RK Temp Notes
RK Temp Notes
INT RODUCTION)
Four moun parameteS
Tempe ratre ’ PrescuYe Level Flow
important
(at )
dagree of hotnes
T IS: 1n ter national Temperatute Scale internetio nal s ystem
to measure
IIS28year oft creation minimum and maximurn Cwrt Hydrog
23-100
IIS 48- C)|T|L| 900 diff Teions
IIS 60
Pt resistant
Jiff regions hawe diff set of
sensor
thermometer
V
No sensors can measuYe temþ. at all regions frem IL to
50o 550
Sbzero
Thermal imaging
(Radiation) is used
Not acuretes gves
Minerals,pt affet the temp of Ha0 an Oerage value
Gf Pt docide ITS 60 (0r) ITS 10
Furitby
STANDAR DS difficult to attain. deperds on shape, no.of solid
Very available
æ) Absolute zero
solld to ligid
(i) Melting iquid to solid
C) Freezing
(lvy Boilin9
(V) Triple point All three oM Solid/ Liquid/ Gas.
reOns in ITS
These standads are used to detemune
SCALES
wsualy
Used for temp>o
°F-European
Usedl when range is HIGH k is used in industries
(R CRanhi)
no mol ecular (even when generally
temp is <o)
mo vement at
Zer so) no 3 Mechanical cale
based
degree symbot.
Rmperoture Meosuremnt TC:Thermo Cepl, Thounom eter
Bimetoic
INVASIVE Roiatie TC, Thermo, RTD gas TM
(10- 8ol widely ed) If the te pTOces is disturbed by
are invabive
the
transducer when it is used , it is invasVo
Tnteraction of senbor with process is invasive
PARAMETERS COnsidered ’ How it will disturb my process?
’ At what lewel will it teved br disturb?
’ Which Yagions of the proces is distur bed?
These are not used much nowad ays but strong y wo for
Calibration
Y Bime tallic Switch Used tn irohing, water heatern
Eisadvantage veny les lsetime (Srltchinq decreases ife)
Less to leyance contnuous.
* Ghas in g lass/ Liquid in glass
TM: Disadv: Glacs can breale
Range ot measuring O-250 Thermis tor
Lntermedite. RTD
(a50- 8oo)
(300- Ib00): TC
>l660 : Radiation
D2l05/2023
Ihermo tOup le : 70-6 wed, most widely wed
3K
sef energization, Robust, Yersatile(Low os wide temp
Advantage
Torge, stability, repodlucability, fast speed of respor 9lp Yange
so,anpdo
of mio
mielj
Volts
DSADANTAGES eck output, Non- lingsr output
Tharnoelmenl A cTE TharmoelumantThamocape
T2
1
7E B
Elecdrical Thertnal ensor.
cle s electrical. co atnpli4ication s need ed
(Fecbleole)
in6self is cheaper But in order to mcatre a veny bwle
Sanal ntetionns Cht aYe used b, the overall Cost becomes
Cocicr than RTD and Thermls tor
Eyen when TC Sensor is replaced, o(e are stable as SC takes Care
Seckeck etfet, when two
dlissinilay metlç a9e kapt at
Te is base d of Seebeck effect otiffevent tempetwes, a
TE potential differene is
Thermo clectric material A and Crected blw them
esponse to temp
Two dissimilar mcitertals kept at diff
EVen a single TE M Can procluce d
@ Ends are different. k homogenco
TE A
temp
EME depends oh the type of mater ial ag wel as
()ebeck Coe ff
deponde tupon the temperature gradient
TE Cell: Thermo ele ctric cell
EsBV ’ (6, bT)
depends on o&ST
Each leg in TC is a TE cell
TE voltage Source
erperiences a
Any homoqenceus conducting material, i$ that
temp. diff. can be aviewed s a Yo ltage Source.
(mv)
FECt)-Eo (b)
CT-T)
Platinuas cell)
Can be broken into 3
dff.Sections
ECT) = o(Tq-Ti)
THERMO CouPLE is poarity sensitive Cell1 cell3
electrical temperakure ensor Homo Homo Homo
Colour coding in TC is seen ] (T2) lsT)
Homo Net emf: Eo, +Eo t Eoz
2, Gp (qeom tic preporfia)
O AT SB vltge
dipsndy
on
Poduco
Tz
Te
RELATIVE SB
C is iso themmal
Tz
oBlo8/2023
Tz emperature zone ckt
b
Posil T/X plot
Position
Electrical eaivolant ircuit of TC
EB T2
Ee B Tc practical symbol
T
T2 Ta
Eo =on Ct) dt JoB(T)dt
noEMF
T2
T2 12
for D Es op dt - JoBdt - EAB JohgdT
T
Thermocowple
Thermo element
h efg: Taeal T/c
Referene material.
in compertin T|c
ink f: measuring juncluon
e,4 Reference junctio.
Compersation
QOOC inhks.
P'glaidy
ads
20c
k- Type FIGURE 1
WAYS TO FIND ERRORS ?
’tor gwen voltoge, what is the temp 9 Fond rom standand
tasles or standad
-5 for gien temy, hat is the voltage ? eyuations.
Tamp
vel(my
premiun
kP T/c kw
8138 materiad
-Type, ma
2001
e
2o02 SD
So KPX) Piglid kNMI very pre, horogenuoy
1-285 42
))2 /ke Extkad bratad
O79842e b
K-Type premiun (ali
Tlc.
0.284 48
Here tve &ve cide haue
differengt zonesAT
30
More emor is Seen in thio
Refereice
Compers
Junc uten) C’d’ef
From magnitade to position grapk, we can fnd all the values and
the correct a l e can be found.
0losl2023
Thermocetuple motarias
Grauge no
Type Nj45 Cu
B- Clargest
sze)2
325
T C 14 1.63
Iron Ni45 Cu
NiLO-/- chr N 45 Cu 20
E 24d
Ni1O1 chr NI5 Al se O.51
N l4, O.033
30
R
PE I3 Rh
Pt loRh
Pt
S Pt b Rh
Pt3o Rh
sed in Citical
Noble
as fon spacel meta
uclear applictuns
Base etl
Raxe mnetal CNoble
metal) T type TlC Sub zero 370
Cushonisd etal -100<T<370
Above 370, the Ce beet is Oxidised
So, brittleseu ncreases
xWheteever a Cu mateeal is present there is a timitation
T<h0
Connot be used in ax mecn (Iron goti corroded)
sulphusous inert
Oxidised condition stabe for
E type 200 Sub- zero Conditioh
on the envionment Of
The T/c used depends mainly
t,- metals wicl.
the procesl, melting point of Corrosicn.
Bubbles form in case of
Germinol
Tl
ungsten Tl9
COLOOR Co DING OF Tlc
sheatk
TYPE Internaiona Us A Uk
J (Tapon)
BL BL
P BL B
W
BL BL
W
S Gr Br
B
k P
Br R
N
W
B( Br
Vi Br
Br Bi Pur
E P Vi pur Br R R
W R
N B( W
crandsepeAele wicay.
1o/9/23 ast for mmalti
supporti
Thernoceuple assembls S Compceram ic
Supported)
1Sensing element Wire Sepernled
Tm Wtnon ceromie
Con po
e) EYpenave
CoNering of wies
Sheath, compact (eaic insation wie - Very enpensiue, sed lor
nucleay ins trementaion applicctions
Non-ceramic
Wines ae joined with non -ceramic materay: Guneal
wt
prposes
wt, Hard fired ceramic Joined wires with hard- fired ceramic inslation
Indutrial
Fuible junctions.
Arrangernent of TIc Btt wecled twis ted baYe wire
0) Butt welding with twisted wires; Hard fired wires carnot be ueo.
(b) Butt welding t straight wiel Any insuaton Can be wed.
(c) Butt welded twis ted insulatd wive
(d) Butt welded with mechanical suppet by ceromic fers insulation
Butt welded wi h seporats corsmic potectio.
(d) with Space dor d themocouple.
InuwotÝn tapes
d, ef ae mant tor veny high tenp pupees.
PStraight
Flonched
gThambwell ’fotoctien Tuabe Trlatien Nire Cfor Sensng
ThantbwCUL IS sed for extre potectio cQy usage
6/sl23
otage
AL melas I50 250
Ni, u, Pt hove a linear relctionship with
temp.
upto 150 ’ Cu is Wsed it is in ear. Coxicised after T:>150C
Upto 50 NI is inear Cimpurity is sean
wpto 800 Pt is inear ofterT7 250oC)
Pt best maorial for RTD
tnot wsdely wsed Pt: stable,
chemically nert
Pt-lo0, - 500, l000 NI-5000O Cu - 1oo
Pt-X:wes x Tesistane at uMtrained condition at
Pt-100: |00 N reistn e at o'c dagra
RTD IS expensive as only Pt is refersed
Some voales of
sl ssPRT IPRT
0.003925 0 .003902
pt
O. 00421
Highext
cs not much rangc s scen
Cu Uwally not guven
gien
o Riog - Ro Ro: need not be Rerstante at 0, Can be
check internet
225
600- 300: 25
reference tep.
1n/08)23
RTD
o- Rloo Ro
100 X Ro
paity/graduLIPRT
SPRT
SSPRT
Van dusan eqatien [for temp below oc]
RE- ko C1+ At + R+ CCt -loo) t)
C= some vale
C
T70C
SPRT
Lemp
sSE Helical oire, sE
pported,
ancapsuld by L-d
pt wire Plotectue wire.
o ther factors
sheccth ‘ Uibration (shbCk insppoud pt wiYe s
Chemical chunge a ffectec by temprotune
stran deformodion So, length ) bieadlh
Presre
and propey
0f nesg tance
chonges e hnce thene s
a Amall defomalion
Astr elostc, emporary
de formabo
’Verg dolicato n nature
’ The speed of Vespense A vey
Strain
Pt becones
H|GH HIGH defounalion,
5wedfor calibroion ond for labaratory applicatiow
2Only bcd in immert ion &e Controled enviorment. Not in soLiD or
Lwirey
Bob)
block
FULLY SOPrORTED PRT
-5Siutar to Tettance totally eapsulalad wire
0y upto 300c, i is used
encapsulatien mediun ( silica!
alumina)
’Pawage of air couses will Change its proper ties after some
Contamnate wire. the comyenent alumina pouduu tenp.
re inside
Fleble PRT
3Aluminim toi tupe is fixed into
Pt wire PLASTIC
Rstha
Vstel
Rt = VE . Rstd
Vstd (Noltog
ratio )*(Standard
Lresistan ce
-) Gheneraly wscd for
labaratmy purposes
3)
Aéet
Accurocy: t03
Rt
SE
1nner cre
’l-I(REt RL) retonces
be eoual mst
Veorr: TLR
Vow Vorr
Error if Rnax- Rt+ RL-Riy
RLRL No error if Ry RL,
a3/08l 23
RMeaswement
-’DC Measrement
(0)
Vs
Rs Vt
(b)
N
R K3 Ry
Honce,
selution:
Use same batch of lead wire for the two
Dort go for a lengfy lcad wire (short Lw)
NOTE: Tharoel eckrie voltace can be l-40HV
)Error in terp. =o2c
0) Arplifier Offset oltage
NN ScU
to ground and meaue
" Co BiRECT SIG NAL CONDITIONING UNIT
oukpct when there's no input. 1f output = o, then no probems.
# there is an output, it is called ampufier offset vo ltagelcurent
Ond it has to be nullified using SCu (soluition)
i) Elecrolytt etfect insulatioy of lead wire is destroyed and
- Due bo moistuYe Content if the creatd tually, auiy
if hene is any atad ying neovby an electo lyle celu s
WOy, we Wont know he actad curret
a Curvent to flow back to RTD. This
mecuyeremment
inpt to RTD COuying emor in
Lw
T
oroolc
the
O to nullifyal
Constantt
In DG meuement eror s
direction and obtain all dala
Hance we send std. CurTent in one
and obtain al data
Send Some cuYTent in opposite direchion e of eor
aCturato masiement
nan we caleate average and obtain and Cant he
due to error de to iæ man i festr as nDise
AC Measreent Ratio/TF)> Anpgin, io phau shi
Balavcng
citcut
iRT’SHE
SHE model SHE Model
S SH coefficint
h h’ diss. co effiaunt
ot Po wer ds/
diss const
1m0ERSION DEPTH 0F R1p
dapondson 0diamtn (D ant ot wire Glength 9 Preocs ee
L4 dua of wir
Tlo Can be the lengthsef wne
920
24/3/23
THERMISTOR
Thomal k Resistor ; Extrinstic semiconductor.
ero mobility Intrinsic
mobility temperature 500k
15ok
Intrinsic
iry-temp
semiconductors resistoante changes w.rt temperature clanq9e
How
- basis of thermis tor.
tor, the temperature is measured in kelvin
-In thermis
-Three eqions : T<I5o, 160<T<500, T7500 As no mobility in
nomobilty cryogenic temp
[eryogenie Kelvind Ranki
doesnt hawe
measwement
150 to 500 K ange io Wsed for temp.
extrinsic Se to act as tcmp. sensor,
Temp. Tange for
resistance
PTC Ctve) + TCR : temp. Coeff. of
THERM)STOR of reristaunee
NTC G-ve) -TCR'. temp. coeff.
T
A’ Constont
Bmmatarial character/Constant
he model is chosen accordlny to acuYacy and the type
of
mounufacturing
B300D-60o0
For known Bm and for known S, tor Known temp To
Low temp. S increases
S= So e Hugh tenmp ’S dacreoses.
ns Ao t A Az A3
T3
Pt Alloy
implanted in Pt wires
beads are creola d ond
4-3 mts long wires.
Evey model ot NTc Tharmis tor is created
B, f are found
pans
Bane beod type themistor
80bo15
Brays -5b to 180
As no. of potedlion lauer increases, bemp. range inreayes and
tëm corwtant inrase Cresponse tume dacrease)