussian profile in the beam light intensity. Higher transversal modes can
be suppressed by careful design. Longitudinal modes are directly related to the
spectral characteristics of the laser. Let’s reverse the perspective, and let L be
the length of a given optical cavity (distance between the mirrors corrected for
the refracting index of the lasing medium). The frequency gap fm between two
consecutive modes (m) is cn /2L, where cn represents the speed of light in the
medium with refraction index n. This means that assuming a certain number of
modes existing, it might happen that for certain L the spectral width of the laser
light (frequency difference between the lowest and highest modes) is too small to
be detected by common spectrometers and the laser appears to be monochromatic
even if it is not single mode. When this happens (number of wavelengths within
the laser length) such spread of frequencies induces a finite coherence length
(length over which coherence degrades significantly). A truly single mode laser
(true monochromatic laser) would have an indefinitely long coherence length. A
typical laser that is utilized in the majority of commercially available vibrometers
is a multi-mode helium-neon laser, in which at least two laser modes exist. The
interference of two modes leads to a finite coherence length and thus causes the
intensity of the optical signal to vary periodically along the optical path difference
between the interfering beams. Such phenomena, which will be further explained
in the section related to the backscatter issues, do induce alternating visibility
maxima and minima and therefore might significantly influence the quality of the
measurement.
The Doppler effect is a very well-known effect in physics. It is the key in laser
Doppler vibrometry because it allows the possibility of directly relating the velocity
of a target to a Doppler frequency shift in a beam of light. The Doppler effect
for sound waves is a phenomenon that one can experience in everyday life, for
example, when observing the sound of a passing automobile. As a sound source
such as this moves toward a stationary observer, the number of wavefronts emitted
by the source must be constant, but the travel distance decreases (assuming a
constant sound propagation speed at Mach<1). Hence, the number of wavefronts
impinging on the observer in the unit of time increases. Therefore, pitch of the
sound seems to increase for the observer. This phenomenon can be well explained
by the velocity superposition principle. In contrast, when considering light waves,
the simple model of the velocity superposition that supports the understanding of
the effect in the case of sound is not so straightforward. One can use a relativistic
approach, which takes into account a transformation of space and time coordinates,
as explained in [1]. However, recent studies on retardation effects in laser Doppler
measurements [2] demonstrated that it is not necessary to consider relativistic
effects in measurements of a two-beam interferometer, since the source and the
observer are in the same reference frame. This condition is the one depicted
in Fig. 1a.
This case might be considered as a double Doppler shift, one involving the source
S and the moving object P and the other one involving the receiver O and the moving
object. The frequency observed by P (fP ) can be expressed as
3 Laser Doppler Vibrometry Measurements in Structural Dynamics 107
Fig. 1 Diagram for the calculation of the Doppler shift on scattering by a moving object P: source
S and observer O in different locations (a); source S and observer O in the same location (b)
f v
fP = 1 + cos ϑ1 (1)
1 − v 2 /c2 c
This holding, when the velocity is much less than the speed of light (v < < c),
which is almost always the case in standard applications, it might be possible to
expand in a power series in v/c and stop the expansion to the first order, so to obtain
the Doppler shift (f ) as shown below in Eq. (2). The equivalence c = fλ and the
prosthaphaeresis formulas were utilized to obtain the well-known expression for the
Doppler shift.
fν 2v ϑ1 + ϑ2 ϑ1 − ϑ2
f = fO − fP = (cos ϑ1 + cos ϑ2 ) = cos cos (2)
c λ 2 2
In most vibrometers, the source and the observer are located at the same place
(backscatter configuration – Fig. 1b). The Doppler shift in such configuration can
be expressed as reported in (3).
2v
f = cos ϑ (3)
λ
∂ 2 E (x, t) 1 ∂ 2 E (x, t)
= . (4)
∂x 2 cn2 (x, t) ∂t 2
108 P. Chiariotti et al.
Fig. 2 Base optical configuration of a vibrometer with beam splitter (BS) and photodetector (PD)
In (4), E(x, t) represents the norm of the linearly polarized electric field vector,
cn (x, t) = c/n(x, t) is the speed of light in the medium having a refraction index
n (x, t), and c is the speed of light in vacuum. For x = 0 E(x, t) results in
E(x, t)x = 0 = E0 cos (2π ft).
For homogeneous media (no variation of n in space) and for an observation
time tm in which the time dependency of n can be neglected, if considering, for
the target motion st (t) = s0 + s(t), the following conditions |s0 | > > |s(t)|max and
|v(t)|max < < cn , and by defining sd as the detector position, the Doppler shift,
which represents the time derivative of the phase variation of the electric field of
the light wave at the photodetector, to an approximation in the order v/cn , with v
instantaneous velocity of the target, can be expressed as
n ≈ const
dφ(t) ds opt (t) ds(t)
fD = =k = 2kn = 2knv(t) (5)
dt dt dt
source of frequency f2 and fixed phase relation or by exploiting a second laser mode
of the same source). Independent of the mechanism that generates the beating, the
mixing of the light waves takes place on the sensitive surface of a photodetector, a
device that converts light intensity into an electric signal. Interference takes place
properly (uniform over the full photodetector area) if interfering beams are well
aligned and mode-matched. This has two major implications: their intensity profiles
overlap, and their wavefronts have the same curvature on the detector. Photode-
tectors show a limited bandwidth; therefore they act as a low-pass filter (LPF) for
optical frequencies. Saying that beating occurs on the surface of the photodetector
means nothing else than a photocurrent is generated that is proportional to the
intensity of light impinging on it. However, the photodetector is of significance only
as a measurer of light intensity.
The output photocurrent id (t) from the photodetector is proportional to
light intensity I(t), which depends on the square of the total electric field
Ed (t) = Em cos (2π f1 t − ϕ(t)) + Er cos (2π f2 − ϕ0 ), being Er the amplitude of
the reference beam, f1 the frequency of the light source generating the measurement
beam, ϕ(t) the time varying phase containing the Doppler information, and ϕ0 the
initial phase difference between the two beams. Considering that the photodetector
cannot. This holding, the photocurrent id (t) from the photodetector can be expressed
as in (6)
1
id (t) = A 2
Em + Er2 + Em Er cos (2π (f1 − f2 ) t − φ(t) + φ0 ) (6)
2
where A = 1 G
2 Z0 is defined as amplification with conversion parameter G = ηq/hν
and the impedance of free space Z0 = ε01c0 ≈ 120 π . Here, the parameters are
the quantum efficiency η, the elementary electric charge q, the Planck constant h,
the light frequency ν, the electric constant ε0 , and the speed of light c. The factor ½
takes the beam splitter into account always necessary to interfere two collimated
beams without generating interference fringes. Obviously, a constructively interfer-
ence requires destructive interference somewhere else to conserve the energy. The
2
power of an electromagnetic wave is P = E Z0 where Edenotes the mean electrical
field for the time constant of the considered photodetector. The output thus contains
a DC term, which is proportional to the total intensity and a beat frequency term
that is proportional to the product of the amplitudes Em Er (by a linear amplification
A). The beat term √ can also be expressed as a function of the intensities of the two
beams, i.e., as Im Ir .
An interferometer without frequency shift between reference and measurement
beam is called homodyne interferometer. In a homodyne configuration, the current
id (t) is a direct function of the phase dependency, as shown in (7).
1
id (t) = A 2
Em + Er2 + Em Er cos (φ(t) − φ0 ) (7)
2
110 P. Chiariotti et al.
However, there are limitations due to the imperfect nature of real photodetectors.
Homodyne vibrometers show high sensitivity to photo-receiver nonlinearity and
susceptibility to electrical hum and noise, and the optical alignment is critical
(in the motion direction configuration) as discussed in [4]. For such reasons a
heterodyne-based optical arrangement, where a frequency shift is induced on one
of the beams (typically the reference beam), is more typically adopted. This makes
the frequency difference |f1 − f2 | equal to the frequency of the shifting device (|fc |),
which turns out to be the carrier for the phase modulation generated through the
optical path length variation linked to the motion of the target. In a heterodyne
configuration, the signal of the photodetector can therefore be expressed as in (8),
where 0 < ε < 1 defines the heterodyning efficiency (which considers degradation
of the AC current for optical distortions and misalignment and depends on the light
intensities, coherence, and polarization).
1
id (t) = A Em + Er + εEm Er cos (2πfc t − φ(t) + φ0 )
2 2
(8)
2
In the next sections the beat signal will be computed for different interferometric
configurations.
iI = II cos (φ(t) + φ0 )
(9)
iO = IO sin (φ(t) + φ0 )
+v ⇒ iI ∝ + cos, iO ∝ + sin
(10)
− v ⇒ iI ∝ + cos, iO ∝ − sin
The relative phase of such signals contains information on the sign of fD and thus
on the sign of velocity v.
Advances in low-cost electronic devices have made it possible to tackle the
issue of demodulation and direction ambiguity using, for instance, phase shifting
approaches such as the one reported in Fig. 4.
By multiplying the signals coming out the photodetectors (I&Q signals), which
carry the Doppler shift information (ωD = 2π fD ), respectively, with two carriers
(ωS ) that are π /2 radians out of phase, and summing the resulting signals, a
frequency modulated output that is sensitive to the target velocity can be obtained.
This can then be passed to a standard demodulator to get the velocity information.
The phase shifting approach was a quite common approach in oldest vibrometers.
Nowadays, the tendency is to digitize the I&Q signals and compute the phase with
sign by an arctangent operation. This latter approach will be further detailed in the
demodulation of Doppler signals section.
112 P. Chiariotti et al.
acoustic reflections inside the crystal. The wave train acts as a moving diffraction
grating, since the acoustic waves, pressure waves, induce a spatial modulation on
the refraction index of the crystal (the index of refraction is related to the strain field
in the crystal).
The quarter-wave plate (QWP) and polarizing beam splitter (PBS2) placed on the
measurement beam path constitute an optical isolator that contribute in maximizing
light intensity at the photodetectors and at preventing stray light from travelling
toward the laser cavity. Interference takes place at the photodetector PD1 and will
therefore produce a photocurrent (iPD1 ) out of PD1 that can be expressed as in (11),
where ε represents the heterodyning efficiency.
1
iP D1 =A Er + Em + εEr Em cos (2πfB t − φ(t) + φ0 )
2 2
(11)
2
4π · s(t) 4π · ŝ
φ(t) = = · sin (2πfvibr t + φs ) (13)
λ λ
ω dφ(t) 2 · v(t) 2 · v̂
fD (t) = = = = · cos (2πfvibr t + φs ). (14)
2π dt λ λ
The terms 4πλ·ŝ and 2·λv̂ , respectively, represent the phase deviation (ϕ) and
the frequency deviation (f ) of the modulated carrier. It is clear, then, that the
instantaneous frequency of the heterodyne signal can resolve the sign of the velocity
114 P. Chiariotti et al.
vector as long as the condition fB > |fD | is respected. Note that fextracted > fB implies
the target is moving toward the interferometer.
In standard HeNe vibrometers (λHeNe ∼ = 632 nm), fB = 40 MHz, therefore the
maximum measureable peak velocity is about 10 m/s (as long as the vibration
frequency does not exceed a few MHz). This value is usually sufficient in many
applications; when it is not the case, a larger frequency shift, fB , should be adopted.
Indeed, acousto-optic modulators up to 80 MHz and more are commercially
available.
A lens is also present in the scheme reported in Fig. 5. This allows the possibility
of increasing the amount of light backscattered by diffusive surfaces.
1.2.4 Self-Mixing
The use of the self-mixing (SM) effect (also named optical-feedback interferometry,
or less frequently, backscattered-modulation) for developing optical vibrometers has
gained a large interest among researchers and producers of commercial systems
over the years. This is mainly due to the clear advantages offered by the optical
configuration of such systems. The first paper describing the use of “self-mixing” to
measure velocity is from Rudd [5].
The SM vibrometer is based on reintroducing the laser radiation that is reflected
back from the target directly into the laser cavity (this is usually avoided in
traditional LDV). This configuration makes it possible to have a very compact
optical setup and therefore to reduce manufacturing costs. In SM vibrometers, the
interference process takes place directly inside the laser cavity (typically a laser
diode cavity) due to the slight frequency difference between the frequency of the
radiation emitted and the frequency of the Doppler-shifted backscattered radiation.
The interference signal is collected by a photodiode that is usually installed in the
laser cavity for monitoring purposes. The SM interferometric configuration requires
neither the presence of a reference arm nor discrete optical components; hence the
setup, shown in Fig. 6, is extremely simple and inexpensive [6, 7].
The power emitted by the laser diode is amplitude-modulated by an interfero-
metric waveform F(ϕ) which is a periodic function of the back-injected field phase
ϕ = 2ks, where k = 2π /λ is the wavenumber and s is the distance from the laser
diode to target. The power emitted by the laser diode can be written as
where P0 is the power emitted by the unperturbed laser diode and m is a modulation
index. The modulation index m and the shape of the interferometric function F(ϕ)
depend on the so-called feedback parameter C:
√
s0 κ 1 + α 2 1 − R2
C= · · √ (16)
Aopt Llas nlas R2
3 Laser Doppler Vibrometry Measurements in Structural Dynamics 115
Fig. 7 SM interferometric signals for different optical feedback regimes. Upper-left displacement
signal, (a) C < < 1, (b) C ≈ 1, (c) C > 1
where Aopt > 1 is the total roundtrip power attenuation in the external cavity; α (typ.
α = 3) is the laser diode linewidth enhancement factor; κ< 1 (typ. κ = 0.5), which
accounts for a mismatch between the reflected and the lasing modes; Llas is the laser
cavity length; nlas is the cavity refractive index; and R2 is diode output facet power
reflectivity.
The C parameter, which depends on both the amount of optical feedback and
on the target distances0 , is of great importance, because it determines different
feedback regimes. For C < < 1 (weak feedback) the function F(ϕ) is a cosine, just
like the usual interferometric waveform. When C approaches unity, the function
F(ϕ) resembles a distorted cosine. For C > 1 (moderate feedback regime, which
corresponds to usual optical attenuation and laser-to-target distance), the function
F(ϕ) becomes sawtooth-like and exhibits hysteresis. Examples of the waveforms
obtained in the different feedback regimes are reported in Fig. 7.
116 P. Chiariotti et al.
Decoder
Frequency
I& 2v O
Demodulation
Interferometer
I 2s
Phase O
Demodulation
FM signal LP Filter
Phase Detector VCO
from SLDV head
and this is a very stable parameter, easily verified with high accuracy. All that
remains then are the algorithms implemented in the software, which are completely
deterministic.
The main limitations of digital decoding are related to the very high sampling
frequency and to the large storage required when vibration velocity increases in a
heterodyne scheme. For this reason, digitally decoded vibrometers usually have a
lower full-scale velocity range than the corresponding analog versions even though
the interferometer is the same.
To overcome such problems the most common approach is the conversion of the
heterodyne signal into an I&Q homodyne signal by quadrature mixing. An analog
circuit mixes the Doppler signal with the signal from a Bragg-cell oscillator, to
obtain Doppler signals in the baseband. Indeed, the RF carrier itself, introduced by
the Bragg cell, does not contain any Doppler information and can be suppressed.
Mixing is done with two reference signals, π /2radians out of phase to each other
so as to obtain two quadrature signals, named I&Q as above. In this way the noise
rejection capability of the heterodyne optical scheme is coupled with the advantage
of using baseband signals (about 3 MHz for 1 m/s of range of HeNe laser), which
require a less critical signal sampling. After the quadrature conversion, the two
signals (I&Q) are sampled and further processing is performed as in the case of
the homodyne interferometer. One of the most common demodulation algorithms is
the arctangent phase demodulation.
The signal sampling and the data processing takes some time, and so it is no
longer possible for the digital system to operate in real time as the analog systems
do. Furthermore, the time delay caused by the digital demodulation can vary for
different settings of the digital processor; this needs careful consideration when
performing vibration measurements together with analog sensors as a reference
(e.g., a load cell for modal analysis).
Digital demodulation also makes it easier to implement additional algorithms
into the signal processing, such as dropout detection.
After demodulation, an output signal related to the vibration velocity can be
made available to the user in different forms. It can be a digital signal with the
samples stored in a mass memory or transferred to a PC through a digital line (e.g.,
a SPDIF or serial bus), or it can be converted to an analog signal. The first solution
is conceptually simpler and more accurate, but it makes it difficult to synchronously
acquire any other signals with standard data acquisition boards.
The interested reader might refer to [3, 4] for further information regarding
demodulation of Doppler signal in vibrometers.
Vibration amplitudes much smaller than the diameter of an atom can be relevant in
a vibration spectrum. There are applications where picometer resolution is required
as, for example, ultra-high-frequency (UHF) resonators. In the frequency regime
above 100 MHz, the vibration amplitudes rarely exceed a nanometer. Resolution is
3 Laser Doppler Vibrometry Measurements in Structural Dynamics 119
4 kB T B
u2th = K 2 (17)
Rd
with kB the Boltzmann constant, Rd the detector load resistance, and B the bandwidth
of the photodetector.
Besides such a technical noise source, the quantum nature of light defines the
ultimate limitation for any interferometer. The light power cannot be constant since
the light energy is transferred by quanta with energy E = h f. This effect leads to a
mean square voltage noise of
2
Em
by photon shot-noise with Pm = 2Z0 the power of the measurement beam at a
2
Er
single photodetector and Pr = the power of the reference beam at a single
2Z0
photodetector. The third noise contribution originates in the signal processing
and decoding. For example, analog down mixing to a frequency band that is
suitable for a certain analog-to-digital converter introduces phase noise from the
reference oscillator. The analog digital conversion itself contributes digitization
noise. Assuming a direct digitization without down-mixing of the heterodyne carrier
signal with n bits would result in a quantization interval of q = Ur /2n − 1 which
yields the mean square voltage noise contribution within the evaluated detector
bandwidth B
2
1 Ur 2B
u2qn = , (19)
12 2n−1 fS
4 (K G ε)2 Pm Pr 2B
u2qn = (20)
3 · 22 n−1 fS
120 P. Chiariotti et al.
2Gε2 Pm Pr 2η ε2 Pm Pr 2 λ η ε2 Pm Pr
SN R = = = . (21)
q B (Pm + Pr ) h f B (Pm + Pr ) h c B (Pm + Pr )
fS
SNR dig = 3 · 22 n−1 · (22)
2B
needs to be higher than the shot-noise-limited SNR in Eq. (21). Heterodyne
detection enables measuring always at the optimal sensitivity point of the fringe
pattern. At this point it is
2
2 8π K Gε ŝ/λ
u2S = 2KGε φ(t) Pm Pr = (8π K Gε s(t)/λ ) Pm Pr =2
Pm Pr .
2
(23)
light and 1 mW reference light, a bandwidth of 1 MHz, a wave length of 1550 nm,
a quantum efficiency of 0.8, and a heterodyning efficiency of 0.9, it is obtained a
SNR of the analog photodetector signal of approximately 90 dB which corresponds
to the SNR of approximately 14√effective bits. The resulting resolution would
be approximately 6 pm or 6 fm/ Hz for these numbers. √ Modern commercially
available decoders achieve noise levels below 20 fm/ Hz. In this example, a shot-
noise limited demodulation would require a minimum of 14 effective bits if the
sampling rate is just high enough to fulfill the Nyquist-Shannon sampling theorem.
Doubling the sampling rate corresponds to one more effective bit.
From Eq. (25) it can be concluded that low light-power levels have a proportional
dependence of the displacement noise on the inverse of the square root of the
measurement-light power. Consequently, a reduction of the detected measurement-
light power by a factor of 100 increases the noise just by a factor of 10. Thus, even
low detected light-power levels result in reasonable noise levels. For example, just 1
nW measurement light on the detector results in 10 MHz demodulation bandwidth
still in a displacement resolution of approximately 5.5 nm. Therefore, laser Doppler
vibrometry is a very robust technique for the analysis of structural dynamics.
is very critical. In standard applications, the surface tilting induced by the vibration
of the target might be large enough to make the measurement useless even if the
alignment were perfect.
It is clear that a rough surface is better suited for a LDV measurement, even
though the surface roughness needs to be related to the wavelength of laser
(Ra < < λ, typical of very polished surfaces give rise to a mirror-like behavior,
while very rough surfaces Ra > > λ produce better scatter). On real rough surfaces,
light scattering usually deviates from the ideal behavior (ideal diffuser). Indeed, a
narrower scattering appears around the direction of specular reflection.
Surface scattering power could be maximized in several ways:
• Speckle moves with the surface movement, different speckle reach the photodi-
ode in the time
3 Laser Doppler Vibrometry Measurements in Structural Dynamics 123
• Each speckle has its own amplitude and phase, which vary randomly from one
speckle to the other
• Such variation is correlated to the spatial distribution of the light scattered
lateral movements of the speckle pattern with respect to the photodiode or evolutions
in time of the speckle pattern induce time dependency in the amplitude and phase
of the Doppler signal; as a consequence, the output signal of the vibrometer become
amplitude and phase modulated, this causing the so-called speckle noise [14]. An
example on how to practically deal with speckle noise can be found in [15].
As discussed previously, whenever the amplitude of the Doppler signal decreases
too much, a so-called dropout takes place. While speckle-noise has received
considerable attention from the scientific community, far less attention has been
given to dropout noise. This is due, in part, to the fact that dropout noise can be
reduced by improving the scattering characteristics of the target surface. However,
dropout noise still remains an issue on varnished surfaces or enameled steel sheets,
since dropout noise becomes pseudo-random in nature.
vmeas na
vreal = · (27)
cos ψ n
Other effects could occur when changes in the refractive index take place along
the beam rather than on the target object itself. Since vibrometers are sensitive to
changes in the optical path, and the change in the refraction index does change the
optical path, the signal measured by the sensor will reproduce such variations. This
effect is sometimes utilized to characterize air pressure variations induced by fluid-
dynamic or acoustic effects [17].
It might happen that the target vibrating surface is not directly accessible. This is
the case of structures operating in confined domains, where envelops are needed to
limit high temperatures or pressure, chemical reactions, or simply operating fluids.
In these cases [18], an optical access must be built in order to make it possible
for the laser beam to reach the surface to be measured. Optical windows introduce
a constant additional path length; however, they do not have any influence on the
deviation of ϕm as when a medium change takes place.
Even then, optical windows should be managed carefully, since their use does
present some issue:
• Optical windows could distort the wavefronts of the laser; the surface flatness
should be very good, in the order of λ/10 or smaller, to avoid this.
• The LDV beam will be partially reflected at the optical window, with an intensity
that can be larger than the intensity of the light backscattered from the target
surface. If that light is collected by the front lens of the vibrometer, the beat
signal produced by window reflection may be larger than the beat signal produced
from the light scattered from the surface. In such a case, the demodulated signal
represents the window vibration rather than the vibration of the target behind the
window.
• The dimension of the optical window should be large enough to avoid any
reduction in the scattered light that is collected by the LDV.
Some tricks have to be taken into account to correctly measure on targets lying
behind optical windows. First of all, it is necessary to avoid perfect orthogonality
between the laser beam and the optical window surface. Indeed, on the one hand,
the first light reflection at the window reduces the light scattered by the target and
collected by the vibrometer; on the other hand, the light reflected by the window
does not reach the front lens of the vibrometer, thus avoiding disturbances. It is
also good practice to keep the optical window out of the depth-of-field of the
receiving optics. In cases where the window is close to the target, a possible
solution might be to place the vibrometer close to the window and operate with
a short focal length. This setup will limit the amount of reflected light collected by
the LDV.
Windows must be optically neutral, usually made of BK7 fused silica glass,
quartz glass, or sapphire windows. Birefringency induced by residual stresses,
which could modify laser beam polarization, must be carefully avoided.
3 Laser Doppler Vibrometry Measurements in Structural Dynamics 125
measured with the smallest measurement uncertainties (mostly between 0.05% and
0.5%). Shakers have to be very accurate, ensuring uniaxial and purely sinusoidal
motion. Disturbing quantities (e.g., harmonics from nonlinear distortion) act on the
measuring instrument (laser vibrometer) and contribute to signal noise.
When a vibrometer is applied in the field in the real word, the complexity of the
instrument can determine sneaky effects if the user do not have, or cannot have, the
full control of the experimental conditions.
Aspects to be taken into account in the design of the experiment (DoE) are:
Whenever dealing with lasers, one should pay attention to safety [25]. In general,
laser vibrometers do not pose severe laser safety problems, because they use almost
low power level, but safety risks are still present. The level of risk for laser exposure
is given by the irradiance parameter, i.e., the radiant flux received by a surface
per unit area (W/m2 ). For instance, considering the case of a 1 mW laser beam
(collimated beam diameter 2 mm) impinging on area of the retina of 1.13 10−13 m2 ,
the irradiance is about 16 MW/m2 .
Considering the power levels of typical vibrometers, possible damage by laser
radiation concerns only the eyes. Effects on the eye are wavelength dependent,
because radiation is absorbed by different parts of the eye versus wavelength. Visible
3 Laser Doppler Vibrometry Measurements in Structural Dynamics 129
This section of the chapter aims at giving an overview of the different types of laser
Doppler vibrometers that have been developed so far. An insight into the working
principles of each vibrometer configuration, together with references to application
cases and best practice approaches, is also given.
Fig. 11 Examples of single-point vibrometers: Polytec OFV 500 with the separated controller
OFV 5000 (a); Compact Industry sensor Polytec IVS 400 (b); IR-vibrometer RSV-150 for highest
resolutions over long working distances (c). (Courtesy Polytec)
interferometer in a compact sensor housing is the IVS 400 (see Fig. 11b), which has
been designed by Polytec for industrial production monitoring. Historically, laser
vibrometers have been equipped with a helium-neon gas laser. Such lasers need to
be stabilized to realize a single-frequency operation. Since such stabilizations are
expensive double longitudinal-mode lasers are typically installed. The interference
between the two longitudinal modes generates variations of the signal strength
in dependence on the working distance if accidentally two modes have close
amplitudes. Usually, manufacturers call the position of possible minimum signal
strengths visibility minima and the position of maximal signal strength visibility
maxima and specify it in the manual. Vibrometers with helium-neon lasers are
usually built with 1 mW measurement-light power and are classified as laser class 2
devices which corresponds to the class of laser pointers.
It can be seen from Eq. (22) that the SNR of the detector signal depends linearly
on the wavelength. The higher the wavelength for the same measurement power,
the higher the shot-noise-limited SNR of the heterodyne carrier signal due to the
higher number of photons for long wavelengths. Therefore, it can be obtained a
more robust behavior against signal-level variations for IR wavelengths. It can be
concluded from Eq. (26) that the resolvable displacement amplitude increases with
the square root of the wavelength. A favorable wavelength is the telecommunication
3 Laser Doppler Vibrometry Measurements in Structural Dynamics 131
wavelength at 1550 nm. Here, erbium fiber lasers can be employed which are
single-frequency, narrow-linewidth light sources that do not show visibility minima.
In addition, laser light at 1550 nm does not penetrate the eye, and, therefore,
sensors with below 10 mW laser power can be classified as laser class 1, which
is absolutely eye safe. The higher possible laser power improves the SNR of an
√
IR-vibrometer even further up to more than 160 dB/ Hz and allows even better
amplitude-vibration resolutions as compared to a vibrometer with a HeNe-laser.
However, these lasers are much more expensive than helium-neon lasers, and,
therefore, this wavelength is currently mainly utilized for special applications. The
better sensitivity makes an IR vibrometer of this type especially well-suited for long-
distance measurements (e.g., measurements on bridges and buildings). An example
is the RSV-150 from Polytec which is shown in Fig. 11c.
Sometimes measurement points are located at positions that are difficult to access.
In this case, small optical probes are required. This demand can be achieved
with optical fibers which are utilized to parcel the light from the interferometer
to the optical probe. The fibers need to be realized as single-mode, polarization-
maintaining fibers in order to prevent phase differences in different modes of the
light field traveling through the fiber. Such phase variations would appear in multi-
mode fibers. The polarization of the measurement light at the photodetector needs to
be aligned in the same direction as the reference light in order to achieve maximum
interference contrast. Perpendicular polarization states do not interfere at all. The
interferometer can be assembled similar as the standard single-point vibrometer,
but the measurement light is coupled into the fiber by a launcher. The launcher
provides four mechanical degrees of freedom (two orthogonal displacements, two
orthogonal angles) and an adjustable focus to align the impinging field distribution
to the required single-mode field of the fiber. In addition, opto-mechanic means
are necessary to align the polarization by either rotating the fiber in the launcher
or to rotate the laser polarization at the launcher by half-wave plate. The probe at
the fiber end has a miniature lens system to image the fiber exit on the specimen
(corresponds to the best focus). Such a probe can be really small, and in some cases
the probe consists of a gradient index lens with a few millimeter diameter. A fiber
vibrometer with a multiplexer and IR-light from OptoMET is shown in Fig. 12.
The laser Doppler vibrometer measures the relative movement between sensor and
specimen. Usually, this does not affect the measurement because the vibration
amplitudes at the specimen at the investigated frequencies are much larger as the
parasitic vibrations of the sensor. However, especially at low frequencies it is
sometimes necessary to suppress influences of the sensor motion by differential
132 P. Chiariotti et al.
Impinging two parallel laser beams with distance d on a rotating shaft, the sum of
the frequency shifts depends only on the rotation speed if the two beams impinged
on different sides of the shaft. This can be understood by Fig. 13.
3 Laser Doppler Vibrometry Measurements in Structural Dynamics 133
Fig. 13 Rotational vibrometer: working principle (a) and example of a commercial device (b)
Courtesy of Polytec
Assuming a rotating cylinder the Doppler shifts fD of the upper and lower beams
can be expressed as in (29) and (30), respectively.
2R · sin α1 2 · h1
fD1 = = . (29)
λ λ
2R · sin α2 2 · h2
fD2 = − =− . (30)
λ λ
Thus the sum of both Doppler shifts result in the rotational speed
(fD1 − fD2 ) λ
= (31)
2·d
and reveals that the combined signal is proportional to the rotation velocity and the
fixed beam distance, but it is independent on the exact positions of the laser beams.
Therefore, a rotational vibrometer as it is shown in Fig. 13 is a flexible rotation speed
meter. The rotational vibrometer is indeed a very powerful instrument for structural
dynamics [29, 30]; however, particular attention should be given to its setup in order
to obtain reliable results.
The measurement head must always be mounted in such a way that the plane
containing the laser beams lies orthogonally to the rotation axis of the measurement
object. If the angle of incidence is different from 90◦ degrees, the measurement
results decrease in relation to the cosine functions.
The relative position of the two measurement beams with respect to the rotation
axis also influences the quality of the results. Optimal results are achieved with
a symmetrical position of the two beams, in particular for thin shafts. Indeed, if
one beam hits the surface too tangentially, the scattering conditions become sig-
nificantly worse. In addition, an asymmetrical alignment reduces also the available
134 P. Chiariotti et al.
measurement range, as the range is fixed for each interferometer whose output is
mixed with opposite signs.
In many practical cases, the rotating body undergoes also bending or translational
motion. In theory, an additional translational motion, overlapping both velocities
on the two beams, does not influence the resulting Doppler frequency. When the
vibrometer is correctly installed and its arms are perfectly balanced, the effect of
the generic additional bending modes will also be null (v1, bend = v2, bend ). On the
contrary, if for some reasons a good balancing cannot be achieved, the rotational
vibrometer becomes sensitive also to bending modes. Possible causes of a not
perfect balancing (v1, bend = v2, bend ) could be the following:
• Optical (e.g., the local reflection conditions are different for the two spots; the
two beams are disposed highly asymmetrically with respect to the rotation axis),
electrical, or hardware (e.g., differences in the two photodetectors) causes.
• Not perfect parallelism between the two measurement beams.
• The structure or the mode has a particular complex shape.
In-plane vibrometers (Fig. 14) have two laser beams which are focused on the same
spot of the specimen and generate an interference pattern with fringe distance s in
the intersection volume [32]. The angle between the two beams is φ. Light scattered
from the intersection volume to the angle bisector has a modulation frequency (36)
that is only proportional to the in-plane velocity.
• The stand-off distance should make it possible to have the cross-point of the two
laser beams lying on the target surface.
• The optical axis of the instrument should be directed perpendicular to the surface
under test.
• The plane containing the two laser beams should also contain the desired velocity
component.
The optical configuration of the vibrometers can induce a lower SNR with
respect to vibrometers measuring out-of-plane vibrations. When measuring on
highly reflective surfaces, better results might be found by tilting the laser head
at a small angle (about 5◦ ) around the axis of the velocity vector to be measured.
This tilting avoids saturation of the photodetector from direct reflections. Once
measurement uncertainty sources are taken into account [33], in-plane vibrometers
can really be exploited in applications where out-of-plane vibrometers cannot be
utilized (see, e.g., [34].).
z0
z x
ds θSy Arbitrarily
Shaped Target
θSx
scanned once a proper laser to target distance (z0 ) is set up. The main disadvantage
of the double mirror configuration (without the focusing optics after the mirrors)
has to be identified in the measuring of a vibration velocity that is a superposition
of in-plane and out-of-plane components. Indeed, since the beam direction changes
during the scan, different components are measured on different points. In case of
pure out-of-plane motions, and when P(xs , ys , z0 ) = P(x0 , y0 , z0 ) for ϑsx , ϑsy being
in their “home” position (Fig. 15), the user can compensate for the angle incidence
error. When this is not the case, the vibration velocity measured is sensitive to
out-of-plane and in-plane components in a different way whenever the laser spot
moves to a different point. All these aspects can be well understood referring to the
modelling framework developed by Halkon and Rothberg [36].
A typical measurement procedure, involving a computer-controlled scanning
systems to support the user, comprises the following steps:
Continuous-Scan LDV
Continuous-scan laser Doppler vibrometry (CSLDV) can greatly accelerate modal
testing by continuously sweeping the measuring laser over a structure, effectively
capturing its response at hundreds of points along the laser path in one measurement.
Scanning the laser can increase laser speckle noise, so this application seeks to find
a balance between the additional spatial information that CSLDV provides (in a
reduced time) with increasing speckle noise. CSLDV typically increases speckle
noise, but it has been shown to decrease the noise in some cases [37]. A schematic
of the CSLDV process is shown in Fig. 16, as well as a photograph from an actual
CSLDV test from [38].
Continuous-scan vibrometry also changes the nature of the signals that are
measured, so new methods are needed to process CSLDV measurements and extract
the structure’s modal natural frequencies, damping ratios and the mode shapes
along the laser scan path. Among the first and probably, the most prolific is the
method developed by Ewins, Stanbridge, Martarelli, and others, who modelled the
operating deflection shape as a continuous polynomial function of the laser position.
The recorded vibration shape using CSLDV was treated as being modulated by the
moving laser position, which leads to sideband harmonics in the spectrum that are
separated by the scan frequency. They showed that the amplitudes at those har-
monics are related to the polynomial coefficients by a transformation matrix. Once
the polynomial coefficients are extracted, the mode shapes can be reconstructed
using the known laser path. This method is very effective and straightforward and
has been used to reconstruct the mode shapes of a structure using sinusoidal [39],
Fig. 17 Spectrum measured using CSLDV on a cantilever beam that is vibrating at 20 Hz. The
laser is scanning at 3 Hz and so the measurement shows sideband harmonics at 20 ± 3 Hz. The
side band amplitudes can be collected to estimate the mode shape using the method in [38]
to be larger than twice the maximum frequency of interest, but often this is not
possible. The maximum scan frequency is restricted by the mechanical scanners
(up to 500 Hz), and the laser speckle noise also increases with the scan frequency.
Instead, the scan frequency can be chosen to ensure that the modes do not overlap
after being aliased to the band of half of the scan frequency. Therefore, the lifting
approach is more suitable for measuring structures whose natural frequencies are
only a few hundreds of Hertz or lower.
The most general approach for treating CSLDV measurements was presented in
[37] and is based on the harmonic transfer function (HTF) concept developed by
Wereley and Hall [45]. The HTF extends the transfer function concept to systems
where the system parameters are periodic functions of time. In the case of CSLDV,
the measurement point is a periodic function of time. This concept can also be used
to address output only modal analysis, where the input is not measured but can
be assumed to be broadband and random. For example, Yang and Allen used this
approach in [38] to process the CSLDV measurements of a parked wind turbine
that was excited by a light wind, as shown in Fig. 18. Detailed mode shapes were
obtained from one 20-minute time record using a single laser; to obtain similar
resolution with conventional stepped-scanning LDV, one would have needed two
lasers and several hours to acquire the measurements.
Alternative use of CSLDV can be cited for vibro-acoustic applications [46],
damage detection [47], and biomedical applications [48]. A multi-beam CSLDV
approach was also proposed in [49] for landmine detection.
Fig. 18 Spectrum measured using CSLDV on free-free beam excited by an impulsive force. The
lifting approach was used to expand the measurement to hundreds of pseudo-measurement points,
and the average spectrum shown (a) reveals that each mode occurs at a single frequency, although
aliased within the 25.5 Hz bandwidth. The mode shapes (b) can be extracted by curve fitting this
set of measurements using standard LTI modal analysis algorithms, from [41]
a steady phase relation for a steady image of the rotating parts. Such a system can
follow rotational accelerations up to 700 rpm/s.
target (i.e., Lagrangian approach) [52]. The system is based on a SLDV where the
mirrors, conventionally utilized to scan the beam across a grid of static points, are
now controlled to track the motion of an arbitrary moving structure, its trajectory
being known.
In the case of rotating machinery, the trajectory to be followed can be measured
using a position sensor, i.e., which can track the changes of the target angular
position. For instance, in case a digital encoder is connected to the rotating shaft,
the encoder signal provides the angular position and becomes the clock (i.e., it acts
as the clock of the D/A converters of the acquisition system DAQ board which
generates analog voltages to directly drive the LDV mirrors) to drive the mirrors so
to track the position of a certain point during the target revolution.
In case the target trajectory is not a priori known, a closed loop approach can be
utilized [53]. A camera, coaxial with the laser beam, observes the target (a bright
spot on a dark background) position with respect to the laser beam and provides an
“error” signal to a PID controller. The output of the controller feeds the scanning
mirror, making possible a constant tracking of the target.
These architectures allow one to track each visible point on the moving structure;
a complete grid of points, moving with the target, can therefore be explored, by
taking sequential measurement on the different rotating points which are part of the
grid [54] under steady conditions.
The tracking strategy has been applied in several kinds of rotating machinery, as
helicopter rotor blades [55] and naval propeller blades [56].
A further evolution of the tracking concept is to be found in the use of continuous-
scan LDV for assessing the vibration of a structure undergoing rigid body motion.
Such concept, addressed in literature as Tracking CSLDV (TCSLDV), consists in
performing a continuous scan over the target surface while tracking the target rigid
body motion. A deeper insight into the method, given by application cases, can be
found in [57–60].
1 − −
→
δfi = ·→
v · ki (33)
π
−
→ −
→→ −
→→
with the wave vector k i of the three components kxi = k i − e x , kyi = k i −
e y,
−
→− →
and kzi = k i e z in a Cartesian coordinate system. Thus, the velocity vector can be
derived by the Equation
3 Laser Doppler Vibrometry Measurements in Structural Dynamics 143
⎛ ⎞−1 ⎛ ⎞
kx1 ky1 kz1 δf1
−
→ 1
v = ⎝ kx2 ky2 kz2 ⎠ · ⎝ δf2 ⎠ . (34)
π
kx3 ky3 kz3 δf3
2.7 Multi-beam
Scanning measurements are not possible if either a reference signal is not available
or if the vibration is aperiodic or not repeatable. This is the case for events like
operational vibrations during heating which is the case for any engine during startup
or run-up. Other example applications are impacts, processes with strong friction
(e.g., brakes), breaking structures, or explosions. Since the number of channels
144 P. Chiariotti et al.
Fig. 20 12-channel, laser Doppler vibrometer realized as demonstrator in the corporation project
Holovib funded by the BMBF under the grant number 13 N9338: (a) optical setup (a); (b) example
of a measurement on an impact wrench (Courtesy Polytec)
is limited due to the high cost of a vibrometer, the flexible adjustment of the
measurement is essential. Such a system, which is capable of adjusting an arbitrary
measurement grid, has been demonstrated by Haist et al. [63]. The multichannel
vibrometer has been realized as complex bulk-optics setup with holograms to split
the laser light to multiple channels with homodyne [64] or heterodyne [65]. Fibers
are employed to parcel the measurement light to flexible probes with adjustable
objectives [45, 66, 67] (Fig. 20).
3 Conclusions
When it comes the necessity of avoiding contact sensors for measuring vibration
response of structures (e.g., on lightweight, hot structures, etc.), laser Doppler
vibrometry surely represents a target technique. Indeed, LDV has gained a relevant
role within structural dynamics testing and is currently widely used in several
application fields. However, as it happens with every measurement technique, LDV
must be properly known to be properly exploited. The aim of this chapter was
to provide the reader with the fundamentals of LDV (from interferometry basics,
to laser safety) as well as with the main instrumentations, measurement issues,
and applications involving this technique. The chapter was not intended to give a
comprehensive picture of LDV, for which the interested reader is encouraged to
go for the references reported, but can be considered to be a sufficiently detailed
document enabling the experimenter to learn the potentials of this measurement
approach and some “best practice” gathered from the experience gained by the
authors during their careers.
3 Laser Doppler Vibrometry Measurements in Structural Dynamics 145
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Contents
1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
2 Deterministic Signals and Traditional Fourier Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . 152
2.1 Periodic Signals and Fourier Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
2.2 Transient Signals and the Fourier Transform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
2.3 Discrete-Time Signals and Digital Implementation . . . . . . . . . . . . . . . . . . . . . . . . 153
3 Experimental Signals and Stochastic Signal Modelling . . . . . . . . . . . . . . . . . . . . . . . . . . 155
3.1 Time-Varying Distributions: Ensemble Versus Time Quantities . . . . . . . . . . . . . . 155
3.2 Stationary Signal Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
3.3 Cyclostationary Signal Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
3.4 Cyclo-non-stationarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
3.5 Transient Signal Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
4 Scaling and Dimensions for Various Versions of the Fourier Transform . . . . . . . . . . . . . 164
4.1 Periodic and Quasi-periodic Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
4.2 Stationary Random Signals, Power Spectral Density (PSD) . . . . . . . . . . . . . . . . . 165
4.3 Deterministic Transient Signals, Energy Spectral Density (ESD) . . . . . . . . . . . . . 166
5 Choosing the Right Model for an Experimental Signal . . . . . . . . . . . . . . . . . . . . . . . . . . 166
5.1 Modal Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
5.2 Condition Monitoring for Rotating/Reciprocating Machines . . . . . . . . . . . . . . . . 167
R. B. Randall ()
University of New South Wales, Sydney, NSW, Australia
e-mail: [email protected]
J. Antoni
Univ Lyon, INSA-Lyon, Villeurbanne, France
e-mail: [email protected]
P. Borghesani
University of New South Wales, Sydney, NSW, Australia
Queensland University of Technology, Brisbane, QLD, Australia
e-mail: [email protected]
Abstract
A very important section deals with the two types of blind separation required
for complete analysis; first the separation of the various independent sources
acting on the machine or structure, and then the identification of the different
transfer functions by which the responses to these different sources are modified
at the various measurement points. Topics include separation by filtering, blind
extraction, blind deconvolution, and separation of responses to different sources,
including those distinguished by different characteristics (e.g. deterministic or
random), or by virtue of statistical independence.
There is a comprehensive discussion of analysis in different domains, or
domain pairs, such as time, frequency, and joint time-frequency, but also the
recognition that with variable speed machines, it is often best to represent “time”
as rotation angle, with corresponding “frequency” in terms of harmonic order.
A topic that has become much more important in recent years is the recognition
that many machine signals are stochastic, but with random carrier signals that
are modulated by deterministic modulation functions, usually linked to machine
speed, which can be extracted and identified, even though seemingly hidden in
normal signal representations. With constant speed machines, such signals are
“cyclostationary”, but with varying speed are termed “cyclo-non-stationary”.
Most of these approaches are demonstrated by applying them to three quite
different, but very important examples of machine diagnostics, namely for rolling
element bearings, gears and reciprocating machines and engines.
Finally, a topic which is not widely known, cepstrum analysis, is presented
in some detail, because of its very powerful properties in both source separation
and structural analysis, with examples of application to machine diagnostics and
modal analysis.
Keywords
1 Overview
Rotating machine condition monitoring and traditional modal analysis have been
among the earliest applications of vibration signal analysis. The traditional analyti-
cal modelling of such systems and related excitations originally led researchers and
engineers to focus mainly on deterministic signals: periodic in the case of rotating
machines and transient in the case of impact-test-based modal analysis (although
experimental modal analysis has incorporated stationary random signals for many
years). Despite being obviously in contrast with the randomness of all experimental
signals, the deterministic framework has been successful for decades in these fields.
However, the further extension of the field of application of signal processing
(e.g., operational modal analysis and diagnostics of complex systems) emphasized
152 R. B. Randall et al.
the limits of the deterministic framework and the necessity for stochastic (in
particular non-stationary stochastic) signal models and analysis techniques.
This chapter starts with a review of periodic and deterministic transient signals
and the basic Fourier analysis tools to describe them. Then the most successful
stochastic models for different families of signals are introduced, and finally
advanced techniques for their analysis are discussed with examples.
• Periodic signals, which replicate the same waveform after a fixed period T:
• Transient signals, whose energy is finite, i.e., with an event-like behaviour and
decaying to zero in a sufficiently long time:
∞
|x(t)|2 dt = a finite (2)
−∞
The first have dominated the field of rotating machine condition monitoring,
where most excitations are modelled as periodic and often sinusoidal (e.g., unbal-
ance) and systems are generally approximated as linear time invariant (LTI). The
second have been at the basis of the traditional impact-test approach for modal
analysis, where an LTI system is excited by an impulsive force.
In the analysis of periodic vibration signals, the traditional Fourier series represents
a strong and relatively simple methodology for the separation of vibration compo-
nents due to different excitations and the identification of those induced by faults
thanks to their a priori known frequencies (e.g., 1 per rev frequency of unbalance).
The Fourier series decomposes a periodic signal xT (t) (with period T) into a
series of sinewaves with frequencies multiples of the fundamental frequency 1/T,
amplitude Ak , and phase (at time zero) φ k .
∞
2π k
xT (t) = Ak cos t + φk (3)
T
k=0
4 Applied Digital Signal Processing 153
A more versatile form of the Fourier series uses the Euler identity to decompose
the cosine functions of the previous equation into rotating complex exponentials:
∞
2π k
xT (t) = Xk ei T t (4)
k=−∞
The transformations of Eqs. (6) and (7) are called, respectively, inverse Fourier
transform and Fourier transform. Note that the spectrum of Eq. (7) has different
dimensions from that in Eq. (5).
N −1
1
x [n] e−i2π N
nk
X [k] = (9)
N
n=0
The algorithm of Eq. (9) is referred to as the discrete Fourier transform (DFT).
For a generic periodic signal xT (t) with period T, it can be demonstrated that the
DFT coincides exactly with the continuous time coefficients Xk provided that the
sampling rate Fs is an exact multiple of the fundamental frequency f0 = 1/T of the
signal (Fs = mf0 with m positive integer), with the additional condition of Fs > 2nf0
(m > 2n), where n is the number of harmonics of the fundamental frequency present,
and the signal is observed for an integer number of periods, i.e., Nt = pT with
p ∈ Z+ .
The inverse discrete Fourier transform (IDFT) allows exact transformation back
to the time domain:
N −1
nk
x [n] = X [k] ei2π N (10)
k=0
For transient signals, the discretization of time in Eq. (7) leads to the discrete-
time Fourier transform (DTFT):
∞
X(f ) = t x [n] e−i2πf nt (11)
n=−∞
The expression of the DTFT is clearly impractical, given the finite length n = 0,
. . . , N − 1 of all experimental signals. Therefore it is often approximated by a
further discretization, in this case of the frequency variable f (fk = kf ). Taking
Δf = Fs /N reduces the DTFT to a simple DFT, in this case normalized with t:
N −1
nk
X [k] = t x [n] e−i2π N (12)
n=0
The inversion is again performed with the IDFT, in this case normalized by Fs /N:
4 Applied Digital Signal Processing 155
N −1
Fs nk
x [n] = X [k] ei2π N (13)
N
k=0
The use of the DFT for both periodic and transient signals has led to a certain
degree of freedom of terminology, with DFT and IDFT defined with different
normalizations in different references (the product of the normalization coefficients
of DFT and IDFT must in any case be 1/N to ensure identity when subsequently
applying the direct and inverse transformation). In the most common software
packages, the DFT is defined simply as:
N −1
nk
X [k] = x [n] e−i2π N (14)
n=0
Owing to the imperfect nature of measured systems and measuring devices, and
also the inherent stochastic nature of certain excitation signals, such as turbulent
fluid flow in turbines, experimental signals are always characterized by a certain
degree of unpredictability and therefore belong to the random signal family. These
signals cannot be expressed by mathematical functions, but can only be described
by their statistical properties.
In a generic stochastic model, any measured signal x(t) is seen as a single realization
of a (generally) time-varying distribution Dx (t). In a discrete-time perspective, this
means that the time-sample x[n] = x(nt) is one ensemble sample extracted from
the distribution Dx (nt) while the next time-sample x[n + 1] = x((n + 1)t) is a
stochastic realization of a different distribution Dx ((n + 1)t). The probability that
the two consecutive time-samples jointly take given values is similarly reflected by
a joint distribution. The difference between time and ensemble domains is crucial
in understanding the stochastic signal processing approach and at the basis of
the sub-classification of random signals. In Fig. 1 this interpretation of stochastic
signals is graphically explained with an example. Green lines show numerically
defined distributions (in PDF terms), while the red circles (x1 ) and blue crosses
(x2 ) represent two discrete-time signals obtained from the same time-varying
156 R. B. Randall et al.
distributions. The two simultaneous samples x1 (t0 ) and x2 (t0 ) of the signals are two
ensemble samples from the same ensemble-distribution Dx(t0 ).
Information regarding structure or machine properties is often hidden within the
two first statistical moments of the signal’s time-varying distribution, the expected
value μx (t) and the covariance function Cx (t, τ ):
where the symbol E denotes the ensemble average in the population “produced” by
distribution Dx in Eq. (15) and its joint version in Eq. (16).
In most practical applications, only one sample is available for each signal at
each time instant (so in the case of Fig. 1, the measurement will either observe x1 or
x2 ); thus the task of inferring properties of the two moments is in general arduous
and must exploit assumptions on the time evolution of the distributions.
Some sub-classes of the random family have been identified as recurrent in
structural and machine dynamics:
Ensemble distributions
Signal x 1
Signal x 2
PDF
Signal
0
value
-5 7 8 9
4 5 6
1 2 3
0
Time
μx (t) = μx (t + T ) ∀t ∈ R (19)
0 0 0
0 0 0
Fig. 2 Numerically generated examples of deterministic periodic, stationary random, CS1 and
CS2 signals. CS1 is obtained by summation of stationary random and deterministic periodic CS2
by multiplication (amplitude modulation) of stationary random and deterministic periodic (positive
only)
160 R. B. Randall et al.
3.4 Cyclo-non-stationarity
Fig. 3 Examples of different CS2 signals obtained from long-time (a, b) and short-time (c, d)
correlation stationary noise and long (a, c) and short (b, d) period deterministic modulations
The rotation angle of the shaft is θ (t), and its variation with time must be known.
Such a signal can be described by a Fourier series expansion:
x(t) = ck (t)eikθ(t) (25)
k
where the Fourier series coefficients (related to the impulse responses in this case)
are time dependent and the complex exponentials (related to the impulses) are
functions of angle.
It is shown in [1] that if the correlation length of the time-varying components is
short with respect to the cycle duration, such signals are characterized as angle-time
cyclostationary (AT-CS). If they are analyzed by standard CS methods, as shown in
Fig. 4b where both time lag τ and cycle period are in time units, the time domain
autocovariance function gives local autocorrelations non-uniformly spaced in time,
162
whereas if the cyclic period is in terms of angle (Fig. 4c), the angle-time covariance
function in Eq. (26), defined as a function of position in angle, and time lag in time,
gives uniformly spaced autocorrelations.
Transient random signals are stochastic signals whose energy is mostly concentrated
in a finite
time window. Since the instantaneous power of a signal is defined as
E x(t)2 = |μx (t)|2 + Rxx (t, 0), a signal cannot be both stationary and transient.
Pure transient signals have a finite energy, resulting in the properties:
+∞
μx (t) dt = a with a ∈ R (27)
−∞
+∞
Cx (t, τ ) dt = p (τ ) with p (τ ) ∈ R, ∀τ (28)
−∞
As for stationary signals, pure transients are rarely encountered in practice, where
even a small background noise would by itself compromise the condition of finite
energy. However, cases such as responses of damped structures to a single impulsive
excitation (e.g., impact tests) can be generally modelled as transients, with μx (t)
dominated by the impulse response of the structure. This modelling choice is often
coupled with the application of a time-windowing function, forcing a long-term
decay of the residual vibration signal.
164 R. B. Randall et al.
It is not sufficiently widely realized that the different forms of the Fourier transform
in general give frequency spectra with different dimensions and units, and this
can give problems when attempting to represent the spectra of signals containing
mixtures of different signal types.
Unless otherwise specified, in this chapter the word “spectrum” will be used
to represent the result of an FFT analysis scaled in engineering units EU (i.e.,
scaled as for Fourier series and valid for discrete frequency components). In
section 4 only, for consistency with other chapters, asterisk * is used to represent
multiplication, but elsewhere it is used to represent convolution. If a signal also
contains stationary random or transient components, these will not be scaled
correctly in this “spectrum”. A “power spectrum” will be the squared amplitude of
a “spectrum”, scaled in EU*EU, and will also only be valid for discrete frequency
components. A “power spectral density” spectrum will have units of (EU * EU/Hz)
and is only valid for the spectra of stationary random signals. If obtained from a
“power spectrum”, it must be divided by the effective bandwidth of each line in the
FFT spectrum, which is the line spacing multiplied by a factor accounting for the
noise bandwidth of any window used (e.g., it is 1.5 for a Hanning window). Scaling
of log spectra in dB re r EU will be the same for spectra and power spectra, since
it equals 10 log10 ({|X|/r}2 ) = 20 log10 (|X|/r), where X is the spectrum value in EU
and r is the dB reference value. For further details and the scaling of other signal
types, such as transients, see the following sections.
original signal. The individual sinusoids have instantaneous “power” equal to the
square of the instantaneous value, as does the sum of all components, and the mean
power is the mean square value averaged over a period of the fundamental frequency
or infinity. The signal strength is usually expressed in terms of its RMS (root mean
square) value, the square root of the mean square value (power), as this has the
same units as the original signal, and is independent of the phase relationships of
the components.
The word “power” is used to describe the square of a measured parameter with
units EU and is thus EU*EU. It can usually be related to physical power via some
kind of dimensioned scaling constant. For example, for a resistive electrical circuit,
with voltage V, current I, and resistance R, power W = IV = I2 R = V2 /R since
V = IR. Similarly, “energy” is used to describe the time integral of “power.”
Parseval’s theorem states that the total power (or energy, depending on the signal
type) of a signal is the same whether integrated over all time or all frequency. For the
Fourier series spectrum, the mean square value of the time signal is equal to the sum
of squares of the amplitude of all spectrum components. For the two-sided spectrum
of Eqs. (4, 5), the power is equally divided between positive and negative frequency
components for each frequency, and |Xk | = Ak /2 so |Xk |2 + |X−k |2 = Ak 2 /2, the
same as obtained for a single sinusoid in the time domain, since Ak 2 cos2 (ωt) =
Ak 2 1/2 + 1/2 cos (2ωt) , whose mean value is Ak 2 /2.
The spectrum of squared amplitude values |Xk |2 is called the power spectrum,
and each discrete frequency component will have units EU · EU. If the DFT of
Eq. (14) is used (e.g., the FFT in Matlab® ), the result must be divided by N to
give correct scaling, and the inverse transform (divided by N in Matlab® ) must be
multiplied by N.
For stationary random signals, the instantaneous power is still the squared value of
the time signal, but now the spectrum is continuous. Parseval’s theorem now states
that the total power in the time domain (the mean square value) must be equal to
the integral over all frequency of the squared amplitude of the spectrum, which thus
must be a spectral density with units EU*EU/Hz. It is called the “power spectral
density” or PSD. There is no direct form of the Fourier transform for stationary
random signals,√but if there were, the normalization of the integral would
√ have to be
by division by T (since the integral tends to a limit proportional to T ), giving a
√
direct spectrum with units EU* s, for which the amplitude squared spectrum would
have units EU*EU*s or EU*EU/Hz. In fact the spectrum of a stationary random
signal is usually obtained by Fourier transformation (Eq. 7) of the autocorrelation
function with units EU*EU, once again giving a spectrum with units EU*EU*s or
EU*EU/Hz. The autocorrelation function of a stationary random signal is a transient
with finite length.
166 R. B. Randall et al.
Transient signals with units EU have a finite amount of energy, equal to the integral
of their instantaneous power over all time, and having the units EU*EU*s. The
application of the Fourier transform (Eq. (7)) to them gives a spectrum with the
units EU*s, whose amplitude squared spectrum thus has the units EU*EU*s*s or
EU*EU*s/Hz. This is known as “energy spectral density” or ESD.
In this case, Parseval’s theorem states that the total integral over all time or all
frequency of the squared amplitude is the same, and is equal to the total energy, with
units EU*EU*s.
If the FFT is used as above, the power per line is estimated by dividing
the squared amplitude values by N2 , once again converted to a spectral density
by dividing by the line spacing (equivalent to multiplication by record length
T = N/Fs ) and then converted to energy (per record length) by multiplication again
by T = N/Fs . Overall, this corresponds simply to division by Fs 2 and gives a result
with units EU*EU*s/Hz.
Note that rectangular windowing is normally assumed here, as even though
windows are sometimes used, they genuinely affect the energy and ESD in a non-
predictable way, and cannot be easily compensated for.
In order to assist the reader in the complex task of choosing the best model for a
specific vibration analysis problem, it is useful to start from the identification of the
information to be retrieved from the signal. The information available in a vibration
signal usually relates to two key dynamical aspects: excitations and system response.
The extraction of selective information on the two aspects (always present in
combination) is the aim of the main typologies of application in the field of vibration
signal processing: modal analysis and condition monitoring. Modal analysis aims
at identifying the characteristics of the system response (e.g., natural frequencies,
4 Applied Digital Signal Processing 167
Condition monitoring signals are often composed of a rich series of diverse compo-
nents, each most suitably described by a different signal model. The complexity of
machine signals is often the result of the presence of multiple rotating/reciprocating
elements, each characterized by a different kinematic and dynamic behaviour.
Typical signals are, for instance, composed of vibration components carrying
information on multiple shafts, bearings, gears, combustion chambers, and fluid
guide vanes/blades. In the case of rotating and reciprocating machines, faults or
malfunctions in each part are usually associated with a specific set of frequencies
related to the kinematics of the component itself. The cyclic nature of such
kinematics and the resulting vibration components makes cyclostationary models
the most suitable for this family of applications. The choice between CS1 and
CS2 models is usually made considering the degree of randomness of the fault-
related phenomenon and in particular whether the periodic component is additive or
modulates random components. It is discussed in the following subsections for the
most typical cases.
The first show up primarily as changes in the harmonics of the toothmesh frequency
(often starting with the second harmonic, because wear tends to concentrate on
either side of the pitch point where there is no sliding between teeth). Localized and
non-uniformly distributed faults tend to show up in modulation sidebands around
the toothmesh harmonics, with a spacing equal to the speed of the gear on which
the fault is located. Because these sideband patterns can be complex, and mixed for
the two gears, cepstrum analysis is a useful tool to separate and quantify them, as
shown in Sect. 10.3.
With varying speed, new considerations arise in that the forcing functions vary
directly with speed, whereas resonant responses are fixed in frequency. Order
tracking (Sect. 8.1) compensates for frequency variation, but not, for example,
for the amplitude variations caused by passage of gearmesh frequencies through
resonances. A potential solution of this problem using cepstral methods is given in
Sect. 10.3.
1
s(t) = Ai h t − i − τi + n(t) (29)
i BCF
where h(t) is the impulse response of the system characterized by a set of natural
frequencies, τ i is a small random delay/anticipation of the i-th impact due to slip
between rollers and races, Ai is the amplitude of the i-th impact (usually random
and in general variable with the rotation of the shaft), and n(t) is background noise
(Table 1).
A simple numerical simulation of this model is reproduced in Fig. 5, assuming a
single degree of freedom h(t), i.e., a single natural frequency fn , and a constant Ai .
In practice, the presence of multiple frequencies, the highly random behaviour of
Ai , and the time variation of h(t) with the rotation of the shaft increase the random
behaviour of the signal, already ensured by the non-null random “jitter” τ i . The
second-order cyclostationary model is obviously the natural candidate to describe
170 R. B. Randall et al.
f
Cage Fundamental train frequency FT F = 2 1 − P D cos α
RD
this combination of random and cyclic nature of bearing signals, showing a power
(i.e., second-order statistics) which cyclically varies in time.
Note that the random “jitter” model is not strictly correct, although it is a good
approximation in most cases. In Refs. [5, 6] it is shown that the true random variable
is not a jitter in the length of each period, but the actual period itself, meaning
that the bearing signal is not truly cyclostationary, but has been termed “pseudo-
cyclostationary.” As shown in the same references, the differences for practical
purposes are very small. In addition, the actual average period can deviate (usually
by a few percentage points) from the theoretical values [7]. Finally, as for all
rotating machines at variable speed (see Sect. 3.4), the most correct model if speed
fluctuations are of non-negligible magnitude is a cyclo-non-stationary one [8].
some random variation in the spacing, and are therefore dominantly CS2. They can
be analyzed in the same way as bearing faults, by envelope analysis.
Combustion faults such as misfires are a particular case where non-uniformity
between the cylinders gives rise to fluctuating torques, and corresponding variations
in the torsional vibration of the crankshaft. Very simple analysis of this torsional
vibration is a powerful technique for detecting, diagnosing, and quantifying such
faults. Rotational accelerations of the engine block are also sensitive to the
combustion faults and can be used as an alternative, though not quite so simple,
method.
Examples of a number of diagnostic methods for typical cases are given in Sect.
9.3.
where y(t) stands for the current measurement, x1 (t), . . . , xn (t) for the components
which constitute the informative part – or the “signal” – and n(t) for the disturbance,
or the “noise.” It is generally accepted that “signal extraction” aims at isolating
one of the components of interest, while “signal separation” aims at recovering
simultaneously all the components in the decomposition of Eq. (30).
Signal extraction may be described as isolating one single component, say x(t), from
measurement y(t):
172 R. B. Randall et al.
Note that, without loss of generality, other components which are not of interest
have been relegated to the noise part. In signal extraction, component x(t) is also
referred to as the “signal of interest.” In many instances and especially when dealing
with vibration and acoustics, the objective is far from easy since the signal of interest
may be completely masked by the noise. This is typically the case with incipient
faults (such as in bearings) which are often characterized by a small signal-to-noise
ratio.
Different strategies for signal extraction are envisioned depending on the avail-
able information and statistical properties of the components in Eq. (31).
where h(t) stands for a (unknown) linear filter, * for the convolution operation,
and r(t) for the “reference” on the source of interest. This scenario is typically
encountered when there are several transmission paths for the source of interest, one
of which can be singled out. Two classical solutions are provided by the Wiener and
the Kalman filters. The Wiener filter assumes an unknown time-invariant filter h(t)
and returns an estimate of x(t) by filtering y(t) with the linear filter whose frequency
gain is the ratio of the cross-spectrum Sxr (f ) to the autospectrum Sr (f ):
Sxr (f )
G(f ) = (33)
Sr (f )
6.4 Filtration
The simplest situation in the case where no reference is available is when the two
components in Eq. 31 have known and quasi-disjoint support sets in a specific
domain. Signal extraction then boils down to denoising by filtering.
4 Applied Digital Signal Processing 173
Sx (f )
G(f ) = (34)
Sx (f ) + Sn (f )
which is close to one when the signal-to-noise Sx (f )/Sn (f ) is high and close to zero
when it is low.
Similar ideas can be transposed to other domains, sometimes with different
filtering strategies. If component x(t) has known and nearly disjoint support sets
in time, then it can be simply extracted by time gating (or “windowing”), a practice
largely used to filter out transients in reciprocating machine signals, for instance. In
this case the optimal window is given by the exact counterpart of Eq. (34) in the
time domain. The cepstrum liftering discussed in Sect. 10.2 is a special case where
signals have disjoint supports in the cepstral domain.
More generally, signals may have overlapping time and spectral contents but are
still separable in the joint time-frequency or time-scale domains. This has led to
several new filtering strategies based on invertible time-frequency transforms (e.g.,
the Gabor transform) and the wavelet transforms which are direct generalizations
of the former approaches. A simple example is the use of time-frequency masks to
gate the signal components of interest in the time-frequency plane or of time-scale
thresholds to clip out noise components in the wavelet transform.
Blind extraction basically aims at achieving a filtration of the signal of interest when
prior information is available in the form of a statistical property that uniquely
defines it and differentiates it from the noise part. This is similar to a marker
which makes possible to track the presence of the signal even in strong background
noise. As illustrated in Fig. 6, blind extraction consists in shaping a linear filter
to be applied to y(t) which maximizes the marker property of the output so that it
resembles as much as much as possible the expected signal x(t). Three markers
commonly used with machine signals are i) periodicity, ii) impulsivity, and iii)
cyclostationarity. Since the blind extraction of periodic signals is found particularly
important, it is reviewed in a dedicated subsection. The blind extraction of impulsive
and cyclostationary signals is briefly discussed hereafter.
Fig. 6 Principle of blind extraction of a signal: a linear filter is blindly learned so as to extract a
signal of which a given characteristic (e.g., impulsivity, cyclostationarity) is maximized
or not. They are often indicative of mechanical impacts, shocks, or sudden force
variations in the system. In particular, they constitute symptomatic signatures of
many incipient faults such as in gears and in bearings. Impulsive signals produce
heavy-tailed histograms with a wider spread and more peaked in the middle than
the Gaussian (given the same standard deviation). Therefore, impulsivity is often
measured as departure from Gaussianity, for instance, by means of the kurtosis
(which will take high positive values) or the entropy (various definitions are pro-
posed in signal processing, which usually lead to a maximal value when the signal
is Gaussian). The effect of (presumably Gaussian) additive noise on an impulsive
signal is to progressively drive its original distribution to a Gaussian shape. Blind
extraction explicitly exploits this fact in the reverse way: by automatically tuning
a filter that maximizes a measure of impulsivity of the signal, additive noise is
consequently removed as much as possible.
The direct approach which consists in learning a filter by maximizing the kurtosis
(or by minimizing the entropy) leads to sophisticated optimization algorithms.
A much simpler but suboptimal method is to test several filters in a dictionary
(typically narrowband filters with different central frequencies and bandwidths) and
to retain that one (or a combination of those ones) which maximizes the criterion.
The Fast-Kurtogram proposes such a solution based on an efficient implementation
by means of multirate filters.
frequency f and the cyclic frequency α) provides a simple tool to visually identify
the frequency bands where cyclostationarity is dominant and which are therefore
eligible to design an extraction filter.
Blind deconvolution goes one step further than blind extraction by seeking to
reconstruct the excitation source that produced the signal of interest. The problem
reads:
where s(t) is the excitation source to be recovered and h(t) is an unknown linear
filter such that x(t) = h(t) * s(t). Note that the problem has no unique solution
in general since it contains two unknowns for one noisy observation. It however
represents the ultimate goal in many applications and especially in acoustics and
vibration where the source of excitation is often the quantity of interest. In the
diagnostics of machines, it gives access to the indirect measurement of the fault and
therefore allows the assessment of its dimensions, severity, and of the remaining
useful life. The blind deconvolution problem cannot be solved unless strong prior
information on the excitation source is available. For instance, it often happens
that incipient faults in rotating machines produce excitation forces which are well
modelled by a series of delta functions (with possible random times of occurrence
and magnitudes). This puts strong prior information on s(t) in the form of a flat
spectrum and a leptokurtic probability distribution (i.e., with a high kurtosis). The
effect of the model of Eq. (35) is to transform this much contrasted source s(t) into
a diffuse signal x(t) = h(t) * s(t) (the convolution has the effect of spreading the
energy of the impulsive signal over the time axis and additive noise of making
y(t) more and more Gaussian). Blind deconvolution attempts to proceed in the
reverse direction by seeking an inverse filter to be applied to y(t) that maximizes
the supposed characteristics of the source; the output of the inverse filter is then
expected to resemble as much as possible the unknown source s(t).
Popular criteria that are optimized to blindly deconvolve a white and impulsive
excitation are the signal entropy, higher-order statistics (of which the kurtosis is a
particular case), and the Lp (pseudo)-norms (0 ≤ p < 2). If the excitation is impulsive
and repetitive at the same time (e.g., synchronized on a rotating component), it is
wise to maximize a measure of cyclostationarity. As shown in Sects. 10.3 and 10.4,
the cepstrum sometimes deconvolves forcing and transfer functions.
In vibration and acoustics, periodic and random signals often reflect phenomena
of different origins. For instance, in rotating machines, strong periodic signals are
176 R. B. Randall et al.
emitted by the shaft and gear rotations, while bearings contribute to producing
random (though almost periodic) signals (because of random slip). Periodic and
random vibrations may also be distinguished according to the scale of the physical
phenomena they originate from, the former being more related to macro-phenomena
and the latter to micro-phenomena. From another point of view, periodic signals
relate to deterministic phenomena (i.e., which can be precisely described by
equations) in contrast to random signals. For all these reasons, the separation of
discrete and random components is of importance in many applications. If only the
former components are of interest, the problem is also known as “harmonic (or line)
enhancement.” As seen in Sect. 2.1, the spectral signature of periodic signals is a
series of discrete components (i.e., “harmonics”), while that of random signals is a
continuous density. This provides good hope to achieve their separation.
Two scenarios must be considered: the case when the periods of the periodic
components to be extracted are known and the more difficult situation when they
are unknown.
1 K−1
x̂T (t) = y (t + kT ) (36)
K k=0
where K is the number of periods of xT (t) observed in y(t). Since the average of Eq.
(36) is synchronized on period T, it is constructive for the T-periodic component
but destructive for the noise part. Obviously x̂T (t) tends to xT (t) as the number of
available periods K becomes large. The synchronous average of Eq. (36) has an
equivalent interpretation in terms of a comb filter, a filter whose frequency gain is
unity at multiples of the frequency f = 1/T and which tends to zero (in inverse
proportion to K) elsewhere.
In practice the application of synchronous averaging is rarely performed directly
on the time domain sampled signal due to small speed fluctuations or slight
imperfection in the selection of the sampling frequency. In fact, if the reference
shaft speed is not perfectly constant and the sampling frequency is not its exact
multiple, the time domain signal will not have the same number of samples per
revolution, thus making impossible the application of the synchronous average. This
issue is solved by the transformation of the signal from time to angular domain, thus
obtaining a constant sample rate in samples/revolution. The process most commonly
used for this purpose is computed order tracking, discussed in Sect. 8.1
Fig. 7 Principle of the blind extraction of a periodic signal: a linear filter is learned that optimally
(in the mean square sense) maps the signal to its advanced version, which naturally tunes itself into
a comb filter
the knowledge of its period) from random noise. This is provided by the property of
a periodic signal to be perfectly predictable in the future from its partial observation
in the present in contrast to random noise which is not predictable farther than its
correlation length. This means there exists a linear filter which exactly maps xT (t) to
xT (t + ) for any > 0. Such a filter can be constructed according to Eq. (33) where
xT (t) is seen as the reference of xT (t + ). Now, provided that the delay is taken
greater than the correlation length of noise n(t), the filter will naturally tune itself
into a comb filter with unit gain at the harmonic frequencies and zero gain elsewhere.
Its application to measurement y(t) will then return an estimate of all the periodic
components it comprises, as illustrated in Fig. 7. One advantage of this approach (in
addition to not requiring the knowledge of the periods) is that it can extract multiple
periodic components at the same time without requiring their periods to be coded on
an integer number of samples; however the corresponding comb filter is generally
less sharp than the one obtained from the synchronous average (given an equivalent
signal length).
Blind source separation (BSS) is more stringent than signal extraction in that it tries
to separate simultaneously all the components that make up the observed signal in
Eq. (30). For this, the components are seen as the responses to a limited number of
underlying sources – sometimes also called the “latent variables” – as illustrated in
Fig. 8. The adjective “blind” indicates that the ambition is to achieve the separation
without any reference signal or knowledge of the transfer functions that relate the
underlying sources to their measured contributions.
BSS is a difficult problem which was first solved theoretically in the 1990s;
since then, works on the subject have grown exponentially, initially in the field of
telecommunications and more recently in other disciplines such as biology, physics,
and mechanics.
178 R. B. Randall et al.
Fig. 8 Blind source separation is to recover the sources si (t) s or their individual contributions
xij (t) from a set of simultaneous measurements yj (t)
The difficulty in BSS is that all sources are necessarily operating concurrently
and that only mixtures of their contributions can be observed. This is the situation
typically encountered with machine signals, which are produced by a superposition
of responses to multiple sources of excitation which are activated by the operation
of the machines. The separation of competing sources usually requires multiple and
simultaneous measurements.
The BSS problem can be formulated rather generally as:
⎧
⎪
⎪ y1 (t) = h11 {s1 (t)} + · · · + h1N {sN (t)} + n1 (t)
⎪
⎪
⎪
⎪
⎨ x11 (t) x1N (t)
.. (37)
⎪ .
⎪
⎪
⎪ yM (t) = hM1 {s1 (t)} + · · · + hMN {sN (t)} + nM (t)
⎪
⎪
⎩
xM1 (t) xMN (t)
where the yi (t) ’s, i = 1, . . . M refer to M simultaneous measurements, the sj (t) ’s,
j = 1, . . . N to N competing sources, and the ni (t) ’s to additive noise. The operator
hij { . . . } denotes the effect of the transfer on source sj (t) to measurement yi (t), which
may take different forms as seen below. Equation (37) clearly indicates that the set
of measurements is completely explained by a limited number of underlying sources
whose contributions are shared by all channels plus possible additive noise which,
by definition, is independent throughout the channels.
Depending on the applications, the objective of BSS is either to recover the
original sources sj (t) ’s or solely their contributions xij (t) = hij {sj (t)} ’s. The second
case is obviously less ambitious than the first one and is actually sufficient in many
instances.
It is important to realize that all quantities are unknown in Eq. (35) except
for the measurements, the yi (t) ’s. Due to the many unknowns to be solved, it is
therefore advantageous to have the number M of measurements as large as possible
as compared to the number N of sources. The over-determined case M > N is
recommended in the presence of significant additive noise. This justifies a major
difference between signal extraction, which usually proceeds with a single channel,
and BSS, which usually requires multiple simultaneous measurements.
with y(t), s(t), and n(t) column vectors that contain the elements yi (t) ’s, si (t) ’s, and
nj (t) ’s, respectively, and H a matrix whose element (i, j) is hij .
It is noteworthy that the convolutive mixture can be transformed into an
“instantaneous” mixture in the Fourier domain.
Separation Operator
The principle of BSS is to find a separation operator – a separation matrix W in the
linear instantaneous mixture – such that
returns an estimate ŝ(t) of the sources s(t). Note that W is generally not the (pseudo)
inverse of H (i.e., such that WH = I, the identity matrix) since it will also try to
reduce the effect of additive noise n(t) to some extent. It is important to note that
the recovered sources are arbitrarily scaled and sorted. Indeed, since H is unknown,
it can exchange any column and gain with W (e.g., WH = (k W)(k−1 H), thus
leading to another separation matrix k W and another source estimate kŝ(t)). The
unknown amplitude and sorting of the sources are fundamental indeterminacies
of BSS. However, the former indeterminacy is actually fixed when estimating
the contribution of a source. Once an estimate is available on a source si (t), its
contribution xij (t) to the measurement yj (t) can be estimated from the reference-
based approach of Sect. 6.3, i.e.:
yj (t)ŝi (t) yj (t)y(t)T wTi
x̂ij (t) = ŝi (t) = wi y(t) (40)
ŝi (t)2 wi y(t)y(t)T wTi
where . . . denotes the time-average operation, wi the i-th row of matrix W, and
. . . T the transpose of a vector. It is clear from Eq. (40) that contribution x̂ij (t) is
properly scaled, even if the estimated source ŝi (t) is not. It is also noteworthy from
this equation that BSS is to be interpreted as a spatial filter.
Separation Criteria
The main challenge of BSS is to blindly estimate the above separation operator from
the output measurements only. Similarly to blind extraction and blind deconvolution
previously discussed in Sects. 6.5 and 6.6, this requires strong a priori assumptions
4 Applied Digital Signal Processing 181
about the statistical properties of the sources. The separation operator is thus sought
so as to enforce recovered sources ŝ(t) with the expected properties. Some typical
separation criteria are listed hereafter:
Optimization Algorithm
Estimating a separation operator by enforcing a given statistical property of the
sources is achieved by means of an optimization algorithm. Several toolboxes are
nowadays available that implement the most popular BSS algorithms.
6.9.1 Context
A successful application of BSS in structural dynamics is for the separation of modal
contributions from output-only data. The aim is to decompose a set of simultaneous
measurements of a MIMO system into the individual contributions of underlying
SIMO systems. When the sources are represented by the modal coordinates of a
structure, BSS boils down to the separation of each modal contribution, that is,
the response of the structure when only one mode is active. In other words, the
response of a complex multiple-degree-of-freedom is then decomposed into the sum
of responses of single-degree-of-freedom systems. This finds considerable interest
in Operational Modal Analysis (OMA) where modal parameters can then easily
be identified from single-degree-of-freedom responses, without controlling the
excitation. The working assumption – which is common to all OMA approaches –
is that the excitation to the structure is broadband enough so that its spectrum can be
considered constant across the bandwidth of any modal resonance of interest. This
assumption is found to apply reasonably well in several instances, in particular under
ambient excitations where loading on the structure is produced by fluid-dynamic
forces (wind, waves), natural seismic activity, traffic, etc.
As compared to other identification algorithms dedicated to OMA (e.g., stochas-
tic subspace identification), BSS may be used as a useful pre-processing step or a
substitute which instead allows the use of simple degree-of-freedom identification
techniques.
6.9.2 Principle
The rationale beyond the application of BSS to OMA proceeds from the similarity
between the linear instantaneous mixture of BSS (see Eq. (39)) and the modal
expansion theorem which states that the response of a structure to any excitation
can always be expanded into a linear combination of modes weighted by the
modal coordinates. Namely, by denoting φi the i-th mode shape (a vector), qi (t)
the corresponding modal coordinate (a signal), and y(t) the vector that stacks the
responses of the structure measured at different points,
y(t) = φ qi (t) + n(t) (41)
i i
where n(t) stands for possible additive noise. This can be further cast in matrix form
as:
4 Applied Digital Signal Processing 183
where matrix contains the active mode shapes in columns and q(t) stands for the
vector of modal coordinates. Comparing Eq. 42 with Eq. (38), it is seen that the
modal matrix plays the role of the mixing matrix H and the modal coordinates
q(t) play the role of the sources s(t) in BSS. There is therefore good hope that BSS
can be applied to Eq. (42) in order to estimate jointly the modal matrix and the
modal coordinates q(t) from the output-only measurements y(t).
In order to do so, the assumptions of BSS must first be repeated. Section 6.8.4
introduced several separation criteria usually used in BSS. Among them, the
criterion of mutual decorrelation of the modal coordinates has been found to apply
generally well in the case of lightly damped structures with low modal density. The
reason is that under these assumptions the spectra of the modal coordinates have
nearly disjoint supports so that their mutual correlations are indeed very small. The
extreme case is given by a conservative system where the modal coordinates then
look like pure sines: they are therefore exactly uncorrelated as soon as they oscillate
at different natural frequencies. In practice, the criteria of mutual decorrelation has
been found to be quite robust even in the case of modal overlap factors slightly
greater than one and damping factors on the order of 20%.
Several algorithms are conceivable to separate modal contributions based on their
mutual decorrelation. A popular one is SOBI (second-order blind identification)
which forces decorrelation at several time lags by jointly diagonalizing a set of
correlation matrices. As explained in Sect. 6.8, the output of a BSS algorithm
comprises the separation matrix W which, in the present context, provides an
estimate of the inverse of the modal matrix . Therefore mode shapes can be
recovered in the columns of the inverse of the separation matrix, W−1 . Similarly,
application of the separation matrix to the measurements returns an estimate of the
modal coordinates, q̂(t) = Wy(t), from which global modal properties (natural
frequencies and damping ratios) can be easily estimated by using single-degree-of-
freedom techniques.
A necessary condition for this strategy is to have at disposal at least as many
sensors as active modes to recover. If not satisfied from the onset, this condition
can easily be forced by applying BSS in frequency bands that contain no more
active modes than available sensors. A frequency domain version of BSS can be
implemented on this basis which forces joint decorrelation at several frequency
bins – i.e., nil cross-spectra – in a given frequency band.
Fig. 9 (a) Power spectra vibration responses of a scaled wind turbine blade (16 channels).
(b) Power spectra of separated modal responses in four sub-bands
From these separation results, the natural frequencies and damping ratios could
be easily estimated by using single degree-of-freedom techniques (more advanced
curve-fitting techniques or subspace algorithms could also be used at this stage).
The values are displayed in Table 2, along with the estimated modal overlap factor.
The recovered mode shapes finally made possible the identification of combinations
of flexure and torsion of the wing.
7 Time-Frequency Representations
7.1 STFT
A relatively simple, but powerful, way of dividing up a signal in both time and
frequency is to move a fixed window function, for example, a Hanning window,
along a slowly varying time record, usually in overlapping steps, and record the
autospectrum of the corresponding windowed time signal for each displacement of
the window. This is illustrated in Fig. 10.
The formula for the Fourier spectrum of each windowed section is:
∞
S (t, f ) = x (τ ) w (τ − t) exp (−i2πf τ ) dτ (43)
−∞
where the H(t, f ) in Fig. 10 is equal to |S(t, f )|, and if the squared amplitude spectrum
is plotted, the diagram is usually called a “spectrogram.” The window overlap
186 R. B. Randall et al.
is chosen to give a smooth visual transition and is smaller than the actual time
resolution.
The length of weighting function w(t) determines the frequency bandwidth and
resolution of each spectrum and must therefore be chosen carefully. For example, in
Fig. 10 it should be chosen to be shorter than the spacing of the impulse responses
(IRs) dominating the signal, but longer than the individual IRs to give meaningful
results, but this of course is data dependent. The product of resolution in time
and resolution in frequency is a constant, this being one aspect of the Heisenberg
uncertainly principle.
∞
τ τ
R (t, τ ) = x u+ x∗ u − φ ((t − u), τ ) du (45)
2 2
−∞
and φ(u, τ ), with φ((t − u), τ ) = w(t − u − τ /2)w(t − u + τ /2) being a kernel
function used to smooth the WVD (with φ((t − u), τ ) = δ(t − u), the WVD is
obtained). The “pseudo Wigner-Ville distribution” is a finite windowed version
of the WVD, with φ((t − u), τ ) being a function of τ only, and the “smoothed
pseudo Wigner-Ville distribution,” with φ((t − u), τ ) being a separable function in
(t − u) and in τ , suppresses interference in both the time and frequency directions.
The results of smoothing are data dependent but usually give better simultaneous
resolution in the time and frequency directions than the STFT.
Rxx (t, τ ) = E x (t + τ/2) x ∗ (t − τ/2) (46)
where the difference from Eq. (45) is the ensemble averaging given by the
expectation operator. As described in Ref. [13], this can be transformed in both time
lag and cyclic time directions to give the spectral correlation diagram, to give a 3D
diagram with normal frequency f on one axis and cyclic frequency α on the other. If
the Fourier transformation is done first in the τ direction, the Wigner-Ville spectrum
(WVS) is obtained, giving frequency distribution vs time t. Since the interference
components have random phase for CS2 signals, they average to zero, so that the
WVS has the same resolution as the WVD, but with interference components largely
removed. This may appear to violate the uncertainty principle, but it should be kept
in mind that much longer data records are required to perform the averaging. By
contrast, averaging STFT diagrams does not improve resolution, but does smooth
noise spectra.
Figure 11 compares the results of performing STFT, WVD and WVS on the
vibration signal from a reciprocating compressor, with many separate events with
different frequency contents occurring at different times (i.e. crank angles) in the
compression cycle. This shows the improved resolution of the WVS compared with
the STFT, without the interference components of the WVD.
188 R. B. Randall et al.
Fig. 11 Diagnostics of a reciprocating compressor. (a) WVS. (b) STFT. (c) Pressure on forward
and backward strokes. (d) Accelerometer signal. (e) WVD for one cycle. (a) Forward stroke,
(b) backward stroke. 1, 2, Opening, closing of discharge valve. 3, 4, Opening, closing of suction
valve. (From [13])
7.4 Wavelets
∞
1 ∗ (t − b)
W (a; b) = √ x(t)ψ dt (47)
a a
−∞
where ψ(t) is the mother wavelet, translated by b and dilated by factor a. Since this
is a convolution, the wavelets can be considered as a set of impulse responses of
filters.
4 Applied Digital Signal Processing 189
Fig. 12 Time-frequency paving of (a) the STFT with a fine time resolution, (b) the TFT with a
fine frequency resolution, (c) the octave wavelet transform
190 R. B. Randall et al.
Gaussian function is that its Fourier transform is also a Gaussian function, so the
wavelet envelope is of the same form in both time and frequency domains.
A particular application involving analysis/synthesis is wavelet denoising, where
all components in the wavelet diagram whose amplitude is below a certain threshold
are considered to be noise. In so-called hard thresholding, all components thus
defined as noise are set to zero, but the retained components are left unchanged. In
“soft thresholding,” the noise estimate (the threshold value) is subtracted from them
also (symmetrical treatment of positive and negative values). Wavelet denoising is
based on the original work of Donoho and Johnstone [17]. This type of denoising
has the advantage that noise in time and scale directions is equally removed.
8 Specialized Analysis
Many machine vibration signals can be considered phase-locked with the rotation
of a reference shaft. If small speed fluctuations of the shaft occur, the signals will be
cyclostationary in the angular domain of the shaft, rather than in time domain. For
instance, a CS1 vibration signal x(t) of this type will show a periodic expected value
in the shaft angular domain θ , rather than in time domain:
E {x (θ )} = E {x (θ + 2kπ )} (48)
where tk is the k th 1 × rev tacho reference pulse and tk [m] is therefore estimating
the times corresponding to the angle 2π k + 2π m/P. A uniformly angular resampled
signal (i.e., order tracked) can be obtained by a second interpolation of the original
signal x(nt) at the times tk [m]:
∼ ∼
m
x (rα) = x 2π k + ≈ x (tk [m]) (50)
P
McFadden [18] showed that cubic spline interpolation is considerably better than
linear interpolation from two considerations:
Both the frequency characteristics of random carrier and those of the modulating
signal are therefore inherited by the CS2 signal. Figure 13 reports an example of the
hybrid nature of CS2 signals.
• On a short-time scale, the effect of the PSD of the random carrier r(t) is
reproduced: low frequency in case of Fig. 13 (a) and high frequency in case of
Fig. 13 (b).
• On a long-time scale, the period/frequency of the periodic signal pT (t) is
reproduced in the cyclic flow of power of the signal: higher frequency in case
of Fig. 13 (a) and lower frequency in case of Fig. 13 (b).
This model well describes also the typical vibrations obtained from a faulty
rolling element bearing: with the characteristic spectral frequency (f ) corresponding
to the structural resonances excited by each impact of the rolling elements with the
fault and the phenomenological cyclic frequencies (α) linked to the time lag between
subsequent impacts (see simplified numerical example of Fig. 14).
4 Applied Digital Signal Processing 193
Fig. 13 Two numerical examples of CS2 signals generated by multiplying a random station-
ary carrier and a periodic modulating signal: (a) random carrier with low-frequency PSD
(fa = 0 − 100 Hz) and mono-harmonic modulation frequency α a = 2 Hz, (b) random carrier with
high-frequency PSD (fa = 400 − 500 Hz) and mono-harmonic modulation frequency α a = 1 Hz
Figure 15 displays one realization of another CS2 signal in time domain (a)
and the same signal with the addition of stationary background noise (b). The
corresponding power spectral densities are shown in Fig. 16 (a). A few observations
are noteworthy. Signal x(t) clearly evidences a random behaviour, yet with a periodic
modulation; this may be interpreted as a periodic flow of its energy along the
time axis with cyclic frequency α. At the same time, the presence of this “hidden
periodicity” (additional α-axis) is completely missed in the classical power spectral
density (see Fig. 16 (a)) which essentially reflects the continuous distribution of the
random carrier (f -axis description) and the absence in the signal of any additive
sinusoid. Besides, the presence of cyclostationarity is not detectable in the noisy
194 R. B. Randall et al.
version of the signal, even in the time domain. This asks for the use of specific CS2
tools, which will be investigated in the following sections.
The idea of the squared envelope spectrum is to reveal the presence of a periodic
flow of energy in a cyclostationary signal. The flow of energy is estimated by
computing the squared envelope of the signal, which is then Fourier transformed
to evidence a harmonic structure.
As exemplified by Fig. 15, it is important to carefully select the frequency band
that carries the periodic modulation in order to extract it from additive noise which
4 Applied Digital Signal Processing 195
Fig. 16 (a) Power spectral density of signals in Fig. 15a (red curve) and in Fig. 15b (black curve)
(frequency resolution = 5 × 10−4 Hz). (b) Squared envelope spectrum of signal in Fig. 1b after
bandpass filtering in band [0.05Fs 0.15Fs ] (frequency resolution = 1 × 10−5 Hz). In contrast to the
power spectral density which displays a continuous distribution, the squared envelope spectrum
clearly reveals a harmonic structure. Note that correctly bandpass filtering the signal in the band
where the SNR is maximized is crucial
The success of the squared envelope spectrum largely depends on correctly selecting
the frequency band where to demodulate the signal. When the latter is not known, its
selection by trial and error may be a tedious and hazardous task. A simple solution
196 R. B. Randall et al.
The same concepts are illustrated for the more complex signal of Fig. 15b
in Fig. 20a. In this case, the presence of cyclostationarity is clearly evident in
4 Applied Digital Signal Processing 197
Fig. 18 (Left) Schematics of the procedure to calculate the CMS using the spectrogram, (right)
corresponding initial intermediate and final results for a numerically generated CS2 signal
the frequency band from 0.05 Hz to 0.15 Hz which carries the modulation and
with cyclic frequency at 1/200 Hz. The number of cyclic harmonics reflects the
“roughness” (non-sinusoidal characteristic) of the modulation, and, as explained in
Sect. 3.3.2, it is actually related to the time domain of the signal.
One limitation of the cyclic modulation spectrum – and thus of the squared
envelope spectrum – is that it cannot detect modulations that are faster than the
bandwidth set in the filter bank: fast modulations will require a filter bank with
large bands, thus with a coarse spectral resolution; in contrast, a fine spectral
resolution in the cyclic modulation spectrum implies slow modulations. This is a
direct consequence of the uncertainty principle of time-frequency analysis.
This has consequences in practice. For instance, when trying to detect a bearing
fault, the expected signal is in the form of a series of repetitive transients with mean
period T0 (as explained in 5.2.3, this signal is close to cyclostationary rather than
periodic due to random fluctuation in the period and possibly in the amplitude). The
bandwidth of the cyclic modulation spectrum should then be set large enough so as
to include the “hidden harmonics” of the fault, that is, larger than 1/T0 .
Fig. 19 Relationship between the cyclic modulation spectrum of a numerically generated CS2
signal with the spectral characteristics of its random carrier and modulating periodic signal.
(a) Stationary carrier r(t), (b) PSD of the carrier PSDr (f ), (c) squared
value
of periodic
modulation pT (t) (red), (d) Fourier series of the squared modulation F |pt (t)|2 , (e) CS2 signal
xCS2 (t) = r(t)pT (t) (blue) and modulation pT (t)(red dashed),
(f) CMS of xCS2 (t) (surface plot) in
comparison with PSDr (f ) (black dotted) and F |pt (t)|2 (red dotted)
The squared envelope spectrum and its extended version, the cyclic modulation
spectrum, essentially investigates the periodicity of Cx (t, 0) (after filtration in
frequency bands), which reflects the flow of energy as a function of time. The
spectral correlation density considers the complete covariance function (not only
for τ = 0) through the double Fourier transform.
4 Applied Digital Signal Processing 199
Fig. 20 (a) Cyclic modulation spectrum and (b) spectral coherence density of signal in Fig. 13
(b) (frequency resolution f = 8 × 10−3 Hz; cyclic frequency resolution = 1 × 10−5 Hz). The
cyclic modulation spectrum has a cyclic frequency range on the order of f (a strong attenuation
is seen after 2 f ), whereas the spectral coherence density has no such limitation. The spectral
coherence density is normalized between 0 and 1 and usually shows a better contrast. The
presence of cyclostationarity is evidenced in the band [0.05Fs ;0.15Fs ] and with a fundamental
cyclic frequency of 1/200 Hz
200 R. B. Randall et al.
1 ∗
Sx (α, f ) = lim E XD (f )XD (f − α) (55)
D→∞ D
(where E stands for the expectation operator and * for the conjugation) which
provides a practical algorithm of estimation. This definition gives evidence that
spectral components spaced apart by the modulation frequency are correlated.
In other words, although the spectrum of a cyclostationary signal does not give
evidence of harmonics in general, the presence of hidden periodicities in it manifests
itself by a correlation of its spectral components. Therefore, a natural tool to
quantify cyclostationarity is the spectral coherence density (in all points similar to a
correlation coefficient):
Sx (α, f )
γx (α, f ) = √ (56)
Sx (f )Sx (f − α)
The bispectral CS2 indicators described in the previous section expose the full
nature of CS2 signals: while α “sets the tempo” of the long-term cyclic pulsation of
4 Applied Digital Signal Processing 201
energy, the f -axis describes the velocity of the short-term random signal variation
constituting the signal power itself.
The traditional squared envelope spectrum (calculated with a broad pass-band)
is actually equivalent to an f -integral estimation of the spectral correlation, i.e., the
SES is representing the cumulated effect of a series of horizontal (α-parallel) slices
of the spectral correlation Sx (α, f ):
fhigh
SESx α; flow , fhigh ≈ Sx (α, f ) df (57)
flow
where SESx (α; flow , fhigh ) represents the squared envelope spectrum obtained after
bandpass filtering with pass-band [flow , fhigh ]. Any peak in the squared envelope
spectrum SESx (α; flow , fhigh ) will therefore represent an (α-)periodicity in the cyclic
flow of energy carried by frequencies within the range [flow , fhigh ]. This sheds
some light on the true cyclostationary meaning of envelope analysis: the explicit
α-axis represents periodicity in the second-order moment of the signal (power,
autocorrelation), while the implicit dependency on f (through the preliminary
bandpass filtering operation) reflects the τ -dependecy of the second-order moment
Cx (t, τ ). When choosing a filter for the envelope analysis operation, the pass-
band therefore defines the components of the signal whose energy pulsation is
analyzed. In the example of Fig. 20, the best envelope analysis result (clearest peak
at α = 0.005 Fs ) is thus obtained using the bandpass filter 0.05–0.15 Fs before
enveloping, since this band is the one whose energy is actually fluctuating with a
period of 2000/Fs .
This relationship can be further extended to kurtosis by integrating the squared
envelope spectrum over the remaining α-axis [22]. In fact, using Parseval’s theorem
it is possible to demonstrate that for a zero-mean signal x(t):
SESx (α) = RMSx 4 · κx (58)
α
where SESx (α) is the SES calculated using the full band (no bandpass filtering) and
RMSx and κ x are the RMS and (sample) kurtosis of the signal. Moreover, since the
fourth power of the RMS is equivalent to the null cyclic frequency SES, the (sample)
kurtosis is equivalent to:
α SESx (α)
κx = (59)
SESx (0)
and advanced spectral correlation estimators are all aiming, with different levels of
specificity, at the identification of the cyclic variation of the autocorrelation function
(and power) characteristic of CS2 signals.
The strong relationship between CS2 and fourth-order statistics highlights an
unwanted sensitivity of CS2 indicators to impulsive noise, which has been shown
to potentially mask CS2 components [23]. A series of techniques have been
proposed to deal with this issue, usually including fractional-order or logarithmic
transformations of the envelope [24, 25].
The first example illustrates a case where the speed of the machine is constant,
but the bearing signal is completely masked by stronger signals from gears, right up
until just before failure. The example was first published in [26], but most details are
repeated in [27]. A series of signals were taken from a helicopter gearbox test rig
at DSTO (Defence Science and Technology Organisation), Melbourne, Australia,
as it was run to failure. The signals were analyzed blind to detect the source of the
failure(s). Direct comparison of raw time signals and their spectra could detect no
change from the start to finish of the test. The time signal just before failure is shown
in Fig. 21a and has a kurtosis of −0.61, effectively the same as Gaussian noise.
The analysis procedure first applied was linear prediction, as a means of removing
the discrete frequency components from the gears and leaving the bearing signal
in the residual. The kurtosis increased from −0.61 to 2.2, but primarily because
some modulation was now apparent at the rate of the planet pass frequency; the
bearing signal was not detectable. A wavelet kurtogram was then used to determine
the optimum band for demodulation, and that is shown in Fig. 21b. By filtering
the residual signal with the optimum band (1/12-octave centered on 18.8 kHz),
the kurtosis increased to 14.1, and the bearing fault impulses can now be seen in
Fig. 21c.
Frequency analysis of the squared envelope of the processed signal in Fig. 21c in
two different frequency ranges gave the envelope spectra in Fig. 22.
The harmonics in Fig. 22a at 9.83 Hz corresponded to the cage frequency
(relative to the load zone) of the planet gear bearings in the planetary section of
the gearbox. This indicates a fault travelling at cage speed, and this is often a
sign of faulty rollers, though often accompanied with components at the roller
spin frequency (not found in this case). When the gearbox was dismantled, three
4 Applied Digital Signal Processing 203
a 10
50 3 b 9
Fig. 21 Signal processing stages for a bearing fault in a helicopter gearbox (from [26]). (a)
Original signal, kurtosis −0.61. (b) Wavelet kurtogram. (c) Processed signal, kurtosis 14.1
adjacent rollers in one bearing were found to have some spalling, and this group
was apparently modulating the signals as they passed through the load zone.
The harmonics in Fig. 22b at 117.7 Hz corresponded to the inner race fault
frequency in the same planet gear bearings, and when the faulty bearing was
dismantled, severe spalling was found in the inner race of one planet bearing. It
should be noted that with planet bearings, it is the inner race that is fixed with respect
to the load direction, so no modulation sidebands were expected or found.
Even though this result is from near the end of life, the trend of the kurtosis of the
processed signal showed that the faults could have been detected about 30 h before
the end of a 160 h test.
9.2 Gears
A standard way of analyzing gear signals is to start with TSA (time synchronous
averaging), which in general extracts the signal for each gear from the total signal,
including those of other gears. Even when the gearbox is running at nominally
constant speed, it is necessary to first carry out order tracking and resampling of
the signal, to ensure that there are an integer number of samples per rotation of
the gear, and a fixed starting phase (e.g., the exact time of a once-per-rev tacho
pulse, which may occur between two of the original samples). Even though the
order tracking removes speed variations, it is generally still necessary to resample
for each successive shaft speed so as to satisfy the requirement of a fixed number of
samples per rev.
The TSA result will generally allow visualization of the vibration response of
each tooth on the gearmeshing with the mating gear, and changes can often be
recognized in both amplitude and variability. The regular gearmeshing pattern can
however disguise some local disturbances, so a standard method of revealing these
is to remove that pattern by two alternative basic procedures:
204 R. B. Randall et al.
Fig. 22 Envelope spectra in two different frequency ranges (from [26]). (a) Low frequency,
showing a series of harmonics of 9.83 Hz. (b) High frequency, showing a series of harmonics
of 117.7 Hz
Fig. 23 Amplitude and phase demodulation of a gearmesh signal (from [28]). (a) Original TSA
signal. (b) Amplitude demodulation. (c) Phase demodulation
The linear prediction filter can be adjusted to remove slow changes but retain
sudden ones.
The following example is one where the TSA signal did not immediately reveal
a fault, and neither did the residual after removing the toothmesh signal.
The actual fault was a tooth root crack in a gear in a helicopter gearbox, and the
method proposed to reveal it in [28] consisted in performing a demodulation of the
toothmesh component, both amplitude and phase demodulation. Figure 23 shows
the original TSA signal and the results of amplitude and phase demodulation of the
(second harmonic of) gearmesh frequency. The second harmonic was demodulated
because it was stronger than the first.
Even though the TSA signal is not completely uniform, there is no definite
indication of a fault, and the same applies to the amplitude modulation signal. The
phase modulation signal does however reveal a sudden deviation in one location,
which corresponded to the location of the tooth root crack. At a later stage in
the development, the amplitude modulation signal also revealed the crack, but the
phase deviation was the first indication. Note that this method only works when the
fault manifests itself within the maximum frequency band for demodulation, which
corresponds to the gearmesh frequency. In this case the demodulation band was
from 1.5 to 2.5 times the gearmesh frequency. In [29] a case is reported where a
tooth root crack on a very slow component in a wind turbine gearbox (gearmesh
frequency 30 Hz) manifested itself most strongly around 11 kHz, and was not
detectable by either synchronous averaging or toothmesh demodulation. It could,
however, be detected using spectral kurtosis.
Further examples of gear diagnostics using the cepstrum are given in Sect. 10.3.
very powerful form of TFA is the Wigner-Ville spectrum (see Fig. 11), where cross
terms are eliminated for CS2 components, and better simultaneous time-frequency
resolution is possible than by a normal spectrogram (better than the uncertainty
principle, by virtue of the extra data required for averaging).
There are a couple of other fault types, however, which can be diagnosed by
relatively simple techniques, but enhanced considerably by using simulation models
of the machine.
The first is combustion faults in internal combustion (IC) engines, which can
be detected by changes in torsional vibrations. The latter can be measured very
simply by frequency demodulation of a shaft encoder signal, and that can be as
simple as a tooth-pass signal from a proximity probe detecting passage of the
teeth on the engine flywheel. For engines with a rigid crankshaft (lowest torsional
resonance frequency above a number of times the engine firing frequency), this
is very straightforward as the torsional acceleration from a given torque pulse
is independent of the cylinder from which it originates and insensitive to speed.
However, as shown in [30], a relatively simple torsional vibration model of a
flexible crankshaft can be made with lumped parameters and then updated using
a small number of actual measurements. Waveforms are very sensitive to actual
natural frequencies, so the model updating involved allowing the natural frequencies
and damping to adjust to give optimal matching of the waveforms, while using
the analytical eigenvectors (mode shapes) from the simple analytical model. This
was successful on two nominally identical engines with quite different waveforms.
Figure 24 compares the simulated waveform with the measured one for one engine.
Fig. 24 Simulation of the angular speed variations at the crankshaft free end (continuous line)
compared to the actual measurement (dashed line). (Courtesy M. Desbazeille)
4 Applied Digital Signal Processing 207
Very little “faulty” data was available, but an artificial neural network (ANN)
trained on outputs from this simulation model was able to detect the two faults fed
to it.
Reference [31] used a similar principle to train neural networks for a much wider
range of combustion faults purely using simulated data, but the engine was smaller
and had a rigid crankshaft. On the other hand, another simulation model was also
generated to simulate the rotational motions of the engine on its supports due to the
same combustion faults, and this has similar characteristics to the torsional model
of the flexible crankshaft, since the engine mounting resonances were constant
and within the frequency excitation range of the combustion faults, meaning that
responses varied with the faulty cylinder and engine speed. The ANNs trained
purely on simulated data in both cases were 100% successful in diagnosing the
fault severity and location.
The same principles were used to train ANNs to diagnose mechanical faults
(piston slap, bearing knock) in the same IC engine and were also 100% successful
[32, 33]. For the mechanical faults, the features used to train the ANNs were the
amplitude and phase of various harmonics of the cycle frequency of the engine,
measured on the squared envelope of an optimally filtered band, quite analogous to
bearing faults (since these signals were CS2).
10 Cepstrum
The cepstrum was first proposed in 1963 [34], being defined as the “power spectrum
of the log power spectrum.” The original application was to the detection of echo
delay times, it being much less sensitive than the autocorrelation function (inverse
Fourier transform of the power spectrum) to the color of the signal. The reason for
the definition was apparently that it was published 2 years before the FFT (though
with a common author, Tukey) and so software was readily available for power
spectra (via the autocorrelation function) but not for complex Fourier transforms.
Shortly after the publication of the FFT, the “power cepstrum” was redefined as
the inverse Fourier transform of the log power spectrum, which meant that it was
reversible to the (log) power spectrum after editing in the cepstrum. At about the
same time, work by Oppenheim and Schafer led to the definition of the “complex
cepstrum,” which retains the phase information in the log spectrum, so that it is
reversible to a time function after editing in the cepstrum. This can only be done
for spectra whose phase can be unwrapped to a continuous function of frequency.
Given a signal x(t), most important definitions are now as follows:
Complex cepstrum:
where Ax (f ) and φ x (f ) are, respectively, the amplitude and phase of the discrete
Fourier transform of the signal x(t):
Power cepstrum:
Cc (τ ) = F −1 {log (Sx (f ))} = F −1 log |F {x(t)}|2 = F −1 {2 log (Ax (f ))}
(62)
The so-called real cepstrum is sometimes defined by setting the phase term in
Eq. (60) to zero, which is seen to be a scaled version of Eq. (62).
In the original paper [34], the authors coined the word “cepstrum” by reversing
the first syllable of “spectrum,” the justification being that it was a “spectrum of
a spectrum” (although the autocorrelation is also a spectrum of a spectrum, just
without the log transformation). Similarly, the word “quefrency” was obtained from
“frequency,” and the authors also suggested a number of other terms, including
“rahmonic” from “harmonic” and “lifter” from “filter,” and these four terms are
still used in the cepstrum literature. Note that because the original cepstrum was not
reversible, a lifter had to be applied as a convolutive filter to the log spectrum, but it
is now applied as a window in the cepstrum.
Using z-transforms to replace Fourier transforms for digitized signals, Oppen-
heim and Schafer showed [35] that the complex cepstrum of a general transfer
function
M0
B Mi 1 − ai z−1 i=1 (1 − bi z)
H (z) = Ni=1 N
(63)
−1
i=1 1 − ci z i=1 (1 − di z)
i 0
could be expressed in terms of its poles and zeros in the z-plane as:
where the ci and ai are poles and zeros inside the unit circle, respectively, and the di
and bi are the (reciprocals of the) poles and zeros outside the unit circle, respectively.
Since the cepstrum of minimum phase functions is thus causal, the log amplitude
and phase of the log spectrum are related by a Hilbert transform, meaning that the
phase does not have to be measured or unwrapped, and the complex cepstrum can
be obtained from the real cepstrum by setting negative quefrency components to
zero and doubling positive quefrency components. Many simple mechanical transfer
functions are minimum phase, and it is shown in [36] that the cepstrum of each pole
term can be expressed as:
4 Applied Digital Signal Processing 209
where t is time sample spacing (so that t = nt) and σ is the damping constant
corresponding to the exponential decay |c|n . Zeros have the same form, but negative,
and maximum phase zeros are similar but at negative quefrency. Maximum phase
poles are not viable for stable systems.
The cepstrum thus has at least three useful properties for analysis of mechanical
systems:
• Echoes give a periodic structure to the log spectrum (log amplitude and phase),
resulting in discrete rahmonics (spaced at the echo delay time) in the cepstrum.
This was the original application and allows accurate measurement of the delay
time, and even echo removal.
• Periodic structures in the log spectrum, such as families of equally spaced
harmonics and sidebands, also give corresponding rahmonics in the cepstrum
(of which the first two or three are the most important), facilitating detection and
evaluation of such families and accurate measurement of their spacing.
• For single-input multiple-output (SIMO) systems, the output at each response
point is a convolution in the time domain, a product in the frequency spectrum,
a sum in the log spectrum and equally a sum in the cepstrum, often allowing
separation of forcing and transfer functions in the response cepstrum. Multiple-
input multiple-output (MIMO) responses have to be separated into a sum of
SIMOs, e.g., by blind source separation, before this cepstral separation can be
applied.
Fig. 25 Echo removal using a notch lifter in the complex cepstrum. (Courtesy Brüel&Kjær)
the response to a hammer blow in modal analysis, but is not limited to transients. It
can be applied to each record of a continuous signal, once again in the real cepstrum
but with regeneration of time signals using the original phase spectrum of each
record.
Figure 27 shows the application of this approach to a signal from a gas turbine,
with excitation by multiple harmonics of the various shaft speeds. It is seen that
most of these are at high quefrency, and removed by the exponential lifter, so that
the liftered spectrum is dominated by the modal information of the dominant transfer
paths. The time constant of the lifter was made approximately equal to that of the
lowest frequency mode at around 2 kHz, with corresponding decreasing effect on
higher-frequency modes.
Further examples are given in Sects. 10.3 and 10.4.
Fig. 26 Removal of groups of sidebands by notch lifter in real cepstrum. (From [37])
R. B. Randall et al.
4 Applied Digital Signal Processing
Fig. 27 Use of an exponential shortpass lifter to enhance modal information (from [36]). (a) Full cepstrum (of (d)). (b) Exponential lifter. (c) Liftered cepstrum.
(d) Original spectrum. (e) Liftered spectrum
213
214 R. B. Randall et al.
coherent harmonics and sidebands in a particular frequency band can make that
band dominant in terms of impulsiveness of time signals, with uniform weighting
over all frequency and no masking by particular resonances. Cepstral pre-whitening
has also been found valuable for variable speed machines as shown in Sect. 10.3.3.
Fig. 28 Comparison of spectra and cepstra for a gear set in original and deteriorated condition. (a, b) Spectra. (c, d) Cepstra. (a, c) Deteriorated. (b, d).
(Original (from [37]))
215
216 R. B. Randall et al.
gearbox, with an overall ratio of about 100, but careful choice of the spectrum
frequency range allows individual gear sets to be examined by centering on their
mesh frequencies.
Comparing the spectra in Fig. 28a, b, it is seen that there has been a considerable
increase in the harmonics of the high-speed gearmesh (HSGM), in particular of
the second which has increased from 80 to nearly 110 dB. There has also been a
considerable increase of all the harmonics of the intermediate shaft (IS) gearmesh
(highlighted by the harmonic cursor). This indicates uniformly distributed wear. The
spectrum of Fig. 28a, however, is complicated by the growth in multiple sidebands,
mainly spaced at the speed of the high-speed shaft (HSS) around the harmonics of
the HSGM. Comparing the cepstra in Fig. 28c, d gives a much clearer picture of
the sideband structures, where spacings at both the HSS and ISS are apparent in
deteriorated condition. Localized spalls were found on the HSS gear, which greatly
increased the sidebands with this spacing. This situation is complicated by the very
poor design of this gear set with an exact 4:1 ratio (88:22 teeth), and the two sets
of sidebands would be even better separated in the more normal case of a hunting
tooth design.
Figure 29 demonstrates the use of a comb notch lifter to remove one set of
sidebands to make the diagnosis clearer. Despite the exact 4:1 ratio, which meant
that every fourth rahmonic of the HSS coincided with a rahmonic of the ISS, the
remaining rahmonics of HSS were removed by a specially designed notch lifter
(Fig. 29b), and the effect on the spectrum can be seen by comparing Fig. 29c, d.
All HSS harmonics (including sidebands) have been removed from the spectrum,
leaving only the harmonics of the ISS, including those corresponding to the ISGM,
highlighted by a harmonic cursor. It is now evident that these do not form a sideband
structure around the gearmesh harmonics, meaning that the wear on this gear set is
uniform rather than localized. This was confirmed by inspection and ascribed partly
to the fact that this gear set was hunting tooth (23:82, with no common factors). This
means that an incipient fault on one tooth is smeared over all teeth on the mating
gear (and vice versa).
It was shown in [37] that the separation by this means gave a somewhat better
result than synchronous averaging, which was implemented by dividing the SA for
the IS shaft into the four revolutions of the HS shaft, averaging them, and then
subtracting the repeated average from the original. Moreover, the SA required initial
order tracking, not required for the cepstral liftering.
Fig. 29 Removing the effects of the HSS by comb liftering in the cepstrum. (a, b) Cepstra. (c, d) Spectra. (a, c) Unmodified. (b, d) Liftered. (From [37])
217
218 R. B. Randall et al.
3 80
a b
75
2
70
65
1
60
0 55
50
–1
45
40
–2
35
–3 30
0 128 0 2500
Time (s) Frequency (Hz)
80
0.5 d 75
c
0.4
70
0.3
65
0.2
0.1 60
0 55
–0.1 50
–0.2
45
–0.3
40
–0.4
–0.5 35
30
0 128 0 2500
Time (s) Frequency (Hz)
Fig. 30 Suppression of modal information in a variable speed gearbox. (a) Original time record,
(b) log spectrum, (c) liftered spectrum after suppression of modal information, (d) regenerated
time signal lowpass filtered above 3×GM frequency. (From [38])
2.5
1.5
1
0 10 20 30 40 50
Time [s]
strong spectral components resulting in a “noisy” SES (Fig. 33d) which did not
clearly allow the identification of the BPFO component.
The final step of cepstral pre-whitening allowed to reduce this effect, by flattening
the signal’s spectrum (Fig. 33e) and therefore highlighting the information carried
by the phase of the spectrum. Therefore, the SES of the pre-whitened signal clearly
showed a peak in proximity of the theoretical BPFO (Fig. 33f).
To verify that the peak was actually representing the bearing fault frequency, the
SES obtained with the two-step pre-whitening method is compared in Fig. 34 with
the SES of the signal Acc#2 collected directly on the accelerometer (no effect of the
gearbox).
A full description of these procedures has recently been published in [3] and only
a summary is given here.
Acc#1
0 10 20 30 40 50
Time [s] 40 40.2 40.4
Time [s]
Acc#2
0 10 20 30 40 50
Time [s] 40 40.2 40.4
Time [s]
Acc#1 + Acc#2
0 10 20 30 40 50
Time [s]
40 40.2 40.4
Time [s]
Fig. 32 Experimental signals measured by the gearbox accelerometer (Acc#1, top), the bearing
accelerometer (Acc#2, middle), and composite signal obtained by superposition of Acc#1 and
Acc#2 (bottom). The axes are to scale
Most recently [3], it has been shown that the zeros can be obtained more accu-
rately from transmissibilities rather than response autospectra, with the advantages
that noise, which otherwise disguises zeros, is removed by averaging and, for SIMO
situations, that the transmissibilities are independent of the forcing function, as long
as it is broadband.
222 R. B. Randall et al.
(a) (b)
(c) (d)
(e) (f)
Fig. 33 (a, b) DFT and SES of the raw signal, (c, d) DFT and SES of the residual after order
tracking ad synchronous averaging (OT-SA), (e, f) DFT and SES after OT-SA and cepstrum pre-
whitening
If the frequency response function (FRF) is regenerated using only the identified
in-band poles and zeros, there are two missing pieces of information:
4.886 Nx
4.886 Nx
0 0
2 4 6 8 10 2 4 6 8 10
Order [Nx] Order [Nx]
Fig. 34 Comparison between SES obtained after OT-SA and CPW from the composite signal
Acc#1 + Acc#2 (left) with the SES of the bearing accelerometer signal Acc#2 (only OT-SA is
applied)
In [40] it was shown that the equalization curve could be found using “phantom
zeros” in a similar manner to the rational fraction polynomial technique [41], which
also used a pole-zero model. More recently it has been shown that it can more easily
be found by smoothing the dB difference between the FRF generated on the basis of
the in-band poles and zeros, and a reference FRF, which can either be from an earlier
measurement, an EMA measurement, or from a finite element (FE) model of the
structure. As mentioned, the equalization curve is insensitive to small changes such
as a slow change in condition, or in-service operating conditions. The smoothing
is required because of differences in actual positions of poles and zeros between
the updated and reference FRFs, giving peak notches in the difference curves. It has
recently been shown that the smoothing is best achieved by polynomial curve-fitting,
making sure that the regenerated curves include the negative (and zero) frequency
poles and zeros derived from the inferred support conditions and measured positive
frequency poles and zeros [3]. Such a smoothed equalization curve can also correct
for absolute scaling if the reference FRF is also correctly scaled. For example, an
FE model of a free-free structure can easily be arranged to have correct rigid body
inertial properties, which determine the zero frequency values of FRFs, and even
for constrained structures, whose zero frequency values are determined by static
stiffness, the FE model can be updated to give agreement on the first couple of
elastic modes and will then be accurate at zero frequency.
Figure 35 (from [42]) shows an example of the application of such an equal-
ization process to the OMA of a free-free beam excited by a shaker with a pink
noise excitation, the pink color having no influence on the equalization process.
A comparison is made between a driving point FRF, with the same number of
poles and zeros, and an end-to-end FRF with no zeros. In the former case, little
equalization is required because of the balance of numbers of poles and zeros out-
of-band, whereas the absence of zeros in the second case requires a maximum of
equalization. Note that only five of the six modes were curve-fitted. This example
224 R. B. Randall et al.
Fig. 35 Regeneration of FRFs using an equalization and scaling curve. (a, c, e) Driving point
measurement. (b, d, f) End-to-end measurement. (a, b) Regenerated FRF (blue) from in-band poles
and zeros vs reference (black). (c, d) Unsmoothed difference curve vs polynomially smoothed
equalization curves. (e, f) True (measured) FRF (black) vs equalized estimate (blue) for five modes.
(From [42])
used only the positive frequency poles and zeros, but it is shown in [3] that a better
result is achieved by including the negative frequency components.
Normally, for OMA the spectrum will be contaminated by extraneous compo-
nents, such as discrete frequencies, and it will be an advantage to suppress these by
applying a notch comb lifter, an exponential shortpass lifter, or both, beforehand.
In the general MIMO case, it would in principle be necessary to separate the
response to a single source by BSS methods. A particular case of this where the
cepstrum has advantages over other methods is where there is only one CS2 source
with a particular cyclic frequency, as described in [43]. The practical case proposed
there is a diesel railcar, where the excitation from the combustion is broadband but
cyclic at the engine firing frequency. It is shown in [43] that the cepstrum of the
cyclic spectrum at the cyclic frequency contains only the structural path information
4 Applied Digital Signal Processing 225
Fig. 36 (a) Spectral correlation of railcar body excited by a CS2 force (b) resulting OMA mode
shape from curve-fitting such cyclic spectra for the indicated cyclic frequency (compared with
EMA mode shape). (From [43])
from that particular source to each response point. This was illustrated by exciting
the car by a shaker using a CS2 force signal (burst random), which was measured
and used for experimental modal analysis (EMA) at the same time. Figure 36 shows
the spectral correlation of the response, and the cyclic spectrum at the excitation
frequency is highlighted. The figure also shows one of the extracted mode shapes
(of the floor) obtained both by OMA and EMA. The two estimates compare very
well.
However, it is likely only in specialized situations, such as the very complex
excitation signals from rotating machines, that the cepstral method of modal analysis
would have advantages over the conventional OMA methods.
110
100 a
90
Shaft orders
80
70
60
dB
50
40
30
20
10
0
0 200 400 600 800 1000
Frequency (Hz)
60
b
50
40
dB
30
20
10
0
0 100 200 300 400 500 600 700 800 900 1000
40
30 c
20
dB
10
0
–10
–20
–30
–40
0 100 200 300 400 500 600 700 800 900 1000
Fig. 37 Use of an exponential lifter for OMA of responses to a simulated gear signal with speed
variation ±5%. (a) Response autospectrum. (b) Corresponding exponentially liftered spectrum. (c)
FRF obtained using the measured force. (From [45])
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Introduction to Spectral and Correlation
Analysis: Basic Measurements and Methods 5
Anders Brandt and Stefano Manzoni
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
1.1 Properties of Linear Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
1.2 Common Applications in Experimental Structural Dynamics . . . . . . . . . . . . . . . . . . 231
2 Signal Classes and Their Spectra . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
2.1 Periodic Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
2.2 Random Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
2.3 Transient Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
2.4 Double-Sided Versus Single-Sided Spectra . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
3 Frequency Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
3.1 Spectrum Analysis Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
3.2 The Discrete Fourier Transform (DFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
4 Block-Based Spectrum and Correlation Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
4.1 The Linear (RMS) Spectrum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
4.2 The Phase Spectrum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
4.3 Welch’s PSD and CSD Estimates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
4.4 Energy Spectral Density Estimates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
4.5 Welch’s Correlation Function Estimates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
5 Periodogram-Based Spectrum and Correlation Estimation . . . . . . . . . . . . . . . . . . . . . . . . . 253
5.1 The Periodogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
5.2 The Smoothed Periodogram PSD Estimate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
5.3 The Periodogram Correlation Estimate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
5.4 Dealing with Harmonics in Correlation Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
6 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
A. Brandt ()
Department of Mechanical and Electrical Engineering, University of Southern Denmark,
Odense, Denmark
e-mail: [email protected]
S. Manzoni
Department of Mechanical Engineering, Politecnico di Milano, Milan, Italy
e-mail: [email protected]
Abstract
Keywords
1 Introduction
Fig. 1 Illustration of single-input/single-output linear system with input signal (e.g., force) x(t)
and output signal (response, e.g., acceleration) y(t)
engineers. There are, however, a few books that can be recommended; for general
reading, see [8, 5, 2], for more in-depth analysis of random signals, there are rather
a few books, for example [1, 7, 11], and also see the chapter on Random and Shock
Testing. A more specialized book on spectrum analysis that can be recommended
is [9].
The simplest linear system, depicted in Fig. 1, has an input x(t) and an output
(or response) y(t). The system can, for example, describe the linear relationship
between the force input in a particular point and the response acceleration in
another point on a structure. The linear system can be characterized by its frequency
response function (FRF), H (f ), which is defined by
Y (f )
H (f ) = (1)
X(f )
where X(f ) and Y (f ) are the Fourier transforms of the input and response signals,
respectively. We can rewrite the equation as Y (f ) = X(f ) · H (f ) which clearly
shows that at a particular frequency, f , the response is only dependent on the input
and the frequency response at that particular frequency. Thus, knowing the spectra
X(f ) and Y (f ) are partial steps toward the description of the system in terms of
FRFs. It should be pointed out here that Eq. (1) is only conceptual and should not
be used in practice. To estimate FRFs, rather one of the methods described in the
chapter “Structural Measurements – FRF” should be used.
The basic measurements we will describe in the present chapter are common to
many applications in the field of experimental structural dynamics. Some of the
most common applications will be mentioned here, together with the typical spectra
and other functions associated with them.
Operating deflection shape measurements, ODS, is a very common application
for troubleshooting vibration problems. ODSs may be based on any spectral
functions that contain amplitude and phase information, e.g., cross-spectra, or even
FRFs.
232 A. Brandt and S. Manzoni
Now that we have established the need to experimentally obtain spectra, we will
have to discuss how this can be done for different types of signals. This is necessary,
as different signals have spectra with different properties. The main types of signals
in this respect can be divided into three signal classes
• periodic signals,
• random signals, and
• transient signals
Each of these types of signals needs to be described by its own type of spectrum as
we will describe in the following.
∞
2π kt 2π kt
xp (t) = ak cos + bk sin (2)
Tp Tp
k=1
t0+Tp
2 2π k
ak = xp (t) cos t dt k = 1, 2, . . . (3)
Tp Tp
t0
5 Introduction to Spectral and Correlation Analysis: Basic Measurements. . . 233
and
t0+Tp
2 2π k
bk = xp (t) sin t dt k = 1, 2, . . . (4)
Tp Tp
t0
∞
j 2π k
Tp t
xp (t) = ck e (5)
k=−∞
a0
c0 =
2
t0+Tp
1 1 − j T2πp k t
ck = (ak − j bk ) = xp (t)e dt (6)
2 Tp
t0
Random signals occur when the forces originate in some random phenomenon, for
example, wind loads, traffic loads, or the loads from the road surface acting on
road vehicles. For random signals, or with a fancier name, stochastic processes,
we need to use a rather different description of the spectral content. First, random
signals have continuous spectra, as opposed to the discrete spectra of periodic
signals. This means that the spectra of random signals must be described in terms of
density functions. Before exploring this, however, we need to deal with the random
(stochastic) nature of the signals, by defining the correlation functions.
234 A. Brandt and S. Manzoni
where E denotes the expectation value. It should be noted that the cross-correlation
function is equal to the signal y(t) convolved by x(−t). For a single signal, x(t),
the autocorrelation is a special case of the cross-correlation between the signal and
itself, i.e.:
Ryx (τ ) thus tells if there is correlation (relationship) between the signal y(t) and
a shifted version of x(t) shifted τ seconds. Periodic signals thus have periodic
correlation functions, with period τ = Tp . For random signals, the correlation
function is usually an oscillating function with a maximum at, say, τ0 and which
decays as ±(τ − τ0 ) increases. For our purposes it can be of interest to look at two
different correlation functions, depicted in Fig. 2. In Fig. 2a, the autocorrelation of
a bandlimited random signal with 1 Hz bandwidth is plotted. It can be seen that
the autocorrelation function is of sin(x)/x type. In Fig. 2b, the cross-correlation
between the input and output of a single-degree-of-freedom (SDOF) system with
undamped natural frequency 1 Hz and relative damping of 1% is shown. Here it
can be seen that the cross-correlation resembles the impulse response function, for
positive lags τ . Actually, the positive lags in cross-correlation functions include the
same information about the system as the impulse response, which is why it can be
used for OMA parameter extraction; see the chapter on Operational Modal Analysis
Methods.
(a) (b)
0.8 5
Cross-correlation
Autocorrelation
0.6
0.4 0
0.2
0 -5
-5 0 5 -10 0 10
Time lag, [s] Time lag, [s]
Fig. 2 Example correlation functions: in (a) autocorrelation function of bandlimited noise with
1 Hz bandwidth and in (b) cross-correlation function between the input and output of a single-
degree-of-freedom (SDOF) mechanical system with undamped natural frequency of 1 Hz and
relative damping of 1%. It can be seen that the cross-correlation in (b) is similar to an impulse
response function, for positive lags τ
∞
Sxx (f ) = Rxx (τ )e−j 2πf τ dτ (9)
−∞
∞
Syx (f ) = Ryx (τ )e−j 2πf τ dτ (10)
−∞
10 -5
PSD [(Velocity) /Hz]
-6
10
2
10 -7
-8
10
-9
10
0 0.5 1 1.5 2 2.5 3 3.5 4
Frequency [Hz]
Fig. 3 Example power spectral density (PSD) of a velocity signal measured on a bridge
∞
X(f ) = x(t)e−j 2πf t dt. (11)
−∞
The Fourier transform results in double-sided functions. The PSDs and transient
spectra in the previous sections are therefore double-sided, i.e., they contain both
5 Introduction to Spectral and Correlation Analysis: Basic Measurements. . . 237
negative and positive frequencies. The negative frequencies are a result of the
symmetry of the Fourier transform, and thus half the “energy” of the signal is
distributed on the negative frequency axis and the other half on the positive. For
practical use, this is not very convenient, so the spectra found in real life are usually
single-sided spectra. For random signals, we thus get the single-sided PSD, for
example, which is computed by discarding all negative frequencies and multiplying
all the positive frequencies (not the 0 frequency!) by a factor 2. The single-sided
PSD is denoted Gxx (f ) to distinguish it from the double-sided version.
3 Frequency Analysis
There are two main groups of methods for spectrum analysis, either parametric or
nonparametric methods. The parametric methods rely on some a priori knowledge
about the spectrum to be estimated, e.g., that it is produced by a Gaussian, white
random force that has passed a structure having eight modes. The nonparametric
methods do not require any such knowledge but give a spectrum estimate without
any assumption. Experience has shown that the parametric methods usually perform
poorly on vibration signals, so what is used in practice, with only rare exceptions,
are the nonparametric methods.
The most common nonparametric methods for spectrum estimation in the field of
structural dynamics are octave (and 1/n octave) analysis, DFT/FFT-based estimates,
and wavelet spectra. It is very important to realize that all nonparametric methods
rely on the same principle, which we will now outline.
The principle of nonparametric spectrum estimation is schematically illustrated
in Fig. 4. The picture illustrates that each frequency in the estimated spectrum is the
result of a calculation of the RMS level of the output of a bandpass filter with a
particular center frequency, fc , and bandwidth, B (often alternatively denoted by
Δf ). It is important to understand that all nonparametric methods for spectrum
analysis rely on this simple principle. The only thing that can differ between the
methods is the properties of the bandpass filter: the center frequency, bandwidth,
and shape. In octave and 1/n octave analysis, the center frequencies and bandwidths
increase exponentially with frequency. This is often called constant relative band-
width because Δf/fc is kept constant. DFT/FFT-based spectra typically have fixed
frequency increment and bandwidth, although we will see in Sect. 5.2 that this is
not necessary. Wavelet spectra, finally, usually have constant relative bandwidth.
238 A. Brandt and S. Manzoni
Octave Spectrum
B
f
fc
63 125 250500 1k 2k 4k
Fig. 4 Principle for spectrum analysis. The content at each discrete frequency, where the estimated
spectrum contains information, is the result of the RMS evaluation of the output of a bandpass filter
The discrete Fourier transform (DFT) is the most common tool used to compute
discrete spectra of measured signals. The fast Fourier transform (FFT) is an
algorithm that computes the DFT much faster than the direct formula implies. The
output of the FFT is thus the DFT, and for that reason, it is sufficient to discuss the
DFT and its properties here.
The DFT, X(k), at discrete frequencies k, of a signal x(n) sampled with N
samples (which we call the blocksize), is
N −1
X(k) = x(n)e−j 2π kn/N k = 0, 1, . . . , N − 1 (12)
n=0
N −1
1
x(n) = X(k)ej 2π kn/N n = 0, 1, . . . , N − 1 (13)
N
k=0
In order to understand the DFT, first of all the complex exponential e−j 2π kn/N
can be expanded to cos(2π kn/N ) − j sin(2π kn/N ). The DFT at frequency k is
thus obtained by multiplying the signal x(n) by a cosine and a sine and sum each of
these products to produce the real part and imaginary part of the DFT, respectively.
It is easily seen that the exponential is a cosine and sine with k periods during the
measurement time N · Δt, since the ratio n/N goes from 0 to 1 when n goes from 0
to N . The first frequency, k = 1, which is also the frequency increment of the DFT
output, is thus Δf = 1/(NΔt) = fs /N. This means that k = N corresponds to the
5 Introduction to Spectral and Correlation Analysis: Basic Measurements. . . 239
(a)
2
1
x(n)
-1
-2
0 5 10 15 20 25 30
Sample number, n
(b)
20
15
Real[X(k)]
10
0
0 5 10 15 20 25 30
Frequency number, k
Fig. 5 Time signal in (a) and corresponding DFT result in (b). The signal is a cosine, periodic
with three periods within the time window, and sampled with N = 32 samples. The DFT result is
entirely real-valued, because the cosine is an even function, and the peak is located on frequency
bin k = 3 because the cosine contains three periods in the time window
sampling frequency, and thus k = N/2 corresponds to half the sampling frequency,
known as the Nyquist frequency. It should also be noted that the measurement time
NΔt is actually one sampling distance longer than the actual time it takes to acquire
the N samples. It is apparent why this is so in the upper plot of Fig. 5, where the last
sample is one sample short of the periodicity of the cosine plotted.
In Fig. 5 the result of a DFT computation of a cosine with three periods within
the time window is shown. First of all, in the figure it is clear that the peaks in the
DFT are not immediately (at least seemingly) related to the amplitude of the cosine;
the DFT output is unscaled, as can be clearly seen from the value X(0) = x(n),
not the mean of the signal as it “should” be. Furthermore, since a cosine is an even
function, only the multiplication with the cosine in the complex exponential will
result in a nonzero sum. Thus the result of the DFT of the cosine is real-valued, and
therefore the imaginary part of X(k) is not plotted in the figure.
240 A. Brandt and S. Manzoni
Since the cosine in Fig. 5 contains three periods within the time window, the
peak in the spectrum X(k) occurs at k = 3. It can also be seen that the values for
k = N/2 + 1, N/2 + 2, . . . , N − 1 are the negative frequencies, translated to the
right. Therefore, after computing the DFT, we usually discard all frequencies above
k = N/2. For a block size of 1024 samples, for example, 513 values in the DFT
result should be kept. Due to the symmetry of the DFT, the discarded frequencies
can easily be computed by procedures that can be found in any textbook on the
topic.
A summary of the most important properties of the DFT are:
1, |t| ≤ T /2
w(t) = (14)
0, |t| > T /2
a) b)
0
1
−20
0.8
−40
0.6
dB
0.4 −60
0.2 −80
0 −100
0 N−1 −10−8 −6 −4 −2 0 2 4 6 8 10
c) d)
0
1
−20
0.8
−40
0.6
dB
0.4 −60
0.2 −80
0 −100
0 N−1 −10−8 −6 −4 −2 0 2 4 6 8 10
e) f)
5 0
4 −20
3
−40
dB
2
−60
1
0 −80
−1 −100
0 N−1 −10−8 −6 −4 −2 0 2 4 6 8 10
n k
Fig. 6 Some common time windows in time and frequency domain. In (a) and (b), time and
frequency domain representations of the rectangular window; in (c) and (d), the same for the
Hanning window and in (e) and (f) for the flattop window. It can be seen that the rectangular
window has a narrow main lobe and high side lobes, compared to the Hanning and flattop windows.
It can also be noted that a wider main lobe results in lower side lobes
242 A. Brandt and S. Manzoni
(6 dB/octave). The Hanning window, in Fig. 6d, has a main lobe of ±2 frequency
bins, and the first side lobe is approximately −32 dB under the main lobe, and the
falloff rate is considerably faster than for the rectangular window (18 dB/octave).
The flattop window, finally, has a very broad mainlobe, ±5 frequency bins, very
low side lobes, approximately −90 dB below the main lobe.
Consider now the convolution of one of the window spectra and an actual
spectrum of a structure with a resonance. Remember that the “ideal” convolution
is that of a δ-function, i.e., convolving with a δ-function results in the function it is
convolved with. The wider the main lobe is, the more smearing there will be in the
resulting spectrum. The higher the side lobes are, the more contribution there will
be at a particular frequency, from frequencies far away from that frequency. A good
all-round window for random signals and spectra that exhibit resonance peaks is the
Hanning window, which is therefore the standard window used for random signals
and spectral density estimates. The flattop window is good for periodic signals, with
well-separated harmonics. The rectangular window, finally, should only be used
when the measured signal does not have any leakage, i.e., transients that are entirely
captured by the N samples of the DFT or signals that are periodic inside the N
samples.
The maximum amplitude error caused by leakage when estimating the DFT of
a sine is approximately −40% for the rectangular window, −16% for Hanning
window, and −0.1% for the flattop window.
x(n) = [1 1 1 1].
The true convolution of this sequence is clearly
y(n) = [1 2 3 4 3 2 1].
But try the following, for example, in MATLAB:
» x=[1 1 1 1];
» y = ifft(fft(x).*fft(x);
and the result will show
ans = 4 4 4 4
5 Introduction to Spectral and Correlation Analysis: Basic Measurements. . . 243
This result is an effect of the cyclic nature of the DFT. For each shift in the
convolution, the sample(s) shifted out to the right are appearing on the left side.
Thus, for each value, the convolution result is the sum of the sequence
[1 1 1 1]
multiplied by itself and summed. The solution to this is zero padding. If we add as
many zeros to the original sequence as it is long, we get the following result, again
illustrated by an example in MATLAB.
Example 2. Now, include zero padding in the sequence x, with as many zeros as
the length of x
» x=[1 1 1 1 0 0 0 0];
» y = ifft(fft(x).*fft(x);
and the result will show
ans = 1 2 3 4 3 2 1 0
N −1
1
X(k) = w(n)Ae−j 2π k0 n/N ej 2π kn/N (16)
N
n=0
All of the values of X(k) will be zero, except the value for X(k0 ) which will be
N −1
A
X(k0 ) = w(n) (17)
N
n=0
Since we want this frequency bin to equal A, then we have that the window
amplitude correction factor, Aw , is
N
Aw = (18)
N
−1
w(n)
n=0
N
−1
N w 2 (n)
n=0
Ben = 2
(19)
N
−1
w(n)
n=0
This factor is exactly 1.5 for the Hanning window and will be used in Sect. 4.3.
In this section we will look at estimators for the theoretical spectra that were
presented in Sect. 2. We thus assume that we have a discrete time signal, x(n),
equal to the continuous signal x(t) sampled at the equidistant sampling instances
tn = n · Δt, where the sampling increment is the reciprocal of the sampling
frequency, fs , i.e., Δt = 1/fs . We further assume that we have sampled L samples
of the signal x(n).
There are two different principles for spectrum and correlation estimation using
the DFT/FFT: either the time signal is divided into smaller segments, for which
windowed DFTs are computed and averaged in the frequency domain, or one, large
5 Introduction to Spectral and Correlation Analysis: Basic Measurements. . . 245
FFT
FFT
Fig. 7 Schematic illustration of Welch’s method for spectrum and correlation function estimation.
The data are divided into a number of, possibly overlapping, segments, each of which is windowed,
after which the DFT is computed (by FFT) whereafter averaging is done in the frequency domain
DFT is computed using the entire time signal. The former method is referred to as
Welch’s method after [10] and the latter as a periodogram method, or sometimes
Daniell’s method, after [4]. In this section we will present Welch’s method for
computation of both spectral density estimates and correlation function estimates.
This method is usually the only method implemented in commercial systems for
structural dynamics, although, as we will see in Sect. 5, there can sometimes be
reasons for choosing the periodogram-based methods.
The principle of Welch’s method is illustrated schematically in Fig. 7. The data
are divided into M blocks of length N samples (the block size). The M segments
can be overlapped; see Sect. 4.3. For each segment, a time window is applied, the
DFT calculated, and averaging is then performed in the frequency domain, as we
will show in the next subsections.
In Sect. 3 we mentioned that the spectral density of a signal is the Fourier
transform of the correlation function. This is not a very practical solution for com-
puting spectra, however, since correlation functions are computationally intense.
The spectrum estimators are based on computing the FFT because it is considerably
faster than the direct DFT. Therefore, we need to see how to use the FFT/DFT to
obtain the Fourier transform of the correlation function. This can relatively easily be
seen, if we consider Eq. (7), where it was shown that the cross-correlation Ryx (τ )
essentially corresponds to the convolution of the signal y(t) by the signal x(−t) (it
actually corresponds to the convolution divided by the number of samples, as there
is an expectation value in Eq. (7)). We can now use the Fourier transform pair of
x(−t), which is X∗ (f ). Thus, the cross-spectral density between signals x and y is
proportional to
We are now ready to address the spectrum estimator best suited for dealing with
periodic signals, without significant noise. Such signals can, for example, be
vibrations on a reciprocating engine or on power generators. The spectrum estimator
is the so-called linear spectrum or RMS spectrum. This estimator, which we denote
XL (k), is the square root of the autopower spectrum. The reason for using the
intermediate autopower spectrum is that if averaging is necessary to reduce the
variance of the estimate due to noise, then this averaging has to be applied to squared
spectral components, in order for the average to be a mean square average. This is
necessary because we always want the averaging result to display true RMS levels.
The autopower spectrum is produced by dividing the signal x(n) with length
L samples, into M blocks of length N that we denote xm (n), (if L is not an
integer number of blocks with length N , we simply discard the last few samples
of the signal). Each of the M blocks is windowed, the DFT of the windowed
block is computed, and the DFT results are averaged, frequency by frequency.
An intermediate step is thus to compute the DFT of the windowed block number
m = 1, 2, . . . , M, of x(n) that we denote Xw,m and which equals
N
Xw,m (k) = w(n)xm (n)e−j 2π kn/N k = 0, 1, · · · , N/2 (21)
n=0
where w(n) is the time window. Note that we discard the upper half of the DFT
blocks, i.e., the negative frequencies in the definition of Xw,m . We can now define
the autopower spectrum of the signal x, by
SA SA
M M
∗
Âxx (k) = Xw,m (k)Xw,m (k) = |X(k)|2 (22)
M M
m=1 m=1
where SA is a scaling constant to produce peaks in Ayx (k) equal to the square of
the RMS level of the corresponding harmonic component in the signal. The scaling
constant is
⎧ 2
⎪
⎪ 2A
⎨ 2w , k = 0
SA = N (23)
⎪
⎪ A2
⎩ w, k = 0
N2
where Aw is the window amplitude scaling factor from Eq. (18).
5 Introduction to Spectral and Correlation Analysis: Basic Measurements. . . 247
After we have estimated the autopower spectrum, the linear (RMS) spectrum can
be computed, as the square root of Axx
X̂L (k) = Âxx (k) (24)
A peak in the linear spectrum is thus interpreted as the RMS level of a harmonic
component at that frequency. Note that the linear spectrum does not have any phase.
The choice of scaling the linear spectrum to the RMS level of the harmonics is,
of course, not mandatory, although we certainly recommend it. In some fields it is
common to also scale linear spectra to the amplitude of the harmonics. Therefore, it
is important to include the scaling in the units of the plot, by specifying, e.g., “[m/s2
RMS]” if the measured signal was acceleration in the SI unit of m/s2 .
We are now ready to apply the linear spectrum to a real signal. The parameters
we need to consider are listed in Table 1. One setting is not listed in the table; the
bandwidth (highest frequency) of the measurement naturally needs to be chosen.
This is a setting that should normally be chosen based on some knowledge about
the signal to be measured, such as the RPM of the engine and how many harmonics
are required. Alternatively, one may try a high-frequency setting and, after looking
at the obtained spectrum, gradually reduce the bandwidth until the spectrum shows
a sufficient amount of higher frequencies for the purpose of the measurement.
To select the settings for the linear spectrum estimator, the time window is
usually set based on taste. A flattop window is sometimes preferred, as it guarantees
that the RMS levels of harmonic components are accurately determined (to within
0.1%). On the other hand, due to the wide main lobe of the flattop window, some
users prefer the Hanning window and accept the error in RMS readings of up
to −16%, which, in many cases in vibration applications, is certainly negligible.
An appropriate number of averages usually has to be found by a trial and error
procedure. If the RMS levels change significantly for repeated measurements
without averaging, the number of averages can be increased until stable RMS levels
are obtained. This usually requires a small number of averages, typically between
Table 1 Typically used settings for block-based spectrum estimators. Low number of averages
are typically 5–20; high can be 50–500
Spectrum type Window Number of averages Overlap, % Block size, N
Linear spectrum Flattop, Hanning Low 0–50 Large enough to
obtain a line
spectrum
PSD, CSD Hanning High 50 Large enough to
avoid bias
ESD Rectangular No∗ No Large enough to
capture entire
transient
∗ For transients, triggered acquisition can be used with averaging, for example, for impact testing,
see the chapter on FRF measurements
248 A. Brandt and S. Manzoni
a) b)
1 1
Linear Spectrum Acc. [m/s2 RMS]
0.6 0.6
0.4 0.4
0.2 0.2
0 0
0 100 200 300 400 500 0 100 200 300 400 500
Frequency [Hz] Frequency [Hz]
Fig. 8 Example of linear spectrum estimates with two different block sizes; in (a) a frequency
increment of 5 Hz has been used; in (b) the fre8quency increment is 1.25 Hz. It is clear in (a)
that the frequency increment is not small enough to allow the spectrum to reach zero between the
peaks, whereas in (b) the peaks are distinct, and thus the spectrum is an appropriate line spectrum
as expected for a periodic signal
5 and 20. For periodic signals, overlap is often not used, although 50% can be
advantageously used to speed up the measurement. See more about averaging in
Sect. 4.3.
The last setting in Table 1 is the most important to set correctly. The block size
should be set such that a line spectrum is obtained, i.e., that the spectrum reaches
zero between every peak. If this is not the case, the frequency increment is too large.
The recommended procedure to find the optimal block size is thus to make repeated
measurement, starting with a small block size that does not create a line spectrum,
and then increase the block size until a line spectrum is obtained. This procedure
is illustrated in Fig. 8 where two linear spectra of the same signal, the acceleration
measured on a fan, are shown.
with reference to x(t). For this purpose, first the cross-power spectrum Âyx (k) is
estimated by
SA
M
∗
Âyx (k) = Yw,m (k)Xw,m (k) (25)
M
m=1
and the linear spectrum, ŶL (k), is estimated by Eqs. (22) and (24). The phase
spectrum Ŷpx is then constructed from these two spectra as
where arg[ ] denotes the phase in radians. Each spectral line of the phase spectrum
will thus contain the RMS level of the signal y and the phase of y related to the
reference x at that frequency. This allows software to pick amplitude and phase
information for animation of ODSs.
Welch’s method for PSD estimation relies on the same procedure as the method for
estimating autopower spectra we discussed in Sect. 4.1. Similarly to Eq. 22, we thus
define the PSD estimate, Ĝxx (k) as
SP SP 2
M M
Ĝxx (k) = ∗
Xw,m (k)Xw,m (k) = Xw,m (k) (27)
M M
m=1 m=1
where SP is a scaling constant to produce spectral density scaling, such that the area
under the estimate Ĝxx (k) equals the mean square of the signal x(t). The scaling
constant is
SA
SP = (28)
Ben Δf
where SA is the RMS scaling constant for autopower spectrum defined by Eq. (23)
and Ben is the normalized equivalent noise bandwidth defined by Eq. (19). Similarly
the cross-spectral density estimate between two signals, x(t) and y(t), is defined by
SP
M
∗
Gyx (k) = Yw,m (k)Xw,m (k) (29)
M
m=1
The PSD estimate in Eq. (27) is rather different from the estimate of the
autopower spectrum, since the signal, x(t), is assumed to be random. Thus, the
spectral density is continuous, and there will be two errors in the estimate: a bias
error and a random error. The bias error is a result of a continuous spectrum being
250 A. Brandt and S. Manzoni
−1
10
−2
10
1 2 3 4
10 10 10 10
Number of FFTs
Fig. 9 Random error of Welch PSD estimate estimated using Hanning window and 50% overlap,
as a function of the number of averages used for the estimate
5 Introduction to Spectral and Correlation Analysis: Basic Measurements. . . 251
overlap processing. As is evident from this plot, many averages are needed to obtain
a small random error; for an error of 5%, for example, 400 averages are needed.
With 50% overlap, that means that the data have to contain 200 non-overlapped
blocks.
In Table 1, in the row for PSD estimates, the recommended measurement system
settings for a PSD estimate are shown. A Hanning window should always be used
together with 50% overlap (slightly more overlap can be used, but hardly pays off
as it results in very slightly lower random error). The number of averages normally
has to be high, which means, say, between 50 and 500 averages. Most important,
however, is that the block size is made large enough to eliminate the bias error, at
least in cases where the PSD is going to be used for further processing, for example,
for modal parameter extraction.
The energy spectral density (ESD) function is usually used as the preferred spectrum
for (deterministic) transient signals. As we described in Sect. 2.3, the ESD is the
magnitude squared of the Fourier transform of the transient. Although the ESD is
not, strictly speaking, a block-based estimate, we still describe it here, as it is usually
found alongside the linear spectrum and PSD estimates in commercial software for
vibration analysis.
The ESD estimate Gxx (k) of the transient captured in x(n) of length L, is
therefore rather straightforwardly defined by
2
L−1
Gxx (k) = Δt · x(n)e−j 2π kn/L (31)
n=0
where it should be especially noted that we do not use any time window. The typical
measurement system settings for an ESD measurement are listed in the last line in
Table 1.
T /2
1
Ryx (τ ) = E [y(t)x(t − τ )] = y(t)x(t − τ )dt (32)
T
−T /2
It is easily realized that this estimator will lead to a biased estimator, because we
divide by T , the length of the signal x(t), whereas for any lag τ = 0, there will
actually only be overlapping data that can be multiplied together of length T − τ .
Thus we obtain the unbiased cross-correlation estimator by
T /2
1
Ryx (τ ) = E [y(t)x(t − τ )] = y(t)x(t − τ )dt (33)
T − |τ |
−T /2
and for a single signal, x(t), as mentioned previously, the autocorrelation is obtained
by replacing y(t) by x(t).
Since, for structural dynamics applications, we are usually only interested in the
nonnegative lags τ ≥ 0, we will limit the discussion here to those lags. To find an
appropriate discrete estimator for the time integral in Eq. (33), we start by observing
that the discrete correlation function should be equal to the convolution of x(n)
by x(n − m), weighted by 1/(N − m) where we let m denote the discrete lag, in
number of samples, and N is the block size of the DFT. This is thus equal to a
multiplication in the frequency domain, of X(f ) by its complex conjugate X∗ (f ).
But, it is very important to use zero padding in the computation of the DFT, X(f ),
to obtain the intermediate spectra (DFT results) Xm,z and Ym,z , in order to avoid
cyclic convolution effects. If the data contains N samples, then it should be zero
padded by N zeros, prior to the DFT calculation.
Furthermore, using Welch’s approach, we use a block size, N , much smaller
than the total length L, thus averaging M DFT results in the frequency domain. We
denote the resulting, temporary, PSD estimate by Ŝyx C and obtain it by
1
M
∗
C
Ŝyx (k) = Ym,z (k)Xm,z (k) (34)
M
m=1
C (k)
The next step is to calculate and properly scale the inverse DFT (IDFT) of Ŝyx
which results in the unbiased estimate of the cross-correlation function
2N −1
1
R̂yx (m) = C
Ŝyx (k)ej 2π km/(2N ) , m = 0, 1, . . . mmax < N/2
2N(N − m)
k=0
(35)
where the factor 2N in the denominator belongs to the inverse DFT. It is not neces-
C (k), since it does not significantly
sary to apply overlap processing to compute Ŝyx
contribute to a reduced random error in the correlation estimate.
5 Introduction to Spectral and Correlation Analysis: Basic Measurements. . . 253
L−1 2
Δt
P̂xx (l) = x(n)e−j 2π ln/N (36)
L
n=0
L−1 L−1 ∗
Δt
P̂yx (l) = y(n)e−j 2π ln/N x(n)e−j 2π ln/N (37)
L
n=0 n=0
where ∗ denotes complex conjugation. Note that we have used the symbol l to
denote the discrete frequency of the periodogram. This is to distinguish this, usually
much finer, frequency index from the frequency index of the estimates using Welch’s
estimate, for the discussion in Sect. 5.2.
The periodogram in Eq. (36) is an estimator for spectral density but a rather poor
such estimator, as can be seen in Fig. 10a, b where periodograms of white Gaussian
noise are plotted, based on L = 512 samples in (a) and L = 4096 samples in
(b). The periodogram is an inconsistent estimator, in that it does not approach the
true PSD with increasing length L. On the contrary, as can be seen in the figure, it
behaves more and more wildly the more data it is based on. On the right-hand side
of Fig. 10, in (c) and (d), similar periodograms but of a signal containing a periodic
signal plus random noise are plotted. As can be seen in the plots, with more data,
the periodic components stand out of the noise. Thus, the periodogram is a good
estimator for finding sines hidden in noise, although there is a lot of leakage. This
can easily be avoided by applying a flattop window to the data before computing the
periodogram, however, thus computing a windowed periodogram.
254 A. Brandt and S. Manzoni
a) c)
Periodogram length N= 512
-2 -2
10 10
-4 -4
10 10
-6 -6
10 10
-8 -8
10 10
0 200 400 0 200 400
Frequency [Hz] Frequency [Hz]
b) d)
Periodogram length N= 4096
0 0
10 10
-2 -2
10 10
-4 -4
10 10
-6 -6
10 10
10 -8 10 -8
0 200 400 0 200 400
Frequency [Hz] Frequency [Hz]
Fig. 10 Periodogram plots of random signal (left) and a periodic signal with noise (right). In (a)
and (b), periodograms of the same random signal are shown, with data length of N = 512 in (a)
and N = 4096 in (b) and in (c) and (d), similarly for periodograms of a periodic signal with noise
An alternative to the PSD estimate by Welch’s method, which can offer some
advantages, is the so-called smoothed periodogram or sometimes the Daniell
method. This estimate is obtained by smoothing (averaging) the periodogram in
Eq. (36) around each frequency where an estimate is wanted. If we, for example,
choose the same frequencies, k · f s/N, k = 0, 1, . . . N/2 that Welch’s estimate
would yield, then the smoothed autoperiodogram estimator is
2 s /2
k·D+L
ĜSP
xx (k) = P̂xx (l) k = 1, 2, . . . (38)
(Ls + 1)
l=k·D−Ls /2
5 Introduction to Spectral and Correlation Analysis: Basic Measurements. . . 255
and similarly for the cross-periodogram estimator. The factor 2 in the numerator in
Eq. (38) is due to scaling for a single-sided PSD, ĜSP
xx (k), as the periodogram P̂xx (l)
is double-sided. We have assumed Ls is an even number, and the variable D is the
number of frequency bins l between each target frequency k. The straight average
in Eq. (38) can be replaced by weighted averaging, but it turns out to give very little
difference in the properties of the resulting estimates.
We will illustrate the smoothed periodogram estimator with an example.
Example 3. Assume we have data x(n) with length L = 100 · N and N = 1024, the
block size we use with Welch’s method, and with a sampling frequency of 1024 Hz.
This would yield frequencies for Welch’s estimate at kΔf = kfs /N = k · 1 Hz.
If we, for the sake of a direct comparison, assume that we do not use any overlap
processing, Welch’s method would result in 100 averages.
The corresponding smoothed periodogram estimator would be obtained by
selecting the same frequencies fk = kΔf for the resulting spectrum and setting
Ls = 100, the same as the number of averages used for Welch’s estimate. Since the
frequency increment of the periodogram is fs /L = fs /(Ls N ) = Δf/Ls = 1/100
in this case, then obviously D = Ls = 100. So, each frequency bin k in the Welch’s
estimate corresponds to the frequency bins l = kD in the periodogram. At each of
these latter bins, the periodogram is averaged over ±50 bins.
• harmonics can easily be removed using the periodogram; see Sect. 5.4
• the smoothed periodogram estimate can easily be computed using constant rela-
tive bandwidth, Δf/fk by letting D and Ls grow exponentially with frequency
The periodogram can also be used to compute the correlation functions, as described
in [3]. This is actually a more straightforward way than using Welch’s method
as described in Sect. 4.5. To obtain correlation functions without effects of cyclic
correlation, L zeros have to be added to the time signal of length L, prior to
computing the periodogram. In addition, we do not use the scaling by the time
increment and data length, as in Eq. (36), but instead use the magnitude square of
the DFT, without scaling. A straightforward computation of the cross-correlation
256 A. Brandt and S. Manzoni
1
2L−1
1
P
R̂yx (m) = Yz (l)Xz∗ (l)ej 2π ml/(2L) = IDFT Yz Xz∗
(2L(L − m)) L−m
l=0
(39)
6 Summary
In this chapter we have described the basic properties of spectra and correlation
functions and how these functions should be estimated. When calculating and
interpreting spectra, it is important to consider what type of signal is at hand, a
5 Introduction to Spectral and Correlation Analysis: Basic Measurements. . . 257
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Frequency Response Function Estimation
6
A. W. Phillips and R. J. Allemang
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
2 Frequency Response Function Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
3 Frequency Response Function Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
3.1 Noise/Error Minimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
3.2 Single Input FRF Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
3.3 Multiple Input FRF Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
3.4 Coherence: Ordinary, Multiple, and Conditioned . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
3.5 Multiple Input Force Analysis/Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
4 Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
4.1 General Averaging Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
4.2 Estimation of Frequency Response Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
4.3 Special Types of Signal Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
5 Excitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
5.1 Excitation Assumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
5.2 Excitation Terminology and Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
5.3 Classification of Excitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
5.4 Random Excitation Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
5.5 Deterministic Excitation Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
5.6 Excitation Example: H-Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
6 Structural Testing Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
7 Practical Measurement Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
8 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
Abstract
Keywords
Nomenclature
1 Introduction
response function to be estimated from measured input and output data in the
presence of noise (errors). Some of the errors are:
• The system (with the boundary conditions for that test) determines the frequency
response functions for the given input/output locations.
• It is important to eliminate or at least minimize all errors (aliasing, leakage, noise,
calibration, etc.) when collecting data.
• If all noise terms are identically zero, the assumption concerning the
source/location of the noise does not matter (H1 = H2 = Hv = Hs = H ). Therefore,
concentrate on eliminating the source of the noise.
• Since modal parameters are computed from estimated frequency response
functions, the modal parameters are only as accurate as the estimated frequency
response functions.
There are at least four different testing configurations that can be compared.
These different testing conditions are largely a function of the number of acquisition
channels or excitation sources that are available to the test engineer. In general, the
best testing situation is the multiple input/multiple output (MIMO) configuration
since the data is collected in the shortest possible time with the fewest changes in
the test conditions.
Taking the Laplace transform of Equation 1, assuming all initial conditions are
zero, yields:
[M] s 2 + [C] s + [K] {X (s)} = {F (s)} (2)
6 Frequency Response Function Estimation 263
Letting:
[B (s)] = [M] s 2 + [C] s + [K] (3)
where [B (s)] is referred to as the impedance matrix or just the system matrix.
Premultiplying Equation 4 by [B (s)]−1 yields:
Defining:
Then:
Equation 7 relates the system response {X (s)} to the system forcing functions
{F (s)} through the matrix [H (s)]. The matrix [H (s)] is generally referred to as
the transfer function matrix.
By observing the partitioned nature of the matrix equations and evaluating the
equation for a single output response Xp (s):
N
Hpq (s) Fq (s) = Xp (s) (8)
q=1
the familiar relationships for the transfer function (output over input) are obtained
by evaluating for a single input excitation Fq (s) with all other inputs zero Fk (s) =0:
k = q:
Xp (s)
Hpq (s) = (9)
Fq (s)
Thus, Hpq (s) is the transfer function which would be measured by exciting
the system with Fq (s) and measuring the response Xp (s). Unfortunately, it is not
possible to measure F (s) and X(s) directly.
264 A. W. Phillips and R. J. Allemang
−1
H (ω) = −ω2 [M] + j ω [C] + [K] (10)
Xp (ω)
Hpq (ω) = (11)
Fq (ω)
Frequency response functions are normally used to describe the input-output (force-
response) relationships of any system. Most often, the system is assumed to be linear
and time invariant although this is not a necessary part of the definition. In the cases
where assumptions of linearity and time invariance are not valid, the measurement
of frequency response functions is also dependent upon the independent variables of
time and input. In this way, a conditional frequency response function is measured
as a function of other independent variables in addition to frequency. Note that the
different possible formulations listed in Table 1 can all be considered frequency
response functions since each of these formulations can be numerically manipulated
(synthetic differentiation, integration, etc.) into the equivalent displacement over
force relationship. This assumes that initial conditions can be ignored.
The estimation of the frequency response function depends upon the transforma-
tion of data from the time to frequency domain. The Fourier transform is used for
this computation. Unfortunately, though the integral Fourier transform definition
requires time histories from negative infinity to positive infinity, since this is not
possible experimentally, the computation is performed digitally using a fast Fourier
transform (FFT) algorithm which is based upon only a limited time history. In this
way, the theoretical advantages of the Fourier transform can be implemented in a
digital computation scheme. The frequency response functions satisfy the following
single and multiple input relationships:
Xp = Hpq Fq (12)
⎡ ⎤ ⎡ ⎤ ⎡ ⎤
X1 H11 · · · · · · · H1q F1
⎢X ⎥ ⎢H · ⎥ ⎢F ⎥
⎢ 2⎥ ⎢ 21 ⎥ ⎢ 2⎥
⎢ ⎥ ⎢ ⎥ ⎢ ⎥
⎢ · ⎥ =⎢ · · ⎥ ⎢ · ⎥ (13)
⎢ ⎥ ⎢ ⎥ ⎢ ⎥
⎣ · ⎦ ⎣ · · ⎦ ⎣ · ⎦
Xp N Hp1 · · · · · · · Hpq N Fq N ×1
o ×1 o ×Ni i
X1 H11 H12 F1
= (14)
X2 H21 H22 F2
Fig. 1 Two-input,
two-output FRF concept
266 A. W. Phillips and R. J. Allemang
The most reasonable, and most common, approach to the estimation of frequency
response functions is by the use of least squares (LS) or total least squares (TLS)
techniques [1, 2, 3, 4, 5]. This is a standard technique for estimating parameters in
the presence of noise. Least squares methods minimize the square of the magnitude
error and, thus, compute the best estimate of the magnitude of the frequency
response function but have little effect on the phase of the frequency response
function. The primary difference in the algorithms used to estimate frequency
response functions is in the assumption of where the noise enters the measurement
problem. The different assumptions of the source of the error is noted graphically in
Fig. 2.
Three algorithms, referred to as the H1 , H2 , and Hv algorithms, are commonly
available for estimating frequency response functions. Table 2 summarizes this
characteristic for the three methods that are widely used.
Consider the case of Ni inputs and No outputs measured during a modal test.
Based upon the assumed location of the noise entering the estimation process,
Equations 15, 16, and 17 represent the corresponding model for the H1 , H2 , and
Hv estimation procedures.
H1 Technique:
H2 Technique:
[H ]No × Ni {F }Ni × 1 − {υ}Ni × 1 = {X}No × 1 (16)
Hv Technique:
[H ]No × Ni {F }Ni × 1 − {υ}Ni × 1 = {X}No × 1 − {η}No × 1 (17)
Note that while not necessarily obvious yet, in all methods, the inversion of a
matrix will be involved. Therefore, the inputs (references) that are used must not
be fully correlated so that the inverse will exist. Extensive evaluation tools (using
eigenvalue decomposition) have been developed in order to detect and avoid this
condition [6, 7].
Figure 3 represents the model of the measurement situation for a single input, single
output frequency response function measurement.
With reference to Fig. 3 for a case involving only one input and one output (input
location q and response location p), the equation that is used to represent the input-
output relationship is:
where:
• F = F̂ − υ = actual input
• X = X̂ − η = actual output
• X̂ = spectrum of the p − th output, measured
• F̂ = spectrum of the q − th input, measured
• H = frequency response function
• υ = Spectrum of the noise part of the input
• η = Spectrum of the noise part of the output
• X = Spectrum of the p − th output, theoretical
• F = Spectrum of the q − th input, theoretical
Navg
GF F qq = Fq Fq∗ (19)
1
Navg
GXXpp = Xp Xp∗ (20)
1
Navg
GXF pq = Xp Fq∗ (21)
1
Navg
GF Xqp = Fq Xp∗ (22)
1
6 Frequency Response Function Estimation 269
where:
GXF pq
Hpq = (23)
GF F qq
GXXpp
Hpq = (24)
GF Xqp
Recognizing that in the presence of noise, the right hand side of the above
equation will not be equal to zero. Replacing the right hand side by a noise vector
{} with the following form:
ε1 Hpq
=λ (28)
ε2 2×1 −1 2×1
GF F qq GXF pq Hpq Hpq
=λ (29)
GF Xqp GXXpp 2×2
−1 2×1 −1 2×1
GF Fqq GXFpq
GF F Xp = (30)
GF Xqp GXXpp 2×2
The solution for Hpq is found by the eigenvalue decomposition of the [GF F Xp ]
matrix as follows:
GF F Xp = [V ] [V ]H (31)
where:
Solution for the Hpq matrix is found from the eigenvector associated with the
smallest (minimum) eigenvalue (λmin ). The size of the eigenvalue problem is second
order resulting in finding the roots of a quadratic equation. This eigenvalue solution
must be repeated for each frequency, and the complete solution process must be
repeated for each response point Xp .
Note that the eigenvalue decomposition does not necessarily yield the eigenval-
ues in any particular order so the smallest or minimum eigenvalue must be found
and is not generally the first or last eigenvalue. However, since the decomposition
matrix [GF F X ] is Hermitian, the eigenvalues should be real valued (and, while not
required, the eigenvectors can be scaled to be orthonormal as shown in Equation 31.)
6 Frequency Response Function Estimation 271
Also note that the noises on the input and output are assumed proportional to
the eigenvector scaling. Other forms of scaling are possible by altering the above
equation giving rise to the definition of Hs .
Alternately, the solution for Hpq is found by the eigenvalue decomposition of the
following matrix of auto and cross power spectra:
GXXpp GF Xqp
GXF Fp = (32)
GXFpq GF Fqq 2×2
GXF Fp = [V ] [V ]H (33)
where:
The solution for Hpq is again found from the eigenvector associated with the
smallest (minimum) eigenvalue (λmin ).
The frequency response function is found from the normalized eigenvector
associated with the smallest eigenvalue. If [GF F Xp ] is used, the eigenvector
associated with the smallest eigenvalue must be normalized as follows:
Hpq
{V }λmin = (34)
−1
If [GXF Fp ] is used, the eigenvector associated with the smallest eigenvalue must
be normalized as follows:
−1
{V }λmin = (35)
Hpq
coherence function and is a frequency-dependent, real value between zero and one.
The ordinary coherence function indicates the degree of correlation in a frequency
response function. If the coherence is equal to one at any specific frequency, the
system is said to have perfect correlation at that frequency. In other words, the
measured response power is linearly related to the measured input power (or by
sources which are coherent with the measured input power). A coherence value
less than unity at any frequency indicates that the measured response power is
greater than that due to the measured input. This is due to some extraneous noise
also contributing to the output power. It should be emphasized, however, that low
coherence does not necessarily imply poor estimates of the frequency response
function but simply means that more averaging is needed for a statistically reliable
result. Note that the coherence will not necessarily improve (i.e., get closer to one)
unless the noise is eliminated, but the variance will mean that the FRF answer will
be statistically better. The ordinary coherence function is computed as follows:
GXF 2 GXFpq GF Xqp
OCOHpq = = =
2 pq
γpq (36)
GF Fqq GXXpp GF Fqq GXXpp
When the coherence is zero, the output is totally uncorrelated to the measured
input suggesting that the response is due to other unmeasured sources. In general,
then, the coherence can be a measure of the degree of noise contamination in a
measurement. Thus, with more averaging, the estimate of coherence may contain
less variance, therefore giving a better estimate of the noise energy in a measured
signal. This is not the case, though, if the low coherence is due to bias errors such as
nonlinearities, multiple unmeasured inputs, or leakage. A typical ordinary coherence
function is shown in Fig. 4 together with the corresponding frequency response
function magnitude. In Fig. 4, the frequencies where the coherence is lowest are
often the same frequencies where the frequency response function is at a maxima
in magnitude or at a minima in magnitude. This is often an indication of leakage
since the frequency response function is most sensitive to the leakage error at the
lightly damped peaks corresponding to the maxima. At the minima, where there is
little response from the system, the leakage error, even though it is small, may still
be significant.
Note that while the above development of ordinary coherence is historical and
was based upon the H1 FRF algorithm, this definition is also valid for both the H2
and Hv FRF algorithms.
In all of these cases, the estimated coherence function will approach, in the limit,
the expected value of coherence at each frequency, dependent upon the type of noise
present in the structure and measurement system. Note that with more averaging,
the estimated value of coherence will not increase; the estimated value of coherence
6 Frequency Response Function Estimation 273
Ordinary Coherence
1
0.9
0.8
0.7
Magnitude
0.6
0.5
0.4
0.3
0.2
0.1
0
0 10 20 30 40 50
Frequency (Hz)
50
0
-50
-100
-150
-200
0 10 20 30 40 50
Frequency (Hz)
0
10
Magnitude
-1
10
-2
10
-3
10
0 10 20 30 40 50
Frequency (Hz)
always approaches the expected value from the upper side. This is described in
Table 3 [1].
Note that a high value of coherence (0.9) after 16 averages has approximately
the same possible variance of the frequency response function as a low value of
coherence (0.3) after 256 averages.
Two special cases of low coherence are worth particular mention. The first
situation occurs when a leakage error occurs in one or both of the input and output
274 A. W. Phillips and R. J. Allemang
measurements. This causes the coherence in the area of the peaks of the frequency
response to be less than unity. This error can be reduced by the use of weighting
functions or by cyclic averaging. The second situation occurs when a significant
propagation time delay occurs between the input and output as may be the case
with acoustic measurements. If a propagation delay of length t is compared to a
sample function length of T , a low estimate of coherence will be estimated as a
function of the ratio t/T . This propagation delay causes a bias error in the frequency
response and should be removed prior to computation if possible. Coherence will be
explained in more detail in Sect. 3.4 once the concept of multiple inputs is discussed.
frequency response functions. During single input excitation of a system, there may
exist large differences in the amplitudes of vibratory motion at various locations
because of the dissipation of the excitation power within the structure. This is
especially true when the structure has heavy damping. Small nonlinearities in the
structure will consequently cause errors in the measurement of the response. With
multiple input excitation, the vibratory amplitudes across the structure typically will
be more uniform, with a consequent decrease in the effect of nonlinearities.
A second reason for improved accuracy is the increase in consistency of the
frequency response functions compared to the single input method. When a number
of exciter systems are used, the elements from columns of the frequency response
function matrix corresponding to those exciter locations are being determined
simultaneously. With the single input method, each column is determined indepen-
dently, and it is possible for small errors of measurement due to nonlinearities and
time-dependent system characteristics to cause a change in resonance frequencies,
damping, or mode shapes among the measurements in the several columns. This is
particularly important for the polyreference modal parameter estimation algorithms
that use frequency response functions from multiple columns or rows of the
frequency response function matrix simultaneously.
An additional, significant advantage of the multiple input excitation is a reduction
of the test time. In general, using multiple input estimation of frequency response
functions, frequency response functions are obtained for all input locations in
approximately the same time as required for acquiring a set of frequency response
functions for one of the input locations, using a single input estimation method.
Another potential advantage of the simultaneous measurement of a number of
columns or rows of the frequency response function matrix is the ability to use a
linear combination of frequency response functions in the same row of the matrix
in order to enhance specific modes of the system. This technique is analogous to the
forced normal mode excitation experimental modal analysis in which a structure is
excited by a forcing vector which is proportional to the modal vector of interest. For
this analysis, the coefficients of a preliminary experimental modal analysis are used
to weight the frequency response functions, so that the sum emphasizes the modal
vector that is sought. The revised set of conditioned frequency response functions
is analyzed to improve the accuracy of the modal vector. A simple example of this
approach for a structure with approximate geometrical symmetry would be to excite
at two symmetric locations. The sum of the two frequency response functions at
a specific response location should enhance the symmetric modes. Likewise, the
difference of the two functions should enhance the antisymmetric modes.
• Advances in hardware/software have kept data collection time the same for single
input/multiple output. More measurements per measurement cycle.
• Multiple input data permits the detection of repeated or closely spaced roots.
Disadvantages:
where:
• F = F̂ − υ = actual input
• X = X̂ − η = actual output
• X̂p = spectrum of the p − th output, measured
• F̂q = spectrum of the q − th input, measured
• Hpq = frequency response function of output p with respect to input q
• υq = spectrum of the noise part of the input
• ηp = spectrum of the noise part of the output
• Xp = spectrum of the p − th output, theoretical
• Fq = spectrum of the q − th input, theoretical
Since the noise vector {η} is assumed to be independent of the excitation force
vector {F }, thus with averaging, the {η} {F }H cross term approaches zero:
[H ]No × Ni {F }Ni × 1 {F }H
1 × Ni = {X}No × 1 {F }1 × Ni
H
(42)
where:
In the experimental procedure, the input and response signals are measured,
and the averaged cross spectra and auto spectra necessary to create the [GXF ] and
[GF F ] matrices are computed. If the computation of ordinary, multiple, or partial
coherence functions will be required, then the diagonal elements of the output cross
spectrum matrix [GXX ] must be computed also. Note that Equation 44 involves a
matrix inverse or equivalent numerical procedure on the [GF F ] matrix. This will
only be possible when the number of averages is equal to or greater than the number
of inputs.
Equation 43 is valid regardless of whether the various inputs are correlated.
Unfortunately, there are a number of situations where the input cross spectrum
matrix [GF F ] may be singular for specific frequencies or frequency intervals.
When this happens, the inverse of [GF F ] will not exist, and Equation 44 cannot
be used to solve for the frequency response function at those frequencies or in
those frequency intervals. A computational procedure that solves Equation 44 for
[H ] should therefore monitor the rank of the matrix [GF F ] that is to be inverted
and desirably provide direction on how to alter the input signals or the use of the
available data when a problem exists. The current approach for evaluating whether
the inputs are sufficiently uncorrelated at each frequency involves determining the
principal/virtual forces using principal component analysis [7]. This will be covered
later in Sect. 3.5.
Note that recently an FRF development based upon a Cholesky decomposition
has been developed [8]. This formulation is equivalent to the H1 formulation.
[H ]No × Ni {F }Ni × 1 − {υ}Ni × 1 = {X}No × 1 (45)
[H ] { {F } − {υ} } {X} H
= {X} {X} H
(46)
6 Frequency Response Function Estimation 279
Since the noise vector {υ} is assumed to be independent of the response vector
{X}, thus with averaging, the {υ} {X}H cross term approaches zero:
One problem with using the H2 algorithm is that the solution for [H ] can only
be found directly using an inverse when the number of inputs Ni and number of
outputs No are equal. Then:
G GF Xp
GXF Fp = XXp (53)
GXFq [GF F ] (Ni +1)×(Ni +1)
Or:
GXF Fp = [V ] [V ]H (55)
where:
Solution for the p − th row of the [H ] matrix is found from the eigenvector
associated with the smallest (minimum) eigenvalue. Note that the size of the
eigenvalue problem is Ni + 1 and that the eigenvalue solution must be repeated for
each frequency. Note also that the complete solution process must be repeated for
each response point Xp .
280 A. W. Phillips and R. J. Allemang
The frequency response functions associated with a single output p and all inputs
are found by normalizing the eigenvector associated with the smallest eigenvalue.
If [GF F Xp ] is used, the eigenvector associated with the smallest eigenvalue must be
normalized as follows:
⎧ ⎫
⎪
⎪ Hp1 ⎪⎪
⎪
⎪ ⎪
⎪
⎪
⎪ H ⎪
⎪
⎪
⎨
p2 ⎪
⎬
·
{V }λmin = (56)
⎪
⎪ · ⎪⎪
⎪
⎪H ⎪
⎪
⎪
⎪ pNi ⎪
⎪
⎪
⎩ ⎪
⎭
−1
If [GXF Fp ] is used, the eigenvector associated with the smallest eigenvalue must
be normalized as follows:
⎧ ⎫
⎪
⎪ −1 ⎪ ⎪
⎪
⎪ ⎪
⎪
⎪
⎪ Hp1 ⎪⎪
⎪
⎪
⎨ ⎬
Hp2
{V }λmin = (57)
⎪
⎪ · ⎪⎪
⎪
⎪ ⎪
⎪
⎪
⎪ · ⎪⎪
⎪
⎪
⎩ ⎭
HpNi
Note that there are several decompositions of the [GF F X ] or [GXF F ] matrices,
including SVD and ED, that have been used in the development of Hv . The original,
historical presentation/development used the eigenvalue decomposition as presented
in this chapter.
Recent developments have shown that there is an alternative formulation, Hsvd ,
which gives equivalent results to the presented Hv form [21].
The concept of the coherence function, as defined for single input measurement
(Sect. 3.2.4), needs to be expanded to include the variety of additional relationships
that are possible for multiple inputs.
GXF 2
OCOHpq = γpq =
2 pq
(58)
GF Fqq GXXpp
where:
Ni
Ni ∗
Hpq GF Fqt Hpt
MCOHp = (60)
GXXpp
q=1 t=1
282 A. W. Phillips and R. J. Allemang
where:
Partial Coherence
Thus, one way to study the linear correlation of the output with one of the inputs
in a MISO/MIMO system is to calculate the corresponding partial coherence by
arranging the inputs in a predetermined order, usually based on their significance.
They are then sequentially conditioned so that each new input is completely
uncorrelated from its preceding inputs. Once the order has been determined, the
partial coherence of the output with the first force is obviously the same as the
corresponding ordinary coherence. For the second force, the conditioned input auto
power is found as shown in Equation 63.
GF2 F1
GF2 F2 .F1 = GF2 F2 − GF1 F2 (61)
GF1 F1
GF2 F1
GF2 F2 .F1 = GF2 F2 − GF1 F2 (62)
GF1 F1
GF2 F2 .F1 = [1 − γF21 F2 ]GF2 F2 (63)
The subscript on the left hand side signifies that the auto power computed for
the second input in this fashion does not have any correlation with the first input.
Each subsequent input is conditioned in the same way, and the partial coherence
284 A. W. Phillips and R. J. Allemang
of the output with any arbitrary conditioned input can be computed as shown in
Equation 64.
|GFq Xp .Fq−1 ! |2
PCOHpq = γF2q Xp .Fq−1 ! = (64)
GFq Fq .Fq−1 ! GXp Xp
The term Fq−1 ! signifies that the uncorrelation takes place from input 1 through
q −1 to find the conditioned input q. Adding the partial coherences for all the inputs
results in the corresponding multiple coherence. The above formulation was shown
in [23] which is the fourth edition of this textbook. (In the first two editions, the
output term in the denominator on the right hand side used a conditioned output
spectrum for normalization instead. When a conditioned output spectrum is used,
the sum of the conditioned coherences is not the same as the corresponding multiple
coherence. This disambiguation is necessary, as several follow-up works [24, 8]
that made use of the older editions of the textbook as reference include the latter
development which is inconsistent.)
Note that the corresponding set of partial coherences is dependent on the ordering
of the inputs chosen.
Cumulative Coherence
In [8], a use of Cholesky decomposition is demonstrated to obtain the conditioned
inputs efficiently. In [25], the input auto power matrix is decomposed into a lower
triangular matrix L and a diagonal matrix C multiplied to the former’s Hermitian
as shown in Equation 65. Here, the diagonal matrix C is representative of the
conditioned inputs.
GF F = LF C C LH
FC (65)
A relation between the output spectra with the conditioned input spectra can be
computed as described in Equation 66.
−1 −1
LXC = GXF [LH
F C ] GCC (66)
The cross spectrum between the output and the conditioned inputs can then be
found as:
|GCq Xp |2
CCOHpq = γF2q Xp .Fq−1 ! = (68)
GCq Cq GXp Xp
6 Frequency Response Function Estimation 285
Fractional Coherence
Instead of depending on some a priori knowledge of the significance of the inputs,
a singular value decomposition [8] of the input auto power matrix allows for the
computation of the partial dependency of the output with the virtual forces thus
obtained. This metric does not retain the spatial information and always orders
the resulting virtual forces in the order of their significance and is, therefore,
independent of the ordering of the inputs chosen. In the same vein as the Cholesky
decomposition shown at the end of previous section, the relation between the output
and the virtual forces can be used to find the corresponding fractional coherence as
shown in Equation 71.
GF F = UF S GSS UFHS (69)
−1
GXS = GXF UFHS G−1
SS (70)
|GSq Xp |2
FCOHpq = γF2q Xp .Fq−1 ! = (71)
GSq Sq GXp Xp
Virtual Coherence
As a coherence computed in conjunction with, or as a correspondence to, the
virtual forces (or principal components) defined in Sect. 3.5, the virtual coherence
can be computed using either singular value decomposition [27] or eigenvalue
decomposition [28].
GF F = FV GV V H
FV (72)
H −1 −1
GXV = GXF [ F V ] GV V (73)
|GVq Xp |2
VCOHpq = γF2q Xp .Fq−1 ! = (74)
GVq Vq GXp Xp
286 A. W. Phillips and R. J. Allemang
F1
Xp [F1∗ F2∗ ] = [Hp1 Hp2 ] [F1∗ F2∗ ] (76)
F2
Therefore, for input locations 1 and 2, each output is used with the two inputs
to compute two frequency response functions. Therefore, there will be 2 × No
frequency response functions to be computed:
Fig. 6 Two-input,
one-output model
6 Frequency Response Function Estimation 287
⎡ ⎤ ⎡ ⎤
H11 H12 GXF11 GXF12
⎢ H ⎥ ⎢ GXF22 ⎥
⎢ 21 H22 ⎥ ⎢ GXF21 ⎥
⎢ ⎥ ⎢ ⎥ −1
⎢ H31 H32 ⎥ ⎢ GXF31 GXF32 ⎥ GF F11 GF F12
⎢ ⎥=⎢ ⎥ (77)
⎢ · · ⎥ ⎢ · · ⎥ GF F21 GF F22
⎢ ⎥ ⎢ ⎥
⎣ · · ⎦ ⎣ · · ⎦
HNo 1 HNo 2 GXFNo 1 GXFNo 2
For each output location, one formulation of the equations to be solved can
be developed by replacing the inverse of the [GF F ] matrix with the equivalent
adjoint of the [GF F ] matrix divided by the determinant of the [GF F ] matrix. In
this way, it is clear that the frequency response functions can be found as long as the
determinant of the [GF F ] matrix is not zero:
where:
For the two-input, one-output case, several possible coherence functions can be
formulated. While the ordinary coherence between the output and each input can be
formulated, these coherence functions may not provide useful information due to
the possible interaction between the two forces.
The ordinary coherence between the two inputs is a useful function since this is
a measure of whether the forces are correlated. If the forces are perfectly correlated
at a frequency, the inverse of the [GF F ] matrix will not exist, and the frequency
response functions cannot be estimated at that frequency. In this case, the ordinary
coherence between the two forces cannot be unity, although values from 0.0 to 0.99
288 A. W. Phillips and R. J. Allemang
are theoretically acceptable. The limit is determined by the accuracy of the measured
data and the numerical precision of the computation.
Multiple Coherence
{GXF } [GF F ]−1 {GF X }T
MCOHp = (83)
GXXpp
Summary of Methods
H1 Technique:
H2 Technique:
Hv Technique:
Of the variety of situations that can cause difficulties in the computation of the
frequency response functions, the highest potential for trouble is the case of coherent
inputs. If two of the inputs are fully coherent at one of the analysis frequencies, then
there are no unique frequency response functions associated with those inputs at that
analysis frequency. Unfortunately, there are a number of situations where the input
cross spectrum matrix [GF F ] may be singular at specific frequencies or frequency
intervals. When this happens, the inverse of [GF F ] will not exist, and Equation 44
cannot be used to solve for the frequency response function at those frequencies
6 Frequency Response Function Estimation 289
or in those frequency intervals. First, one of the input autospectra may be zero in
amplitude over some frequency interval. When this occurs, then all of the cross
spectra in the same row and column in the input cross spectrum matrix [GF F ] will
also be zero over that frequency interval. Consequently, the input cross spectrum
matrix [GF F ] will be singular over that frequency interval. Second, two or more of
the input signals may be fully coherent over some frequency interval. Although
the signals used as inputs to the exciter systems must be uncorrelated random
inputs, the response of the structure at resonance, combined with the inability to
completely isolate the exciter systems from this response, results in the ordinary
or conditioned partial coherence functions with values other than zero, particularly
at the system poles. For example, for the two-input case, as long as the coherence
function between the inputs is not unity at these frequencies, Equation 44 can be
solved uniquely for the frequency response functions.
Note that the auto and cross spectra involved in the calculation of the multiple
input case for the estimation of frequency response functions should be computed
from analog time data that has been digitized simultaneously. If data is not processed
in this manner, many more averages are required to reduce the variance on each
individual auto and cross spectrum, and the efficiency of the multiple input approach
to the estimation of frequency response functions will not be as attractive. Finally,
numerical problems, which cause the computation of the inverse to be inexact, may
be present. This can happen when an autospectrum is near zero in amplitude, when
the cross spectra have large dynamic range with respect to the precision of the
computer, or when the matrix is ill-conditioned because of nearly redundant input
signals.
Due to the form of the equations that must be solved to compute frequency
response functions in the presence of multiple inputs, special care must be taken
to assure that the input spectrum matrix is not singular. Therefore, techniques have
been investigated to evaluate the form of the input spectrum matrix before taking
any data. Singular, in this case, implies that:
cross spectra matrix [GF F ] is not singular. For cases involving more than two inputs,
this approach is very difficult and requires considerable judgment. In reality, only
the ordinary coherence function, for the case of two inputs, is still used.
GF F 2
OCOHik = ik
(84)
GF Fii GF Fkk
where:
where:
This concept is shown graphically in Fig. 7 for the auto power spectra for a three-
input case. It is difficult to determine if the inputs are mutually correlated from these
plots. Figure 8 shows the principal force plots for the same case. At the frequencies
where the third principal/virtual force drops (lowest curve), this indicates that the
inputs are mutually correlated at those frequencies. This is not apparent from Fig. 7.
4 Averaging
When comparing data taken with different equipment, care must be taken to be
certain that the averaging is being performed the same way. The terminology with
292 A. W. Phillips and R. J. Allemang
-4
Gxx : 1z,1z
10
-5
10
Magnitude
-6
10
-7
10
-8
10
0 50 100 150 200 250 300 350 400
Frequency, Hz
-4 Gxx : 2z,2z
10
-5
10
Magnitude
-6
10
-7
10
-8
10
0 50 100 150 200 250 300 350 400
Frequency, Hz
-4 Gxx : 3z,3z
10
-5
10
Magnitude
-6
10
-7
10
-8
10
0 50 100 150 200 250 300 350 400
Frequency, Hz
-5
10
Magnitude
-6
10
-7
10
-8
10
-9
10
0 50 100 150 200 250 300 350 400
Frequency, Hz
regard to averaging is not always the same, so some sort of evaluation may be
required using test cases to be certain that the same form of averaging is being
used.
N
avg
x(t)i
i=1
x̄(t)Navg = (87)
Navg
N
avg
X(ω)i
i=1
X̄(ω)Navg = (88)
Navg
Linear averaging is useful primarily when some form of initial trigger is available
in order for information that is synchronized with the trigger to be emphasized.
Note that if no trigger is available and the averages are collected in a free run data
acquisition mode, the phasing of any dynamic signals will be random from ensemble
to ensemble. With a large number of averages, only the DC signal content will be
preserved. Note that linear averaging gives the same result whether implemented
in the time or frequency domain. Linear averaging is normally implemented in the
frequency domain.
294 A. W. Phillips and R. J. Allemang
If some sort of initializing trigger is available, the averaged data reduce the
noise and enhance the signal, giving an improved signal-to-noise ratio (SNR). The
variance is reduced a function of √ 1 . This means that to reduce the variance to
Navg
10 percent of the variance on a single average, 100 averages must be taken.
The terminology time averaging refers to a special case of linear averaging when
the trigger of each average is synchronized with a specific position of a rotating
shaft (e.g., top dead center) in the time domain. In this case, each ensemble will
have a fixed number of rotations in the time history, and each data point in the time
history will be collected when the rotating system is in the same position as long
as the speed of rotation is constant. If the data is sampled at fixed intervals during
the rotation (e.g., by utilizing an encoder to give 32 samples per revolution), the
fixed speed is not required. The processing of data for this situation requires further
consideration and will not be presented here.
avg
N
x(t)i × x(t)i
i=1
x̄(t)Navg = (89)
Navg
avg
N
X(ω)i × X(ω)i ∗
i=1
X̄(ω)Navg = (90)
Navg
Note that in the above equations, the units on the averaged data are the same
as the units of each average. Frequently, digital signal analyzers show the resulting
averaged data with units squared. This is simply indicating that the averaged data is
being displayed without the square root. This is simply a display issue and the user
can choose between units and units squared. Note that RMS averaging does not
give the same result whether implemented in the time or frequency domain. RMS
averaging is normally implemented in the frequency domain.
As a simple example of the difference between linear, magnitude, and RMS
averaging, Table 5 indicates the problem.
number of averages determines the weighting or forgetting factor). For the first
few averages, linear and exponential averaging is nearly the same. Exponential
averaging is fundamentally calculated with the following formula:
confusing since the general averaging concepts always are explained in terms of a
single data signal. With frequency response function estimation, there are a number
of input and output signals that are all initiated (triggered) at the same start time for
each average and are all sampled at the same time. The reduction of noise on the
frequency response function estimates depends upon the noise model that is used
to describe where the noise enters the measurements, on the inputs, on the outputs,
or both. Based upon the noise model, the FRF estimation algorithm will reduce
the random noise according to a least squared error procedure. Note that since the
least squared error procedure minimizes the squared error by eliminating the phase
information, these procedures will affect the magnitude but not the phase.
It is important to realize that while the frequency response function is assumed
to be unique, the auto and cross power spectra used to estimate the FRF are not
unique unless the input is stationary and a sufficiently large number of averages are
taken. Generally, this is never the case. This is not a concern, however, since the
desired information is the frequency response function not auto and cross power
spectra. After a reasonable number of averages (5–100), the auto and cross power
spectra may still appear to be noisy. Some of the noise is due to random or bias
errors in the data, and some of the noise is simply due to the uneven excitation that
occurs with transient or random input(s) to the system being tested. The uneven
excitation in the auto and cross spectra is consistent between the input and output
power spectra (related by the FRF) and will cancel when the frequency response
function is estimated. The random portion of the noise will be minimized due to the
least squared error estimation of the frequency response function. The bias portion
of the noise will not generally be eliminated. Therefore, it is critical that bias errors,
such as leakage, be eliminated if possible.
The triggering issues relative to averaging of auto and cross power spectra that
will be used to estimate FRFs required some additional terminology in order to
clarify the measurement procedure. One of the two forms of linear averaging,
asynchronous and synchronous averaging, is always used to estimate FRFs depend-
ing upon the type of excitation. Additionally, cyclic averaging, a special case of
time domain linear averaging, may be used when leakage is a serious problem
in conjunction with traditional averaging methods (asynchronous or synchronous
averaging). Cyclic averaging reduces the leakage bias error by digitally filtering the
data to eliminate the frequency information that cannot be described by the FFT
(only integer multiples of f are retained) prior to the application of the FFT.
Cyclic averaging can always be used, together with asynchronous or synchronous
averaging, to reduce both the leakage error and the random errors.
Since the Fourier transform is a linear function, there is no theoretical difference
between the use of time or frequency domain data when averaging. Practically,
though, synchronous and asynchronous averaging is normally performed in the
frequency domain and cyclic averaging is normally performed in the time domain.
Therefore, these three classifications primarily refer to the initial trigger and
sampling relationships between averages and ensembles while collecting the auto
298 A. W. Phillips and R. J. Allemang
and cross power spectra used to estimate frequency response functions. This will be
explained further in the following sections.
The result is an attenuation of the spectrum between the teeth not possible with
other forms of averaging. Cyclic signal averaging is generally performed in the time
domain and is coupled with asynchronous or synchronous averaging procedures in
the frequency domain.
This form of signal averaging is very useful for filtering periodic components
from a noisy signal since the teeth of the filter are positioned at harmonics of
the frequency of the sampling reference signal. This is of particular importance in
applications where it is desirable to extract signals connected with various rotating
members. This same form of signal averaging is particularly useful for reducing
leakage during frequency response measurements.
A very common application of cyclic signal averaging is in the area of analysis of
rotating structures. In such an application, the peaks of the comb filter are positioned
to match the fundamental and harmonic frequencies of a particular rotating shaft or
component. This is particularly powerful, since in one measurement it is possible
to enhance all of the possible frequencies generated by the rotating member from
a given data signal. With a zoom Fourier transform type of approach, one shaft
frequency at a time can be examined depending upon the zoom power necessary to
extract the shaft frequencies from the surrounding noise.
The application of cyclic averaging to the estimation of frequency response
functions can be easily observed by noting the effects of cyclic averaging on a single
frequency sinusoid. Figures 9 and 10 represent the cyclic averaging of a sinusoid
that is periodic with respect to the observation time period T . Figures 11 and 12
represent the cyclic averaging of a sinusoid that is aperiodic with respect to the
observation time period T . By comparing Figs. 10, 11, and 12, the attenuation of
the nonperiodic signal can be clearly observed.
1
0.8
0.6
0.4
0.2
0
−0.2
−0.4
−0.6
−0.8
−1
0 0.5 1 1.5 2 2.5 3 3.5 4
1
0.8
0.6
0.4
0.2
0
−0.2
−0.4
−0.6
−0.8
−1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Time Periods (T)
1
0.8
0.6
0.4
0.2
0
−0.2
−0.4
−0.6
−0.8
−1
0 0.5 1 1.5 2 2.5 3 3.5 4
Time Periods (T)
1
0.8
0.6
0.4
0.2
0
−0.2
−0.4
−0.6
−0.8
−1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Time Periods (T)
the frequencies that occur at the integer multiples of f . In this case, the spectra
between each f is reduced with an associated reduction of the bias error called
leakage.
The first observation to be noted is the relationship between the Fourier transform
of a history and the Fourier transform of a time shifted history. In the averaging
case, each history will be of some finite time length T which is the observation
period of the data. Note that this time period of observation T determines the
fundamental frequency resolution f of the spectra via the Rayleigh Criteria
(f = T1 ).
The Fourier transform of a history is given by:
+∞
X(ω) = x(t) e− j ωt dt (94)
−∞
Using the time shift theorem of the Fourier transform, the Fourier transform of
the same history that has been shifted in time by an amount t0 is [35]:
+∞
X(ω) e−j ω t0 = x(t + t0 ) e− j ωt dt (95)
−∞
For the case of a discrete Fourier transform, each frequency in the spectra is
assumed to be an integer multiple of the fundamental frequency f = T1 . Making
this substitution in Equation 95 (ω = k 2Tπ with k as an integer) yields:
2π
+∞
X(ω) e−j n T t0
= x(t + t0 ) e− j ωt dt (96)
−∞
Note that in Equation 96, the correction for the cases where t0 = N T with N is
an integer will be a unit magnitude with zero phase. Therefore, if each history that
is cyclic averaged occurs at a time shift, with respect to the initial average, that is
an integer multiple of the observation period T , then the correction due to the time
shift does not affect the frequency domain characteristics of the averaged result. All
further discussion will assume that the time shift t0 will be an integer multiple of the
basic observation period T .
The signal averaging algorithm for histories averaged with a boxcar or uniform
window is:
Nc − 1
1
x̄(t) = xi (t) (97)
Nc
i=0
302 A. W. Phillips and R. J. Allemang
where:
For the case where x(t) is continuous over the time period Nc T , the complex
Fourier coefficients of the cyclic averaged time history become:
1 T
Ck = x̄(t) e− j ωk t dt (98)
T 0
Nc − 1
1 T 1
Ck = xi (t) e− j ωk t dt (99)
T 0 Nc
i=0
Finally:
c −1
T N
1
Ck = xi (t) e− j ωk t dt (100)
Nc T 0 i=0
Since x(t) is a continuous function, the sum of the integrals can be replaced with
an integral evaluated from 0 to Nc T over the original function x(t). Therefore:
1 Nc T
Ck = x(t) e− j ωk t dt (101)
Nc T 0
The above equation indicates that the Fourier coefficients of the cyclic averaged
history (which are spaced at f = T1 ) are the same Fourier coefficients from the
original history (which are spaced at f = Nc T ). Note that the number of Fourier
coefficients for the cyclic averaged history will be N1c the number of coefficients of
the original history since the number and size of the frequency spacing change by
this factor. Also note that Parseval’s theorem, concerning the energy representation
of each Fourier coefficient, is not preserved by the cyclic averaging process since the
frequency information not related to the harmonics of f = T1 is removed [35].
The approach used to understand the frequency domain effects of windows on
digital data can be used to understand the effect of cyclic averaging [36, 37].
Since cyclic averaging yields the Fourier coefficients of an effectively larger
observation time (Nc T compared to T ), the effect of cyclic averaging results in
an effective frequency domain window characteristic that is a result of this longer
observation time. However, the f axis needs to be adjusted to account for the
actual frequencies that occur in the cyclic averaged spectra.
Figure 13 shows the two-sided frequency domain characteristic of the cyclic
averaged (Nc = 4) case with a uniform window. Likewise, Fig. 14 shows the two-
sided frequency domain characteristic of the cyclic averaged (Nc = 4) case with
6 Frequency Response Function Estimation 303
10 0
Normalized Amplitude
10 −1
10 −2
10 −3
10 −4
10 −5
−4 −3 −2 −1 0 1 2 3 4
Frequency Resolution: (Delta f)
0
10
−1
Normalized Amplitude
10
−2
10
−3
10
−4
10
−5
10
−6
10
−4 −3 −2 −1 0 1 2 3 4
Frequency Resolution: (Delta f)
a Hanning window. Further detail of these characteristics is given in Figs. 15, 16,
17, 18, 19, and 20. Figures 15, 16, and 17 show the cyclic averaging effect in the
frequency domain for the cases of 1, 2, and 4 averages with a uniform window
applied to the data. Figure 15 essentially represents no cyclic averaging and is the
familiar characteristic of a uniform window [36, 37]. Figures 16 and 17 show how
cyclic averaging effects this window characteristic with respect to the f = T1
frequency spacing. Figures 18, 19, and 20 show the cyclic averaging effect in the
frequency domain for the cases of 1, 2, and 4 averages with a Hanning window
applied to the original contiguous data. Figure 18 essentially represents no cyclic
averaging and is the familiar characteristic of a Hanning window [36,37]. Figures 19
and 20 show how cyclic averaging effects this window characteristic with respect to
the f = T1 frequency spacing.
These figures demonstrate the effectiveness of cyclic averaging in rejecting
nonharmonic frequencies. Practically, these figures also demonstrate that based
upon effectiveness or the limitations of the dynamic range of the measured data,
304 A. W. Phillips and R. J. Allemang
0
10
Normalized Amplitude
−1
10
−2
10
−3
10
−4
10
−5
10
−6
10
0 1 2 3 4 5 6 7 8
Frequency Resolution: (Delta f)
0
10
Normalized Amplitude
−1
10
−2
10
−3
10
−4
10
−5
10
−6
10
0 1 2 3 4 5 6 7 8
Frequency Resolution: (Delta f)
0
10
Normalized Amplitude
−1
10
−2
10
−3
10
−4
10
−5
10
−6
10
0 1 2 3 4 5 6 7 8
Frequency Resolution: (Delta f)
0
10
Normalized Amplitude
−1
10
−2
10
−3
10
−4
10
−5
10
−6
10
0 1 2 3 4 5 6 7 8
Frequency Resolution: (Delta f)
0
10
Normalized Amplitude
−1
10
−2
10
−3
10
−4
10
−5
10
−6
10
0 1 2 3 4 5 6 7 8
Frequency Resolution: (Delta f)
0
10
−1
10
Normalized Amplitude
−2
10
−3
10
−4
10
−5
10
−6
10
−7
10
−8
10
0 1 2 3 4 5 6 7 8
Frequency Resolution: (Delta f)
0.1
0.05
−0.05
−0.1
−0.15
0 0.5 1 1.5 2 2.5 3 3.5 4
Time Periods (T)
0.05
0.04
0.03
0.02
0.01
0
−0.01
−0.02
−0.03
−0.04
−0.05
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Time Periods (T)
Practical Example
The implementation of cyclic signal averaging to frequency response function (FRF)
estimation is not easily applicable to many existing discrete Fourier transform
analyzers. The reason for this is that the user is not given control of the time data
acquisition such that the cyclic averaging requirements can be met. However, many
users currently are acquiring data with personal computer (PC) data acquisition
boards or the VXI-based data acquisition boards where control of the time data
6 Frequency Response Function Estimation 307
0.08
0.06
0.04
0.02
0
−0.02
−0.04
−0.06
−0.08
−0.1
0 0.5 1 1.5 2 2.5 3 3.5 4
Time Periods (T)
0.03
0.02
0.01
−0.01
−0.02
−0.03
−0.04
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Time Periods (T)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 50 100 150 200 250 300 350 400 450 500
Frequency, Hz
101
100
Amplitude
10−1
10−2
leakage errors which can exist when using broadband random excitation techniques
to measure frequency response.
In Figs. 25, 26, 27, and 28, four different measurement cases are documented for
the same FRF measurement. This data was acquired as typical data from a lightly
damped, cantilever beam. Each figure shows the amplitude of an FRF with the
associated ordinary coherence function shown as a measurement quality indicator.
In each case, the H1 FRF estimation algorithm was used; only the windowing and
the number of asynchronous (Na ) and the number of cyclic (Nc ) averages were
changed. The four cases are as follows:
1
0.9
0.8
Coherence
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 50 100 150 200 250 300 350 400 450 500
Frequency, Hz
101
100
Amplitude
10−1
10−2
1
0.9
0.8
Coherence
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 50 100 150 200 250 300 350 400 450 500
Frequency, Hz
101
100
Amplitude
10−1
10−2
1
0.9
0.8
Coherence
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 50 100 150 200 250 300 350 400 450 500
Frequency, Hz
101
100
Amplitude
10−1
10−2
The value of Nc indicates the number of cyclic time records averaged together,
and Na is the number of asynchronous auto and cross spectrum averages: a total
of Nc Na time records were sampled. This is done so that, statistically, the same
amount of independent information is available in each averaging case. Note that
in this example, the data for these cases was acquired only once. Each case results
from processing the original time data differently.
Clearly, the measurement using cyclic averaging with the Hanning window
(Fig. 28) shows a significant reduction of the bias error. An interesting point is that
the data near the antiresonance is also drastically improved due to the sharp roll off
of the line shape of the Hanning weighted averaging.
Cyclic averaging is a powerful digital signal processing tool that minimizes
the leakage error when FRF measurements are being estimated. While existing
discrete Fourier analyzers may not be able to include cyclic averaging for the FRF
estimation case, computer-based data acquisition common to personal computer or
workstation systems generally permits the user to apply cyclic averaging together
with asynchronous or synchronous averaging to effectively minimize both random
errors and the leakage bias error.
There are at least two common averaging techniques that use histories which may or
may not overlap. In both cases, the averaging techniques involve processing random
data histories in order to enhance the data.
6 Frequency Response Function Estimation 311
Fig. 29 Overlap processing. (a) Zero overlap. (b) Fifty percent overlap
312 A. W. Phillips and R. J. Allemang
is nearly eliminated by the Hanning window used. Using an overlap factor of at least
20–30 percent as in Fig. 29b involves this data once again in the averaging process.
The second case involving overlapping histories is that of random decrement
analysis [31, 33, 29, 32, 34]. This process involves the overlapping of histories in
order to enhance the deterministic portion of the random record. In general, the ran-
dom response data can be considered to be made up of two parts: a deterministic part
and a random part. Averaging in the time domain, the random part can be reduced
if a trigger signal with respect to the information of interest exists. In the previous
discussions, this trigger signal has been a function of the input (asynchronous or
synchronous averaging) or of the sampling frequency (cyclic averaging). More
generally, though, the trigger function can be any function with characteristics
related to the response history. Specifically, then, the random decrement technique
utilizes the assumption that the deterministic part of the random response signal
itself contains free decay step and impulse response functions and can be used as
the trigger function. Therefore, by starting each history at a specific value and slope
of the random response function, characteristics related to the deterministic portion
of the history will be enhanced.
In reality, the measured input history may vary due to noise, impedance
mismatch, and many other factors. However, the success of the technique is
highly dependent upon the identification of the precise trigger timing. The default
uncertainty of ±T in the timing of the actual trigger event means that the
procedure will take a very long time to converge, if at all. Thus, it is necessary
to over sample the data by a factor of 10X to 100X and then down sample to the
desired sampling rate, in order to make sure that the start of each average (ensemble)
is more precise and allow for more rapid convergence.
5 Excitation
those excitation signals that require the use of a shaker, Fig. 31 shows a typical test
configuration, while Fig. 32 shows a typical test configuration when an impact form
of excitation is to be used.
Single and multiple input estimation of frequency response functions (FRFs)
via shaker excitation has become the mainstay of most mechanical structure
measurements, particularly in the automotive and aircraft industries. While there
are appropriate occasions for the use of deterministic excitation signals (sinusoids),
the majority of these measurements are made using broadband (random) excitation
signals. These signals work well for moderate to heavily damped mechanical
structures which exhibit linear characteristics. When the mechanical structures
are very lightly damped, care must be taken to minimize the leakage error so
that accurate frequency response function (FRF) data can be estimated in the
vicinity of the modal frequencies of the system. Frequently, when random excitation
methods are compared to deterministic methods (sinusoids), the comparisons are
questionable since proper procedures for eliminating the leakage error have not been
followed.
Historically, a number of random excitation signals have been utilized, together
with appropriate digital signal processing techniques [1, 2, 3, 35, 38], to obtain
accurate FRF data. The most common random signal that is used in this situation is
the pure random signal together with a Hanning window. This signal is normally
6 Frequency Response Function Estimation 315
generated by the data acquisition system utilizing built-in random signal gener-
ator(s) or via external random signal generator(s). While this approach does not
eliminate the source of leakage and the effect of applying the Hanning window must
be considered, this approach is normally considered as a baseline random excitation
method for estimating FRF measurements since this method is available with almost
any data acquisition system.
Other forms of random signals (pseudorandom, periodic random, burst random,
etc.) utilize more control or frequency shaping of the excitation signal(s) and
generally require digital-to-analog (DAC) converter(s). For this reason, some of
these alternate methods are infrequently available and therefore not used. This is
unfortunate since these methods often yield a superior FRF measurement in less
total testing time.
When FRFs are measured on lightly damped systems, great care must be taken
to eliminate the leakage error. Regardless of the type of excitation signal hardware
involved (random signal generator or DAC), there are random excitation methods
that can nearly eliminate the leakage error. In some cases, one approach will
be superior on the basis of minimizing the total test time, but on the basis of
accurate, leakage-free FRFs, one of the methods will always work if test time
can be sacrificed. Note that these alternate forms of random excitation focus on
eliminating the source of leakage by customizing the random signal to match the
requirements of fast Fourier transform (FFT) that is used in converting from the
316 A. W. Phillips and R. J. Allemang
time to frequency domain. The FFT requires that the time domain signal must either
be totally observed in the observation period (T) or be periodic in the observation
period (T). For leakage-free FRF measurements, all of the input and output signals
must match one of these two requirements. Burst random excitation is an attempt
to match the first requirement; pseudorandom and periodic random excitations are
attempts to match the second requirement.
The primary assumption concerning the excitation of a linear structure is that the
excitation is observable. Whenever the excitation is measured, this assumption
simply implies that the measured characteristic properly describes the actual input
characteristics. For the case of multiple inputs, the different inputs must often be
uncorrelated for the computational procedures to yield a solution. In most cases,
this means only that the multiple inputs must not be perfectly correlated at any
frequency. As long as the excitation is measured, the validity of these limited
assumptions can be evaluated.
Currently, there are a number of techniques that can be used to estimate modal
characteristics from response measurements with no measurement of the excitation.
If this approach is used, the excitation assumptions are much more imposing.
Obviously, if the excitation is not measured, estimates of modal scaling (modal
mass, modal A, residues, etc.) cannot be generated. Even under the assumption
that the estimation of these parameters is not required, all of these techniques have
one further restriction: an assumption has to be made concerning the characteristics
of the excitation of the system. Usually, one assumes that the autospectrum of the
excitation signal is sufficiently smooth over the frequency interval of interest.
In particular, the following assumptions about the excitation signal can be
used:
D D C C C C
0 1 2 3 4 5 6
Number of Contiguous Time Blocks (6T)
Window Function
Inputs that can be used to excite a system in order to determine frequency response
functions (FRFs) belong to one of the two classifications, random or deterministic
[4, 5, 7].
The first classification is that of a random signal. Signals of this form can only be
defined by their statistical properties over some time period. Any subset of the total
time period is unique, and no explicit mathematical relationship can be formulated
to describe the signal. Random signals can be further classified as stationary or
nonstationary. Stationary random signals are a special case where the statistical
properties of the random signals do not vary with respect to translations with time.
Finally, stationary random signals can be classified as ergodic or non-ergodic. A
stationary random signal is ergodic when a time average on any particular subset
of the signal is the same for any arbitrary subset of the random signal. All random
signals which are commonly used as input signals fall into the category of ergodic,
stationary random signals.
322 A. W. Phillips and R. J. Allemang
The second classification of inputs which can be used to excite a system in order
to determine frequency response functions is that of a deterministic signal. Signals
of this form can be represented in an explicit mathematical relationship. Determinis-
tic signals are further divided into periodic and nonperiodic classifications. The most
common inputs in the periodic deterministic signal designation are sinusoidal in
nature, while the most common inputs in the nonperiodic deterministic designation
are transient in form.
The choice of input to be used to excite a system in order to determine frequency
response functions depends upon the characteristics of the system, upon the
characteristics of the modal parameter estimation, and upon the expected utilization
of the data. The characterization of the system is primarily concerned with the
linearity of the system. As long as the system is linear, all input forms should give
the same expected value. Naturally, though, all real systems have some degree of
nonlinearity. Deterministic input signals result in frequency response functions that
are dependent upon the signal level and type. A set of frequency response functions
for different signal levels can be used to document the nonlinear characteristics
of the system. Random input signals, in the presence of nonlinearities, result in
a frequency response function that represents the best linear representation of the
nonlinear characteristics for a given RMS level of random signal input. For systems
with small nonlinearities, the use of a random input will not differ greatly from the
use of a deterministic input.
The characterization of the modal parameter estimation is primarily concerned
with the type of mathematical model being used to represent the frequency
response function. Generally, the model is a linear summation based upon the
modal parameters of the system. Unless the mathematical representation of all
nonlinearities is known, the parameter estimation process cannot properly weight
the frequency response function data to include nonlinear effects. For this reason,
random input signals are prevalently used to obtain the best linear estimate of the
frequency response function when a parameter estimation process using a linear
model is to be utilized.
The expected utilization of the data is concerned with the degree of detailed
information required by any post-processing task. For experimental modal analysis,
this can range from implicit modal vectors needed for troubleshooting to explicit
modal vectors used in an orthogonality check. As more detail is required, input
signals, both random and deterministic, will need to match the system characteristics
and parameter estimation characteristics more closely. In all possible uses of
frequency response function data, the conflicting requirements of the need for
accuracy, equipment availability, testing time, and testing cost will normally reduce
the possible choices of input signal.
With respect to the reduction of the variance and bias errors of the frequency
response function, random or deterministic signals can be utilized most effectively
if the signals are periodic with respect to the sample period or totally observable
with respect to the sample period. If either of these criteria are satisfied, regardless
of signal type, the predominant bias error, leakage, will be minimized. If these
criteria are not satisfied, the leakage error may become significant. In either case,
6 Frequency Response Function Estimation 323
the variance error will be a function of the signal-to-noise ratio and the amount of
averaging.
Random signals are widely utilized for general single input and multiple input
shaker testing when evaluating structures that are essentially linear. Signals of this
form can only be defined by their statistical properties over some time period. Any
subset of the total time period is unique, and no explicit mathematical relationship
can be formulated to describe the signal. Random signals can be further classified as
stationary or nonstationary. Stationary random signals are a special case where the
statistical properties of the random signals do not vary with respect to translations
with time. Finally, stationary random signals can be classified as ergodic or non-
ergodic. A stationary random signal is ergodic when a time average on any particular
subset of the signal is the same for any arbitrary subset of the random signal. All
random signals which are commonly used as input signals fall into the category of
ergodic, stationary random signals.
Many signals are appropriate for use in experimental modal analysis. Some of
the most commonly used random signals, used with single and multiple input shaker
testing, are described in the following sections.
100
Magnitude
10−1
10−2
10−3
0 5 10 15 20 25 30
Spectral line (bin)
100
Magnitude
10−1
10−2
10−3
0 5 10 15 20 25 30
Spectral line (bin)
the reduction of the variance error. In a noise-free environment, only one average
(per input) may be necessary.
100
Magnitude
10−1
10−2
10−3
0 5 10 15 20 25 30
Spectral line (bin)
10−1
Magnitude
10−2
10−3
0 5 10 15 20 25 30
Spectral line (bin)
excitation approach is a function of the reduction of the variance error and the need
to have a significant number of averages to be certain that all frequencies have been
adequately excited.
The burst length (0–100%) is chosen so that the response history decays to
zero within the observation time (T). For moderate to heavily damped systems, the
response history will decay to zero very quickly due to the damping provided by the
system being tested. These systems do not cause a leakage error in the first place.
For lightly damped cases, burst random will force the response to decay to zero in
the observation time (T ) primarily due to the exciter system characteristics. Exciter
systems, particularly electromagnetic, attempt to match the excitation signal to some
physical characteristic of the exciter. Typically, this means that the displacement,
velocity, or acceleration of the armature of the shaker will attempt to match the
excitation signal. (Note that this is normally an open-loop control process; no
attempt is made to exactly match the excitation signal.) Electromagnetic shaker
systems work either in a voltage or current feedback configuration in order to control
the shaker according to the desired input signal. Voltage feedback refers to the type
of amplifier in the exciter system that attempt to match the voltage supplied to the
shaker to the excitation signal. This effectively means that the displacement of the
armature will follow the excitation signal. Therefore, if a zero voltage signal is
sent to the exciter system, the exciter will attempt to prevent the armature from
moving. This damping force, provided by the exciter/amplifier system, is often
overlooked in the analysis of the characteristics of this signal type. Since this
measured input, although not part of the generated signal, includes the variation of
the input during the decay of the response history, the input and response histories
are totally observable within the sample period, and the system damping that will be
computed from the measured FRF data is unaffected. Current feedback refers to the
type of amplifier in the exciter system that attempts to match the current supplied to
the shaker to the excitation signal. This effectively means that the acceleration of the
armature will follow the excitation signal. Therefore, if a zero voltage signal is sent
to the exciter system, the exciter will allow the armature to move, preventing any
force to be applied by the exciter system. The characteristic of a voltage feedback
exciter system for a burst random excitation is shown in the following figures.
Note the difference between the desired burst random signal and the actual force
measured (Figs. 39, 40, and 41).
For very lightly damped systems, the burst length may have to be shortened
below 20 percent. This may yield an unacceptable signal-to-noise ratio (SNR). The
number of power spectral averages used in the burst random excitation approach is
a function of the reduction of the variance error and the need to have a significant
number of averages to be certain that all frequencies have been adequately excited
plus the exciter/amplifier system trying to maintain the input at zero (voltage
feedback amplifier in the excitation system).
1.5
0.5
−0.5
−1
−1.5
500 1000 1500 2000
1.5
0.5
−0.5
−1
−1.5
500 1000 1500 2000
x 10−3
6
−2
−4
−6
500 1000 1500 2000
100
Magnitude
10−1
10−2
10−3
0 5 10 15 20 25 30
Spectral line (bin)
100
Magnitude
10−1
10−2
10−3
0 5 10 15 20 25 30
Spectral line (bin)
Figure 44 shows the energy content of a hybrid excitation method that combines
periodic random with burst random. This excitation signal would be combined with
cyclic averaging.
2
Amplitude
−2
−4
−6
0 1 2 3 4 5 6 7 8 9 10
Time (Seconds)
102
Magnitude
101
100
0 1 2 3 4 5 6 7 8 9 10
Frequency (Hertz)
Impact Testing
Impact testing is an attempt to match the input and output data to the requirement of
the discrete or fast Fourier transform that the data be a totally observed transient in
the observation time (T ). While the impact is almost always totally observable, the
response for lightly damped systems may not be. Special windows are often used
for impact testing that accommodate the characteristics of the transient input and
the response of the system to a transient input.
Impact excitation is widely used due to the minimal equipment required,
portability and low cost of the impact devices, and broad applicability to both
small-, medium-, and large-size structures. However, impact testing also suffers
from limitations imposed by the human control of the impact. Repeatability and
consistency of the impact (force and direction) cannot be guaranteed, particularly as
the test becomes long and repetitious. Care must be taken to ensure that the impact
and response are not too small and not too large (overload) and that there is only
one impact per observation period.
When impact testing is used, windows are generally required on both the force
and response data in order to minimize different errors. The force window is used to
eliminate the signal coming from the impact device after the short-duration impact
is over. This eliminates electrical noise and spurious output from the hammer during
data acquisition that is caused by motion of the impact device that does not put force
into the system. The response (exponential) window is used to force the response
closer to zero by the end of the observation period (T ) and should be used carefully.
If the response is already near zero at time T , no response window should be added.
To be theoretically correct and to allow for the effects of this response window to
be accounted for, the decay rate of the exponential must be recorded, and the same
window should also be applied to the input data, in addition to the force window.
Force Window
Force windows are used to improve the signal-to-noise problem caused by the
noise on the input channel measured after the impact is completed. Note that the
exponential window used on the response should also be applied to the input in
addition to the force window (Fig. 47).
332 A. W. Phillips and R. J. Allemang
Force Window
1
0.8
Amplitude
0.6
0.4
0.2
0
−0.2
0 0.2 0.4 0.6 0.8 1
Time: (0−T)
1
0.8
Amplitude
0.6
0.4
0.2
0
−0.2
0 0.2 0.4 0.6 0.8 1
Time: (0−T)
1
0.8
Amplitude
0.6
0.4
0.2
0
−0.2
0 0.2 0.4 0.6 0.8 1
Time: (0−T)
1
0.8
Amplitude
0.6
0.4
0.2
0
−0.2
0 0.2 0.4 0.6 0.8 1
Time: (0−T)
1
0.8
Amplitude
0.6
0.4
0.2
0
−0.2
0 0.2 0.4 0.6 0.8 1
Time: (0−T)
2N
• hpq (t) = Apqr eλr t
r=1
2N
• eβt hpq (t) = eβt Apqr eλr t
r=1
2N
• eβt hpq (t) = Apqr eβt eλr t
r=1
2N
2N
• eβt hpq (t) = Apqr e(λr +β)t = Apqr eλ̂r t
r=1 r=1
• λ̂r = σ̂r + j ω̂r = (σr + β) + j ωr
• σ̂r = σr + β
• σr = σ̂r − β
• ωr = ω̂r
(0 to 200 Hertz) are displayed in order to exclude the data affected by the anti-
aliasing filters.
The FRF data is plotted with phase above log magnitude. The log magnitude
portion of the plot also contains the relevant multiple coherence plotted on a linear
scale in the background. The log magnitude scaling is annotated on the left side of
the plot, and the multiple coherence scaling is annotated on the right side of the plot.
Fourteen representative cases were measured on this structure. The relevant
excitation and digital signal processing characteristics of each case are shown in
Table 7.
Case 1 (Fig. 49) is considered a baseline case since this a very popular method
for making an FRF measurement and it can be easily made on all data acquisition
equipment. However, it is clear that in this measurement situation, there is a
significant drop in the multiple coherence function at frequencies consistent with
the peaks in the FRF measurement. This characteristic drop in multiple (or ordinary)
coherence is often an indication of a leakage problem. This can be confirmed if a
leakage reduction method reduces or eliminates the problem when the measurement
is repeated. In all subsequent cases, the test configuration was not altered in any way
– data was acquired simply using different excitation, averaging, and digital signal
processing combinations.
Case 2 (Fig. 50) demonstrates an improvement over Case 1 when the same
total measurement time is used, but cyclic averaging is used to reduce the leakage
error. Case 3 (Fig. 51) further demonstrates that burst random with cyclic averaging
336 A. W. Phillips and R. J. Allemang
Input: 1x Output: 1x
Phase (Deg)
180
0
0
10 1
0.9
0.8
10−1
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10−4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
improves the measurement further. Again the total measurement time remains the
same.
Cases 4 through 7 (Figs. 52, 53, 54, and 55) demonstrate the quality of FRF
measurements that can be achieved with pseudorandom and periodic random
excitation methods with very few power spectral averages.
6 Frequency Response Function Estimation 337
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
0.8
10−1
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10−4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
Fig. 50 Case 2: Random excitation with Hanning window and cyclic averaging
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
−1 0.8
10
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10−4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
Cases 8 and 9 (Figs. 56 and 57) are hybrid techniques involving the combination
of burst random with pseudorandom and periodic random excitation together with
cyclic averaging.
Case 10 (Fig. 58) demonstrates that Case 3 can be marginally improved with
more averages, both cyclic and power spectral averages. However, Case 11 (Fig. 59)
338 A. W. Phillips and R. J. Allemang
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
0.8
10−1
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10 −4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
0.8
10−1
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10−4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
0.8
10−1
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10 −4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
−1 0.8
10
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10−4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
Case 12 (Fig. 60) demonstrates that additional cyclic averages, together with
power spectral averages, are an improvement over Case 2, but the improvement
is not significant considering the additional measurement time.
Finally, Cases 13 and 14 (Figs. 61 and 62) demonstrate that when pseudorandom
and periodic random excitation is coupled with cyclic averaging, a nearly perfect
340 A. W. Phillips and R. J. Allemang
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
0.8
10−1
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10 −4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
−1 0.8
10
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10−4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
FRF measurement results. Note also that in almost every case where high-quality
FRF measurements have been achieved, window functions are not required, so
correction for the window characteristics is unnecessary.
It is clear that in many of the measurement cases, the multiple coherence can
be improved dramatically using simple excitation, averaging, and digital signal
6 Frequency Response Function Estimation 341
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
0.8
10−1
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10 −4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
−1 0.8
10
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10−4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
0.8
10−1
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10 −4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
Fig. 60 Case 12: random excitation with Hanning window and cyclic averaging
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
−1 0.8
10
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10−4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
scaling). Using these results for model prediction or FE correction would bias the
predicted results.
The most important conclusion that can be drawn from the results of this
measurement exercise on a lightly damped mechanical system is that accurate data
is an indirect function of measurement time or number of averages but is a direct
6 Frequency Response Function Estimation 343
Input: 1x Output: 1x
Phase (Deg)
180
100 1
0.9
0.8
10−1
0.7
Magnitude (g/lb)
Coherence
0.6
10−2 0.5
0.4
0.3
10−3
0.2
0.1
10 −4 0
0 20 40 60 80 100 120 140 160 180 200
Frequency (Hertz)
The test condition for any modal analysis test involves several environmental factors
as well as appropriate boundary conditions. First of all, temperature, humidity,
vacuum, and gravity effects must be properly considered to match with previous
analysis models or to allow the experimentally determined model to properly reflect
the system.
344 A. W. Phillips and R. J. Allemang
the analytical prediction of the frequency shifts as well as the corresponding effects
on the modal vectors will be due to the lack of fidelity of the underlying analytical
model.
Recently, other researchers have proposed multiple configurations of test con-
ditions as a methodology of utilizing practical test configurations in the testing
of flight vehicle systems. In a related research area, work is progressing on using
constrained testing together with direct parameter estimation methods to define the
characteristics of the unconstrained structure. In this test procedure, the excitation
forces and the constraint forces are measured together with appropriate response
information. The direct parameter estimation method produces a general matrix
model that describes the unconstrained (free-free) structural system. All of these
newer methods will increase the cost (time, financial, technical) of performing
structural tests with the attendant incremental increase in the accuracy of the test
results.
There are several factors that contribute to the quality of actual measured frequency
response function estimates. Some of the most common sources of error are due to
measurement mistakes. With a proper measurement approach, most of this type of
error, such as overloading the input, extraneous signal pickup via ground loops,
strong electric or magnetic fields nearby, etc., can be avoided. Violation of test
assumptions is often the source of another inaccuracy and can be viewed as a
measurement mistake. For example, frequency response and coherence functions
have been defined as parameters of a linear system. Nonlinearities will generally
shift energy from one frequency to many new frequencies, in a way which may be
difficult to recognize. The result will be a distortion in the estimates of the system
parameters, which may not be apparent unless the excitation is changed. One way to
reduce the effect of nonlinearities is to randomize these contributions by choosing
a randomly different input signal for each of the n measurements. Subsequent
averaging will reduce these contributions in the same manner that random noise
is reduced. Another example involves control of the system input. One of the most
obvious requirements is to excite the system with energy at all frequencies for which
measurements are expected. It is important to be sure that the input signal spectrum
does not have holes where little energy exist. Otherwise, coherence will be very low,
and the variance on the frequency response function will be large.
Assuming that the system is linear, the excitation is proper, and obvious
measurement mistakes are avoided, some amount of error (noise) will be present
in the measurement process. Five different approaches can be used to reduce the
error involved in frequency response function measurements in current fast Fourier
transform (FFT) analyzers. First of all, the use of different frequency response
function estimation algorithms (Hv compared to H1 ) will reduce the effect of the
leakage error on the estimation of the frequency response function computation.
346 A. W. Phillips and R. J. Allemang
The use of averaging can significantly reduce errors of both variance and bias and is
probably the most general technique in the reduction of errors in frequency response
function measurement. Selective excitation is often used to verify nonlinearities or
randomize characteristics. In this way, bias errors due to system sources can be
reduced or controlled. The increase of frequency resolution through the zoom fast
Fourier transform can improve the frequency response function estimate primarily
by reduction of the leakage bias error due to the use of a longer time sample.
The zoom fast Fourier transform by itself is a linear process and does not involve
any specific error reduction characteristics compared to a baseband fast Fourier
transform (FFT). Finally, the use of weighting functions (windows) is widespread,
and much has been written about their value [1, 2, 3, 44, 45]. Primarily, weighting
functions compensate for the bias error (leakage) caused by the analysis procedure.
8 Summary
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Random Vibration and Mechanical Shock
7
Thomas L. Paez, Norman F. Hunter, and David O. Smallwood
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
2 Mathematical Foundations of Structural Dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
2.1 Single-Degree-of-Freedom Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
2.2 Multiple-Degree-of-Freedom Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
2.3 Random Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
2.4 Random Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
2.5 Mechanical Shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
3 Random Vibration Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
3.1 Random Processes and the Autospectral Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
3.2 Random Test Control Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
3.3 Test Setup and Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
3.4 Conducting a Random Vibration Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
4 Shock Testing on Shakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
4.1 Time History Synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
4.2 Time History Reproduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
4.3 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
5 Closure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
Abstract
the ideas and the mathematics underlying the structural dynamics of linear
single-degree-of-freedom and multiple-degree-of-freedom structures, random
processes, random vibration, mechanical shock, random vibration testing, and
mechanical shock testing. Examples are provided and many recommendations
are given for the performance of random vibration and shock tests.
Keywords
Nomenclature
In general, bold letters denote vectors and matrices, and non-bold letters denote scalar
quantities. Dots denote differentiation with respect to time.
a Acceleration
A Amplitude, Fourier transform of acceleration
Bw Bandwidth
c Viscous damping coefficient
d Displacement
Db Decibels
Df RMS duration of a function of frequency
Dt RMS duration of a function of time
e Estimation error
E Energy of a shock
E[•] Expectation
f Frequency (in Hertz), a function
ĝ One-sided spectral density estimator
G One-sided spectral density
h Impulse response function
H Frequency response function
k Stiffness coefficient
m Mass
mi A temporal moment
M Number of modes retained in modal analysis
N Number of averages used to form spectral density estimate
q Force
Q Fourier transform of q
RMS Root mean square
S Shock response spectrum
Sr Sample rate
v Velocity
x Absolute displacement
X Fourier transform of x
y A function
Y Fourier transform of y
z A function
Z Fourier transform of z
7 Random Vibration and Mechanical Shock 351
1 Introduction
Because mechanical shock and random vibration environments can cause structures
to fail, it is critical to understand the behaviors of structures that are dynamically
excited. The principles of mechanics can be used to approximately model the
behaviors of mechanical systems. This section summarizes the equations governing
structural dynamic behaviors of linear systems and the solutions to those equations
(Because space is limited, the behaviors of nonlinear systems are not considered
here.), random vibration, and mechanical shock. Section 2.1 presents the equations
governing motion of single-degree-of-freedom (SDOF) structures and their solu-
tions. Section 2.2 generalizes the governing equations and their solutions to the case
of multiple-degree-of-freedom (MDOF) structures. Section 2.3 presents the idea
of the random process as a representation of a mechanical excitation. It continues
to describe the spectral density as the fundamental characteristic of a stationary
random process. In Sect. 2.4, the fundamental relation of random vibration is written
and described. Section 2.5 presents the idea of mechanical shock as the application
of transient excitation to a structure and computation of structural response. The
important idea of shock response spectrum (SRS) is introduced, as well as the
framework in which it is applied to the specification of shock tests.
352 T. L. Paez et al.
The response of a linear structure is unique; that is, when a specific excitation is
applied to a structure, there is one and only one response that the structure executes.
This fact arises from the characteristics of linear differential equations [1]. That
unique response can, however, be obtained and expressed in different ways. The
theory of structural dynamics can express the equations governing motion and their
solutions in both the time and frequency domains; under different circumstances,
each means of expression is preferable to the other. The following two subsections
present, first, results obtained in the time domain and then results obtained in the
frequency domain.
q(t)
ẍ + 2ζ ωn ẋ + ωn2 x = −∞<t <∞ (2)
m
√
where ωn = k/m > 0 is the structure’s natural frequency (in radians/second),
and ζ = c/(2mωn ) ∈ (0, 1] is its damping factor. The meanings of these parameters
will become clear, in a moment.
The solution to the equation of motion has two parts: the homogeneous solution
and the particular solution. The former defines the response of the structure to initial
conditions, in the absence of a forcing function. The latter defines the response of
the structure to the forcing function, only. The superposition of the two solution
parts forms the response to both initial conditions and applied force.
The homogeneous solution is obtained by solving Equation (1) when q(t) = 0,
and initial conditions, x(0) = x0 , and ẋ(0) = v0 , are specified. (Here, we have
specified the initial conditions at time t = 0. The solution can easily be written for
the case where the initial conditions are specified at the arbitrary time, t = t0 .) For
lack of space in this chapter, we will not provide a detailed development of the
method for obtaining the homogeneous solution. Rather, we simply note that the
displacement and velocity responses to the initial conditions are:
−ζ ωn t ζ ωn x0 + v0
xh (t) = e x0 cos (ωd t) + sin (ωd t) t ≥0
ωd
−ζ ωn t ωn x0 + ζ v0
ẋh (t) = e v0 cos (ωd t) − sin (ωd t) t ≥0 (3)
1 − ζ2
where ωd = ωn 1 − ζ 2 is the damped natural frequency of the SDOF structure.
The results clarify the terminology of ωn and ζ . The damped natural frequency is
the circular frequency of motion of the response when the response results from
initial conditions, only. The damping factor is required to occupy the interval (0, 1]
for structures to exhibit oscillatory response, but it usually is quite small, in the range
(0.002, 0.100]. Monolithic structures (i.e., structures with no joints, like a steel bar)
that are free-in-space may have dampings as low as a fraction of 1 percent; structures
composed of many parts connected by mechanical joints or concrete structures
excited to high levels may have dampings up to several percent, or even 10 percent.
Because realistic damping factors are near zero, ωd ∼ = ωn .
The particular solution to the equation of motion is the response of the SDOF
structure to the forcing function q(t). For a linear structure that response is unique,
but it may be expressed in several different ways. We start with the time domain
expression for forced response. Again, because there is not room, here, to develop
the response expression, we simply write it for absolute displacement:
t
x(t) = hxq (t − τ ) q (τ ) dτ t ≥0 (4)
0
where hxq (t), t ≥ 0 is the impulse response function (IRF) of absolute displacement
response to force excitation; the subscripts indicate the response followed by the
354 T. L. Paez et al.
input of interest. This response expression is written for an input that starts at time
t = 0; however, it can be written for any starting time, including t → − ∞. When
the start time of the response is not zero, then the lower limit on the integral must
be changed to the start time. The form of Equation (4) is known as a convolution
integral.
The feature that makes the convolution integral an appropriate form for the
expression of a particular measure of response is the IRF. The reader can confirm
the mathematical expression for the IRF by substituting the convolution integral of
Equation (4) into Equation (2). He or she would obtain a second order differential
equation in hxq (t) whose solution is:
e−ζ ωn t
hxq (t) = sin (ωd t) t ≥0 (5)
mωd
A heuristic approach to the solution of Equation (2) would show that Equation
(4) is its proper solution where the IRF is the first of Equations (3) with x0 = 0 and
v0 = 1/m. The IRF of a causal system (i.e., a system that responds to an input only
at the time of, and after the input has been applied) must always be zero for t < 0.
Because of that, the upper limit on the integral of Equation (4) can be made ∞.
The IRFs of other measures of force-excited response can be written, as well.
For example, the IRF of absolute velocity response to force excitation for SDOF
structures is:
e−ζ ωn t ζ
hẋq (t) = cos (ωd t) − sin (ωd t) t ≥0 (6)
m 1 − ζ2
Recognize that this is simply the derivative of Equation (5) with respect to time.
When this IRF is used in a convolution integral, like Equation (4), with the force,
q(t), the integral yields the absolute velocity response.
So far, we have considered the structure of Fig. 1, governed by Equation (2).
There is another important application, namely, the base-excited structure. Figure 2
shows an SDOF structure that is excited by forces transmitted to the mass through
the spring and damper that attach the mass to its base. The enforced displacement of
the base is xb (t), − ∞ < t < ∞. (As with externally applied force, base excitation
can be applied over a finite or semi-infinite time interval.) We assume that at least
two derivatives of the enforced base displacement exist; that is, there are a velocity
and an acceleration that correspond to the base displacement.
Define the relative displacement of the mass z(t) = x(t) − xb (t). The equation
governing relative motion of the SDOF system is:
The form is identical to Equation (1). We usually consider the normalized version
of the equation where both sides are divided by the mass m:
where the IRF of relative displacement response to base acceleration input is:
e−ζ ωn t
hzẍb (t) = − sin (ωd t) t ≥0 (10)
ωd
Likewise, we can obtain the IRF of relative velocity response to base acceleration
input. It is:
−ζ ωn t ζ
hżẍb (t) = −e cos (ωd t) − sin (ωd t) t ≥0 (11)
1 − ζ2
When we use hżẍb (t) in a convolution integral with the base acceleration ẍb (t), the
result is the relative velocity response of the SDOF structure.
During experimental applications of mechanical shock and random vibration,
many excitation and response quantities can be measured, including accelerations,
strains, velocities, and relative displacements. However, for reasons related to
practicality and economics, the quantity most frequently measured is the absolute
acceleration at a point on a structure in a particular direction. Therefore, we are
interested in expressing the acceleration response to an acceleration input. When
356 T. L. Paez et al.
we rearrange the definition of relative displacement and take its second derivative,
we obtain:
Finally, substitute the appropriate convolution integrals for z(t) and ż(t), combine
integrands and simplify to obtain:
t
ẍ(t) = hẍ ẍb (t − τ ) ẍb (t)dτ t ≥0 (14)
0
where the IRF for absolute acceleration response to base acceleration input is:
−ζ ωn t 1 − 2ζ 2
hẍ ẍb (t) = ωn e sin (ωd t) + 2ζ cos (ωd t) t ≥0 (15)
1 − ζ2
The expression in Equation (15) can be used in Equation (14) to compute the
acceleration response of a linear, SDOF structure.
1
ωn2 − ω2 + 2ζ ωn iω ξ0 (ω) = θ (ω) −∞<ω <∞ (16)
m
√
where i = −1 is the imaginary unit, and ξ 0 (ω) and θ (ω) are the Fourier transforms
of x(t) and q(t), respectively, defined as:
∞
ξ0 (ω) = x(t)e−iωt dt
−∞
∞
(17)
−iωt
θ (ω) = q(t)e dt −∞<ω <∞
−∞
7 Random Vibration and Mechanical Shock 357
The “ 0” subscript on ξ 0 (ω) indicates that it is the Fourier transform of the zeroth
derivative of the function x(t). The Fourier transforms of ẍ(t) and ẋ(t) are −ω2 ξ 0 (ω)
and iωξ 0 (ω), respectively.
Fourier transformation converts the differential relation of Equation (2) into an
algebraic relation. Equation (16) can be solved to obtain:
1
ξ0 (ω) = θ (ω) −∞<ω <∞ (18)
m ωn2 − ω2 + 2ζ ωn iω
1
Hxq (ω) = −∞<ω <∞ (19)
m ωn2 − ω2 + 2ζ ωn iω
Figure 3 shows a normalized version of Hxq (ω) for ω ≥ 0, and for several values
of damping factor ζ , in terms of its modulus and phase. As the damping factor
diminishes, the amplification reflected by the FRF increases at the natural frequency
of the SDOF structure. The phase passes through −π /2 at ω/ωn = 1.
Because Equation (20) represents the Fourier transform of the absolute dis-
placement response, and because the Fourier transform is invertible, the absolute
displacement response can be obtained in the time domain through inversion of
Equation (20):
∞
1
x(t) = Hxq (ω) θ (ω) eiωt dω −∞<t <∞ (21)
2π −∞
For some excitations q(t), − ∞ < t < ∞, this computation might be carried out in
closed form. However, when q(t) is known over a finite time interval and at equally
spaced, discrete times, the computation can be carried out numerically, using the fast
Fourier transform (FFT) [4]. Hxq (ω) can be evaluated at discrete frequencies using
Equation (19). The product in the integrand of Equation (21) can be formed. Then
the inverse Fourier transform of Equation (21) can be approximated using FFT. This
sequence of operations is much more efficient than the numerical approximation of
the convolution integral.
358 T. L. Paez et al.
Fig. 3 Modulus (top) and phase (bottom) of force input/absolute displacement output FRF of an
SDOF structure
Leibniz’s rule [5] can be used with Equation (21) to obtain velocity and
acceleration responses, and this leads to expressions for the force input – absolute
velocity, and absolute acceleration FRFs:
iω
Hẋq (ω) = −∞<ω <∞ (22)
m ωn − ω2 + 2ζ ωn iω
2
−ω2
Hẍq (ω) = −∞<ω <∞ (23)
m ωn2 − ω2 + 2ζ ωn iω
where the subscripts “1” and “2,” on the left indicate that ξ 1 (ω) and ξ 2 (ω) are the
Fourier transforms of the first and second derivatives of x(t), respectively. These two
equations and Equation (20) serve as the frequency domain relation between force
and the measures of response of an SDOF structure.
We can follow the procedure used to obtain the FRFs for a force-excited structure
to establish the FRFs for the responses of a base-excited structure. The preliminary
analysis would consider Equation (8) and obtain FRFs of relative displacement,
velocity, and acceleration to an enforced base excitation. The FRFs are Hzẍb (ω),
Hżẍb (ω), and Hz̈ẍb (ω) , −∞ < ω < ∞, respectively, where base acceleration is
the input. Then the relation z(t) = x(t) − xb (t) could be used to solve for the absolute
displacement x(t). The first and second derivatives of the expression can be evaluated
and then Fourier transformed to obtain the FRFs of absolute displacement, velocity,
and acceleration to enforced base excitation. The base acceleration input/absolute
acceleration response FRF is:
ω2 + 2iζ ωn ω
Hẍ ẍb (ω) = 2 n 2 −∞<ω <∞ (28)
ωn − ω + 2iζ ωn ω
The graph of this FRF, when normalized, is similar to the graphs in Fig. 3.
By analogy with Equation (27), the Fourier transform of the absolute acceleration
response to base acceleration input is:
where ξ b2 (ω), − ∞ < ω < ∞ is the Fourier transform of the base acceleration.
This is the frequency domain relation between base acceleration input and absolute
acceleration response. The acceleration response in the time domain is:
∞
1
ẍ(t) = Hẍ ẍb (ω) ξb2 (ω) eiωt dω −∞<t <∞ (30)
2π −∞
This expression provides the time domain, absolute acceleration response in terms
of the Fourier transform of the base acceleration input and the structure FRF.
0
50 10
|2b(f)|, g-sec
d xb/dt , g
2
-1
0 10
2
-2
-50 10 1 2 3
0 0.5 1 10 10 10
Time, sec Frequency, Hz
2
10
|H(f)|, g/g
0
10
-2
10 1 2 3
10 10 10
Frequency, Hz
2
10 200
100
d x/dt , g
|2(f)|, g
0
10
2
2 0
10
-2 -100
1 2 3
-200
10 10 10 0 0.5 1
Frequency, Hz Time, sec
Fig. 4 Graphic showing the sequence of operations involved in computation of linear structure
response in the frequency domain
input is shown on the top left in Fig. 4; it is sampled at a rate of 2048 samples/sec
(i.e., Δt = 4.88 × 10−4 sec). We compute the absolute acceleration response in the
frequency domain. The modulus of the DFT of the input is shown at top center
in the figure at frequencies fk = kΔf, k = 0, . . . , 1024; Δf = 1 Hz. (All DFT
moduli are plotted at these frequencies. The phase is erratic and provides little
intuition regarding the structural response. The phase of the structural response is
the sum of the phases of the input and the FRF.) The modulus of the FRF of absolute
acceleration response to base acceleration input is shown in the center of the figure.
The modulus of the product of the input and the FRF is shown at bottom center;
this is the response DFT. The inverse DFT of the response DFT is shown at bottom
right; of course, computation of the inverse DFT requires use of the phase as well
as the modulus of the response DFT. Within numerical round-off, this is the result
that would be obtained via numerical convolution.
7 Random Vibration and Mechanical Shock 361
The developments of Sect. 2.1 consider the responses of SDOF structures in the
time and frequency domains. Many real structures can be modeled, approximately,
as SDOF; however, most real structures are spatially continuous and reflect more
complex behavior. This section presents (without development) the equations
governing motion of more complex, more realistic structures and presents their
solutions.
Fig. 5 Schematic of a continuous structure (left) and its spatially discretized approximation (right)
362 T. L. Paez et al.
mẍ + kx = 0 (32)
Solution of the eigenvalue problem obtained from Equation (32) yields a collec-
tion of up to N eigenvectors vk , k = 1, . . . , N and corresponding modal frequencies
ωk , k = 1, . . . , N. These have physical meaning: There are certain frequencies
ωk , where, in free, undamped vibration, a linear structure will execute harmonic
motion while maintaining a constant shape vk . The eigenvectors are referred to
as mode shapes. The mode shapes and modal frequencies are approximated via
iterative procedures, and, typically, the lowest M modes, only, are approximated.
(Typically, especially in the case where the model is large M N.) The analyst
typically chooses M so that ωM ∼ = ωMax where ωMax is the highest frequency where
the input q(t) has substantial signal content.
7 Random Vibration and Mechanical Shock 363
ϕ Tk mϕ k = 1 k = 1, . . . , M (33)
ϕ Tk kϕ k = ωk2 k = 1, . . . , M (34)
The mode shapes with the properties in Equations (33) through (35) are referred
to as ortho-normal. When the modal vectors are gathered into an N × M matrix ϕ
whose columns are the ϕ k , k = 1, . . . , M, then:
ϕ T mϕ = I ϕ T kϕ = ω2 (36)
ϕ T cϕ = 2ζ ω (37)
Because the coefficient matrices on the left are all diagonal, Equation (38) represents
a sequence of M second order ODEs like Equation (2), each governing the motion
of an SDOF structure. Therefore, the effect of modal analysis is to reduce the
governing Equation (31) to a set of M equations, each one describing the behavior
of one mode. The kth modal equation is:
where (ϕ T q(t))k = qmod, k (t) is the kth element in the M × 1 column vector ϕ T q(t).
It is the kth modal excitation.
364 T. L. Paez et al.
The time-domain solution to Equation (39) was developed in Sect. 2.1.1. One
form of it is:
∞
γk (t) = hγk q (t − τ ) qmod,k (τ ) dτ k = 1, . . . , M, −∞ < t < ∞ (40)
−∞
where hγ q (t), t ≥ 0 is the M × M, diagonal matrix of modal IRFs for the structure.
Finally, we obtain the response in physical coordinates by using the definition of
modal coordinates:
t
x(t) = ϕγ (t) = ϕhγ q (t − τ ) ϕ T q (τ ) dτ −∞<t <∞ (42)
0
The leading triplet of terms inside the integrand is the matrix of IRFs of the
physical system; therefore, we write:
The ith − row, jth − column element of hxq is interpreted as the absolute
displacement response of the structure at DOF i to a force impulse applied at DOF j.
The dimension of hxq is N × N, but we rarely compute the entire matrix of functions.
Rather, the elements of hxq can be computed one-at-a-time, and they usually are
computed in this manner. For example, it makes no sense to compute the ith − row,
jth − column element of hxq for columns j corresponding to rows in q where the input
is zero; so those elements are always skipped. Likewise, we are normally interested,
only, in evaluating the response at certain DOF; so we evaluate the IRF at those rows
i only.
Section 2.1.2 developed the method for solving the equation governing motion
of SDOF structures in the frequency domain. Equation (39) can be solved using that
method to obtain the response in the frequency domain of the kth structural mode.
That solution is the Fourier transform of the solution written in Equation (40):
where Hγk q (ω) is the FRF of the kth structural mode, the Fourier transform of
hγk q (t), and Qmod, k (ω) is the Fourier transform of qmod, k (t). The M × 1 vector
of absolute, modal displacement responses can be constructed with Equation (44)
to obtain:
where Q(ω) is the Fourier transform of q(t), and Hγ q (ω) is the M × M, diagonal
matrix of modal FRFs, the Fourier transform of hγ q (t).
The Fourier transform of the vector of physical responses can be denoted
X(ω), − ∞ < ω < ∞, and it can be recovered by using the definition of the modal
coordinates:
We recognize the leading triplet on the right as the matrix of FRFs of the physical
structure; therefore, we write:
H(ω) has dimension N × N, and its ith − row, jth − column element is complex-
valued. When the excitation eiωt is input at DOF j (and all other inputs are zero), then
the response at DOF i is the ith − row, jth − column element of H(ω) times eiωt , i.e.,
Hij (ω)eiωt . The magnitude |Hij (ω)| describes the amplification or diminishment of
the response over the input; the phase of Hij (ω) describes the phase lag between the
input and the response. Of course, only those FRFs of interest in a given analysis
need be established with Equation (47).
Equation (47) indicates that the matrix of FRFs of a linear structure is a
superposition of its modal FRFs. Each modal FRF is a function that amplifies the
response motion at its modal frequency. Therefore, the magnitude of each function
in H(ω) reflects a sequence of peaks at the structural modes and troughs between
the peaks. The relative magnitudes of the peaks depend on the relative amplitudes
of the elements in the columns of the modal matrix ϕ.
The matrix FRF developed in Equation (47) relates input forces to response
motions. The specific form of H(ω) depends on what measure of response motion is
to be established. The base excitation input/structural motion output FRF could be
established as well. The FRFs developed here could also be expressed as a function
of cyclic frequency H(f ), f ≥ 0.
The bases for the study of random vibration are the theories of random processes and
structural dynamics. Some ideas of structural dynamics have been outlined in Sects.
2.1 and 2.2. Here, we introduce some ideas from the theory of random processes.
366 T. L. Paez et al.
There are multiple ways to define a random process, but it suits our purposes
to think of a random process as an abstract collection including an infinite
number of continuous-valued oscillatory signals. Denote the signals xj (t), j = 1,
2, . . . , − ∞ < t < ∞. The collection of signals is the ensemble of the random
process. When we measure a signal from a random source, it is a member of the
ensemble, and we are said to draw a realization from the random process. Typically,
in the practice of random vibration, we measure input excitations and responses of
mechanical systems. Five finite-duration segments of structural response random
process realizations are shown in Fig. 6. The independent variable of the random
process whose realizations are shown is continuous time; this is the random process
parameter. The ordinate has a measure of interest like acceleration, velocity, or
displacement; the signals shown in Fig. 6 are accelerations in units of g’s.
When the signals in the ensemble of a random process are in a random steady-
state, then the random process is said to be stationary. In principle, the signals in
the ensemble cover the interval (−∞, ∞), but, of course, in practice, no real source
maintains a steady-state for infinite time. When the realizations of a random process
maintain a steady-state for a time period that is large compared to the fundamental
period of the structure under consideration, then the excitation and response random
processes can be considered approximately stationary. For example, a store carried
on an aircraft wing might have a fundamental frequency of f1 = 50 Hz and a
0
x(t)
-5 1
0.9
0.8
5 0.7
0.6
4
0.5
0.4
3
0.3
2 0.2
0.1
Time, sec
Ensemble element 1 0
1
n
E [X(t)] = lim xj (t) −∞<t <∞ (48)
n→∞ n
j =1
The conditions for weak stationarity of a random process are (1) that is has an
expected value that is constant as a function of time, i.e., E[X(t)] = E[X] = μX ,
and (2) that it possesses a frequency-domain decomposition known as the spectral
density. (When the expected value of an excitation random process is non-zero, we
usually consider the oscillatory portion, only, of the random process and evaluate
the response to the mean separately. This is how we treat random excitations in
the following.) The spectral density of a random process can be defined in several
equivalent ways; we provide an intuitive description of the one-sided spectral
density that is a function of cyclic frequency f, f ≥ 0. The spectral density of the
random process {X(t)} is denoted GXX (f ), f ≥ 0. To describe the spectral density,
we define the random process {X(t; f, Δf )} as a filtered version of {X(t)} with
signal content in the frequency interval [f, f + Δf ], only [3]. The realizations of
{X(t; f, Δf )} can be denoted xj (t; f, Δf ), j = 1, 2, . . . . The area under the spectral
density curve over the interval [f, f + Δf ] is defined as:
f+ f 1 2
n
GXX (u)du = lim xj (t; f, f ) (49)
f n→∞ n
j =1
where the quantity on the right is the mean square of a realization of the filtered
random process. This defines the spectral density implicitly. The definition of the
spectral density can be converted into a time-average in which the spectral density
can be obtained from a single (infinite duration) random process realization. In
order for this to hold, the stationary random process must be ergodic; that is, any
realization of the random process must be representative of all the others.
When we denote the mean square of the random process {X(t)} as σX2 (a constant),
then the definition in Equation (49) implies:
∞
σX2 = GXX (f )df (50)
0
That is, the area under the spectral density curve equals the mean square of
the random process. Because the area under GXX (f ), f ≥ 0 is a mean square,
which cannot be negative, the function GXX (f ) must be non-negative. Further, the
368 T. L. Paez et al.
Fig. 7 A graphic
interpretation of spectral
density
amplitudes of the spectral density reveal how the mean square signal content of a
random process is distributed with frequency.
A graphic interpretation of the spectral density function is provided in Fig. 7.
The fundamental idea is that a random signal (first column) can be filtered (second
column) into a sequence of components (third column) with independent signal
content. The mean square of each component (fourth column) can be established
and plotted as a function of the center frequency of the filter. Each mean square can
be divided by the filter bandwidth to obtain the spectral density (fifth column). Until
the advent of digital analysis and control, spectral density was actually estimated in
the manner described in Fig. 7.
There is another important measure of the behavior of stationary random process
pairs known as the cross-spectral density [7]. The spectral density, described in the
previous equations, is also referred to as the autospectral density. The autospectral
density characterizes the mean square signal content of a random process in the
frequency domain. That is, it describes the signal content of a quadratic form of
a random process. The cross-spectral density describes the simultaneous signal
content of a pair of different random processes {X(t), − ∞ < t < ∞} and
{Y(t), − ∞ < t < ∞}; it is based on a quadratic form of the two random processes.
It is denoted as GXY (f ), f ≥ 0, and it is generally a complex function. When
the two random processes are strongly correlated (either positively or negatively,
see reference [7]) at a given frequency f, then the magnitude of GXY (f ) is great;
otherwise, the magnitude of GXY (f ) is small. The phase of GXY (f ) measures the
average phase difference between the phases of the random processes {X(t)} and
{Y(t)}.
7 Random Vibration and Mechanical Shock 369
The units of autospectral density are the units of the random process, squared,
per unit of frequency. For example, when a random process has units of g s and the
frequency measure of interest is Hz, then the spectral density units are g2 /Hz.
The mathematical theory of random vibration has been developed over the course
of the last century (approximately); the first paper on the subject was written by
Einstein [8]. (Reference [8] is reprinted in Reference [9].). The idea that enables
treatment of random vibration with modern techniques is the spectral density, and
that was developed by Wiener in [10]. When a linear, stable, deterministic structure
is excited by one or more stationary random inputs, the responses at all DOF on the
structure converge to stationary random processes. When the responses reach the
stationary state, both the inputs and the responses possess auto- and cross-spectral
densities.
Consider a structure with the Nout × Nin matrix FRF H(f ), f ≥ 0; assume that
H(f ) is a force input/motion output FRF. The Nout rows of the FRF correspond
to DOF where we desire the response of the structure; the Nin columns of the FRF
correspond to DOF where there are force inputs. The matrix form of the fundamental
relation of random vibration (a descriptive name specified by Crandall [11, 12]) is:
T
GXX (f ) = H (f )GQQ (f ) H ∗ (f ) f ≥0 (51)
T
GẌẌ (f ) = GẌb Ẍb (f )H ẌẌb (f ) H ∗ẌẌ (f ) f ≥0 (52)
b
In this particular case, the relation is written for a base acceleration input and
an absolute acceleration output. This is the idealized form that might be used,
for example, for computation of the behavior of a structure excited on a shaker
in the laboratory. (It is an idealization because, in the laboratory, base excitation
usually has inputs in three directions and rotations about three axes. When those
370 T. L. Paez et al.
additional inputs are known, then expressions like the one in Equation (52) can be
superimposed to obtain predictions of response spectral densities.)
The fundamental relation of random vibration for the single-input/single-output
(SISO) case is a special case of Equation (51). When stationary, random force input
to a structure is applied at one location, only, its spectral density can be denoted as
GQQ (f ), f ≥ 0. When we are interested in assessing the response spectral density
at one location, only, then the response spectral density can be denoted as GXX (f ),
f ≥ 0. The relation between excitation and response spectral densities is:
Because the magnitude of the FRF, |H(f )|, of an MDOF structure displays a
sequence of peaks at structural modes, this relation implies that if there is mean
square signal content in the stationary random force input at a modal frequency,
then that input is amplified in the spectral density of the response. The response
spectral density is not amplified, and may be diminished, between modes.
-1
10
GXbXb(f), g /Hz
2
-2
10
-3
10 1 2
10 10
Frequency, Hz
Fig. 9 Spectral density of the base input applied to the structure of Fig. 8
7 Random Vibration and Mechanical Shock 371
2
10
|H2(f)|, g/g
0
10
-2
10 1 2
10 10
Frequency, Hz
Fig. 10 Modulus of the FRF for acceleration output at DOF 2 to base acceleration input
2
10
GXX(f), g /Hz
-1
2
10
-4
10
1 2
10 10
Frequency, Hz
Fig. 11 Spectral density at DOF 2 of the structure shown in Fig. 8 excited by the base-excitation
with spectral density shown in Fig. 9
The base acceleration input/absolute acceleration output FRF was computed for
the structure using the approach that led to Equation (47), but for a base-excited
structure. Then Equation (52) was used to compute response spectral densities at
the structural DOF. Figure 10 shows the modulus of the FRF. The spectral density
of absolute acceleration response at DOF 2 is shown in Fig. 11. The RMS of the
response is 4.64 g. Of course, because the structure has three DOF, there are three
peaks in the response spectral density, and they occur at the modal frequencies of
the structure. As long as the stationary random excitation has signal content at the
modal frequencies of the structure and response is measured at structural locations
where there are not nodes in mode shapes, peaks will occur at structural modes in
the response spectral density.
1
[1 − cos (2π t/T )] 0≤t ≤T
ẍb (t) = 2 (55)
0 t >T
The shock signal ẍb (t), a classical pulse known as a haversine, is shown on the left
in Fig. 12. Its SRS is shown on the right.
The SRS of Fig. 12 shows a feature of all absolute acceleration maximax SRS.
They asymptotically approach the peak value of the time domain signal at high
frequencies.
7 Random Vibration and Mechanical Shock 373
1 0
10
0.8
Sζ (f), g
xb(t), g
0.6
0.4
0.2
-1
0 10 -1 0 1
0 1 2 10 10 10
Time, sec Frequency, Hz
3
80 10
40
Sζ (f)
xb(t)
2
0 10
-40
1
-80 10 1 2 3
0 0.5 1 10 10 10
Time, sec Frequency, Hz
Now compute the absolute acceleration maximax SRS of the shock shown on the
left in Fig. 13. This is known as an oscillatory shock, and may be the type measured
in practice. The SRS is shown on the right of Fig. 13.
The two shocks and their SRS, shown in Example 3, help to explain why the
SRS was developed in the first place (in the 1930s). Sometimes our laboratory test
equipment is not capable of reproducing shocks like the one shown on the left in
Fig. 13, yet we might have equipment capable of producing shocks like the one on
the left in Fig. 12; in instances like these, we need a method for establishing an
“equivalence” between two types of shock.
The method of shock response spectra specifies that if two shocks have “equiva-
lent” SRS, then the severities of the two shocks are equivalent. This holds even when
the shock time histories are dissimilar. The method of SRS permits replacement of
an oscillatory shock with a shock that has a classical pulse shape (or with another
oscillatory shock). This is useful when it is desired to obtain a test shock to represent
a collection of shocks measured in the field.
374 T. L. Paez et al.
Of course, there are many caveats to the use of the method of SRS for
specification of test pulses; among the most important is that analysts and testers are
3
10
200
150
xtst(t)
Sζ (f)
2
10 100
50
1
10 1 2 3
0
10 10 10 0 0.005 0.01
Frequency, Hz Time, sec
Fig. 14 SRS of the oscillatory pulse from Example 3 and the SRS of a test pulse (left) and the
time history of the classical pulse (right)
7 Random Vibration and Mechanical Shock 375
encouraged to specify test with a duration that is comparable to or shorter than the
field-measured shock. This tends to assure that some devious method of establishing
a test pulse that is much lower than the oscillatory pulse and yet has an SRS that is
correctly specified cannot be developed.
The ideas of SRS and mechanical shock testing will be amplified in Sect. 4.
Vibration tests form a critical component of the environmental testing sequence. The
test structure, or test item, is exposed to a combination of oscillatory forces in the
laboratory for a specified time period. This laboratory testing simulates exposure
to a similar field environment. Such field vibration environments are induced
by road transportation, by aerodynamics, by propulsion systems, in shipboard
environments and sometimes by operation of the equipment itself. Vibration testing
was historically conducted using the most basic from of excitation, the sinusoidal
waveform a(t) = A0 sin (2π ft). Here A0 is the amplitude f is the frequency and t is
time.
Vibration amplitude is typically displayed in g s, where one g is the nominal
acceleration of earth’s gravity, 386.4 in/sec2 or 9.806 meters/sec2 . Vibration
amplitudes may also be quantified in terms of velocity or displacement. Tradition
favors acceleration because acceleration measurements are readily conducted using
piezoelectric accelerometers. Note that, as frequency increases, the peak velocities
and displacements which correspond to constant peak acceleration are defined by:
A0 g
v(t) = cos (2πf t)
2πf
A0 g
d(t) = sin (2πf t) (56)
4π 2 f 2
Typical vibration tests cover some portion of the frequency range from 1 Hz
to 5000 Hz. For tests on an electrodynamic vibration machine, a typical test uses
frequencies from 10 Hz to 2000 Hz. At 10 Hz, 1 g corresponds to 0.2 inches peak-
to-peak displacement. At 2000 Hz, 1 g corresponds to 5 microinches peak-to-peak.
In general, lower frequencies imply higher velocities and displacements. Of course
pure sinusoidal testing is unusual today, but it remains true that lower frequency
vibrations, whatever their complex spectral content, imply greater velocities and
displacements.
Random vibration testing supplanted sinusoidal tests for two reasons, first
because random tests are much more realistic, and second because improved test
376 T. L. Paez et al.
Section 2.3 provides a brief introduction to the theory of random processes. From
a practical testing standpoint, three features of a random signal are important: the
time history, the autospectrum, and the probability density [14]. The time history
is the time evolution of the random signal. The autospectrum is an estimate of the
normalized average squared magnitude of the frequency content as a function of
frequency, and the probability density is an estimate of the distribution of signal
magnitudes. A typical random vibration might expose a test item to an input
acceleration of 5 g s RMS (Root mean squared) over a frequency range from
20 Hz to 2000 Hz for 10 minutes. Figure 15 illustrates a typical realization of a
time history, the corresponding autospectrum, and the probability density function.
The time history is a typical broadband random signal. The autospectrum estimate
is computed from the average magnitude of the frequency lines in discrete Fourier
transforms (DFT) of successive blocks of the time history data [7]. (The estimate
is erratic because it is based on finite data.) The normalized estimation error is
approximately:
1
e= √ = estimation error
2N
In the example shown in Fig. 15, a total of 62, 1024 point data blocks are
averaged, so the expected error is about e = 0.09. This is consistent with the
variation in the estimated autospectrum, which shows about 10% variation about
a mean value of 0.0005 g2 /Hz. Autospectra are typically displayed on log-log plots.
7 Random Vibration and Mechanical Shock 377
PDF Amplitude
Amplitude in G
1 0.3
0 0.25
0.2
–1
0.15
–2
0.1
–3 0.05
–4 0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2 –5 –4 –3 –2 –1 0 1 2 3 4 5
Time in Seconds Signal Magnitude
Time History Estimated
Probability Density
10–3
G2/Hz.
10–4
10–5
10–6
101 102 103
Frequency in Hz.
Estimated Spectral Density
Fig. 15 Field tests and laboratory tests – implications for test specification
The desired test level is indicated by the red reference line. Tolerance bands of
+/ − 3 Db are shown by the cyan lines in Fig. 15. The definition of a decibel is:
In the field, Fig. 16a, the test item is potentially excited by a suite of forces, some
of which travel from a relatively discrete source through a supporting structure to the
test body and some of which may be distributed. Acoustic and aerodynamic forces
are examples of distributed forces. The forces act simultaneously in six degrees
of freedom, x, y, z translations, and rotations about x, y, z axes. The dynamic
loads on the test body are the result of a complex combination of the structural
characteristics of the test item, the mechanical impedance of the support structure,
and the excitation forces.
A conceptual laboratory environment is illustrated in Fig. 16b. The test item,
attached to a fixture, is excited by a vibration machine. The force path is through the
fixture interface into the test item. Distributed forces are not generally replicated.
Further, the fixture mechanical impedance differs from the field structure. In the
laboratory, the fixture is usually very rigid while in the field the structure is often
moderately flexible. In the laboratory, the input control is usually at the fixture-
test item interface where the field acceleration autospectrum is reproduced. Up to a
point, this is reasonable. However, in the field, test item resonances produce notches
in the acceleration spectrum at the control point. In the laboratory, the control
spectrum is an approximation to the complex field measurement. For conservatism,
this is usually accomplished by enveloping the measured field spectrum, thus
eliminating the notches and yielding some level of over-test.
In the field then, test item resonances reduce acceleration levels at some frequen-
cies. In the laboratory, test item resonances do not reduce control acceleration levels
because the vibration machine, acting with large force capability through a rigid
fixture, keeps the control acceleration spectra at the requested, enveloped, level.
This results in a substantial over-test at resonant test item resonant frequencies.
The over-testing issue has been recognized for many years. Several approaches
address the issue. One approach uses measurements of interface force in field and
laboratory. With combined force-acceleration control, the interface acceleration is
a function of required force, which mitigates the over-testing issue. This can work
well, but force measurements are often hard to implement in the laboratory and are
simply not available in the field.
A second approach to mitigate the over-testing issue is widely implemented. In
this scheme, the interface acceleration spectrum is notched at frequencies where
measured test item responses exceed field levels. This mitigates the over-testing
issue. Even so, it is evident that, across the test item, the range of acceleration values
experienced is quite different in field and laboratory environments, although the
laboratory environment in some sense approximates the field environment.
In the field, the test body experiences excitation in six degrees of freedom. These
are translations in the x, y, z directions, and the corresponding rotations about the
x, y, z axes. In the laboratory, accelerations are usually applied sequentially in x,
y, z axes. Clearly the test body responds quite differently in the multiaxis field
environment than in the single axis laboratory environment. A further complica-
tion is that, in general, rotational environments are only rarely simulated in the
laboratory. Recent advances in multi-shaker, multi-axis testing allow six degree of
freedom excitation, but to date these are fairly complex and expensive to implement.
380 T. L. Paez et al.
Research continues and some form of six degree of freedom excitation will likely
become common in future vibration tests.
In summary, then, current vibration tests expose a test item to random accelera-
tion with a specified spectral density, sequentially, in each of three orthogonal axes.
The spectrum is usually different for each axis. To mitigate over-testing, the spectral
response may be limited in certain frequency bands at some response locations.
A random vibration test exposes the test item to an acceleration time history.
This time history is a realization of a Gaussian random process with a specified
autospectral density. The desired spectral density is typically specified by a set
of straight lines on a log-log scale. The electrodynamic vibration machine and
power amplifier, when operating properly, are reasonably well approximated by a
set of linear differential equations. The combined dynamics of the power amplifier,
vibration machine, and test item result in a complicated spectral response at the
control point. In each frequency band, the system dynamics modify the gain and
phase characteristics of the voltage drive signal. This is compactly expressed in
the frequency response function (FRF) graph in Fig. 17, which illustrates the
acceleration response as a function of a constant voltage at each frequency. Below
about 5 Hz, the illustrated FRF is inaccurate. In any case, below 5 Hz, small
accelerations can exceed the maximum vibration machine displacement of between
1 and 3 inches peak-to-peak. 1 g peak at 3 Hz corresponds to a peak-to-peak
displacement of 2 inches. Between about 5 Hz and 100 Hz, the velocity response
Signal
Power Conditioner
Amplifier
Vibration
Machine 1. Sample Rate
Time History
2. Blocksize
Inverse FFT
4. Control Gain Compare Autospectrum
Autospectrum to
Reference
3. Number of
Averages
Generate and Adjust Drive
Spectrum
Reference
Spectrum
scaled average of the squared magnitudes of the FFT values from each block. The
autospectrum estimator is:
2
N
ĝ (fk ) = |Akm |2 k = 0, . . . , n/2 (60)
N nSr
k=1
The most time-consuming part of a random vibration test is almost always the test
setup and instrumentation. Each test is unique, but there is a common thread. Table 1
provides a general guide to test setup and conduct.
7 Random Vibration and Mechanical Shock 383
Comments:
1. For optimum results, the test operator should follow a procedure, but not blindly,
and check each step in the process.
2. The test operator should check that the fixture attaches properly to the vibration
table and the test unit.
3. Instrument the test unit, typically with accelerometers. Use a robust adhesive
that is not prone to failure. Document the location of each transducer with text
and photos. Develop a chart listing transducer locations and sensitivities. Ensure
that the transducers are not inadvertently grounded to the test item. Grounding
tends to introduce excessive 60 Hz noise due to ground loops. Secure cable
attachments to the transducers. In some cases, the cable connection may be fixed
with adhesives. Two common problems causing signal loss in vibration tests are
failure of transducer mounting and poor cable connections. These both can occur
during the test and may be difficult to remedy.
4. Bolt the test unit to the vibration table. Ensure that the power amplifier is not
active. Over-testing has occurred in those (fortunately rare) cases where the
power was applied to the shaker during setup and an inadvertent signal resulted
in shocks or vibration applied to a partially mounted test system.
5. Torque all mounting bolts. Double check that all bolts are properly torqued. A
relatively common problem in test setup is the failure to properly torque all bolts.
One loose bolt can chatter, contaminating the test signals with accelerations
caused by impacts. These signals are usually high amplitude, high frequency
pulses.
6. Systematically connect all instrumentation to the signal conditioning system.
Document the connection order. Set and check all transducer sensitivity values.
Use a standard, documented output sensitivity. This sensitivity defines the volt-
age signal corresponding to a given acceleration value. An example sensitivity
might be 25 mv/g, meaning that 25 mv corresponds to 1 g. For a system with
10 volts full scale, this means a full scale acceleration level of 400 g. Setting the
sensitivity is a balancing act. Set a value that keeps the expected signals as large
as possible, but well below the system full scale range. For many vibration tests,
sensitivities ranging from 10 mv/g to 100 mv/g are optimal.
384 T. L. Paez et al.
7. Set up the control system. This means defining the maximum test frequency,
the desired spectrum, the number of frequency lines, and the control channel or
channels. Control may be defined by a single channel, but it may also be defined
by the average of the spectral density at several locations, or by a combination
of control and limit channels. Define the test duration and the initial test level. A
typical initial test level is 12 Db below the full level test. The RMS acceleration
at −12 Db is one-quarter that of full level and the corresponding spectral density,
in g2 /Hz, is one-sixteenth of full level.
8. Traditionally control autospectral values are defined using straight line segments
on a log-log plot. An example of a flat spectrum is shown in Fig. 4. Once
the autospectrum is input, check that the RMS level computed by the control
system matches the expected RMS value of the reference spectrum. Also
check that the displacement, velocity, and acceleration values estimated by
the control system for the desired reference spectrum are within the vibration
machine capabilities. This is somewhat problematic in many cases. Displacement
is computed from the lower frequency components present in the reference
autospectrum and is usually an accurate estimate. A peak-to-peak estimated
displacement significantly less than the vibration machine capability is a good
sign. Velocity estimates are also usually good. A problem arises with acceleration
limits since the actual acceleration achieved is a function of the combined effects
of the acceleration/voltage frequency response function of the combination of
test item and vibration machine. This may be available prior to testing. A rough
estimate can be made by dividing the vibration machine force capability by the
total test item plus fixture mass. For example, consider a vibration machine with
a force rating of 24,000 lb RMS. Suppose the armature weight is 100 lb, the
fixturing is 200 lb, and the test unit is 100 lb. Estimated maximum RMS g is then
24,000/400 = 60 g. In practice, this is a pretty rough estimate, but does provide
some guidance.
With the instrumentation complete and the control system setup, the next step is
conducting the test.
Conducting the random vibration test requires attention and vigilance. Even if one
has conducted hundreds of tests, it is important to treat each new test as a new
experience. While different vibration controllers have their own unique features,
the testing procedure for all is similar. Table 2 lists the typical sequence of steps
involved in test conduct. The most crucial item is the integrity of the control
loop. Common problems include incorrect transducer sensitivity and transducer
orientation. If the control system is set for a 100 mv/g sensitivity and the actual
transducer/instrumentation system sensitivity is 25 mv/g, then the controller will, to
achieve a 1 g response, increase the drive voltage until the 100 mv signal is reached.
This is then an overtest since the true level is 100/25 = 4 g. There are a couple of
7 Random Vibration and Mechanical Shock 385
ways to minimize this problem. First, double check sensitivity settings. Second,
have a “level check” transducer installed whose sensitivity is set to a constant
value for all tests. Compare the level check and control transducer levels at lower
frequencies where the test system approaches rigid body motion. They should be
approximately equal.
Another insidious problem in the control loop occurs when the control transducer
is inadvertently mounted in the wrong axis. This is especially easy to accomplish
when a triaxial control accelerometer is used. If, for example, the test item is driven
in the x axis, but the y axis is set up to read the control signal, then the measured
control is really the off-axis motion. The controller then applies a very large drive
voltage to make the off-axis response equal to the desired control level. This is
a huge over-test! Fortunately, the loop integrity check integral to startup of most
control systems will often read “open control loop” and thus avoid this problem.
Sometimes the cross motion excited by the loop check drive voltage is sufficient
to pass the loop check. Then the over-test occurs. There are a ways to minimize
this problem. First, double check the control accelerometer orientation. Second, for
critical tests, utilize a backup control accelerometer and set the control system to
control on the maximum of the two acceleration signals. Then, if one accelerometer
is incorrectly oriented, the control will, for most frequencies, be done using the
correctly oriented accelerometer. Once control is achieved, a sanity check confirms
accelerometer orientation and the controller can be set to control on the desired
control channel.
Be ready to abort the test if anything untoward occurs, like violent shaker motion.
The control autospectrum is often initially poor but should rapidly approximate
the desired spectral response. Check that the control and level check spectra are
in reasonable agreement (say, within 10%, +/ − 1 Db) at lower frequencies. This
386 T. L. Paez et al.
means that the autospectra nearly overlap. If these do not agree, it may indicate
problems with one of the accelerometers or instrumentation problems. “Lower
frequencies” usually mean frequencies from about 10– 30 Hz. In this frequency
range, most test systems respond nearly as rigid bodies and consequently all in-axis
accelerations are similar.
Observe the responses on all of the instrumentation channels. All channels should
have detectable random acceleration values. It is most unusual for a viable channel
not to show some response to random excitation. In-axis channels should, like the
level check channel, respond such that the low frequency autospectra overlay the
control autospectra. If any channels fail to respond, troubleshoot the instrumentation
system to isolate the issue.
Systematically increase the test level until full level is achieved. This is often
done in steps. For example, the test might be started at −12 Db and levels increased
in steps to −9 Db, −6 Db, −3 Db, and finally to full level. Once at full level, the test
is conducted for the desired duration. Continually monitor the test responses. It is
important to focus on the test, even with durations of hours. Failure to concentrate
on the test can lead to problems that could have been corrected but, undetected,
compromise the test. For example, if averaging or limiting is part of the test control,
loss of a limit acceleration channel could mean an over-test. Control systems are
designed to detect loss of signal, but this feature is by no means perfect.
The most common method for measuring severity of a shock is the shock-
response spectrum (SRS, Sect. 2.5). This led to methods for preforming shock
tests on shakers: synthesizing a waveform to match an SRS and reproducing the
synthesized waveform on the shaker. The success of the test was the matching of the
SRS and not the faithful reproduction of the time history. There are several varieties
of the SRS, and there are many time histories that have essentially the same SRS.
The variations in the definition of the SRS will be discussed and the most common
methods to synthesize a shock time history to match an SRS will be reviewed.
The most common methods used today divide synthesis and reproduction into
separate phases of the test. This section is organized to reflect such division. In
some commercial software packages for shock testing on shakers, this separation is
not always apparent to the user.
The ideas and limitations of time history synthesis are covered in this section.
Limit the duration of the transient. It has been suggested that limits could be placed
on the minimum and maximum allowable durations for the transient. It is felt
that if the shock spectrum is matched and the duration is comparable to the
field environment, the “damage” should be the same. For complex waveforms,
careful attention should be given to “defining” the duration: STD-MIL-STD-810
suggests this method. This is the method favored by the author.
7 Random Vibration and Mechanical Shock 389
Figure 19 is a plot of the basic waveform. The waveform has three parameters
that can be used to change its shock spectrum: the amplitude (A), to raise and lower
the entire curve; the frequency (ω), to change the location of the peak in the curve;
and the decay rate (ζ ), to change the shape of the curve. Note that the decay rate is
a parameter of the waveform and is not related to the fraction of critical damping
used to compute the shock spectrum. By forming a sum of the basic waveforms, each
390 T. L. Paez et al.
Fig. 19 Exponentially decaying sinusoidal acceleration and corresponding velocity and displace-
ment
with different amplitude, decay rate, and frequency, we should be able to synthesize
a waveform with almost any shock-response spectrum.
However, this waveform does not meet the requirements for a zero-velocity and
zero-displacement change. If an attempt is made to reproduce this waveform, it will
be distorted by the shaker system, removing the velocity and displacement change.
Because the exact distortion will be a function of the shaker, it is difficult to predict
the velocity and displacement requirements for the test.
Several modifications have been suggested to remove the objectionable velocity
and displacements. Nelson and Prasthofer [19] suggested velocity and displacement
compensation by adding two exponential pulses and a phase shift to the basic
waveform.
−1 −2cω −1 ω −1 ω
ϕa = tan − tan − tan (62)
c2 − ω2 a−c b−c
The first two terms are added for velocity and displacement compensation. The
phase shift ϕa is added to force the initial values to zero. Considerations in the
Laplace domain led to the above form. With this method, each individual component
is compensated. Fisher and Posehn [20] derived a different method to accomplish
the same objective (an initial and final acceleration, velocity, and displacement of
zero). They called the method ZERD (zero residual displacement).
A third method [18] is to add a highly-damped, low-frequency, delayed, expo-
nentially decaying sinusoid to compensate for velocity and displacement, CEDS
(compensated, exponentially decaying sinusoids). This method has the advantage
of correctly compensating for velocity and displacement when the acceleration
waveform is truncated. As a result, lower values of decay rates can be used than
for either Nelson’s or Fisher’s method. The time history of a single compensated
component using (1 Hz, 1 g amplitude, 3% damping, 0 delay, is shown as Figure
(EXPScTH.pdf). The compensated waveform is shown in Fig. 20. The SRS of the
un-compensated and compensated waveforms is shown in Fig. 21.
0.5
-0.5
-1
0 5 10 15 20 25
2
Velocity ( m/ s)
-1
-2
0 5 10 15 20 25
0.5
Displacement (m )
-0.5
-1
0 5 10 15 20 25
Time(s)
-1
10
-2
10
-3
10
-2 -1 0 1 2
10 10 10 10 10
0
10
SRS ( g)
-2
10
-4
10
-2 -1 0 1 2
10 10 10 10 10
Natural Frequency (Hz)
Each of the three previous methods should give similar results. They are all based
on exponentially decaying sinusoids (Figure 20) and have three free parameters for
each component: amplitude, frequency, and decay rate. A fourth parameter, delay,
is usually included. The delay is used to change the start time of a component. In
this way, the components can be delayed with respect to each other and with respect
to the start of the data frame.
It is probable that all three methods are still being used in some software
packages. We will illustrate matching an SRS using Smallwood’s method.
The iteration used is straightforward:
1. The shock pulse is a sum of indexed terms, each of which mimics Equation (61).
2. The amplitude of each component is changed a small amount, but not allowed to
change sign.
3. The effect on the shock spectrum at the component’s frequency is calculated.
4. A linear extrapolation of the amplitudes to produce the desired shock spectrum
is then made.
5. For stability, at each iteration only a user-specified fraction of the correction is
made.
7 Random Vibration and Mechanical Shock 393
The sample rate of 10,000 samples/second was used. English units were used
with g = 386.088 in/sec2 . The SRS was the absolute acceleration model, with
12 natural frequencies/octave. The frequency of the compensating pulse was 40 Hz.
The resulting acceleration waveform was 1024 points long. The frequencies of the
decaying sinusoids are spaced at 1/3 octaves from 100 to 2000 Hz rounded to 2
significant digits.
The reference SRS has the break points provided in Table 3.
The decay rates were set so the components decay three time constants at the end
of the pulse. The component delays were all set to zero. The initial amplitudes of
the components were set to 1 and then iterated to the final amplitudes.
The final results are provided in Table 4.
The last component (15) is the compensating pulse to force the final velocity and
displacement to zero.
Figure 22 shows the acceleration, velocity, displacement, and SRS of the final
result.
test 1
500 20
10
acceler at ion ( g)
velocity (in/s)
0 0
-10
-500 -20
0 0.05 0.1 0.15 0.2 0.25 0 0.05 0.1 0.15 0.2 0.25
time (s) time (s)
-3
x 10 4 ζ = 0.05
6 10
2
2 10
0
0 SRS
-2 10
Reference
-4 ±tol
-2
-6 10
0 0.05 0.1 0.15 0.2 0.25 1 2 3 4
10 10 10 10
time (s)
Natural frequency (Hz)
Fig. 22 Acceleration (top left), velocity (top right), displacement (bottom left), and SRS (bottom
right) of the example
approach the value of the peak acceleration. If convergence is a problem, you must
determine why. Suggested solutions include: lowering the decay rates; reducing
the number of components; changing the component frequencies; and changing the
signs of the amplitudes of some of the components.
The spectrum matches at the component frequencies but is too low between the
frequencies – To solve this problem, the number of components can be increased,
placing the frequencies of the added components near the low places in the
spectrum. The decay rates can be increased, filling in the low spots. The sign
of the component amplitudes can be changed; however, the components interact
in unpredictable ways when the sign of one of two nearby components is
changed.
The spectrum matches at the component frequencies but is too high between some
frequencies – You can lower the decay rates for components near the problem,
change the sign of the amplitude of one of the nearby components, or drop a
component.
The resulting waveform is not within the shaker capabilities – If the acceleration
is too high, you must look for ways to reduce the peak acceleration. Delays
of some of the components will sometimes work, as will changing the signs
of some of the component amplitudes. A different waveform type could give a
lower peak input. Lowering the decay rates will allow more resonant buildup
during SRS computation, resulting in lower peak inputs. Sometimes, the fre-
quency range over which the spectrum is matched will have to be narrowed to
achieve an acceptable peak acceleration. If the velocity is too large, the low-
frequency components are usually the cause, and a compromise at the low
frequencies is sometimes required. A large displacement is also usually caused
by the low-frequency components. A different waveform will have different
velocity and displacement requirements; a change of waveforms sometimes
helps. If compromises required to achieve a waveform within the shaker capa-
bilities are not acceptable, the test should be moved to some other shock
facility.
Historically, field shock spectra are often incorrectly high at low frequencies.
Incorrect algorithms have been and are being used. Small errors in the zero line
or waveform truncation can cause big errors in the low-frequency end of the shock
spectrum. The SRS of a field environment that involves a very small velocity change
should roll off between 12 and 18 dB/octave at low frequencies. Specifications that
require large velocity changes should be questioned: Is a large-velocity change part
of the environment being simulated? If a large-velocity change is involved, is a
shaker the appropriate place for the test?
The idea and limitations of time history reproduction are covered in this section.
396 T. L. Paez et al.
is defined, then:
Y (ω)
X (ω) = −∞<ω <∞ (65)
H (ω)
This class of problems is called deconvolution and presents more problems than
convolution, as will be explained later.
The continuous Fourier transform is never calculated when testing on shakers.
The FFT (fast Fourier transform) is used, which is an algorithm for computing
the DFT. The differences and similarities between the DFT and the continuous
transform are discussed in several texts [21, 22]. The three basic problems caused
by using the DFT are aliasing, circular convolution, and leakage.
measure the response of the system. It is not essential to use linear phase filters
with the drive waveforms.
Circular convolution is caused by the implicit assumption of periodic waveforms
in the DFT. The convolution of two waveforms results in a waveform that has
duration equal to the sum of the durations of the two individual waveforms. This
can be seen by looking at the equation that defines a convolution. We will perform
convolutions by taking the product of two DFTs. The two original time histories
must contain enough zeros in the frame to assure that the convolved sequence
will fit into the data block. If this is not done, circular convolution errors result.
Leakage arises because of the periodic assumption of a DFT. A DFT of length N
assumes that the (N + 1)st point in the data sequence is the same as the first
point. If this is not true, a discontinuity exists at the frame boundary. Extra
frequencies will be generated to match this discontinuity; this is called leakage.
Discontinuities in the derivatives at the frame boundary also cause leakage. If
we multiply the original time history by a window to eliminate the discontinuity
at the frame boundary, we are still performing a convolution in the frequency
domain of the window and the original time history. This will smear the original
frequencies over the bandwidth of the window. Leakage will be reduced but not
eliminated. Leakage and the effects of windows are important because of the
methods discussed later to measure the FRF.
∞
mi (a) = (t − a)i f 2 (t)dt i = 0, 1, . . . (66)
−∞
The zero moment is called the energy (E) and is independent of a. The value of
a, which makes the first moment zero, is called the centroid (τ ). The square root of
the second moment about the centroid (τ ) normalized by the energy E is called the
RMS duration [13] Dt .
∞
m2 (τ ) 1
Dt2 = = (t − τ )2 [f (t)]2 dt (67)
E E −∞
∞
2
Df2 = (f − c)2 |F (f )|2 df (68)
E 0
The product of the RMS bandwidth and the RMS duration must satisfy the
inequality:
1
Df Dt ≥ = 0.0796 (69)
4π
This implies that we cannot have a transient with a short duration and a narrow
bandwidth.
has better frequency content but increases the noise in the FRFs. The same pulse is
repeated for averaging; therefore, this wave form cannot reject nonlinearities.
The next waveform used was a fast sine sweep. This waveform had a better
signal-to-noise ratio but still could not reject nonlinearities. To prevent leakage, the
sine sweep must be short enough for the response to decay before the end of the
frame.
Another frequently tried waveform uses the reference waveform as the calibra-
tion pulse. This is often a poor choice because the reference waveform may have
near zeros in its frequency content.
Another popular transient waveform is a random burst. The burst is usually re-
randomized between averages to reject nonlinearities. To prevent leakage errors, the
burst must be short enough for the response to decay before the end of the frame.
Steady-state excitation is also used. Steadystate random excitation is popular.
This waveform has a good signal-to-noise ratio and can reject nonlinearities.
However, a window has to be used to prevent leakage, causing a smearing of the
frequency lines and distorting the FRF.
Pseudo-random can be used. It is usually defined as a waveform that appears to be
random, but is really one period of a very complicated periodic signal. If a pseudo-
random signal is repeatedly output and the period of the digitized waveform is the
same as the pseudo-random period, it is not necessary to window the data to prevent
leakage. The estimate of the FRF is thus not biased by the window. The signal-to-
noise ratio is good and, while uncorrelated related noise is rejected, nonlinearities
are not.
The Fourier transforms of the calibration waveform C(ω) and the system
response R(ω) are calculated. In the simplest form, the FRF is estimated by taking
the ratio of these transforms. The FRF is then stored for later use. In practice, the
FRF that is found from the ratio of the transforms of a single calibration pulse tends
to be noisy and is of limited use. Some averaging is usually required to produce a
satisfactory FRF. A convenient form for estimating the FRF when averaging is given
by:
Gcr (ω)
H2 (ω) = (70)
Gcc (ω)
where Gcr (ω) = Ave[C∗ (ω)R(ω)], the cross-spectrum between the input and output,
and
Gcc (ω) = Ave[C∗ (ω)C(ω)], the auto(power) spectrum of the input
400 T. L. Paez et al.
Gcr G∗cr
|H2 (ω)|2 = (72)
Gcc Gcc
For a noise free linear system, another estimate of the FRF is given by
Grr (ω)
|H1 (ω)|2 = (73)
Gcc (ω)
the waveforms require a long excitation time of the test item. Periodic random is an
example. The test time as well as the level must then be considered.
Also, the excitation used to determine the FRF is frequently broader in frequency
content and has a higher RMS-to-peak ratio than the test pulse. The customer should
always be aware of the requirement to excite the system to determine the FRF, and
the levels used should be agreed on.
The system FRF H(ω) is estimated from the input and response of the system to
the calibration waveform. The drive waveform x(t) required to reproduce the desired
waveform y(t) is then computed in the frequency domain using:
Careful attention must be used when preforming this calculation to avoid the
errors discussed above. Many times it is necessary to window the impulse response
of the FRF inverse to prevent leakage.
The computed drive waveform is then used to drive the shaker, and the result
is observed in Fig. 24. Typically several reduced level transients are output to
determine if the results are satisfactory before the full level test is performed. The
FRF and the computed drive may be updated during this phase.
Often the success of the test is measured by the SRS of the control accelerometer,
and not the exact reproduction of the desired waveform.
are noisy (random amplitude and phase errors), the noise is amplified. The noise
causes ripple in the amplitude and phase of the FRF, which tends to spread the
time history of the inverse impulse response (IIR) as the RMS duration discussion
illustrated earlier. Typically, the FRFs found in the test laboratory do have poorly
defined notches. The FRF tends to roll off at low frequencies, resulting in a notch
at zero frequency. Often the high frequencies in the FRF have several very noisy
notches. Even if the desired waveform does not have much energy content at the
high frequencies, the computed pulse will, because of the noisy FRF at the high
frequencies. The system is trying to say that if the FRF is poorly defined in a
notch, a large, poorly defined input is required to achieve the desired response at
that frequency.
Assume that a sample rate of 10,000 samples/sec was used. The FRF could be
calculated to 5000 Hz in some systems. The frequencies above 1500 Hz are not
necessary for good reproduction of the waveform. If a noisy FRF is causing a
404 T. L. Paez et al.
Fig. 29 Test time history obtained using FRF with noisy notch
problem, the FRF could be deleted above 1500 Hz. This example also indicates
how an ideal notch (deleted frequency lines) can sometimes have less effect than a
noisy notch.
Multiply the inverse FRF by the coherence; some authors have called this
function H2 . The modified FRF will deemphasize those frequencies where the
uncertainty is the greatest.
Smooth the FRF; a Hanning smoothing in the frequency domain often gives good
results.
Some of the transient control packages in use offer an option of correcting the
drive, based on an error signal derived from the difference between the actual return
waveform and the desired waveform. These options frequently do not work very
well because the error (the difference between the actual return waveform and the
desired waveform) can be divided into two parts. The first is deterministic – the part
for which an identical input will produce the same output. This part is created by
two factors. The estimated FRF may not be the true FRF but contains some errors
and nonlinearities. This factor can be corrected by dividing the Fourier transform of
the error by the FRF and then transforming the correction to the time domain and
subtracting it from the drive waveform. For stability, sometimes only a fraction of
the correction is used. The correction should produce a response equal and opposite
to the error, thus canceling the error. However, part of the error is not deterministic.
We have seen how this error can be amplified by the deconvolution process. The
correction calculated will not improve this error, but will make it worse. After a few
iterations the error can grow enough to dominate the response.
Another iteration method uses the drive waveform and the response of the control
point to update the FRF. In concept, multiple applications of the test waveform
7 Random Vibration and Mechanical Shock 405
will improve the FRF, and the difference between the desired waveform and the
actual shaker response at the control point should be reduced. In practice, the drive
waveform will usually have notches in the frequency domain. These notches result
in poor estimates of the FRF, and the error between the desired and actual waveforms
will degenerate instead of improving.
The frequency content of the waveform can be changed to improve the estimate
of the FRF. For example, the lower frequencies are often difficult to measure because
of the low response at low frequencies. Additional energy in the calibration pulse
can improve the results. The mechanical setup can also be improved. Joints that
open or slip can cause problems. If these joints are part of the setup, they can be
improved.
The control accelerometer can be moved since its location is often poorly defined.
For example, the control could be specified on a flange; moving it a few inches can
result in significantly different responses in the kilohertz frequency ranges.
The largest cause of poor results in transient testing on shakers is nonlinearities.
Some of the most common forms of nonlinearities follow:
Rattling loose parts – The FRF is sensitive to amplitude and the response is
nonsymmetrical. For example, when the input is <1 g, the FRF looks normal.
When the input exceeds this amount, the nonlinearities become apparent. The
only solution to this problem is to remove the loose parts.
Gapping joints – The FRF will be sensitive to amplitude, but the input level required
is not necessarily 1 g, for the loose-part problem. It can vary depending on the
load required to open the joint. Typically, the FRF will look normal because the
levels used to measure the FRF were not high enough to open the joint. When
the test is run at low levels, the results are good. But at some higher level, the
waveform reproduction looks good part-way into the transient; however, it then
breaks up, showing increased high-frequency content from impacts as the joint
closes. Little can be done except to tighten the joint. If the joint is within the test
item, the test engineer frequently cannot change the joint preload.
Sliding joints – This is similar to the gapping joint except that the joint slides instead
of opening. The sliding joint chatters or impacts when the shear gaps close. The
symptoms are also similar to the gapping problem.
4.3 Conclusion
This section should provide the reader with some insight into the strengths and
weaknesses of transient testing on shakers. The insight should provide users of
transient software packages with a better understanding of their test results and give
them ideas for improving lessthan-ideal tests. The customers of dynamic testing
services can use the insight to understand that a poor test is not always due to the
test methods but can also be due to the less than ideal capriciousness of Mother
Nature. The methods assume linear systems; the shakers are usually almost linear;
but the test items are sometimes very nonlinear.
406 T. L. Paez et al.
5 Closure
Practically all real-world structures are subjected to random vibration and mechan-
ical shock environments during their design lives. The time domain and frequency
domain analyses in Sect. 2 illustrate methods for estimating structural responses to
applied dynamic loads. For either single- or multiple-degree-of-freedom systems,
the analytical approach uses differential equations to estimate response time
histories and the Fourier transforms of response time histories. Each mode of a
multiple degree of freedom structural response is governed by the equations for a
single-degree-of-freedom structure. In the field where a system is excited by forces
derived from transportation, aerodynamic or other environments, the analytical
methods provide a useful, robust means of estimating dynamic behavior based on
first principles.
From the experimental perspective outlined in Sect. 3, strains, displacements,
velocities, and accelerations are measured variables. The contrasting conditions
characteristic of field and laboratory tests are noted. Laboratory modal and vibration
tests measure dynamic responses under controlled conditions.
In field or laboratory, in analysis and experiment, time history responses, spectra,
and modes are basic features of the dynamics. For approximately linear systems,
exposed to non-destructive environments, the analytical and experimental results
are reasonably comparable, especially at frequencies corresponding to the lower
eigenvalues (modes). Four major sources of difference between analytical and
experimental results are:
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DIC and Photogrammetry for Structural
Dynamic Analysis and High-Speed Testing 8
Christopher Niezrecki, Phillip L. Reu, Javad Baqersad,
and Daniel P. Rohe
Contents
1 Introduction and Relation to Prior Related Work on DIC and Point Tracking . . . . . . . . 411
1.1 Photogrammetry Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
1.2 DIC Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
1.3 DIC Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
1.4 Patterning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
1.5 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
1.6 Measurement and Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
2 Overview of Modal Testing and Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
2.1 Frequency Response Function Measurement Considerations . . . . . . . . . . . . . . . 420
2.2 Fourier Transformation and Leakage Considerations . . . . . . . . . . . . . . . . . . . . . 422
2.3 Curve Fitting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
3 The Distinction Between Operating Shapes and Mode Shapes . . . . . . . . . . . . . . . . . . . . 425
4 DIC Measurement Resolution in Relation to Structural Dynamic
Testing/Modal Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427
C. Niezrecki ()
Department of Mechanical Engineering, University of Massachusetts Lowell, Lowell, MA, USA
e-mail: [email protected]
P. L. Reu · D. P. Rohe
Sandia National Laboratories, Albuquerque, NM, USA
e-mail: [email protected]; [email protected]
J. Baqersad
Department of Mechanical Engineering, Kettering University, Flint, MI, USA
e-mail: [email protected]
5 DIC Measurement Range in the Context of Structural Motion and Frequency . . . . . . . . 427
6 Analysis in the Temporal Versus Frequency Domains . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
7 Identifying the Number of Images Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
7.1 Sampling Theory Relationships . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
7.2 Selecting Proper Sampling Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
7.3 Dealing with Long Sampling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
8 Sources of Measurement Error and Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431
8.1 Modes of the Stereo System Hardware and iIts Measurement Effect . . . . . . . . . 431
8.2 Aliasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
8.3 Artificial Aliasing to Enhance Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
8.4 Lighting Requirements, Shutter Time, and Lens Adjustment . . . . . . . . . . . . . . . 436
9 Excitation Strategies for Modal Testing and Application to DIC Measurements . . . . . . 440
9.1 Impact Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
9.2 Shaker Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
9.3 Recommended Inputs for DIC Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
10 DIC and Photogrammetry Measurement Range and Noise Floor . . . . . . . . . . . . . . . . . . 444
10.1 Pre-measurement Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
10.2 Image Correlation and Data Processing Parameters . . . . . . . . . . . . . . . . . . . . . . . 448
11 Strain Mode Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
12 Projected Patterns Pros and Cons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
12.1 Projected Speckle Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
12.2 Deflectometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452
13 Rotating Optical Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452
13.1 Frequency of Measurement, Duration, and Shutter Time . . . . . . . . . . . . . . . . . . 452
13.2 Camera Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
13.3 Rigid Body Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454
13.4 Mode Extraction Challenges and Effects of Harmonics . . . . . . . . . . . . . . . . . . . 454
14 Some Experimental Case Studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
14.1 Comparison bBetween 3D Scanning Laser Doppler
Vibrometry and 3D Stereo-DIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
15 DIC Comparison to Traditional Modal Analysis Sensing . . . . . . . . . . . . . . . . . . . . . . . . . 458
16 DIC for High Rate Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
16.1 Definition of High-Rate Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
16.2 High-Rate Camera Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
16.3 2D Versus 3D Stereo-DIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
16.4 Environmental Concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
16.5 Camera Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
16.6 Camera Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
16.7 Extended Noise Floor Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
16.8 Camera Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470
16.9 Lighting Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470
16.10 Camera Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
16.11 Painting Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
16.12 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
Abstract
Keywords
Fig. 1 The fundamentals of photogrammetry showing how the sensor size and pixel size can be
correlated to the field of view (FOV) and object sample size, respectively
412 C. Niezrecki et al.
Camera
distance
Left pinhole aperture Right pinhole aperture
or perspective center Image points or perspective center
Object point
Object surface
Fig. 2 A schematic of the stereophotogrammetry technique showing the two cameras and how the
location of a point is identified using stereo-triangulation [27]
Fig. 3 An image showing optical targets mounted to a single wind turbine blade; the optical targets
are identified by using a point tracking technique [16]
Fig. 4 (a) An image showing overlapping subsets (facets) and the subset size; (b) and (c) images
showing how DIC tracks the subsets after deformation; (d) a photo showing the patterned area of
a wind turbine blade; with the computed strain of the blade overlaid on the patterned blade surface
To be effective, a subset must contain several gray-level variations and its length
and width is usually five times larger than speckle size (15–25 pixels for speckle
size of 3–5 pixels). The distance between these facets is called step size. The step is
usually selected as 3/4 of the subset size but can have a wide range of values. DIC
achieves spatially distributed measurement by creating an array of overlapping (or
nonoverlapping) subsets over the total area of interest and correlating each subset to
the subset in the undeformed structure. In the photo taken from the deformed model,
a subset with the highest values of similarity to the reference subset is set as the new
deformed subset (see Fig. 4b, c).
Correlating the deformed subset to the undeformed subset can be performed
using mathematical correlation functions. Equation 1 shows a sample 2D correlation
function used to identify the possible matches of subsets in the deformed photos to
a reference subset in the original photos using least square minimization [90].
n/2
2
C (x, y, u, v) = I (x + i, y + j ) − I ∗ (x + u + i, y + v + j ) (1)
i,j =−n/2
and after motion, respectively. The differences between pixels in a subset after the
motion and before the motion are summed on the entire subset (n = subset size).
The minimum value of the correlation function (C) shows that a correct deformed
subset has been identified and can be tracked. It should be noted that Eq. 1 is a
sample correlation equation and DIC packages might use other correlation functions
to identify the optimum correlation values.
To perform a DIC analysis, usually an initial start point is manually defined in
the reference image (or images for a stereo system). Afterwards, the remainder
of the field of view (FOV) that is visible to both cameras is covered by an array
of subsets. After finding the deformed subsets, the displacement of each subset
is calculated. The full-field strain can be computed using continuum mechanics
equations (strain = ∇Displacement). This calculation is usually performed using
triangular meshes and applying linear or spline strain computations. It should be
noted that DIC can only identify the strain in the tangential plane of the surface
unless volumetric DIC is performed (e.g., Digital Volume Correlation using CAT or
MRI scans).
blurring. Synchronizing the cameras can be performed using a control box. Current
high-speed cameras are able to synchronize using their built-in control system.
Currently, many software packages for DIC and point tracking are available. Most
of the commercial software programs have been integrated with their associated
cameras and are capable of controlling the cameras and calibrating them. They
are also equipped with post-processing features such as rigid-body correction,
coordinate transformation, and result presentation. Nowadays, 2D DIC versions of
software packages are available at no charge. A list of some of the software packages
used for photogrammetry along with their capabilities is shown in Table 1.
1.4 Patterning
1.5 Calibration
Table 1 An example of some DIC and point tracking software packages as of 2018a
Software Country
name Company of origin Capabilities Website
Aramis/ GOM Germany 2D and 3D DIC, www.gom.com
Pontos 3DPT, FFT
calculator
Correli LMT Cachan France 2D and 3D DIC, FFT www.correli-stc.com
and Airbus calculator
DICe Sandia USA 2D DIC https://dice.sandia.gov
National Lab
DPA AICON Germany 3DPT http://aicon3d.com/
Limess Limess Germany 2D and 3D DIC www.limess.com
MatchID MatchID Belgium 2D and 3D DIC http://matchidmbc.be
The Catholic USA 2D and 3D DIC www.opticist.org
University of
America
Ncorr Georgia USA 2D DIC www.ncorr.com
Institute of
Technology
Q-400 Dantec Germany 2D and 3D DIC, FFT www.dantecdynamics.com
Dynamics calculator, operating
shape extraction
(using Scilab)
Strain LaVision Germany 2D and 3D DIC www.lavision.de/en
Master
TEMA Imagesystems Sweden 3D PT, 2D and 3D www.imagesystems.se
Motion DIC, and FFT
/TEMA calculator
DIC
VIC-3D Correlated USA 2D and 3D DIC, FFT www.correlatedsolutions.
Solutions calculator, operating com
shape extraction
ProAnalyst Xcitex USA 2D and 3D point http://www.xcitex.com
tracking
a Note:The authors attempted to prepare a comprehensive list, but some vendors may have been
unknowingly omitted and over time it is likely that additional software packages will become
available
the reference points must not change during the calibration. This pattern can include
coded targets, uncoded targets, or a combination of each. The optical targets are
typically recognized by the two cameras using an ellipse finder algorithm. The
location of the targets is identified in the software using a triangulation algorithm.
A minimum of two scale bars (measurements between two points in the calibration
pattern) is needed to be introduced to the software to finalize the calibration. The
calibrating parameters are extracted using a least-square minimization approach.
The calibration results from the DIC software packages are usually a residual from
the calibration (a comparison between what the extracted points are and what the
418 C. Niezrecki et al.
model shows after minimization) for the measurement volume. The test structure
must remain in this measurement volume in order to extract accurate results.
After calibration, a DIC system can stay calibrated as long as the camera’s
relative position is unchanged even if both cameras are moved. The parameters that
can cause a loss in calibration include: movement of the cameras with respect to
each other, zooming or refocusing of the lenses, and changes in temperature. The
epipolar line status in calibration can be examined with a correlation check using
static photos. In this pretest, a handful of stereo-photos are taken from the test object.
An arbitrary point in the first image is selected. The ability of the camera system to
locate the corresponding point in the second image of the stereo system shows how
accurate the camera calibration is. If this epipolar constraint is violated, the software
should give a warning or an error to show that the measurement is not accurate. The
noise floor of the measurement also can be monitored using these photos. If all the
parameters stay fixed, it has been shown that the system can maintain the calibration
for days. It should be noted that when camera calibration can be readily performed,
the system should be re-calibrated before each measurement.
Commercial calibration objects for photogrammetry are usually made in the
shape of either panels or crosses (see Fig. 5). These objects are able to calibrate
FOVs in limited ranges. However, in many experiments, the desired FOV that
needs to be calibrated exceeds the size of available calibration objects. Extended
calibration and large-area calibration are two approaches to calibrate large fields of
view.
One example of an extended calibration process uses a standard calibration
object to calibrate a FOV larger than the calibration object. The normal calibration
procedure involves recording a series of photos from the calibration panel in
different orientations and at different distances away from the cameras. The
extended calibration is performed after performing a normal calibration. A series
of extra pictures is taken from the calibration panel placed close to the edges of the
larger FOV in order to cover the whole FOV. Taking photos on the edges of the
extended FOV helps to accurately identify the distortion of the lenses near the edges
and corners of the FOV [2].
Another approach to calibrate large areas uses large area calibration. In this
approach, there is no need for a calibration panel or object that is the same scale
as the FOV. Instead, a series of coded targets and uncoded targets are mounted to a
fixed structure [53]. Several photos are recorded from the targets with the cameras
located in different locations and orientations. The final photo is taken when the
cameras are fixed in the final position. Some software packages use a DIC speckle
pattern for calibration and establish a scale bar between two points. At least two
scale bars (the displacement of two targets measured by a tape measure or another
device) are introduced to the software. For example, for a measurement on a rotor
with large rotations and deformations, distances between two targets along a blade
can be assumed to be fixed (in the non-rotating state) and used to calibrate the
cameras and monitor the calibration status.
After the cameras are calibrated, the measurement can be triggered using a control
unit. The DIC system can be synchronized with other machines that provide a trigger
signal (e.g., a mechanical testing machine or stroboscope). The reference image is
usually taken of the undeformed object or at some initial point in time. However, if
the undeformed shape of the object is not available, a photograph of the deformed
structure might be used as the reference. The other photographs are compared to the
reference to extract relative displacement, deformation, or strain.
The photogrammetry system has wide areas of applications including: material
testing, finite-element model validation, strain computation, component testing,
bioengineering, structural health monitoring, crash analysis, metal forming, and
vibration measurement. The applications vary from nanometers in scanning electron
microscopes [79] to hundreds of meters as in the case of wind turbines [49].
Modal tests are often designed to approximate a free boundary condition for the
part, using soft bungee cords or foam to support the test article. This facilitates
easier comparison with an analytical model of the test article, because it is often
easier to quantify and model the effect of a few soft springs on the dynamics of the
test article than a potentially complicated interface to the ground, which may require
tuning bolt stiffness, contact patches, and other parameters.
To perform a traditional modal test, the test article is excited, and the responses
to the excitation are measured. Historically, accelerometers mounted to the test
article’s surface have been used to measure the responses, although these have
the disadvantage of adding mass to the test article that can alter its dynamics.
More recently, methods such as laser Doppler vibrometry [17] and 3D DIC or 3D
point tracking [27, 45, 88] have enabled noncontact, full-field measurement of the
response of the test article. The considerations listed in this chapter will focus on the
capabilities and important considerations when modal testing is performed using a
DIC approach.
The most common types of excitation used for experimental modal analysis
are impact testing using an instrumented hammer or shaker testing using an
electrodynamic shaker attached to a force transducer. Alternatively, operational or
output-only modal analysis is a testing strategy that attempts to identify modal
parameters of the system without a measured excitation force. Here the system may
be excited by its natural operating conditions (e.g., a wind turbine being excited by
the wind), or a more novel excitation method such as focused or unfocused acoustic
pressure and magnetic excitation [29]. For the most accurate results, however, the
forces used to excite the structure must be measured by a calibrated force transducer,
and that force input should be used to compute the frequency response functions
from which the modal parameters can be estimated.
In analytical modal analysis, the natural frequencies and mode shapes can be found
from the eigensolution of the general eigenvalue problem formed by the mass
and stiffness matrices of the structure. For experimental modal analysis, no such
matrices exist a priori. The modal parameters will, therefore, be estimated from the
test data.
For experimental modal analysis the frequency response function (FRF) H(ω),
which relates the input force spectra F(ω) to the output displacement spectra X(ω)
(or velocity or acceleration) at each frequency line ω, is of key importance. For
standard modal test hardware and software packages, FRF creation is generally
integrated into the software and performed automatically for the test engineer based
on specified parameters. However, since DIC is a relatively new technology in
structural dynamics testing, FRF computation capabilities may not be included
in the software, and the test engineer may need to create FRFs externally. The
structural dynamic input-output relation is governed by:
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 421
Through modal substitution, it can be shown that the FRF values depend on the
modal parameters of the system,
N N
modes
{}k {}Tk modes
Ak A∗k
H (ω) = = +
ωk2 + 2iζk ωk ω − ω2 iω − λk iω − λ∗k
k=1 k=1
where ωk , ζ k , and {}k are the natural frequency, damping ratio, and mass-
normalized mode shape vector for the mode k, and λk and Ak are the system poles
and residues, respectively. The asterisk operator denotes the complex conjugate.
Therefore, if the FRF matrix H is known, modal parameters can be fit to that data
using various strategies.
Because we cannot measure the frequency response functions directly, they
must be estimated from the time domain data measured by the data acquisition
system. For DIC measurements, this is often a displacement time history at each
measurement point supplemented with one or more force time histories measuring
the excitation applied to the test article. The time domain data is then transformed
into frequency domain data via the Fourier Transform, and cross power spectra
GXFjk and GFXjk and auto power spectra GFFjj and GXXjj can be computed:
Navg Navg
GXFj k = Xj Fk∗ GFXj k = Fj Xk∗
l=1 l=1
Navg Navg
GFFjj = Fj Fj∗ GXXjj = Xj Xj∗
l=1 l=1
To reduce the noise in the computed power spectra, several sets of data are
typically measured, and the resulting spectra are averaged. This averaging smooths
out some of the random errors inherent in any measured signal. The frequency
response functions are then computed from the power spectra. Several formulations
are available depending on where the noise is expected in the measurement.
Note that for multiple-input, multiple-output (MIMO) cases, GFX, and GFF will
be matrices that will need to be inverted. This limits the H2 estimator because it
422 C. Niezrecki et al.
requires that GFX be square, meaning the number of inputs must equal the number
of outputs. Many other FRF estimators exist in the literature, for example, the
HV [41], Hc [42], and Hs [89] estimators, and each have their own strengths and
weaknesses.
The signals measured with DIC or other data acquisition systems will be discretely
sampled and have finite length. These signals are then transformed into the
frequency domain via a discrete Fourier transform (DFT). Due to the nature of the
DFT, the measured signals must either be fully contained within the measurement
window (i.e., go to zero at the beginning and end of the measurement frame) or
consist of only signals that are periodic in the measurement frame length.
If the signal is not periodic or the transient is not completely captured within
the measurement time frame, a bias error commonly referred to as leakage may
occur, resulting in the frequency content of a particular sinusoid being smeared
across many frequency bins in the DFT. Figures 6 and 7 show two examples
of this phenomenon. Note that the frequency resolution in this example is quite
low which exacerbates the effects of leakage; this was done to more clearly
illustrate the effects. Effects of leakage may not be as severe in a typical appli-
cation.
Leakage can generally be reduced by increasing the frequency resolution of
the FFT (which effectively lengthens the measurement frame), and may also be
improved with averaging. However, with DIC measurements, the camera memory
2
2
1
Signal
Signal
0
0
-1
-2 -2
0 0.02 0.04 0.06 0.08 0.1 0 0.05 0.1 0.15 0.2 0.25 0.3
Time Time
0
Discrete Fourier Transformation
10
|FFT|
-10
10
-20
10
0 50 100 150 200 250 300 350 400 450 500
Frequency (Hz)
Fig. 6 Signal made from unit-amplitude sine waves at 30, 80, and 110 Hz with random phases.
The signal is periodic in the measurement frame, and no leakage occurs
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 423
2 2
Signal
Signal
0 0
-2 -2
-4 -4
0 0.02 0.04 0.06 0.08 0.1 0 0.05 0.1 0.15 0.2 0.25 0.3
Time Time
0
Discrete Fourier Transformation
10
-2
10
|FFT|
-4
10
-6
10
0 50 100 150 200 250 300 350 400 450 500
Frequency (Hz)
Fig. 7 Signal made from unit-amplitude sine waves at 28.1, 86.9, and 112.5 Hz with random
phases. The signal is not periodic in the measurement frame, and significant leakage is seen in the
frequency domain spectra
may be limited; thus simply measuring for a longer duration may not be an option.
One common method to reduce the effects of leakage (but not eliminate it entirely) is
to apply a window or weighting function to the time data before computing spectra.
This can improve the spectra quality; however, we note that applying a window does
affect the results. The window function should be viewed as a last resort when other
methods to reduce leakage such as increasing the frequency resolution, averaging,
or applying a more periodic excitation are not feasible. A common window for
random vibration testing is the Hann or Hanning window. Figure 8 shows the
results of applying a Hann window (red curve) to the time signal, and the resulting
improvement in the estimation of the amplitudes of the sine waves.
When to use a window is sometimes obvious, for example, when shaker-testing
using pure random signal, as there is no guarantee that the signal will be periodic
within the measurement frame. Other times, for example when impact testing, it
may not be obvious if the response to the impact will decay within the measurement
frame. Previewing the data is then advantageous to ensure that the transient is
entirely contained in the measurement frame. However, DIC does not provide
a practical way to preview the data to iterate on measurement parameters such
as exponential window properties or frame length due to the time required to
download images from the camera and then process them into time histories. We
suggest supplementing the DIC measurement with another measurement technique,
an accelerometer or single point laser Doppler vibrometer, from which data can be
compared and evaluated more quickly.
424 C. Niezrecki et al.
2 2
Signal
Signal
0 0
-2 -2
-4 -4
0 0.02 0.04 0.06 0.08 0.1 0 0.05 0.1 0.15 0.2 0.25 0.3
Time Time
0
Discrete Fourier Transformation
10
-2
10
|FFT|
-4
10
-6
10
0 50 100 150 200 250 300 350 400 450 500
Frequency (Hz)
Fig. 8 Signal from Fig. 7 with Hann window applied. The Hann window forces the signal to zero
at the start and end of the measurement frame, so that it can be repeated without discontinuity. The
estimates of the sine wave amplitudes are significantly improved, but the estimated frequency of
each of the sine waves become less precise
With the FRFs created, modal parameters can be estimated and fit to the data.
There are a number of different strategies and algorithms used (for more detail,
interested readers are encouraged to refer to Chap. 11, “Experimental Modal
Parameter Evaluation Methods”). When fitting modes to the data, it is important to
understand what data the mode fitting software is expecting. For example, because
of the popularity of accelerometers for measuring modal response, many software
packages expect Receptance or Accelerance FRFs which relate the acceleration at
response points to forces at the inputs. Because the output from DIC measurements
is not acceleration but displacement, the data may need to be converted to
acceleration frequency response functions if required by the curve fitting software.
This differentiation can easily be performed in the frequency domain simply by
multiplying all displacement FRFs by −ω2 at each frequency line, where ω is the
angular frequency (in radians per second) of that frequency line.
An additional consideration to make when curve fitting DIC data is that in general
many more degrees of freedom (DoF) (or data points) are measured during a DIC
test than during a standard modal test using accelerometers. Software packages used
to analyze standard modal test data seldom need to handle more than a few hundred
degrees of freedom, while high-resolution DIC may measure 1000 points or more
during a given test. Code that runs sufficiently fast for standard testing conditions
may not be optimized for the large volume of data supplied by DIC, so analysis time
may suffer, especially if any iteration on the curve fitter settings is necessary. The
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 425
DIC data may need to be decimated or spatially averaged and down sampled to a
manageable size to improve turnaround time in this case.
Table 2 Natural frequencies and damping ratios for the example problem
Mode Natural frequency (Hz) Damping ratio (%)
Rigid body (RB) mode 0 0
1 14.6 1.5
2 15.3 1.5
3 19.7 1.5
426 C. Niezrecki et al.
Phas e
Magnitude DoF 1
Magnitude DoF 2
Phas e
Phas e
Magnitude DoF 3
Magnitude DoF 4
Summation
Mode 1
Mode 2
Mode 3
Fig. 9 FRF of acceleration with respect to force showing three modes with each mode’s
contribution to the FRF superposed on the figure
Table 4 Mode shapes versus peak-picked deflection shapes normalized to unit length
Mode 1 Mode 2 Mode 3
Mode shape Defl. shape Mode shape Defl. shape Mode shape Defl. shape
DoF #1 0.6817 0.6258 0.6396 −0.5782 0.3689 0.3686
DoF #2 0.1968 0.2663 −0.6396 0.6681 −0.1065 −0.1045
DoF #3 −0.6431 −0.65 0 −0.0615 0.7169 0.7159
DoF #4 −0.2881 −0.339 0.4264 −0.4643 −0.5819 −0.5836
Notice that the deflection shape near the peak corresponding to Mode 3 is
actually a very good approximation for the mode shape. This is because Mode 3 is
sufficiently far away from other modes so that the contributions from those modes
are several orders of magnitude lower than the contributions from Mode 3. Similarly,
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 427
it can be seen that the operating deflection shapes from the closely spaced modes do
not approximate the mode shapes as well because the tails of neighboring modes are
still a significant fraction of the peak of the mode of interest. Note that for all three
modes, the deflection shapes would not be scaled properly, and therefore would not
be able to be used in computations such as substructuring or modal effective mass;
however, they may still be adequate for providing a qualitative understanding of the
mode shapes.
a(t) = Aeiωt
1
v(t) = Aeiωt
iω
428 C. Niezrecki et al.
−1 iωt
x(t) = Ae
ω2
The smallest time-domain displacement that a DIC system can resolve is approxi-
mately 0.01 pixels [81] at the detector, meaning the smallest physical displacement
measurable is dependent on the FOV and the camera resolution. Given the typically
low level of vibration used when modal testing (especially at high frequencies),
it may seem that DIC measurement techniques may not be adequate to capture
the corresponding responses. However, preliminary results indicate that processing
results in the frequency domain reveal that inherent measurement noise is reduced
compared to time domain processing of data. This is likely due to the displacement
noise being spread over multiple frequency bins, but the reason is still under
investigation by the research community.
Figure 10 shows an example measurement taken where due to the FOV of
the cameras, 0.01 pixels corresponds to approximately 2 μm of out-of-plane
displacement [68]. However, it can be seen that the frequency domain noise floor
is significantly lower than the time-domain noise floor (approximately 10 nm) and
modes of the system are still visible in this spectrum.
Fig. 10 Example test data showing the typical noise floor for a time-domain DIC measurement,
as well as acquired data displayed in the frequency domain [68]. Note the extremely low strain
noise floor. 0.02 με
the images recorded in a test, and the memory of the camera may be limited to a
certain number of images (see Fig. 30 in Sect. 16). Therefore, it is often important
to optimize the test to minimize the number of images required while still achieving
good data.
1 1
fsample = = 2 × Fmax T =
t f
N
fsample = = N f
T
We note that many data acquisition systems sample at a rate higher than 2 × Fmax
in order to provide additional bandwidth for anti-aliasing filters to help reduce the
contamination caused by higher frequency content. For DIC, it may be advantageous
to sample at a higher rate as well: though DIC generally does not have anti-aliasing
filters, displacement magnitudes do tend to decrease naturally as the frequency
increases [11], and this extra bandwidth may allow any aliased frequency content
430 C. Niezrecki et al.
Selecting the sampling parameters of the system may be an iterative process. For
example, the damping of a lightly damped system might drive the measurement
time required to capture the entire transient response to an impact excitation, but the
damping will generally not be known a priori, so the initial measurement may not be
long enough. Due to the processing overhead associated with DIC measurements, it
may be advantageous to set up the sampling parameters using another measurement
technique such as an accelerometer or single point laser Doppler vibrometer. This
can also help the user prevent aliasing. Shortening the time spent on each iteration
will allow the test engineer to more rapidly identify the appropriate sampling
parameters.
Many different properties of the test may determine what sampling parameters
should be used. Damping is perhaps the property of a test article that is least
understood, but it is often the most critical for setting up sampling parameters. If
a mode is lightly damped, the corresponding peak in an FRF will be very sharp, and
it may require closely spaced frequency bins to adequately resolve the peak (f will
be small). The equations in Sect. 7.1 indicate that the measurement time T will grow
large, and if a certain bandwidth is required for the test, the number of samples N
will correspondingly grow large.
Similarly, in the time domain, especially for impact testing, the damping directly
affects the time it takes for the responses of the part to decay. If the decay time is
long, the test engineer may increase the testing time T, and for a given frequency
bandwidth this will involve increasing the number of samples N. Alternatively, the
test engineer may utilize a window function (e.g., exponential window) to help damp
out the response by the end of the measurement.
Another test parameter that can significantly influence the number of images
required is the number of averages. Averaging is utilized when constructing FRFs
from time domain data. By averaging data, noise is reduced in the measured transfer
functions at the expense of longer testing times and more samples. Because of the
overhead involved with processing DIC measurements, it is advantageous to utilize
an excitation technique that does not require a large number of averages.
While high-speed cameras record very quickly to their internal memory, transfer off
of the camera to a computer for processing can take a significant amount of time.
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 431
This can create a severe testing bottleneck if long-running tests are recorded. For a
traditional modal test, the continuity of the test is often not a significant concern,
and while tedious, pausing the testing every handful of averages to download the
camera memory onto an external data storage and processing system will not prevent
a successful test. However, one must use care to maintain the boundary conditions
of the test, which are more likely to change over a long-running test. For example,
bungee cords that support the part in a free-free boundary condition may sag (due
to stress relaxation), and this sagging may cross-load a shaker stinger causing a
stiffening effect that can cause natural frequencies to shift significantly; inconsistent
data such as this can impede curve fitting efforts.
A more significant concern arises for more general structural dynamics and
vibration testing, perhaps on a shaker table, where the environment is to be a specific
spectrum profile for a specific amount of time. A test like this might need to run to
completion in order to satisfy some requirement, for example a fatigue life test may
run until a component fails, and this leaves no time to download data off of the
camera. The utility of DIC for this type of measurement may need to be evaluated
on a case-by-case basis.
If the excitation profile is stationary over the period of the test, one or more
DIC measurements taken during the test might be considered representative of the
response to the applied excitation. If the excitation is transient, the DIC system
may not be able to record all of the various portions of the test. The test engineer
may need to pick which portions are measured, for example, if one portion of the
excitation profile is expected to be more damaging to the component under test.
All mechanical structures that have stiffness, mass, and finite boundary conditions,
when excited will have standing waves that are referred to as modes of the system.
The specific modes (e.g., bending, in-plane, torsional) are dependent on the unique
structural geometry and the boundary conditions. One of the fundamental assump-
tions for DIC testing is that once a camera pair is calibrated, the cameras’ relative
position should not change. For DIC testing, the cameras are typically placed on
an aluminum or steel camera bar that can exhibit modal vibration influencing the
measurement. Several things should be considered by the practitioner: (1) although
the rigid body motion of the camera bar can be compensated for during post-
processing, it is generally best to keep them fixed in space and eliminate all
vibration that is transmitted to the camera bar mounts or to the tripods supporting
the camera pair; (2) the tester needs to be aware of the vibrational modes of the
camera bar and avoid structural modes that coincide with the external excitation
through the flanking path from the excitation source. A list of natural frequencies
and mode shapes of common structures can be found in [13]; (3) for some cameras,
432 C. Niezrecki et al.
a cooling fan is located within the camera and the cameras themselves can be the
source of mechanical excitation. If possible, the camera bar should be designed
such that the modes of the camera bar or tripod are not coincident with the blade
passage frequency of the fan and its harmonics. If possible, the camera cooling fans
need to be off during the measurement and if the practitioner is concerned about
self-excitation, a measurement can be made on a stationary object to help quantify
the measurement errors.
8.2 Aliasing
Digital camera technology has gone through rapid advancement in the last three
decades and has been built on a ∼ hundred years of film camera motion picture
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 433
evolution. Some of the lessons learned from prior generations can be adapted to DIC
measurement to enhance structural dynamic measurement and are now discussed.
fan
computer
stereo camera
a) b)
location 1
location 2
location 3
Fig. 12 (a) One of the images captured by DIC using the stroboscope technique to capture the
position of the rotating fan blades; (b) rendering of the fan blades using the data captured while
the blades were rotating with the location of three points whose displacements were plotted as a
function of rotation angle [26]
-2
-2.5
out-of-plane dis plac ement (mm)
-3
-3.5
-4
-4.5
loc 1
-5 loc 2
loc 3
-5.5
0 50 100 150 200 250 300 350
angle of rotation (degrees)
Fig. 13 Measured displacements of the points shown in Fig. 12b as a function of rotation angle
[26]
0.1
dis plac ement [mm]
actual displacement
measured displacement
0
-0.1
0 0.5 1 1.5 2 2.5 3 3.5
time [s]
Fig. 15 Base-upright structure with shaker orientation and measurement points (left) and sample
output of point-tracking obtained using phase-stepping (right) [88]
measurements with the cameras sampling at ∼11 fps. Note that each signal is in-
phase, which is to be expected when measuring what is essentially the first bending
mode of the structure. The three points along the top of the upright are moving at
roughly the same amplitude while those along the midline are moving in phase
with approximately half the amplitude as the top points. Likewise, the bottom
measurement points display very little motion since they are located near the root of
the upright portion of the structure.
d
b=s (2)
f
In this equation, s, f, and d represent the sensor size, the focal length, and the
distance between the camera and the object, respectively (see Fig. 1). Longer focal
length lenses (e.g., telephoto lenses) provide an equivalent FOV at greater standoff
than a shorter focal length lens. When using these lenses, special attention must
be paid to the camera fixtures because any camera movement is greatly magnified.
On the other hand, for some measurements, there might be a space limitation, and
the cameras must be installed close to the object (e.g., measurement inside a wind
tunnel). For these measurements, short focal length lenses (e.g., 10 or 12 mm lenses)
can be used to provide a wider FOV. However, using very short focal length lenses
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 437
(wide angle lenses) can significantly increase distortions in the images particularly
when the sample has large translations in the images. Fixed focal length lenses
are more common in photogrammetry than zoom lenses because they create fewer
optical distortions in the photos.
The depth of field of photographs is critical when large rigid body motions occur.
The depth of field is affected by three parameters: (1) focal length – the shorter the
focal length, the deeper depth of field; (2) distance from the object to the camera –
the closer to the camera, the shallower depth of field; and (3) aperture – the smaller
the aperture (f/stop), the deeper depth of field you will have.
The relationship between the aperture size, shutter speed, and depth of field is
graphically shown in Fig. 16. The aperture specifies the amount of light that is
transmitted to the sensor. A wider aperture allows more light to enter the camera
box and sensor; thus, it would need a shorter shutter time. However, using a wide
aperture would also create a shallow depth of field. On the other hand, when a
smaller aperture (a large f-stop) is used, a longer shutter time or more light is needed
to allow enough light to transmit to the sensor. This setup creates a deeper depth of
field. Selecting a proper aperture size depends on the lighting condition in the test
space, the required shutter speed, and the distance that the object is moving away or
toward the cameras. When measuring large rigid body motions, a higher f-stop (a
smaller opening of the lens) allows one to track the object while the subject is still
in focus; however, extra illumination might be necessary.
It should also be noted that when the aperture is wide open, the cameras are very
sensitive to focus. Thus, one should focus the cameras when the aperture is wide
open. Afterwards, the aperture can be closed to the desired aperture size.
8.4.2 Blurring
In dynamic conditions, moving objects may create blurring effects (see Fig. 17). In
other words, the shutter time sometimes is not negligible with respect to the velocity
of the targets. The shutter time must be fast enough to prevent image smearing.
When an object has a velocity of v (mm/s) and the movement is recorded using
438 C. Niezrecki et al.
Fig. 17 (a) An image showing a pattern that has no blurring, (b) the same photo when it contains
blurring because of horizontal movement, (c) a photograph showing that the photogrammetry
software cannot identify some optical targets due to high blur of the targets near the tip of the
blades [8]
creates blurry photos. The displacement during exposure time value should ideally
be very small to create focused photos. It is important to note that for point tracking,
ellipse finding algorithms can still find the center of the moving circular optical
targets with reasonable accuracy even when the images are slightly blurry. It should
be noted that the blurring is more critical for dot targets than speckle patterns. Also,
change in the blur is more critical than the absolute blur value. More discussion
about blurring is found in Sects. 10.1 and 16.
8.4.3 Lighting
Uniform illumination of the test object is a crucial part of generating high-quality,
high-contrast photographs with minimum noise. Lighting might be required because
of the high frame rates used for vibration measurements and the small apertures
used for increased depth of field. A high contrast between the pattern/optical target
and the background is critical for accurate measurements. Diffuse lighting leads to
uniform illumination. Thus, when appropriate, sunlight can be used for illumination.
Indoor measurements need to be performed using several lights or strobe lights
to create a uniform illumination. Uniform lighting can also be provided using
photography shades. Halogen lights have been conventionally used but LED lights
have recently been more popular. The LED lights require less power and provide
light with less heat than using a halogen light.
For DIC patterns, a flat or matte paint can be easily illuminated with a uniform
light. Illuminating a gloss paint is very challenging because of reflections that
create highlights in the photos. However, for point tracking measurements on
large test objects in dark environments, using retro-reflective targets and a lighting
system can limit the background light required. Researchers have suggested using
monochromatic lights to reduce the effects of radiations from tests object at high
temperatures [18] and to perform measurements in varying ambient light [51].
Impact testing is widely used in experimental modal analysis and is performed with
an instrumented modal hammer. It is generally quick to set up compared to shaker
testing: no shaker alignment needs to be performed and no amplifiers are needed for
excitation signals. There is some additional effort involved when hammer testing in
that a trigger needs to be set so the data acquisition system (cameras for DIC and
whatever additional data acquisition system will measure the hammer input) records
at the correct time.
For impact testing, there are few parameters that are controllable. The test
engineer can generally control the force applied when impacting, though perhaps
with a lesser degree of precision due to human factors involved. The mass of the
hammer and the stiffness of the tip can also be varied and will both influence the
length of the impact and thus control the frequency content of the impact. A more
massive hammer will generally remain in contact with the part for a longer period
of time, resulting in a wider pulse which has lower frequency content. Similarly,
a softer hammer tip will also result in the hammer remaining in contact with the
part for a longer period of time. Conversely, utilizing a lightweight hammer with a
very stiff tip will result in a very short impact pulse and therefore higher frequency
content imparted to the test article. Figure 18 shows three hammer hits with varying
pulse widths and corresponding frequency content imparted to the structure.
The hammer spectra shown in Fig. 18 clearly demonstrate that there is not a sharp
cut-off in the frequency content exciting test article. This means that modes outside
the bandwidth of interest may be excited by the hammer impact if the spectrum is
not tuned correctly. This is especially important for DIC measurements which have
limited options for dealing with frequency domain aliasing: out-of-band modes may
alias down into the bandwidth of interest and contaminate the data. When impact
testing with DIC, it is strongly suggested that the hammer tip and mass be tuned
so that the hammer input spectrum rolls off sufficiently past the frequency band of
interest, but within the sampling rate of the cameras.
Shaker testing is advantageous to hammer testing in that the test engineer can often
specify the exact signal sent to the shaker, and therefore can appropriately tune the
force spectrum that the component receives. Additionally, shaker testing can often
provide inputs at multiple locations on the test article which can shorten the testing
time (MIMO) compared to exciting each location sequentially. However, shakers
have some disadvantages compared to impact testing. The shaker is physically
attached to the test article, which can change the dynamics of the system due to mass
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 441
Fig. 18 Normalized force-time histories and auto-power spectra from three hits from different
modal hammers
loading and can also introduce spurious modes of the stinger and shaker hardware
if they couple with the dynamics of the system.
out. This type of testing results in long testing times and long acquisition periods,
resulting in a potentially large number of DIC images which would then need to be
downloaded and processed. The measurement may need to be paused and the images
downloaded if the camera memory is not sufficient. Using a chirp input is similar
to sine testing in that the signal is deterministic. However, instead of measuring
one frequency line per measurement frame, the sinusoid sweeps from a starting
frequency to an ending frequency over the course of the measurement frame. A
chirp excitation is typically quick and generally provides very high signal-to-noise
ratios and FRFs with high coherence.
pseudo random excitation, it should not require any windowing. However, like
the pure random excitation, a large number of averages are required to ensure
that all frequencies are adequately excited. This can be a disadvantage for DIC
measurements due to the large number of images that would need to be downloaded
and processed. The measurement may need to be paused and the images downloaded
if the camera memory is not sufficient.
Because of the large amount of data gathered per sample when using DIC, the
number of samples that can be taken before the cameras need to have their memories
dumped to a computer may be limited. For this reason, excitation techniques requir-
ing many measurement samples may be difficult or time-consuming to perform.
Impact testing and pseudo random excitation are two good candidates for excitation
that can be used that generally require few averages. Additionally, because pseudo
random is periodic in the measurement frame, low-speed cameras could potentially
be used to measure relatively high frequency content if the triggering is set up
appropriately (see Sect. 8.3.2 on phase-stepping).
However, none of these signals can be applied blindly. In impact testing the
frequency content is not easily controllable; the test engineer may have only a
handful of hammers and hammer tips to choose from to tune the frequency content
of the impact. Improper frequency content in the impact can lead to serious issues
such as frequency domain aliasing. Additionally, due to its transient nature, impact
testing tends to have a poorer signal-to-noise ratio than the shaker inputs that
last the entire measurement frame. A low-level modal test attempting to linearly
excite a structure may already require a low-level force, and the tail end of the
response decay may not be resolvable or may be very noisy. Pseudo random
testing will not adequately remove the distortion from the test article due to
nonlinearities, so if a system is not sufficiently linear, it may not be a good excitation
strategy.
444 C. Niezrecki et al.
Similar to other measurement systems, DIC results are subjected to bias and noise.
Bias is the systematic deviation of the results from correct values while noise is
random and has a zero mean. Proper setup and calibration can significantly reduce
the bias. On the other hand, noise can be minimized but never removed.
As a rule of thumb, with current camera technology, the nominal noise floor for
the displacement measured with DIC in the time domain is as low as 1% of the
object sample size (see Fig. 1) for in-plane and 3% for out of plane motions [88].
For example, if the pixel within in the image spans 1 mm of the FOV, the in-plane
and out-of-plane displacement will have a resolution of no better than ∼0.01 mm
and ∼ 0.03 mm, respectively. A well-calibrated DIC system can also measure strain
with a noise floor as low as 5 microstrain [65] but more typical results are on
order of 50 microstrain. It should be noted that by using proper data processing
techniques, better accuracies than the nominal noise floors can be reached. The
parameters that influence the noise can be categorized as “pre-measurement” and
“post-measurement parameters.” A list of these parameters is shown in Table 5.
to within a small fraction of the exposure time. The camera calibration can also
affect the accuracy of the DIC measurement. Selecting a proper calibration volume
and calibrating the entire space helps to ensure that the cameras are accurately
calibrated (see Sect. 1).
10.1.2 Blurring
Due to the fast motion of objects in vibrating structures, blurring can be one of
the sources of uncertainty in dynamic measurements. Selecting a proper shutter
speed (see Sect. 8.4) with minimum image blurring can improve the accuracy of
the system. The graphs shown in Fig. 19 can be used to quantify the uncertainty of
DIC due to blurring. The results are extracted by adding motion blur in the form of
Gaussian noise to the images. In this figure, w (x-axis) is defined as the length of
the path covered by a target during the exposure time (see Eq. 3 in Sect. 8.4). The y-
axis shows the mean and standard deviation of displacement and strain uncertainty
of the DIC system. As can be seen, the uncertainty significantly increases when the
imposed motion blur increases.
It should be noted that blurring creates more uncertainty when there is a change
in blur amount. For example, the velocity of the object due to the impact made by a
modal impact hammer changes rapidly and the blur is different between before and
Fig. 19 Mean and standard deviation of displacement in case of rigid motion with zero displace-
ment after adding Gaussian Noise (V and eyy are the displacement and strain in the direction of
motion and U and exx are in the orthogonal direction, respectively) [90]
446 C. Niezrecki et al.
after impact. However, with shaker testing – the blur stays approximately constant
during the entire event.
An image pre-processing technique has been suggested to minimize the effects
of blurring in dynamic applications [91]. In this approach, a blurry target can be
compared to the original target in the reference frame to identify the mathematical
function that can convert the original target to the blurry target. When this part of the
blur is identified, the pure displacement can be measured with higher accuracy. This
technique can reduce the bias error and the uncertainty of measurements in dynamic
applications of DIC.
Fig. 20 Uncertainty as a function of stereo angle and focal length [56]. The figure shows the
uncertainty in DIC when a 75-mm (results shown in green) and an 8-mm (results shown in blue)
lenses are both used in narrow and wide stereo angles
stereo angle is smaller than the when the cameras are mounted with narrow stereo-
angle. Thus, it is best to use wide-angle lenses with wide stereo angles to reduce
the matching error (minimum stereo angle of 25 degrees). Furthermore, because
distortion increases on the corners of the lenses, noise is highest in the image
boundaries. Thus, to have less distortion when wide-angle lenses or small stereo
angles are used, it is recommended to set the area of interest near the optical axis
(center of the images).
the thermal convective turbulence in the air will cause air density variations leading
to light refractions and distortions in the images taken.
The image correlation parameters can effectively influence the accuracy of DIC.
A subset should include an adequate number of grayscale variations. The spatial
resolution (i.e., the spacing between each of the data points) of DIC is directly
related to the step size. Similar to finite-element analysis, one may use subsets
of small sizes to extract more accurate results with finer resolution. In order to
use smaller subsets, the speckle sizes must also be small so that the small subset
can contain enough grayscale variations to perform accurate correlation. Another
approach to improve the spatial resolution of DIC is to increase overlapping parts
of subsets up to 50% of the subset size (using smaller subset steps). However, this
also increases the computation time.
The displacement and strain measured by DIC will virtually always contain some
noise. The noise can be reduced using low-pass filters and spatial filtering. A median
or Gaussian spatial filter is usually used to serve this purpose (median is best when
outliers exist in the data median while Gaussian can reduce the noise). In this
approach, the median value in a matrix of unfiltered data around a point is assigned
to this point. The size of this matrix can be adjusted based on the measurement.
Because strain is related to the spatial derivative of displacement values, it contains
more noise than displacement. A suggested filter size of seven, with a count of three
to measure strain, is used as a default in some software packages to reduce the noise
in strain data. Furthermore, the computation size specifies the number of data points
that are used in the strain calculations (it defines the virtual strain-gage size) [63].
For more information interested readers are referred to the “iDIC Good Practice
Guide” [28].
linear combination of the mode shapes can be used to smooth and expand the
measured data and reduce the noise [5, 6]. Similar to conventional modal analysis
measurements that need several averages for a single measurement, an averaging
approach on the final results can be used to reduce the noise floor [25].
n
u(t) = pi (t){φ}i (4)
i=1
In this equation, u is the response of the structure, and {∅}i is the i-th
displacement mode shape, while pi (t) shows the contribution of each mode in the
response. Using the theory of elasticity, the strain in the x-direction can be calculated
as:
∂u
εx = (5)
∂x
A similar equation exists between the displacement and strain mode shapes.
∂{φ}i
{ψ}i = (6)
∂x
where {ψ}i shows the i-th strain mode shape. It can be shown that the strain response
of a structure (ε) can also be represented using a linear combination of its strain
mode shapes.
450 C. Niezrecki et al.
n
ε(t) = pi (t){ψ}i (7)
i=1
The contribution of each mode in the response depends on the excitation force
(F).
−1
pi = i {φ}i F, and i = −mi ωi2 + j ci ωi + ki (8)
ε⎡ ε ... Hε ⎤ ⎡ ⎤
H11 H12 1n ψ1i φ1i ψ1i φ2i . . . ψ1i φni
ε ⎢ ε ε
⎢ H21 H22 . . . H2n
ε ⎥
⎥
n
−1 ⎢
⎢ ψ2i φ1i ψ2i φ2i . . . ψ2i φni ⎥
⎥
H =⎢ . .. .. .. ⎥= i .⎢ .. .. .. .. ⎥
⎣ .. . . . ⎦ ⎣ . . . . ⎦
i=1
ε
Hm1 Hm2ε ε
. . . Hmn ψmi φ1i ψmi φ2i . . . ψmi φni
(9)
In this equation, m and n represent the number of strain sensors and excitation
points, respectively. The strain frequency response function matrix (SFRF) contains
information about both strain and displacement mode shapes. Eq. 9 shows that
unlike an FRF matrix, an SFRF matrix is not symmetric. Any column of the
SFRF matrix represents unscaled strain mode shapes of the structure (mode shapes
multiplied by a constant number) [21]. A column of this matrix is extracted by
exciting the structure at a single location and using multiple strain sensors to record
the response. Using a roving modal impact hammer with a single strain sensor
results in a row of the SFRF matrix (an unscaled displacement mode shape). It
should be noted that for an operational modal analysis, the excitation force is not
measured; thus, unscaled strain mode shapes are extracted.
Both strain-gages and DIC can measure SFRF of a specimen. SFRF can be
extracted using a test with strain-gages mounted to the structure. However, these
modes may not be graphically shown because the results are discrete strain values
at a few locations. On the other hand, a DIC system can present both the full-field
displacement and strain mode shapes with a graphical interface.
Many equations and relationships used for displacement mode shapes can also be
applied to strain mode shapes. For example, modal reductions/expansion techniques
have conventionally been used for correlation purposes or for real-time monitoring
of structures [5]. The System Equivalent Reduction and Expansion Process [47] is a
technique that uses displacement mode shapes to reduce or expand the displacement
data. It has been shown that strain data can also be reduced/expanded using strain
mode shapes [4, 12]. This technique can be applied when the full-field strain data
for an operating system needs to be monitored while only a few strain-gages can
be mounted to the sample (e.g., wind turbine blades or helicopter rotors). The
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 451
strain mode shapes for the expansion can be extracted using a numerical model.
Developing an accurate finite-element model can be very challenging. On the other
hand, DIC enables us to extract strain mode shapes without any need to develop
a finite-element model. Using this approach, the strain mode shapes for a structure
can be extracted in a testing facility. An in situ measurement can be performed using
a limited set of strain-gages or fiber optic sensors. The limited set of measurements
can be expanded using the strain mode shapes to extract full-field results.
Fig. 21 Contour plot of deviation between damaged and undamaged bridge surfaces, and
photograph of damaged surface; red circles denote the locations of induced damage [46]
452 C. Niezrecki et al.
12.2 Deflectometry
Measuring the dynamics of rotating structures has been a challenge due to wiring
and data transmission issues. However, the noncontact capability of photogramme-
try makes it useful for measuring the dynamics of rotating structures. Furthermore,
this technique is not sensitive to large displacements and rotations. This makes
photogrammetry very desirable for monitoring the dynamics of rotating structures.
Optical targets can be readily mounted to the structure; thus, point tracking has
been frequently used to measure the dynamics of rotating structures [35, 37, 49].
Another advantage of using point tracking is the similarity of the data from 3DPT
to conventional measurement systems (e.g., accelerometers). The measured data in
the time domain can be transferred to a modal software package such as LMS, for
further processing and for the extraction of the mode shapes. Many modal packages
have special tools for analyzing dynamics of rotating structures. This is usually
performed by organizing data in MATLAB and creating Universal File Format
(UFF) files that can then be used as inputs to modal analysis packages.
is constant. In these cases, one of the images with a blurred pattern can be selected
as the reference image; the rest of the photos will likely contain the same amount of
smearing.
A single stereo system can be used to measure the vibrations of a rotor. To measure
the vibrations of a rotating structure, a stereo camera can be installed above, below,
or in front of the rotor (see Fig. 22a) in order to cover full the motion over the
entire rotation. In some measurements, it might not be possible to locate the cameras
in front of the rotor. When the cameras are located underneath the rotor, a single
stereo system can only cover an azimuth angle of the entire rotation. However, this
measured data can also be used for operational modal analysis and for the extraction
of the mode shapes of single blades.
Another approach involves mounting several stereo systems to record a complete
rotation or large azimuth angles. This technique was used to measure the dynamics
of a helicopter’s rotor in a wind tunnel [1]. In this measurement, cameras were
placed underneath the helicopter. Each camera pair would only cover a quarter of
the rotation; thus, eight cameras were used to cover a complete rotation.
Fig. 22 (a) A photogrammetric measurement on a hovering helicopter when the cameras are
looking from the top of the rotor [37], (b) a DIC measurement on a rotor when the cameras are
mounted to the rotor and rotates with it, (c) progressively patterned blade used for the case with
rotating blade [76]
454 C. Niezrecki et al.
Analyzing rotating data to extract mode shapes for rotating structures are chal-
lenging endeavors. These challenges also exist when other techniques are used
for measurement. An important factor that hampers the processing of data for
rotating structures is that these structures are not usually in a steady state, and their
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 455
dynamics may change during operation. Having a steady-state system is one of the
assumptions used in operational modal analysis. The support stiffness for a rotor
may change during operation based on the blade’s azimuth angle. Furthermore,
aerodynamic effects may also vary during measurement.
Aeroelastic damping is another factor that makes the dynamic measurement of
the rotating structures challenging. The aerodynamic damping can be as high as 10%
to 30% of critical damping while for most of the structures the structural damping is
less than 1% [48]. This high aerodynamic damping does not allow for the accurate
extraction of the structural modes and can mask the structural damping.
The effects of harmonics of rotation speed on the dynamics of rotating structures
are significant. In the operational modal analysis, there is an assumption that the
input of the system has a Gaussian distribution to excite all resonant frequencies
of the structure. The excitations due to the harmonics of rotation speed violate this
assumption. Many of these harmonics might coincide with the resonant frequencies
of the system; thus, it might be difficult to verify the mode shapes. The rotating data
modified by harmonics can be analyzed using multiple approaches. One technique
is to measure the operating data with different rotating speeds. This can show
the structural modes that are likely to be inherent in the results (if the centrifugal
effects are negligible) compared to harmonics of the rotation speed, which are very
dependent on the rotation speeds. Other approaches are based on using harmonic
filters. These filters remove the effects of harmonics on the data. There are many
OMA approaches that can identify the modal parameters when the system is
influenced by harmonics [43] and some modal analysis packages are equipped with
harmonic removal tools.
Fig. 23 Correlation of the mode shapes predicted by the FEM to the various sensing methods, for
modes 1 (26 Hz) and 3 (78 Hz) of a base-upright structure from Fig. 15 [88]
The authors of that work sought to determine each system’s advantages and
disadvantages.
For the test, the DIC system and 3D SLDV system were set to sample at
3906.25 Hz. About 1600 frequency lines were measured with a frequency resolution
of 0.977 Hz. Because pseudo random excitation was supplied to the shaker, only
five frames were measured and averaged to form frequency response functions.
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 457
Note that this is the maximum number of averages that could be recorded with
the DIC cameras used for this test. The DIC system measured 715 points on
the surface of the test article (see Fig. 25), and the 3D SLDV system measured
545 (see Fig. 26). Because the 3D SLDV scans point sequentially, the 3D SLDV
measurement took significantly longer than the DIC measurement which measures
all points simultaneously. However, due to the significant download and processing
time involved to turn DIC images into time histories, the time difference between
the two measurements ended up being negligible.
Both the DIC and 3D SLDV data needed to be transformed to accelerations via
frequency domain differentiation before curve fitting could be performed. There
was good agreement between the modal parameters extracted from the measured
data. Table 6 and Fig. 27 show the natural frequencies and mode shapes. It should
be noted that the speckle patterned surface, which was necessary for the DIC
measurement, was not optimal for the 3D LDV system, since dark surfaces do not
458 C. Niezrecki et al.
return adequate light to the laser head for a good measurement signal. Therefore
the 3D SLDV shapes have some erroneous points. These errors disappeared
when retroreflective tape (RET) was applied to the surface of the test article, but
application of the tape required taking down the test article, so some of the natural
frequencies and damping ratios have shifted slightly due to small changes in the test
setup. Strain shapes computed from a sine dwell test at the natural frequencies were
also compared between the two tests, and are shown in Fig. 28.
In this test it was shown that the DIC and 3D SLDV can achieve similar results for
traditional modal testing. FRFs measured with the 3D SLDV were significantly less
noisy (see e.g., Fig. 29), but it seemed that the DIC strain computation algorithms
were more robust. Table 7 shows a comparison between the two measurement
methods for the various test parameters performed in this example. A broader
comparison between measurement approaches is shown in Table 8.
Traditionally, modal analysis has been performed by using modal impact hammers
to excite the structure and by using accelerometers to record the response. Strain-
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 459
Fig. 27 Mode shapes for out-of-plane motion for the DIC and different SLDV measurement
approaches
gages, LVDTs, and other contact-based measurement systems have been used to
measure the response of the structure. All of these sensors measure the response
at discrete locations and need instrumentation for data transmission. Fiber optic
sensors have been recently used to measure vibration to monitor structural health.
However, they need to be integrated into the structure in the manufacturing
stage and are only capable of one-dimensional measurement. Optical measurement
techniques are used in structural dynamics due to their non-contact features. These
460 C. Niezrecki et al.
3D DIC 3D SLDV
0.08 0.08
0.06 0.06
0.04 0.04
0.02 0.02
εxx
0 0
-0.02 -0.02
-0.04 -0.04
-0.06 -0.06
-0.08 -0.08
-0.05 0 0.05 -0.05 0 0.05
3D DIC 3D SLDV
0.08 0.08
0.06 0.06
0.04 0.04
0.02 0.02
εyy
0 0
-0.02 -0.02
-0.04 -0.04
-0.06 -0.06
-0.08 -0.08
-0.05 0 0.05 -0.05 0 0.05
3D DIC 3D SLDV
0.08 0.08
0.06 0.06
0.04 0.04
0.02 0.02
εxy
0 0
-0.02 -0.02
-0.04 -0.04
-0.06 -0.06
-0.08 -0.08
-0.05 0 0.05 -0.05 0 0.05
Fig. 28 Strain from a sine-dwell test at 530 Hz for both SLDV (25-mm filter) and DIC. Top is εxx ,
middle is εyy , and bottom is εxy
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 461
360 360
270 270
180 180
90 90
0 0
200 400 600 800 1000 1200 1400 200 400 600 800 1000 1200 1400
2 2
10 10
X-direc tion FRF
Z-direction FRF
0 0
10 10
-2 -2
10 10
200 400 600 800 1000 1200 1400 200 400 600 800 1000 1200 1400
Frequency (Hz) Frequency (Hz)
Fig. 29 Noise floor comparison between DIC and LDV; phase (top) and magnitude (bottom). The
z-direction corresponds to an out-of-plane measurement, while the x-direction corresponds to an
in-plane measurement
Table 7 Comparison between LDV and DIC for the tests performed by Reu et al. [68]
Comparison metric LDV DIC
Cost ≈$650 k ≈$350 k
Setup time 2h 2h
Acquisition time Hours Seconds
Analysis time Seconds Hours
Disp. resolution ≈ picometers ≈ nanometers
Strain resolution ? 5 microstrain
Strain calculation Integrated – but researchy Seamlessly integrated
Anti-aliasing Included Not possible at the moment
Data volume Small (Mbytes) includes only Large (Gbytes) but includes time
frequency data history
Software Designed for structural dynamics In its infancy
testing
Table 8 (continued)
Can be real-time Can be real-time Can be real-time Usually works
off-line
Small data volume Large data volume Small data volume Large data volume
Depending on the Measures both Measures velocity; Measures
type of the sensor, displacement and can measure strain displacement (DIC
only measures strain with additional and PT) and strain is
displacement, post-processing readily obtained for
acceleration, or strain DIC;
Difficult to use for Difficult to use for Difficult to use for Very appropriate to
rotating structures rotating structures rotating structures use for rotating
due to wiring structures
They can perform fast, real-time, and accurate dynamic measurements, but they are
sensitive to ambient vibrations.
Similar to the other interferometry techniques, a Laser Doppler Vibrometer
(LDV) compares the reference beam and the beam reflected from the object.
However, an LDV measures the frequency shift between the reference and reflected
beam waves. The Scanning Laser Doppler Vibrometer (SLDV) is frequently used
for full-field vibration measurements. The laser vibrometer typically records data
sequentially, has a wide frequency range, and can measure very high frequency
vibrations. However, laser vibrometer measurements are very time-consuming and
the results might not be consistent because during the measurement the structure
or the excitation may change. Furthermore, the laser vibrometer is very sensitive to
large motions and cannot effectively measure structural dynamics when a large rigid
body motion occurs.
Photogrammetry is a noncontact measurement approach that has a distributed
sensing capability allowing for spatially simultaneous measurement. This technique
can measure the true dynamics of structures without adding mass or stiffness effects.
Photogrammetry can be used for in situ measurements and in testing conditions in
which none of the interferometry techniques can operate. Photogrammetry is also
able to measure large deformations and rotations. A comparison between commonly
used dynamic measurement techniques is shown in Table 8.
The flexibility of DIC and the incredible improvement in high-speed imaging have
opened a new world of research and have opened up a range of experiments that
were heretofore inconceivable. However, the move into high-rate DIC testing is not
as simple as replacing traditional machine vision cameras with their more expensive
cousins. There are a number of complications that need to be addressed before
working in this regime. These complications and potential pitfalls are the subject
of this section.
464 C. Niezrecki et al.
For the purposes of this chapter, it is assumed that high-rate testing is any experiment
that requires frame rates that are approximately 2-kHz and above. This includes
the modal testing [11, 22, 68, 72, 87] covered in the previous sections, as well as
Hopkinson bar testing [44, 70], drop tables, explosive loading [23, 71, 74, 83], crash
testing [14], and the like. Each of these examples includes complications that may
be unique, but generally there are similar hurdles in setting up a DIC experiment for
these types of tests, and include:
The high-speed camera market has expanded significantly since 2005. The number
of vendors, the frame rate, and record time have all been improving very rapidly.
While the cost of these cameras remains relatively high, the increased competition
in the market segment has held prices in check and it is hoped that they will become
even more affordable in the future. Figure 30 contains a market survey of the existing
high-speed cameras as of 2016, and for interest can be compared with the original
chart published in 2008 [66]. The cameras can be broken into two groups: HS
and UHS cameras. HS cameras have a single detector that is read out into HS on-
board memory. They have a fundamental frame rate limited by the throughput of the
detector to the memory. Because the memory rate (GBit/second) is fixed, to increase
the frame-rate, the resolution of the camera needs to be decreased. Therefore, at rates
above approximately 100 KHz in the current cameras, the usable number of pixels
becomes very small. The UHS cameras use a variety of techniques to avoid this
problem, and older generation UHS cameras use beam-splitters or rotating mirrors
to distribute the image onto different detectors, which are then read out slowly.
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . .
Fig. 30 High-speed testing camera survey. Highest frame rate and resolution; for a circa 2008 version see [66]
465
466 C. Niezrecki et al.
These camera types have the drawback of a limited number of images available,
usually 16 or less, and have a complicated optical path making them difficult to use
for 2D-DIC and nearly impossible for stereo-DIC. For a review of these cameras
and their pitfalls, a paper by Tiwari is an excellent source of information [82].
Fortunately for DIC, a new UHS detector architecture has arrived that includes a
single detector with fixed resolution at all frame rates and a reasonable record time.
The first such camera was the Shimadzu HPV series of cameras, followed by the
improved HPV-X and a competitor in the Specialised-Imaging Kirana camera. The
importance of the single-chip architecture of the camera for stereo-DIC cannot be
overstated. Before this advancement, stereo-DIC was virtually impossible at a MHz
or higher frame capture rate.
Because of the camera cost, the decision to do 2D DIC may be a hard budget
requirement. However, if the UHS camera rates needed are not available in the
single detector architecture (e.g., greater than 5 MHz), or if an intensified camera is
needed, 2D may also be a practical requirement. 2D-DIC places some fundamental
and important limitations on the experimental setup that must be heeded. These
requirements include having a flat specimen and the sample must remain in the same
plane during the entire test. The first requirement is often easy to meet in material
testing with traditional dog-bone samples, but meeting the second requirement (i.e.,
remaining in plane) is extremely difficult to ensure with nearly any practical DIC
setup. The pitfalls and errors associated with out-of-plane motion are covered in
Sutton et al. [80] where the strain error is found to be directly related to the out-of-
plane motion divided by the sample stand-off distance. A few simple calculations
should suffice to convince one that even small motions (sub-mm) will lead to
unacceptably large strain errors. However, the math immediately suggests a solution
to this problem: Increase the sample stand-off. This can be accomplished by either
using a long focal length lens or better by using a bi-telecentric lens. A bi-telecentric
lens only accepts light rays arriving along the axis of the lens and therefore has
fixed magnification. This increases the “effective” stand-off significantly reducing
the out-of-plane errors. However, this advantage is problematic in terms of flexibility
because the lens then also has a fixed sample size it can image and a fixed standoff
distance, making the lens dedicated for a particular type of experiment. The bi-
telecentric lens is often large, as the lens has to be the size of the FOV. However,
they are the most practical approach to helping eliminate out-of-plane errors and
their use is strongly encouraged in situations when stereo-DIC is not practical.
The test environment for HS and UHS testing is often dynamic and highly energetic.
Because of this there are often unique requirements of the experimental setup,
including eliminating camera motion and protecting the camera.
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 467
Highly energetic testing, out-door testing, and vibration and shock testing are all
environments where the cameras are likely to move. This is far more problematic
at the high-speed regimes, where the acquisition rates are in the kHz, as the modal
frequencies of the stereo-rig are likely to overlap with the frequency content of the
test in question [11]. If modal testing is being done as described in the previous
sections, the frequency domain can be used to isolate the camera motion error;
however, for most other testing, the data must remain in the time-domain. In this
case, the camera motion will be an added error source that must be considered.
In the MHz acquisition realm, the cameras do not have time to move appreciably
before the experiment is over and camera motion is generally not a problem.
The first approach is to mitigate the camera motion by careful camera mounting
that is rigid and/or isolated from the experiment. It is particularly important that
the mounting of the stereo-pair hold the two cameras rigid relative to each other,
because the motion of the entire stereo-rig is a rigid-body-motion of the test item
and may often be removed from the data relatively easily (e.g., by performing rigid
body correction or calculating the strain on the sample). However, relative motion
of the stereo-pair leads to issues with the triangulation and will lead to bias errors
in the results. The first approach to mitigation is to move the cameras far enough
away that the shock from the experiment will be delayed in reaching the cameras
until after the data of interest has been captured. Often this is either impractical or
inherently impossible, in which case the camera motion must either be accounted
for in the uncertainty analysis and/or removed from the images [40]. Both of these
techniques require that there be a “stationary” speckle pattern somewhere in the
FOV that can be used to track the motion of the cameras.
The strategy of moving the cameras further from the test sample must be pursued
with caution. The longer the focal length of the lens, the greater the stand-off
from the sample; however, this comes with two important downsides, including
increased influence of “heat waves” and an amplified effect of camera motion.
The heat wave effect is caused by imaging through air that has variable index of
refraction along the optical path. The longer the path, the more likely there is to be
a problem. In HS imaging, refraction issues can come from simple environmental
effects, such as unevenly heated air, or from the experiment itself, with a shock
wave due to detonation for example. Again, these errors are more problematic in
the kHz imaging regime because the frequency content of the heated air may be of
the same order as the experiment. In the MHz regime, the heated air is stationary
relative to the experiment and will not cause problems. This is not true of shock
waves, which will be at a high enough rate to cause issues. The use of long focal
length lenses for either camera protection, mitigation of camera motion, or limiting
out-of-plane errors in 2D has the negative effect of amplifying a number of errors.
This can be visualized by considering the viewing angle subtended by a single pixel
on the detector (see Fig. 31). With a long focal length lens, this angle will be much
smaller than with a short focal length for an equivalent FOV. Therefore, even small
camera motions will be amplified when using a long focal length lens. That is, a
468 C. Niezrecki et al.
Fig. 31 Camera motion illustration. For 20-μm pixels focused at infinity. Pixel on object not to
scale
small motion of the camera will cause the camera pixel to travel a larger distance
across the sample surface than for a shorter focal length lens.
The first approach to protecting the camera was traditionally to move the camera a
long distance from the test item and use a long telephoto lens. However, this comes
with the important downsides of increased index of refraction issues and increased
camera motion errors. It is therefore typically better to avoid using lenses longer
than 150 mm and provide other methods of protecting the equipment. Two choices
include optical grade Lexan (bullet proof glass) and first-surface mirrors. Both of
these options provide good camera protection but at the cost of introducing optical
distortions into the measurement that are difficult to correct. At a minimum, these
added errors should be quantified and included in the uncertainty estimates (see the
following extended noise floor section).
For direct viewing of the sample, an optical grade Lexan can be used that
provides very good camera protection (see Fig. 32). The thickness of the Lexan
will need to be minimized, without compromising the protection because thicker
material will have larger distortions. Thick Lexan or glass will also cause imaging
problems and cause problems with focusing the lens if longer focal length lenses are
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 469
used. This can be somewhat mitigated by using a smaller aperture, but at the cost
of needing more light on the sample to compensate. If the shockwave is going to
impact on the Lexan before the experiment is over, flexing of the viewport should
also be considered. The typical rule of thumb is to put as little distance between the
camera and the sample as is safely possible.
A safer option, although optically somewhat more complicated, is to use mirrors.
This allows the cameras to not be directly in the path of the hazard, while allowing
an inexpensive component to be sacrificed on each test. Mirrors of good optical
quality are generally inexpensive and easily obtained. Mounting of the mirrors must
be done with some care, as any added bending or lack of flatness will cause issues
with the calibration and triangulation. The other consideration with using mirrors is
that there is another component in the optical path that must be held in position and
stationary. This is often hard to do because the mirrors will need to be placed away
from the cameras and independent of them. As noted previously with the camera
motion, this is less of a problem during the test if the cameras are running at MHz
frequencies, but will definitely cause issues during the calibration, which acquires
the images slowly, and will result in a lower quality calibration. The same issue
will occur between the calibration time and the actual test, where it is likely that
there will be relative motion between the mirrors and the cameras. Some DIC codes
allow for an extrinsic parameter calibration correction. To do this more accurately,
a known dimension is required on the sample itself to provide scale. As a best
practice, it is good to provide some fiducials (or targets) on the surface with known
dimensions for correcting the calibration using the reference frame of the test image
series.
A final important note for using mirrors is that the images must be flipped
to correct for the left/right switch of viewing through a mirror. This can eas-
ily be automated with many after market software packages including MAT-
LAB, LabVIEW, Python, etc. and is built into many HS camera control software
packages.
A very useful, and indeed required technique when using Lexan or mirrors, is
to do what is called an “extended noise floor” measurement (see [28]). This is
accomplished by having a sample with a known shape (flat can be used, or maybe
better a curved surface of known radius) and translating the sample through the
measurement volume. Five to ten images that span the expected range of motion
of the sample where accurate DIC results are desired should be taken. Then, the
extended noise floor images using the DIC software can be analyzed and the rigid
body motion from the results can be removed (most DIC software provides a
function to do this). Any changes from the original shape are a result of uncorrected
distortions in the optical system, and the residual noise is the estimated measurement
resolution. This quick and intuitive top-down uncertainty approach should be done
on all experiments.
470 C. Niezrecki et al.
Camera calibration is often more difficult when doing HS and UHS DIC because
the optical system is usually more complicated due to camera protection, mirrors,
Lexan, and long focal length lenses. Because of this, a reduced calibration accuracy
can be expected, and care should be taken to understand the effect of this on the
final results, by using an extended noise floor measurement for example.
As with the camera technologies, lighting has improved exponentially over the last
decade. The introduction of high-intensity LED lights, strobed LED lights, and
commercial strobe lights is incredibly helpful for HS imaging. We look at the pros
and cons of these light sources in this section.
Strobe lights will provide more light over a shorter period of time that can
be synchronized with the camera framing. This is helpful for minimizing the
heat coming from the light source while maximizing the efficiency of the lights.
Additionally, most HS cameras have an output specifically designed for triggering
strobes synchronously with the camera framing. There can be limits though on the
strobe rate that can be obtained and they will not work with the higher frame rates
of the newer UHS cameras.
High-intensity LED lights are another viable solution. The increased brightness
of these lights together with the improved sensitivity of the modern HS cameras
makes LED lights easy to use and an excellent solution for all but the shortest
exposures.
Flash lamps have traditionally been the preferred lighting source for ultra-high-
speed imaging. These lamps discharge a high voltage into a gas which provides
a short duration (milliseconds) pulse of high intensity light and are often a good
solution for UHS imaging. Flash lamps will require pre-triggering of the lamps to
provide time for the lights to reach full intensity before imaging. Norman D24 flash
lamps are a commercial solution that provides adequate illumination of modest FOV
at up to 5 MHz.
A last class of pulsed lights includes the CAVILUX or SI-LUX incoherent laser
illumination. They provide very short duration pulses (50 ns) with high power
and can pulse up to the MHz range. Even though they are laser driven, they are
incoherent so they do not create laser speckle. Unfortunately, applicable FOVs are
only up to 10’s of millimeters.
“Diffuse” light is the optimum for all DIC imaging [55]. Highlights and shadows
are to be avoided at all costs. This often means that diffusers, polarizers or indirect
lighting will be needed to flatten and improve the light. These techniques work
by removing any path for the light to go directly from the light source to the
camera. The problem with this for HS and UHS imaging is that you need a lot of
light and all of these techniques “waste” a large amount of the light. Therefore,
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 471
Fig. 33 (a) Specular reflections from light source, compromising DIC in those regions. (b)
Polarizers installed but not correctly aligned. (c) Correctly aligned polarizers cleaning up the
lighting for ideal DIC images [19]
to obtain adequate intensity, the lights are nearly always aimed directly at the
object. Choosing “flat” paint and using polarizers are two solutions that will help
in obtaining quality images using direct illumination.
16.9.1 Polarization
When lighting high-speed experiments, diffuse light is often very difficult to achieve
because of the required intensity for the short exposures. One helpful possibility is
the use of cross-polarization techniques [19, 34]. This removes specular or reflective
highlights from the surface because the linearly polarized light from the source
maintains its polarization during specular reflection, but loses its polarization with
diffuse reflection. A cross-polarizer on the camera then eliminates the specular
reflections and removes the highlights from the image. An example of this from
a stereomicroscope UHS experiment is shown in Fig. 33. While this technique is a
quick and easy way to clean up the images and simplifies the lighting, it should be
noted that the cross-polarization technique will result in a loss of approximately 2–3
f-stops of light. That is, four to eight times the amount of light or a similar increase
in exposure time to obtain the same contrast in the image will be needed.
where the blur has been eliminated or changes drastically. The ideal situation is to
remove all blur if possible, or certainly keep it subpixel, but if that is not possible,
DIC can still be performed.
An assumption for stereo-DIC is that the images were taken at the same moment,
that is, they are synchronized. With most HS cameras, we cannot assume exact
synchronization, even when being run in a “synced” mode (FSync for example in
the Phantom cameras). The sync error is caused by the timing architecture of the
camera, due to delays between the camera syncing pulse and when the frame is
actually taken. Fortunately, most manufacturers also supply a strobe signal that is
synchronous with the framing. This signal should be inspected with an oscilloscope
to ensure that both cameras are acquiring their images at exactly the same time.
Because of the variability in the delay, the camera software provides the option to
include a frame delay to achieve camera synchronization. When the correct delay
has been determined it is possible to synchronize the cameras to within the internal
timing frequency of the camera, usually in the 10’s of nanoseconds. By taking the
velocity of the sample multiplied by the timing error, you can calculate the relative
motion of the sample between the two stereo frames. For nearly all mechanical
experiments, the nanosecond synchronization of the cameras is more than adequate.
If the cameras are not synchronized, a bias error will occur in the data. More
information on this topic can be found in Reu and Miller [67].
For nearly all DIC tests it is required that the sample surface be painted and speckled
to provide a high contrast pattern that moves with the underlying surface. High-rate
DIC imposes the same constraints on the speckles as traditional DIC and these are
8 DIC and Photogrammetry for Structural Dynamic Analysis and High-Speed. . . 473
covered in [58–62, 64, 81]. The ideal speckles as outlined in these documents are
at least 3-pixels in size and have an even distribution across the surface. The DIC
technique requires that a region of the speckle pattern be analyzed in the subset or
facet, and this region must contain 3-speckles (significant gray level variations) as
a rule of thumb. To have the highest spatial resolution then, the speckles must be
carefully applied to meet these rules, without being too large or too small. Beyond
these general rules for all DIC, there are a few other considerations for high rate
testing:
1. Very careful attention should be paid to the surface preparation. The surface
should be cleaned and prepared to receive the paint according to the manufac-
turer’s recommendations. This involves having a clean and grease-free surface.
2. Use an appropriate paint. A flat white or black paint for the first coat should
be used. There are also “primer” paints that are made to specifically bond with
different metals. These will often adhere better than a cheap spray paint. Some
examples include Rust-Oleum™ and SEM brand paints.
3. The painted surface should be “fresh.” That is, you should test the sample within
24 hours or less of painting. Paint that has cured too long becomes brittle and
will fail, coming off the surface leaving nothing to track.
The last point raises an important consideration: We are assuming that the paint
surface is following the contour of the substrate surface and it is important to be sure
to investigate whether this is true in your experiment. Another approach is to not
use a painted surface. This can work in situations where the sample itself contains
contrast within it that is of an appropriate scale and contrast for DIC. Unfortunately,
having structure or test panel that already has an appropriate pattern is very rare.
16.12 Conclusion
HS and UHS DIC follow all of the same rules as for quasi-static testing, with a few
important added challenges. Most of the complications are not due to the cameras,
which behave image wise very similarly to traditional machine vision cameras, but
more because of experimental issues derived from the test itself. Most high rate DIC
testing is performed in “highly” dynamic events where camera motion and camera
protection are required. Even with these problems, nearly always the most difficult
aspect is speckling and lighting the sample. Obtaining enough light that is well
distributed and diffused can take practice and time to set up. Timing and triggering
the cameras with the experiment are also problematic for UHS experiments, as there
is a limited record time available to take the data. Tight triggering synchronization is
nearly always required to have the event of interest within the camera memory. The
final difficulty is cost. Camera equipment is expensive and unfortunately there are
no easy substitution;, however as technology advances, camera costs are continually
becoming cheaper with higher resolution and improved frame capture rate.
474 C. Niezrecki et al.
Best practices for HS and UHS DIC testing include acquiring high contrast
images with a well-calibrated DIC system taking into account the possibly com-
promised optical path and any issues with motion or timing. Because of these
complications, it is strongly encouraged that efforts be made to ensure that
adequate consideration is given to the uncertainty. Uncertainty recommendations
and information are found in Reu [57, 65].
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Part II
Modal Model Development
Design of Modal Tests
9
Thomas Carne, Ralph Brillhart, Daniel Kammer,
and Kevin Napolitano
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483
2 Excitation Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
2.1 General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
2.2 Artificial Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488
2.3 Natural or Operational Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498
3 Response Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
3.1 Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
3.2 Number of Degrees of Freedom to Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
3.3 Acquisition Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
3.4 Geometry Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
4 Support Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
4.1 Approximating Free Boundary Conditions, and the Resulting Compromises . . . . . 505
4.2 Suspension System Design, Low Spring Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
4.3 Constrained Support, Built-In, and Other Boundary Conditions . . . . . . . . . . . . . . . . 512
4.4 Operating Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
5 Measurement Quality Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
6 Modal Tests for Model Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
6.1 Selecting Response Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
6.2 Selecting Input Locations, Directions, and Number . . . . . . . . . . . . . . . . . . . . . . . . . . 526
6.3 Planning the Criteria for “Test Exit” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527
7 Closure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529
T. Carne ()
Sandia National Laboratories, Retired, Albuquerque, NM, USA
e-mail: [email protected]
R. Brillhart · K. Napolitano
ATA Engineering, Inc., San Diego, CA, USA
e-mail: [email protected]; [email protected]
D. Kammer
University of Wisconsin – Madison, Madison, WI, USA
e-mail: [email protected]
Abstract
Keywords
Acronyms
1 Introduction
One might ask, why would one design a test? You can design hardware or a
manufacturing process, but you just perform a test. However, a test costs time and
resources, just as any other process or hardware, and there are expectations of the
information that will be measured or estimated from the test data, so the test requires
a similar level of attention. Obviously, if the test will be a one-hour procedure to
measure the frequency of the first mode, there may be little reason to spend much
time on test planning or design. But suppose you are testing a satellite whose current
value is 50 million dollars, and every day spent testing is costing the project 25,000
dollars. Further, if the measured results will be used to validate or modify the finite
model that will be used to validate coupled loads, the design of the modal test clearly
requires careful consideration taking into account the test issues discussed in this
chapter.
In designing a modal test, the first issue that must be clarified is the purpose of
the test. There are many possible purposes – such as model validation, diagnosis,
troubleshooting, structural modification, comparison with operating conditions,
design input, or control system evaluation – and one particular design will not
satisfy them all. Additionally, the test design from a previous program may not
necessarily fulfill the requirements for a new and different purpose. The second issue
is identifying who has a vested interest in the results of the test. This may not be at
all clear when the modal test is first conceived. The finite element modeler, controls
484 T. Carne et al.
2 Excitation Techniques
Fig. 1 Good shaker location selection is important for successful modal testing
area and lower the local pressure to reduce the chance of damage. Peak force levels
that occur in impact testing may need to be evaluated to determine whether there is
any likelihood of local structural damage.
that expected levels can be achieved and that the test structure can be adequately
exercised. Automotive vehicle suspensions also typically exhibit a high degree of
nonlinear behavior due to the types of springs or geometric behavior and dampers.
input on a flying aircraft or input from a rocket motor burning its fuel. Natural
and operational inputs can be somewhat related. In contrast, artificial inputs are
specifically designed and controlled excitations applied to the structure to measure
the resulting responses and then extract information about the structure’s modal
parameters. Examples include a random force applied by an attached shaker, an
acoustic input from speakers, or a short transient force. These inputs and their
advantages and disadvantages for use in modal testing are discussed in the following
sections, starting with a discussion of artificial inputs.
Impact Inputs
The most commonly used method of transient excitation for modal testing is the
impact hammer. The idea of exciting a structure with an impact hammer is actually
very simple: one strikes the structure at a particular location and in a particular
direction with an impact hammer. The impact hammer, which is instrumented with
a force transducer located behind the tip, measures the force used to excite the
structure. Figure 3 shows a small impact hammer with an integral load cell being
used to apply a transient forcing function to a test article. The force input and
corresponding responses are then used to compute the frequency response functions
(FRFs) [7, 24]. The response to a hammer impact is an approximation of the impulse
response function, although in actual applications, the impact is not assumed to
be instantaneous but is measured and transformed into the frequency domain and
used to compute the FRFs. An example force transient and corresponding frequency
content is shown in Fig. 4.
The most important issue when utilizing impact hammer excitation is the choice
of hammer mass and tip stiffness. These parameters determine the impact duration,
which consequently determines the frequency content of the input. When impacting
the test structure, the input frequency content should be sufficient to excite only
the modes in the frequency range of interest. Exciting the structure above the
frequency range of interest should be avoided, as the undesired response will fill the
dynamic range of the measurement system and more than likely obscure the desired
490 T. Carne et al.
Fig. 4 Impact hammer force transient (upper) and spectral content (lower)
Step Inputs
Step relaxation is a very powerful, but seldom used, excitation technique for formal
modal analysis, although it is used extensively for informal tests. A step relaxation
input is basically a pluck to the structure: an initial deformation is enforced upon
a test structure and then rapidly released. Every time a guitar string or cantilever
beam is plucked, the step relaxation technique is performed. In contrast to impact
excitations, which have very flat Fourier spectra out to their roll-off frequency, the
Fourier spectrum of the step input rolls off similar to 1/ω. Consequently, step input
is extremely well suited to use with low-frequency systems [9].
Applying a step input to a structure is simple in design. Typically, a wire or
string is attached to the test structure, with the free end anchored to the ground
and tensioned, enforcing the required deformation. An example schematic of such
an arrangement is shown in Fig. 5, and a simple gravity load release mechanism
is shown in Fig. 6. Once preloaded, the wire is abruptly released or cut, resulting
in step input excitation. In a test of a wind turbine, a 2-cm-diameter steel cable
was used to provide a deformation to a 110-meter-tall wind turbine. For release,
explosive cutters were used on the cable [10].
One requirement of step relaxation is the use of a force transducer as an element
of the mechanism that applies the enforced deformation. This input force must
be measured to compute the input–output FRF. Furthermore, the transducer needs
to have a frequency response down to DC if it is to monitor the applied static
force. A major advantage of step relaxation is that it is basically a noncontact
excitation method; after the enforced deformation is released, there is no attachment
to the excitation system. Step relaxation also scales very easily to large or small
structures.
Applying step relaxation results in a unique signal processing issue. The force
from a step input is ideally a classic step function, with a constant force beginning
in the past and then suddenly dropping to zero within the test acquisition window as
seen in Fig. 7. The data processing issue lies in using the Fast Fourier transform
(FFT) to process the input-force time-domain signal: to the FFT, the step input
appears to be a square wave, which results in very large holes or zeros in the
input spectrum as seen in Fig. 8. This situation makes the original input step force
unsuitable for typical FRF calculation. This signal processing issue can be solved
easily but requires a bit of forethought: if both the original step input and the
resulting responses are passed through matched high-pass filters with a low cut-
off frequency, perhaps at 0.3 Hz (e.g., using an AC coupling circuit), the input
step function converts to a negative spike, similar to an impact test as seen in
Fig. 9. The resulting FFT, seen in Fig. 10, is very well behaved and is consequently
easy to use for FRF computation and the averaging of repeated tests. Despite the
drastic change in the time-domain signal caused by filtering the step, the resulting
frequency content will be unchanged above 0.3 Hz. In fact, this representation of
the force signal is compatible with all signal processing techniques used for impact
testing including force windows, negative exponential windows, and pre-triggering.
9 Design of Modal Tests 493
Fig. 11 Step relaxation transient force using piezoelectric load cell transducer
Another approach which does not require additional filtering involves the use of
a piezoelectric load sensor. These sensors do not exhibit the static load and only
yield the transient load when the preload is released. This results in a waveform and
frequency content as shown in Fig. 11, which can be used directly in computing
the desired FRF. Combining both types of load cells (static and dynamic) in the test
design allows for optimal signal processing using this excitation technique.
In summary, step relaxation results in an input spectrum whose magnitude is
proportional to 1/ω, making this technique particularly applicable to low-frequency
structures. As with impact testing, step inputs work best with lightly damped, linear
structures; the input does not work well for structures with significant nonlinearities
or slipping joints. Scalability is possible with step relaxation, enabling excitation for
small or massive structures, but the technique is particularly useful for the testing
of large structures due to the ability to apply significant forces with a pre-tensioned
cable. Finally, the FRFs measured from step relaxation can be of very high quality
with very little noise.
Fig. 12 Electromagnetic
shaker attached to the test
article with a mechanical
stinger rod
9 Design of Modal Tests 497
• The input must be able to excite the modes (at least a subset of modes)
• The combined inputs must be able to uniquely excite all the modes of interest
(this is related to mode independence and force appropriation)
Multiple inputs are typically used in modal testing to ensure that a good
distribution of energy to the system is achieved. It is also important to develop a set
of FRFs that provides either a full or partial matrix which can be used to describe
the structural behavior. Multiple inputs allow development of the multi-reference
FRFs needed for parameter estimation, such as the well-known Polyreference
parameter estimation tools. Multiple inputs are not limited to shakers. Various
498 T. Carne et al.
In contrast to the artificial excitations discussed above, there are natural or oper-
ational excitations that can be considered as a viable excitation to a structure for
measuring its modal parameters. In some cases, a structure can be so immense
that it is very difficult to apply an adequate artificial excitation; examples include
large wind turbines, buildings, and bridges. Frequently for structures that have
been assembled in their operational environment, there exists substantial natural
excitation and responses that would interfere with an artificial excitation test. Gen-
erally, natural inputs are those existing in the environment, such as wind, seismic
inputs, and vehicular or foot traffic. Somewhat contrasting to natural inputs are
the operational inputs that result from operating the system or structure. Examples
here would be a rotating wind turbine, a flying aircraft, or a moving vehicle on
a road surface. The two terms – natural and operational inputs – are frequently
interchanged with the currently more common term “operational modal analysis.”
The use of natural inputs for wind turbine testing was first introduced at the
1988 International Modal Analysis Conference (IMAC) [11], and the concept of
operational modal analysis (OMA) followed quickly. Numerous improvements
9 Design of Modal Tests 499
and refinements and the theoretical grounding have been subsequently published.
James et al. [19] discussed the theoretical development of the NExT (Natural
Excitation Technique) approach for using natural inputs for modal analysis. In
that development, it was shown that the cross-correlation functions arising from
broadband random inputs can be represented as a sum of decaying sinusoids of the
same form as the impulse response functions. This was a significant development as
it revealed that any modal extraction algorithm that uses impulse response functions
could be used to extract modal parameters from the cross-correlation functions.
Various time-domain extraction algorithms have been used to estimate the measured
modal parameters, including ERA and Polyreference. In practice, cross-correlations
can be much noisier than FRFs due to the lack of noise cancellation that is obtained
in computing FRFs. Consequently, it is recommended that many more averages be
used than one would use to compute FRFs; 100–200 averages is not an unreasonable
number.
There have been a tremendous number of modal analysis applications using natu-
ral or operational inputs – including wind turbines, bridges, buildings, monuments,
stadiums, aircraft, rockets, vehicles, and other civil structures – and there is even
a biannual conference, the International Operational Modal Analysis Conference
(IOMAC), dedicated to applications and developments in OMA.
3 Response Measurements
3.1 Transducers
To measure structural responses, one clearly requires some sort of transducer that
will create an electrical signal proportional to the response being observed . Ninety
percent of modal tests use accelerometers with specific characteristics chosen
depending on the size, weight, geometry, and other properties of the structure under
test. Other chapters in this handbook discuss in detail various characteristics one
must consider in selecting an accelerometer. However, there are many applications
in which accelerometers are not the best choice for response measurement. In those
cases, one needs to be aware of the other means that can be used to measure
responses.
High-output strain gauges might serve well as a transducer when weight or
temperature is a particular concern. Strain gauges do not have the cross-axis
sensitivity that accelerometers do, and they can be geometrically combined to
sense only axial strain or bending strains. Velocity probes, interferometry devices,
or displacement gauges might also have application for a particular object under
test. Interferometry can be particularly effective for objects of extremely low mass,
such as micromechanical systems, or any object where contact needs to be avoided
or frequencies are extremely high. Additionally, active materials attached to the
structure could act as a strain gauge or a force transducer in some applications.
500 T. Carne et al.
Clearly, when a modal test is designed, the number of response degrees of freedom
(DOFs) needs to be considered. By measuring more responses, one obtains more
detail; however, the number of measured responses also increases the cost and
complexity of the test. These considerations are discussed more in Sects. 3.4 and 6,
which discusses requirements for model validation. However, just because one can
measure 300 responses in a test does not mean that one should. One needs to be
conscious of the costs and time involved in the installation and operation of the
sensors as well.
One aspect that needs to be decided is the number of DOFs to be measured at
each location. For some structures, one DOF is just fine; but others may require
two or three – or one may even need to measure rotations as well as translations.
If a high-fidelity model is available, some responses can be inferred or computed
using the model, such that they do not need to be explicitly measured. Again,
further discussion of the number of DOFs and which DOFs are required for modal
validation is included in Sect. 6.
Independent of the types of transducers used in conducting the modal test, a key
consideration to be addressed before starting the instrumentation is how the sensors
will be installed and how many will be used or collected at a time. The number of
sensors available for installation can provide an upper limit here, as can the number
of input channels on the data acquisition system. However, potential measurement
effects should be taken into account regardless of the approach taken. There are
primarily four approaches which can be taken when acquiring the modal data.
In the ideal case, all sensors should be installed and measured simultaneously
using a high-performance, high-channel data acquisition system. This ensures that
a consistent data set is acquired using the same data acquisition conditions and
with the same excitation inputs. Of course, this means that the sensors and data
collection system must be matched for the total number of channels; if the test
involves measuring 100 sensors, the data system used must be able to collect all 100
sensors and the excitation input signals simultaneously. This can be a problem if the
data collection system does not have enough channels to acquire all of the sensors, or
if there are not enough sensors to be installed at every desired measurement location.
This is true whether the sensor types are accelerometers or lasers or some other
9 Design of Modal Tests 501
type. The reason this is so important is that if all test measurements are not made
simultaneously, structural variations may occur and may change the modal behavior.
These changes in the modal behavior then make parameter estimation difficult if not
impossible. For example, an airplane being tested was instrumented with over 100
sensors, but the data system could only collect a subset (16 channels) of these at
one time. Since the sensors had to be collected in subsets, the measurements were
spread out over some time, during which there were thermal effects that caused
the aircraft structure to expand, yielding inconsistent sensor orientation and modal
behavior over time. Even though the excitation input was essentially the same for
each subset of the measurements, the structural changes resulted in a poorly defined
set of FRFs, which made modal parameter extraction much more difficult.
Nonetheless, there are many cases where it is not possible to make all of
the measurements simultaneously, and roving accelerometer and laser vibrometer
measurements are common methods used to make FRF measurements in these
cases. If this approach is to be used, attention must be paid to keeping the test article
as consistent as possible throughout the measurement cycle. If accelerometers
are being moved (roved), mass simulators should be installed at all locations to
represent the physical accelerometer mass at each measurement location. These
masses can be removed as the sensors are installed and then reinstalled when the
sensors are moved to another location. In all cases, even with laser measurements,
the environment around the test article should be well controlled. This includes
temperature and humidity controls as well as things like environmental noise.
This may mean utilizing a special facility to house the test article. The same
considerations should be applied when deciding to use a roving hammer with a
few fixed sensor measurements. With this approach, the roving input is applied at
all of the measurement points of interest and reciprocity of the FRF measurements
is used in development of the FRF matrix. The number of locations to be measured
and thus the amount of time required to do so may have an effect on how consistent
the structure remains during the test.
Many different approaches can be used in collecting the test measurements.
With careful planning of the approach to be used and control of the test article,
the test should yield a consistent set of test data. The amount of time required
for the testing activity will also be strongly influenced by the approach selected. If
multiple test configurations will be required, roving techniques will typically require
considerably more time due to the setup required, even though the initial setup time
may be less. In general, if more than one test configuration will be studied, it will
require less overall time to install all sensors at the beginning of the testing than
would be taken using a roving technique. Of course, the total number of sensors to
be installed will also need to be evaluated.
where sensors might be installed; these might be apparent as structural seams, weld
lines, rivet lines, mold lines, and so on. As new methods such as 3-D printing
become more widely used, however, some of these physical attributes that can be
used for geometric definition may become less predominant, and new geometry
definition methods may need to be employed.
If geometry is developed during the test planning stage, this information can be
entered into the laser tracking system with appropriate reference to allow automated
sensor placement. Laser systems can also be used to measure or validate sensor
placement even when prior geometry is not available. Similarly, optical methods
such as photogrammetry can be used to record where sensors are located.
Many test articles can be laid out for the measurement locations using simple tape
measures. Good reference points should be identified from which measurements can
be made. Since sensors are typically placed on the exterior surface of the test article,
the surface geometry is taken to correspond to models or drawings that define the
surface. Measurements along the surface then define the location where sensors are
to be placed.
Templates can also be used as a reliable method to define where measurements
are to be made. Preliminary geometry can be located on the template for accurate
placement, and then the template can be aligned to reference positions on the test
article to show where sensors are to be placed.
As locations are identified, it is a good approach to mark the sensor installation
location before the sensor is installed. Since some surfaces are sensitive and marking
the surface may not be desired, tape can be placed on the surface and the location
marked on the tape. The sensor can then be attached to the tape at the marked
location. It is important to consider the frequency range of interest and the mass
of the sensor being installed when using tape, since the attachment method can
affect the measurements made. An approach that has minimal effect on the expected
measurement should be selected.
The measurements of geometry should be documented showing three-DOF
coordinates in the appropriate coordinate systems. If a local coordinate system
is used, those measurements should be recorded along with any transformed
coordinates, such as global coordinates.
Fig. 13 A test display model (left) is important for mode shape visualization
The test display model can be expanded beyond the sensor measurement
locations to provide improved mode shape displays and animation. During prepa-
ration for the test, if a FEM is available, model-based transformations should be
considered; these enable the test measurement DOFs to be expanded to other
unmeasured locations, which provide improved visualization of mode shapes. While
it is not a necessary step, this process can provide better interpretation of modal
behavior without changing any of the original measurement data. In some cases, it
is also possible to use a variety of constraint equations, such as rigid body behavior,
to compute shape behavior where measurements were not made in the test. Care
should be taken when using these approaches, however, as the physical structure
may behave differently than the assumed constraint equations.
In the extreme case, modal results from test can simply be expanded to the full
FEM, which can then be used for visualization. While this might be done for some
simpler models, detailed FEMs can require significant time to convert and display,
thus limiting the effectiveness of this approach for evaluation of test results during
the performance of the test. Also, any errors in the model can lead to distorted mode
shape information in the expansion of the test data. It may prove more effective
to use this method at the completion of the testing while model updates are being
performed.
4 Support Conditions
There is a maxim used in the aerospace industry which applies to many types
of testing, and certainly to modal testing: “Test Like You Fly.” This has many
meanings, but in modal testing, it is meant to imply that the test article should
be representative of the flight hardware and the boundary condition should be
representative of the way the article will be constrained when it is in service.
Interestingly, this can lead to multiple tests, each with different boundary conditions:
a satellite has a constrained boundary condition when it is being launched and
delivered to orbit, yet it has a free boundary condition when it is in service.
9 Design of Modal Tests 505
However, most satellite modal tests are conducted with a fixed or constrained
boundary condition, since that is the condition for which large loads can develop
at the boundary as experienced during launch. Similarly, components mounted on a
satellite have a constrained boundary condition and would typically be tested with
a fixed condition boundary.
On the other hand, aircraft and land vehicles are operated in either a free or a
softly suspended condition, and modal tests conducted in that configuration should
be considered first. Aircraft are most often tested with low-frequency suspensions
intended to approximate a free-flight boundary condition and isolate the aircraft
rigid body modes from the aircraft flexible modes. Automobiles are typically tested
using their actual suspension systems, which properly capture the rigid body vehicle
suspension modes along with the suspension characteristics.
With all these considerations, if one is performing a modal test to validate a
FEM, either the model must include the support conditions from the test or the test
must adequately approximate the boundary conditions imposed by the model. This
requires coordination between the modal test design and the modeling effort. In any
case, it is virtually impossible to achieve either a totally free boundary condition
or a completely fixed boundary condition. Consequently, suspension development
for a modal test must take into account the expected changes to the test article
behavior to achieve a suspension system that meets the objectives of the test. The
effectiveness of the suspension, whether fixed or free, can be evaluated through
parametric studies performed prior to the test using FEMs, if available. Designing
the test with suspension components imposed also ensures that the appropriate
support locations are included in the model if suspension elements may need to
be adjusted for model updating.
When modal testing a structure for the purpose of model validation, free boundary
conditions are frequently approximated in the lab to compare with free boundary
condition analyses. Free conditions are used because they are normally easy to simu-
late analytically and easier to approximate experimentally than boundary conditions
with fixed conditions. However, the free conditions can only be approximated in the
lab because the structure must be supported in some manner. To properly design the
modal test, one needs to be able to quantify the effects of the support conditions
on both the measured modal frequencies and damping factors. As will be shown,
the measured modal damping is significantly more sensitive to the support system
(stiffness and damping) than the measured modal frequency. There are simple
formulas that can be used to predict the effect on the measured modal parameters
given the support stiffness and damping.
Historically, there has been concern for support stiffness and its effect on
measured modal frequencies. As early as 1955, Bisplinghoff et al. [4] discuss the
effects of support stiffness and mass on measured modal frequencies. Wolf [33]
506 T. Carne et al.
discusses the effects of support stiffness with regard to modal testing of automotive
bodies. He reports that the rule of thumb to simulate free boundary conditions is
to design the support system so that the rigid body modes – that is, the modes that
would be at zero frequency except for the support conditions – are no more than one-
tenth the frequency of the lowest elastic mode. But it is seldom possible to achieve
this separation for vehicle tests, with test engineers frequently using a 1:3 to 1:5
separation ratio between the rigid body modes and the lowest elastic mode. Wolf
[33] shows that such stiff supports can lead to significant errors in the measured
modal frequencies. Ewins [16], in the test planning chapter of his second edition
of Modal Testing, briefly discusses the issue of the location of suspensions for free
boundary conditions. More recently, Brillhart and Hunt [6] presented an exposition
of many of the practical difficulties involved in designing good fixtures for a modal
test, and Avitabile [3] briefly discusses this issue in a “back to basics” article.
Many authors have subsequently added to this topic, and Carne et al. [12]
developed relatively simple formulas for predicting the effect of support stiffness
and damping on the measured modal frequencies and modal dampings. They applied
these techniques to the testing of a wind turbine blade in the freely supported
condition. The formulas presented here are taken from Carne et al. [13].
Perhaps the best way to develop an understanding of the effects of support
conditions is to examine the very simple two-DOF system. Let us consider a simple
model, pictured in Fig. 14, of an unconstrained structure (free boundary conditions),
consisting of two masses connected by a linear spring and a viscous damper with
motion restricted to a single direction.
This system could be support in several ways, but let us add a support system
symmetrically as diagrammed in Fig. 15. Here, kt and ct designate the true stiffness
and damping of the structure, and ks and cs designate the added support stiffness
and damping. Using the symmetry, the modal parameters of the supported system
can be solved by inspection. There are two modes for this system, φ 1 = [1 1]T ,
and φ 2 = [1 −1]T . The first mode is referred to as the support mode or the rigid
body mode because there is no deformation in the original structure (Fig. 14), only
deformation of the support system. The second mode is the elastic mode because it
involves elastic deformation of the original structure as well as the support system.
The undamped natural frequencies for the two modes are
m m
ct /2
9 Design of Modal Tests 507
ks kt /2 ks
m m
cs ct /2 cs
ωs = ks /m ωm = (kt + ks ) /m (1)
where ωs indicates the rigid body mode due to the support system, and ωm indicates
the measured frequency of the elastic mode, which includes the support. Similarly,
the damping factors can be derived from inspection and are
Now define symbols for the true natural frequency and damping factor of the
structure, if it had no supports, as
ωt = kt /m (3a)
ζt = ct /2mωt . (3b)
Combining Eqs. (1) and (3a), a very simple, and easily remembered, expression
results, relating the measured frequency, ωm , to the true frequency, ωt , and the
support frequency, ωs :
2
ωm = ωt2 + ωs2 (4)
From Eq. (6), it is easy to see the effect of added support stiffness on the
measured frequency of the test item. If the support stiffness is such that the ratio
508 T. Carne et al.
of the rigid body frequency, ωs , to the measured frequency, ωm , is 1:10, the true
frequency would be approximately one half of 1% different from the measured
frequency, so the 1:10 ratio is a good rule of thumb for most applications for
reasonable accuracy. If the ratio were 1:3, the error would be over 5%, which
generally would be unacceptable.
However, this is just a rule of thumb. For example, envision freely supporting a
horizontal beam with two vertical, soft bungee cords and then measuring the first
bending mode of the beam. If the supports are attached at the extreme ends of the
beam, the supports would have a much greater effect on that modal frequency. In
fact, the effect would be four times greater than that shown in Eq. (5). One would
need to insert a multiplier of 4.0 in front of the ω2 s term. In contrast, if the supports
are attached at the node points of the bending mode, the supports would have zero
effect on that particular modal frequency.
Let us now turn our attention to the measured damping ratio. Following the
example of the frequency analysis above, combining Eqs. (2) and (3b), another
simple formula relating the damping factors results.
ζm ωm = ζt ωt + ζs ωs (7)
The above expression can now be solved for the true damping ratio in terms of
the measured and rigid body damping ratios.
ωm ωs ζs
ζt = ζm 1− (8)
ωt ωm ζm
This expression has similarities to that for the frequencies, Eq. (5), except that
the frequency ratio inside the brackets is no longer squared, and it is also multiplied
by the ratio of the damping ratios. If there is a frequency ratio of 1:10, as the rule
of thumb suggests, and if the support and measured damping ratios, ζ s and ζ m , are
equal, there would be a 10% error if the true damping were assumed equal to the
measured damping.
However, suppose there is a moderately damped structure and the frequency ratio
is still 1:10, but the support damping is 5% and the measured damping is 1%. Now
the ratio of dampings in the bracket is 5.0, and it has a large effect. The true damping
would only be 0.5%, so one would have 100% error if one assumed the measured
damping to be equal to the true damping. Lastly, let us now consider the case in
which the frequency ratio is 1:3. If the true damping ratio is again 0.5% and the
support damping ratio is 5%, the measured damping ratio would be 2.59%, resulting
in 400% error if one assumed the measured damping to be equal to the true damping.
From these examples and Eq. (8), one can see that the situation for the measured
damping ratios is significantly different from that for the measured modal frequen-
cies. Assuming the true damping ratio is the same as the measured damping ratio can
result in huge errors as compared to those for the frequencies. Unfortunately, most
FEMs do not include damping, so one cannot validate a damping model with test
9 Design of Modal Tests 509
data and then remove the support damping. Frequently, test-derived modal damping
is used in the model to create the damping model.
There is one saving factor in the measurement of modal damping. The viscous
damping model (one that is independent of frequency) is frequently not a good
model for support structures such as bungee cords and airbags. A discussion of
damping models is beyond the scope of this present work, but many authors would
model the damping as structural damping or solid damping, at least in part. See,
for example [30]. Using structural damping model, then, the typically measured
viscous damping factor, ζ , at the resonant frequency is approximately equal to γ /2
[25]. And Eq. (8), which relates the viscous damping factors, would be modified
for structural damping models instead of viscous damping models. The measured
structural damping coefficient, γ m , can be expressed as a weighted sum of the
support damping, γ s , and the true damping, γ t , as
ks γs + kt γt
γm = (9)
kt + ks
Note that structural damping elements do not add in the same way viscous
damping elements do. Dividing the numerator and denominator of the fraction in Eq.
(9) by the mass, we obtain a relationship similar in form to Eq. (8), but significantly
different due to the squares on the frequencies:
2
ωm γm = ωs2 γs + ωt2 γt (10)
This expression can be solved for the true structural damping in terms of the
measured and support damping coefficients:
2
ωm ωs2 γs
γt = γm 1 − (11)
ωt2 2 γ
ωm m
This Eq. (11) is much more forgiving of the support system damping than Eq. (8),
due to the squares on the frequency ratio. Also, recall that the viscous damping
factor, ζ , at the resonant frequency is approximately equal to γ /2. So, for example,
suppose again there is a moderately damped structure and the support frequency
to measured frequency ratio is still 1:10, but the structural support damping is
five times that of the structural measured damping: the measured damping would
contain only a 5% error compared to the true damping. In the extreme case when
the frequency ratio is 1:3 and the support damping is five times that of the measured
structure, the measured damping is 50% in error and would be unacceptable, but
not nearly as bad as the viscous damping model. Even for the structural damping
model, one can still vastly overestimate the modal damping in a structure if the true
damping is small. So for applications with low damping in the structure, one must
be particularly attentive to the added support damping, regardless of the damping
model.
510 T. Carne et al.
The discussion, up to this point, has examined the very simple two-DOF model
as diagrammed in Fig. 15. The two-DOF model is very useful as it can be analyzed
exactly and is very helpful for creating intuition and very simple formulas. As
Winston Churchill once said, “Out of intense complexities, intense simplicities
emerge.” That is the beauty of the two-DOF system. However, the multi-DOF
problem is the concern for most modal testing. Typically, the most concern is with
the lowest mode of the dynamic system because it will be most affected by the
support system, so one might think that the two-DOF model should be sufficient.
Frequently, that is true. However, with a multi-DOF system, the placement of the
supports relative to the mode shape can be accounted for, and that can be a very
important aspect of the support problem. This aspect was mentioned in the previous
section with the example of the softly supported beam, where the frequency shift
depends whether the supports are attached at the beam ends or the nodes of the first
mode: if the supports are attached at the beam extremities, the effect of the support
conditions is four times more than the two-DOF formulas provided; and if they are
attached at the nodes of the mode, the effects are reduced to zero.
The derivation for the multi-DOF system is somewhat more complicated than
that for the two-DOF system, so only the final formulas are included in this text.
For the full derivation, refer to [12]. Referring back to Eq. (6), a similar result can
be derived for the multi-DOF system. The change in the frequency, ω, due to the
added support stiffness, kii , is given by the formula below:
1 i 2
ω ∼
= ϕ kii (12)
2ωt
where the change in frequency, ω, is the difference between the measured and
true frequencies. kii is the added or support stiffness at point i on the structure,
and φ i is the value of the mass-normalized mode shape at position i. This formula
for the change in frequency is quite simple, and it is straightforward to evaluate
using the stiffness of the support system and the value of the mode shape at the
attachment position. With more than one support element, one would simply add the
contributions from the elements, including rotational constraints, if any. Comparing
Eq. (12) with Eq. (6), one can reduce Eq. (12) to be exactly the same as Eq. (6),
keeping in mind that the mode shape in Eq. (12) has been mass normalized and
there are two added support stiffnesses. Also note that ωt is in the denominator
on the right-hand side of Eq. (12), so at higher modal frequencies, ω/ωt varies
proportionally as (1/ωt )2 .
Turn now to the issue of damping in a multi-DOF softly supported structure.
For the support damping, the situation is more complicated than for the modal
frequency because one will typically not have an analytical model of the damping
in the structure, in contrast to the stiffness of the support system. But the issue is the
same as for the stiffness: given a measurement of the damping for a particular mode,
how can we determine the change in that modal damping due to the support system?
It has been shown [12] that an approximation to the change in modal damping can
be computed if the support system makes a negligible change to the mode shape
9 Design of Modal Tests 511
of the structure. Further, the mode shape components at the support connections
for mass-normalized mode shapes are required, as well a damping model for the
support system. From the analysis of the complex eigenvalue equation, the result
for the measured damping is
ψ Cs ψ
ζm ωm = ζt ωt + (13)
2
which is very similar to Eq. (7) derived for the single-DOF system. Here, the
contribution due to the support damping has just been generalized to include the
mode shapes. Cs is the damping matrix for the support system, and ψ is the mass-
normalize mode shape for the particular mode of interest. ψ is the transpose of the
column vector ψ. Solving for ζ t , results in
ωm ψ Cs ψ
ζt = ζm 1− (14)
ωt 2ωm ζm
This formula for the true damping ratio, as the frequency formula in Eq. (12),
is a fairly simple expression. Given the measured modal damping, the measured
modal frequency, the components of the mass-normalized mode shape at the support
DOFs, and the damping model, the true damping ratio of the unsupported structure
can be calculated. Equation (14) can also be compared to Eq. (8) for the single-DOF
case. Again, these equations are very similar, and Eq. (14) reduces to Eq. (8) for the
single-DOF case.
Equation (14) reveals some important features, just as Eq. (8) did. Because the
quantity in the brackets is the difference between one and a positive number, the
difference between the true damping ratio and the measured damping ratio can be
significant if the last term in the brackets is not close to zero. In conclusion, when
attempting to simulate a free body in the lab for modal testing, one must be careful
that the supposedly soft support system does not significantly affect the measured
modal frequency or the measured modal damping. Highly damped support systems
can significantly affect the measured damping.
When free boundary conditions are desired, the most common means to achieve this
is to design a system that provides a low spring rate in all six DOFs of the structure.
However, “low spring rate” is a relative phrase. For a structure with modes of interest
in the hundreds of hertz, a spring rate that provides rigid body modes below 20 Hz
may be quite acceptable, whereas for a structure with modes below 10 Hz, it might
be desirable to have a suspension system yield rigid body modes below 1 Hz. This
can be a difficult design goal and is often a challenge for large aircraft. As a result,
the suspension systems used may not yield any pure rigid body modes and the lowest
modes may reveal coupled behavior between the desired rigid body modes and the
flexible body modes.
512 T. Carne et al.
the influence of the planned constraint method. Also the model can include any
flexibility in future updates.
In cases where a constrained or fixed boundary condition is desired, it is often
difficult to achieve a completely fixed condition for actual hardware. Instead, the
intent is to develop a boundary condition stiff enough to achieve constraint loads
similar to those that would be imposed by a fixed boundary condition. This may be
achieved by attaching the test article to a plate or mass that is much larger than the
test article. Unfortunately, in many cases, the selected mass may not be large enough
to impose a truly fixed base condition. In these cases, a model of the boundary
condition and supporting hardware should be included in the FEM.
The boundary condition should be validated by making measurements around
the base of the test article to ensure that there is no unexpected motion or excessive
participation in the structural test modes. In some cases, the interface loads at the
connection between the test article and the boundary constraint can be made to
validate the actual interface loads imposed.
In planning for the type of boundary condition to be used in a modal test, the
operating environment should be strongly considered. The structure’s operating
environment will influence the modal behavior of the structure, and it is important
to capture those effects in the test boundary condition to make sure that similar
modal behavior is developed. This will ensure that the strain energy in the test
structure is similar to that observed in the operating environment. Since free and
fixed boundary conditions can completely alter the modal parameters (including
the shapes) of the test article, the strain energy distribution will be substantially
different. Therefore, the test boundary condition should be carefully considered in
planning for the modal test.
There are numerous quality checks that should be planned for in conducting a modal
test. These checks will help ensure high-quality FRF measurements so that accurate
modal models can be achieved. The quality checks should be performed at various
stages over the course of the modal test, and they should be included in test planning
and procedure documents to verify that they are properly completed.
During test performance, validation that measurement sensors are providing
proper, clean signals is important to all subsequent data processing. All data
channels can be assessed visually for signs of problems with connections or signal
conditioning. These visual checks can be accomplished by examining the time-
domain responses and evaluating the FFT signals. All channels should be reviewed.
All time-domain data should be stored for further review. While storing all time-
domain responses was not practical in the past due to storage constraints and data
processing capabilities, this is now easily accomplished. Storing all time-domain
514 T. Carne et al.
data allows many data quality checks to be performed immediately after measuring
the data to determine whether more data should be acquired. It also allows the data
to be processed using alternative processing techniques, which can also prove useful
in the evaluation of data quality.
The review of time-domain data should include an assessment of fundamental
statistics, including the peak-to-RMS ratio for the measured data. The peak-to-
RMS ratio can provide insight into whether any channel of data experienced
intermittent signals or “spikes” during acquisition, as can be caused by loose cables,
connections, or structural rattles. Assessing this behavior for each channel allows
problems to be identified and corrected before further data is collected.
Review of the time-domain waveforms can also be done to identify when any
channel clipping may have occurred. Channel clipping may occur if the signal
levels are too high for the data acquisition system input configuration; in this case,
the setup can be corrected. Clipping or saturation may also occur in the sensor
if the electronics voltage levels are exceeded. This can occur if a sensor is used
whose sensitivity is too high for the response levels observed. Changes to the
instrumentation or the excitation input levels may be required to account for these
issues. Conversely, if the excitation levels are too low, or the sensors have low
sensitivity, or the data system input voltage range is set too high, the data may
exhibit signs of digitization bit noise. Once the reason for the bit noise is identified,
corrections can be made before further testing proceeds.
Following review of time-domain signals, results of data processing can be
evaluated using frequency-domain data. Plotting the auto spectra of all channels
together can help identify any channels that appear to be out of range of all the other
channels, as this can be indicative of a calibration issue or a channel ranging issue.
Coherence is also a standard quality metric that is applied to data channels
to evaluate whether the response measured resulted primarily from the applied
excitation input. Ranking data channels using overall coherence allows channels
with poor coherence to be flagged for further review. Additionally, weight coherence
can be computed to bias results toward those channels with low response levels, and
order ranking again can be used to identify channels that may need further review.
Drive point reciprocity should be reviewed to assess all excitation inputs and
identify any input issues. For these reciprocity comparisons, response measurements
must be made at each of the input locations in the same direction as the input,
yielding drive point FRFs. Drive point FRFs and drive point reciprocity FRFs help
confirm that all shakers are performing properly and yielding high-quality FRFs.
At the same time, the power spectra of the force signals should be compared
to verify that the excitation levels and frequency range of interest are being
achieved.
As the data quality checks are completed and all data channels are confirmed to
be operating properly, further quality checks of the modal survey can be conducted
by adjusting excitation input levels to check for structural linearity. This check is
not so much a check of data quality as a check of the structural behavior observed,
and it can also indicate whether high excitation levels result in excessive amounts
of noise due to structural rattles.
9 Design of Modal Tests 515
may need to examine many modes to characterize all the important dynamics of
the structure.
One more issue involved in the design of any modal test is the ability to visualize
the mode shapes once they have been estimated. This is most important for the
test engineer so that he or she can visualize the shapes and ascertain the accuracy
of the mode shape estimation. All too frequently, a sensor will have the wrong
direction, position, or polarity associated with it, but the visualization of the shapes
will frequently resolve these issues. Consequently, in selecting a set of measurement
locations, one needs to start with a visualization or intuition set. Then, locations can
be added to that set to optimize the design requirement, as discussed in the sections
below.
FEMs in general contain many more DOFs than could ever be instrumented with
accelerometers during a modal test. Therefore, a subset of DOFs must be selected
for measurement in the test. The selection of these DOFs must be based on the figure
of merit for the modal survey test. In many cases, the figure of merit may be mode
shape visualization or the ability to identify and quantify sources of compliance
of a load path in the model, such as compliance across joints. In these cases,
manual selection of a preliminary set of response locations may be very useful. In
cases where the figure of merit includes a mathematical objective function, such as
mode shape independence, automated methods are useful to supplement the manual
selection.
Automated procedures for selecting appropriate accelerometer locations are most
often required in the cases of complex structures or when only a small number of
accelerometers are available. In any case, it is important to remember that automatic
sensor placement techniques can never totally supplant engineering judgment. The
test and analysis engineers must still be proactive in the placement of sensors; the
DOFs from an automatically selected sensor set must be further studied to determine
whether the set makes sense and whether any DOF has been included at which it
is physically impossible to place a sensor. Also, rotational DOFs are usually not
included in the sensor set unless there exists a large mass with a large rotational
inertia, because rotational acceleration cannot easily be measured.
Goals in selection of the test response DOFs are as follows:
model (TAM), we must retain in the sensor set all the DOFs that have large
deformations in the target modes or possess a lot of mass. In addition, the sensor
set should be somewhat evenly distributed over the structure. The sensor DOFs
must render the sensor partition of the FEM target modes linearly independent
or the TAM will not predict all the target modes. Assuming that each target
mode of interest is mass normalized, the FEM mode shapes satisfy the relation
φiT Mφi = 1.0, and we need to determine the fractional contribution of each
candidate sensor DOF to the modal generalized mass. Let us consider just the i th
mode. The contribution of the j th DOF to this i th mode generalized mass is given by
n
keij = φij Mj k φik = φij Mj φi (15)
k=1
in which φ ij is the j th row of the i th target FEM mode shape corresponding to the
j th DOF, Mjk is the entry in the j th row and k th column of the FEM mass matrix,
Mj is the j th row of the FEM mass matrix, and n is number of FEM DOFs. This
contribution is a fractional one because if the value is computed for each FEM DOF
and summed over all the DOFs, the total must naturally be 1.0, corresponding to the
value of the i th generalized mass.
Using the above computation, one can generate a column vector kei for each
mode shape listing the contribution of each DOF. Ultimately, one wants a single
measure of importance for each DOF over all the target modes. Note that modal
kinetic energy gives us no information as to the importance of one mode with respect
to another, so we will treat them all equally. One way of coming up with a single
measure of goodness is to average each DOF’s importance over all the target modes:
nm
1
KE = kei (16)
nm
i=1
where kei is a column vector containing the contribution of each of the degrees of
freedom j to the kinetic energy of the i th mode.
The vector KE provides a listing of the fractional importance of each FEM
DOF. This vector can then be sorted from high to low. This computation is usually
performed for a large candidate set of sensor DOFs. The modal kinetic energy is then
used to either truncate the low-energy DOFs all at once, or one candidate sensor at a
time can be deleted. At each iteration, the lowest-energy candidate sensor is deleted
from the candidate sensor set. That DOF is statically reduced out of the mass matrix,
and then the kinetic energy distribution is recomputed and sorted.
placement problem from the standpoint of a structural dynamicist who must use the
modal parameters identified during a modal test to perform test-analysis correlation
[18] and FEM updating. It is vital that the targeted test mode shapes are linearly or
spatially independent. As in the case of modal kinetic energy, the sensor placement
process begins by designating a large set of candidate sensor locations from which
the smaller final sensor configuration will be selected. The modal kinetic energy
distribution, presented in Eq. (16), can be used to help determine a good candidate
sensor set.
The objective of the EfI sensor placement strategy is to select sensor locations
that render the FEM target mode shape partitions as linearly independent as possible
while at the same time retaining as much information as possible about the target
modal responses within the sensor data. Independence of the target mode partitions
is required such that the test data can be used in test-analysis correlation as
mentioned previously. The sensor placement problem can be alternatively cast in
the form of a state estimation problem. The target mode independence requirement
implies that at any time t, the sensor output can be sampled and the target modal
response can be estimated. A static Fisher model is assumed for the output equation
of the form
ys = φfs q + w (17)
in which ys is the response at the sensor locations, φ fs is the matrix of FEM target
mode shapes partitioned to the sensor degrees of freedom, q is the target modal
response, and w is the sensor noise. It can be shown that the best estimate of
the modal response is obtained by minimizing the error covariance matrix, which
is equivalent to maximizing the Fisher information matrix (FIM). Therefore, the
sensors should be placed such that the FIM is maximized in the appropriate matrix
norm. Details can be found in Kammer [20].
Assuming we know nothing a priori about the sensor noise, the corresponding
FIM is given by
The EfI method approaches the problem by determining how much each sensor
location contributes to the eigenvalues of the FIM. For nm target modes, the positive
definite and symmetric information matrix possesses a set of nm orthonormal
eigenvectors and positive eigenvalues λ. The eigenvectors represent orthogonal unit
directions in an nm -dimensional identification space. In the matrix G formed by the
product
G = φfs ˆ2 (19)
where now the directions in identification space are all of equal importance and the
ij th term in FE represents the fractional contribution of the i th sensor location to the
j th information matrix eigenvalue. Adding the terms within the rows of FE produces
an nc dimensional vector called the Effective Independence Distribution, which is
given by
in which {1}nm is a column vector of 1’s of dimension nm . The sum of the terms
in column vector ED is nm , which is the rank of the FIM and the target modal
partition φ fs . It can be shown that individual values EDi of vector ED satisfy the
relation 0 ≤ EDi ≤ 1.0, where a value of 0.0 indicates that the i th sensor contributes
nothing to the linear independence of the target modes or even their observability,
and a value of 1.0 indicates that the corresponding sensor is absolutely vital to the
independence of the target modes and thus cannot be deleted from the candidate set.
As mentioned previously, the initial candidate sensor set is selected such that φ fs
is full column rank implying that Q is positive definite. Entries in vector ED are
sorted by magnitude, and the lowest-ranked sensor is deleted from the candidate
set. Remaining sensor locations are then ranked and sorted again. In an iterative
fashion, the initial candidate set of sensor locations is rapidly reduced to the number
allotted for the modal test. It is important to note that candidate sensor locations
must be deleted in an iterative fashion and not all at once to obtain the desired
number, because as sensor locations are deleted, their EfI value EDi changes such
that the sum of the EfI distribution vector ED remains at nm . Therefore, deletion of
large numbers of sensors in one iteration may lead to the removal of a vital sensor
location, resulting in the loss of linear independence of the target mode partitions.
520 T. Carne et al.
As suggested, the determinant is the appropriate measure of the size of the FIM
for the state estimation problem in Eq. (17) and thus also the sensor placement
problem for modal identification. It is a direct measure of the amount of target
modal response information contained in the sensor data, and it can be used to
determine the goodness of one sensor set with respect to another. It can be shown
that the EfI of the i th sensor location EDi represents the fractional change in
the determinant of the FIM when the corresponding sensor location is removed
from the candidate set [27]. It is important to note that whenever a sensor is
removed from the candidate sensor set, the determinant decreases. When the lowest-
ranked sensor is removed at each iteration, the remaining sensor locations produce
the largest possible FIM determinant. Therefore, even though the EfI method of
sensor placement is suboptimal due to its iterative nature, it tends to maintain the
determinant of the FIM, which leads to a smaller error covariance matrix and better
estimates of the target modal response.
As an example, consider sensor placement for a simple unconstrained beam
representation of a large space structure with a concentrated mass at the midpoint
equal to three quarters of the mass of the beam itself. The finite element represen-
tation, illustrated in Fig. 16, was constructed using 22 grid points and 21 elements.
Each grid possesses a transverse and a rotational DOF. The first ten mode shapes
and frequencies were computed, which include two rigid body modes and eight
elastic modes. The first seven elastic mode shapes were selected as target modes
to be identified during a modal test. All 22 transverse displacement DOFs were
considered in an initial candidate sensor set. Figure 17 presents each of the initial
22 sensor locations’ fractional contributions to the target mode independence; this
is essentially a ranking of the importance of prospective sensor locations to the
Concentrated Mass
111
114
117
120
101
123
104
107
110
113
116
119
100
122
103
106
109
112
115
118
121
102
105
success of the modal survey. As expected for this case, the beam endpoints are
the most important locations. Note, however, that none of the locations is vital to
independence for the initial set.
Fourteen iterations were used to reduce the initial candidate sensor set to a final
configuration of eight sensors which maintains the determinant of the FIM and
the linear independence of the target modes. The eight selected sensor locations
are illustrated in Fig. 16, and the corresponding EfI distribution for the selected
configuration is pictured in Fig. 17. Note that the EfI values for the sensor locations
in the final configuration are larger than their initial values in the original candidate
set; as sensors are deleted, the remaining locations become more important and, in
some cases, the relative importance of sensors changes. For instance, in the initial
EfI distribution, sensor 116 was more important that sensor 120; however, as sensors
were deleted, location 120 surpassed 116 in importance and was selected for the
final configuration while 116 was deleted.
The EfI method for sensor placement has another advantage in that the distribu-
tion for the final configuration indicates the cost of losing a sensor. This information
can be used to place backup sensors when necessary, such as in on-orbit modal
identification. The EfI technique of sensor placement provides sensor configurations
that produce independent target mode partitions that an analyst can use to perform
test-analysis correlation and then model updating. It has also been shown that this
approach to sensor placement enhances the actual identification of the target modes
during a modal survey [21]. The method can also be extended to include DOF mass
weighting [23] and the placement of triaxial sensors [22].
522 T. Carne et al.
6.1.3 Min-MAC
The Min-MAC approach to sensor selection is quite straightforward [8]: response
sensor locations and directions are simply chosen to minimize the off-diagonal ele-
ments of the modal assurance criterion (MAC) matrix [1, 15]. To easily distinguish
one mode shape vector from another, the inner product between the two vectors,
normalized by the vector lengths, must be relatively small. The normalized inner
product is merely the cosine of the angle between the vectors. If the cosine is near
±1, the vectors are close to parallel; if the cosine is small, the vectors are very
independent and easily distinguishable. The commonly used MAC matrix can be
utilized to evaluate the square of the cosine between the shape vectors as given
below.
2
ϕiH ϕj
MAC ij = (22)
ϕiH ϕi ϕjH ϕj
where ϕi and ϕj are the mode shape vectors for the i th and j th modes. The superscript
H indicates the Hermitian of the vector or just the complex-conjugate transpose. For
real vectors obtained from a FEM, the Hermitian reduces merely to the transpose,
and the MAC is simply computed using vector transposes as a real quantity. By
examining the off-diagonal terms in the MAC matrix, using modal vectors computed
from a detailed FEM, that are evaluated (or partitioned) only at a reduced set of
DOFs, we can determine whether a set of sensors at those DOFs will be a good
design for obtaining independence of the vectors. Thus, our design criterion is to
require all the off-diagonal elements of the MAC matrix to be relatively small.
The MAC matrix uses an identity-weighting matrix (not the mass matrix), so one
should not expect the off-diagonal terms to be zero, which implies orthogonality.
Orthogonality of the vectors is not necessary; their MAC values need only be small
(e.g., 0.2) so that vectors are easily distinguishable. Mathematically, any MAC value
less than 1 would reveal two unique independent vectors. However, the MAC values
between the test vectors must be small because when the analysis shape vectors are
aligned or compared with the test shape vectors with the MAC computation as a
guide, the test-analysis cross-MAC values may actually not be near unity if there is
significant error in the FEM or significant experimental error in the measurement or
estimation of the shape vectors.
In the introduction to this section, the visualization or intuition set was discussed.
This set of response locations and directions is important for enabling the test
engineer to visualize the deformed mode shapes and identify any measurement
errors and to characterize the various modes. This visualization set is then used
to initialize the selection process in Min-MAC. For a complex multidimensional
structure like a satellite or car body, one might use only triaxial sensors in the
visualization set. This allows the shapes to be immediately visualized without
depending upon any transformation based on the model to fill in the omitted DOFs
for a full three-dimensional visualization. This does increase the number of sensors
used, but it significantly increases the robustness of the design for visualization.
9 Design of Modal Tests 523
Alternatively, one can intuitively select single-direction sensors, which will still
reveal the fundamental shapes of the measured modes.
After the small visualization set has been defined, a procedure is used to add
one sensor at a time, choosing from the DOFs remaining in the FEM to reduce the
off-diagonal MAC values to an acceptable magnitude. This procedure is described
subsequently. However, this approach is in significant contrast to many other design
techniques. Here, the sensor set in initialized using a small visualization set and
additional DOFs are added one at a time, whereas other approaches start with the
entire set of available DOFs and attempt to reduce that number to a manageable
set. It will be subsequently shown that there is a tremendous numerical advantage in
starting small and increasing rather than starting with a large set of DOFs and paring
down: with this procedure, a very large FEM can be used without computational
difficulties or excessive time required.
This numerical procedure is next described in detail. As discussed earlier, the
goal of this technique for sensor selection is to reduce the magnitude of off-diagonal
elements of the MAC matrix by adding one sensor at a time to the initial set or the
current set. Thus, a method is required for evaluating the effect of adding a single
additional sensor on the MAC matrix.
Let (n × m) and (p × m) denote the mode shape matrices for the existing set
and the remaining set of DOFs from the FEM, respectively, where n is the number
of DOFs in the current set, p is the number of remaining DOFs from which to select,
and m is the number of modes. The MAC value between modes i and j is
aij 2
MAC ij = (23)
aii ajj
where aij are the elements of A = T . When a new response is added to the
from the Ψ , for instance row k of , the MAC value between modes i and j with the
added DOF k becomes
2
aij + ψki ψkj
MAC ij +k
= (24)
(aii + ψki ψki ) ajj + ψkj ψkj
Examination of Eq. (24) shows that evaluating a candidate sensor only requires
five multiplications, three additions, and one division per MAC matrix element. The
simplicity of this equation makes it possible to efficiently evaluate the influence of
a large number of candidate DOFs on the MAC matrix.
After a response DOF is chosen to be added to the existing set, the matrices ,
, and A are updated to reflect the changes. One can then continue this process
for evaluating candidate DOFs. Of all the DOFs available, the DOF leading to the
smallest maximum above-diagonal MAC value in the entire matrix is then included.
This method requires the use of Eq. (24) m(m − 1)p/2 times for each added sensor.
Of course, one can limit the range of p to be a subset of all available DOFs in the
524 T. Carne et al.
FEM; realistically, one might choose 1000 or so candidate DOFs from the entire
FEM to be considered for sensor placement.
To illustrate the use of Min-MAC technique, an example application is described
below for which the technique was applied to an automotive body structure. As
previously described, an initial visualization sensor set was selected based on
intuition. For the car body, 34 nodes were selected with all three DOFs, as triaxial
sensors were to be used for the modal test, creating an initial set of 102 DOFs. This
is more than one would ordinarily use, but it did provide excellent visualization.
Now using the FEM, the 11 mode shape vectors with the lowest frequencies were
partitioned down to these 102 DOFs, and the MAC matrix was formed to determine
the off-diagonal values. (The diagonal values of the self-MAC are unity, of course,
in contrast to a cross-MAC between the FEM modes and the test modes.) Table 1
shows the full MAC matrix (11 by 11), which is symmetric, for the shapes using
this initial visualization set of DOFs. In this matrix, one can see that two of the off-
diagonal elements are fairly large. In particular, element (3,5) has a value of 0.51 and
element (5,7) has a value of 0.60. This is an unacceptable design, as mode shapes
5 and 7 will appear similar, as will mode shapes 3 and 5. An estimated test mode
shape could easily have a MAC value of 0.5 with both modes 5 and 7, and there
would be no way of determining the correspondence between the test and analysis
modes.
Now, the Min-MAC algorithm is applied using the analysis mode shapes from
the FEM to reduce the off-diagonal MAC values by adding one DOF at a time. The
result of adding DOFs to the existing set is shown in Table 2.
Table 1 MAC matrix for initial set based on mode visualization and intuition
Mode Number 1 2 3 4 5 6 7 8 9 10 11
1 1.00 0.01 1.00 0.00 0.00 0.16 0.00 0.00 0.02 0.00 0.01
2 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.01 0.00 0.00
3 1.00 0.16 0.51 0.00 0.25 0.02 0.00 0.01 0.00
4 1.00 0.21 0.00 0.00 0.21 0.00 0.00 0.00
5 1.00 0.00 0.60 0.23 0.00 0.09 0.05
6 Symmetric values 1.00 0.00 0.00 0.14 0.06 0.10
7 1.00 0.00 0.00 0.24 0.15
8 1.00 0.00 0.10 0.06
9 1.00 0.00 0.00
10 1.00 0.04
11 1.00
Notice that with ten additional DOFs (or sensors), the maximum off-diagonal
MAC value has been reduced to below 0.15. There were actually four MAC values
of 0.15 with this design. For purposes of comparison, the MAC matrix using all the
DOFs in the entire FEM was computed. The maximum off-diagonal MAC value
was 0.12 – virtually the same as the design with just 112 sensors.
In conclusion, the Min-MAC procedure for selecting sensors is initialized with
a small intuition or visualization set, and then sensors are added to reduce the
off-diagonal MAC elements. This procedure addresses both the visualization and
the vector correspondence issues. The procedure is very efficient numerically, as it
starts with a small set and adds sensors one at a time, and it confers a tremendous
numerical advantage that can be used when computing off-diagonal MAC elements,
given you already have the MAC matrix for the vectors with one less component
included in the vectors. With this procedure, one can evaluate an extremely large set
of DOFs from a FEM without difficulty and directly obtain a sensor set that reduces
the off-diagonal MAC elements.
When checking the DOFs for orthogonality as would be obtained in the test, the
terms [ϕ1 ] and [ϕ2 ] are mode shape matrices (normalized to [MAA ] to produce 1.0
on the [O12 ] diagonal), and [MAA ] is the TAM analytical mass matrix. The pseudo-
526 T. Carne et al.
orthogonality of the partitioned FEM mode shapes relative to the TAM mass matrix
is computed from Eq. (25) with [ϕ1 ] = [ϕ2 ].
It is important to note that the DOFs preserved in the mass matrix match the
DOFs of the analysis TAM, which also match the response locations to be used
in the test. Proper selection of these DOFs is important to the ability to achieve
good orthogonality. A good set of DOFs for the TAM does not require that three
DOFs be measured at each test node described; instead, it is usually more effective
to distribute the response measurements around the structure with measurements
at key locations that have high mass weighting. Sometimes these will yield three-
DOF measurements at individual points, but usually numerous locations will be
developed with one-DOF and two-DOF responses. In this way, pretest evaluation of
the selected DOFs and resulting possible orthogonality results help in defining the
most effective response measurement set for the test.
Good test planning should include taking steps to identify the specific locations,
number, and directions of the inputs to be used in the modal test. Evaluation
and selection of input locations can involve engineering judgment; however, more
rigorous selection steps can and should be taken particularly when a FEM is
available for pretest planning. This selection is an important step in the test planning
effort as using a good set of input locations can strongly influence the quality of the
modal test data.
Specific goals and test evaluation metrics should be included in the test planning
for a modal test. These provide tools to assess whether sufficient testing has been
completed to meet the overall objectives of the test. Test objectives are not always
the same, so they need to be clearly stated during the planning stage. There are
numerous objectives that can be listed in terms of the modal parameters to be
identified, such as the following:
528 T. Carne et al.
The target modes can be defined a number of ways, such as the following:
Establishing specific goals and metrics to be used in assessing the modal results
during test planning enables a clear evaluation path to be used in checking the modal
results. Some or all of these criteria may be applied depending on the overriding
reason for conducting the modal test. In cases where simple exploratory testing is
being performed, it may be sufficient to identify the first three flexible structural
modes, for example, without any other criteria. This criterion seems rather simple
but may serve the purpose of the test program. An even simpler criterion might be
to identify the first three frequencies, with no mode shapes. While this might seem
an oversimplification, it too may satisfy the test objectives in certain cases.
In most cases, however, the criteria applied are more extensive and require an
assessment of the modal parameters extracted from the test. MAC is often used as a
tool to check test mode shapes, particularly when an analysis model is not available
for comparison. Even if the model is available, cross-MAC might be a good check
if the model has not been used to develop a TAM and corresponding mass matrix, as
it helps in assessing whether the test mode shapes are comparable to those predicted
by analysis for both frequency and shape.
Orthogonality provides a more complete and rigorous assessment of the test
mode shapes than simply looking at MAC. This is particularly true for aerospace
structures where the mass normalization of the mode shapes helps ensure that the
modes’ mass-weighted behavior is checked, since the mass of the elements in the
mode shapes can skew the overall comparisons. Small, lightweight components can
have large mode shape coefficients, which cause mode shapes to appear similar even
though they do not produce substantial loads. Orthogonality (test results against
9 Design of Modal Tests 529
themselves) and cross-orthogonality (test versus analysis) are typical criteria applied
in detailed aerospace modal tests. For orthogonality, mass weighting is applied to
provide unit diagonal terms, and then the off-diagonal terms are evaluated to see
whether there is any shape coupling. Typical criteria are 10% or less for all off-
diagonal terms for all target modes.
As a result of test shape normalization, cross-orthogonality does not yield a
unit diagonal matrix. Instead, the terms closest to 100% provide an indication of
similarity between test and analysis shapes. Since differences between the model
and the physical test structure can result in various combinations of modal behavior
and shapes, it is often necessary to also check for the Root Sum Square of the cross-
orthogonality terms to determine whether various combinations of extracted test
shape behavior match those predicted by analysis.
In summary, developing an appropriate list of test criteria during the test planning
effort ensures that the right tools are in place for conducting these final checks
to ensure that the test has been successfully completed. Evaluating the criteria
before the test is started enables a good understanding of the methods that will be
used to assess test result quality and to determine when testing can be considered
complete.
7 Closure
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Experimental Modal Analysis Methods
10
R. J. Allemang and D. L. Brown
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535
2 Modal Parameter Estimation: Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536
2.1 Assumptions, Definitions, and Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 537
2.2 Analytical Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546
2.3 Experimental Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 551
3 Single Degree of Freedom Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
3.1 SDOF Algorithms: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
3.2 Operating Vector (Peak-Pick) Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
3.3 Complex Plot (Circle Fit) Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573
3.4 Two-Point Finite Difference Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
3.5 Least-Squares (Local) SDOF Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578
3.6 Least-Squares (Global) SDOF Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
3.7 Other SDOF Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580
4 Multiple Degree of Freedom Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580
4.1 General (Two-Stage) Solution Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
4.2 Current MPE Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582
4.3 Kernel Equations: Time Domain Algorithms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 584
4.4 Kernel Equations: Frequency Domain Algorithms . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
4.5 Residue (Modal Vector) Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590
5 Differences in MPE Algorithms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
5.1 Polynomial Coefficient Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
5.2 Generalized Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596
5.3 Data Sieving/Filtering/Decimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
5.4 Coefficient Condensation (Virtual DOFs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
5.5 Equation Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607
6 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
Abstract
This chapter provides the basis and background of all experimental modal
analysis (EMA) methods that have been developed over the last fifty years.
In this context, modal parameters refer to complex valued modal frequencies,
complex valued modal vectors and complex valued modal scaling. The chapter
focusses on modal parameter estimation (MPE) methods that have been or
are commercially available but includes many related MPE methods that have
been developed and presented in research journals and articles as well. The
methods are mostly based upon experimentally measured frequency response
function (FRF) or impulse response function (IRF) data. MPE methods that are
fundamentally single input, single output (SISO) methods finding one single
mode are included through modern multiple input, multiple output (MIMO)
methods that find all modal parameters for all modes simultaneously (in one
or two passes). Discussion includes the theoretical background of all methods
along with the kernel equations for each method. The mathematical development
utilizes a central concept of matrix coefficient polynomials that provide the
basis of the unified matrix polynomial approach (UMPA). Basic definitions are
included as concepts are developed and a complete set of historical references is
provided.
Keywords
Nomenclature
Ni = Number of inputs
No = Number of outputs
NS = Short dimension (min(Ni , No ))
NL = Long dimension (max(Ni , No ))
Nf = Number of frequencies (spectral lines)
Nt = Number of times
Ne = Number of effective modal frequencies
N = Number of modal frequencies
Fmax = Maximum frequency (Hz)
ωi = Frequency (rad/sec)
ωmax = Maximum frequency (rad/sec)
f = Frequency resolution (Hz)
λr = Complex modal frequency
T = Observation period (sec)
si = Generalized frequency variable
m = Model order for denominator polynomial
n = Model order for numerator polynomial
Apqr = Residue, output DOF p, input DOF q, mode r
10 Experimental Modal Analysis Methods 535
1 Introduction
(OP), polyreference frequency domain (PFD), and the complex mode indication
function (CMIF) methods. Using this unified matrix polynomial approach (UMPA)
encourages a discussion of the similarities and differences of the commonly used
methods, as well as a discussion of the numerical characteristics. Some of the
different numerical methods that are used in different methods are the least squares
(LS), total least squares (TLS), double least squares (DLS), and singular value
decomposition (SVD) methods (to take advantage of redundant measurement data)
and the eigenvalue and singular value decomposition transformation methods (to
reduce the effective size of the resulting eigenvalue-eigenvector problem).
The unified matrix polynomial approach (UMPA) is an attempt to place most
commonly used experimental modal parameter estimation algorithms within a
single educational framework. The goal of the UMPA presentation is to highlight the
similarity between the different algorithms rather than differences. This approach
does not attempt to explain the detailed development of the authors who originated
each method but attempts to present a common framework so that different
algorithms can be easily compared and contrasted.
2.1.1 Assumptions
By its very nature, modal analysis is one way to describe the dynamic characteristics
of a structural system. For modal analysis to be considered, there are several
assumptions involved. Generally, the structural system is assumed to be linear,
time invariant, and reciprocal. Other assumptions can be involved but are not
a requirement. An example would be proportional or Rayleigh damping which
restricts the form of the modal vectors that are found.
valued modal vectors. Modal participation vectors are a result of MIMO modal
parameter estimation algorithms and relate how well each modal vector is excited
from each of the reference locations included in the measured data. The combination
of the modal participation vector ({Lr }), the modal vector ({ψr }), and the Modal A
(MAr ) for a given mode yields the residue matrix ([Ar ]) for that mode.
In general, modal parameters are considered to be global properties of the system.
The concept of global modal parameters simply means that there is only one
answer for each modal parameter and that the modal parameter estimation solution
procedure enforces this constraint. Most of the current modal parameter estimation
algorithms estimate the modal frequencies and damping in a global sense but very
few estimate the modal vectors in a global sense. This is due to various modal vector
scaling normalization methods which, together with the modal scaling value, give
equivalent results but not unique, mathematical values.
In an experimental sense, the DOFs are where the input and output sensors
are located (physical location and direction). Today that includes response mea-
surements from scanning laser vibrometers and digital image correlation (DIC)
photogrammetry methods. Equation 1 is a representation of an FRF where the output
DOF utilizes the notation p and the input DOF utilizes the notation q. Note that the
X and F notation represents the output and input in a general way and does not imply
displacement or force.
Xp (ω)
Hpq (ω) = (1)
Fq (ω)
For the experimental case, the number of input DOFs (Ni ) and output DOFs
(No ) is not the same and in general cannot be directly linked to the N sets of modal
parameters that will be estimated.
N
[Ar ]NL ×NS [A∗r ]NL ×NS
2N
[Ar ]NL ×NS
[H (ωi )]NL ×NS = + = (2)
j ωi − λr j ωi − λ∗r j ωi − λr
r=1 r=1
540 R. J. Allemang and D. L. Brown
20
0
−20
−40
Phase (Deg)
−60
−80
−100
−120
−140
−160
−180
0 50 100 150 200 250 300 350 400 450 500
−40
−50
−60
Log Magnitude (dB)
−70
−80
−90
−100
0 50 100 150 200 250 300 350 400 450 500
Frequency (Hertz)
N
∗
2N
[h(ti )]NL ×NS = [Ar ]NL ×NS e λr ti
+ [A∗r ]NL ×NS eλr ti = [Ar ]NL ×NS eλr ti
r=1 r=1
(3)
Fig. 2 Characteristic space: columns of measurements. (a) Single input reference. (b) Multiple
input references
Fig. 3 Characteristic space: rows of measurements. (a) Single output reference. (b) Multiple
output references
differences between the various modal identification procedures which have been
developed.
It should be obvious that the data which defines the subspace needs to be acquired
in a consistent measurement process in order for the algorithms to estimate accurate
modal parameters. This fact has triggered the need to measure all of the data
simultaneously and has led to recent advancements in data acquisition, digital signal
processing, and instrumentation designed to facilitate this measurement problem.
While it is not always obvious, most modal parameter estimation methods
assume that the measured data includes one or more pairs of matched input and
output DOFs in what is commonly referred to as driving point FRFs.
referred in this text as MPE-2, is where the modal vectors ({ψr }) and modal scaling
are estimated. These two stages can generally be briefly summarized as follows:
• MPE-1: Utilize measured FRF or IRF data with a matrix coefficient, polynomial
model to find multiple estimates of the modal parameters. Select the best set of
modal frequencies and modal participation vectors. This stage is often performed
in two fundamental steps: (1) solve a set of overdetermined linear equations and
(2) solve for the roots of a polynomial.
• MPE-2: Utilize measured FRF or IRF data, with selected complex valued
modal frequencies and modal participation vectors to find complex valued modal
vectors from an overdetermined set of linear equations.
Additional steps are often added to the above procedure to enhance the numerical
solution. This concept will be described in greater detail in a later section.
m−1 n
[αk ](si )k [H (ωi )] − [βk ](si )k [I ] = − [αm ](si )m [H (ωi )] (7)
k=0 k=0
546 R. J. Allemang and D. L. Brown
It is important to note that this equation normalization must occur in the initial
step of choosing the base equation. Then the unknown coefficients are solved in
an overdetermined set of these linear equations. It is not sufficient to manipulate
the final solution of polynomial coefficients into a different normalized form. The
difference that equation normalization provides is determined by the LS solution for
the coefficients [39, 41].
where [B (s)] = [M] s 2 + [C] s + [K] and [B (s)] is referred to as the system
impedance matrix or just the system matrix. Pre-multiplying both sides of the
previous equation by [B (s)]−1 yields:
−1
[H (ω)] = −ω2 [M] + j ω [C] + [K] (13)
The two above equations can be combined as follows to yield a new system of
2N equations in a classical eigenvalue solution form.
[0] [M] ẍ(t) −[M] [0] ẋ(t) 0
+ = (16)
[M] [C] ẋ(t) [0] [K] x(t) f (t)
where
[0] [M] −[M] [0] ẋ(t)
• [A] = [B] = {y(t) } =
[M] [C] [0] [K] x(t)
The advantage of representing the [M], [C], [K] model in the [A], [B] form is
that the equation becomes a first-order problem that can be solved with standard
eigenvalue-eigenvector solution methods. This form gives diagonalized matrices
when the weighted orthogonality concept is applied, similar to the diagonalized
matrices when the weighted orthogonality concept is considered for the undamped
and proportionally damped cases.
548 R. J. Allemang and D. L. Brown
Also note that the well-known Hamilton’s dynamical equations result when
Eqs. 14 and 15 are first pre-multiplied by the inverse of the mass matrix.
[0] [I ] ẍ(t) −[I ] [0] ẋ(t) 0
+ =
[I ] [M]−1 [C] ẋ(t) −1
[0] [M] [K] x(t) [M]−1 {f (t)}
(19)
This time domain approach is commonly used in control theory, system identifi-
cation modeling. With respect to the [M], [C], [K] model, the [A] matrix in the above
equation is proportion to the [A] matrix in Eq. 19, but the other matrices are not
directly related to any other matrices defined in the previous sections [47,48,49,50].
This method has been adapted to utilize frequency domain data in the form of
frequency response functions using an algorithm referred to as N4SID.
This method, however, is not commonly used by any commercial algorithms and
will not be discussed further in this text.
complex valued modal frequencies, while the complex valued modal vectors will
be found from the 2N eigenvectors, which are each 2N in length. Rearranging
the homogeneous form of Eq. 18 puts the equation into a standard generalized
eigenvalue problem form.
where
λ {X(s)}
• Y (s) =
{X(s)}
The standard form of the eigenvalue-eigenvector solution method can cause some
confusion since the standard mathematical notation is similar to, but different from,
Eq. 18 as follows:
à {Y (s)} = λ [I ] {Y (s)} (24)
à {Y (s)} = λ B̃ {Y (s)} (25)
Note that the [Ã] and [B̃] matrices in Eq. 25 are in different positions in the
equation compared to the [A] and [B] matrices in Eq. 22. Also note the difference
in the eigenvector notation.
The 2N eigenvalues give the 2N complex valued modal frequencies, which result
in N complex conjugate pairs of complex valued modal frequencies. The exact form
of the eigenvectors can be seen from the associated modal matrix for the 2N × 2N
equation system. Note that the notation {φ} is used for an eigenvector in the 2N ×2N
equation system and that the notation {ψ} is used for the modal vector of the N × N
equation system.
The modal matrix or modal state matrix [φ] for this generally damped system
can be represented as follows:
[φ] = {φ}1 {φ}2 {φ}3 ...{φ}r ...{φ}2N (26)
λ1 {ψ}1 λ2 {ψ}2 λ3 {ψ}3 ... λr {ψ}r ... λ2N {ψ}2N
[φ] = (27)
{ψ}1 {ψ}2 {ψ}3 ... {ψ}r ... {ψ}2N
Note that this matrix involves the N × 2N matrix of modal vectors in the lower
half of the matrix and the N × 2N matrix of the modal vectors, each modified by
the appropriate complex valued modal frequency, in the upper half of this matrix.
550 R. J. Allemang and D. L. Brown
These sub-matrices are not square since both the modal vector and the complex
conjugate of the modal vector are involved. Also note that the upper half of this
matrix is often viewed as the derivative of the lower half of the matrix (each upper
vector is the derivative of the corresponding lower vector). Finally, each column with
information associated with one modal vector is often described as a state vector.
Orthogonality
Since the [A] and [B] matrices form an eigenvalue problem, the associated
eigenvectors are weighted orthogonal with respect to these matrices.
Weighted orthogonality means that the [MA ] and [MB ] matrices are diagonal
with scaling terms, for each of the associated 2N modal eigenvectors, on the
diagonal. The characteristics (magnitude and phase) of the scaling terms will depend
on how the eigenvectors are normalized/scaled.
Note that for the generally damped problem, the weighted orthogonality concept
will not extend to the mass and stiffness matrices and the lower half of the
eigenvector matrix noted in Eq. 25 even when the 2N eigenvectors are reduced to
the N modal vectors associated with the N positive modal frequencies.
[ψ]T [M] [ψ] = M̃ (30)
[ψ]T [K] [ψ] = K̃ (31)
If, and only if, the damping matrix represents some form of proportional damping
(which includes no damping as a trivial case), then the weighted orthogonality
concept will extend to the mass and stiffness matrices.
[ψ]T [M] [ψ] = M̃ (32)
[ψ]T [K] [ψ] = K̃ (33)
Modal Scaling
Note that the actual value of the Modal A (MAr ) and Modal B (MB r ) terms will
depend upon the normalization/scaling of the eigenvectors.
Since modal vectors are often compared and modal scaling is sometimes
compared, a standardized scaling of the modal vectors is desirable. Unfortunately,
this has not been done to this point in time. For several reasons, scaling each modal
vector such that each modal vector is dominantly real valued and such that the
largest coefficient in each modal vector is unity length, works optimally most of
the time. Note, however, this means that the complete eigenvector will need to be
scaled so that the modal vector, the lower half of the eigenvector, takes on these
characteristics.
When the damping matrix does represent proportional damping, then the
weighted orthogonality concept extends to the mass, damping and stiffness matrices.
Note that in Eqs. 36 through 38, the modal mass (M̃r ), modal damping (C̃r ),
and modal stiffness (K̃r ) definitions are sometimes referred to as generalized mass,
damping, and stiffness. Like Modal A and Modal B, these modal scaling terms are
sensitive to the normalization/scaling of the modal vectors. In all cases, the normal-
ization and scaling of the modal vectors relate to the force-displacement model.
Experimental models are used to directly relate to the measured data that is esti-
mated in the time and frequency domains. These models are generally physics-based
models that originate from the general [M] [C] [K] models but are represented in
frequency response function (FRF), impulse response function (IRF), or general
polynomial matrix models that utilize the relationships between input and output
data in either the frequency or time domains. The general polynomial matrix model
can be directly related to the measured FRF and IRF models and are most often the
core of modern modal parameter estimation (MPE) methods. The following models
can also be applied to measured power spectra data (frequency domain) or measured
covariance data (time domain), but direct scaling is not possible if input and output
data is not included. While this idea is very useful, it will not be explored further in
this text.
552 R. J. Allemang and D. L. Brown
Frequency Domain
n
βk (si )k
Xp (ωi ) k=0
Hpq (ωi ) = = m (40)
Fq (ωi ) k
αk (si )
k=0
Further rearranging yields the following equation that is linear in the unknown α
and β terms:
m
n
αk (si )k Xp (ωi ) = βk (si )k Fq (ωi ) (41)
k=0 k=0
This model can be generalized to represent the general multiple input, multiple
output case as follows:
m
n
(si )k [αk ] Xp (ωi ) = (si )k [βk ] Fq (ωi ) (42)
k=0 k=0
Note that the size of the coefficient matrices [αk ] will normally be NS × NS or
NL × NL and the size of the coefficient matrices [βk ] will normally be NS × NL or
NL × NS when the equations are developed from experimental data.
Rather than developing the basic model in terms of force and response infor-
mation, the models can be stated in terms of power spectra or frequency response
information. First, post multiply both sides of the equation by {F }H :
10 Experimental Modal Analysis Methods 553
m
H
n
H
(si )k [αk ] Xp (ωi ) Fq (ωi ) = (si )k [βk ] Fq (ωi ) Fq (ωi )
k=0 k=0
(43)
Now recognize that the product of {X(ωi )} {F (ωi )}H is the output-input cross-
spectra matrix ([GXF (ωi )]) for one ensemble and {F (ωi )} {F (ωi )}H is the input-
input cross-spectra matrix ([GF F (ωi )]) for one ensemble. With a number of
ensembles (averages), these matrices are the common matrices used to estimate the
FRFs in a MIMO case. This yields the following cross-spectra model:
m
n
(si ) [αk ] [GXF (ωi )] =
k
(si )k [βk ] [GF F (ωi )] (44)
k=0 k=0
m
n
(si )k [αk ] [GXF (ωi )] [GF F (ωi )]−1 = (si )k [βk ] [GF F (ωi )] [GF F (ωi )]−1
k=0 k=0
(45)
Therefore, the multiple input, multiple output FRF model is:
m
n
(si )k [αk ] [H (ωi )] = (si )k [βk ] [I ] (46)
k=0 k=0
m
[αk ] s k = 0 (47)
k=0
554 R. J. Allemang and D. L. Brown
The roots of this matrix coefficient polynomial are in terms of the generalized
frequency variable s and will be the complex modal frequencies (λr ) directly.
Time Domain
m
n
αk x (ti+k ) = βk f (ti+k ) (48)
k=0 k=0
m
n
[αk ] {x (ti+k )} = [βk ] {f (ti+k )} (49)
k=0 k=0
m
[αk ] [h (ti+k )] = 0 (50)
k=0
alpha ([α]) coefficients have been found, the roots of a polynomial in the complex
z domain can be found since all of the measured time domain data utilize the same
t spacing.
m
[αk ] zk = 0 (51)
k=0
Equation 51 is developed from the fixed time spacing (t) and derivative
relationships associated with discrete time data. It is important to note that this
development is theoretically exact and no approximations are involved.
These mapped complex z values (zr ) must be converted back to the generalized
frequency domain (λr ), while the roots of the matrix characteristic equation
formulated in the frequency domain (λr ) are already in the desired domain [1, 2, 3].
Note also that the roots that are estimated in the time domain are limited to
maximum values determined by the Shannon sampling theorem relationship (due
to the discrete time steps).
zr = eλr t
λr = σr + j ωr (52)
ln zr ln zr
σr = Re ωr = I m (53)
t t
In light of the above discussion, it is now apparent that the general matrix
coefficient polynomial model is a way in which most modal parameter estimation
methods, both for the time and for the frequency domain, generate functionally
similar matrix coefficient polynomial models. In this way, all of these methods can
be viewed in a similar framework. For that reason, the unified matrix polynomial
approach (UMPA) terminology is used to describe both domains since the time
domain, autoregressive-moving average (ARMA) terminology is already connected
with only the time domain.
For the frequency domain data case, this yields:
[αm ] s m + [αm−1 ] s m−1 + [αm−2 ] s m−2 + · · · · · · · · · + [α0 ] = 0 (54)
Once the matrix coefficients ([α]) have been found, the modal frequencies can
be found from the roots of the associated matrix coefficient polynomial. Originally,
this was accomplished by forming a companion matrix from the matrix coefficients
and using an eigenvalue solution method on the companion matrix. Most modern
matrix solution packages now use the matrix coefficients directly in a root solving
algorithm (e.g., polyeig in Matlab® ) where the algorithm forms the companion
matrix and then solves the associated eigenvalue problem.
556 R. J. Allemang and D. L. Brown
Note again that the numerical characteristics of the eigenvalue solution of the
companion matrix will be different for low-order cases compared to high-order
cases for a given data set. The companion matrix can be used in the following
eigenvalue formulation to determine the modal frequencies for the original matrix
coefficient equation:
⎡ ⎤
[I ] [0] · · · · · · · · · [0] [0]
⎢ [0] [I ] · · · · · · · · · [0] [0] ⎥
⎢ ⎥
⎢ [0] [0] · · · · · · · · · [0] [0] ⎥
⎢ ⎥
⎢··· ··· ··· ··· ··· ··· ···⎥
⎢ ⎥
⎢ ⎥
[I ] = ⎢ · · · · · · · · · · · · ··· ··· ···⎥ (58)
⎢ ⎥
⎢··· ··· ··· ··· ··· ··· ···⎥
⎢ ⎥
⎢ [0] [0] · · · · · · · · · [0] [0] ⎥
⎢ ⎥
⎣ [0] [0] · · · · · · · · · [I ] [0] ⎦
[0] [0] · · · · · · · · · [0] [I ]
10 Experimental Modal Analysis Methods 557
Note again that the numerical characteristics of the eigenvalue solution of the
companion matrix will be different for low-order cases compared to high-order
cases for a given data set. The companion matrix can be used in the following
eigenvalue formulation to determine the modal frequencies for the original matrix
coefficient equation:
⎡ ⎤
[α]m [0] ··· ··· ··· [0] [0]
⎢ [0] [I ] ··· ··· ··· [0] [0] ⎥
⎢ ⎥
⎢ [0] ··· ··· ··· [0] ⎥
⎢ [0] [0] ⎥
⎢ ···⎥
⎢ ··· ··· ··· ··· ··· ··· ⎥
⎢ ⎥
I˜ = ⎢ · · · ··· ··· ··· ··· ··· ···⎥ (60)
⎢ ⎥
⎢ ··· ··· ··· ··· ··· ··· ···⎥
⎢ ⎥
⎢ [0] [0] ··· ··· ··· [0] [0] ⎥
⎢ ⎥
⎣ [0] [0] ··· ··· ··· [I ] [0] ⎦
[0] [0] ··· ··· ··· [0] [I ]
[C] {X} = λ I˜ {X} (61)
frequency. Therefore, the eigenvectors of the companion matrix have the following
form:
⎧ ⎫ ⎧ ⎫
⎪
⎪ λrm−1 {ψ}r ⎪⎪ ⎪
⎪ zrm−1 {ψ}r ⎪⎪
⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪
⎪
⎪ · ⎪
⎪ ⎪
⎪ · ⎪
⎪
⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪
⎪
⎨ · ⎪
⎬ ⎪
⎨ · ⎪
⎬
{φ}r ∝ · ∝ · (62)
⎪
⎪ ⎪ ⎪ 2 ⎪
⎪
⎪ λ2r {ψ}r ⎪⎪
⎪
⎪
⎪
⎪ zr {ψ}r ⎪ ⎪
⎪
⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪
⎪
⎪ λ 1 {ψ} ⎪
⎪ ⎪
⎪ z 1 {ψ} ⎪
⎪
⎪
⎩ r r ⎪
⎭ ⎪
⎩ r r ⎪
⎭
λr {ψ}r
0
r
z 0
r {ψ} r r
These vectors are often referred to as m-th order state vectors. Note that the
zr mapped version of the λr is commonly used to avoid numerical problems with
weighting that occurs when high frequencies are involved. Note that, unless the size
of the coefficient matrices is at least as large as the number of measurement degrees
of freedom, only a partial set of modal coefficients, the modal participation coeffi-
cients (Lqr ) will be found. For the case involving scalar polynomial coefficients, no
meaningful modal coefficients will be found.
If the size of the coefficient matrices (NS ), and therefore the modal participation
vector ({Lr }), is less than the largest spatial dimension of the problem (NL ), then
the modal vectors are typically found in the second stage solution (MPE-2) process
using one of Eqs. 63 through 68. Even if the complete modal vector ({ψ}) of the
system is found from the eigenvectors of the companion matrix approach, the modal
scaling and modal participation vectors for each modal frequency are normally
found in this second stage formulation.
Residues
The following sections review the relevant theoretical concepts and equations
required for discussing the estimation of final scaled modal vectors. The final scaled
modal vectors are often derived from the residues of the partial fraction model of
the MIMO FRF data matrix [6]. Alternatively, the final scaled modal vectors can
be estimated as a vector proportional to the residue vector with associated modal
scaling, such as Modal A (MAr ).
The equations that relate the complex modal frequencies, complex valued residues,
and complex valued modal vectors to the single reference FRF data are well-known
and are restated in the following equations for discussion purposes [6, 51]:
10 Experimental Modal Analysis Methods 559
N
Apqr A∗pqr
Hpq (ω) = + (63)
j ω − λr j ω − λ∗r
r=1
N Apqr N ×1 A∗pqr
NL ×1
Hpq (ω) NL ×1
= L
+ (64)
j ω − λr j ω − λ∗r
r=1
The above equations represent a partial fraction, residue model for the force-
displacement FRF relationships. At the point where modal vectors are estimated,
the FRF measurements, the measured frequencies, and the complex valued modal
frequencies, λr , are known. The above model assumes that the residues (the
numerator terms) occur in complex conjugate pairs. This model is often generalized
as follows:
2N
Apqr
Hpq (ω) = (65)
j ω − λr
r=1
2N Apqr NL ×1
Hpq (ω) NL ×1
= (66)
j ω − λr
r=1
Likewise, the equations that relate the complex modal frequencies, complex valued
modal participation vectors, complex valued modal vectors, and complex valued
residues in the multiple reference and multi-input, multi-output (MIMO) FRF data
situation are well-known and are restated in the following equations for discussion
purposes [6, 52]:
2N
[Ar ]N S ×NL
[H (ω)]NS ×NL = (67)
j ω − λr
r=1
The above equation is the natural extension of the single reference, partial
fraction residue model in the previous section. When this equation is applied to
the estimation of modal vectors, the relationships between the references (known as
the modal participation vectors ([L])) and the complex valued modal frequencies,
λr , are already known. This allows the equation to be rearranged to take this a-priori
information into account.
560 R. J. Allemang and D. L. Brown
[[H (ω)]]NS ×NL ×Nf = [L]NS ×2N [[(ω) ]]2N×2N ×Nf [ψ]T2N ×NL (68)
Noting that:
In the above equation, note that an unconventional format is used to clarify the
structure of the equation. The double bracket notation [[ ]] is used to note that the
term within the brackets is repeated across all frequencies (Nf ). This makes the
matrix products ambiguous since a matrix product between a 2D and a 3D matrix is
not uniquely defined. This will be explained further in a later section.
Also in the above equations, note that the columns of the [[H (ω)]] matrix are
uncoupled as are the columns of the [ψ] matrix. This allows this equation to be
implemented for NS FRFs, associated with one response DOF. This solution then
proceeds for each of the NL response DOFs, one at a time as in the single reference
situation.
In all equations to this point in the chapter, it should be noted that the residues
should be purely imaginary for a normal mode case (proportional damping) utilizing
displacement over force FRF data. For the anticipated normal mode situation, there
is no constraint on the numerical characteristics of either the modal participation
coefficient or the modal vector coefficient individually as long as the product of
these two terms yields the correct residue characteristic.
N
∗
[h(t)]NL ×NS = [Ar ]NL ×NS eλr t + [A∗r ]NL ×NS eλr t
r=1
2N
= [Ar ]NL ×NS eλr t (70)
r=1
[[h(t)]]NL ×NS ×Nt = [ψ] eλr t ]]2N ×2N ×Nt [L]T2N ×NS (71)
[[h(t)]]TNS ×NL ×Nt = [L] eλr t ]]2N ×2N ×Nt [ψ ]T 2N ×NL (72)
N
Apqr A∗pqr RIpq
Hpq (ω) = RFpq + + ∗
+ (74)
j ω − λr j ω − λr (j ω)2
r=1
where
10
-10
Log Magnitude, (dB)
-20
-30
-40
-50
-60
-70
-8 -6 -4 -2 0 2 4 6 8
Frequency, (Hertz)
200
150
Phase, (Degrees)
100
50
0
-50
-100
-150
-200
-8 -6 -4 -2 0 2 4 6 8
Frequency, (Hertz)
The oldest and simplest approach is to include two frequency domain terms to
account for the inertia effect of lower frequency modes of vibration, below the
minimum frequency, and the stiffness effect of higher frequency modes of vibration,
above the maximum frequency. These two terms are referred to as residual inertia
(RIpq) and residual flexibility (RFpq).
Note that using the form of the above equation, residual flexibility (RFpq) should
be a positive constant, and residual inertia (RIpq) should be a positive constant
representing the magnitude of the second-order frequency term (Fig. 6).
The lower residual is a term reflecting the inertia or mass of the lower modes
and is an inverse function of the frequency squared. The upper residual is a term
reflecting the flexibility of the upper modes and is constant with frequency. In many
cases the lower residual term is called the inertia restraint.
Residuals are a function of each individual frequency response function mea-
surement and are not global properties of the frequency response function matrix.
Therefore, residuals cannot be estimated unless the frequency response function has
been measured.
10 Experimental Modal Analysis Methods 563
0
10
−1
10
Magnitude (in/lb)
−2
10
−3
10
−4
10
0 50 100 150 200 250 300
Frequency (Hz)
50
0
Phase (deg)
−50
−100
−150
−200
0 50 100 150 200 250 300
Frequency (Hz)
Note that in this common formulation of residuals, both terms are real valued
quantities. Also note that in general this is a simplification: the residual effects of
modes below and/or above the frequency range of interest cannot be completely
represented by such simple relationships.
In this case, the form of the residual is based upon a physical concept of how the
system poles below and above the frequency range of interest will affect the data
in the range of interest. As the system poles below and above the range of interest
are located in the proximity of the boundaries, these effects are not the simple real
valued quantities noted in Eq. 74.
In these cases, residual modes may be included in the model to partially account
for these effects. When this is done, the modal parameters that are associated with
these residual poles have no physical significance but may be required in order
to compensate for strong dynamic influences from outside the frequency range of
564 R. J. Allemang and D. L. Brown
interest. Using the same argument, the lower and upper residuals can take on any
mathematical form that is convenient as long as the lack of physical significance is
understood. Mathematically, power functions of frequency (zero, first, and second
order) are commonly used within such a limitation. In general, the use of residuals
is confined to frequency response function models. This is primarily due to the
difficulty of formulating a reasonable mathematical model and solution procedure
in the time domain for the general case that includes residuals.
The above models do not show additional mathematical terms, referred to as
residuals, that account for the influence of modes with modal frequencies outside of
the range of the frequencies used in the modal parameter estimation, or even outside
the frequency range of the FRF measurements. This approach can be generalized to
a set of five or more frequency domain, polynomial terms that are mathematical in
structure but simply an extension of the residual inertia and flexibility concept. This
approach better accounts for modes with frequencies above and below the maximum
and minimum frequency of interest for cases where the modal frequencies are close
to the frequency boundaries.
N
Apqr A∗pqr R3pq RIpq
+ + ∗
+ + (75)
j ω − λr j ω − λr (j ω) (j ω)2
r=1
The above two approaches to estimating residuals are most often a part of
the LS and WLS solutions. The concept is that the addition of residuals reduces
the contamination of the modal vectors that are estimated from the modes with
frequencies outside the frequency band of interest.
Another form of residuals is to allow extra computational poles (terms that have
the same form as complex modal frequencies) to augment the physical complex
modal frequencies that have been identified. These additional terms are of similar
mathematical structure to the physical complex modal frequencies and are easy to
implement in the solution procedure. Again the concept is that these additional
computational terms allow the modal vectors to be estimated with less influence
or contamination from modes that are nearby in frequency or even noise within the
frequency band of interest. These computational poles may take on any complex
valued frequency value and are found from the modal parameter estimation process.
In normal situations, these poles are not included as physical, complex modal
frequencies since they do not satisfy requirements of complex modal frequencies
(consistency of estimates, realistic damping or frequency, etc.).
In all cases, the value of the residuals are of little practical value except to
improve the estimates of the modal vectors. The residual information is generally
not retained after the modal vectors have been estimated.
determined, the modal scaling can be determined. The modal vector normalization
is up to the user but most commonly is chosen to give modal vectors that are
dominantly real valued (close to normal modes). The choice of normalization may
also consider how the comparable modal vectors from analytical methods have been
normalized. For this reason, it is common to choose the modal vector normalization
such that the realities of experimental estimation of the modal vectors (noting that
the residues will not be perfectly imaginary valued) are considered. One example
of a useful normalization is to choose to make the largest modal coefficient in each
modal vector unity.
Apqr NL ×1
{ψr }NL ×1 = (76)
max(Apqr )
In the above equation, the residue vector is divided by the residue with the largest
complex magnitude, mode by mode. This yields a modal vector that will generally
be dominantly real valued and limited in magnitude to plus/minus unity.
The modal A scaling term (MAr ) can then be found to provide the absolute
scaling associated with this modal vector normalization/scaling. Note that if the
normalization/scaling of this modal vector is the same as that used for an analytical
solution, then the modal A scaling terms are comparable.
If the modal vector is completely real valued, the modal mass scaling term (Mr )
can be estimated.
Note that if the normalization/scaling of this modal vector is the same as that
used for an analytical solution, then the modal mass scaling terms are comparable.
Finally, from the above equations, modal mass can be estimated from modal A
as long as the modal vector is a normal (real valued) mode.
MAr
Mr = (79)
j 2ωr
If the modal vector is not a real valued normal mode, the modal vector can
be normalized to an equivalent real valued normal mode and Eq. 78 can be used.
Alternatively, an effective modal mass can be estimated from Eq. 80 as long as the
modal vector is dominantly real valued.
MAr
Mr = (80)
j 2ωr
566 R. J. Allemang and D. L. Brown
For any real system, the use of single degree of freedom algorithms to estimate
modal parameters is always an approximation since any realistic structural system
will have many degrees of freedom. Nevertheless, in cases where the modes are
not close in frequency and do not affect one another significantly, single degree
of freedom algorithms are very effective. Specifically, single degree of freedom
algorithms are quick, rarely involving much mathematical manipulation of the
data, and give sufficiently accurate results for most modal parameter requirements.
Naturally, most multiple degree of freedom algorithms can be constrained to
estimate only a single degree of freedom at a time if further mathematical accuracy
is desired.
Technically, when many single degree of freedom approaches are used to estimate
modal parameters, sufficient simplifying assumptions are made such that the results
may not be modal parameters in a rigorous sense. In these cases, the results are
often referred to as operating vectors or operating deflection shapes (ODS) rather
than modal vectors. This term refers to the fact that if the structural system is
excited at this frequency, the resulting motion will be a linear combination of the
modal vectors rather than a single modal vector. If one mode is dominant, then the
operating vector will be approximately equal to the modal vector. Modal parameters
can be estimated, but, generally, methods that use a model and several frequencies
are preferred. The term operating deflection shapes (ODS) is generally used when
data other than FRFs, such as cross power spectra (CPS), is the experimentally
measured data.
10 Experimental Modal Analysis Methods 567
The most commonly used single degree of freedom algorithms involve using the
information at a single frequency as an estimate of the modal vector. These methods
have historically been referred to as peak-pick methods. Figure 7 is an example of
using the information at the peak frequency location (positive or negative peak in
the imaginary part of the X/F frequency response functions) as an estimate of the
modal vectors of a simple beam.
If modal parameters are desired, the approximate relationships that are used in
these cases are represented in the following two equations.
Apqr A∗pqr
Hpq (ωr ) ≈ + (81)
j ωr − λr j ωr − λ∗r
Apqr
Hpq (ωr ) ≈ Apqr ≈ − σr Hpq (ωr ) (82)
− σr
For these less complicated methods, the damped natural frequencies (ωr ) are
estimated by observing the maxima in the frequency response functions. The
damping factors (σr ) are estimated using half-power methods [45]. The residues
(Apqr ) are then estimated from Eq. 82 using the frequency response function data at
the damped natural frequency.
Figures 8, 9, and 10 show frequency response function measurements in different
formats to emphasize that the data can be determined in several ways. Note the
characteristics of the FRF data, in each format, in the frequency range around the
damped natural frequency (ωr ).
568 R. J. Allemang and D. L. Brown
Of these three methods, the last approach gives the most reliable results under all
conditions.
Once the damped natural frequency ωr has been estimated, the real part of the
modal frequency, the damping factor σr , can be estimated. The damping factor σr
can be estimated by using the half-power bandwidth method or possibly the log
decrement method.
10 Experimental Modal Analysis Methods 569
200
Phase (Degrees)
150
100
50
0
-50
-100
-150
-200
0 10 20 30 40 50 60 70 80 90 100
-5 Frequency (Hertz)
x10
7
5
Magnitude
0
0 10 20 30 40 50 60 70 80 90 100
Frequency (Hertz)
200
Phase (Degrees)
150
100
50
0
-50
-100
-150
-200
0 10 20 30 40 50 60 70 80 90 100
Frequency (Hertz)
-80
-90
-100
Log Magnitude (dB)
-110
-120
-130
-140
-150
-160
0 10 20 30 40 50 60 70 80 90 100
Frequency (Hertz)
x10-5
4
3
Amplitude (Real)
2
1
0
-1
-2
-3
-4
0 10 20 30 40 50 60 70 80 90 100
Frequency (Hertz)
x10-5
8
Amplitude (Imag)
6
4
2
0
-2
-4
-6
-8
0 10 20 30 40 50 60 70 80 90 100
Frequency (Hertz)
ωb 2 − ωa 2
ζr = (83)
(2 ωr )2
ωb − ωa
ζr ≈ (84)
(2 ωr )
Once ζr is estimated, the damping factor σr can be estimated from the following
equation.
σr = − ζr Ωr (85)
Again, assuming that the system is lightly damped, Ωr ≈ ωr , the damping factor
can be estimated from the following equation:
σr ≈ − ζr ωr (86)
Figure 11 shows the frequency region around a damped natural frequency where
no other nearby modes are present. The half-power bandwidth method can be
applied to this data to estimate damping, but the lack of frequency resolution
near the peak will mean that the true “full-power” amplitude cannot be observed.
Therefore, the frequencies associated with the half-power amplitudes will not be
found accurately. The fraction of critical damping will not be accurately found for
this case.
0.04
0.035
0.03
0.025
Magnitude
0.02
0.015
0.01
0.005
0
11.5 12 12.5 13 13.5
Frequency (Rad/Sec)
Note that while this approach can yield reasonable results, most of the partial
fraction methods discussed in upcoming Sects. 3.4 through 3.7 give superior results
using the same data without the frequency resolution issues.
x(tn ) x(tn )
δ = loge ( ) = ln( ) (87)
x(tn+T ) x(tn+T )
1
Amplitude
-1
-2
-3
-4
-5
0 2 4 6 8 10
Time (seconds)
2π ζ
δ = ≈ 2π ζ f or ζ 0.1 (88)
1 − ζ2
Note that the damped natural frequency ωr can be found from the time of one
period of this oscillatory response as:
Note that while this approach can yield reasonable results, most of the partial
fraction methods discussed in the upcoming Sects. 3.4 through 3.7 give superior
results without the frequency resolution limitation, using the same data.
The Circle Fit method is based upon a technique first reported by Kennedy and
Pancu in 1947 [57]. This method utilizes the concept that the data curve in the
vicinity of a modal frequency looks circular. In fact, the diameter of the circle is
used to estimate the residue once the damping factor is estimated. More importantly,
though, Kennedy and Pancu noted that the distance along the curve between
data points at equidistant frequency maximized in the neighborhood of the modal
frequency. In this way, the circle fit method was the first method to detect closely
spaced modes.
This method can give erroneous answers when the modal coefficient is near
zero. This occurs essentially because when the mode does not exist in a particular
frequency response function (either the input or response degree of freedom is at
a node of the mode), the remaining data in the frequency range of the mode will
be strongly affected by the next higher or lower mode. Therefore, the diameter of
the circle that will be estimated will be a function of the modal coefficient for the
next higher or lower mode. This can be detected visually but is somewhat difficult
to detect automatically.
x10 -5
8
2
Amplitude (Imag)
-2
-4
-6
-8
Amplitude (Real)
Apqr A∗pqr
Hpq (ωr ) ≈ Rpq + + (89)
j ωr − λr j ωr − λ∗r
x2 + y2 + a x + b y + c = 0 (90)
a x + b y + c = − x2 − y2 (91)
Center of circle
a b
xc = − yc = − (92)
2 2
10 Experimental Modal Analysis Methods 575
Radius of circle
! $ %2 &0.5
" a #2 b
Radius = + − c (93)
2 2
⎡ ⎤⎧ ⎫ ⎧ ⎫ ⎧ ⎫
x1 y1 1 ⎨ a ⎬ ⎨ −x12 − y12 ⎬ ⎨a⎬
⎣ x2 y2 1 ⎦ b = −x 2 − y 2 or [T ] b = {S} (98)
⎩ ⎭ ⎩ 22 2⎭ ⎩ ⎭
x3 y3 1 c −x3 − y32 c
⎧ ⎫
⎨a⎬
b = [T ]−1 {S} (99)
⎩ ⎭
c
The difference method formulations are simple methods that are based upon
comparing adjacent frequency information in the vicinity of a resonance frequency
[58]. When a ratio of this information, together with information from the derivative
of the frequency response function at the same frequencies, is formed, a reasonable
estimation of the modal frequency and residue for each mode can be determined
under the assumption that modes are not too close together. This method can
give erroneous answers when the modal coefficient is near zero. This problem
can be detected by comparing the predicted modal frequency to the frequency
range of the data used in the finite difference algorithm. As long as the predicted
modal frequency lies within the frequency band, the estimate of the residue (modal
coefficient) should be valid.
The approximate relationships that are used in this case is represented in the
following three equations. The frequencies noted in these relationships are as
follows: ω1 is a frequency near the damped natural frequency ωr , and ωp is the
peak frequency close to the damped natural frequency ωr .
Apqr
Hpq (ω1 ) ≈ (103)
j ω1 − λr
Apqr
Hpq (ωp ) ≈ (104)
j ωp − λr
Apqr (j ω1 − j ωp )
1 = Hpq (ωp ) − Hpq (ω1 ) ≈ (105)
(j ω1 − λr )(j ωp − λr )
10 Experimental Modal Analysis Methods 577
Apqr (j ω1 − j ωp )λr
2 = j ωp Hpq (ωp ) − j ω1 Hpq (ω1 ) ≈ (106)
(j ω1 − λr )(j ωp − λr )
j (ω1 − ωp )Apqr Apqr
3 = j (ω1 − ωp )Hpq (ω1 )Hpq (ωp ) ≈ (107)
(j ω1 − λr )(j ωp − λr )
Residue (Apqr )
Least-Squares Solution
Since both of the equations that are used to estimate modal frequency λr and
residue Apqr are linear equations, a least-squares solution can be formed by using
other frequency response function data in the vicinity of the resonance. For this
case, additional equations can be developed using Hpq (ω2 ) or Hpq (ω3 ) in the above
equations instead of Hpq (ω1 ). Starting with Eqs. 108 and 109 for any frequency (ω1 )
in the vicinity of the peak frequency (ωp ) (rearranging Eqs. 108 and 109 slightly):
(Hpq (ωp ) − Hpq (ω1 )) Apqr = j (ω1 − ωp )Hpq (ω1 )Hpq (ωp ) (111)
Two more equations, involving the same two unknowns, can now be written
for any other frequency in the vicinity of the peak frequency (ωp ). Putting these
equations into matrix form yields:
⎧ ⎫ ⎧ ⎫
⎪
⎪ Hpq (ωp ) − Hpq (ω1 ) ⎪
⎪ ⎪
⎪ j ωp Hpq (ωp ) − j ω1 Hpq (ω1 ) ⎪
⎪
⎪ H (ω ) − H (ω ) ⎪
⎪ ⎪ ⎪ j ω H (ω ) − j ω H (ω ) ⎪
⎪ ⎪
⎪
⎨ pq p pq 2 ⎪ ⎬ ⎪
⎨ p pq p 2 pq 2 ⎪ ⎬
Hpq (ωp ) − Hpq (ω3 ) {λr }1×1 = j ωp Hpq (ωp ) − j ω3 Hpq (ω3 )
⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪
⎪
⎪ ··· ⎪
⎪ ⎪
⎪ ··· ⎪
⎪
⎪
⎩ ⎪
⎭ ⎪
⎩ ⎪
⎭
Hpq (ωp ) − Hpq (ωs ) N j ωp Hpq (ωp ) − j ωs Hpq (ωs ) N ×1
s ×1 s
(112)
578 R. J. Allemang and D. L. Brown
⎧ ⎫ ⎧ ⎫
⎪
⎪ Hpq (ωp ) − Hpq (ω1 ) ⎪
⎪ ⎪
⎪ j (ωp − ω1 )Hpq (ωp ) Hpq (ω1 ) ⎪
⎪
⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪
⎨ Hpq (ωp ) − Hpq (ω2 ) ⎪
⎪ ⎬ ⎨ j (ωp − ω2 )Hpq (ωp ) Hpq (ω2 ) ⎪
⎪ ⎬
Hpq (ωp ) − Hpq (ω3 ) Apqr = j (ωp − ω3 )Hpq (ωp ) Hpq (ω3 )
⎪
⎪ ⎪
⎪
1×1 ⎪
⎪ ⎪
⎪
⎪
⎪ ··· ⎪
⎪ ⎪
⎪ ··· ⎪
⎪
⎪
⎩ ⎪
⎭ ⎪
⎩ ⎪
⎭
Hpq (ωp ) − Hpq (ωs ) N j (ωp − ωs )Hpq (ωp ) Hpq (ωs ) N ×1
s ×1 s
(113)
The above equations represent overdetermined sets of linear equations that can
be solved using any pseudoinverse or normal equations approach.
The least-squares local SDOF formulations are simple methods that are based upon
using an SDOF model in the vicinity of a resonance frequency [58]. A reasonable
estimation of the modal frequency and residue for each mode can be determined
under the assumption that modes are not too close together. This method can give
erroneous answers when the modal coefficient is near zero. This problem can be
detected by comparing the predicted modal frequency to the frequency range of the
data used in the algorithm. As long as the predicted modal frequency lies within the
frequency band, the estimate of the residue (modal coefficient) should be valid.
Apqr
Hpq (ω1 ) ≈ (114)
j ω1 − λr
Hpq (ω1 ) (j ω1 − λr ) = Apqr (115)
Hpq (ω1 ) λr + Apqr = (j ω1 )Hpq (ω1 ) (116)
10 Experimental Modal Analysis Methods 579
Repeating the above equation for several frequencies in the vicinity of the peak
frequency:
⎡ ⎤ ⎧ ⎫
Hpq (ω1 ) 1 ⎪
⎪ (j ω1 )Hpq (ω1 ) ⎪
⎪
⎢ H (ω ) ⎪ ⎪
⎢ pq 2 1 ⎥
⎥
⎪
⎪
⎪
⎪ (j ω2 )Hpq (ω2 ) ⎪
⎪
⎪
⎪
⎢ ⎥ ⎨ ⎬
⎢ Hpq (ω3 ) 1 ⎥ λr (j ω3 )Hpq (ω3 )
⎢ ⎥ = (117)
⎢ Hpq (ωp ) 1 ⎥ Apqr ⎪ (j ωp )Hpq (ωp ) ⎪
⎪ ⎪
⎢ ⎥ 2×1 ⎪
⎪ ⎪
⎪
⎣ ··· ···⎦ ⎪
⎪ · · · ⎪
⎪
⎪
⎩ ⎪
⎭
Hpq (ωs ) 1 N (j ωs )Hpq (ωs ) N
s ×2 s ×1
The least-squares, global SDOF formulations are simple methods that are based
upon using an SDOF model in the vicinity of a resonance frequency for all
measurements in a row or column of the FRF matrix [58]. A reasonable estimation
of the modal frequency and residue for each mode can be determined under the
assumption that modes are not too close together. This method can give erroneous
results for a specific residue when the modal coefficient is near zero.
The approximate relationship that is used in this case begins with the result of
the least-squares local SDOF method.
⎡ ⎤ ⎧ ⎫
Hpq (ω1 ) 1 ⎪
⎪ (j ω1 )Hpq (ω1 ) ⎪
⎪
⎢ H (ω ) ⎪ ⎪
⎢ pq 2 1 ⎥
⎥
⎪
⎪
⎪
⎪ (j ω2 )Hpq (ω2 ) ⎪
⎪
⎪
⎪
⎢ ⎥ ⎨ ⎬
⎢ Hpq (ω3 ) 1 ⎥ λr (j ω3 )Hpq (ω3 )
⎢ ⎥ = (118)
⎢ Hpq (ωp ) 1 ⎥ Apqr ⎪
⎪ (j ωp )Hpq (ωp ) ⎪
⎪
⎢ ⎥ 2×1 ⎪
⎪ ⎪
⎪
⎣ ··· ···⎦ ⎪
⎪ · · · ⎪
⎪
⎪
⎩ ⎪
⎭
Hpq (ωs ) 1 N (j ωs )Hpq (ωs ) N
s ×2 s ×1
580 R. J. Allemang and D. L. Brown
Note that the above equation can be written for each measurement in a column
or row of the frequency response function matrix. When this is done, the modal
frequency (λr ) is the same for each measurement, while the residue (Apqr ) changes
with each measurement. This is described by the matrix version of the above
equation:
⎡ ⎤ ⎧ ⎫
Hpq (ω1 ) [I ] ⎪
⎪ (j ω1 ) Hpq (ω1 ) ⎪
⎪
⎢ ⎪ ⎪
⎢ Hpq (ω2 ) [I ] ⎥
⎥
⎪
⎪
⎪
⎪ (j ω2 ) Hpq (ω2 ) ⎪
⎪
⎪
⎪
⎢ ⎥ ⎨ ⎬
⎢ Hpq (ω3 ) [I ] ⎥ λr (j ω3 ) Hpq (ω3 )
⎢ ⎥ =
⎢ Hpq (ωp ) [I ] ⎥ Apqr ⎪ (j ωp )
⎪ Hpq (ωp ) ⎪
⎪
⎢ ⎥ No +1×1 ⎪
⎪ ⎪
⎪
⎣ ··· ···⎦ ⎪
⎪ ··· ⎪
⎪
⎪
⎩ ⎪
⎭
Hpq (ωs ) [I ] N (j ωs ) Hpq (ωs )
o Ns ×2 No Ns ×1
(119)
In the above equation, the size of the frequency response function column
( Hpq (ω1 ) ) determines the number of residues that will be estimated as well as the
size of the identity matrix. The above equation again represents an overdetermined
set of linear equations that can be solved using any pseudoinverse or normal
equations approach.
There are numerous other SDOF methods that may yield improved results when
special conditions exist. One example would be when errors in the data require
special attention like the case where the FRF data has frequency shift errors due
to sensor mass loading. In this case, any kind of least squares estimate of the
modal frequency across all FRFs, as with the previous least-squares (global) SDOF
method, will yield compromised answers.
Some errors that are mostly random, or even systematic, bias errors from modes
that are close in frequency, can be minimized by adding residuals to the SDOF
model. The least-squares (global) SDOF method can be improved with the addition
of residuals [59, 60] to account more completely for the nearby modes.
Modern multiple degree of freedom (MDOF) methods normally will include the
general case of solving for multiple modal parameters that represent all measure-
ments in a multiple input, multiple output (MIMO) set of data. While some of these
methods may have originated as single measurement or single reference methods,
all have been generalized to include those cases as a subset of the total method.
All methods utilize a kernel equation in the time or frequency domain with
square matrix coefficients that are used to find modal frequencies based upon the
size (dimension) of the square matrix coefficient and the model order.
10 Experimental Modal Analysis Methods 581
Based upon Eqs. 41 through 46 and Eqs. 47 through 50, most modern modal
identification algorithms can be outlined briefly as in Sect. 2.1.11. This two stage
procedure can be elaborated as follows:
• MPE-1: Utilize measured FRF or IRF data with a matrix coefficient, polynomial
model to find multiple estimates of the modal parameters. Select the best set of
modal frequencies and modal participation vectors.
– Choose polynomial or subspace order (m).
– Load measured data into over-determined linear equation form.
– Solve for unknown matrix coefficients ([αk ]).
* Add sufficient block kernel equations (for different starting times or
frequencies) until there are more block kernel equations than there are
block unknowns ([αk ]).
* Solve for matrix coefficients ([αk ]) in a least squares (LS) sense.
– Solve for complex valued modal frequencies for (λr or zr )
* Formulate companion matrix.
* Obtain eigenvalues of companion matrix. (λr or zr ).
· Time Domain: convert eigenvalues from (λr or zr ).
· Frequency Domain: compensate for generalized frequency.
* Obtain modal participation vectors (Lqr ) or modal vectors (ψr ) from
eigenvectors of the companion matrix, normalize as needed
– Iterate over different polynomial orders or subspace orders in the kernel
equation to get multiple estimates of the modal parameters.
– Select one set of complex valued modal frequencies, with associated partici-
pation vectors, from the multiple sets. Manual or automated selection methods
can be used.
• MPE-2: Utilize measured FRF or IRF data, with selected complex valued modal
frequencies and modal participation vectors, to find complex valued modal
vectors and modal scaling from an overdetermined set of linear equations.
– Solve for modal vectors using a weighted least squares solution method
involving the fixed set of modal frequencies and modal participation (weight-
ing) vectors. Solution process often involves the estimation of residues.
– Find modal vectors and modal scaling from Equations 75 through 79.
– Normalize modal vectors as needed.
– Solve for modal scaling associated with normalized modal vectors.
modal parameter results via a set of symbols denoting consistency in: modal
frequency, modal frequency and damping, and modal frequency, damping and
vectors. Historically, the consistency diagram was referred to as a stability diagram.
Figure 14 is an example of a consistency diagram. More examples and further
explanation of such validation methods are given in Chap. 11, “Experimental
Modal Parameter Evaluation Methods” of this Handbook.
Once the final choice of modal frequency, modal damping, modal participation
vectors, and modal scaling is found from the consistency diagram or other validation
methods, the MPE-2 stage is implemented with the known information to determine
the final scaled modal vectors.
Using the concepts developed in the previous section, the most commonly used
modal identification methods can be summarized as shown in Table 2. The high-
order model is typically used for those cases where the system is under-sampled in
the spatial domain. For example, the limiting case is when only one measurement is
made on the structure. For this case, the left-hand side of the general linear equation
corresponds to a scalar polynomial equation with the order equal to or greater than
the number of desired modal frequencies.
10 Experimental Modal Analysis Methods 583
The low-order model is used for those cases where the spatial information is
complete. In other words, the number of physical coordinates (NL ) is greater than
the number of desired (positive) modal frequencies (N ). For this case, the order (m)
of the left-hand side of the general linear equation, Eq. 46 or 50, is equal to two.
The zero-order model corresponds to a cases where the temporal information is
neglected and only the spatial information is used. These methods directly estimate
the eigenvectors as a first step. In general, these methods are programmed to
process data at a single temporal condition or variable. In this case, the method
is essentially equivalent to the single degree of freedom (SDOF) methods which
have been used with frequency response functions. In others words, the zeroth-order
matrix polynomial model compared to the higher-order matrix polynomial models is
similar to the comparison between the SDOF and MDOF methods used historically
in modal parameter estimation.
Modal parameter estimation algorithms are similar in more ways than they are
different. Fundamentally, all algorithms can be developed beginning with a linear,
constant coefficient, symmetric matrix model involving mass, damping, and stiff-
ness. The common goal in all algorithms, therefore, is the development of a charac-
584 R. J. Allemang and D. L. Brown
teristic matrix coefficient equation that describes a linear, time invariant, reciprocal
mechanical system consistent with this theoretical background. This is the rationale
behind using the Unified Matrix Polynomial Approach as the educational basis for
demonstrating this common kernel for all modal parameter estimation algorithms
[1, 2, 3, 4, 5, 6]. The following sections discuss the similarity of the kernel equations
common to all widely used modal parameter estimation algorithms.
The following are the kernel equations for low- to high-order time domain algo-
rithms. While both first- and second-order kernel equations are included to be
consistent with historical development, research has shown that the two approaches,
first order and second order, give exactly the same values in the estimated coefficient
matrices when exactly the same data is utilized [61].
⎡ ⎤
[h(ti+1 )]
⎢ [h(ti+2 )] ⎥
[α1 ] [α2 ] · · · [αm ] N ×mN ⎢ ⎥ = − [h(ti+0 )] (121)
S S⎣ ··· ⎦ NS ×NL
[h(ti+m )] mN
S ×NL
• Model order (m = 1)
• Number of roots (1 × 2NL )
• Data matrix size (NL × NS )
• Alpha coefficient matrix size (2NL × 2NL )
[h(ti+0 )] [h(ti+1 )]
[[α0 ]]2NL ×2NL =− (122)
[h(ti+1 )] 2NL ×NS
[h(ti+2 )] 2N
L ×NS
[h(ti+1 )] [h(ti+0 )]
[[α1 ]]2NL ×2NL =− (123)
[h(ti+2 )] 2NL ×NS
[h(ti+1 )] 2N
L ×NS
586 R. J. Allemang and D. L. Brown
• Model order (m = 2)
• Number of roots (2 × NL )
• Data matrix size (NL × NS )
• Matrix coefficients (NL × NL )
The following are the kernel equations for low- to high-order frequency domain
algorithms. While both first- and second-order kernel equations are included to be
consistent with historical development, research has shown that the two approaches,
first order and second order, give exactly the same values in the estimated coefficient
matrices when exactly the same data is utilized [61].
matrices are of the Van der Monde form and are known to be ill-conditioned for
cases involving wide frequency ranges and high-ordered models.
The above two matrices are just transposes of one another; both have the same
ill-conditioning, and both are still considered Van der Monde matrix forms. The
matrix on the right will be used in upcoming graphical examples.
The ill-conditioned characteristic of matrices that are of the Van der Monde form
can be reduced, but not eliminated, by the following:
The last three methods involved the concept of generalized frequency where
the actual FRF complex data is not altered in any way but is remapped to a new
generalized or virtual frequency which eliminates or reduces the ill-conditioning
caused by the weighting of the FRF data by the physical frequency (si = j ωi ) in
the linear equations. These concepts are explained further in Sect. 5.2. Note that the
use of generalized frequency concepts does not change the kernel equation for the
high-order, frequency domain but does improve the solution as different frequency
weighting appears in the kernel equation.
(continued)
588 R. J. Allemang and D. L. Brown
[α0 ] [α1 ] · · · [αm−1 ] [β0 ] [β1 ] · · · [βn ] N ×(mN +(n+1)N )
S S L
⎡ ⎤
(si ) [H (ωi )]
0
⎢ (si )1 [H (ωi )] ⎥
⎢ ⎥
⎢ ··· ⎥
⎢ ⎥
⎢ ⎥
⎢ (si )m−1
[H (ωi )] ⎥
×⎢ ⎥ = −(si )m [H (ωi )]NS ×NL
⎢ −(si ) [I ] ⎥
0
⎢ ⎥
⎢ −(si )1 [I ] ⎥
⎢ ⎥
⎣ ··· ⎦
−(si ) [I ]
n
(mNS +(n+1)NL )×NL
(127)
[α1 ] [α2 ] · · · [αm ] [β0 ] [β1 ] · · · [βn ] N ×mN +(n+1)N
i i o
⎡ ⎤
(si ) [H (ωi )]
1
⎢ (si )2 [H (ωi )] ⎥
⎢ ⎥
⎢ ··· ⎥
⎢ ⎥
⎢ ⎥
⎢ (si ) [H (ωi )] ⎥
m
×⎢ ⎥ = −(si )0 [H (ωi )]Ni ×No
⎢ −(si ) [I ] ⎥
0
⎢ ⎥
⎢ −(si )1 [I ] ⎥
⎢ ⎥
⎣ ··· ⎦
−(si ) [I ]
n
mNi +(n+1)No ×No
(128)
10 Experimental Modal Analysis Methods 589
• Model order (m = 1)
• Number of roots (1 × 2NL )
• Data matrix size (NL × NS )
• Alpha coefficient matrix size (2NL × 2NL )
⎡ ⎤
(si )0 [H (ωi )]
⎢ (si )1 [H (ωi )] ⎥
[α0 ] [β0 ] 2N ×(2N +2N ) ⎢ ⎥
o o i ⎣ −(si )0 [I ] ⎦
−(si ) [I ]
1
(2No +2Ni )×Ni
(s )1 [H (ωi )]
=− i 2 (129)
(si ) [H (ωi )] 2N
o ×Ni
⎡ ⎤
(si )1 [H (ωi )]
⎢ (si )2 [H (ωi )] ⎥
[α1 ] [β0 ] 2N ×(2N +2N ) ⎢ ⎥
o o i ⎣ −(si )0 [I ] ⎦
−(si ) [I ]
1
(2No +2Ni )×Ni
(si )0 [H (ωi )]
=− (130)
(si )1 [H (ωi )] 2N
o ×Ni
590 R. J. Allemang and D. L. Brown
• Model order (m = 2)
• Number of roots (2 × NL )
• Data matrix size (NL × NS )
• Alpha coefficient matrix size (NL × NL )
⎡ ⎤
(si )0 [H (ωi )]
⎢ (si )1 [H (ωi )] ⎥
[α0 ] [α1 ] [β0 ] [β1 ] N ×(2N +2N ) ⎢ ⎥
o o i ⎣ −(si )0 [I ] ⎦
⎡ ⎤
(si )1 [H (ωi )]
⎢ (si )2 [H (ωi )] ⎥
[α1 ] [α2 ] [β0 ] [β1 ] N ×(2N +2N ) ⎢ ⎥
o o i ⎣ −(si )0 [I ] ⎦
Modal vectors are normally found directly when a weighted least-squares solution is
utilized, where the weighting comes from the modal participation vectors found in
the first stage of the modal parameter estimation (MPE-1). This is the case for most
multiple reference methods. If residues are desired to complete a partial fraction
model, they can be found from combinations of the modal participation vector
coefficients and the modal vector coefficients.
10 Experimental Modal Analysis Methods 591
For the single reference case, residues are first found directly, and then the modal
vectors are found by normalizing the residue vectors. Then the modal scaling can
be estimated.
Historically, residues and modal vectors were found with both time and fre-
quency domain estimations. Since it is easiest to involve residuals in frequency
domain methods, only frequency domain methods are utilized in most solution
procedures today.
As residues or modal vectors are estimated, the number (N ) of modal frequencies
and modal participation vectors are already known. This means that the solution
procedure will always involve a least squares (LS), weighted least squares (WLS)
or total least-squares (TLS) approach.
where
The residues are calculated from the modal participation vector coefficients (L)
and the modal coefficients (ψ); (Apqr = Lqr ψpr ). Note that if one column q of
the modal participation matrix ([L]) is normalized to unity, the modal coefficients
that are found will be equal to the residues for that reference (Apqr ).
⎧ ⎫ ⎡ ⎤
⎪
⎪ ψp1 ⎪⎪ L11 L12 L13 · · · L12N
⎪
⎪ ⎪
⎪ ⎢L
⎪
⎨ ψ p2 ⎪
⎬ ⎢ 21 L22 L23 · · · L22N ⎥ ⎥
⎢ ⎥
ψpr = ψp3 Lrq = ⎢ L31 L32 L33 · · · L32N ⎥ (136)
⎪
⎪ ⎪ ⎢ ⎥
⎪
⎪ ··· ⎪⎪
⎪ ⎣ ··· ··· ··· ··· ··· ⎦
⎪
⎩ψ ⎪
⎭
p2N LNi 1 LNi 2 LNi 3 · · · LNi 2N
where
where
⎧ ⎫
⎪
⎪ Hp1 (ωi ) ⎪
⎪
⎪
⎪ H (ω ) ⎪ ⎪
⎪
⎨ p2 i ⎪ ⎬
Hpq (ωi ) = Hp3 (ωi ) (141)
⎪
⎪ ⎪
⎪
⎪ ··· ⎪ ⎪
⎪
⎪
⎩ H (ω ) ⎪ ⎭
pq i
⎡ ⎥
1
··· ⎥
j ωi −λ1 0 0 0 ⎥
⎢ ⎥
) * ⎢ 0 1
0 ··· 0 ⎥
1 ⎢ j ωi −λ2 ⎥
=⎢
⎢ 0 0 1
j ωi −λ3 ··· 0 ⎥
⎥ (142)
j ωi − λr ⎢ ⎥
⎢ ··· ··· ··· ··· ··· ⎦
⎢
⎢ 0 0 0 ··· 1
j ωi −λ2N
The residues are calculated from the modal participation vector coefficients (L)
and the modal coefficients (ψ); (Apqr = Lqr ψpr ). Note that if one column q of
the modal participation matrix ([L]) is normalized to unity, the modal coefficients
that are found will be equal to the residues for that reference Apqr .
⎧ ⎫ ⎡ ⎤
⎪
⎪ ψp1 ⎪ ⎪ L11 L12 L13 · · · L12N
⎪
⎪ ⎪
⎪ ⎢L ⎥
⎪ ⎪ 21 L22 L23 · · · L22N ⎥
⎨ ψp2 ⎬ ⎢ ⎢ ⎥
ψpr = ψp3 Lrq = ⎢ L31 L32 L33 · · · L32N ⎥ (143)
⎪
⎪ ⎪
⎪ ⎢ ⎥
⎪
⎪ · · · ⎪
⎪ ⎣ · · · · · · · · · · · · · · · ⎦
⎪
⎩ ⎪
⎭
ψp2N LNi 1 LNi 2 LNi 3 · · · LNi 2N
The details of how the data is positioned into the MIMO FRF model for the
estimation of modal vectors often require a little manipulation to see the matrix
conformal relationships. The following development expands each term so that the
overdetermined linear equation is easier to visualize.
The primary equation used for multiple reference modal vector estimation can be
restated as:
[[H (ω)]]NS ×NL ×Nf = [L]NS ×2N [[(ω)]]2N ×2N ×Nf [ψ]T 2N ×NL (144)
594 R. J. Allemang and D. L. Brown
where
⎡ ⎤ ⎡ ⎤
[H (ω1 )] [L] [(ω1 )]
⎢ [H (ω )] ⎥ ⎢ [L] [(ω )] ⎥
⎢ 2 ⎥ ⎢ 2 ⎥
⎢ ⎥ ⎢ ⎥
[[H (ω)]] = ⎢ [H (ω3 )] ⎥ [L] [[(ω)]] = ⎢ [L] [(ω3 )] ⎥
⎢ ⎥ ⎢ ⎥
⎣ ... ⎦ ⎣ ... ⎦
H (ωNf ) N [L] (ωNf ) N
S Nf ×NL S Nf ×2N
(145)
Note that in the above notation, the modal participation vectors span the row
space with each column representing the participation information for another
mode. The modal vector matrix ([ψ]) is of the following form:
⎡ ⎤
ψ1,2 ψ1,2 ψ1,3 ... ψ1,NL
⎢ψ ψ2,NL ⎥
⎢ 2,1 ψ2,2 ψ2,3 ... ⎥
⎢ ⎥
[ψ]T = ⎢ ψ3,1 ψ3,2 ψ3,3 ... ψ3,NL ⎥ (147)
⎢ ⎥
⎣ ... ... ... ... ... ⎦
ψ2N,1 ψ2N,2 ψ2N,3 ... ψ2N,NL
Note that in the above notation, the transpose of the modal vector matrix span
the column space with each row representing another mode. Note that the notation
for both the [L] and the [ψ] matrices is consistent with the academic definition of a
modal matrix, but the solution method is actually finding the [ψ]T matrix.
The diagonal [(ωi )], at each frequency, is of the following form:
⎡ ⎤
1
⎢ j ωi − λ1 ⎥
⎢ ⎥
⎢ 1 ⎥
⎢ i2 ⎥
⎢ j ωi − λ2 ⎥
⎢ 1 ⎥
(ωi ) = ⎢
⎢ i3 ⎥
⎥ (148)
⎢ j ωi − λ3 ⎥
⎢ ⎥
⎢ .. ⎥
⎢ . ⎥
⎣ 1 ⎦
j ωi − λ2N
10 Experimental Modal Analysis Methods 595
Finally, the combined matrix of the [L] matrix and the [] matrix can be formed
at each frequency:
This combined matrix can now be stacked vertically so that the row space
matches the row space of the [[H (ω)]] matrix, as in Eq. 144. Now the solution
for the modal vectors can be found by multiplying both sides of Eq. 144 by the
pseudoinverse of the [L] [[(ω)]] matrix.
Note that in the above development, if the short dimension (NS ) of the FRF
matrix is one, the matrix in Eq. 144 will be the same as the matrix in Eq. 146.
The polynomial coefficients that are used to define the matrix polynomial char-
acteristic equation are always found from an overdetermined set of block linear
equations. The answers for the modal parameters will always change if any degree of
overdetermination is changed. These changes will often be small if the overdetermi-
nation factor is four or more. The method of solving for the polynomial coefficients
when forming an overdetermined problem can also be changed. Originally and
historically, the approach was to form the direct solution by pre-multiplying the
equation with its transpose. Currently, this type of overdetermined problem is
generally solved with a singular value decomposition (SVD) approach. Any of
these differences in the implementation of the solution procedure will involve small
changes in ultimate estimate of the modal parameters. If the dynamic range of the
data in the overdetermined equations becomes very large, the impact on the modal
parameter estimates could become significant.
596 R. J. Allemang and D. L. Brown
The fundamental problem with using a high-order, frequency domain method (e.g.,
rational fraction polynomial) can be highlighted by looking at the characteristics
of the data matrix involved in estimating the matrix coefficients. These matrices
involve power polynomials that are functions of increasing powers of the frequency,
typically si = j ωi . These matrices are of the Van der Monde form and are known
to be ill-conditioned for cases involving wide frequency ranges and high-ordered
models.
The last three methods involved the concept of generalized frequency where
the actual FRF complex data is not altered in any way but is remapped to a new
generalized or virtual frequency which eliminates or reduces the ill-conditioning
caused by the weighting of the FRF data by the physical frequency (si = j ωi ) in
the linear equations. These concepts are briefly explained in the following sections.
0.8
0.6
0.4
0.2
0
−0.2
−0.4
−0.6
−0.8
−1
−1 −0.8 −0.6 −0.4 −0.2 0 0.2 0.4 0.6 0.8 1
Normalized Frequency (Rad/Sec)
0.8
0.6
0.4
0.2
0
−0.2
−0.4
−0.6
−0.8
−1
−1 −0.8 −0.6 −0.4 −0.2 0 0.2 0.4 0.6 0.8 1
Normalized Frequency (Rad/Sec) - Imag part
This gives a generalized frequency variable that is bounded by (-1,1) with much
better numerical conditioning than utilizing the raw frequency range (-ωmax ,ωmax ).
When the modal frequencies are estimated, the corrected modal frequencies must
be determined by multiplying by the normalizing frequency (ωmax ). All frequency
domain algorithms, at a minimum, will use some form of this frequency normal-
ization. The graphical plot of this Van der Monde matrix for orders 0 through 8 is
shown in Fig. 15.
m
m
(si )k αk = Pk (si )γk (152)
k=0 k=0
0.8
0.6
0.4
0.2
0
−0.2
−0.4
−0.6
−0.8
−1
−1 −0.8 −0.6 −0.4 −0.2 0 0.2 0.4 0.6 0.8 1
Normalized Frequency (Rad/Sec)
1
0.8
0.6
0.4
0.2
0
−0.2
−0.4
−0.6
−0.8
−1
−1 −0.8 −0.6 −0.4 −0.2 0 0.2 0.4 0.6 0.8 1
Normalized Frequency (Rad/Sec) - Imag part
Fig. 16 Van der Monde matrix – Chebyshev orthogonal polynomials – orders 0–8
The above equation can also be formed for the low-order coefficient normaliza-
tion using the same process as that shown in Eqs. 56 through 61.
The graphical plot of the Van der Monde matrix for orders 0 through 8 for a set
of Chebyshev orthogonal polynomials is shown in Fig. 16.
This mapping function maps the positive frequency range to the positive unit
circle in the complex plane and the negative frequency range to the negative unit
circle in the complex plane. This is graphically represented in Fig. 17.
This effectively yields a real part of the mapping functions which are cosine
terms and an imaginary part which are sin functions. Since sin and cos functions
200
200
100
Phase
Phase
0
0
−200
−100 1 1
0 0
−200 Imag −1 −1
−100 −50 0 50 100 Real
Frequency [Hz]
102
Magnitude
40
Magnitude
101 20
0
1
1
0 0
100 Imag −1 −1
−100 −50 0 50 100
Real
Frequency [Hz]
Fig. 17 Mapping the frequency response function onto the unit circle in the complex plane
10 Experimental Modal Analysis Methods 601
0.6
0.4
0.2
0
−0.2
−0.4
−0.6
−0.8
−1
−1 −0.8 −0.6 −0.4 −0.2 0 0.2 0.4 0.6 0.8 1
Normalized Frequency (Rad/Sec)
0.6
0.4
0.2
0
−0.2
−0.4
−0.6
−0.8
−1
−1 −0.8 −0.6 −0.4 −0.2 0 0.2 0.4 0.6 0.8 1
Normalized Frequency (Rad/Sec) − Imag Part
Fig. 18 Van der Monde matrix – complex Z mapped frequency – orders 0–8
−5
10
−10
10
0 500 1000 1500 2000 2500
Frequency (Hz)
2
Magnitude
−2
−4
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18
Time (sec)
termination factor, the additional equations contribute little to the result but may
add significantly to the noise and, thus, to the solution time. For this reason, the data
space is often filtered (limited within minimum and maximum temporal axis values),
sieved (limited to prescribed input DOFs and/or output DOFs) and/or decimated
(limited number of equations from the allowable temporal data) in order to obtain a
reasonable result in the minimum time. The above figure is an example of choosing
a frequency band of the frequency response function (filtering) and working with
the inverse FFT of that frequency banded data in the time domain impulse response
function (Fig. 19).
For the low-order modal identification algorithms (model order 2), the number
of physical coordinates (typically NL ), which dictates the size of the coefficient
matrices ([αk ]), is often much larger than the number of desired modal frequencies
(N). For this situation, the numerical solution procedure is constrained to solve for
NL or 2NL modal frequencies. This can be very time consuming and is unnecessary.
One simple approach to reducing the size of the coefficient matrices is to sieve the
physical DOFs to temporarily reduce the dimension of NL . Beyond excluding all
10 Experimental Modal Analysis Methods 603
physical DOFs in a direction or those that are part of a subcomponent, this is difficult
to do in an effective manner that will retain the correct information from the FRF
data matrix.
The number of physical coordinates (NL ) can be reduced to a more reasonable
size (Ne ≈ N or Ne ≈ 2N ) by using a decomposition transformation from physical
coordinates (NL ) to the approximate number of effective modal frequencies (Ne ).
These resulting Ne transformed coordinates are sometimes referred to as virtual
DOFs. Currently, singular value decompositions (SVD) or eigenvalue decompo-
sitions (ED) are used to condense the spatial information while preserving the
principal modal information prior to formulating the linear equation solution for
unknown matrix coefficients [19, 62, 63].
It is important to understand that the ED and SVD transformations yield a
mathematical (linear) transformation that, in general, contains complex valued
vectors as part of the transformation matrix, [T ]. Conceptually, the transformation
will work well when these vectors are estimates of the modal vectors of the
system, normally a situation where the vectors can be scaled to real valued vectors.
Essentially, this means that the target goal of the transformation is a transformation
from physical space to modal space. As the modal density increases and/or as the
level of damping increases, the ED and SVD methods give erroneous results, if the
complete [H ] matrix is used. Generally, superior results will be obtained when the
imaginary part of the [H ] matrix is used in the ED or SVD transformation, thus
forcing a real valued transformation matrix, [T ]. Another option is to load both the
real and imaginary portions of the complex data into a real matrix which will also
force a real valued transformation matrix [64].
In order to form a consistency diagram using virtual DOFs, several approaches
can be used. In most cases, when the long dimension is large, results from different
subspaces can be combined in a consistency diagram to look for statistically
significant results. This is normally done by using a subspace of dimension two
and then successively increasing the size of the subspace to some limit that will
give 30 to 40 solution iterations up to the limit of N modal frequencies (30-40). The
largest subspace size is roughly equal to the number of desired modal frequencies.
An alternate approach is to choose a relatively small size for the dimension of the
subspace and then using model order iteration, beginning with model order 2 up to
a model order that will yield the number of required modal frequencies.
[H ] = [T ] [H ] (160)
where
The difference between the two techniques lies in the method of finding the
transformation matrix, [T ]. Once [H ] has been condensed, however, the parameter
estimation procedure is the same as for the full data set. Because the data eliminated
from the parameter estimation process ideally corresponds to the noise in the data,
the poles of the condensed data are the same as the poles of the full data set.
However, the participation factors calculated from the condensed data may need
to be expanded back into the full space.
[H ] = [T ] [H ]
(161)
[] = [T ]T [ ]
where
The eigenvalues and eigenvectors are then found, and the [T ] matrix is con-
structed from the eigenvectors corresponding to the Ne largest eigenvalues:
T
[T ]Ne ×NL = {v1 } {v2 } · · · {vk } · · · vNe (163)
where
This technique may be adapted for condensing on the input space, as well.
The power spectrum matrix is again found, but the FRF matrix must be reshaped
(transposed) so that it is an NS × NL matrix for each spectral line:
The eigenvalues and eigenvectors are again found as before, and the transforma-
tion matrix [T ] becomes:
T
[T ]Ne ×NS = {v1 } {v2 } · · · {vk } · · · vNe (165)
where
The left-singular vectors corresponding to the Ne largest singular values are the
first Ne columns of [U ]. These become the transformation matrix [T ]:
T
[T ]Ne ×NL = {u1 } {u2 } · · · {uk } · · · uNe (167)
where
This technique may also be adapted for condensing the input space, as long as
the FRF matrix [H ] is reshaped (transposed) to an NS × NL matrix at each spectral
line. The SVD operation then becomes:
T
[T ]Ne ×Ni = {u1 } {u2 } · · · {uk } · · · uNe (169)
where
FRFs. Most of the virtual FRFs in these subspaces represent the noise on the FRF
data. The use of most of the decompositions (subspaces) in these sets of virtual
FRFs will give poor results.
• Least squares: Least squares (LS), weighted least squares (WLS), total least
squares (TLS), or double least squares (DLS) is used to minimize the squared
error between the measured data and the estimation model.
• Transformations: The measured data is reduced by approximating the data by the
superposition of a limited (reduced) set of independent vectors. The number of
significant, independent vectors is chosen equal to the maximum number modes
that are expected in the measured data. This set of vectors is used to approximate
608 R. J. Allemang and D. L. Brown
the measured data and used as input to the parameter estimation procedures.
Singular value decomposition (SVD) is an example of one of the more popular
transformation methods.
• Coherent averaging: Coherent averaging is another popular method for reducing
the data. In the coherent averaging method, the data is weighted by performing a
dot product between the data and a weighting vector (spatial filter). Information
in the data which is not coherent with the weighting vectors is averaged out of
the data.
The least squares and the transformation procedures tend to weight those modes
of vibration which are well excited. This can be a problem when trying to extract
modes which are not well excited. The solution is to use a weighting function for
condensation which tends to enhance the mode of interest. This can be accomplished
in a number of ways:
• In the time domain, a spatial filter or a coherent averaging process can be used to
filter the response to enhance a particular mode or set of modes.
• In the frequency domain, the data can be enhanced in the same manner as the
time domain plus the data can be additionally enhanced by weighting the data in
a frequency band near the natural frequency of the mode of interest.
10 Experimental Modal Analysis Methods 609
6 Summary
Experimental modal analysis methods are probably one of the most misunderstood
aspects of the experimental modal analysis process. Since most modal parameter
estimation methods are mathematically intimidating, many users do not fully
understand the ramifications of the decisions made during the measurement stages
as well as later in the modal parameter estimation process. Ideally, by consolidating
the conceptual approach and unifying the theoretical development of modal iden-
tification algorithms, increased understanding, with respect to general advantages
and disadvantages of different algorithms, can be achieved. This sort of overview
of modal parameter estimation methods can be used simply as a guide toward
further study and understanding of the details of the individual modal identification
algorithms.
The two-stage modal parameter estimation process can be updated further to
include some of the details discussed in previous sections.
• MPE-1: Utilize measured FRF or IRF data with a matrix coefficient, polynomial
model to find multiple estimates of the modal parameters. Select the best set of
modal frequencies and modal participation vectors.
– Choose polynomial or subspace order (m).
– Load measured data into over-determined linear equation form.
– Solve for unknown matrix coefficients ([αk ]) Least squares (LS) approach.
– Solve for complex valued modal frequencies for (λr or zr ) Companion matrix
approach.
– Iterate over different polynomial orders or subspace orders in the kernel
equation to get multiple estimates of the modal parameters.
– Select one set of complex valued modal frequencies, with associated partici-
pation vectors, from the multiple sets. Manual or automated selection methods
can be used.
• MPE-2: Utilize measured FRF or IRF data, with selected complex valued modal
frequencies and modal participation vectors, to find complex valued modal
vectors and modal scaling from an overdetermined set of linear equations.
– Solve for modal vectors using a weighted least squares solution method
involving the fixed set of modal frequencies and modal participation (weight-
ing) vectors. Solution process often involves the estimation of residues.
– Find modal vectors and modal scaling from Equations 75 through 79.
– Normalize modal vectors as needed.
– Solve for modal scaling associated with normalized modal vectors.
Experimental modal methods will continue to evolve to add information that can
be gleaned from the redundancy in the MIMO data. One obvious addition will be
610 R. J. Allemang and D. L. Brown
the inclusion of more statistical information for the measured modal parameters.
This will help in the quantification of margin and uncertainty (QMU) for the
modal parameters, important in verification and validation evaluations. Chap. 11,
“Experimental Modal Parameter Evaluation Methods” in this Handbook explains
many of the current methods used to evaluate and validate the modal parameters
estimated in this chapter.
Work will continue on several topics that are not viewed as complete topics,
including situations that cannot be adequately solved today. For example, specific
attention is being given to methodology needed to estimate modal parameters
for heavily damped systems, particularly systems with significant modal density.
Generally systems with high modal density (structures with many coupled panels)
are difficult to both model and test. Work is ongoing on autonomous methods
and methods that begin to evaluate nonlinearities, including both nonlinear signal
processing issues as well as nonlinear structure issues.
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Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617
2 Background: Modal Parameter Estimation Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
2.1 Assumptions, Definitions, and Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619
3 Modal Frequency Evaluation/Validation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
3.1 Model Order Relationships . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
3.2 Auto Moment Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632
3.3 Mode Indication Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 635
3.4 Consistency Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
3.5 Pole Surface Consistency Plots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 641
3.6 Modal Parameter Clustering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 643
4 Modal Vector Evaluation/Validation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645
4.1 Modal Vector Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645
4.2 Modal Vector Validation: eFRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650
4.3 Weighted Modal Vector Orthogonality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 656
4.4 Weighted Pseudo Orthogonality of Modal Vectors . . . . . . . . . . . . . . . . . . . . . . . . . . 657
4.5 Modal Vector Consistency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 658
5 Autonomous Modal Parameter Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 672
5.1 Current Approaches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 673
5.2 Common Statistical Subspace Autonomous Mode Identification (CSSAMI) . . . . . 674
6 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675
Abstract
and different numerical processing of the redundant data and/or results. Eval-
uation of the modal parameter solutions provides a way of obtaining a single
unique set of modal parameters that best represents the measured experimental
data. The early portion of this chapter is a review of some of the experimental
modal analysis (EMA) methods covered in detail in Chap. 10, “Experimental
Modal Analysis Methods” in this handbook. This is followed by presenting a
number of numerical tools that are used in connection with the EMA methods to
evaluate and validate the number of modal parameters that can be estimated from
a multiple input, multiple output (MIMO) set of measured data. Some tools like
complex and multivariate mode indication functions (CMIF and MvMIF) can be
used to determine the model order and/or number of modal frequencies that can
be estimated from the experimental data. These tools can be applied independent
of the EMA method that is used and are particularly useful when close or
repeated modal frequencies are present in the experimental data. Additionally,
various consistency diagrams, pole surface plots and modal parameter clustering
methods are defined that become part of, and enhance, the EMA method used to
estimate the modal parameters. Finally, the last portion of this chapter overviews
methods that are primarily post processing tools to evaluate and validate the
modal parameters that have been estimated. Methods include techniques for
normalizing, conditioning and presenting the modal vectors, like the modal
vector complexity plot (MVCP) along with techniques for using the estimated
modal vectors to estimate other functions like the enhanced frequency response
function (eFRF) which can be used to validate the physical validity of the
estimated modal vectors. Orthogonality of modal vectors along with consistency
of modal vectors, as measured by the modal assurance criterion (MAC), also
falls into this category of evaluation and validation tools that are applied after the
modal parameters have been estimated. The chapter finishes with a brief example
of how several of the evaluation and validation tools can be combined into an
autonomous modal parameter estimation method.
Keywords
Nomenclature
Ni = Number of inputs
No = Number of outputs
NS = Short dimension (min(Ni , No ))
NL = Long dimension (max(Ni , No ))
Nf = Number of spectral lines (frequencies)
11 Experimental Modal Parameter Evaluation Methods 617
1 Introduction
information. Since operation modal analysis does not measure the inputs, modal
scaling cannot be determined without additional testing. Operational modal analysis
is the subject of the chapter “Operational Modal Analysis” in this handbook. The
following discussion is concerned with experimental modal analysis. Analytical and
operational modal analysis is covered in other related material.
One important continuing focus of experimental modal analysis is the presenta-
tion of modal parameter estimation algorithms in a single, consistent mathematical
formulation with a corresponding set of definitions and unifying concepts [1, 2, 3,
4, 5, 6]. In particular, a matrix coefficient polynomial approach can be used to unify
the presentation with respect to current algorithms such as the least squares complex
exponential (LSCE), polyreference time domain (PTD), polyreference least squares
complex frequency (LSCF), Ibrahim time domain (ITD), Eigensystem realization
algorithm (ERA), rational fraction polynomial (RFP), orthogonal polynomials
(OP), polyreference frequency domain (PFD), and the complex mode indication
function (CMIF) methods. Using this unified matrix polynomial approach (UMPA)
encourages a discussion of the similarities and differences of the commonly
used methods, as well as a discussion of the numerical characteristics. Some
of the different numerical methods that are used in different methods are the
least squares (LS), total least squares (TLS), double least squares (DLS), and
singular value decomposition (SVD) methods (to take advantage of redundant
measurement data) and the eigenvalue and singular value decomposition transfor-
mation methods (to reduce the effective size of the resulting eigenvalue-eigenvector
problem).
The unified matrix polynomial approach (UMPA) is an attempt to place most
commonly used experimental modal parameter estimation algorithms within a
single educational framework. The goal of the UMPA presentation is to highlight the
similarity between the different algorithms rather than differences. This approach
does not attempt to explain the detailed development of the authors who originated
each method but attempts to present a common framework so that different
algorithms can be easily compared and contrasted.
rather than the physically based models used historically. Since the modal parameter
estimation process involves a greatly overdetermined problem (more data than
independent equations), this reformulation is helpful in understanding the different
numerical characteristics of each algorithm and, therefore, the slightly different
estimates of modal parameters that each algorithm yields. As a part of this reformu-
lation of the algorithms, the development of a conceptual understanding of modal
parameter estimation technology has emerged. This understanding involves the
ability to conceptualize the measured data in terms of the concept of characteristic
space, the data domain (time, frequency, spatial), the dimension of the measured
data, the evaluation of the order of the problem, the condensation of the data, and
a common parameter estimation theory that can serve as the basis for developing
any of the algorithms in use today. The following sections review these concepts as
applied to the current modal parameter estimation methodology.
2.1.1 Assumptions
By its very nature, modal analysis is one way to describe the dynamic characteristics
of a structural system. For modal analysis to be considered, there are several
assumptions involved. Generally, the structural system is assumed to be linear,
time invariant, and reciprocal. Other assumptions can be involved but are not
a requirement. An example would be proportional or Rayleigh damping which
restricts the form of the modal vectors that are found.
For the experimental case, the number of input DOFs (Ni ) and output DOFs
(No ) is not the same and in general cannot be directly linked to the N sets of modal
parameters that will be estimated.
N
[Ar ]N L ×NS
[A∗r ]NL ×NS
2N
[Ar ]N L ×NS
[H (ωi )]NL ×NS = + = (2)
j ωi − λr j ωi − λ∗r j ωi − λr
r=1 r=1
N
∗
2N
[h(ti )]NL ×NS = [Ar ]NL ×NS eλr ti + [A∗r ]NL ×NS eλr ti = [Ar ]NL ×NS eλr ti (3)
r=1 r=1
20
−20
Phase (Deg)
−40
−60
−80
−100
−120
−140
−160
−180
0 50 100 150 200 250 300 350 400 450 500
−40
−50
−60
Log Magnitude (dB)
−70
−80
−90
−100
0 50 100 150 200 250 300 350 400 450 500
Frequency (Hertz)
the number of desired (positive) modal frequencies (N ). For this case, the order (m)
of the left-hand side of the general linear equation, Eqs. 5 or 6, is equal to two.
The zero-order model corresponds to cases where the temporal information is
neglected and only the spatial information is used. These methods directly estimate
the eigenvectors as a first step. In general, these methods are programmed to
process data at a single temporal condition or variable. In this case, the method
is essentially equivalent to the single degree of freedom (SDOF) methods which
have been used with frequency response functions. In other words, the zeroth-order
matrix polynomial model compared to the higher-order matrix polynomial models is
similar to the comparison between the SDOF and MDOF methods used historically
in modal parameter estimation.
Modal parameter estimation algorithms are similar in more ways than they
are different. Fundamentally, all algorithms can be developed beginning with a
linear, constant coefficient, symmetric matrix model involving mass, damping, and
stiffness. The common goal in all algorithms, therefore, is the development of
624 R. J. Allemang and A. W. Phillips
to acquire this data. For most measurement situations, FRFs are utilized in the
frequency domain, and IRFs are utilized in the time domain. When IRFs are utilized,
they are generally formed from the inverse Fourier transform of the measured FRFs.
For the purpose of the following discussions, force-displacement data is considered
the basis for the equations recognizing that force-displacement data can be numeri-
cally synthesized from measured force-acceleration data or force-velocity data.
Frequency Domain
m
n
(si ) [αk ] [H (ωi )] =
k
(si )k [βk ] [I ] (5)
k=0 k=0
both positive and negative frequencies are required in order to accurately estimate
conjugate modal frequencies.
In terms of sampled data, the frequency domain matrix polynomial coefficients
result from a set of linear equations (repeated application of Eq. 5) where each
equation is formulated by choosing a different frequency from the FRF data. From a
numerical perspective, Eq. 5 is generally not well-formed, and the condition number
associated with this system of equations will be extreme when the model order (m)
exceeds five or six. This issue will require special consideration in order to obtain
reasonable answers for the modal frequencies. This has been discussed further in
Section 5.2.3 of the Chap. 10, “Experimental Modal Analysis Methods” in this
handbook. This approach involves mapping the generalized frequency si to the z
independent variable zi as noted in the two following equations:
Once the alpha [α] and beta [β] coefficients have been found, the modal
frequencies can be found from the roots of the alpha [α] matrix coefficient
polynomial.
m
[αk ] s k = 0 (8)
k=0
The roots of this matrix coefficient polynomial are in terms of the generalized
frequency variable s and will be the complex modal frequencies (λr ) directly.
Time Domain
If the discussion is limited to the use of free decay or impulse response function
data, the previous time domain equations can be simplified by noting that the forcing
function can be assumed to be zero for all time greater than zero. If this is the case,
the [βk ] coefficients can be eliminated from the equations.
m
[αk ] [h (ti+k )] = 0 (9)
k=0
Eq. 6 is generally well-formed, and the condition number associated with this
system of equations will not be extreme even for high order (m).
In contrast, the frequency domain matrix polynomial developed in Eqs. 3
through 5 results from a set of linear equations (repeated application of Eq. 4)
where each equation is formulated at one of the frequencies of the measured FRF
data. This distinction is important to note since the roots of the matrix characteristic
equation formulated in the time domain are in a mapped complex z domain (zr ),
which is similar but not identical to the z-domain familiar to control theory. Once
the alpha [α] coefficients have been found, the roots of a polynomial in the complex
z domain can be found since all of the measured time domain data utilize the same
Δt spacing.
m
[αk ]zk = 0 (10)
k=0
Equation 10 is developed from the fixed time spacing (Δt) and derivative
relationships associated with discrete time data. It is important to note that this
development is theoretically exact and no approximations are involved.
• MPE-1: Utilize measured FRF or IRF data with a matrix coefficient, polynomial
model to find multiple estimates of the modal parameters. Select the best set of
modal frequencies and modal participation vectors. This stage is often performed
in two fundamental steps: (1) Solve a set of overdetermined linear equations, and
(2) solve for the roots of a polynomial.
– Choose polynomial or subspace order (m)
– Solve for unknown matrix coefficients (αk )
* Add sufficient block kernel equations (for different starting times or
frequencies) until there are more block kernel equations than there are
block unknowns ([αk ]).
* If using a frequency domain method, utilize one or more of the generalized
frequency approaches to improve the numerical conditioning.
* Solve for matrix coefficients ([αk ]) in a least squares (LS) sense.
* Solve for complex-valued modal frequencies for (λr or zr ) utilizing the
eigenvalues from an eigenvalue-eigenvector solution method to solve the
matrix coefficient polynomial (companion matrix approach).
* If time domain methods have been used, correct from zr to λr
* If generalized frequency methods have been used, correct for the frequency
conversion.
* Using the eigenvectors from the above eigenvalue-eigenvector solution as
modal participation (weighting) vectors Lqr . Normalize as needed.
– Iterate over different polynomial orders or subspace orders in the kernel
equation to get multiple estimates of the modal parameters.
– Select one set of complex-valued modal frequencies, with associated partici-
pation vectors, from the multiple sets. Manual or automated selection methods
can be used.
• MPE-2: Utilize measured FRF or IRF data, with selected complex-valued modal
frequencies and modal participation vectors, to find complex-valued modal
vectors from an overdetermined set of linear equations.
– Solve for modal vectors or residues using a weighted least squares solution
method involving the fixed set of modal frequencies and modal participation
(weighting) vectors.
– Normalize modal vectors as needed.
– Solve for modal scaling associated with normalized modal vectors and
previous modal participation vectors.
experimental data will have random and bias noise, and this noise is what yields
somewhat different answers. Historically, two solutions have been used in these
cases, setting the lead coefficient and the last coefficient to the identity matrix to
give two answers that bracket the solution. This is true for both frequency domain
methods and time domain methods. This choice of choosing a coefficient to be the
identity is referred to as equation normalization.
m
n
[αk ](si )k [H (ωi )] = [βk ](si )k [I ] (11)
k=0 k=0
m
n
[αk ](si )k [H (ωi )] − [βk ](si )k [I ] = − [α0 ](si )0 [H (ωi )] (12)
k=1 k=0
m−1 n
[αk ](si )k [H (ωi )] − [βk ](si )k [I ] = − [αm ](si )m [H (ωi )] (13)
k=0 k=0
It is important to note that this equation normalization must occur in the initial
step of choosing the base equation. Then the unknown coefficients are solved in
an overdetermined set of these linear equations. It is not sufficient to manipulate
the final solution of polynomial coefficients into a different normalized form. The
difference that equation normalization provides is determined by the least squares
solution for the coefficients [39, 41].
Apqr NL ×1
{ψr }NL ×1 = (14)
max(Apqr )
In the above equation, the residue vector is divided by the residue with the
largest complex magnitude, mode by mode. This yields a modal vector that
will generally be dominantly real valued and limited in magnitude to plus/minus
unity.
The modal A scaling term (MAr ) can then be found to provide the absolute
scaling associated with this modal vector normalization/scaling. Note that if the
normalization/scaling of this modal vector is the same as that used for an analytical
solution, then the modal A scaling terms are comparable.
If the modal vector is completely real valued, the modal mass scaling term (Mr )
can be estimated.
MAr
Mr = (17)
j 2ωr
If the modal vector is not a real-valued normal mode, the modal vector can
be normalized to an equivalent real-valued normal mode, and Eq. 17 can be used.
Alternatively, an effective modal mass can be estimated from Eq. 18 as long as the
modal vector is dominantly real valued.
MAr
Mr = (18)
j 2ωr
632 R. J. Allemang and A. W. Phillips
A more automated procedure for including the peaks that are present in several
frequency response functions is to observe the summation of frequency response
function power (Fig. 2). This function represents the auto power or auto moment of
the frequency response functions summed over a number of response measurements
and is normally formulated as follows for the p-th reference:
NL
Hpower−p (ω) = Hpq (ω)Hpq ∗ (ω) (19)
q=1
Note in the above figure that the mode slightly above 500 Hz is not well observed.
If all FRFs from all NS references are included, all the modes are observed as in
Fig. 3.
NS
NL
Hpower (ω) = Hpq (ω)Hpq ∗ (ω) (20)
p=1 q=1
11 Experimental Modal Parameter Evaluation Methods 633
FRF Autopower
−3
10
−4
10
−5
10
Magnitude
−6
10
−7
10
−8
10
0 500 1000 1500 2000 2500
Frequency (Hz)
FRF Autopower
−1
10
−2
10
−3
10
Magnitude
−4
10
−5
10
−6
10
0 500 1000 1500 2000 2500
Frequency (Hz)
Reference Autopower
−2
10
−3
10
−4
10
Magnitude
−5
10
−6
10
−7
10
−8
10
0 500 1000 1500 2000 2500
Frequency (Hz)
The above figure, however, does not indicate which modes are observed from the
different references. If the above figure is plotted reference by reference, the figure
provides more discernible information regarding which modes are well excited by
each reference (Fig. 4).
These simple techniques are extremely useful but do not provide an accurate
estimate of model order when repeated roots exist or when modes are closely spaced
in frequency. The above figure is found from FRFs of a circular object where
numerous repeated modal frequencies exist. Note that this plot looks very much
like a complex mode indication function (CMIF) for the FRF data but does not
discriminate close modes properly. The CMIF is explained in Sect. 3.3.1. For these
reasons, an appropriate estimate of the order of the model (function of the number
of modes) is of prime concern and is the single most important problem in modal
parameter estimation. A CMIF plot or the equivalent will be needed to properly
determine the order of the model required.
In order to determine a reasonable estimate of the model order for a set of
representative data, a number of techniques have been developed as guides or aids
to the user. Much of the user interaction involved in modal parameter estimation
involves the use of these tools. Most of the techniques that have been developed
allow the user to establish a maximum model order to be evaluated (in many cases,
this is set by the limits of the algorithm or the computer memory). Data is acquired
based upon an assumption that the model order is equal to this maximum. In a
sequential fashion, this data is evaluated to determine if a model order less than
11 Experimental Modal Parameter Evaluation Methods 635
the maximum will describe the data sufficiently. This is the point that the user’s
judgment and the use of various evaluation aids become important. Some of the
commonly used techniques are mode indication functions, consistency (stability or
stabilization) diagrams, and pole surface density plots.
Mode indication functions (MIF) are normally real valued, frequency domain
functions that exhibit local minima or maxima at the natural frequencies of the
modes. One mode indication function can be plotted for each reference available
in the measured data. The primary mode indication function will exhibit a local
minimum or maximum at each of the natural frequencies of the system under test.
The secondary mode indication function will exhibit a local minimum or maximum
at repeated or pseudo repeated roots of order two or more. Further mode indication
functions yield local minima or maxima for successively higher orders of repeated
or pseudo repeated roots of the system under test.
Most often, the number of input points (reference points), Ni , is less than the
number of response points, No . In Eq. 21, if the number of effective modes is less
636 R. J. Allemang and A. W. Phillips
than or equal to the smaller dimension of the FRF matrix, i.e., Ne ≤ Ni , the singular
value decomposition leads to approximate mode shapes (left singular vectors) and
approximate modal participation factors (right singular vectors). The singular value
is then equivalent to the the scaling factor Qr divided by the difference between
the discrete frequency and the modal frequency j ω − λr . For a given mode, since
the scaling factor is a constant, the closer the modal frequency is to the discrete
frequency, the larger the singular value will be. Therefore, the damped natural
frequency is approximately the frequency at which the maximum magnitude of
the singular value occurs. If different modes are compared, the stronger the modal
contribution (larger residue value), the larger the singular value will be. The peak
in the CMIF indicates the location on the frequency axis that is nearest to the pole.
The frequency is the estimated damped natural frequency, to within the accuracy of
the frequency resolution Δf (Fig. 5).
Since the mode shapes that contribute to each peak do not change much
around each peak, several adjacent spectral lines from the FRF matrix can be
used simultaneously for a better estimation of mode shapes. By including several
spectral lines of data in the singular value decomposition calculation, the effect of
the leakage error can be minimized. If only the quadrature (imaginary) part of the
FRF matrix (for force-displacement or force-acceleration FRFs) is used in CMIF,
the singular values will be much more distinct. Note that if force-velocity FRFs are
used (as in laser-based response measurements), the coincident (real) part of the
FRF is used (Fig. 6).
−4
10
−5
10
Magnitude
−6
10
−7
10
−8
10
−9
10
0 500 1000 1500 2000 2500
Frequency (Hz)
−5
10
−6
10
Magnitude
−7
10
−8
10
−9
10
−10
10
0 500 1000 1500 2000 2500
Frequency (Hz)
{F }T [HReal ]T [HReal ] {F }
min =λ (22)
||F ||=1 {F }T [HReal ]T [HReal ] + [HI mag ]T [HI mag ] {F }
0.9
0.8
0.7
0.6
Magnitude
0.5
0.4
0.3
0.2
0.1
0
0 500 1000 1500 2000 2500
Frequency (Hz)
One of the most common methods for determining the number of modes present
in the measurement data is the use of consistency diagrams, formerly referred to
as stability or stabilization diagrams. The consistency diagram is developed by
successively computing different model solutions (utilizing different model orders
for the characteristic polynomial, different normalization methods for the character-
istic matrix coefficient polynomial, different equation condensation methods, and/or
different algorithms) and involves tracking the estimates of frequency, damping,
and possibly modal participation vectors as a function of model solution iteration.
Symbols are used to identify consistency characteristics between the modal param-
eter solutions found in each iteration, comparing the estimates to those found in
the previous iteration. Normally, the consistency levels are evaluated sequentially
beginning with whether (1) the modal parameter estimates are physically reasonable
(damping), (2) the modal parameters are found as conjugate pairs, (3) the frequency
estimates are consistent, (4) the frequency and damping estimates are consistent,
and (5) the frequency, damping, and modal participation vectors are consistent.
Consistency at each level is defined by a user tolerance that defines how close
11 Experimental Modal Parameter Evaluation Methods 639
statistically that the estimates, from one model iteration to the next, must be to be
classified as consistent. Note that when modal participation vectors are compared,
the modal assurance criterion (MAC) is utilized (see Sect. 4.5 for more specific
information).
As the number of model solution iterations is increased, more and more modal
frequencies are estimated, but, hopefully, the estimates of the physical modal
parameters will be consistently determined as the correct model parameters are
found. Ideally, the nonphysical (computational) modes will not be estimated in a
consistent way during this process and can be sorted out of the modal parameter data
set more easily. Note that inconsistencies (frequency shifts, leakage errors, etc.) in
the measured data set will obscure this consistency and render the diagram difficult
to use. Normally, a tolerance, in percentage, is given for the consistency of each of
the modal parameters that are being evaluated.
Figures 8 through 9 demonstrate two different presentations of consistency
diagrams based upon two common normalizations of the characteristic matrix coef-
ficient polynomial, omitting the lower-level consistencies associated with conjugate
only poles and frequency only consistency in Fig. 9. The omission of the lower-
level consistencies results in a clear consistency diagram. In all of the following
figures, the MIMO FRF data was estimated from an impact test with seven reference
accelerometers and a frequency resolution of 5 Hz (Δf = 5 Hz.). For these cases,
the polyreference time domain (PTD) algorithm was used, but the results shown
are typical for all algorithms evaluated. In all figures, a CMIF plot is plotted on the
consistency diagram in the background for reference.
that a black square represents the statistical solution for the one modal parameter set
that best represents the associated cluster of modal parameters.
The modal parameter clusters shown in Figs. 11, 12, and 13 can be grouped together
based on the closeness of the modal frequencies and damping along with the
similarity in the associated modal participation vectors or associated state vector
form of the modal participation vectors (see Sect. 4.5.3). Once grouped in this
fashion, the modal parameter cluster can be autonomously identified, and statistics
can be estimated to quantify the variance in the modal parameters found from the
associated consistency diagram.
The two modal parameter clusters represented in Fig. 13 are individually shown
in Figs. 14 and 15. The rectangular box and associated circle represent one sigma
of standard deviation in the modal frequency pole in terms of frequency units of
Hertz. All of the identified solutions in the figure have been used to identify the best
answer for modal frequency and establish the statistics, modal frequency by modal
frequency. Note that in both of these figures, 54 modal frequency estimates from
the consistency diagram trail have been utilized. The vertical axis in these figures
has been converted from fraction of critical damping to damping in units of Hertz to
allow the standard deviation to have square aspect ratio.
644 R. J. Allemang and A. W. Phillips
Please note that the identified modal frequency and damping information is very
consistent within a cluster despite the frequency resolution of the FRF data being
5 Hz.
11 Experimental Modal Parameter Evaluation Methods 645
Apqr NL ×1 ψpr ψqr
{ψr }NL ×1 = Apqr = (24)
max(Apqr ) MAr
The meaning of largest in this sense is that the magnitude of the complex-valued
element of the vector is the maximum absolute value found within the vector but
the division occurs on a complex-valued basis. This means that the largest element
of the normalized vector will be unity. In general, though, the normalized vector
will still be complex valued at all other positions in the normalized vector. Other
normalization choices are possible (unity vector length, etc.), but dividing by the
maximum provides a simple and reliable method. This approach will also yield
modal scaling values that can be more directly related to the physical properties of
the system.
Normalization as defined above can be applied to either the modal participation
vectors or the modal vectors. Since the residue vectors have physical meaning and
646 R. J. Allemang and A. W. Phillips
units, normalization is generally not applied except to estimate the modal vector
from the residue vector.
T
[U, Σ, V ] = SV D {ψI }r {ψR }r {ψI }r {ψR }r (25)
singular vector matrix will always be two by two in dimension representing the 2D
characteristics of the ellipse.
−1 V22
φ̄r = tan (26)
−V12
After identifying the central axis angle, the original complex-valued modal vector
is rotated by multiplying by the complex rotational phasor.
ψ̂ = cos (φ̄r ) − j sin (φ̄r ) {ψ}r (27)
r
ψ̂I
MP Dr =
r
(28)
ψ̂R
r
Once the MP Dr is defined in terms of the fraction between zero and unity,
the associated mean phase correlation (MP Cr ) for modal vector r is defined as
in Eq. 29.
MP Cr = 1 − MP Dr (29)
Case 6
This modal vector complexity plot (MVCP) demonstrates that, while most of the
modes appear to have been fit for residues in the MPE-2 stage reasonably well,
simply converting the complex-valued participation to real does not guarantee the
quality of fit. The three modes between 2320 and 2340 Hz represent a repeated
root pair and an additional close mode. The MPC values show that the fit for two
of the modes retains significant modal complexity that is not anticipated in this
structure.
11 Experimental Modal Parameter Evaluation Methods 649
Fig. 16 Case 6: Modal vector complexity plot, multiple references, all DOFs, ERA method
Case 8
The data for this modal vector complexity plot (MVCP) is identical to Case 6 with
the addition of reprocessing the normalized eigenvector from the ERA method to
residue scaling and then performing the central axis rotation and decimation of the
long dimension NL vectors to the short dimension NS . This is followed by real
normalization of the short dimension participation vectors ([L]) which yields a very
physical, realistic result. The improvement on the estimation can be noted for the
last two modes (Fig. 17).
Case 10
This modal vector complexity plot (MVCP) shows a comparable result to Case 8
even though a short dimension MPE algorithm is utilized. Case 10 shows that
reprocessing the normalized eigenvector from the RFP-Z method to residue scaling
and then performing the central axis rotation, followed by real normalization of the
short dimension participation vectors ([L]), yields a very physical, realistic result.
This result has a slight improvement in the MPC value for the last two modes
(Fig. 18).
650 R. J. Allemang and A. W. Phillips
Fig. 17 Case 8: Modal vector complexity plot, multiple references, all DOFs, ERA method
2N
Apqr
2N
Qr ψpr ψqr
Hpq (ω) = = (30)
(j ω − λr ) (j ω − λr )
r=1 r=1
11 Experimental Modal Parameter Evaluation Methods 651
Fig. 18 Case 10: Modal vector complexity plot, multiple references, all DOFs, RFP-Z method
Noting that the scaling term Qr can represent either modal A or modal mass
scaling, the FRF relationship can be redefined:
2N
Qr ψqr
Hpq (ω) = ψpr (31)
(j ω − λr )
r=1
The enhanced frequency response function (eF RFr (ω)) for mode r can now be
defined:
Qr ψqr
eF RFr (ω) = (32)
(j ω − λr )
The eFRF has only to do with the reference location q and is constant for a given
column of the FRF matrix. The FRF model for a column of FRFs can be rewritten as:
652 R. J. Allemang and A. W. Phillips
2N
Qr ψqr
2N
Hpq (ω) = ψpr = ψpr eF RFr (ω) (33)
(j ω − λr )
r=1 r=1
2N
Qr ψqr Qs ψqs
{ψsr }T [M] Hpq (ω) = {ψsr }T [M] ψpr = Ms
(j ω − λr ) (j ω − λs )
r=1
(34)
{ψsr }T [M] Hpq (ω) = Ms eF RFs (ω) (35)
The last equation indicates that an estimate of the modal mass scaling (Ms )
is needed to develop the enhanced frequency response function as well as a
mass matrix whose dimension has been reduced to the DOFs of the FRF column
of measurements. In many situations, when the mass distribution is adequately
represented by the measured degrees of freedom (good spatial representation), the
modal vector can be used directly to estimate an eFRF that is proportional to within
a complex constant representing the mass scaling.
{ψsr }T Hpq (ω) ≈ eF RFs (ω) (36)
In reality, the goal of the eFRF is to allow a simple SDOF modal parameter
estimation algorithm to be used to estimate modal frequency and scaling from the
eFRF. If other modes are still observable in the eFRF, these modes can be handled
with residuals in the modal parameter estimation. The fact that the resultant eFRF
looks dominantly like an SDOF FRF is used as a validation that the modal vector
ψr is correct.
have been corrected for transducer orientation. Although this is not required for
the computation of damped natural frequency and damping, this will simplify the
phasing issues associated with the eFRFs and any modal scaling estimation.
The singular value decomposition (SVD) of the measured FRF matrix can be
represented as:
The eFRF is typically used, together with single degree of freedom (SDOF)
modal parameter estimation methods, to estimate the frequency and damping of
the associated modal frequency. The validation of the modal vector is based upon
whether the associated eFRF is dominantly an SDOF function. In order for the
eFRF to also be used to estimate the modal scaling (modal mass and/or modal A),
the correct scaling (correct magnitude and phase) of the eFRF must be accounted
for (the complex-valued scaling term α in the above equation). Since the left and
right singular vectors in the singular value decomposition are unitary and scaled
consistently as a set, both left and right singular vectors must be involved to preserve
the physical characteristics of the eFRF.
For the general case, where the modal vector used in the eFRF is estimated from
the left singular vector associated with a peak in the singular values in the CMIF
plot, the eFRF is scaled by utilizing the values of the left and right singular vectors,
associated with the significant singular value, at the driving point locations. Note
that it is probable that v may not be a strict subset of u; in this case a scale factor
must be estimated from the common subset of the input/output degrees of freedom
(i.e., the driving point degrees of freedom). Complete details of the development
can be found in [49].
Figure 19 shows the eFRF for one of the modes around 360 Hz. The modal vector
used for the enhancement (weighted averaging) was a complex-valued estimate of
the modal vector. The result is clearly very close to a SDOF FRF plot with small
deviations around the frequencies where other modes were present in the data.
Figure 20 shows the eFRF for the same mode around 360 Hz. The modal vector
used for the enhancement (weighted averaging) was a real-valued estimate of the
modal vector. The result is clearly very close to an SDOF FRF plot with small
deviations around the frequencies where other modes were present in the data. Some
small differences are noted in the modal parameters when compared to Fig. 19. Both
figures clearly validate that the modal vectors are appropriate for this set of FRF
data.
654 R. J. Allemang and A. W. Phillips
Fig. 19 Enhanced FRF – complex-valued modal vector (362.32 Hertz 0.884 % critical damping)
Fig. 20 Enhanced FRF – real-valued modal vector (362.32 Hertz 0.884 % critical damping)
Figures 21 and 22 show the eFRF results for two very closely spaced modal
frequencies in the FRF data. The modal parameter information for the two eFRFs
is notably different, and the two modal vectors are validated for this FRF data set.
Note that the frequency resolution in the FRF data is 5 Hz, so the SVD information
that is the basis of the left and right singular vectors is likewise limited to 5 Hz
11 Experimental Modal Parameter Evaluation Methods 655
Fig. 21 Enhanced FRF – Repeated Modal Frequency 1 (362.32 Hertz 0.884 % critical damping)
Fig. 22 Enhanced FRF – Repeated Modal Frequency 2 (363.53 Hertz 0.569 % critical damping)
The primary method that has historically been used to validate an experimental
modal model involves a weighted orthogonality check comparing measured modal
vectors, analytical modal vectors, and an appropriately sized, square weighting
matrix. The size of the square weighting matrix must match the length and spatial
dimension (in terms of DOFs) of the analytical and experimental modal vectors and
is generally formed from an estimated mass or stiffness matrix. A common approach
uses analytical modal vectors together with experimental modal vectors and the
appropriately sized mass or stiffness matrix. This latter comparison is normally
referred to as a pseudo orthogonality check (POC).
In the traditional weighted orthogonality check, the modal vectors are used
together with a mass matrix, normally derived from a finite element model, to
evaluate orthogonality of the modal vectors. In the pseudo orthogonality check,
the experimental modal vectors are used together with a mass matrix, normally
derived from a finite element model, and the analytical modal vectors, normally
derived from the same finite element model, to evaluate orthogonality between the
experimental and analytical modal vectors.
The experimental and analytical modal vectors are scaled so that the diagonal
terms of the modal mass matrix are unity. With this form of scaling, the off-diagonal
values in the modal mass matrix are expected to be less than 0.1 (10 percent of the
diagonal terms). Theoretically, for the case of proportional damping, each modal
vector of a system will be orthogonal to all other modal vectors of that system when
weighted by the mass, stiffness, or damping matrix. In practice, these matrices are
made available by way of a finite element analysis, and normally the mass matrix
is considered to be the most accurate. For this reason, any further discussion of
weighted orthogonality will be made with respect to mass matrix weighting. As a
result, the weighted orthogonality relations can be stated as follows:
For r = s:
{ψr }T {ψs }
√ M √ = 1.0 (41)
Mr Mr
Weighted cross orthogonality refers to Eq. 39, which means that the vectors have
no projection on each other in the dimensionality of the modal vector space.
11 Experimental Modal Parameter Evaluation Methods 657
Weighted pseudo orthogonality refers to the case where one side of Eqs. 39
through 41 is replaced by experimental modal vectors. Note that this process
involves making sure that the dimensionality of the analytical modal vectors, the
experimental modal vectors, and the mass matrix is the same and the DOFs utilized
are consistent.
Experimentally, the result of zero for the weighted pseudo cross orthogonality
calculations (r = s) (Eq. 39) can rarely be achieved, but values up to one tenth of the
magnitude of the generalized mass of each mode are considered to be acceptable.
It is a common procedure to form the modal vectors into a normalized set of mode
shape vectors with respect to the mass matrix weighting. The accepted criterion in
the aerospace industry, where this confidence check is made most often, is for all of
the generalized mass terms to be unity and all weighted pseudo cross orthogonality
terms to be less than 0.1. Often, even under this criteria, an attempt is made to
adjust the modal vectors so that the weighted pseudo cross orthogonality conditions
are satisfied.
Note that, in general, experimental modal vectors are not always real valued and
Eqs. 39 through 41 are developed based upon normal (real-valued) modal vectors.
This complication has to be resolved by a process of real normalization of the
measured modal vectors prior to utilizing Eqs. 39 through 41 or by applying an
equivalent procedure involving the state-space form of the weighted orthogonality
relationship.
In Eqs. 40 and 41, the mass matrix must be an NL × NL matrix corresponding
to the measurement locations on the structure. This means that the finite element
mass matrix must be modified from whatever size and distribution of grid locations
required in the finite element analysis to the NL ×NL square matrix corresponding to
the measurement locations. This normally involves some sort of reduction algorithm
as well as interpolation of grid locations to match the measurement situation [50,
51, 52, 53, 54, 55, 56].
When Eqs. 39 is not sufficiently satisfied, one (or more) of three situations may
exist. First, the modal vectors can be invalid. This can be due to measurement errors
or problems with the modal parameter estimation algorithms. This is a very common
assumption and many times contributes to the problem. Second, the mass matrix
can be invalid. Since the mass matrix does not always represent the actual physical
properties of the system when it is built or assembled, this probably contributes
significantly to the problem. Third, the reduction of the mass matrix can be invalid
[50, 51, 52, 53, 54, 55]. This can certainly be a realistic problem and cause severe
errors. The most obvious example of this situation would be when a relatively
large amount of mass is reduced to a measurement location that is highly flexible,
such as the center of an unsupported panel. In such a situation, the measurement
location is weighted very heavily in the orthogonality calculation of Eqs. 39 but
may represent only incidental motion of the overall modal vector. In all probability,
all three situations contribute to the failure of orthogonality or pseudo orthogonality
criteria on occasion. When the orthogonality conditions are not satisfied, this result
658 R. J. Allemang and A. W. Phillips
does not indicate where the problem originates. From an experimental point of view,
it is important to try to develop methods that indicate confidence that the modal
vector is, or is not, part of this problem.
NL
∗
ψcqr ψdqr ∗
q=1 {ψcr }T ψdr
MSFcdr = = ∗ (42)
NL
∗ {ψdr }T ψdr
ψdqr ψdqr
q=1
Since the modal vectors are in general complex valued, this is also equivalent to:
{ψdr }H {ψcr }
MSFcdr = (43)
{ψdr }H {ψdr }
660 R. J. Allemang and A. W. Phillips
Equations 42 and 43 imply that the modal vector d is the reference to which the
modal vector c is compared. In the general case, modal vector c can be considered
to be made of two parts. The first part is the part linearly correlated with modal
vector d. The second part is the part that is not linearly correlated with modal vector
d and is made up of contamination from other modal vectors and of any random
contribution. This error vector is considered to be noise.
The modal assurance criterion is defined as a squared, scalar correlation coef-
ficient constant, bounded zero to one, relating the degree of consistency (linearity)
between one modal vector and another reference modal vector as follows:
Since the modal vectors are complex valued, the modal assurance criterion is a
real-valued scalar equivalent to:
{ψdr }H {ψcr }2 {ψdr }H {ψcr } {ψcr }H {ψdr }
MACcdr = = (45)
{ψdr }H {ψdr } {ψcr }H {ψcr } {ψdr }H {ψdr } {ψcr }H {ψcr }
Note that the definition of MAC involves the Hermitian (conjugate transpose)
of the associated modal vectors. A frequent error is made when the Hermitian
is replaced by the transpose. If all the vectors involved are real valued, no error
is generated. However, when any of the vectors are complex valued, the MAC
will be estimated incorrectly. The proper approach is to always use the Hermitian
(conjugate transpose).
The modal assurance criterion takes on values from zero, representing no
consistent correspondence, to one, representing a consistent correspondence. In this
manner, if the modal vectors under consideration truly exhibit a consistent, linear
relationship, the modal assurance criterion should approach unity, and the value
of the modal scale factor can be considered to be reasonable. Note that, unlike
the orthogonality calculations, the modal assurance criterion is normalized by the
magnitude of the vectors and, thus, is bounded between zero and one.
The modal assurance criterion can only indicate consistency, not validity or
orthogonality. If the same errors, random or bias, exist in all modal vector estimates,
this is not delineated by the modal assurance criterion. Invalid assumptions are
normally the cause of this sort of potential error. Even though the modal assurance
criterion is unity, the assumptions involving the system or the modal parameter
estimation techniques are not necessarily correct. The assumptions may cause
11 Experimental Modal Parameter Evaluation Methods 661
consistent errors in all modal vectors under all test conditions verified by the modal
assurance criterion.
• The system is non-stationary. This can occur if the system is nonlinear, and
two data sets have been acquired at different times or excitation levels. System
nonlinearities will appear differently in frequency response functions generated
from different exciter positions or excitation signals. The modal parameter
estimation algorithms will also not handle the different nonlinear characteristics
in a consistent manner.
• There is noise on the reference modal vector. This case is the same as noise on
the input of a frequency response function measurement. No amount of signal
processing can remove this type of error.
• The modal parameter estimation is invalid. The frequency response function
measurements may contain no errors, but the modal parameter estimation may
not be consistent with the data.
• The modal vectors are from linearly unrelated mode shape vectors. Hopefully,
since the different modal vector estimates are from different excitation positions,
this measure of inconsistency will imply that the modal vectors are orthogonal.
Obviously, if the first three reasons can be eliminated, the modal assurance criterion
can be interpreted in a similar way as an orthogonality calculation.
• The modal vectors have been incompletely measured. This situation can occur
whenever too few response stations have been included in the experimental
determination of the modal vector.
• The modal vectors are the result of a forced excitation other than the desired
input. This would be the situation if, during the measurement of the frequency
response function, a rotating piece of equipment with an unbalance is present in
the system being tested.
• The modal vectors are primarily coherent noise. Since the reference modal vector
may be arbitrarily chosen, this modal vector may not be one of the true modal
vectors of the system. It could simply be a random noise vector or a vector
reflecting the bias in the modal parameter estimation algorithm. In any case, the
modal assurance criterion will only reflect a consistent (linear) relationship to the
reference modal vector.
662 R. J. Allemang and A. W. Phillips
• The modal vectors represent the same modal vector with different arbitrary
scaling. If the two modal vectors being compared have the same expected value
when normalized, the two modal vectors should differ only by the complex-
valued scale factor which is a function of the common modal coefficients between
the rows or columns.
Therefore, if the first three reasons can be eliminated, the modal assurance criterion
indicates that the modal scale factor is the complex constant relating the modal
vectors and that the modal scale factor can be used to average, difference, or sort the
modal vectors.
Under the constraints mentioned previously, the modal assurance criterion can
be applied in many different ways. The modal assurance criterion can be used to
verify or correlate an experimental modal vector with respect to a theoretical modal
vector (eigenvector). This can be done by computing the modal assurance criterion
between Ne modal vectors estimated from experimental data and Na modal vectors
estimated from a finite element analysis evaluated at common stations. This process
results in a Ne × Na rectangular modal assurance criterion matrix with values that
approach unity whenever an experimental modal vector and an analytical modal
vector are consistently related.
Once the modal assurance criterion establishes that two vectors represent the
same information, the vectors can be averaged, differenced, or sorted to determine
the best single estimate or the potential source of contamination using the modal
scale factor. Since the modal scale factor is a complex scalar that allows two vectors
to be phased the same and normalized to the same mean value, these vectors can be
subtracted to evaluate whether the error is random or biased. If the error appears
to be random and the modal assurance criterion is high, the modal vectors can
be averaged, using the modal scale factor, to improve the estimate of a modal
vector. If the error appears to be biased or skewed, the error pattern often gives an
indication that the error originates due to the location of the excitation or due to an
inadequate modal parameter estimation process. Based upon partial but overlapping
measurement of two columns of the frequency response function matrix, modal
vectors can be sorted, assuming the modal assurance function indicates consistency,
into a complete estimate of each modal vector at all measurement stations.
The modal assurance criterion can be used to evaluate modal parameter estima-
tion methods if a set of analytical frequency response functions with realistic levels
of random and bias errors is generated and used in common to a variety of modal
parameter estimation methods. In this way, agreement between existing methods
can be established, and new modal parameter estimation methods can be checked
for characteristics that are consistent with accepted procedures. Additionally, this
approach can be used to evaluate the characteristics of each modal parameter
estimation method in the presence of varying levels of random and bias error.
The concept of consistency in the estimate of modal vectors from separate testing
constraints is important considering the potential of multiple estimates of the same
modal vector from numerous input configurations and modal parameter estimation
algorithms. The computation of the modal scale factor and modal assurance criterion
11 Experimental Modal Parameter Evaluation Methods 663
results in a complex scalar and a correlation coefficient which does not depend
on weighting information outside the testing environment. Since the modal scale
factor and modal assurance criterion are computed analogous to the frequency
response function and coherence function, both the advantages and limitations of the
computation procedure are well understood. These characteristics, as well as others,
provide a useful tool in the processing of experimental modal vectors. Typical
presentations of the modal assurance criterion are shown in Figs. 23 and 24.
2321.99 0.04 0.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00
0.8
2023.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00
0.7
2019.26 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00
Mode Frequency, Hz
1328.77 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.6
MAC Value
1328.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00
0.5
1224.07 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
1222.99 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.4
764.04 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.3
761.39 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.2
557.05 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.15
363.68 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.05 0.04 0.00 0.1
362.38 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.06 0.00
0
362.38 363.68 557.05 761.39 764.04 1222.99 1224.07 1328.05 1328.77 2019.26 2023.80 2321.99 2322.54 2337.97
Mode Frequency, Hz
761.39 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
557.05 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.15 0.6
MAC Value
363.68 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.05 0.04 0.00
362.38 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.06 0.00
−362.38 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.06 0.00 0.5
−363.68 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.05 0.04 0.00
−557.05 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.15
−761.39 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.4
−764.04 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−1222.99 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−1224.07 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.3
−1327.50 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.25 0.00 0.00 0.00 0.00 0.02
−1328.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.99 0.00 0.00 0.00 0.00 0.00 0.00
−1328.77 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.2
−2019.26 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.99 0.00 0.00 0.00 0.00
−2023.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.99 0.00 0.00 0.00
−2321.99 0.04 0.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.1
−2322.54 0.06 0.04 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00
−2337.97 0.00 0.00 0.15 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00
0
362.38 363.68 557.05 761.39 764.04 1222.99 1224.07 1328.05 1328.77 2019.26 2023.80 2321.99 2322.54 2337.97
Mode Frequency, Hz
761.39 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
557.05 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.15 0.6
MAC Value
363.68 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.05 0.04 0.00
362.38 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.06 0.00
−362.38 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.06 0.00 0.5
−363.68 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.05 0.04 0.00
−557.05 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.15
−761.39 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.4
−764.04 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−1222.99 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−1224.07 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.3
−1327.50 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.25 0.00 0.00 0.00 0.00 0.02
−1328.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.99 0.00 0.00 0.00 0.00 0.00 0.00
−1328.77 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.2
−2019.26 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.99 0.00 0.00 0.00 0.00
−2023.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.99 0.00 0.00 0.00
−2321.99 0.04 0.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.1
−2322.54 0.06 0.04 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00
−2337.97 0.00 0.00 0.15 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00
0
362.38 363.68 557.05 761.39 764.04 1222.99 1224.07 1328.05 1328.77 2019.26 2023.80 2321.99 2322.54 2337.97
Mode Frequency, Hz
RFP-Z on the y-axis. It is clear in this cross MAC that the two different MPE
methods give nearly identical modal vector results.
⎧ ⎫ ⎧ ⎫
⎪
⎪
⎪ r {ψ}r ⎪
λm ⎪
⎪
⎪
⎪
⎪
zrm {ψ}r ⎪
⎪
⎪
⎪
⎪ · ⎪
⎪ ⎪
⎪ · ⎪
⎪
⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪
⎪
⎪ · ⎪
⎪ ⎪
⎪ · ⎪
⎪
⎨ ⎬ ⎨ ⎬
{φ}r = · or {φ}r = · (46)
⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪ λr {ψ}r ⎪
⎪
2 ⎪ ⎪ zr2 {ψ}r ⎪
⎪ ⎪
⎪
⎪
⎪ 1 {ψ} ⎪
⎪ ⎪
⎪ 1 {ψ} ⎪
⎪
⎪
⎪ λ ⎪
r ⎪
⎪
⎪ z ⎪
r ⎪
⎪
⎩ 0 r ⎪
⎭ ⎪
⎩ 0 r ⎪
⎭
λr {ψ}r r zr {ψ}r r
The second form of the state vector given in Eq. 46 is preferred for numerical
reasons. The state vector can be visualized in the graphical plots shown in Figs. 27
and 28.
666 R. J. Allemang and A. W. Phillips
761.39 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
557.05 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.15 0.6
MAC Value
363.68 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.05 0.04 0.00
362.38 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.06 0.00
−362.38 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.06 0.00 0.5
−363.68 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.05 0.04 0.00
−557.05 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.15
−761.39 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.4
−764.04 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−1222.99 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−1224.07 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.3
−1327.50 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.25 0.00 0.00 0.00 0.00 0.02
−1328.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.99 0.00 0.00 0.00 0.00 0.00 0.00
−1328.77 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.2
−2019.26 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.99 0.00 0.00 0.00 0.00
−2023.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.99 0.00 0.00 0.00
−2321.99 0.04 0.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00 0.00 0.1
−2322.54 0.06 0.04 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 0.00
−2337.97 0.00 0.00 0.15 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00
0
362.38 363.68 557.05 761.39 764.04 1222.99 1224.07 1328.05 1328.77 2019.26 2023.80 2321.99 2322.54 2337.97
Mode Frequency, Hz
761.39 0.00 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
557.05 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.6
MAC Value
363.68 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
362.38 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−362.38 0.10 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.5
−363.68 0.00 0.10 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−557.05 0.00 0.00 0.02 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−761.39 0.00 0.00 0.00 0.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.4
−764.04 0.00 0.00 0.00 0.00 0.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−1222.99 0.00 0.00 0.00 0.00 0.00 0.03 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−1224.07 0.00 0.00 0.00 0.00 0.00 0.00 0.03 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.3
−1327.50 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
−1328.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.02 0.00 0.00 0.00 0.00 0.00 0.00
−1328.77 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.02 0.00 0.00 0.00 0.00 0.00 0.2
−2019.26 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.01 0.00 0.00 0.00 0.00
−2023.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.01 0.00 0.00 0.00
−2321.99 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.03 0.00 0.00 0.1
−2322.54 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.03 0.00
−2337.97 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.03
0
362.38 363.68 557.05 761.39 764.04 1222.99 1224.07 1328.05 1328.77 2019.26 2023.80 2321.99 2322.54 2337.97
Mode Frequency, Hz
The MAC results compared to the state vector MAC results are shown in Figs. 29
and 30.
are not repeated unless there is a significant computational difference that needs to
be clarified or highlighted. This list is by no means comprehensive, nor is it in any
particular order of importance but includes most of the frequently cited assurance
criterion found in the literature.
the same computation is performed with this reciprocal modal vector and any other
modal vector or any other reciprocal modal vector, the result is zero. The reciprocal
modal vector can be thought of as a product of the modal vector and the unknown
weighting matrix that will produce a perfect orthogonality result. Reciprocal modal
vectors are computed directly from measured frequency response functions and the
experimental modal vectors and are, therefore, experimentally based. The modal
assurance criterion using reciprocal modal vectors (MACRV) [62] is the comparison
of reciprocal modal vectors with analytical modal vectors in what is very similar to
a pseudo orthogonality check (POC). The reciprocal modal vectors are utilized in
controls applications as modal filters, and the MACRV serves as a check of the
mode isolation provided by each reciprocal modal vector compared to analytical
modes expected.
L
ψqr φqr 2
r=1
COMACq = (47)
L
∗
L
∗
ψqr ψqr φqr φqr
r=1 r=1
Note that the above formulation assumes that there is a match for every modal
vector in the two sets and the modal vectors are renumbered accordingly so that
the matching modal vectors have the same subscript. Only those modes that match
between the two sets are included in the computation.
670 R. J. Allemang and A. W. Phillips
The interest in automatic modal parameter estimation methods has been documented
in the literature since at least the mid-1960s when the primary modal method was
the analog, force appropriation method [76, 77, 78]. Following that early work,
there has been a continuing interest in autonomous methods [79, 80, 81, 82, 83,
84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97] that, in most cases, have been
procedures that are formulated based upon a specific modal parameter estimation
algorithm like the Eigensystem realization algorithm (ERA), the polyreference
time domain (PTD) algorithm or more recently the polyreference least squares
complex frequency (PLSCF) algorithm, or the commercial version of the PLSCF,
the PolyMAX method.
Each of these past procedures has shown some promise but has not yet been
widely adopted. In many cases, the procedure focused on a single modal parameter
estimation algorithm and did not develop a general procedure. Most of the past
procedural methods focused on pole density but depended on limited modal vector
data to identify correlated solutions. Many of these current and past methods
are commercially developed, and, due to proprietary concerns, details of the
autonomous procedure may not be provided.
Currently, due to increased computational speed and larger availability of
memory, procedural methods can be developed that were beyond the computational
scope of available hardware only a few years ago. These methods do not require any
initial manual evaluation of the solution sets and rely upon correlation of the vector
space of thousands of potential solutions as the primary identification tool. With
the addition to any modal parameter estimation algorithm of the concept of pole-
weighted state vector, the length, and therefore sensitivity, of the extended vectors
provides an additional tool that appears to be very useful.
The larger question concerning autonomous modal parameter estimation is the
intended user. Is the autonomous modal parameter estimation procedure expected
to give results sufficiently robust for the novice user? This implies that the user
could have no experience with modal analysis and, therefore, have no experiential
judgment to use in assessing the quality of the results. The use of the term wizard is
very common in the commercial autonomous methods, and this description implies
that this is the desired situation. In contrast, the user could be very knowledgeable
in the theory and experienced in the practice of extracting modal parameters from
experimental data. For this case, the autonomous modal parameter estimation
procedure is simply an efficient mechanism for sorting a very large number of
solutions into a final set of solutions that satisfies a set of criteria and thresholds
that are acceptable to the user. Statistical parameters are often part of the solution of
these autonomous methods so that users can make judgments concerning the quality
of the results. Such statistical parameters are designed to give all users additional
information that will allow both experienced and novice users to successfully
identify the modal parameters, within the limits of the information provided by the
measured data.
674 R. J. Allemang and A. W. Phillips
6 Summary
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Damping of Materials and Structures
12
Lothar Gaul and André Schmidt
Contents
1 Classification and Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 684
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 684
1.2 The Notion of Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 685
1.3 Classification of Damping Phenomena . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 685
1.4 Notes on Modern, Computer-Based Analytical and Measurement Programs . . . . . 686
2 Damping of Solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 687
2.1 Physical Phenomena . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 687
2.2 Linear Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 689
2.3 Nonlinear Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
3 Damping of Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
3.1 From Material Description to Complete Homogeneous Component . . . . . . . . . . . . 712
3.2 Laminated Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715
3.3 Damping in Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715
3.4 Damping Due to Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720
3.5 Damping by Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 735
3.6 Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740
4 Models for Damped Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 742
4.1 Basic Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 742
4.2 Structures with a Finite Number of Degrees of Freedom . . . . . . . . . . . . . . . . . . . . . . 747
5 Experimental Techniques for the Determination of Damping Characteristics . . . . . . . . . . 757
5.1 Experimental Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757
L. Gaul
Institut für Nichtlineare Mechanik, Universität Stuttgart, Stuttgart, Germany
e-mail: [email protected]
A. Schmidt ()
Institut für Nichtlineare Mechanik, Universität Stuttgart, Stuttgart, Germany
e-mail: [email protected]
Abstract
Keywords
Nomenclature
α Order of derivative
β Order of derivative
Matrix of eigenvectors
B Spatial derivatives of matrix of shape functions
H Matrix of shape functions
K Stiffness matrix
M Mass matrix
u Relative displacement vector
χ Material loss factor
γ̇ Shear speed
γ Pure shear distortion
κ Curvature
λ Wavelength
ν Poisson’s ratio, order of derivative
ω0 Natural frequency
ωd Natural damped frequency
(t) shift function
ρ Mass density
σ Normal stress
τ shear stress
σ Complex stress
ε Complex strain
E Complex elastic modulus
G Complex shear modulus
K Complex bulk modulus
ε Strain
Angular frequency
ϑ damping ratio
ζ Angular phase difference
E Young’s modulus, spring constant
e Deviatoric strain
E(t) Relaxation function
E Storage modulus
684 L. Gaul and A. Schmidt
E Loss modulus
F Force
Hk Coulomb element
i Unit imaginary number
J (t) Creep compliance function
K(t) Decay function
P Active power
p Spring-pot coefficient
Rk damping constant
So Sommerfeld number
T Temperature, time interval
t Time
U Potential energy
V Volume
W Mechanical work
WD dissipated mechanical energy
1.1 Introduction
All dynamic processes in mechanic systems are more or less damped. Consequently,
damping is highly relevant in those fields of technology and applied physics which
deal with dynamics and vibrations. These include
because damping in these cases often has a considerable effect on the time history,
intensity, or even the existence of vibrations. Important applications are:
• Material damping
The energy dissipation within a material, due to deformation and/or displace-
ment, is called material damping. Its physical causes are, in essence:
For solids:
– heat flows induced by deformation (thermomechanical coupling)
– slip effects
– microplastic deformations
– diffusion processes
For fluids:
– viscos flow losses
• Contact-surface damping: relative motion, friction
Contact-surface damping is caused by relative motions in the contact surfaces
of joined components such as screwed, riveted, and clamped joints. The physical
causes are:
– friction due to relative motions in the contact surface
– pumping losses in the enclosed medium due to relative motion in a direction
normal to the contact surface (e.g., gas pumping)
Whereas the mass and stiffness matrices of relatively complex structures can be
readily determined nowadays using three-dimensional CAD drawings, automatic
12 Damping of Materials and Structures 687
2 Damping of Solids
WDh
χ= . (4)
2π Uref
where WDh is the damping work per unit volume per cycle in case of a harmonic
strain curve, and Uref is the reference energy per unit volume at maximum strain
(ε̂) shown as an area in Fig. 2. In the linear case, Fig. 2, Uref is the maximum stored
potential energy Umax per unit volume. The material loss factor depends to a great
extent on the amplitude and the time period, i.e., χ : χ = χ (Tp , ε̂)
For a component, the loss factor is defined by analogy to Eq. (4):
WSh
χS = . (5)
2π US
12 Damping of Materials and Structures 689
Fig. 2 Stress-Strain curves, cyclic loading, hysteresis loops for linear and nonlinear materials
(source: VDI guideline 3830)
The straightforward description of the characteristic damping work per cycle has
the following shortcomings:
• The characteristic can only be given for harmonic stresses or distortions and only
for hysteresis curves without sub-loops.
• The damping work does not contain any information on the rigidity of the
material.
σ σ σA
E1a E0b
ε 1a ε − ε 1b l0
E0a
( 1 + ε ) l0
ε
R1a E1b R1b
ε − ε 1a ε 1b ε 1b
εl0
σ σ σA
The equilibrium conditions in Fig. 3 lead to the respective viscoelastic material law:
σ + p1 σ̇ = q0 ε + q1 ε̇ (8)
where,
R1a
p1 = (9)
E1a
q0 = E0a (10)
E0a + E1a
q1 = R1a . (11)
E1a
R1b
p1 = (12)
E0b + E1b
E1b E0b
q0 = (13)
E0b + E1b
R1b E0b
q1 = . (14)
E0b + E1b
12 Damping of Materials and Structures 691
where,
1 p1 q0 − qq0 t
J (t) = 1− 1− e 1 (16)
q0 q1
where,
q1 − p1 t
E(t) = q0 − q0 − e 1 (18)
p1
σ0
σ
σ∞
0 t
ε E R
ε ε
ε∞
ε1
σ
0 t
p1 σ0
ε0 = ε(0+ ) = σ0 = (19)
q1 E0
and
σ0 σ0
lim ε(t) = = (20)
t→∞ q0 E∞
where E0 = E(0+ ) denotes the initial modulus and E∞ = E(∞) is the equilibrium
modulus. As long as the strain is held constant, the material will continue to relax
up until the point when σ∞ = ε0 E∞ ≤ σ0 = ε0 E0 . This can be seen in Fig. 1
above.
Figure 4 above graphically shows the temporal stress and strain relations in the
two parameter Kelvin-Voigt model for comparison purposes. Also, the material law
as per Eq. (8) has the following factors in this case:
p1 = 0 (21)
q0 = E (22)
q1 = R. (23)
The creep compliance and relaxation functions J (t) and E(t) are given by the
following relations:
q
1 − 0t
J (t) = 1 − e q1 (24)
q0
E(t) = q0 . (25)
The two-parameter model does not allow for a spontaneous elastic strain ε0 = 0.
However, the relaxation process is spontaneous with an initial modulus of E0 → ∞.
K
σ = E0 ε + Ek εk (26)
k=1
σ σA
≈
Ek EK
εk εK
E0
( 1 + ε ) l0
ε
Rk RK
ε − εk ε − εK
≈
σ σA
N-parameter model Sample of material
N −1
where m = n = .
2
m
dk
n
dk
P = pk Q= qk (29)
dt k dt k
k=0 k=0
P σ = Q ε. (30)
A more generalized form of the above equation replaces the integer-order time
derivatives by fractional-order derivatives:
m
dαk
n
dβk
P = pk Q= qk (31)
dt αk dt βk
k=0 k=0
where αk ∈ R0+ and βk ∈ R0+ , [1, 36, 54]. The definition of a fractional-order
derivative is as given below:
dα x(t) 1 dn t x(t − τ )
= dτ (32)
dt α (n − α) dt n 0 τ α−n+1
where
∞
n ∈ N, n − α > 0 (1 − α) = e−x x −α dx. (33)
0
τ
∞ −
εk (t) = T
e k ε̇(t − τ )dτ. (34)
0
τ
K −
Ẽ(τ ) = T
Ek e k . (36)
k−1
12 Damping of Materials and Structures 695
Equation (36) describes the monotonous fading of the material memory for the
past deformation events, ε(t). Ẽ(τ ) shows asymptotic behavior, i.e., lim Ẽ(τ ) = 0.
t→∞
Equation (35) also describes relaxation of the stress σ (t) after a step-like change in
strain, ε(t) = ε0 1(t) according to the equation:
It can be seen from the above figure that the material parameters E(∞) , Ek , Rk
can be determined from measured relaxation function E(t). Equation (35) may be
expressed as a relaxation type equation by utilizing the relaxation function E(t) as
follows:
t
σ (t) = E(t − τ ) ε̇(τ ) dτ. (38)
−∞
Also on the other hand, solving the equation for strain yields a creep type material
law given by the following equation:
t
ε(t) = J (t − τ ) σ̇ (τ ) dτ. (39)
−∞
The creep function J (t) describes creep after a step-like change in stress, σ (t) =
σ0 1(t), as shown in Fig. 6. The creep and relaxation functions J (t) and E(t) are
related to each other via the following linear integral relation:
t
d
J (t − τ ) E(τ ) dτ = 1. (40)
dt 0
If the strain is initially zero, i.e., ε(t) = 0 for t < 0 we can rewrite Eq. (38) as
follows:
ε/σ0 σ/ε 0
J (t)
J (∞) E (0)
J (0)
0 t 0 t
t
σ (t) = E(t) ε(0) + E(t − τ ) ε̇(τ ) dτ. (41)
0
Also, a consequence of Eq. (39) is that for σ (t) = 0 and for t < 0
t
ε(t) = J (t) σ (0) + J (t − τ ) σ̇ (τ ) dτ. (42)
0
the material equation, i.e., Eq. (38) yields the following phase-shifted expression for
steady-state stress:
The relation between the complex stress and strain is given by the following
relation:
σ̂ = E() ε̂. (46)
Equation (38) can be utilized to obtain a relation between the complex modulus,
E() and the relaxation function, E(t). For this, we use the approach of Eq. (44):
∞ ∞
E () = E0 + Ẽ(τ ) sin τ dτ E () = Ẽ(τ ) cos τ dτ. (47)
0 0
The complex modulus can also be formulated using the so-called loss factor,
χ ()
E ()
χ () = . (48)
E ()
where δ() is essentially the phase difference between the stress and the strain:
δ() = ϕ0σ − ϕ0ε . The rheological model shown in Fig. 5 comprises the storage
and the loss modulus as per the following relations:
K
2 Tk 2
E () = E0 + Ek (51)
k=1
1 + 2 Tk 2
and
K
Tk
E () = Ek . (52)
k=1
1 + 2 Tk 2
K
E() = E0 + iR with R = Rk . (53)
k=1
The damping work per unit volume per cycle is given by:
E () 2
WDh () = π E ()ε̂2 = π χ ()E ()ε̂2 = π χ () σ̂ . (54)
|E()|2
With the exception of the normalizing constant π ε̂2 , the loss modulus E () and
the damping work per unit volume per cycle Wdh (), are identical.
The frequency dependence of the measured damping work under harmonic
excitation can be approximated in a given frequency range by appropriate choice
of the model parameters, E0 , Ek , and Rk .
The storage and loss moduli are shown in Fig. 7 for the 3-parameter model
(E0 , E1 , and R1 ) and the 2-parameter Kelvin-Voigt model. Figure 8 shows the
characteristics in the hysteresis curve, assuming a linear-viscoelastic material.
ε̂
1 + χ2
√
E ε̂2 − ε2
σ̂ = E 1 + χ2 ε̂
E ε̂
E ε̂
E ε
ε
WDh
χ
ε̂
1 + χ2
ε̂
⎛ ⎞ ⎛ ⎞ ⎛ ⎞
σ11 σ12 σ13 100 s11 s12 s13
⎝σ21 σ22 σ23 ⎠ = s ⎝0 1 0⎠ + ⎝s21 s22 s23 ⎠ (55)
σ31 σ32 σ33 001 s31 s32 s33
1
s= (σ11 + σ22 + σ33 ) (56)
3
⎛ ⎞ ⎛ ⎞ ⎛ ⎞
ε11 ε12 ε13 100 e11 e12 e13
⎝ε21 ε22 ε23 ⎠ = e ⎝0 1 0⎠ + ⎝e21 e22 e23 ⎠ (57)
ε31 ε32 ε33 001 e31 e32 e33
1
e= (ε11 + ε22 + ε33 ). (58)
3
The strain deviator (ej l ) characterizes the deformation in the system. The volume
dilatation, i.e., the change in volume is 3e. It is to be noted that only five of the six
deviator coordinates are independent in each case. This is a result of the condition
that
Using the differential operator, the following statements are true for the case of
isotropic materials:
P1 sj l = Q1 ej l (60)
P2 s = Q2 e. (61)
For integer time derivatives, the differential operators are defined as follows:
m1
dk
n1
dk
P1 = p1k Q1 = q1k (62)
dt k dt k
k=0 k=0
m2
dk
n2
dk
P2 = p2k Q2 = q2k . (63)
dt k dt k
k=0 k=0
m1
dα1k
n1
dβ1k
P1 = p1k Q1 = q1k (64)
dt α1k dt β1k
k=0 k=0
m2
dα2k
n2
dβ2k
P2 = p2k Q2 = q2k . (65)
dt α2k dt β2k
k=0 k=0
Because of isotropy, P1 and Q1 are identical for all deviator coordinates, and all
quantities sj l have the same relaxation times, Tk . From Eq. (60), we can see that
simulation of the material model requires a unified rheological model for the six
deviator coordinates. In addition to this, an additional model is required for volume
dilatation as per Eq. (61).
Three cases are relevant:
(a) For elastic materials with shear modulus G, bulk modulus K, and Poisson’s
ratio ν, the differential operators reduce to constant factors:
P1 = P2 = 1 (66a)
Q1 = 2G (66b)
2(1 + ν)
Q2 = 3K = G . (66c)
1 − 2ν
(b) In case of elastic volume change, energy is lost via deformations. However, there
are no losses due to change in volume. Here
P2 = 1 (67a)
Q2 = 3K. (67b)
(c) When stress is mono-axial, the operators P and Q in Eq. (29) are related to
P1 , Q1 , P2 , and Q2 as follows:
When written down in terms of memory integrals, the material equations of the
relaxation type are as given below:
t
sj l (t) = E1 (t − τ )ėj l (τ ) dτ for j, l = 1, 2, 3 (69a)
−∞
t
s(t) = E2 (t − τ )ė(τ )dτ (69b)
−∞
12 Damping of Materials and Structures 701
where E1 (t) and E2 (t) are the memory functions. If we solve for strains, we
obtain the material equations of creep type:
t
ej l (t) = J1 (t − τ )ṡj l (τ ) dτ for j, l = 1, 2, 3 (70a)
−∞
t
e(t) = J2 (t − τ )ṡ(τ )dτ (70b)
−∞
relates the complex amplitudes ŝ and ê of the mean stress and strain, respectively
Using the Equations (61) through (65) in Eq. (59), the relation between the
modulli G (), G (), K (), K (), and the memory functions E1 (t) and E2 (t)
can be deduced as follows:
1 ∞
G () = E1 (∞) + [E1 (τ ) − E1 (∞)] sin τ dτ (76a)
2 2 0
∞
G () = [E1 (τ ) − E1 (∞)] cos τ dτ (76b)
2 0
702 L. Gaul and A. Schmidt
1 ∞
K () = E2 (∞) + [E2 (τ ) − E2 (∞)] sin τ dτ (76c)
3 3 0
∞
K () = [E2 (τ ) − E2 (∞)] cos τ dτ. (76d)
3 0
are the loss factors for deviatoric deformations and changes in volume.
Fig. 9 Stress relaxation of a rubber material (Vulcollan A) at four temperatures (source: VDI
guideline 3830)
12 Damping of Materials and Structures 703
Fig. 10 Examples of the temperature and frequency dependence of storage modulus and material
loss factor (source: VDI guideline 3830)
Change in volume
Temperature
Tg T
Fig. 11, the glass transition temperature is mostly determined via the change in
volume.
This means that the material functions for the temperature T are obtained from those
at the temperature T0 by substituting the reduced time, tϕ(T ), for the time t. The
shift function ϕ(T ) accounting for the time distortion fulfills the conditions:
704 L. Gaul and A. Schmidt
dϕ(T )
ϕ(T0 ) = 1 and > 0. (79)
dT
C1 (T − T0 )
log ϕ(T ) = . (80)
C2 + (T − T0 )
This function is called the WLF function after the names of Williams, Landel,
and Ferry. It is often used with numerical values (Fig. 12).
8.86(T − T0 )
log ϕ(T ) = where T0 ≈ Tg + 50K. (81)
101.5K + (T − T0 )
More details can be found in the literature, see, e.g., [26, 12]
Under conditions of large deformations, all materials show nonlinear behavior, and
the stresses and strains cannot be related to each other by linear equations and also
superposition principle fails to apply [21, 36].
εk εk εK
Ek Ek EK
ε
E0
Hk Hk HK
≈
σ̄k σ
Jenkin element Masing model
706 L. Gaul and A. Schmidt
ε̇ − ε̇ k
− Hk
K
σ = E0 ε + σ¯k . (82)
k=1
The end of the slip phase is marked by the change of sign of the strain velocity, ε̇ and
then the kth element sticks. If ε+ and ε̇+ denote the strain and strain time derivative,
immediately at the beginning of the stick range, then the following can be written:
as long as |σ¯k | = Hk . The next slip phase starts when, |σ¯k | = Hk with |ε| growing at
that point in time. The stress-strain curves of the overall model consist of piecewise
linear polygon lines.
Figure 15 shows the hysteresis curve for a strain ε(t) = ε̂ cos(t + ϕ0ε ) in
the steady state which, depending on the initial conditions, is only reached after an
instationary phase. In this case, only the Coulomb element with parameter ratios
Hk
< ε̂ (85)
Ek
dissipate energy; the others always stick. The damping work per unit volume per
period, WDh , is:
12 Damping of Materials and Structures 707
Fig. 15 Qualitative
representation of the σ
hysteresis of the Masing
model shown in Fig. 13
assuming harmonic strain
−ε̂
ε̂ ε
ε̂
∗
k
Hk
WDh (ε̂) = 4 Hk (ε̂ − ). (86)
Ek
k=1
Contributions to the above sum only come from elements that fulfill the condition
in Eq. (85). The function WDh (ε̂) forms a polygon line linking the nodes ε̂ =
Hk /Ek , k = 1, . . . , k ∗ . As the number of elements increases, the quality of the
approximation improves (Fig. 16).
The Masing model, however, has two disadvantages: stiffness discontinuities and
the need to distinguish between phases of slip and stick.
Nonetheless, we can modify the model. The modification replaces Eqs. (83) and
(84), while retaining Eq. (82), by evolution equations for the internal variables [5].
m
1 σ¯k
σ˙¯k = E0 ε̇ 1 − (1 + sgn (ε̇ σ̄k )) . (87)
2 Hk
The curvilinear method [43] for pure shear distortion, γ , separates the shear
stress, τ , into a linear part Gγ , and a frictional part, τR :
τ = Gγ + τR . (88)
After each reversal point, γU , of the strain, the frictional part, τR , is approximated
using the two model parameters R and ρ, by the following equation:
K
σ = E(ε)ε + σ̄k (90a)
k=1
σ̄k m
σ̄˙ k = ε̇ Ak (ε) − (βk + αk sgn(ε̇ σ̄k )) . (90b)
Hk (ε)
−ε̂
ε̂ ε
t
K
− t−τ dε(τ )
σ (t) = h0 (ε(τ ))E0 + h1 (ε(τ )) Ek e τk
dτ (92)
0 dτ
k=1
where E0 and Ek are constant material parameters having the dimension of Young’s
moduli, τk are the discrete relaxation times, and h0 and h1 are the strain dependent
nonlinearity functions. If the longitudinal stress, σ (t), is given:
t
K
dσ (τ )
− t−τ
ε(t) = g0 (σ (τ ))J0 + g1 (σ (τ )) Jk 1 − e τk dτ (93)
0 dτ
k=1
where J0 and Jk are constant material parameters, τk are the discrete relaxation
times, and g0 and g1 are the stress-dependent nonlinearity functions. Equations (92)
and (93) encompass the special case of linear viscoelasticity for h0 = h1 = 1, and
g0 = g1 = 1.
−ε̂ Ω1
ε̂ ε
≈
Ek EK
εk εK
ε
Rk RK
E0
Hk HK
uk uK
≈
Rheological Models
Filled polymers may be described by Rheological models combining velocity-
dependent behavior and velocity-independent behavior. The resulting combination
models comprise Coulomb elements, springs, and dampers in varying configura-
tions depending on the material and the load condition, see Fig. 19 [42]. If σ̄k
denotes the partial stress transmitted along the line consisting of Coulomb element
Hk , damper Rk , and spring Ek , the total stress is:
K
σ = E0 ε + σ̄k . (94)
k=1
12 Damping of Materials and Structures 711
u̇k
− Hk
Distinctions between the cases of stick and slip for the kth Coulomb element can be
avoided by using the approximation:
2 Hk u̇k
σ̄k = arctan (95)
π vk
for the dependence of the frictional stress σ̄k on the distortion velocity of the
Coulomb element, with the sufficiently small reference velocity vk > 0 (Fig. 20).
From Eq. (95), follow the evolution equations for the internal variables uk :
π σ̄k
u̇k = vk tan for k = 1, . . . , K. (96)
2 Hk
Taking into account the characteristic curves of the damper Rk and the spring Ek ,
and Eq. (96), the evolution equations for the partial stresses result as:
σ̄k π σ̄k
σ̄˙ k = Ek ε̇ − − Ek vk tan (97a)
Rk 2 Hk
for k = 1, . . . , K. (97b)
The above equations, viz., (94), (96), and (97) describe the material behavior for
the superposition of viscoelasticity and static hysteresis.
Mathematical Model
The following mathematical model is an updated version of the “curvilinear
method” of Sect. 2.3 [43], assuming that the linear elastic part, Gγ (t), remains
unchanged and the frictional part, τR , is replaced by a relaxing viscoelastic part τν :
t Rρ γ̇ (s)
τν (t) = K(t − s)ds (99)
−∞ 1 + ρ|γ (s) − γU |
where γU is the shear stress in the preceding reversal point of the distortion
direction, R and ρ are the constant material parameters, and K(t) is the decay
function.
3 Damping of Assemblies
In this chapter, we will deal with the effects of damping on assembled structures and
the mathematical models used to it. We will review material damping as discussed
in Sect. 2 and move further to damping of components and assemblies
A component can be defined as the smallest coherent, jointless unit of an
assembly. Components that have a positive fit yield laminated components (or
composites). An assembly on the other hand is “composed” of components, e.g.
a clamped, bolted or screwed connection. A machine or system is in turn formed via
various assemblies, or an assembly could be a system in itself. But this is a matter
of definition.
In this chapter, we will also consider the following special damping effects:
• We accomplish this in the time domain by analyzing the time histories for linear
deformation (material) laws, majorly by an assessment of the amplitude decay of
damped vibrations.
• In the frequency domain, we use relations between the input and output
quantities.
• We can also determine the energy dissipation, particularly for steady state
vibrations.
If material properties are uniform over the entire volume, it is called homogeneous.
The damper model chosen will have the same parameters, for any element and
any point in the component. However, stress and distortion conditions are position
dependent in a component – as opposed to differentially small volume elements.
12 Damping of Materials and Structures 713
For example, beams, shafts, plates, and shells. As per Eqs. (100) and (101), the loss
factor of a component χS and loss factor for the material will differ. For χS , we
integrate the damping energy over the volume of the component, V , and divide by
the maximum stored potential energy, US , of the vibration:
V WD (x, y, z)dV WS
χS = = . (100)
2π V U (x, y, z)dV 2π US
Here, WD is the damping energy per unit volume and cycle. Displacements
are assumed to have a harmonic time history. U is the potential energy per
unit volume at the point of maximum excursion. Using the loss factor of the
material χ :
WD
χ= . (101)
2π U
Within a given zone, the specific damping energy and the stress amplitude, σ̂ can be
related as in the following power law:
n
σ̂
WD = J . (103)
σˆ0
J and n are real material parameters determined via experiments for a given
reference stress, cf. Lazan [45]. Also, if the effect of stress is understood, the
damping afforded by the component can be obtained from the specific damping
energy, WD as shown below:
WD = WD (σ̂ ). (104)
One can deduce from Eq. (103): therefore that the damping energy per period of
the component is as follows:
n
σ̂
WS = WD dV = J dV . (105)
V V σˆ0
Example. Beam with one end fixed and a mass on the other end, in steady-state
vibration in its fundamental mode (Fig. 21):
In the above, we will neglect the mass of the beam. It follows that M̂y (x) =
F̂ x, where F̂ is the amplitude of force at x = 0. Therefore the position-dependent
normal stress amplitude is, then:
714 L. Gaul and A. Schmidt
L b
EIy x h
F (t) = F̂ cos(Ωt)
F̂ x
σˆx (x, z) = z. (106)
Iy
n
L h/2 F̂ x z
Ws = 2J b dx dz (107a)
x=0 z=0 Iy σˆ0
n
F̂ Lh bLh
Ws = J . (107b)
2Iy σˆ0 (n + 1)2
Here we have the bending stiffness at the fixed end as the reference quantity:
F̂ L h
σˆ0 = σˆL = . (108)
2Iy
The volume V and the damping energy of the component WS are as follows:
V = bLh (109)
JV
WS = . (110)
(n + 1)2
L 2 L
M̂y (x) (F̂ x)2
Us = dx = dx (111a)
x=0 2EIy x=0 2EIy
F̂ 2 L3 V σ̂L2
Us = = . (111b)
6EIy 18 E
12 Damping of Materials and Structures 715
If we now use Eq. (100) i.e., the definition of loss factor, we have:
9 JE
χS = σ̂ −2 . (112)
π (n + 1)2 L
Fig. 22 Measurement of longitudinal force and relative displacement at an isolated bolted lay
joint as described in [29] (source: VDI guideline 3830)
F0 Et
E0 u
κ = 0.99
E0
κ < 0.99
Fig. 23 Joint hysteresis with the parameters of the Valanis model as described in [30]
E0 u̇ 1 + E0 sgn u̇(Et u − F )
λ
Ḟ (u, u̇, F ) = . (114)
1 + κ Eλ0 sgn u̇(Et u − F )
The above equation consists of four parameters. Static stiffness E0 which char-
acterizes behavior without slip, the sliding stiffness, Et , a dimensionless parameter
κ to denote the curvature of transition from E0 to Et :
0 ≤ κ < 1. (115)
E0
λ= . (116)
Et
F0 1 − κ E 0
Here F0 is the equivalent limit of static friction. It characterizes the force at which
the transition from stiffness E0 to stiffness Et occurs. The parameters E0 , Et , κ, and
F0 can be located on the hysteresis curve is shown in Fig. 23. κ = 1 denotes the
trivial case of linear elastic behavior and therefore is not included in the inequality
(115). The mathematical model, i.e., Eq. (114), does not distinguish between static
and dynamic friction and therefore can be easily integrated into dynamic systems
where rate-independent friction forces must be considered [29, 30].
c0
mk m1
c1
H1
cm
Hm
uk u1
Fig. 24 Nonlinear joint model with flange masses
hysteresis for cyclic relative displacements, u, with the velocity zero crossings at û
and −û for a seven-parameter model. As in Eq. (86), the loss energy per cycle, WD
is determined as a function of û:
In contrast to an equivalent discrete model, the dependence of the loss energy
WD on the relative displacement amplitude, û is not approximated by a polygon
12 Damping of Materials and Structures 719
line as in Fig. 16. We use here Eq. (104) via a smooth curve such as:
where H and m are real parameters in the continuous equivalent model as per [52]
and [58]:
In [28], we can see the integration of a joint model into a structure discretized
by the FEM using a bar as an example. In case the dimensions of the joint prevent
representing it as a single local model, several such models can be arranged along a
line or in a surface [67].
If one encounters weak nonlinearities, additional effort is required for numerical
computation of structural dynamics. Nonlinear joints may be included by reduction
via equivalent linearization. Joint models with linear springs and viscous dampers
with experimentally determined parameters ignore nonlinearities and static hystere-
sis [64].
1 1
F = [f (u) + g(u)] + [f (u) − g(u)] sgn u̇. (118)
2 2
Using harmonic balance method, the equivalent spring stiffness and damping
coefficient can be determined as follows [18]:
2π
1
c(, û) = F (û cos t, −û sin t) cos t d(t) (119)
π û 0
2π
1
d(, û) = F (û cos t, −û sin t) sin t d(t). (120)
π û 0
The elliptical hysteresis loop of the linearized longitudinal force with the com-
plex stiffness c(, û) = c(, û) + id(, û) can be compared to the hysteresis
polygon of the nonlinear model. Usually, the nonlinear amplitude and the frequency
dependence of the parameters of the equivalent system requires iterative solutions
of the nonlinear algebraic functions of the dynamic transmission behavior [27].
Using an equivalent linearization of the joint model of Fig. 24, αi =
arccos(1 − 2Hi /ci û), we get the spring stiffness as:
720 L. Gaul and A. Schmidt
m
ci sin 2α
c(, û) = c0 + αi − . (121)
π 2
i=1
m
ci
d(, û) = (1 − cos 2αi ). (122)
2π
i=1
where r is a position vector specifying a particular point in space. Also, the normal
velocity is given by:
where r S is the position vector of a point on the surface of the vibrating structure.
p̂(r) is given by the following integral:
1 ∂ e−ikR e−ikR
p̂(r) = p̂(r S ) + iρ v̂ n (r S ) dS (125)
4π S ∂n R R
where the pressure amplitude, p̂(r S ), at the surface of the structure, is determined
by substituting on p̂(r) the left-hand side of Eq. (125) by p̂(r S ) and solving
the integral. However, this involves high computational costs. Equation (125)
shows:
• Pressure amplitudes in the medium and at the surface depend on the normal
velocities of all points of the surface.
• Pressure variations and normal velocities in general do not vary in phase.
PS
σ = (126)
ρcAv̄ 2
σ = 10 log σ dB (127)
722 L. Gaul and A. Schmidt
In cases where the acoustic wavelength is much smaller than the dimensions of
say, a plate vibrating in phase:
2π c c
λ= = (128)
f
the radiation efficiency is σ = 1. The vibration frequency and the vibration mode
significantly affect the radiation efficiency. The energy radiated by a vibrating
structure per cycle (harmonic with angular frequency of )
2π PSh 2π σρcAv̄ 2
WS = = . (129)
Also the radiation loss factor is given by the following equation [22]:
WS PS
χS = = . (130)
2π US US
In this equation, US is the vibration energy of the structure as shown in Eq. (113).
Vibration energy of the surrounding however is not taken into account in this
equation. χS plus the loss factors due to other damping mechanisms give the
complete loss factor.
(2π r0 /λ)
p̂S = iρcv̂S (133)
1 + i(2π r0 /λ)
where λ is the acoustic wavelength as described in Eq. (128). As v̂ 2 = v̂S2 /2, the
expression for sound power is:
(2π r0 /λ)2
PS = 4π r0 2 ρcṽ 2 (134)
1 + (2π r0 /λ)2
As can be seen from Fig. 26, the only quantity that affects the magnitude of the
logarithmic radiation efficiency is the ratio (2π r0 /λ). The following borderline
cases can be seen:
PS ≈ 4π r0 2 ρcṽ 2 (137a)
σ ≈ 1. (137b)
Fig. 26 Logarithmic
radiation efficiencies, σ , of
spherical radiators as a
function of the ratio (2π r0 /λ)
(source: VDI guideline 3830)
724 L. Gaul and A. Schmidt
υM Axis of radiation
2r0
2
ṽM (2π r0 /λ)4
PS = 4π r0 2 ρc . (139)
3 4 + (2π r0 /λ)4
In the above equation, ṽM is the root mean square (RMS) value of the vibration
velocity of the sphere. The relation between ṽS2 averaged over the surface and ṽM
2 is:
1
ṽS2 = ṽ 2 cos2 ϑdS (140a)
4π r0 2 S M
π
1 2 1 2
ṽS = ṽM
2
sin ϑ cos2 ϑ dϑ = ṽM . (140b)
2 0 3
The above result in conjunction with the sound power, i.e., Eq. (139) can be used
with Eq. (126) that the radiation efficiency is:
(2π r0 /λ)4
σ = (141)
4 + (2π r0 /λ)4
which depends only on the ratio (2π r0 /λ) as seen in Fig. 26. Yet again, we observe
the following cases:
v˜M 2
PS ≈ 4π r0 2 ρc (142a)
12
12 Damping of Materials and Structures 725
1
σ ≈ (2π r0 /λ)4 . (142b)
4
v˜M 2
PS ≈ 4π r0 2 ρc (143a)
3
σ ≈ 1. (143b)
PS ≈ AK ρcṽK
2
(148a)
σ ≈ 1. (148b)
US = ρp hAp ṽ 2 (149)
is given by:
∂ 4w ∂ 4w ∂ 4w ∂ 2w
B + 2 + + m =0 (151)
∂x 4 ∂x 2 ∂y 2 ∂y 4 ∂t 2
w = ŵ cos(t − kB x) (152)
12 Damping of Materials and Structures 727
As the plate thickness increases, the cut-off frequency decreases (Fig. 28).
In case of infinite plates, there is no radiation for frequencies f < fg , and the
vibrations in the medium decay very quickly as distance from the plate increases.
• the geometry
• the vibration mode
• the boundary conditions of the sound field outside the plate
728 L. Gaul and A. Schmidt
a
x
b
y
730 L. Gaul and A. Schmidt
Fig. 31 Radiation efficiencies, σm,n , of the eigenmodes wm,n of a square plate supported on all
sides, as a function of the wavenumber ratio k/kB , as per [63] (source: VDI guideline 3830)
Fig. 32 Radiation
efficiencies, σ1,1 and σ2,2 , of
the eigenmodes w1,1 and w2,2
of a rectangular plate
supported on all sides, for
selected aspect ratios b/a, as
a function of the wavenumber
ratio k/kB , as per [63]
(source: VDI guideline 3830)
12 Damping of Materials and Structures 731
(m,n) and k/kB , vibration modes whose nodal lines (approximately) enclose square
areas radiate little sound; the more the ratio na/mb deviates from unity, the more
intense the radiation from the plate. This can also be seen in [63].
Fig. 33 Theoretical mean values for the logarithmic radiation efficiencies of eigenmodes of
rectangular plates (having surface area A and perimeter length U ) in a rigid acoustical screen;
λg = c/fg is the wavelength at the cut-off frequency as per [39]. In the range (1), add 3 dB if
edges are fixed (source: VDI guideline 3830)
732 L. Gaul and A. Schmidt
Ribbed Plates
Stiffening ribs on thin plates effectively act like the subdivision of the total area
into many sub-areas. They act as internal edges and thus increases the radiation
efficiency below the cut-off frequency. If the total length of the ribs is L and U
is the perimeter of the plate, then, Maidanik [48] recommended to increase the
radiation efficiency in this range by a factor of 1 + (2L/U ).
• n = 0 : breathing
• n = 1 : bending
• n = 2 : ovalizing
ϕ
2ai
2a
+
+
+ +
n=0
n=1
n=2
The infinite tube will only radiate sound if the axial wavenumber kz is less than the
acoustical wavenumber k, kz < k [23]. The mode number n has a strong influence
on the radiation behavior. In the limiting case where kz a << ka << 1, the radiated
sound power per unit length is governed by the following:
1 2
P0 = π a(ρc)(ka)|v̂ 0 |2 n=0 (162a)
2
1
P1 = π 2 a(ρc)(ka)3 |v̂ 1 |2 n = 1 (162b)
4
1 2
P2 = π a(ρc)(ka)5 |v̂ 2 |2 n = 2. (162c)
32
In the entire range ka < 1 in a uniformly vibrating pipe (kz = 0) as shown in Fig. 36
- as n increases, the sound radiation decreases. ka here, is the ratio of pipe perimeter
to acoustical wavelength. In addition to this, to avoid acoustic short circuits at the
surface, the following condition is required:
This is analogous to the requirement of infinite plates that kB < k. This means
that for a given value of n, cylinders with large outer radius can fulfill the criteria
in Eq. (162), while ones with small outer radius cannot. For efficient radiation in
case of bending vibrations of regular cylinders (n = 1), the following must be
assured:
(k 2 − kz 2 ) a 2 > 1 (164)
Fig. 38 Diagram for approximate determination of the radiation loss factor, χS , of long pipes
with elliptical and rectangular cross sections, as per [41]. x: calculation results for rectangular
cross sections with various aspect ratios (source: VDI guideline 3830)
approximately lies on a curve. An acceptable estimate of the radiation loss factor for
rectangular cross sections with various aspect ratios also fit into this diagram [15].
E
cL = . (166)
ρ
The bending wavelength may also be expressed in terms of the absorption coeffi-
cient and the loss factor [38]:
LλB
χ =γ . (168)
π 2A
The absorption coefficient γ has roughly a linear behavior with respect to the width
of the overlap w. Other influencing factors are the ratio of spacing d between the
fixing points, to bending wavelength λB and on the ambient pressure p. Figure 40
shows recommended values (“modified”- γm0 ) of the absorption coefficient. Fig-
ure 41 shows the dependence of absorption factors.
The following can be used for conversion purposes to other conditions:
2
d h0 cL0
fm = f (169)
d0 h cL
and
w
γ = γm . (170)
w0
If there are many joints, the following summation needs to be employed to find the
loss factor of the entire component:
12 Damping of Materials and Structures 737
λB
χS = Σγn Ln . (171)
π 2A
Journal Bearings
Figure 42 shows a plain journal bearing. As per simple bearing theory [44], the
relative eccentricity, ε = e/δ, and the angle α depend on the Sommerfeld number
and on the ratio of the widths, B/D:
738 L. Gaul and A. Schmidt
u2 , F2
FS
Ω
e
R u1 , F1
r
α
FS 2
So = (172)
BDη
where
η dynamic viscosity
D = 2R bearing diameter
B bearing width
r journal radius
δ =R−r bearing play
= δ/R relative bearing play
e journal eccentricity
ε = e/δ relative eccentricity
FS static bearing force
α attitude angle
angular velocity of rotor
If the journal executes small amplitude transverse movements, u1 (t) and u2 (t),
around the equilibrium position determined by the static bearing force, FS , the
components of the resulting additional force are approximately linear functions of
the movements:
In the above equations, k and d are the stiffness and damping coefficients of the oil
film. Nondimensional coefficients for stiffness and damping are:
12 Damping of Materials and Structures 739
δ δ
γik = kik βik = dik . (174)
FS FS
A more detailed tabulations can be found in [33, 47, 59] and DIN 31 657-1. For
B/D < 0.3 analytical expressions for γik and βik can be found [50]. Dependence of
γik and βik are shown in Figs. 43 and 44. In case of large journal amplitudes or large
dynamic amplitudes a nonlinear approach needs to be taken to adequately describe
the vibration behavior. In practice, static bearing loads and the excitation forces
acting on the rotor are given, and the vibration movements of rotor and journal are
investigated. Rotor movements can be known via the solution to Reynolds equation.
The forces F1 (t) and F2 (t) can be calculated via an iterative procedure [19, 34].
Housing
y, Fy Liquid
x, Fx Ring (non rotating)
Bearing
R r
r
R
e
Housing
Ring
Fx (t) = dx ẋ (175a)
Fy (t) = dy ẏ. (175b)
The above is valid even for an eccentric position. As opposed to a journal bearing
squeeze film dampers are open at the sides and have no pockets and have no coupling
terms in the principle frame of reference. For a regular cylindrical design and centric
position dx = dy :
2Bη 2Bη
dx = 3
βx∗ , dy = 3
βy∗ . (176)
Using Eq. (176) the damping coefficients dx , dy can be calculated. The dependence
of βx∗ , βy∗ on eccentricity and the ratio of widths B/D are shown in Figs. 46
and 47. For high vibration velocities, inertial characteristics must also be taken into
account [57]. As expected from Eq. (175), until the load limit, the vibration velocity
amplitude will increase linearly after which cavitation will occur in the squeeze film
leading to reduced damping performance or even complete failure. Load limits may
be altered by changing the static oil pressure in the damper.
3.6 Assemblies
In assemblies, many components are joined together between which energy dissipa-
tion can occur due to relative motion. The total loss factor can be given as follows:
Σi WDi + Σj WDFj + Σk WDAk
χS = . (177)
2π Uges
12 Damping of Materials and Structures 741
2 β∗x
β∗y
0 ε = e/δ
0 0.2 0.4 0.6
0 B/D
0 0.2 0.4 0.6 0.8
• component damping WD
• joint damping WDF
• external damping WDA
N (r)
j =1 χSj Uj
χS(r) = N (r)
. (178)
j =1 Uj
742 L. Gaul and A. Schmidt
In Sects. 2.1 through 2.3, we dealt with deformations in structures as a whole and
also deformations on the surface. It is clear that the usability of a particular model is
subject to the problem formulation. In the models presented below, we assume linear
damping. In light of what was said in the earlier paragraph, the linearity condition
should be checked ascertained in case of application.
where,
u displacement at time t
F (t) external force
m mass
k spring stiffness
d damping coefficient
u(t)
m F (t)
k
12 Damping of Materials and Structures 743
damping ratio,
d
ϑ= √ (181)
2 km
δ = ϑω0 (183)
the time dependent solution of the free vibrator with F (t) = 0 and initial conditions
u(0) = u0 and u̇(0) = ν0 :
• for 0 ≤ ϑ < 1:
−δt δu0 + ν0
u(t) = e u0 cos ωd t + sin ωd t (185a)
ωd
u(t) = e−δt û sin(ωd t + ϕ) (185b)
where,
2
δu0 + ν0
û = u20 + (185c)
ωd
u0 ωd
tan ϕ = (185d)
δu0 + ν0
• for ϑ = 1:
• for ϑ > 1:
δu0 + ν0
u(t) = e−δt u0 cosh ωd∗ t + sin ω ∗
t . (187)
ωd∗ d
When no damping is present the above equations reduce to harmonic vibrations with
angular velocity ω0 . When damping is very high, i.e., ϑ ≥ 1 the time history curve
passes through a zero at most, once.
The most common case in engineering is when damping is weak, i.e., ϑ < 1,
there is a succession of zero crossings at a time interval of:
2π 2π
Td = > T0 = . (188)
ωd ωd
u(t) ϑ
= ln = δTd = 2π √ . (189)
u(t + Td ) 1 − ϑ2
= 2π ϑ. (190)
where,
F̂
û = α(η, ϑ). (193)
k
1
α(η, ϑ) = (194)
(1 − η )2 + (2ϑη)2
2
η= . (195)
ω0
2ϑη
tan ζ = where, 0 ≤ ζ < π. (196)
1 − η2
1 2
Umax = k û (198)
2
WDh d
χ= = . (199)
2π Umax k
d ω0
χ0 = = 2ϑ. (200)
k
In complex notation:
F̂ = F̂ eiγ (203)
û = ûeiβ . (204)
ζ = γ − β. (205)
ûeiΩt
ζ
Ωt + γ
Ωt + β
0
F (t) u(t) Re
û 1 1 − η2 −2ϑη
= +i (206b)
F̂ k (1 − η2 )2 + (2ϑη)2 (1 − η2 )2 + (2ϑη)2
4.1.7 Accelerance
üˆ û α
= −2 = −2 e−iζ (210a)
F̂ F̂ k
üˆ η2 1 − η2 2ϑη
=− + i (210b)
F̂ m (1 − η2 )2 + (2ϑη)2 (1 − η2 ) + (2ϑη)2
With the help of special damping matrices and nodal transformation, equations of
motion can be decoupled and solved. If such decoupling is not reflective of the actual
system, coupling effects need to be incorporated. If decoupling is not possible,
bimodal calculation [75] needs to be carried out.
748 L. Gaul and A. Schmidt
M ü + Ku = f (t) (212)
Here M is the symmetrical, positive definite mass matrix, and K is the symmetrical,
positive definite or semi-definite elastic stiffness matrix. K and f (t) may be
determined using a finite element model with ue (t) as the nodal displacements and
N (x, y, z) as the trial or shape functions, we obtain the displacement vector as:
ε = C v = C N ue = CN ue. (216)
σ = E ε. (218)
12 Damping of Materials and Structures 749
Ke ue = fe . (219)
where,
⎛ ⎞ ⎛ ⎞ ⎛ ⎞
σxy 1 000 0 0 0000 0 0
⎜σ ⎟ ⎜ ⎟ ⎜ ⎟
⎜ yz ⎟ ⎜ 1 0 0 0 0⎟ ⎜ 0 0 0 0 0⎟
⎜ ⎟ ⎜ ⎟ ⎜ ⎟
⎜σ ⎟ ⎜ 1 0 0 0⎟ ⎜ 0 0 0 0⎟
σ = ⎜ zx ⎟ EG = ⎜
⎜ 2 1 1⎟
⎟ ⎜
EK = ⎜ 1 1 1⎟
⎟. (221)
⎜σxx ⎟ ⎜ 3 3 3⎟ ⎜ 3 3 3⎟
⎜ ⎟ ⎜
⎝σyy ⎠ ⎝ 2 1⎟⎠
⎜
⎝ 1 1⎟⎠
3 3 3 3
σzz (symm) 2 1
3 3
1 Q2
K= . (223)
3 P2
(KG Q1 P2 + KK Q2 P1 ) ue = P1 P2 fe (225)
750 L. Gaul and A. Schmidt
where,
T
KG = CN EG CN dV (226a)
V
T
KK = CN EK CN dV . (226b)
V
The shear and compression relaxation functions are given as below, respectively,
Using the constitutive law as in Eq. (228) and the matrices in Eqs. (226), Eq. (219)
yields:
∞
[2G0 KG + 3K0 KK ] ue + [2G̃(τ )KG + 3K̃(τ )KK ]u̇e (t − τ )dτ = fe . (231)
0
• numerical integration
• finite time elements
• integral transformations (Laplace, Fourier)
12 Damping of Materials and Structures 751
• modal analysis
• matrix functions
M ü + D u̇ + Ku = f (t). (233)
For the solutions to and the properties of displacements u(t) as given in Eq. (233)
under free and forced vibrations can be found in the references [75, 78].
By means of the modal transformation:
u=Φq (234)
we can achieve a decoupling of the n equations of motion from Eq. (233). This is
applicable however, only in cases when the following relation holds (commutative
property of the system of equations):
K M −1 D = D M −1 K. (235)
D = a0 M + a1 K. (237)
752 L. Gaul and A. Schmidt
For a more general case refer [70, 71]. As in the case referring to Eq. (237), the
modal damping ratios:
di
ϑi = √ (238)
2 kt mt
This means that the damping ratios of the remaining eigenforms will have the
frequency dependence of Eq. (239), which is shown in Fig. 50. In the case of more
than two known damping ratios, one should determine the parameters in Eq. (237)
by matching.
When modal dampings are known, D can be calculated from:
n
2ϑt ωt
−T −1
D=Φ diag(di )Φ =M ut uTt M. (241)
mt
i=1
When modal decoupling is not possible, Eq. (233) must be used. The damp-
ing matrix can be calculated from Eqs. (237) and (241). If D does not satisfy
diagonalization condition as in Eq. (235) secondary diagonal elements dij∗ (i = j )
will occur signifying the so-called Damping coupling. This is further discussed in
the literature, refer [77, 78].
When component damping is predominant, the diagonalization condition as in
Eq. (235) is warranted, but care should be taken not to ignore coupling from discrete
dampers. If there is no diagonalization, the eigenvectors of the damped system are
complex. A decoupling of the first-order system assigned to Eq. (233):
A1 ż + A0 z = b(t) (242a)
where,
u f
z= b(t) = (242b)
u̇ 0
D M K 0
A1 = A1 = (242c)
M 0 0 −M
12 Damping of Materials and Structures 753
ϑi
1 a0
ϑi = + a1 ωi
2 ωi
ϑn
ϑm 1
a ω stiffness - proportional part
2 1 i
1 a0
mass - proportional part
2 ωi
0 ωm ωn ωi
Fig. 50 Connection of damping ratio and associated natural angular frequencies with Rayleigh
damping
can always be performed by a bimodal transformation with the right-hand and left-
hand eigenvectors of the corresponding eigenvalue problems A1 ż + A1 z = 0 and
AT1 ż + AT0 z = 0. Further reference to this can be found in [75, 80].
R||
χ () = >0 (244)
E
and
χ
experimentally obtained damping factor
l
o de
tm
-Voig |
n | Ω
lvi R
Ke ≡
E
Ω)
model of constant hysteresis
χ(Ω) ≡ const. χ(
0 Ω
the rheological model. Equation (246) only applies within the frequency range – in
other words, to Fourier-transformed state variables:
∞
U (i) = u(t) eit dt (246)
−∞
Γu
Γp
ui = ūi
B3∗ B2∗
ξ3 B1∗
Load point ξ
x2 r = x−ξ
x3 ξ2 Field point x
ξ1
x1
Bi = Bi∗ eiΩt
Bi∗ = δ( x − ξ )ei
The fundamental solution of the viscoelastic full space satisfies the constitutive
equations in Sect. 2.2.7 discussed in Sect. 2. In the fundamental solution of the
displacement field Uij∗ (xi , ξ ) in the frequency range, the complex moduli of shear
G(i ) and compression K(i ) and the distance r = |x − ξ | are contained in the
functions Ψ and κ (see [72, 81]).
1 ∂r ∂r
Uij∗ (x, ξ , ) = Ψ δij − κ (248)
4π G ∂xi ∂xj
As per Maxwell and Betti’s theorem, the work associated with Pi , Bi , and Uij∗ must
equal to the work associated with Bi∗ , Pj∗i , and Ui . With no body forces, we have
the equation:
Ui (ξ ) = [(Pj (x)Uij∗ (x, ξ )) − Pij∗ (x, ξ )Uj (x)]d (249)
Referring to Fig. 52, the boundary values Ūt at u and P̄t at p are known. In the
direct formulation of the BEM, the unknown displacement field Ui and the stress
field Pi at the boundary are determined from a boundary integral equation which
is derived from the integral Eq. (249) by relocating the load point ξ (see Fig. 53)
from a point within the region to the boundary. If the solution fields Ui and Pi on
the boundary are known, then it will be possible to calculate from Eq. (249) the
displacement field at any point in the interior of the domain.
For a numerical solution apart from the geometry of the component boundary,
displacements and stress fields must be approximated. For this purpose, the
boundary is discretised into the so-called boundary elements within which the
approximation is done using the isoparametric concept. Refer Figs. 54 and 55 and
[72] for a more detailed discussion. For each load point, we get two or three
equations depending whether the problem is two or three dimensional, respectively.
These are then numerically integrated using say, the Gauss Quadrature.
Due to the usage of approximations, the boundary integral equations are not
completely satisfied. This results in a defect or residual. According to the method
of weighted residuals, this residual must disappear when weighted with a function
and integrated over the boundary. If we chose each node to be a load point –
Fig. 55 Two-dimensional trial functions for boundary variables and geometry, The points repre-
sent nodes
the number of equations is the same as the number of unknowns. The solution
results in boundary displacements and stress. These can be calculated using the
constitutive laws. Using inverse Fourier transform, one can convert the frequency
domain solution to one in the time domain [74].
• ambient air
• bearing points
• losses due to clamping
• parts of the measure instrument itself
In measurement of cases with low damping special care must be taken to avoid
external damping.
τ 1 F bl0
Shear specimen : = where cgeom = (250a)
γ cgeom l a
σ 1 F ba
Tension specimen : = where cgeom = (250b)
cgeom l l0
τ 1 MT ba 3 c1
Torsion specimen : = where cgeom = . (250c)
γ cgeom ϕ l0
a) b) c)
F F MT
l0 l0 l0
cross-section
F F MT
Fig. 56 Solid specimens for creep and relaxation tests (a) Specimen under pure shear (in
central longitudinal cross-section) (b) Specimen with evenly distributed tensile stress (outside the
clamping zone) (c) Torsional specimen with rectangular cross-section (inhomogeneous distribution
of the shear stress and cross-sectional camber)
760 L. Gaul and A. Schmidt
For a more detailed description of the methodology for tests on the above mentioned
specimens, refer [94].
a) σ b) ε
σ0 ε0
0 t 0 t
ε σ
σ0
creeping relaxation
ε∞
σ∞
σ0 J (t) ε 0 E(t)
ε0
0 q1 /q0 t 0 t
Fig. 57 Stress and strain plotted against time in the creep test and in the relaxation test with
tension specimens (ideal curve with Kelvin-Voigt model) (a) Creep Test (b) Relaxation Test
12 Damping of Materials and Structures 761
of viscosimeters are available – a few rotational viscosimeters are shown in Fig. 58.
Major equations involved in the experimental set up are as follows:
τ 1 MT
η= = . (252)
γ̇ cgeom ϕ̇
MT
a) b)
ϕ̇
MT
ϕ̇
r
r1
α r2
l
c) d)
MT MT
ϕ̇ ϕ̇
length of action
r1 r1 h
l
r2
1 h
air bubble h 2
α=
r1
Fig. 58 Types of rotation viscosimeters (a) Cone-plate viscometer (b) Simple shear flow between
coaxial cylinders (Couette flow) (c) Shear flow between coaxial cylinders with flat end faces (d)
Shear flow between coaxial cylinders and between cone end face and plate (h r1 )
762 L. Gaul and A. Schmidt
2π r 3
cgeom = . (253)
3a
For the Couette flow shown in Fig. 58b (exact only for Newtonian liquids) this
equation applies:
4π/(r1 r2 )2
cgeom = . (254)
r22 − r12
In the case of the viscosimeter shown in Fig. 58c, Eq. (254) corresponds to Fig. 58b
provided corrections for the ultimate effect of the internal cylinder are included.
Corresponding to Fig. 58d, we have:
1
2π r13 l 1 + r1 / l
3
cgeom = . (255)
h
The following referencing have a detailed discussion on the above mentioned topics:
DIN 1342-3, DIN 53018-1 and -2, DIN 51563, DIN 53017, and DIN 53018, [85]
and [94].
With silicone oils or melts, it is recommended, as a way of checking the test
results, that the so-called reduced viscosity η(T , γ̇ )/η0 where η0 = η(T , 0) be
formed and plotted against the reduced shear speed γ̇ η0 . In a graph of this kind, the
measured values of silicone oils of different characteristic viscosities νsn = ηs0 /ρ
and temperatures T will lie on approximately the same curve (Fig. 59).
Fig. 59 Reduced viscosity as a function of reduced shear speed (Note: 1cSt = 10−6 m2 /s)
(source: VDI guideline 3830)
12 Damping of Materials and Structures 763
l
Ω
Ω x
ν
δ
h
F
where the storage modulus E = E and the loss modulus E = Eh/ν. The angle δ
follows the following relation:
h
tan δ = X = . (258)
ν
764 L. Gaul and A. Schmidt
For a detailed explanation with regard to other material types and loading patterns,
refer [94].
An−1 A∗n−1
= ln ≈ ln . (259)
An A∗n
ϑ=√ . (260)
4π 2 + 2
6
12 Damping of Materials and Structures 765
6
7
8
1 An
= ln . (261)
m An+m
In case the system behavior is non-linear then ∗n = (A∗n ). For procedure B,
fB B − f0 0
= . (262)
f0 0
fB2 − f02 + (fB B − f0 0 )
2π 2
Here variables 0 and f0 relate to a test not using specimens, variables B and
fB relate to a test with a wire and specimen. Note that care must be taken to
account for the logarithmic dependence of in case of non linear viscous damping.
Free vibration tests under flexural stress can in principle be carried out using
freely suspended or beams clamped at one end or both ends (Fig. 64). For specific
advantages, disadvantages and further related reading refer [94].
deflection
An A∗n
time
Td
Fig. 63 Time curve for oscillatory deflection with damped free vibrations
F (t)
a)
c)
F (t)
0.22 l 0.22 l
b) l
l WD
two specimens force sensor F̂1
Ω
Fm
r
a+s F̂1
dislocation s
sm
ŝ ŝ
Fig. 65 Shear test with approximate harmonic forced drive (a) Test apparatus (b) Force-
deformation diagram
12 Damping of Materials and Structures 767
For cross section and thickness, A0 and L0 , respectively – the complex shear
modulus is
F̂1 L0
|G(, ŝ)| = . (264)
2A0 ŝ
From this, the loss factor results as χG = tan δG . |E| and χE are determined using
the strain specimen although this is limited to low frequencies.
Due to the symmetry, 0 /ω0 = ω0 / u the damping ratio is given by the relation:
0 − u 1
ϑ= = (η0 − ηu ). (267)
2ω0 2
Given above is a basic outline of the idea. Further possibilities, interpretations, and
procedures can be found in [94].
smax
0 Ω u ω0 Ω o Ω
Fig. 66 Amplitude of the vibration velocity with spring or force excitation with resonance
maximum and “half-value ordinates” as well as the corresponding angular frequencies 0 , u
and ω0
Im û Im û
Re û Re û
−45◦
−135◦
Ωo
Ωb Ωa
Ωu
û(Ω)
ω0 Ω ω0 Ω
Fig. 67 Nyquist curve of the displacement amplitude with spring force excitation
1 2b − 2a
ϑ= (268)
2 2b + 2a
where u is the excitation frequency at the intersection of the −45◦ line and the
Nyquist curve and 0 the excitation frequency at the intersection with the −135◦
line. From this we have, the damping ratio as:
12 Damping of Materials and Structures 769
Δϕ
π
2
ΔΩ
0
0 ω0 Ω
1 1 1 ω0 u
ϑ= − ηu = − (269)
2 ηu 2 u ω0
and
1 1 1 0 ω0
ϑ= η0 − = − . (270)
2 η0 2 ω0 0
dϕ 1
= (271)
d ω0 ϑ
1 Δ
ϑ= . (272)
ω0 Δϕ
Refer [94] for details about the assumption and applicability of the above
mentioned procedure.
1
P1 = F̂1 û1 sin δ1 (274)
2
1
P2 = F̂2 û2 sin δ2 . (275)
2
Ignoring the inertial forces, the amplitude of the displacement difference is:
ŝ = û21 + û22 − 2û1 û2 cos β. (277)
u(t)
m F (t)
k
12 Damping of Materials and Structures 771
Parameters k and d can be obtained from the complex force and/or displacement
amplitudes [82]. For the four complex amplitudes F̂ , û1 , û2 and ŵ, it must be
possible to measure the ratio of any two in quantity and phase. The other complex
amplitudes can be eliminated from the two equations (279) and (280). Depending
on which variables are measured, formulations can be made for k and d. Further to
this, force and distortion amplitudes can also be measured. For a detailed treatment
of this, refer [94].
real stiffness kz can, as shown in Fig. 71, be connected in series with the damped
specimen with complex stiffness k + id. The stiffness and the damping coefficient
can be determined from the measured complex frequency response of the expanded
system. uA (t), um (t), uP (t) have the following relations between them:
For the complex amplitudes ûA , ûP , ûm the following relations hold:
Separating the real and imaginary part, stiffness and damping can be found which
needs to be determined for every frequency of interest .
This method assumes that the mass m and the stiffness kz of the additional spring
are known. These parameters can be determined experimentally beforehand, with
the aid, for example, of a resonance test which does not include the specimen to be
tested. The resonance frequency of the entire arrangement can be suitably chosen
by selection of mass m. If the stiffness k and damping coefficient d of the specimen
are required as a function of the frequency , tests should be carried out with
different excitation frequencies and, if necessary, with different additional springs. If
k and d can be regarded as frequency independent, taking measurements at different
excitation frequencies will minimize random error creating influences.
12 Damping of Materials and Structures 773
Homogeneous Strips
Homogeneous strips are used for measuring the complex modulus of materials
which, having a modulus of elasticity of E > 5 e9 N/m2 , are so stiff that the natural
frequencies of the strips fall within the frequency range in which the modulus is to
be determined. Which measurement technique to use will depend on the magnitude
of the loss factor. Some possibilities are:
• resonance test
• free-vibration test
Laminated Strips
For materials which are relatively soft and/or exhibit very heavy damping lamnated
strips may be used. For this purpose, stiff and comparatively damping-free strips are
bonded together as shown in Fig. 72. A detailed mathematical representation of the
above mentioned subheadings can be found in [94].
Fig. 72 Examples of cross-sections of layered strips (a) two layers (topmost beam [92]) (b) three
layers, symmetrical (Nashif beam [89]) (c) and (d) sandwich arrangements (source: VDI guideline
3830)
774 L. Gaul and A. Schmidt
M ü + D u̇ + Ku = f (t) (285)
where u and f are vectors of displacements and excitations at the collocation points.
M, D and K are the symmetrical, positively (semi-) definite mass, damping and
stiffness matrices of the equivalent model. Apart from the symmetry, also,
KM −1 D = DM −1 K. (286)
H (i) is the matrix of transfer functions that contains the complex frequency-
dependent compliances H ln which links the complex Fourier spectra fˆ(i) and
û(i). The Fourier spectrum of a transformable time function is defined by:
∞
F {x} = X(i) = x(t)e−it dt. (288)
−∞
Eq. (287) also applies in particular even to harmonic excitation and vibratory
response:
The assumptions Eqs. (285) and (286) make it possible for the elements of the
matrix of the transfer function to be expressed by the N real eigenvectors uj of
the associated undamped system H (i):
M ü + Ku = 0 (290)
N
uj l uj n
H ln = = H nl (291)
kj − mj 2 + idj
l=j
where
with natural angular frequency ωj = kj /mj and modal damping ratios ϑj =
dj /(2mj ωj ) we have
N
uj l uj n /mj
H ln = = H nl . (292)
ω2
j =l j
− 2 + i2ϑj ωj
The following section will therefore be restricted to dealing with the frequency
domain.
• excited only at one point n and the responses measured at all N response points
• successively excited at all N collocation points and the response measured only
at one and the same point n
The mathematical procedure describing this process in detail can be found in [94].
Fig. 73 Value of the frequency response of a vibrating system in the environment of the natural
frequency ωr (source: VDI guideline 3830)
12 Damping of Materials and Structures 777
uj l uj n /mj
Alnr (i) = . (295)
j =l,j =r
ωj2 − 2 + i2ϑj ωj
Thus, we have:
Here only a short description of the basic idea of the above two subheadings is
covered. Refer [94] for an exhaustive guideline.
a better approximation
J2
uj l uj n /mj 1 1
H ln (i) = + − (298)
ω2
j =J1 j
− 2 + i2ϑj ωj Kln Mln 2
with the constants Kln and Mln is used for the equivalent model. This approximation
covers all modal DOF where ωj > ωJ2 .
⎡ ⎤
cor
J2
uj l uj n /mj 1 1 ⎦
H̃ nr (i) = H̃ ln (i) − ⎣ + − .
j =J1 ,j =r
ωj2 − 2 + i2ϑj ωj Kln Mln 2
(299)
J2
uj l uj n /mj 1 1
H ln (ip ) = + − . (300)
j =J1
ωj2 − 2p + i2ϑj ωj p Kln Mln 2p
P
e= wp ep (302)
p=1
∂e
=0 → Kln , Mln , ωj , ϑj uj l uj n /(2ϑj kj ). (303)
∂x
Soil damping is composed of the material damping of the ground and the energy
extraction due to wave radiation (geometric damping). As there are no methods to
determine energy extraction due to wave radiation, total soil damping and material
damping are separately defined. Here, a brief outline of testing methods is given. For
a more detailed description refer [94]. Among individual tests, boundary conditions
should be ensured to be the same as material damping parameters greatly depend
on the
• deformation amplitude
• mean hydrostatic pressure
• density
• void ratio
• load cycles
12 Damping of Materials and Structures 779
Geometric damping, on the other hand, depends only on the frequency and is
calculated as a difference between total and material damping.
Measurement techniques broadly fall into the category of either seismic, where
the propagation of an impulse or equivalent signals is employed or stationary
methods, where a wave source is used to generate a standing wave field.
In the field, the following methods are suitable for determining soil damping:
• cross-hole measurement
• Rayleigh wave dispersion measurement
• measurement with model foundations
• triaxi apparatus
• resonant column apparatus
• simple shear apparatus
• ring shear apparatus
In these experiments, care should be taken to remove soil samples such that the
mechanical properties of the subsoil are unchanged. Hydrostatic pressure can be
simulated in the test equipment.
All materials show some amount of material damping. Under time periodic or Heav-
iside stress/strain loads – hysteresis or creep/relaxation responses can be observed,
respectively. Damping in the case of many rubbers and polymers can be high and
as a result may not be ignored, while material modeling. Material damping may
be modeled by differential operators or hereditary integral viscoelastic constitutive
equations. It is generally sufficient to use a linear stress-strain relationship – which
is often realized via linear sprin and viscous dashpots. These result in constitutive
equations of integer-order differential operator type. However, when applied to large
time or frequency intervals, these models are cumbersome. Thermodynamically
consistent and more robust models can be formulated using fractional derivatives.
Refer [95,96,97,98,99,101]. An implementation of fractional constitutive equations
into finite element and parameter identification is given in [103, 105]. Boundary
element implementations can be found in [100, 100].
Using backward difference, the first (integer order) derivative is given by:
780 L. Gaul and A. Schmidt
d1 f (t) 1
1
= lim [f (t) − f (t − t)]. (304)
dt t→0 t
By the same rule, we may define any integer-order derivative by the following
relation:
⎡ ⎤
n n
d f (t) 1 n
= lim ⎣ (−1)j f (t − j t)⎦ (305)
dt n t→0 (t)n j
j =0
n
where are binomial coefficients. If we replace the time step t by a fraction
j
t
with N = 1, 2, 3. . . , we can rewrite the above equation as:
N
⎡ ⎤
−n N −1
dn f (t) t n t
= lim ⎣ (−1)j f (t − j )⎦ (306)
dt n N →∞ N j N
j =0
A detailed treatment of the above equation can be found in [102, 104]. In order to
deduce a formulation that is valid for any real-order derivative, we use the extended
definition of the binomial coefficient:
⎧
⎨ a(a − 1)(a − 2) . . . (a − j + 1)
a for j > 0
= j (308)
j ⎩
1 for j = 0
j factors
' () *
n n(n − 1)(n − 2) . . . (n − j + 2)(n − j + 1)
(−1)j = (−1)j
j j!
(j − n − 1)(j − n − 2) . . . (−n + 1)(−n)
=
j! (309)
j −n−1
=
j
(j − n)
≡
(−n)(j + 1)
12 Damping of Materials and Structures 781
such that is the gamma function. Using the above equation in Eq. (306), we have:
⎡ ⎤
−n N
−1
dn f (t) t (j − n) t
= lim ⎣ f (t − j )⎦ , n > 0.
dt n N →∞ N (−n)(j + 1) N
j =0
(310)
If we assume now, n to be any real number ν, we obtain the Grünwald definition of
fractional derivatives and integrals given by:
⎡ ⎤
−ν N
−1
dν f (t) t t
= lim ⎣ Aj +1 f (t − j )⎦ (311)
dt ν N →∞ N N
j =0
where
(j − ν)
Aj +1 = (312)
(−ν)(j + 1)
are the so-called Grünwald coefficients. Here, as long as ν is not a positive integer,
Aj +1 is nonzero. If, e.g., ν = −1, then Aj +1 = 1 for all j , according to the Riemann
sum for integer-order integration. If ν is a natural number n, only the first n + 1
Grünwald coefficients Aj +1 are nonzero, indicating a local operator. Conversely,
fractional derivatives are non-local operators if ν is a positive non-integer. The limits
of the summation here are the terminal values. The lower limit j = 0 corresponds
−1)t
to A1 f (t), and the upper limit j = N − 1 corresponds to AN f (t − (N N ) =
t
AN f ( N ). Thus, the interval (0; t] is divided into N sections of equal size. Here, we
always assume the lower terminal to be 0. As in differential operator notation, we
may write:
⎡ ⎤
ν f (t) −ν N
−1
d t t
0 Dt f (t) =
ν
= lim ⎣ Aj +1 f (t − j )⎦ = D ν . (313)
dt ν N →∞ N N
j =0
With growing j , the values Aj +1 are weighting function values that are situated
further in the past. This is why the influence of the past is faded out as time elapses,
which is attributed to the “fading memory” property. We use here, a time integration
scheme with fractional derivatives being evaluated at each increment. The time-
discrete function values f (t − j Nt ) that are needed to evaluate the fractional
derivative are then computed from the history of the time integration. Also, time step
for the fractional derivative is set equal to the time step size for the time integration.
This means that in the beginning of the evaluation (N = 1), there are no history
values to be taken into account. But as time elapses, the calculation of the fractional
derivative slows down as it has to take more and more history data into account.
Also, as a result of more history data, storage requirements increase. Shown below
are three concepts that may be used to accelerate the computational process and
reduce the storage requirements.
Concept 1. Due to the property of fading memory, the history data beyond a given
point in time is not of much significance and therefore motivate the truncation of
Eq. (314) such that:
−ν
Nl
t t
D f (t) ≈
ν
Aj +1 f (t − j ), Nl > N − 1. (317)
N N
j =0
We see that only Nl sample points of the past are taken into consideration. Therefore,
computational time and storage requirement first increase and then remain constant
for rest of the time integration.
If c = 2 then compared to the number of evaluations for the time integration, the
number of evaluations for the fractional derivatives is half and consequently, also the
storage requirements. It is to be noted that the accuracy of the fractional derivatives
drops as higher values of c is chosen. However, stronger requirements exist on t
than on the time step for fractional derivatives; refer [103]. Therefore c = 2 is a
reasonable compromise.
12 Damping of Materials and Structures 783
Concept 3. In this case, we approximate newer history with high resolution while
the older one with lower resolution. We start with Eq. (314) and use the recursive
relation as in Eq. (315). Therefore, at time t0 , we have:
⎡
−ν i
t0 ⎣ i−ν+1
D ν f (t) ≈ Aj +1 fj + Ai+2 fi+1 + f1+2
N i+2
j =0
(i − ν + 1)(i − ν + 2)
+ fi+3 + . . . (319)
(i + 2)(i + 3)
⎡ ⎤
−ν i
! t0 ⎣
= Aj +1 fj + Ai+2 Ti+1 ⎦ .
N
j =0
t0
In the above equation, fj is the abbreviation for f (t0 − j N ). Also, Ti+1 represents
the whole interval as one contribution to the factional derivative as shown in
Fig. 74. Keeping the upper and lower limit constant for the time integration part
(i = const.)- n time increments later, i.e., at time t0 + nt the fractional derivative
has the form:
⎡
−ν i+n
t0 ⎣ i+n−ν+1
D ν f (t) ≈ Aj +1 fj −n + Ai+n+2 fi+1 + fi+2
N i+n+2
j =0
(i + n − ν + 1)(i + n − ν + 2)
+ fi+3 + . . .
(i + n + 2)(i + n + 3)
⎡ ⎤
−ν i+n
t0 ⎣
= Aj +1 fj −n + Ai+n+2 Ti+n+1 ⎦ .
N
j =0
(320)
For viscoelastic problems, ν is positive. For i > ν − 1, the value of all weighting
factors in T range between 0 and 1. In addition, all weighting factors tend to unity
for increasing elapsed time, while at the same time, the weighting factor Ai+n+2
tends to zero (fades out). We can approximate the time dependent quantity Ti+n+1
as we know the starting value Ti+1 at time t0 , the value R∞ for t → ∞, and the
unity function f 1 = 1. Thus, we have:
1
Ti+n+1 − Ti+1
1
!
Ti+n+1 = Ti+1 + (T∞ −Ti+1 ) = Ti+1 +wi+n+1 (T∞ −Ti+1 ). (321)
1 −T1
T∞ i+1
The bold face indices on the upper right indicate that the value is calculated using
the unity function.
This concept is especially beneficial in methods utilizing spatial discretization
such as FEM. In the following section, we will calculate the fractional derivative
of stresses and strains – the fractional derivatives are needed for all nodal displace-
ments and the stresses at all integration points. Weighting factors w are calculated
once for each increment as it depends only on time. For each nodal displacement
and stress state at each integration point, only the values of Ti+1 and T∞ have to
be calculated and stored in order to approximate the influence of the time interval
under consideration on the fractional derivative. Also, when we have large numbers
of time increments, many intervals can be setup successively.
The quality of Approximation (Eq. (321)) is demonstrated by applying it to three
different functions:
1
f1 (t) = 1 f2 (t) = at f3 (t) = sin(π at) where a = (322)
s
and comparing it to Eq. (314). Figure 75 shows the comparison. The time step used
t0
is N = t = 0.05s i = 20 time increments, and the order of the derivative is
ν = 0.5. The value of T is then computed for the next 500 time increments. Values
from Eqs. (320) and (321) are depicted as solid and dashed lines, respectively.
σ = pD ν ε. (323)
In the above equation, if ν = 0, we get a spring with stiffness p. On the other hand,
for ν = 1 we obtain a dashpot with viscosity p. This means a fractional derivative
denotes a material behavior between that of a spring and a dashpot. This is denoted
as a Rhombus and was first introduced by Koeller [101]. The hybrid element is
called a “spring pot”. By replacing the dashpots in rheological models by spring-
pots, fractional rheological models are derived. Application to the 5-parameter
model (two Maxwell elements and a spring in parallel) results in the “fractional
5-parameter model,” see Fig. 77. The constitutive equation is given by:
p1 ν1 p2 ν2 p1 p2 ν1 +ν2
σ+ D σ+ D σ+ D σ
E1 E2 E1 E2
E0 + E1 ν1 E0 + E2 ν2
= E0 ε + p1 D ε + p2 D ε (324)
E1 E2
E0 + E1 + E2 ν1 +ν2
+ p1 p2 D ε.
E1 E2
Here, all fractional order initial conditions are assumed to be zero referring to a
material that is totally relaxed at t = 0. A three-dimensional extension to Eq. (324)
can be referred to in [105].
where u denotes the displacement field of an element, û is the vector of the nodal
displacements, and H is the matrix of shape functions. The strain is given by:
ε = B û. (326)
The matrix B consists of the spatial derivatives of H . From the principle of virtual
work, we have the equation of motion as:
B T σ dR + M û¨ = r (327)
R
where R is the region in which the element is defined, and r defines the external and
the body forces. M is the consistent mass matrix given by the relation:
M= H T ρH dR. (328)
R
Here ρ is the mass density of the material. For convenience and readability ˆ· notation
is dropped, and the equation of motion at time t (as upper left index) is given by:
B T t σ dR + M t ü = t r. (329)
V
tσ is the stress vector derived from Eq. (324). If we apply the time discrete
Grünwaldian fractional derivatives to Eq. (324), we obtain:
12 Damping of Materials and Structures 787
−1
t σ = 1 + p1 A(ν1 ) t −ν1 p2 (ν2 ) t −ν2 p1 p2 (ν1 +ν2 ) t −ν1 −ν2
+ A + A .
E1 1 N E2 1 N E1 E2 1 N
⎡
t −ν1 (ν1 ) t−j t E0 + E2 t −ν2
N
⎣E0 t ε + p1 E0 + E1 Aj +1 N ε + p2
E1 N E2 N
j =0
t −ν1 −ν2 (ν1 +ν2 ) t−j Nt
N N
(ν2 ) t−j Nt E + E1 + E2
Aj +1 ε + p1 p2 0 Aj +1 ε
E1 E2 N
j =0 j =0
−ν2
t −ν1 (ν1 ) t−j nt
N N
p1 p t (ν2 ) t−j Nt
− Aj +1 σ− 2 Aj +1 σ
E1 N E2 N
j =1 j =1
⎤
t −ν1 −ν2 (ν1 +ν2 )t−j Nt ⎦
N
p1 p2
− Aj +1 σ .
E1 E2 N
j =1
(330)
In Eq. (330), the upper-right indices in brackets indicate the dependence of the Grün-
wald coefficients on the order of respective fractional derivative. Note, Eq. (330)
depends on the actual strain, the strain history, and the stress history. If we insert
Eq. (330) into Eq. (329) and replace the strains ε by Eq. (326), the resulting equation
of motion can be transformed into:
M t ü + K ∗t u = t r ∗ (331)
where K ∗ and r ∗ are the modified stiffness matrix and the modified force vector,
respectively. Further reference to this can be seen in [105]. Regarding the form of
Eq. (331), it can be solved with any elastic FE solver in conjunction with either
implicit and explicit integration schemes.
Here, a parameter identification for the polymer DelrinT M is carried out in the time
domain and in the frequency domain simultaneously. The time-dependent behavior
is given in terms of the creep modulus Ec in the range from 10 s up to 10,000 h.
Besides the measurements of the manufacturer, own measurements have been car-
ried out to cover the short time period smaller than 360 s. In addition, free decay tests
of a cantilever made of DelrinT M have been carried out at 12 different frequencies
in the range from 50 Hz up to 500 Hz. The oscillations were measured by a laser
vibrometer, and the frequency-dependent complex modulus was calculated.
The fractional 5-parameter model as shown in Fig. 77 has seven material
properties which are determined by a least-squares fit method. While the complex
modulus of the fractional rheological models can be calculated analytically [105],
788 L. Gaul and A. Schmidt
The CPU time needed and the storage requirements are summarized in the
table labeled Fig. 81. The creep behavior shows significant deviation when different
concepts are compared with each other. The equilibrium state is available from the
calculation by means of values of each two consecutive maxima and a polynomial is
fitted. This is depicted in Fig. 82. While concepts 2 and 3 show very good agreement
to the theoretical calculations, concept 1 does not. The reason for this is that only the
most recent part of the history information is considered. After Nl time increments,
the errors accumulate during time integration.
Thus, from the above results, it can be inferred that for pure oscillations, concepts
1 and 3 result in considerable saving on the computational requirements while
being both stable and accurate. Concept 2, on the other hand, is susceptible to
numerical instability consequently giving rise to inaccuracies after a few hundred
time increments. Having said that, concept 1 performs badly when the creep
790 L. Gaul and A. Schmidt
7 Conclusion
The term “damping” indicates the loss of mechanical energy of a system beyond its
physical boundaries. In most cases, damping implies the conversion of mechanical
energy into heat energy; however, other mechanisms such as the transformation into
electric energy by piezoelectric materials, propagating waves through the system’s
boundaries, or radiation into surrounding media may also cause energy losses. This
chapter mainly dealt with damping effects of materials and assembled structures by
means of phenomenological effects, modeling aspects, and experimental techniques.
The measurement and modeling of damping are challenging tasks that are still
current research topics. As long as the material damping has to be determined,
the damping properties are mainly linear resulting in somewhat simple damping
models which do not have to account for any local effects. Additionally, a variety of
techniques are available to accurately determine the amount of damping depending
on the desired parameters such as frequency or temperature. Special materials,
such as rubbers or plastics, show an extensive dependency on the temperature,
which might be modeled using a temperature-frequency shift function that holds
for thermal-rheologically simple materials. Therefore, instead of measuring the
frequency-dependent damping properties over a broad frequency range, one can
restrict to a limited frequency band which is used for different temperatures
and results in a master curve, consequently covering an extremely broad range.
As long as the amount of damping is equally distributed within the material
under consideration, a modal analysis leads to complex eigenvalues indicating the
presence of damping but real-valued eigenmodes.
As soon as the damping properties of a structure assembled from different
components are considered, its occurrence and extent usually are mainly influenced
by its joints instead of the respective material damping. In fact, the amount of
material damping typically ranges between 1% and 10% relative to the overall
loss of energy. In contrast to material damping, dissipative effects in the assembled
structures mainly occur locally which consequently leads to complex eigenmodes.
Thus, respective damping models must account for the location of the underlying
damping effects. In addition, linearity is not fulfilled anymore, and the applicability
of linear techniques such as the modal analysis must be verified carefully. The
physical background of the nonlinearities is given by the occurrence of macro slip
in the interface of the different components. As long as the contact pressure of all
joints is large enough to guarantee the exclusive existence of micro slip for a given
load level, the assumption of linearity is justified. However, the contact pressure of
most interfaces to high extent depends on the distance between the origin of the
contact force (e.g., the location of bolts, rivets, weld points). As a consequence,
regions of micro slip and macro slip exist in parallel whereupon their extension
changes with the current load level. Therefore, respective mechanical models have
12 Damping of Materials and Structures 791
to be solved in the time domain making use of suitable friction models resulting in
a high computational effort. A general problem for the detection of damping values
of assembled structures is given by the lack of reproducibility. After disassembling
and reassembling a structure under consideration, its damping properties in general
show a substantial deviation.
Technical Standards
References
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Modal Analysis of Nonlinear Mechanical
Systems 13
G. Kerschen and A. F. Vakakis
Contents
1 Nonlinear Normal Modes: A Brief Historical Perspective . . . . . . . . . . . . . . . . . . . . . . . . . 800
2 Nonlinear Normal Modes: What Are They? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
2.1 Definition of a Nonlinear Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 803
2.2 Fundamental Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 805
3 Nonlinear Normal Modes: How to Compute Them? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 815
3.1 Analytical Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 815
3.2 Numerical Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 819
3.3 Assessment of the Different Methodologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820
4 Nonlinear Normal Modes: Why Are They Useful? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820
4.1 “Linear” Modal Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820
4.2 Nonlinear Modal Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 821
4.3 Reduced-Order Modeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 826
5 Closure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 828
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 828
Abstract
G. Kerschen ()
Space Structures and Systems Laboratory, Department of Aerospace and Mechanical
Engineering, University of Liège, Liege, Belgium
e-mail: [email protected]
A. F. Vakakis
Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign,
Champaign, IL, USA
e-mail: [email protected]
Keywords
The concept of a normal mode is central in the theory of linear vibrating systems.
Besides their obvious physical interpretation, the linear normal modes (LNMs) have
interesting mathematical properties. They can be used to decouple the governing
equations of motion; i.e., a linear system vibrates as if it were made of independent
oscillators governed by the eigensolutions. Two important properties that directly
result from this decoupling are:
1. Invariance: if the motion is initiated on one specific LNM, the remaining LNMs
remain quiescent for all time.
2. Modal superposition: free and forced oscillations can conveniently be expressed
as linear combinations of individual LNM motions.
In addition, LNMs are relevant dynamical features that can be exploited for
various purposes including model reduction (e.g., substructuring techniques [1]),
experimental modal analysis [2], finite element model updating [3], and structural
health monitoring [4].
Clearly, though, linearity is an idealization, an exception to the rule; nonlin-
earity is a frequent occurrence in real-life applications [5]. For instance, in an
aircraft, besides nonlinear fluid-structure interaction, typical nonlinearities include
backlash and friction in control surfaces, hardening nonlinearities in engine-to-
pylon connections, saturation effects in hydraulic actuators, plus any underlying
distributed nonlinearity in the structure. Furthermore, the next generations of
aircraft are using materials such as glass-fiber or carbon-fiber composites to a
greater extent for structural weight reduction. These materials entail new challenges
for performance prediction, because they exhibit a structural behavior deviating
significantly from linearity. Their increased use also creates more interfaces between
different materials, which are further sources of nonlinear behavior.
Any attempt to apply traditional linear analysis to nonlinear systems results, at
best, in a suboptimal design. Thus, there is a need for efficient, analytically rigorous,
broadly applicable analysis techniques for nonlinear structural dynamics. In this
context, nonlinear normal modes (NNMs) offer a solid theoretical and mathematical
tool for interpreting a wide class of nonlinear dynamical phenomena, yet they have
a clear and simple conceptual relation to the LNMs, with which practicing structural
engineers are familiar.
NNMs were pioneered in the 1960s thanks to the seminal work of Rosenberg
[6, 7, 8]. They were further studied in the 1970s by Rand [9, 10, 11] and Manevitch
13 Modal Analysis of Nonlinear Mechanical Systems 801
and Mikhlin [12]. They were regarded as a theoretical curiosity until the beginning
of the 1990s when they were given a new impetus through the efforts of Vakakis
et al. [13, 14, 15, 16, 17, 18] and Shaw and Pierre [19, 20, 21, 22]. Since then, a
large body of literature has addressed, with notable success, the qualitative and
quantitative analysis of nonlinear phenomena using NNMs (see, e.g., [23, 24, 25,
26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43]).
However, most structural engineers still view NNMs as a concept that is foreign
to them. There are at least two reasons supporting this statement:
1. Nonlinear systems can exhibit extremely complex behaviors which linear sys-
tems cannot. These phenomena include jumps, bifurcations; saturation; subhar-
monic, superharmonic, and internal resonances; resonance captures; limit cycles;
modal interactions; and chaos.
2. NNMs have two important limitations compared to their linear counterpart. First
and foremost, the principle of superposition, which is the cornerstone of linear
theory, does not apply to nonlinear systems. Second, the lack of orthogonality
relations satisfied by the NNMs complicates their exploitation as bases for order
reduction of the nonlinear dynamics.
1 1 1
1 1
0.5 x1 x2
ẍ1 + (2x1 − x2 ) = 0
ẍ2 + (2x2 − x1 ) = 0 (2)
is also considered in this study. The time series corresponding to in-phase and
out-of-phase normal mode motions of the linear system (2) are depicted in Fig. 2.
Motion in the configuration space (i.e., in the plane of the displacements x1 (t) and
x2 (t)) is given in Fig. 3. Obviously, LNM motions correspond to straight lines in
this plane.
1 1
0.5 0.5
Displacement(m)
Displacement(m)
0 0
−0.5 −0.5
−1 −1
0 2 4 6 8 10 12 0 2 4 6
Fig. 2 Time series of LNM motions of system (2) (——: x1 (t); − − −: x2 (t)). Left
plot: in-phase LNM ([x1 (0) x2 (0) ẋ1 (0) ẋ2 (0)] = [1 1 0 0]); right plot: out-of-phase LNM
([x1 (0) x2 (0) ẋ1 (0) ẋ2 (0)] = [1 − 1 0 0])
1 1
Displacement x2 (m)
Displacement x2 (m)
0.5 0.5
0 0
−0.5 −0.5
−1 −1
−1 −0.5 0 0.5 1 −1 −0.5 0 0.5 1
Fig. 3 LNM motions of system (2) in the configuration space. Left plot: in-phase LNM; right plot:
out-of-phase LNM
13 Modal Analysis of Nonlinear Mechanical Systems 803
There exist two main definitions of the NNMs in the literature, due to Rosenberg
[6,7,8] and Shaw and Pierre [19,20,21,22]. We note that a new, interesting definition
has been proposed recently [44], but it is not discussed herein.
15 15
10 10
Displacement(m)
Displacement(m)
5 5
0 0
−5 −5
−10 −10
−15 −15
0 2 4 6 8 0 0.5 1 1.5
Fig. 4 Time series of NNM motions of system (1) (——: x1 (t); − − −: x2 (t)). Left plot: in-
phase NNM ([x1 (0) x2 (0) ẋ1 (0) ẋ2 (0)] = [3.319 11.134 0 0]); right plot: out-of-phase NNM
([x1 (0) x2 (0) ẋ1 (0) ẋ2 (0)] = [−10.188 0.262 0 0])
804 G. Kerschen and A. F. Vakakis
15 0.3
10 0.2
Displacement x2 (m)
Displacement x2 (m)
0.1
5
0
0
−0.1
−5
−0.2
−10 −0.3
−15 −0.4
−4 −2 0 2 4 −15 −10 −5 0 5 10 15
Fig. 5 NNM motions of system (1) in the configuration space. Left plot: in-phase NNM; right
plot: out-of-phase NNM
60 60
40 40
Displacement x2 (m)
Displacement(m)
20 20
0 0
−20 −20
−40 −40
−60 −60
0 2 4 6 8 −10 −5 0 5 10
Time(s) Displacement x1 (m)
Fig. 6 Internally resonant NNM (3:1 internal resonance; [x1 (0) x2 (0) ẋ1 (0) ẋ2 (0)] =
[8.476 54.263 0 0]). Left plot: time series (——: x1 (t); − − −: x2 (t)); right plot: configuration
space
the other coordinates. In this case, the system may no longer be synchronous.
This is illustrated in Fig. 6 for a 3:1 internally resonant NNM of system (1).
However, these two limitations can be circumvented. On the one hand, the
damped dynamics can often be interpreted based on the topological structure of
the NNMs of the underlying undamped system. The concept of periodic motion
was also extended to damped systems in [45]. On the other hand, realizing that
the motion is still periodic in the presence of modal interactions, Rosenberg’s
definition can be extended to a (non-necessarily synchronous) periodic motion of the
system, as proposed in [29]. This extended definition is particularly attractive when
targeting a numerical computation of the NNMs. It enables the nonlinear modes to
be effectively computed using algorithms for the continuation of periodic solutions,
which are really quite sophisticated and advanced.
13 Modal Analysis of Nonlinear Mechanical Systems 805
NNMs have intrinsic properties that are fundamentally different from those of
LNMs. They are reviewed and illustrated in what follows.
Fig. 7 Two-dimensional invariant manifolds of system (1) with the corresponding LNMs. Left
plot: in-phase LNM and NNM; right plot: out-of-phase LNM and NNM
806 G. Kerschen and A. F. Vakakis
2.5 5
2 4
Amplitude(m)
1.5 3
1 2
0.5 1
F F
0 0
0.12 0.14 0.16 0.18 0.2 0.22 0.12 0.14 0.16 0.18 0.2 0.22
Frequency(Hz)
Fig. 8 Nonlinear frequency response functions close to the first resonant frequency (5 different
forcing amplitudes: 0.002N, 0.01N, 0.05N, 0.1N, 0.2N). Left plot: x1 ; right plot: x2
3.5 1.4
3 1.2
2.5 1
Amplitude(m)
2 0.8
1.5 0.6
1 0.4
0.5 0.2
F F
0 0
0.2 0.25 0.3 0.35 0.4 0.45 0.2 0.25 0.3 0.35 0.4 0.45
Frequency(Hz)
Fig. 9 Nonlinear frequency response functions close to the second resonant frequency (5 different
forcing amplitudes: 0.002N, 0.01N, 0.05N, 0.1N, 0.2N). Left plot: x1 ; right plot: x2
are depicted in Figs. 8 and 9 for F varying between 0.002 N and 0.2 N.
The modal shapes and frequencies of oscillation of NNMs also depend on the
total energy in the system. In contrast to linear theory, this energy dependence
prevents the direct separation of space and time in the governing equations of
motion, which complicates the analytical calculation of the NNMs.
Returning to the undamped system (1), Fig. 10 shows the time series, the config-
uration space, the power spectral density (PSD), and two-dimensional projections
of the phase space of three in-phase NNM motions of increasing energies. The
NNM motion at low energy resembles that of the in-phase LNM of the underlying
linear system (2). The modal shape is a straight line, there is one main harmonic
13 Modal Analysis of Nonlinear Mechanical Systems 807
0.02 5 20
x1 , x2 (m)
x1 , x2 (m)
x1 , x2 (m)
−0.02 −5 −20
0 t (s) 12.56 0 t (s) 10.93 0 t (s) 9.51
0.02 5 20
x2 (m)
x2 (m)
x2 (m)
−0.02 −5 −20
−0.02 x1 (m) 0.02 −2 x1 (m) 2 −5 x1 (m) 5
−200
P SD (dB)
P SD (dB)
P SD (dB)
−300
0 Frequency (Hz) 4 0 Frequency (Hz) 4 0 Frequency (Hz) 4
0.02 2 5
ẋ1 (m)
ẋ1 (m)
ẋ1 (m)
−0.02 −2 −5
−0.02 x1 (m) 0.02 −2 x1 (m) 2 −5 x1 (m) 5
component in the system response, and the motion in phase space is a circle. For
the motion at moderate energy, the NNM is now a curve, and the presence of two
harmonic components can be detected. A clear departure from the LNM (harmonic)
motion is observed. At high energy, this is even more visible. For instance, the
motion in phase space is a strongly deformed ellipse. When moving from the low-
to the high-energy NNM, the motion period decreases from 6.28 s to 4.755 s, due
to the hardening characteristic of the cubic spring. Another noticeable characteristic
of the NNMs is that the modes at higher energies are not the geometric continuation
of those at lower energies. For illustration, Fig. 11 superposes the three-in-phase
NNMs in the configuration space.
To further illustrate the frequency-energy dependence of the NNMs, the har-
monic balance method can be applied to system: (1). This method expresses the
periodic motion of a system by means of a finite Fourier series. For simplicity, a
series with a single harmonic component is considered
15 0.03
10 0.02
Displacement x2 (m)
Displacement x2 (m)
5 0.01
0 0
−5 −0.01
−10 −0.02
−15 −0.03
−4 −2 0 2 4 −0.02 −0.01 0 0.01 0.02
Fig. 11 Superposition of low-, moderate- and high-energy NNM motions in the configuration
space. The right plot is a close-up of the left plot
This expression is plugged into the equations of motion (1). Expanding cos3 ωt in
terms of cos ωt and cos 3ωt, and balancing all the coefficients of the cos ωt terms
yields
3A3
− Aω2 + (2A − B) + 0.5 =0
4
−Bω2 + (2B − A) = 0 (5)
A2 (B − A)2 B 2 A4
Total Energy = Kinetic Energy+Potential Energy = + + +0.5
2 2 2 4
(9)
13 Modal Analysis of Nonlinear Mechanical Systems 809
0.9
0.8
0.7
0.6
Frequency (Hz)
0.5
0.4
0.3
0.2
0.1
0 −6 −4 −2 0 2
10 10 10 10 10
Energy (log scale)
Fig. 12 Frequency-energy plot of system (2). LNM motions depicted in the configuration space
are inset
0.9
0.8 S11−
0.7
Frequency (Hz)
0.6
0.5
0.4
0.3
S11+
0.2
0.1
0 −5 0
10 10
Energy (log scale)
Fig. 13 Frequency-energy plot of system (1). NNM motions depicted in the configuration space
are inset. The horizontal and vertical axes in these plots are the displacements of the first and
second DOFs, respectively; the aspect ratio is set so that increments on the horizontal and vertical
axes are equal in size to indicate whether or not the motion is localized to a particular DOF
to mention that the two masses vibrate with the same dominant frequency. The FEP
clearly shows that the nonlinear modal parameters have a strong dependence on the
total energy in the system:
1. The frequency of both the in-phase and out-of-phase NNMs increases with the
energy level, which reveals the hardening characteristic of the system.
2. The modal curves change for increasing energies. The in-phase NNM tends to
localize to the second DOF (i.e., it resembles a vertical curve), whereas the out-
of-phase NNM localizes to the first DOF (i.e., it resembles an horizontal curve).
The comparison between Figs. 12 and 13 also reveals that NNMs have a clear
and simple conceptual relation to the LNMs.
0.9
0.25
0.8 S11−
0.7 S31
Frequency (Hz)
0.6
0.5
0.2 2 3 4
10 10 10
0.4
0.3
0.2
S11+
0.1
0 −8 −6 −4 −2 0 2 4
10 10 10 10 10 10 10
Energy (log scale)
Fig. 14 Frequency-energy plot of system (1) featuring a 3:1 internal resonance between the in-
phase and out-of-phase NNMs
0.9
0.25
0.7 S31
Frequency (Hz)
0.6
S11+
0.5
0.2 2
10 10
3
10
4 S33−
0.4
0.3
S11+
0.2
0.1
0 −8 −6 −4 −2 0 2 4
10 10 10 10 10 10 10
Energy (log scale)
Fig. 15 Frequency-energy plot of system (1). − − −: S33−, that is S11− represented at the third
of its dominant frequency
of the configuration space and of the Fourier coefficients is shown for several points
on S31 or in its vicinity. Starting from NNM (a), an in-phase motion characterized
by two perceptible harmonic components is observed. From (a) to (d), the relative
importance of the third harmonics grows, as clearly confirmed by the motion in
the configuration space. Moving from (d) to (e) corresponds to a drastic qualitative
change in the dynamics. Firstly, the first harmonics has completely disappeared for
both oscillators. Secondly, the signs of the coefficients of the third harmonics are
opposite. Overall, this means that an out-of phase motion with a three times as large
frequency is realized. Eventually, through a 3:1 internal resonance, the motion ends
up on S33− or, equivalently, on S11−. From (f) to (h), the relative importance of
the third harmonics diminishes, and a motion qualitatively similar to that at (a) is
observed. However, the configuration space of NNM (h) reveals the presence of a
fifth harmonics, which is a precursor to the gradual development of tongue S51.
This indicates that other resonance scenarios exist in this seemingly simple
system. The frequency of the out-of-phase NNM motions on S11− steadily
increases for increasing energies, whereas the NNM motions √ on S11+ have their
frequency asymptotically approaching a value close to 3 rad/s. Following this
reasoning, we expect the existence of a countable infinity of internal resonance
cases (e.g., 2:1, 4:1, 5:1, etc.). To confirm this conjecture, additional tongues were
computed numerically and are represented in Fig. 17. These tongues emanate from
13 Modal Analysis of Nonlinear Mechanical Systems 813
S11+ and coalesce into S11− following a mechanism similar to that described
above (Fig. 16). To illustrate the rich dynamics, a few representative modal shapes
of system (1) are depicted in Fig. 18.
We note that interactions between NNMs were observed in real-world structures
[49, 50, 51, 52].
for variations of the coupling spring K [14]. This system possesses similar NNMs
that obey to the relation x2 (t) = cx1 (t). Eliminating x2 from equations (10) yields
ẍ1 + x1 + 1 + K(1 − c)3 x13 = 0
1
ẍ1 + x1 − K(1 − c)3 + c3 x13 = 0 (11)
c
Equation (12) means that system (10) always possesses two modes characterized by
c = ±1 that are direct extension of the LNMs. However, this system can possess two
additional similar NNMs that cannot be captured using linearization procedures. At
K = 0.25, these NNMs bifurcate from the out-of-phase mode, as shown in Fig. 19.
Another important characteristic of NNMs is that they can be stable or unstable,
which is in contrast to linear theory where all modes are neutrally stable. In this
context, instability means that small perturbations of the initial conditions that
generate the NNM motion lead to the elimination of the mode oscillation. Therefore,
unstable NNMs are not physically realizable. The NNM stability analysis can be
performed numerically or analytically. In Fig. 20, stability is computed numerically
through the eigenvalues of the monodromy matrix. In other studies, analytical
results are obtained through Floquet theory after adding small perturbations to the
periodic solutions. For a detailed stability analysis of the NNMs, the reader can refer
to [14, 16, 17, 53, 54].
Bifurcations and stability are interrelated concepts, because a change in stability
occurs through a bifurcation. For instance, the bifurcation in system (10) generates a
814 G. Kerschen and A. F. Vakakis
0.226
S31 (d)
0.224 (e)
(c)
(f)
0.222
(h)
S33−
0.22
Frequency (Hz)
(b) (g)
0.218
0.216
0.214
0.212
0.21 (a)
S11+
0.208
2 3 4
10 10 10
Energy
10 7
5
(e)
6
4
Ai
Ai
4 3
2
2
1
0
0
−2 −1
0 1 2 3 4 5 0 1 2 3 4 5
Harmonic i Harmonic i
30
10
(b) 25
(b) (f) 5
0
(f)
20
−5
15
−10
Ai
Ai
10 −15
−20
5
−25
0
−30
−5 −35
0 1 2 3 4 5 0 1 2 3 4 5
Harmonic i Harmonic i
70 10
(c) 60
50
(c) 0
−10
40 −20
Ai
Ai
30 −30
20 −40
10 −50
35
20
(d) 30
25
(d) −20
0
20 −40
Ai
Ai
15 −60
10 −80
5 −100
Fig. 16 (Continued)
13 Modal Analysis of Nonlinear Mechanical Systems 815
pair of stable/unstable NNMs (Fig. 19). Returning to system (1), another illustration
of NNM stability is shown in the FEP of Fig. 20. When the tongue U 21 bifurcates
from S11+, the NNMs on this latter branch lose stability. A detailed description
of this tongue and the related dynamical mechanisms (e.g., symmetry-breaking
bifurcation) is beyond the scope of this paper. This figure also shows that stability
can be lost when a turning point is encountered.
Different methods for computing NNMs of discrete and continuous systems are
briefly described in this section. They are classified in two categories, according to
whether the computation relies on analytical or numerical methods.
Rosenberg was the first to develop constructive techniques for computing NNMs of
discrete conservative oscillators. The book by Vakakis et al. [17] summarizes the
developments until the 1990s. In what follows, two techniques directly inspired by
the two NNM definitions discussed previously are briefly reviewed.
The objective of the method is to eliminate the time derivatives from the equations
of motion (13). To compute the second time derivative of x2 , relation (14) is
differentiated twice using the chain rule
Fig. 16 Internally resonant NNMs (3:1 resonance). Top plot: close-up of the tongue S31 in the
frequency-energy plot. Bottom plots: configuration space (horizontal axis: x1 ; vertical axis: x2 )
and Fourier coefficients of a series containing cosine terms only (grey: x1 ; black: x2 )
816 G. Kerschen and A. F. Vakakis
0.23
U 21 S31 U 41 S51
0.22
0.21
Frequency (Hz)
0.2
0.19
0.18
0.17
S11+
0.16
0.15 −2 0 2 4 6
10 10 10 10 10
Energy (log scale)
0.8
0.6
K
0.4
0.2
0
−15 −10 −5 0 5
c
Fig. 19 NNM bifurcations of system (10) [14] (——: stable NNMs; − − −: unstable NNMs)
S31
U 21
0.22
0.21
Frequency (Hz)
0.2
0.19
0.18
0.17
0.16 S11+
−2 0 2
10 10 10
Energy (log scale)
Fig. 20 Close-up of S11+ with stability results (——: stable NNMs; • • • : unstable NNMs)
818 G. Kerschen and A. F. Vakakis
where prime denotes differentiation with respect to x1 . This expression involves the
second time derivative of x1 , which is readily obtained from the equations of motion
It then remains to compute the first time derivative of x1 appearing in equation (15).
To this end, a first integral of motion expressing explicitly the conservation of energy
during the motion is written by multiplying equation (16) by ẋ1 and integrating
ẋ1 x1
ẋ12 = 2 ẋ1 dẋ1 = −2 2u − x̂2 (u) + 0.5u3 du (17)
0 X1
which expresses that the nonlinear mode intersects orthogonally the maximum
equipotential surface in the configuration space. Equation (18) does not depend on
the time variable, and its solution is amenable to a power series expansion:
In the presence of internal resonances, the folding of the NNMs in the configura-
tion space may result in multivalued relationship among the various coordinates (see
Fig. 6). This was nicely addressed in [55] by considering NNMs in an appropriately
defined modal space.
x(s, t) = X1 [s, x0 (t), ẋ0 (t)] and ẋ(s, t) = X2 [s, x0 (t), ẋ0 (t)] (22)
One of the first approaches was proposed by Slater in [57]. Based on Rosenberg’s
definition, the procedure integrates directly the governing equations of motion
over one period using numerical algorithms (e.g., Runge-Kutta and Newmark). It
comprises two steps:
The objective of this section is to describe several applications where NNMs rep-
resent a useful framework for the structural dynamicist. Specifically, we highlight
how useful the NNMs are for modal analysis and system identification and how they
may be exploited in conjunction with time-frequency analysis in order to extend
the existing linear methodologies [2]. Nonlinear model reduction is also briefly
discussed.
Modal analysis and testing of linear mechanical structures has been developed over
the past 40–50 years, and the techniques available today are mature and advanced
[2]. Clearly, though, linearity is an idealization, an exception to the rule; nonlinearity
is a frequent occurrence in real-life applications. In the presence of nonlinear
phenomena, the structural dynamicist should therefore ask the question: can I still
use the linear modes ? Obviously, the answer depends on the type of the nonlinearity
and on the excitation level.
In this context, we believe that the computation of the NNMs and their
representation in a FEP is a robust and accurate tool to decide whether or not the
13 Modal Analysis of Nonlinear Mechanical Systems 821
linear framework is still applicable. It can be used to determine which modes (and to
what extent) are sensitive to the nonlinearity. Going back to Fig. 13, it is clear that,
until an energy of 10−1 , the mode shapes and natural frequencies are unaffected by
the nonlinearity and can safely be used. Beyond this critical energy level, both the
in-phase and out-of-phase modes show a significant departure from the LNMs and
become dependent on the total energy in the system.
As another example, the FEP of system
ẍ1 + (2x1 − x2 ) = 0
ẍ2 + (2x2 − x1 − x3 ) + 0.5 x23 = 0 (23)
ẍ3 + (2x3 − x2 ) = 0
is depicted in Fig. 21. The linear modal parameters remain unchanged until approx-
imately an energy of 10−1 . Another interesting finding is that the nonlinearity has
no influence either on the frequency or on the mode shape of the second mode.
When it is certain that the system is excited in the nonlinear range, the linear
framework should be abandoned in favor of a nonlinear modal analysis. Any attempt
0.55
0.5
0.45
0.4
Frequency (Hz)
0.35
0.3
0.25
0.2
0.15
0.1 −6 −4 −2 0 2
10 10 10 10 10
Energy (log scale)
Fig. 21 Frequency-energy plot of system (23). NNMs represented by bar graphs are inset; they
are given in terms of the initial displacements that realize the periodic motion (with zero initial
velocities assumed)
822 G. Kerschen and A. F. Vakakis
50
31
30.5 0
45 30
29.5
29
Frequency (Hz)
40
28.5
28 −2
10
35
30
0 0
0
25
20 −6 −5 −4 −3 −2 −1
10 10 10 10 10 10
and out-of-phase modes. Furthermore, Fig. 26 compares the forced response of the
system close to the first resonance (for F = 0.1, see the square in Fig. 24) to the
free response of the corresponding point of the backbone. An excellent agreement
is obtained between the two types of motion.
A second motivation is that the damped dynamics closely follows the NNMs of
the underlying undamped system. To demonstrate this, a time-frequency analysis
method, the continuous wavelet transform (CWT) is used. The CWT can track the
temporal evolution of the instantaneous frequencies, which makes it an effective tool
for analyzing nonlinear signals. The usual representation of the transform is to plot
its modulus as a function of time and frequency in a three-dimensional or contour
plot. To use the CWT in conjunction with the FEP, a different representation is
proposed herein. The CWT is represented in a frequency-energy plot by substituting
the instantaneous energy in the system for time.
The free response of system
180
165
0
175 164
163
170 162
Frequency (Hz)
161
165 160 0 1
10 10
160 0
155
150
145 −6 −4 −2 0 2
10 10 10 10 10
3 6
2.5 5
Amplitude (m)
2 4
1.5 3
1 2
0.5 F 1 F
0 0
−0.5 −1
0.12 0.14 0.16 0.18 0.2 0.22 0.12 0.14 0.16 0.18 0.2 0.22
Frequency (Hz)
Fig. 24 Nonlinear frequency response functions close to the first resonant frequency (5 different
forcing amplitudes: 0.002N, 0.01N, 0.05N, 0.1N, 0.2N). The dashed line is the backbone S11+ of
the frequency-energy plot. Left plot: x1 ; right plot: x2
13 Modal Analysis of Nonlinear Mechanical Systems 825
5 1.4
1.2
4
1
Amplitude (m)
3
0.8
2 0.6
0.4
1
0.2
F F
0 0
0.2 0.25 0.3 0.35 0.4 0.45 0.2 0.25 0.3 0.35 0.4 0.45
Frequency (Hz)
Fig. 25 Nonlinear frequency response functions close to the second resonant frequency (5
different forcing amplitudes: 0.002N, 0.01N, 0.05N, 0.1N, 0.2N). The dashed line is the backbone
S11− of the frequency-energy plot. Left plot: x1 ; right plot: x2
2
Displacement x2 (m)
−1
−2
−3
−2 −1 0 1 2
Displacement x1 (m)
Fig. 26 Free (F = 0) and forced responses (F = 0.1) of system (3) in the configuration space.
——: forced response; - - -: free response
0.5 0.5
0.45 0.45
0.4 0.4
Frequency (Hz)
0.35 0.35
0.3 0.3
0.25 0.25
0.2 0.2
0.15 0.15
0.1 0.1
0.05 0.05
0 0
−4 −3 −2 −1 0 1 2 −4 −3 −2 −1 0 1 2
Fig. 27 Frequency-energy plot of system (1). Left plot: theoretical FEP; right plot: experimental
FEP for an excitation of an in-phase NNM ([x1 (0) x2 (0) ẋ1 (0) ẋ2 (0)] = [2.500 5.895 0 0])
0.6 0.6
0.5 0.5
Frequency (Hz)
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
−4 −3 −2 −1 0 1 2 3 −4 −3 −2 −1 0 1 2 3
Fig. 28 Frequency-energy plot of system (1). Left plot: theoretical plot; right plot: experimental
plot for an excitation of an out-of-phase NNM ([x1 (0) x2 (0) ẋ1 (0) ẋ2 (0)] = [−6.842 0.389 0 0])
attractors for the damped trajectories. In the present case, the modal damping ratios
are 1% and 0.6%, but we note that this result holds for higher damping ratios.
The combined use of the FEP and the CWT represents a suitable framework for
developing a nonlinear system identification method, which could be viewed as a
practical nonlinear analog of experimental modal analysis.
In a recent series of works [31, 62, 63, 64], it was shown that NNMs can provide
effective bases for constructing reduced-order models of the dynamics of discrete
and continuous nonlinear oscillators.
Specifically, Touzé et al. performed a comparative study of reduced-order models
of large-amplitude vibrations of shell structures of different configurations using
either LNMs or NNMs [64]. They showed that one or two NNMs were sufficient
for accurately capturing the shell dynamics, and even the bifurcation structure of the
13 Modal Analysis of Nonlinear Mechanical Systems 827
Fig. 29 Frequency response curve of an hyperbolic paraboloid panel: reference (exact) computa-
tional solution compared to reduced-order models based on the leading LNM and NNM for varying
forcing amplitudes. (a) 2.84N; (b) 4.37N and (c) 6.66N. (Taken from Touze et al. [64])
dynamics that resulted from the nonlinear interaction of two shell modes in internal
resonance. By contrast, multiple linear modes were necessary to achieve the same
accuracy. For illustration, a specific application taken from [64] is shown in Fig. 29.
It depicts the frequency response curve of the nondimensionalized amplitude of the
transverse displacement of a hyperbolic paraboloid panel under harmonic excitation.
The harmonic excitation is applied at the center of the panel, and its frequency
is in the vicinity of the first eigenfrequency. Comparing the reference (exact)
computational solution to reduced-order models obtained using the leading NNM
and LNM, respectively, the accuracy of the NNM-based model and its superiority
over the LNM-based model are established. In this example, 15 LNMs were required
to obtain results of similar accuracy.
These results demonstrate that NNMs hold promise for low-order reduction of
structural models with many DOFs (e.g., finite element computational models).
Even though NNMs do not possess orthogonality properties (as do the LNMs), the
resulting models are still expected to be much more accurate compared to their
linear counterpart.
828 G. Kerschen and A. F. Vakakis
5 Closure
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65. Peeters M, Kerschen G, Golinval JC (2011) Modal testing of nonlinear vibrating structures
based on nonlinear normal modes: experimental demonstration. Mech Syst Signal Process
25:1227–1247
Part III
Analytical/Experimental Modeling
Applications
Substructuring Concepts and Component
Mode Synthesis 14
Daniel Rixen
Contents
1 Model Reduction: General Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 834
1.1 Reduction by Projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 834
1.2 The Guyan–Irons Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 835
1.3 Model Reduction Through Substructuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 837
2 Numerical Techniques for Model Reduction of Substructures . . . . . . . . . . . . . . . . . . . . . . 839
2.1 The Hurty/Craig–Bampton Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 839
2.2 Substructure Reduction Using Free Interface Modes . . . . . . . . . . . . . . . . . . . . . . . . . 842
2.3 Numerical Examples of Different Substructure Reduction Techniques . . . . . . . . . . 848
2.4 Other Reduction Techniques for Substructures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 851
3 Interface Reduction with the Hurty/Craig–Bampton Method:
Characteristic Constraint Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 852
3.1 Interface Reduction Approaches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 852
3.2 System-Level Characteristic Constraint (S-CC) Modes . . . . . . . . . . . . . . . . . . . . . . . 853
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 854
Abstract
In this chapter, the basic principle of model reduction for linear models in
structural dynamics is explained. In particular, the principle of substructuring
is outlined following different common approaches.
Keywords
D. Rixen ()
Technische Universität München, Garching, Germany
e-mail: [email protected]
Often, a finite element model is first built for static analysis in order to assess static
deformations and stress levels which might be concentrated around small features
of the structure (stress concentration areas). Therefore, it is very common to find
static models that have a very refined mesh, hence a high number of degrees of
freedom (typically up to several millions). Such very large static models can be
solved by means of efficient solvers, but when it comes to computing free vibration
modes, harmonic responses and/or transient responses, it is required to solve many
static-like problems (i.e., in the inverse iterations of the eigensolvers or in the time-
stepping loop) and the computing time required is often unacceptable.
Fortunately, for most dynamical problems, such highly refined meshes are not
needed to capture the interesting dynamic behavior. For instance, if we want to
compute the fundamental modes, we know that the first free vibration modes have a
rather smooth deformation and thus a coarser mesh would be sufficient to compute
these modes. Similarly, when computing the dynamic response to external loads
which are no shocks (i.e., which have no high spectral content compared to the
eigenfrequency spectrum of the structure), a coarse mesh yields in most cases
accurate results. In summary, using a coarser representation of the displacement
field in the dynamic model is often acceptable in terms of accuracy and is required
in order to perform dynamic analyses in a reasonable time.
The structural analyst should thus in principle build two models, one for the
static simulations, one for the dynamic analysis. Knowing that building a model is
a significant part of the entire study, it would be very useful to device a procedure
that reduces the size of the dynamic problem without modifying the mesh grid.
Such procedures indeed exist and are known as reduction methods. Similarly
to the way one approximates continuous fields by a set of shape functions in a
Rayleigh–Ritz approach (e.g., in Finite Elements), the driving idea in reduction
techniques is to replace the degrees of freedom (DOF) by a set of global variables
representing the amplitudes of possible displacement modes:
where u are all the n DOF of the system, T a reduction matrix of dimension n × r,
r < n, and q of dimension r × 1 is a set of reduced generalized degrees of freedom.
The columns of T define possible displacement shapes for the DOF u, and q are the
corresponding amplitude.
In general, replacing u by Eq. (1), only an approximate solution can be found and
the accuracy of the approximation will depend on how well the assumed modes in T
can represent the exact solution. Introducing Eq. (1) in the linear dynamic equation
of motion of the structure
one obtains
where r is a residual force that is a remainder for the dynamic equilibrium equation;
since the reduction subspace T can in general not represent the exact solution, there
will always be an equilibrium error, whatever the choice of q. Indeed, one now has
only r unknowns q to satisfy n > r equations. Then following the idea of virtual
work, one requires that the reduced DOF q be chosen such that the residual force r
does not contribute to the dynamics in the representation space T or, in other words,
that the residual force does not produce any work for the possible shapes of motion
contained in T:
TT r = 0. (4)
With this condition, we can find the equations to determine q by projecting the
dynamic equilibrium equations (3) onto the subspace T:
where the tilde superscript indicates that the matrices and vectors pertain now to a
representation in a reduced space.
After having solved the reduced problem (6) for q, one can build the solution
u for the physical DOF by substituting in Eq. (1). The residual force r for the full
problem can be computed by substitution in the original problem (3); it provides a
way to monitor, a posteriori, the error on the equilibrium.
In what follows, we will drop the damping term in order to clarify the presen-
tation. Reduction of the damping matrix, in particular for substructure reduction, is
discussed in Refs. [15, 16] and the references therein.
or
One may imagine separating the condensed coordinate u1 into two contributions
u1,stat = −K−1
11 K12 u2 . (11)
where TGI stands for the Guyan–Irons reduction matrix and where
S = −K−1
11 K12 (13)
is the static condensation matrix, the columns of which contain the so-called static
modes representing the static response of u1 for unit u2 displacements. In other
words, they represent the static deformation induced on u1 when a unit displacement
is given to one of the DOFs u2 . The retained DOFs u2 are sometimes called “master
DOFs” whereas the condensed ones, u1 , are often called “slave DOFs” since they
are statically enslaved to u2 .
The reduced matrices are then
We observe that the reduced stiffness matrix is the stiffness matrix statically
condensed on u2 . The reduced mass matrix is the mass matrix associated to u2
and augmented by the inertia of u1 assumed to respond quasi-statically.
The dynamic problem is then reduced to
ω2 = μ21 (17)
where ω is the highest eigenfrequency that one wants to compute for the complete
structure and μ1 is the lowest eigenfrequency of the structure when u2 are clamped.
The complete analysis allows to show that static condensation always leads to
overestimating the eigenvalues compared to the full model. This is natural if we
recall that a model obtained by applying consistently a Rayleigh–Ritz approach is
always stiffer due to the restrictions imposed to the model by the discretization field
(see, for instance, Ref. [13]).
The algorithm described above is very frequently used in the context of finite
element structural analysis. Although originally proposed independently by Guyan
and Irons, it is commonly known as the Guyan reduction method. In commercial
codes, this method is often implemented and used to reduce the complexity of the
problem when no substructuring approach is used. The choice of an appropriate set
of master DOF u2 is sometimes done automatically by the software. One simple
heuristics consists in ranking the DOFs u according to their individual pseudo-
frequency computed by the ratio of the diagonals of the stiffness and mass matrices,
namely, for a DOF k, vk2 = Kkk /Mkk , and choosing as master DOF u2 the ones with
the lowest vi2 .
Fig. 1 Example of a
substructured system. The red
nodes suggest the location of
interface nodes between
subcomponents. (Courtesy of
ESA/ESTEC)
ub
different teams. For an aircraft, this might be the wings, fuselage, stabilizers,
and tail. For a launcher system, it could be different stages of the rocket and
the payload (see the schematic in Fig. 1). For a vehicle, one could define as
substructures the engine block, the accessories, the suspension, and the car body.
We will denote every substructure by Ω (s) . The stiffness and mass matrices
corresponding to the nonassembled substructures will be denoted by K(s) and
M(s) , respectively. The DOF per substructure are denoted as u(s) .
2. For every subpart, define a reduction matrix T(s) that retains at least the DOF on
the interface boundary, called u(s)
b , such that
(s)
ub
u(s)
=T
(s)
(18)
ζ (s)
T T
K̃(s) = T(s) K(s) T(s) M̃(s) = T(s) M(s) T(s) . (19)
(s)
3. The interface boundary degrees of freedom ub are assembled on the interface
of the substructures exactly as if one would assemble the macroelement.
If one first assumes that the entire reduction of a substructure is performed
(s)
by keeping only the interface DOF ub (i.e., no additional reduced DOF ζ (s)
per substructure), one can resort to the method of Guyan–Irons (see previous
section) where the interface DOF are the master DOF (previously called u(s) 2
when the Guayn–Irons reduction was applied to a nondecomposed problem).
With a simple Guyan–Irons reduction on the interface DOF of the substructures,
the dynamics of the DOF inside the substructures is neglected, which could be
a crude assumption if the eigenfrequencies of the substructures fixed on the
interface are not small (see criteria (17)). Hence additional information about
the substructure vibrations should be added to the reduction basis as explained in
the next section.
The substructure reduction method discussed in this section is one of the most
commonly used substructuring technique in engineering practice. It was proposed
by Roy Craig in 1968 [6], writing in a more intuitive form ideas previously published
by Hurty [22]. Hence, although most commonly known as the Craig–Bampton
method, we will call it the Hurty/Craig–Bampton method.
The FE discretized system of equations of motion for a substructure reads
where M(s) and K(s) are the mass and stiffness matrices, respectively, u(s) is the
displacement vector, f(s) is the forcing vector, and the superscript s denotes the sth
substructure. The substructure equations of motion are partitioned into interior and
boundary (or interface) DOF (denoted by subscripts i and b, respectively) as
M(s) (s)
ii Mib ü(s) K(s) (s)
ii Kib u(s) 0
(s) (s)
i
(s) + (s) (s)
i
(s) = (s) (21)
Mbi Mbb üb Kbi Kbb ub fb
where the subscripts b and i are indexes referring to the boundary and internal
component of the matrices and vectors.
The representation modes are formed by computing the static response of the
interior of the substructure when one interface DOF is given a unit displacement
and all the other DOF are held fixed. The set of interface static modes for the entire
interface is expressed as
840 D. Rixen
(s)−1 (s)
(s)
= −Kii Kib . (22)
I
The resulting basis Ψ (s) is used to statically eliminate all interface DOF from the
model, retaining only the boundary DOF. The resulting reduced system is usually of
small size since only boundary DOF are remaining unknowns. As mentioned earlier,
these static modes can be seen as a specific case of Guyan–Iron modes (see previous
section) for the case where the master DOFs are chosen on the interface.
In order to capture the dynamics of the system, the static modes are augmented
with a set of dynamic modes which are obtained by fixing the interface DOF and
solving the following eigenvalue problem
(s) (s) (s)
Kii − ωr2 Mii φi,r = 0. (23)
These modes provide a normal basis for the interior DOF of the substructure.
The fixed-interface modes and the interface static modes are combined to form the
HCB reduction matrix as
which provides a transformation from the substructure physical DOF to the HCB
generalized DOF,
(s) (s)
ui HCB(s) qi
≈T , (26)
u(s)
b u(s)
b
(s)
where qi represents the modal coordinate vector associated with the fixed-interface
modes. The meaning of the static modes and of the fixed interface modes as used in
the HCB method is illustrated in Fig. 2.
The uncoupled substructure reduced mass and stiffness matrices are now formed
by applying the HCB transformation to these matrices as
T T
M(s)HCB T(s)HCB M(s) T(s)HCB , K(s)HCB = T(s)HCB K(s) T(s)HCB . (27)
2
(s) 0 I M̃(s)
K (s)HCB
= m
(s) and M (s)HCB
= (s)
ib
(s) (28)
0 K̃bb M̃bi M̃bb
(s)2
with m the diagonal matrix of the eigenfrequencies of the fixed interface modes
and with the full submatrices
The HCB reduced order models are typically coupled using a primal assembly
by defining a transformation between the uncoupled and coupled DOF that selects
the substructure boundary DOF from a unique global set of boundary DOF. This
assembly is very similar to the assembly of finite elements, except that now
macroelements with many nodes (the interface nodes) are assembled, the internal
(s)
DOFs qi remaining unassembled.
The choice of the number of fixed interface modes kept in the reduction basis for
each substructure can be made based on different criteria:
how much of the mass of the substructure must be represented in its reduced
matrix. This can be evaluated using the concept of effective modal mass (see, for
instance, Ref. [13]).
• The number of modes can also be chosen based on a posteriori error estimators
[24], later reformulated in a less mathematical form and used for adaptive
selection strategies in Ref. [41].
every substructure can be seen as being excited by the interface connection forces
and the external forces (contrary to the paradigm underlying the HCM method,
where the substructures are considered as being excited by interface displacements).
This indicates that the displacements of each substructure u(s) can be expressed
(s)
in terms of local static solutions ustat and in terms of eigenmodes associated to the
entire substructure matrices K and M(s) (hence the free interface modes):
(s)
n(s) −r (s)
(s) (s) (s)
u(s)
= ustat + θ j ηj (33)
j =1
where n(s) and r(s) are the number of DOF and of rigid body modes for substructure
s, and where the free interface modes are solutions of the eigenvalue problem
(s)2 (s)
K(s) − ωj M(s) θ j = 0. (34)
The static solution is written as follows (assuming no external forces are applied
for simplicity):
r (s)
(s) (s)+ (s) (s) (s)
ustat = −K g + rj αj . (35)
j =1
The static solution arises from solving Eq. (32) under the assumption that there
are no inertia forces and no external forces acting on the substructure. The notation
+
K(s) denotes the inverse of K(s) when there are enough boundary conditions to
prevent the substructure with a free interface from floating [32]. If a substructure is
+ (s)
floating, K(s) is the generalized inverse of K(s) and rj are the rigid body modes
14 Substructuring Concepts and Component Mode Synthesis 843
of s (see, for instance, Ref. [13] on how to compute a generalized inverse and the
rigid body modes).
If only a limited number of free interface modes are used for the substructure
dynamics equations (33), and (35) result in the approximation
+ T
u(s) ≈ −K(s) B(s) λ + R(s) α (s) + (s) (s)
η . (36)
The vector α (s) contains the amplitudes of the rigid body modes and the
(s)
vector η(s) contains the amplitudes of the retained nθ local free interface modes
(s) (s)
eigenmodes. The matrices R and Θ contain all rigid body modes and the
retained eigenmodes.
+
Since a part of the subspace spanned by Θ (s) is already included in K(s) , the
(s) +
residual flexibility matrix Gr can be used instead of K(s) , which is defined by
T (s) T
n(s) −r (s) θ (s) (s) nθ
θ (s) (s)
j θj (s)+ j θj
G(s)
r = =K − . (37)
(s)2 (s)2
(s)
j =nθ +1
ωj j =1 ωj
T
Note that, by construction, G(s)
r = Gr
(s)
, and it is computed using the second
equality in Eq. (37). For further properties of G(s)
r see, for instance, Ref. [32]. As a
result, the approximation of one substructure writes
⎡ ⎤
α (s)
u(s) ≈ R(s) (s)
G(s)
r A
(s)T ⎣ η(s) ⎦ . (38)
g (s)
(s) b
T1
(s) T
Gr A(s) is the matrix containing the residual flexibility attachment modes of
T
substructure s, since the Boolean localization matrix A(s) simply picks the columns
(s)
of Gr associated to the boundary DOF. In other words,
(s)T 0
A gb(s) = = g(s) .
g(s)
b
The approximation (38) can now be used to reduce the substructure DOF. Using
the orthogonality properties of the modes in Eq. (38), the equation of motion of one
substructure becomes
⎡ ⎤ ⎡ (s) ⎤
α̈ (s) α
(s)T
Mf ree ⎣ η̈(s) ⎦ + Kf ree ⎣ η(s) ⎦ = T1
(s) (s)
f(s) + g(s) (39)
(s) (s)
g̈b gb
844 D. Rixen
where
(s) T
Gr,bb = A(s) G(s)
r A
(s)
(41)
and
⎡ ⎤
I0 0
(s) (s)T (s) ⎢ ⎥
Mf ree = T1 M(s) T1 = ⎣0 I 0 ⎦. (42)
(s)
0 0 Mr,bb
where
T
M(s)
r,bb = A Gr M Gr A
(s) (s) (s) (s) (s)
. (43)
(s) (s)
Gr,bb is the residual flexibility and Mr,bb is the interface inertia associated to
the residual flexibility related to the boundary DOF, respectively, and Ω (s) being a
(s) (s)
diagonal matrix containing the retained nθ eigenvalues ωj .
(s) (s)
Rb and b are the subparts of R(s) and Θ (s) related to the boundary DOF,
respectively. From this equation, the interface force DOF can be solved as
(s) (s) (s) (s) (s) (s)
gb = Kr,bb ub − Rb α(s) − b η (45)
⎡ ⎤
I 0 0
(s) ⎢ ⎥
T2 = ⎣ 0 I 0 ⎦. (46)
− K(s) (s) (s)
r,bb Rb −Kr,bb
(s)
b K(s)
r,bb
Application of this transformation to the matrices of Eqs. (42) and (40) gives the
RM reduced matrices of one substructure:
(s) (s)T (s) (s) (s)T (s)
Kred,R = T2 Kf ree T2 = TR K(s) TR (48)
These matrices can be directly assembled using primal assembly to get the RM
reduced matrices Kred,R and Mred,R of the global system. The RM applies the
(s)
reduction matrix TR consistently to the mass and stiffness matrix resulting in a
true Rayleigh–Ritz method as was observed in Ref. [10].
This gives in fact inconsistent equations of motion since the mass and stiffness
matrices are not reduced with the same basis. The assembly of the MNM reduced
(s) (s)
matrices K̃red,MN and M̃red,MN in the global system proceeds in the same manner
as for the RM. Observing that the boundary DOF ub have no associated inertia in
Eq. (52), those DOF can be condensed out of the equation of motion of the
assembled problem and the final MNM reduced matrices Kred,MN and Mred,MN are
obtained [29]. Thus, the size of the assembled MNM system is reduced further by
the number of DOF of ub .
Here, the compatibility constraints between the substructures are written explic-
itly and are enforced using Lagrange multipliers λ. Those Lagrange multipliers can
be interpreted as the internal force intensities that are required between matching
interface nodes in order to assemble them. The matrices B(s) are signed Boolean
matrices that express the compatibility condition between interface DOFs. For a
more detailed discussion on the dual assembly and its formulation, see for instance
[26, 32, 39].
Comparing the equations of motion of the substructures in Eq. (53) with the
formulation used earlier in Eq. (32), it is clear that
T (s) T
g(s) = A(s) gb = −B(s) λ. (54)
⎡ T
⎤
(1)
R(1) (1)
0 0 −Gr B(1)
⎢ .. ⎥
⎢ .. .. ⎥
TDCB =⎢
⎢
. . . ⎥. (56)
(N ) (N )T ⎥
⎣ 0 0 R(N ) (N )
−Gr B ⎦
0 0 0 0 I
The reduced form of the dynamic equations of the dual assembled system (53) is
then found as
⎡ ⎤ ⎡ ⎤
α̈ (1) α (1)
⎢ η̈(1) ⎥ ⎢ η(1) ⎥
⎢ ⎥ ⎢ ⎥
⎢ . ⎥ ⎢ . ⎥
⎢ . ⎥ ⎢ . ⎥
Mred,DCB ⎢ . ⎥ ⎢ . ⎥
⎢ (N ) ⎥ + Kred,DCB ⎢ (N ) ⎥ = TDCB f
T
(57)
⎢ α̈ ⎥ ⎢α ⎥
⎢ (N ) ⎥ ⎢ (N ) ⎥
⎣ η̈ ⎦ ⎣η ⎦
λ̈ λ
K BT
Kred,DCB = TTDCB TDCB (59)
B 0
with
N
T
Mr = B(s) G(s) (s) (s) (s)
r M Gr B . (60)
s=1
Mred,DCB and Kred,DCB are diagonal for the parts related to the different sub-
structures. The coupling between the substructures is only achieved by the rows and
columns related to λ. The DCBM applies the reduction matrix TDCB consistently to
the mass and stiffness matrix resulting in a true Rayleigh–Ritz method.
The DCBM enforces only a weak compatibility between the substructures
and does not enforce a strong displacement compatibility between the interfaces
compared to many other common reduction methods [32]. Considering the system
of Eqs. (53) and (32) multiplied by the reduction matrix TTDCB , the last row of
Eq. (57) results from
848 D. Rixen
⎡ T ⎤
M(1) ü(1) + K(1) u(1) + B(1) λ = f(1)
⎢ .. ⎥
⎢ ⎥
⎢ . ⎥
⎢ (N ) (N ) T ⎥ (61)
⎢ M ü + K(N ) u(N ) + B(N ) λ = f(N ) ⎥
⎢ ⎥
⎣
N ⎦
B(s) u(s) = 0
s=1
−B(1) G(1)
e ··· − B
(N ) (N )
Gr I . (62)
Replacing the strong interface compatibility condition of Eq. (53) by the weak
form according to the multiplication of Eq. (61) by Eq. (62) can be interpreted as
follows. Denote f(s) the residual forces of substructure s resulting from the weak
satisfaction of the local equilibrium of the substructure approximating the dynamics
(s)
by a small number of free interface normal modes. Name u(s) = Gr f(s)
(d)
the displacements these residual force f would create locally. Then the weak
interface compatibility condition (Eqs. 61 and 62) states that a compatibility error
(i.e., an interface displacement jump) equal to the incompatibility of u(s) is
permitted [32].
The fact that a weak interface compatibility is allowed in the DCBM implies
that the infinite eigenvalues related to the Lagrange multipliers λ in the nonreduced
problem (53) are now becoming finite and negative [34]. In practice those negative
eigensolutions will appear only in the higher eigenvalue spectrum if the reduction
space is rich enough [34]. Nevertheless, the reduction basis has to be selected
with care avoiding potential nonphysical effects of the possibly occurring negative
eigenvalues. Using the dually reduced problem can nevertheless be used for time
integration as shown in Ref. [17] when using an appropriate modal superposition.
If Mr in Eq. (58) is neglected, strong interface compatibility is enforced again
and the DCBM reduced system with Mr = 0 is equivalent to the MNM [32]. Then
static condensation can be applied again to remove λ (as it was done for ub at the
end of the derivation of the MNM) from the assembled system since no mass is
associated to them.
The Benfield truss [8] of Fig. 3 is used to compare the results obtainable by
the HCB, the MNM, the RM, and the DCBM. The planar truss consists of 2
substructures having uniform bay section whereas all members have constant
area and uniform stiffness and mass properties. The left component consists
of 5 equal bays and has a total of 18 joints and the right component consists of
4 equal bays and has a total of 15 joints [8]. The lowest eigenfrequencies ω of
14 Substructuring Concepts and Component Mode Synthesis 849
the entire structure shall be approximated by the different methods. The relative
error εrel, j = | ωred, j − ωfull, j | /ωfull, j of the j-th eigenfrequency is used as a
criterion to assess the accuracy of the different methods. Thereby, ωfull, j is the
j-th eigenfrequency of the full (nonreduced) system and ωred, j represents the j-th
eigenfrequency of the reduced system obtained by each method.
Using five elastic (fixed or free interface normal modes) per substructure, the
resulting relative errors εrel are depicted in the semilog graph in Fig. 4. Since all
methods give the correct rigid body modes, only the relative errors of the elastic
modes are plotted. All methods give a relative error less than 1% for the first six
eigenfrequencies. Comparing the free interface methods for this example, the RM
performs always better than the DCB and the DCB performs again always better as
the MNM. The HCB and the DCB result in similar frequency errors.
The sparsity pattern of the reduced stiffness matrix Kred and reduced mass matrix
Mred of the HCB (Fig. 5), the MNM (Fig. 6), the RM (Fig. 7), and the DCB (Fig. 8),
respectively, illustrate the differences of the assembled reduced structures. Both
the reduced stiffness matrix Kred and the reduced mass matrix Mred applying the
HCB and the DCB, respectively, have only diagonal entries for the subparts of each
substructure. On the one hand, the coupling between the substructures using the
HCB is entirely achieved by the last rows and last columns in the mass matrix
Mred,CB (Fig. 5b) and the remaining part is diagonal [6]. On the other hand, the
coupling applying the DCB is entirely achieved by the last rows and last columns
in the stiffness matrix Kred,DCB (Fig. 8a) and again the remaining part is diagonal
850 D. Rixen
Fig. 7 Sparsity pattern of the reduced matrices applying the RM using five normal modes per
substructure
[32]. The corresponding degrees of freedoms are either the interface displacements
ub or the interface forces λ but no direct coupling between the modal parameters of
adjacent substructures occurs which ensures the sparse structure.
In contrast, the sparsity pattern of stiffness matrix Kred and the reduced mass
matrix Mred obtained but the MNM and the RM, respectively, show full matrices.
The MNM gives indeed an entirely diagonal reduced mass matrix Mred,MN (Fig. 6b)
but causes always a full coupling between all DOF of all substructures via the
reduced stiffness matrix Kred,MN (Fig. 6a). This makes the reusability of reduced
14 Substructuring Concepts and Component Mode Synthesis 851
Fig. 8 Sparsity pattern of the reduced matrices applying the DCB using five normal modes per
substructure
Table 1 Number n of nonzero elements in the reduced matrices obtained by the different methods
for the Benfield truss using five normal modes per substructure
HCB MNM RM DCB
n in Kred 40 216 314 196
n in Mred 118 16 354 50
ntotal 158 232 668 246
models obtained by the MNM very inefficient and therefore nearly impossible from
a practical point of view. The RM also causes a coupling between the substructures
via interface displacements ub in the reduced stiffness matrix Kred,R (Fig. 7a) as
well as in the reduced mass Mred,R (Fig. 7b). Moreover, all DOF belonging to one
reduced substructure are coupled with all other DOF of the same substructure which
is why the reduced matrices of the RM are full for the substructure blocks and not
diagonal.
This result concerning the sparsity of the reduced matrices is outlined in Table 1
which shows the number n of nonzero elements in the reduced matrices Kred and
Mred , and the sum ntotal of both obtained by the different methods for this example.
The reduced matrices of the HCB, the MNM, and the DCB contain a similar number
of entries while the RM causes even for such a simple example a remarkable high
number of entries. The number of entries of the MNM are comparable to the
HCB and the DCB but will increase significantly if the number of substructures
is increased since Kred will always be completely full.
Other methods are not outlined here, like for instance the Craig–Chang approach
which uses also free interface modes, but computes the interface forces from a global
(assembled) problem [10].
Many other variants of CMS methods were published over the last years and they
can be classified as follows:
• Loaded Interface Modes: Some authors have proposed to compute the qua-
sistatic modes around a central frequency [36] or to use vibration modes with
an impedance attached to the interface. In certain cases, such modifications can
improve the accuracy of the reduced model.
• Modal Truncation Augmentation and Moment Matching: The vibration
modes used for instance in the HCB or in the RM approaches are not specifically
tuned for the excitations coming through the interface, whereas the static modes
are. It is possible to enrich the static modes with higher-order static contribution
computed over a Krylov series. This leads to a method originally called modal
truncation augmentation (or MTA) [12] and was generalized to higher orders
corrections in the HCB in Ref. [31]. Later, techniques called moment matching
[38], that basically used the same ideas as MTAs, were applied for model
reduction mainly in the control community (see, for instance, Refs. [2, 20, 37]).
The idea of MTA was also applied for the DCBM [25, 33].
• Balanced Truncation: In the control community, reduction is seen from the
point of view of controllability and observability. This leads to representation
modes derived from so-called Grammians that were used for reducing substruc-
ture models in Refs. [20, 37].
• Mixed Methods: Several combined methods were, where different types of
vectors (attachment modes and static modes were combined). One of the most
commonly used in major finite element software (although not cited much in
the community, maybe because the explanations in the publication are poor)
is the one from Herting [19]. Note also that it is possible to mix primal and
dual assembly for different DOF on an interface (which can be advantageous
depending on the stiffness ratios across the interface) [40].
• Finally, let us mention that methods have been proposed where the reduction is
performed in an iterative manner, computing the residual force on the full model
after a reduction (see Eq. (3)) and enriching the reduction base with, for instance,
the static response of the substructures to that residual force [5, 7].
resulting model may still be unacceptably large. Furthermore, since the minimum
timestep for time integration is limited by the distance between the two closest
nodes, the HCB model may still be almost as expensive to integrate as the original
model. Several methods have been proposed over the years to address this problem,
and while none has been widely implemented as has the HCB method, they do seem
to be effective in many scenarios. This section presents a brief review of methods
for interface reduction. For further details and a comparison of each method on the
W-bracket, see, for instance, the review in Ref. [27].
Craig and Chang [11] seem to have been the first to propose methods to reduce
the interface DOF, presenting three methods in 1977. However, they do not appear
to have been used subsequently until Castanier et al. [9] rediscovered the modal
method by applying a secondary eigenvalue analysis on the interface partition
of the assembled CMS model and obtaining what they called the characteristic
constraint (CC) modes. The assembled, system-level HCB matrices were used to
compute these modes, so this method is referred to as the system-level characteristic
constraint (S-CC) mode method. While the method is effective, it is often undesir-
able to have to assemble the system before reduction and so this has inspired the
investigation of other methods that perform the reduction before assembly.
Hong et al. [21] subsequently proposed an interface reduction technique that
performs an eigenvalue analysis on the HCB interface DOF prior to assembly. They
then concatenate the shapes obtained for each interface and enforce compatibility
between the local-level characteristic constraint (L-CC) modes obtained from each
interface. This method is referred to in Ref. [27] as the “exact compatibility L-CC
method,” because it is possible to enforce exact compatibility using that method.
However, in practice some of the shapes are typically truncated and there is some
level of approximation.
Alternatively, Kuether et al. [28] proposed a method that weakens the compati-
bility at the interface. The L-CC modes are combined to minimize the compatibility
error between connecting substructure interfaces. Aoyama et al. [3] presented a
method similar to S-CC except that each interface is assembled and then reduced
separately. Balmès [4] explored a CMS basis that defined arbitrary interface
deformations to describe a set of generalized DOF along an interface. A few other
less commonly known methods are reviewed in Ref. [27].
In the next section, the method based on so-called system-level characteristic
constraint (S-CC) modes is shortly described.
As done by Craig and Chang [11], and detailed by Castanier et al. [9], the HCB
models for all subcomponents are first assembled, the interface partition of the
assembled system is extracted and then an eigenvalue analysis is performed
bb − ωr Mbb
KHCB 2 HCB
φ Sr -CC = 0. (63)
854 D. Rixen
The eigenvectors obtained are called S-CC modes and the first n vectors are
collected into a matrix
The matrix Φ S-CC is used to replace the interface DOF of the HCB model into
amplitudes of the S-CC modes
ub ≈ S-CC qb . (65)
The S-CC reduced mass (and similarly stiffness) matrices are obtained by pre-
and post multiplying the assembled HCB matrices in Eq. (28) with the S-CC
transformation matrix to obtain
T
S-CC I 0 MHCB MHCB I 0
M = ii ib . (66)
0 S-CC Mbi MHCB
HCB
bb 0 S-CC
This reduces the size of the interface partition of the HCB model from the number
of physical DOF on the interface to the number of S-CC modes in the truncated
eigenvector set nb . It is interesting to note that static reduction modes were also
proposed for the interface of a dual Criag–Bampton model in Ref. [34].
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Finite Element Model Correlation
15
Peter Avitabile and Michael Mains
Contents
1 Introduction/Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 859
2 Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 860
2.1 Model Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 862
2.2 Model Expansion (Vector Expansion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 870
2.3 Test Data Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 876
2.4 Vector Correlation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 879
3 Closing Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 889
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 891
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 891
Abstract
P. Avitabile ()
Structural Dynamics and Acoustic Systems Laboratory, University of Massachusetts Lowell,
Lowell, MA, USA
e-mail: [email protected]
M. Mains
University of Cincinnati, Cincinnati, OH, USA
e-mail: [email protected]
Keywords
Acronyms
Nomenclature
Matrix
[M] Analytical mass matrix
[C] Analytical damping matrix
[K] Analytical stiffness matrix
[U] Analytical modal matrix
[I] Diagonal modal mass matrix
[2 ] Diagonal modal stiffness matrix
[T] Transformation matrix
[E] Experimental modal vectors
[D] Dynamic matrix
Vector
{ẍ} Acceleration
{ẋ} Velocity
{x} Displacement
{F} Force
{p} Modal displacement
{u} Modal vector
{ei } ith experimental modal vector
{uj } jth analytical modal vector
Scalars
ek kth degree of freedom of the experimental modal vector
up pth degree of freedom of the analytical modal vector
15 Finite Element Model Correlation 859
Subscript
n Full set of finite element DOF
a Tested set of experimental DOF (also master/active DOF)
d Deleted (omitted) set of DOF
S Static condensation
I IRS condensation
f Dynamic condensation
U SEREP condensation
H Hybrid condensation
k,p Degree of freedom identifiers
i,j Mode identifiers
Superscript
T Transpose
g Generalized inverse
−1 Standard inverse
* Conjugate
1 Introduction/Background
Some of the relevant theory is presented for model reduction and model expan-
sion along with the commonly used correlation tools. The references are provided
at the end of this section to assist the reader in finding additional information related
to this and are provided in a bibliography for the different tools and techniques.
2 Theory
where the [M], [C], and [K] are the mass, damping, and stiffness matrices of
the system and {F} is the vector of applied forces on the system and {x} is the
vector of displacements of the system (with appropriate derivatives of velocity
and acceleration); the subscript “n” denotes the full dimensionality of the set of
equations. Assuming that the damping matrix is proportional to either the mass or
stiffness matrix (which is often assumed to be the case), the eigensolution can be
written as
with ωi {ui } as the resulting eigenvalue and eigenvector, respectively. The eigen-
vectors can be arranged in column fashion to form the modal matrix [U]. Using this
notation and noting the eigenvalues can be assembled into a diagonal matrix, the
eigen problem can be restated as
[Kn ] [Un ] = [Mn ] [Un ] 2 (3)
where
⎡ ⎤ ⎡ ⎤
\ ω21
⎣ 2 ⎦ = ⎣ ω22 ⎦ and [U] = [{u1 } {u2 } · · · ] (4)
\ \
Using the modal matrix, a transformation can be made from physical space to
modal space using the relationship:
⎧ ⎫
⎪
⎨ p1 ⎪
⎬
{x} = [U] {p} = {u1 } {u2 } · · · p2 (5)
⎪
⎩ .. ⎪
⎭
.
Substituting Eq. (5) into the equation of motion in Eq. (1) and premultiplying by
the transpose of the projection operator to put the equations into normal form give
15 Finite Element Model Correlation 861
[Un ]T [Mn ] [Un ] {p̈n } + [Un ]T [Kn ] [Un ] {pn } = [Un ]T {Fn (t)} (6)
Due to the orthogonality of the modal vectors with respect to the system mass and
stiffness matrices, the highly coupled set of physical mass, damping (proportionality
assumed), and stiffness matrices become uncoupled in modal space to form the
modal mass, modal damping (with proportional damping shown for completeness),
and modal stiffness of the system in modal space given as
⎡ ⎤ ⎧ p̈ ⎫ ⎡ ⎤ ⎧ ṗ ⎫
m1 ⎪
⎨ 1⎬ ⎪ c1 ⎪
⎨ 1⎪ ⎬
⎣ m2 ⎦ p̈2 + ⎣ c2 ⎦ ṗ2
⎪
⎩ .. ⎪
⎭ ⎪
⎩ .. ⎪⎭
\ . \ .
⎡ ⎤ ⎧p ⎫ ⎧ ⎫ (7)
⎨ {u1 } {F} ⎪
T
k1 ⎪
⎨ 1⎪ ⎬ ⎪ ⎬
+ ⎣ k2 ⎦ p2 = {u2 }T {F}
⎪
⎩ .. ⎪⎭ ⎪
⎩ .. ⎪
⎭
\ . .
or as
⎡ ⎤ ⎡ ⎤ ⎡ ⎤
\ \ \
⎣ M ⎦ {p̈} + ⎣ C ⎦ {ṗ} + ⎣ K ⎦ {p} = [U]T {F} (8)
\ \ \
[Un ]T [Kn ] [Un ] = 2 (11)
(Note: Subscript “n” here denotes normalized and elsewhere denotes size of
matrix.)
862 P. Avitabile and M. Mains
This section presents some of the basic approaches to the reduction of finite element
models. Model reduction is typically performed to obtain a reduced model for
other structural dynamic applications such as forced response analysis, system
modeling, and component model synthesis techniques. However, for this work,
model reduction is specifically used to form a mapping between the very large set
of finite element degrees of freedom and the relatively small set of tested degrees of
freedom necessary for model correlation studies.
Most reduction or condensation techniques affect the dynamic character of the
resulting reduced model. Model reduction is performed for a number of reasons,
but the technique is used primarily as a mapping technique. A schematic of the
reduction process is shown in Fig. 1.
In general a relationship between the full set of analytical or finite element DOF
and the reduced set of active or condensed DOF can be written as
xa
{xn } = = [T] {xa } (12)
xd
The “n” subscript denotes the full set of analytical DOFs, the “a” subscript
denotes the active set of DOF (sometimes referred to as master DOF and for
correlation studies referred to as test DOF), and the subscript “d” denotes the deleted
DOF (sometimes referred to as embedded or omitted DOF); the [T] transformation
relates the transformation between these two sets of DOFs.
The reduced mass matrix and reduced stiffness matrix can be expressed as
and
Reduction
Using these new mass and stiffness matrices in “a” space, the equation of motion
becomes
Again the “a” subscript denotes the master or active set of DOF, and the “d”
subscript denotes the embedded or deleted DOF. Assuming that the forces on the
deleted DOF are zero, the equations can be partitioned and manipulated to obtain
the equation written in terms of the active DOF as
Therefore, a relationship is available relating the active DOF to the full set of
DOF as
[I]
{xn } = {xa } = [Ts ] {xa } (19)
− [Kdd ]−1 [Kda ]
Using this transformation matrix, the reduced system stiffness matrix can be
written as
a = [Ts ] [Kn ] [Ts ]
KG T
(20)
This transformation is exact in the static sense. Guyan [1]/Irons [2] proposed that
the same system transformation matrix used to modify the stiffness matrix be used
to modify the system mass matrix:
864 P. Avitabile and M. Mains
a = [Ts ] [Mn ] [Ts ]
MG T
(21)
This transformation attempts to convert the system mass to the set of active
DOFs. However, because this technique is based solely on the static stiffness of the
system, there is no guarantee that the reduced matrix will be accurate for dynamic
applications. The solution of the reduced problem will contain eigenvalues and
eigenvectors that are similar to the eigenvalues and eigenvectors of the full system
model. The degree of similarity is heavily dependent on the selection of the set of
“a” DOF – both the total number of DOF and the distribution of the DOF. In general,
the relative difference increases as the mode number increases with the lower-order
modes generally having less discrepancy than the higher-order modes.
[I]
[Ti ] = + [ti ] (22)
[ts ]
where
and rearrange terms to group the constant shift frequency term f times the mass
matrix with the stiffness matrix to yield
Now let
Using the same approach in Guyan condensation, these equations can be written
for the active DOF as
Therefore, the relationship between the active DOFs and the full set of analytical
DOFs can be written as
[I]
{xn } = {xa } = [Tf ] {xa } (28)
− [Ddd ]−1 [Dda ]
Kfa = [Tf ]T [Kn ] [Tf ] (30)
The modal transformation in Eq. (5) can be rewritten using this notation as
xa Ua
{xn } = = {p} (32)
xd Ud
Note that the modal matrix can also be partitioned into the “a” active and “d”
deleted set of DOF. Looking at just the relationship for the “a” set of DOF, then
• When the number of equations “a” are greater than or equal to the number of
solution variables “m” (an overspecification of the system)
• When the number of equations “a” are less than the number of solution variables
“m” (an underspecification of the system)
Average solution
−1
{p} = [Ua ]T [Ua ]T [Ua ] {xa } = [Ua ]g {xa }
For most structural dynamic applications in dynamic testing, the least squares
solution is used because the number of master DOF (or tested DOF) is far greater
than the number of modes in the system and then the generalized inverse is
15 Finite Element Model Correlation 867
−1
{p} = [Ua ]T [Ua ] [Ua ]T {xa } = [Ua ]g {xa } (34)
This equation for the modal displacement can be substituted into the modal
transformation equation to give
where
This is the SEREP [5] transformation matrix that is used for either the reduction
of the finite element mass and stiffness matrices or the expansion of the measured
experimental modal vectors. The system equivalent reduction expansion process
(SEREP) relies on a finite element model or analytical model from which an
eigensolution is obtained for developing the mapping between the full set of “n”
finite element DOF and the reduced set of “a” DOF. The eigensolution of the full set
of system matrices yields a set of modal vectors which can be partitioned into those
degrees of freedom that correspond to the active set of “a” DOF and the inactive set
of “d” DOF. This is shown pictorially in Fig. 2. (Note that it is not required to have
a sequential set of modes for the SEREP reduction process.)
Using this SEREP transformation matrix, the reduced mass and stiffness matrices
can then be written as
Un Ua
SELECTED
ADOF
SELECTED DOF
MSa = [TU ]T [Mn ] [TU ]
(37)
KSa = [TU ]T [Kn ] [TU ]
The equation of motion for the “a” set of DOF can be written as
MSa {ẍa } + KSa {xa } = {Fa (t)} (38)
Substituting in the SEREP transformation matrix in Eq. (36) into the reduced
mass matrix in Eq. (37) gives
T
[Ma ] = [Ua ]g [Un ]T [Mn ] [Un ] [Ua ]g (39)
From mass orthogonality in Eq. (10), Eq. (39) can be written for the reduced
mass as
T
[Ma ] = [Ua ]g [Ua ]g (40)
Note that the original system mass matrix is not needed in order to compute
the reduced mass matrix. Similarly for the reduced stiffness matrix, the SEREP
transformation matrix can be substituted into the reduced stiffness matrix in Eq.
(37) to give
T
[Ka ] = [Ua ]g [Un ]T [Kn ] [Un ] [Ua ]g (41)
From stiffness orthogonality in Eqs. (11) and (41) can be written for the reduced
stiffness matrix as
T
[Ka ] = [Ua ]g 2 [Ua ]g (42)
Note that the original system stiffness matrix is not needed in order to compute
the reduced stiffness matrix.
While the size of these reduced mass and stiffness matrices is “a” by “a,” the rank
of the reduced matrices is only “m.” Therefore, use of these matrices must be done
with caution. Due to this rank deficiency, an alternate form of the SEREP reduction
process which invokes an exact solution can be obtained by using a = m for the
reduction.
The next observation is to look at the lower partition of Eq. (32) given as
and substituting Eq. (34) into Eq. (43) providing the relationship between the a-set
and d-set DOFs as
where
[I]
[TM ] = (46)
[Ud ] [Ua ]g
When using this transform to reduce mass and stiffness matrices, “m” is typically
less than “a”, resulting in rank deficient matrices, but retaining the full accuracy of
the original “m” FEM modes in frequency and full mode shape accuracy. When this
transform is used for test shape expansion the modes at the a-set are unmodified.
As the number of modes are increased, and the a-set is well chosen, then SEREP
and Modal TAM become equivalent. This occurs when and if
2.1.6 Hybrid
Another method for reducing of the system matrices utilizes the exactness of the
SEREP or modal TAM process and overcomes the rank deficiency by incorporating
the effects of Guyan condensation into the process and is referred to as the hybrid
reduction [6] technique and is formulated as
The reduced matrices of the hybrid TAM are not rank deficient with the
eigenvalue decomposition giving the mode shapes and natural frequencies that the
modal TAM would provide for the m target modes included in the aforementioned
modal TAM plus the additional information that the Guyan reduction would provide
for the remaining model order (a-set minus the target modes (a-m)). The projector
matrix [P] is given in both its oblique and orthogonal forms as
870 P. Avitabile and M. Mains
Poblique = [Ua ] [Ua ]T [TM ]T [M] [TM ] (49)
Observation shows that in addition to the oblique and orthogonal forms of the
hybrid TAM, SEREP can be substituted for the modal TAM, and IRS can be used
instead of the Guyan TAM. Table 1 summarizes the eight different hybrid TAM
combinations that are possible.
Experimental mode shapes only exist at the DOF associated with the test points
(“a” DOF). Because the mass and stiffness matrices are described at the full set of
finite element DOFs (“n” DOF), the system mass and stiffness matrices need to be
reduced to the set of experimental DOF for correlation studies. However, there is
also a need to expand the measured experimental mode shape over the full set of
finite element DOF for further correlation studies. Therefore, expansion techniques
are necessary for other studies. A schematic of the expansion process is shown in
Fig. 3.
15 Finite Element Model Correlation 871
Expansion
Early expansion techniques evolved around using spline fits and polynomial
expansion based on geometry and measured data. While in concept they are useful,
in practice, using these approaches for general structural systems is not feasible.
Most expansion techniques utilized today involve the use of the finite element model
as a mechanism to complete the unmeasured DOF from the experimental modal
model. In essence, the finite element model is used as a high-order polynomial curve
fitter to estimate the experimental mode shapes at the deleted DOF. The majority
of the expansion techniques use the model reduction transformation matrix as an
expansion mechanism.
Recall that the basic relationship relating the “a” DOF to the “n” DOF is given
by
xa
{xn } = = [T] {xa } (51)
xd
Using this expansion concept along with measured experimental modal data, then
Ea
[En ] = = [T] [Ea ] (52)
Ed
The measured experimental modal vectors at “a” DOF are expanded over all the
finite element “n” DOF using the transformation matrix [T]. This transformation
matrix will take on various forms depending on which technique is utilized.
At times, the expansion is broken down into two parts, namely, completion and
smoothing. The completion of the mode shape refers to unmeasured DOFs which
are obtained in the expansion process. The smoothing of the mode shape refers to
the possible least squares fitting of the measured DOF. There are differences of
opinion as to whether or not smoothing should be performed, and there is no clear
answer on this. On one hand, the data measured is what was measured, and many
872 P. Avitabile and M. Mains
feel that this should not be manipulated in the expansion process. On the other hand,
the measured data is clearly never perfect and does have variance which is why
smoothing might be performed. One additional concern when using unsmoothed
data is that there is a mathematical inequity between the measured data and the
completed data that can have an effect on the correlation results.
Each of the reduction techniques discussed above is also useful for expansion.
Ea [I]
[En ] = = [Ts ] [Ea ] = [Ea ] (53)
En − [Kdd ]−1 [Kda ]
Of course, the Guyan condensation process will not produce acceptable results
unless there are sufficient DOF to describe the mass of the system (as previously
discussed in the reduction section). If sufficient DOFs are available, then the Guyan
process will produce reasonably good results but will never produce exact results
because the inherent formulation of the reduction matrix is approximate. The Guyan
reduction process is still widely used for model reduction applications due to its long
historical background but is not widely used for expansion of mode shapes because
other more accurate techniques have been developed.
Ea
[En ] = = [Ti ] [Ea ]
Ed
(54)
[I] 0 0 −1
= + [Mn ] [Ts ] [Ma ] [Ka ] [Ea ]
− [Kdd ]−1 [Kda ] 0 K−1
dd
Of course, the IRS technique will improve on the Guyan expansion process, but
will not produce acceptable results unless there are sufficient DOFs to describe
the mass of the system (as previously discussed in the reduction section 2.1). If
sufficient DOFs are available, then the IRS process will produce reasonably good
results (which are improved over the Guyan results) but will never produce exact
results because the inherent formulation of the reduction matrices is approximate.
15 Finite Element Model Correlation 873
The dynamic expansion process will produce exact results for one frequency and
only one frequency. Providing that the shift frequency corresponds exactly to one of
the eigenvalues of the system, then the expansion will produce an exact mode shape
for this one eigenvalue. If additional eigenvectors need to be expanded, then separate
shift values need to be processed. While many matrices need to be processed for
each eigenvector that needs to be expanded, the exactness of the process warrants
the additional processing.
Notice that the “a” DOF may be changed as seen by the upper partition of this
equation:
When the “a” DOFs are expanded, there is the possibility that the initially
measured DOF may be modified by the expansion process. This is referred to as
smoothing of the measured DOF. This occurs because the SEREP process is based
on a generalized inverse using a least squares error minimization. Therefore, the
measured data is smoothed as part of the process. While much controversy exists
over whether or not to smooth the actual measured data, this is the proper way
874 P. Avitabile and M. Mains
2.2.5 Modal
The modal TAM expansion technique uses the modal TAM transformation matrix to
expand the measured DOF over all the finite element DOF. The expansion is given
by
Ea [I]
[En ] = = [TM ] [Ea ] = [Ea ] (59)
Ed [Ud ] [Ua ]g
Notice that the “a” DOFs are unchanged as seen by the upper partition of this
equation and the deleted DOFs are estimated in the same manner as the SEREP
process.
2.2.6 Hybrid
The Hybrid TAM expansion technique uses a combination of the SEREP or modal
TAM and Guyan or IRS transformation matrix to expand the measured DOF over
all the finite element DOF. The expansion is given by
Ea
[En ] = = [TH ] [Ea ] = [[Ts ] + [[TM ] − [TS ]] [P]] [Ea ] (60)
Ed
frequencies and mode shapes and IRS improves on Guyan, but neither has the exact
representation of the full system captured in the reduced model.
Now in the second case, the DOFs are only distributed on the lower beam which
contains most of the modal information, but no DOFs are distributed on the upper
beam which only has a few dynamically important modes for the system. The
DOF may not be distributed to the upper beam because it may be inaccessible for
instrumentation, it may not be considered as one of the important target modes of
the system, and there may be a lack of instrumentation budget for enough sensors,
or a number of other reasons. But the important item is that the portion of the
structure is not included in the reduction process; essentially an inadequate number
of transducer measurement locations have been identified. The Guyan, IRS, and
SEREP transformation matrices are plotted in a 3D plot in Fig. 6. Notice that the
SEREP transformation matrix is substantially different than the Guyan and IRS
matrices. Remember that the SEREP process is exact and the transformation matrix
876 P. Avitabile and M. Mains
Fig. 5 Transformation matrix [T] shown for Guyan, IRS, and SEREP for a well-selected set of
DOF showing similarity in the project matrix
There must be serious consideration given to the data that is measured and to be used
for the correlation process. All too often this is overlooked by the finite element
or correlation engineer performing the analysis with the assumption that the test
engineer has done an extensive evaluation of the data collected; this should have
been done but may not have been evaluated with the degree and depth needed when
performing correlation. Certainly, this is a critical step in the process, but only a few
of the more important considerations can be provided here.
In actuality, a detailed pretest analysis really needs to be performed prior to
actually starting the data collection. Issues related to target mode selection and
sensor placement are of critical concern. For target mode selection, many tools
15 Finite Element Model Correlation 877
Fig. 6 Transformation matrix [T] shown for Guyan, IRS, and SEREP for a poorly selected set of
DOF showing dissimilarity in the project matrix
such as effective modal mass, kinetic energy fraction, and mode participation need
to be evaluated for the test. As for sensor placement, many tools such as modal
displacement method, nodal kinetic energy, and sensor identification (effective
independence and MAC contribution) are commonly used.
But from the practical side, there are many test data issues that are often missed,
overlooked, or not clearly understood by the test engineer or the analyst performing
the correlation. There are always the considerations for time invariance, linearity,
reciprocity, repeatability, and measurement adequacy to name a few that can distort
measured data as well as quantization, frequency resolution, leakage, and windows.
Table 2 lists a few other general concerns for measured data.
Beyond the measurement aspects, the excitation utilized can also have an effect
on the measurement adequacy. Techniques such as burst random, pseudorandom,
sine chirp, and digital stepped sine to name a few of the more popular techniques
commonly used are very important to the success of the data extracted.
The actual setup of the test can have an impact on the results that are extracted
from the test data collected. Issues related to simple items such as the boundary
conditions used for the test setup can have an effect on the modes extracted. It is
imperative that the finite element model be constructed in a fashion that attempts to
replicate the actual test setup conditions so as to maintain a proper representation of
the boundary conditions as much as possible. All too often the finite element model
878 P. Avitabile and M. Mains
All the measured degrees of freedom are not measured with the same
accuracy for each mode of the system. This means that for a correlation
study, a certain set of degrees of freedom may be measured very accurately
for one particular mode and be measured very inaccurately for another
mode. This raises the question as to whether to use all the degrees of
(continued)
15 Finite Element Model Correlation 879
The tools available for correlation can generally be broken down into global
assessment (vector based) or local assessment (DOF based). Each of the techniques
is identified below. Each generally has some metric, but the actual value of
acceptability is not an exact value. The specific level of acceptance is very dependent
on the design specification and intent of the correlation study. However, in some
industries, there are specific contractual values that must be achieved, but this does
not necessarily translate to all industries and applications. But often times due to the
lack of understanding of what specific target values are needed, many often revert to
use of some of these industry-mandated values, but there is no specific requirement
or need to do so. The level of correlation needed should really be dictated by the
design specification and overall system level performance necessary to achieve the
stated goals or design objectives.
H
{ui }H ej ej {ui }
MACij = H (61)
{ui }H {ui } ej ej
While the original MAC is written using complex notation, the MAC is generally
used with real normal vectors when utilized in finite element correlations.
In this formulation, the values of MAC range between “0.0” and “1.0,” where
“0.0” indicates that there is little or no correlation between the vectors and “1.0”
indicates that there is a high degree of similarity between the modal vectors. MAC is
ideal for identifying those analytical modes corresponding to experimental modes,
and it is very useful when identifying mode switching. MAC is very sensitive to
the DOFs that are largest in value and is very insensitive to very small DOF in the
mode shape vector. Mass weighting is not used in this formulation, which has the
advantage that mass reduction is not needed. A typical schematic for a MAC matrix
is shown in Fig. 7.
880 P. Avitabile and M. Mains
?
CROSS = [E]T [M] [E] = [I] (62)
?
POC = [U]T [M] [E] = [I] (63)
15 Finite Element Model Correlation 881
Fig. 9 Schematic of
expansion for orthogonality
checks
EXPANSION
TEST
ADOF
EXPANDED
NDOF
REDUCTION
NDOF
BANDED REDUCED
FEA ADOF
MATRIX
As mentioned above, in order to accomplish this triple product, the matrices must
conform. Therefore, either the system mass matrix must be reduced to the set of
tested DOF (and corresponding “a” DOF from the test model), or the experimentally
measured modal vectors must be expanded to the full space of the finite element
model. This is schematically shown in Figs. 9 and 10. Of course, the results of either
of these checks will be dependent on the type of reduction, or expansion, utilized,
except for the SEREP process which preserves the dynamics of the system in the
reduced model.
In reviewing the results of the cross orthogonality check and the pseudo
orthogonality check, there are similarities that exist because one check basically
uses the experimentally measured vectors twice in the computation of orthogonality,
15 Finite Element Model Correlation 883
and, therefore, the resulting terms are larger. However, there is no benefit of using
these vectors twice in the cross orthogonality check, and no additional insight is
gained in this process. Thus, there is no benefit in using the cross orthogonality
check rather than the pseudo orthogonality check for general orthogonality using the
usual model reduction and expansion processes such as Guyan and IRS. However,
when using the SEREP process, there are significant computational benefits to be
gained when using the pseudo orthogonality check.
In all of the reduction/expansion techniques, there is some numerical processing
necessary to either reduce the mass matrix or expand the experimental modal
vectors. Due to its formulation, the SEREP process has some very important
characteristics. The POC at the set of tested “a” DOF is exactly equal to the POC
at the full set of “n” DOF. Also, the POC can be performed without the use of any
system matrices:
First, the pseudo orthogonality check will provide exactly the same results
whether the check is done at the full space of the finite element model or at the
reduced space of the test model. Therefore, the computation is most efficiently per-
formed in the reduced space of the test model. Second, tremendous computational
and procedural benefits are obtained for the pseudo orthogonality check using the
SEREP process because the mass matrix is not needed for this computation [9].
m 2
(c) (c)
uk · ek
c=1
CoMAC (k) = m m (65)
(c) 2 (c) 2
uk · ek
c=1 c=1
CoMAC
COORDINATE
MODAL
ASSURANCE
Experimental Analytical
CRITERIA
DOF CORRELATION
are variations of this CoMAC formulation such as the enhanced CoMAC [11] and
modulus difference.
The FRAC is a useful tool for evaluating FRFs. However, the main drawback
is that the analytical model FRF may have similar shape characteristics but differ
slightly in frequency which can cause significantly low FRAC values. Therefore,
the function is constructed with a shifting function to allow for some frequency
adjustment due to global stiffness differences. The FRAC is mainly used for corre-
lation in frequency response-based model updating studies. One critical concern is
the damping selected for the development of the finite element FRF which will have
an effect on the results. The FRAC is shown schematically in Fig. 12.
FRAC
FREQUENCY
RESPONSE
ASSURANCE
CRITERIA
DOF CORRELATION
2
{Xn1 }T {Xn2 }
TRAC = (68)
{Xn1 }T {Xn1 } {Xn2 }T {Xn2 }
The TRAC is schematically shown in Fig. 14a along with a MAC to illustrate
the two tools often used in correlation studies; Fig. 14b shows the two traces plotted
886 P. Avitabile and M. Mains
RVAC
RESPONSE
VECTOR
ASSURANCE
CRITERIA
VECTOR CORRELATION
against each other and illustrates that the TRAC (and MAC) are really nothing more
than the R2 value from a regression analysis.
2.4.7 CORTHOG
The coordinate orthogonality check [12] (CORTHOG) is a mass scaled degree
of freedom correlation that is conceptually similar to CoMAC but can be used
for checking any mode pair and not just correlated mode pairs. But the most
important feature for CORTHOG is the fact that mass scaling is included in the
formulation.
The simplest statement summarizing the coordinate orthogonality check is as fol-
lows: The coordinate orthogonality check is simply the comparison of what should
15 Finite Element Model Correlation 887
CORTHOG
COORDINATE
ORTHOGONALITY
CRITERIA Experimental Analytical
DOF CORRELATION
m
CORTHOGkij = eki mkl ulj − uki mkl ulj (69)
l=1
ORT = [Un ]T [Mn ] [Un ] = [Ua ]T [Ma ] [Ua ] = [Ua ]g [Ua ] (70)
POC = [Un ]T [Mn ] [En ] = [Ua ]T [Ma ] [Ea ] = [Ua ]g [Ea ] (71)
Therefore, for any particular mode pair, the CORTHOG can be written as shown
schematically in Fig. 16.
15 Finite Element Model Correlation 889
3 Closing Remarks
Any or all of these correlation tools can be used to help identify the similarities
or differences that exist between the finite element model and the measured data.
While in some industries (i.e., aerospace) there may be specific target values
to achieve to meet contractual requirements, there really is no hard and fast
rule as to acceptable levels of correlation. This really should be customized
for particular applications based on design specification needs for a particular
design and intended function (in the same way that tolerancing on a mechanical
part will vary depending on how the part mates to other parts where some
tolerances need to be much tighter than others depending on the design). It
is also very important to note that some tools may provide better informa-
tion for certain applications and other tools may be more useful for different
applications.
For reference, some typical MAC and orthogonality are shown for a few
academic structures to illustrate the use of these tools as seen in Fig. 17.
890 P. Avitabile and M. Mains
Fig. 17 Correlation of FEA model and test data along with MAC matrix and orthogonality check
for two components (top and middle) used to form an assembly (bottom)
15 Finite Element Model Correlation 891
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15 Finite Element Model Correlation 895
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 899
2 Parameter Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 902
3 Modeling Errors and Measurement Inaccuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 904
4 Sensitivity Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 906
4.1 Undamped Eigenvalue Residual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 906
4.2 Undamped Mode-Shape Residual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 907
4.3 Frequency-Domain Displacement Response Residual . . . . . . . . . . . . . . . . . . . . . . . 908
5 Regularization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 909
5.1 Example: Two Degree-of-Freedom Statically Loaded System . . . . . . . . . . . . . . . . 911
6 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 914
6.1 Mass, Damping, and Stiffness Matrix Multipliers . . . . . . . . . . . . . . . . . . . . . . . . . . 915
6.2 Material Properties, Thicknesses, and Sectional Properties . . . . . . . . . . . . . . . . . . . 916
6.3 Offset Nodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 917
6.4 Generic Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 918
7 Stochastic Model Updating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 923
7.1 Example: Stochastic Model Updating of a Three
Degree-of-Freedom System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 925
7.2 Example: Parameter Selection for Stochastic Model Updating . . . . . . . . . . . . . . . . 930
J. E. Mottershead ()
School of Engineering, University of Liverpool, Liverpool, UK
e-mail: [email protected]
M. Link
Department of Civil and Environmental Engineering, University of Kassel, Kassel, Germany
e-mail: [email protected]
M. I. Friswell
College of Engineering, Swansea University, Swansea, UK
e-mail: [email protected]
C. Schedlinski
ICS Engineering GmbH, Dreieich, Germany
e-mail: [email protected]
Abstract
The term “model updating” describes the process of adjusting the parameters of
a finite element model in order that its predictions, in terms of eigenvalues and
eigenvectors, are in agreement with measurements obtained by modal testing.
The sensitivity method described in this chapter has been implemented numerous
times in commercial codes and applied successfully in industry. It has become
a mature technology in regular use in the automotive and aerospace industries
worldwide. However, there are various subtleties surrounding the application
of model updating that are discussed here for the benefit of potential users.
Firstly there must be an awareness of the frequency range in which the updated
model is to be applied. The available data is generally insufficient to define
the system parameters without the use of additional information provided by
regularization. And the choice of parameters is of critical importance: it is not
only a matter of choosing sensitive parameters; they should also be chosen as part
of an engineering understanding of the dynamics of the system. Careful choice
of parameters, together with regularization, will lead to validated models that
predict the behavior of the system beyond the scope of the original test data.
Keywords
Nomenclature
f Vector of forces
x Displacement vector
z Vector of outputs
C Damping matrix
G Matrix of sensitivities
H Matrix of frequency response functions
K Stiffness matrix
M Mass matrix
P Matrix of stiffness-matrix eigenvalues
W Weighting matrix
λ Eigenvalue
θ Vector of parameters
16 Model Updating 899
ϕ Eigenvector
Matrix of stiffness-matrix eigenvectors
Cov(•, •) Covariance matrix
(•) Mean
1 Introduction
Modern and highly sophisticated finite element (FE) procedures are available for
structural analysis, yet practical application often reveals considerable discrepancy
between analytical prediction and test results. The way to reduce this discrepancy
is to modify the modeling assumptions and parameters until the correlation of
analytical predictions and experimental results satisfies practical requirements.
Classically, this is achieved by a trial-and-error approach, which is generally time-
consuming and may not be feasible in some cases. Thus computational procedures
have been developed to update the parameters of analytical models using test data.
In particular, modal data (natural frequencies and mode shapes) extracted from
measured frequency response data have found broad application as a target for
model parameter adjustment. This procedure was described in detail by Natke [52]
and by the present authors [20, 45, 49] and in recent years has developed into a
mature technology applied successfully for the correction of industrial-scale FE
models.
One of the first attempts to address the problem of updating or “correcting”
finite element models by using vibration measurements was made by Collins, Hart,
Hasselman, and Kennedy [11]. This paper has since proven to be extraordinarily
influential in providing the common basis for modern model updating codes
and techniques using the sensitivity method and probabilistic model updating –
including Bayesian model updating. A review of model updating methods was
carried out by Mottershead and Friswell [45], and this was followed by the
research monograph Finite Element Model Updating in Structural Dynamics [20].
In the review paper, the techniques were separated into two categories: Lagrange
multiplier methods and penalty function methods. The penalty methods were then
divided according to the type of data used: natural frequencies and mode shapes or
frequency response functions (FRFs). The research monograph gives more detail.
The Lagrange multiplier methods are called direct methods: they have the advantage
that closed-form solutions are often available, but their disadvantages include (i)
lack of physical meaning of the updated model, (ii) failure to represent known
connectivities, and (iii) the need for model reduction or eigenvector expansion
techniques because of the mismatch of dimensions between the FE model and
the measurements. Various approaches were tried to overcome these problems,
including Kenigsbuch and Halevi [35] and Smith [63], both of which appeared in
a special issue of Mechanical Systems and Signal Processing on model updating.
Yuen [71] developed a direct method suitable for use with incomplete modal
measurements. Formulation as an inverse eigenvalue problem also leads to direct
model updating solutions [69], with quadratic orthogonality constraints [13] and
900 J. E. Mottershead et al.
parameters are distinct but are estimated using probabilistic methods in terms of
mean values and covariances. The standard deviations may be used as a measure
of confidence in the estimated means. The other viewpoint on uncertainty is the
frequentist one, known as aleatory uncertainty, which is irreducible, and represents,
for example, the distribution on the depth of a finite set of nominally identical
beams. In this case the distribution on the depths of the beams is physically
meaningful, as well as being useful to a designer wishing to understand the variation
in performance resulting from the distribution. Bayesian approaches are inherently
epistemic. Early examples include Beck and Katafygiotis [8] and Katafygiotis and
Beck [34], whereby experimental data is used to progressively revise the updating
parameters expressed by a posterior probability density function. One problem
with the Bayesian approach has been the requirement for large computation, now
largely overcome as demonstrated by Goller et al. [25] using parallelization of the
updating code together with the transitional (Markov chain Monte Carlo) MCMC
algorithm, which identifies parameter regions with the highest posterior probability.
Behmanesh et al. [9] used a hierarchical Bayesian method to account for inherent
variability due to temperature changes, temperature gradient, wind speed, and traffic
flow in civil engineering structures. The reader is referred to Yuen [70] for a detailed
exposition of Bayesian inference in model updating.
Mares et al. [43] and Mottershead et al. [48] were the first to use the term
stochastic model updating. Hua et al. [30] and Khodaparast et al. [36] developed
efficient perturbation methods, applicable to the aleatory (frequentist) problem
of multiple, nominally identical test structures. Govers and Link [27] extended
the classical sensitivity-based model updating procedure for the determination of
parameter mean values and covariances; similar to the perturbation approach, this
technique was based on an assumption of small variability. It was demonstrated
very convincingly using data obtained by repeated disassembly and reassembly of
the DRL AIRMOD structure [28]. Hua et al. [32] developed a reliability index to
assess the quality of a model updated using a perturbation approach. A thorough
comparison of sensitivity and Bayesian methods using test data from the AIRMOD
structure was given by Patelli et al. [54]. Au [5] considered the connections between
the Bayesian and frequentist approaches and concluded that results obtained by the
two methods were very similar in the case of little or no modeling error.
Uncertainty quantification without the restriction of small variability generally
demands multiple runs of deterministic finite element code, and the expense of
doing so has led to the extensive use of surrogate models. The simplest of these are
polynomial input-output response surfaces, as described, for example, by Fang et al.
[16] with Monte Carlo simulation (MCS) and significance evaluation using analysis
of variance (ANOVA). Zhang et al. [72] used the polynomial chaos expansion as a
surrogate as well as an evolutionary MCMC algorithm where a population of chains
is updated by mutation to avoid being trapped in local basins of attraction. Non-
probabilistic methods have also been applied in model updating. Khodaparast et al.
[37] used a Kriging model in interval updating to construct a bounding hypercube
over the space of parameter uncertainty. This has the advantage of generating not
merely a fitted surrogate but the most probable input-output representation that
902 J. E. Mottershead et al.
reproduces the finite element model exactly at the training points. Fang et al. [17]
developed an interval response surface by removing the interaction terms from a
second-order polynomial response surface and completing the square. This had
the advantage, not only of efficiency, but also it also avoided the overestimation
frequently encountered with interval arithmetic.
This chapter provides a basic introduction to the most important procedures of
computational model updating and includes simple tutorial examples to reinforce
the reader’s understanding together with a typical model updating example taken
from the automotive industry, in Sect. 6.
2 Parameter Estimation
Parameter updating techniques aim to fit the parameters of a given initial analytical
model in such a way that the model behavior corresponds as closely as possible to
the measured behavior. The resulting parameters represent estimated values rather
than true values since the test data are unavoidably polluted by unknown random
and systematic errors. Also the mathematical structure of the initial analysis is not
unique depending on the idealizations made by the analyst for the real structure.
The residuals containing the test/analysis differences may be formed by force
and response equation errors, by eigenfrequency and mode shape errors, and by
frequency response errors.
The first step in parameter estimation is the definition of a residual containing the
difference between analytical and measured structural behavior
εz = zm − z (θ) (1)
f = Z (iω) x; Z (iω, θ) = −ω2 M (θ) + iωC (θ) + K (θ) (2)
where Z ∈ CN × N is the dynamic stiffness matrix, with the finite element mass
matrix M, the damping matrix C, and the stiffness matrix K.√The excitation
frequency is denoted by ω, the excitation force vector is f, and i = −1.
Typically the eigenvalue λ and the mode shape ϕ are used as the analytical
predictions. These are calculated from the undamped eigenvalue problem
[−λ M(θ) + K(θ)]ϕ = 0 while the complex frequency response functions
H(ω) = Z−1 may be determined by inversion of Eq. (2).
16 Model Updating 903
where the symmetric weighting matrix Wε has been included to account for the
importance of each individual term in the residual vector. Wε is difficult to estimate,
although at the very least this weighting should include scaling to equalize the effect
of amplitude and a reasonable choice is Wε = [diag(zm )]−2 . In general the model
response vector z(θ) represents a nonlinear function of the parameters resulting in
a nonlinear minimization problem. One of the techniques to solve this nonlinear
optimization problem is to expand the model response vector into a Taylor series
about the current parameter estimate, θ = θi , truncated after the linear term and
leading to the linearized expression:
εz ≈ ri − Gi (θ − θi ) = zm − zi − Gi θi (4)
where ri = zm − zi denotes the residual, the difference between the measured and
analytically predicted outputs, zm and zi = z(θi ), at the ith iteration. The sensitivity
matrix Gi is given by
∂zj
Gi = (5)
∂θk θ=θ i
Wv Gi θi = Wv ri (6)
which at each iteration step i is solved for θi and the model is then updated to give
Even in the overdetermined case, the condition of the sensitivity matrix G plays
an important role for the accuracy and the uniqueness
ofthe solution. A fundamental
requirement to obtain a solution is that rank GTi Wε Gi = p.
When the model includes idealization and discretization errors, it may only be
updated in the sense that the deviations between test and analysis are minimized.
The same happens when the selected correction parameters are not consistent with
the real source and the location of the error. The parameters in such cases may lose
their physical meaning after updating. A typical result of updating such inconsistent
models is that they may be capable of reproducing the test data but may not be useful
to predict the system behavior beyond the frequency range used in the updating.
Similarly, they may not be able to predict the effects of structural modifications or
to serve as a substructure model to be assembled as part of a model of the overall
structure.
The aim of all structural analyses to predict the structural response can only be
achieved if all three kinds of modeling errors are minimized with respect to the
given purpose of the structural analysis. Models that fulfil these requirements shall
be called validated models. Model quality must therefore be assessed in three steps:
• To predict the system behavior to types of load or response other than those
used in the test
• To predict the system behavior beyond the frequency range and/or at degrees
of freedom other than those used for updating
• To predict the effects of structural modifications
• To check if the model, when used as a substructure within an assembled
complete structure, will improve the response of the whole model
4 Sensitivity Analysis
In practice, the first step is the definition of a residual. In this section we consider
the following residuals, representing probably the most widely used techniques: real
eigenvalues, real mode shapes, and the frequency-domain displacement residual.
A comprehensive selection of these and other residuals with special consideration
of statistically based weighting and the statistical properties of the parameter
estimates is given by Natke et al. [53].
∂λj ∂M ∂K
= ϕTj −λj + ϕj (9)
∂θk ∂θk ∂θk
16 Model Updating 907
where M, K ∈ N × N are the finite element mass and stiffness matrices, respec-
tively, and ϕj is the jth mass normalized mode shape. It is seen that only the jth
eigenvalue and eigenvector are needed to calculate all the jth eigenvalue sensitivities.
As well as the analytical approach to calculating the sensitivity matrix terms, it
is also possible to obtain numerical approximations by the simple procedure of
perturbing the parameters in turn by a suitably small quantity and determining
numerically the change in the predicted eigenvalues and eigenvectors. Although
efficient procedures exist in finite element codes such as MSC.NASTRAN, there is
a considerable advantage in using analytically determined sensitivities when large-
scale structures are to be updated.
The linearized undamped mode-shape residuals are the differences between the
measured mode shapes at a restricted number of degrees of freedom corresponding
to the location of sensors and the analytical mode shapes at the same coordinates.
The differences are determined at Nm < N measured degrees of freedom. Thus
the mode-shape residual and sensitivity are given by Eqs. (4), (5), and (6) when
z = ϕ(θ); zm = ϕm , where the vectors ϕ(θ) and ϕm may contain many concatenated
vectors of the different analytical and measured mode shapes, respectively. The
analytical and experimental mode shapes should be normalized in the same way.
The determination of mode-shape sensitivities is a significant computational task,
and several approaches are available. In this chapter we consider only the method of
Fox and Kapoor [18]. The method, based on expanding the gradients into a weighted
sum of the eigenvectors, is widely used due to its simplicity of implementation:
∂ϕj
H
= aj kh ϕh ; H ≤N (10)
∂θk
h=1
which, after substitution of Eq. (10) into the derivative of the eigenvalue equation,
produces the factor ajkh in the form:
ϕTh −λj ∂M
∂θk +
∂K
∂θk ϕj
aj kh = ; h = j (11)
λj − λh
and
1 ∂M
aj kj = − ϕTj ϕj . (12)
2 ∂θk
This expansion is exact if H=N modes are used. For H < N the expansion
represents an approximation depending on the number of modal terms. Corrections
908 J. E. Mottershead et al.
to this approach have been investigated by several authors. Equations (10) and (11)
show that the expansion contains large factors ajkh for neighboring eigenvalues
λj ≈ λh that can cause convergence problems. Nelson’s method [20] has the
advantage that only the mode shape of interest is required but can be very time-
consuming in the case of large-scale finite element models. The antiresonance
residual may be used as an alternative to the undamped mode-shape residual, as
was considered by D’Ambrogio and Fregolent [12].
The frequency response error linearized at θ is obtained from the differences of the
measured and the analytical frequency response at the measured degrees of freedom
nm < n. The analytical frequency response is given by
where
−1
H (ω) = Z−1 = −ω2 M + iωC + K . (15)
Thus,
∂x
Gr =
∂θk
(16)
∂M ∂C ∂K
= −H (ω, θ) −ω2 + iω + x (ω, θ) ; k = 1, 2, . . . , p.
∂θk ∂θk ∂θk
The frequency response function matrix H (ω, θ) = −ω2 M (θ) + iωC (θ) +
+K (θ)]−1 may be expressed either by
q
H (ω, θ) = ϕj ϕTj / ωj2 − ω2 + i2ωωj ζj (17)
j =1
2q
H ω, θ(i) = ψj ψTj / iω − ηj (18)
j =1
for the general case of nonproportional damping where ηj and ψj denote the com-
plex eigenvalues and eigenvectors. In both cases q represents the number of modes
included in the sum, and the terms in the eigenvectors are those corresponding to
the measured coordinates.
One problem with the frequency response formulation is the measured, and
analytical FRF peaks do not coincide leading to large frequency-domain displace-
ment errors. This problem is particularly pronounced when close modes cross over
each other such that the orders of the test and analytical modes are different. A
possible solution is to firstly update the M and K matrices using a different residual.
The peaks then become closely aligned, and the frequency-domain displacement
response residual can be used to update the damping matrix C. This approach is
described in more detail in Sect. 9.
5 Regularization
−1
θi = GTi Wε Gi + μ2 Wθ GTi Wε ri = Ti ri (22)
Ti
One difficulty in model updating is that the relationship between the parameters
and the measurements is nonlinear and the estimation problem is solved by
constructing the linearized model and iterating until convergence. At each iteration
regularization may be applied, although often the corner of the L-curve disappears
as the iterations progress [65], and thus the value of the regularization parameter
is difficult to determine. Hence, it is often convenient to set the regularization
parameter at the first iteration and retain this value until convergence.
We now consider the two degree-of-freedom static example shown in Fig. 1. In the
initial model, the spring constants are all 1 N/m, so that k1 = k2 = k3 = 1N/m.
The measured data are taken from a system with k1 = 1.2N/m, k2 = 0.8N/m, and
k3 = 1.0N/m. The purpose of the example is to show how the stiffness correction
may be determined from measured static displacements u1 and u2 . Two cases will
be considered, namely, the underdetermined and overdetermined cases.
The updating equation is formulated using a force residual which is obtained by
introducing the measured displacement response into the equation of motion (2). In
the static load case, ω = 0, this results in an analytical force vector f(θ) = K(θ)um
which for the example of Fig. 1 is given by
f1 k + k2 −k2 um1
f= = 1 .
f2 − k2 k2 + k3 um2
εz ≈ fm − f − Gθ (23)
∂f
1 ∂f1 ∂f1
where fm denotes the measured force vector and G = ∂k1 ∂k2
∂f2 ∂f2
∂k3
∂f2 =
∂k1 ∂k2 ∂k3
um1 um1 − um2 0
is the sensitivity matrix. This latter matrix doesn’t depend
0 −um1 + um2 um2
on the current stiffness value so that there is no iteration necessary in this simple
case. Thus the updating Eq. (23) is of the same form as Eq. (4).
Fig. 2 The estimation results for the underdetermined case. Dotted lines represent the simulated
stiffness change. (Reproduced by kind permission of Elsevier)
16 Model Updating 913
Fig. 3 The estimation results for the overdetermined case with the minimum norm parameter
change. Dotted lines represent the simulated stiffness change. Circles denote the corner of the
L-curve and the associated values of residuals and stiffness changes. (Reproduced by kind
permission of Elsevier)
914 J. E. Mottershead et al.
Fig. 4 The estimation results for the overdetermined case with parameter weighting matrix given
by Eq. (20). Dotted lines represent the simulated stiffness change. Circles denote the corner of
the L-curve and the associated values of residuals and stiffness changes. (Reproduced by kind
permission of Elsevier)
Table 1 Updated parameter estimates for the overdetermined two degree-of-freedom static
example
μ k1 (N/m) k2 (N/m) k3 (N/m)
No regularization 0 1.779 −0.243 −0.304
L-curve corner, Fig. 3 0.0093 1.149 0.889 1.112
L-curve corner, Fig. 4 0.0179 1.179 0.836 1.046
“Exact” 1.200 0.800 1.000
6 Parameterization
The amount of information that can be obtained from vibration test data is limited,
and therefore taking more measurements in the same frequency range won’t nec-
essarily result in more information. Neither will the additional measurements allow
more parameters to be estimated necessarily. The number of parameters should be
considerably smaller than the number of measurements. The objective should be that
16 Model Updating 915
the model updating problem will be overdetermined. Often the resulting equations
are ill-conditioned, and it is then necessary to apply additional information in the
form of a side constraint by regularization as described previously. The parameters
should be justified by physical understanding of the structure under test and the test
setup. Ideally the chosen parameters should have a physical meaning directly, but
this is not always possible in practice. Equivalent models and their parameters often
lead to improved models when “physical” parameters cannot be found. The data
should be sensitive to small changes in the parameters. Difficult features, such as
joints, may be made more or less sensitive by choosing different types of parameters.
A study that includes several different parameterizations of the same joint in a space
frame structure is described by Mottershead et al. [47].
When choosing parameters it is always advisable to try to understand the
behavior of the structure globally and locally in those regions where local modeling
inaccuracies might be responsible for discrepancies in predictions. For example,
close study of finite element mode shapes is able to reveal the motion of joints
at each of the measured natural frequencies. Parameters can then be chosen that
influence this motion and their significance in model updating easily confirmed by
sensitivity analysis and subset selection. In regions of high strain energy, one would
usually choose stiffness parameters, whereas mass parameters would be useful in
regions of high kinetic energy. Stiffness is generally more difficult to model than
mass, and it is therefore more likely that errors in stiffness modeling are responsible
for inaccurate predictions than mass errors. Damping is in many respects a special
case. Whereas finite element mass and stiffness matrices may be readily derived
from variational or energy principles, similar derivations for damping are generally
not available. Joints and boundary conditions are particularly difficult to model
closely. In principle it is possible to design tests that increase the sensitivity of
chosen parameters, but this is extremely difficult to achieve in practice.
Probably the simplest parameters for model updating are nondimensional scalar
multipliers applied at the element or substructure level. The updated model takes
the form
M = M0 + α1 M1 + · · · + αr Mr + · · · + αR MR (24)
C = C0 + β1 C1 + · · · + βs Cs + · · · + βS CS (25)
K = K0 + γ1 K1 + · · · + γu Ku + · · · + γU KU (26)
than just one element. In this way the parameters may be applied to substructures,
when those elements sharing the same updating parameter are connected, or there
may be elements dispersed through the mesh that for some physical reason are to be
updated in the same way. One reason why different parts of the structure might be
updated using the same parameter would be the sensitivity of the eigenvalues, (and
eigenvectors) in the frequency range of interest to small changes in the parameters
is very similar. In that case separating the elements whose changes have a similar
effect would be a bad choice, possibly leading to ill-conditioning of the sensitivity
matrix.
It is a good practice to scale the updating equations so that the parameters α 1 ,
. . . , α r , . . . , α R , β 1 , . . . , β s , . . . , β S , and γ 1 , . . . , γ u , . . . , γ U take similar
numerical values. One way to do this is by dividing the parameter correction by
the initial parameter values, which is done implicitly in Eqs. (24), (25), and (26).
Returning to the specific discussion of matrix multiplier parameters, it is seen that
∂M ∂C ∂K
the terms ∂α r
, ∂β ,
s ∂γu
are simply the rth element mass matrix, Mr ; sth element
damping matrix, Cs ; and the uth element stiffness matrix, Ku , a fact which makes
the computation of the various sensitivities especially simple.
The most common material property parameters are Young’s modulus and mass
density, identical to the γ u and α r above since the element stiffness and mass
matrices are linear in E and ρ.
In the case of a beam having a rectangular cross section, the element matrices are
⎡ ⎤
12 6l −12 6l
EI ⎢ 6l 4l 2 −6l 2l 2 ⎥ bt 3
Ke = 3 ⎢
⎣
⎥, I= (27)
l − 12 −6l 12 −6l ⎦ 12
6l 2l 2 −6l 4l 2
and
⎡ ⎤
156 22l 54 −13l
ρAl ⎢ 4l 2 −3l 2 ⎥
Me = ⎢ 22l 13l ⎥, A = bt (28)
420 ⎣ 54 13l 156 −22l ⎦
− 13l −3l 2 −22l 4l 2
where l denotes the element length and the breadth and thickness of the cross
section are denoted by t and b, respectively. Young’s modulus and mass density
are represented by E and ρ.
The choice of parameters E and I independently would lead to redundancy
and ill-conditioning since they lead to identical eigenvalue sensitivities (except
for a scaling factor). I and A independently would be a difficult choice to justify
16 Model Updating 917
physically. But, both Ke and Me depend upon b and t, so that the choice of these two
parameters would allow the correction of a beam cross section meaningfully. Other
useful parameters include the thicknesses and dimensions of thin-walled sections
and plate thicknesses.
The material parameters, thicknesses, and cross-sectional dimensions tend to be
powerful updating parameters because they often apply throughout a finite element
mesh affecting a large number of elements. Thus a small change in these parameters
often affects the natural frequencies very considerably.
Joints and boundary conditions are difficult to represent accurately, and it is in these
regions of the model that assumptions are often made. Probably the most common
assumption is that the connection made at a joint or boundary is rigid when in fact
there is flexibility. The problem of introducing flexibility into joints and boundaries
assumed to be rigid can be tackled in a number of different ways, all resulting in
equivalent models with parameters that cannot be justified on physical grounds.
However, the dynamic behavior of the model and its physical usefulness will most
definitely be improved by this approach.
One approach, useful in many applications, is to make use of offset finite element
nodes and to use the offset dimensions to correct the model [46]. Lengthening or
shortening an offset dimension usually corresponds to making the joint more flexible
or to stiffening it, and in this way it is possible to reconcile the modification with
engineering understanding of the structure.
⎧ ⎫ ⎡ ⎤
⎪
⎪ y1 ⎪
⎪ 1 −β
⎪
⎪ ⎪ ⎢ ⎥⎧
⎪
⎪
⎪ ϑ1 ⎪
⎪
⎪ ⎢ 1 ⎥ x ⎫
⎪ ⎪ ⎪ ⎢ ⎥⎪ ⎪
⎪ ⎪ ⎥⎪ ⎪
3
⎪ y ⎪ ⎢ 1 β ⎪ ⎪
⎪
⎪ ⎪ ⎥⎪ ⎪
2
⎪ ⎪ ⎢
⎪ ⎪
⎪ y3 ⎪
⎪
⎪ ϑ ⎪ ⎢ 1 ⎥⎪ ⎪
⎪
⎪ 2⎪ ⎪ ⎢ ⎥⎪⎪ ϑ3 ⎪
⎪
⎪
⎪ ⎪
⎪ ⎢ ⎥⎪⎪ ⎪
⎪
⎪
⎪ x
⎨ ⎪
3 ⎪
⎬ ⎢
1 α ⎥⎪⎪
⎨ y4
⎪
⎪
⎬
ϑ3 ⎢ 1 ⎥
=⎢
⎢
⎥ ϑ4
⎥⎪ . (29)
⎪
⎪ y4 ⎪
⎪ ⎢ 1 ⎥⎪ ⎪
⎪
⎪
⎪ ⎪
⎪ ⎢ ⎥⎪⎪ y5 ⎪
⎪
⎪
⎪ ϑ4 ⎪
⎪ ⎪ ⎢
⎪ 1 ⎥⎪⎪
⎪
⎪
⎪
⎪
⎪ ⎪ ⎢ ⎥ ⎪ ϑ5 ⎪
⎪
⎪ y5 ⎪
⎪ ⎪ ⎢
⎪ 1 ⎥⎪⎪
⎪
⎪
⎪
⎪
⎪ ⎪ ⎢ ⎥ ⎪ x6 ⎪
⎪
⎪ ϑ5 ⎪
⎪ ⎪ ⎢
⎪ 1 ⎥⎪⎩ ⎪
⎭
⎪
⎪ ⎪ ⎢ ⎥
⎪ x6 ⎪
⎪ ⎪ ⎣
⎪ 1 ⎦
ϑ6
⎪
⎩ ⎭ ⎪
ϑ6 1
Construction of the overall stiffness matrix of the “T” joint by the usual methods
results in a matrix that contains the offsets α and β. If the overall dimensions of
the joint remain unchanged, then increasing the offsets causes the joint to become
stiffer while reducing them makes the joint more flexible. Parameters such as α
and β have been found to be extremely effective in the correction of inaccurately
modeled joints.
Generic elements offer perhaps the most sophisticated and most general way to
parameterize a finite element model [2, 4, 23]. The basic idea is to change the
element formulation within the limitations imposed by the number of nodes and the
degrees of freedom available. A number of different methods are available, based
either on eigenvalue decomposition or the application of constraints (not discussed
in the present chapter). Whichever of the different methods are chosen, generic
elements are applied at the element (or substructure) level.
Quite often the mass matrix is considered to be accurate, and only the stiffness
matrix needs to be updated. Then an eigenvalue decomposition of the stiffness may
be carried out:
00
K =
e
T (30)
0P
T = I. (31)
The eigenvalues and eigenvectors of the stiffness matrix are not the same as
those of the element’s generalized eigenvalue problem, (Ke − λj Me ) ϕj = 0,
16 Model Updating 919
ˆ = S
(32)
00 T
K̂e = κ T ; κ=S S , (33)
0P
and from Eqs. (31) and (32), it is apparent that S is an orthogonal matrix.
It seems at first that the number of updating parameters might be quite large, but
the number can be reduced very considerably by applying engineering judgment.
For example, the first two stiffness eigenvalues might be very sensitive parameters
for many of the lower vibration modes of the complete structure. In this case only the
first two diagonal terms, p1 , p2 , would be chosen. Otherwise modifying the terms
of κ will lead to changes in both the stiffness eigenvalues and eigenvectors.
⎡ ⎤
12 6 −12 6
⎢ 6 4 −6 2 ⎥
Ke = ⎢
⎣ − 12
⎥
−6 12 −6 ⎦
6 2 −6 4
⎡ ⎤
s11 s13
⎢ 1 ⎥
S=⎢
⎣
⎥
s31 s33 ⎦
1
⎡ 2 p + s2 p ⎤
s11 1 31 3 0 (s11 s13 p1 + s31 s33 p3 ) 0
⎢ 0 p 0 0 ⎥
and W = ST PS = ⎢
⎣ (s13 s11 p1 + s33 s31 p3 ) 0
2 ⎥.
s13 p1 + s33
2 2 p
3 0 ⎦
0 0 0 p4
The element stiffness matrix can be reconstructed as
Fig. 6 Mode shapes of the pinned-pinned beam. (Reproduced by kind permission of Elsevier)
16 Model Updating 921
⎡ ⎤⎡ T ⎤
κ11 0 κ13 0 ψ1
⎢ 0 κ22 0 0 ⎥ ⎢ ψT2 ⎥ ⎢ ⎥
Ke = ψ1 ψ2 ψ3 ψ4 ⎢ ⎣ κ31 0 κ33 0 ⎦ ⎣ ψT
⎥ , and there are five updating
⎦
3
0 0 0 κ44 ψT4
parameters, κ 11 , κ 13 = κ 31 , κ 22 , κ 33 , and κ 44 .
⎡ ⎤
10 a
⎣0 1 0⎦.
00 1
In the first case, a finite element model with initial parameters E0 = 180 GN/m2
and a0 = 0.015 m is updated using the correct choice of parameters. Updating is
carried out using the standard Moore-Penrose pseudo-inverse based on convergence
of the first five natural frequencies. It is seen from Fig. 8 that exact convergence to
the true solution is obtained in two iterations.
In the second case, the finite element model is corrected using generic element
parameters. This time the finite element mass matrix is correct, but in the stiffness
0.1
0.05
4 5 6 7
1 2 3 8 9 10
Fig. 7 System of three beams with offset central span (dimensions in meters). (Reproduced by
kind permission of Elsevier)
922 J. E. Mottershead et al.
matrix, the offset is initially given by 0.8 of its true value. The elastic modulus is
correct. The generic element is formed from the group of elements, 3, 4, 7, 8, at
the junctions between the thick and thin beam sections. The stiffness matrices from
elements 3 and 4 are uncoupled from elements 7 and 8, but each pair of elements
has identical eigenvalues. Therefore the eigenvalues of the generic element stiffness
matrix occur in pairs. It is found that the first natural frequency of the beam is not
very sensitive to the generic element parameters, which represent (shape) stiffnesses
at the junctions – well away from the most strained portion of the beam in the
middle. The second and third natural frequencies are very sensitive, and the fourth
mode is axial and therefore insensitive. A single generic element parameter is not
sufficient to produce good results, but in Figs. 9 and 10 results are shown from two
updating parameters κ 11 , κ 22 . It is seen that the second and third natural frequencies
converge correctly after approximately 20 iterations when the parameters κ 11 , κ 22
are fully converged.
Updating was achieved using the weighted (regularized) updating Eq. (22) using
the first ten natural frequencies. The second and third diagonal terms of Wε were
given by values of 13,000 with the remaining diagonal terms set to unity (off-
diagonal terms set to zero), Wθ = diag 250 50 . It is seen that the generic element
parameters are able to provide an updated model that accurately reproduces the
dynamic behavior of the offset beam (in the frequency range considered) even
though the updated model lacks physically meaning. Nevertheless, such a model
may be meaningful within the updating frequency range.
16 Model Updating 923
ze − ze = Gj θ − θ + εj +1 (34)
j +1
by the assumption of small perturbation about the mean. In Eq. (34) the over-bar
denotes the mean; ze , ze are experimentally measured outputs, typically natural
frequencies and mode-shape terms; θj + 1 is the (j + 1)th estimate of parameter
distribution to be determined, with mean θj +1 . The mean sensitivity matrix is
924 J. E. Mottershead et al.
θj +1 = θj + Tj ze − zaj θj (35)
where zaj θj is the predicted output of the model at the jth iteration. The
transformation matrix Tj is the generalized pseudo-inverse of the sensitivity matrix
Gj :
T −1 T
Tj = Gj Wε Gj + Wθ Gj Wε , (36)
T
Cov ze , ze = Gj Cov θj +1 , θj +1 Gj + Cov εj +1 , εj +1 (37)
ze = ze − ze ; θ = θ − θj . (38)
T
Cov θj +1 , θj +1 = Tj Cov ze , ze Tj . (39)
Equation (39) allows for the computation of Cov(θj + 1 , θj + 1 ) using only
the transformation matrix, Tj , obtained at the final step of deterministic updating
of the means and the measured output covariance. It avoids expensive forward
propagation of uncertainty through the model required by alternative approaches. It
was shown [61] that Eq. (39) may be developed straightforwardly from expressions
given previously by Haddad Khodaparast et al. [36]:
T
Cov θj +1 , θj +1 = Cov θj , θj − Cov θj , zj Tj
T
− Tj Cov zj , θj + Tj Cov zj , zj Tj (40)
T
+ Tj Cov ze , ze Tj
Fig. 12 Frequency scatter plots (Case 1). (Reproduced by kind permission of Elsevier)
able from each other or from the covariance ellipse of the “measured” data. Note that
the covariance ellipses on the scatter plots encompass 95% of the data (two-sigma
ellipses).
Typical convergence characteristics are shown in Fig. 13, and the updated
parameter values are given in Table 2. The adopted convergence criterion was that
the deviation of the predicted eigenfrequencies with respect to the reference ones
should be less than a specified tolerance.
The CPU times shown in Table 2 are determined with respect to the solution
from Eq. (39). It is seen that for this particular three degree-of-freedom problem,
calculation of the parameter covariance matrix is approximately 300 times faster by
Eq. (39) than by Eq. (40).
Fig. 13 Convergence plots (Case 1): (a) Mean values of the estimates and (b) standard deviation
of the estimates (dash-dotted line: reference values). (Reproduced by kind permission of Elsevier)
Fig. 14 Frequency scatter plots (Case 2 – Eq. (39)). (Reproduced by kind permission of Elsevier)
16 Model Updating 929
Fig. 15 Convergence plots (Case 2 – Eq. (39)): (a) Mean values of the estimates and (b) standard
deviation of the estimates (dash-dotted line: reference values). (Reproduced by kind permission of
Elsevier)
converged after 30 iterations as shown in Fig. 15. This result demonstrates that the
selection of updating parameters on the basis of reconstructing the output means is
not sufficient to ensure that the output covariances will be well reconstructed.
The inconsistent parameter problem was addressed by Silva et al. [61] who
showed how the updated parameters should be selected based on the scaled covari-
ances of the outputs and a scaled sensitivity matrix, with columns gθk corresponding
to candidate parameters θ k . Based on an assumption that the updating parameters are
mutually independent and independent of measurement noise, the output covariance
930 J. E. Mottershead et al.
4 8 12 16 20
3 7 11 15 19
1 5 9 13 17 21
2 6 10 14 18
matrix was shown to be given by a sum of rank 1 matrices with each term associated
exclusively with a single parameter. The cosine distance between the column gθk and
its projection gθ k on the hypersurface defined by the range of the matrix of output
covariances was used. A cosine distance of zero (or close to zero) is an indicator of
a correctly chosen updating parameter.
1 −1
K = ki ; i = 1, 2, . . . , 21.
−1 1
each randomized for updating. The true mean value of each is equal to the
nominal stiffness, and the standard deviations are given by σkj = 0.135μkj ,
j = 3, 7, 11, 15, 19. For the purposes of parameter selection, the initial estimates
of all the mean stiffnesses, ki , i = 1, 2, . . . , 21, are considered to be 70% of the
reference values, and the standard deviations are given by σkj = 0.27μk3 .
Parameter selection results are shown in Figs. 17, 18, 19, and 20. It is seen that
the correct parameters for updating are recognized correctly in each case of different
numbers of outputs.
It can be seen from the figures that the first bar element k1 has zero cosine
distance. This happens because the boundary condition prevents any extension
or compression of k1 , so that all the outputs are insensitive to it. When the
constraints are removed, so the truss is in the free-free condition, the cosine distance
corresponding to parameter k1 becomes finite as shown in Fig. 21.
16 Model Updating 931
Fig. 17 Cosine distance – first ten eigenvalues. (Reproduced by kind permission of Elsevier)
Fig. 20 Cosine distance – all eigenvalues and eigenvectors. (Reproduced by kind permission of
Elsevier)
in [14]. The study was aimed at investigating the quality of updated models
under real practical conditions where neither the modeling assumptions nor the
assumptions for updating were unique but defined differently by the participants
of the benchmark. The study should show if the expected non-uniqueness of the
results due to different computational methods, different structural idealizations,
and different parameter sets could be tolerated with regard to the intended purpose.
The following requirements for a validated model were defined:
1. The model must be capable of predicting the experimental modal data and/or
the frequency response functions (FRFs) within the active frequency range and
16 Model Updating 933
Fig. 21 (a) Cosine distance – free-free condition – first ten eigenvalues. (b) Cosine distance –
free-free condition – first 20 eigenvalues. (Reproduced by kind permission of Elsevier)
within certain accuracy limits, of course. The term active frequency range was
related to the frequency range used for computational model updating (CMU).
The above criterion represents a minimum requirement which does not yet say
much about the prediction quality of the model. The prediction quality should
therefore be checked using the following additional criteria:
2. Prediction of the eigenfrequencies and modes beyond the active frequency range.
3. Prediction of the modal data and/or FRFs of a modified structure. For the
benchmark structure, two structural modifications were considered consisting of
additional masses fixed at two different locations as shown in Fig. 22.
The participants were allowed to generate any initial FE model that they found
suitable.
934 J. E. Mottershead et al.
The benchmark structure was a laboratory structure built to simulate the dynamic
behavior of an aeroplane. The structure was initially built for a benchmark study
on experimental modal analysis conducted by the Structures and Materials Action
Group (SM-AG19) of the Group for Aeronautical Research and Technology in
EURope (GARTEUR) [6, 14, 15, 41]. The test bed was designed and manufactured
by ONERA, France. Figure 22 shows the test structure geometry and the location
of the measured degrees of freedom. The overall length of the structure was 1.5 m,
the wing span was 2.0 m, and the overall mass was 44 kg. The material used was
aluminum. In order to increase the damping, a 1.1 × 76.2 × 1700 mm3 viscoelastic
constraining layer was bonded to the wings. The modal test data for up to 14 modes
for the unmodified and also for the two mass-modified structures were provided for
the participants. Further details are described in Link and Friswell [41].
16 Model Updating 935
Very different choices were made by the participants. The model validation was
essentially performed in two steps:
(a) Initial model tuning: This step included updating the parameters of the initial
model of the unmodified structure and to check if the model was capable
of predicting the experimental modal data within the active frequency range
(criterion 1). Some participants extended the checks with respect to the passive
frequency range (criterion 2).
(b) Check of prediction capability concerning the modified structures (criterion 3).
Since all the participants used different residuals for their objective function
to be minimized, and different types of structural idealization (beam or plate
elements), it was difficult to make recommendations on what residual and what
parameter choice were the best. It was necessary to carefully select the parameters
describing the connections, particularly when beam models were used. The most
important issue was to find an appropriate parameter set. With this requirement
fulfilled, good prediction results were found, even with the simple eigenfrequency
residual. Looking at the great variety of parameters, it became obvious that even
though the parameters might be called physical or geometric (like Young’s modulus
or a beam offset), they must be interpreted as non-unique equivalent parameters
describing lumped stiffness and mass properties. It was interesting to note that
good prediction capabilities of the updated models were achieved in many different
ways. In principle it was found that the higher the requirement needed to meet the
structure’s intended purpose, the greater are the number of above validation criteria
that must to be satisfied.
FE
(re-) modeling
automated update
test planning analytical modal
analysis
Z0, X
N.O.K.
Z0T, XT adjustment of selected
experimental
Comparison inertia and stiffness
modal analysis
parameters
O.K.
end
level) over subassemblies (subsystem level) until the complete system is obtained
(complete system level). Then model updating and validation become feasible as
demonstrated, for example, in Schedlinski and Staples [58], Schedlinski et al.
[59, 60], and Schedlinski [56], and in the automotive example described below.
It is usually assumed that all deviations of the analysis from test data are
due entirely to uncertainties in the finite element model. There are however test
uncertainties too (e.g., exact mounting conditions, signal analysis related errors,
16 Model Updating 937
For test planning and computational model update, several commercial software
tools are readily available capable of handling large-scale finite element models.
Typical parameters for model updating are described in Sect. 6.
It has proven to be effective to update inertia and stiffness properties first, e.g.,
based on eigenvalue and eigenvector residuals. After successful updating of these
parameters, damping parameters can be adjusted by minimizing the deviations in
the resonance regions between measured and simulated FRFs.
A common difficulty in computational model updating is the selection of
updating parameters. A necessary condition, but not a sufficient one, is that the
parameters should be sensitive. Subset selection methods based on comparing the
columns of the sensitivity matrix to the vector of residuals can also be helpful.
However, engineering understanding of the physical structure and the finite element
model is almost always the most important factor. In particular, close inspection
of mode shapes to recognize parameters for updating in highly strained regions
is a skill that the practitioner should aim to develop for great advantage in model
updating.
In the following the automotive exhaust system shown in Fig. 25 shall be updated
and validated with particular focus on global vibration behavior and damping.
Special attention will be paid to the modeling of interface stiffnesses and damping
using the bottom-up strategy introduced above. The identification of local damping
parameters will be carried out at every validation step. One important aspect of this
procedure is that the properties of the individual joints can be developed separately.
938 J. E. Mottershead et al.
Fig. 25 Complete
automotive exhaust system
with shaker excitation
For the bottom-up concept, the exhaust system needs to be separated into a
number of components, subsystems, and subassemblies. Figure 26 shows the chosen
subsystems:
At the component level:
• Converter 1
• Isolation element
• Front part including converter 2
• Rear part with mufflers
Each component and each (sub-) assembly are first subjected to an experimental
modal analysis. Frequency response functions are experimentally determined, and
eigenfrequencies and eigenvectors are identified. Model updating is then carried out
step by step starting at the component level and leading eventually to the overall
system. The bottom-up procedure has several advantages:
In what follows, the bottom-up process is demonstrated on the rear part of the
exhaust system at the component level. Then the rear and front parts (Assembly I,
encircled in Fig. 26) are considered at the subassembly level.
2
0.9
3
4 0.8
EMA Mode # (AGA_shapes_global_final_010.unv)
5
0.7
6
7
0.6
8
9 0.5
10
0.4
11
12
0.3
13
14 0.2
15
16 0.1
17
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
FEA Mode # (aga_ht_01_sol103.op2)
Fig. 27 Initial MAC matrix for the rear part of the exhaust system
Table 3 Initial correlation for the rear part of the exhaust system
No. EMA FEA EMA [Hz] FEA [Hz] Dev. [%] MAC [%]
1 1 7 12.67 12.88 1.70 96.98
2 2 8 22.72 23.99 5.59 93.55
3 3 9 33.74 35.29 4.59 95.65
4 4 10 49.52 50.06 1.10 95.99
5 5 11 61.37 61.28 −0.14 83.27
6 6 12 69.94 70.27 0.46 92.92
7 9 14 173.35 169.54 −2.19 57.83
8 12 16 282.53 260.21 −7.90 52.64
30% Upper limit of frequency deviations
50% Lower limit for MAC values
16 Model Updating 941
overall setup. Therefore, proper representation of these local modes is rated as less
important.
The actual model update is carried out using the dedicated model validation
software ICS.sysval [57] that makes special use of the MSC.Nastran structural
optimization capabilities (SOL200). The software allows for a direct use of Nastran
models and thus is capable of handling industrial size finite element models.
The quality of the updated rear part of the exhaust system is presented in Fig. 28
and Table 4. The MAC values are improved by the changes applied to the model,
and the relative frequency deviations are, except for one eigenfrequency, now below
3%. This result can be regarded as good with respect to the goal of validating the
global vibration behavior of the complete exhaust system.
After the successful adaptation of mass and stiffness, the updating process
concentrates on the damping. For this purpose damping must be defined in the finite
element model locally, e.g., as structural damping for individual materials or parts
of the model or as discrete viscous damping, e.g., for joints.
4 0.8
5
0.7
6
7
0.6
8
9 0.5
10
0.4
11
12
0.3
13
14 0.2
15
16 0.1
17
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
FEA Mode # (aga_ht_04c_sol103.op2)
Fig. 28 MAC matrix after model update for the rear part of the exhaust system
942 J. E. Mottershead et al.
Table 4 Correlation after model update for the rear part of the exhaust system
No. EMA FEA EMA [Hz] FEA [Hz] Dev. [%] MAC [%]
1 1 1 12.67 12.45 −1.71 96.97
2 2 2 22.72 23.38 2.87 94.07
3 3 3 33.74 34.20 1.37 96.42
4 4 4 49.52 49.87 0.71 96.18
5 5 5 61.37 60.23 −1.86 88.67
6 6 6 69.94 68.60 −1.91 94.34
7 9 8 173.35 167.25 −3.52 73.13
30% Upper limit of frequency deviations
50% Lower limit for MAC values
Fig. 29 Error sums before (FEA initial, left) and after (FEA updated, right) damping update for
the rear part of the exhaust system
Fig. 30 Example of FRFs before (FEA initial) and after (FEA updated) damping update for the
rear part of the exhaust system
damping updating. The reduction of the error sums due to the damping update and
the significantly improved match of the FRFs in the resonance areas are clearly
visible.
3 0.8
4
0.7
5
0.6
6
7 0.5
8
0.4
9
0.3
10
11 0.2
12
0.1
13
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
FEA Mode # (aga_ht_vtkv02_05a_sol103.op2)
10 Conclusions
This chapter describes the complete procedure for finite element model updating
by the sensitivity method. It begins with the general formulation of an objective
function and linearization of the output in terms of parameters, thereby permitting
parameter estimation by iteration. After the separate treatment of systematic errors,
typically model structure errors, the procedure consists essentially of defining a
residual, describing the finite element discrepancy with respect to test data, such
as eigenfrequencies, modes shapes, or frequency response functions. The resulting
equations are generally ill-conditioned and require regularization by the application
of side constraints. The corner of the L-curve defines an optimal value of the
regularization parameter that maximizes the condition of the combined system of
updating equations and side constraints. The selection of updating parameters is a
16 Model Updating 945
Fig. 32 Example of FRFs before and after damping updating for Assembly I
crucial step requiring deep understanding of the physical test structure and the finite
element model. Numerous parametrization techniques are described. Stochastic
model updating is capable of determining the statistics (means and covariances)
of updating parameters responsible for observed output variability in nominally
identical test structures. Updated models are usually said to be validated when
demonstrated to be capable of predicting the behavior of the physical system under
different conditions from those used in the updating process. Numerical examples
are used throughout to illustrate the main points.
946 J. E. Mottershead et al.
Acknowledgments The content and images presented for the automotive example problem are
published with the kind permission of the Volkswagen AG, Germany.
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model updating. ASME J Vib Acoust 119:37–45
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Nonlinear System Analysis Methods
17
Janette J. Meyer, Raymond M. Bond, and Douglas E. Adams
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 952
2 Experimental Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 954
3 Methods for Nonlinear Characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 957
3.1 Coherence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 957
3.2 Frequency Response Function Distortion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 959
3.3 Higher-Order FRFs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 961
3.4 Hilbert Transform in the Time Domain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 964
3.5 Hilbert Transform in the Frequency Domain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 966
3.6 Restoring Force Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 967
3.7 Vibro-Acoustic Modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 970
4 Methods for Parameter Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 973
4.1 Nonlinear Autoregressive Moving Average with Exogenous
Inputs (NARMAX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 973
4.2 Direct Parameter Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 976
4.3 Reverse Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 978
4.4 Nonlinear Identification Through Feedback of the Outputs (NIFO) . . . . . . . . . . . . . 983
5 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 986
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 988
J. J. Meyer
School of Engineering, Vanderbilt University, Nashville, TN, USA
e-mail: [email protected]
R. M. Bond · D. E. Adams ()
Vanderbilt University, Nashville, TN, USA
e-mail: [email protected]; [email protected]
Abstract
Keywords
Nomenclature
1 Introduction
across the isolator. Joints can also exhibit nonlinear characteristics because the
internal forces imposed by the joint on a structural assembly vary with the relative
motion across the joint. Backlash, which is a form of hysteresis, is an example of this
type of nonlinear behavior introduced by bolted joints. Other sources of nonlinear
stiffness include structural members that are preloaded in compression, which
allows for buckling as the structure dynamically responds. Nonlinear damping is
common as well, and it can, in some cases, result in dynamic phenomena that
would be impossible in linear systems. For instance, in cases where fluid-structure
interaction injects a type of nonlinear damping, sustained steady-state oscillations
can be present in the absence of a cyclic forcing function. Even sensors and data
acquisition systems can introduce nonlinear effects in experimental measurements
as in the case of clipping of a measurement or operating the sensor outside its linear
calibration range.
Because there are many possible sources of nonlinearity, it is fortunate for the
experimentalist that there are many tools available for system identification of these
nonlinearities. There are nonlinear analysis methods based in the time domain and
methods based in the frequency domain, methods that use sinusoidal excitations
and methods that use random excitations, and so on. This chapter does not discuss
every possible method for analyzing experimental structural dynamic data but,
rather, presents a set of representative methods applied to an experimental test
bed. Through these examples, we will illustrate how these methods work, how the
methods are similar, and how the methods are different in terms of the data and
signal processing techniques required. These examples are meant to illustrate a set
of considerations that an experimentalist might evaluate when selecting the best
method for nonlinear system identification – comprised of detecting nonlinearity,
characterizing nonlinearity, and estimating the parameters in a nonlinear model of a
nonlinear structural dynamic system – in a particular application.
Despite the wide range of methods that are available for nonlinear system
identification, there are a number of common considerations when implementing
any of these methods. Some of these recommended “best practices” in nonlinear
system identification include the following:
• When the option is available, acquire time histories, and do not perform any
averaging of the data upfront. This practice is recommended because nonlinearity
is often masked through the averaging process. Likewise, the experimentalist
should keep in mind that both correlated and uncorrelated noise that appears on
the excitation and response measurements can change the nonlinear technique
that is most suitable for a particular experiment. This is because noise in the
excitation measurement is filtered by input nonlinearities (e.g., u2 (t) where u(t)
denotes an excitation time history) whereas noise in the response measurement is
filtered by output nonlinearities (e.g., x 3 (t) where x(t) denotes a response time
history).
• In order to fully observe both modal (or linear) response characteristics and
nonlinear characteristics that accompany these modal responses, the sampling
frequency should be set high enough to ensure that the effects of aliasing do
954 J. J. Meyer et al.
not inhibit the nonlinear analysis process. A higher sampling frequency than
needed for a corresponding linear system may be required because nonlinearities
introduce additional response characteristics that are nonlinear functions of the
modal responses (e.g., harmonics, modulation).
• The correct forcing function must be selected depending on the nonlinear system
identification approaches that are chosen. For example, when the experimentalist
seeks to detect bifurcation in the steady-state dynamic response amplitude, a slow
swept sinusoidal excitation is recommended because these excitations provide
experimental data that can be analyzed to detect and track the dynamic response
through a bifurcation. Several theoretical studies for validation of test results are
also facilitated through the use of sinusoidal excitations.
• It is recommended that the measurement degrees of freedom be selected in the
experiment in order to fully observe the parts of the system that are thought
to potentially exhibit localized nonlinearities. For example, it is recommended
that response measurements on both sides of a mechanical joint be used to fully
observe the relative motion across the joint.
• When designing the experiment and selecting the test parameters, the exper-
imentalist should keep in mind that all aspects of the system, such as the
stiffness and damping as well as the steady-state response, can depend on the
initial conditions and the amplitude of the excitation and response. For example,
one commonly employed method for studying these dependencies is to select
different amplitudes of excitation for different tests in order to selectively expose
nonlinear behaviors in the locations of the structural system.
In the remainder of this chapter, an experimental test bed that will be used to
apply a number of nonlinear experimental identification method is first described.
Then, various methods for the detection, characterization, and parameter estimation
of nonlinear systems are summarized and applied to this experimental test bed. For
each of these methods, the underlying theory that connects nonlinear phenomena
to the corresponding nonlinear identification approach is also discussed. Some of
the advantages and drawbacks of these techniques are described along the way
to provide the experimentalist with guidance on selecting the most appropriate
methods for a particular application.
2 Experimental Setup
Figure 1 shows the experimental setup used to demonstrate many of the nonlinear
analysis methods described below. The same experimental setup will be used to
demonstrate the application of the methods presented here in order to allow the
reader to better compare and contrast the methods. The test specimen used were
sandwich composite panels each comprised of two fiberglass face sheets bonded
to an aluminum honeycomb core. Two panels of the same size were used during
17 Nonlinear System Analysis Methods 955
testing, both measuring about 20 cm by 20 cm. The first panel was unmodified after
fabrication, while a portion of the face sheet of the second panel was separated
from the core using a razor blade. The purpose of this modification was to introduce
a significant nonlinearity into the structure. The disbond between the face sheet
and core creates a nonlinear stiffness because the interface between the core and
the face sheet has zero stiffness in tension but significant stiffness in compression.
During testing, the edges of two sides of the panel were clamped to steel blocks
using aluminum beams screwed to the blocks, as shown in Fig. 1. Foam tape was
used between the beam and the panel and between the panel and the steel block
to prevent rattling, which is a common source of nonlinearities in experimental
setups. Screws were tightened using a torque wrench to provide consistent boundary
conditions.
Several different excitation methods and waveforms were used throughout testing
to accommodate the requirements of the different analysis methods. The main
excitation source was an electrodynamic shaker (SmartShaker K2007E01) with a
carbon fiber stinger attached to the back side of the panel. Single frequency sine
waves, sine sweeps, stepped sine, and random inputs were used. In addition to
shaker inputs, an instrumented impact hammer (PCB 086C03) was used to provide
impulsive inputs to the panel. Finally, a piezoelectric stack actuator (PI P-010.10P)
was used for high-frequency, sinusoidal excitation. Input forces from the shaker and
the actuator were measured using force sensors (PCB 288D01 and PCB 208C03).
Figure 2 shows the shaker and piezo-actuator force sensors attached to the test
structure.
Three different measurement systems were used to measure the response of the
panels. The three-dimensional scanning laser vibrometer (Polytec PSV-400-3D)
shown in Fig. 3 was used to measure the surface velocity of the panel. A one-
dimensional laser displacement sensor (Keyence LK-H157) was used to measure the
displacement of the panel. And, a single axis accelerometer (PCB 352C22) was used
to measure the acceleration of the panel. For most tests, only the laser vibrometer
was used to measure the response. In some tests, the response of the panel was
measured simultaneously using all three measurement systems, as shown in Fig. 4.
Table 1 lists the analysis methods presented in the remainder of the chapter.
3.1 Coherence
Perhaps the most straight forward to apply but least conclusive test for nonlinear
behavior is examining the coherence of a set of measured input and output data
when performing a modal test to estimate frequency response functions (FRFs) for
a system. Coherence is typically calculated during the course of a test, so it is a con-
venient first check for symptoms of structural nonlinearities. Careful interpretation
must be used when trying to identify nonlinearities through coherence, because low
coherence can be caused by a number of other factors, and a nonlinear system may
958 J. J. Meyer et al.
show high coherence if all input data is consistent and the system is linearizable at
typical input levels.
To review, coherence is a measure of the quality of fit for a linear FRF estimated
using a set of input/output measurements [2]. For a system with response x(t) and
2 (ω), is a function of average cross-spectral
input f (t), the coherence function, γxf
density (Gxf (ω)) and auto-spectral densities (Gxx (ω),Gff (ω)):
|Gxf (ω)|2
2
γxf (ω) = (1)
Gxx (ω)Gff (ω)
1 1
Coherence
Coherence
|FRF|
|FRF|
0.5 0.5
0 0
0 1000 2000 3000 0 1000 2000 3000
(a) (b)
Fig. 5 Coherence ( ) and corresponding FRF ( ) determined from impact testing. (a)
Undamaged panel. (b) Panel with disbond
The principle of superposition is fundamental to many of the methods that are used
in linear system analysis. As a consequence of superposition, amplifying an input
signal by some factor results in the output increasing by the same factor. Nonlinear
systems tend to violate this principle, and the resulting effects can be used to detect
the presence of structural nonlinearities. The frequency response function (FRF) of
a dynamic system describes the amplitude and phase of the output relative to the
input in the steady state. The FRF of a linear system is independent of the input
amplitude. If inputs of different amplitudes are used to estimate the FRF of a linear
system, the FRF will remain the same in the absence of measurement error. Many
nonlinear systems, on the other hand, exhibit amplitude dependent nonlinearities, so
the FRFs estimated from two different amplitude inputs tend to differ. This behavior
can be used to observe and detect nonlinearities by exciting the system at different
amplitudes and comparing the estimated FRFs.
960 J. J. Meyer et al.
Gf x (ω)
H (ω) = . (2)
Gff (ω)
The sweep was repeated at a higher amplitude and a second FRF was estimated.
Figure 6a shows the two FRFs. There is little variation between the two FRFs
estimated from inputs of different amplitudes, which suggests the system is
behaving as a linear system. The same testing and analysis were performed on the
panel with the disbond. Unlike the undamaged panel, the response of the damaged
panel shows significant amplitude dependence. The high and low FRFs shown in
Fig. 6b have noticeable discrepancies, suggesting that the system is nonlinear.
Although a sine sweep excitation and a velocity measurement were used in
this example, any excitation method and output measurement that can be used to
estimate a system’s FRF is a valid choice to perform FRF distortion analysis.
10−2 10−1
10−2
|FRF|
|FRF|
10−3 10−3
10−4
10−4 10−5
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Frequency (Hz) Frequency (Hz)
(a) (b)
Fig. 6 FRFs determined from low ( ) and high ( ) amplitude inputs. (a) Undamaged panel.
(b) Panel with disbond
17 Nonlinear System Analysis Methods 961
∞ ∞
x(t)=F ej ωt h1 (τ1 )e−ωτ1 dτ1 +F 2 ej 2ωt h2 (τ2 , τ2 )e−j 2ωτ2 dτ2 dτ2 +. . .
−∞ −∞
∞ ∞
+F e n j nωt
... hn (τn , . . . , τn )e−j nωτn dτn . . . dτn . (3)
−∞ −∞
where h(t) is the impulse response of the system. Rewriting in terms of Fourier
transforms gives
where Hn (j ω) is the nth order FRF. It is assumed that the nonlinearity can
be expressed in polynomial form; thus this method is not applicable for non-
polynomial nonlinearities such as hysteretic damping, etc. In addition, the derivation
assumes a complex input of the form f (t) = ej ωt . This assumption is necessary for
the real quantity x(t) on the left-hand side of Eq. 4 to equal the sum of the complex
962 J. J. Meyer et al.
values on the right-hand side. In practice, this input is unrealizable, and a purely real
sinusoidal excitation is typically used instead. Changing the form of the input can
have consequences, however. For a nonlinear system, when a purely real excitation
is used, extra terms are produced which contaminate the theoretical FRF. The source
of these extra terms can be understood by recalling the complex form of a sinusoidal
input
F j ωt
F cos(ωt) = (e + e−j ωt ). (5)
2
X(j ω)
H1 (j ω) =
F (j ω)
2X(j 2ω)
H2 (j ω, j ω) =
F (j ω)2
(6)
..
.
2n−1 X(j nω)
Hn (j ω, . . . , j ω) = .
F (j ω)n
0
1010
|H1 |
100
0
200 300 400 500 600
|H2 | 1010
−5
1010
100 200 300 400 500 600
10−2
10
|H3 |
−4
1010
100 200 300 400 500 600
Frequency (Hz)
Fig. 7 First (H1 ), second (H2 ), and third (H3 ) order FRFs estimated for the panel with disbond
versus frequency is called the system backbone and is the main by-product of Hilbert
transform time domain techniques. The Hilbert transform can be used with free
response data to estimate the instantaneous frequency and instantaneous amplitude,
which can be used to show the system backbone and characterize nonlinear behavior
in a system. The Hilbert transform is used to shift all frequency components of a
signal by ±π/2 rad, and the combination of the original signal and the phase shifted
signal can be used to estimate the instantaneous frequency and amplitude of the
signal. For a linear system, the instantaneous frequency will remain constant and
independent of time, but for some nonlinear systems, the instantaneous frequency
is a function of the response amplitude, and that relationship can be identified using
the Hilbert transform along with associated signal processing techniques which are
required to limit the signal to the response due to a single mode of vibration.
To apply time domain-based Hilbert transform analysis to experimental data,
the free response (i.e., impulse response) of the system should first be estimated.
The free response can be estimated from the frequency response function (FRF)
of the system determined using an impulsive force, such as the force from the
impact of a modal impact hammer, by taking the inverse Fourier transform of the
FRF. Alternatively, the free response of the system can be measured directly if it
is possible to give the system non-zero initial conditions (e.g., a pendulum being
released from a horizontal position). Once the free response of the system, x(t), is
determined, an “analytical” signal, X(t), is formed according to
where x̃(t) is the Hilbert transform of x(t). An analytic signal is a signal whose
imaginary part is equal to the Hilbert transform of the real part. (See [9] for a
description of the theory of analytical signals in the context of Hilbert transforms
for vibration analysis.) Equation 8 can be written in polar form as
where
A(t) = x 2 (t) + x̃ 2 (t)
(10)
x̃(t)
ψ(t) = tan−1 ,
ix(t)
and A(t) is called the instantaneous amplitude (or envelope) and ψ(t) is called
the instantaneous phase. The instantaneous frequency, ω(t), can be found by
numerically differentiating the instantaneous phase. The backbone curve can be
generated by plotting the instantaneous amplitude (A) versus the instantaneous
frequency (ω). Curvature in the backbone curve indicates nonlinearity in the system.
This time domain analysis based on the Hilbert transform is most effective on
lightly damped, single degree of freedom systems. When applying this method to
966 J. J. Meyer et al.
multi-degree of freedom systems, filtering must be applied in order to remove all but
one of the modes from the data. Results from systems with closely spaced and/or
highly coupled modes can be inconclusive. In addition to filtering the measured
data, filtering is necessary to smooth the instantaneous frequency.
Hilbert transform-based analysis can also be used to perform parameter esti-
mation to determine the stiffness and damping characteristics of a system. Two
methods, one using the free response of a system [7] and one using the forced
response of a system [8], were developed that generate a force-displacement curve
that can be used to identify the nonlinear stiffness in the system and a force-velocity
curve that can be used to identity the nonlinear damping in the system. As with the
analysis presented above, lightly damped single degree of freedom systems are the
best candidates for this analysis.
The Hilbert transform can also be used to identify nonlinear systems in the
frequency domain by checking whether the frequency response functions (FRFs)
of the system are invariant under the Hilbert transform. For linear systems, the FRF
is invariant under the Hilbert transform, but nonlinear systems do not necessarily
share that property. As presented in [14], linear systems are causal, meaning their
impulse response functions are always zero for t < 0. The Hilbert transform acts
as an identity transformation (i.e., the output equals the input) on causal functions.
Therefore, the following relationships hold for a linear system:
only data required to apply this method are FRFs from the linearized system and the
(potentially) nonlinear system. Care should be taken to ensure that the suspected
nonlinearities in the system are sufficiently excited during the data acquisition
process. Once the FRFs have been estimated, the equalities in Eq. 11 are checked by
plotting the real and imaginary parts of each FRF against the transformed imaginary
and real parts. If significant deviation from the linearized system is observed, then
the system can be identified as nonlinear.
Complications can arise when determining the Hilbert transform of the real and
imaginary components of the FRF, however, because the Hilbert transform is an
integration over all frequencies, and the experimentally estimated FRFs are naturally
band limited. Several correction approaches are outlined in [14]; however many are
most effective for lightly damped systems. Therefore, this technique is not generally
appropriate for heavily damped systems.
where fRF (x, ẋ) is called the restoring force and represents the internal force
that counters the system’s applied and inertial forces. The restoring force can be
determined by measuring the system’s acceleration, mass, and the applied force
using
To determine how this force relates to the system’s displacement and velocity,
the displacement and velocity must be determined either by direct measurement
or by integration of the measured acceleration. The restoring force is plotted as a
968 J. J. Meyer et al.
Fig. 8 Ideal restoring force surfaces. (a) Linear. (b) Quadratic stiffness. (c) Cubic stiffness.
(d) Bilinear damping
surface over the displacement-velocity plane, and the shape of the surface is used to
determine the nature of the system’s nonlinearities. Figure 8 shows ideal restoring
force surfaces for a linear system, a system with a quadratic stiffness nonlinearity,
a system with a cubic stiffness nonlinearity, and a system with bi-linear damping.
The nonlinearity can be characterized by observing the trends of the surface in the
force-displacement plane for stiffness nonlinearities and the force-velocity plane
for damping nonlinearities. Once the type/types of nonlinearity is/are determined,
the fRS (x, ẋ) term in Eq. 13 can be replaced with an algebraic expression for the
nonlinear force (e.g., μx 2 for quadratic stiffness) and a least-squares curve-fitting
can be applied to the data to determine the nonlinear parameter(s).
The design of experiment is particularly important when acquiring data for the
restoring force method. The first consideration is whether a single degree of freedom
system can be assumed. The restoring force method can be extended to systems
with multiple degrees of freedom systems, but, to do so requires the use of modal
vectors, which can change with amplitude in a nonlinear system. In some cases, a
multi-degree of freedom system can be tested in a fixture which isolates the mode of
interest or restricts the motion of the structure such that the assumption of a single
degree of freedom system is a valid simplification. Alternatively, if the mode of
interest is well-separated from other modes of the multi-degree of freedom system,
the input excitation can be designed to excite only the mode of interest.
The second consideration when designing the experiment to acquire data for
the restoring force method is the type of excitation to use. The excitation force
must sufficiently excite the nonlinearity and, importantly, must result in sufficient
coverage of the displacement-velocity plane. The former requirement informs the
selection of the input amplitude, while the latter informs the choice of signal type.
For example, the restoring force in response to a steady-state, periodic excitation
is typically a single closed trajectory in the displacement-velocity plane. Therefore,
this type of excitation does not provide sufficient coverage of the displacement-
velocity plane to generate a complete restoring force surface. It is possible to
improve the coverage of the plane by using periodic inputs at multiple amplitudes,
but, in most cases, a better choice of inputs is a random signal. A discussion of the
effectiveness of other types of inputs for generating restoring force surfaces can be
found in [15].
17 Nonlinear System Analysis Methods 969
The final consideration is what physical states to measure. The restoring force
method requires time histories for the displacement, velocity, and acceleration
of the system. In the example below, all three of these quantities are measured
simultaneously to avoid the need to integrate or differentiate measurements to
estimate unknown states. Direct measurement avoids the many numerical issues
involved in estimating unknown states, but in many cases, simultaneously measuring
displacement, velocity, and acceleration is not an option. In those cases, numerical
integration and/or differentiation is required to estimate states that are not directly
measured. In all cases, a force transducer should be used to measure the input force.
Restoring Force
Restoring Force
0
Displacement
(b)
Restoring Force
Velocity Displacement
0
Velocity
(a) (c)
Fig. 9 (a) Restoring force surface for the panel with face sheet disbond. Representative profiles of
the restoring force surface (b) in the force-displacement plane and (c) in the force-velocity plane
that the nonlinearity was not being excited. Overall, these results clearly show the
presence of nonlinear stiffness in the panel, which is consistent with expectations
based on the asymmetric stiffness at the location of the disbond.
range in which the structure’s response is not strongly influenced by its linear
modes. Nonlinearities cause the high-frequency signal, called the probing signal, to
be modulated by the low-frequency response. For example, consider a single degree
of freedom system with a quadratic nonlinearity. The equation of motion is
When excited by the force given in Eq. 15, the steady-state response of the
structure will contain terms of the form
1
cos(1 t) cos(2 t) = cos (2 + 1 )t + cos (2 − 1 )t (17)
2
due to the quadratic term. These terms represent the modulated part of the response,
where the system responds at the probing frequency (2 ) plus and minus the
pumping frequency (1 ). For a cubic nonlinearity, the response will contain terms
of the form cos((2 + 21 )t) and cos((2 − 21 )t). In general, nonlinearities
that can be expressed as polynomial functions of the system response result in
modulation at frequencies that are linear combinations of the pumping and probing
frequencies.
To identify the presence of nonlinearity in a structure, its response to a multi-
frequency excitation is measured and its response spectrum is determined. The
response is analyzed (visually) to determine if peaks are present at the probing
frequency plus and minus some multiple of the pumping frequency. These peaks
are called sidebands. The frequencies at which the sidebands occur may indicate the
order of the nonlinearity (i.e., quadratic, cubic, etc.) and the amplitude may indicate
the strength of the nonlinearity, where a larger amplitude indicates a stronger
nonlinearity. However, underlying linear effects, such as a strong modal response
at or near the modulation frequencies, can affect sideband characteristics [10].
Care must be taken when drawing conclusions about the nature of the nonlinearity
indicated by the sidebands.
When applying VAM, the forces used are typically single frequency sinusoidal
inputs, as described above. However, the low-frequency sinusoidal input can be
replaced with an impulsive force, such as from a modal impact hammer. When
this substitution is made, the method is referred to as Impact Modulation (IM).
In IM, rather than the probing signal being modulated by only one low-frequency
component, it is modulated by every natural frequency excited by the impact
that excites the system’s nonlinearities. In some cases, IM is more convenient to
implement because a modal impact hammer requires much less instrumentation and
setup than a low-frequency shaker.
the smaller piezoelectric actuator, as shown in Fig. 2. The frequency of the pumping
signal was chosen to be 453 Hz, which is near a natural frequency of the panels
(determined by a sine sweep test). The probing signal was chosen to be 15 kHz,
which is well outside the range where the panel has strong modal responses. The
response of each panel was measured using the laser vibrometer; however, any type
of response measurement could have been used. Only the response data was used in
the analysis. Time data was acquired for 1.28 s at a sampling rate of 51.2 kHz. The
sampling rate was chosen to be greater than twice the probing frequency plus five
times the pumping frequency to ensure that all sidebands of interest would be in the
usable frequency range. Time histories were transformed into the frequency domain
via the DFT. Twenty spectra were acquired and averaged. In some cases, averaging
may not be appropriate because it may make the presence of the nonlinearity less
evident. Figure 10 shows the results for both the undamaged (solid black) and
modified (dotted red) panel. The large peak at 15 kHz corresponds to the probing
frequency. For the panel modified with a simulated disbond, sidebands at the
probing frequency plus and minus one, two, and three times the pumping frequency
can be clearly seen. A fourth sideband on the left and a fifth sideband on the right of
the probing frequency can also be seen. The presence of these sidebands indicates
nonlinearity in the system. The spectrum of the undamaged panel also shows side-
bands, although their amplitudes are significantly smaller than those of the modified
panel.
100−2
10−4
Response ( ms )
10−6
10−8
10−10
1 1.2 1.4 1.6 1.8 2
Frequency (Hz) ×104
Fig. 10 Response spectra for the undamaged panel ( ) and panel with disbond ( ) deter-
mined from vibro-acoustic modulation testing
17 Nonlinear System Analysis Methods 973
mfs2 (xi − 2xi−1 + xi−2 ) + cfs (xi−1 − xi−2 ) + kxi−1 = fi−1 (18)
Grouping each lagged output, the response at time t = it can be expressed as
a weighted sum of the response and force at earlier times:
mfs2 (xi −2xi−1 +xi−2 )+cfs (xi−1 −xi−2 )+c3 fs3 (xi−1 − xi−2 )3 +kxi−1 = fi−1
(20)
974 J. J. Meyer et al.
After grouping terms and defining coefficients as before, the response at time
t = it can be written as
(22)
2
2
a4 xi−1 xi−2 = a4 (xi−1 − 2xi−1 ei−1 + ei−1
2
)(xi−2 − ei−2 )
2 2
= a4 (xi−1 xi−2 −2xi−1 xi−2 ei−1 +xi−2 2
ei−1 −xi−1 ei−2 −2xi−1 ei−1 ei−2 +ei−1
2
ei−2 ).
As illustrated in this example, even additive noise on the response can cause
complex noise terms mixed with response terms. For this reason, noise terms need
to be included in the model formulation from the beginning in order to produce an
unbiased estimate of model parameters. The inclusion of these error terms is the
distinction between a NARX model and a NARMAX model. In general terms, the
recurrence relation for a NARMAX model is as follows:
where F (. . . ) is some nonlinear function and no , ni , and ne are the number of time
delays included for the output, input, and error terms, respectively. Traditionally,
F (. . . ) is a polynomial function of up to order np , denoted as F (np ) (. . . ), although
17 Nonlinear System Analysis Methods 975
other forms of the nonlinear recurrence relation are possible and have been shown
to be effective. Although the recurrence relation is nonlinear, it remains linear in the
parameters, so coefficients can be estimated using linear least-squares techniques.
The rudimentary solution approach would be to select a model order and number
of time delays and then estimate all of the model coefficients at once to produce
a model. This approach might accurately represent the data that were used in the
estimate, but the model is unlikely to represent the system well in general or
accurately predict the output given a different input. Furthermore, the number of
coefficients which would need to be estimated would be much larger than for a linear
model. For instance, even if only one time delay was used on the input and output,
three time delays were used for the error term, and a cubic polynomial recurrence
relation were used, there would be 56 coefficients in total to estimate because all
combinations of the input, output, and noise terms of different powers would have
an associated coefficient.
Rather than trying to estimate every coefficient at once, a better approach is to use
only as many terms as is necessary to reach an acceptable fit. This is accomplished
by using an orthogonal least squares approach to evaluate the significance of each
term, estimating that term and then iteratively continuing until an acceptable quality
of fit is achieved. Once the parameters have been estimated, the model can be
evaluated for validity, used to predict the output of the system, or be used for further
analysis of the underlying dynamics of the system.
Direct parameter estimation is a time domain method for estimating mass, damping,
and stiffness parameters for both linear and nonlinear systems based on experi-
mental measurements [11]. The equations of motion must be defined based on a
lumped parameter model of the system, so for nonlinear systems, the form of the
17 Nonlinear System Analysis Methods 977
0.2 0.05
0.1
0
Response
Response
0
-0.05
-0.1
-0.2 -0.1
0 0.05 0.1 0.15 0.2 0.055 0.06 0.065
Time (s) (a) Time (s)
0.4 0.4
0.3 0.3
0.2 0.2
Response
Response
0.1 0.1
0 0
-0.1 -0.1
-0.2 -0.2
-0.3 -0.3
0 0.05 0.1 0.15 0.2 0.055 0.06 0.065
Time (s) Time (s)
(b)
Fig. 11 Measured response ( ) and one-step ahead predictions ( ) from NARMAX model
using (a) a random input and (b) a sinusoidal input
The reverse path method is a frequency domain method that can be used to
decompose a system’s response into an underlying linear system and an uncorrelated
nonlinear system. This decomposition allows unbiased estimates of the linear
parameters of the system along with estimates for the nonlinear parameters. Bias
in linear parameters will usually occur if the parameters are estimated directly
from nonlinear dynamic response measurements without taking into account the
nonlinearity. The bias occurs because the frequency response functions (FRFs)
contain information about both the linear and nonlinear parts of the system. The
goal of the reverse path method is to separate the linear and nonlinear components
of the system response so that the linear parameters can be estimated without
“contamination” from the nonlinearities in the system.
The reverse path method was initially proposed in [3] for single degree of
freedom systems and was extended to multi-degree of freedom systems in [12]. The
multi-degree of freedom approach is typically referred to as conditioned reverse
path because the approach is based on conditioned spectra and FRFs, which will
17 Nonlinear System Analysis Methods 979
be defined below. Consider the system with N degrees of freedom defined by the
equations of motion
Nn
[M]{ẍ(t)} + [C]{ẋ(t)} + [K]{x(t)} + [Ai ]{xni (t)} = {f (t)} (25)
i=1
where [M],[C], and [K] are the N xN (linear) mass, damping, and stiffness matrices,
x(t) is the Nx1 displacement vector, f (t) is the N x1 vector of input forces, and
xni (t) is a qi x1 vector that contains the nonlinear function(s) that describes the
i th type of nonlinearity. There are Nn types of nonlinearities (e.g., cubic stiffness,
quadratic damping, etc.). The i th type of nonlinearity occurs at qi different locations
within the system. [Ai ] is an Nxqi matrix containing the coefficients of the
corresponding nonlinear function vector ({xni (t)}). Note that each of the xn vectors
can be different sizes. Accordingly, each of the [Ai ] matrices can be different sizes
to match the length of {xni }.
For example, consider a system that has one cubic and one quadratic spring
between two degrees of freedom and a second cubic spring between two other
degrees of freedom. In this example, Nn = 2 because there are two types of
nonlinearities (cubic stiffness and quadratic stiffness). Arbitrarily taking the cubic
stiffness to be the first nonlinearity (i = 1), q1 = 2 because there are two separate
cubic stiffness nonlinearities. Because the quadratic stiffness occurs at only one
location, q2 is equal to 1.
To formulate the reverse path form of Eq. 25, the Fourier transform of the
equation is taken, and the terms are rearranged such that the force appears on the
left-hand side of the equation:
Nn
{F (ω)} = [B(ω)]{X(ω)} + [Ai ]{Xni (ω)} (26)
i=1
where [B] = −ω2 [M] + j ω[C] + [K]. Note that [B] is the reciprocal of the
frequency response matrix, [H ]. By placing the force on the left-hand side and
the internal forces of the system on the right-hand side, the standard “path” of the
system has been reversed: applied forces are now outputs, and response vectors {X}
and {Xni } are now inputs. As will be shown below, this formulation allows for the
system to be recast in terms of uncorrelated inputs, which allows the underlying
linear system to be distinguished from the nonlinear portion of the system.
Extracting the linear portion of the response is a recursive procedure. First, the
portion of the total response that is correlated to the first nonlinear response is
removed. Then, the portion of the remaining response that is correlated to the second
nonlinearity is removed. This process continues until the portion of the remaining
response that is correlated with the last nonlinearity is removed. The remaining
response is uncorrelated with the system’s nonlinearities and is thus assumed
to be the linear portion of the total response. The portion of the force that is
980 J. J. Meyer et al.
Xn1 F(+1) F
L1F ∑
F(-1:3)
••
Xni(-1:i-1) F(+i) •
LiF ∑ F(-1:i-1)
F(-1:i)
••
•
XnNn(-1:Nn-1) F(+Nn)
LNnF ∑ F(-1:Nn-1)
2
GP Q = E[P ∗ QT ] (27)
T
where P and Q can each be any one of the quantities {X},{F }, or {Xni }, T is
the total acquisition time, E[·] is the expected value (indicating that the mean of
multiple averages should be used in the calculation), (·)∗ is the complex conjugate,
and (·)T is the transpose. The algorithm starts by calculating the unconditioned PSD
matrices GXX , GXF , GF F , and for i, j = 1, 2, . . . , Nn , GXni Xni , GXni Xnj , GXni X ,
and GXni F .
Next, the conditioned PSD matrices are calculated recursively. In each step of
the recursion, the portions of the spectra that are correlated with the rth nonlinearity
are removed. Starting with r = 1, the conditioned PSD matrices, GXni Xnj (−1:r) , are
calculated using
− [GXni Xnr (−1:r−1) ][GXnr Xnr (−1:r−1) ]−1 [GXnr Xnj (−1:r−1) ] (28)
where r < i, j and [Gij (−1:0) ] refers to the unconditioned PSD matrix. To find
conditioned PSD matrices involving X or F (GXX(−1:r) , GXF (−1:r) , GXni X(−1:r) ,
etc.), the subscripts i and/or j are replaced with X or F in Eq. 28. The recursion
to calculate the conditioned PSD matrices continues until r = Nn . Then the linear
frequency response matrix is estimated using either of the following:
H1 estimator: H T = [G−1
F F (−1:Nn ) ][GF X(−1:Nn ) ]
(29)
H2 estimator: H T = [G−1
XF (−1:Nn ) ][GXX(−1:Nn ) ].
The final step in the conditioned reverse path analysis is to estimate the nonlinear
parameters of the system, which are contained in the [Ai ] matrices. A formula for
the [Ai ] matrices based on the conditioned PSD matrices can be derived from Eq. 26
∗
by transposing the equation, pre-multiplying by {Xni(−1:i−1) } and taking (2/T )E[·],
which yields
Nn
[GXni F (−1:i−1) ] = [GXni X(−1:i−1) ][B]T + [GXni Xnj (−1:i−1) ][Aj ]T . (30)
j =1
Note that in the summation, [GXni Xnj (−1:i−1) ] = 0 when j < i because the
i thnonlinear function vector is uncorrelated with the nonlinear function vectors
1 through i − 1. By pre-multiplying Eq. 30 by G−1 Xni Xni (−1:i−1) , post-multiplying
by [H ]T , and noting that the first term in the summation becomes [ATi ], the
following equation from which the nonlinear parameters can be determined is
derived:
982 J. J. Meyer et al.
[Ai ]T [H ]T = [G−1
Xni Xni (−1:i−1) [GXni F (−1:i−1) ][H ] − [GXni X(−1:i−1) ]
] T
Nn
− [GXni Xnj (−1:i−1) ][Aj ]T [H ]T . (31)
j =i+1
Because [Ai ] is unknown, the left-hand side should be multiplied out symboli-
cally. The estimation process begins by identifying [ANn ] and continues backwards
to [A1 ]. The values of the parameters in each [Ai ] matrix are frequency dependent,
and, assuming the parameters are constants, their true values can be estimated by
taking the spectral mean.
0.06
0.06
0.05
0.055
|FRF|
|FRF|
0.04
0.05
0.03
0.045
0.02
0.01 0.04
300 350 400 450 500 550 600 400 405 410 415 420 425 430
Frequency (Hz) Frequency (Hz)
(a) (b)
Fig. 13 Magnitudes of FRFs of the panel with disbond: FRF of the nonlinear system ( ), FRF
of the underlying linear system estimated using the conditioned reverse path method ( ), and
FRF of the panel excited by a low amplitude sine sweep ( ). Figure (b) zooms in on the peak
near 420 Hz
100
The linear FRF estimated by the conditioned reverse path analysis shows good
agreement with the FRF determined in the selected frequency range from the low
amplitude sine sweep.
The last step in the analysis was to estimate the nonlinear coefficient, μ(ω),
which is the only element in the [A1 ] matrix, using Eq. 31. Figure 14 shows the
μ as a function of frequency. Because the parameter is assumed to be a constant, the
estimated value is found by taking the mean over the frequency range of interest.
Nonlinear
System
[X(ω)]No x1 = [HL (ω)] [HL (ω)]μ1 (ω){Bn1 } ... [HL (ω)]μNn (ω){BnNn } (No x(Ni +Nn ))
{F (ω)}Ni x1
× . (32)
−{Xn (ω)}Nn x1 ((N +N )x1)
i n
[HN L ] = [[HL ] [HL ]μ1 {Bn1 } ... [HL (ω)]μNn (ω){BnNn }],
and the rightmost vector {FN L } = [{F }, −{Xn }]T . Making these substitutions,
Eq. 32 becomes
Treating {FN L } as a standard forcing vector and [HN L ] as a standard FRF matrix,
[HN L ] can be estimated using standard MIMO FRF estimation techniques. In this
case, the H2 FRF estimator considering several data sets is used. Once the matrix
[HN L ] is estimated, the underlying linear frequency response function matrix and
the coefficient of nonlinearity can be found in a single step. The first Ni columns
of [HN L ] are [HL ], and the last Nn columns are equal to the product [HL ]μi {Bni },
i = 1..Nn .
The strength of this technique is the simplicity with which it decouples the
system’s linear and nonlinear response characteristics if the location and form
of the nonlinearity is well understood. Unlike methods such as the conditioned
reverse path method, estimation of the linear system and the nonlinear parameters
are accomplished simultaneously. The simple solution approach makes NIFO an
attractive method for multi-degree of freedom systems with known nonlinearities.
0.07 0.06
0.06
0.055
0.05
0.04 0.05
| FRF|
|FRF|
0.03 0.045
0.02
0.04
0.01
0 0.035
300 350 400 450 500 550 400 405 410 415 420 425 430
Frequency (Hz) Frequency (Hz)
(a) (b)
Fig. 16 Magnitudes of FRFs of the panel with disbond: FRF of the nonlinear system ( ), FRF
of the underlying linear system estimated using the NIFO method ( ), and FRF of the panel
excited by a low amplitude sine sweep ( ). Figure (b) zooms in on the peak near 420 Hz
100
the NIFO analysis shows good agreement with the FRF determined from the low
amplitude sine sweep.
Finally, μ1 (ω) was determined from the second column of [HN L ]. Figure 17
shows the parameter as a function of frequency. The parameter is assumed to be a
constant, so the estimate would be determined by taking the mean over the frequency
range of interest.
5 Summary
The nonlinear analysis methods presented in this chapter are a representative subset
of the methods available to the experimentalist for detecting, characterizing, and
modeling a system’s nonlinear dynamics. Table 2 summarizes the requirements to
implement each method. The principles demonstrated here provide a fundamental
basis upon which most nonlinear analysis approaches, including methods not
presented here, are derived. These principles and guidelines provide a powerful tool-
box for moving beyond linear systems analysis and experimentally characterizing
nonlinear dynamic structures.
17 Nonlinear System Analysis Methods 987
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Structural Health Monitoring and Damage
Identification 18
R. Fuentes, E. J. Cross, P. A. Gardner, L. A. Bull, T. J. Rogers,
R. J. Barthorpe, H. Shi, N. Dervilis, C. R. Farrar, and K. Worden
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 991
1.1 Motivation and Definition of SHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 991
1.2 Statistical Pattern Recognition Approach to SHM . . . . . . . . . . . . . . . . . . . . . . . . . . 992
1.3 Fundamental Axioms of SHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 995
1.4 Historical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 997
2 SHM Data and Damage-Sensitive Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 998
2.1 Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 999
2.2 Acoustic Emissions (AE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1011
2.3 Guided Waves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1013
2.4 Performance, Operational, and Environmental Parameters . . . . . . . . . . . . . . . . . . . 1015
3 Advanced Topics in Signal Processing and Feature Extraction . . . . . . . . . . . . . . . . . . . . 1016
3.1 Inference via the Kalman Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1020
3.2 Recursive Estimation in the Nonlinear Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1023
4 Statistical Pattern Recognition for Damage Identification . . . . . . . . . . . . . . . . . . . . . . . . 1026
4.1 Pattern Recognition for Feature Discrimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1026
4.2 Data-Driven Models in SHM: Learning and Prediction . . . . . . . . . . . . . . . . . . . . . . 1027
4.3 Outlier Analysis for Damage Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1028
4.4 The Problem of Inclusive Outliers: Robust Outlier Analysis . . . . . . . . . . . . . . . . . . 1031
4.5 Probabilistic Classification through Supervised Learning . . . . . . . . . . . . . . . . . . . . 1032
4.6 The Problem of Feature Dimensionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1035
4.7 Outstanding Challenges in Data-Driven SHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1036
5 SHM in Changing Environmental and Operational Conditions . . . . . . . . . . . . . . . . . . . . 1036
5.1 Removing Confounding Influences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1038
Abstract
Keywords
1 Introduction
At this point, it is perhaps important to stress what SHM is not; for disambigua-
tion, it is important to discuss the differences between SHM and related fields
associated with damage identification (a more detailed discussion can be found
992 R. Fuentes et al.
There are potentially many ways to organize a discussion of SHM. The approach
here follows [8], in defining the SHM process in terms of a four-step statistical
pattern recognition paradigm. This following four-step process includes [2]:
1. Operational evaluation
2. Data acquisition, normalization, and cleansing
3. Feature selection and information condensation
4. Statistical model development for feature discrimination
All studies in the fields of SHM and CM address some parts of this paradigm,
but the number of studies that address all portions of the paradigm is very limited.
1. What are the life-safety and/or economic justifications for performing SHM?
2. How is damage defined for the system being investigated and, for multiple
damage possibilities, which cases are of the most concern?
18 Structural Health Monitoring and Damage Identification 993
3. What are the conditions, both operational and environmental, under which the
system to be monitored functions?
4. What are the limitations on acquiring data in the operational environment?
OE thus attempts to set the limitations on what will be monitored and how the
monitoring will be accomplished; it attempts to tailor the SHM process to features
that are unique to the system being monitored and tries to exploit unique features of
the damage that is to be detected.
selection process is the condensation of the data. The best features for damage
identification are usually application specific. One of the most common feature
extraction methods is based on correlating measured system response quantities,
such as vibration amplitude or frequency, with the first-hand observations of the
degrading system. Another method of developing features for damage identification
is to apply engineered flaws – proxies – similar to ones expected in actual operating
conditions, to systems and develop an initial understanding of the parameters that
are sensitive to the expected damage [13, 14].
The flawed system can also be used to validate that the diagnostic measurements
are sensitive enough to distinguish between features identified from the undamaged
and damaged system. The use of analytical tools such as experimentally validated
finite element models can be a great asset in this process. In many cases, the
analytical tools are used to perform numerical experiments where the flaws are
introduced through computer simulation. Damage accumulation testing, during
which significant structural components of the system under study are degraded
by subjecting them to realistic loading conditions, can also be used to identify
appropriate features. This process may involve induced damage testing, fatigue
testing, corrosion growth, or temperature cycling to accumulate certain types of
damage in an accelerated fashion. Insight into the appropriate features can be gained
from several types of analytical and experimental studies as described above, and is
usually the result of information obtained from some combination of these studies.
The operational implementation and diagnostic measurement technologies
needed to perform SHM produce more data than traditional uses of structural
dynamics information. A condensation of the data is advantageous and necessary
when comparisons of many feature sets obtained over the lifetime of the structure
are envisioned. Also, because data will be acquired from a structure over an
extended period of time and in an operational environment [2], robust data reduction
techniques must be developed to retain feature sensitivity to the structural changes
of interest in the presence of environmental and operational variability. To further
aid in the extraction and recording of the high-quality data needed to perform SHM,
the statistical significance of the features should be characterized and used in the
condensation process. A discussion of some of the most popular damage-sensitive
features is provided in Sect. 2 of this chapter, while Sect. 3 discusses some of the
more advanced techniques that can be applied to problems such as data compression
and recursive and online estimation of features.
algorithms that are applied to data only containing examples from the undamaged
structure; outlier or novelty detectors are the primary forms of algorithms applied
in unsupervised learning applications. All of the algorithms implicitly or explicitly
analyze probability distributions of the measured or derived features to enhance the
damage identification process.
The damage identification of a system can be described as a five-step pro-
cess along the lines of Rytter’s hierarchy as discussed above. The answers to
the questions posed represent increasing knowledge of the damage state. When
applied in an unsupervised learning mode, statistical models are typically used to
answer questions regarding the existence and location of damage. When applied
in a supervised learning mode and coupled with analytical models, the statistical
procedures can be used to better determine the type of damage, the extent of damage
and remaining useful life of the structure (Although prognosis is distinguished from
the other SHM problems, in that it cannot be accomplished in a data-based fashion
alone, physics-based models of the relevant damage mechanisms and processes
are required.). The statistical models are also used to minimize false indications
of damage. False indications of damage fall into two categories: (i) false-positive
damage indication (indication of damage when none is present) and (ii) false-
negative damage indication (no indication of damage when damage is present).
Errors of the first type are undesirable, as they will cause unnecessary downtime
and consequent loss of revenue, as well as loss of confidence in the monitoring
system. More importantly, there are clear safety issues if misclassifications of the
second type occur. Many pattern recognition algorithms allow one to weigh one
type of error above the other; this weighting may be one of the factors decided at
the operational evaluation [2] stage. Reviews that focus on the statistical modeling
portion of the SHM process include [15, 16, 17, 18].
In terms of practical progress toward the aims and objectives of SHM, a great deal of
experience and knowledge has already been gained. Reflecting on work in the field
and the lessons learned over the years, a number of fundamental “axioms” have been
formulated [19]:
Axiom IVb: Without intelligent feature extraction, the more sensitive a mea-
surement is to damage, the more sensitive it is to changing operational and
environmental conditions.
Axiom V: The length and time scales associated with damage initiation and
evolution dictate the required properties of the SHM sensing system.
Axiom VI: There is a trade-off between the sensitivity to damage of an algorithm
and its noise rejection capability.
Axiom VII: The size of damage that can be detected from changes in system
dynamics is inversely proportional to the frequency range of excitation.
The axioms are intended to help to specify an SHM system in practice. They were
originally proposed with the intention of stimulating discussion; however, despite
the fact that the original paper has been cited many times, there has been very little
dissent. In 2010, an Axiom VIII was proposed: “Damage increases the complexity
of the structure” [20]. The new axiom appears to be a little more nuanced than
the others and has generated interesting research on the nature of complexity as an
indicator of health.
Where there has been some critical discussion, concerns Axiom II, with a number
of authors arguing that “baseline-free” SHM is possible. The counterargument here
is that the “baseline-free” methods are always carried out with respect to some
idealization, whether this is a model or a conceptualization, and the “comparison”
in the Axiom is thus implicitly present.
The axioms have greater or lesser importance, depending on the specific SHM
context, for example, Axiom III provides some interesting points for discussion in
the context of civil infrastructure SHM. Because only the lowest global modes are
generally excited in practice for say a bridge, the modes will usually involve large-
scale coherent motions. If the structure has a dense sensor network, a breakdown in
correlations between neighboring sensors may give information about the location
of damage. This fact means that localization of damage could be possible despite
the fact that data from damage states are not available. Severity of damage could
also be inferred from the extent of the breakdown of correlation. Another possibility
is that within the highly heterogeneous structure that is a bridge, changes in local
modes, for example, those of cables, may also allow some localization of damage.
Although one could discuss each axiom in turn, the section will conclude
here with some comments on Axiom V. Axiom V is the reason why operational
evaluation is a critical stage in the development of any SHM system. The design
of the sensor system must be tailored to the time and length scales on which one
expects damage to accumulate. In the context of certain aerospace alloys, a critical
crack size smaller than a millimeter means that confident detection of the crack
almost immediately after initiation is critical. In the context of civil infrastructure,
it will usually be the case that damage will accumulate on longer time scales and
will have a greater spatial extent before catastrophic failure would occur. Even so,
these anticipated time and length scales must be considered very carefully in the
specification for the monitoring system; because civil structures are so much larger,
for confident detection sensor densities may well need to be relatively high.
18 Structural Health Monitoring and Damage Identification 997
A detailed historical overview definitely falls outside the scope of this chapter, but it
is worth pointing out some of the key developments over the last 40 years. Specific
references are not cited, instead the reader is referred to [3, 16, 7] and [2] for more
detailed summaries of this subject.
To date, the most successful application of SHM technology has been for CM of
rotating machinery [7], as this is particularly well suited to the data-driven paradigm.
Often this pattern recognition is performed only in a qualitative manner based on a
visual comparison of features such as frequency spectra obtained from the system at
different times. For rotating machinery systems, the approximate damage location is
generally known, making a single-channel fast Fourier transform analyzer sufficient
for most periodic monitoring activities. Typical damage that can be identified
includes loose or damaged bearings, misaligned shafts, and chipped gear teeth.
The success of CM is due in part to: (i) minimal operational and environmental
variability associated with this type of monitoring, (ii) well-defined damage types
that occur at known locations, (iii) large databases that include data from damaged
systems, (iv) well-established correlation between damage and features extracted
from the measured data, and (v) clear and quantifiable economic benefits that
this technology can provide. These factors have allowed this application of SHM
to make the transition from a research topic to industry practice several decades
ago, resulting in comprehensive condition management systems such as Health and
Usage Monitoring Systems (HUMS), which are new standard in modern rotary-
wing aircraft.
During the 1970s and 1980s, the oil industry made considerable efforts to develop
vibration-based damage identification methods for offshore platforms. This damage
identification problem is fundamentally different from that of rotating machinery
because the damage location is unknown and the majority of the structure is not
readily accessible for measurement. A common methodology adopted by this indus-
try was to simulate candidate damage scenarios with numerical models, examine the
changes in resonance frequencies that were produced by these simulated changes,
and correlate these changes with those measured on a platform. A number of
very practical problems were encountered which prevented the adaptation of this
technology, and efforts at further developing it for offshore platforms were largely
abandoned in the early 1980s. The aerospace community began to study the use
of vibration-based damage identification during the late 1970s and early 1980s in
conjunction with the development of the space shuttle. This work has continued
with current applications being investigated for the National Aeronautics and
Space Administration’s (NASA) space station and future reusable launch vehicle
designs.
Since the mid-1990s, studies of damage identification for composite materials
have been motivated by the development of a composite fuel tank for a reusable
launch vehicle. The failure mechanisms, such as delamination caused by debris
impacts, and corresponding material response for composite fuel tanks are sig-
nificantly different to those associated with metallic structures. Moreover, the
998 R. Fuentes et al.
composite fuel tank problem presents challenges because the sensing systems must
not provide a spark source. This challenge has led to the development of SHM based
on fiber-optic sensing systems. Reference [21] provides a more detailed discussion
of SHM applied to aerospace structures.
The civil engineering community has studied vibration-based damage assess-
ment of bridge structures and buildings since the early 1980s. Modal properties and
quantities derived from them, such as mode shape curvatures and dynamic flexibility
matrix indices, have been the primary features used to identify damage in bridge
structures. Environmental and operating condition variability presents significant
challenges to the bridge monitoring application. The physical size of the structure
also presents many practical challenges for vibration-based damage assessment.
Regulatory requirements in Asian countries, which mandate that the companies
that construct the bridges periodically certify their structural health, are driving
current research and commercial development of bridge SHM systems. The reviews
of the technical literature presented by [3] and [22] show an increasing number
of research studies related to damage identification. These studies identify many
technical challenges to the adaptation of SHM that are common to all applications
of this technology. These challenges include the development of methods to
optimally define the number and location of the sensors; identification of the
features sensitive to small damage levels; the ability to discriminate changes in these
features caused by damage from those caused by changing environmental and/or
test conditions; the development of statistical methods to discriminate features from
undamaged and damaged structures; and performance of comparative studies of
different damage identification methods applied to common datasets. These topics
are currently the focus of various research efforts by many industries including:
defense, civil infrastructure, automotive, and semiconductor manufacturing where
multidisciplinary approaches are being used to advance the current capabilities of
SHM and CM.
This section will provide a general overview of the types of dynamic response data
typically used in SHM: vibration, acoustic emission (AE) and ultrasound, together
with the basic signal processing required to extract damage-sensitive features often
used in these contexts. Note that in the interest of focusing on the conceptual above
the mathematical, a lot of detail will be skipped; in particular, with respect to the
mathematics behind the signal processing context such as sampling and windowing.
For these details, the reader is encouraged to consult other excellent dedicated signal
processing texts such as the classic [23] or sections elsewhere in this book. The
focus of this section is to give an overview of the breadth of damage-sensitive
features and how they relate to the damage process across different scales and
domains.
18 Structural Health Monitoring and Damage Identification 999
2.1 Vibration
Vibration-based SHM is now a very popular technique for assessing the state of
an engineering system, with a significant part of SHM research and industrial
applications being devoted to using vibration measurements to infer the presence
and location of damage; this development dates back to the 1990s [3].
In SHM, vibration monitoring is based on the premise that an adverse change
to the structure will cause a change in the dynamic response, which should be
quantifiable using vibration measurements [19]. This change in the dynamics often
manifests itself in changes to measurable parameters such as mode shapes, natural
frequencies, or damping. Damage alters the structural response in ways that can be
captured through a range of damage-sensitive features. Vibration data can cover a
wide range of frequencies, and this is application dependent. Structures that vibrate
at very low frequencies include most civil infrastructure, such as bridges, buildings,
and stadia, as well as offshore oil rigs and wind turbines. The excitation source
for most civil structures tends to be its own environment. Wind, traffic loading,
and earth movement are common excitation sources in civil infrastructure. In wind
turbines, the low-frequency loading comes predominantly from the aerodynamic
loading caused by the rotation of the blades, and the effects that blades have on each
other. This loading tends to be transmitted through the main driven shaft into the
gearbox and subsequently into the tower.
In the aerospace industry, loading and natural frequencies tend to lie at higher
values. In rotary wing aircraft, the main excitation source, coming from blade
rotation, tends to be low-to-medium frequency, in the 2–50 Hz range, where the
loading is almost purely harmonic. Fixed-wing aircraft tend to be excited by a
number of sources, but the excitation tends to be broadband, and is typically
approximated by Gaussian white noise, or other colored noise for analysis purposes.
The excitation sources in fixed wing aircraft come predominantly from aerodynamic
loads, such as buffeting, friction, and gusts. The frequency ranges involved in this
can range from medium frequency narrowband buffeting in the 50–1000 Hz range,
to much higher-frequency broadband noise involving noise up to several kiloHertz.
There is a strong overlap between SHM and machine CM. As discussed in Sect.
1.2, CM is now a mature field given the fact that the dynamics of rotating machinery
are fairly well understood and such systems normally operate in controlled environ-
ments and loading conditions. For example, a wide variety of bearing and gearbox
faults in gear and bearing components can be often easily classified as they manifest
themselves in specific frequency bands. There are many similarities between the
types of features that are sensitive to damage in both domains. Hence, much of the
discussions that will follow regarding damage-sensitive features also apply to the
field of CM.
and cost, but they all generally rely on the same principle – that of converting a
mechanical acceleration into an electrical signal through the piezoelectric effect. An
alternative method for measuring vibration is a laser vibrometer. Laser vibrometry
relies on the Doppler effect on the reflection of a laser beam on a moving surface,
to measure velocity normal to a surface. This technique solves some of the main
drawbacks of accelerometers. Being noncontact, it does not add mass to the system
and does not require a mounting point. Furthermore, large areas of a structure can be
scanned with minimal setup; this can save large amounts of test time compared with
setting up accelerometers, if the channel count is high. The main drawbacks of laser
vibrometry are the fact that the surface has to be reflective and in the line of sight,
and the laser setup is more suitable for laboratory than operational environments.
When measuring displacement, the most popular tool is the strain gauge. The
basic working principle of a strain gauge is that as a material strains, its electrical
resistance will change accordingly and one can measure this change by passing an
electric current through it. There are many classes of strain gauges, but most of them
constitute a wire or a metallic filament that is bonded to the surface of the structure.
By far the most important factor that dictates which features might be useful for
damage detection purposes and what further processing must be carried downstream
is whether or not the excitation can be measured. This point is of fundamental
importance, given that the input excitation has a direct impact on the output dynamic
response. If the premise for detecting damage is based on spotting a change in the
dynamic response, the best way to distinguish whether a change is the result of
damage or a change in excitation is to measure the excitation. In the discussion that
follows, the various different damage-sensitive features will be analyzed in terms of
the points above.
As such, the raw dynamic response data constitute a damage-sensitive feature,
although it is not always a particularly good one. One reason for this is that in
most cases, a time-history is highly redundant in terms of its information content.
This fact results in higher dimensions in the feature vectors, which is in fact
problematic for the machine learning techniques further downstream. It is useful
to use transformations of the raw data into domains that are low dimensional, so
they summarize the data well, are fast to compute, and of course, also sensitive
to damage. It is also often the case that one will choose a feature that has a clear
physical interpretation, so that besides being useful for the purposes of automatically
detecting damage using a machine learning algorithm, one can also understand the
damage mechanism. To this end, Fourier analysis, which transforms signals from the
18 Structural Health Monitoring and Damage Identification 1001
time to the frequency domain, is one of the most useful and widespread techniques,
so a fair amount of attention will be devoted here to features derived from the Fourier
transform.
Throughout this section, examples will be drawn from an investigation originally
carried out in [24].
It is essentially a measure of how much a signal looks like itself when shifted
in time by an amount τ . It is a useful damage-sensitive feature as it provides a
normalization of the time axis (to the time-shift), so that one could effectively
compare several autocorrelation feature vectors like-for-like. One could not do this
1002 R. Fuentes et al.
with a raw time history unless it was perfectly synchronized to a specific event,
such as an impulse or the phase of a periodic excitation source. The autocorrelation
function also highlights periodicity in waveforms, which will be evident as strong
peaks in δ xx (τ ). If one has two different stationary random processes x(t) and y(t)
(usually the input and output of a system), one can define the cross-correlation
functions,
Frequency Spectra
Transforming vibration signals into the frequency domain is undoubtedly a powerful
approach to understanding vibration waveforms. The frequency spectrum of a
discrete signal, derived using a discrete Fourier transform (DFT) is defined as (The
nomenclature of spectra is quite precise, in that account should really be taken as
to whether a spectrum represents power or power density, etc. The distinction is
represented in the units of the object of interest, and should take account of the
effects of windowing, etc. In this chapter, spectra are only discussed in terms of their
usage as features for SHM, and their absolute scales are not relevant. For this reason,
the discussion may be a little cavalier in places, concerning units and scales.),
N −1
2π n
Xn = xi e−i N r (4)
r=0
Fig. 1 Damaged and undamaged features from the five-story LANL test structure: (a) raw
acceleration, (b) autocorrelation function, (c) PSD, (d) FRF, and (e) coherence.
1004 R. Fuentes et al.
which defines the power spectrum as the square-modulus of the Fourier transforms
of x(t). Similarly, the Fourier transform of the cross-correlation function leads to the
definition of the cross-spectral power Sxy , which becomes handy in the computation
of other features. Note that a power spectrum is an output-only measure and is
therefore also sensitive to changes in the input excitation, so one would have to take
this into account. If a measurement of the input excitation is available, the Frequency
Response Function (FRF) naturally takes this into account, as by definition an FRF
is a ratio between inputs and outputs in a system. The FRF has been identified
as a useful damage-sensitive feature since the early days of SHM [32, 33, 34, 35,
36]. An FRF can be built as a ratio of acceleration, displacement, velocity, and
combinations thereof. An example of an FRF on undamaged and damaged states is
given in Fig. 1d. Mathematically, the FRF is defined as a ratio of inputs,
Syx
H (ω) = (6)
Sxx
Note that the cross-spectral density is used in the above computation; this is
required in order to recover the phase information of the FRF. An amplitude-only
estimate can be obtained from,
Syy
|H (ω)|2 = (7)
Sxx
While the FRF is invariant under changes in input excitation, it is not invariant
under the changing physics imposed by changing operational and environmental
variables, such as that in mass and stiffness estimates arising from different
temperatures and usage cases. More often than not, an FRF is a damage-sensitive
feature found in laboratory environments, where one has the luxury of measuring
and potentially controlling input loads. While in some industries it is possible to
measure an input load in operation, there are many instances where measuring
an input load is simply not possible, especially when wave or wind loading are
involved, and one must resort to using other damage-sensitive features such as the
PSD, and let the machine learning model the changes in loading conditions. Some
of this will be discussed in more detail in Sect. 4.
2.1.3 Coherence
The next in line of useful features derived in the frequency domain is the coherence
function. Coherence is a measure of how linearly related the output of a system
is related to the input of a system; it thus provides an indication of whether
nonlinearities have developed in a system, and nonlinear behavior can often be an
indicator of the presence of damage. The coherence function takes values between
zero and one, with unity indicating perfect linear correlation between input and
output. The coherence function, γ 2 , can be explained as a fraction of the output
power (of signal y) that can linearly correlate to the input power (of signal x) and
can be written as,
18 Structural Health Monitoring and Damage Identification 1005
Smm (ω)
γ 2 (ω) = 1 − (8)
Syy (ω)
Time-Frequency Analysis
While frequency domain analyses carried out through Fourier transform methods
are well suited for signals of a purely periodic nature, they largely fail to correctly
characterize transient signals. This is due to the nature of the Fourier transform
itself; it works by fitting infinitely long sinusoids to finite signals, and this introduces
issues. One of the most popular ways of dealing with this problem is by pre-
multiplying the vibration signal by a window function that reduces the effects
of the signal edges. The obvious downside is that any information contained in
those edges would be attenuated. The Short Time Fourier Transform (STFT) deals
with this problem by splitting the signal into overlapping windows, and applying a
windowed FFT on each signal segment. The resulting vector of frequency spectra
for each window can then be used as features in a statistical inference algorithm.
The particular case where the windowing function is Gaussian leads to the Gabor
transform, which was used extensively before the generalization to the STFT.
The STFT can be particularly useful for extracting features from a system that
is continuously changing, either from inherent complexities of the system such
as nonlinearities, or changes in its environment and operation. An example of an
STFT applied to a synthetic nonlinear oscillator is illustrated in Fig. 2. The features
from this example will be used to illustrate dimensionality reduction and novelty
detection in Sect. 4.
The discrete Fourier transform of a signal over a finite time window of size
N will yield a complex vector of size N, of which only N/2 vectors are typically
independent, given that the DFT is defined over negative and positive frequencies.
There is an inherent relationship between the frequency resolution and the time
resolution. Large STFT windows lead to higher frequency resolution. However,
because the DFT/FFT applied within each window gives fundamentally a stationary
distribution, large windows imply a loss of time resolution. Therefore, there is an
inherent trade-off between frequency and time resolution in the STFT. This trade-
off is illustrated in Fig. 3a. If one desires high frequency resolution, a large window
must be used, but this will result in a loss of time resolution and vice versa. This
is a problem, given that typically one requires higher frequency resolutions and
less time resolution to analyze slow moving (low-frequency) processes, and high
1006 R. Fuentes et al.
s =1 s =4 s =8
80
70
60
Frequency (Hz)
50
40
30
20
10
Fig. 2 Feature vectors comprising of amplitude spectra, derived using an STFT from the accelera-
tion response of a simulated nonlinear 3-DOF system excited with white noise at increasing loads.
Note the natural frequency increases slightly at different levels, and harmonics are evident at the
highest loading
Fig. 3 Illustration of time-frequency resolution trade-off performed by (a) short time Fourier
transform (STFT) and (b) discrete wavelet transform. (Figure from [38])
18 Structural Health Monitoring and Damage Identification 1007
time resolution with less frequency resolution for fast-evolving processes (usually
at higher frequencies). The STFT does not cater for both of these needs.
Time-Scale Analysis
The wavelet transform fixes some of the shortcomings of the STFT when applied to
transient signals. Wavelet analysis is broadly divided into two classes: continuous
and discrete. The continuous wavelet transform (CWT) of a signal x(t) is defined as
its convolution with a wavelet function ψ(a, t),
∞
1 t −b
c (a, b) = x(t)ψ dt (9)
|a|1/2 −∞ a
Fig. 4 Illustration of a
multilevel wavelet x(t)
decomposition down to three
levels. The wavelet
coefficients inside the dashed
area fully define x(t) cA1 cD1
cA2 cD2
cA3 cD3
The time frequency trade-off occurs when one applies the DWT recursively,
in a tree. The multilevel wavelet decomposition is a DWT designed to split the
signal x(t) into sets of cA and cD that represent all the frequencies in the signal,
but with the right time resolution. The tree is illustrated in Fig. 4. The DWT is
applied recursively to all the approximation coefficients, cAi . Each approximation
coefficient thus represents half of the frequency spectrum of the coefficients one
level above, but with half the number of points. Thus, this decomposition results
in each coefficient representing a frequency band at the appropriate sample rate for
that band. This is significant, as it allows low-frequency data to be represented at a
low rate, and the opposite for high frequency data. The area enclosed by the dashed
region in Fig. 4, represents the entire spectrum of the signal. The multiresolution
approach of the multilevel DWT is a natural trade-off between time and frequency
resolution, compared with the STFT. This point is illustrated in Fig. 3. It is possible
to apply an inverse DWT that perfectly reconstructs the original signal from these
coefficients.
The value of this multiresolution analysis to SHM is great; in particular, for
applications where the data are of a transient nature, or contain dynamics at different
scales, and one requires to extract features that represent each scale succinctly. The
use of wavelets in the SHM literature is quite popular now. Both the DWT and CWT
require the use of a basis function to perform the wavelet decomposition. A lot of
studies, in the SHM literature, have focused on finding suitable bases for particular
SHM problems.
p
yt = ai yt−i + η (11)
i=1
Fig. 5 Illustration of AR coefficients from an undamaged and damaged system, where damage is
represented by a stiffness reduction on a three-DOF mass-spring-damper system
1010 R. Fuentes et al.
Acoustic emissions (AE) are high-frequency stress waves that are released from
a material when the internal structure undergoes a change. These waves are often
recorded as bursts, and can be generated by processes such as friction, corrosion,
stress, and growing cracks. Because the application of stress leads to the generation
of AE, this is a popular technique in NDT for assessing the loading history of a
structure, thanks to the Kaiser effect [55]. Kaiser discovered, in the 1950s [55], that
a structure will emit AE if loaded up to a stress that it has not been loaded to before.
Any subsequent application of stress will result in much reduced AE levels.
It is worth establishing some contrast between what is classed as structural
vibration, and AE. Physically, they are similar phenomena, but the excitation source
1012 R. Fuentes et al.
and frequency are much different. In theory, structural vibration can go up to any
arbitrarily high frequency, but practical constraints limit vibration analysis to the
tens of kilohertz range. Unless a structure is unreasonably stiff and lightweight,
its first few natural frequencies will lie within the 0–10 kHz range. Mechanical
excitation within this frequency range tends to be associated with environmental
loads, shock, and rotational motion. This is thus classed as structural vibration.
Going into the tens of kiloHertz range, one finds that natural mechanical
excitation arise from completely different sources. To generate a wave at this
frequency, an impulse would have to be much shorter than the average impulse used,
for example, in modal hammer testing. Micro-cracks tend to generate very short
impulses, sending mechanical stress waves across the material, and this is what is
referred to as AE. When generated from material dislocation, AE can be observed
as discrete bursts, or as is referred to in the AE literature as hits. Figure 6 illustrates
a series of AE hits generated from a yielding steel sample (taken from [56]).
A lot of research followed on from Kaiser’s original thesis, and it is now a
well-understood fact that stress causes AE. This fact is particularly useful given
that a crack introduces a discontinuity in a material, and therefore cause stress
concentration. On the other hand, crack-growth estimation methods rely heavily on
stress concentration factors to estimate residual life. There is a strong link between
AE and crack growth; this has been made a long time ago [57]. The strain energy
release rate from a crack can manifest itself as stress waves. This quantity is thus
well correlated to the count of discrete AE hits and their energy.
There are two key advantages of AE over vibration; the first is that damage
can often be identified at a much earlier stage, owing to the fact that micro-cracks
will generate AE before an appreciable change in the vibratory response appears.
A further advantage of AE is that the source of damage can be located accurately
with relative ease. If multiple sensors are used, the time-of-flight difference between
different sensors can be used to find the spatial location of the acoustic source. If
the geometry of the material is simple and the material properties isotropic, then
all that is required is the wave propagation speed and a triangulation scheme. If
the geometry is complex, a look-up table approach has been suggested [58] called
Delta-t mapping. Another, better method based on Gaussian Process regression has
been suggested in [59]. Both of these methods require an example dataset of time of
arrivals with known source locations.
AE is often analyzed in terms of features derived from the transient bursts that
are characteristic of energy release in solids. Features that are important involve
those that quantify the level of energy in the burst, how fast it rises and decays, and
its peak amplitude. These basic features are illustrated in Fig. 7. Note that these
AE bursts are often defined by their exceedance above a threshold value which is
often formed using an order statistic, or a simple maxima over the background noise
floor. However, the choice of threshold has a big effect on the resulting features, and
a simplistic threshold may under- or overestimate important quantities such as rise-
time or accurate wave time-of-arrival differences for localization purposes. In this
case, more advanced onset estimation techniques such as [60] are recommended.
While AE is a passive technique, where one listens to the response of the material
to stress and other material effects, it is also possible to excite the material with a
pulse and listen to the response. This is the principle of ultrasound testing, which is
1014 R. Fuentes et al.
predominantly an NDT technique, where a pulse is sent across the thickness of the
material, generating bulk waves, and listening to the reflection of that pulse. This
principle of A, B, and C scans is built around mapping of ultrasonic time of flight
across and between surfaces. The use is widespread in nondestructive evaluation of
engineering structures, but it is not strictly an SHM technique as there are practical
impediments to its implementation in that context.
Guided waves present a solution to this problem. These waves are guided
by the boundaries of the medium in which they propagate. Unlike compression
and shear waves, analytical solutions for wave propagation in these cases involve
consideration of the boundary conditions of the medium. If one considers the
problem of only one boundary condition (a surface), this leads to Rayleigh
waves [61]. One of the key aspects of Raleigh waves comes from the fact that
they propagate along√ a surface. Their geometrical amplitude attenuation is thus
proportional to 1/ R. In contrast, the amplitude of bulk waves decreases with 1/R,
as the wavefront propagates as a sphere. More interesting wave modes arise if there
are two bounding surfaces (a plate). The analytical solution of wave propagation in
these cases leads to the popular Lamb waves [62]. These are wave modes where
both of the bounding surfaces of the plate interact with each other to create either
symmetric or antisymmetric modes. These are illustrated in Fig. 8. The interesting
thing about Lamb waves is that they are dispersive; their propagation speed depends
on the frequency-thickness product. Many more Lamb wave modes exist if one
keeps increasing the frequency. Figure 9 shows the dispersion curves for symmetric
and antisymmetric modes in an aluminum plate.
Beyond being inherently interesting, there are some very practical implications
to the (rather condensed) discussion above. The first is that a discontinuity such as a
crack, or delamination of a composite medium will scatter and reflect Lamb waves.
It is thus possible to monitor the integrity of a structure by generating Lamb waves
and monitoring the response at various points in the structure. This fits well with
the machine learning approach to structural damage identification; if the response
changes, scattering or reflection is likely to have been the cause.
The second practical point is the frequency-thickness product. To efficiently use
Lamb wave propagation for SHM, one needs to be able to both generate a pulse at
the right frequency and acquire the resulting waveform. Working with one particular
a) Symmetric b) Antisymmetric
Fig. 8 Illustration of lamb waves showing (a) symmetric and (b) antisymmetric modes
18 Structural Health Monitoring and Damage Identification 1015
Fig. 9 Dispersion curves for symmetric and antisymmetric lamb wave modes in aluminum [63]
mode is thus desirable. The problem is that at high ωd, the propagation speeds of
different modes become very similar and are thus hard to separate from each other.
This task is usually straightforward at low ωd where the modes are very clearly
separated. A typical piezoelectric transducer will have resonances in the range of
10 kHz to 10 MHz, which restricts the usable plate thickness to no more than a few
centimeters, in most common engineering materials.
One of the key disadvantages in implementing guided-wave techniques in prac-
tice lies with the sensors. In transmission and reception, a piezoelectric transducer
is normally used to convert a mechanical waveform into an electrical signal, and
vice versa. The problem is that piezoelectric sensors are also very sensitive to
temperature changes, so it is often difficult to establish a baseline condition under
temperature fluctuations. Some studies suggest that the problem renders guided
waves an impractical technique [64], and that the solution is to increase the number
of sensors. However, this may not be a practical engineering solution in problems
where a large sensor array would imply extra power (these sensors can use pulses
of 100 V), and space may not be available. Aerospace applications are one such
case. The signal processing solution has been suggested by Cross [65], where the
use of cointegration as a means of removing environmental trends in SHM data is
demonstrated with Lamb wave data under changing temperature. An example of
this is given in Sect. 5.
Performance metrics, in this context, refer to data that do not relate directly
to the dynamic response, but could help explain certain characteristics of the
response itself. It is generally good practice to collect any associated operational and
environmental parameters that affect the structural dynamics, such as temperatures,
pressures, humidity, and other performance indicators. In some cases, these may be
enough to identify certain types of damage and faults. For example, in the case of
1016 R. Fuentes et al.
wind turbines, various types of faults have been identified by modeling the power
output, and more specifically, how this varies with wind speed [66].
There are certain instances where one may wish to adopt more advanced techniques
for the computation and estimation of damage-sensitive features. This section will
discuss two such instances; the first is when one is faced with the problem of having
to deal with large quantities of SHM data to a point where considering the problem
of data compression becomes necessary. The second example is the case where
one may need to perform SHM in an online manner, and so the features must be
computed recursively as data is gathered. This section will discuss some solutions
to these problems, focusing on the most recently developed methods.
x= β (12)
where is a basis function set, or dictionary, and β is the coefficient vector that
represents the signal in the transform domain (note that in this chapter all vectors
are assumed to be column vectors unless otherwise specified). A good example of a
sparse representation would be a sinusoid at a fixed frequency, which may contain
a high number of points in the time domain, but may be fully represented by one
complex coefficient in the Fourier domain.
There is particular interest in the problem of dimensionality reduction, for the
purposes of algorithm design, in SHM and many other areas; this is also central
to the idea of CS and so it is worth a brief discussion. A way of “compress-
ing” a dataset is to project the n-dimensional measurement vector x to a lower,
m-dimensional space using a linear or nonlinear transformation. One popular
approach is to use transformations, such as principal component analysis (PCA),
independent component analysis (ICA), or factor analysis. Such a linear transfor-
mation could be written down as,
z= x (13)
1
minimize : y − Xβ22 + λβ1 (14)
2N
q = 1. This constraint ensures that the optimization problem remains convex [73].
If q = 0, the resulting constraint would yield a subset selection problem that is non-
convex and combinatorially hard, thus not computationally efficient. The Lasso is
thus an attractive method for recovering sparse solutions in high dimensions while
maintaining efficient computation.
The regularization parameter, λ, dictates the degree of sparsity in the solution.
A high value of λ encourages a low number of nonzero coefficients, and vice
versa. Therefore, an appropriate value of λ needs to be chosen for each problem
in particular. The authors of the Lasso suggest using cross-validation [73] in order
to estimate the best (Cross-validation involves iteratively holding out subsets of the
available training data as test sets, in order to assess generalization performance and
avoid model over-fitting.).
This brings the discussion of CS to the last step [69], which is concerned with
finding a sparse set of coefficients β that best describe the random matrix projection
x (the compressed signal representation). This is where the power of the Lasso
is unleashed. What is available to the regression problem is not the full signal,
but rather a projection of it through . The coefficient set can be inferred if the
basis dictionary is also projected through the sensing matrix to yield the following
regression problem,
β= x (15)
Fig. 10 Illustration of an
original and reconstructed
ultrasound pulse using
compressive sensing, and the
probabilistic reconstruction
scheme in [74]
18 Structural Health Monitoring and Damage Identification 1019
xt = Axt−1 + wt wt ∼ N (0, Q)
(16)
yt = Cxt + vt vt ∼ N (0, R)
1. The state vector x represents the parameters of a model, and one is interested in
estimating those parameters, as they evolve through time.
2. The state vector x represents some hidden variables that better model the
underlying linear dynamics of a set of measurements y.
1020 R. Fuentes et al.
The key point of the state-space model is that the observations are modeled as
independent of each other, and dependent only on the state vector at time t, while
the state vector is dependent on all previous values on the Markov chain. There are
two important conditional probability relationships at play: the probability of the
observation vector given the state vector p(yt |xt ), and the probability of the state
vector given the same state vector at a previous point in time p(xt |xt – 1 ). If these
two densities are assumed to be linear Gaussian, they can be written down as,
p ( yt | xt ) = N ( yt | Cxt , R) (18)
For the state-space model, the filtering distribution can be shown to be,
p ( xt | y1:t ) ∝ p ( yt | xt ) p ( xt | xt−1 ) p ( xt−1 | y1:t−1 ) (19)
xt−1
So far, this does not assume linearity or Gaussianity; one is free to model
the conditional probabilities inside equation (19) with any arbitrarily complex
distribution. However, the assumption of linearity and Gaussianity simplifies things
significantly because of Gaussian identities; the product of two Gaussians is itself
a Gaussian, and the integral of a Gaussian is Gaussian too. These properties are
what make the representation of the conditional densities as Gaussians (equations
(17) and (18)) so efficient. The Kalman filter algorithm effectively solves equation
(19) for the linear Gaussian case. The Kalman algorithm involves two steps, a time
update and a measurement update. In the first case, the Gaussian mean and variance
of the state vector is propagated forward using the physical model to generate a
state prediction. The measurement-update step then takes in new measurements and
computes the filtered state vector, xtt in light of the measurements gathered at time t.
This procedure effectively uses Bayes’ rule to shrink the uncertainty of the state,
given the measurements. More details about the algorithm can be found in [76].
−1
Kt = υt−1 yt 1 + υt−1 yt2 (21)
−1
υt = υt−1 − υt−1
2
xt2 1 + υt−1 yt2 (22)
These recursive parameter estimates can be shown to give the same solution to
the AR parameter estimation problem that OLS provides, once all the time steps
have been processed. The equations above show the RLS parameter updates for a
single variable case, but the generalization to a multivariate form is essentially a
matrix version of equations (20), (21), and (22). This version is in fact provided by
the Kalman filter recursions. Using the Kalman filter recursions, RLS can effectively
be achieved for a variety of problems. The state vector xt represents the parameters,
and the observation matrix C would represent the observations. The state transition
matrix A can have different forms, but a popular choice is to set it to the identity
matrix; this assumes that the parameters follow a random walk, the volatility of
which is provided by the state-transition noise model, wt ∼ N (0, Q). Different
choices of the state transition matrix could put different constraints on the parameter
updates. One could solve for a variety of problems through a careful choice of C
and A. An application of interest in SHM is to estimate the AR coefficient vector
recursively. This could be modeled by setting the observation matrix Ct in every
Kalman filter recursion to be the lags of the signal of interest y. In other words, the
observation matrix varies with time, and is,
xt = xt−1 + w (24)
Fig. 11 Sequential estimation of AR parameters using a Kalman filter (a) shows the response of
a nonlinear three-DOF system to white noise, with a step change in response, (b) shows the state
vector xt , containing the AR parameters, and (c) shows the variance of each dimension of xt
The linear Bayesian filtering equations shown in the previous section cover a wide
class of models which can be very expressive, which includes all linear multi
degree-of-freedom systems encountered in dynamics. However, many real-world
systems are nonlinear and using the linear formulations may yield suboptimal
performance and, in the worst case, fail to capture the dynamics of the system
altogether. Nonlinear recursive Bayesian estimation is not straightforward. The
complication arises from the solution to the integral of equation (19), which often
does not admit a closed-form solution in instances when the dynamics (p(xt |xt – 1 ))
are nonlinear and/or non-Gaussian. The Kalman filter presents a solution for these
two integrals in the special case when the dynamics are linear and the noise is
assumed to be Gaussian, but in the absence of closed-form solutions one must resort
to approximations which offer solutions to these equations.
1024 R. Fuentes et al.
This section will give a brief overview of the different approximations available
that are relevant to SHM, but it is not intended as an in-depth review of the topic. The
first approach to address prediction in nonlinear systems is often linearization. The
Extended Kalman Filter (EKF) is the most popular linearization of nonlinear state-
space models [80, 76, 81]. The EKF linearizes the system using a first-order Taylor
series approximation, through a Jacobian of the nonlinear functions and forming
transition and observation functions based on this. The EKF has been adopted
widely within the SHM community as a tool to deal with nonlinear systems.
By far the most common application of this model is when the EKF is used
to estimate parameters of a model, via a state augmentation approach. In this
case, based on the estimates of the parameters found, inference is made about the
condition of the structure when considering changes in the values of the parameters.
Examples of the state-augmentation approach to parameter estimation can be seen
in [82, 83, 84, 85, 86].
The EKF is known to be ineffective when the nonlinearity in the model is not
weak, that is, it cannot be well approximated (locally) by a linear model with minor
correction. Most importantly, the EKF is known to provide a bad approximation to
the propagation of arbitrary complex distributions through the nonlinear transition
functions. Even though the EKF is easy to implement, it often results in poor
performance. The Unscented Kalman Filter (UKF) [87, 88, 76] was designed to
remove the shortcomings of the EKF; it makes use of the unscented transform
which is a method for Gaussianizing the nonlinear transformation of a probability
distribution by means of a set of sigma points, and these deterministic points from
the previous distribution are propagated through the nonlinear transition and used to
estimate the mean and covariance of a Gaussian that best describes their distribution
following the transformation. The UKF has been reported to outperform the EKF
in various instances [89, 90, 91, 92]. These results are supported by the work in
[93] which focuses on application of the UKF to a structural dynamics identification
problem. The UKF has been used in many similar ways to the EKF within structural
dynamics [94, 95, 96, 97]. A key advantage of the UKF over an EKF approach is
that one does not have to derive and compute the Jacobian of the system.
While the UKF provides an improvement over the EKF in terms of the accuracy
with which it will propagate the state densities, and is computationally very efficient,
it is based on a heuristic and cannot guarantee even an approximate solution.
Ultimately, the best approximations can often be achieved using sequential Monte
Carlo (SMC) methods [98, 76]. These algorithms are a subset of the Monte Carlo
approach to approximating probability distributions. In an SMC setting, an explicit
evolving relationship between the distributions it exploited, that is, a sequence of
probability distributions through time is modeled. The benefit of using SMC as
opposed to either the EKF or UKF is that it is flexible enough to handle fully
nonlinear, non-Gaussian models without resorting to linearization at any point. The
trade-off is an increase in computational time.
The SMC algorithm consists of three basic steps: propagation, weighting, and
resampling. SMC is useful for estimating a sequence of probability distributions,
and one such sequence is shown in Fig. 12. SMC is most applicable when modeling
18 Structural Health Monitoring and Damage Identification 1025
Fig. 12 A sequence of
probability distributions to be
estimated using an SMC
scheme, for example, the
latent states of an SSM
representing the displacement
and velocity of a nonlinear
oscillator
Fig. 13 (a) The propagation and weighting of particles from the first two steps of the sequence
shown in 12, (b) Re-sampling of weighted particles following their propagation and weighting
result in a large number of particles ending up having very low weights. These
particles contribute little information to understanding the distribution of interest.
In an ideal case, each of the particles should contribute equally to understanding
this distribution, this occurs when all the particles have an equal weight. In order to
ensure that, before every propagation step, the particles are equally weighted. The
particles are resampled according to their importance weights. The simplest manner
in which to do this is to resample the particles based on a multinomial resampling
procedure where the probabilities in the multinomial distribution are given by the
normalized importance weights. The basic premise of the resampling procedure is
to remove particles with low weights and to replace them with copies of particles
with higher weights. Alternatively, it is possible to employ residual, stratified, or
systematic resampling methods [103, 104] which can be more efficient, although
this will not be discussed here specifically.
Within SHM, the particle filter is being used for the modeling of nonlinear
dynamical systems [94, 105, 106, 107, 108, 109]. Again, the most common
application of these models is in the attempted recursive estimation of system
parameters. In addition to this point, the flexibility of an SMC scheme allows this
to occur even when the dynamics of the system are nonlinear. The efficacy of the
SMC approach when compared to an EKF is discussed in [110], with reference to
its application in structural dynamics and SHM. In conclusion, it should be noted
that, firstly, the SMC approach to handling nonlinearity in an SSM setting should be
considered the gold-standard when compared to either the EKF or UKF. Secondly,
care should be taken when using these models for recursive parameter estimation
to ensure that the transition model for the parameters does not bias their solutions.
It should also be noted that there is no guarantee that these recursive estimation
methods will converge to the true posteriors over the parameters; therefore, it
is worth considering that the use of a particle MCMC scheme may be a more
appropriate tool for parameter estimation [111].
The preceding sections have discussed various methods for extracting damage-
sensitive features from data that are measured from a structural or mechanical
system. As discussed, the analysis of these features should, in theory, allow for
the discrimination between the observations that relate to the normal operating
condition(s) and those that relate to damage. This section is concerned with
statistical analysis of these features, in order to inform damage identification.
Novelty detection algorithms that utilize outlier analysis have been used extensively
for damage detection in practical applications of structural health monitoring (SHM)
[116, 117, 114]. The problem is to identify, from the measured data, if a machine or
structure has deviated from the normal condition, that is, if the data are novel [116].
In an engineering context, outliers can be suitably defined for novelty detection
as:
Data that deviate so much from other observations, as to arouse suspicions that they were
generated by some different mechanism. [118]
18 Structural Health Monitoring and Damage Identification 1029
Fig. 15 Standard MSD outlier analysis with the AE dataset. The training and validation sets are
shown by × and • markers, respectively: (a) Observations in the feature space. The maximum
likelihood estimate of f is shown by the sample mean (+) and covariance (dotted lines represent
two and three standard deviations), (b) the MSD for each of the 91 burst signals
Carlo (MC) sampling technique is used to define a threshold [116]. This method
assumes Gaussian-distributed features, and represents a 99% confidence bound for
a dataset with the same dimensions as the training set. For further details of the MC
sampling regime, the reader is referred to [116].
The corresponding MSD for each observation in the AE data is shown in
Fig. 15b. As this is a maximum-likelihood estimate, the model risks overtraining;
therefore, it is critical to ensure that the model will generalize when applied to new
data through validation. A detailed discussion of validation techniques can be found
in [115]; however, in this simple example, a distinct validation set is used to ensure
generalization, shown by the red • markers in Fig. 15. As expected, the normal
condition data, relating to frictional processes, have a low discordancy for the
training and validation sets; this supports the assumption that these data are sampled
from the same underlying distribution, f. On the other hand, the crack-related AE
signals show higher measures of discordancy, suggesting they were generated by
some alternative and novel mechanism.
input data, x, to learn a predictive model; instead, the model is built using the input
data alone. However, in the exclusive setting (which has been demonstrated in the
AE example), the training data can be assumed to represent the normal condition
only [116], that is, one class of data. Considering this implicit labeling, it can be
useful to consider outlier analysis and novelty detection tools techniques as one-
class classifiers [123]; in other words, the measurements are either from the normal
class (inlying) or they are not (outlying).
As discussed, the previous example considered exclusive outlier analysis, such that
a set of data can be assumed to be representative of the normal condition. While
this is often valid for practical applications of SHM (e.g., the initial measurements
from a system should represent the undamaged structure) there are scenarios where
outliers can be hidden within the training data [116, 117]. Typically, these outlying
data are referred to as inclusive outliers, and their presence can contaminate the
parameter estimates μ̂, ˆ . In the context of SHM, the inclusive problem can occur
when data are recorded over a range of operational and damage conditions without
descriptive labeling (unsupervised learning). For example, when considering the AE
data, this occurs when the normal condition data, shown by red markers in Fig. 15a,
are undefined.
If inclusive outliers are not considered when defining a model for novelty
detection, they can significantly influence the parameter estimates of f, leading to
masking or swamping effects [124]. Masking is caused by inclusive outliers that lead
to an increased covariance, ; ˆ thus, these outliers can mask the detection of future
anomalies (leading to false negatives). Alternatively, outliers can shift the model
location μ̂, leading to swamping, causing normal data to appear as outlying (false
positives) [124]. An example of masking with the AE data is shown in Fig. 16; in
this example, almost all of the crack-related data appear as inlying, which is clearly
uninformative.
Fig. 16 The problem of inclusive outliers when using standard MSD outlier analysis: (a)
Observations in the feature space. The maximum likelihood estimate of f is shown by the sample
mean (+) and covariance (dotted lines represent two and three-sigma), (b) the MSD for each of
the 91 burst signals
MCD methods define H as the subset whose covariance matrix has the minimum
determinant. Both definitions can be interpreted as a way to describe the (majority)
h-subset that is the most concentrated in the feature space [121]. Intuitively, this
group is assumed to be generated by the same underlying mechanism, f.
The fast-MCD algorithm is applied to the AE data for demonstration; for further
details relating to the search method used to approximate the optimal h-subset, refer
to [125]. Figure 17 illustrates how the AE burst signals corresponding to crack-
related events are successfully flagged as outliers, despite these inclusive outlying
data being hidden within the training set. The robust approximation of the normal
condition distribution, f, is shown in Fig. 17a, and the associated MSD for each
observation is shown in Fig. 17b.
Often it is necessary to classify data into multiple groups, rather than simply inlying
or outlying (one-class classifiers). For multi-class classification, each observation,
xi , is associated with a label, yi , which categorizes the observations into K groups,
18 Structural Health Monitoring and Damage Identification 1033
Fig. 17 Outlier analysis using the robust MCD algorithm: (a) Observations in the feature space.
The maximum likelihood estimate of f is shown by robust estimates of the mean (+) and
covariance (dotted lines represent two- and three-sigma), (b) the robust MSD for each of the 91
burst signals
such that yi ∈ {1, . . . , K}. Predictive class labels for unseen observations can then
be used to inform the SHM strategy.
In the context of the AE data, the 91 observations can be approximately split into
three classes, such that a group of observations are associated with [113]:
• Class 1 – frictional processes away from the crack (clamping in the experimental
setup)
• Class 2 – crack-related events (crack extension and crack-face rubbing)
• Class 3 – crack-related events at a distance from the sensor
This labeled dataset is illustrated in Fig. 18. Continuing with the parametric,
statistical approach, it is useful to assume that the measured data can be represented
by some random variable, X; however, for the multiclass problem, it makes sense
to consider X as a mixture of Gaussians, or a Gaussian mixture model (GMM).
Following this approach, each of the K classes can be defined by its own Gaussian
distribution, fy ,
x| y ∼ N μy , y , (26)
1034 R. Fuentes et al.
Fig. 18 Multiclass classification of the AE data: (a) Observations in the feature space, illustrating
the training set (× markers) and the test set (• markers), (b) model predictions; the maximum a
posteriori (MAP) estimate of f is shown by the MAP of the mean (+) and covariance (dotted lines
represent two- and three-sigma)
∴ , p ( x| Y = y) = N μy , y = fy (27)
A distinct pair of parameters (μy , y ) are used to define the distribution of X for
each of the K classes; note, for the AE data, K = 3.
Furthermore, it is useful to consider that the label space can be defined by some
random variable, Y. In this case, as the labels are discrete, Y is assumed to be
categorically distributed; for more details behind this intuition, the reader is referred
to [126],
where λ = {λ1 , . . . , λK } are the mixing proportions for each class y ∈ Y, such that,
p(y) = λy = P (Y = y) ∀y ∈ Y. (29)
The resulting multiclass classification for the AE data is shown in Fig. 18. A
random sample of 30% of the total data is used to train the algorithm (× markers),
while the model predicts the label for the remaining 70% (• markers).
In SHM, the measured data are often high-dimensional (e.g., vibration observa-
tions). As a result, even large volumes of data records can be sparse in their feature
space, leading to a poor representation of the distribution of data, and insufficient
information to build a reliable model. This phenomenon is referred to as the curse
of dimensionality [128, 115].
In the context of outlier analysis, the distance measures (used to define outliers)
can lose their meaning for sparse data in high dimensions [128]; specifically, it has
been shown that the magnitude of the distances between any pair of observations
can become similar [128]. In this case, any observation might be considered as a
potential outlier.
To combat issues of dimensionality, feature selection tools look to identify a low-
dimensional subset of variables from the measured data that are sensitive to damage
[1]. These low-dimensional data can then be used to build pattern recognition
models. Sensitivity analysis [1] of variables over the input data can help identify
1036 R. Fuentes et al.
One of the most significant challenges for data-based SHM is a lack of data [132].
For example, in order to define a complete labeled dataset for an engineering struc-
ture, the system must be measured across all operational and damage conditions,
while the structure is regularly inspected by an engineer to annotate the measured
data. Additionally, the dataset recorded from one structure is not necessarily relevant
to another (nominally) identical one. Therefore, traditional supervised learning of
expensive systems (such as aerospace or civil structures) is clearly impractical and
infeasible. Currently, this fact forces a dependence on unsupervised techniques in
many practical applications, specifically, novelty detection. An alternative approach,
however, is to utilize novel learning strategies for SHM, which can make use
of datasets with limited information or annotation. These tools are emerging
technologies in the SHM literature, including semi-supervised and active learning
[132, 133].
This section discusses how the influence of changing environmental and operational
conditions can be problematic when attempting to infer structural condition from
monitoring data.
As previously alluded to, the effect of changing environmental and operational
conditions on a structure is an important issue in SHM, and has been identified
as a key concern to the research community [134]. This interest arises from the
inconvenient fact that measured responses from a structure that demonstrate sensi-
tivity to damage or structural degradation, will, in general, also exhibit sensitivity
18 Structural Health Monitoring and Damage Identification 1037
model estimate
1.5
SSI frequency
1
Normalised natural frequency
0.5
−0.5
−1
−1.5
−2
Fig. 19 Linear regression model of first deck modal frequency of the Tamar Bridge, with traffic
loading input only [144]
behavior of the system into discrete regimes based upon the current environmental
or operational state. This approach has been explored in the literature; in [18] in
the context of mixture modeling and in [168], where an online clustering approach
detects, and subsequently is used to classify, emerging behavioral regimes.
Hanger 44
4 Hanger 62
Hanger 80
Hanger 98
2
Hanger 112
Hanger 123
Normalised easterly displacements
−4
−6
−8
−10
−12
−14
0 500 1000 1500 2000 2500 3000
data point reference
Fig. 20 TPS measurements of the Tamar Bridge deck and tower displacements
30
20
10
−10
−20
−30
0 500 1000 1500 2000 2500 3000
Sample point number
Fig. 21 Linear combination of variables shown in Fig. 20, along with error bars at plus and minus
three standard deviations of the combination, added to act as a statistical process control chart
18 Structural Health Monitoring and Damage Identification 1043
zi = β T yi . (32)
If some β can be found such that zi is stationary, then β is called the cointegrating
vector. If yi includes a total of n variables, there may be as many as n – 1 linearly
independent cointegrating vectors.
Some constraints fall on the nonstationary variables in yi if they are to be
cointegrated; they must share common trends and they must also be “integrated”
to the same order. A nonstationary time series, y, is integrated order d, denoted
y ∼ I(d) if, after differencing the series d times, it becomes stationary. In essence,
each time series must have the same degree of nonstationarity. For the purposes
of SHM, the intent would be to use monitored variables that are cointegrated and
find a cointegrating vector that will create a stationary residual sequence suitable
to be used as a damage-sensitive feature. While it is likely that variables measured
from the same structure will share common trends, this cannot be said of the order of
integration of each monitored variable; this should be ascertained before any attempt
is made to find the cointegrating vector. This is commonly achieved by using the
Augmented Dickey Fuller test, which is a unit root test [172, 173].
Once it has been ascertained to what order all process variables of interest are
integrated to, it remains to find the cointegrating vector that will result in the most
stationary combination of them. There are two common approaches for this in
econometrics; the first is the Engle-Granger two step estimation procedure [174],
often employed when there are only two process variables included in the analysis;
the second is the Johansen procedure [175], a more complex maximum-likelihood
multivariate estimation procedure. The Johansen procedure is typically chosen when
attempting to combine SHM variables. A quick outline of the theory behind finding
the cointegrating vector will be briefly described below, but readers are referred to
[169] for more detail.
p−1
yi = yi−1 + Bj yi−j + φD(t) + εi , (33)
j =1
0.9
0.8
0.7
Feature amplitude
0.6
0.5
0.4
0.3
0.2
0.1
0
0 500 1000 1500 2000 2500 3000
Sample point number
Fig. 22 Time history of 20 dimensional feature from a Lamb wave inspection of a composite plate
20
15
10
−5
−10
0 500 1000 1500 2000 2500 3000
Sample Point Number
the original data and that, on the introduction of damage, a large mean shift is visible
and detected by control chart limits (which were set at three standard deviations of
the residual in the training period). For more details and for a comparison between
cointegration and a PCA-based projection method, interested readers are referred
to [157].
In the previous section, the power of the cointegration method for removing
environmental trends from damage-sensitive features was demonstrated. This has
been shown to work well in a number of situations; it is limited, however, by
its linear nature. The method is only valid where the variables of interest are
linearly related during their normal condition. Alternative approaches must be
sought where variables are nonlinearly related in an undamaged condition. An
example of this comes from the famous Z24 benchmark dataset; here, the extracted
modal frequencies have a nonlinear relationship which can be attributed to the
change in the structure when sub-zero temperatures were experienced.
In this case a nonlinear combination of response variables is needed to remove
unwanted environmental and operational trends. A number of possibilities for
nonlinear cointegration for SHM are explored in [162]. Figure 24 is an example
of just one of these approaches. Here the modal frequencies of the Z24 bridge have
been nonlinearly combined using GP Regression. Here the second modal frequency
Fig. 24 Nonlinear cointegration of the Z24 deck modal frequencies; the vertical dotted line
indicates the time at which damage was introduced into the structure
18 Structural Health Monitoring and Damage Identification 1047
has been chosen as a target for the regression, where the model inputs are the
remaining modal frequencies. One can see that the GP regression, established using
datapoints from the undamaged condition, is able to predict the large trends induced
by cold temperatures but remains unchanged after the introduction of damage. The
model error would now be a good candidate for a damage-sensitive feature that has
been purged of its temperature dependency.
use must be selected [194, 195]. In scenarios where damage is unknown, as is often
the case, this can lead to an especially large number of parameters. Parametrization
becomes increasingly challenging as model fidelity increases, where there are a
large number of potential parameter sets. Another difficulty is that of interpreting the
updated parameters to make a decision about the structure’s health. This problem
can be especially difficult when parameters affect structural stiffness, as multiple
phenomena influence changes in stiffness. An accurate understanding of the physics
must inform whether updated parameters are no longer physically meaningful rather
than altered by the presence of damage, and constraints placed on the updating
process when this is the case. As mentioned, variability and uncertainties within
the “target” data must be handled as part of the updating process. Moreover, these
issues are confounded by the problem that a solution, or a unique stable solution,
for the inverse approach cannot always be achieved due to ill-conditioning. These
non-identifiability issues become of increasing concern when the parameter values
are being used for health diagnostics, as repeats of the update may lead to different
conclusions.
updating and SVM approach, where model predictions trained the classifier [198],
with Hariri-Ardebili and Pourkamali-Anaraki applying a similar methodology to
concrete dams [199]. Most of these approaches utilize deterministic FEA model
outputs, with a few adding arbitrary noise terms to replicate variability, while others
propagate “known” parameter uncertainties through Monte Carlo realizations.
None of these methods consider model form errors, and either do not attempt to
validate their models or implement full-system damage state data in the validation
process.
Generating representative predictions from computer models means addressing
several key challenges and will provide improvements to the existing forward
model-driven literature. Firstly, there must be a method for determining whether
computer model predictions of health states are representative of those obtained
operationally. This requires the definition of what a valid computer model prediction
is within the forward model-driven context. In order to develop this definition an
understanding of how these predictions are used within classification methods must
be established. In a data-driven framework, features extracted from operational data
are often employed in training decision bounds that capture the expected behavior
of the particular damage feature under each damage scenario in the training set.
This requirement means that health state data generated from computer model
predictions must capture the inherent variability and progression of the health state
in question. A computer model will therefore be valid if its predictions generate
statistical distributions of health states that are statistically similar to those from
observations.
Secondly, generating statistically representative predictions will involve some
level of calibration and a validation procedure. Unfortunately, both these processes
require data from the real-world structure, leaving the conundrum of how to cali-
brate and validate the computer model given that structural condition data is neither
feasible to obtain nor cost-effective in the majority of applications. If this question
is not addressed, forward model-driven approaches simply become an expensive
and demanding way to perform substandard data-driven SHM, introducing further
approximations and modeling challenges. One solution to this problem is the
division of the structure in question, and hence the computer model, into a set of
components – sub-assembly, etc. – for which obtaining health state data is feasible
and economically viable. In this scenario a full system, such as an aeroplane, is
divided into various subsystems, for example, wing panels, riveted joints, landing
gear assemblies, and coupons, where each subsystem can be tested with damage
types that are expected to be likely causes of failure in the full-system. Small-
scale test strategies can then be developed, or existing certification tests used to
collect datasets that can be implemented in calibrating and validating the set of
computer models. The usefulness of forward model-driven technologies rest on the
ability to utilize and integrate these subsystem datasets into calibrated and validated
subsystem level computer models, which, when propagated through to the full
system, via an algebra of computer models and uncertainty management, produce
valid, that is, statistically representative predictions, which have required no full-
system health state data. Obviously this is an incredibly ambitious goal; nonetheless
18 Structural Health Monitoring and Damage Identification 1051
7 Summary
7.1 Applications
For a long time, SHM has been confined to laboratory experiments and demon-
strations. However, the field is beginning to make a transition toward real-world
applications, within both the private and public sectors, with a plethora of applica-
tions materializing the usage of such monitoring systems. A significant number of
structures undergo routine inspections and maintenance in order to ensure structural
stability of the system. The costs of these routine inspections could be significantly
reduced if these inspections are shown to be unnecessary when a structure continues
to be healthy, and this could be indicated automatically by implementing an SHM
1052 R. Fuentes et al.
system. SHM could offer robust and online monitoring and necessary maintenance
or repairs could be addressed based on this technology. A very bold and strong
branch of industry in which SHM takes flesh is the offshore wind industry. A
good very recent example research initiative is provided by the “New Partnership
in Offshore Wind” – a UK Engineering and Physical Research Council (EPSRC)
Prosperity Partnership. This proposal brings together two major industrial players:
Siemens-Gamesa Renewable Energy and Ørsted, with world-leading academic
researchers in a £7.64 M, 5-year program in order to address fundamental research
challenges that will help to reduce the levelized cost of electricity (LCoE) from
offshore wind and to support UK supply chain growth. SHM is one of the core
interests in this major project.
Another (historically) major player in SHM applications is the offshore oil and
gas industry, where a platform may undergo routine maintenance or emergency
component replacement, which, in turn, would be an economic and environmental
drawback. Industries such as energy and aerospace have always been keen on
life extension of critical components beyond the originally designed fatigue life.
Applications of SHM systems are arising in additive manufacturing, biological
systems, telescopy, and even in monitoring of advanced infrastructure such as
accelerators. A good example of where this could be critical was highlighted in
the failure that occurred in the £5bn CERN Large Hadron Collider in September
2008 [206]. That problem delayed the restart of the experiment at a critical point.
SHM technology has the potential to benefit all sectors of industry concerned
with monitoring key infrastructure (consider the most recent events concerning the
Morandi Bridge in Genova, Italy). SHM provides the potential to move from time-
based inspection and maintenance into condition-based maintenance approaches.
The basic philosophy behind the condition-based maintenance is that a holistic
and robust sensor network will monitor the system and via smart measurement
processing will alert the operator about potential system abnormalities.
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Experimental Dynamic Substructures
19
Randall L. Mayes and Matthew S. Allen
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1064
2 Experimental Substructure Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1065
2.1 Connecting Substructures with Compatibility and/or Equilibrium Equations . . . . 1066
2.2 Connecting Substructures in the Physical Domain . . . . . . . . . . . . . . . . . . . . . . . . . . 1067
2.3 Connecting Substructures in the Modal Domain: Component
Mode Synthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1070
2.4 Connecting Substructures in the Frequency Domain:
Frequency-Based Substructuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1075
3 Dealing with Experimental Difficulties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1077
3.1 Common Experimental Difficulties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1077
3.2 The Transmission Simulator Approach to Mitigate Traditional
Experimental Difficulties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1081
3.3 An Example Using the Transmission Simulator Approach . . . . . . . . . . . . . . . . . . . 1082
3.4 Transmission Simulator Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1084
3.5 Practical Guidance Using the Transmission Simulator Approach . . . . . . . . . . . . . . 1089
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1091
Notice: This manuscript has been authored by Sandia Corporation under Contract No. DE-AC04-
94AL85000 with the US Department of Energy. The US government retains and the publisher,
by accepting the article for publication, acknowledges that the US government retains a non-
exclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of
this manuscript or allow others to do so, for US government purposes.
R. Mayes ()
Sandia National Laboratories, Albuquerque, NM, USA
e-mail: [email protected]
M. Allen
Department of Engineering Physics, University of Wisconsin, Madison, WI, USA
e-mail: [email protected]
Abstract
This chapter deals with experimental dynamic substructures which are reduced
order models that can be coupled with each other or with finite element derived
substructures to estimate the system response of the coupled substructures. A
unifying theoretical framework in the physical, modal or frequency domain is
reviewed with examples. The major issues that have hindered experimental based
substructures are addressed. An example is demonstrated with the transmission
simulator method that overcomes the major historical difficulties. Guidelines for
the transmission simulator design are presented.
Keywords
Nomenclature
1 Introduction
Fig. 1 Substructures from FE and experiment combined to obtain full system response of SEM
testbed
Analytical substructures have been used for decades. Usually they are reduced
order models of the subsystems derived from finite element models of the subsys-
tems. Because they are reduced order models, when they are combined to simulate
the response of the full system, they often reduce the computational burden by many
orders of magnitude compared to the full system finite element model.
In addition to their computational advantage, substructures can be developed and
shared by different organizations to obtain full system response. Important local
dynamics can often be observed in the substructure alone that might be masked in
the full system model response.
Experimental substructures share some of the advantages above and in some
cases may provide a cheaper or more accurate solution than can be obtained from
first principles models. If hardware is available, an experimental substructure may
be extracted from an appropriate experiment.
While the experimental dynamic substructuring concept has been around for
decades, early attempts revealed that accurate experimental substructures can be
difficult to obtain because of several challenges that will be addressed in this chapter.
Since about 2005, new approaches have been developed which are overcoming
many of these challenges. Most of the work has been with linear substructures.
Over the years, many different substructure technologies have developed. Some
approaches utilize physical degrees of freedom (DOF), generalized DOF, frequency
response or impedance functions, and even state space formulations. These different
1066 R. Mayes and M. Allen
u1 − u2 = 0 (1)
where u represents the scalar displacement of the connection DOF and the super-
script denotes the substructure. This forces these two DOF to have the same
displacement. In the general framework, all the compatibility equations can be
written as a matrix equation as
Bu = 0 (2)
where the B matrix typically contains either −1, 0, or 1 in all its elements.
Force equilibrium for any two connected DOF can be expressed as
g1 + g2 = 0 (3)
where the g values represent the amplitude of the equal and opposite connection
forces on each substructure. In the general framework, another matrix equation can
describe all the equilibrium equations for all connection forces as
LT g = 0 (4)
where L is another Boolean matrix with either 0 or 1 in all its elements and
superscript T denotes the matrix transpose.
A special property relates B and L which helps establish relationship between
substructuring approaches that emphasize either compatibility or equilibrium. This
can be derived by using the so-called primal form of substructuring to eliminate
redundant DOF. Mathematically this is stated
19 Experimental Dynamic Substructures 1067
u = Lq (5)
BLq = 0. (6)
Since the vector q can have an infinite number of solutions depending on the
excitation forces applied to the system, it is required that
BL = 0 (7)
Consider the two substructures in Fig. 2, which consist of two masses and a spring
with the values given in Table 1. The goal is to connect DOF u2 to u3 to get response
of the full system.
Compatibility to combine these two substructures would be written with the
boundary DOF as
u2 − u3 = 0 (8)
k1 k2
m1 WWW m 2
m3 WWW m4
u1 u2 u3 u4
which is sometimes called the constraint equation. Here there is only one constraint,
so B has only one row, but normally there are several constraints. Construct a
Boolean L matrix to eliminate u3 . This would conform to Eq. (5) as
u = Lq
⎧ ⎫ ⎡ ⎤
⎪ u1 ⎪
⎪ 1 0 0 ⎧ ⎫
⎨ ⎪ ⎬ ⎢ ⎨ u1 ⎬
u2 0 1 0⎥ (10)
=⎢ ⎥ u2
⎪ ⎣0
⎪ u3 ⎪
⎪ 1 0 ⎦⎩ ⎭
⎩ ⎭ u4
u4 0 0 1
⎤⎧g ⎫ ⎧ ⎫
⎡
1000 ⎪⎪ 1⎪
⎨ ⎪
⎬ ⎨0⎬
⎢ ⎥ g2
L g=⎣0110⎦
T
= 0 (11)
⎪
⎪ g3 ⎪
⎪ ⎩ ⎭
0001 ⎩ ⎭ 0
g4
which specifies that the constraint forces on mass 1 and 4, g1 and g4 , = 0 and the
constraint forces on mass 2 and 3 must be equal and opposite, g2 + g3 = 0. One
can also check to see that L is in the null space of B according to Eq. (7) so that
the constraint, Eq. (6), is still satisfied. The equations of motion can be written in a
block diagonal form as
1
1
M1 0 ü K1 0 u1 f g1
2 + = 2 + 2 (12)
0 M2 ü 0 K2 u2 f g
with the superscripts representing the values associated with the two different
substructures, and the f vectors represent the external forces. Damping could
easily be included, but we neglect these terms to save space when all elements
19 Experimental Dynamic Substructures 1069
of the matrices are written in the examples below. This is in the dual form
which includes all DOF for both substructures. To obtain the primal form which
eliminates redundant (connected) DOF, substitute for the u vector from Eq. (10)
and premultiply by LT to get
1 1 1
M1 0 K 0 T f T g
LT Lq̈ + LT
Lq = L 2 +L (13)
0 M2 0 K2 f g2
which can be expanded with our values for L, q, and the two substructures as
⎡ ⎤⎡ ⎤
⎡ ⎤ m 0 0 0 1 0 0 ⎧ ⎫
1000 ⎢ 1 ⎥⎢ ⎥⎪⎨ ü1 ⎪
⎬
⎢ ⎥ ⎢ 0 m2 0 0 ⎥⎢ 0 1 0⎥
⎣ 0 1 1 0 ⎦⎢ ⎥⎢ ⎥ ü2 +
⎣ 0 0 m3 0 ⎦⎣ 0 1 0 ⎦⎪⎩ ü ⎪⎭
0001 4
0 0 0 m4 0 0 1
⎡ ⎤⎡ ⎤ ⎧ ⎫
⎡ ⎤ k −k1 1 0 0 ⎧ ⎫ ⎡ ⎤⎪f ⎪ ⎡ ⎤
1000 ⎪ 1⎪
0 0
1000 ⎢ 1 ⎥⎢ ⎥⎪⎨ u1 ⎪
⎬ ⎨ ⎪
⎪ ⎬ 0
⎢ ⎥ ⎢ − k1 k1 0 0 ⎥⎢ 0 1 0 ⎥ ⎢ ⎥ f2 ⎢ ⎥
⎣ 0 1 1 0 ⎦⎢ ⎥⎢ ⎥ u2 = ⎣ 0 1 1 0 ⎦ + ⎣0⎦
⎣ 0 0 k2 −k2 ⎦ ⎣ 0 1 0 ⎦ ⎪⎩u ⎪ ⎭ ⎪ f3 ⎪
⎪ ⎪
0001 4 0001 ⎪ ⎩f ⎭ ⎪ 0
0 0 −k2 k2 0 0 1 4
(14)
which now represents the primal form of the full system with the substructures
attached. Note the far right-hand term goes to zero in accordance with Eq.
(11), because the internal connection forces are in equilibrium. Completing the
multiplication gives
⎡ ⎤⎧ ⎫ ⎡ ⎤⎧ ⎫ ⎧ ⎫
m1 0 0 ⎨ ü1 ⎬ k1 −k1 0 ⎨ u1 ⎬ ⎨ f1 ⎬
⎣ 0 (m2 + m3 ) 0 ⎦ ü2 + ⎣ − k1 (k1 + k2 ) −k2 ⎦ u2 = f2 + f3
⎩ ⎭ ⎩ ⎭ ⎩ ⎭
0 0 m4 ü4 0 −k2 k2 u4 f4
(15)
which provides the coupled system equations of motion in the physical domain,
without the redundant DOF u3 . The matrices that come from compatibility and
equilibrium, B and LT , are used in various ways in the physical, modal, and
frequency domains for various methods of substructuring. Because of the various
formulations and methods to minimize the experimental errors in experimental
substructuring, the form of B and L may be modified, but there is always some
enforcement of compatibility and equilibrium. Solving the eigenvalue problem
from Eq. (15) gives natural frequencies and mass-normalized mode shapes of the
assembled system that are listed in Table 2.
1070 R. Mayes and M. Allen
There are multiple linear substructure formulations in the modal domain. Each
formulation approximates the motion with a (usually) reduced number of DOF
pertaining to shape functions that can be superimposed to approximate the actual.
Typical types of shapes associated with the DOF might include vibration mode
shapes with free boundary conditions, mode shapes with constraints at the inter-
face, or static deflection shapes with constraints. Component Mode Synthesis
(CMS) is the general class of this type of substructuring. It is used in analytical
substructures, but is a very common approach for experimental substructures
since modal DOF and mode shapes are extracted from a modal test. Because
mode shapes are orthogonal with respect to the mass and stiffness matrices, the
modal mass and stiffness matrices have the nice property of being diagonal or
uncoupled.
The example from the previous section using two substructures will be utilized
again to illustrate the concepts, but now we shall assume that substructure 1 is
derived from a FE model and substructure 2 is derived from a modal test with free
boundary conditions. Both substructures will be described in terms of their free
modal DOF and free mode shapes. Analytical substructure 1 is derived from an
eigenvalue analysis, and the experimental substructure 2 is obtained from a modal
test.
One decision that is made early in the CMS process is what is the frequency
band for the analytical eigenvalue analysis for the first substructure and for the
modal test of the second substructure. Here we assume that 100 Hz is chosen as
the highest frequency for which modes will be calculated or extracted for both
substructures. CMS always provides an approximate solution, which assumes the
effects of modes above the cutoff frequency (100 Hz for this example) are not of
great importance. The error associated with neglecting higher-frequency modes is
called modal truncation error. Performing the eigenvalue analysis on substructure
1 and a modal test on softly suspended substructure 2 with accelerometers on
m3 and m4 , we obtain the frequency and mode shape information in Tables 3
T
and 4. The mode shapes are mass-normalized, i.e., r Mr = 1 for every
mode r derived from the analysis. Note that the modal test did not extract the
elastic mode, because it was above the chosen bandwidth of 100 Hz. We will
consider the effect of using only the rigid body mode for substructure 2 in this
example.
19 Experimental Dynamic Substructures 1071
where the superscripts denote the substructure, are the free mode shapes at the
analytical or measured DOF, and ξ are the generalized modal DOF. Insert the mode
shapes from Table 4 and Eq. (17) into Eq. (16) to get
⎡ ⎤
0.767 −0.642 0 ⎧ 1⎫
⎢ 0.767 0.917 ⎥ ⎨ ξ1 ⎬
0 ⎥
Bu = 0 1 −1 0 ⎢⎣ 0 ξ1 = 0 (18)
0 0.954 ⎦ ⎩ 22 ⎭
ξ1
0 0 0.954
Combining the first and second matrices gives a new constraint matrix denoted
Bm that is not Boolean yielding
⎧ 1⎫
⎨ ξ11 ⎬
Bm ξ = 0.767 0.917 −0.954 ξ =0 (19)
⎩ 22 ⎭
ξ1
1072 R. Mayes and M. Allen
which is the modal constraint equation. One finds a modified version of the Lm
matrix as the null of Bm from a matrix algebra program as
⎡ ⎤
−0.5996 0.6237
⎢ ⎥
Lm = ⎣ 0.7606 0.2491 ⎦ (20)
0.2491 0.7409
which is no longer Boolean. Analogous to the physical domain Eq. (10), one has
⎧ ⎫
⎪
⎨ ξ1 ⎪
1
⎬
ξ21 = Lm q (21)
⎪
⎩ 2⎪ ⎭
ξ1
where the q vector has only two DOF. In the modal domain, the equations of motion
for the two substructures are
⎡ ⎤
⎧ 1⎫ 1 1 T 1 T
⎨ ξ̈ ⎬ \ ω2
I10 ⎢ \ 0 ⎥ ξ 1 f 1 g1
+ ⎣ ⎦ = + (22)
0 I2 ⎩ ξ̈ ⎭
2 2 2 T 2 T
0 \ ω2
\
ξ 2 f 2 g2
where the physical DOF u are replaced by Eq. (17) and the first substructure (first
row of Eq. (12)) is premultiplied by 1T . The second substructure is characterized
from the frequencies and mode shapes of the test. Here mode shapes are mass
normalized to give the identity mass matrix, and the stiffness matrix is the circular
frequency squared for each mode. Analogous to the primal method in the physical
domain, one premultiplies by LTm and substitutes Eq. (21) in for the modal ξ DOF
to obtain
⎡ 1 ⎤
\ ω2
I10 q̈ ⎢ \ 0 ⎥ q
LTm Lm 1 + LTm ⎣ 2 ⎦ Lm 1
0 I2 q̈2 0 \ ω2 q2
\
(23)
1
1T
f 1T
g1
= LTm T 2 + LTm T
2 f 2 g 2
19 Experimental Dynamic Substructures 1073
and the far right-hand term goes to zero analogous to the physical Eq. (11). Putting
in the numbers obtained from Eq. (20) and the circular frequencies squared derived
from Table 3 gives
10 q̈1 1.8501 −0.6056 q1
+ 1.0e5
01 q̈2 − 0.6056 0.1983 q2
⎧ ⎫
⎪
⎪ f1 ⎪ (24)
⎨ ⎪ ⎬
−0.9479 0.2374 0.2374 0.2374 f2
=
−0.3185 −0.7065 −0.7065 −0.7065 ⎪
⎪ f ⎪
⎩ 3⎪ ⎭
f4
Solving the eigenvalue problem from the left-hand side of Eq. (24) gives
estimates for the natural frequencies of the assembly, which are 0 and 72.03 Hz.
This is over 70% error for the first elastic modal frequency compared to the full
physical system model. Comparing the CMS elastic mode shape to the true shape
of the full physical system model in Table 5 also shows some significant error. DOF
2, 3, and 4 are all the same since only a rigid shape for substructure 2 was utilized
in the modal model (since no elastic modes were available below the chosen cutoff
frequency).
This provides a gross illustration of a typical modal truncation problem encoun-
tered when utilizing free mode shapes as the basis vectors for experimental CMS.
The lower-frequency free modes in the testable frequency range of the experimental
substructure may not strain the experimental substructure like the fully coupled
system does.
Now consider a modified experiment where experimental substructure 2 is
modified by attaching a fixture (mass of 0.2) to DOF u3 that will cause the
experimental substructure first elastic mode to drop down to 75.3 Hz which is below
the cutoff frequency. Now two modes are included in the experimental substructure.
However, the assembly now has the additional mass of the fixture, which is not part
of the assembly of interest. To address this, one can simply add a third substructure
and subtract its effect. The equations that set up this modified fixture test are given
below, with substructure 3 representing the fixture mass.
⎡ 1 ⎤
⎧ 1⎫ \ ω2 ⎧ 1⎫
⎡ ⎤ ⎪ ⎪ ⎢ 0 0
I1 0 0 ⎨ ξ̈ ⎪
⎪ ⎬ ⎢ \
2 ⎥ ⎪ξ ⎪
⎥⎨ 2⎬
⎣ 0 I2 0 ⎦ ξ̈2 + ⎢ 0 \ ω2 ⎥
⎪ 3⎪ ⎢ \ 0 ⎥ ξ ⎪
0 0 −I3 ⎪⎩ ⎪ ⎭ ⎣ 3 ⎦ ⎪
⎩ 3⎭
ξ̈ 0 0 \ − ω2 ξ
\ (25)
⎧ T 1⎫ ⎧ T ⎫
⎪
⎨ f ⎪
1
⎬ ⎪
⎨ g ⎪
1 1
⎬
2 T
= 2 f + 2 g2
T
⎪
⎩ 3T 3 ⎪ ⎭ ⎪
⎩ 3T 3 ⎪
⎭
f g
Bu = Bξ
⎧ ⎫ ⎧ ⎫
⎪
⎪ η11 ⎪
⎪ ⎪
⎪ 0⎪⎪
⎪
⎪
⎪ 1
⎪
⎪
⎪
η2 ⎬ ⎨ 0 ⎪
⎪ ⎪
⎪
⎪
⎪
−0.7670 0.9167 0.8771 1.6013 0.0000000 ⎨ ⎬
= Bm ξ = η1 = 0
2
0.0000 0.0000 −.8771 −1.6013 −2.2361 ⎪ ⎪ ⎪0⎪
⎪ ⎪
⎪
⎪ η2 ⎪⎪ ⎪ ⎪
⎪ ⎪
⎪
⎪
⎪
⎩ 23 ⎪ ⎩ ⎪
⎭ ⎪ ⎭
η1 0
(26)
When one does this, the answers are exactly the same as the full physical system.
Other advantages of adding a fixture will be discussed later. Note several things
here. In this case, Lm was determined from a matrix algebra program as the null
space of Bm . The gm vector is the far right-hand term of Eq. (25). Five DOF are
contained in the equation of motion, two modes for substructures 1 and 2 and one
rigid body mode with 0 frequency for the fixture, substructure 3. Two constraints
are applied to couple substructures 1 and 2 and to couple substructures 2 and 3.
When one substitutes Lm q into Eq. (25) and premultiplies by LTm , the five-DOF
problem is reduced by the two constraints to a three-DOF problem. The far right-
hand term of Eq. (25) also goes to zero. Note the subtraction of the stiffness and
mass of substructure 3 in the equation of motion. To summarize the use of the
primal formulation with either physical or generalized DOF, one needs the equation
of motion, some form of the constraint B from which L is derived, and then the
equation of motion can be modified to eliminate redundant DOF using the L matrix.
19 Experimental Dynamic Substructures 1075
g = −BT λ (28)
Mü + Ku + BT λ = f. (29)
Y−1 u + BT λ = f. (30)
Bu = 0 (9)
and using it with Eq. (30), one can eliminate λ and obtain a long result as
−1
u = Y − YB BYB
T T
BY f (31)
which still retains all DOF from each substructure. This provides response of
every possible output from every possible input. Many times only a few rows are
of interest. Two convenient subsets of this large matrix will be given here and
demonstrated with the example problem. Suppose one desires the response at a point
on substructure 2 due to a local force on the substructure 1. This can be extracted
from Eq. (31) as
−1
Yri = Y2rc Y2cc + Y1cc Y1ci (32)
where subscript r is a response DOF, subscript i is the input force DOF, and subscript
c implies all the connection DOF, and the superscripts denote FRFs for the particular
substructure by itself. If, for example, there were 9 connection DOF, the size of the
1076 R. Mayes and M. Allen
Ycc matrix for each substructure would be 9x9 for every frequency line. Of course,
the connection DOF must be in the same order in each substructure matrix.
Now consider the example problem from Fig. 2. Choosing f1 as the input and u4
as the output for this case and noting that the connection DOF on substructure 1 is
2 while the connection DOF on substructure 2 is 3 gives
where this assumes the force and input are both on substructure 1. For the example
problem, choosing f1 and u1 as input and response yields
−1
Y11 = Y11
1
− Y12
1 2
Y33 + Y22
1 1
Y21 . (35)
1 1
10 10
0 0
10 10
-1 H21 -1
10 10
H22
-2 -2
10 10
0 20 40 60 80 100 0 20 40 60 80 100
Frequency - Hz Frequency - Hz
X: 42
Y: 55.35
1
10
X: 93
Y: 4.47
0
10
-1
10
0 20 40 60 80 100
Frequency - Hz
In Fig. 4 is given the response of u4 due to the force on u1 with the substructures
coupled using Eq. (33). The new frequencies near 42 and 93 Hz match the full sys-
tem response that one would compute with the full assembly equations of motion.
The clear advantage of the FBS is that even if the resonances of higher modes are
not captured, their information is still captured in the residual effects or “tails” of
the resonances. Given this advantage, why not use FBS all the time? Some of the
difficulties of experimental substructuring will be addressed in the next section.
The two substructure example used in Sect. 2 is instructive, but it only illustrated one
of the several difficulties encountered in experimental substructures: that difficulty
was the effect of modal truncation shown in the CMS method. The lumped mass
system with only one connection DOF per substructure is not representative of most
substructures of interest.
2
10
H33
H43
1 Mass Line H33
10
Mass Line H43
0
10
-1
10
-2
10
0 20 40 60 80 100
Frequency (Hz)
Fig. 5 FRFs for substructure 2 compared with mass line for rigid body mode shapes
accurate modal parameters and shapes. Therefore, fitting at low excitation levels is
usually the best method to obtain FRFs fit the linear model form. There are some
exceptions to this general rule.
The difficulties 4–9 listed above can be mitigated by the transmission simulator
approach. The transmission simulator approach does require some additional
1082 R. Mayes and M. Allen
Fig. 6 Full system assembled for cylinder with plate/beam – experimental substructure at right
subtracted to produce full system response. In hindsight, the authors believe that
even better results could be obtained if the tabs on the transmission simulator were
shorter, so the tab modes would have been above the testable frequency band.
Measurements were made on the end of the beam (Fig. 6) so that drive point
response for an axial input on the end of the beam in the assembled system was
developed with the transmission simulator method using FBS coupling. The FRFs
for the experimental substructure were developed from analytical rigid body mode
shapes and measured modes of the experiment to 4,000 Hz so they do not include
residual effects of modes above 4,000 Hz. FRFs for the cylinder were calculated
from 100 modes of the FE model of the cylinder. The resulting coupled FRF out to
2,000 Hz is shown in Fig. 8.
Since the plate/beam substructure was fairly simple, a FE model was generated
for it. The FE model matched test data frequencies for the plate/beam alone quite
well. A virtual test was then performed on the FE model of the plate and beam,
and a virtual experimental model without the transmission simulator was generated
from 21 modes (all the free modes to 4,000 Hz). The CMS free mode models were
coupled at all 48 connection DOF (24 rotations and 24 translations) to the 100 mode
1084 R. Mayes and M. Allen
4
10
2
10
Substructure Model
Test Data
0
10
2 3
10 10
Frequency - Hz
Fig. 8 FBS coupled analytical and experimental substructures versus test data
free mode model of the cylinder. The result is shown in Fig. 9. The FRF errors are
pretty drastic, similar to the example CMS problem without the fixture given in
Sect. 2.3. It is difficult to even establish correspondence of the resonances between
the test data and substructure result. Many more free modes above 4,000 Hz (which
might be quite difficult to extract) would need to be included in the experimental
substructure to improve the CMS result. The result using the transmission simulator
fixture in Fig. 8 is clearly more useable, and no rotational measurements were
required.
Transmission simulator (TS) theory is developed with its own version of the B
and L matrices and at least one additional substructure, the instrumented fixture,
or transmission simulator [2]. We will consider the theory in light of the goal of
coupling an experimental substructure to a FE substructure.
4
10
3
10
2
10
1
10
Test Data
No Fixture 21 Mode Result to 4000 Hz
0
10
3
10
Fig. 9 FBS coupled model with virtual experimental model computed for 24 translations and 24
rotations with all free modes out to 4,000 Hz and no transmission simulator – a demonstration of
free modes modal truncation error with no fixture
in with the FE model. For development of the theory, assume this is the case. This
means that two TS will need to be subtracted (one from each substructure). With
this information in hand, one can now develop the compatibility equations and apply
them to the appropriate equations of motion.
exp
uFmeas
E
− umeas = 0
exp
(36)
umeas − uTmeas
S
=0
where subscript meas denotes the measurement DOF on the TS. Building the B
matrix for these DOF gives
⎧ uF E ⎫
⎨ meas ⎬
I −I 0 exp
Bumeas = umeas = 0 (37)
0 I −I ⎩ T S ⎭
umeas
but in the CMS approach the displacements are expressed as a function of the mode
shapes as follows.
⎡ F E ⎤ ⎧ FE ⎫
0 0 ⎪
⎨ξ ⎪ ⎬
I −I 0 ⎣ meas
exp ⎦ exp
Bumeas = 0 meas 0 ξ =0 (38)
0 I −I ⎪
⎩ TS ⎪ ⎭
0 0 Tmeas
S
ξ
19 Experimental Dynamic Substructures 1087
⎡ F E ⎤ ⎧ FE ⎫
0 0 ⎪
⎨ξ ⎪ ⎬
Tmeas
S† 0 I −I 0 ⎣ meas
exp ⎦ exp
BmT S ξmeas = 0 meas 0 ξ
T
0 meas S†
0 I −I ⎪
⎩ TS ⎪ ⎭
0 0 Tmeas
S
ξ
⎧ FE ⎫
T S† F E exp ⎨ξ ⎪
⎪ ⎬
meas meas −Tmeas
S†
meas 0 exp
= exp ξ =0
Tmeas meas − I ⎪ ⎩ TS ⎪
0 S†
⎭
ξ
(39)
which projects the constraint onto the mode shapes of the TS. To the extent that the
mode shapes of the TS span the true motion, this will provide a good approximation.
Since there are fewer retained modes in the TS than the number of measured DOF,
this reduces the number of constraints which weakens the constraint. The constraint
can only be satisfied in a least squares sense instead of an absolute sense, i.e.,
Eqs. (37) and (38) will not be perfectly satisfied, and the physical displacements
at the physical connection DOF will not match precisely. The advantage of this
is that it does not force the substructuring problem to enforce compatibility for
the experimental errors in the measured data (e.g., the 3–5% sensitivity errors
of accelerometers). This improves the conditioning of the matrices tremendously
and eliminates most of the spurious modes that would be obtained if one utilized
compatibility Eq. (38) which would enforce the measured motion with its errors to
satisfy compatibility. The related LmTS matrix is just the null matrix of BmTS . The
block diagonal modal equations of motion start with
⎧ ⎫
⎡ ⎤ ⎪ F E ⎪ ⎡ 2F E ⎤ ⎧ FE ⎫
IF E
0 0 ⎨ ξ̈ exp ⎪
⎪ ⎬ ω 0 0 ⎪
⎨ξ ⎪ ⎬
⎣ 0 I exp 0 ⎦ ξ̈ +⎣ 0 ω 2 exp 0 ⎦ ξF E
⎪ TS ⎪ ⎪ ⎪ ⎪
0 0 −2IT S ⎪⎩ ⎭ 0 0 −2ω2T S ⎩ ξF E ⎭
ξ̈
⎧ T FE
⎫ ⎧ ⎫ (40)
⎪ f ⎪ ⎬ ⎪ g ⎪
F E F E T FE
⎨ ⎨ ⎬
T exp T
= exp f + exp gexp
⎪
⎩ T ST T S ⎪ ⎭ ⎪ ⎩ T ST T S ⎪⎭
f g
where one can see that two TS models are being subtracted in the mass and stiffness
(and also damping if it is included). Analogous to Eq. (21)
⎧ FE ⎫
⎪
⎨ξ ⎪ ⎬
exp
ξ = LmT S q (41)
⎪
⎩ TS ⎪ ⎭
ξ
1088 R. Mayes and M. Allen
which one substitutes into Eq. (40) and premultiplies by transpose of LmTS to obtain
a result that has the same form as was seen in examples previously,
⎡ ⎤
IF E 0 0
LTmT S ⎣ 0 Iexp 0 ⎦ LmT S q̈
0 0 −2IT S
⎡ ⎤ ⎧ ⎫
⎪ F E T fF E ⎪
ω2F E 0 0 ⎨ ⎬
+ LTmT S ⎣ 0 ω2 exp 0 ⎦ LmT S q = LTmT S expT fexp
⎪
⎩ T ST T S ⎪ ⎭
0 0 −2ω2T S f
(42)
where the far right-hand term of Eq. (40) goes to zero because of the equilibrium
condition, similar to Eqs. (11) and (14). New frequencies and eigenvectors are
obtained by solving the eigenvalue problem of the left side. If those eigenvectors
are given in matrix , the new motion will be
so the new mode shapes are formed as LmTS . The number of constraint equations
in Eq. (39) is 2* NTS , where NTS is the number of retained modes for the TS. The
total number of modes obtained by solving the eigenvalue problem of Eq. (42) is
NFE + Nexp + NTS − Nconstraints = NFE + Nexp − NTS .
and premultiply by the pseudo-inverse of the TS mode shape matrix at the measured
DOF to get a new B matrix as
E E
uFmeas T S+ uFmeas
BF BS,T S umeas = Tmeas
S+
I −I exp = meas − T S+
meas exp = 0.
umeas umeas
(45)
BFBS,TS can be substituted directly into FBS Eq. (31) for the traditional B matrix.
Eq. (31) is repeated here as
19 Experimental Dynamic Substructures 1089
−1
u = Y − YB BYB
T T
BY f. (31)
To show how this would work in the subset of equations that cover many
situations, first consider Eq. (32) where the force is applied to the FE substructure
and the response is on the experimental substructure. The classical FBS equation is
−1
exp exp
Yri = Yrc Ycc + YFccE YFciE (46)
where the exp and FE superscripts have replaced the substructure numbers. With the
TS approach using the FE and EXP substructures, with BFBS_TS the form is
T
T
T −1
exp exp
Yri = Yrc Tc S+ Tc S+ Ycc Tc S+ + Tc S+ YFccE Tc S+ Tc S+ YFciE (47)
T
where all the c DOF are actually the measured DOF (i.e., Tc S+ = Tmeas S+ ). If
one looks at the kernel for the connection DOF in the parentheses which must be
inverted, the matrix has been reduced in size from the number of measurement DOF
on the TS to the number of modes of the TS. This has the effect weakening the
constraint, which reduces the ill-conditioning of the kernel for inversion. If the force
is applied to the FE substructure and measured on the FE substructure, the traditional
Eq. (34) is repeated here as
−1
exp
Yri = YFriE − YFrcE Ycc + YFccE YFciE (48)
where the number superscripts have been replaced by the appropriate substructure
name. The TS version of Eq. (34) for our example is
T
T
T −1 T S+ F E
exp
Yri = YFriE − YFrcE Tc S+ Tc S+ Ycc Tc S+ + Tc S+ YFccE Tc S+ c Yci
(49)
There are several practical guidelines to using the TS approach which deserve
mention here.
In addition, several guidelines are worth mentioning that are not specifically
related to the TS approach.
1. Reduce the frequency bandwidth to the minimum required for the problem
requirements. All substructuring methods suffer from modal truncation errors
at some frequency. As one increases the bandwidth and adds more shapes to the
bases, the possibility that the bases are insufficient to represent high-frequency
motion increases. Many substructuring results have failed in an attempt to obtain
a result for a much larger bandwidth than was truly required.
2. Where forces will be applied, a drive point motion sensor should be located
perfectly co-linear with the input force. Either apply the force on the surface
directly opposite of the sensor, or build a cap to put over the sensor, so that the
force input may be co-linear with the motion sensor. (This is required for proper
mode shape scaling in the CMS method or connection drive point measurements
in FBS substructuring.)
3. Use low-level force inputs to minimize nonlinear response and improve the
capability for fitting the modal parameters. (In most cases, low-level excitation
will not excite nonlinear response as much as high-level excitation. There are
some exceptions.)
4. Utilize hammer force inputs to a. minimize mass distortion due to shaker load
cell mass and b. increase the frequency bandwidth of excitation over what can
typically be obtained with shakers. If the substructure is massive, the mass of
the load cell and frequency capability of the shaker may not be hindrances, so
shakers may be a very good option.
5. When using CMS, make sure FRFs synthesized from the modal parameters
reproduce the test FRFs adequately. For free substructures, the low-frequency
19 Experimental Dynamic Substructures 1091
real part of the FRFs (mass line) should match to show that the analytical rigid
body mode shapes are accurate. The elastic resonance amplitudes should match
to show that the frequency/damping/mode shape/modal mass was extracted
properly. Especially look to see that responses match for FRFs from references
that were NOT used to extract the shapes. If they do not match, the drive point
mode shape from the original reference may not have been extracted accurately.
6. To minimize the number of input references, FBS may be performed with FRFs
accurately synthesized from modal parameters. The advantage of this is that one
does not have to have a drive point FRF at every connection DOF. One only needs
to use enough drive points to extract all the modes in the desired bandwidth.
This approach helps eliminate experimental noise from the measurements. The
disadvantage is that it cannot capture the residual effects of out-of-band modes.
7. Be aware of accuracy limitations of a coupled substructure model. The frequen-
cies of the coupled model are usually most accurate in terms of percentage error.
Usually, the mode shapes are less accurate, and the damping is the least accurate.
References
1. De Klerk D, Rixen DJ, Voormeeren SN (2008) General framework for dynamic substructuring:
History, review, and classification of techniques. AIAA J 46(5):1169–1181
2. Allen MS, Mayes RL, Bergman EJ (2010) Experimental modal substructuring to couple
and uncouple substructures with flexible fixtures and multi-point connections. J Sound Vib
329:4891–4906
3. Kammer DC (1991) Sensor placement for on-orbit modal identification and correlation of large
space structures. J Guid Control Dyn 14:251–259
4. Carne TG, Dohrmann CR (1995) A modal test design strategy for model correlation. In: 13th
international modal analysis conference, Nashville, pp 927–933
5. Bergman EJ, Allen MS, Kammer DC, Mayes RL (2010) Probabilistic investigation of sensitivi-
ties of advanced test-analysis model correlation methods. J Sound Vib 329:2516–2531
Structural Dynamics Modification
and Modal Modeling 20
Mark Richardson and David Formenti
Contents
1 Modal Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1095
2 Design Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1096
3 Eigenvalue Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1096
4 Measurement Chain to Obtain an EMA Modal Model . . . . . . . . . . . . . . . . . . . . . . . . . . 1098
4.1 Critical Issues in the Measurement Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1098
4.2 Calculating FRFs from Experimental Vibration Data . . . . . . . . . . . . . . . . . . . . . 1098
4.3 Sensing Force and Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1099
4.4 Sensitivity Flatness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1099
4.5 Transverse Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100
4.6 Sensor Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100
4.7 Sensor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1101
4.8 Leakage Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1101
4.9 Finite Length Sampling Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1101
4.10 Leakage-Free Spectrum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1101
4.11 Leakage-Free Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1102
4.12 Reduced Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1102
4.13 Linear Versus Nonlinear Dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1102
4.14 Random Excitation and Spectrum Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1103
4.15 Curve Fitting FRFs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1103
4.16 Modal Models and SDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1103
5 Structural Dynamic Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1104
5.1 Structural Resonances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1104
5.2 Truncated Modal Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1105
5.3 Sub-structuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1105
M. Richardson ()
Vibrant Technology, Inc., Centennial, CA, USA
e-mail: [email protected]
D. Formenti
BlackHawk Technology, Santa Cruz, CA, USA
e-mail: [email protected]
Abstract
Keywords
1 Modal Models
SDM is unique in that it works directly with a modal model of the structure, either
an Experimental Modal Analysis (EMA) modal model, a Finite Element Analysis
(FEA) modal model, or a Hybrid modal model consisting of both EMA and FEA
modal parameters. EMA mode shapes are obtained from experimental data, and
FEA mode shapes are obtained from an analytical finite element computer model.
A modal model consists of a set of scaled mode shapes. In this chapter the mode
shapes used in a modal model are scaled to Unit Modal Masses, called UMM mode
shapes. FEA mode shapes are commonly scaled to UMM mode shapes using the
mass matrix of the FEA model. In this chapter, it will be shown how EMA mode
shapes can also be scaled to UMM mode shapes without using a mass matrix.
A modal model preserves the mass, damping, and stiffness properties of a
mechanical structure and is used by SDM to represent the dynamic properties of
the unmodified structure.
1096 M. Richardson and D. Formenti
2 Design Modifications
Once the dynamic properties of an unmodified structure are defined in the form of its
modal model, SDM can be used to predict the dynamic effects of mechanical design
modifications to the structure. These modifications can be as simple as additions to
or removals of point masses, linear springs, or linear dampers, or more complex
modifications can be modeled using FEA elements such as rod and beam elements,
plate elements (membranes), and solid elements such as prisms, tetrahedrons, and
brick elements.
SDM is computationally very efficient because it solves an eigenvalue problem
in modal space. In contrast, FEA mode shapes are obtained by solving an eigenvalue
problem in physical space.
Another advantage of SDM is that the modal model of the unmodified structure
must only contain data for the DOFs (points and directions) where the modification
elements are attached to a geometric model of the structure. SDM then provides a
new modal model of the modified structure, as depicted in Fig. 1.
3 Eigenvalue Modification
A variety of numerical methods have been developed over the years which only
require a modal model to represent the dynamics of an unmodified structure. Among
the more traditional methods for performing these calculations are modal synthesis,
the Lagrange multiplier method, and diakoptics. However, the local eigenvalue
modification technique, developed primarily through the work of Weissenburger,
Pomazal, Hallquist, and Snyder [1], is the technique commonly used by the SDM
method today.
All of the early development work on SDM was done primarily with analytical
FEA mode shapes. The primary objective was to provide a faster means of
investigating physical changes to a structure without having to solve a much larger
eigenvalue problem. FEA mode shapes are obtained by solving the problem in
20 Structural Dynamics Modification and Modal Modeling 1097
With these inputs, SDM calculates a new modal model that represents the
dynamics of the modified structure. It will also be shown in later examples that
1098 M. Richardson and D. Formenti
SDM obtains results that are very comparable to those obtained from an FEA eigen-
solution.
If a modal model containing EMA mode shapes is used with SDM, the accuracy
of the mode shapes will directly influence the accuracy of the results calculated
with the SDM method. To understand the potential errors that can occur in an EMA
modal model, it is important to review the steps in the measurement chain required
to obtain EMA mode shapes.
Three major steps are commonly used to obtain an EMA modal model:
All of these issues involve assumptions that can impact the accuracy of the EMA
modal model and ultimately the accuracy of the SDM results. Only a few of these
critical issues will be addressed here, namely, sensors, sensor mounting, sensor
calibration, FRF calculation, and FRF curve fitting.
The excitation force is typically measured with a load cell. The analog signal from
the load cell is fed into one of the channels of the data acquisition system. The
response is measured either with an accelerometer, laser vibrometer, displacement
probe, or another sensor that can measure the surface vibration. Accelerometers are
most often used today because of their availability, relatively low cost, and variety
of sizes and sensitivities. The important characteristics of both the load cell and
accelerometer are:
1. Sensitivity
2. Usable amplitude range
3. Usable frequency range
4. Transverse sensitivity
5. Mounting method
The ideal frequency spectrum for any sensor is a “flat magnitude” over its usable
frequency range. The documented sensitivity of most sensors is typically given at a
fixed frequency (such as 100 Hz, 159.2 Hz, or 250 Hz) and is referred to as its 0 dB
level.
The sensitivity of an accelerometer is specified in units of mv/g or mv/(m/sˆ2)
with a typical accuracy of +/−5% at a specific frequency. The frequency spectrum
of all sensors is not perfectly flat, meaning that its sensitivity varies somewhat
over its usable frequency range. The response amplitude of an ICP accelerometer
typically rolls off at low frequencies and rises at the high end of its usable frequency
range. This specification is the flatness of the sensor, with a typical variance of
+/−10% to +/−15%.
All of this equates to a possible error in the sensitivity of the force or response
sensor over its usable frequency range. This means that the amplitude of an FRF
might be in error by the amount that the sensitivity changes over its measured
frequency range.
Adding to its flatness error is the transverse sensitivity of a sensor. Both force and
vibration have a direction associated with them. That is, a force or motion is defined
at a point in a specific direction.
A uniaxial (single axis) transducer should only output a signal due to force or
motion in the direction of its sensitive axis. Ideally, any force or motion that is not
along its sensitive axis should not yield an output signal, but this is not the case with
most sensors.
All sensors have a documented specification called transverse sensitivity or cross
axis sensitivity. Transverse sensitivity specifies how much of the sensor output is due
to a force or motion that is sensed from a direction other than the measurement axis
of the sensor. Transverse sensitivity is typically less than 5% of the sensitivity of the
measurement axis. For example, if an accelerometer has a sensitivity of 100mv/g,
its transverse sensitivity might be 5%, or about 5mv/g. Therefore, 1 g of motion in a
direction other than the sensitive axis of an accelerometer might add 5mv (or 0.05 g)
to its output signal.
Another area affecting the accuracy of an FRF is the linearity of each sensor output
signal relative to the actual force or vibration. If a sensor output signal were plotted
as a function of its input force or vibration, all its output values should lie on a
straight line. Any values that do not lie on a straight line are an indication of the
nonlinearity of the sensor. The nonlinearity specification is typically less than 1%
over the usable frequency range of a sensor.
20 Structural Dynamics Modification and Modal Modeling 1101
As the amplitude of the measured signal becomes larger than the specified input
amplitude range of the sensor, the signal will ultimately cause an overload in the
internal amplifier of the sensor. This overload results in a clipped output signal from
the sensor. A clipped output signal is the reason why it is very important to measure
amplitudes that are within the specified amplitude range of a sensor.
Attaching a sensor to the surface of the test article is also of critical importance.
The function of a sensor is to “transduce” a physical quantity, for example, the
acceleration of the surface at a point in a direction. Therefore, it is important to
attach the sensor to a surface so that it will accurately transduce the surface motion
over the frequency range of interest.
Mounting materials and techniques also have a usable frequency range just like
the sensor itself. It is very important to choose an appropriate mounting technique
so that the surface motion over the desired frequency range is not affected by the
mounting material of method. The use of magnets, tape, putty, glue, or contact
cement is convenient for attaching sensors to surfaces. But attaching a sensor using
a threaded stud is the most reliable method, with the widest frequency range.
Another error associated with the FRF calculation is a result of the FFT algorithm
itself. The FFT algorithm is used to calculate the Digital Fourier Transform (DFT)
of the force and response signals. These DFTs are then used to calculate an FRF.
The FFT algorithm assumes that the time domain window of acquired digital data
(called the sampling window) completely contains the acquired signal. If an acquired
signal is not fully captured within its sampling window, the DFT of the signal will
contain leakage error.
1. If a signal is periodic (like a sine wave), then it must make one or more complete
cycles within the sampled window.
1102 M. Richardson and D. Formenti
If an acquired signal does not meet one of the above conditions, there will be
errors in its DFT and errors in the FRF that is calculated using the DFT. Leakage
error causes both amplitude and frequency errors in a DFT and in a FRF that uses
the DFT.
Leakage is eliminated by using testing signals that meet one of the two conditions
stated above. During impact testing, if the impulsive force and the impulse response
signals are both completely contained within their sampling windows, leakage-free
FRFs will be calculated using those signals.
During shaker testing, if a Burst Random or a Burst Chirp (fast swept sine) shaker
signal is used to excite the structure, leakage-free FRFs can be calculated using
those signals. A Burst Random or Burst Chirp signal is terminated prior to the end
of its sampling window so that both the force and structural response signals are
completely contained within their sampling windows.
If one of the two leakage-free conditions cannot be met by the acquired force and
response signals, then leakage errors can be minimized in their spectra by applying
an appropriate time domain window to the sampled signal before it is transformed
using the FFT. A Hanning window is typically applied to pure (continuous) random
signals. Pure random signals are never completely contained within their sampling
windows. Using a Hanning window prior to transforming them with the FFT will
minimize leakage in their frequency spectrum.
Both EMA and FEA modal models are defined as solutions to a set of
linear differential equations. Using a modal model assumes that the linear
dynamic behavior of the test article can be adequately described using these
equations. However, many real-world structures may not exhibit linear dynamic
motion.
Real-world structures can have dynamic behavior ranging from linear to slightly
nonlinear to severely nonlinear. If the test article is in fact undergoing nonlinear
motion, significant errors will occur when attempting to extract modal parameters
from a set of FRFs which are based on a linear dynamic model.
20 Structural Dynamics Modification and Modal Modeling 1103
To reduce the effects of nonlinear behavior, random excitation combined with signal
post-processing must be applied to the acquired data. The goal is to yield a set of
linear FRF estimates to represent the dynamics of the structure subject to a certain
force level.
This common method for testing a nonlinear structure is to excite it with one or
more shakers using random excitation signals. If these signals continually vary over
time, the random excitation will excite the nonlinear behavior of the structure in a
random fashion.
Each time a nonlinear signal is transformed using the FFT, the nonlinear
components of the signal will appear as random noise spread over the frequency
range of the DFT. If multiple DFTs of the response of a randomly excited structure
are averaged together, the nonlinear components (random noise) will be “averaged
out” of the average DFT, leaving only the linear resonant response peaks.
The first step of an FRF-based EMA is to calculate a set of FRFs that accurately
represent the linear dynamics of the test article over a frequency range of interest.
The second step is to curve fit the FRFs using a linear parametric model of an
FRF. The unknown parameters of the FRF model are the modal parameters of the
structure. The goal of these two steps is to obtain an accurate EMA modal model.
If the test article has a high modal density including either closely coupled modes
(two modes represented by one resonance peak) or repeated roots (two modes with
the same frequency but different mode shapes), extracting an accurate EMA modal
model from the FRFs can be challenging.
The linear parametric curve fitting model is a summation of contributions from
all modes at each frequency sample of the FRFs. This model is commonly curve fit
to the FRF data using a least-squared-error method. This broadband curve fitting
approach also assumes that all resonances of interest have been adequately excited
over the frequency span of the FRFs.
A wide variety of FRF-based curve fitting methods are commercially available
today. All FRF-based curve fitting methods assume that the FRFs adequately
represent the linear dynamics of the test article and are leakage-free.
SDM will give accurate results when an accurate modal model of the unmodified
structure is used. The modal model can contain EMA mode shapes, FEA mode
shapes, Hybrid mode shapes consisting of both EMA and FEA modal parameters,
or a mixture of all three types of mode shapes.
1104 M. Richardson and D. Formenti
The advantage of SDM is that with a reasonably accurate modal model of the
unmodified structure, numerous structural modifications can be quickly explored.
This could include exploring alternate boundary conditions which are difficult to
model with an FEA model.
Later in this chapter, a Hybrid modal model containing both translational and
rotational DOFs will be used with SDM to model the attachment of a RIB stiffener to
an aluminum plate. The new mode shapes calculated by SDM will then be compared
with both FEA and EMA mode shapes of the plate with the RIB attached to it.
The dynamic behavior of a mechanical structure can be modeled either with a set
of differential equations in the time domain or with an equivalent set of algebraic
equations in the frequency domain. Once the equations of motion have been created,
they can be used to calculate mode shapes and to calculate structural responses to
static loads or dynamic forces.
The dynamic response of most structures usually includes resonance-assisted
vibration. Dynamic resonance-assisted response levels can far exceed the defor-
mation levels due to static loads. Resonance-assisted vibration is often the cause
of noisy operation, uncontrollable behavior, premature wear out of parts such as
bearings, and unexpected material failure due to cyclic fatigue.
Two or more spatial deformations assembled into a vector format are called an
Operating Deflection Shape (or ODS).
SDM uses the modal model of the unmodified structure together with the FEA
elements that represent structural modifications as inputs and calculates a new modal
model for the modified structure.
All EMA and FEA modal models contain mode shapes for a finite number of modes.
An EMA modal model contains a finite number of mode shapes that were obtained
by curve fitting a set of FRFs that span a limited frequency range. An FEA modal
model also contains a finite number of mode shapes that are defined for a limited
range of frequencies. Therefore, both EMA and FEA modal models represent a
truncated (approximate) dynamic model of a structure.
Except for so-called lumped parameter systems (like a mass on a spring), all
real-world structures have an infinite number of resonances. But SDM still provides
usable results because of the following property.
When using the SDM method, all the low frequency modes should be included in
the modal model. In order to account for the higher frequency modes that have been
left out of the truncated modal model, it is also important to include several modes
above the highest frequency mode of interest in the modal model.
5.3 Sub-structuring
the attachment of a RIB stiffener to a plate structure. Mode shapes with rotational
DOFs and spring elements with rotational stiffness will be used to correctly model
the joint stiffness between the RIB and the plate.
[M] {ẍ (t)} + [C] {ẋ (t)} + [K] {x (t)} = {f (t)} (1)
where
These differential equations describe the dynamics between n-discrete points and
directions or n-degrees of freedom (DOFs) of a structure. To adequately describe its
dynamic behavior, enough equations can be created involving as many DOFs as
necessary. Even though equations could be created between an infinite number of
DOFs, in a practical sense, only a finite number of DOFs is ever used, but they could
still number in the hundreds of thousands.
Notice that the damping force is proportional to velocity. This is a model for
viscous damping. Different damping models are addressed later in this chapter.
the mass and stiffness terms are enough to model resonant vibration; hence, the
equations of motion can be solved for modal parameters.
The homogeneous form of the differential equations, where the external forces on
the right-hand side are zero, can be solved for mode shapes and their corresponding
natural frequencies. This is called an eigen-solution. Each natural frequency is an
eigenvalue, and each mode shape is an eigenvector. The analytical mode shapes are
referred to as FEA mode shapes. The transformation of the equations of motion (1)
into modal coordinates is covered later in this chapter.
where
precisely, the modal frequency, damping, and mode shape of each resonance in the
frequency range of the FRFs are estimated by curve fitting an analytical model to a
set of FRFs.
The Transfer Function matrix in Eq. (2) can also be expressed analytically as a
ratio of two polynomials. This is called a rational fraction polynomial matrix form
of the Transfer Function matrix. Expressed in terms of m-modes, the denominator
polynomial has (2 m + 1) terms, and each numerator polynomial has (2 m) terms:
[b0 ] s2m−1 + [b1 ] s2m−2 + [b2 ] s2m−3 + · · · + b2m−1
[H (s)] = (n by n) (3)
a0 s2m + a1 s2m−1 + a2 s2m−2 + · · · + a2m
where
The Transfer Function matrix in Eq. (2) can also be expressed in partial fraction
expansion form. When expressed as shown in Eqs. (4) and (5), any Transfer Function
value at any frequency is a summation of terms, each term called the resonance
curve of a mode of vibration:
∗
m
[rk ] r
[H (s)] = − k ∗ (4)
2j (s − pk ) 2j s − pk
k=1
or
t
m
Ak {uk } {uk }t A∗k u∗k u∗k
[H (s)] = − (5)
k=1
2j (s − pk ) 2j s − p∗k
20 Structural Dynamics Modification and Modal Modeling 1109
where
m= number of modes of vibration
[rk ] ← Residue matrix for the kth mode (n by n)
pk = − σk + jωk ← Pole location for the kth mode
σk ← Damping decay of the kth mode
ωk ← Damped natural frequency of the kth mode
{uk } ← Mode shape for the kth mode (n-vector)
Ak ← Scaling constant for the kth mode
t – denotes the transposed vector
Figure 2 shows a Transfer Function for a single resonance, plotted over half of
the s-plane.
Modal frequency and damping are calculated as the roots of the characteristic
polynomial. The denominators of all three curve fitting models (3), (4), and (5)
contain the same characteristic polynomial. Therefore, global estimates of modal
frequency and damping are normally obtained by curve fitting an entire set of FRFs.
Another property resulting from the common denominator of the FRFs is that
the resonance peak for each mode will occur at the same frequency in each
FRF. Mass loading effects can occur when the response sensors add a significant
amount of mass relative to the mass of the test structure. If the sensors are moved
from one point to another during a test, some resonance peaks will occur at a
different frequency in certain FRFs. When mass loading of this type occurs, a local
polynomial curve fitter, which estimates frequency, damping, and residue for each
mode in each FRF, will provide better results.
The modal residue, or FRF numerator, is unique for each mode and each FRF.
The relationship between residues and mode shapes is shown in the numerators
of the two curve fitting models (4) and (5).
Figure 4 shows an analytical curve fitting function overlaid on the log magnitude
of an experimental FRF.
If the partial fraction expansion model (5) is used, the pole (frequency and
damping) and residues for each mode are explicitly determined during the curve
fitting process. To achieve more numerical stability, curve fitting can be divided into
two curve fitting steps.
Since the differential equations of motion (1) are linear, they can be transformed to
the frequency domain using the Laplace transform without loss of any information.
In the Laplace (complex frequency) domain, the equations have the form:
where
All physical properties of the structure are preserved in the left-hand side of the
equations, while the applied forces and initial conditions {ICs} are contained on the
right-hand side. The initial conditions can be treated as a special form of the applied
forces and hence will be dropped from consideration without loss of generality in
the following development.
The equations of motion can be further simplified:
where
Equation (8) shows that any linear dynamic system has three basic parts:
applied forces (inputs), responses to those forces (outputs), and the dynamic system
represented by its system matrix [B(s)].
The modal parameters of a structure are the solutions to the homogeneous equations
of motion. That is, when {F(s)} = {0}, the solutions to Eq. (8) are complex
valued eigenvalues and eigenvectors. The eigenvalues occur in complex conjugate
20 Structural Dynamics Modification and Modal Modeling 1113
pairs pk , pk∗ . The eigenvalues are the solutions (or roots) of the characteristic
polynomial, which is derived from the following determinant equation:
pk = −σk + j ωk , k = 1, . . . m
pk∗ = −σk − j ωk , k = 1, . . . m
m = number of modes
pk = −σ k + jωk ← pole for the kth mode
pk∗ = −σ k − jωk ← conjugate pole for the kth mode
σ k ← damping of the kth mode
ωk ← damped natural frequency of the kth mode, k = 1, . . . m.
Each complex eigenvalue (also called a pole) contains the modal frequency and
damping. Each corresponding complex eigenvector is the mode shape.
∗ ∗
B pk uk = {0} k = 1, . . . m (n − vector) (12)
This transformation of the equations of motion means that all vibration can be
represented in terms of modal parameters.
Using the (n by 2 m) mode shape matrix [U], the time domain response of a
structure {x(t)} is related to its response in modal coordinates {z(t)} by:
1114 M. Richardson and D. Formenti
where
s2 [M] [U] + s [C] [U] + [K] [U] {Z (s)} = {F (s)} (n − vector) (15)
Pre-multiplying Eq. (15) by the transposed conjugate of the mode shape matrix
([U]t ) gives:
s2 [U]t [M] [U]+s[U]t [C] [U] + [U]t [K] [U] {Z (s)} = [U]t {F (s)} (2 m by 2 m)
(16)
In Eq. (1), the damping of the structure was modeled with a linear viscous force
term which is proportional to surface velocity (1). This is called a non-proportional
damping model. Non-proportional damping is the most commonly used damping
model, unless there is a known physical reason for using a different damping model.
If the structure model has no damping ([C] = 0), then it can be shown that
the modal mass and stiffness matrices are diagonal matrices and the equations of
motion in modal coordinates (20) are uncoupled.
20 Structural Dynamics Modification and Modal Modeling 1115
When they vibrate, all real-world structures have several damping mechanisms
which dissipate their vibration energy. On earth, the surrounding air always provides
one damping mechanism. After all excitation forces are removed, all structural
vibration will be damped out by the damping mechanisms.
A structure is assumed to be lightly damped if its damping forces are signifi-
cantly less than its internal mass (inertial) and stiffness (restoring) forces.
If a structure exhibits troublesome resonance-assisted vibration, it is usually
because it is lightly damped. A common way to define a lightly damped structure is
as follows:
A structure is called lightly damped if its modes have less than 10% of critical
damping.
If a structure is lightly damping, then it can be shown that its modal mass,
damping, and stiffness matrices in Eq. (20) are approximately diagonal matrices.
Furthermore, its mode shapes can be shown to be approximately normal (or real-
valued). In this case, the 2m-equation (20) are redundant and can be replaced to
m-equations, one corresponding to each mode.
The damping cases are summarized as follows (Table 1).
Mode shapes are called “shapes” because they are unique in shape, but not in value.
In other words, the mode shape vector {uk } for each mode (k) does not have unique
values. The “shape” of {uk } is unique, but its shape values are arbitrary.
1116 M. Richardson and D. Formenti
Another way of saying this is that the ratio of any two mode shape components
is unique. A mode shape is also called an eigenvector, meaning that its “shape” is
unique, but its values are arbitrary. Therefore, a mode shape can be arbitrarily scaled
using any scale factor.
Curve fitting a set of un-calibrated FRFs will yield un-scaled mode shapes; hence,
they are not a modal model and cannot be used with SDM.
SDM requires a modal model to describe the dynamics of the unmodified structure.
In order to accurately model the structural dynamics, the mode shapes of the modal
model must be scaled to preserve the mass, stiffness, and damping properties of the
structure. SDM requires mode shapes which are scaled so that the modal masses are
one or unity. These are called UMM mode shapes.
When the mass matrix is post-multiplied by the mode shape matrix and pre-
multiplied by its transpose, the result is the diagonal matrix shown in Eq. (21). This
is a definition of modal mass:
⎡ ⎤ ⎡ ⎤
.. ..
. .
⎢ ⎥ ⎢ ⎥
[U]t [M] [U] = ⎢
⎣ m ⎥=⎢
⎦ ⎣
1
Aω
⎥
⎦ (21)
.. ..
. .
where
The modal mass of each mode (k) is a diagonal element of the modal mass
matrix:
1
mk = ← modal mass k = 1, . . . , m (22)
Ak ωk
When the stiffness matrix is post-multiplied by the mode shape matrix and pre-
multiplied by its transpose, the result is a diagonal matrix, shown in Eq. (23). This
is a definition of modal stiffness:
⎡ ⎤ ⎡ ⎤
.. ..
. .
⎢ ⎥ ⎢ ⎥
[U]t [K] [U] = ⎢
⎣ k ⎥=⎢
⎦ ⎣
σ2 +ω2
Aω
⎥
⎦ (23)
.. ..
. .
where
The modal stiffness of each mode (k) is a diagonal element of the modal stiffness
matrix:
σ2k + ω2k
kk = ← modal stiffness k = 1, . . . , m (24)
Ak ωk
where
When the damping matrix is post-multiplied by the mode shape matrix and pre-
multiplied by its transpose, the result is a diagonal matrix, shown in Eq. (25). This
is a definition of modal damping:
⎡ ⎤ ⎡ ⎤
.. ..
. .
⎢ ⎥ ⎢ ⎥
[U]t [C] [U] = ⎢
⎣ c ⎥=⎢
⎦ ⎣
2σ
Aω
⎥
⎦ (25)
.. ..
. .
where
⎡ ⎤ ⎡ ⎤
.. ..
. .
⎢ ⎥ ⎢ ⎥
⎢ c ⎥=⎢ 2σ ⎥ = modal damping matrix (m by m)
⎣ ⎦ ⎣ Aω ⎦
.. ..
. .
The modal damping of each mode (k) is a diagonal element of the modal
damping matrix:
2σk
ck = ← modal damping k = 1, . . . , m (26)
Ak ωk
Each of the modal mass, stiffness, and damping matrix diagonal elements (22),
(24), and (26) includes a scaling constant (Ak ). This constant is necessary
because the mode shapes are not unique in value and therefore can be arbitrarily
scaled.
One of the common ways to scale mode shapes is to scale them so that
the modal masses are “one” or “unity.” Normally, if a mass matrix [M] were
available, the mode vectors would simply be scaled such that when the triple product
[U]t [M][U] was formed, the resulting modal mass matrix would be an identity
matrix.
[M + M] {ẍ (t)} + [C + C] {ẋ (t)} + [K + K] {x (t)} = {f (t)} (27)
where
Unit Modal Mass (UMM ) scaling is normally done on FEA mode shapes because
the mass matrix is available for scaling them. However, when EMA mode shapes
are extracted from experimental FRFs, no mass matrix is available for scaling the
mode shapes to yield Unit Modal Masses.
The mode shapes are eigenvectors and hence have no unique values, but if they
are scaled so that the modal mass matrix is an identity matrix, the equations of
motion in modal coordinates (20) become:
where
where
For a lightly damped structure, the mode shapes are almost real-valued so the
mode shape matrix has dimension (n by m).
The homogeneous form of Eq. (29) is solved by the SDM method to find the modal
properties of the modified structure.
1120 M. Richardson and D. Formenti
Only the mode shape components where the modification elements are attached to
the structure model are required.
This means that only mode shape data for those DOFs where the modification
elements are attached to the structure is necessary for SDM.
Without a mass matrix, EMA mode shapes can be scaled to Unit Modal Masses by
using the relationship between residues and mode shapes.
Residues are related to mode shapes by equating the numerators of curve fitting
models (4) and (5):
where
Residues are the numerators of the Transfer Function matrix in Eq. (4) when it is
written in partial fraction form. For convenience, Eq. (4) is rewritten here:
m
[r (k)] [r (k)]∗
[H (s)] = − (34)
2j (s − pk ) 2j s − p∗k
k=1
⎧ ⎫ ⎧ ⎫ ⎧ ⎫
⎪
⎪ r1j (k) ⎪
⎪ ⎪
⎪ u1k ujk ⎪
⎪ ⎪
⎪ u1k ⎪
⎪
⎪
⎪ ⎪ ⎪ ⎪ ⎪ ⎪
⎪
⎪ r2j (k) ⎪
⎪
⎪
⎪
⎪
⎪ u2k ujk ⎪
⎪
⎪
⎪
⎪
⎪ u2k ⎪
⎪
⎪
⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪
⎪
⎨ · ⎬ ⎪ ⎪
⎨ · ⎪
⎬ ⎪
⎨ · ⎪ ⎬
· = Ak · = Ak ujk · k = 1, . . . , m
⎪
⎪ ⎪
⎪ ⎪
⎪ 2 ⎪ ⎪ ⎪
⎪ ⎪
⎪ (35)
⎪
⎪ r (k) ⎪
⎪ ⎪
⎪ jk ⎪
u ⎪ ⎪
⎪ u ⎪
⎪
⎪
⎪
jj ⎪ ⎪ ⎪ ⎪ jk ⎪
⎪
⎪
⎪ · ⎪ ⎪
⎪
⎪
⎪
⎪
⎪
⎪ · ⎪
⎪
⎪
⎪
⎪
⎪
⎪
⎪ · ⎪⎪
⎪
⎪
⎩ ⎭ ⎩ ⎭ ⎩ ⎭
rnj (k) unk unk unk
Unique Variable Variable
This relationship states that residues have unique values and preserve the physical
properties of the structure, but mode shapes do not have unique values and
therefore can be scaled in any manner.
The scaling constant Ak must be chosen so that Eq. (35) remains valid. Either
the value of Ak can be chosen first and the mode shapes scaled accordingly, or the
mode shapes can be scaled first and Ak calculated so that Eq. (35) is still satisfied.
To obtain UMM mode shapes, simply set the modal mass equal to one and solve
Eq. (22) for Ak :
1
Ak = k = 1, . . . , m (36)
ωk
Mode shapes scaled to Unit Modal Mass (UMM mode shapes) are obtained from
the jth column (or row) of the residue matrix by substituting Eq. (36) into Eq. (35):
⎧ ⎫ ⎧ ⎫ ⎧ ⎫
⎪
⎪ u1k ⎪
⎪ ⎪
⎪ r1j (k) ⎪
⎪ ⎪
⎪ r1j (k) ⎪
⎪
⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪ ⎪
⎪
⎪
⎪ u ⎪
⎪ ⎪
⎪ r (k) ⎪
⎪ ⎪
⎪ r (k) ⎪
⎪
⎪
⎨
2k ⎪
⎬ ⎪
⎨
2j ⎪
⎬ ω ⎪
⎨
2j ⎪
⎬
· 1 · k ·
= = k = 1, . . . , m (37)
⎪
⎪ · ⎪
⎪ A ujk ⎪
⎪ · ⎪
⎪ r (k) ⎪
⎪ · ⎪ ⎪
⎪
⎪ ⎪
⎪
k
⎪
⎪ ⎪
⎪
jj
⎪
⎪ ⎪
⎪
⎪
⎪ · ⎪
⎪ ⎪ · ⎪
⎪ ⎪ ⎪
⎪ · ⎪ ⎪
⎪
⎩ ⎪
⎭ ⎪
⎩ ⎪
⎭ ⎪
⎩ ⎪
⎭
unk rnj (k) rnj (k)
1122 M. Richardson and D. Formenti
The driving point residue rjj (k) (where row index j equals column index j) plays an
important role in this scaling process. The driving point residue for each mode (k)
is required in Eq. (37) for scaling mode shapes to UMM. Driving point residues are
obtained by curve fitting a driving point FRF.
A drive point FRF is any measurement where the excitation force DOF is the same
as the response DOF.
In some cases, it is difficult or even impossible to make a good driving point FRF
measurement. In those cases, an alternative set of measurements can be made from
which to create UMM mode shapes. From Eq. (37) the following equation can be
written:
rjp (k) rjq (k)
ujk = k = 1, . . . , m (38)
Ak rpq (k)
Equation (38) can be substituted for ujk in Eq. (37) to calculate UMM mode
shapes. To calculate a starting component ujk , three FRFs are required (FRFjp ,
FRFjq , FRFpq ). DOF(j) is the (fixed) reference for the jth column (or row) of
FRF measurements, so the two measurements FRFjp and FRFjp would normally be
made. In addition, one extra measurement FRFpq is also required in order to obtain
the three residues required by Eq. (38). Since the FRFs (FRFjp , FRFjq , FRFpq )
form a triangle of off-diagonal FRFs in the FRF matrix, they are called a triangular
FRF measurement. Eq. (38) leads to the following conclusion:
A set of triangular FRF measurements which do not include driving point FRFs
can be curve fit and their residues used to create UMM mode shapes
Modal residues always have the units of the FRF multiplied by (radians/second).
• Residues extracted from FRFs with units of (acceleration/force) will have units
of (acceleration/force-seconds).
• Residues extracted from FRFs with units of (velocity/force) will have units of
(velocity/force-seconds).
• Residues extracted from FRFs with units of (displacement/force) will have units
of (displacement/force-seconds).
Since the modal mass, stiffness, and damping Eqs. (21), (23), and (25) assume
units of (displacement/force), residues with units of (acceleration/force-seconds)
or (velocity/force-seconds) must be “integrated” to units of (displacement/force-
seconds) before scaling them to UMM mode shapes.
Integration of a time domain function has an equivalent operation in the
frequency domain. Integration of a Transfer Function is done by dividing it by the
Laplace variable(s):
where
Since residues are the result of the partial fraction expansion form of an FRF,
residues can be “integrated” directly using the formula:
where
If light damping is assumed and the mode shapes are real-valued, Eq. (40) can
be simplified to
where
ωk
Fk ∼
= 2 k = 1, . . . , m (42)
σk + ω2k
Equations (41) and (42) are summarized in the following Table 2 where F ∼
=
ω
(seconds)
(σ +ω )
2 2
17 Effective Mass
“At one of its DOFs, what is the effective mass of a structure at one of its resonant
frequencies?”
“At one of its DOFs, if a structure were treated like an SDOF mass-spring-damper what is
its effective mass , effective stiffness & effective damping?”
The answer to those questions follows from a further use of the modal mass,
stiffness, and damping Eqs. (21), (23), and (25) and the definition UMM mode
shapes.
It has already been shown that residues with units of (displacement/force-
seconds) can be scaled to UMM mode shapes. One further assumption is necessary
to define the effective mass at a DOF.
If the mass matrix [M] is assumed to be a diagonal matrix, then pre-multiplying and
post-multiplying it by UMM mode shapes changes Eq. (21) to:
n
2
massj ujk = 1 k = 1, . . . , m (43)
j=1
20 Structural Dynamics Modification and Modal Modeling 1125
where
1
effective massj = 2 j = 1, . . . , n (44)
ujk
If each DOF(j) is treated a driving point, Eq. (37) can be used to write the mode
shape component ujk in terms of the modal frequency ωk and driving point residue
rjj (k):
ujk = ωk rjj (k) j = 1, . . . , n (45)
Substituting Eq. (45) into Eq. (44) gives another expression for the effective mass
at the frequency of mode (k):
1
effective massj = j = 1, . . . , n (46)
ωk rjj (k)
Assuming that the driving point residue rjj (k) has units of (displacement/force-
seconds) as discussed earlier, and the modal frequency ωk has units of
(radians/second), then the effective mass would have units of (force-sec2 /
displacement), which are units of mass.
Using the effective mass, the effective stiffness and damping of the structure
can be calculated using Eqs. (29) and (31).
Suppose that we have the following data for a single mode of vibration:
Damping = 1.0%
1126 M. Richardson and D. Formenti
⎧ ⎫
⎨ −0.1 ⎬
Residue vector = + 2.0
⎩ ⎭
+ 0.5
Also, suppose that the FRF measurements that were curve fit to obtain this data
have units of (Gs/Lbf). Also assume that the driving point is at the second DOF of
the residue vector, and therefore driving point residue is equal to 2.0.
Converting the frequency and damping into units of radians/second:
The residues always carry the units of the FRF measurement multiplied by
(radians/second). For this example, the units of the residues are:
Residue units → Gs/ (Lbf − Sec) → 386.4 Inches/ Lbf − Sec3
Since the modal mass, stiffness, and damping Eqs. (21), (23), and (25) assume
units of (displacement/force), the above residues with units of (acceleration/force)
must be converted to (displacement/force) units. This is done by using the
appropriate scale factor from Table 2. For this example:
2
1
F ∼
2
= = 0.000253 Seconds2
62.83
Using Eq. (37) the residue mode shape must be multiplied by the following
scale factor to obtain a UMM mode shape:
ω 62.83
SF = = = 17.927
rjj +0.1955
20 Structural Dynamics Modification and Modal Modeling 1127
Therefore,
⎧ ⎫
⎨ −0.175 ⎬
UMM Mode Shape = + 3.505 Inches/ (Lbf − Sec)
⎩ ⎭
+ 0.875
Using Eq. (44), the effective mass at the driving point is:
1 1
effective mass = 2
= = 0.0814Lbf − sec2 /in.
(u2 ) (3.505)2
Or, using Eq. (46), the effective mass at the driving point is:
1 1
effective mass = = = 0.0814Lbf − sec2 /in.
ω r22 (62.83) (0.1955)
20 SDM Example
In this example, SDM will be used to model the attachment of a RIB stiffener to an
aluminum plate. The new mode shapes obtained from SDM will be compared with
the FEA mode shapes of the plate with the RIB attached and with the EMA mode
shapes obtained from an impact test of the actual plate with the RIB attached. Mode
shapes will be compared in three cases.
1. EMA versus FEA mode shapes of the plate without the RIB
2. SDM versus FEA mode shapes of the plate with the RIB attached
3. SDM versus EMA mode shapes of the plate with the RIB attached
The plate and RIB are shown in Fig. 5. The dimensions of the plate are 20 in
(508 mm) by 25 in (635 mm) by 3/8 in (9.525 mm) thick. The dimensions of the
RIB are 3 in (76.2 mm) by 25 in (635 mm) by 3/8 inches (9.525 mm) thick.
Two roving impact modal tests were conducted on the plate, one before and one
after the RIB stiffener was attached to the plate. FRFs were calculated from the
impact force and the acceleration response only in the vertical (Z-axis) direction.
The RIB stiffener was attached to the plate with five cap screws, shown in Fig. 5b.
When the RIB is attached to the plate, translational and torsional forces are applied
between the two substructures along the length of the plate centerline where they are
attached together. Both translational and torsional stiffness forces must be modeled
in order to represent the real-world plate with the RIB stiffener attached.
1128 M. Richardson and D. Formenti
Fig. 5 (a) Aluminum plate. (b) RIB and cap screws. (c) Plate and RIB attached
The joint stiffness was modeled using six-DOF springs located at the five cap
screw locations, as shown in Fig. 6. Each six-DOF FEA spring model contains three
translational DOFs and three rotational DOFs. The six-DOF FEA springs were
given large stiffness values to model a tight fastening of RIB to the plate using the
cap screws.
FRFs were calculated from data acquired while impacting the plate in the vertical
direction, at each of the 30 points shown in Fig. 7. The plate was supported on bubble
wrap laying on top of a table as shown in Fig. 5. A fixed reference accelerometer
was attached to the plate. (The location of the reference accelerometer is arbitrary.)
The EMA modal parameters were estimated by curve fitting the 30 FRFs
calculated from the roving impact test data. EMA mode shapes for 14 modes were
obtained by curve fitting the FRFs, each mode shape having 30 DOFs (1Z through
30Z). A curve fit on one of the FRFs is shown in Fig. 4.
20 Structural Dynamics Modification and Modal Modeling 1129
An FEA model of the plate was constructed using 80 FEA plate (membrane)
elements. The following properties of the aluminum material in the plate were used:
The FEA model shown in Fig. 9 has 99 points (or nodes). The eigen-solution
included the first 20 FEA modes, 6 rigid-body mode shapes and 14 flexible-body
mode shapes. Each FEA mode shape has 594 DOFs (3 translational and 3 rotational
DOFs at each point). The FEA mode shapes were scaled to UMM mode shapes;
hence, they constitute a modal model of the plate (Fig. 8).
The Modal Assurance Criterion (MAC) values between each EMA mode shape and
each flexible-body FEA mode shape are displayed in the bar chart in Fig. 9.
MAC is a measure of the co-linearity of two mode shapes. The following rule of
thumb is commonly used with MAC
• MAC = 1.00 → two shapes are the same (they lie on the same straight line)
• MAC > = 0.90 → two shapes are similar
• MAC < = 0.90 → two shapes are different
The diagonal MAC bars in Fig. 9 indicate that each flexible-body EMA mode
shape closely matched one-for-one with the each flexible-body FEA mode shape.
The worst-case pair of matching mode shapes is the first pair with MAC = 0.97.
The modal frequencies of the matching FEA and EMA mode pairs are listed
in Table 3. Each EMA modal frequency is higher than the frequency of its
corresponding FEA mode. The pair with the highest difference is different by
100 Hz.
The frequency differences indicate that the stiffness of the actual aluminum plate
is greater than the stiffness of the FEA model. These frequency differences could
be reduced by increasing the modulus of elasticity or increasing the thickness of the
FEA plate elements. However, since the EMA and FEA modes shapes are closely
matched, the EMA frequency and damping can be combined with the FEA mode
shapes to provide a more accurate modal model of the plate.
In most cases, EMA mode shapes will not have as many DOFs in them as FEA
mode shapes. But in most all cases, EMA mode shapes will have more accurate
modal frequencies than FEA mode shapes. Also, EMA mode shapes always have
non-zero modal damping, whereas FEA mode shapes typically have no damping.
1132 M. Richardson and D. Formenti
If a pair of EMA and FEA mode shapes is highly correlated (their MAC value is
close to 1.0), a Hybrid mode shape can be created by replacing the frequency and
damping of each FEA mode shape with the frequency and damping of its closely
matching EMA mode shape.
In a Hybrid mode shape, the frequency and damping of each FEA mode shape
is replaced with the frequency and damping of its closely matching EMA mode
shape.
In Fig. 10 and Table 3, each FEA mode shape has a high MAC value with a
corresponding EMA mode shape. Therefore, a Hybrid modal model of the plate can
be created by replacing the modal frequency and damping of each FEA mode shape
with the modal frequency and damping of its closely matching EMA mode shape.
A Hybrid modal model has several advantages for modeling the dynamics of an
unmodified structure with SDM
An FEA model of the RIB in a free-free condition (no fixed boundaries) was created
using 30 FEA quad plate elements. The FEA RIB model is shown in Fig. 11.
20 Structural Dynamics Modification and Modal Modeling 1133
The frequencies of the first 16 FEA modes of the RIB are listed in Table 4.
Because it has free-free boundary conditions, the first six modes of the FEA model
are rigid-body mode shapes with zero “0” frequency. These FEA mode shapes are
UMM mode shapes, so they constitute a modal model of the RIB.
The RIB was impact tested to obtain its EMA modal frequencies and damping, but
not its mode shapes. The RIB was only impacted once, and the resulting FRF was
curve fit to obtain its EMA modal frequencies and damping. The curve fit of the FRF
measurement is shown in Fig. 12, and the resulting EMA frequencies and damping
are listed in Table 4.
We have already seen that pairs of the EMA and FEA mode shapes of the plate
are strongly correlated based upon their high MAC values. The only significant
difference between the EMA and FEA mode shapes was their modal frequencies,
and each EMA mode also has modal damping, while the FEA mode shapes do not.
1134 M. Richardson and D. Formenti
In order to model the RIB attached to the plate using SDM, the Hybrid modal
model of the RIB was added to the Hybrid modal model of the plate to create a
modal model for the entire unmodified structure. This is called a substructure modal
model.
Figure 13 shows how the points on the RIB are numbered differently than the
points on the plate. This ensures that the DOFs of the RIB modes are uniquely
numbered compared to the DOFs of the plate modes.
When the modal model of the RIB is added to the modal model of the plate, the
unique numbering of the points on the plate and RIB creates a modal model in block
diagonal format. In block diagonal format, the DOFs of the RIB mode shapes are
zero valued for DOFs on the plate, and likewise the DOFs of the plate mode shapes
are zero valued for the DOFs of the RIB.
1136 M. Richardson and D. Formenti
The plate modal model contains 14 modes with 594 DOFs (297 translational and
297 rotational DOFs) in each mode shape. The RIB modal model contains 16 modes
with 264 DOFs (132 translational and 132 rotational DOFs) in each mode shape.
Therefore, the substructure modal model contains 30 modes and 858 DOFs (429
translational and 429 rotational DOFs) in each mode shape.
The five FEA springs shown in Fig. 13 were used by SDM to model the five cap
screws that attach the RIB to the plate. These springs were used together with the
substructure modal model for the unmodified structure as inputs to SDM.
Even though the mode shapes in the substructure modal model have 858 DOFs
in them, only the mode shape DOFs at the attachment points of the FEA springs
are used by SDM to calculate the new frequencies and damping of the plate with
the RIB attached. Following that, all 858 DOFs of the unmodified mode shapes are
used to calculate the new mode shapes of the modified structure.
An FEA model consisting of the 80 quad plate elements of the plate, 30 quad plate
elements of the RIB, and the 5 springs was also solved using an FEA eigen-solver.
The SDM and FEA results are compared in Table 5.
20 Structural Dynamics Modification and Modal Modeling 1137
The first nine pairs of mode shapes in Table 5 have MAC values greater than
0.90, indicating a strong correlation between those SDM and FEA mode shapes.
The FEA modal frequencies are lower than the SDM frequencies for those first nine
mode shape pairs.
It will be shown later in FEA Model Updating how SDM can be used to find
more realistic material properties for the FEA model so that its modal frequencies
more closely match the EMA frequencies.
Figure 14 is a display of the first ten SDM mode shapes. Five of the ten mode shapes
clearly reflect the torsional coupling between the RIB and the plate. All ten mode
shapes show the intended effect of the RIB stiffener on the plate.
All bending of the plate along its centerline has been eliminated by attaching the
RIB to it.
Both the RIB and plate are flexing together in unison, both being influenced
by the torsional stiffness created by the 6-DOF springs that modeled the cap
screws.
Attaching the RIB to the plate has created new modes with mode shapes
that did not exist before the modification. This confirms the law stated
earlier.
Fig. 14 continued
To compare the SDM mode shapes with EMA mode shapes, the plate with the RIB
attached was impact tested using a roving impact hammer. The plate was impacted
at 24 points on the plate in the (vertical) Z-direction, as shown in Fig. 15. This
provided enough EMA mode shape data for comparison with the SDM mode shapes.
A driving point FRF measurement is not required since the EMA mode shapes do
not require UMM scaling to compare them with SDM mode shapes using MAC.
1140 M. Richardson and D. Formenti
The curve fit of a typical FRF from the impact test is shown in Fig. 16. The 24
FRFs were curve fit to extract the EMA mode shapes for the modified plate.
27 Conclusions
In Table 6, the modal frequencies of the first three SDM modes agree closely with
the frequencies of the first three EMA modes. In Table 6, the first eight SDM mode
shapes agree closely with the first eight EMA mode shapes, all having MAC values
close to 1.0.
The close agreement between the first eight mode shapes from all three cases,
SDM, FEA, and EMA, verifies that the joint stiffness provided by the five cap
screws was correctly modeled in SDM using 6-DOF springs and mode shapes with
rotational DOFs in them. This example has demonstrated that even with the use
of a truncated modal model containing relatively few mode shapes, SDM provides
realistic and useful results.
Several options could be explored to obtain closer agreement between the SDM,
FEA, and EMA mode shapes:
1. Add more FEA springs between the RIB and the plate to model the stiffness
forces between the two substructures.
20 Structural Dynamics Modification and Modal Modeling 1141
Table 6 EMA versus SDM modes for the plate and RIB
EMA EMA damping SDM SDM
Shape pair frequency (Hz) (Hz) frequency (Hz) damping (Hz) MAC
1 103.8 0.142 108.2 0.034 0.99
2 188.5 0.377 187.6 0.369 0.99
3 242.5 0.254 253.3 0.118 0.99
4 277.8 0.941 311.5 0.293 0.98
5 259.8 0.254 351.7 0.104 0.97
6 468.6 0.710 479.2 0.171 0.98
7 504.1 6.202 521.3 0.713 0.97
8 572.5 1.877 537.4 2.770 0.97
9 620.3 0.818 619.1 0.865 0.85
10 803.3 6.070 801.1 0.544 0.86
2. Use more FEA quad plate elements for the plate and RIB. Increasing the mesh of
nodes for the plate elements usually provides more accurate FEA mode shapes.
3. Include more modes in the modal model of the unmodified plate and RIB. Extra
modes will provide a more complete dynamic model of the two substructures as
input to SDM.
The mass and stiffness of the tuned absorber are chosen so that its natural
frequency is “close to” the resonant frequency of a structural resonance to be
suppressed. Ideally, the absorber should be attached to the structure at a point and
in a direction where the magnitude of the resonance is large, near an anti-node of
its mode shape. The absorber will have no effect if attached at a node of the mode
shape, where its magnitude is zero.
SDM models the attachment of a tuned absorber to a structure by solving a sub-
structuring problem like the one in the previous plate and RIB example. A tuned
absorber is modeled by attaching an FEA mass to the structure using an FEA spring
and FEA damper. SDM solves for the new modes of the structure with the tuned
vibration absorber attached.
1142 M. Richardson and D. Formenti
To begin the design, a mass must be chosen for the tuned absorber. The following
rule should be used in choosing an absorber mass.
Rule of Thumb: The mass of a tuned absorber should not exceed 10% of the mass
of the structure.
After the mass has been chosen, the frequency of the structural mode to be
suppressed together with the mass of the absorber will determine the stiffness of
the spring required to attach the absorber to the structure. These three values are
related to one another by the formula:
k = m ω2 (47)
where
where
σ= √ω ← damping decay constant
1−%2
% ← percent of critical damping
The mode shape of the unattached tuned absorber is simply the UMM rigid-body
mode shape of the mass substructure in free space. In order to use SDM to model a
tuned absorber, two more steps are necessary:
1. The free-free mode shape of the tuned absorber must be added in block diagonal
format to the mode shapes of the unmodified structure. The block diagonal
format was explained in the previous plate and RIB example.
2. The attachment DOF (point and direction) of the tuned absorber must be defined.
A geometric model of the structure is usually required for this.
SDM will be used to model the attachment of a tuned vibration absorber to one
corner of the flat aluminum plate used in the previous example. The absorber will
be designed to suppress the amplitude of the high-Q resonance at 108 Hz, shown in
the blue FRF magnitude plot in Fig. 17.
20 Structural Dynamics Modification and Modal Modeling 1143
The plate and RIB weighs about 21.3 lbm (9.7 kg). For this example, the absorber
weight is chosen as 0.5 lbm (0.23 kg). In order to absorb energy from the plate and
RIB at 108 Hz, the attachment spring stiffness must be chosen so that the absorber
will resonate at 108 Hz.
The absorber parameters are:
Only the modal model data of the unmodified plate and RIB at DOF 1Z is
required. Since the mass will be attached to the plate and RIB as a substructure, the
mode shape of the free-body mass is added to the mode shapes of the unmodified
plate and RIB in block diagonal format, explained in the previous example.
To model the tuned absorber, the modal model for the unmodified plate and RIB
substructure together with a modal model and the spring and damper of the absorber
are used as inputs to SDM. SDM then solves for the new modes of the plate and RIB
with the absorber mass attached by the spring and damper to one corner of the plate
(DOF 1Z).
Figure 17 shows the log magnitudes of two overlaid driving point FRFs of the
plate and RIB at DOF 1Z, before (blue) and after (red) the tuned absorber was
attached to the plate. These overlaid FRFs clearly show that the resonant frequency
at 108 Hz has been removed from the plate and RIB and replaced with two new
resonances, one at 84 Hz and the other at 128 Hz. The two new modes also have
lower Q’s (less amplitude) than the Q of the mode they replaced.
1144 M. Richardson and D. Formenti
The MAC values in Table 7 show that the two new mode shapes are essentially
the same as the mode shape of the original 108 Hz mode. Notice also that the tuned
absorber had very little effect on the other resonances of the structure.
Figure 18 shows how the tuned absorber mass moves with respect to the plate. In
Fig. 18a. the tuned absorber is moving in-phase with the plate below it. In Fig.18b.
it is moving out-of-phase with the plate below it. (An animated picture shows this
relative motion more clearly.)
Because of its computational speed, SDM can be used to quickly solve for
the modal parameters of thousands of potential modifications to a structure. The
calculation and ordering of multiple SDM solutions from best to worst is called
Modal Sensitivity Analysis.
In a previous example, SDM was used to model the attachment of a RIB stiffener
to the aluminum plate shown in Fig. 5a–c. To validate the SDM mode shapes using
experimental data, the plate with the RIB attached was tested with a roving impact
hammer test.
20 Structural Dynamics Modification and Modal Modeling 1145
Fig. 18 (a) Absorber in-phase with the 84 Hz mode. (b) Absorber out-of-phase with the 128 Hz
mode
1146 M. Richardson and D. Formenti
Table 8 EMA versus SDM modes for the plate with RIB
SDM
EMA EMA damping SDM damping
Shape pair frequency (Hz) (Hz) frequency (Hz) (Hz) MAC
1 103.8 0.144 108.2 0.0345 1.00
2 188.5 0.360 187.6 0.369 0.99
3 242.5 0.262 253.3 0.118 0.99
4 259.7 0.378 311.5 0.293 0.98
5 277.4 1.164 351.7 0.104 0.97
6 468.6 0.760 479.2 0.171 0.98
7 503.6 6.035 521.3 0.713 0.97
8 572.6 4.953 537.4 2.77 0.98
9 618.8 1.828 619.1 0.863 0.87
10 657.5 6.541 801.1 0.544 0,95
The plate was impacted at 24 points on the plate in the (vertical) Z-direction to
gather enough data to uniquely define the EMA mode shapes for comparison with
the SDM mode shapes. In Table 8, the first eight EMA and SDM mode shape pairs
have MAC values close to 1.0, indicating that they are closely matched. But the
EMA and SDM modal frequencies are all different from one another.
The first mode of the plate and RIB involves twisting of both the plate and RIB,
as shown in Fig. 14. The mode shape is influenced by both the translational and
rotational stiffness of the spring stiffeners used to attach the RIB to the plate.
Using the Hybrid modal model containing the mode shapes of the plate without
the RIB attached, SDM can be used to quickly calculate the modes of the plate and
RIB using many different translational and rotational stiffnesses of the springs used
to attach the RIB to the plate. These solutions are then ordered from best to worst.
Modal Sensitivity Analysis can be performed by calculating and ordering multiple
SDM solutions.
The EMA modal frequencies of the plate and RIB are listed in the Target
Frequency column in the upper spreadsheet. These frequencies are used for ranking
the SDM solutions from best to worst.
Ten Shape Pairs have been selected in the upper spreadsheet. The Selected Pairs
are used to order the solutions from best to worst. The best solution is the one
which minimizes the difference between each Solution Frequency and each Target
Frequency.
1148 M. Richardson and D. Formenti
In Table 8, the first EMA mode shape (at 103.8 Hz) has a lower frequency than the
first SDM mode shape (at 108.2 Hz). Therefore, the best Modal Sensitivity solution
should require less stiffnesses than the stiffnesses (1,000,000) used to attach the RIB
to the plate.
The lower spreadsheet defines ranges of stiffness values for the translational and
rotational stiffnesses of the five FEA springs. Each stiffness has a range of 50 Steps
(or values) in its solution space. Each SDM solution will use a stiffness value from
20 Structural Dynamics Modification and Modal Modeling 1149
Because of its computational speed, SDM can be used to quickly evaluate thousands
of modifications to the physical properties of an FEA model. In Table 3 their MAC
values indicate that each FEA mode shape of the plate closely matches with an EMA
mode shape, but each FEA modal frequency is less than the EMA frequency of its
matching mode shape.
The physical properties used for the plate elements in the FEA model of the
aluminum plate were:
The plate is made from 6061-T651 aluminum. A more accurate handbook value
for the density of this alloy of aluminum is 0.0975 lbm/inˆ3 (2.966E-6 kg/mmˆ3).
In addition, the quad plate elements were given a nominal thickness of 0.375 in
(9.525 mm). Plate stiffness is very sensitive to its thickness!
Error in the density or thickness of the elements in the FEA plate model could be
the reason why the frequency of each FEA mode shape was less than the frequency
of its corresponding EMA mode shape.
An FEA Modal Updating window is set up in Fig. 20a to perform SDM
calculations using multiple density and thickness values. The FEA Frequency of
each of the 14 FEA mode shapes of the plate is listed in the upper spreadsheet. Each
EMA frequency is listed as a Target Frequency.
All 14 mode Shape Pairs are selected, meaning that each Solution Frequency
will be compared with each Target Frequency to order the solutions from best to
1150 M. Richardson and D. Formenti
worst. The best solution is the one which minimizes the difference between each
Solution Frequency and each Target Frequency.
The Solution Space is defined in the lower spreadsheet. The plate thickness
and density are selected, and each has 10 Property Steps (or values) between its
Property Minimum and Property Maximum. Solutions will be calculated over
a solution space of 100 property values, using all combinations of 10 different
thicknesses and 10 different densities.
The properties of the original FEA model are required in order to update those
properties.
20 Structural Dynamics Modification and Modal Modeling 1151
To perform FEA Model Updating, the properties of the unmodified model must
be removed from the mass and stiffness matrices before the new properties can be
added.
Figure 20b shows the Model Updating window after 100 solutions have been
calculated and ordered from best to worst. For all 14 Shape Pairs, each Solution
Frequency closely matches each Target Frequency. The Solution MAC between
each Shape Pair also indicates that the mode shapes of all 14 mode shapes were not
changed by updating the density and thickness.
The updated density (0.0967) more closely matches the handbook density for
6061-T651 aluminum. The updated thickness (0.417 in.) is more than the thickness
originally used, but it resulted in new modal frequencies that more closely matched
the experimental frequencies.
1152 M. Richardson and D. Formenti
In order to calculate the new modes of a modified structure, SDM only requires a
modal model of the unmodified structure together with FEA elements. For Modal
Sensitivity Analysis, the properties of modification elements are used. For FEA
Modal Updating, the properties of FEA elements are used.
Whether SDM is used for Modal Sensitivity or FEA Model Updating studies,
thousands of potential property changes can be quickly evaluated and sorted from
best to worst based on how close a Solution is to Target values. In these applications,
SDM is very useful for “closing the gap” between analytical and experimental
results.
References
1. Hallquist J (1974) Modification and synthesis of large dynamic structural systems. PhD
dissertation, Michigan Technological University
2. Formenti D, Welaratna S (1980) Structural dynamics modification – an extension to modal
analysis. SAE paper no. 811043
3. Structural Measurement Systems, Inc. An introduction to the structural dynamics modification
system. Technical note no.1, February 1980
4. Ramsey K, Firmin A (1982) Experimental modal analysis structural modifications and FEM
analysis – combining forces on a desktop computer. First IMAC proceedings, Orlando, 8–10
5. Wallack P, Skoog P, Richardson MH (1988) Simultaneous structural dynamics modification
S2 DM). Proceedings of 6th IMAC, Kissimmee
6. Bathe KJ, Wilson EL (1976) Numerical methods in finite element analysis. Prentice Hall, Inc,
Englewood Cliffs
7. Yang TY (1986) Finite element structural analysis. Prentice Hall, Inc, Englewood Cliffs
8. McGuire W, Gallagher RH (1979) Matrix structural analysis. Wiley, New York
Toward Robust Response Models:
Theoretical and Experimental Issues 21
Nuno Maia, António Urgueira, Raquel Almeida, and Tiago Silva
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1154
1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1154
1.2 Classification of the Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1155
2 Coupling/Uncoupling Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1158
2.1 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1158
2.2 Uncoupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1162
3 Measurement of Rotational Degrees of Freedom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1164
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1164
3.2 Experimental Methods for Measuring Rdofs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1166
3.3 Experimental Methods for Exciting Rdofs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1184
4 Condensation (Reduction) Versus Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1186
4.1 Model Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1187
4.2 Expansion of Measured Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1195
5 Transmissibility as a Means to Estimate the Dynamic Response . . . . . . . . . . . . . . . . . . . 1198
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1198
5.2 Theoretical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1199
5.3 Other Possible Applications of Transmissibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 1202
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1202
N. Maia ()
Department of Mechanical Engineering, LAETA/IDMEC/IST (Instituto Superior Tecnico),
University of Lisbon, Lisbon, Portugal
e-mail: [email protected]
A. Urgueira · R. Almeida · T. Silva
UNIDEMI, Department of Mechanical and Industrial Engineering, FCT NOVA – Faculty of
Science and Technology, Universidade NOVA de Lisboa, Caparica, Portugal
Abstract
Keywords
1 Introduction
1.1 Foreword
The dynamic analysis of real structures is, in general, a complex matter that can
be approached from various points of view, depending essentially on the purpose
of the study and ultimately on the computational resources available. In any case,
it may be also constrained by the complexity of the structure itself, which may
prevent an easy numerical modeling, if that is the case, or an easy access when
it comes to experimental testing. Sometimes, one may “simply” wish to evaluate
the condition of the structure to detect any malfunctioning or damage progression,
through the direct measurement of the output response, other times one wishes to
know the response at one coordinate due to an applied force at another coordinate.
There are cases, however, where it is important to have a model of the structure that
can reproduce, as accurately as possible, its effective behavior in practice. Such a
model may have just a few degrees-of-freedom or many thousands, depending once
more on the objectives of the study. The main advantage of having a good model
representing the dynamics of the structure is that one can use it to predict what
will happen if a modification is made – like adding mass, stiffness, or damping at
21 Toward Robust Response Models: Theoretical and Experimental Issues 1155
M ẍ + C ẋ + Kx = f (1)
Xi (ω)
Hij (ω) = (2)
Fj (ω)
X = HF (3)
Ideally, if all the dofs can be measured and excited, one can write the inverse
relation
F = ZX (4)
where Z = H−1 is the dynamic stiffness matrix. In practice, this is not the case, as
one can only measure a reduced number of dofs, one may end up with a reduced or
condensed Z matrix. This will be discussed in Sect. 4.
Apparently, one might think that it would be indifferent to measured Z or H.
However, that is not the case, as each element Zij represents the force applied at
dof i when dof j responds with a unit displacement and all the remaining dofs other
than j do not move, that is, numerous dofs would have to be constrained to have
no motion, which is not possible, or at least impractical. This is not the case with
the FRF matrix H, as each element Hij represents the response at dof i due to a
unit force at dof j, provided that all other forces are zero. Moreover, a measured
FRF matrix at one stage of the design can be later expanded by simply performing
new measurements at additional coordinates to form new rows and columns without
modifying any existing elements. This is not the case whenever a dynamic stiffness
matrix needs to be expanded, since all the existing elements would have to be re-
measured after the new constraints had been imposed to the structure (assuming this
could be somehow accomplished in practice).
Concluding, in practice, the response model is build based upon the measurement
of FRFs, which can be in terms of displacement, velocity, or acceleration. Due to
the wide use of accelerometers to acquire responses, the FRFs are often measured
in terms of accelerations, that is, accelerance FRFs.
21 Toward Robust Response Models: Theoretical and Experimental Issues 1157
Comparing Eqs. (3), (4), and (5), one concludes that the spatial and response
models are related in the following way:
−1
H (ω) = Z −1 (ω) = K − ω2 M + iωC (6)
To relate the response and modal models one has to use the orthogonality con-
ditions. Let φ be the mass-normalized mode shape matrix. Assuming proportional
damping, as it is usual to do when modeling with the finite element method, the
orthogonality conditions are:
φ T Mφ = I
φ T Kφ = diag ωr2 (7)
φ T Cφ = diag (2ξr ωr )
M = φ −T φ −1
K = φ −T diag ωr2 φ −1 (8)
C = φ −T diag (2ξr ωr ) φ −1
Fig. 1 Interrelation among the three dynamic models for an undamped model
and thus,
−1
H (ω) = φ diag ωn2 − ω2 + i2ξr ωωr φT (10)
Provided that the models are complete, that is, that one has the information
from all the degrees of freedom, one can easily go from one model to the
other. From the spatial model to the modal model one has to solve a generalized
complex eigenproblem to obtain the complex natural frequencies (which include
the information about damping) and the mode shapes. The inverse process simply
implies the application of Eq. (8). Going from the response model to the modal
model requires a modal identification process, whereas the opposite operation is
much easier, just involving the use of Eq. (10). Figure 1 illustrates the interrelation
among the three models, for the undamped case (for clarity of exposition). The
incompleteness of the models will be addressed in Sect. 4.
2 Coupling/Uncoupling Techniques
2.1 Coupling
The basic principle inherent to the coupling philosophy is the assumption that the
whole (complex) structure is formed by different substructures (or components),
each of them being first analyzed individually and independently from the others.
This is the idea underlying the nowadays well-known “substructuring,” or “cou-
pling” approaches for solving static and dynamic problems.
The order of the matrices used to formulate the equations of motion of the
assembled structure depends either on the number of coordinates (connection and
interior ones) or on the number of kept modes pertaining to each component model.
21 Toward Robust Response Models: Theoretical and Experimental Issues 1159
One can say that two groups of coupling techniques emerge from the large variety
of methods that have been used in different fields of research and industry, classified
as:
The former group deals primarily with the coupling of subsystems whose models
are described either by their spatial or response properties. The first of these types of
models is used extensively in the finite element method, but is rarely used in cases
involving experimental modeling. Although response models can be obtained by
theoretical analysis, they mostly constitute the raw data available from modal tests.
The techniques forming the latter group are applied in those situations where the
component models are described by their modal properties – modal models. This
type of model is easily generated from an eigensolution, if a theoretical tool such
as the finite element method is used, or they can be derived from an identification
process carried out on measured FRF data.
Depending on whether spatial or response component models are used directly as
input data into a coupling process, the assembling techniques are here designated as
spatial or FRF coupling techniques, respectively. The former is ideal for the use of
FE methods, whereas the latter comprises both theoretical and experimental fields
of work. The FRF coupling technique is generally referred to as the “Impedance
Coupling” technique since, at the system level, it assembles mathematically the
generalized impedance properties.
The application of the conceptually simple impedance coupling technique is
straightforward when the components are amenable to theoretical modeling, but
practical complex systems have demanded subsystem impedances to be derived
from measured data. Although the models obtained via this latter approach have
the advantage of reflecting in a closer way the “true” dynamic characteristics of a
structure, they are contaminated by errors arising during the acquisition and analysis
of measured data. Consequently, the accuracy of the dynamic properties of the
assembled structure results will be somehow affected.
The experimental approach to the impedance coupling problem, herein desig-
nated as FRF coupling, was one of the main reasons that motivated a breakthrough
to the development of suitable techniques and equipment to measure, assess, and
analyze data. The main difficulties encountered in those applications were mainly
related to the mathematical inconsistency of the measured models and to the
inadequacy of experimental means to measure some terms in the FRF matrices
of certain components. Mostly, those FRFs were related to rotational response
measurements. Rotational responses are necessary to formulate proper constraints
between connected components. Success in the prediction of results for a coupled
structure is dependent on how the connection coordinates are measured and included
in a coupling process. For instance, if a single connection point is assumed between
1160 N. Maia et al.
two components that respond to excitations in all three planes, it is vital to include
the three rotations in addition to the three translations, in order to properly formulate
the constraint conditions. In terms of response models, the FRFs related to rotational
response/excitations represent 75% (or 60% if symmetry properties are assumed) of
the total elements of the corresponding FRF matrix. Section 3 addresses the topic of
measuring FRFs involving rotational dofs.
The FRF coupling method makes use of subsystem models derived directly
from FRF data (commonly available from experimental studies but seldom from
theoretical modeling). The dynamic properties of those models are synthesized
in terms of the FRF matrix and generally denoted as H(ω) (such as receptance,
mobility, or accelerance matrices). The coordinates involved in the connection
between components A and B should be identified and represented by the index
c (and similarly i and j for the remaining ones), leading to the following partitioned
FRF matrices:
HA A
ii H ic
HB B
jj H j c
HA = A A and H B = (11)
H ci H cc H cj H B
B
cc
By invoking the constraint equations that impose that at the connection coordi-
nates the forces obey to the action/reaction principle and that the displacements of
each component A and B are the same, the FRF matrix of the coupled structure [77]
turns out to be
−1 −1 −1
HC = HA ⊕ HB (12)
where the operation sign “⊕” means “coupled to.” Denoting by Zkl the element k,l
in the generalized impedance matrix Z = H−1 , the operation sign “⊕” implies that
the connectivity between the coordinates of both components must be respected,
leading to the following assembling of matrices:
⎡ ⎤−1
ZA
cc ZAic 0
⎢ B ⎥
= ⎣ ZAci Z cc + Z cc Z cj ⎦
A B
HC (13)
0 ZB
jc ZB
jj
⎡ ⎤ ⎡ ⎤ ⎡ ⎤
HA A HA A T
ii H ic 0 ic −1 H ic
⎢ ⎥ ⎢ A⎥ ⎢ A⎥
HC = ⎣HA ci H cc 0 ⎦ − ⎣ H cc ⎦ H cc + H cc
A A B
⎣ H cc ⎦ (14)
0 0 H jj B B
H jc HBjc
Herein only one inversion is required and, additionally, it is applied only to the
sum of the sub-matrices whose order depends solely on the number of connection
coordinates. More interior coordinates can then be included in the analysis without
affecting significantly the required computational time. The result of this will be
a quicker calculation of the required FRF matrix and, as in the latter approach, it
will be able to deal with redundancies on the interior coordinates whenever they are
present in each component.
There are several fields where one can encounter applications of FRF coupling
techniques. For instance, the mechanical behavior of the human body has long
been characterized using biodynamic measurements on various human body parts
in several positions and postures. In the case of the interaction between a human
body and a vibrating structure, the dynamics involved in the structure alone is as
important as the dynamics of the human body. Thus, the use of FRF coupling to
combine biodynamic measurements with the dynamic behavior of the structure is
essential to understand the vibration transmission phenomena in such a complex
assembly. The research work [101] presents the advantages and also the challenges
of using FRF coupling techniques between a mechanical structure and biodynamic
measurements.
Experimental/analytical substructuring methods have long been explored to
expedite testing and analysis of built-up systems in various fields. However, many
of these efforts have failed because the substructuring calculations can be very
sensitive to experimental uncertainty and truncation of the subcomponent models.
The work by Allen et al. [3] presents a review of the literature regarding uncertainty
in experimental/analytical substructuring, highlighting the phenomena that have
been observed such as inherent ill-conditioning, cross-axis sensitivity, uncertainty
modeling and propagation, as well as the fact that experimental measurements may
exhibit phenomena that are not physically realizable.
The other coupling method one shall be concerned with is the modal coupling
technique, also referred to in the related literature as time domain or component
mode synthesis methods. The basic philosophy is the same as the previous one, that
is, it permits the use of reduced component models in order to achieve a reduced
order in the final equation of motion matrices of the assembled structure. However,
unlike the impedance-based methods, which take advantage on the reduction of the
number of coordinates, those methods use a reduction performed on the number of
modes used to describe each component model, while still accounting for all the
physical dofs. By using a Ritz-type transformation, the reduced number of principal
coordinates is related to the number of modes that is taken into account for the modal
estimation; generally, the information relating to the higher natural frequency modes
is discarded. Essentially, there are two modal coupling approaches that differ from
each other according to the dynamic displacement shapes used to form the truncated
1162 N. Maia et al.
set of the natural modes. In the first approach, the elastic modes pertaining to a
fixed-interface component are retained, whereas in the second one the modes are
obtained by assuming the component to be vibrating in a freely supported condition
at its attachment points. This being the most readily simulated condition during
an experimental test, it constitutes an attractive technique for the use of combined
experimental/theoretical analysis of dynamic structural systems.
The use of a set of truncated modes [140] to establish the compatibility equations
sometimes leads to unacceptable errors in the prediction of the assembled system
responses. Thus, for rigidly connected subsystems a more accurate definition is
necessary, either by including more modes or, if these represent an unreasonable
number, by providing some information about the effects of the neglected modes.
Two possible ways may be used to improve the structural definition of each
component; the first one, by using additional masses attached to the connection
points in an attempt to generate a more realistic condition for the component when
it is vibrating together with the remaining parts (the localized flexibility properties
near the connection area are better represented, since more modes are brought to the
frequency range of interest); the second one, by seeking to compensate for the lack
of flexibility due to the truncation of the set of natural modes by using additional and
important information concerning the flexibility effects of the out-of-range modes
[141]. Component mode synthesis is also addressed in Sect. 4, as a model reduction
technique.
A different approach to the coupling procedure has been proposed by Rixen
and van der Valk [114, 115], where substructures are no longer characterized by
their matrices, but rather by the impulse response on their interface. The impulse-
based substructuring (IBS) method proposed in Rixen and van der Valk [114]
provides a systematic way to couple components through their interface using
impulse response functions obtained analytically, experimentally, or numerically.
The method expresses the interface problem in a dual form, meaning that the
interface forces are computed in order to enforce the interface compatibility
conditions. The time response is then computed by applying a convolution product
(Duhamel’s integral) in each substructure.
2.2 Uncoupling
Generally, the interest of knowing the properties of one of the components leads
us to the formulation of the uncoupling techniques. This situation is regularly
encountered in practice in structural monitoring and vibration control techniques,
where monitoring and controlling of individual (critical) components in an assembly
can be very valuable. This problem arises when substructures cannot be measured
separately, but only when coupled to neighboring substructures.
Reliable solutions of the uncoupling problem could lead to promising
developments, both in the field of diagnostics and in the field of vibration control.
Uncoupling procedures may either start with impedance-like matrices (impedance-
based approach) or with mobility-like matrices (mobility-based approach).
21 Toward Robust Response Models: Theoretical and Experimental Issues 1163
The work [31] highlights pitfalls due essentially to lack of measured DoFs,
producing ill-conditioning in the neighborhood of certain frequencies.
The uncoupling problem, that is, the identification of the dynamic behavior of
a structural subsystem, starting from the known dynamic behavior of the complete
system, and from information about a second component subsystem, is revisited
in the general framework of frequency-based substructuring [28, 33]. Several
approaches have been proposed in the literature to tackle the uncoupling problem.
However, all of them present some pitfalls that have been also highlighted, such as
modal truncation, lack of information on coupling DoFs (rotational DoFs), and ill-
conditioning in the neighborhood of particular frequencies. It has been shown that
the last problem can be circumvented by including internal DoFs in the measured
dataset, of course together with coupling (or interface) DoFs. In previous papers,
two frequency-based approaches were considered: an impedance-based approach
and a mobility-based approach. In both approaches, the FRF matrix of the coupled
system is assumed to be known at the coupling DoFs, and possibly at some internal
DoFs of one subsystem. In this chapter, an approach derived through the dual
formulation, within the general framework of frequency based substructuring, is
developed and discussed. Possible difficulties in the use of additional internal DoFs
are envisaged and investigated.
For instance, our focus can be the identification of the dynamic properties of a
subsystem that works as a joint. In this case there are three main formulations [9];
let a structure C be composed of two substructures, A and B; A is divided into two
parts, connected by B, which represents the joint: one of the formulations involves
only the information about the connection coordinates (c), the second one requires
only the information of the interior coordinates of A (i), and the third one uses a
mixture of connection and interior coordinates.
Considering the first formulation, the following equation is written:
−1
HB
cc = cc H cc − H cc
HA A C
− I cc H A
cc (15)
If one cannot access the connection coordinates of the global structure C after all
components being coupled, a second formulation can be used, as follows:
−1
HB
cc = H A
ci H A
ic H A
ci H A
ii − H C
ii H A
ic ci H ic − H cc
HA A A
(16)
−1
cc = H cc H ci H ic − H ic
HB ci H ic − H cc
A A A C
HA A A
(17)
In both cases two and three, the number of interior coordinates should be greater
than the number of connection coordinates.
1164 N. Maia et al.
H A H A H C H C −1
HA
HB
cc = H ci H cc
A A ii
A − HC HC
ic ii ic ic − H A
cc (18)
HAci H cc ci cc HA
cc
3.1 Introduction
The study of the dynamic behavior of structures has taken on, in recent decades,
a key role in engineering, even in areas as diverse as: conditioned maintenance,
aerodynamics, structural modification, damage detection, fatigue life study, seismic,
comfort and safety. When it is required the knowledge of the dynamic behavior
of some structure, two techniques are commonly used: a numerical one, called
finite element method (FEM), which requires the knowledge of the mass, stiffness,
and damping properties of the elements that make up the structure under study
and an experimental one, named experimental modal analysis (EMA). However,
the numerical models developed using the FEM lack, in most cases, experimental
validation.
One of the mathematical models generally used to describe the dynamic behavior
of a structure is the response model, which relates the response to an excitation, at
two given locations. The response may either be a linear (translation) or an angular
(rotation) displacement. The excitation could be a force or a moment. Thus, one can
consider relations between translation and force, translation and moment, rotation
and translation, and rotation and moment. However, the experimental determination
of any other relations, except the relation between translation and force, continues
to present a major challenge for the scientific community. The biggest obstacle for
the experimental determination of these quantities is the excitation of the structures
with a pure moment, being the second one the corresponding measurement of
21 Toward Robust Response Models: Theoretical and Experimental Issues 1165
the rotational motion. It is clear that the lack of such information will lead
to obtaining an incomplete experimental model; the missing information could
easily represent more than 50% of the complete model. In a schematic way, and
considering the possibility of 6 dofs for each measurement point, the global mobility
matrix describing the FRFs can hence be subdivided by grouping together all the
translational dofs (Tdofs) and all the rotational dofs (Rdofs), resulting:
The restriction of the structural FRF measurement to Tdofs results in the fact that
only 25% of the complete mobility matrix is effectively known.
The effects of spatial incompleteness in structural coupling predictions are firstly
identified, in the ends of 1960s, by Smith [129] and later by Ewins and Sainsbury
[47]. The importance of assessment of Rdofs in FRF coupling has been studied
by several researchers [40, 45, 52, 73, 127, 140]. The studies were unanimous
in concluding that the absence of Rdofs in coupling applications could cause an
underestimation of correct predictions. Urgueira and Ewins [141] and Duarte and
Ewins [40] also verify that coordinate incompleteness is not the only source of error
in the prediction of the dynamic behavior of a coupled system, residuals can also be
a problem. This is particularly important for Rdofs at high frequencies, for which
the residual terms are normally much larger than those related to Tdofs.
Also, in the fields of structural dynamic modification (SDM) and finite element
Updating, it was soon understood the importance of the inclusion of Rdofs in
the analysis, especially for beam-like and plate-like structures [5, 20, 30, 91, 96,
127, 128]. Avitabile and Piergentili [7] investigated the effects of truncation on the
synthesized impedance used for hybrid modeling; the role of the Tdofs and Rdofs is
compared, and they concluded that there is a much greater effect of the truncation
in the antiresonances of the FRF of the Rdofs than of the Tdofs.
The consideration of the Rdofs seems to have a strong importance whenever one
wants to validate or correct a numerical or analytical model, using data acquired
experimentally on a prototype. Once the theoretical model is validated, it can be
used to evaluate further project modifications. Moreover, if the modification to be
implemented intends to include rotational inertias [87] or rotational stiffnesses, the
rotational receptances of the unmodified system have to be obtained. Cafeo et al.
[18] also verified that the combined use of translational and rotational vibration
measurements may reduce the number of locations that are necessary to represent
mode shapes with an accuracy similar to the one obtained with purely translational
measurements.
The knowledge of Rdofs proved to be also essential in investigation fields
such as:
1166 N. Maia et al.
The experimental techniques developed to obtain Rdofs can be divided into two
main groups: the indirect and direct techniques. The first group, as the name sug-
gests, implies that the rotational responses are indirectly obtained from translational
measured ones; the known techniques are (i) the block excitation technique, (ii) the
mass additive technique, (iii) the finite difference technique, (iv) the use of the laser
Doppler vibrometer, (v) the use of PZTs and strain gauges, and (vi) sensors using
piezoelectric accelerometers. Within the second group, corresponding to the direct
techniques, the measurements are obtained directly by the use of special transducers
located at the measurement points. Two types are known: (i) the angular transducers
and more recently the (ii) micro electro mechanical systems (MEMS).
It should be noted that there is another group of techniques, called estimation
techniques based on expansion methods that will not be addressed here, because
they are not considered as purely experimental techniques, since they require a finite
element model of the structure. A brief review of the experimental techniques for
obtaining rotational responses is given in the next section.
Block Excitation
The use of a block excitation technique to measure the rotational receptances
requires the application of a moment, at a point of the structure, to enable the
measurement of the “rotation due to moment” FRFs. In most situations, the other
FRFs relating translation to moment can be obtained using directly the Maxwell’s
“Rule of Reciprocity,” implying that translation/moment FRFs are identical to the
rotation/force FRFs. Smith [129] proposes a first technique to obtain the complete
21 Toward Robust Response Models: Theoretical and Experimental Issues 1167
v1
d
z
z y
d
v2
z
Accelererometer
Drive
Vibration Wire
Exciters
x
y
Fixture
Test Structure
structural mobility matrix, using a solid block attached at the measurement point
and two shakers connected to that block, allowing for force and moment excitations
(Fig. 2).
In 1972 the work of Ewins and Sainsbury [47] presented one of the most
tested experimental techniques to measure rotational receptances, using a T-block.
This block is rigidly attached to the structure at the location of interest and,
by measuring two translations at two points conveniently chosen, they can be
posteriorly converted into a rotation and a translation, by using simple geometric
relationships. Considering that the rigid T-block is attached at point P (see Fig. 3),
the kinematic relationship between the set of measured translational responses and
the set of estimated translational and rotational responses at point P is as follows:
ẍA +ẍB
ẍA = ẍ + s θ̈ ẍ = ẍp =
⇒ 2
ẍA −ẍB (20)
ẍB = ẍ − s θ̈ θ̈ = θ̈p = 2s
However, measuring rotations only solves half of the problem; moment excitation
may also be of interest and one can extend the above technique to relate the force fx
and the moment mθ to the responses ẍp and θ̈p . So, performing two run tests with
forces f1 and f2 (within the same frequency range), respectively, applied at the right
and left end of the block, the following relationships can be written [77]:
1168 N. Maia et al.
e1 e2
s s s s
f1 f2
&x&A 1
&x&B 1
&x&A 2
&x&B 2
fx fx
mT mT
P P
Fig. 3 T-block technique to measure the rotational response at point P (adapted from [77])
fx = f1 − m ẍp 1 fx = f2 − m ẍp 2
test 1 ⇒ and test 2 ⇒
mθ = e1 f1 − Ip θ̈p 1 mθ = −e2 f2 − Ip θ̈p 2
(21)
where m and Ip are, respectively, the mass and moment of inertia of the block
(including accelerometers), about point P. The acceleration values ẍp 1 , ẍp 2 ,
θ̈p 1 , and θ̈p 2 at point P may be simply related to the measured values through
Eq. (20). The receptance equation relating these quantities is
xp 1 Hxx Hxθ fx f1 + ω2 m xp 1
test 1 ⇒ = = H (ω)
θp 1 Hθx Hθθ mθ e1 f1 + ω2 Ip θp 1
(22)
x Hxx Hxθ fx f2 + ω2 m xp 2
test 2 ⇒ p 2 = = H (ω)
θp 2 Hθx Hθθ mθ − e2 f2 + ω2 Ip θp 2
(23)
By suitable combination of (24) and (25) and taking into account the relation-
ships (20) for (xp )1 and (θ p )1 , and equivalent ones for (xp )2 and (θ p )2 , the receptance
matrix is found to be:
21 Toward Robust Response Models: Theoretical and Experimental Issues 1169
1
H (ω) = − T G( − MT G)−1 (26)
ω2
where
0.5 0.5 1 1 (ẍa /f )1 (ẍa /f )2
T = , = , G= (27)
(2s)−1 −(2s)−1 e1 −e2 (ẍb /f )1 (ẍb /f )2
and
m 0
M= (28)
0 Ip
noise. To help improving the results, modified versions were proposed [88, 125]
based upon coupling techniques, introducing a structural modification by rotating a
T-block, with the force applied at its centroid. Mottershead et al. [90, 91] pro-
posed a technique in which the T-block is treated as a structural modification at
the connection point, deriving the corresponding full force and response vec-
tors. The T-block mass and elastic properties are included in a finite element model.
The receptances are estimated without any mass, inertia, or stiffness effects of the
T-block, which are removed by the T-block finite element model, thus avoiding ill-
conditioning problems.
The application of this technique has, as its main advantage, the possibility of
moment excitation at a given point on a structure and the determination of the
corresponding rotation responses. However, it is an indirect technique, that is, the
rotational responses are obtained from translational ones, which makes it somehow
vulnerable to ill-conditioning. Some of these particular features have been identified
[75, 127, 147] and are listed below:
Another similar indirect technique for measuring the rotational mobility has
been developed by Cheng and Qu [24], Qu and Cheng [105], and Qu et al. [107]
21 Toward Robust Response Models: Theoretical and Experimental Issues 1171
Accelererometers
Test Structure
Vibration
Exciter
Test Structure
Fig. 4 Procedure for the mass additive technique (adapted from [154])
Fig. 5 Finite difference technique for Rdofs measurements (adapted from [140])
1 0 0 2s
T 2f = (31)
2s − 1 4 −3
1 0 2s 0
T 2c = (32)
2s −1 0 1
1 0 0 2s
T 2b = (33)
2s 1 −4 3
if P = C with the coordinate system assumed in Fig. 5 (or if P = A and the coordinate
system is in the opposite direction). All the transformation matrices for the second-
order approximation are of equivalent accuracy.
The set of desired FRFs related to translational and rotational coordinates, for a
specific point, are determined solving the following equation:
H yy (ω) H θy T (ω)
H est. (ω) = = (T ? (ω)) (H meas. (ω)) (T ? (ω))T (34)
H θy (ω) H θθ (ω)
where Hmeas. (ω) contains the values of translational FRFs measured for each
frequency. The subscript “?” is explained after eq. (36). The size of this matrix is
related to the approximation employed and symmetry should always be considered.
If a first-order approximation is chosen, two measuring points are needed, in this
case points B and C, assuming that the measured matrix is symmetric, and thus,
HBB HBC
H meas. = (35)
sym HCC
Using the same assumptions for the second-order formulation, three measure-
ment points (A, B, and C) are required, so at least six FRFs have to be measured to
obtain the Hmeas. matrix.
21 Toward Robust Response Models: Theoretical and Experimental Issues 1175
⎡ ⎤
HAA HAB HAC
H meas. = ⎣ sym HBB HBC ⎦ (36)
sym sym HCC
The subscript ? used in matrix T? (ω) aims to emphasize that any one of the
matrices in (29), (30) or (31), (32), (33) could be used depending on the order
approximation used, first or second, and the point where the rotation needs to be
derived. The formulation presented in Eq. (34) is generally referred as FRF-based
approach and was used in Urgueira [140], to evaluate the use of different transducer
spacing to estimate matrix in Eq. (34) in a short and a long beam. This evaluation
was made simultaneously with other ones, either using the T-block approach or the
data from a continuous measurement with a laser transducer.
Substituting Eqs. (35) and (29) or (30) in Eq. (34), the first-order forward (f )-
and backward (b)-difference approximations can be obtained, resulting respectively
in:
HCC − 1s (HCC − HCB )
(H est. )1f = (37)
sym. s12 (HCC − 2HCB + HBB )
and
s (HCC − HCB )
1
HCC
(H est. )1b = (38)
CC − 2HCB + HBB )
1
sym. s2
(H
A similar result occurs for the second-order forward (f ), central (c), and
backward (b) approximations. The development of Eq. (34) using matrix (36) and
transformation matrix (34), (32) or (33) leads to:
HCC − 2s
1
(HCA − 4HCB + 3HCC )
(H est. )2f =
sym. 1
4s 2
(HAA − 8HBA + 6HCA + 16HBB − 24HCB + 9HCC )
(39)
2s (HCB − HBA )
1
HBB
(H est. )2c = (40)
sym. 1
4s 2
(HAA − 2HCA + HCC )
2s (HCA − 4HCB + 3HCC )
1
HCC
(H est. )2b =
sym. 1
4s 2
(HAA − 8HBA + 6HCA + 16HBB − 24HCB + 9HCC )
(41)
Martinez et al. [85] suggest a similar process to the one proposed by Sattinger
[122]; however, instead of using experimental translational FRFs directly (FRF-
based approach), they use the modal model referred to the measured coordinates,
generally derived from a row (or column) of the measured FRF matrix over a
1176 N. Maia et al.
In order to use the finite difference approach to the translational modal parame-
ters and to avoid modal truncation problems, a similar procedure has to be employed
to the residual matrix as well. This procedure, named Modal-based approach can
be summarized as follows:
−1
H est. (ω) = T ? φ kmeas ‘ λk 2 − ω2 ‘ φ Tkmeas + H Resid.meas T ? T
−1
= T ? φ kmeas ‘ λk 2 − ω2 ‘ φ Tkmeas T ? T + T ? H Resid.meas T ? T
(43)
• The quality of the predictions is dependent on the spacing and order used in
the approximation, and these two points are inter-related. According to Urgueira
[140], increasing the approximation order for the rotation/force FRF requires
a smaller spacing between the transducers, but increasing the order for the
rotation/moment FRF requires a larger spacing. So, the definition of the ideal
space between accelerometers is not an easy task, with a linear answer.
• The first-order approximation produces better results for the rotation/force
FRFs, while the second-order approximation produces better results for the
rotation/moment FRFs [41].
• The direct use of measured translational FRFs in the FRF-based approach
normally yields unacceptably noisy rotational FRF data, because relatively small
21 Toward Robust Response Models: Theoretical and Experimental Issues 1177
errors in the measured data may result in large errors in the estimated responses,
due to the fact that very similar quantities are subtracted. The use of regenerated
FRF curves including the effects of the out-range modes (residual compensation)
is recommended to solve this problem [41, 140].
• It is advisable to use similar accelerometers (mass and sensitivity) with small
dimensions and mass.
Elliott et al. [43, 44] study the effects of random and bias errors when central dif-
ference finite approximation technique is used to determine the moment excitation
and moment mobilities in plate and beam structures.
Liu et al. [74] present an enhanced stiffness identification method for the spindle-
tool holder joint, in which the Rdofs are included. The FRFs associated to the
Rdofs are determined using a finite-difference technique, to depress the influence
of “modal truncation” and measurement noise; residual compensation theory is
introduced to regenerate the Rdofs. An obvious improvement in the results was
observed when residual compensation was used.
• The cost of the equipment is decreasing, and the possibility to measure many
points in a very short time is a very much appreciated quality.
A drawback could be the fact that the output of the laser is normally velocity and
not acceleration.
The use of laser vibrometers in the measurement of vibrations begins in the
1980s, but their limited sensitivity and low signal-to-noise ratio allowed measure-
ments only on very diffusive surfaces or by applying a retro-diffusive tape at the
point of measurement; despite the referred difficulties, Oliver [98] refers to its
application as a promising technique for the determination of dynamic Tdofs and
Rdofs of a structure. In a work by Urgueira [140] a continuous measurement with
a laser vibrometer was made on a segment of a long and a short beam, where three
accelerometers and a T-block were also attached, in order to carry out an assessment
of the various techniques to predict the rotational information associated with the
receptance matrix.
In the early 1990s, hardware and software developments increased the perfor-
mance of the instrumentation and many researches started using LDV to obtain the
Rdofs.
Cafeo et al. [17] developed a non-contacting measurement approach, capable
of simultaneously measuring one dynamic translation and two dynamic angular
rotations (see Fig. 6). The transducer system is based on the positional measurement
of two collimated light beams reflected from a planar reflective target. The light
beams are created by lasers, and the locations of their respective reflections are
measured with two separate two-dimensional photo-detectors. Using the geometric
orientation between the origins of the light beams and the corresponding reflections
onto the photo-detectors, vertical translation (z) as well as roll (θ x ) and pitch
(θ z ) angular deflections of the planar target can be determined. The time-varying
x–z coordinates’ signals from the photo-detectors are digitized and then processed
to estimate the three variables. The algorithm used to extract the variables from
the geometric layout and photo-detector signals is explained in Trethewey et al.
[139]. An evaluation of the transducer dynamic performance in a modal test
environment of two structures, a cantilever beam and a printed circuit board,
demonstrated the ability of the system to produce high-quality time and spectral
data. The researchers used the obtained structural rotation data to refine the spatial
description of mode shape, and verified that a significantly improved definition of
the mode shape spatial characteristics was observed by integrating the translational
and rotational modal deflections at each response measurement site [18]. Using the
same technique to measure rotational data, Cafeo et al. [19] presented an SDM
study with a beam element, where the modification involves the fixation of the free
end of one cantilever beam; the measured rotational data are used as a database
for SDM. The experimental results obtained with a real beam with dual fixed-
fixed boundary conditions were compared with the SDM predictions using the
experimental cantilever database, exhibiting a good correlation.
A novel non-contacting device to measure the same three dofs of vibration
(translation, pitch, and roll) was proposed by Sommer et al. [130], utilizing a
single laser beam reflected by a planar reflective surface target onto two transparent
two-dimensional position-sensing photo-detectors (see Fig. 7). The advantage of
this system over the original dual-laser beam setup [17] is the need for less hardware
and smaller overall size.
Bokelberg et al. [13] presented a new laser system to simultaneously measure
three translational (x, y, z) and three rotational (θ x , θ y , θ z ) displacements of a
vibration object. The system is based on sensing the positions of the three collimated
light beams reflected from a tetrahedral target attached to the vibration object.
The dynamic position of the target is determined by using the system geometry,
coordinate transformations, and kinematic closure procedures. The operational
principle and experimental evaluation of this measurement technique are presented
in Bokelberg et al. [14, 15]. Figure 8 shows the conceptual design for this six
degrees-of-freedom vibration measurement system. The disadvantages observed
with the use of this system are: the laser system set-up must be moved to each of
the desired locations for measurement, which is very time consuming when a large
number of data points have to be gathered, and as a consequence of its dimensions
the system is hardly portable.
The estimation of rotations from translational data using fitting functions was
the approach chosen by various researchers. Two groups of fitting functions have
been particularly studied: polynomials [140, 151] and splines [93, 94]. These
techniques have shown considerable potential. The polynomials proved to be ideal
for representing uncomplicated relationships. The main disadvantage, however, is
the inability of the polynomial fits to produce acceptable results for the higher
frequency modes; the results from tests show that the accuracy of the estimated
Rdofs depends on the density of the original displacement measurements and also
that the estimation improves with an increase in the number of measurement points
between nodes. The splines, being composed of sets of polynomial pieces, turned
out to be more flexible than single polynomials and capable of representing very
complex relationships. The accuracy of the estimates of rotations from translational
data, when spline approximations of the mode shape functions are used, depends on
several factors, namely the combination of the smoothing factor and the number of
knots in the fit function, and density and distribution of the measurement points on
the structure.
21 Toward Robust Response Models: Theoretical and Experimental Issues 1181
Ratcliffe and Lieven [108] present a technique that uses the simple expedient
of fitting a plane, in a least-square sense, to experimental translation data, to
calculate the two out-of-plane rotations. The accuracy of the method increases when
the distance between measurement points decreases, so the use of laser Doppler
techniques proved to be ideal since they have the capacity of measuring a structure
using a finer grid because of their speed of operation.
In 1994 two new techniques for measuring Rdofs were presented [131], using
a Scanning Laser Doppler Vibrometer (SLDV); in these techniques a traditional
point-by-point scanning procedure was substituted by a continuous scan along a
line or around a circle on a harmonically vibrating surface, giving a modulated
output which can be used to analyze structural vibration in more than one dof.
Using continuous linear scanning in one dimension it is possible to extract the
translation; and one angular vibration component is extracted while using circular
scanning; two components of angular vibration can be derived directly from the
frequency spectrum sidebands, together with the translational dofs. Interesting
researches conducted by Ziaei-Rad et al. [159] and Martarelli [84] compare the
experimental results obtained with the application of three techniques to obtain
Rdofs on a coupled structure. Those techniques are the discrete point measurements,
the continuous linear scanning, and the continuous circular scanning. The most
important conclusions drawn from those works are summarized in Ziaei-Rad et al.
[159]. It was found that:
• The linear and circular scan techniques offer advantages over discrete scanning
in terms of time saving.
• Better results are obtained in the linear scan when short lengths are measured.
• The effects of changing radius, in the tried range, are not very significant.
• The FRF resonance peaks drop slightly when the frequency of scanning is
increased, because the speckle noise always affects laser Doppler measurements.
the dynamic response of all six dofs at a point on the structure. Experimental results
have shown the ability of the new scanner to distinguish between the different dofs
[53] and to measure the out-of-plane deflection shapes of a specimen, bending along
the three axial directions [82].
Angular Transducers
Systron-Donner Corporation under contract to the Air Force Weapons Laboratory
developed an angular instrumentation system [89], using a proper angular displace-
ment sensor. This system uses inertial techniques to measure three axes of angular
displacement with extreme accuracy over a very wide frequency range (1–2000 Hz),
with no need for temperature.
Two other techniques, used on flight control and navigation, for measuring Rdofs
data could be referred: the first one is based on the use of magneto-hydrodynamic
sensors [136] and the second one based on the use of gyroscope sensors [1];
however, the large dimensions of these sensors prevent their use in most vibration
applications.
21 Toward Robust Response Models: Theoretical and Experimental Issues 1183
Micro-Electro-Mechanical-Sensor (MEMS)
MEMS inertial sensors, comprising acceleration and angular rate sensors [4, 92]
(i.e., micro-accelerometers and micro-gyroscopes (based on Coriolis angular rate)),
are used in a wide range of areas [76, 134, 142] such as in automotive industry appli-
cations (for crash air-bag deployment systems), consumer electronics applications
(such as Apple iPhones, Nintendo Wii, computers), and medical applications. They
are able to measure the responses associated to all six dofs, in one go, as they can
easily measure, simultaneously, three rotations and three translational motions.
A MEMS sensor is produced by micromachining techniques to form minute
springs, seismic masses, and motion or force sensing elements from a silicon wafer.
When the body of the accelerometer is moved by an externally applied force, the
motion of the seismic mass is detected by differential capacitive, piezo-resistive, or
other types of sensing elements. The signal produced is amplified, conditioned, and
filtered by circuit components mounted inside the same IC package [155].
Certain types of silicones may show characteristics that reveal that they can be
stronger than steel, though with only a third of the weight, allowing in recent years
the building of sensors with dimensions of just a few millimeters. This is considered
a great advantage, because the small size and very low weight give the possibility to
insert transducers in spaces considered inaccessible for other kinds of instruments,
and also to install them on smaller objects, because of the lower insertion effect, as
it happens with the smartphones. It should also be stressed that the MEMS devices
are cheaper when compared to other available sensors, so all these explain why the
interest on MEMS technology is so high.
In the beginning, their use was limited to measurements considered of “low-
quality,” but during the last years MEMS technology has quickly improved,
leading to sensors with higher qualities that supposedly can be used in rigorous
measurement applications. Their utilization has been introduced in measurement
fields, like modal analysis [11, 26, 68] or structural health monitoring [27]. Cigada
et al. [26] draw attention to the fact that the metrological limits of this type of
sensors are not yet well defined, and the reason is mainly due to testing costs: these
sensors are so cheap that any kind of test other than gravity sensitivity check is more
expensive than the sensor itself, so a true calibration for this kind of sensors does
not exist so far. In order that their use becomes widespread, in those research fields,
it is important to investigate and clarify the following:
translational accelerometers, mainly due to their high cost and mass modification
effect on lightweight structures.
Drozg et al. [38] evaluate the performance of two direct piezoelectric rotational
accelerometers to show the possibilities of their usage in structural dynamic
applications. They concluded that the force-excited rotational responses measured
with those two accelerometers are more accurate and reliable, compared to the
indirect rotational response obtained via the T-element.
the limitation to harmonic excitations, and problems related to the fixture to the
structure to be studied.
The error analysis previously performed, in the two-force configuration exci-
tation arrangements, was mainly focused on the initial load of the exciters, the
matching of the two forces, and the system resonance. Tao and Mak [135] also
investigated the distance requirement of two-forces configuration for moment
excitation.
In addition to the specific limitations of each one of the above-described methods,
a main drawback is common to all of them: the large space occupied by the
arrangements and the weight, which makes them unsuitable for use in many real
applications.
For everything that has been said in this subsection, it is concluded that despite
the fact that a lot of research work has already been accomplished, much more is
required in order to create an effective system for applying a truly pure moment.
As the experimental data is usually collected from few coordinates and in a limited
frequency range, when the comparison of numerical and experimental data is
needed, the problem of model incompleteness arises. Hence, it is inevitable to deal
with model incompleteness. Several methods have been proposed [77] and are being
used in order to reduce the theoretical model to the test points or to expand the
experimental data over the numerical model dofs.
21 Toward Robust Response Models: Theoretical and Experimental Issues 1187
M ẍ + C ẋ + Kx = f (44)
If one neglects damping and defines primary p and secondary s coordinates, Eq.
(44) can be partitioned as
M pp M ps ẍ p K pp K ps xp fp
+ = (45)
M sp M ss ẍ s K sp K ss xs 0
Note that forces can only act on the primary coordinates and that this subset
is composed of a given number of dofs to be retained after model reduction. The
selection of the retained dofs can be challenging and must be in such a way that the
mode shapes can be described as well as possible.
The following subsections present some of the most referred reduction methods,
with special emphasis on the transformation matrix proposed by each one. Detailed
reviews on model reduction techniques have been published by Qu [104], Koutso-
vasilis [69], Besselink et al. [12].
K sp x p + K ss x s = 0 (46)
Using the transformation matrix TS , the spatial model coordinates can be related
to the primary ones by using the following transformation
xp
= T S xp (48)
xs
M R = T TS M T S and KR = T TS K T S (49)
1188 N. Maia et al.
and, consequently, the reduced model matrices are obtained similarly to Eq. (49).
Qu and Fu [106] present a dynamic reduction technique based on the subspace
iteration method in the eigenproblem. The transformation matrix of this iterative
technique is derived from the ith approximation of the first m mass-normalized
(i)
eigenvectors m , such that
(i)
pm I
(i)
= = (i)
m (i) (i) (i) −1 pm (51)
sm sm pm
(i+1) (i+1)
If one considers the subspace approximation X m of m , defined as
(i+1)
Xm = K −1 M m
(i)
(52)
T T
M R = Xm
(i+1) (i+1)
M Xm and K R = Xm
(i+1) (i+1)
K Xm (53)
T I = T S + S M T S M −1
R KR (54)
0 0
S= (55)
0 K −1
ss
T DI = T D + S D M T D M -R1 K R (56)
where
0 0
SD = −1 (57)
0 K ss − ω2 M ss
The IRS technique was also modified by Friswell et al. [50] in order to
improve its accuracy and is known as the iterated IRS (IIRS) technique, where the
transformation matrix TI is replaced by
(k) (k−1) (k−1) −1 (k−1)
T II = T S + S M T II MR KR (58)
(0)
where the superscript (k) denotes the kth iteration, for k > 1. Note that T I I = T S ,
(1)
T I I = T I is given in Eq. (54) and the reduced model matrices are given by
(k) (k) T (k) (k) (k) T (k)
MR = T II M T II and KR = T II K T II (59)
Further details on this technique are given in Friswell et al. [50, 51].
Xia and Lin [152] proposed a modification to the IIRS technique that leads to the
following transformation matrix:
(k) (k−1) (k) −1
T III = T S + S M T III MD KS (60)
with
K S = T TS KT S (61)
and
(k) (k−1)
M D = T TS MT I I I (62)
1190 N. Maia et al.
(0) (1)
Note that T I I I = T S and T I I I = T I , as for the IIRS, and the reduced
model matrices are obtained similarly to Eq. (59). This technique proved to be
computationally more efficient than the base IIRS [152].
K − ω2 M X = 0 (63)
in order to obtain the modal model defined by the natural frequencies and mode
shapes. The computed analytical eigenvectors must then be partitioned so that
A = [ Ap As ]T , where the subscript A refers to the analytical model. Fur-
thermore, the Moore-Penrose pseudo inverse of Ap is used to map the complete
analytical eigenvectors onto the secondary dofs by means of the transformation
matrix TSE ,
Ap T −1
T SE = Ap Ap TAp = A +
Ap (64)
As
and the reduced model matrices are obtained as in Eq. (49). Note that if the
eigenvectors are mass-normalized, the reduced model matrices can be efficiently
computed, regarding the orthogonality conditions, as
T T
M R = +
Ap +
Ap and K R = +
Ap +
Ap (65)
where is the mass-normalized modal matrix and is the diagonal matrix of the
squared eigenvalues.
Due to ill-conditioning issues, SEREP can only be applied if the number of
primary dofs is greater or equal to the number of eigenvectors. However, as it can
be derived from the SEREP formulation, the reduced model has exactly the same
eigenfrequencies and eigenmodes as the full model for the modes used to form TSE .
Note that the IIRS technique proposed by Friswell et al. [50] converges exactly to
the same solution of SEREP, avoiding the extraction of modal properties.
Kammer [63] proposed a hybrid reduction technique that combines both Guyan
and SEREP formulations. The transformation matrix of this hybrid reduction
technique is
T H = T SE + T S I - Ap +
Ap (66)
21 Toward Robust Response Models: Theoretical and Experimental Issues 1191
m = T M and k = T K (67)
respectively, the modal mass and stiffness matrices. Note that if the mass-normalized
modal matrix is used, Eq. (67) is recast as
T M = I and T K = (68)
−1 −1
M R = TR -1
R and K R = TR -1
R R (69)
Note that the reduced mass and stiffness matrices can be directly obtained from
the experimental modal data, after normalization. If damping is not neglected, a
second-order modal truncation must be considered, as in Koutsovasilis [69].
The use of modal truncation is the base of an efficient approach to the assembly
of substructures or super-elements, the modal-based assembly (MBA), incorporated
in the commercial software FEMTools (FEMtools 3.7.0, 2013).
M cc M ci ẍ c K cc K ci xc fc
+ = (70)
M ic M ii ẍ i K ic K ii xi fi
where xc and fc are the displacement and force vectors associated to the connection
dofs between substructures, respectively; and xi and fi are the ones related to the
interior dofs. Note that the connection dofs are actually the primary ones, in the
sense of what was previously described.
The fixed-interface CMS algorithm is based on the assumption that the secondary
dofs can be expressed in terms of both elastic and static mode shapes, considering
that the connection dofs are fixed (xc = 0) and no forces are acting at the interior dofs
(fi = 0). At a first stage, one may approximate the vector of interior displacements
xi by a linear combination of the im elastic fixed-interface modes or CB modes,
given by:
x i = im pm (71)
where pm is related to the number of calculated modes (at initial stage m = i).
However, the underlying philosophy of this reducing technique is to retain less
modes, say k modes leading to a reduced modal matrix ik while preserving all
the physical dofs, to describe the dynamics of each substructure.
On the other hand, the vector of interior displacements xi can also be approx-
imated by using a linear combination of the constraint or static modes. In the CB
method, these static modes are in fact given by the Guyan reduction, as it can be
inferred from the manipulation of Eq. (70). Hence, one can relate the displacements
at the interior coordinates to the connection ones, through
x i = −K −1
ii K ic x c = T S x c (72)
Thus, connection and interior dofs can be related by the transformation matrix of
the CB method TCB , derived from Eqs. (71) and (72), as follows:
xi T S ik xc xc
= = T CB (73)
xc I 0 pk pk
Consequently, the reduced model matrices, for the k modes, are obtained from
T TCB M T CB and T TCB K T CB .
Note that the CB method can be improved by considering a more accurate
approximation of the static modes. Koutsovasilis [69] proposed to replace the Guyan
reduction by the IRS technique or, as it was proposed by Urgueira and Ewins [141],
using the residual information of the neglected modes to improve the displacement
approximation. However, one can state that the Guyan reduction can be replaced by
any other more accurate technique.
21 Toward Robust Response Models: Theoretical and Experimental Issues 1193
x = q (74)
ẍ = q̈ (75)
ẍ RB = W T ẍ = W T q̈ (76)
here with mass-normalized modes. Rewriting Eq. (75) in terms of the contribution
of the rigid body modes RB and the flexible ones , one has
ẍ RB
ẍ = [RB ] (77)
ẍ
Using Eqs. (76) and (77), it is possible to define the weighting matrix W that
extracts only the rigid body accelerations from the measured ones, as described by
Allen and Carne [2]:
+ I
W = [RB ] T
(78)
0
Note that this technique can be used as a reduction technique in the sense that the
model can be replaced by its local time-dependent response [86].
On the other hand, if one truncates the elastic mode shapes to a given number of
modes of interest (k), defined as the number of primary dofs to retain, as addressed
by the CB method, one can relate the spatial model coordinates to the primary k
ones based on Eq. (77), as
xp x RB x RB
x= = [RB k ] = T SW (79)
xs xk xk
1194 N. Maia et al.
Thus, the reduced system matrices are given in a similar way to Eq. (49) and their
dimension is given by the number of rigid body modes plus the number of modes of
interest (k).
Aẏ + By = b (80)
with
C M K 0 x f
A= , B= , y= and b= (81)
M 0 0 −M ẋ 0
From Eq. (80), one can write the generalized eigenvalue problem,
˜ = A
B ˜˜ (82)
from which one derives a transformation matrix (TSS ) equivalent to the IIRS
transformation given in Eq. (58):
(k) I 0 0 (k−1) (k−1) −1 (k−1)
T SS = + B T SS BR AR (85)
− B −1
ss B sp
−1
0 B ss
(0)
where the superscript (k) denotes the kth iteration, for k > 1. Note that T SS =
I
, equivalent to the static reduction and the reduced model matrices
− B −1
ss B sp
are given by
21 Toward Robust Response Models: Theoretical and Experimental Issues 1195
(k) (k) T (k) (k) (k) T (k)
AR = T SS A T SS and B R = T SS B T SS (86)
As the referred reduction methods point out, the majority of the available techniques
have been developed either in the spatial or modal domains, and they can be directly
used to expand the model data over the secondary coordinates. Such approach can
be viewed as an inverted reduction, where the mode shape expansion is achieved
by using the transformation matrices of the above referred reduction techniques.
Hence, one can obtain the complete rth mode shape r considering the expansion of
pr , using one of the several transformation matrices developed for model reduction
purposes, such as,
p
r = = T pr (87)
s r
If one considers not just one particular mode shape but a set of mode shapes, Eq.
(87) can be recast as
p
= = T p (88)
s
υ = ( 11 )+ X1 (93)
and therefore the mode shapes at the secondary coordinates are computed by
X2 = 21 υ (94)
where Ij is a vector of zeros except for the element corresponding to the excitation
location j. From Eq. (95), the expanded FRF vector is given by
I
H j (ω) = −1 H pj (ω) = T M H pj (ω)
− K ss − ω2 M ss K sp − ω2 M sp
(96)
which can also be extended to be used for damped systems, if one considers the
general equilibrium equation (44).
For the sake of simplicity, from now on the explicit reference to the frequency
dependence of the FRF matrix and sub-matrices will be omitted.
Avitabile and O’Callahan [6] proposed an expansion technique, in the FRF partial
fraction form, written to include the effect of all the modes of the system. This
method can be implemented in one of two ways: (i) one needs to synthesize the
translation FRFs from the measured modal quantities through their partial fraction
form and to expand them to rotational dofs using SEREP; additionally, one includes
the residual effect of the unmeasured modes and the expansion of them using the
dynamic expansion method; and (ii) where the synthesized FRFs are expanded to
the rotational dofs using SEREP and the residual effect is related to the difference
of the SEREP expansion and the dynamic one at a particular frequency. However,
avoiding modal identification, one can address the straightforward expansion of
the experimental rectangular FRF matrix using the transformation matrix of the
modified Kidder’s method (TM ), as proposed by Silva and Maia [124] using a
proper classification for each dof in the system.
As it is obvious, the expanded FRF of Eq. (96), or the ones obtained by the
expansion techniques of Avitabile and O’Callahan [6], can only complete a sub-
matrix of H, related to the coordinates where the force excitation is applied.
However, the rotational FRFs are required by several methods, from coupling to
model updating. The work of Avitabile and O’Callahan [6] proposed a strategy to
expand the set of measured FRFs in order to obtain a complete FRF matrix, as given
in the work of Drozg et al. [38]. To implement such a strategy one must write the
FRF matrix in the following partitioned form:
H pq H pu
H = (97)
H sq H su
⎡ ⎤
H pq H puf H puτ
⎢ ⎥
H = ⎣ H st q H st uf H st uτ ⎦ (98)
H sθ q H sθ uf H sθ uτ
and the complete FRF matrix can be obtained from Hpq using the following steps:
H pu = H Tsq (100)
5.1 Introduction
The dynamic characteristics of a structure are often derived from a set of measured
frequency response functions. However, it may happen that due to the cost related
to data acquisition, or to practical reasons such as the inaccessibility of locations
for measurement, certain FRFs cannot be experimentally measured. In these
circumstances, it is useful to have some tools that can provide the prediction of
such dynamic information. The transmissibility concept seems to play an important
role to circumvent these situations.
The notion of transmissibility is presented in every classic textbook on vibrations,
associated to the single degree-of-freedom system, when its basis is moving
harmonically; it is defined as the ratio between the modulus of the response
amplitude and the modulus of the imposed amplitude of motion.
The first attempts to extend the idea of transmissibility to a system with N
dofs, that is, how to relate a set of unknown responses to another set of known
responses, for a given set of applied forces, were given by Vakakis et al. [99, 143–
145], although their generalization was still limited to a very particular type of N
degree-of-freedom systems, one where a set constituted by a mass, stiffness, and
damper is repeated several times. The works of Ewins and Liu [46] and Varoto and
McConnell [146] also extend the initial concept to N degrees-of-freedom systems,
21 Toward Robust Response Models: Theoretical and Experimental Issues 1199
but again in a limited way, the former using a definition that makes the calculations
dependent on the path taken between the considered coordinates involved, the
latter by restricting the set of coordinates where the displacements are known
to be coincident to the set of applied forces. An important contribution to the
generalization of the transmissibility concept in frequency domain for multiple dof
systems was presented by Ribeiro [109]. In this generalization, the transmissibility
matrix between two sets of response functions is built from any of the mobility
matrices of the structure. In most practical cases, the known (or measured) responses
shall constitute one of the sets, while the other set includes the responses at any of
the other coordinates. The generalization of the transmissibility concept suggests
that if the transmissibility matrix can be evaluated in the laboratory or numerically
beforehand, then by measuring in service some responses, one would be able to
estimate the responses at the inaccessible coordinates.
The next section presents the original and an alternative formulation of the
transmissibility presented by Ribeiro et al. [111]; some important properties will
also be referred.
XU = H U A F A (102)
XK = H KA F A (103)
where HUA and HKA are the receptance frequency response matrices relating
coordinates U and A, and K and A, respectively. Assuming that the number of known
coordinates is equal or higher than the number of applied forces, that is, #K ≥ # A,
one can eliminate FA between Eqs. (102) and (103), leading to
XU = H U A H +
KA X K (104)
or
(A)
XU = T U K XK (105)
T UK = H UA H +
(A)
KA (106)
Note that the set of coordinates where the forces are applied (A) need not coincide
with the set of known responses (K). The only restriction is that – for the pseudo-
inverse to exist – the number of K coordinates must be greater or equal than the
number of A coordinates.
An important property of the transmissibility matrix is that it does not depend on
the magnitude of the forces; one simply has to know or to choose the coordinates
where the forces are going to be applied (or not, as one can even choose more
coordinates A if one is not sure whether or not there will be some forces there
and later on state that those forces are zero) and measure the necessary frequency
response functions.
As previously referred, one of the requirements of this approach is that the
number and locations of the dynamic loads be known. However, in real structures,
it may be difficult to point out a priori the coordinates where the dynamic loads are
applied; examples of these situations are the case of structures loaded by traffic or
by wind. To apply the transmissibility concept to structures subjected to distributed
loads, the same authors in Ribeiro et al. [110] developed a method for response
prediction from a reduced set of known responses, using the transmissibility matrix.
For situations of non-harmonic excitations, as in the case of structures submitted
to environmental loads, the transmissibility concept has been extended too, using
the spectral densities of the response measurements [112].
Z X=F (107)
where Z represents the dynamic stiffness matrix, X is the vector of the amplitudes of
the dynamic responses, and F represents the vector of the amplitudes of the dynamic
loads.
From the set of dynamic responses, as defined before, it is possible to distinguish
between two distinct subsets of coordinates K and U; from the set of dynamic loads
it is also possible to distinguish between two subsets, A and B, where A is the subset
where the dynamic loads may be applied and B is the set formed of the remaining
coordinates, where the dynamic loads are never applied. One can write X and F as
XK FA
X= ,F = (108)
XU FB
21 Toward Robust Response Models: Theoretical and Experimental Issues 1201
Taking into account that coordinates B represent the ones where the dynamic
loads are never applied, and considering that the number of these coordinates is
greater or equal to the number of coordinates U, from Eq. (109) it is possible to
obtain the unknown response vector:
F B = 0, #B ≥ #U
⇓ (110)
XU = −Z +BU Z BK X K
where Z +BU is the pseudo-inverse of ZBU . Therefore, this means that the transmissi-
bility matrix can also be defined as
T U K = −Z +
(A)
BU Z BK (111)
T UK = H UA H + +
(A)
KA = −Z BU Z BK (112)
#B ≥ #U and #K ≥ #A (113)
However, any changes in the mass values associated to coordinates A and/or any
changes in the stiffness values of springs interconnecting coordinates A will affect
the inertia forces and elastic forces, respectively, acting along those coordinates and
thus belonging to FA .
According to properties 1 and 2, if a modification is operated on the original
system, the transmissibility matrix remains constant, and therefore, it is possible to
estimate the FRFs associated to the unknown coordinates without the necessity of
measuring the responses on those coordinates, that is,
+ +
T (A)
U K = H U A H KA = H U A H KA (114)
where HUA , HKA and H U A , H KA are the receptance frequency response matrices
relating coordinates U and A, and K and A, for the original and the modified system.
Thus, if the receptance matrix relating coordinates K and A of the modified system
(H KA ) is known, the receptance matrix relating coordinates U and A (H U A ) can be
estimated:
H U A = T U K H KA
(A)
(115)
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Linear Modal Substructuring
with Nonlinear Connections 22
Peter Avitabile
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1212
2 Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215
2.1 Equations of Motion and Modal Space Representation . . . . . . . . . . . . . . . . . . . . . . 1215
2.2 Model Reduction and Model Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215
2.3 Structural Dynamic Modification and System Modeling . . . . . . . . . . . . . . . . . . . . . 1216
2.4 Mode Contribution Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1217
2.5 Response of Linear Components Interconnected with Nonlinear
Connection Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1218
2.6 Expansion of Transient Time Response from Reduced Order
System Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1218
3 Test Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1220
3.1 Nonlinear Response Prediction (Thibault and Marinone) . . . . . . . . . . . . . . . . . . . . 1220
3.2 Nonlinear Response Prediction with Expansion for Full Field
Dynamic Strain Prediction (Harvie) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1227
3.3 Nonlinear Response Prediction with Embedded Subcomponent
Models (Obando) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1232
4 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1240
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1242
Abstract
P. Avitabile ()
Structural Dynamics and Acoustic Systems Laboratory, University of Massachusetts Lowell,
Lowell, MA, USA
e-mail: [email protected]
Keywords
Nomenclature
Matrix
[M] Analytical mass matrix
[K] Analytical stiffness matrix
[U] Analytical modal matrix
M Diagonal modal mass matrix
K Diagonal modal stiffness matrix
[T] Transformation matrix
[E] Experimental modal vectors
[I] Identity matrix
2 Diagonal matrix of ω2 values
Vector
{X} Displacement
Subscript
n Full set of finite element DOF
a Tested set of experimental DOF
d Deleted (omitted) set of DOF
G Guyan
U SEREP
Superscript
T Transpose
g Generalized inverse
−1 Standard inverse
A Component A
B Component B
1 Introduction
feasibility and robustness of the approach of using a highly reduced order model for
integration with measured data that is eventually used to predict full field dynamic
response and dynamic strain. This starting body of work addressed linear response
models for both component and system model representations and included both
analytical and experimental models for these predictions.
Nonlinear models extended the concept using linear modal component and
system model work as the basis for predicting system models where the connections
between components are made up from nonlinear connection elements. Two
approaches were taken. One utilized a physical model approach and the other
utilized a modal model approach, but both provided very reduced models which
makes all of the nonlinear response model computation very efficient. Thibault [22,
23] worked with highly reduced physical models that were used to generate system
models with nonlinear connections. Marinone [24, 25] utilized a modal superpo-
sition approach coupled with a structural dynamic modification/system modeling
approach to couple components together. The approach of structural modification
relies on the ability to identify an appropriate set of modes to adequately span
the space of the solution. Utilizing concepts from structural dynamic modification
[26], both Thibault and Marinone developed an approach to identify the necessary
modes for the analysis. Both Thibault and Marinone achieved the same accuracy
in the different approaches and with significant computational savings. Thibault’s
approach is better suited for analytical modeling scenarios, whereas Marinone’s
approach works equally well with analytical and experimental data. The work
performed was mainly done at the reduced order system model level. Following this
work, Nonis [27–29] presented an expansion methodology that utilized uncoupled
component modes to determine full field mode shapes for assembled systems. This
approach [30] was adopted for the nonlinear response expansion to the finite element
degrees of freedom.
Harvie [31–33] then further extended this approach to include not only full
field nonlinear dynamic displacement but also full field dynamic strain to complete
the picture. That work addressed all the previous work and extended the work to
show that highly reduced order component models interconnected with nonlinear
connections could predict both full field dynamic displacement and dynamic
strain with a high degree of accuracy with extremely efficient computational
models.
Obando [34–37] then directed the focus to subcomponents embedded in com-
ponents used to form nonlinear system models. This work clearly showed that
important subcomponent items that have significant dynamic response can be
embedded into the complete system model representation without the need for
specific degrees of freedom to be included and that the expansion process retained
the necessary information to expand proper dynamic response information for the
subcomponent in the full space.
The theory from all this work will be summarized followed by a few of
the models that were developed to illustrate the techniques deployed and results
obtained. The referenced papers contain many more cases evaluated as part of the
work and provide further substantiation of the results shown here.
22 Linear Modal Substructuring with Nonlinear Connections 1215
2 Theory
The theory is well documented in all the referenced papers, and only basic summary
equations are presented to summarize all the work done. These mainly deal with
model reduction and model expansion along with structural dynamic modification
and system modeling concepts that are used throughout all this work.
The general equation of motion for a multiple degree of freedom system in matrix
form is
The eigensolution can be performed to obtain the frequencies and the modal
matrix. The physical system can be transformed to modal space using the modal
matrix as
[U1 ]T [M1 ] [U1 ] {p̈1 } +[U1 ]T [C1 ] [U1 ] {ṗ1 } +[U1 ]T [K1 ] [U1 ] {p1 } =[U1 ]T {F(t)}
(2)
which can be written as diagonal matrices of modal mass, modal damping, and
modal stiffness as typically done and shown as
⎡ ⎤ ⎡ ⎤ ⎡ ⎤
.. .. ..
. . .
⎢ ⎥ ⎢ ⎥ ⎢ ⎥
⎢ M1 ⎥ {p̈1 } + ⎢ C1 ⎥ {ṗ1 } + ⎢ K1 ⎥ {p1 } = F(t) (3)
⎣ ⎦ ⎣ ⎦ ⎣ ⎦
.. .. ..
. . .
The main concept behind model reduction and expansion involves the mapping
between a large model containing ‘n’ DOF and a reduced model containing a limited
‘a’ set of DOF. The general transformation between the full model and reduced DOF
is given as
xa
{xn } = = [T] {xa } (4)
xd
where the full ‘n’ space model is made up of ‘a’ master DOF and ‘d’ deleted DOF.
The transformation matrix, [T], contains the appropriate mapping information to
relate the full and reduced models. By employing energy conservation principles,
1216 P. Avitabile
the mass and stiffness of the reduced ‘a’ DOF can be calculated using the
transformation matrix with
[Ma ] = [T]T [Mn ] [T] and [Ka ] = [T]T [Kn ] [T] (5)
These reduced mass and stiffness matrices must preserve the full space model
characteristics in order for them to be useful. Many model reduction schemes
such as Guyan [38], dynamic [39], and IRS [40] all provide good reduced models
but typically contain some distortion. Other model reduction schemes such as the
system equivalent reduction expansion process (SEREP) [41], hybrid [42], and
KM_AMI [43] all provide an exact representation of the full space model for the
modes included in the reduced model approximation. For the work presented here,
SEREP was used for the development of the reduced order model. The SEREP
transformation matrix is written as
T g
[Ma ] = [TU ]T [Mn ] [TU ] = Ua g Ua
(7)
T
[Ka ] = [TU ]T [Kn ] [TU ] = Ua g 2 Ua g
The reduced mass and stiffness matrices are of size ‘a,’ but rank ‘m.’ Therefore
when the number of retained modes is less than the number of retained DOF (m < a),
the reduced matrices will be rank deficient. Care must be taken when dealing with
the rank-deficient matrices. These are instances when KM_AMI would be used to
form full ranked matrices. For the models here, full rank was maintained using
a = m for all cases studied.
For the modeling approaches used in this work, the identification of modes needed
to address the structural dynamic response is needed. As the system response
progresses, the different nonlinear states are tracked, and the modes needed to
identify the response will change depending on the particular linear state of the
system. The structural dynamic modification and system modeling procedures are
used to change from one linear state to the next linear state. The modes of each
component are used in linear combinations to form each of the modified states. The
22 Linear Modal Substructuring with Nonlinear Connections 1217
A A
Mn ẍn
B + [M12 ]
Mn ẍB
n
A (8)
Kn xn A fn A
+ B + [K12 ] =
Kn xn B fn B
These components at the full space of the finite element model are reduced to
form more efficient representation of the system components which is the work
addressed by Thibault. These are then written in reduced space as
A A
Ma ẍa
+ [M12 ]
Ma B ẍB
a
A (9)
Ka xa A fa A
+ B + [K12 ] =
Ka xa B fa B
Marinone developed essentially the same set of equations but from a modal space
perspective and utilizes structural dynamic modification for the identification of the
change of state for the system as different nonlinear characteristics occur. The basic
equation describing the change in state is
⎡⎡ ⎤ ⎤ ⎡⎡ ⎤ ⎤
.. ..
. .
⎢⎢ ⎥ ⎥ ⎢⎢ ⎥ ⎥
⎢⎢ M1 ⎥ + M12 ⎥ {p̈1 } + ⎢⎢ K1 ⎥ + K12 ⎥ {p1 } = {0}
⎣⎣ ⎦ ⎦ ⎣⎣ ⎦ ⎦
.. ..
. .
(10)
where
M12 = [U1 ]T [M12 ] [U1 ]
(11)
K12 = [U1 ]T [K12 ] [U1 ]
The number of modes necessary for the dynamic response is determined from the
mode contribution matrix developed by Thibault given as
The mode contribution matrix is used to determine which original mode shapes
are necessary for the accurate reconstruction of each of the desired final mode
shapes. If a dynamic response involves multiple system states, then the [U12 ] matrix
must be computed for each configuration to determine the number of original system
modes to appropriately span the space of the solution and avoid truncation. If a
component mode has a high value in the contribution matrix for a certain desired
system mode and that component is not included in the reduction or modes retained,
then the system mode will be in error and is said to be truncated. Conversely,
component modes with low contribution values for the desired system modes do
not participate significantly in the system modes and therefore are not necessary
to include in the solution. The mode contribution matrix is important because it
can identify the minimal set of component modes that are necessary to include in
a system model; retaining fewer modes in a reduced model can result in higher
computational savings.
The expansion from the reduced model to the full space model (using SEREP) is
xa g
{xn } = = [Un ] Ua {xa } (13)
xd
This equation is used for the expansion and generally is used for vector
expansion. However, Chipman and Pingle have used this for the expansion of real-
22 Linear Modal Substructuring with Nonlinear Connections 1219
ERMT MMRT
EXCITATION
F
T F NONLINEAR
GENERATE FORCING X
CONNECTION
ELEMENT
CHECK FOR
NONLINEARITY
NO NO
YES ANY CHANGE IN THE ANY CHANGE IN THE
YES
CURRENT LINEAR CURRENT LINEAR MODAL
PHYSICAL SYSTEM STATE?
STATE?
time operating data for individual components. The premise being that the modes
that are the primary contributors for the modal response are the same modes to
use in the expansion of real-time operating data (made up from those same modal
contributions). Nonis further showed that any system model that is formed from
component modal representations can be expanded from reduced space to full
space using that same set of uncoupled modes used to form the system model.
Harvie further showed that this could be extended from linear system models to
nonlinear system model response under the same premise that the modes used to
form the nonlinear response are made up from various linear states. Therefore, the
expansion also works for nonlinear system response when the system is comprised
of linear components interconnected with nonlinear connection elements (using the
uncoupled component modes from the expansion process that spans the space for
all of the different nonlinear states that exist). Harvie also extended the full field
expansion to identify the full field dynamic strain in conjunction with the finite
element model using the full field displacements obtained at each time step.
Obando then extended the reduction and expansion process to include subcompo-
nent (or ancillary) information embedded into the individual components; this might
be a very dynamically active subcomponent (such as a circuit board, for instance)
which may need significant finite element fidelity to characterize the subcomponent
but then makes the component model extremely large in terms of overall model
description but is critical to the overall system response.
1220 P. Avitabile
There are several example models that have been developed for the illustration of
the techniques described. In order to evaluate the results, there are two correlation
tools used in the evaluations: the MAC and TRAC. The modal assurance criteria
(MAC) is used to compare two deformation shapes to identify the degree of
correlation; MAC values approaching 1.0 indicate very good correlation, whereas
values approaching 0.0 show no degree of correlation. The test response assurance
criteria (TRAC) is analogous to the MAC and is used to compare two time response
traces at a particular point. The MAC and TRAC are given as
2
{xn1 }T {xn2 }
MACRA =
{xn1 }T {xn1 } {xn2 }T {xn2 }
and (14)
2
{xn2 }T {xn1 }
TRAC =
{xn2 }T {xn2 } {xn1 }T {xn1 }
Note that the MACRA is used to calculate the correlation between real-valued
vectors and no complex notation is needed. In this work, the MAC is calculated
between the deformation of the full space reference solution and estimated solution
obtained from the reduced order model at each time step. Similarly the TRAC
is used to compare the time response from the reduced order model to the time
response from the full space finite element solution at each degree of freedom.
3 Test Cases
There are several test cases that were developed to illustrate the techniques
identified. The earlier linear reduced order model cases are not presented here;
essentially the nonlinear models presented here can all be reduced to simpler linear
models. The first cases illustrate the results obtained from the approaches first
developed by Thibault and Marinone. These are followed by Harvie’s work which
addresses nonlinear response and expansion to full space for dynamic response and
dynamic strain at full field. The last cases are intended to show Obando’s embedded
subcomponent work.
Due to the complexity of the nonlinearities introduced into actual structural systems,
a representative structure was fabricated to demonstrate the proposed technique.
The laboratory structure is comprised of two cantilevered aluminum beams that are
mounted to a common frame and base plate, as shown in Fig. 2. This structure
was designed to be a simplified representation of a typical structural system that
22 Linear Modal Substructuring with Nonlinear Connections
Fig. 2 Laboratory structure representation of contact nonlinearities (middle) with beam model characteristics (left) for Beam A and Beam B and component
frequencies (right)
1221
1222 P. Avitabile
contains various contact and component interconnection features, such that the
forced nonlinear response of the system would have similarities to real-world
structures of interest.
Beam A is shown in red and Beam B is shown in blue to distinguish the
two components apart from one another. Two planar beam element models were
generated using MATLAB. Each beam model is clamped for 3 in of their length
using translational and rotational springs to replicate the cantilevered boundary
condition that is applied in the actual test fixture. Figure 2 also shows the
individual beam model information (left) – dimensions, material properties, and
modeling characteristics of the beam component models. Also shown is the resulting
component frequencies (right) for Beam A and Beam B uncoupled from each other
for the first ten bending modes of each beam component with bending about the
weaker axis; torsion was not considered for this model.
The cantilevered beam component models developed were assembled into
common matrix space as a linear system, which was discussed previously and is
shown in Fig. 3. Note that the FEM nodes for 3 in of each beam are clamped for
the cantilevered boundary condition that was applied using 10E6 lb/in translational
springs and 10E6 lb-in/rad rotational springs. This was performed to simulate the
boundary condition that exists on the actual test fixture, where the beams are
clamped between a top plate and a base block. Translational and rotational springs
were used to allow for fine-tuning of the models in order to account for possible
flexibility of the test fixture if this was a concern for the cases where test data is
introduced.
The full space linear component models were then reduced down to ‘a’ space
using SEREP where the ADOF were selected to correspond with transducer
locations on the actual tested structure. SEREP reduction was performed for the
case where the number of ADOF and modes retained in the reduced order models
are equal. Therefore, the selection of ADOF does not affect the reduced model
characteristics. In addition, the DOF at potential contact locations was retained
in the reduction process in order to formulate system models for possible contact
configurations. The full space and reduced space component models are shown in
Fig. 4, where the red points indicate the ADOF retained in the reduced order models
and the black arrow denotes the force pulse input location, which is at DOF 105
of Beam A. Figure 4 also shows the ADOF and modes retained in the reduced
Beam B
F
Full ‘n’ Space
Beam A
Beam B
F
‘a’ Space
Beam A
Beam B
Reduced
# of DOF Retained Modes Retained DOF
Model
Beam A 33,41,49,57,65,73,81,89,97,101,
17 1-17
'a' Space 105,113,121,129,137,141,143
Beam B 149,151,155,163,171,179,187,
14 1-14
'a' Space 191,195,203,211,219,227,235
Fig. 4 Full space and reduced models with force pulse input location
component models; note that only translational DOF were retained in the reduced
component models.
An analytical force pulse was designed to be frequency band-limited, exciting
modes up to 1000 Hz while minimally exciting higher-order modes. The force
pulse was applied at DOF 105 of Beam A for all analytical cases studied. The force
pulse input DOF was selected to avoid being located at the node of a mode, where
minimal response of a particular mode could result. When computing the system
response to the input force pulse using the Newmark direct integration method,
the initial conditions defined at time t = 0 were zero initial displacement and zero
initial velocity. The time step (t) used was 0.0001 s. An additional parameter that
was used in the direct integration process was damping. For the analytical models
developed in this work, the modal damping ζ, for all component modes as well as
for all system modes, was assumed to be 1% of critical damping.
Although many cases were studied, the case described here consists of Beam A
coming into contact with Beam B in three different configurations at two possible
contact locations once a specified gap distance is closed between Beams A and
B, which is 0.05 in for this case. Each system is a potential configuration of
the two components depending on the relative displacements of the two beams
where no contact is also a possible configuration. The spring element used at the
contact locations was a 1000 lb/in translational spring and can be considered to be
a relatively hard contact for the system studied in this work. The spring stiffness
is applied to the full space physical model for each system configuration, and an
1224 P. Avitabile
eigensolution is computed using the modified system mass and stiffness matrices.
The contact for configuration 1 occurs between DOF 141 of Beam A and DOF 191
of Beam B. The contact for configuration 2 occurs between DOF 101 of Beam A
and DOF 151 of Beam B. The contact for configuration 3 occurs when both contacts
for configurations 1 and 2 are closed simultaneously. The natural frequencies of
the modified system configurations as well as for the unmodified components are
listed in Fig. 5 along with the mode contribution matrices that are used to identify
the unmodified component modes that contribute in the modified system modes
for system configurations 1, 2, and 3, respectively. The mode contributions are
computed using full space models such that modal truncation is not of concern.
The various box colors indicate the amount that each unmodified component mode
contributes in a particular modified system mode; the actual contribution ranges for
each color are shown.
Although each mode contribution matrix is different, the matrices show that all
potential system modes are formed from the original modal database, although the
contribution from each mode changes depending on the configuration. As a result,
22 Linear Modal Substructuring with Nonlinear Connections 1225
Beam A Beam A
Beam B Beam B
SEREP REDUCTION
Beam A Beam A
Beam B Beam B
Beam A Beam A
Beam B Beam B
Beam A Beam A
Beam B Beam B
Fig. 6 Full space ‘n’ and reduced ‘a’ space models for two beams with multiple contacts
the transformation matrix that contains the original component mode shapes has the
necessary information to expand any of the possible states of the system. In order to
expand time response data, however, the transformation matrix used must contain an
appropriate selection of modes that are needed for accurately forming the potential
system modes.
For this case, three potential modified system configurations exist, which results
in three separate mode contribution matrices. The ‘a’ space reduced model devel-
oped for this case retains 17 DOF and modes 1 to 17 of Beam A and 14 DOF and
modes 1 to 14 of Beam B. The models developed for this case are shown in Fig. 6
for the full space and reduced ‘a’ space models. To confirm that the 31 DOF ‘a’
space models are sufficient for this case, the system response at DOF 141 is plotted
in the time and frequency domain for the reduced model with comparison to the full
space solution in Fig. 7.
The results obtained when using the 31 DOF ‘a’ space model can be observed
to correlate very well with the full space solution in Fig. 7. Two different time
correlation tools MAC and TRAC are used to quantify the similarity of the reduced
model results with the full space solution. Both plots are shown in Fig. 7 where the
y-axis scale for the MAC and TRAC plots is 0.999–1.0 so that the slight differences
between the full space and reduced space solutions could be observed. The solution
time for each model is listed with the average MAC and TRAC values in Table 1 to
show the significant decrease in computation time and highly accurate results when
the reduced models are used.
The solution obtained using the ‘a’ space model was then expanded to ‘n’ space
using the linear transformation matrix developed in Fig. 6. Figure 8 shows the MAC
and TRAC plots over the first 0.2 s (note that the TRAC is now calculated for all 276
DOF). The y-axis scale for the MAC and TRAC plots is 0.9–1.0 so that the slight
differences between the full space and reduced space solutions could be observed.
The 276 DOF ‘a’ space expanded model for the two-beam system with multiple
hard contacts produces very good results as well.
The solution times for all models are listed with the average MAC and TRAC
values in Table 1 to show the significant decrease in computation time, and highly
accurate results are obtained when the reduced models are used. The favorable MAC
and TRAC results in Table 1 show that the 31 DOF ‘a’ space model is sufficient
1226 P. Avitabile
Fig. 7 Reduced model time response (DOF 141) compared to reference solution (left) with MAC
of reduced order model deformed shape compared to reference deformed shape for 31 ADOF
(middle) and TRAC correlation for 31 ADOF (0–0.2 s) – two beams with multiple hard contacts
Table 1 Solution times and average MAC/TRAC for two beams with multiple hard contacts –
transient portion of time response (0–0.2 s)
Solution time
Model # of DOF (sec) Average MAC Average TRAC
‘n’ space 276 88.5 0.99996 0.99958
‘a’ space 31 4.9
‘n’ space 276 88.5 0.99996 0.99973
‘a’ space expanded 276 5.1
for accurately computing the initial transient portion of the time response for this
particular case. In addition, the solution time for the full space model is 88.5 s in
contrast to the reduced ‘a’ space model, which is only 4.9 s.
Table 1 alsolists the average MAC and TRAC for each solution along with the
solution time (the solution time for the expanded ‘a’ space is the time required to
solve the ‘a’ space model and then expand to ‘n’ space). Even with the additional
calculation due to multiplying the time solution by the expansion matrix, the time
required is significantly reduced in comparison to the full ‘n’ space solution, going
22 Linear Modal Substructuring with Nonlinear Connections 1227
Fig. 8 MAC (left) and TRAC (right) comparisons between 276 DOF ‘n’ and 276 DOF ‘a’
expanded space models for transient portion of time response (0–0.2 s) – two beams with multiple
hard contacts
from 88.5 to 5.1 s. The average MAC and TRAC have negligible improvements
because the remaining error is due to truncation which is not improved by expansion
of the time responses.
Table 1 shows that expanding the ‘a’ space time response to ‘n’ space yielded an
accurate solution while significantly reducing the time required. Rather than solving
the full space solution directly, reducing the model and then expanding the solution
yielded nearly identical results at a fraction of the time.
The other key point of this case study is that the nonlinear time response was
achieved using the modes of the originally uncoupled component beam models.
Even though the linear mode shapes used in expanding the time responses were not
identical to the mode shapes used when the configuration was in a different linear
state, a separate expansion matrix for each nonlinear perturbation was not required.
Because a sufficient number of modes have been used to span the space of the
analytical model and all perturbed nonlinear variations of the model, the expansion
does not distort the data and allows for very accurate expansion for all perturbed
configurations of the two-beam system. As a result, the highly accurate expanded
time solution was obtained very efficiently. In addition, an actual measured test
configuration was also studied and produced results comparable in efficiency and
accuracy to the analytical results presented; these experimental results are included
in the references.
A finite element model was generated using Abaqus/CAE [38]. The two-beam
system, as illustrated in Fig. 8, was generated to imitate a large, complicated model
to accurately demonstrate the principles at hand while maintaining a feasible model
size on which reference calculations are performed; note that the diagram shown in
1228 P. Avitabile
Geometric
Height 25.4 mm (1 in) 25.4 mm (1 in)
Length 1.27 m (50 in) 3.56 m (140 in)
# elements 250 700
Modeling
# nodes 251 701
# DOF 502 1402
Node
0.2 0.2
spacing
1.27 m
2.03 m
(50 in) Material Aluminum Aluminum
F
F (80 in)
Material
Beam A 1.75 GN/m
Density 3 3
(10e6 lb/in) (10e6 lb/in) (2.54e-4 lb/in ) (2.54 e-4 lb/in )
1.75 MN/m Beam B 1.75 MN/m
(10e3 lb/in) (10e3 lb/in) Young's 68.9 GPa 68.9 GPa
3.56 m
(140 in) Modulus (10e6 psi) (10e6 psi)
Fig. 9 Physical representation of two-beam system with geometric, modeling, and material
properties of two-beam system
Fig. 9 is not to scale. The main beam, Beam B, is 140 in in length and joined to
the smaller Beam A, 50 in in length, using 10,000,000 lb/in translation springs; the
main beam is grounded using 10,000 lb/in translation springs. The full space model
contains nodes with 0.2 in spacing on each beam; therefore there are 251 nodes on
Beam A and 701 nodes on Beam B. Each node contains a shear DOF and a rotational
DOF to capture planar beam bending only. Details on the properties of the structure
can be found in Fig. 9; note that the modeling properties are only applicable for the
large N-space model.
To introduce discrete nonlinearities to the system, a gap-spring interface was used
to simulate a contact; the stiffness of the spring contact is either set to a predefined
stiffness value when the specified gap distance is closed or set to zero when the
specified gap distance is open. The nonlinear cases have two contact locations
between the beams, as shown in Fig. 10; these contact locations were chosen so
that both contact springs could engage during the response. The initial gap distance
was set to 0.003 in for the nonlinear cases; once again this value was chosen merely
so that both contact springs would engage during the response. The three possible
configurations that the beams can encounter with the springs engaged are also shown
in Fig. 10 along with the frequencies for each configuration.
For all cases, a frequency band-limited analytical force pulse was utilized to
excite a frequency range of roughly 400 Hz; the frequency range excited by the
force pulse includes roughly 13 modes in all configurations. The use of this force
pulse allows for minimal excitation of higher modes and controls the number of
modes that substantially participate in the system response due to the impulse.
The force was applied at the left-most node of Beam B, and the force was applied
perpendicular to the beam to excite modes along the weak axis; this approximation
22 Linear Modal Substructuring with Nonlinear Connections 1229
Frequency (Hz)
Mode
Original Config 1 Config 2 Config 3
Fig. 10 Contact locations and configurations for nonlinear case with natural frequencies to
1000 Hz of full space system with and without hard contacts
was made to demonstrate the principles at hand and could be extended to different
forcing functions and locations.
The large N-space model was reduced from 1904 modes and DOF to an n-space
model with 194 modes and DOF by retaining every tenth node from the full space
model. A comparison of model sizes for this reduction is shown in Fig. 11. All nodes
in both models contain both shear and rotary DOF. This reduction was performed to
produce a more reasonable-sized model.
The n-space model was reduced further for use with ERMT. Two model sizes, a
space and aa-space, were generated for the various analyses performed. The a-space
model contains 24 modes and DOF, while the aa-space model contains only 13
modes and DOF, as outlined in Fig. 11; also shown are the specific DOF and modes
used in the models. The a-space model includes modes of the original system up
1230 P. Avitabile
n-space
97 (shear & rotary 1-2, 21-22, 41-42,
194 194
with 0.2” spacing) …1903-1904
1,101,201,301,401,501,
a-space 601,701,801,861,921,
24 (shear, variable
24 24 1021,1121,1301,1341,
spacing, max 10”)
1401,1403,1463,1523,
1623,1723,1803,1903
aa-space
1,201,401,601,801,
13 (shear, variable
13 13 921,1121,1301,1401,
spacing, max 20”)
1403,1523,1723,1903
Fig. 11 Description of full space model and reduced order models used
to approximately 1300 Hz, while the aa-space model includes modes up to only
400 Hz.
The mode contribution matrices were calculated at full space for the modified
system in all configurations, and the matrices are not shown for brevity. The a-space
model with 24 modes contains enough modal information to span the space of the
problem for all configurations encountered.
Direct integration of the equations of motion was performed using Newmark
time integration to compute the time response for all cases. Newmark integration
was utilized for similarity to the solver used in Abaqus, where the Hilber-Hughes-
Taylor (HHT) variation of the Newmark method is used. The damping of the system
was approximated using one percent of critical damping for all modes. Proportional
damping was assumed to keep a straightforward solution procedure, but a state space
solution could be used to solve systems with non-proportional damping.
The full space displacements were determined using both a full space solution
and the proposed efficient technique. Comparisons of the computation time and
accuracy for this case are shown in Table 2. The solution time was reduced
significantly by utilizing such a smaller model to solve for the response. For
this case, very high accuracy was obtained using an extremely reduced model.
The displacement results for the full and predicted displacement are shown in
Fig. 12 along with the strain. The frequency range of the original system modes
included in the reduction extends over 1300 Hz, so the energy distribution of the
response is accurately captured in the frequency domain. Both the displacement
and strain are predicted accurately using the reduced order model implemented in
this case. The model used in the efficient technique is able to better predict the
higher-order curvature in the dynamic displacement and strain response because
more modes were included in the reduction. While the efficient calculation of the
dynamic displacement matches nearly perfectly to the reference solution, some
high-frequency content is present in the reference strain solution that is not captured
22 Linear Modal Substructuring with Nonlinear Connections 1231
Table 2 Comparison of reduced and full solution for hard contact case with more modes
Model # of DOF Solution time (sec) Average MAC Average TRAC
Full space 1904 740.18 0.9998 0.9999
Reduced 24 0.28
Displacement on Beam A with Hard Contacts Strain on Beam A with Hard Contacts
0.004 Reference
Expanded Efficient
15 Calculation
(24 modes)
0.002 10
Strain (Microstrain)
Dis plac ement (in)
5
0.000
-0.002
-5
-10
-0.004
-15
0 0.02 0.04 0.06 0.08 0.1 0 0.02 0.04 0.06 0.08 0.1
Time (s) Time (s)
Fig. 12 Displacement and corresponding strain on Beam A for hard contact case
using the efficient calculation. The slight differences in the strain calculations can
be further reduced by including even more modes in the reduced order model. The
strain and displacement results calculated efficiently compare very accurately to the
full space model for this case, with a solution time that is dramatically reduced
compared to the full space solution.
The results obtained from this case compared very well with the full space
solution because more modes were retained in the reduced solution to accurately
represent the system dynamics for all possible configurations. The full solution took
over 12 min to compute, but accurate strain and displacement data could be obtained
in less than a second without compromising accuracy. Although the addition of hard
contact springs in the system causes the necessity for additional modes to be retained
in a reduced order model, the full space model can still be substantially reduced to
retain only the dynamic characteristics that are necessary to the response.
1232 P. Avitabile
Further extending the models and results presented in the previous cases, this case
will introduce a modally active embedded component to one of the components and
will be included in the system response with no active degrees of freedom on the
subcomponent with nonlinear response predicted with highly reduced component
models.
Multi-component structural systems were addressed in the context of retaining
embedded structural information of ancillary subcomponents for the calculation of
nonlinear reduced order model time response. For linear forced response, expansion
was shown to return a precise approximation of the ancillary subcomponent even in
cases where the reduction does not include active DOF at that subcomponent level.
The model was developed as a natural extension of the nonlinear work discussed
in the last cases. A full space finite element model consisting of two systems,
one of which contains a dynamically active ancillary subcomponent, were reduced
to a smaller set of degrees of freedom and used for the prediction of the forced
time response of the system as seen in Fig. 13. Gap-spring contact elements were
introduced to generate nonlinear response between the two systems. The reduced
order model (with embedded ancillary subcomponent information) was then used
to calculate the response at ADOF and then to expand back to the full space
finite element model and extract the predicted forced response of the ancillary
subcomponent. The results for the linear and the nonlinear hard and soft contact
cases will be discussed here, but further information can be found in the references.
In the linear case, the SEREP model will be discussed. A reduced model was
computed such that no DOF from the ancillary subcomponent (gray beam at the
System/Assembly 2
NDOF Subcomponents
Assemble
Unreduced
Systems
System/Assembly 1
Extract
Subcomponent
characteristics Calculate Forced
Response and
Expand back to
NDOF
Fig. 14 Comparison of SEREP reduced order model (12 DOF) frequencies with respect to (206
DOF) the reference solution. “x” indicates relative location of nodes in FEM
top of the red beam) was preserved in the reduction process. The model is shown
in Fig. 14 and a comparison of the response as well as correlation results of the
expansion process in Fig. 15.
The SEREP reduction and expansion process resulted in high correlation with
full space model using only a very small fraction of the DOFs. Furthermore, the
omission of the connecting DOF for the ancillary subcomponent did not yield any
additional error. Addition of modes beyond the 12 modes indicated in the [U12 ]
matrix in the SEREP reduced model showed large improvement from the resulting
expanded model response as illustrated in Fig. 16 where expansion is used on a
17 mode and DOF reduced model. When the reduction process is successful (as
it was with the SEREP and KM_AMI models), the modes selected span the space
of the system response. Modes beyond the 12 indicated by the [U12] smooth the
approximation of the system response and further addition of modes results in better
results until the reduced ‘a’ space model approaches the full ‘N’ space solution and
hence spans the whole space of the full assembled system response.
The following models expand the reduced order modeling of the three-beam
system to include nonlinear response. Gap-spring contact elements are introduced
to generate nonlinear response between the two systems as done in the first example
shown here. However, the possibility of nonlinear contacts is introduced at the
subcomponent level as shown in Fig. 17. For the first nonlinear case, four different
configurations are possible (initial configuration, one configuration for each spring
coming in contact, and one for both springs in contact) as seen in Fig. 17. Using
the calculated [U12 ] for all configurations, the necessary number of component
modes were determined in order to properly characterize the system; using the
force described above, the system modes must be able to characterize the response
over a 250 Hz frequency span. While this is the initial frequency range of interest
for any structural dynamic study, there also needs to be a consideration for the
nonlinear contacts which occur that may require a frequency range beyond that
initially determined from the applied forcing function.
1234 P. Avitabile
-4
x 10 Time Domain Response of Ancillary Beam at Node 1
6
Guyan Red. Model
Reference Model
4
Dis plac ement at Node 1
-2
-4
Guyan Red. Model
Reference Model
-6
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
Time (sec) 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045 0.05
Time (sec)
Fig. 15 Left: Comparison of time response at node 1 of the ancillary subcomponent from the
expansion of a 12DOF SEREP reduced model versus the 206 DOF full space reference solution (in
magenta). Zoomed in region shows the response for the first 0.1 s. Right: MAC (blue) and TRAC
(red) bar plots showing the correlation of the expanded SEREP reduced model to the reference
model
In these nonlinear cases, the location of the nonlinearity can have a significant
effect on the accuracy of the prediction and on the number of modes (and DOF)
required in the reduction/expansion process. SEREP reduction was used to reduce
the active DOF of the system to an ‘a’ set not including DOFs on the ancillary beam.
The forced responses of the reduced ADOF systems were computed. The dynamic
characteristics of the ancillary subcomponent were then extracted using the system
information available from the reduction process. A SEREP reduced model using
16 modes was created. Figure 18 shows the comparison of the predicted response
of the expanded model and the reference model.
22 Linear Modal Substructuring with Nonlinear Connections 1235
MAC (0.95-1.00)
1
0.995
0.99
0.985
0.98
0.975
0.97
0.965
0.96
0.955
0.95
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4
Time [s]
TRAC
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 20 40 60 80 100 120 140 160 180 200
NDOF
Fig. 16 MAC and TRAC plots showing correlation of the expanded 17 DOF SEREP reduced
model to reference model. MAC y-axis is showing values from 0.95 to 1.0
1236 P. Avitabile
Case A Case B
gap
gap
Nonlinear Contacts
Fig. 17 Nonlinear gap-spring contact cases analyzed. The nonlinear configurations for Case A are
shown. Each case indicates the closing or opening of the gap springs (in green when closed)
-3
x 10 Time Domain Response at Ancillary Node 1
2
Ref. Model
1.5 Reduced Model
0.5
Dis plac ement Node 1
-0.5
-1
-1.5
-2
-2.5
-3
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
Time (sec)
Reduced
Model
16 DOF
Beam A – ADOF 23, 31, 35, 39, 43, 47, 55 and 63.
Beam B – ADOF 65, 99, 135, 169, 179, 189, 199, and 205.
Fig. 18 Predicted response at ancillary node 1 (in yellow) from 16 DOF reduced model. MAC
from 0.95–1.0 (top right) and TRAC (bottom right) correlation of models
Using 16 modes allows for the accurate prediction of up to 8 modes (which spans
approximately 300 Hz) of the three-beam assembled system. Figure 19 shows the
comparison of the FFT of the displacement at the left spring contact location. The
FFT of the displacement at the left contact location in Fig. 19 shows no significant
effect of mode truncation of the higher-order modes, and the response is an accurate
22 Linear Modal Substructuring with Nonlinear Connections 1237
-160
1
dB Displacement
Displacement
-180
0
-200
-1
-220
-2
-240
-3 -260
0 0.05 0.1 0.15 0 100 200 300 400 500
Time (sec) Frequency (Hz)
Fig. 19 Comparison of response (left) and FFT (right) of reference model and 16 mode reduced
order model at spring contact location 1
approximation of the full NDOF solution. Note that no ADOF has been placed
at the ancillary subcomponent or at the DOFs that connect the ancillary beam to
the top beam. Nevertheless, the embedded information in the reduction process has
successfully allowed the prediction of the time response at all NDOF.
The effect of higher-order modes can be exacerbated if the type of contact is a
hard impact, thus producing a narrow time pulse that translates into a high-order
pulse in the frequency domain. The next case will explore a hard contact spring
acting at two locations of the structure. A comparison of the two types of contacts,
soft and hard, can be seen in Fig. 20.
Nonlinear contacts of 10,000 lb/in were implemented instead of the soft contacts
of 100 lb/in previously used. Because the hard contact excites frequencies in
the range of 700 Hz, the 16 mode model previously used cannot give the best
approximation of the response of the system. The selection of modes preserved in
the reduction must form a linearly independent set of vectors spanning the space of
the full response of the system. In other words, the selected projection vectors in the
transformation matrix must be able to approximate any other vector in the space as
linear combinations of the mode shape vectors preserved in the reduced space. A 21
mode and DOF model was created to better approximate the hard contact nonlinear
response of the system. Figure 21 shows the correlation and response for the 21
DOF model and the reference model.
The modes used in the reduced model resulted in an accurate approximation of
the response of the NDOF system. However, the effects of mode truncation could
not be completely mitigated. Caution must be exercised when simply adding modes
to the reduced order model since linear independence of the vectors formed in the
expansion process is very important. The reduced space matrices can become ill-
conditioned for certain choice and number of DOF, and the predicted response is
1238 P. Avitabile
-3
x 10 Time Response and Force Pulse for Soft Spring at Contact Location 1
5 0.1
Dis plac ement
Force (lbf)
0 0
-5 -0.1
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
Time (s)
-3
x 10 Time Response and Force Pulse for Hard Spring at Contact Location 1
2 4
1 3
0 2
Dis plac ement
Force (lbf)
-1 1
-2 0
-3 -1
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
Time (s)
Fig. 20 Comparison of displacement and force magnitude for soft (left) and hard (right) types of
nonlinear contacts at DOF 37 of the three-beam system at contact location 1 (left gap spring)
22 Linear Modal Substructuring with Nonlinear Connections 1239
-3 MAC
x 10 Time Domain Response at Ancillary Node 1 1
2
Ref. Model 0.9
1.5 Reduced Model
0.8
1 0.7
0.6
0.5
Dis plac ement Node 1
0.5
0 0.4
-0.5 0.3
0.2
-1
0.1
-1.5 0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4
Time [s]
-2
TRAC
1
-2.5
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.9
Time (sec)
0.8
Reduced
0.7
Model
0.6
0.5
0.4
0.3
21 DOF
Beam A – ADOF 31, 33, 39, 43, 47, 55, 57 and 61. 0.2
Beam B – ADOF 65, 79, 89, 99, 109, 119, 149, 159, 169, 0.1
179, 189, 199 and 205.
0
0 20 40 60 80 100 120 140 160 180 200
NDOF
Fig. 21 Predicted response at ancillary node 1 from expansion of 21 DOF reduced order model
with hard contacts. MAC (top right) and TRAC (bottom right) correlation of models
then subjected to high levels of numerical error. Figure 22 shows that the FFT and
response at the contact location 1 is reasonably approximated by the reduced model
of 21 modes.
The cases considered have shown that full field results can be obtained from
reduced order models with subcomponent interactions from the embedded informa-
tion preserved in the reduction process. Using the necessary number of modes in
the reduced model to span the space of all modes of interest allows the response at
the ancillary and any other DOF to be predicted accurately. The [U12 ] contribution
matrix and the effect of the higher-order modes from nonlinear interactions must be
taken into account as well as the linear independence and well-determined behavior
of the reduced matrices in order to obtain a good approximation of the dynamic
characteristics of the system. Moreover, when proper precautions are taken to reduce
the N space system to ‘a’ space, no ADOF are needed in the dynamically active
ancillary subcomponent.
Additional cases have been studied to investigate the nonlinear connection
between the subcomponent and the attached component. Generally these cases
produced similar results and are not presented here due to space limitations.
1240 P. Avitabile
-3
x 10 Time Response at Contact 1 FFT of Time Response at Contact 1
3 -100
Ref. Model Ref. Model
Red. Model Red. Model
2
-150
dB Displacement (in)
1
Displacement (in)
-200
-250
-1
-300
-2
-3 -350
0 0.05 0.1 0.15 0 200 400 600 800
Time (sec) Frequency (Hz)
Fig. 22 Comparison of response (left) and FFT (right) of reference (in red) and expansion of 21
DOF reduced order model at contact location 1 (left gap spring)
4 Conclusions
Author Contributions
This work has spanned several years and several student theses that are acknowl-
edged in this section.
22 Linear Modal Substructuring with Nonlinear Connections 1241
Van Zandt, T., Development of Efficient Reduced Models for Multi-Body Dynamics
Simulations of Helicopter Wing Missile Configurations, MS, University of
Massachusetts Lowell, Lowell, Massachusetts, 2004
Wirkkala, N., Efficient Method of Model Updating Using Target Definition from
Impedance Based Modeling for Multi-Body Dynamics Simulations, MS, Uni-
versity of Massachusetts Lowell, Lowell, Massachusetts, 2004
Butland, A., A Hybrid Component Mode Synthesis Approach for System Modeling
Applications, MS, University of Massachusetts Lowell, Lowell, Massachusetts,
2006
Nicgorski, D., Investigation on Experimental Issues Related to Frequency Response
Function Measurements for Frequency Based Substructuring, MS, University of
Massachusetts Lowell, Lowell, Massachusetts, 2006
Chipman, C., Real Time Operating Data Expansion for Improved Visualization, MS,
University of Massachusetts Lowell, Lowell, Massachusetts, 2006
Pingle, P., Prediction of Full Field Dynamic Stress/Strain from Limited Sets of Mea-
sured Data, PhD, University of Massachusetts Lowell, Lowell, Massachusetts,
2010
Thibault, L., Development of Equivalent Reduced Order Model Technique for
Linear Modal Components Interconnected with Nonlinear Connection Elements,
MS, University of Massachusetts Lowell, Lowell, Massachusetts, 2012
Marinone, T., Efficient Computational Nonlinear Dynamic Analysis using Modal
Modification Response Technique, MS, University of Massachusetts Lowell,
Lowell, Massachusetts, 2012
Harvie, J., Computationally Efficient Reduced Order Models for Full Field Non-
linear Dynamic Strain Predictions, MS, University of Massachusetts Lowell,
Lowell, Massachusetts, 2013
Baqersad, J., A Non-contacting Approach for Full Field Dynamic Strain Monitor-
ing of Rotating Structures using Photogrammetry, Finite Element and Modal
Expansion Techniques, PhD, University of Massachusetts Lowell, Lowell, Mas-
sachusetts, 2015
Obando, S., Use of Expansion of Highly Reduced Order Models for the Accurate
Prediction of Full Field Dynamic Characteristics in the Forced Response of Lin-
ear and nonlinear Systems and Components, PhD, University of Massachusetts
Lowell, Lowell, Massachusetts, 2016
Acknowledgments Some of the work presented herein was partially funded by Redstone
Arsenal Award No. W31P4Q-07-P-0606 entitled “System Modeling Approaches of Heli-
copter/Wing/Missile Configurations,” by NSF Civil, Mechanical and Manufacturing Innovation
(CMMI) Grant No. 0900543 entitled “Dynamic Stress-Strain Prediction of Vibrating Structures in
Operation,” and by Air Force Research Laboratory Award No. FA8651-10-1-0009 “Development
of Dynamic Response Modeling Techniques for Linear Modal Components.” Any opinions,
findings, and conclusions or recommendations expressed in this material are those of the authors
and do not necessarily reflect the views of the particular funding agency. The authors are grateful
for the support obtained.
1242 P. Avitabile
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Part IV
Applications and Miscellaneous Topics
Civil Structural Testing
23
Ruben Boroschek and Joao Pedro Santos
Contents
1 Why Structural Health Monitoring (SHM) for Civil Structures . . . . . . . . . . . . . . . . . . . 1250
2 Basic Considerations on Loading and Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1251
3 Data Acquisition and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1251
3.1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1251
3.2 Selection of Data Acquisition Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1257
4 Basic Procedures for SHM in Civil Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1258
4.1 Initial Conditions Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1259
4.2 Force Vibration with Shaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1260
4.3 Ambient Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1261
5 Identification Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1262
5.1 The Fourier Transform and Time-Frequency Analysis . . . . . . . . . . . . . . . . . . . . 1264
5.2 Extended Logarithmic Decay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1265
5.3 Eigensystem Realization Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1267
5.4 The Periodogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1270
5.5 Frequency Domain Decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1274
5.6 Natural Excitation Technique ERA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1276
5.7 Stochastic Subspace Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1278
5.8 Multivariable Output-Error State sPace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1282
5.9 Iterative Modal Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1285
6 Stability and Cluster Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1287
7 Modal Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1290
7.1 Distance Matrices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1290
7.2 Spurious Pole Elimination Using Hard Stability Criteria . . . . . . . . . . . . . . . . . . 1293
7.3 Modal Characterization Based on Parametric Procedures . . . . . . . . . . . . . . . . . . 1294
7.4 Modal Characterization Using Clustering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1294
R. Boroschek ()
University of Chile, Santiago, Chile
e-mail: [email protected]
J. P. Santos
Structural Monitoring Unit, National Laboratory for Civil Engineering, Lisboa, Portugal
e-mail: [email protected]
Abstract
Civil engineering structures are especially complex due to their size, geometric
and physical uniqueness, intrinsic nonlinearity, and also due to the variations
of their properties as a function of environmental or operational loadings
and support conditions. While overloading can produce severe but recoverable
changes in modal properties, in the order of 30%, environmental conditions like
temperature and humidity can produce state changes, particularly in supporting
soils and boundary conditions, that have been observed to impose changes
of 50% on modal properties without the presence of damage. Some of these
variations are abrupt while others are slow, yet regardless of their speed they
impose challenges on the experimental setups and identifications techniques.
The basic civil structural instrumentation is mainly based on accelerometers
and displacements sensors, being their characteristics described in the present
chapter. The environmental excitations are in general nonstationary and input
excitations are usually not measured. So, response is generally analyzed using
Operational Modal Analysis (OMA) techniques, even if Experimental Modal
Analysis (EMA) have also been extensively used. The most commonly applied
technique for identification is the Stochastic Identification algorithm in their
covariance and data-driven versions. In order to observe the complexities of
civil infrastructure, examples are given for buildings under environmental and
earthquake loads and bridges under environmental and traffic loads. Identifi-
cation and automatic tracking algorithm are presented theoretically and with
examples.
Keywords
Nomenclature
Civil engineering structures are in general large and unique. When dynamic testing
is performed to a complete structure not located in laboratory, but in the field,
the environmental conditions are uncontrolled and the structure is usually under
operation. The sensitivity of the system to various ambient, boundary, and loading
conditions, along with the restrictions for testing due to size, usage, and safety
of the occupants and of the structure itself, generally requires special attention
and modifications of the techniques typically applied to mechanical systems and
described in other chapters. Due to their exposure to the environment and to
usage, civil engineering structures exhibit slow or abrupt deterioration, damage, and
collapse. The consequence of damage to these structures is not only related to loss
of functionality and costly repairs. The deterioration could easily put the users and
surrounding population and structures at risk.
The main challenges for dynamic testing are basically:
Civil structures are expected to be used for extended periods of time. A typical
design considers a life span of more than 50 years for buildings and 100 years for
bridges while other critical structures like dams and reservoirs can be in operation
for several hundred years. Due to the long exposition to the environment and
use, change of state and deterioration are common, and regular maintenance and
repair and reinforcement are generally necessary. To detect these changes, a clear
understanding of the structures’ characteristics and responses to the environment
and loading condition has to be developed. These state changes have to be
distinguished between progressive and abrupt as well as recoverable and non-
recoverable, to allow defining the appropriate instrumentation and procedures of
detection.
Typical progressive damages consist of material deterioration (carbonation,
corrosion, abrasion, etc.) or foundation modification (settlement, scouring, etc.),
while abrupt changes can be related with extreme loads like overloading, freezing,
blasting, extreme winds, and earthquakes, or when the structure and components
reach a limit state due progressive loading.
For example, in bridge piers (Fig. 1a, b) and dams (Fig. 1c, d), it can be observed
that frequency values of modes are significantly affected when the water levels rise
and submerge large lengths/section of this type of structural systems.
A recent study described in Pereira, Magalhães, Gomes, Cunha, and Lemos [67],
where the modal quantities of an arch dam were monitored and estimated during the
first filling of the reservoir, shows that, in fact, the effect of the water level can have
a significant influence on the properties of a large number of natural modes, with
frequency values decreasing proportionally with the increase in water level.
3.1 Sensors
Civil structure modal testing is commonly conducted using accelerometers (Fig. 2).
Table 1 shows the typical accelerometer sensitivity, range, and bandwidth required
for different testing conditions and excitations. In general, the DC component on the
acceleration bandwidth is not required for modal testing but it is needed to detect
permanent displacements due to change of state, residual displacements, or damage.
1252 R. Boroschek and J. P. Santos
Fig. 1 Dynamic effects imposed by the water level: (a) changes observed in piers of a curved
bridge [87], (b) changes observed in natural frequencies of a dam model [57]
In civil engineering, rigid systems are considered those with natural frequencies
greater than 33 Hz, so higher frequencies are generally needed for component
testing.
Data from spatially distributed sensors installed in civil structures must be
precisely synchronized. Time lag between records of different sensors must be
less than 1 ms. The lag between recordings can cause apparent complex modes on
the identification [44] and in most cases can be identified from the phase between
records.
23 Civil Structural Testing 1253
Fig. 2 Accelerometer types used in civil dynamic testing: (a) force balance uniaxial,
(b) force balance triaxial, (c) microelectromechanical systems (MEMS), (d) piezoelectrical, and
(e) integrated station with GPS
Due to the large dimensions of civil structures, data is usually stored locally
and afterwards transmitted by cable or using cellular networks to a central storage
system. The transmission of analog signals is generally avoided due to electrical
contaminations and data loss. The ADC (analog-to-digital converter) and the signal
conditioning units are usually installed next to the sensor, and the data transmission
is made digitally and, in general, using fiber-optic medium, so as to fulfill the
recommended minimum signal-to-noise ratio, which would be higher than 3.
Other sensors used in some civil dynamic testing and monitoring consist of strain
gages, displacement sensors, velocity meters, tilt-meters, and image-based optical
sensors. Thorough examples of sensor use can be found in Chap. 2, “Sensors and
Their Signal Conditioning for Dynamic Acceleration, Force, Pressure, and Sound
Applications”. In this section, only a brief reference exemplifying those used in
civil testing is made.
1254 R. Boroschek and J. P. Santos
Velocity sensors and tilt-meters are capable of measuring the structural vibration
speed and can be used as alternatives to accelerometers. They are based on laser
or inductance, can achieve very high sensitivities, and can therefore be suitable for
testing where there is need to measure vibrations with low amplitudes. However,
these sensors are generally limited in capturing lower frequencies and therefore
are not appropriate for slender flexible structural systems and for continuous
monitoring. As a result, this type of sensors seems to be most suited for seismic
movements [72].
Strain gages based on several types of transducing principles can be found in the
market and in civil monitoring applications, such as resistance-based, optic-based
(most common are Fiber Bragg Gratings, FBG), Carlsson or vibrating wire, with
numerous solutions for mounting and fixing to civil structures, such as glue, fixed,
embedded, or welded. For the purpose of modal civil testing, only the first two types,
resistance (Fig. 3a, b) and optic (Fig. 3c), are capable of providing accurate dynamic
data output. Regarding their mounting on civil structures, these two types of strain
gages are widely available for gluing (Fig. 3a) and welding (Fig. 3b) to metallic
components and for embedding in concrete (Fig. 3c).
Given the adequate signal conditioning and ADC features, these sensors are
capable of providing resolutions that can be much smaller than 1×10–6 m/m,
especially when assembling them in Wheatstone bridges. A typical use-case of
Wheatstone Bridge assemblies consists of measuring flexural strain in the top and
bottom flanges of Steel I-section. With the appropriate assembly, the flexural strain
Fig. 3 Strain gages used in civil testing: (a) resistance-based glued, (b) resistance-based welded,
(c) embedding resistance strain gage inside concrete element
23 Civil Structural Testing 1255
Fig. 4 Relative displacement sensors used in civil testing: (a, b) magnetostrictive sensor, (c)
LVDT
1256 R. Boroschek and J. P. Santos
Fig. 5 Load cells used in civil testing: (a) standard and (b) specifically fabricated
bridge (Fig. 5a). When load cell solutions are not available in the market, appropriate
strain gage assemblies can be defined and deployed in specific structural elements,
such as the bridge bearing device shown in Fig. 5b which, after calibration, is now
capable of measuring the forces applied to it. All remarks made above for strain
gages apply to load cells regarding sensitivity, applicability, and ability to detect
(mostly) lower order natural modes, even if characterized by very low values of
frequency.
Environmental sensors are used for dynamic civil testing with the objective of
measuring the effects of any demands that may influence the structural dynamic
response or which may influence the structural response by changing the materials’
properties or the boundary conditions.
Regarding the demands, wind is generally measured with anemometers such as
the one shown in Fig. 6a or with weather stations combining anemometers with
additional weather measurements, such as the one shown in Fig. 6b, c. Anemometers
can be based on cups or on ultrasonic measurements (Fig. 6a–c), where the latter are
more durable, precise, and require less maintenance. Water level can be measured
using buoy systems, even if the newer more robust and precise ones are based on
radar measurements such as the one shown in Fig. 6d and installed on the downward
faces of box girders or beams.
Concerning additional actions that may change the dynamic structural response,
scour is one of the most difficult conditions to measure in real bridges and can
be measured using sonar-based sensors such as the one shown in Fig. 6f, which
can be fixed to the upstream side of a bridge’s pile header or submerged beams to
detect the variation of pressure or deformation depending on the scouring level.
Structural element temperature is generally measured using glued of embedded
resistance thermometers such as those shown in Fig. 6e, or using thermistors, which
are generally less precise and less durable than the former. Rain, hail, and humidity
can generally be measured with high precision using weather stations such as the
one shown in Fig. 6b.
23 Civil Structural Testing 1257
Fig. 6 Ambient sensors: (a, b) ultrasonic anemometer from GILL Instruments, (c) cup-based
anemometer from Vaisala, (d) radar-based water level sensor from OTT (e, fit) weather stations
from VAISALA, (f) embedded resistance thermometers of the type PT100, (h) sonar sensor
UDM200 for scour monitoring
Data acquisition systems (DAS) must be selected based on the number of sensors
(scalability), type of sensors (generality), sensitivity, stability, robustness for the
environmental actions, and usage conditions. DAS could be concentrated or dis-
tributed depending on the size and level of noise present on the system. For highly
electrical environmental noise, digital and optical data transmission is preferred.
Typical sensitivity varies depending on the sensors, but 24 bits ADC converters are
the most common. Synchronization of the different channel data is essential, and
nowadays synchronization is in the order of the nanosecond or lower.
Sampling frequency is highly dependable on the parameters to be measured so
flexibility on DAS per channels is higher convenient. Meteorological stations can be
sampled in terms of minutes or hours and accelerations in terms of microseconds.
All connection to the DAS should consider the environmental conditions and
the level of vibrations presented. Many structures require military type or bolted
connectors for long-term monitoring. Connections based on friction are in general
not reliable.
Voltage protection and stability is a must for long-term monitoring. Typically,
UPS systems are used to stabilize, clean, and guarantee the voltage supply to the
1258 R. Boroschek and J. P. Santos
system. See Chaps. 2, “Sensors and Their Signal Conditioning for Dynamic
Acceleration, Force, Pressure, and Sound Applications”, 4, “Applied Digital
Signal Processing” and 5, “Introduction to Spectral and Correlation Analysis:
Basic Measurements and Methods” for more detail on DAS. Vandalism is common
so additional protection to the sensors and DAS should be considered.
Several different methods are used to identify the modal and dynamic response
properties of civil engineering structures. They have been developed for more than
a century, but most documented tests on real structures started to be reported in
the 1950s with the development of more flexible and transportable sensing and
recording systems [22, 41].
All civil structures present different levels of nonlinearity associated with
constituent material, foundation conditions, and interaction between components,
even if no damage is present. The nonlinearity and the need to evaluate the different
states that could be present in a structure require a clear understanding of the
possible excitation conditions and transitions between different response levels.
Hence, key decisions for the selection of testing and analysis procedures should
include:
[47, 94]. Even at very low amplitudes of vibrations, the variations in damping with
amplitude are important, and at large amplitudes the response can also include
hysteretic behavior among many others [4, 24]. Some numerical models have
been proposed to capture the variation of damping with amplitude in buildings
[45, 52, 89], but they are in general not used for the identification procedures.
This chapter presents a summary of the most common testing procedures of full
structures under dynamic loads at field conditions. It presents the basic instrumen-
tation, identification methods for system identification, response monitoring, and
change of state detection.
The basic excitations considered for the identification depend on the structure
size, complexity, foundation characteristics, usage, location, time for testing, and
budget. The most common testing techniques are:
Initial conditions, displacement and velocities, are excited by pulling [27, 56, 59],
pushing [101], or impacting [60] the structure. The excitation has to be selected and
applied to excite the local or the global response of the structure. Local responses are
obtained when the perturbation is applied to the elements under study, like beams,
columns, slabs, or walls. They are typically exited by hand systems that generate
pulling or pushing, heel dropping, jumping, hammer impacting, blast impacting, and
others, depending on the element characteristics and response levels desired. Global
responses can be obtained by pulling, pushing, and blast impacting the structure.
Several pulling mechanisms have been developed based on jacks, accompanied
with quick release mechanisms (collapse mechanism [6], breakable fuse [10], etc.).
Additionally, truck or heavy equipment can be used to pull the structural systems.
This type of testing is quite limited in existing structures because the level and
location of loading should be carefully selected and controlled so that the response
of the system is under the desired response levels. In general, the loading should
be large enough to excite the structure to the desired level without damaging
it. To accomplish this, a numerical model of the structure should be developed
and calibrated under real conditions (typically derived from ambient test). The
models are only approximations to reality, so several variations of the models are
recommended to quantify, in a reliable way, the possible states that the structure or
its components can reach.
To globally test a structure, it should generally not be in operation. Preparation
for the test including modeling, development of loading devices, and setup of the
sensors and recording system can take from weeks to months, depending on the
level of response required.
1260 R. Boroschek and J. P. Santos
The procedure applied to define the initial displacement or velocity controls the
modal parameter excited. For low frequency modes, simple displacement patterns
are recommended. When applying initial velocities, the impact durations should be
related to the frequency of interest.
Response levels can reach high values, so response monitoring sensors should
be anchored. Typical recommended acceleration sensor sensitivity is 0.001 g with
a range of +/–10 g and a bandwidth between 0.05 to 20 Hz. DC components for
this excitation are in general not required for acceleration. The measurement of
the initial displacements or the applied impact force is generally recommended, so
as to be able to obtain more information like static stiffness or inertial mass. For
modal characterization, the most common procedures are Ibrahim Time Domain
Decomposition (ITD), Eigensystem Realisation Algorithm (ERA), Peak Picking
(PP), Short-Time Fourier Transform (STFT), and Logarithmic Decay, among others.
This type of testing is based on an excitation produced by a rotatory [43, 93, 105]
or linear shaker [26]. The shaker generally produces the force by an eccentric or
inertial mass. Inertial forces are in the range of +/–50 kN for practical movable
systems. Due to its dimensions and at the high end of loading, the system should be
anchored to the structure. The frequency band of excitation is typically between 0.2
to 15 Hz and in general has a single-frequency nature. Response levels can reach
quite high values so the response monitoring sensors should be anchored. Typical
recommended sensor sensitivity is 0.001 g and a bandwidth between 0.1 to 20 Hz.
DC component for this vibration is not generally required.
Due to the medium and high levels of vibration that can be obtained by the shaker
at resonance conditions, the structure should be nonoperative or with restrictive
operations (especially in buildings). Also, the engineer responsible of the test should
have previously analyzed the possible damage states that could be induced in the
structure. For low levels of vibration excitations, no special care is normally needed,
but for large testing loads, a set of numerical models is recommended to estimate
the response.
Due to the preparatory requirements, namely the anchoring of the shaker and
sensors, these procedures have very limited application. Nevertheless, the possibility
of controlling the amplitude, direction, and location of the applied loading and
response levels allows the observation of the structures’ nonlinearities, as observed
by [41, 51].
Typically, testing time could be extremely long at large amplitudes, due to the
nonlinearity of the system when searching for resonance frequencies. Data analysis
is relatively simple but requires extensive observation and control by the testing
operators. The experimental results typically consist of acceleration, velocity, or
displacement amplification response as a function of excitation frequency. Typical
analysis procedures are peak picking (PP), enhanced frequency domain decomposi-
tion (EFDD), and others.
23 Civil Structural Testing 1261
Ambient vibrations are produced mainly by wind, traffic, micro-tremors, and usage.
In general, the excitations are not broad banded and their main energy is below
20 Hz. This bandwidth is good enough to excite the low-frequency modes of
the system. Typical wind-induced drift in buildings is observed in the order of
2/1000 [95] and acceleration response amplitude in the order of 0.001 g or even
lower, so sensitive accelerometers are needed. Other sources of ambient excitation
could have larger amplitude so typical range is +/–0.25 g. Recommended sensor
sensitivity for wind-induced vibration is 10–5 g and a bandwidth between 0.1 to
30 Hz. The DC frequency component for this vibration is in general not required.
Due to the low level of excitation, anchorage is not required and normal friction is
sufficient to keep the sensor in position, unless a permanent monitoring system is
desired.
Due to the quick deployment of sensors and the extreme low risk of damaging
the structure, these testing procedures are quite useful and convenient to identify the
modal properties of a structure. Nevertheless, due to the extreme low-level response,
the properties observed are restricted to a linear range and in general are not good
predictors of higher response, especially when damage occurs.
Depending on the objective of the monitoring the density of the recording
locations must be adequately chosen. If only frequency is desired, only few degrees
of freedom are needed, and care should be taken not to put the sensor in a nodal
point of the mode of interest. If the shape of the mode is required, then a much
densely recording network is needed. The simplicity of the procedures allows the
deployment of several sensors that should be properly synchronized.
For short-term recording it is not required to have a large number of recording
points. In this case, one or several sensors are defined as fixed references and another
set is moved around the structure to capture the response. Later the mode shape is
integrated with the help of the reference point. Typical recording times for each
setup are from 20 to 60 min, to obtain reliable properties.
Permanent or long-term ambient monitoring is also quite popular to detect
slow and abrupt variations of modal properties. For this case the sensors should
be permanently anchored and protected from the environment and the users of
the structure. Long time stability of the sensors and recording system should be
carefully studied for the selection of the components and synchronization between
sensors. Due to the extended monitoring time, data have to be carefully analyzed
before any attempt for identification or classification is done. This analysis should
include at least the verification of the bandwidth of the response, the interference or
contamination by periodic excitation, like motors, the occurrence of impacts to the
structures, or impacts due to traffic or users. The portions of contaminated data have
to be removed.
For long-term monitoring, data can be obtained in packages of shorter durations.
Typically, 5–15 min are sufficient. For each data package system identification
has to be performed, and later the modal properties identified have to be linked
to previous obtained values. This link, in the absence of abrupt changes, can be
1262 R. Boroschek and J. P. Santos
done using a distance metric, as the one presented in Eq. (81), which considers
a normalized frequency and shape similarity (MAC) between consecutive modes
and with consideration of the number of sensors. Damping is not generally used in
the tracking due to its uncertainty. Example of tracking procedures from ambient
vibrations can be found in [17, 49, 68].
Because of the sensitivity of civil structures to the environment, specially
temperature, humidity and level of excitation, and the modal parameters vary in
time [20, 32, 38, 92, 107]. Typically, modal frequency can have a daily change
due to temperature of 1–2% in buildings, if freezing of soil is not present. In case
of freezing, the variation on frequency can be as strong as 50%. Due to rain or
high humidity the frequency change is on the order of 6%. The effects due to rain,
extreme low temperatures, vary daily (temperature and radiation) and seasonal.
So, to understand the magnitude and effect of the change, consistent observation
periods must be considered. The relation between variations and modal properties
is multivariate so the largest the observation periods the best.
The modal changes due to environmental fluctuations are quite large so if the
system is required to detect deterioration, these variations can be easily masked
by them. In order to increase the identification capacity of change of state, several
approaches have been implemented and generally named as data normalization
procedures. These consist of removing the effects of the actions, from the responses,
using Principal Component Analysis [102], multilinear or nonlinear regression,
neural networks [81, 107], and ARX models, among others [65].
In general, the excitation is not measured so the typical identification procedures
are based on Operational Modal Analyses. Among the most used identification
techniques and some references for examples of applications are PP, ERA [15],
Extended Frequency Domain Decomposition [11], and Stochastics Subspace Iden-
tification [63, 62, 64].
5 Identification Methods
The identification methods used can be classified according to their basic properties:
Table 2 presents the most common methods used in civil structures. There are
also other methods used such as linear [78] and nonlinear time filters [76], and for
others see for example Peeters et al. [66].
23 Civil Structural Testing 1263
Among the initial steps in the identification analysis is the evaluation of its fre-
quency content by way of the Fourier Transform (FT) and the STFT or spectrogram.
The visualization of the component and its variations with time allows the user to
identify the bandwidth of the signal, the presence of permanent or stationary signals,
and the possible nonlinear characteristics or variation of apparent predominant
signals.
The FT presents a summary of the energy for each frequency component in the
whole signal. The STFT uses the FT in a relative short duration moving window, as
shown in Fig. 7. The results are plotted in a 3D plot or color map, Fig. 8. The STFT
uses a constant time window so careful selection of its duration shall be performed
to capture the predominant frequencies and its variation with time. As indicated by
Cohen [21], this transformation is redundant so it does not have an inverse. This
can be overcome if the S-Transform is used instead [91]. Another alternative for
some nonlinear system is the Hilbert–Huang Transform that uses the empirical
mode decomposition (EMD) and the Hilbert transform to capture the variation
frequency due to nonlinear responses. An example of application can be found in Shi
et al. [86].
Fig. 7 Spectrogram construction. (a) Time series. Two windows sections to be FFT. (b) FFT of
two windows. (c) 3D plot of FFT centered on the mid time of selected window. No treatment is
use in this example to select the time window to reduce leakage
23 Civil Structural Testing 1265
Fig. 8 Spectrogram of sine function that presents a linear varying frequency (0–15 Hz) and a
linear increase of amplitude (0–3). (a) Time series, (b) spectrogram, and (c) Fourier transform of
the whole signal
detected. Due to noise, the arrangement of the data is not always linear, so a
least square regression can be performed to obtain the slope, which relates to an
equivalent viscous damping of the system given by Fig. 11:
slope
β= (2)
π
where the parameters are optimized through the minimization of an error function is
not recommended due to the large number of local minima, ERA and ITD are more
23 Civil Structural Testing 1267
Fig. 10 Zero crossing and maximum absolute values of the second mode after extracting from
original signal
The method developed by JUANG and PAPPA [48] allows the parameter determina-
tion from a response decaying signal. This decaying signal can be obtained by direct
experimental test (initial conditions testing) or derived from ambient vibrations
(NeXT ERA, Random Decrement). See additional details of ERA in Chap. 10,
“Experimental Modal Analysis Methods”.
1268 R. Boroschek and J. P. Santos
The algorithm uses the decay response of the system organized on a Hankel
matrix:
⎡ ⎤
[Yk ] [Yk+1 ] · · · Yk+j
⎢ ⎥
⎢ p×q ⎥
⎢ ⎥
⎢ [Yk+1 ] [Yk+2 ] · · · Yk+j +1 ⎥i
[Hk−1 ] = ⎢
⎢ .. .. ..
⎥
⎥ (4)
(prxqs) ⎣ . . ··· . ⎦
[Yk+i ] [Yk+i+1 ] · · · Yk+i+j
↔j
[H ] = [U ] [] [V ]T (5)
(prxqs) (prxpr)(prxps)(psxqs)
and considering
T
Ep = [I ] [0] ··· [0] (7)
(pxpr) (pxp) (pxp) (pxp)
T
[Cd ] = Ep [U2N ] [2N ]1/2 (9)
1270 R. Boroschek and J. P. Santos
from which the modal shape at the observed and locations can be found as
φyi = [Cd ] { ui } (11)
(px1) (px2N )(2N x1)
Several identification techniques are based on the power spectral estimation or peri-
odogram. Chaps. 4, “Applied Digital Signal Processing” and 5, “Introduction
to Spectral and Correlation Analysis: Basic Measurements and Methods” presents
23 Civil Structural Testing 1271
the basic concepts of frequency domain analysis, power spectra, and periodogram.
Here they are used to identify the modal properties of a system using PP, FDD, and
EFDD.
Two estimators of the FRF are usually used.
Y (f )X∗ (f ) SY X
H1 (f ) = ∗
= (13)
X(f )X (f ) SXX
where Y(f ) and X(f ) are the Fourier transform of the windowed signal, or
Y (f )Y ∗ (f ) SY Y
H2 (f ) = = (14)
X(f )Y ∗ (f ) SXY
1 1
Na Na
ŜXX (f ) = (SXX )n , ŜY Y (f ) = (SY Y )n , (15)
Na Na
n=1 n=1
1272 R. Boroschek and J. P. Santos
Fig. 15 Error as a function of second mode damping and optimal value for whole window
1 1
Na Na
ŜXY (f ) = (SXY )n , ŜY X (f ) = (SY X )n (16)
Na Na
n=1 n=1
2
γ 2 = ŜXY (f ) / ŜXX (f )ŜY Y (f ) (17)
The coherence has values between 0 and 1. An unitary coherence reflects a clear
agreement and consistent modal properties while a value lower than 1, for a given
mode, can be obtained depending on:
1. Noise
2. Nonlinearity of system
3. Leakage
4. Out of phase effects
23 Civil Structural Testing 1273
γY2X
S/N = (18)
1 − γY2X
In Fig. 16, the acceleration time series of channel 6 of the office building
described in Sect. 10.1 is shown and the corresponding record shows important
bursts of response. In case the signal is long enough, the high amplitude section
can be removed if the remaining segments can be used to identify the structure
properties. The record should be initially tested by estimating the periodogram.
If clear peaks are present, in the absence of noise, they can be associated with
structural properties. As an example, the power spectral density estimated by the
Welch method, for all channel above ground for the TC Building, is presented in
Sect. 10.1. In order to have a reliable spectrum several averages should be taken.
When nonoverlapping time segments are used the uncertainty of the estimation is
related by the inverse of the number of averages. The largest the number of averages,
the smaller the uncertainty. This requires long records. In order to avoid leakage,
the selected time segments shall be windowed. Typical window used for ambient
vibrations are Hanning and Hamming. The length of the window affects the shape
Fig. 17 Periodogram of all aboveground channels, 1–9, of an office building calculated by the
Welch method
of the spectra and the identified damping. The largest the window, the smallest the
effect on the damping estimation.
For typical structures with frequencies varying from 1 to 10 Hz, a window of
length 20–30 s gives good results when averaged at least 30 times. This means
records of more than 15 min duration must be taken. For lower frequencies, larger
duration and windows are recommended.
From an initial visual inspection of Fig. 16 and of the predominant operational
frequencies in Fig. 17, several peaks can be observed and, in this case, at least 8
are clearly detected. Nevertheless, not all channel presents all the peaks, because
the operational response at these frequencies is small. The first three operational
frequencies are 1.76, 2.17, and 2.62 Hz. Care should be taken in identifying a peak
as a single modal frequency. In order to distinguish repeated frequency, the FDD
methods consist of a simple procedure.
The methods make use of this property and perform a singular value decomposition
of the observed responses periodogram [12, 13]
23 Civil Structural Testing 1275
H
+
svd Syy (j ωi ) = U (ωi ) \ S(ωi )\ U (ωi ) (19)
If only one mode dominates the response at frequency ωr the modal shape can
be obtained as
φ̂r = {u1 (ωr )} (20)
This method allows the identification of close modes. Figure 18 presents the
singular value decomposition of the estimation shown in Fig. 17. Some repeated
root can be observed for frequencies close to 9.5 Hz. For damping the Enhanced
Frequency Domain Decomposition,
[12, 13] recommend selecting a band around
ωr , where the modal vector φ̂r is similar (MAC higher than 0.8), as shown in
Fig. 19. This segment is transformed to the time domain and identification is done
on the decay by different techniques, shown in Fig. 20. The damping identified by
this method, in case of close modes, is not as reliable as when time domain methods
are used. In the periodogram-based methods the number of points that define the
Fig. 18 Singular value decomposition of cross-spectral density matrix of 6 channels above ground
1276 R. Boroschek and J. P. Santos
Fig. 19 Selection of frequency band for each mode to perform a damping estimation using a
response function
The method was developed by James III et al. [46] and uses the cross-correlation of
the response of structures excited by white noise with respect to a reference channel.
It can be shown that cross-correlation has the same characteristics of a decaying
signal of a dynamic system under initial excitations.
The cross-correlation is calculated numerically in the time or frequency domain,
being in the former defined as:
N −k
1
R̈ÿi ÿj (k t) = ÿi (l)ÿj (k + l) (21)
N −k
l=0
For the case of one degree of freedom, the cross-correlation has the form of
23 Civil Structural Testing 1277
Fig. 20 Time response function for first operational mode. Envelope calculated with Hilbert
transform is also shown
σ2 −βωτ β
Ryy (τ ) = 3β
e sin (ωD τ ) + cos (ωD τ ) (22)
4ωD 1 − β2
Hence, the methodology takes the ambient response, shown in Fig. 16, and
consists of obtaining its cross-correlation using a reference channel, as shown in
Fig. 21. In this case we present the decaying function with respect to Channel 6. Due
to the long duration of ambient records, the cross-correlation quickly diminishes to
very low values associated with noise. The portion that represents the decay function
should be selected and used for the analysis with ERA. The longer the period or the
smaller the damping, the longer the decay signal to be selected. Several different
reference sensors shall be analyzed to reduce the effect of a defective reference,
which may be generated by low amplitudes at certain frequencies or by the presence
of noise.
The sampling rate of the signal shall be related to expected predominant
frequencies and should allow for a good representation of the decay. Extreme high
sampling rates can limit the ability for modal identification and therefore down
sampling the signal is generally recommended to a sampling frequency of no more
than four times the maximum expected modal frequency present in the signal.
1278 R. Boroschek and J. P. Santos
Two SSI methods are commonly used [63]: the covariance driven (COV) and the
data driven (DATA). Chapter 14 presents the description of the methods and the
proper selection of the record length and number of rows in the observation matrix
23 Civil Structural Testing 1279
Fig. 22 Stability diagram showing poles that comply with hard and soft criteria. Identified fre-
quency and damping is marked in red circle and shown in table. First singular value decomposition
from FDD is shown in dark gray
for best results. As previously referred, care should be taken to select the appropriate
length of records according to an expected number and magnitudes of the operation
frequencies and damping present on the signal. The most common procedure to
select the appropriate model is the construction of a stability diagram and to impose
hard and soft discriminating criteria. The method of selecting a gap or jump from the
singular value decomposition matrix is not practical due to the noise level present
in the signals.
Theoretically, the excitation shall be white noise even if, as will be shown
later, the identification can be performed adequately with color noise and even for
transient event like earthquake responses.
Here SSI-COV is summarized for the key elements that are used. The methods
make use of the Toeplitz matrix of the Hankel matrix of observations:
⎛ ⎞
ref ref
Ri ref Ri−1 · · ·R1
⎜ ⎟
T ⎜ ⎟
⎜ ref ref
···
ref ⎟
=⎜ Ri+1 Ri R2 ⎟
ref ref
T1/i = Yf Yp ⎜ ⎟ (23)
⎜ ⎟
⎝ ··· ··· ··· ··· ⎠
ref ref ref
R2i−1 R2i−2 · · · Ri
1280 R. Boroschek and J. P. Santos
Fig. 23 Cluster of selected frequency and damping. Identified frequency and damping is marked
in red circle and shown in table
This matrix is decomposed using singularly values to estimate the system matrix
ref
T1/i == [U1 ] [S1 ] [V1 ]T (24)
or
ref ref
T1/i = [Oi ] i (25)
23 Civil Structural Testing 1281
with
It can be shown that the discrete state matrix can be obtained by a shifted block
Toeplitz matrix [62]
ref ref
T2/i+1 = [Oi ] [A] i
ref †
= [S1 ]−1/2 [U1 ]T T2/i+1 [V1 ] [S1 ]−1/2
ref ref
[A] = [Oi ]† T2/i+1 i
(27)
After finding [A], the modal properties are obtained in a similar way as described
in the ERA method section.
For the case of the TC Building, if the record length for the analysis is short, then
the response could not have all modes of interest and consequently the resulting
estimation may be poor. Very long record increases the computational cost and field
work but does not necessarily give additional information. So careful selection of
the appropriate length shall be considered. Because time domain methods require
much shorter data length than frequency domain methods, the records can be split in
shorter length windows and the results of each selected window can be statistically
analyzed given a more stable results for the number of windows selected.
The results of the analysis of a single 15-min recording, considering 30 s and
1-, 5-, and 10-min windows, are presented in Table 4. For the 30-s duration a total
of 30 windows are considered and for the 10-min window only one is considered.
For the 30-s and 1-min windows not all modes are detected in all windows. In this
case the average frequency and damping values are similar, but a large dispersion
of the values in each window is found for the shorter windows. Table 5 shows
the minimum, medium, and maximum results of the analysis of 5-min windows.
Selected values are similar to those obtained by the NExT-ERA and EFDD methods,
Table 3.
Table 5 Minimum, Mean, and Maximum Values from three 5-min independent windows
Mode Mean frequency Min–Mean–Max Mean damping Min–Mean–Max
1 1.76–1.77–1.78 1.17–1.38–1.69
2 2.17–2.17–2.18 1.78–2.23–2.68
3 2.60–2.61–2.61 0.98–1.60–2.23
4 5.17–5.18–5.20 1.51–1.61–1.78
5 6.32–6.35–6.37 1.71–2.00–2.38
6 8.03–8.06–8.08 1.83–2.07–2.20
We get
k−1
{zk } = [A]k {z0 } + [A]k−i−1 [B] {ui } (31)
i=0
k−1
{yk } = [Cd ] [A] {z0 } + [Cd ]
k
[A]k−i−1
[B] {ui } + [D] {uk } (32)
i=0
23 Civil Structural Testing 1283
then
⎧ ⎫ ⎡ ⎤
⎪
⎪ {y0 } ⎪
⎪ [Cd ]
⎪
⎨ {y1 } ⎪
⎬ ⎢ ⎥
⎢ [Cd ] [A] ⎥
.. =⎢ .. ⎥ {z0 }
⎪
⎪ . ⎪
⎪ ⎣ . ⎦
⎪
⎩ ⎪
⎭
{ys−1 } [Cd ] [A]s−1
⎡ ⎤⎧ ⎫
[D] 0 ··· ⎪
⎪ {u0 } ⎪
0 ⎪ 0
⎢ [Cd ] [B] [D] ···
⎪
⎥ ⎨ {u1 } ⎪
0 ⎬ 0
⎢ ⎥
+⎢ .. .. .. ⎥ . .. ..
⎣ . . . ⎦⎪⎪ .. . ⎪
⎪ .
⎪
⎩ ⎪
⎭
[Cd ] [A]s−2
[B] [Cd ] [A] s−1
[B] · · · [Cd ] [B] [D] {us−1 }
(33)
⎡ ⎤
[Cd ]
⎢ [Cd ] [A] ⎥
⎢ ⎥
if [Os ] = ⎢ .. ⎥ is the extended observability matrix, and using the
⎣ . ⎦
[Cd ] [A]s−1
Toeplitz matrix, then
⎧ ⎫ ⎧ ⎫
⎪
⎪ {yk } ⎪
⎪ {uk } ⎪
⎪
⎪ ⎪
⎪
⎨ ⎪
⎬ ⎪
⎨ ⎪
{yk+1 } {uk+1 } ⎬
.. = [Os ] {zk } + [Ts ] .. (34)
⎪
⎪ . ⎪
⎪ ⎪
⎪ . ⎪
⎪
⎪
⎩ ⎪
⎭ ⎪
⎩ ⎪
⎭
{yk+s−1 } {uk+s−1 }
Constructing the Hankel matrix of input and output and performing LQ decom-
positions, we get
* +* +
U0,s,N [L11 ]ms x ms [0]ms x ls [Q1 ]T ms x N
[H ] = ms x N = (38)
Y0,s,N ls x N
[L21 ]ls x ms [L22 ]ls x ls [Q2 ]T ls x N
* +
U0,s,N = [L11 ] [Q1 ]T
[H ] = (39)
Y0,s,N = [L21 ] [Q1 ]T + [L22 ] [Q2 ]T
with
,
[I ] if i = j
[Qi ] T
Qj = (40)
[0] if i = j
then
Y0,s,N = [Os ] Z0,N + [Ts ] [L11 ] [Q1 ]T = [L21 ] [Q1 ]T + [L22 ] [Q2 ]T (41)
and [A] as
Fig. 24 (a and b) Top story record TC Building 2009 low amplitude earthquake. Record is
analyzed by a sliding nonoverlapping window of 5 s. (c) Evolution of first predominant frequency
with time
After [A] is found the procedure described in the ERA section is used to obtain
the modal parameters.
In the TC Building more than 1700 earthquakes of different amplitudes were
recorded, some of which produced damage. Figure 24 presents one of the recorded
acceleration responses. The upper stories (6 channels) are analyzed considering the
full record length and dividing them in 5-s length nonoverlapping windows to track
an approximation to the variations of the predominant frequency. For this small
amplitude response, the building is nearly elastic so no apparent change is detected.
In contrary the Magnitude 8 earthquake of 2010, shown in Fig. 25, produced damage
in the building, and in this case a clear reduction of the frequency is observed. This
is a permanent change that later is corroborated by ambient vibrations.
Fig. 25 (a,b) Records acquired from the TC Building 2010 damaging earthquake, analyzed by a
sliding nonoverlapping window of 7s. (c) Evolution of first predominant frequencies over the same
time period
k
ÿj (t) + 2ωj ξj ẏj (t) + ωj2 yj (t) = Lj,i agi (t) (48)
i=1
N
ap (t) = φj,p · ÿj (t) (49)
j =1
where ωj , ξ j , Lj, i , and φ j, p are modal parameters of mode j, ωj being the modal
angular frequency, ξ j the modal damping ratio, Lj, i modal participation ratio for
23 Civil Structural Testing 1287
base acceleration agi (t) and φ j, p the modal shape vector component corresponding
to position p. Additionally, yj (t) and ap (t) represent modal response of mode j and
estimated acceleration at position p, respectively.
Several target function can be established for the optimization problem for
example [19].
.
/-
/ αp · - 1a0,p (t) − ap (t)22
/
/p t
E=/ - -1 22 (50)
0 α · a (t)
p 0,p
p t
The identification methods listed in Table 2, from which several are described in
Sect. 5, are based on solutions obtained either in the time domain, in the frequency
domain, or in both. Those that are reported to be more suited for modal estimation in
civil structures are based on solutions obtained in the time domain [14, 48, 64], such
as the SSI, the ERA, the Next-ERA, or the MOESP models (see Sect. 5). The main
reason for this choice concerns the fact that while frequency and time-frequency
methods estimate the existence of modes in continuous functions, time-based
methods allow observing them as single-valued data objects (poles), for each of the
n orders assumed for these models. The computational and theoretical simplicity
associated with analyzing this type of data, when compared to the complexity
associated with the analysis of continuous functions, has made researchers and
practitioners choose this class of methods for civil dynamic testing. Additionally,
time methods generally use less data and provide more reliable values for damping.
Even if time-based algorithms are preferable when compared to those which are
frequency-based, they may still face the challenge of depending on the structure of
the Hankel matrix which, in turn, depends on the model order n. In theory, the model
order may be chosen as twice the number of modes needed to describe the structural
system. However, this theoretical value is difficult to use in civil structural testing
due to the number of spurious modes, associated with noise and other nonstructural
effects, that is generally measured on site. One solution to this problem can simply
consist of estimating the parameters associated with different model orders, bearing
in mind that orders lower than twice the number of modes will underestimate their
number while higher values will tend to generate spurious modes.
The identification of which mode estimates (or poles) can be associated with
natural or spurious modes is generally conducted by choosing multiple model
orders, n, from a value which clearly underestimates the system’s dynamics, to one
1288 R. Boroschek and J. P. Santos
Fig. 26 (a) Stability diagram obtained from 1 h of data acquired on the deck of a suspended bridge
and corresponding (b) cluster diagram (frequency vs. damping), (c) cluster diagram (frequency vs.
MP), (d) cluster diagram (frequency vs. MPD), (e) cluster diagram (frequency vs. MPC)
– The mean phase, MP, which can be computed as the angle of the best straight line
fit of the mode shape in the complex plane. Bearing in mind the singular value
decomposition of the mode shape matrix , USVT = [ Re (j) Im (j) ], where
U and V are orthonormal columns and that V12 and V22 denote the elements
(1,2) and (2,2) of the V matrix, then the MP can be obtained as [71]:
3 4
1 2 −V12
MP φj = arctan (51)
V22
– The mean phase deviation, MPD, which measures how much each mode shape
coordinate deviates from MP and can be computed simply through the scalar
product between the mode shape matrix, [ Re (j) Im (j) ]T , and [ V22 − V12 ]T .
As a result, the MPD can be obtained as [71]:
-n
φj i arcos ( 5j i ) 22 ( j i ) 12
Re φ V −Im φ V
1 2
i=1 V12 22 | j i |
2 +V 2 φ
MP D φj = -n (52)
i=1 φj i
where φ ji is the deviation of the phase from the MP and n is the number of modal
coordinates.
– The mean phase collinearity, MPC, which measures how collinear, in the
complex plane, mode shapes are. It lies between 0 (not collinear at all) and 1
(perfectly collinear) and can be obtained as [71]:
6 62 1 1 2 2
6 6
1 2 6Re φ̃j 62 + C +1 sin (θMP C ) −1
1 2 2
ξMP C Re φ̃jT Im φ̃j 2 ξMP
MP C φj = 6 62 6 62
6 6 6 6
6Re φ̃j 6 +6Im φ̃j 6
2 2
(53)
where
6 62 6 62
6 6 6 6
6Im φ̃j 6 − 6Re φ̃j 6
ξMP C = 2
2
(54)
2Re φ̃jT Im φ̃jT
3 5 4
φMP C = arctan |ξMP C | + sign (ξMP C ) 1 + ξMP
2
C (55)
1290 R. Boroschek and J. P. Santos
7 Modal Estimation
Civil structural dynamic testing was traditionally conducted using forced vibrations
and small data acquisition periods, mostly due to the technical limitations associated
with acquiring large data sets and with measuring small magnitude vibrations.
Nowadays, sensors and data loggers are capable of measuring changes of one
hundredth of the micro-g, where mainstream hard disk drives can store several
terabytes of data and where computer processing units (CPU) can process the data
in real time for dynamic feature identification. As a consequence, civil dynamic
testing can be conducted continuously and autonomously for the purpose of system
identification and structural health monitoring [55, 68, 82].
Diagrams such as those shown in Sect. 6 can be obtained from pairs of modal-
based quantities to reveal patterns that can be directly matched to different modes.
This type of patterns can, however, be obtained from each modal quantity alone
by computing distances between pairs of poles. These distances between each pair
of poles can be organized, in a simple manner, using distance matrices whose
visualization, for example, in the form of pixel maps (as those shown in Fig. 27),
allows visualizing how the modal information is organized as well the ability of
each quantity to provide reliable modal estimations.
The quantification of the distances can be conducted using several metrics, from
which the Minkowski distance is the simplest and well-known. It can be defined, in
its relative form, as
23 Civil Structural Testing 1291
Fig. 27 Pixel plots of the distance matrices obtained from (a) frequencies, (b) damping ratios, (c)
1-MAC, (d) MP, (e) MPD, and (f) MPC
1292 R. Boroschek and J. P. Santos
1-n p 2 1
1 2 p
i=1 xi − xj
d xi , xj = 1 2 (57)
max |xi | , xj
where the parameter p must be taken larger than the 1. When p=1, the distance is
known as Manhanttan distance and assumes the form of the absolute value of the
difference between modal features. When p=2, the Minkowski distance assumes the
form of the well-known Euclidean distance, or square root of sum of squares. For
all matrices shown in Fig. 27, this distance with p=1 was used, with the exception
of Fig. 27c, which was defined as d=1−MAC, where the MAC stands for the Modal
Assurance Criterion (MAC), [1], as follows:
-n
∗ 2
i=1 φiA φiB
MAC (φiA , φiB ) = -n ∗ ∗ (58)
i=1 φiA φiA φiB φiB
installed. In these cases, the phase and collinearity can also contribute to the correct
identification.
Modal estimates obtained from the time-domain identification methods can produce
poles which can be associated with physical modes or with other effects influencing
the dynamic test under analysis. The latter are named spurious poles (see Chapter
12) and can be characterized by not being observed across the model orders. As
a result, a common procedure for distinguishing between physical and spurious
poles consists of defining limits (named as hard criteria) to the values of the modal
features, namely those defined in section 6 (f, d, MAC, MP, MPD, or MPC). These
limits are generally in accordance with the precision requirements needed for the
experimental dynamic property at hand.
Hard criteria can be seamlessly obtained from the distance values between pairs
of modal estimates (shown in Fig. 27). One possible procedure for hard criteria
implementation consists of analyzing the distances between poles obtained at each
model order, n, with those obtained for the preceding model order, n−1. The
algorithm associated with this type of stability criteria is based on searching if there
is at least one pole j, in model order n−1, that meets all or a set of the following
conditions when compared to pole j, of model order n,
1 2
df (i, j ) ≤ lim df (59)
where the ranges used are highly case dependent and a set of possible ranges used
for the frequency, damping and MAC limits can be chosen as,
1 2
0.005 ≤ lim df ≤ 0.05 (65)
The application of this procedure using the limits lim(df )=0.005, lim(dd )=0.01,
and lim(dMAC )=0.999 resulted in the new stability and cluster plots shown in
Fig. 28a, b, where it can be observed that numerous poles located in non-dense
regions of the cluster plot were considered spurious and therefore eliminated.
Fig. 28 Spurious pole elimination: (a) stability and (b) cluster diagrams using by-order pole elimination, (c) stability, and (d) cluster diagrams using entire-set
pole elimination
1295
1296 R. Boroschek and J. P. Santos
1
K
W (Pk ) = dij (68)
2
k=1 C(i)=k C(j )=k
1
N N
T = dij (69)
2
i=1 j =!
Fig. 29 K-means clustering algorithm: (a) initialization (three cluster prototypes to describe
eleven objects); (b) iteration 1, allocation; (c) iteration 1, representation; (d) iteration 2, allocation;
(e) iteration 2, representation, (f) final set of clusters’ prototypes. Hierarchical agglomerative
clustering (g)
the “average link” and the “ward,” or “minimum variance” rule. The first defines
that the pair of clusters to be merged, at each level, is the one with smaller average
distance, while the “ward” rule defines that, at each level, the pair of merged clusters
must generate a new partition with the smallest variance possible. From the defined
agglomerative hierarchy, cluster partitions containing any number of clusters (from
1 to N) can be obtained by cutting the dendrogram plots (horizontally) between two
hierarchy levels, as show in Fig. 29g.
Clustering methods, regardless of their type or nature, use distance matrices
obtained between pairs of all elements being clustered as input. For modal analysis
in the realm of experimental dynamics, distance metrics can consist of those
obtained from the quantities presented in Sect. 6 or others considered appropriate
for the application at hand Fig. 27.
To exemplify the automatic modal characterization using clustering, each of the
six matrices shown in Fig. 27 was used as input in an independent hierarchical
agglomerative procedure based on the minimum variance rule, without any elimina-
tion of spurious poles, and assuming that 24 modes are present in the domain [0;2]
Hz. The results are shown in Fig. 30, in the form of stability diagrams overlapped
1298 R. Boroschek and J. P. Santos
with the spectra of the first singular value (extracting using the method described in
Sect. 5.5).
A possible criterion to analyze whether a clustering process has identified the
modes adequately consists of analyzing whether it classifies each entire vertical
alignment of poles as a single cluster. When conducting this analysis to the results
shown in Fig. 30, it can be observed that, for the present case, the clustering
processes which used frequencies and MAC as input generated more trustworthy
mode classifications, when compared to the remaining ones. This conclusion is in
line with the one obtained from the analysis of the distance matrices themselves,
shown in Fig. 27. However, it can also be observed that even if the matrices obtained
from frequencies and MAC are significantly different (Fig. 27a, c, respectively), the
resulting clustering obtained from them generates similar mode configurations.
23 Civil Structural Testing 1299
Clustering algorithms are able to assign poles to any amount of predefined modes
(each represented by one cluster), irrespective of whether this number of modes
really exists in the structural system’s dynamic response. Even though the analysis
of pole allocations, such as the one shown in Fig. 31, is able to provide hints on the
number of modes observed, the results may become subjective. To exemplify the
problem of generating any number of clusters without knowing the real number
of mode shapes in advance, Fig. 33 shows the application of clustering to the
pole set analyzed so far using 5–55 clusters to represent the modes. Its analysis
1300 R. Boroschek and J. P. Santos
Fig. 33 Application of the hierarchical agglomerative clustering using: (a) 5; (b) 15; (c) 25; (d)
35; (e) 45; and (f) 55
allows observing that 5 or 15 modes (Fig. 33a, b) appear to be too few to represent
the dynamic response of the structural system, since several different vertical
alignments are classified into the same modes. However, it can also be observed
that 45 and 55 clusters (Fig. 33e, f) divide several vertical alignments into different
modes, and therefore might not be representing the dynamic response well.
To obtain a quantitative and objective estimation of the number of modes
observed in an experimental data set, an evaluation known as cluster validity [96]
may be conducted on any pole assignment. Cluster validity consists of computing
indices for all possible pole classifications [58, 69] containing from k=2 modes to
an arbitrary number which can be as large as the application at hand allows, and can
be much larger than the number of degrees of freedom measured on site.
Each validity index provides a measure of each poles’ cluster compactness
and separation, regardless of the number of modes present in the evaluated
23 Civil Structural Testing 1301
classification. The most truthful number of modes is then assessed by comparing the
indices obtained from each of the evaluated partitions. Depending on each index’s
theoretical background, its maximum or minimum value will point out the most
truthful number of clusters.
The fact that cluster validity indices are based on different theoretical back-
grounds can make their ability to analyze data and point out different structural
behaviors case-dependent [5, 58, 96]. For the purpose of identifying the number
of modes, the Global Silhouette (SIL) index can be used [74]. To define its
mathematical formulation, a pole set of N objects and K mode partitions of this set
into t modes, Pt = (C1 , . . . , Ct ), is considered
as well as its
k-th mode, consisting
(k) (k)
of Mk poles 1 ≤ Mk ≤ N, defined as Ck = T1 , . . . , TMk .
The silhouette width of the i-th object belonging to Ck is defined as
(k)
where ai is the average distance between the i-th pole of Ck and the remaining j
poles assigned to the same cluster is given by
Mk −1
(k) 1
ai = dij , 1 ≤ i ≤ Mk (71)
Mk − 1
j =1
i = j
(k)
Similarly, the minimum average distance bi between object i and all the objects
clustered in the remaining clusters is given by
⎛ ⎞
1
Mr
(k)
bi = min ⎝ dij ⎠ , 1 ≤ i ≤ Mk (72)
r = 1, . . . , K Mr
j =1
r = k
1
Mk
(k)
sk = si (73)
Mk
i=1
1
K
SI L (Pt ) = sk , t = 2, . . . , K (74)
K
k=1
1302 R. Boroschek and J. P. Santos
where the higher Silhouette (SIL) corresponds to the partition exhibiting more
compact and separated clusters, and thus the most truthful classification of poles
into the most correct number of monitored modes. For the pole set analyzed herein,
and shown in the previous figures, the maximum SIL value is obtained for K=36
modes (Fig. 34). However, it can be argued that cluster validity cannot be applied
blindly without considering the context and physical problem at hand. Even if the
higher value of the SIL index (or of other validity indices) might indicate the best
clustering partition, its value may be too high to consider for the problem at hand.
An alternative criterion consists of choosing the first local maximum, as long as
it is located within a domain which is known possible for the structural system
under analysis and the number of sensors deployed on site. For the example shown
so far, this criterion yields K=27 modes (Fig. 34), which appear to be more in
accordance with the dynamics of the structural system at hand since it leads to less
splits divisions of vertical alignments in the stability diagram shown in Fig. 35b
when compared to the one obtained for K=36 clusters, shown in Fig. 35a.
The maximum number of modes considered for cluster validity can also be
defined as a divisor of the maximum order chosen for the modal estimation
algorithm, and shown in the stabilization diagram. In Fig. 34, clustering partitions
were analyzed up to the value of the maximum order, K=75.
Clustering methods and validity indices allow assessing which poles are allocated to
each of the modes to characterize it according to the chosen modal features. These
allocated pole subsets exhibit, however, variability and each pole by itself may not
be the best representative of each mode shape. Thus, to find the best modal features
characterizing each mode, accurate clusters’ representatives can be obtained.
Several types of clusters representatives can be obtained, and their definition
can greatly influence the result of the clustering process and its results. Both the
23 Civil Structural Testing 1303
Fig. 35 Application of the hierarchical agglomerative clustering with the Manhattan distance
obtained from frequencies and 1-MAC for K=27 and 36 clusters
k-means and the hierarchical agglomerative use the clusters’ centroids (average
coordinate values), computed in the p-dimensional space, where p is the number
of modal features used to defined the distance matrices above described [80, 82].
Some methods such as the k-medoids use the medoids (median coordinate values)
to obtain such estimates [79] and others use density-based representatives [8].
To exemplify the definition of the cluster representatives for the example shown
so far, the partition comprising K=27 modes was considered and from it the cluster
centroids were computed as representatives of each mode. These are shown as dotted
lines in the stabilization diagram represented in Fig. 36a and crosses in the cluster
plot represented in Fig. 36b. The corresponding mode shapes are also obtained in
the same manner, from those associated with each pole. The first six shapes can be
found in Fig. 37.
8 Modal Tracking
The need for modal tracking arises from structural health monitoring of civil
structures, whose requirements nowadays include permanent and continuous iden-
tification of damage in an early stage, not only for ensuring safety but also for
1304 R. Boroschek and J. P. Santos
Fig. 36 Stabilization (a) and cluster (b) diagrams of the modes comprising K=27 clusters
infrastructure management [23, 79, 83]. Continuous health monitoring demands that
civil dynamic testing be conducted also continuously under operation, and therefore
in an automated manner [16, 49, 85].
In practice, continuous dynamic testing can be seen as a set of singular tests
conducted at predefined successive time steps, taken with a time difference equal
to the needs of precision and detection readiness. Each of these singular successive
tests can generate a set of modes, or mode representatives, such as those shown in
Fig. 36 and which, over time:
– May be associated with true modes of the structural system or with spurious
estimates
– May be excited in some of the singular tests but not in others, depending on the
operational and environmental loading
– May exhibit different values according to the operational and environmental
loading or to changes in the structural system
For this reason, the label associated with each mode, at a certain singular
test conducted at a specific time-instant, may differ when obtained in a different
time-instant, on the same structural system and using the same sensor set. The
task of establishing the relation between the same mode characterized in different
periods of time in the same structure can be named as modal tracking. Modal
tracking strategies can assume several formats and strategies, from which boundary-
based tracking, where the modes’ representatives are controlled by comparison
against pre-known modal features, and cluster-based tracking, where natural modes’
23 Civil Structural Testing
Fig. 38 Time series of modal representatives acquired hourly on a suspended steel bridge
representatives are allocated using cluster analysis and without the need for pre-
known features, are popular in civil structural testing. Each of these and other
strategies found in the literature has, in turn, different variants depending on the
authors and the specificities of each structural system being tested [54, 85, 108]
To have examples of strategies for modal tracking, the example shown in Sect.
7 with modal estimation conducted from February to May 2018 is considered.
The mode representatives were obtained hourly during this period by applying the
SSI method (see Sect. 5.7) followed by cluster-based strategy described in Sect.
7. The resulting time series of modal representatives is shown in Fig. 38 for the
frequency domain [0.9;1.3] Hz, where four to six near-horizontal alignments span
over time, indicating that modes’ frequencies are repeating themselves throughout
the monitoring period under analysis. In the same plot there are, however, frequency
bands with higher variability than others, indicating either important sensitivity to
operational and environmental loading, or the existence of close (maybe overlapped)
modes, in the frequency domain.
The definition of boundaries for modal tracking can be used for civil dynamic
testing, for the continuous safety control of operating civil structures. This type of
modal tracking requires that the modal features (frequencies, damping ratios, and
mode shape coordinates) of modes be known in advance and is usually based on the
definition of upper and lower boundaries for each feature (f, d, MAC, MP, MPD, and
MPC) and for each of the modes, identified herein with index j. These boundaries
can generally be defined as,
1 2 1 2
fi ∈ 1 − αf,inf fj ; 1 + αf,sup fj (75)
1 2 1 2
di ∈ 1 − αd,inf dj ; 1 + αd,sup dj (76)
23 Civil Structural Testing 1307
1 2 1 2
MACij ∈ 1 − αMAC,inf ; 1 + αMAC,sup (77)
1 2 1 2
MPi ∈ 1 − αMP,inf MPj ; 1 + αMP,sup MPj (78)
1 2 1 2
MPDi ∈ 1 − αMPD,inf MPDj ; 1 + αMPD,sup MPDj (79)
1 2 1 2
MPCi ∈ 1 − αMPC,inf MPCj ; 1 + αMPC,sup MPCj (80)
where α QUANTITY, sup and α QUANTITY, sup express the ratio between the upper or lower
boundaries and the corresponding representative value of each known-in-advance
mode. For simplicity, the same α value can be used for each quantity across all
modes and even across features or entirely variable across modes and features and
even across the time periods under analysis. Depending on the structural system and
on the influence of environmental and operational actions on the mode estimation, it
might be necessary to define boundaries, α QUANTITY , and reference feature values, fj ,
dj , MACj , MPj , MPDj , and MPCj , as functions of the values assumed by the actions.
Each newly arrived cluster representative, identified with the index i, can therefore
be allocated into the pre-known mode j if it is within a chosen set of the boundaries
represented in Eq. (75) to Eq. (80).
To exemplify the application of boundary-based modal tracking, the time series
shown in Fig. 38 is considered with the objective of tracking the mode with a
frequency value of approximately 1.15 Hz using as features the frequencies, the
damping ratios, and the MAC values and a value of α=0.1 across for all features.
The results of the tracking are shown in Fig. 39, where the mode representatives that
do verify are represented in blue color whereas the remaining ones are represented
in gray color.
The boundary-based tracking defined for frequency alone can be observed in
Fig. 39a, where the upper and lower boundaries can be directly identified in the
plot. Conversely, and in line with the results obtained for the modal estimation, the
boundaries applied to damping do not produce as clear divisions in the frequency
domain (Fig. 39b) since a large number of modes observed in a structural system
exhibit identical damping values. Unlike for damping, the unique shape of each
mode seems to produce, for the structural system under analysis, clear divisions
between the representatives of a mode and those representing the remaining ones,
as it can be observed by the clear time-series produced by applying the boundaries
on the MAC values (Fig. 39c). This is a common result for civil structural testing,
where for some structures the MAC is a useful feature for separating modes with
identical frequency value. Unsurprisingly, when applying boundaries to sets of these
features, for the present case study, those which include damping are less performant
and those which are based on the MAC outperform the remaining ones (Fig. 39c–g).
1308 R. Boroschek and J. P. Santos
Fig. 39 Modal tracking of mode with f =1.15 Hz using α=0.1 and the following features (a)
frequency, (b) damping, (c) MAC, (d) frequency + damping, (e) damping + MAC, (f) frequency
+ MAC, and (g) frequency + damping + MAC
the most likely number of modes present. The difference (and additional challenge)
consists of the fact that, for modal tracking, the data is dispersed through time and
therefore might suffer slight variations in its inner structure, which may demand for
additional procedures, depending on the structural system and on its actions’ effects,
such as moving-windows processes, baseline creation for posterior direct allocation,
among others.
To provide an example of cluster-based tracking, the hierarchical agglomerative
clustering was applied a single time to the time series shown in Fig. 38, with a cut
at k=6 clusters (modes). Its results allow observing (Fig. 40) that the clustering
method is capable of dividing the time series in different subsets according to the
distance metrics used. When considering frequencies, the division relies mostly on
the density of the representatives in the frequency domain, as it can be seen in
Fig. 40a, while clustering based solely on damping generated a mixture of the modes
representatives over time (Fig. 40b), as happened with boundary-based tracking.
Unlike when using the frequencies and damping, the MAC-based cluster tracking
(Fig. 40c) allowed observing modes with dissimilar shapes and identical frequency
values, such as those observed in the frequency domain between 0.95 Hz and 1.05
Hz, in Fig. 40c, where two mode shapes were identified by the clustering methods
in a dense region of representatives. These overlapped modes can be observed in
large symmetric civil structures, where the MAC-based tracking assumes particular
importance. The modes time series obtained by applying clustering to distances
obtained from frequencies + MAC are similar to those obtained for the MAC alone,
yet the addition of the frequencies as input seems to produce less miss allocations.
The application exemplified herein (Fig. 40) consists of a single-time cluster
process applied to a large time-series, which can be used in practice. However, as
referred in the previous paragraph, clustering can also be applied in smaller time-
windows which can slide along time to consist of a baseline-free modal tracking
procedure. An alternative may consist of conducting the procedure described herein
for defining a baseline without pre-known knowledge of the structural system,
after which the mode representatives obtained over time are compared against and
allocated. Combinations of both and of other methods can also be used. Neural
networks, decision trees, and other supervised classification algorithms can be used
to learn the baselines defined either manually or by a clustering process such as the
one described in order to improve the results of posterior allocation. When using
these methods, environmental and operational actions can seamlessly be included
into the process, with the possibility of large improvements in the results over time.
The assessment of the number of clusters assumes particular importance for
cluster-based modal tracking and can make the difference in delivering sensitive and
robust Structural Health Monitoring strategies. When too few modes are considered,
different high variability of some time series can be obtained, thus leading to large
confidence boundaries for safety control. This is the case of the partition containing
K=4 clusters obtained from the time series shown so far (Fig. 41a) and where it
can be observed that the blue cluster is allocated to representatives located in the
frequency band around 1.0 Hz and in a small band characterized by f =1.3 Hz.
When too many modes are considered, the appropriate clustering method may tend
1310
Fig. 40 Modal tracking of modes with frequencies between f =0.9 Hz and f =1.3 Hz using distance metrics obtained from (a) frequency, (b) damping,
(c) MAC, and (d) frequency + MAC
R. Boroschek and J. P. Santos
23 Civil Structural Testing 1311
to allocate the additional clusters to noise/spurious modes, thus allowing for their
seamless identification and cleansing. This is clearly identifiable in the cyan cluster
of Fig. 41d, which appears to be associated with a spurious mode, and in the light
green cluster of the optimal partition, with the highest SIL value (Fig. 41c).
Most of the techniques use the stability diagram to select physical modes. This
procedure requires the formulation of the response matrix that is later decomposed
by the QR transform for different dimensions which could be quite slow. Döhler
and Mevel [29] developed a methodology to compute only one QR transform and
to derive the smaller dimension matrixes in a simple way speeding the process
considerably.
An additional recommendation to increase the speed of the identification, when
several sensors are present in a structure, is to use a small number of channels to first
identify the frequency and damping and later use a larger set of sensors to identify
the mode shape more densely. In order to do this, you need to apply the identification
technique for the shape given the frequency and damping of the mode is known like
the one presented by Caicedo and Marulanda [18]
A comparison of the methods described above can be found in Peeters and
Ventura [64] and Giraldo et al. [33].
10 Application Examples
There are two common testing applications, namely those based on temporary and
permanent sensor arrangement.
Fig. 41 Modal tracking of modes with frequencies between f =0.9 Hz and f =1.3 Hz using distance metrics obtained from frequency + MAC and a number of
R. Boroschek and J. P. Santos
clusters equal to (a) K=4, (b) K=5, (c) K=6, and (d) K=7
23 Civil Structural Testing 1313
(fixed sensors) is defined along with a set of movable or rowing sensors. In this last
case a much smaller number of sensors is required and the modal shape can be
reconstructed later using the reference sensors amplitude and phase. For the case
of rowing sensors for each set up, the system identification procedure will provide
the frequency and damping of each mode and a partial description of the shape.
For several set ups there will be redundant data for frequency and damping and
complimentary data for the shape. The reference and wireless rowing sensors are
preferred for the procedure for long distance or highly detailed mode shapes not
only because cables installation is difficult, due to physical limitations, but also due
to the possibility of noise inclusion in the data.
The sensor sensitivity shall consider the level of response of the structure; never-
theless a sensitivity of 1e−5 g is generally sufficient in most cases. The bandwidth
is related with the range of frequencies of interest, but for low rise structures
a bandwidth between 0.5 to 15 Hz is generally sufficient. For tall buildings, a
bandwidth increase to 0.01–15 Hz may be required, generally demanding for more
expensive sensor sets.
Due to the low level of excitations (typically bellow 0.0005 g) and the bandwidth
of interest, the sensors can be deployed directly on the surface without any
permanent or temporary attachment.
Sampling frequency has to be related with modes of interest but typically 50 Hz
is sufficient and 200 Hz desirable.
Duration of monitoring depends on the objective of the monitoring. When a
particular environmental response is desired the duration must consider the period
of the desired vibrations. Typically, measurement durations are 20–60 min. The
longer time recordings allow for the evaluation of variations during the monitoring
period due to possible sensitivity to the amplitude and frequency response of the
structure.
The identification methods also impose requirements on the duration of the
recording. Typically, the frequency domain methods require extended periods of
time in order to obtain a more robust estimate of the response function. Time domain
methods generally require considerable shorter recording times.
Recording building vibrations present challenges related to usage due to
increased level of noise, namely people moving, causing localized slab vibration,
machinery operations such as elevators, air conditioning, copy machines, printers,
and electrical noise produced by illumination and communication system, among
many others. Several measures can be taken to reduce their impact and one of
the simplest and most effective consists of recording long periods of time and
latter select sections of the recorded data that have a smaller influence of noise.
Additionally, the application of procedures to reduce the noise effect by filtering
and averaging is commonly used.
IT should be pointed out that buildings’ modal characteristics are sensitive to
amplitude of the response and environmental conditions (temperature, time of day,
rain (even previous rain cycles), and weather conditions). Hence, it is very important
to document and record the specific occupations levels and activity, as well as
environmental conditions. The most relevant conditions are temperature, humidity
1314 R. Boroschek and J. P. Santos
of the ground, freezing conditions and mass additions due to snow and usage.
For short duration monitoring, the environmental conditions can be considered
constant. Nevertheless, if the monitoring extends by hours and a sudden change
of loading amplitude or weather conditions occur, this may affect the structural
properties.
The best practices are to report at least the following:
(k) Figures showing the recording signal in time and frequency space
(l) Procedures and consequence of data cleansing
(m) Filtering and decimation
(n) System identification used and their controlling parameters.
(o) Modal results including the confidence of the analyst on the results
The data is typically analyzed by using moving windows. The window length will
depend on the system identification used and the robustness required for the results.
For example, if methods in the time domain are used, a representative value can
be obtained for an hour of measurements by performing 12 consecutive analyses
in corresponding 5 min of non-overlapping data. Each 5-min data will provide
information on the desired parameters and the 12 results could represent hour values
with appropriate information on the dispersion of the results.
Because excitation levels are different during recordings, each analysis window
could contain different modes and for a given mode its value can vary. So, a tracking
strategy must be developed to link consecutive modes that are identified as the same
in different time windows. This is generally solved using distance metrics strategies
1316 R. Boroschek and J. P. Santos
as mentioned earlier, for example, in Gonzalez and Boroschek [35] the distance
metric used is shown in Eq. (81), as follows:
fref − fi 1 1 22
dref,i = (1 − α) α 1 − MAC φref , φi (81)
max (fi )
j
Fig. 43 TC Building
Sensors are anchored to the floor slab and they are located close to vertical
structural elements to limit the effect of the slab vibrations and deformations on the
DC component and its predominant frequency on the acceleration signal. Sensors
are protected by a cover to avoid impact due to human activities and are located
1318 R. Boroschek and J. P. Santos
away from doors, elevator shafts, and local permanent equipment (air conditioners
and others). All sensors are wired and connect to a signal conditioning system
that performs antialiasing filtering, digitizing and transferring to a local computer
system. In the computer system, the data is analyzed and stored.
Data is stored using two different schemes. For ambient vibrations, 15 min
records are saved to a hard drive and for earthquake events a trigger base criterion is
used. For ambient vibrations the data is analyzed according to the following steps:
1. Input recording. At the lowest basement level and at the ground surface level
a minimum of three horizontal sensors are recommended to capture horizontal
motions and possible wave passage causing plane rotations. Vertical sensors
should be located at the end of walls and at the center of the foundation to capture
vertical motions and local and global rocking.
1320 R. Boroschek and J. P. Santos
2. Floor displacements and rotations. To capture the motions of the floor slabs,
three horizontal sensors should be installed. To capture the in-slab deformation
additional horizontal sensors are needed. To capture vertical amplification and
rocking, sensors should be located at opposite sides of the buildings and at
borders of structural walls.
3. Storey drifts. To capture drifts the maximum number of possible floors should be
instrumented. Preference should be given to the first two floors (where damage
is typically concentrated) and others distributed in height.
4. Derived inertial forces. Inertial forces can be estimated based on floor accelera-
tions. These forces can be used to estimate floor and base shear and overturning
moments.
5. Vertical amplifications. In very tall buildings vertical amplification of motions is
possible, so vertical sensors should be distributed in height.
6. Irregularity and damage scenarios. If predefined damage scenarios are the
objective of the instrumentation, local sensor should be considered. A mix of
strain and displacements sensor are common to track local responses.
7. Tilting and permanent displacement. To capture permanent displacements due to
damage, acceleration sensors should have a bandwidth that contains the DC com-
ponent. Integration of the acceleration signal should not filter the DC components
23 Civil Structural Testing 1321
[9]. In this case accelerometers should have a very low noise, typically below
1 × 10−5 g. Tilt-meters are able to capture permanent inclinations of the
structure, and they should be considered to obtain the tilt in two orthogonal
directions and in more than one location in height: at ground level to detect
permanent foundation rotations and upper floors to detect tilting due to structural
damage.
There is a strong dependency of the modal parameters due to amplitude [40, 97],
while damage can severely change the systems’ responses, as shown in Fig. 25.
Foundation conditions play an important role in the response, extending natural
periods or increasing or decreasing the energy dissipation due to soil structure
interaction [25].
Comparison of pre- and post-earthquake ambient vibration responses has been
used to identify permanent modal properties changes. If the ambient vibrations are
obtained immediately before and after the earthquake, the change due to environ-
mental variables should be small (with the exception of the possible evacuation of
the building). The change in periods can be an indication of the severity of the
state change. Changes in predominant period below 20% (without the presence of
localized damage) are related with nonstructural or light damage. Period changes
between 20% and 50% can be associated with moderate damage.
1322 R. Boroschek and J. P. Santos
Base-isolated buildings are one of the main solutions to avoid damage in highly
seismic regions. In this case the building is sitting on top of the isolators which
present a high vertical stiffness and extreme low stiffness in the horizontal direction.
These conditions produce a first modal shape that is similar to the seismic influence
vector (constant in height). The influence vector represents the acceleration at
all the degrees-of-freedom of the system assuming a rigid body motion of the
structure with respect to the points of earthquake input. When the first mode
has the same shape as the influence vector, the modal participation factor for
all other modes is close to zero so actually the isolation layer is like an energy
barrier.
The isolator can be of several types but the most common is natural rubber with or
without a lead plug to increase damping capacity or steel frictional pendulum. Both
isolators are highly nonlinear and do not present a viscous damping mechanism [75]
so typical system identification techniques have very limited applications.
In order to record the response in this type of buildings, sensors have to
have DC components. Permanent displacements are common after strong shak-
ing. Sensors described in the earthquake response sections are the same but a
concentration of acceleration and displacement sensors are needed at the interface
level.
Nonlinearity is always present in the response so nonparametric identification
tools like PP, spectrogram, S-Transform are appropriate [31, 59, 90]. Also MIMO
techniques used in sequential windows give information, with large uncertainties,
on the possible model parameters [2, 53, 61, 104].
23 Civil Structural Testing 1323
– Accelerations on five sections of the deck, on two sections of the pylons and
on the ground at the foundations of pier P1 and the pylons, using force-balance
accelerometers (Fig. 49b, c)
– Relative displacements between the piers P1, P2, P5, and P7 and the deck, using
magnetostrictive displacement transducers (Fig. 49e)
– Rotations of the nodes where the cables change their angle, located on the top of
piers P2 and P5, and on the pylons, using servo-inclinometers
– Stress in the mid-span of the deck’s suspended spans and in three sections of
each pylon, using Wheatstone bridges of resistance strain gages (Fig. 49d, f)
– Railway traffic on top of pier P1 in both railways, using rubber pads placed in
between the rail and the sleepers, and instrumented with a mesh of fiber optic
sensors
1324 R. Boroschek and J. P. Santos
Fig. 47 The 25 de Abril bridge: (a) overall view, (b) side view, (c) stiffening truss section, and
(d) tower side view
– Wind action on the mid-span and south quarter-span of the main central
suspended span, using three-dimensional ultrasonic anemometers (Fig. 49g)
– Temperature in the deck and pylon sections where stress is being measured, using
thermistors sharing the strain gage housing (Fig. 49d, f)
Data is being acquired from the sensors at a rate of 500 samples per second,
so as to take advantage of the hardware’s analog low pass filters, thus leading to
over 9000 million values per day. Data is then digitally filtered to a value of 20 Hz
and decimated to 50 samples per second per sensor. These samples are then kept
23 Civil Structural Testing 1325
as digital inventory of the bridge’s use and structural response and for Structural
Health Monitoring.
For the present example, the accelerometers installed on the five cross-sections
of the bridge deck and on the four sections of the pylons are considered. The
instrumented cross-sections consist of those shown in Fig. 48 and named as 0, 22S,
66S, 22N, 66N (“S” stands for South and “N” for North, taken from the mid central
span). Their locations consist of the center and quarters of the main span and as the
center of the lateral suspended spans. The accelerometers installed on the pylons are
located on their top and mid-height.
The linear character of the elements constituting long-span bridge structures,
with one dimension significantly larger than the other two, motivates the conversion
of the linear acceleration acquired by each sensor into section-wise accelerations
associated with the vertical, longitudinal, lateral (or transversal), and rotational
components of this physical quantity. This conversion can be conducted in bridge
dynamic testing and has been conducted in the present example, as it can be
observed in Fig. 50, which shows typical sections of the deck and pylons, where
the accelerations acquired from the sensors (in blue in Fig. 50) were converted
according to Eqs. (82)–(86), into the section-wise components (in green in the same
figure).
ah = at = a1t (82)
1326 R. Boroschek and J. P. Santos
Fig. 49 Components of the structural monitoring system of the 25 de Abril bridge: (a) enclo-
sure with acquisition, conditioning, and transmission equipment, (b) accelerometer housing,
(c) accelerometer, (d) strain gage and thermistor housing, (e) magnetostrictive displacement
transducer including housing, (f) Wheatstone bridge with thermistor, and (g) anemometer
Fig. 50 Conversion of sensor acceleration into section-wise measurements: (a) on the deck and
(b) on the pylons
the operational action of the traffic generates not only the baseline noise vibration
shown in the SV spectra represented in Fig. 51, but it also changes the structural
system being measured by adding a significant amount of mass to it, as it can be
observed in Fig. 52, where the values of the RMS of the acceleration on the deck
and the frequencies of the first three vertical modes are shown. By observing this
plot, it can be concluded that the value of the RMS follows the amount of vehicles
crossing the bridge daily, and exhibits maxima around the morning and afternoon
rush hours, at the same time instants when the frequencies seem to exhibit minima.
These results hint about the importance of the mass traveling on the deck on the
identification of these lower order modes.
Other actions such as the railway traffic and wind are also known to be directly
influencing the structural system, not only through the excitation but also by
changing the properties of the materials and of the boundary conditions, as is
the case of the temperature, whose influence on the latter can be of particular
importance. Under these conditions, the estimation of the dynamic properties
through testing can be particularly challenging and the corresponding results can
exhibit very important variations observed over time.
When using a method such as the SSI-COV, described in Chapter 14 and in Sect.
5.7, very large values of model order, n, have to be used to detect high numbers
of modes, such as the number observed in Fig. 51, for a certain frequency domain
under analysis. This can be observed when trying to perform estimation using a
model order of 50 in 1 h of data acquisition on the 25 de Abril Bridge, which is
shown in the stability diagram of Fig. 53, where only ten modes can be observed in
that frequency domain (0–10 Hz). The model order needed to appropriately capture
all physical modes in this frequency domain, along with the spurious ones that
will necessarily be observed, requires prohibitive amounts of time and memory. An
efficient alternative which can be used consists of dividing the frequency domain
under analysis into subdomains which can be as small as needed to capture all
relevant physical modes. This strategy was used in the present example, where
23 Civil Structural Testing 1329
Fig. 52 RMS of acceleration on the deck and variation of the frequency values of the first three
vertical modes over one day. The three frequencies are not to scale and the changes shown in the
plot correspond to relative values of approximately 4% for the first two and 1.5% for the third
subdomains with a 1 Hz range were separately analyzed using the SSI-COV with a
maximum model order of 50. Each of the 1 Hz frequency slices was obtained using
the SSI-COV only after the application of a band-pass filter followed by decimation,
so as to ensure that the process is as efficient as possible. The corresponding stability
diagram is shown in Fig. 54, where a large number of modes can be identified in the
vertical alignments represented in the first 6 Hz. In accordance with the conclusion
obtained from the singular value spectra shown in Fig. 51, this stability diagram
does not show stable vertical alignments from 6 Hz to 10 Hz, thus suggesting that
poles obtained along this frequency domain are majorly related to noise, known to
be generated by road traffic.
Following the calculation of the poles for the frequency domain under analysis,
choice was made to perform spurious pole elimination based on hard criteria defined
on the values of f, d, and MAC, chosen as 0.01, 0.05, and 0.99, respectively. The
algorithm chosen for the stability verification consisted in checking whether, as each
level, the poles verify all three conditions in the level immediately below. The results
obtained are shown in Fig. 55 for the frequency range [0;5] Hz, whereas poles
with higher frequencies were not considered given their low stability. The major
motivation for performing the hard criteria verification prior to applying cluster
analysis consisted in computational simplicity. Lower number of poles used as input
in clustering proved important in reducing computation times, not only due to the
smaller data sets but also due to easier convergence.
Using the poles considered as stable, these were considered for cluster analysis
and validation. The SIL index was obtained for cluster partitions comprising from
two to half of the maximum SSI order, taken as the theoretical number of modes that
can be detected. Choice was made to select the cluster partition with the higher SIL
value instead of the first relative maximum, so as to increase the detection incidence
of each mode. The application of the hierarchical agglomerative clustering using the
Ward criterion along with the SIL index allowed obtaining, for the data set acquired
during 1 h and analyzed herein, the cluster representatives, taken as de centroids,
shown in Fig. 56, where a large density of modes identified in the frequency range
[0,5] Hz can be observed.
1330 R. Boroschek and J. P. Santos
Fig. 53 Stability diagram obtained from applying the SSI to the frequency range [0;10] Hz
Fig. 54 Stability diagram obtained from applying the SSI to 10 frequency slices of 1 Hz
days, as it can be observed in Fig. 57. This apparent inexistence of correlation with
temperature along with a strong correlation with traffic loading is not the general
case in experimental bridge testing and is due to the large span and slender character
of the 25 de Abril Suspended Bridge. In general, changes of approximately 5% can
be observed in modal frequencies due to temperature in smaller spans, in which
the influence of road traffic is also smaller. Railway bridges can be considered as
an exception, regarding traffic loading, since trains crossing the bridge change the
vibration regime. In these cases, one possibility consists of removing the time-series
obtained during the train crossing, merging the remaining subsets of the signal using
appropriate windowing functions, and in analyzing them using methods such as
the SSI-COV. An alternative strategy consists of analyzing the decaying response
obtained immediately after the train crossing using the ERA methods (Chapter 12
and Sect. 5.3).
1332 R. Boroschek and J. P. Santos
Fig. 55 Stable poles obtained using hard criteria applied to f, d, and MAC
Fig. 56 Mode representatives obtained using hierarchical clustering and the SIL index and shown
in: (a) stability diagram and (b) f vs. d cluster diagram
23 Civil Structural Testing 1333
The modal tracking strategy used to relate the representatives of each mode
obtained in different periods of monitoring time of the 25 de Abril Bridge relied
also on clustering methods and on the SIL index to define a baseline reference
in an unsupervised way, that is, without human intervention regarding the number
of modes and their feature values. A 2-week period was selected for defining the
baseline, to which the strategy described in Sect. 8.3 was applied separately for
each band of 0.5 Hz. The distance matrix chosen as input was the one obtained
from the frequencies and the MAC only. A total of 76 distinct modes were obtained
(characterized through their clusters’ centroids) and used as baseline reference
to which each of the following mode representatives, obtained at posterior time
instants, was compared. The allocation of each new mode into the baseline ones
was conducted by calculating the distance matrix (with the same metric, based on
1334 R. Boroschek and J. P. Santos
Fig. 58 Mode representatives obtained over 8 months of 2018 and colored according to the mode
identification
f and MAC) between the baseline and the newly arrived modes. The newly arrived
modes were then allocated into the baseline ones based on the smaller distance value
found in this non-symmetric distance matrix.
The time-series of frequencies tracked for each of the 76 modes can be found
in Fig. 58, where it can be readily observed that several modes exhibit smaller
variability and/or higher detection incidence, thus rendering them appropriate
for structural health monitoring. It can also be observed, especially for higher
frequencies, that some modes are associated with noise and other effects, due to their
visible variability. This disadvantage is a consequence of choosing the maximum
SIL value as criterion and of choosing the maximum number of clusters equal to half
the maximum SSI order. These choices resulted, however, in higher mode detection
incidences over time.
23 Civil Structural Testing 1335
11 Concluding Remarks
Testing of civil engineering structures is an old field but still exhibits limited
applications. The benefits of testing, and in particular of structural health monitoring
(SHM), are evident for the safety of the user and for a rational maintenance of the
structural systems. A state of development has been reached where the hardware
is cost effective, the software is available, and broadband communications are
available with a wide coverage, robustness, and low costs.
The importance of monitoring and particularly of SHM for the recovery of
infrastructure after extreme events like hurricanes and earthquakes, where the
damage systems could easily outnumber the number of practitioners by a factor of
10, has already been seen in recent cases. Monitoring hardly accessible structures
due to its remote location, temperature of operation, or just the difficulty and
complexity of the inspection are clear benefits of the presented techniques.
To increment its use, several steps should be performed and, among these, the
education of undergraduate and graduate civil engineering students on the basis
of experimental techniques, and its applications to laboratory and real structures,
naturally assumes particular importance. The development of academic and business
public benchmark cases for the validation and promotion of the systems should also
be undertaken so as to promote normalization of techniques and procedures. Finally,
the development of guidelines must also be considered, not only for the users to
clarify what can be gained, what is possible at this stage of developments, and what
are the typical cost and reliable systems to be applied but also for the practitioners
to standardize products, reduce cost, and validate results.
Acknowledgments The authors would like to acknowledge all the support given by the Depart-
ment of Civil Engineering, of the University of Chile, and by the Structures Department of the
Portuguese National Laboratory for Civil Engineering (LNEC).
In addition, the authors would also like to acknowledge the support given by Conicyt and
Fondecyt Chile, projects 1950629, 1000912, 1070319, and the Portuguese Foundation for Science
and Technology (FCT) through the SAFESUSPENSE project – POCI-01-0145-FEDER-031054
(funded by COMPETE2020, POR Lisboa and FCT).
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23 Civil Structural Testing 1341
Contents
1 Theoretical Foundations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1344
1.1 Categories of Dynamic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1344
1.2 Variational Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1346
1.3 The Finite Element Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1346
2 Structural Dynamic Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1348
2.1 Modal Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1348
2.2 Dynamic Bandwidth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1350
2.3 Effective Modeling Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1351
2.4 Further Thoughts on Structural Dynamic Modeling . . . . . . . . . . . . . . . . . . . . . . . . 1352
3 Matrix Structural Dynamic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1353
3.1 Guyan Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1353
3.2 The Hurty-Craig-Bampton Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1354
3.3 The Benfield-Hruda Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1355
3.4 The MacNeal-Rubin Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1356
3.5 Application of Hurty-Craig-Bampton and MacNeal-Rubin Methodology . . . . . . . 1359
3.6 Detailed Structural Dynamic Loads and the Mode Acceleration Method . . . . . . . 1361
4 Verifiction and Validation of Structural Dynamic Models . . . . . . . . . . . . . . . . . . . . . . . . 1362
4.1 System Dynamic Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1363
4.2 Modal Test Planning and the Test Analysis Model (TAM) . . . . . . . . . . . . . . . . . . . 1364
4.3 Target Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1366
4.4 Automated Response DOF Selection for Mapping
of Experimental Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1366
4.5 Measured Data Acquisition, Data Analysis, Experimental Modal Analysis . . . . . 1368
4.6 Modal Test-Analysis Correlation and U.S. Government Standards . . . . . . . . . . . . 1369
4.7 Overview of Efficient Structural Dynamic Sensitivity Analysis . . . . . . . . . . . . . . . 1371
4.8 Residual Mode Augmentation (RMA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1372
5 Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1376
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1377
R. Coppolino ()
Measurement Analysis Corporation, Torrance, CA, USA
Abstract
The present chapter on the Aerospace Perspective for Modeling and Validation
offers an overview of generally accepted practices in the U.S. aerospace com-
munity, with emphasis on space launch systems and their spacecraft payloads.
Inclusion of practices in the important U.S. aircraft community requires a more
extensive document. In keeping the present chapter within the confines of
“accepted practices,” valuable subject matter related to scientific and technical
innovations that are not yet generally accepted or peer “vetted” is considered
beyond the scope of the present exposition. This chapter includes two distinct
areas of subject matter, namely (1) modeling and analysis practices employed
in prediction of structural dynamic behavior, and (2) integrated test-analysis
practices employed in model verification, validation, and updating.
Keywords
1 Theoretical Foundations
MÜ = FL U, U̇, pL + FN U, U̇, pN + FE (t), (1)
where the “linear” restoring force, FL , is typically described in terms of two linear
system parameters, pL = (K, B), as
FL = − BU̇ + KU , (2)
24 Aerospace Perspective for Modeling and Validation 1345
and the “nonlinear” restoring force is described in one of two general forms, namely,
(a) an algebraic nonlinear function of displacement, velocity, and fixed parameters,
pN , or more generally, (b) a hysteretic nonlinear function of displacement, velocity,
and evolving parameters, pN . A typical algebraic nonlinear restoring force (cubic
stiffness and “fluid” drag type dissipation) is described by,
FN = − B2 U̇ U̇ + K3 U3 . (3)
(FN (t + t), {pN (t + t)}) = −N U (t), U̇ (t), {pN (t)} . (4)
The entirety of the aerospace perspective for modeling and validation, regardless of
“banana, plantain, or all else” categorization of the subject dynamic system, depends
on variational principles. Specifically the foundational variational principles [1], in
hierarchical sequence include:
Innovations due to Trefftz [6] and Galerkin [7], while generally important
in twentieth-century developments in the field of structural mechanics, are of
secondary significance to the above four variational viewpoints. In particular,
Hamilton’s Principle, Lagrange’s Equations, and The Ritz Method form the overall
foundation of partial differential equations of mathematical physics, finite element
analysis, and matrix structural analysis. Toupin’s Variational Principle provides a
systematic foundation for treatment of hydroelastic dynamic systems, especially
within the NASTRAN software environment [8].
The finite element method [9], as it is widely employed in the aerospace community,
is a building block approach that models structural components, represented in
Fig. 2 as a classical “potato shaped” form, in terms of distributed displacement shape
functions.
In matrix form, the “interior” and “boundary” displacements, Ui and Ub ,
respectively, relate functionally to the displacement field of the entire element, U, as
Np
Nh
u (x, y, z, t) = p,n (x, y, z) · qp,n (t) + h,n (x, y, z) · uh,n (t), (5)
n=1 n=1
where the “ h ” shape functions are associated with discrete “boundary” displace-
ments, and the “ p ” shape functions and associated generalized displacements,
“qp ”, relate to interior displacements (with boundary displacements set to “zero”).
In matrix form, the element displacement field relates to the shape functions and
displacement DOF as,
qp
{u} = p h (6)
uh
Employing Hamilton’s Principle and the Ritz Method (details in Reference [10]),
the resulting matrix equations describing linear structural dynamic behavior of the
finite element are of the form,
The collection of all contributing finite elements for a subject structural system
is described by the matrix set of equations (including additional discrete nonlinear
forces),
[M] {ü} + [B] {u̇} + [K] {u} = [N ] {FN } + [E ] {FE } (8)
{FN (t + t), {pN (t + t)}} = − {N ({uN (t)}, {u̇N (t)}, {pN (t)})}. (10)
1348 R. Coppolino
In order to clarify the logic associated with the above two dynamic system
equations, let us assume that,
which consistently reduces to the appropriate linear system with additional discrete
forces {FN }.
Equations 8–10 represent a quite general finite element (matrix) set of structural
dynamic equations that are employed in the aerospace industry. Two examples
of widely used (locally) nonlinear applications include (a) the nonlinear Space
Shuttle Orbiter payload bay attachments and (b) general launch vehicle-to-launch
pad interface loads during lift-off dynamics. Specialized matrix methods widely
employed in the aerospace industry are the subject of the next subsection. In a sense,
the above two applications span the categories of “bananas,” “plantains,” and “all
else.”
[K] [] = [M] [] [λ] , λn = ωn 2 , which results from [M] {ü} + [K] {u} = {0},
{u} = [] · eiωn t ,
(13)
24 Aerospace Perspective for Modeling and Validation 1349
−M−1 B −M−1 K φV φV
= [λ] , λn = σn + iωn , which results from
I 0 φu φu
(14)
[M] {ü} + [B] {u̇} + [K] {u} = {0} , {u̇} = {v} , {u} = [φu ] · eλn t , {v} = [φv ] · eλn t
In addition, the distribution of kinetic energy for each mode is the term-by-term
product,
which has an accumulated total value of 1.0 (based on unit generalized mass mode
scaling).
A truncated set of normal modes (typically selected on the basis of a dynamic
frequency cut-off to be discussed in the next subsection) forms the basis of the
modal coordinate transformation,
{FN (t + t), {pN (t + t)}} = − {N ({uN (t)}, {u̇N (t)}, {pN (t)})} (20)
1350 R. Coppolino
In the case of a linear structural dynamic system, the transient response to applied
external loading involves a summation of responses of the uncoupled SDOF modal
equations,
q̈n + 2ζn ωn q̇n + ω2n qn = Tn E {FE } (21)
Applied external loads, {FE (t)}, imposed on integrated launch vehicle and spacecraft
systems during launch and ascent typically occur within the 50–70 Hz base
frequency band. The resulting dynamic stresses are generally termed “primary”
structural loads. Additional “secondary” structural loads (not addressed in this
chapter) that occur in a much wider frequency band are driven by acoustic and
extremely brief shock environments. While U.S. government standards [11, 12]
specify the primary structure frequency band for spacecraft and launch vehicle
systems, the shock response spectrum (SRS) function [13] provides a rigorous basis
for estimation of dynamic bandwidth.
Within the present context, the SRS function associated with a specific force time
history, F(t), is the solution map for linear SDOF systems,
with natural frequency, ωn = 2πfn , for 0 ≤ fn ≤ fmax , with a selected reference value
for critical damping ratio, ζn . It is highly recommended that the solutions to Eq. 22
be subject to “static equilibrium” initial conditions,
The characteristics of the normalized SRS for a typical transient force history are
depicted in Fig. 3.
While the SRS peak at 10 Hz clearly indicates the dominant frequency content
in the force history, the asymptotic trend for f ≥ 30 Hz (f*) indicates the onset
of quasi-static SDOF response for all modes with frequency above f*. When f* is
determined as the overall maximum value for all components of {FE (t)}, the dynamic
bandwidth for response of any linear structural dynamic system subjected to such
loading is rigorously established. Note that 0 ≥ f ≥ 50 to 70 Hz is the generally
assumed dynamic bandwidth for spacecraft and launch vehicle systems in the U.S,
24 Aerospace Perspective for Modeling and Validation 1351
F(t)
0
-0.5
-1
0 1 2 3 4 5 6 7 8 9 10
t (sec)
Normalized SRS
101
Normalized SRS
100
10-1 SRS
Cut-off f*
10-2
100 101 102
fD (Hz)
which should be reviewed and potentially revised for new systems. It must also be
noted that estimation of f* is somewhat less certain when significant nonlinearities
are present in a subject dynamic system.
1. Frequency band width 0 < f < f*, and intensity of anticipated dynamic environ-
ments, {FE (t)}.
2. General characteristics of structural or mechanical components.
Dynamic environments are generally (a) harmonic, (b) transient, (c) impulsive,
or (d) random. For all categories, the cut-off frequency (f*) is reliably determined
by SRS analysis, as described in the previous subsection. The overall intensity
level of a dynamic environment is described by the peak amplitude for harmonic,
transient, and impulsive events, or by the statistical amplitude (e.g., mean plus a
multiple of the standard deviation) for a long duration random environment. With
the cut-off frequency (f*) established, the shortest relevant wavelength (L) of forced
vibration for components in a structural assembly may be calculated. For finite
element modeling, the quarter wavelength (L/4) is of particular interest, since it
is a rough estimate of the grid spacing needed to characterize system dynamics at
the cut-off frequency. Note that the actual grid spacing requirement is a function of
the specific elements being used. Grid spacing (quarter wavelength) guidelines, for
typical structural components, are summarized in Table 1.
1352 R. Coppolino
Treatment of the first two topics in the U.S. aerospace industry typically includes
attempts to “fit” actual physical behavior of damping, joints, and non-standard
materials (1) within the context of linear “M,B,K” modeling practices and (2)
if deemed appropriate by specialized localized nonlinear models. Modeling of
propellant tank fluid-structure interaction is extensively treated in the NASTRAN
environment employing methodologies documented in reference [8] and further
refinements/developments as well as proprietary techniques developed by U.S.
aerospace corporations .
24 Aerospace Perspective for Modeling and Validation 1353
The U.S. aerospace industry, specifically the launch vehicle and spacecraft com-
munity, over the past 60 years has developed and/or adopted a series of matrix
structural dynamic analysis methods to address its unique modeling and validation
goals. This section provides an overview of the broadly accepted methodologies,
which fall into the categories of (a) model order reduction, (b) modal substructure
definition, (c) component mode synthesis, (d) system dynamic response analysis
including treatment of local nonlinearities, and (d) accurate estimation of local
structural member loads and stresses.
The underlying idea that defines Guyan Reduction (GR) [16] is static
condensation . . . and Bob Guyan’s monumental formulation was published as a one-
half page technical note! The degrees of freedom describing a structural dynamic
system are first separated into “analysis” and “omitted” subsets, which lead to the
partitioned matrix equation (ignoring damping)
If only the [Maa ] partition of the mass matrix were non-zero, and external
forces were only applied to “analysis” degrees of freedom, the relationship between
“analysis” and “omitted” degrees of freedom (the GR transformation) would be
Uo −K−1
oo Koa {U }
= a (26)
Ua Iaa
−K−1
T
−K−1
Kaa = oo Koa ·
Koo Koa
· oo Koa = [Kaa ] − Kao K−1
oo Koa
Iaa Kao Kaa Iaa
(27)
T
−K−1
oo Koa Moo Moa −K−1
oo Koa
Maa = · · (28)
Iaa Mao Maa Iaa
1354 R. Coppolino
Fo
Maa {üa } + Kaa {ua } = −Kao K−1
oo Iaa . (29)
Fa
The Hurty-Craig-Bampton (HCB) method [17, 18] continues to be the most widely
applied method for definition of component substructures (also called superele-
ments). The matrix equations of a single HCB component are a logical extension
of Guyan Reduction. In a simple, direct manner, the HCB component is defined
on the basis of Eq. 25, wherein the boundary degrees of freedom (which form the
interface with an adjacent substructure) are the “a” subset, and the interior degrees
of freedom are the “o” subset. The interior displacements, {uo } are expressed in
terms of selected “low frequency” normal modes of the “interface-fixed” eigenvalue
problem,
[Koo ] [on ] = [Moo ] [on ] ωn2 . (30)
Uo on −K−1
oo Koa qn
= (31)
Ua 0an Iaa Ua
The above result, compared with Eq. 29, illustrates that HCB is a mathematical
extension of GR. That being noted, the two methods are typically employed for
differing purposes.
24 Aerospace Perspective for Modeling and Validation 1355
In a sense, the HCB component can be thought of as an H-P finite element (see
Sect. 1.3) with “qn ” representing the “P” degrees of freedom and “ua ” representing
the “H” degrees of freedom. Considering the hypothetical launch vehicle “stack”
dynamic system in Fig. 4, the assembled HCB system will adopt a “collective”
matrix form conforming to Eq. 32.
On the assumption that Eq. 32 (also) represents the assembled dynamic system,
the system modes, [sys ], and modal frequencies, [ωsys ], (eigenvalue solution for
Eq. 32) relate to the physical system DOF (Eq. 31) as follows:
Uo on −K−1
oo Koa sys,qn sys,qn
= , where = sys . (33)
Ua 0an Iaa sys,ua sys,ua
While the Hurty-Craig-Bampton method is the most widely used approach (in the
U.S. aerospace industry) for definition of integrated launch vehicle/spacecraft “com-
ponent” or “superelement” dynamic models, the Benfield-Hruda (BH) method [19]
endures as the most widely used method for assembly of launch vehicle/spacecraft
dynamic models. The nuance of the BH method is that a “main body” substructure
is defined by the matrix equation set,
Maa,m {üa } + Kaa,m {ua } = {0}. (34)
Assuming that the collection of HCB components (Eq. 32) “maps” onto the main
body physical DOF set, the assembled dynamic system equations are,
1356 R. Coppolino
The partition related to main body degrees of freedom, {ua }, represents a main
body structure “augmented” with “rigid body” substructure branches. In actuality,
the branches are “rigid bodies” with locally flexible attachment DOF partitions.
A signature feature of the HB method is intermediate computation of augmented
main body modes, specifically,
Kaa + Kaa,m [a ] = Maa + Maa,m [a ] ωa2 . (36)
qn In 0 qn
= , and (37)
ua 0 a qa
The system modes, [sys ], and modal frequencies, [ωsys ], (eigenvalue solution
for Eq. 38) relate to the physical system DOF (Eqs. 31 and 35) as follows:
Uo on −K−1
oo Koa In 0 sys,qn sys,qn
= , where = sys .
Ua 0an Iaa 0 a sys,ua sys,ua
(39)
The three key steps in the BH method are depicted in the hypothetical launch
vehicle “stack” dynamic system below in Fig. 5, where, “I” represents the collection
of HCB components (branch) and main body, “II” represents the assembled main
body and “rigid” branch, and “III” represents the assembled dynamic system
(Eq. 35) .
While the Hurty-Craig-Bampton and Benfield-Hruda methods are the most widely
employed strategies for assembly of launch vehicle/spacecraft dynamic models,
another approach, the MacNeal-Rubin [20, 21] (MR) method is noteworthy for
its utilization in challenging situations involving localized interface nonlinearities.
While there are a multitude of MR-type formulations, the present discussion focuses
24 Aerospace Perspective for Modeling and Validation 1357
MacNeal noted that “static” equilibrium of the above system associated with
attachment loads is described by
[K] {uS } = [] {F} or {uS } = K−1 [] {F} (41)
In actuality, the unconstrained stiffness matrix is singular and its inverse must be
conditioned in one of a variety of mechanics-mathematical techniques. One general
approach, which encompasses unconstrained structures that have greater than 6
DOF singularities (rigid body motions) due to mechanisms, employs a small “shift”
operator, described by
−1
{us } = [ ] ω2 + λs T {F}. (44)
−1
usρ = {us } − {us } = [K + λs M]−1 [] − [ ] ω2 + λs T
(45)
{F} = ρ {F}.
Rubin’s
“improved”
formulation [21] added a residual coefficient term associ-
ated with F̈ based on a MacLauren series expansion. Both MacNeal’s and Rubin’s
formulations resulted in unorthodox, non-standard mixed displacement and force
DOF dynamic equations that posed a challenge to conventional matrix structural
dynamics practices.
An alternative (conventional) formulation was introduced by Coppolino [22] that
employed the residual matrix, [ ρ ], residual “Ritz” vectors, which augment the
lower frequency modes, [ ]. The augmented DOF transformation is therefore,
q
{u} = ρ (46)
qρ
It is important to note that the residual vectors are a linear combination of the
higher frequency modes of the dynamic system (and the higher frequency modes
need not be known in order to form the residual vectors). Due to this property, the
lower frequency modes and residual vectors are mutually orthogonal to each other,
and the residual vectors are typically converted to pseudo-modes, [ρ ], by solution
of the following matrix equations:
Mρ = ρT [M] ρ , Kρ = ρT [K] ρ , (47)
Kρ φρ = Mρ φρ ωρ2 , ρ = ρ φρ .
q
{u} = ρ , (48)
qρ
where the generalized damping matrix terms were defined on the basis of cargo
element engineering judgment and experimental data, if available. The nonlinear
interface forces are represented by {Fa }, and the applied interior DOF forces, {Fo },
(see Eq. 32) are assumed null due to the fact that the cargo is totally enclosed within
the orbiter’s payload bay (Note: Payload bay acoustic loads were generally treated
in a separate analysis).
The space shuttle dynamic model (often related to liftoff and abort landing
configurations) was provided in a standard format, which ultimately was described
by MR equations of the form,
T e T a
= T {Fe } + {−Fa } (51)
ρ e Tρ a
where the generalized damping matrix terms were defined on the basis of cargo
element engineering judgment and experimental data. In addition, the distribution,
[ e ], and time histories of standardized external applied load transients, {Fe },
respectively were provided by the space shuttle contractor. Physical interface
displacements, on the space shuttle payload bay side, were recovered via the modal
transformations,
{ua }s = aT {q } + aT ρ qρ , {u̇a }s = aT {q̇ } + aT ρ q̇ρ
(52)
The relative displacements and velocities associated with the nonlinear stick-slip
interface DOF are described by,
Finally, the stick-slip interface forces were appropriately computed with hys-
teretic equations of the type,
{Fa (t + t), {pa (t + t)}} = − {N ({ua (t)}, {u̇a (t)}, {pa (t)})}. (54)
Integrated system dynamic responses associated with Eqs. 50–54 are computed
by one among a variety of stable numerical integration methods.
24 Aerospace Perspective for Modeling and Validation 1361
where the velocity dependent term is generally ignored. It should be noted that the
modal matrix, [], is associated with a truncated (base-band) set of system modes.
It is a well-established fact that when the truncated mode set does not include quasi-
static residual modes (see Eq. 51), serious inaccuracies in internal loads may occur.
In contrast, inclusion of quasi-static residual modes automatically accounts for the
quasi-static response of all higher frequency band modes, eliminating the modal
truncation deficiency.
A second, more prevalent approach to recovery of internal loads, namely the
mode acceleration method, was introduced in 1945 by D. Williams [23]. From a
matrix viewpoint, the method is derived from the assembled physical (non-reduced
order) dynamic system equations with externally applied, inertial and dissipative
forces on the right-hand side. Consider a linear structural dynamic system,
[K] {u} = {Ftotal } = [e ] {Fe } − [Mn ] {q̈n } − [Bn ] {q̇n }. (57)
where [Kll ] is the positive-definite relative stiffness matrix. Focusing on the upper
partition, the mode acceleration relative displacements (akin to strains) are,
1362 R. Coppolino
−1
u l = Kll Ftotal,l = K−1
ll [ e ] l {Fe } − K−1
ll [M n ] l {q̈n } − K−1
ll
{σ} = [Kσ ] u l , (60)
{σ} = [LTMF ] {Fe } − LTMq̈ {q̈n } − LTMq̇ {q̇n }, (61)
[LTMF ] = [Kσ ] K−1
ll [ e ]l , LTM q̈ = [Kσ ] K−1
ll [Mn ]l ,
LTMq̇ = [Kσ ] K−1
ll [Bn ]l .
Over the past 60 years, the U.S. aerospace community has developed, refined,
and standardized an integrated approach to structural dynamic model verification
and validation. One name for this overall approach is the Integrated Test Analysis
Process (ITAP) for structural dynamic systems, which is summarized in Fig. 7 and
discussed in the immediately following subsections.
24 Aerospace Perspective for Modeling and Validation 1363
The system dynamic model to be verified, validated, and updated in the ITAP
process should be developed employing (a) adherence to the guidelines discussed in
Sects. 2.2, 2.3 and 2.4 and consistency with design documentation and engineering
drawings. It is inexcusable today that “consistency” is often not practiced in many
aerospace organizations, in spite of the availability of modern CAE tools that
facilitate automated drawing-to-FEM consistency.
Beyond the above recommended modeling practices, a vital preliminary step
in the ITAP process is initial model verification. Over the past 60 years, rigid
body checks have been a standard part of the model verification process. Using
a geometrically defined rigid body displacement matrix, [ RB ], the rigid body
mass properties of a structure (both the complete assembly and subassemblies in
unconstrained form) defined by,
are correlated with reference engineering properties (total mass, center of gravity,
mass moments of inertia) of the designed system. It should be noted that aircraft
and space system development organizations generally include weight engineering
departments which manage system mass budgets throughout the development
process. The Society of Allied Weights Engineers (SAWE) was established in the
U.S. in 1939 to support the weights engineering community.
1364 R. Coppolino
4.2 Modal Test Planning and the Test Analysis Model (TAM)
o −K−1
oo Koa [ ]
[]exact = , []TAM = a exact (64)
a exact
Iaa
with the “exact” system modes and natural frequencies. A very clear example
of an inadequate selection of “analysis” set degrees of freedom is discussed in
Reference [24], which describes difficulties encountered in modal testing of a trim
body automobile test article. In that experience, the front seats were not modeled or
designated by “analysis” degrees of freedom and local seat flexing modes which
coupled with overall body vertical bending motions were obscured. In response
to this and other experiences, a variety of automated “analysis” DOF selection
algorithms were developed. Reference [25] describes the currently accepted strategy
from which other DOF selection methodologies have been developed, to be
discussed in Sect. 4.4.
Utilization of Guyan reduction to designate (1) the “analysis” set degrees of
freedom as the modal test accelerometer array and (2) the reduced mass matrix,
[MTAM ], as the test-analysis model (TAM) mass (allocation) matrix is the most
prevalent, contemporary test planning strategy in the U.S. aerospace industry.
Allocation of force excitation resources on the basis of modal gains, {n }T [ e ],
complements the allocated accelerometer array. Additional strain gage sensor
arrays have been successfully employed by NASA/JPL [25] and others since
the 1980s as part of modal survey planning and execution. Such information
provides a basis for correlation and validation of load transformation matrices
(see Eq. 61).
Finally, it should be pointed out that allocation of an accelerometer array
may require special considerations to avoid the mapping of unwanted modes,
specifically breathing modes of plate and shell subassemblies (that are not
included in the target mode set). In such situations, accelerometers directed
normal to a “breathing” surface should not be allocated. Moreover, if possible,
tangentially oriented accelerometers should be allocated only at stiffening rings
and spars to further suppress measurement of breathing modes, while focusing
on “body” modes (e.g., axial, bending, and torsion modes). The above cited
practice, while popular, must be employed with caution and selectively as (a)
slight imperfections and manufacturing details cause mixing of “body” and
“breathing” modes, and (b) suppression of sometimes important shell “bulge”
modes.
In summary, the following data sets form the basis of modal test planning in the
U.S. aerospace industry:
(a) TAM mass matrix, [MTAM ], derived from appropriate application of the Guyan
reduction process.
(b) TAM predicted modes and natural frequencies based on solution of the exact
(unreduced) eigenvalue problem. The accelerometer array modal partition
represents the predicted test modes. It should be noted that some organizations
use the Guyan reduction solution as the predicted mode set.
(c) Applied force allocation, based on predicted mode gains to excite all target
modes.
(d) Additional designated strain gages at critical locations based on pre-test flight
loads analyses (the “NASA/JPL” strategy [25]).
1366 R. Coppolino
Selection of a subset of significant “target” modes from the complete set of predicted
modes of a test article is a practice employed by many aerospace organizations.
A common, yet often inadequate approach to target mode selection involves a
(significant) modal effective mass criterion (see Eq. 35). Additional target modes,
however,
may be selected based on modal excitations imposed on non-boundary
DOF, Ton {Fo }, also included in Eq. 35. In any case, the practice of focus
exclusively on target modes, rather than all modes within the structural dynamic
frequency band (0 < f < f*) is risky due to mixing with “non-target” modes as a
result of imperfections and manufacturing details.
o + K−1
oo Koa a .
[R ] = (65)
0a
Note that the residual error associated with the “measured” or “analysis” DOF
partition is null. The modal kinetic energy distribution for the complete system is,
where the column sum for each individual mode is unity (if the modes are
normalized to unit modal mass). The residual kinetic energy matrix is now defined
in a similar manner as,
Like the residual displacement error, [R], the residual kinetic energy matrix
is exactly “zero” at the rows corresponding to the measured DOF. The expected
characteristic that residual energy is pronounced at “omitted” yet dynamically
significant DOF in any particular mode is demonstrated in the illustrative example
structure along with its first six predicted modes, pictured in Fig. 8 (from Reference
[26]) which follows.
Six DOFs (1,3,5,7,10,19), which are insufficient for mapping modal behavior
on the “upper portion” of the bar, are first selected as response “measurement”
DOFs. The residual kinetic energy associated with this selected response DOF set
is illustrated in Fig. 9 as a surface with the horizontal axes corresponding to FEM
DOF number and mode number, respectively. The surface clearly indicates that the
24 Aerospace Perspective for Modeling and Validation 1367
measured set
40
20
0
6
5
4
3 15
2 10
Mode 5
1 DOF
“measurement” DOF set is adequate for the first three modes. Pronounced residual
kinetic energy terms in modes 4–6 suggest that at least two to three more DOFs on
the “upper portion” of the bar structure must be instrumented to adequately map
modes 4–6.
It is of interest to note the orthogonality of the approximate “measured” modes,
shown below, for the present DOF selection (1,3,5,7,10,19)
[ORTAM ] = TTAM [M] [TAM ] = Ta [MTAM ] [a ]
⎡ ⎤
100 10 −1 −55 −58 −46
⎢ 10 100 −5 44 51 45 ⎥
⎢ ⎥
⎢ ⎥
⎢ − 1 −5 100 −18 3 29 ⎥
=⎢ ⎥ (68)
⎢ − 55 44 −18 100 23 60 ⎥
⎢ ⎥
⎣ − 58 51 3 23 100 33 ⎦
− 46 45 29 60 33 100
1368 R. Coppolino
refinement during the past 50+ years. That being said, there are no specific
standards representing aerospace industry practice in the U.S. In keeping with the
intent of the present chapter, this subject matter is not addressed herein. Information
on the laboratory-centric tasks is covered in other chapters in this handbook.
The relationship between test modes, [TEST ], and their analytical counterparts,
[TAM ], is described by the transformation,
where [COR] is the cross-orthogonality matrix and [R] is the residual error matrix.
Employing [MTAM ] as a weighting matrix, the least squares solution for cross-
orthogonality is,
[COR] = [ORTAM ]−1 TTAM MTAM TEST , (71)
where the TAM mode orthogonality matrix (consistent with Eq. 68) is,
[ORTAM ] = TTAM MTAM TAM ≈ [I] (72)
It should be noted that (a) TAM mode orthogonality, (b) test mode orthogonality,
(c) test-TAM mode cross-orthogonality matrices, along with (d) corresponding
test-analysis natural frequency differences, represent the accepted test-analysis
correlation metrics in the U.S. aerospace industry. Modal coherence, [COH], is
employed by some investigators to judge the degree to which test and analysis modal
clusters are linear combinations of one another; however, this metric is not widely
recognized.
The following standards are imposed on space systems contractors by U.S.
government agencies:
For all spacecraft modes up to 70 Hz, test mode orthogonality (unit mass
normalized)
NASA [29]
For all significant modes, test mode orthogonality (unit mass normalized)
The final goal in the ITAP process involves reconciliation of the test article FEM
and modal test data. While many aerospace and software organizations have custom
methodologies that address the reconciliation task, there is no universally accepted
approach to such an endeavor. That being said, a numerically efficient technique,
namely Residual Mode Augmentation (RMA) [31] for calculation of FEM sen-
sitivity to large parametric variation has gained acceptance in U.S. aerospace
government and industry organizations.
Efficient computation of structural dynamic modal frequency and mode shape
sensitivities associated with variation of physical stiffness and mass parameters is
essential for (1) practical design sensitivity and uncertainty studies and (2) reconcil-
iation of finite element models with modal test data. Sensitivity analysis procedures
fall in two distinct categories, namely (a) modal derivatives for small parametric
variation and (b) altered system modes associated with “large” parametric variation.
The latter category is generally applicable to modal testing, which often requires
significant local parameter changes at joints to effect FEM-test reconciliation.
However, many investigators and commercial software packages employ estimated
modal derivatives in optimization strategies, which address FEM-test reconciliation
objectives.
Since the 1960s, methods for computation of modal frequency and mode
shape derivatives have been developed. Fox and Kapoor [32] introduced an exact
derivative formulation that required knowledge of all modes of the original system;
application of the procedure when a truncated set of modes was employed produced
compromised derivatives. In response to this difficulty, Nelson [33] derived an
exact formulation for computation of mode shape derivatives for truncated mode
sets. Efforts to refine and extend application of mode shape derivatives for finite
parameter change sensitivity computations have been pursued by many investiga-
tors. However, the need for modal frequency and mode shape sensitivities that map
over very large ranges for multiple parameters suggests application of alternative
Ritz strategies.
The Ritz method [4] is one of the most significant developments in analytical
mechanics of the past century. This method provides a logical energy formulation
for consistent reduction of mass and stiffness matrices employing a set of trial
vectors as a reduction transformation. Effectiveness and accuracy of the reduction
process depend on selection of an appropriate trial vector set. When a truncated set
of baseline system mode shapes is used as the trial vector set (popularly known as
1372 R. Coppolino
Structural Dynamic Modification (SDM) [34], the Ritz method often produces poor
estimates for the altered system. Augmentation of the truncated baseline system
mode shapes with appropriately defined additional vectors, however, has been found
to produce extremely accurate altered system modal frequencies and mode shapes.
Quasi-static residual vectors [20], appended to a truncated set of mode shapes,
were found to produce extremely accurate modes for offshore oil platform models
subjected to localized alterations [35]. Residual Mode Augmentation (RMA),
introduced in 2002 [27] and thoroughly discussed in Reference [31], is a procedure
that defines augmented trial vectors, which are appropriate for structures subjected
to highly distributed, as well as localized, alterations.
The matrix equations describing exact free vibration of baseline and altered
structures, respectively, are
It is implicitly assumed that the stiffness and mass changes scale linearly with
respect to the parameter, p. Therefore, changes in “beam” depth may not be directly
applied, since the axial stiffness (AE) scales linearly with depth and the flexural
stiffness (EI) scales as the cube of depth. The appropriate formulation for Eq. 74
permits linear sensitivity of “AE” and “EI” separately.
The relationship between mode shapes of the baseline and altered structures is
expressed as the cross-orthogonality of orthonormal mode shape sets,
[COR] = TO [MO ] [], (75)
where the baseline and altered structure modes are unit mass normalized.
The most fundamental Ritz approximation, used in SDM [34], employs a
truncated set of low frequency eigenvalues as the reduction transformation described
by
where the reduced baseline structure stiffness and mass matrices, respectively, are
[kO ] = TOL KO OL = [λOL ], [mO ] = TOL MO OL = [IOL ], (77)
[k] = TOL KOL , [m] = TOL MOL , (78)
A well-known result of this type of trial vector reduction strategy is that the
approximate altered structure eigenvalues are generally higher than results for the
exact solution, and the approximate mode shapes do not closely follow the exact
shapes when parametric alterations are large.
When structural alterations are well-dispersed, parametric structural changes
may affect many physical degrees of freedom and require a description in terms of
several independent scaling parameters, “pi ”. The expressions for altered stiffness
and mass matrices in such a situation are
N
N
[K] = [KO ] + pi [Ki ], [M] = [MO ] + pi [Mi ], (80)
i=1 i=1
The altered system free vibration matrix equation for this situation is
N
N
KO + pi [Ki ] [] − MO + pi [Mi ] [] [λ] = [0], (81)
i=1 i=1
This set of trial vectors is expressible as the sum of (a) a linear combination of
baseline system mode shapes and (b) trial vectors (that are linearly independent of
the baseline system mode shapes).
[] = [OL ] [COR] + (84)
1374 R. Coppolino
where,
[COR] = TOL [MO ] [] and = IOL − OL TOL MO [] (86)
The “purified” trial vector set is linearly independent of the baseline system mode
shapes in a manner similar to MacNeal’s residual vectors, as follows:
MO OL = T IOL − MO OL TOL
T
(87)
[MO OL ] = T MO OL − MO OL TOL MO OL ≡ [0]
KO OL = T IOL − MO OL TOL [KO OL ]
T
= T [KO OL − MO OL λOL ] ≡ [0].
While the “purified” trial vector set has the above property, it includes an
unnecessarily large number of vectors. An appropriate, substantially smaller set of
residual vectors is identified by singular value decomposition of the generalized
mass matrix.
[A] = MO ,
T
(88)
The cut-off criterion, noted below employed to define suitable reduced trial
vector set, is
λρN
≤ tol = 10−N (where N ∼ 4 to 6 is usually adequate).
λρ1
OL = OL φρ . (90)
T T T
[kO ] = OL KO OL , [mO ] = OL MO OL , [ki ] = OL Ki OL ,
T
[mi ] = OL Mi OL .
Since its introduction in 2002 [27], RMA has exhibited the capability to
accurately follow modal sensitivity trends over an extremely wide range of para-
metric variation. The simple cantilevered (planar) beam example, provided in
Fig. 12, demonstrates typical RMA performance (“100%” is baseline). Actual cross-
orthogonality checks are also excellent.
Additional recent advances and evaluations of the RMA method are found in
Reference [31].
5 Concluding Remarks
The aerospace perspective for modeling and validation, particularly in the U.S., is
primarily the product of (1) developments and applications in predictive structural
dynamics and (2) evolution of an integrated test-analysis process that focuses on
the goal of correlation and reconciliation of predicted and measured normal modes
of structures. Practices in predictive structural dynamics employ finite element
analysis (FEM) and matrix structural analysis methodologies that focus on the
assumption of linear behavior of launch vehicles and their spacecraft payloads. The
important area of aircraft systems, which is not covered in this chapter, incorporates
unique issues associated with the coupling of structural dynamics and aerodynamics
(aeroelasticity). The present state of the practice has been heavily influenced by
developments in digital computer hardware and computer aided analysis (CAE) over
the past 60 years.
Currently accepted best practices in the U.S. aerospace industry include:
Many other excellent analytical and experimental tools are employed in structural
dynamic model verification and validation, which are not uniformly accepted and
standardized in U.S. aerospace community practice. It is hoped that accepted prac-
tices and standards will become more comprehensive with continuing experiences
and unfolding innovations in this community.
References
1. Coppolino R (2014) Variational foundations of modern structural dynamics. IMAC XXXII
2. Hamilton WR (1835) On a general method in dynamics. Phil Trans R Soc
3. Lagrange JL (1788) Mechanique Analitique, Paris
4. Ritz W (1909) Über eine neue Methode zur Lösung gewisser Variationsprobleme der mathe-
matischen Physik. Journal für die Reine und Angewandte Mathematik
5. Toupin RA (1952) A variational principle for the mesh-type analysis of a mechanical system.
J Appl Mech 74
6. Trefftz E (1926) Ein Gegenstuck zum Ritzschen Verfahren. In: Proceedings of the 2nd
International Congress of Applied Mechanics
7. Galerkin BG (1915) . . . Some questions of elastic equilibrium of rods and plates. Vestnik
inzhenerov i tekhnikov 19
8. Coppolino RN (1975) A numerically efficient finite element hydroelastic analysis, vol 1: theory
and results, NASA CR-2662, April
9. Zienkiewicz OC, Taylor RL, Zhu JZ (2005) The finite element method, its basis and
fundamentals, 6th edn. Elsevier
10. Coppolino R (2010) Chapter 23: finite element methods of analysis. In: Piersol A, Paez T (eds)
Harris’ shock and vibration handbook, 6th edn. McGraw-Hill
11. Independent structural loads analysis, Air Force Space Command, SMC-S-004 (2008)
12. Load analyses of spacecraft and payloads, NASA-STD-5002 (1996)
13. Paez T (2010) Chapter 8: transient response to step and pulse functions. In: Piersol A, Paez T
(eds) Harris’ shock and vibration handbook, 6th edn. McGraw-Hill
14. Pilkey W, Pilkey D (eds) (2008) Peterson’s stress concentration factors, 3rd edn. Wiley
15. Coppolino R (2016) Structural dynamics modeling – tales of sin and redemption. Sound and
Vibration Magazine, January
16. Guyan R (1965) Reduction of stiffness and mass matrices. AIAA J 3
17. Hurty W (1965) Dynamic analysis of structural systems using component modes. AIAA J 3(4)
18. Craig R, Bampton M (1968) Coupling of substructures for dynamic analysis. AIAA J 6(7)
19. Benfield W, Hruda R (1971) Vibration analysis of structures by component mode substitution.
AIAA J 9(7)
20. MacNeal RH (1971) A hybrid method for component mode synthesis. Comput Struct 1
21. Rubin S (1975) Improved component-mode representation for structural dynamic analysis.
AIAA J 13(8)
1378 R. Coppolino
22. Coppolino R (1978) Employment of residual mode effects in vehicle/payload dynamic loads
analysis, Government/Industry Workshop on Payload Loads Technology, NASA CP-2075
23. Williams D (1945) Dynamic loads on aeroplanes under given impulsive load with particular
reference to landing and gust loads on a large flying boat, Great Britain Royal Aircraft
Establishment Reports SME 3309 and 3316
24. Coppolino RN, Borowski VJ (1997) Integrated modal testing and analysis of a body-on-frame
automobile. In: Proceedings of the 15th IMAC
25. Chen JC, Garba JC (1985) Structural analysis model validation using modal test data. ASME,
AMD 67:109–137
26. Coppolino RN (1998) Automated response DOF selection for mapping of experimental normal
modes. In: Proceedings of the 16th IMAC
27. Coppolino RN (2002) International Space Station P5 Modal Survey: test planning through
FEM reconciliation. In: Proceedings of the 20th IMAC
28. Load analyses of spacecraft and payloads, NASA-STD-5002 (1996)
29. Independent structural loads analysis, air force space command, SMC-S-004 (2008)
30. Coppolino RN (1985) Hybrid experimental/analytical dynamic models of aerospace structures.
ASME, AMD 67:79–108
31. Coppolino RN (2018) Methodologies for verification and validation of Space Launch System
(SLS) structural dynamic models, NASA CR-2018-219800, vol 1
32. Fox RI, Kapoor MP (1968) Rates of change of eigenvalues and eigenvectors. AIAA J 6
33. Nelson RB (1976) Simplified calculation of eigenvector derivatives. AIAA J 14
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35. Coppolino R (1981) Structural mode sensitivity to local modification, SAE Paper 811044
Applied Math for Experimental Structural
Dynamics 25
Chuck Van Karsen and Andrew Barnard
Contents
1 Domains and Transforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1380
1.1 Frequency Domain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1383
2 Linear Algebra . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1385
2.1 Basic Concepts and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1385
2.2 Transposition Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1389
2.3 Special Matrix Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1389
2.4 Symmetric Matrix Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1390
2.5 Matrix Measures (Determinant and Trace) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1391
2.6 Vector Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1392
2.7 Vector Space Applied to Matrices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1392
2.8 Spectral Decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1392
2.9 Singular Value Decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1393
2.10 Eigen Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1394
2.11 Inverse Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1394
2.12 LU Decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1395
2.13 Moore-Penrose Generalized Inverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1399
3 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1401
Abstract
Keywords
Acronyms
ω Frequency, radians/second
f Frequency, Hertz (cycles/second)
t time, seconds
s Laplace
√ variable, radians/sec
j −1
an , bn Fourier Series coefficients
cn Fourier Series coefficients (complex form)
θ Angle, radians
[A ]Matrix
{x} Vector
ẋ First time derivative of x
ẍ Second time derivative of x
[A nxm ]Matrix consisting of n rows and m columns
σ Eigenvalue
The mathematical descriptions of these functions in pole residue form for a single
degree of freedom system are:
A A∗
H (ω) = + (2)
j ω − λ j ω − λ∗
Transfer function:
A A∗
H (s) = + (3)
s − λ s − λ∗
Transformation between the time and frequency domain can be accomplished in one
of three ways:
1. Fourier series
2. Integral Fourier transform
3. Discrete Fourier transform (DFT)
The choice of method depends on the nature and form of the time domain
information (data). The Fourier series and integral Fourier transform are used when
continuous time histories are available. The DFT is used for discrete (sampled) time
histories.
Any time history that is periodic with respect to time, Fig. 4, can be expressed by
the following trigonometric function which is known as a Fourier series (In addition
the time history must have a finite number of discontinuities within any period, it
must have a finite number of maxima and minima within any period, and it must be
absolutely integrable over any period. These are known as the Dirichlet conditions.):
∞
a0
X(t) = + an cos (2π nf t) + bn sin (2π nf t) (4)
2
n=1
1384 C. Van Karsen and A. Barnard
1.5
X (t )
1
0.5
Amplitude
–0.5
–1
t+T
t
–1.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
time - seconds
X (t ) = X (t + T )
where:
1
f =
T
t+T
2
an = X(t) cos (2π nf t) dt
T t
t+T
2
bn = X(t) sin (2π nf t) dt
T t
The an and bn coefficients provide a description of the information (data) in the
frequency domain. The an ’s represent frequency content that is co-sinusoidal with
respect to time t, and the bn ’s represent frequency content that is sinusoidal with
respect to time t.
Using Euler’s identity, e±iθ = cos θ ± i sin θ , the trigonometric form of the
Fourier series can be written in complex exponential form:
∞
X(t) = cn ei2π nf t (5)
n=−∞
where
t+T
1
cn = X(t)e−i2π nf t dt for n = ± (1, 2, 3, . . . )
T t
c0 = a0
2 1
a + bn 2
2
cn = n for n = ± (1, 2, 3, ..)
2
The cn ’s are complex valued with the real part representing frequency content
that is co-sinusoidal with respect to time t, and the imaginary part representing
frequency content is sinusoidal with respect to time t.
25 Applied Math for Experimental Structural Dynamics 1385
In either formulation the Fourier series is a simple concise method for expressing
the periodic properties of time information in the frequency domain and considering
experimental data or the results of a simulation all that is required is knowledge of
the period (T).
For a given set of time data X(t), the integral Fourier transform will determine
the amount of frequency content at any frequency f. The only issue is the limits on
the integration. If the integration time is truncated, the frequency domain result will
be incorrect. An example of this is shown in Fig. 5.
For other properties of the integral Fourier transform, see references.
Implementation and limitations of the integral Fourier transform on sampled data
is presented in Chap. 4, “Applied Digital Signal Processing.”
2 Linear Algebra
The analysis of information in both the test and analytical aspects of structural
dynamics requires the efficient manipulation and interrogation of large data sets,
and therefore the use of matrix and vector algebra is a mandatory requirement. In
this context there are fundamentally two types of problems to be solved:
a. without truncation
1
0.5
0
–0.5
–1
t
time
0.8
0.6
0.4
0.2
frequency
–1 1
t t
b. with truncation
0.5
–0.5
–1
time
1
0.8
0.6
0.4
0.2
0
–0.2
frequency
Fig. 5 Integral Fourier transform ((a) without truncation, (b) with truncation)
25 Applied Math for Experimental Structural Dynamics 1387
For systems described by matrix expressions, there are three cases which can
occur:
Two basic entities are used in the language of linear algebra, a matrix and a
vector. A matrix is an array of numbers or expressions. The elements of the matrix
are referred to by their row/column location in the matrix.
⎡ ⎤
a11 a12 a13
[A] = ⎣ a21 a22 a23 ⎦ (10)
a31 a32 a33
A vector is a special case of a matrix which has only one row or column.
⎧ ⎫
⎪
⎪ b1 ⎪
⎨ ⎪ ⎬
b2
{b} = or c = c1 c2 c3 c4 (11)
⎪
⎪ b ⎪
⎩ 3⎪ ⎭
b4
Multiplication by a scalar:
⎡ ⎤
ka 11 ka 12 ka 13
k [A] = ⎣ ka 21 ka 22 ka 23 ⎦ (14)
ka 31 ka 32 ka 33
([A] + [B]) ([C] + [D]) = [A] [C] + [A] [D] + [B] [C] + [B] [D] (17)
Matrix cancelation:
Matrix multiplication:
Identity matrix
⎡ ⎤
1000
⎢0 1 0 0⎥
[I ] = ⎢
⎣0 0 1 0⎦
⎥
(20)
0001
1 s on the diagonal, zeros elsewhere
25 Applied Math for Experimental Structural Dynamics 1389
Zero matrix
⎡ ⎤
000
[0] = ⎣ 0 0 0 ⎦ Zeros in all locations (21)
000
⎡ ⎤ ⎡ ⎤
1 6 + 5i 4i i 2 + 2i 8
[A] = ⎣ 6 − 5i 6 7 − 8i ⎦ [A] = ⎣ − (2 − 2i) 8i − (6 − 3i) ⎦
− 4i 7 + 8i 0 8 6 + 3i 0
Diagonal terms are real Diagonal terms are imaginary or zero
(26)
For a Toeplitz matrix, all elements on any diagonal are equal. This matrix is often
used in time domain identification techniques.
⎡ ⎤
t1 t5 t6 t7
⎢ t2 t1 t5 t6 ⎥
[T ] = ⎢
⎣ t3
⎥ (29)
t2 t1 t5 ⎦
t4 t3 t2 t1
k
y(k) = H (k)u (k − i)
⎡ i=0 ⎤⎧ ⎫ ⎧ ⎫
H0 H1 H2 H3 H4 ⎪ ⎪ ⎪
⎪ u4 ⎪ ⎪ y4 ⎪
⎪
⎢ 0 H H H H ⎥⎪ ⎪u ⎪ ⎪ ⎪
⎪y ⎪ ⎪
⎢ 0 1 2 3⎥⎪ ⎨ 3⎪ ⎬ ⎪
⎨ 3⎪ ⎬ (30)
⎢ ⎥
⎢ 0 0 H0 H1 H2 ⎥ u2 = y2
⎢ ⎥⎪ ⎪ ⎪ ⎪
⎣ 0 0 0 H0 H1 ⎦ ⎪ ⎪
⎪ u1 ⎪
⎪
⎪
⎪
⎪
⎪ y1 ⎪
⎪
⎪
⎪
⎩ ⎪
⎭ ⎪
⎩ ⎪
0 0 0 0 H0 u0 y0 ⎭
The Hankel matrix has all elements on any diagonal perpendicular to the main
diagonal equal to each other. This matrix is used in the Eigensystem realization
algorithm (ERA) modal parameter estimation method.
25 Applied Math for Experimental Structural Dynamics 1391
⎡ ⎤
h1 h2 h3 h4
⎢ h2 h3 h4 h5 ⎥
[H ] = ⎢
⎣ h3
⎥ (31)
h4 h5 h6 ⎦
h4 h5 h6 h7
In a Vandermonde matrix, the first column is 1, and successive columns are the
second column raised to increasing integer powers.
⎡ ⎤
1 v1 v12 v13
⎢1 v22 v23 ⎥
⎢ v2 ⎥
⎢ ⎥
[V ] = ⎢ 1 v3 v32 v33 ⎥ (32)
⎢ ⎥
⎣1 v4 v42 v43 ⎦
1 v5 v52 v53
This matrix occurs in curve fitting and some frequency domain parameter
estimation algorithms.
There are two common matrix measures: determinant and trace. A determinant is
only defined for square matrices and is equal to zero if the matrix is singular.
a a
|[A]| = 11 12 = a11 a22 − a12 a21
a21 a22
⎛ ⎞
a11 a12 a13
a22 a23 a21 a23 a21 a22
|[A]| = ⎝ a21 a22 a23 ⎠ = a11
− a12
+ a13
a a a a32 a33 a31 a33 a31 a32
31 32 33
|[A] [B]| = |[A]| |[B]| |[A]| = [A]T [A]∗ = [A]H
|k [A]| = k n [A] for [A]nxn
where ∗ indicates the complex conjugate
(33)
The trace is simply the sum of the diagonal elements of a square matrix.
n
tr ([A]) = aii (34)
i=1
1392 C. Van Karsen and A. Barnard
only has a solution when all constants ai are zero. In this case the n vectors {e}i
span the vector space. Any n-dimensional vector {x} can be expressed uniquely as a
linear combination of the n linearly independent vectors {e}i :
Consider this matrix equation, [A]nxm {x}mx1 = {b}nx1 . The rank of a matrix is the
number of linearly independent columns or rows rank([A]) = r.
In most cases a square matrix [A] can be decomposed into a product of three
matrices:
where [] is a diagonal matrix of eigenvalues λi and the matrix [] is made up of
column vectors {φ}i called eigenvectors. This means that [A] can be diagonalized
[]−1 [A][] = []. Eigenvalues and eigenvectors satisfy the eigenvalue problem
([A] − λi [I]){φ}i , and eigenvalues satisfy the characteristic equation |([A] −
λi [I])| = 0.
A matrix [A] is diagonalizable if it has n linearly independent eigenvectors. If [A]
has distinct eigenvalues, it is diagonalizable.
25 Applied Math for Experimental Structural Dynamics 1393
−1
φ11 φ12 a11 a12 φ11 φ12 λ1 0
= (39)
φ21 φ22 a21 a22 φ21 φ22 0 λ2
Real symmetric matrices are always diagonalizable and have real eigenvalues
and eigenvectors. The eigenvector matrix is orthogonal:
Any n x m matrix [A] of rank r can be decomposed into a product of three matrices:
[U ]nxn
[A] = [U ] [S] [V ]H [S]nxm
(41)
[V ]mxm
[U ] and [V ] are unitary [U ]H [U ] = [V ]H [V ] = [I ]
[ ] [0] [V1 ]H
[A] = [U1 ] [U2 ] [U1 ]nxr [U2 ]nx(n−r)
[0] [0] [V2 ]H
(42)
[ ] is diagonal [V1 ]mxr [V2 ]mx(m−r)
As a result:
r
[A] = [U1 ] [ ] [V1 ]H ⇒ [A] = {u1 }i σi {v1 }H
i (43)
i=1
⎡ ⎤
σ1 0 0 ···
⎢0 σ2 0 · · · ⎥
⎢ ⎥
[ ]rxr =⎢
⎢0 .. ⎥ σ1 ≥ σ2 ≥ · · · ≥ σr > 0 (44)
⎣ 0 . ···⎥
⎦
.. .. ..
. . . σr
Two, square, nonsingular, symmetric matrices can be decomposed into their associ-
ated eigenvalues and eigenvectors.
The inverse of a nonsingular matrix [A] is a matrix [A]−1 that when multiplied
by [A] is the identity matrix.
There are many methods for inverting a matrix. One that is particularly relevant
in the field of structural dynamics is the adjoint method. The adjoint of [A] is a
matrix where the elements are the cofactors of [A] transposed. The cofactors of [A]
are the signed minor determinants.
−1 Adjoint ([A])
[A] = (50)
|[A]|
Cofactor([A])ij = cij = (−1)i+j Mij
Mij is a submatrix of [A] obtained by deleting the ith row and j th column
(51)
⎡ ⎤
e f b c b c
⎢ +h i −h i +e f ⎥
⎢
⎢ ⎥⎥
⎢ d f a c a c ⎥
⎢ − + − ⎥
⎢ g i g i d f ⎥
⎢ ⎥
⎡ ⎤ ⎣ d e a b a b ⎦
+ − +
ab c
adjoint ([A]) g h g h d e
[A] = ⎣ d e f ⎦ ⇒ [A]−1 = =
|[A]| |[A]|
gh i
(52)
2.12 LU Decomposition
⎡ ⎤ ⎡ ⎤ ⎡ ⎤
6 −2 −4 4 2 0 0 0 3 −1 −2 2
⎢ 3 −3 −6 1 ⎥ ⎢ 1 −1 0 0⎥ ⎢0 2 4 1 ⎥
[A] = ⎢
⎣ − 12
⎥ ⇒ [L] = ⎢
⎦ ⎣
⎥ [U ] = ⎢ ⎥
8 21 −8 −4 2 1 0⎦ ⎣0 0 5 −2 ⎦
−6 0 −10 7 − 2 −1 −2 2 0 0 0 4
(54)
[A] is rectangular with more columns than rows and is assumed to be full-row
rank. A solution will always exist, but there are an infinite number of solutions. {b}
is always in the column space of [A]. If {x}1 is a solution and {x}N is any vector
in the null space of [A], then the linear combination, {x}s = {x}1 + {x}N , is also a
solution.
A solution is obtained in the following manner. Begin by defining a new vector
{x} = [A]T {z}. The original matrix equation becomes:
!−1
{z} = [A] [A]T {b}
!−1
{x}+ = [A]T {z} = [A]T [A] [A]T {b} (60)
!−1
[A]+ = [A]T [A] [A]T Right Generalized Inverse of [A]
Since there are an infinite number of solutions, which solution is {x}+ , for any
arbitrary solution {x}s :
{x}+ = [P ] {x}s
{x}+ is the orthogonal projection of the general solution {x}s onto the row space
[A] or the column space of [A]T . {x}+ is the minimum norm (length) solution, and
[P] is an orthogonal projector.
[A] is rectangular with more rows than columns and is assumed to be full-column
rank. {b} may or may not be in the column space of [A]. If {b} is in the row space
of [A], a unique solution exists. If {b} is not in the row space of [A], no exact
solution exists, but an approximate solution can be found. A solution is obtained
in the following manner. Begin by pre-multiplying by the transpose of [A]:
!
[A]T [A] {x} = [A]T {b} (63)
1398 C. Van Karsen and A. Barnard
−1
{x} = [A]T [A] [A]T {b}
−1 (64)
[A]+ = [A]T [A] [A]T Left Generalized Inverse of [A]
!−1 " # $ %
[A] {X} = [A] [A]T [A] [A]T {b} = P̂ {b} = b̂ (65)
" # $ %
P̂ is an orthogonal projector onto the row space of [A]. b̂ is the orthogonal
projection of {b} onto the row space of [A].
If {b} is in the row space of [A], {b} ∈ R[A]
T −1 T
{x}
" #= [A] [A] [A] {b}
P̂ {b} = {b} (66)
{x} is a unique solution to [A] {x} = {b}
If {b} ∈ R[A]
& '
x̂ minimizes the Euclidean norm(length) of error vector {e}.
$ %
{e} = {b} − b̂ (68)
Every matrix [A]nxm of rank r has an mxn [A]+ matrix called a generalized inverse
if it satisfies the following relationships:
There are an infinite number of matrices [A]+ which can satisfy these conditions.
If in addition [A]+ also satisfies:
H
[A]+ [A] = [A]+ [A]
H (73)
[A] [A]+ = [A] [A]+
Then the inverse is unique and is called the Moore-Penrose generalized inverse
[A]† . The M-P inverse is computed using singular value decomposition. Assuming
[A] has rank r.
[ ]rxr [0] [V1 ]H
[A]nxm {x}mx1 = {b}nx1 ⇒ SVD ⇒ [A] = [U1 ] [U2 ]
[0] [0] [V2 ]H
[A] = [U1 ] [ ] [V1 ]H
(74)
1400 C. Van Karsen and A. Barnard
SVD is computationally costly, but it is accurate and stable. The nature of [A]
may make it difficult to determine the value of r.
The Moore-Penrose generalized inverse can solve matrix equations for any case
regardless of the size and rank of [A].
& '
[A]nxm {x}mx1 = {b}nx1 ⇒ x̂ = [A]† {b} (76)
!−1
[A]† = [A]T [A] [A]T (78)
Case 3: General or rank deficient case: r = rank ([A]) < min (n, m).
3 Summary
References
1. Bendat JS, Piersol AG (2000) Random data analysis and measurement procedures, 3rd edn.
ISBN: 0471-31733-0
2. Golub GH, Van Loan CF (2012) Matrix computations, 4th edn. Johns Hopkins University Press.
ISBN-13: 978-1421407944
3. Hayek SI (2001) Advanced mathematical methods in science and engineering, 1st edn. ISBN:
0-8247-0466-5
4. Kisak PF (ed) (2016) Fourier analysis: “decomposing a waveform into a harmonic series”, 1st
edn. CreateSpace Independent Publishing Platform. ISBN-13: 978-1523323913
5. Kreyzig E (2004) Advanced engineering mathematics, 8th edn. ISBN: 9971-51-283-1
6. Oppenheim AV, Schafer RW (1999) Discrete-time signal processing, 2nd edn. Prentice Hall.
ISBN: 0-13-754920-2
7. Spiegel MF (1974) Schaum’s outline of Fourier analysis with applications to boundary value
problems, 1st edn. McGraw-Hill Education. ISBN-13: 978-0070602199
8. Strang G (2016) Introduction to linear algebra, 5th edn. Wellesley-Cambridge Press. ISBN-13:
978-0980232776
Index
External damping, 686, 741, 757, 759 Forced response decomposition method, 17
External variable, 693 Forced vibrations, 744–745, 1290
Externally polarized microphone, 58 Force identification technique, see Sum of
Extreme loads, 1251 weighted acceleration technique
(SWAT)
Force transducer, 61–65, 68–69
F Force vibration, 1260
Fading memory, 782 Force windows, 331
Fast Fourier transform (FFT), 6, 7, 11, 12, 15, Forward model-driven SHM, 1049–1051
16, 21, 238, 265, 357, 381 Fourier coefficients, 232, 302
FEA modal updating, 1149–1152 Fourier series, 152, 153, 164, 1383
FEA mode shapes, 1107 complex, 233
FEA RIB model, 1132–1134 theory, 232
Feature extraction and information Fourier spectra, 774
condensation, SHM, 993–994 Fourier spectrum, 491
Ferroelectric polycrystalline ceramic materials, Fourier transform, 153, 231, 297, 301, 357,
47 775, 979, 1264–1265, 1382
Field equations, 754 deterministic transient signals, ESD, 166
Field-of-view (FOV), 427 periodic and quasi-periodic signals,
Field point, 755 164–165
Filled polymers, 709, 710 stationary random signals, PSD, 165–166
Filter(s), 81 Fourier transformation, 754
analog filters, 83–84 and leakage considerations, 422
digital, 84 Fractional coherence, 285
implementations, 83, 85 Fractional derivatives, 699, 788
ripple, 84 Grünwald definition of, 779–781
Finite difference technique, 1166, 1171–1177 numerical calculation of, 781–784
Finite element analysis (FEA), 1095, 1106 Fractional-order derivative, 694
Finite element method (FEM), 687, 715, 719, Free boundary conditions, 505
720, 779–790, 1164, 1346–1348 Free decay, 316
Finite element model, 515, 1227 Free-field microphone, 70
model reduction, 862–863 Free-free boundary, 344
Finite Fourier series, 807 Free response, 316
Finite impulse response (FIR) filters, 85 Free vibrations, 742–744, 764–766
Finite time elements, 750 Frequency(ies), 1307
First-order approximation, 1176 analysis, 237
finite difference transformation matrices matrix, 1292
for, 1173 modulation, 108
Fisher information matrix (FIM), 518 normalization, 597
Fixed base, 1080 range, 485
Fixed-interface CMS algorithm, 1192 ratio, 728, 744
Fixed-interface component, 1162 resolution, 301
Fixture, 1082 response functions, 1004
Flash A/D converter, 87–88 shaping, 319
Flattop window, 241 shift, 106, 109, 110, 112–114, 132
Flow effects, 685 spectrum, 1002–1004
Flow viscosimeter, 760 Frequency based substructuring (FBS), 1075
Flutter predictions, 487 Frequency demodulation (FDM), 116
Foam suspension, 512 Frequency domain, 555, 1380, 1382–1385
Focal length, 124 characteristic, 302
Force appropriation method, 673 dynamic model, 1107
Force balance, 1106, 1253 estimation, 592
Forced normal mode excitation method, Frequency domain assurance criterion (FDAC),
16–18 671
Index 1411
High speed gear mesh (HSGM), 216 Independent component analysis (ICA), 181
High speed shaft (HSS), 216 Inductance technology, 9
Hilbert Huang Transform, 1264 Inelastic, 687
Hilbert transform, 1277 Inertance, 747
in frequency domain, 966–967 Inertia restraint, 562
in time domain, 964–966 Inertial forces, 1320
Ho-Kalman procedure, 24 Infinite impulse response (IIR) filters, 86
Holograms, 144 Initial conditions, 706, 743, 754, 755, 785
Homodyne, 110, 129, 144 Initial modulus, 692
Homogeneous isotropic continuum, 749 Inner product, 522
Homogeneous strips, 773 In-phase vibration, 725
Hurty-Craig-Bampton (HCB) method, In-plane vibrometers, 134–135
839–842, 1354–1355 Input auto power matrix, 284
Hybrid, 869–870 Input autospectra, 289
excitation method, 329 Input cross spectrum matrix, 289
modal model, 1095, 1132 Input-input cross-spectra matrix, 553
random signal, 328 Input locations, 526–529
reduction technique, 1190 Input-output relationship, 268
Hydrostatic, 698, 778 Input recording, 1319
pressure, 779 Instantaneous amplitude, 965
Hysteresis, 688, 698, 707, 716–719, 742, 779 Instantaneous frequency, 965
curve, 689, 697, 705, 706, 708–710, 717, Instantaneous phase, 965
719 Instationary phase, 706
frictional, 716 Instrumentation amplifier, 77
point-symmetrical, 705–708 Integral(s), 781
static, 705 distortion laws, 709
Fourier Transform, 1385
transformations, 750
I Integrated circuit piezotronic (ICP® ), 8
Ibrahim time domain (ITD) approach, Integrated electronics piezo-electric
22, 535 (IEPE), 8
Identification of damage, 1303 accelerometer, 96, 99
IEC classification scheme, 129 Integrated electronics piezoelectric (IEPE)
IMAC Advisory Board, 38 sensor
Impact excitation, 331 advantages, 77
Impact hammer, 489 cable length check, 81
Impact modulation (IM), 971 coupling capacitor time constant, 80
Impact signal, 331 electrical considerations, 79
Impact testing, 331 linearity, 79
Impedance coupling techniques, 1159 mechanical considerations, 79
Impedance head, 69 precautions, 80, 81
Impedance matrix, 263, 1160 transducer time constant, 79, 80
Improved accuracy, 275 Integrated test analysis process (ITAP), 1362
Improved reduction system (IRS) technique, Integrating A/D converter, 89
864, 1188–1190 Integro-differential equation, 750
Impulse based substructuring (IBS) method, Inter-Range Instrumentation Group (IRIG)
1162 Timing, 472
Impulse response functions (IRFs), 22, 230, Interface reduction approach, 852–853
353, 535, 541, 617, 622, 625, 627, Interference, 106, 109, 111, 113, 114, 116,
629, 1162, 1383 117, 120–122, 129–132, 134
Impulsive, 316 Interior coordinates, 1163
signals, 173–174 Intermediate shaft gear mesh, 216
Inclusive outliers, 1031–1032 Internal combustion (IC) engines, 170–171
Incomplete equivalent model, 777 Internal variable, 693, 707, 711
Index 1413
Shear modulus, 700, 701, 749, 759–760 Single degree of freedom system (SDOF)
Shear stress, 708, 712, 759 model, 1344
Shift function, 703, 704 Single input relationship, 19
Shock and vibration symposium (SVS), 29 Single-input/single-output (SISO), 370
Shock response spectrum (SRS), 351, 372, 388 frequency, 267
function, 1350–1351 Single-mode, 131
Shock testing Single point vibrometers, 129–131, 136
characteristics and limitations, 387 Singular value, 289, 290
classical theory, 396–397 spectra, 1326
classical waveforms, 386 Singular value decomposition (SVD), 285,
decaying sinusoids, 389–393 604, 605, 608, 635, 653, 654, 1275,
electrodynamic and electrohydraulic 1284, 1393
shakers, 386 methods, 536
oscillatory waveforms, 389 Sinusoidal input-output method, 15–18
peak-velocity capability, 387 Skew Hermitian matrix, 1389
shock response spectrum, 388 Skew Symmetric matrix, 1389
shock-response spectrum, 387 Slip effects, 686
synthesis, 394 Slow random signal, 326
system frequency response function, Slow swept sine signal, 330
398–401 Smoothed periodogram, 254
transient waveform, 397 Society for Experimental Mechanics (SEM), 8
waveform classification, 388 Society for Experimental Stress Analysis
Short circuiting, 725 (SESA), 8
Short dimension, 543, 626 Society of Automotive Engineering (SAE), 29
Short time Fourier transform (STFT), 185–186, Soil damping, 778–779
1005 Soil freezing, 1316
Shot-noise, 119–121 Sommerfeld number, 737
Signal classes, 232 Sonar based sensors, 1256
periodic signals, 232 Sound and Vibration Magazine, 30
random signals, 233–235 Sound field, 722, 729
transient signals, 236 Sound power, 722–725, 733
Signal clipping, 94 Space shuttle dynamic model, 1360
Signal conditioning, 76 Sparsity pattern of stiffness matrix, 850
charge amplifier, 76 Spatial incompleteness, 1165
differential amplifier, 77 Spatial model, 1155
voltage amplifier, 76 Speckle, 122–123, 125, 126, 138, 140
Signal-strength, 125 Spectral analysis, 230
Signal to noise, 331 Spectral correlation (SC), 163
Signal to noise ratio (SNR), 116, 120, 130, density, 197–200
135, 294, 326, 958 Spectral decomposition, 1392
Signal type, 319 Spectral density, 368
Silhouette (SIL) index, 1301, 1302 function, 368
Silhoutte index, 1311 Spectrogram, 1264, 1265
Silicon strain gauges, 74 Spectrum analysis, principle for, 237–238
Silicone oils, 762 Spike, 125, 126
Simple Bearing Theory, 737 Spring-pots, 785
Sine excitation, 441 Spurious poles, 1293–1294, 1297
Single input, single output measurements, 280 Square root of the modal assurance criterion,
Single cluster, 1298 668
Single degree of freedom (SDOF), 20, 352, Squeeze-film dampers, 737, 739–741
622–623, 652, 653 SSI-COV, 1331
algorithms, 566 Stability, see Hard stability criteria
methods, 583 Stability diagram, 582, 1288, 1297, 1302,
structure, 352–360 1330, 1331
Index 1423
Structural health monitoring (SHM), 1309 System equivalent reduction expansion process
acoustic emissions, 1011–1013 (SEREP), 866–868, 1190, 1216,
challenges in data-driven, 1036 1222, 1232–1234
in changing environmental and operational System identification, 1318
conditions, 1036–1047 methods, 1262–1287
compressive sensing, 1016–1018 System impedance matrix, 546
condition monitoring, 992 System-level characteristic constraint (S-CC)
definition, 991 modes, 853–854
forward model-driven methods, 1049–1051 System matrix, 263, 546
fundamental axioms, 995–996 System modelling procedures, 1216
guided waves, 1013–1015 System properties, 261
historical overview, 997–998 System response characteristics, 1213
inverse model-driven method, 1047–1049 System transfer function matrix, 262
Kalman filter, 1020–1022
linear and nonlinear cointegration,
1041–1043 T
non-destructive testing/evaluation, 992 Target mode partitions, 521
nonlinear cointegration, 1046 T-block technique, 1167, 1168
objectives for, 991 Technical rubber materials, 709
origins of, 991 Temperature dependence, 702
performance metrics, 1015 Temporary sensor testing, 1311–1314
physics-based models in, 1047–1051 Test-analysis correlation, 518
recursive estimation, 1023–1026 Test-analysis model (TAM), 517, 525,
Structure-borne-sound radiation, 686 1364–1365
Suboptimal, 520 Test design, 484, 490, 495, 505, 529
Subranging A/D converter, 88, 89 Test plan, 483, 497, 503, 506, 513, 525–529
Subspace, 606 Test Response Assurance Criteria (TRAC),
iteration method, 1188 885, 1220, 1225
Substructure modal model, 1135 Testing configurations, 261
Substructure reduction method, 837 Thermal drift, 100
Dual Craig-Bampton method, 846–848 Thermal energy, 685
free interface modes, 842–844 balances, 769
Hurty/Craig-Bampton method, 839–842 Thermo mechanical coupling, 686
interface reduction approach, 852–853 Thermometers, 1256
MacNeal method, 845–846 Threshold, 125
numerical examples, 848, 851 Tilt-meters, 1319
numerical techniques, 839–848 Time averaging, 294
Rubin method, 844 Time dependent, 696, 743, 754, 783
system-level characteristic constraint Time domain, 712, 755, 757, 775, 787, 1380
(S-CC) modes, 853–854 dynamic model, 1106–1107
Substructuring approach, 1158 methods, 1313
Substructuring methods, 1161 model, 554
Sum of weighted accelerations technique signals, 94–100
(SWAT), 1193–1194 Time invariance, 264
Superposition principle, 704 Time series models, 1008–1009
Supervised learning, 994 Time shift function, 704
Support conditions, 504–513 Time synchronous averaging (TSA), 168, 203,
Suspended Bridge, see Bridge, suspended 25 205
de Abril Time window, 240
Symmetric locations, 291 Time-frequency analysis, 1005–1006
Symmetric matrix, 1389 Tip Excitation Technique (TET), 1171
rules, 1389–1391 Toeplitz matrix, 1283, 1390
Symmetric modes, 275 Total least squares (TLS), 266, 536
Synchronized hammers, 1184, 1185 approach, 591
Index 1425