DNVGL TAC New G8
DNVGL TAC New G8
TAP00001M7
Revision No:
1
This is to certify:
That the Ballast Water Management System
Issued to
Headway Technology Group (Qingdao) Co., Ltd.
Qingdao, China
Application :
This is to certify that the Ballast Water Management System listed above has been examined
and tested in accordance with the requirements of the specifications contained in BWMS Code
and DNV GL Rules stated above. This Certificate is valid only for the Ballast Water
Management System referred to above.
System design limitations / Limiting Operating Conditions imposed are described in this
document.
For the compliance with the BWMS Code, the Certificate is issued on behalf of the Norwegian
Maritime Authority.
Product(s) approved by this certificate is/are accepted for installation on all vessels classed
by DNV GL, unless otherwise instructed by relevant Maritime Administrations.
This Certificate is subject to terms and conditions overleaf. Any significant change in design or construction may render this Certificate invalid.
The validity date relates to the Type Approval Certificate and not to the approval of equipment/systems installed.
© DNV GL 2014. DNV GL and the Horizon Graphic are trademarks of DNV GL AS.
Job Id: 262.1-007648-2
Certificate No: TAP00001M7
Revision No: 1
OceanGuard® BWMS
Place of production
OceanGuard® Ballast Water Management System HMT-50, HMT-100, HMT-200, HMT-300, HMT-450,
HMT-600, HMT-800, HMT-1000, HMT-1200, HMT-1500, HMT-2000, HMT-2500, HMT-3000, HMT-4000
The OceanGuard® BWMS shall be installed in accordance with the documents listed below.
Type Description Drawing no. Rev.
Flow diagram of OceanGuard® BWMS
Piping and with brine/sea water injection: HMT-PID-HMT-F /
instrumentation A1.3
HMT-F / S-ZF HMT-PID-S-ZF
diagram (P&ID)
(OMSM Annex M)
Flow diagram of Ex-proof OceanGuard®
Ex-proof piping and BWMS with brine/sea water injection: HMT-PID-Ex-HMT-F /
instrumentation A1.3
HMT-F / S-ZF HMT-PID-Ex-S-ZF
diagram (P&ID)
(Ex-OMSM Annex M)
Assembly drawing of OceanGuard®
BWMS: HMT-BWMS-AS-HMT-F /
HMT-BWMS-AS-S-ZF-V /
Assembly drawing HMT-F / S-ZF-V / S-ZF-H / Brine/Sea A1.0
HMT-BWMS-AS-S-ZF-H /
Water Injection
HMT-BWMS-BSIAS
(OMSM Annex N)
Assembly drawing of Ex-proof
OceanGuard® BWMS: HMT-BWMS-AS-HMT-F-EX /
Ex-proof assembly HMT-BWMS-AS-S-ZF-V-EX /
HMT-F / S-ZF-V / S-ZF-H / Brine/Sea A1.0
drawing HMT-BWMS-AS-S-ZF-H-EX /
Water Injection
HMT-BWMS-BSIAS
(Ex-OMSM Annex N)
Electrical wiring drawing of
Electrical wiring
OceanGuard® BWMS HMT-BWMS-EL02 A2.5
diagram
(OMSM Annex O)
Cable connection drawing of EUT (Series
Cable connect drawing or Parallel) for BWMS HMT-BWM-EUT-SPC-00 A.01-2016
(OMSM Annex A)
65 – 5200 m3/h
Product description
Treatment sequence:
• Ballast water uptake: Filtration & Electrocatalysis (EUT)
• Ballast water discharge: Neutralization
Temperature of the ballast water is not a limiting condition for the BWMS.
Holding time
The BWMS has demonstrated performance to the discharge standard in land-based testing with a
minimum holding time between intake and discharge of 2 hours across all salinities.
Holding time is not a practical limitation for the Headway OceanGuard® BWMS, but the treated ballast
water shall be kept in ballast tanks for at least 2 hours before being neutralized and discharged.
Dosing
The BWMS has demonstrated performance to the discharge standard with the target TRO of 2.0 mg/L
during the ballast water uptake.
The BWMS has no flow control function and the flow shall be regulated by the ballast pump when
treating fresh water with salinity <1 PSU.
Pressure
The minimum/maximum pressure and the differential pressure triggering backflushing are listed below.
Software version
The OceanGuard® BWMS is type approved with the system control software version 2.1.008.xx (where
xx shall be 06 or higher). Any changes to the software are to be recorded as long as the BWMS is in use
onboard. The records of all changes are to be forwarded to DNV GL for evaluation. Major changes in the
software, which can alter the performance of the system, require approval. Testing of the application
functions of the revised software may be required.
Safety measures
The BWMS is type approved with the following instruments related to safety:
• Flow meter (installed after EUT unit)
For the following electrical and electronic components only the models specified in the component lists
shall be used:
The OceanGuard® BWMS has been evaluated and found to be in compliance with DNV GL Rules Pt.4
Ch.8 Sec.11 for hazardous area installations. The two filters, EUT Unit, Monitoring Unit, valves and
flowmeters have Ex-certificates and can be installed in hazardous area zone 1, gas group IIC and
temperature class T4, but the electrical supply and control systems are to be located in safe zone. The
installations are to be approved case by case.
The OceanGuard® BWMS models suitable for installation in hazardous area are designated with the
suffix “-Ex” to normal models, i.e. HMT-50-Ex to HMT-4000-Ex.
Documents approval
The following documentation is to be submitted for approval for each BWMS installation:
• Piping and Instrumentation Diagram (P&ID) of the ballast system including the treatment system
installation
• Power supply arrangement
• Interface description towards ship’s existing systems including alarms for failure
• List of ex equipment according to Pt.4 Ch.8 Sec.11 B100 if the system is to be installed in
hazardous zone
• Commissioning procedure
• OceanGuard® Ballast Water Management System Ex-proof User Manual (HMT-50 – 4000-Ex)
with Annex A-R, file no. HMT/QW-824-200-Ex, Headway, version 2.6.5, dated January 2020
• Headway ISO 9001:2008 Management System Certificate issued by DNV GL, dated 2018.04.15
• Instruction on design of OceanGuard HMT-F filters, Headway, version 1.2, 2018.10
• Design Study on S-ZF Series Automatic Self-cleaning Filter for OceanGuard® BWMS, Headway,
version A.06, 2018.10
• Sterilization Mechanism And Mathematical Model of OceanGuard® BWMS, Headway, version A.7,
March 2018
• Scaling Design Of EUT Power Unit, Headway, version A.01, April 2018
• Scaling Calculation Of Neutralization Unit of OceanGuard® BWMS, Headway, version A.01
• Operation Sequences For Headway OceanGuard® BWMS, Headway, version E.02, January 2017
• Land-based testing using HMT-200 model with HMT-200F filter in accordance with Resolution
MEPC.279(70) and USCG 46 CFR 162.060-26
• Land-based testing using HMT-200 model with S-ZF2-H filter in accordance with Resolution
MEPC.279(70) and USCG 46 CFR 162.060-26
• Shipboard testing using HMT-1000 model with HMT-1000F filter in accordance with Resolution
MEPC.279(70) and USCG 46 CFR 162.060-26
• Function tests of the control and automation system witnessed by DNV GL
• Environmental testing in accordance with DNVGL-CG-0339 Standard for Certification Nov. 2015
“Environmental test specification for electrical, electronic and programmable equipment and
systems”, Resolution MEPC.279(70), USCG 46 CFR 162.060-30 and IACS E10
• Additional tests for measuring the production of hydrogen
• Testing on system limitations with down-scaled BWMS model at low temperature and salinity
witnessed by CCS
• Scaling verification test with HMT-4000 model
• Additional land-based testing with 2 hours holding time using HMT-200 model with S-ZF2-V filter
in accordance with Resolution MEPC.300(72) and USCG 46 CFR 162.060-26
Marking of product
For Traceability of this Type Approval, each treatment system is to be marked with:
• Manufacturer’s name or trade mark
• Type designation
• Serial number
Periodical assessment
For retention of the Type Approval, DNV GL Surveyor shall perform periodical assessments to verify that
the conditions of the TA are not altered since the certificate was issued. The scope of periodical
assessment includes:
• Review of the TA documentation and verification that the documentation is still used as basis for
the production
A copy of this Type Approval Certificate shall be carried on board a ship fitted with this ballast water
management system, for inspection on board the ship. A reference to the test protocol and a copy of the
test results should be available for inspection onboard the vessel.
B-2 (1)
18 8.2 1.5-2.4 6.6 5.5 52 63 232 215 1
B-3 (1)
18 8.2 1.4-2.3 6.6 5.5 52 63 232 213 1
B-4 (1)
19 5.0 1.7-3.9 7.8 7.2 51 61 248 211 1
B-5 (1)
19 5.0 1.6-2.5 7.8 7.2 51 61 247 209 1
M-2 (1)
34 3.4 1.8-2.3 7.3 7.6 42 66 260 205 1
M-3 (1)
34 3.4 1.6-2.5 7.3 7.6 42 66 257 201 1
M-4 (1)
34 5.7 1.8-2.5 6.9 7.2 46 70 241 205 1
M-5 (1)
34 5.9 1.4-2.5 6.9 7.2 46 70 245 201 1
M-6 (1)
34 6.9 1.8-2.4 7.2 7.8 48 66 221 204 1
M-7 (1)
34 7.1 1.9-2.4 7.2 7.8 48 66 224 202 1
M-8 (1)
34 9.8 1.6-2.3 6.5 7.5 42 67 214 205 1
M-9 (1)
34 10 1.9-2.4 6.5 7.5 42 67 219 206 1
F-3 (1)
0.86 12 1.8-2.1 7.0 6.8 61 48 268 200 5
F-4 (1)
0.86 12 1.9-2.3 7.0 6.8 61 48 277 202 5
F-5 (1)
0.77 12 1.6-2.1 7.1 6.8 54 46 257 205 5
F-6 (1)
0.77 12 1.7-2.2 7.1 6.8 54 46 276 198 5
Table 2 Average densities of live organisms in inlet and treated discharge water during land-based testing of the
Headway OceanGuard® with HMT-200F filter. Live organisms ≥10 and <50 µm were quantified by microscopy
counting after staining with CMFDA/FDA. All counts of pathogenic bacteria (E. coli, Enterococci and Vibrio cholerae) in
treated water were below the ballast water discharge standard.
Organism densities in treated
Organism densities in inlet water
discharged water
Test #
≥10-<50 µm ≥10-<50 µm
≥50 µm (org/m3) ≥50 µm (org/m3)
(org/mL) (org/mL)
F-1 (3)
162,700 7,652 0 31
F-2 (3)
504,500 10,982 1.0 16
Summary of additional land-based testing with alternate filter for Headway OceanGuard®
BWMS
Table 3 Test water conditions and operational data in land-based testing of the Headway OceanGuard® BWMS with
HMT-200 model with TRC 260 m3/h and Headway S-ZF2-H filter with a 50 μm mesh screen in 2016 at the DHI test
facility in Denmark.
TRO Avg. flowrate (m3/h)
Holding
Salinity Temp. during DOC POC TSS
Test # UVT (%) before after time
(PSU) (°C) ballast (mg/L) (mg/L) (mg/L)
filtration filtration (days)
(mg/L)
B-7 (1)
17 18 1.8-2.1 6.5 8.0 64 57 276 255 1
B-8 (1)
17 18 1.9-2.4 6.5 8.0 64 57 284 263 1
M-10 (1)
29 17 1.9-2.2 6.8 7.0 41 62 286 255 1
M-11 (1)
29 17 1.9-2.3 6.8 7.0 41 62 287 260 1
F-9 (1)
0.92 17 2.0-2.2 8.4 7.5 54 49 216 200 5
F-10 (1)
0.92 17 2.0-2.2 8.4 7.5 54 49 219 197 5
Table 4 Average densities of live organisms in inlet and treated discharge water during land-based testing of the
Headway OceanGuard® BWMS with S-ZF2-H filter. Live organisms ≥10 and <50 µm were quantified by microscopy
counting after staining with CMFDA/FDA. All counts of pathogenic bacteria (E. coli, Enterococci and Vibrio cholerae) in
treated water were below the ballast water discharge standard.
Organism densities in treated discharged
Organism densities in inlet water
water
Test #
≥10-<50 µm ≥10-<50 µm
≥50 µm (org/m3) ≥50 µm (org/m3)
(org/mL) (org/mL)
Summary of additional land-based testing with shorter holding time for Headway
OceanGuard® BWMS
Table 5 Test water conditions and operational data in land-based testing with shorter holding time of the Headway
OceanGuard® BWMS with HMT-200 model with TRC 260 m3/h and Headway S-ZF2-V filter with a 50 μm mesh screen
in 2019 at the SHOU-BWDL test facility in China.
TRO Avg. flowrate (m3/h)
Holding
Salinity Temp. during DOC POC TSS before after
Test # UVT (%) time
(PSU) (°C) ballast (1) (mg/L) (mg/L) (mg/L) filtration filtration (hours)
(mg/L) (2) (3)
Table 6 Average densities of live organisms in inlet and treated discharge water during land-based testing with
shorter holding time of the Headway OceanGuard® BWMS with S-ZF2-V filter. Live organisms ≥10 and <50 µm were
quantified by microscopy counting after staining with CMFDA/FDA. All counts of pathogenic bacteria (E. coli,
Enterococci and Vibrio cholerae) in treated water were below the ballast water discharge standard.
2 (2) NR (3) NR NR NR NR NR NR NR NR NR
5 (2) NR NR NR NR NR NR NR NR NR NR
6 (2) NR NR NR NR NR NR NR NR NR NR
7 (2) NR NR NR NR NR NR NR NR NR NR