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ERM
MANUAL
TM0061
The information contained in this manual is the property of Kidde Fire Protection Services Limited and
may not be reproduced or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise, nor stored in any retrieval system of any nature without the
express written authority of Kidde fire Protection Services Limited.
4 Appendix A2
Compatibility with Vega Control & Indicating
Equipment.
5 Various Amendments
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TABLE OF CONTENTS
Chapter Page
1. INTRODUCTION 9
1.1 INTRODUCTION 9
2. TECHNICAL SPECIFICATION 15
2.1.1 Outputs 15
2.3 ENVIRONMENTAL 20
3.1 GENERAL 21
3.1.1 Standards 21
TABLE OF CONTENTS
Chapter Page
3.2 INSTALLATION 22
3.3 COMMISSIONING 30
5. MAINTENANCE 41
APPENDIX
LIST OF ILLUSTRATIONS
Figure Page
INTRODUCTION
1. INTRODUCTION
The Extinguishant Release Module (ERM) forms an integral part of an approved fire detection
control panel. Its microprocessor control contributes to the distributed intelligence. The design
includes safety features which reduce the chances of an accidental discharge. It is compatible
with all forms of extinguishant formats.
The ERM has been designed, manufactured and tested under the stringent requirements of British
Standard (BS) 5750 Part 1.
BS 6226.
EN 55022.
EN 54 Current Draft.
The ERM consists of two components: the display module and the printed circuit board (PCB).
The display module has; a polycarbonate membrane fascia, a status indicator pcb, a manual
extinguishant release unit, an AUTOMATIC/MANUAL keyswitch and LEDs complete with
slider inserts for the appropriate text.
The LEDs are labelled via four text inserts supplied with each unit:
The text inserts can be typed on an individual basis therefore enabling multi-language capability.
The AUTOMATIC/MANUAL ONLY keyswitch allows the operator to select the desired mode
of operation. The keyswitch is spring-biased, non-removable in the left and right hand operated
positions. It is only removable in the central parked position. This configuration allows the
mode of operation to be switched from automatic to manual and to be controlled from numerous
sources such as the main ERM, status indicators and door interlocks.
The pcb accepts the following inputs from the main fire control panel: 1st stage, 2nd stage
silence and reset. This information is transformed using the on-board processor. The pcb
incorporates numerous inputs and outputs which depending upon their importance, are
monitored.
The manual extinguishant units are constructed of yellow thermoplastic with a micro-switch
which is held operated by the edge of the glass. This has increased protection against accidental
operation by means of a hinged transparent polycarbonate cover.
The ERM is controlled via the basic commands of the main fire control panel which enables the
silencing of the audible alarms and resetting of alarm condition.
It is of robust construction, precise with information and simple to use. The 2 wire data
transmission to status indicators has been designed to save cable on installation.
The range of fire detection and extinguishant control panel will be configured utilising three
major components housed within the same enclosure. This will enable systems to be engineered
to meet specific requirements on an individual basis or standard configuration panels to meet the
general requirements of the market. The major components are: fire detection control panel,
ERM and power supply.
The detection system should meet the minimum requirements of BS 5839 Part 1 1988, unless
increased detection is recommended by BS 6266 and/or BS 7273. A choice of detection
mediums are available to suit the requirements of the protected risk, these are conventional and
analogue addressable.
The current range of control panels, i.e. Sirius Antares and Procyon, have been accredited by the
Loss Prevention Council Certification Board as meeting the requirements of BS 5839 Part 4
1988. The Vega control panel may also be used to interface with the ERM unit refer to Appendix
4.2.
1.3.1.1 Sirius
A range of conventional fire detection panels are available in : 2-, 4-, 8-, 16-, and 32 zone formats
complete with an integral power supply unit. The panels offer the following as a minimum
standard:
2. Two sets of volt-free change-over auxiliary contacts for common alarm conditions.
3. One set of volt free change-over contacts for common fault condition.
The panels are compatible with the products (point and beam detection) of the worlds leading
detector manufacturers.
1.3.1.2 Antares
A two loop analogue addressable control panel which can be configured utilising Apollo,
Hochiki or Nittan protocol offering a wide range of detection devices.
NOTE The Nittan protocol does not have Loss Prevention Council approval with this panel.
This panel offers the following as a minimum standard:
2. Two sets of volt-free change-over auxiliary contacts for common alarm conditions.
4. A protected output (common, normally open) acting on common alarm and manual
sound.
5. 0 V 100 mA outputs for : pre-alarm, alarm repeat, buzzer repeat, fault repeat, auxiliary
repeat and manual repeat.
6. 0 V input terminals to activate the external fault and integral sounder circuits.
1.3.1.3 Procyon
A 4-, 8-, 12-, or 16- loop analogue addressable control panels which can be configured utilising
Apollo, Hochiki or Nittan protocol offering a wide range of detection devices.
NOTE The Nittan protocol does not have Loss Prevention Council approval with this panel.
2. Four sets of volt-free change-over auxiliary contacts for common alarm conditions.
3. A protected output (common, normally open). Active on common alarm and manual
sound.
4. 0 V 100 mA outputs for: repeat, buzzer repeat, fault repeat, auxiliary repeat and manual
repeat.
5. 0 V input terminals to activate the external fault and integral sounder circuits.
An ERM is required for each area of extinguishant connected to the control panel.
The full range of power supplies offered have been accredited by the Loss Prevention Council
Certification Board as meeting the requirements of BS 5839 Part 4 1988.
The Sirius range of control panels have an integral power supply which after reviewing the
loading of the system may be capable of supplying the required load for the ERM.
A status indicator can be supplied as an optional addition to ERM, these are of the same
construction as the ERM display modules, but do not include the ERM main pcb.
1. LEDs only
A maximum of five status indicators can be connected to the ERM. The status indicator board
connects to the main ERM via a two-core cable. The information is transferred in an RS422
format which is decoded via the on-board processor PIC16C55 to illuminate the relevant
indications.
TECHNICAL SPECIFICATION
2. EXTINGUISHANT RELEASE MODULE
The ERM pcb is constructed on a double-side board and uses the Motorola 68HC711E9 IC to
process the operational and control data. The program and data space is contained wholly on the
microcontroller. Specific software is required to control the inputs and outputs of the processor.
The software is written in C and compiles to the IC source code.
Correct operation of the program is monitored by the watch-dog circuit. If the program should
fail to stimulate the watch-dog at least once every 42 ms, the processor would perform a reset,
therefore restoring the correct operation.
If a fault condition occurs on either of the two sounder circuits, the release of the extinguishant
will be inhibited.
There are two distinct types of input onto the ERM board:
1. Monitored Inputs.
All the input and output terminals will accommodate conductors of cross-sectional area between
1.0 and 2.5mm.
2.1.1 Outputs
This reverse monitored sounder circuit is rated at 2.5 Amp and operates in two distinct modes.
2. An intermittent mode of operation which will give an audible indication of the operation
of the hold switch.
This reverse monitored sounder circuit is rated at 2.5 Amp and operates in two distinct modes.
2. A constant mode of operation to indicate that the extinguishant agent has been released.
Due to the low resistance of the various types of actuators it is only possible to provide
monitoring of the circuits for open circuit conditions. The circuit provides 24 V d.c in the
operated state to initiate the release of the extinguishant and the output to the actuator is rated at
2 Amps.
Compatible actuators:
Solenoid K62422B.
Solenoid B6793-709. Note: When using this solenoid a suppression diode must be fitted.
This RS422 communication link provides a two wire connection which updates the condition of
the status LEDs, i.e discharged, 1st stage, 2nd stage, disabled, abort, hold, auto/manual and
manual only.
2.1.1.5 24 V Output
This is a fused output rated at 1.6 Amps and is used to provide the operational power for the
status indicators.
This is a common fault indication which provides a 0 V output in a fault condition which will
be connected to the main control panel.
These are 0 V outputs rated at 100 mA and activate in sympathy with the 1st and 2nd stage
inputs.
2.1.2 Monitored Inputs
TM0061 Page 16 of 46 Issue 2.01
These inputs are taken externally to the control panel and therefore it is essential that the circuits
are monitored for open - and short-circuit fault conditions. The monitoring of the inputs is
accomplished by means of an end-of-line resistor.
2.1.2.1 Hold
The operation of this input, at the extinguishant release imminent stage, will stop the
extinguishant release timer and activate the alarm circuit 1 in an intermittent mode. Upon release
of the switch the extinguishant release timer will then restart.
If the switch is operated and an alarm condition does not exist the panel will respond with a fault
condition.
2.1.2.2 Abort
The operation of the input will block the release of the extinguishant by causing the panel to
initiate the disablement mode. The extinguishant can only be released by resetting the panel and
restarting the release program.
This input connects to a pressure switch located on the extinguishant cylinders and will monitor
for leakages of the extinguishant that will impair the effectiveness of the extinguishant agent.
2.1.2.4 Discharged
This circuit connects to a flow switch usually connected to the manifold of the release pipe and
gives and actual confirmation that the extinguishant has been released. Operation of this input
will also cause the sounder circuit 2 to operate in a constant mode and the released LED on the
display module will illuminate.
This circuit is in parallel from the manual release located on the display unit. Activation of this
circuit will cause the release timer to activate and unless inhibited will initiate a release.
This circuit selects the desired mode of operation from automatic and manual release of the
extinguishant to manual only release. The state of change will be reflected by the LED
indications located on the display and associated status indications.
NOTE The sounder circuits will operate in a continuous mode if activated from
theseinputs.
These inputs require a 0 V input from the detection control panel from the coincidence (double
knock crossed zoned) detection circuits to activate the 1st and 2nd stages of the unit.
These inputs are scanned by the ERM software to protect against transients and after verification
the input will be processed.
2.1.1.3 Disabled
This input requires a 0 V to block the release of the extinguishant agent, this input can be
activated from the lock of mechanism on the extinguishant cylinders or a micro-switch located
on the control panel door.
This input requires a 0 V input from the fire detection control panel to silence the sounder circuit
2 (extinguishant release imminent).
2.1.3.5 Reset
This input requires a 0 V input from the fire detection control panel to reset the ERM unit.
2.1.3.6 Supply
These terminals accept a 24 V supply to provide the required power for the unit. The operating
voltage range is 21 to 28 V d.c.
Inputs
Enclosure
The enclosure is constructed of 1.6mm (16swg) mild steel and has a paint finish of Ash grey,
semi-gloss. BS 00A01, which is powder coated prior to baking. The enclosures are designed to
afford a degree of protection of IP 52 to BS/EN 60529. Cable entry is via four pre-formed 20
mm knock-outs located in the top of the enclosure. The back of the case has three 4 mm indented
holes to enable alignment and securing of the unit.
On the boxed status indicators (Part Nos. ESI300, ESI200 and ESI100), the terminal board (Part
NO. 29-030632-000) will be fitted to terminate external wiring at a convenient point, see Figure
2.2.1
The ERM and status indicators, must form an integral component of the fire detection control
panel and the proposed panels have all been approved as meeting the requirements of the
following tests:-
Design and Test Standards Designed and tested under BS 5750 Part 1.
3.1 GENERAL
The installation of the extinguishant system control panel will vary depending upon which
system configuration has been chosen. In all cases, the guide lines given in this chapter
MUST be adhered to as a minimum.
3.1.1 Standards
Make sure that the fire detection and extinguishant system complies with the current editions
of the :
2. The British Standard for fire detection and alarm systems for buildings.
A static sensitive device is any transistor or integrated circuit which may be permanently
damaged due to electrostatic potentials and is generally encountered during routine handling,
repair and transportation.
Static electricity is produced almost every time plastics or textiles are stroked or separated.
Static charges are collected on adjacent conductors and are delivered in the form of sparks
passing between conductors through insulating space or material. The sweat layer on the
human skin is of a sufficient medium to store induced static charges and deliver them to any
receptive conductor such as a component or pcb.
2. Wear an earth wrist strap when handling static sensitive devices, make sure that a
good earth connection is maintained.
3. Never subject static sensitive devices to a sliding movement over any surface and
avoid any direct contact with the pins.
All static sensitive devices are marked accordingly, but it is good engineering practice to treat
all components and pcbs with the same degree of protection.
3.2 INSTALLATION
IT IS RECOMMENDED: to remove the chassis, doors and back plates from the fire control
panel to avoid damage during installation.
All external cables are to be securely glanded via the 20 mm preformed knock out located in the
top of the control panel enclosure.
When the cables have been installed, clean the interior of the control panel enclosure making sure
that all masonry, debris and drilling swarf has been removed.
The Sirius range of control panels have been enhanced to provide an effective interface with the
ERM. The Sirius provides local output controls for silence alarms, reset and evacuate with an
input for the fault monitoring from the ERM.
The interconnection between a 2-zone Sirius and 1 ERM is detailed in Table 3.1.
The Antares and Procyon range of control panels utilise the special 489/490 outputs pcb to
provide the interface with the ERM. The special 489/490 output pcb provides the interface for
up to nine ERMs to one addressable control panel.
The interconnection between an addressable control panel and one ERM is detailed in Table 3.2.
This is a very basic method of co-incidence detection using default outputs to achieve co-
incidence from any of the detectors in the protected area. Upon the first detector operating the
alarm repeat output terminal will drive low (0 V) into Zone 1 of the ERM and using the special
output on the 489/490 pcb "more than 1 detector operated" driving into Zone 2 of the ERM.
Therefore the co-incidence detection is achieved without any programming of the control panel.
The special output pcb set 489/490 located in the addressable control panel can provide sixteen
sets of double-knock outputs. Input devices are assigned to a set of outputs via the programming
of the control panel.
1st set of outputs All the input devices assigned to the single-knock output
terminal x single-knock will be assigned to the associated double-knock output.
terminal x double-knock In the event of an input device operating, the single-knock output
will drive low (0 V). Upon a second device assigned to the output
set operating the double-knock output will drive low (0 V).
The above example will provide co-incidence detection from any two devices within the
protected area and will have the capability to accommodate detection in peripheral areas which
will not vote towards the discharge of the extinguishant.
Using the addressable input and output modules, an extinguishant interface can be configured
remote from the control panel. This configuration utilises the programmable loop output to
achieve the co-incidence. A typical example of the interface is shown in Figure 3.2.3.1.
All equipment should be installed in the same enclosure, which should have the door fabricated
to accept the ERM display, complete with manual release break glass and auto/manual keyswitch
if required, and an enable keyswitch which will give access to the momentary switches for
silence alarms reset.
The addressable interface will vary dependent upon which protocol is used, but the basic
requirements are:-
The co-incidence is achieved as follows: Half of the detection devices located in the protected
area will be assigned to the 1st knock output device and the other half assigned to the 2nd knock
output device. The ERM will require local controls via an enable keyswitch to enable silence
alarms and reset of the system. A local 24 V d.c power supply is required for the ERM and may
need to power the addressable input and output devices.
IT IS RECOMMENDED: that a local LED indicator is used and a remote indicator located on
TM0061 Page 24 of 46 Issue 2.01
the main control panel fascia.
A 7C 2. 24 V E
A 7C 3. TX + E
A 7C 4. TX- E
A 7C 5. ACCESS/INHIBIT E
A 7C 6. ACCESS/INHIBIT E
A 7C 7. MANUAL RELEASE E
B 2C 1. 0 V I
B 2C 2. 24 V I
C 3C 1. 0 V I
C 3C 2. 24V I
C 3C 3. FAULT I
D 5C 1. 1ST KNOCK I
D 5C 2. 2ND KNOCK I
D 5C 3. SILENCE I
D 5C 4. RESET I
D 5C 5. FAULT I
E 7C 1. 0 V I
E 7C 2. 24 V I
E 7C 3. TX+ I
E 7C 4. TX- I
E 7C 5. ACCESS/INHIBIT I
E 7C 6. ACCESS/INHIBIT I
E 7C 7. MANUAL RELEASE I
F 6C 2. ACTUATOR E
F 6C 3. EXTINGUISHANT RELEASE E
F 6C 4. EXTINGUISHANT RELEASE E
F 6C 5. PRESSURE MONITOR E
F 6C 6. PRESSURE MONITOR E
G 2C 1. ABORT E
G 2C 2. ABORT E
H 2C 1. HOLD E
H 2C 2. HOLD E
I 2C 1. SOUNDER CIRCUIT 2 E
I 2C 2. SOUNDER CIRCUIT 2 E
J 2C 1. SOUNDER CIRCUIT 1 E
J 2C 2. SOUNDER CIRCUIT 1 E
(a) Check that all external wiring is correctly identified and using a multimeter check that
the cables are free from fault condition, i.e earth, open-and short-circuits.
(b) Re-install the inner chassis into the control panel enclosure.
(c) Connect the external wiring into their respective terminals and if applicable replacing
any end-of-line resistors to the last device on the circuit.
(d) Prior to the initial power up of the control panel, carry out the following preliminary
checks;
(i) Check for any visible signs of damage which may been caused during
installation.
(ii) verify that all installation instructions have been adhered to.
(iii) Physically check that the main pcb is secure in its mounting.
(iv) Check that the ribbon cable is secure and correctly connected.
(f) Prior to connecting any a.c mains supply to the power supply unit, use a multimeter to
make sure that the supply is not present and take precautionary steps to avoid
accidental application of the a.c mains supply.
(g) Connect the a.c. mains supply cables into the mains input terminals and remove the
local on board mains fuse.
(a) Prior to the initial power up, make sure that all end-of-line monitoring resistors have
been installed at the end of each applicable circuit and that the actuator has NOT been
connected to the cylinders or connect dummy loads across the actuator circuits.
(b) Make sure that adequate precautions are taken when connecting the a.c mains supply
to the power supply unit.
(c) Make sure that all relevant personnel are aware of the commissioning procedures and
that permission has been granted to sound the audible alarms and/or shut-down plant
or electrical supplies.
The system specification will determine the functional operation of the installation which will
be achievable via the on-board link selects and control switches, refer to Chapter 4.
Upon initial power up of the associated control panel the ERM will display a processor fault
by illuminating LED D3, located on the main pcb and will transmit a fault output to the
control panel. The processor fault can be reset by operating SW1, located on the main pcb.
As a built in safety feature, the ERM will always power up into the "manual only" mode.
If any faults are on the external circuits they can be easily diagnosed as they are displayed on
the amber seven segment display located on the main pcb, for additional information refer to
Chapters 4 and 5.2.
Once the ERM is in the quiescent mode, performance checks on the system configuration can
be made.
Table 3.4, gives a brief summary of the performance chart. The operation of the ERM is
dependent upon the link selects and the input circuits which are utilised.
2.5 Active Active Auto/Man Timer expires Sounder cct 2 constant See Note 1
3.5 Active Active Auto/Man Timer expires Sounder cct 2 constant See Note 1
4.3 Active Active Auto/Man Abort activated Sounder cct 1 pulsed Release/timer
inhibited
5.2 Active Active Auto/Man Timer initiated Sounder cct 2 pulsed See Note 1
5.3 Active Active Auto/Man Disable I/P active Sounder cct 1 pulsed See Note 2.
Release/timer
inhibited
6.4 Active Active Manual Timer initiated Sounder cct 2 pulsed See Note 1
OPERATING INSTRUCTIONS
The controls can be configured by the commissioning engineer to meet the express
requirements of the specification. Unless otherwise specified the ERM will be despatched
from the factory in the default position.
See Figures 4.1.1.1 and 4.1.1.2 for the ERM pcb and Status Indicator pcb respectively.
SWITCHES
SW2
A horizontal hexadecimal switch that controls the delay timer which is initiated from alarm
stage 2 and controls the release of the extinguishant agent.
0 0
1 5
2 10
3 15
4 20
5 25
6 30
7 35
8 40
9 45
A 50
B 55
C 60
D 60
E 60
F 60
A momentary push-button which when operated resets the microprocessor and re-reads any
hardware configuration changes.
SW1
A momentary push-button which when operated resets the processor fault D3.
LINK SELECTS
These links are to be configured by the commissioning engineer to meet the express
requirements of the specification. Unless otherwise specified the ERM will be despatched
from the factory with the LINKS in the PARK positions.
NOTE If the LINKS are not required, they should be placed in the PARK position.
In the MADE position, these two links work as a pair to achieve gas release from the
activation of the 1st zonal input.
LINK 3
In the MADE position, the delay timer for the extinguishant release will be over-ridden when
the release has been initiated by a manual release.
LINK 4
Affects the control of the ERM after the extinguishant agent has been released.
In the MADE position the ERM will accept the reset command from the main fire detection
control panel.
In the PARK position, the reset command will only be successful after the flow switch has
been reset.
LINK 5
In the PARK position, a fault condition on the hold and/or abort input circuits will inhibit the
release of the extinguishant agent.
LINK 6
Two LED indicators are provided for fault diagnosis: D3 and D2.
D3
An amber Led, which when illuminated, indicates that the processor has been restarted.
D2
An amber seven segment display which will indicate the code for individual fault. Multiple
fault conditions will automatically scroll.
FUSES
INDICATORS
D13
Which illuminates under a communications fault condition with the main ERM.
SWITCHES
SW1
SW2
JUMPER
JP1
a jumper link, which inserts a 100 Ω terminating resistor across the RS422 data link.
NOTE JP1 must only be inserted in the last status indicator connected to the
ERM board.
The dual action manual release units are connected to the ERM via a fully monitored circuit
and can form part of the main display/status indicator or be mounted as a stand-alone unit.
The units are constructed of a yellow thermoplastic and have a clear perspex lid to prevent
accidental discharge.
Operating instructions are printed on the perspex lid and the break glass.
The controls which govern the ERM are located on the main fire panel with the exception of
the AUTO/MANUAL keyswitch.
SILENCE ALARMS - Will silence the sounder cct 1 only, i.e 1st stage alarm
condition.
SOUNDS ALARMS - Can generate an output to the ERM which could be used
to drive sounder cct 1 or sounder cct 2.
MAINTENANCE
For routine maintenance, refer to the main fire control panel manual.
All faults detected by the ERM will transmit 0 V signal to the fire control panel which will be
indicated as a general fault condition: visually and audibly.
The ERM will give a visual indication of the fault on either the amber seven segment display or
LED D3. The indications, respective designation and probable cause are given in the Table 5.1.
NOTES All fault conditions latch until cleared by the control panel RESET.
Fault conditions will automatically be scrolled on the amber seven
segment display.
The Vega analogue addressable control panel can be configured utilising Apollo or Hochiki ESP
protocol to enable connection to a wide range of detection devices. The panel offers the following
as a minimum standard:-
1. One detection loop with 24 zone indications. (expandable to 16 loops, 120 zones)
2. Four reverse polarity monitored programmable sounder circuits.
3. Four sets of volt-free change over programmable relay contacts.
4. 0 volt switching inputs for external fault monitoring and remote silence \ reset functions.
5. 0 volt switching outputs to silence and reset remote equipment.
6. 2.5 Amp power supply unit.
The interconnection between the control panel and one ERM is detailed in table 5.2 below.
Table 5.2
The 28 Volt dc supply connection should be made direct to the integral power supply charger unit
located within the control panel.
The Vega panels programmable relays “REL 1" and “REL 2" are used to initiate the ERM unit
during an alarm condition. These will require on site programming using the engineers software
package Viper. The options available to activate a programmable panel relays are defined within
the Viper software programme and manual.
A typical cause \ effect programme would require “REL 1" to be set to operate on a single knock
condition for the specified zone area therefore initiating 1st stage operation on the ERM. “REL
2" would be programmed to operate upon the activation of two devices (double knock) within
the same zone area initiating 2nd stage operation on the ERM unit.
The above example will provide co-incidence detection from any two devices within the same
protected zone area. It is also possible using the Viper software to programme relays 1 and 2 to
initiate the ERM by two separate zones which may be located within the one protected area.
Figure 4-4
A suitable power supply must also be installed within the system to accommodate the increase
in current requirements. These are offered as standard on a factory prepared control panel using
multiple ERM units.