MINISTRY OF URBAN DEVELOPMENT

HOUSING AND CONSTRUCTION

PREPARED BY:
HABCON CONSULT
www.habconconsult.com
[email protected]
FEBRUARY 2014
 Ministry of Urban Development, Housing and Construction

PREFACE

This Technical Specification is prepared by HABCON CONSULT based on the requirements of the
standard for a classification framework (ISO 12006-2), which is developed by the International
Organization for Standardization (ISO) and the International Construction Information Society (ICIS).

The standard for a classification framework (ISO 12006-2) is the basis for the development of
OmniClass Construction Classification System (OCCS), that organizes construction information with
work results, as well as the MasterFormat which is one of the first applications of the OCCS.

The Technical Specification is organized in four Groups that comprise 17 divisions. Each division has
Six digit numbering system that are defined and designated for a definite purpose. The language used
in the technical specification is carefully articulated to be Complete, Correct, and Concise & Clear.

The style of writing is presented based on the PageFormat standard that provide a concise and orderly
arrangement of Articles, Paragraphs and Subparagraphs and addresses the physical arrangement on the
page, such as margins, indents, headers and footers.

The specification sections are organized based on requirements of the SectionFormat standard, which
provides a uniform approach to organizing specification text through establishing a structure
consisting of three primary PARTS namely GENERAL, PRODUCTS & EXECUTION. The content
and level of coverage for each section is prepared to sufficiently address the current demand in the
construction industry.

The specification is prepared to be nonrestrictive through application of available standards primarily,

from Ethiopian Standard Agency and EBCS, BS, BS-EN and ACI. Specifications of all public projects
are, therefore, intended to be developed based on requirements of this technical specification.
Specifiers shall be well trained and knowledgeable on the fundamental principles of specification
writing and on the application of requirements stipulated in this technical specification to specific
projects.

END OF PREFACE

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 Ministry of Urban Development, Housing and Construction

TABLE OF CONTENTS

GENERAL REQUIREMENTS SUBGROUP

DIVISION01 – GENERALREQUIREMENTS

Section Number and Title

011000 SummaryoftheWork
013000 Administrative Requirements
013113 Project Schedule
013119 Project Meetings
013300 Submittals
014100 RegulatoryRequirements
014200 References
014500 Quality Control
015000 TemporaryFacilities&Controls
016000 Product Requirements
017000 Execution and Closeout Requirements

FACILITY CONSTRUCTION SUBGROUP

DIVISION02 – EXISTINGCONDITIONS

Section Number and Title

024100 Demolition

DIVISION03 – CONCRETE

SectionNumber and Title

031100 ConcreteFormwork
032100 SteelConcreteReinforcement
033000 Cast-In-PlaceConcrete
034100 StructuralPrecastConcrete
034133 PrecastPre-stressedConcrete

DIVISION04 – MASONRY

Section Number and Title

042000 UnitMasonry
044000 Stone Assembles

DIVISION05 – METALS

Section Number and Title

051000 StructuralMetal Framing

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DIVISION06 – WOOD, PLASTICS, ANDCOMPOSITES

Section Number and Title

061000 RoughCarpentry

DIVISION07 – THERMALANDMOISTUREPROTECTION

Section Number and Title

071100 Damp-proofing and Waterproofing

076100 SheetMetalRoofing

DIVISION08 – OPENINGS

Section Number and Title

081100 MetalDoorsand Frames

081400 WoodandPlasticDoors
085100 MetalWindows
087100 FinishHardware
088100 GlassandGlazing

DIVISION09 – FINISHES

Section Number and Title

092300 Plastering
093000 Tiling
095153 AcousticalCeilingSystems
095300 Ceiling
099101 ConstructionPainting

DIVISION10 – SPECIALTIES

Section Number and Title

102813 ToiletandBathAccessories

DIVISION22 – PLUMBING

Section Number and Title

221100 PlumbingPiping
224200 PlumbingFixtures

DIVISION23 – HEATINGVENTILATINGANDAIRCONDITIONING

Section Number and Title

238100 Decentralized Unitary HVAC

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DIVISION26 – ELECTRICAL

Section Number and Title

260511 Requirements for Electrical Installations

260519 Low Voltage Electrical Power Conductors and Cables
260526 GroundingandBonding for Electrical Systems
260533 Raceways and Boxes for Electrical Systems
262413 Switchboards
264100 Facility LightningProtection
265100 Lighting

DIVISION27 – COMMUNICATIONS

Section Number and Title

271500 Voice and Data Communications Horizontal Cabling

DIVISION28 – ELECTRONICSAFETYANDSECURITY

Section Number and Title

283100 FireDetection and Alarm

SITE AND INFRASTRUCTURE SUBGROUP

DIVISION31 – EARTHWORK

Section Number and Title

310000 Earthwork
311000 SiteClearing

DIVISION32 – EXTERIORIMPROVEMENTS

Section Number and Title

323113 FenceandGates

END OF TABLE OF CONTENTS

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DIVISION 01 – GENERAL
REQUIREMENTS
 Ministry of Urban Development, Housing and Construction

SECTION 011000

SUMMARY

PART 1 GENERAL

1.01 RELATION OF DIVISION 01 REQUIREMENTS WITH OTHER SPECIFICATION

SECTIONS

A. All sections under the GENERAL REQUIREMENT (DIVISION - 1) included in this

Specifications, covers items that are applicable to all parts of the Specifications. The
specifications in the General Requirement Division, whether stated or implied are
considered equally applicable to each sections of the works.

B. Project specifications shall be coordinated to avoid conflicting requirements between

each section of Division 01 and the sections of all Divisions, and among the sections of
Division 01 that cover interrelated administrative and Procedural requirements.

C. The contractor shall request clarification for any conflicting requirements and the
Engineer shall decide the governing requirement before commencing execution of the
Work.

1.02 SUMMARY OF THE WORK

A. Workcovered by Contract Documents:

1. Site description:
a. Title and location: The title and location of the Work shall be printed on the
cover of Contract Documents.
b. The site description of the Work shall also indicate the following in detail if not
apparent:
1) Region, particular name and geographic location.
2) Elevation of area.
3) Access Road - specify distance of tarmac, gravel and dust road and no
access distances. (If in the opinion of the Specifier, the project is located in
an area known to all prospective Contractors, only the required details
shall be given).
4) Availability of services such as water, power, telephone, etc.
a) If data is available, the climatic data indicating the following:
b) Seasons of rain, indicating the heaviest month of rain.
c) Seasons of lowest and highesttemperature - months of high and
lowhumidity.
d) Prevailing wind and months of high wind velocity.
e) Records of monthly rainfall, wind speed and humidity.

c. A location map of the area shall be attached wherever possible.

d. Possible sources of naturally occurring materials like stone for masonry,
aggregate, sand, etc., shall be indicated.

2. Type of Contract: The type of contract shall be indicated in the Contract Documents.

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3. Cost included: Cost of materials (as indicated on drawings or specified in the

Specification, Bill of Quantities, Schedules, etc.), labor, equipment, tools, temporary
works, supervisory personnel and related items required for the satisfactory
execution of an item shall he deemed as included in the cost whether such
requirement is specifically stated or not.

B. Work covered by Procuring Entity:

1. The Work covered by the Procuring Entity shall be stated in the Contract
Documents.
a. The Contractor shall inform to the Engineer for the any unclear and ambiguities
for Work covered by the Procuring Entity before proceeding to any related
Contract Works.

C. Items not Included:

1. Items not included in the Contract shall be shown,for example, by indicating “NIC”
(Not in Contract), on the Drawings.
2. Existing construction, except where such construction is to be removed, replaced, or
altered.
3. Executed items which are not included in the Contract shall not be paid unless
ordered and/or approved by the Engineer’s Representative.

1.03 CONTRACT AWARD SUBMITTALS

A. Submit theContractor’s List of Subcontractors-Suppliers information required in

ADMINISTRATIVE REQUIREMENTS Specification Section 013000 not later than 15
daysor as agreed in the Contract Documentsafter award of the Contract by the Procuring
Entity.

B. Submit theContractor’s Progress Schedule information required in ADMINISTRATIVE

REQUIREMENTS Specification Section 013000 not later than the daysspecified in the
General Conditions of Contractafter award of the Contract by the Procuring Entity.

1.04 RESTRICTIONS

A. Restricted work period:Do not perform any Contract Work during unfavorablesituations
or conditionsthat will affect its quality unless approved otherwise, in writing, by the
Engineer. Any restrictions indicated in the Contract Documents shall be respected. For
example, compaction may not be performed during raining unless protected from
excessive moisture.

1.05 CONNECTION TO UTILITY SOURCES

A. Contractor will not be allowed to tie into utility sources until the Engineer or Procuring
Entity has reviewed and approved the connection.
1. Submit written procedures through the Engineer’s Representative to the Procuring
Entity, detailing how the connection Work is proposed to be performed.
2. After procedures have been approved, notify the Engineer’s Representative at least 3
working days prior to the connection Work so that arrangements can be made to
have a Procuring EntityRepresentative witness the Work.

1.06 CONTRACTOR USE OF PREMISES

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A. Contractor has unrestricted use of site.

B. Coordinate use of premises under direction of Engineer’s Representative.

C. Obtain and pay for use of additional storage or work areas needed for operations under
this Contract.

1.07 REFERENCE SPECIFICATIONS AND STANDARDS

A. Comply with the requirements of the various specifications and standards referred to in
these Specifications, except where they conflict with the requirements of these
Specifications. Such reference specifications and standards shall be the date of latest
revision in effect at the time of receiving bids, unless the date is given.

1.08 LAYING OUT

A. Examine the Contract Documents thoroughly and promptly report any errors or
discrepancies to the Engineer’s Representative before commencing the Work.

B. Lay out the Work in accordance with the Contract Documents.

1. Layouts, which require the establishment of property lines or monuments, shall be
performed by an experienced Surveyor and preferably licensed by the Government
of Ethiopia.

SPECIAL INSPECTIONS

A. Contractors are responsible for notifying the Engineers Representative regarding for
items that needs special inspections required by the Contract Documents.

B. Where deficiencies are identified, the contractor must take corrective actions to comply
with the Contract Documents or remedy the deficiencies in accordance with the
requirements of the General Conditions of Contract.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

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 Ministry of Urban Development, Housing and Construction

SECTION 013000

ADMINISTRATIVE REQUIREMENTS

PART 1 GENERAL

1.01 RELATED REQUIREMENTS SPECIFIED ELSEWHERE

A. Submittals: Section 013300.

B. Project Meetings: Section 013119.

C. Project Schedule: Section 013113.

1.02 CONTRACTORS COORDINATION

A. During construction, coordinate use of site and facilities through procedures of

intra-project communications stated in the Contractor as agreed in the pre-construction
meeting: Submittals, reports and records, schedules, coordination of drawings,
recommendations, and resolution of ambiguities and conflicts.
1. Coordinatescheduling,submittals,andworkofvariousSpecificationsections
toassureefficientandorderlysequenceofInstallation of interdependent construction
elements.

B. Subcontractors – Supplier’s coordination:Submit the following information not later than

15 days after approval of the Contract or as per the requirement of the Contract
Documents unless the Contractor or the Engineer determines an earlier submission is
required to properly schedule or progress the Work.
1. Contractor’s list of subcontractors – suppliers: An affirmative review of the
subcontractor’s responsibility shall be conducted. Any subcontractor disapprovals
resulting from negative information derived from the Procuring Entity’s review will
result in written noticeto the Contractor.
a. Submit the Contractor’s list of subcontractors – suppliers information using the
form indicated, if any, or as agreed with the Engineer. Transmit a signed
original form to applicable bodies to their addresses:
1) Deliver a copy of the form to the Engineer’s Representative at the site.

b. Indicate the items of Work proposed to be accomplished by the Contract

including the Work to be accomplished by subcontractors, the name and
address of each proposed subcontractor, the Contract value of the subcontract.
c. Indicate the names and addresses of proposed suppliers, the contract value of
the supplies.
d. Failure in providing this information may result in payments being withheld
and referral to the Procuring Entity for a responsibility determination.

2. Contractor’s progress schedule: Establish the periods of time during which the
various segments of the Work of subcontractors – suppliers must be completed in
order to complete all of the Work by the physical completion date.
a. Comply with the requirements of progress schedule preparation submittal date
stated in Project Schedule part in this Section.

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3. If after initial approval, circumstances require a change in a subcontractor or

supplier or require additional subcontractors or suppliers to be used, submit a revised
form to reflect the changes or additions.

1.03 CONSTRUCTION PROJECT MEETINGS

A. Comply with the requirements stated in Section 013119:

1.04 PROJECT SCHEDULE

A. Development and updating of the project schedule:

1. Comply with the requirements stated in Section 013113.
2. Unless otherwise instructed, the timing used in the schedule shall always refer to
Calendar days, weeks or months.
3. Project schedule shall be prepared and submitted within the time limits given in the
Contract Document and in any case not later than the end of the mobilization period.
Consideration shall be given to the requirement of the review of the schedule and re-
submittal prior to the end of mobilizing period.

B. Maintaining schedule:
1. Perform the Work in accordance with the Project Schedule and provide resources
necessary to maintain the progress of activities as scheduled so that no delays are
caused to other Contractors engaged in the Work.
2. Should any Contractor fail to maintain progress according to schedule or cause delay
to another Contractor, that Contractor shall provide such additional manpower,
equipment, additional shifts, or other measures as directed to bring the operations
back on schedule.

C. Contractor’s representative:
1. The Contractor shall designate an authorized representative responsible for the
Project Schedule including preparation, review and progress reporting with and to
the Engineer and Procuring Entity.
2. The Contractor's representative shall have direct project control and complete
authority to act on behalf of the Contractor in fulfilling the requirements of this
specification section.

1.05 CONSTRUCTION PROGRESS REPORTING

A. Periodic weekly, monthly and quarterly reports shall be submitted by the Contractor to
the Engineer and Procuring Entityindicating the progress of works.

B. The monthly progress shall at least indicate:

1. Activities carried out in the month and the total value of work to-date.
2. Problems encountered, affected portions of work and their effect on sequential
activities.

C. The Quarterly report shall at least indicate:

1. Activities carried out in the quarter and the total to-date including value of work.
2. Comparative effect of the activities on the proposed schedule.
3. Problems encountered and their effect on the succeeding work and overall.
4. Validity of the float proposed in the schedule.

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1.06 ON-SITE DOCUMENTS

A. Maintain at job site, one copy each of the following:

1. Contract drawings.
2. Specifications.
3. Bill of quantities.
4. Minutes of meetings.
5. Reviewed shop drawings.
6. List of outstanding shop drawings.
7. Change orders.
8. Other modifications to Contract.
9. Field test reports.
10. Copy of approved Work schedule.
11. Health and Safety Plan and other Safety related documents.
12. Manufacturers' installation and application instructions.
13. Other documents as specified.

1.07 PHOTOGRAPHIC DOCUMENTATION

A. Photographs on progress shall be taken by the Contractor at instructed intervals but not
less than that required to indicate critical work stages and progress. A minimum of one
print of each shall be displayed at site and two copies submitted.

B. Full set of completed work photographs shall be submitted by the Contractor at the end of
the work. The cost of all such photographs shall be borne by the Contractor.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

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SECTION 013113

PROJECT SCHEDULE

PART 1 GENERAL

1.01 RELATED REQUIREMENTS AND INFORMATION SPECIFIED ELSEWHERE

A. Project Meetings: Section 013119.

B. Administrative Requirements: Section 013000.

C. Submittals: Section 013300

1.02 DESCRIPTION

A. This section describes the requirements for the preparation, submittal,updating and
revision of the Contractor’s Project Schedule.

1.03 GENERAL

A. The Contractor’s Project Schedule shall be used by the Contractor to planand execute
the Works.The Project Schedule will also be used by the Engineer to monitor progress
and be the basis for the assessment of extensions of time and the effect of delay on the
progress of the Works.

B. The Project Schedule shall be produced by the Contractor in the followingphases:

1. Initial Project Schedule:An initial Project Schedule for the first threemonths of
work.
2. Updated Project Schedule.The Accepted Project Schedule shall beupdated with
actual progress and filled (saved electronically) on at least a monthly basis for
record purposes.The Contractor may submit for acceptance by the Engineer other
revisions to the Accepted or Updated Project Schedule.

C. Acceptance of the Project Scheduleby the Engineershall not relieve the Contractor from
any of his obligation under the Contract.

D. If at any time there is a dispute or difference between the Contractorand Engineer over
any matter concerning the Contractor’s Project Schedule, then immediate steps should be
taken by either party to have the dispute settled in accordance with the appropriate
clause of the conditions of contract that sets out the contract dispute resolution
provisions.

1.04 SUBMISSION OF PROJECT SCHEDULE

A. Within the time specified in Section 013000 of this Specifications, the Contractor shall
submit complete Project Schedule with all the information required by this Section to
the Engineerfor acceptance.Consideration shall be given to the requirement of the
review of the schedule and re-submittal prior to the end of mobilizing periodrequired by
the Engineer for:

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 Ministry of Urban Development, Housing and Construction

1. Its information an Initial Project Schedule showing the order in which the
Contractor proposes to carry out the works anticipated inthe first three months
following the award of the Contract.The InitialProject Schedule shall have regard
to the Contract completion dates andany other milestones, and/or restraints set out
in the Contract.
2. Its review and acceptance a Project Schedule for the whole Contract (incorporating
the Initial Project Schedule) showing the order of procedure in which the
Contractor proposes to carry out the Works. This Project Schedule becomes the
Accepted Project Schedule upon acceptanceby the Engineer.The Accepted
Project Schedule shall have regard to the contract completion dates and any
other milestones, and/or restraints set out in the Contract.Thereafter, if the actual
progress does not conform with the Accepted Project Schedule, the Engineer is
entitled to require the Contractor to submit to the Engineer for acceptance a
revised Project Schedule showing the order of procedure and periods necessary to
ensure completion of the Works by the Contract completion dates.

B. The Contractor shall furnish the Method Statement and such otherdetails and
information as the Engineer may reasonably require to accept the Project Schedule.

C. The Contractor shall supply the Engineer with an electronic copy of eachProject
Schedule, together with a printout bar chart or tabular report in a pre-agreed format.All
Project Schedules shall be prepared and submitted using the specified or agreed project
planning software.The software shall be capable of producing Project Schedules and
information that complies with the requirements of this article and shall be in a format
that can be read by commercially available proprietary planning software.

D. Acceptance procedure of the Project Schedule:

1. The Engineer will have the right to accept the Project Schedule or give its reasons
for not accepting the Project Schedule.
2. If such reasons are given, the Contractor shall take account of the reasons and
resubmit the Project Schedule within a period of 10 working days.
3. If the Engineer does not accept or reject the Project Schedule within 15 working
days, the Engineer shall be deemed to have accepted the Project Schedule as
submitted.

1.05 DEFAULT IN SUBMISSION OF PROJECT SCHEDULES

A. Should the Contractor fail to submit a Project Scheduleforacceptance as the

Accepted Project Schedule in accordance with (1.04 A) above, or not regularly
update the Accepted Project Schedule as an Updated Project Schedule, the Engineer
shall be entitled to reduce percentage of the amount, stated in the Conditions of
Contract, due to the Contractor interim payment certificates until the Contractor has
complied with its obligations in respect of the Project Schedule.

B. In the event that the Contractor does not submit to the Engineer aProject Schedule for
acceptance as the Accepted Project Schedule in accordance with (1.04 A) above or
does not regularly update the Accepted Project Schedule as an Updated Project
Schedule, the Contractor may lose his right to justify any delay that require the Project
Schedule as a basis for claiming Extension of Time or related monetary compensation.

1.06 PREPARATION OF PROJECT SCHEDULE

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A. The Initial Project Schedule shall show the first three months’ work in thesame level of
detail as is required for the Accepted Project Schedule set out in paragraph (1.06 C – 1)
below, but only insofar as it applies to the first three months of the Contract Period.

B. The Initial Project Schedule shall also be presented as a Project Schedule in barchart
form showing the detailed activities in the period covered by the network diagram,
together with the major activities and milestones in the remainder of the period of the
Contract.The Initial Project Scheduleshall be presented as or be accompanied by the
schedules referred to (1.06 C – 2) and, if necessary, (1.06 C – 3) below.

C. The Accepted Project Schedule:

1. The Project Schedule submitted by the Contractor in accordance with(1.04 A)
above becomes the Accepted Project Schedule upon acceptance by the
Engineer.The Accepted Project Schedule shall form the Contractor’s basic
strategy for the completion of the Works by the contract completion date.The
Project Schedule to be accepted may either be at the direction of the Engineer
in a linked bar chart format or precedence network format prepared using
techniques acceptable to the Engineer and shall show as far as reasonably
practicable:
a. The activities in all Work packages including those by theprincipalsub-
contractorsand Suppliers and those Contractorsand Suppliers directly
employed by the Procuring Entity.
b. The earliest and latest start and finish dates for every activityin each work
package.Activities shall include all scopeactivities and any activities or time
durations expected inaddition to scope activities.
c. Access dates for each phase or section.
d. The earliest and latest start and finish dates for each phase orsection, including
dates when the Contractor plans tocomplete work to allow the Employer and
others to do their Work.
e. Milestone and Key Dates.
f. Holiday periods.
g. Dates by which design work or drawings to be produced bythe Contractoror
sub-contractors or suppliers will be submitted to the Engineer foracceptance
and dates by which acceptance of such design work or drawingswill be
required by the Contractor, allowing time for submittals, re-submittalsand
reviews.
h. Dates by which samples to be produced by the Contractorwill be submitted
for approval by the Engineer and dates by which approval of such samples
will be required by the Contractor, allowing time for submittals, re-submittals
and reviews.
i. Procurement periods and delivery dates for the major itemsof goods, plant and
materials.
j. Dates by which work will be ready for testing by the
Engineer/Procuring Entity.
k. Details and dates of any information required from the Employer.
l. The work contained in defined Provisional Sums.
m. Activities representing the likely work content of undefined Provisional
Sums, complete with logic links but with durations set to zero (unless
specified otherwise).
n. Commissioning periods.

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o. Provisions for float, time risk allowances, quality control procedures, health
and safety requirements and any other requirements that may be set out in the
Contract.

2. The Accepted Project Schedule shall also be presented as schedulesshowing an

analysis of the network including:
a. A schedule of all activities tabulated in order of earlieststarting date and
showing for each activity:
1) Activity number and brief description.
2) Preceding and succeeding activity numbers.
3) Duration.
4) Earliest and latest starting and finishing dates.
5) Total and Free float.

b. A schedule of leads and lags with (if requested by theEngineer /Procuring

Entity) reasons for them.Excessive leads and lags, negative lags or
open/hanging activities, use of fixed dates and any other programming
activities that can have the effectof creating false criticality or inhibiting the
Project Schedule from reacting dynamically to change should be avoided.
c. A schedule of all activities lying on the paths containing theleast float, namely
the critical activities.
d. A schedule identifying the days of working per week, shiftsper working day
and holidays.
e. A schedule giving details of the Contractor’s resourcerequirements in terms
of manpower, gang sizes, tradesmen, work rates, items of plant or equipment
and materials and quantities of work allowed for in sufficient detail to
explain the Contractor’s activity durations.Activities that may be the
Contractor’s activity durations. Activities that may be expedited by use of
overtime, additional shifts or any other means shall be identified and explained.

3. The Accepted Project Schedule shall also be presented with or beaccompanied by

the following schedules.
a. A schedule of all submittals and material procurementactivities, including
time for submittals, re-submittals and reviews and time for fabrication and
delivery ofmanufactured products. The interdependence ofprocurement and
construction activities shall be included in the schedule.
b. A schedule giving the monetary value of each activity forcash flow
purposes.The sum of the monetary values shall total the Contract amount.The
schedule shall also give the payment items applicable to the activity monetary
values.
c. A schedule giving the information stated in (1.06 C – 4)below.

4. The Accepted Project Schedule shall be prepared in sufficient detail toensure the
adequate planning, execution and monitoring of the work. Activities should
generally range in duration up to 28 calendar days (single trade activities with
uniform rates of progress might be accepted) and the number of activities with
duration of less than seven calendar days should be kept to a minimum to make
progress monitoring on larger projects more manageable.
5. The Accepted Project Schedule shall take into account all time riskallowances,
including time for the weather conditions (rain) reasonably to be anticipated by
the Contractor.The Contract time has been defined on the assumption that the
weather conditions will conform to at least a 5 year average of the conditions

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prevailing at the Site.The Contractor shall provide this data and a summation of
the assumed number of adverse weather days per month to the Engineer with the
Project Schedule.
6. The Engineer is entitled to withhold its acceptance of a Project
Scheduleshowing the work completed earlier than the contract completion date if
that Project Schedule is reasonably considered by the Engineer to be not
achievable.

1.07 METHODS OF CONSTRUCTION AND TEMPORARY WORKS

A. At the same time as the Contractor submits the Project Schedule in (1.06 C – 1) or such
other time as may be specified in the Contract, the Contractor shall submit to the
Engineer for its acceptance a general description of the arrangements and methods of
construction and Temporary Works designs the Contractor proposes to adopt for the
carrying out of the Works (‘the Method Statement’).The MethodStatement should be
fully cross-referenced to the activities in the Project Schedule.

B. The Contractor shall submit to the Engineer sufficient information as maybe considered
reasonably necessary by the Engineer to interpret, evaluate and give acceptance to the
Method Statement.

C. The Contractor shall, whenever required by the Engineer, furnish for itsinformation
further and more detailed particulars of the Contractor’s Method Statement.

D. Should the Contractor wish to change a Method Statement or shouldthe Engineer

subsequently consider it necessary to change a Method Statement to which
acceptance has previously been given, then the Contractor shall submit a revised
Method Statement to the Engineer for its acceptance.

E. Acceptance by the Engineer of the Contractor’s Method Statement does notmake the
Method Statement a contract document, or mandate that the Works shall be constructed
strictly in accordance with the Method Statement.The Contractor at all times remains
responsible for the construction of the Works in accordance with the clause of the
conditions of contract that sets out the Contractor’s basic obligations.

1.08 CASH FLOW ESTIMATES

A. Within four weeks of the award of the Contract or such other time asmay be specified in
the Contract the Contractor shall submit to the Engineer for its information a detailed
cash flow estimate, in quarterly periods, of all payments to which the Contractor
considers it will be entitled to under the Contract.The Contractor shall subsequently
submit such revised cash flow estimates at quarterly intervals based on the Updated
Project Schedule, if required by the Engineer.

1.09 REVISING AND UPDATING THE PROJECT SCHEDULES

A. The Accepted Project Schedule:

1. The Accepted Project Schedule(or, if the Accepted Project Schedule
hasalready been updated, the Updated Project Schedule) and the
corresponding Method Statement if required by the Engineer shall be revised by
the Contractor within 10 working days of the Contractor changing its methods
and/or sequences of working or, if the changes are frequent, revised at least every

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month.The Project Schedule shall also be revised within 10 working days of the
grant by the Engineer of an extension of time, or whenever circumstances arise that
in the opinion of the Engineer affect the progress of the Works.Each revision to
the Project Schedule shall be submitted to the Engineer for its review
andacceptance Once a revised Project Schedule is accepted by the Engineer, it
replaces the previously Accepted or Updated Project Schedule.
2. Each revised Project Schedule submitted for acceptance shall be presentedas or be
accompanied by the schedules referred to in (1.06 C – 2) and, if necessary, (1.06 C
– 3) above, together with any amendments to the Method Statement.

B. The Updated Project Schedule:

1. The Accepted Project Schedule shall be updated for actual progress at leastonce
every month and the updates shall be archived as separate electronic files for
record purposes.The updates shall be to all scope activities and any additional
activities carried out or time durations experienced in addition to the scope
activities.Actual progress shall be recorded by means of actual start and actual
finish dates for activities, together with percentage completion and/or
remainingduration of currently incomplete activities. Any periods of suspension
of an activity should be noted in the Updated Project Schedule. Each Updated
Project Schedule shall be submitted to the Engineer for its acceptance as a
record.It is possible (if the Works have been delayed) that these Updated
Project Schedules will show completion later than the contract completion dates.In
this event the Engineer’s acceptance of such Project Schedules will not constitute
acceptance of the delay(s).
2. The Updated Project Schedules will be used by the Engineer to monitor
theContractor’s performance against the Accepted Project Schedule, forecast work
to be performed in the subsequent period and to assess extensions of time at
the time the cause of delay occurs.In order to provide effective monitoring of
performance, the Contractor shall also provide to the Engineer the progress.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

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 Ministry of Urban Development, Housing and Construction

SECTION 013119

PROJECT MEETINGS

PART 1 GENERAL

1.01 SECTION INCLUDES

A. This section includes the requirements for construction project meetings starting from
pre-construction meetingto closeout meeting.

1.02 PRE-CONSTRUCTION MEETING

A. Pre-construction meetingshall be held before the start of construction. This meeting is

important for establishing the desired attitude and direction for the entire construction
process.

B. The Engineer shallschedulepre-constructionmeetingand notify all parties concerned of the

time and place of the pre-construction meeting.

C. TheEngineer or Engineer’s Representative preside the meeting.

D. Attendance Required: Procuring Entity’s representatives, Designers, special consultants

as required by Engineer or Engineer’s Representative, Contractor and/orContractor’s
Representatives,andmajor SubcontractorsandSuppliers.

E. During Pre-construction meeting, the following shall be reviewed and clarified:

1. Individuals who represent the parties to the Contract.
2. Individuals who have contractual authority to sign change orders and make binding
decisions.
3. Responsibilities of the parties to the Contract.
4. Lines of communication.
5. Duties of project personnel.
6. Submission requirements for the list of subcontractors, materials, equipment, and
named products.
7. Procedures for measurement and payment, including the schedule of values and
applications for payment.
8. Procedures for contract modifications, including supplemental instructions, field
orders, change directives, proposal requests, and change orders.
9. Preliminary schedule, construction progress schedule, and submittal schedule.
10. Importance of complete, correct, and timely submittals, as well as scheduled dates.
11. Review of insurance.
12. ProceduresandprocessingofShopDrawings,substitutions,Contractcloseout and other
submittals.
13. Scheduling of the Work and coordination with other contractors.
14. ReviewofSubcontractorsandSuppliers.
15. Appropriateagendaitemslistedforthesitemobilizationmeetingwhenpre-
constructionmeetingandsite mobilizationmeeting are combined.
16. Requirements for quality control, quality assurance, and informational submittals.
17. Product options and substitutions permitted, and explanation of the ground rules
and procedures associated with them.

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18. Procedures for testing and inspection, including timely notification when the work
is ready for testing and inspection.
19. Responsibilities and limitations of authority of an inspection service or laboratory,
and distribution of reports.
20. Procedures for field decisions and filing claims.
21. Procedures for maintaining record documents.
22. Maintaining construction tolerances.
23. Procedures for requests for interpretations.
24. Schedule for project meetings.
25. Any other issues.

1.03 SITE MOBILIZATION MEETING

A. Site mobilization meeting:

1. WhenrequiredbyContractdocuments,the EngineerorEngineer’s Representative
willschedulea meeting at the ProjectsitepriortoContractormobilization.
2. The Engineer or Engineer’s Representative preside the meeting.
3. AttendanceRequired: Procuring Entity’srepresentatives,Designers,special
consultantsasrequiredbyEngineer or Engineer’s Representative, Contractor’s
Representative, and major Subcontractors.
4. Agenda:
a. UseofpremisesbytheProcuring EntityandContractor.
b. Safety and first aid procedures.
c. ConstructioncontrolsprovidedbytheProcuring Entity.
d. Temporaryutilities.
e. Surveyandlayout.
f. Securityandhousekeepingprocedures.
g. Field office requirements.
h. Any other issues.

1.04 UTILITY COORDINATION MEETING

A. On a project including significant utility work, or where significant utility relocation

work is required, utility coordination meeting shall beheld shortly after the
preconstruction meeting.The following issues that shall be addressed, as appropriate, at
the utility meeting:
1. Identifying the best time for each utility provider to perform their work.
2. Identifying the interface with other utility providers for work that must occur
concurrently.
3. Establishing how long each utility provider’s work will take.
4. Identifying the primary contact person.
5. Establishing how much notification (lead time) each utility provider will require to
mobilize.
6. Identifying whether there are related costs that have not been identified.
7. Determining or confirming who will do the locating work for each utility provider.
8. Identifying special inspection requirements. Regardless of the project extent, a
utility coordination meeting might be required by utility providers as a precondition
of future connection to utilities.
9. Any other issues.

1.05 PROGRESSMEETINGS

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A. Monthly Progressmeetings:
1. HoldmeetingsatProjectfieldofficeorotherlocationdesignatedbyEngineer orEngineer’s
Representative.
2. The Engineer or Engineer’s Representative, as appropriate, preside the meeting.
3. The Engineer or Engineer’s Representativewill
providerequiredinformationandbepreparedtodiscusseachagenda item.
4. AttendanceRequired: Contractor’s Representative,majorSubcontractorsandSuppliers,
Procuring Entity’srepresentatives,Designers as appropriate for agenda topics for
each meeting.
5. Agenda:
a. Reviewminutesofpreviousmeetings
b. Review also minutes of bi-weekly meetings.
c. Reviewofconstructionschedule,payestimates,cashflowcurve,andcompliancesub
mittals.
d. Fieldobservations,problems,andnecessarydecisions.
e. Identification of problems that impedeplannedprogress.
f. Reviewofsubmittalscheduleandstatusofsubmittals.
g. Modificationstatus.
h. Review of off-sitefabricationanddeliveryschedules.
i. Maintenance of Construction Schedule.
j. CorrectivemeasurestoregainConstructionSchedule.
k. Plannedprogressduringthesucceedingworkperiod.
l. Coordinationofprojectedprogress.
m. Maintenanceofqualityandworkstandards.
n. Any other issues related to the construction Works.
o. Any other issues.

B. Bi-weekly job meetings:

1. Unless otherwise directed, job meetings will be held every 2 weeks at a time and
place agreed upon by the Engineer’s Representative, the Contractor’s
Representative, and the Procuring Entity’s Representative. Other interested parties
may attend when needed, e.g., subcontractors and representatives from suppliers,
public utilities, and local government.
2. The meetings will be conducted by the Engineer’s Representative for the following
purposes:
a. Review job progress, quality of Work, and approval and delivery of materials.
b. Identify and resolve problems which impede planned progress.
c. Coordinate the efforts of all concerned so that the project progresses on
schedule to on time completion.
d. Maintain a sound working relationship between the Contractor and the
Engineer’s Representative and a mutual understanding of the project
requirements.
e. Maintain sound working procedures.
f. Any other issues.

1.06 PRE-INSTALLATION MEETINGS

A. Pre-installation meetings will be held to review the specifications, drawings and approved
submittals in preparation for start of a particular activity.

B. The meetings shall be attended by the Engineer’s Representative, a Design

Representative and the Contractor’s Representative including installer and representatives

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 Ministry of Urban Development, Housing and Construction

of manufacturers & fabricators involved in or affected by the installation and its

coordination with other materials/trades.

C. The Engineer’s Representative shall schedule the meetings prior to the start of the work
and preside the meeting. The goal of these meetings is to ensure the quality of
construction and to maintain the schedule.

1.07 CLOSEOUT MEETING

A. The closeout meeting shall be used to review requirements for the completion of the
Contract and to obtain submittal of the necessary final documents.The following issues,
as appropriate, shall be addressed during closeout meeting:
1. Starting systems.
2. Testing, adjusting, and balancing.
3. Demonstration and training.
4. • Contractor’s inspection of work.
5. • Contractor’s preparation of an initial punch list.
6. Procedure to request Engineer’s Representative inspection to determine the date of
substantial completion.
7. Completion time for correcting defective work.
8. Certificate of use or occupancy and transfer of insurance responsibilities.
9. Partial release of retain-age.
10. Final cleaning.
11. Preparation for final inspection.
12. Closeout submittals.
13. Record documents.
14. Maintenance materials.
15. Product warranties.
16. Affidavits.
17. Final application for payment.
18. Contractor’s demobilization of site.
19. Operation and maintenance data.

1.08 PRE DEFAULT MEETING

A. Pre default meeting shall be conducted in the case where there is a default by the
Contractor for terminating the Contract. The Procuring Entitywill have a demand upon a
surety to claim under the terms of the performance bond. The surety will investigate the
Procuring Entity’s claim against the contractor.

1.09 ATTENDANCE REQUIREMENTS

A. A Contractor’s Representative shall be required to attend all meetings scheduled by the

Engineer or Engineer’s Representative.

B. The Contractor’s Representative shall be a competent supervisor familiar with the work
and have authority to act for the Contractor.

C. If the Contractor’s Representative fail to attend 2 scheduled meetings without prior

approval, the Contractor will be directed to replace the current Contractor’s
Representative. Further incidents of non-attendance by the Contractor’s Representative,
will form the basis for review of the Contractor’s responsible bidder status.

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 Ministry of Urban Development, Housing and Construction

1.10 MINUTES OF MEETINGS

A. The Engineer’s Representative records the minutes of meetings and distributed to the
participants.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 013119-5 Project Meetings

 Ministry of Urban Development, Housing and Construction

SECTION 013300

SUBMITTALS

PART 1 GENERAL

1.01 RELATED REQUIREMENTS SPECIFIED ELSEWHERE

A. Other requirements pertaining to submittals are included in the General Conditions of

Contract and in the various sections of the Specifications.

B. Administrative Requirements: Section 013000.

C. Execution and Closeout Requirements: Section 017000.

1.02 DEVIATIONS FROM REQUIREMENTS OF THE CONTRACT DOCUMENTS

A. Deviations from the requirements of the Contract Documents will not be allowed unless a
request for deviation is made in writing prior to or at the time of submission and the
specific deviation is approved by the Engineer’s Representative subject to the
requirements of the General Conditions of Contract.
1. The submission of a deviation shall be done in a timely manner according to the
schedule of submittals to allow the Engineer sufficient time for review.

1.03 ADMINISTRATIVE REQUIREMENTS

A. Identify all submittals by project title and number. Include Contractor’s name, date, and
revision date. On shop drawings, product data and samples, also include the name of the
supplier and subcontractor (if any), and applicable specification section number. Stamp
each submittal and initial or sign the stamp to certify review and approval of submittal.

B. Assemble submittals in accordance with the requirements in the individual sections of the
Specifications and as required by this section. It is the Contractor's responsibility to
review and verify that all information required for each submittal is included in the
submittal package. Errors or omissions found by the Contractor are to be corrected prior
to the submission of the submittal package for approval. Incomplete submittal packages
that have been submitted for review and approval will be returned.
1. It is the Contractor's responsibility to verify that portions of the submittal package to
be provided by a subcontractor (or supplier) are complete, as well as portions of the
submittal package being provided directly by the Contractor.
2. Do not combine the submittals of more than one specification section with
submittals required by other specification sections unless specifically stated in the
contract specifications.

C. If a submittal is based on, or the result of, a change order or field order to the Contract
documents, include copies of the applicable change order or field order with the
submittal.

1.04 RE-EVALUATION COST

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 Ministry of Urban Development, Housing and Construction

A. A re-evaluation processing cost, if any, foreach re-evaluation ofanySubmittal Package

submission that was returned for failure to comply with the submittal
requirementsrelative to completeness, content or format shall be covered by the
Contractor.

1.05 PAPER AND ELECTRONIC SUBMITTALS

A. General:
1. The minimum acceptable qualities of materials and workmanship have been
established in this Specification by Reference to accepted Standards, codes or
descriptions of required performance. Requirements have been established in each
section for the advance submittal of data for review and approval. Such required
data shall be submitted and reviewed and resubmitted as frequently as required until
compliance with the specific requirements has been obtained.
2. Two copies of paper and electronic submittals shall be submitted to the Engineer for
review and approval.
a. At least one package of the paper submittals shall be originally signed and
sealed by the contractor.

3. Each data of submittal shall be reviewed and verified for its compliance with the
specific requirements of the submittals called for in each Section of this
Specification.
4. Approval of submittals shall not absolve the Contractor from replacing, the material
supplied or work executed, if the materials and workmanship are found defective by
tests carried out thereafter. Such materials found to be defective, shall be replaced at
no cost to the Procuring Entity.
5. All paper submittals shall accommodate one original copy having signed and sealed
by the Contractor in addition to the necessary photo copies.
6. All data, samples, test results, certificates, designs, drawings, etc., to be submitted
shall fully comply with the requirements as specified in each Section of this
Specification.
7. Data and document accompanying samples of materials for submittals shall be
signed by the Contractor as proof of their being submitted for the specific work
under consideration.
8. The document shall bear, the date, reference of Section to this Specification and
other requirement as specified in the particular sections of this Specification.
9. Schedules of submittals required by the Technical Specification shall be prepared
and submitted both in paper and electronic(CD, DVD, or USB flash drive)of two
copies immediately after the signature of agreement.
10. Timing of submittals:
a. All submittals and requests for substitutions shall be made in advance allowing
sufficient time for inspection, testing review and verification. They shall be
submitted in such a way that enough time is left after approval for the
placement of order, delivery, manufacture, etc., prior to the time for installation
in accordance with the work schedule.
b. Submittals shall always be in groups as far as possible.

B. Electronic Submittals:
1. Project paper submittals (shop drawing, product data and quality assurance
submittals) shall be scanned and converted to Portable Document Format (PDF) by
the Contractor, unless other methods are specified or directed otherwise, and
submitted to the Engineerfor review and approval. After the submittal is reviewed

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 Ministry of Urban Development, Housing and Construction

and approved, it is documented and available in the project sitefor action or use by
the Contractor and Engineer’s Representatives.
2. It is the Contractor’s responsibility to provide the submittals in a PDF format. The
contractor may use any of the following options:
a. Subcontractors and suppliers provide and submit electronic submittals in PDF
format via the Contractor.
b. Subcontractors and suppliers provide paper submittals to the Contractor, who
electronically scans and converts them to PDF format.
c. Contract a Scanning Service, which will allow the Contractor and the
Contractor’s subcontractors and suppliers to provide paper submittals to the
Scanning Service, which electronically scans and converts them to PDF format.
It will be the Contractor’s responsibility to transmit the scanned submittals to
the Engineer.

3. Image Quality:
a. Image resolution: The PDF files shall be created at a minimum acceptable
resolution and utilizing the original document sizeto adequately present the
information.
b. Image Color Rendition: When information represented requires color to convey
the intent and compliance, provide full color PDF reproduction.

C. Paper prints (hardcopies) of reviewed submittals:

1. Record Copy: Within 14 days of receipt of approval of submittals the Contractor
shall provide one paper copy of the submittal they are responsible for to the
Engineer’s Representative.
a. Paper copies shall be printed in a size format equal to the original document.
b. Scaled Shop Drawings shall be printed to the scale noted on the drawings.
c. The resolution of the printed copy shall be equal to that of the PDF file that it is
being printed from.
d. The Record Copy shall be used by the Engineer’s Representative during the
construction of the project and shall be retained as a turn-over item to the
facility at the end of the project as required section 017716 Contract Closeout.

2. Contractor Copies: The Contractor will be responsible for making copies, for the
Contractors own use and for use by its subcontractors and suppliers.

D. For each submittal, the Contractor shall review and apply stamp and sign on paper
submittals certifying that the submittal complies with the requirements of the Contract
Documents, including verification of manufacturer/product, dimensions and coordination
of information with other parts of the work.

E. Project Closeout:
1. At completion of the project a minimum four sets of all submittal documents shall
be delivered to Engineer or Procuring Entity both in paper and electronic copies.

1.06 SHOP DRAWINGS

A. Provide shop drawings in the format required by the specifications. Show the
information, dimensions, connections and other details necessary to insure that the shop
drawings accurately interpret the Contract Documents. Show adjoining construction in
such detail as required indicating proper connections. Where adjoining connected

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 Ministry of Urban Development, Housing and Construction

construction requires shop drawings or product data, submit such information for
approval at the same time so that connections can be accurately checked.

B. Have shop drawings prepared by a qualified detailer. Shop drawings shall be neatly
drawn and clearly legible. Machineduplicated copies of Contract Drawings will not be
accepted as shop drawings.
1. Where shop drawings are indicated to be drawn to scale:
a. Use scale normally found on an “Architect” or “Engineer” scale.
b. Written Scale: Clearly label scales being used on each drawing and/or on each
detail on the drawing.
c. Graphic Scale: Adjacent to each Written Scale, provide a graphic scale
delineating the scale being used. Graphic scale shall be divided into measuring
units relating to the accuracy required for the drawing or details.
d. Clearly dimension key elements of the drawing or detail.

2. When the drawing sheet is printed full size, requirements shall be maintained for the
minimum text size for hand drafting and for CADD drawings.

C. Submit the shop drawings Submittals to the Engineer both in paper print and electronic.
The shop drawings will be reviewed and the review results will be returned to the
Contractor. If the review results in disapproved, promptly correct the deficiencies and
resubmit the shop drawings meeting Contract requirements.

1.07 PRODUCT DATA

A. Provide product data in the format required by the specifications. Modify product data by
deleting information that is not applicable to the project or by marking the product data to
identify pertinent products. Supplement standard information, if necessary, to provide
additional information applicable to project.

B. Submit the product data Submittals to the Engineer both in paper print and electronic.
The product data will be reviewed and the review results will be returned to the
Contractor. If the review results in disapproved, promptly correct the deficiencies and
resubmit the product data meeting Contract requirements.

1.08 QUALITY ASSURANCE

A. Provide quality assurance information in the format indicated, including supporting

documentation as required.

B. Submit the quality assurance information Submittals to the Engineer both in paper
print and electronic. The quality assurance information will be reviewed and the
review results will be returned to the Contractor. If the review results in disapproved,
promptly correct the deficiencies and resubmit the quality assurance information
meeting Contract requirements.

1.09 SAMPLES

A. Submit 2 (unless a different number is specified) of each sample with letter and
supporting documents required by the Specifications.

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 Ministry of Urban Development, Housing and Construction

B. Samples will become the property of the Procuring Entity when submitted and will not be
incorporated in the Work unless specifically stated otherwise.

C. The electronic submittal process is not intended for color samples, color charts, or
physical material samples.

D. Consult with the Engineer’s Representative for direction on where Samples will be sent
for review.

E. The sample will be reviewed and the review results will informed to the Contractor.

F. Rejected samples shall be removed from site immediately upon receipt ofinstruction.

G. No material or workmanship requiring sample approval shall he delivered or executed

prior to obtaining approval of the samples.

1.10 REVIEW OF SUBMITTALS

A. Items submitted for review will be reviewed for compliance with the contract documents,
based upon the information submitted. The items will be acted upon with the following
dispositions:
1. Approved: Where the submittal gets approval, the Work covered by the submittal
may proceed provided it complies with the Contract Documents. Final acceptance
will depend on that compliance.
2. Approved as Noted (or Make Corrections Noted): Where the submittal is approved
as Noted, the work covered by the submittal may proceed provided it complies with
the review comments noted on the submittal and the Contract Documents. Final
acceptance will depend on that compliance.
3. Disapproved (or rejected): Where the submittal gets disapproval, do not proceed
with the work covered by the submittal, including purchasing, fabrication, delivery
or other activity for the item submitted. Prepare a new submittal according to the
review comments noted on the submittal and meeting the Contract Documents.
4. Returned for Correction (or Revise and Resubmit): Where the submittal is returned
for correction, do not proceed with the work covered by the submittal, including
purchasing, fabrication, delivery or other activity for the item submitted. Revise or
prepare a new submittal according to the review comments noted on the submittal
and meeting the contract documents.
5. Acknowledged: Where the submittal acknowledgement, receipt of the submittal is
acknowledged and has been recorded.

1.11 SCHEDULES AND RECORDS

A. Submit submittals and record Schedules not later than 15 days after approval of the
Contract unless the Contractor or the Engineer determines an earlier submission is
required to properly schedule or progress the Work.
1. Schedule of Submittals: The submission date that is entered shall provide sufficient
time for the item to be reviewed, ordered, delivered and installed for timely
completion of the Work in accordance with the Project Schedule.

PART 2 PRODUCTS (Not Used)

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 Ministry of Urban Development, Housing and Construction

PART 3 EXECUTION (Not Used)

END OF SECTION

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 Ministry of Urban Development, Housing and Construction

SECTION 014100

REGULATORY REQUIREMENTS

PART 1 GENERAL

1.01 COMPLIANCE

A. Comply with applicable Regulatory Requirements and various Codes referenced in these
specifications. Where conflicts exist between Regional, and/or Federal Regulatory
Requirements, Codes, or these specifications, requestadvice from the Engineer. The
Engineer will assist in resolving the conflicts to the satisfaction of the regulatory agencies
prior to commencing the Work.

1.02 CODES

A. Ethiopian Building Codes: All Contract Work shall comply with thefollowing listed
Ethiopian Building Codesand their Referenced Standards.The referenced Codes shall be
the date of latest revision in effect at the time of receiving bids, unless the date is given.
1. EBCS – 1: Basis of Design and Actions on Structures.
2. EBCS – 2: Structural Use of Concrete.
3. EBCS – 3: Design of Steel Structures.
4. EBCS – 4: Design of Composite Steel and Concrete.
5. EBCS – 5: Utilization of Timber.
6. EBCS – 6: Design of Masonry Structures.
7. EBCS – 7: Foundations.
8. EBCS – 8: Design of structures for Earthquake Resistance.
9. EBCS – 9: Plumbing services of building.
10. EBCS – 10: Electrical Installation of buildings.
11. EBCS – 11: Ventilation and Air Conditioning of buildings.
12. EBCS – 12: Architectural Design Code of buildings.
13. EBCS – 13: Fire Protection Code of buildings.
14. EBCS – 14: Health and Safety Code of buildings.

1.03 PROCLAMATIONS

A. All Contract Work shall comply with the Ethiopian Building Proclamation (Proclamation
No. 624/2009), the Ethiopian Building Regulation (Regulation No. 243/2011) and their
Directives.

B. Comply with the following Ethiopian Proclamations and Regulations applicable for
Environmental and Health and Safety issues:
1. Environmental Pollution Control Proclamation No. 300-2002.
2. Forest Development Conservation and Utilization Proclamation No. 542-2004.
3. Solid Waste Management Proclamation No 513-2007.
4. Environmental Impact Assessment Proclamation N0. 299-2002.
5. Labour Proclamation No 377/2003.
6. Labour (Amendment) Proclamation No 466/2005.
7. Labour (Amendment) Proclamation No 494/2006.
8. Convention on Forced or Compulsory Labour Ratification No 336/2003.

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1.04 UTILITIES

A. Underground Utilities:
1. Locate existing underground utilities prior to commencing excavation work.
Conform to all requirements of concerned bodies, including the following:
a. Determine exact utility locations by hand excavated test pits. Contractor will be
responsible for the proper support and protection of all utilities to remain in
service.

B. Coordination with EEPCO:

1. Comply with EEPCO requirements for the incoming electric service connection
system and other concerning issues, such as wiring, power, etc.

C. Coordination with Municipality for Water Connection:

1. Comply with the municipal requirements for the connection of water lines to the
municipal utility services. Obtain all necessary permits from municipal water
department. Obtain authority to connect to their existing water mains.

D. Coordination with Municipality for Sanitary Sewer Connection:

1. Comply with the municipal requirements for the connection of sanitary sewer lines
to the municipal utility services. Obtain all necessary permits from municipal sewer
department. Obtain authority to connect to their existing sanitary sewers.

E. Coordination with Telecommunication Organization:

1. Contact the concernedEthiopian Telecommunicationoffice and arrange for the
removal and relocation of existing telephone/telecommunication equipment.

F. Utility Work within roads Right-Of-Way:

1. Utility Work, either overhead or underground, within the boundaries of
theroadsRight-Of-Way, shall conform to the rules, regulations and procedures of the
Regional or Federal Government.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

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SECTION 014200

REFERENCES

PART 1 GENERAL

1.01 REFERENCES SPECIFIED ELSEWHERE

A. Other References are included in the General Conditions of Contract, Contract

Documents and in various Sections of this Specifications.

1.02 QUALITY ASSURANCE

A. Conform to the latest Reference Standard by date of issue unlessclearly specified in the
Contract Documents.

B. Request clarification from the Engineer before proceeding should Specified Reference
Standards conflict with Contract Documents.

1.03 ABBREVIATIONS

A. The words and terms for abbreviations used in this Specifications are described in the
following table:

ABBREVIATIONS TERM
-A-
A Ampere
AC Alternating Current
AC Air Conditioner
AVG Average
AWG American Wire Gauge

-B-

-C-
CAD Computer Aided Design
CCS Cross Connection Systems
CCTV Closed Circuit TV
CO Central Office (Telecommunication)
CPU Central Processing Unit

-D-
DIA Diameter
°C Degree Centigrade

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 Ministry of Urban Development, Housing and Construction

ABBREVIATIONS TERM
dB Decibel
DB Distribution Board
DC Direct Current
-E-
E.G. For Example
EMI Electromagnetic Interference
EPBX Electronic Private Branch Exchange
ESA Ethiopian Standards Agency

-F-
FA FireAlarm
FACP Fire Alarm Control Panel
F(µF) Farads (Micro-Farads )

-G-
GCC General Conditions of Contract
GFCI Ground Fault Circuit Interruptor

-H-
HCC Horizontal Cross Connection
HCCS Horizontal Cross Connection Subsystem
HVAC Heating, Ventilating and Air Conditioning
Hz Hertz
-I-
IDC Insulation Displacement Connector
IEC International Electro-technical Commission
IMCCS Intermediate Cross Connection Subsystem
IMTC Intermediate Telecommunication Cabling
ISO International Organization for Standardization

-J-

-K-
KM Kilometer
kW Kilo-watt
KWh Kilo-Watt hour
KWHM Kilo-Watt hour meter
-L-
L Length
LAN Local Area Network
LED Light Emitting Diode

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ABBREVIATIONS TERM

-M-
M Meter
MATV Master Antenna TV
MCB Miniature Circuit Breaker
MCCB Moulded Case Circuit Breaker
MCCS Main Cross Connection Subsystem
MM Millimeter
MTC Main Telecommunication Cabling
-N-

-O-
OEM Original Equipment Manufacturer

-P-
PA Public Address
PVC Polyvinil Chloride
PVC-U Un-plasticized Poly (Vinyl Chloride)
PE Polyethylene
PE-HD High-Density Polyethylene
PP Polypropylene

-Q-
QA Quality Assurance
QC Quality Control

-R-
RCBO Residual Current Device with Overcurrent
Protection
RCCB Residual Current Circuit Breaker
RCD Residual Current Device
RTC Riser Telecommunication Cabling
-S-
SCC Special Conditions of Contract
SQ. Square
STP Shielded Twisted Pair

-T-
TC Telecommunication Closet
TCO Telecommunication outlet

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ABBREVIATIONS TERM
-U-
UTP Un-shielded Twisted Pair

-V-
V Volt
VA (KVA) Volt-Ampere (Kilo –Volt-Amprere)
VAr( KVAr) Reactive Volt-Ampere ( Reactive Kilo-Volt-
Ampere)
VCC Vertical Cross Connection
VCCS Vertical Cross Connection Subsystem
VOC Volatile Organic Compound

-W-
W Watt
WAN Wide Area Network
-X-
XLPE Cross Linked Poly-Ethylene

-Y-

1.04 DEFINITIONS

A. The following terms shall have the meanings ascribed to them in this Section, wherever
they appear in the Specifications.
1. Bill of Quantities: The document forming part of the Bid and containing an itemized
breakdown of the works to be carried out in a unit price contract, indicating a
quantity for each item and the corresponding unit price.
2. Contract Documents: The documents listed in the GCC, including all attachments,
appendices, and all documents incorporated by reference therein, and shall include
any amendments thereto.
3. Contract Price: The accepted Contract amount stated in the Procuring Entity's Letter
of Acceptance.The amount represents the initial estimate payable for the execution
of the Works or such other sum as ascertained by the final statement of account as
due to the Contractor under the Contract.
4. Contract:The binding Contract Agreement entered into between the Procuring Entity
and the Contractor, comprising Contract Documents referred to therein, including all
attachments, appendices, and all documents incorporated by reference therein.
5. Contractor: A natural or juridical person under contract with a Procuring Entity to
supply Works.
6. Day: Calendar day.

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7. Day-works: Varied work inputs subject to payment on an hourly basis for the
Contractor's employees and equipment, in addition to payment for associated
materials and plants.
8. Defect: Any part of the Works not completed in accordance with the Contract.
9. Drawings: The drawings of the Works, as included in the Contract, and any
additional and modified drawings issued by (or on behalf of) the Procuring Entity in
accordance with the Contract, include calculations and other information provided or
approved by the Engineer for the carrying out of the works.
10. Engineer:A person named in the Special Conditions of Contract or appointed as such
by the Procuring Entity and notified in writing to the Contractor to act as the
representative of the Procuring Entity to supervise and inspect works and to test and
examine the materials employed and the quality of workmanship, including any
authorized representative of such person.
11. Equipment: The Contractor's machinery, vehicles, apparatus, components and any
other articles brought temporarily to the Site to construct the Works.
12. Final Acceptance Certificate:Certificate(s) issued by the Engineer to the Contractor
at the end of the Defects Liability Period stating that the Contractor has completed
its obligations to construct, complete, and maintain the Works concerned.
13. General Conditions of Contract:The general contractual provisions setting out the
administrative, financial, legal and technical clauses governing the execution of the
Contract, except where amended by the SCC or Contract Agreement.
14. Government:The Government of the Federal Democratic Republic of Ethiopia.
15. Materials:All supplies, including consumables, used by the Contractor for
incorporation in the Works.
16. Procuring Entity:Public body, which is partly or wholly financed by the Federal
Government Budget, higher education institutions, and public institutions of like
nature which has the powers and duties to conclude a Contract for the supply of
Works, as specified in the SCC.
17. Site:The places provided by the Procuring Entity where the Works are to be carried
out, and other places stated in the Contract as forming part of the site.
18. Special Conditions of Contract:The conditions attached to the Contract Agreement,
which shall govern the Contract and shall prevail over these General Conditions of
Contract.
19. Specification:This Specifications including the Specification of the Works included
in the Contract drawn up by the Procuring Entity setting out its requirements and/or
objectives in respect of the provision of works, specifying, where relevant, the
methods and resources to be used and/or results to be achieved.
20. Sub-Contractor:Any natural person, private or government entity, or a combination
of the above, including its legal successors or permitted assigns who has a Contract
with the Contractor to carry out a part of the Work in the Contract, which includes
work on the Site.
21. Third Party:Any person or entity other than the Procuring Entity, the Contractor or a
Sub-Contractor.
22. Works:All work associated with the construction, reconstruction, upgrading,
demolition, repair, renovation of a building, road, or structure, as well as services
incidental to works, if the value of those services does not exceed that of works
themselves.

1.05 REFERENCE STANDARDS

A. Schedule of references:

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 Ministry of Urban Development, Housing and Construction

ACI American Concrete Institute.

ANSI American National Standards Institute (USA).

ASHRAE American Society of Heating,Refrigerating, and Air-Conditioning

Engineers.

BS British Standards.

BSI British Standards Institute (UK).

BS EN British Standard European Norm.

EBCS Ethiopian Building Code of Standard.

EIA Electronic Industries Alliance (USA).

ES Ethiopian Standards.

ES ISO Ethiopian Standards that are Identical in Content and Structure with
ISO Standards.

ES IEC Ethiopian Standards that are Identical in Content and Structure with
IEC Standards.

IEC International Electrotechnical Commission.

ISO International Organization for Standardization.

NEC National Electrical Code (USA).

NFPA National Fire Protection Association (USA).

TIA Telecommunications Industry Association (USA).

UL Underwriter’s Laboratories(USA).

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 014200 - 6 REFERENCES

 Ministry of Urban Development, Housing and Construction

SECTION 014500

QUALITY CONTROL

PART 1 GENERAL

1.01 RELATED REQUIREMENTS SPECIFIED ELSEWHERE

A. Other requirements pertaining to quality control are included in the General Conditions of
Contract and in the various sections of the Specifications.

B. Regulatory Requirements:Section 014100.

1.02 COMPLIANCE

A. Comply with the requirements of applicable Referenced Standards and various Codes
referenced in these Specifications.

1.03 REQUIREMENTS

A. Accreditation Requirements: Construction materials testing laboratories must be

accredited by a laboratory accreditation authority and will be required to submit a copy of
the Certificate of Accreditation and Scope of Accreditation.

1.04 INSPECTION AND TESTING

A. Depending on the complexity of the work, the Contractor shall maintain adequate testing
facilities at site.

B. Tests may, if approved, be carried out by recognized agencies, if site testing facilities are
not required for the Works. The following requirements shall be maintained:
1. Testing laboratory shall inspect materials and workmanship and perform tests
described in this specification and additional tests requested by Resident Engineer.
When it appears materials furnished, or work performed by Contractor fail to meet
construction contract requirements, Testing Laboratory shall direct attention of
Resident Engineer to such failure.
2. The Testing Laboratory shall provide qualified personnel, materials, equipment, and
transportation as required to perform the services identified/required in this
Specification, within the agreed to schedule and/or time frame.

C. Where no testing requirements are specified, but become necessary, the Contractor shall
set the testing done according to instruction. The cost of testing shall be borne as
described in the costs section here under.

D. Tests shall be carried out in accordance with the procedures set out in the Standards and
Codes, referred to in the Specification. In the absence of such procedures other approved
procedures shall he used.

E. Cost: Costs associated with provision of materials for testing, testing costs, obtaining of
records, etc., shall be borne by the Contractor, if such tests are required by the
Specification or are deemed necessary (whether or not mentioned in the Specification) for

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 Ministry of Urban Development, Housing and Construction

conformity of materials, workmanship and installed works to the requirements of the

specification.
1. If tests are made for the convenience of Procuring Entity/Engineer such tests shall be
carried out or cause to be carried out by the Contractor and related expenses shall be
reimbursed by the Procuring Entity.

F. Written Reports:
1. Testing laboratory shall submit test reports to Engineer’s Representative, Contractor,
unless other arrangements are agreed to in writing by the Resident Engineer. Submit
reports of tests that fail to meet construction contract requirements on colored paper.

G. Verbal Reports: The Contractor and/or the Testing Laboratory shall give verbal
notification to Engineer’s Representative immediately of any irregularity.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 014500 - 2 Quality Control

 Ministry of Urban Development, Housing and Construction

SECTION 015000

TEMPORARY FACILITIES & CONTROLS

PART 1 GENERAL

1.01 DESCRIPTIONS

A. Temporaryfieldoffice: Temporaryfieldoffice tobeutilizedbyEngineer and Engineer’s

Representativesand representatives of the Procuring Entitytocoordinateand
monitordailyconstructionactivitiesperformedby Contractor.

1.02 CONTRACTOR’SRESPONSIBILITY

A. ComplywithapplicablerequirementsspecifiedinothersectionsofSpecifications.

B. Providetemporary facilities and controls necessary for the Work, unless otherwise
indicated.
1. The temporary facilities and controls specified to be provided shall be kept
operational by the Contractor for the Work.
2. The temporary facilities and controls specified to be provided shall be installed as
soon after award of the Contract as necessary to enable the Work of the Contract to
proceed on schedule, and maintained until completion of the Work unless otherwise
directed in writing.
a. Maintainandoperatetemporaryfacilitiesandsystemstoassure
continuousservice.
b. ModifyandextendsystemsastheWorkprogressrequires.
c. Completelyremovetemporarymaterialsandequipmentwhenno longerrequired.
d. Restoreexistingfacilitiesusedfortemporaryservicestospecifiedor
originalcondition.

1.03 MEASUREMENTANDPAYMENT

A. Unless explicitly specified in the Contract Documents,

noseparatepaymentwillbemadeforany
temporaryfacilitiesandcontrolsrequiredunderthis section.Costofsuchwork is assumed
to be distributedin theContractprices.
1. For any items of temporaryfacilitiesandcontrolsspecified in the Contract
Documents, comply with the requirements for the specified items and provide
the remaining unspecified items as per this specification.

1.04 TEMPORARY UTILITIES

A. ObtainingTemporaryService:
1. Makearrangementswithutilityservicecompaniesfortemporary services.
2. Abideby
rulesandregulationsoftheutilityservicecompaniesorauthoritieshavingjurisdiction.
3. BeresponsibleforutilityservicecostsuntilDateofSubstantialCompletion.Includedar
efuel,power,light,heat,andotherutility
servicesnecessaryforexecution,completion,testing,andinitialoperationofwork.

Technical Specifications for Building Works 015000 - 1 Temporary Facilities & Controls
 Ministry of Urban Development, Housing and Construction

B. Contractor’s camp:
1. The Contractor, shall at approved locations, provide, erect, maintain and
subsequently remove temporary living accommodation, offices, stores, workshop,
sanitary facilities, compound fencing, lighting, etc., necessary for the completion of
the works.

C. Temporary light and power:

1. ProvideelectricpowerservicerequiredfortheWorkincludingrequired
testing,lighting,operationofequipment,andotherContractoruse.
2. Electricpowerserviceincludestemporarypowerorgeneratorsrequiredtomaintainplantop
erationsduringscheduledshutdowns.

D. TemporaryHeatandVentilation:
1. ProvidetemporaryheatnecessaryforprotectionorcompletionoftheWork.

E. Telephone:
1. ProvideemergencytelephoneserviceatProjectsiteforuseby
Contractorpersonnelandothersperformingworkorfurnishing servicesatthesite.

F. Water:
1. Providewaterrequiredforandinconnectionwithworktobeperformed and
forspecifiedtestsofpiping,equipment,devices,orforotheruseasrequiredforproperco
mpletionoftheWork.
2. Provideandmaintainanadequatesupplyofpotablewaterfordomesticconsumptionby
Contractorpersonnel,Engineer and Engineer’s Representativesand
representatives of the Procuring Entity.

1.05 CONSTRUCTION FACILITIES

A. Temporary field office:

1. General:
a. LocateofficeinvicinityoftheWorkatalocationapprovedbyEngineer or Engineer’s
RepresentativesorwhereindicatedonDrawings.
b. Furnish, Installand maintain field office for exclusiveuseof Engineer and
Engineer’s Representatives and representatives of the Procuring Entity.
Providesufficient room for Project meeting,Engineer'sRepresentative and his
staffs’ office.
c. Provide office within10daysof Date of Commencement of the Work.
d. Construct twoall-weather, hardsurfacedparkingspaces for exclusive use
ofEngineer and Engineer’s Representativesand representatives of the
Procuring Entity. Provideall-weather
surfacedwalkbetweenparkingspacesandfieldoffice.
e. Provide and maintain temporary electrical, sewer, and water servicefor
durationoftheContract.

2. MinimumConstruction:
a. Structurallysoundfoundationandsuperstructure.
b. Weathertightwithinsulatedroof,wallsandceiling.
c. Resilientfloor covering.

Technical Specifications for Building Works 015000 - 2 Temporary Facilities & Controls
 Ministry of Urban Development, Housing and Construction

d. Screenedwindowswithareaequaltoapproximately10percentof
floorareasufficientforlight,viewofthesite,andventilation.
Provideeachwindowwithoperablesashandburglarbars.
e. Secureexteriordoorswithdead-boltcylinderlocksandburglar bars.

3. MinimumServices:
a. Exteriorentrancelight.
b. Interiorlighting.
c. Electricpowerservice.
d. One telephoneservice.
e. Sanitaryfacilitiesinfieldofficewithonewatercloset and one lavatory.

4. MinimumFurnishings:
a. One5-drawerdesk.
b. Twoswiveldeskchairswithcasters.
c. Oneplantable.
d. One4-drawerlegalfilecabinetcompletewithfiftylegal-size
hangingfoldersandtwofull-sizedcarriers.
e. Twowastebaskets.
f. Protectivehelmets(hardhats)withratchetadjustment.
g. Conferencetableandchairstoaccommodate10persons.

5. ProvideadequatespaceforonesetofContractdocumentsforready reference.

6. Maintenance:
a. Maintainall-weathersurfacedrivewayandparkingareas,buildings,
walkways,stairsandrequiredfurnishingsandequipmentfor durationofthe Contract.
b. Providejanitorialservicesfor durationoftheContract.
c. Providesoap,papertowels,toiletpaper,cleansersandothernecessary consumables.
d. Immediatelyrepairdamage,leaksordefectiveservice.

B. First aid facilities:

1. Provideafirstaidkitthroughouttheconstructionperiod.
2. The Contractor shall ensure that there is adequate arrangement to transport personnel
to the nearest acceptable medical Centre in the event of injuries requiring medical
attention beyond first aid.
3. Haveatleastonepersonthoroughlytrainedinfirstaid.

C. Sanitary facilities:
1. Provideandmaintainsanitaryfacilitiesforpersonsonthesite;comply
withregulationsofthe Ethiopian Government.
a. Provide toilet facilities for Contractor’s and subcontractors’ employees engaged
on the Project. Locate toilets where directed and maintain them in a sanitary
condition.
1) The type and location of toilet shall be approved by the Engineer’s
Representative before construction.
2) KeeptoiletscleanandsuppliedthroughoutthecourseoftheWork.

D. Surveying Equipment and Assistance to the Engineer:

1. The Contractor shall provide and maintain at all times surveying equipment,
surveyors and assistants for the use of the Engineer and his representative. He shall

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 Ministry of Urban Development, Housing and Construction

in addition provide sufficient tools such as pegs, poles, paint, strings, spirit level,
and tools for checking the setting out of the works, etc., as required.

1.06 ROADSANDPARKING

A. Temporary road:
1. Provide and maintain temporary roads for the use of all persons lawfully frequenting
the site
2. From the start of construction, provide and maintain adequate temporary roads
which access all areas of the site requiring work under this and all related contracts.
Provide a temporary road section sufficient to carry the heaviest construction traffic
wheel loads resulting from this and all related contracts.
3. Crown or slope the surface of temporary roads for adequate drainage. Provide
temporary drainage, including swales, ditches, culverts and pumps as required, to
maintain the temporary roads and prevent ponding water on the roads or on the site.

B. Parking:
1. Park vehicles in areas where directed.
2. DesignatetemporaryparkingareastoaccommodateconstructionandProcuring
Entity personnel.Whensitespaceisnotadequate,provideadditionaloff-site
parking.LocateasapprovedbyEngineer’s Representative.
a. Keep designated parking areas clear of dirt and debris resulting from the Work.

3. Donotallowheavyvehiclesorconstructionequipmentinexistingparkingareas except
approved by the Engineer’s Representative.

C. Preventinterferencewith trafficandoperationsoftheProcuring Entityonexistingroads.

D. Minimizeusebyconstructiontrafficonexistingstreetsanddriveways.

1.07 TEMPORARY BARRIERS AND ENCLOSURES

A. General: Provide barriers during performance of the Work to:

1. Prevent unauthorized entry to work areas.
2. Allow for Procuring Entity’s occupancy of areas adjacent to the Site.
3. Protect existing facilities and adjacent properties from damage.
4. Protect vehicular and pedestrian traffic.

B. Temporary Dust Barriers:

1. Provide temporary dust barriers to prevent the spread of dust from the work areas.
Construct the dust barriers of wood framing sheathed with polyethylene film or
other material approved by the Engineer’s Representative. Secure the dust barriers in
place without damaging existing construction.

C. Temporary closures for exterior wall openings:

1. Whenever necessary, after the building is enclosed, to maintain proper temperatures
for the performance of the Work, provide and maintain temporary closures for all
openings in exterior walls that are not closed with permanent materials.
2. During the period when plastering is being done and continuing thereafter until the
plaster is properly cured, provide exterior window and door openings with
temporary closures.

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 Ministry of Urban Development, Housing and Construction

D. Scaffolding, Hoist, and Equipment Barriers:

1. Provide temporary fence enclosures as required to prevent unauthorized persons
from coming in contact with ground supported scaffolding, hoists, and equipment.

E. Temporary fence enclosure:

1. Provide temporary fence and gate as directed.
2. Maintain the temporary fence enclosure throughout the life of the Contract, or until
directed to be removed. Replace all items or portions of fence enclosure damaged or
destroyed.

F. Security:
1. ProtecttheWork,materials,equipment,andpropertyfromloss,theft,damage,orvanda
lism.ProtectProcuring Entitypropertyused inperformanceoftheContract.
a. Provide security guards as necessary as possible.

2. Promptly relock doors and security screens located in access routes, storage areas,
and work areas after use.
3. Restore, by the end of each work day, existing in place safety/security items such as
doors, screens, and alarm systems components that required removal, replacement,
or adjustment to perform the Work, unless otherwise authorized in writing by the
Engineer’s Representative.

1.08 SAFETYREQUIREMENTS

A. Conformto therequirementsof safety established bythe Government.

1.09 PROTECTION OF WORK AND EXISTING PROPERTY

A. Protect installed Work and existing property during performance of the Work.

B. Maintain the building in a watertight condition during performance of the Work.

C. Provide temporary and removable protection for installed products. Control activity in
immediate work area to prevent damage.

D. Provide protective coverings at wall projections, jambs, sills, and soffits of openings.

E. Protect finished floors, stairs, and other surfaces from traffic, dirt, wear, damage, and
movement of heavy objects by covering them with durable sheet materials.

F. Prohibit traffic or storage upon waterproofed and roofed surfaces. If traffic or activity is
necessary, obtain recommendations for protection from waterproofing or roofing material
manufacturer.

G. Protect existing trees and plants during performance of the Work unless otherwise
indicated. Box trees and plants within the grading limit lines. Do not deposit excavated
materials or store building materials around trees or plants. Do not attach guy wires to
trees.

H. Prohibit traffic from landscaped areas.

1.10 PROTECTIONOFUTILITIESANDPIPELINES

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 Ministry of Urban Development, Housing and Construction

A. Preventdamagetoexistingpublicutilitiesduringconstruction.Approximate
locationsofknownutilitiesmay beshownonDrawings,butalllinesmaynotbe
shown.Excavatewithcautionandrepairlinesdamagedbyconstructionoperations.

B. If utilityservicelinesarenotshownontheconstructiondocumentDrawings.Contractor
shouldanticipatethatsuchservicelinesexit andshouldexerciseextremecautionduring
construction.Theutilityservicelinesshouldberepairedandrestoredimmediatelyasper
thespecification,ifdamagedduetoanyconstructionactivities.Noseparatepaymentwill
bemadeforthisrepairandrestorationwork.Includepaymentinunit priceforworkin
appropriatesections.

1.11 PROTECTIONOF UNDERGROUNDFACILITIES

A. KnownUndergroundFacilitiesmay beshownontheDrawingsbut
allFacilitiesmaynotbeshown.Exploresufficientlyaheadoftrenchingandexcavationworkt
olocateUndergroundFacilities inordertopreventdamagetothem and
topreventinterruption ofutilityservices.RestoredamagetoUndergroundFacilitiesto
originalconditionatnoadditionalcosttotheProcuring Entity.

B. Avoidmovingorchangingpublicutilitywithoutpriorwrittenconsentofaresponsibleofficialo
f thefacilityorstructure.Allowrepresentativesofutilitiestoenter
theconstructionsiteformaintenanceandrepairpurposesorto makenecessarychanges.

C. Assumerisk fordamagesandexpensestoUnderground
FacilitiesandSurfaceStructureswithinoradjacenttotheWork

1.12 WATER CONTROLS

A. Provide and maintain pumping equipment necessary to keep the work areas free from
water. Discharge water into existing storm drainage systems or otherwise disperse as
directed.

1.13 FIRE PREVENTION

A. Take precautions necessary to prevent fires.

B. Conformtospecifiedfireprotectionandpreventionrequirementsestablished bythe
Government.

C. Do not use flammable liquids, other than those specified, within a building without the
written approval from the Engineer’s Representative.

1.14 RUBBISH REMOVAL

A. The Contractor shall, during the construction period, maintain and clean up both
permanent and temporary facilities. He shall provide temporary site drainage to leave the
facilities free of standing water, accumulation of scrap, debris, waste material and
maintain good standards of hygiene.

B. Inspection shall be carried out daily to ensure that sufficient workmen, tools and facilities
are provided to maintain the standard of hygiene.

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C. Final cleaning of the site and removal of all temporary facilities shall be carried out to
approval at completion of works.

1.15 RELOCATION AND REMOVALS

A. Should a change in location of any construction facilities and temporary controls be

necessary in order to progress the Work properly, remove and relocate such items as
directed.

B. Remove the construction facilities and temporary controls when they are no longer
required. Restore permanent facilities used for or connected to temporary facilities to
their original condition or better.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 015000 - 7 Temporary Facilities & Controls
 Ministry of Urban Development, Housing and Construction

SECTION 016000

PRODUCT REQUIREMENTS

PART 1 GENERAL

1.01 RELATED REQUIREMENTS SPECIFIED ELSEWHERE

A. Specific requirements pertaining to materials and equipment specified elsewhere are

additional to the provisions of this Section.

1.02 PRODUCT LABELS

A. When materials or equipment are specified to conform to Referenced Standards or other

reference specifications, the materials delivered to the site shall bear the manufacturer’s
printed labels stating that the materials meet the requirements of such referenced
specifications.

1.03 MANUFACTURER'S INSTRUCTIONS

A. Unless otherwise indicated in specifications, install or erect products in accordance with

manufacturer's instructions. Do not rely on labels or enclosures provided with products.
Obtain written instructions directly from manufacturers.

B. Notify Engineer’s Representative in writing, of conflicts between specifications and

manufacturer's instructions, so that Engineer’s Representative may establish course of
action.

C. Improper installation or erection of products, due to failure in complying with these

requirements, authorizes Engineer’s Representative to require removal and re-installation
at no increase in Contract Price or Contract Time.

1.04 QUALITY OF WORK

A. Ensure Quality of Work is of highest standard, executed by workers experienced and

skilled in respective duties for which they are employed. Immediately notify Engineer’s
Representative if required Work is such as to make it impractical to produce required
results.

B. Do not employ anyone unskilled in their required duties. Engineer’s Representative

reserves right to require dismissal from site, workers deemed incompetent or careless.

C. Decisions as to standard or fitness of Quality of Work in cases of dispute rest solely with
Engineer, whose decision is final.

1.05 TRANSPORTATION AND HANDLING

A. Deliver factory packaged materials and equipment in the manufacturer’s original

containers.

Technical Specifications for Building Works 016000 - 1 Product Requirements

 Ministry of Urban Development, Housing and Construction

B. Transport and handle materials and equipment in such a manner as to prevent their
damage.

C. Arrange for delivery of materials and equipment during the hours of the day established
by the Engineer’s Representative.

D. Have workers available to receive and unload materials and equipment delivered to the
site. Do not deliver, or have delivered, any materials and equipment to the site unless
such forces are available.

1.06 STORAGE AND PROTECTION

A. Neatly pile, store, protect, and secure materials and equipment in locations where
directed.

B. Protect materials and equipment subject to damage by temperature or other weather

conditions.

C. Do not store volatile liquids in a Procuring Entity building.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 016000 - 2 Product Requirements

 Ministry of Urban Development, Housing and Construction

SECTION 017000

EXECUTION AND CLOSEOUT REQUIREMENTS

PART 1 GENERAL

1.01 RELATED REQUIREMENTS SPECIFIED ELSEWHERE

A. Other provisions pertaining to this Section are included of the Contract Documents.

B. Summary: Section 011000.

C. Submittal: Section 013300.

1.02 SUBMITTALS

A. Cutting or alteration submittals:

1. Submit written request in advance of cutting or alteration which affects:
a. Structural integrity of any element of Project.
b. Integrity of weather-exposed or moisture-resistant elements.
c. Efficiency, maintenance, or safety of any operational element.
d. Visual qualities of sight-exposed elements.
e. Work of Procuring Entity or separate contractor.

2. Include in request:
a. Identification of Project.
b. Location and description of affected Work.
c. Statement on necessity for cutting or alteration.
d. Description of proposed Work, and products to be used.
e. Alternatives to cutting and patching.
f. Effect on Work of Procuring Entity or separate contractor.
g. Written permission of affected separate contractor.
h. Date and time work will be executed.

B. Surveying submittals:
1. Submit name and address of Surveyor to Engineer’s Representative.
2. On request of Engineer’s Representative, submit documentation to verify accuracy
of field engineering work.
3. Submit certificate signed by surveyor certifying and noting those elevations and
locations of completed Work that conform and do not conform to Contract
Documents.

1.03 EXAMINATION AND PREPARATION

A. General: The examination and preparation part includes:

1. Field engineering survey services to measure and stake site.
2. Survey services to establish and confirm inverts for Work.
3. Recording of subsurface conditions found.

B. Qualifications of surveyor:

Technical Specifications for Building Works 017000 - 1 Execution and Closeout Requirements
 Ministry of Urban Development, Housing and Construction

1. The surveyor shall be certified from recognized organization and have good
knowledge and experience in the field.
2. Comply with the requirements of the Contract Documentsor get approval from the
Engineer before mobilizing to the site.

C. Survey reference points:

1. Existing base horizontal and vertical control points are designated on drawings.
2. Locate, confirm and protect control points prior to starting site work. Preserve
permanent reference points during construction.
3. Make no changes or relocations without prior written notice to Engineer’s
Representative.
4. Report to Engineer’s Representative when reference point is lost or destroyed, or
requires relocation because of necessary changes in grades or locations.
5. Require surveyor to replace control points in accordance with original survey
control.

D. Survey requirements:
1. Establish permanent bench marks on site, referenced to established bench marks by
survey control points. Record locations, with horizontal and vertical data in Project
Record Documents.
2. Establish lines and levels, locate and lay out, by instrumentation.
3. Stake for grading, fill placement.
4. Establish pipe invert elevations.
5. Stake batter boards for foundations.
6. Establish foundation column locations and floor elevations.
7. Establish lines and levels for mechanical and electrical work.

E. Existing services:
1. Where work involves breaking into or connecting to existing services, carry out
work at times directed by authorities having jurisdiction, with minimum of
disturbance to pedestrian and vehicular traffic.
2. Before commencing work, establish location and extent of service lines in area of
Work and notify Engineer’s Representative of findings.
3. Remove abandoned service lines within 2 m of structures. Cap or otherwise seal
lines at cut-off points as directed by Engineer’s Representative.

F. Location of equipment and fixtures:

1. Location of equipment, fixtures and outlets indicated or specified are to be
considered as approximate.
2. Locate equipment, fixtures and distribution systems to provide minimum
interference and maximum usable space and in accordance with manufacturer's
recommendations for safety, access and maintenance.
3. Inform Engineer’s Representative of impending installation and obtain approval for
actual location.
4. Submit field drawings to indicate relative position of various services and equipment
when required by Engineer’s Representative.

G. Records:
1. Maintain a complete, accurate log of control and survey work as it progresses.
2. Record locations of maintained, re-routed and abandoned service lines.

H. Subsurface conditions:

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1. Promptly notify Engineer in writing if subsurface conditions at Place of Work differ

materially from those indicated in Contract Documents, or a reasonable assumption
of probable conditions based thereon.
2. After prompt investigation, should Engineer’s Representative determine that
conditions do differ materially, instructions will be issued for changes in Work.

1.04 EXECUTION

A. Cutting and patching the Work:

1. Preparation:
a. Inspect existing conditions, including elements subject to damage or movement
during cutting and patching.
b. After uncovering, inspect conditions affecting performance of Work.
c. Beginning of cutting or patching means acceptance of existing conditions.
d. Provide supports to assure structural integrity of surroundings; provide devices
and methods to protect other portions of project from damage.
e. Provide protection from elements for areas which may be exposed by
uncovering work; maintain excavations free of water.
f. Obtain Engineer’s Representative’s approval before cutting, boring or sleeving
load-bearing members.

2. Execution:
a. Execute cutting, fitting, and patching including excavation and fill, to complete
Work.
b. Fit several parts together, to integrate with other Work.
c. Uncover Work to install ill-timed Work.
d. Remove and replace defective and non-conforming Work.
e. Provide openings in non-structural elements of Work for penetrations of
mechanical and electrical Work.
f. Execute Work by methods to avoid damage to other Work, and which will
provide proper surfaces to receive patching and finishing.
g. Employ original installer to perform cutting and patching for weather-exposed
and moisture-resistant elements, and sight-exposed surfaces.
h. Cut rigid materials using masonry saw or core drill. Pneumatic or impact tools
not allowed on masonry work without prior approval.
i. Restore work with new products in accordance with requirements of Contract
Documents.
j. Fit Work to pipes, sleeves, ducts, conduit, and other penetrations through
surfaces.
k. At penetration of fire rated wall, ceiling, or floor construction, completely seal
voids with fire-stopping material in accordance with the requirements.
l. Refinish surfaces to match adjacent finishes: For continuous surfaces refinish to
nearest intersection; for an assembly, refinish entire unit.
m. Conceal pipes, ducts and wiring in floor, wall and ceiling construction of
finished areas except where indicated otherwise.
n. Make cuts with clean, true, smooth edges.
o. Where new work connects with existing, and where existing work is altered,
cut, patch and make good to match existing work.

1.05 CLEANING

A. General:

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1. Conduct cleaning and disposal operations to comply with local ordinances and anti-
pollution laws.
2. Store volatile waste in covered metal containers and remove from premises at end of
each working day.
3. Provide adequate ventilation during use of volatile or noxious substances. Use for
building ventilation systems is not permitted for this purpose.
4. Make arrangements with and obtain permits from authorities having jurisdiction for
disposal of waste and debris.

B. Project cleanness:
1. Maintain Work in tidy condition, free from accumulation of waste products and
debris, other than that caused by Procuring Entity or other Contractors.
2. Remove waste materials and debris from site at the end of each working day. Do not
burn waste materials on site.
3. Provide on-site containers for collection of waste materials and debris.
4. Clean interior areas prior to start of finish work, maintain areas free of dust and
other contaminants during finishing operations.
5. Use only cleaning materials recommended by manufacturer of surface to be cleaned,
and as recommended by cleaning material manufacturer.
6. Schedule cleaning operations so that resulting dust, debris and other contaminants
will not fall on wet, newly painted surfaces nor contaminate building systems.

C. Final cleaning:
1. When Work is Substantially Performed, remove surplus products, tools, construction
machinery and equipment not required for performance of remaining Work.
2. Remove waste products and debris other than that caused by others, and leave Work
clean and suitable for occupancy.
3. When the Work is Totally Performed, remove surplus products, tools, construction
machinery and equipment. Remove waste products and debris other than that caused
by the Procuring Entity or other Contractors.
4. Remove waste materials from the site at regularly scheduled times or dispose of as
directed by the Engineer’s Representative. Do not burn waste materials on site.
5. Leave the work broom clean before the inspection process commences.
6. Clean and polish glass, mirrors, hardware, wall tile, stainless steel, chrome,
porcelain enamel, baked enamel, plastic laminate, and mechanical and electrical
fixtures. Replace broken, scratched or disfigured glass.
7. Remove stains, spots, marks and dirt from decorative work, electrical and
mechanical fixtures, furniture fitments, walls, floors and ceilings.
8. Clean lighting reflectors, lenses, and other lighting surfaces.
9. Vacuum clean and dust building interiors, behind grilles, louvers and screens.
10. Wax, seal, shampoo or prepare floor finishes, as recommended by manufacturer.
11. Inspect finishes, fitments and equipment and ensure specified workmanship and
operation.
12. Broom clean and wash exterior walks, steps and surfaces; rake clean other surfaces
of grounds.
13. Remove dirt and other disfiguration from exterior surfaces.
14. Clean and sweep roofs.
15. Sweep and wash clean paved areas.
16. Clean equipment and fixtures to a sanitary condition; clean or replace filters of
mechanical equipment.

1.06 CONTRACT CLOSEOUT PROCEDURES

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 Ministry of Urban Development, Housing and Construction

A. Final inspection and declaration procedures:

1. Contractor's Inspection: The Contractor and all Subcontractors shall conduct an
inspection of Work, identify deficiencies and defects; repair as required. Notify the
Engineer’s Representative in writing of satisfactory completion of the Contractor's
Inspection and that corrections have been made. Request Engineer’s
Representative’s detail Inspection.
2. Engineer’s Representative’s Inspection: Engineer’s Representative and the
Contractor will perform an inspection of the Work to identify obvious defects or
deficiencies. The contractor shall correct Work accordingly.
3. Completion: Submit written certificate that the following have been performed:
a. Work has been completed and inspected for compliance with Contract
Documents.
b. Defects have been corrected and deficiencies have been completed.
c. Equipment and systems have been tested, adjusted and balanced and are fully
operational.
d. Certificates required by Fire Commissioner, Utility companies have been
submitted.
e. Operation of systems have been demonstrated to Procuring Entity's personnel.
f. Work is complete and ready for Final Inspection.

4. Final Inspection: When items noted above are completed, request final inspection of
Work to the Engineer’s Representative. If Work is deemed incomplete by the
Engineer’s Representative, complete outstanding items and request a re-inspection.
5. Declaration of Substantial Performance: When the Engineer’s Representative
considers deficiencies and defects have been corrected and it appears requirements
of Contract have been substantially performed, make application for Certificate of
Substantial Performance. Refer to General Conditions of Contract for specifics to
application.
6. Commencement of Warranty Periods: The date of acceptance of the submitted
declaration of Substantial Performance shall be the date for commencement for the
warranty period.
7. Declaration of Total Performance: When the Engineer’s Representative considers
final deficiencies and defects have been corrected and it appears requirements of the
Contract have been totally performed, make application for certificate of Total
Performance. Refer to General Conditions of Contract for specifics to application. If
Work is deemed incomplete by the Consultant, complete the outstanding items and
request a re-inspection.

B. Re-inspection:
1. Should status of work require re-inspection by Engineer’s Representative due to
failure of work to comply with Contractor’s claims for inspection, Procuring Entity
will deduct amount of compensation for re-inspection services from payment to
Contractor, unless specified otherwise.

1.07 PROJECT RECORD DOCUMENTS

A. Maintain on site, 2 sets of the following record documents; record actual revisions to the
Work:
1. Contract Drawings.
2. Product installed.
3. Addenda.

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4. Change Orders and other modifications to the Contract.

5. Reviewed shop drawings, product data, and samples.

B. Store record documents separate from documents used for construction.

C. Record information concurrent with construction progress.

D. Legibly mark and record a description of the actual products installed, including the
following:
1. Manufacturer’s name and product model and number.
2. Product substitutions or alternates utilized.
3. Changes made by addenda and modifications.

E. Record Documents and Shop Drawings: Legibly mark each item to record actual
construction including:
1. Measured depths of foundations in relation to finish (first) (main) floor datum.
2. Measured horizontal and vertical locations of underground utilities and
appurtenances, referenced to permanent surface improvements.
3. Measured locations of internal utilities and appurtenances concealed in construction,
referenced to visible and accessible features of the Work.
4. Field changes of dimension and detail.
5. Details not on original Contract Drawings.

F. Upon completion of the work, create electronic versions of the project record documents.
Black and white as well as colored documents are to be scanned.
1. The scanned images are to be put on a compact disc (CD). Name the electronic files
with the same name as the drawing. Create a folder on the CD for each trade and one
for Shop Drawings.
2. Label the CD with the project number, name, and title as it appears on the project
manual cover.

G. Applications for progress payments will not be approved if the record documents are not
kept current. Application for final payment will not be approved until the project record
documents are delivered to the Engineer’s Representative.

1.08 OPERATION AND MAINTENANCE DATA

A. Prepare 2 sets of operation and maintenance data. Prepare a printed Table of Contents for
each volume, with each product or system description identified. Internally subdivide the
binder contents with permanent page dividers, logically organized as described below,
with tab titles clearly printed under reinforced laminated plastic tabs:

Part 1: Listing names, addresses, and telephone numbers of Architect/Engineer,

Contractor, subcontractors, and major equipment suppliers.

Part 2: Operation and maintenance instructions, arranged by system and subdivided by

specification section. For each category, identify names, addresses, and telephone
numbers of subcontractors and suppliers. Identify the following:
17. Significant design criteria.
18. List of equipment.
19. Parts list for each component.
20. Operating instructions.

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 Ministry of Urban Development, Housing and Construction

21. Maintenance instructions for equipment and systems.

22. Maintenance instructions for finishes, including recommended cleaning methods and
materials and special precautions identifying detrimental agents.

Part 3: Project documents and certificates, including the following:

1. Shop drawings and product data.
2. Air and water balance reports.
3. Certificates.
4. Photocopies of warranties.

B. Submit one copy of completed volumes in final form 15 days prior to final inspection.
This copy will be returned after final inspection, with the Engineer’s comments. Revise
content of documents as required prior to final submittal.

C. Submit 2 volumes prior to final Application for Payment.

1.09 WARRANTIES

A. Furnish warranty certification and copies of warranties that extend beyond the one year
period required by the General Conditions of Contract and this Specifications. Warranties
submitted without warranty certification will not be accepted.
1. Warranty Certification: Written certification from the warrantor that invoices for
installation, service, supplies, and warranty fees have been paid in full to persons or
firms due payment, and that the warranty is in effect and non-retractable due to any
of the specified conditions.

B. Prepare printed Table of Contents and assemble warranty certifications and warranty
copies in a binder with a durable plastic cover.

C. Deliver the binder to the Engineer’s Representative prior to final Application for
Payment.

D. For items of Work delayed beyond date of Substantial Completion, provide updated
submittal within 10 days after acceptance, indicating date of acceptance as start of
warranty period.

E. Applications for final payment will not be approved until the warranty certification and
warranty documents are delivered to the Engineer’s Representative.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 017000 - 7 Execution and Closeout Requirements
DIVISION 02 – EXISTING
CONDITIONS
 Ministry of Urban Development, Housing and Construction

SECTION 024100

DEMOLITION

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Temporary Facilities and Controls: Section 015000.

B. Execution and Closeout Requirements: Section 017000.

C. Earthwork: Section 310000.

1.02 REFERENCES

A. ES 1556:2005: Code of Practice for Demolition.

B. EBCS – 14: Health and Safety Code of buildings.

C. ES EN 143:2002: Respiratory Protective Devices – Particle Filter – Requirements,

Testing, Marking.

D. ES EN 166:2002: Personal Eye Protection – Specifications.

E. ES ISO 3873:2013: Industrial Safety Helmets.

F. ES ISO 20345:2013: Personal Protective Equipment – Safety Footwear.

1.03 SUBMITTALS

A. Quality Control Submittals:

1. Permits: Submit one copy of each permit.
2. Demolition Plan: Submit one copy of the demolition plan required under Quality
Assurance Article.

1.04 QUALITY ASSURANCE

A. Regulatory requirements:
1. Permits: Before the Work of this Section is started obtain all permits required by
concerned Governmental body and/or Local Authority for all phases and operations
of the Work.
2. Health and Safety: All protective precautions shall be maintained during demolition
Work by complying with the requirements of EBCS – 14applicable Standards.

B. Demolition Plan: Before the Work of this Section is started, prepare a detailed demolition
plan. The demolition plan shall include, but not be limited to, detailed outline of intended
demolition and disposal procedures. The demolition plan will not relieve the Contractor
of complete responsibility for the successful performance of the Work in accordance with
all applicable codes and restrictions.

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 Ministry of Urban Development, Housing and Construction

1.05 PROJECT CONDITIONS

A. Existing Paint: Precautions shall be taken as required to prevent spread of dust on painted
areas.

B. Recycle demolition debris to the extent possible.

C. Burning is prohibited unless specified otherwise.

D. The use of explosives is prohibitedunless specified otherwise.

E. The restricted areas or roads for demolition related equipmentshall not be accessed unless
otherwise approved in writing by the Procuring Entity or Engineer.

F. All known asbestos containing materials be removed before a demolition shall be

checked.

G. Protect utilities during the Work of this Section.

H. Verify the location and status of all utilities within the Contract Limit Line.

I. Identify utilities that will be disconnected by others.

J. Prior to beginning demolition, verify that all utilities serving the building to be
demolished have been disconnected.

K. Do not interrupt utility services to buildings which are to remain.

L. Employ watchpersons, as required and considering the extent of demolition, to patrol the
site 24 hours per day, 7 days a week, from the time demolition is started until rough
grading is completed.

PART 2 PRODUCTS

2.01 MATERIALS

A. General: Any material required for the demolition Works should be in accordance with
the appropriate Ethiopian Standards, or in the absence of such Standards, they should be
the best of their respective kinds for the Work required.
1. Selected Fill: As specified in Earthwork Section.Combustible materials, metal, glass,
or other debris are not acceptable.

B. Materials arising from the Works should be removed as they accrue and not stored,
disposed of or used again on the site, except with the approval of the building owner.

C. Any timber infected with lice, bugs, dry rot, woodworm, or death watch beetle, or that is
otherwise decayed, should be disposed of by burning on the site, wherever possible, and
Statutory or Local Authority requirements permit; otherwise such timber should be
removed by the demolition contractor and burnt on a site to be indicated or provided by
him.

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 Ministry of Urban Development, Housing and Construction

PART 3 EXECUTION

3.01 GENERAL

A. Unless specified otherwise, all the execution of demolition shall comply with the
requirements of ES 1556:2005.

3.02 SITE VERIFICATION

A. Survey:
1. General: Before any works of demolition are started, a detail survey and
examination of the building or structure and its curtilage should be made, and
recorded and kept available for inspection. Photographs should be taken when
necessary. Special care should be taken when entering and surveying buildings
affected by fire or blast damage.
2. All available plans of the building or buildings shall be examined.
3. The relationship and condition of the adjoining property and other properties that
may be affected by the demolition should also be considered.
4. The possible effect of ground structural tremors caused by falling rubble may need
to be considered when work is carried out in the vicinity of hospitals and other
buildings containing equipment sensitive to shock and vibration. The possible
modifying effects of local ground structure and geological strata on the dispersion of
such tremors should also be borne in mind.
5. During the survey, particular attention should be given to the nature of the
construction of the building or structure. Also the building or structure should be
examined and, if necessary, tests be carried out, to determine its condition whether
constituent materials have deteriorated in strength, which could result in instability
arising during particular demolition process.

3.03 PREPARATION

A. Protectionof site personnel: Comply with the requirements of EBCS – 14 and the
followings.
1. The requirements for protective precautions stated in ES 1556:2005.
2. The requirements for respiratory protective devices of ES EN 143:2002.
3. The requirements for eye protection ofES EN 166:2002.
4. The requirements for safety helmets ofES ISO 3873:2013.
5. The requirements for safety footwear of ES ISO 20345:2013
6. In additional to the above requirements, comply also applicable Standards of
Ethiopian Standard Agency required by demolition Works.

B. Precautions against uncontrolled collapse:

1. If the structure, during demolition, abuts other buildings, the abutting buildings
should be given lateral support or shoring complying with ES 1556:2005.

C. Provide temporary chain link fence of appropriate height or as specified in the Contract
Documents, including all required gates, around the building prior to start of the Work of
this Section. Locate temporary fence where directed. Remove temporary fence in its
entirety, including all anchorage materials, after completion of backfill operations.

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 Ministry of Urban Development, Housing and Construction

D. Search each building. Locate drums or containers of hazardous wastes. Remove

hazardous wastes in accordance with the requirements of EBCS – 14.

E. Remove loose equipment, materials, supplies, and furnishings (desks, chairs, beds,
mattresses, furniture, etc.) from building prior to demolition.

F. Remove items scheduled to be salvaged for the Facility, and place in designated storage
area.

G. Pump out standing water from basement and crawl space areas of the building prior to
demolition. Remove all mechanical equipment, piping, etc. from basement areas prior to
demolition.

H. Pump out cesspools, septic tanks, and fuel tanks and remove contents as required.

3.04 DEMOLITION

A. General: Perform demolition by hand or mechanical method as required. Bursting

(explosive) method of demolition may be performed if and only if it is expressly
specified in the Contract Documents. Comply with the requirements stated in ES
1556:2005 for method of demolition in use, and the appropriate precautionary measures
that should be taken on site.

B. Perform demolition in a systematic manner, beginning at the top of the structure and
proceeding to lowest basement floor. Complete demolition above each floor level before
disturbing supporting members on lower levels.

C. Wet down masonry and plaster materials during demolition to prevent spread of dust and
dirt. Sprinkle debris, and use temporary enclosures as necessary to limit dust to lowest
practicable level. Do not use water to extent causing flooding, contaminated runoff, or
icing.

D. Do not place demolition equipment in buildings where it will create excessive loads on
supporting walls, floors, and frames. Promptly remove accumulated debris and materials.

E. Lower structural framing members to ground by hoist or crane as required.

F. Remove below grade combustible material, glass and metal as required.

G. Remove walks, roads, pavements, curbs, slabs on grade, and fences within Contract
requirements, unless shown or directed otherwise.

3.05 DISPOSAL

A. Transport demolition debris and excess fill to designated disposal area as soon as
practicable. If necessary, grade disposal areas to adjacent contours and slope to drain.

B. Unless specified otherwise, do not store, sell, or burn materials on the construction site.

3.06 BACKFILLING AND GRADING

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 Ministry of Urban Development, Housing and Construction

A. Place fill in basements and other voids as per the requirements in the Contract
Documents. Where broken concrete and masonry materials are used for backfill, place fill
in layers not exceeding 20cm depth and compact each layer. Broken concrete and
masonry shall not be used as fill material outside the limits defined by the original
building foundation walls.

B. Final 20cm depthof backfill below topsoil elevations shall be selected fill.

C. Rough grade surface to adjacent contours and slope to drain as required.

3.07 SALVAGE SCHEDULE

A. The list of items to be retained ownership by the Procuring Entity shall be identified.
Prior to demolition, remove, prepare and place the items indicated where directed.

END OF SECTION

Technical Specifications for Building Works 024100 - 5 Demolition

DIVISION 03 – CONCRETE
 Ministry of Urban Development, Housing and Construction

SECTION 031100

CONCRETE FORMWORK

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Steel Concrete Reinforcement: Section 032100.

B. Cast-In-Place Concrete: Section 033000.

1.02 REFERENCES

Except as shown or specified otherwise, the Work of this section shall conform to the
requirements of Standards listed below:

A. EBCS – 2: Ethiopian Building Code of Standards, Structural Use of Concrete.

B. EBCS – 3: Ethiopian Building Code of Standards, Design of Steel Structures.

C. EBCS – 5: Ethiopian Building Code of Standards,Utilization of Timber.

D. ES 2023:2005: Concrete Surface and Formwork Surface.

E. ES 3093:2006: Code of Practice for False-work.

F. BS 1139: Metal Scaffolding. Section 1.1: Specification for Steel Tube.

G. BS 2482: Specification for Timber Scaffold Boards.

H. BS 6100: Section 6.5: Glossary of Building and Civil Engineering Terms. Part 6.
Concrete and Plaster: Section 6.5: Formwork.

1.03 DEFINITIONS

A. Unless specified otherwise, the terms in this section shall comply with the definition
stated in BS 6100: Section 6.5.

B. Formwork: Structure, either temporary or permanent, provided to contain fresh concrete

and support it in the required shape and size until it has hardened.

C. Formwork Panel: Prefabricated framed sheeting intended for repeated use.

D. Scaffold: A temporary provided structure that provides access, or on or from which

persons work, or that is used to support material, plant or equipment.

E. Falsework: Any temporary structure used to support a permanent structure while it is not
self-supporting.

1.04 DESIGN REQUIREMENTS

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 Ministry of Urban Development, Housing and Construction

A. The Contractor shall be responsible for the design, stability, easing and striking of all
formwork and falsework.

B. Formwork and falsework shall be designed so that they are capable of resisting all actions
which may occur during the construction process. They shall remain undisturbed until the
concrete has achieved sufficient strength to withstand the stresses to which it will be
subjected on stripping or release, with an acceptable margin of safety.
1. Theyshall be designed to include own weight, live load, weight of moving
equipment operated on formwork, weight of the concrete in its fluid condition,
ambient temperature, and other factors pertinent to safety of structure during
construction.

C. Formwork and falsework shall be sufficiently strong and so placed and secured to ensure
absolute rigidity during pouring, tamping, vibrating and compacting of concrete without
showing appreciable deflection and loss of liquid.

D. Vertical and lateral loads shall be carried to the ground by formwork and falseworkand in
place construction that has attained adequate strength for the purpose until such loads can
he supported by the concrete structure.

E. Formwork and falsework shall be so designed that the finished concrete shall conform to
the dimensions and contours shown on drawings.

F. Design Calculations and Drawings: Formwork and falsework shall be designed by a

professional engineer licensed and based on the requirements of applicable Ethiopian
Standard. The engineer’s calculations and drawings shall be signed and sealed by the
engineer and kept on the job. Formwork and falsework shall be constructed in accordance
with the engineer’s signed and sealed drawings.

1.05 SUBMITTALS

A. Prior to construction of formwork and falsework, the Contractor shall submit for approval
details of materials, proposed construction methods and formwork and falseworkdesign
calculations.

B. Shop Drawings: The Contractor shall submit shop drawings for formwork and falsework
to the Engineer before proceeding construction.

1.06 QUALITY ASSURANCE

A. No concrete shall be poured until the formwork and falseworkhas been inspected and
approved, and instruction to proceed with pouring of concrete is given by the Engineer in
writing.

B. Qualifications of workmen: At least one personnel involved for the construction of

concrete formwork shall be of good experience in the field and have applicable certificate
from the recognized organization.

C. Mock-up:
1. Mock-up is used only if required by the architect or/and specified on the Contract
Documents.

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 Ministry of Urban Development, Housing and Construction

2. Provide formwork for mock-up of cast-in-place concrete.

3. Construct forms using facing materials required to provide specified finishes and
textures.
4. Do not proceed with structure formwork until sample panels and forms have been
approved by the Engineer/Architect in writing.

1.07 DELIVERY, STORAGE AND HANDLING

A. The storage and handling of timbers shall comply with the requirements of applicable
Referenced Standards.

B. Formwork materials shall be delivered to the site immediately after taking over the site.
Formwork timber and panels shall be stacked in off ground position. Timber for
formwork shall be stored under shed.

C. Timber and panel formwork for re-use shall be cleaned, oiled and stacked.

PART 2 PRODUCTS

2.01 MATERIALS

A. Scaffold:
1. Steel tube: Shall comply with the requirements stated in BS 1139.
2. Steelwork other than tube: Comply with ES 3093:2006.
3. Timber: Comply with EBCS – 5.

B. Formwork panel:
1. Timber panel: Comply with EBCS – 5.
a. Formwork surface shall comply with the requirements of ES 2023:2005.
b. Material shall be sawn board reasonably straight grained plywood be use of
which shall be determined in compliance with the type of surface finish.

C. Form coating compounds shall be of approved quality and those that do not stain, bond or
adversely affect the concrete or its curing.

PART 3 EXECUTION

3.01 PREPARATION OF FORM SURFACES

A. Rubbish, particularly wire cut-off, chipping, shaving and sawdust, shall be removed from
the interior of the forms before concrete is poured.
1. Washout holes shall beprovided to facilitate cleaning.
2. Formwork surfaces in contact with concrete shall be cleaned and thoroughly wetted
and treated with an approved none staining mould oil or other composition.
3. Approved mould oil or composition shall be kept out of contact with the
reinforcement and shall he used as sparingly as possible

B. Apply form-coating material in accordance with manufacturer’s instructions.

3.02 INSTALLATION

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 Ministry of Urban Development, Housing and Construction

A. Forms shall be constructed to the exact shapes and dimensions shown and as required to
obtain accurate alignment, location grade, level and plumb work in finished structures.
Provision shall be made for openings, offsets, sinking, recesses, moldings, reglets,
chamfers, screeds, anchorages, inserts and other required features.

B. Forms shall be fitted in successive units for continuous surface to accurate alignment,
free from irregularities and within allowable tolerances.

C. Forms for openings and construction which accommodate installation by other trades
whose materials and products are fabricated before measurements could be taken shall be
accurately dimensioned and located as shown on drawings. Where deviation from the
drawing dimensions results in problems on site, the Contractor shall be responsible for
the rectification of the problems as approved.

D. Forms shall be fabricated for easy removal without hammering or prying against concrete
surfaces. Crush or wrecking plates shall be provided where stripping may damage cast
concrete surfaces. Additional forms shall he provided as required for inclined surfaces
where the slope is too steep to place concrete with bottom forms only. Curf wood inserts
for forming reglets, recesses, and the like shall he provided to prevent swelling and assure
ease of removal.

E. Temporary openings shall be provided where interior area of formwork is inaccessible for
cleaning and where pouring of concrete exceeds 1.3m in height. They shall he placed in
inconspicuous locations as much as possible and consistent with design requirements.

F. Shores and struts shall be provided with positive means of adjustment using wedges,
jacks or other appropriate means, capable of taking up formwork settlement during
concrete placing operations. Truss supports shall be used where adequate foundation for
shores and struts cannot be secured.

G. Form facing materials shall be supported by structural members spaced sufficiently close
to prevent undesirable deflection.

H. Cambers in formwork shall be provided as required for anticipated deflections due to

weight and pressure of fresh concrete and construction loads.

I. Formwork spacers left in the concrete should not impair its durability or appearance.

3.03 REMOVAL OF FORMWORK AND FALSEWORK

A. Formwork and falsework shall not be removed until the concrete is sufficiently strong to
carry the loads for which it is designed. The responsibility for the safety of the concrete
will rest entirely with the Contractor and he will be held liable for any damage resulting
from formwork failure.

B. The removal of formwork and falseworkshall be done without shock or vibration. The
time between casting and removal of formwork depends mainly on the strength
development of concrete and on the function of the formwork. The minimum timing of
removal of formwork and supports shall be in accordance with the provisions of
applicable Referenced Standard.Centering and shuttering to beams shall not be removed
until the concrete has been in place for not less than 28 days.

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 Ministry of Urban Development, Housing and Construction

C. Formwork and shuttering shall generally be removed from the bottom upwards, and in
such a manner as to permit the concrete to uniformly and gradually take the stresses due
to its own weight.

3.04 FORMWORK CLASSIFICATION

A. Ordinary Finish Formwork:

1. Formwork material for concrete concealed from view or to be finished with covering
materials shall be sawn board, plywood or steel panel reasonably straight grained to
provide mechanical bond for subsequent application of finish.
2. After removal of formwork, the face of the exposed concrete shall be rubbed down
immediately to remove fins or other irregularities. In the event of parts of the
concrete being honeycombed, such portions shall be cut out to required depth and
shape and made up with concrete of approved quality. The face of the concrete for
which formwork is not provided, other than those against which backfill or further
concrete or other material is to be placed shall be floated smooth to give a finish
equal to that of the rubbed down face where formwork is provided.
3. Face of concrete intended to be plastered or rendered shall be hacked or treated with
a bonding agent to form satisfactory adhesion.

B. Fair Face Concrete Formwork:

1. Formwork for exposed concrete surface to be finished fair face shall be plywood,
metal or other panel material to provide continuous, straight, and smooth as cast
surfaces. Panel sizes shall be as large as practicable to minimize joints.
2. Where directed, faces of concrete shall be finished fair by means of wart formwork,
to produce a true surface and shall have all imperfections in the concrete face cut out
and made good in cement mortar to match the texture and color of the concrete. The
concrete shall be rubbed down with carborundum stone, dipped in cement grout to
finish clean and smooth to a high standard, without trace of shuttering marks, joints
or other disfigurements.

C. Patterned Concrete Formwork:

1. Formwork for patterned concrete surface shall be for fair face finish in plywood,
milled timber board, metal or other panel material to provide straight, smooth as cast
surfaces as specified or directed.
2. Patterned finish shall be formed with approved wart boards of specified nominal
width, having exposed grain and being arranged as shown on drawings.
3. Timber boards where specified, shall be tongued and grooved and of adequate
thickness. The edges of boards shall have a nominal 2mm chamfer to form
controlled fins.
4. The resulting concrete shall clearly show grain. Individual board marks shall be free
from honeycombs and excessive air holes and shall be of uniform color.

3.05 RE-USE OF FORMS

A. Split, frayed, delaminated or otherwise damaged form facing material shall not be used.

END OF SECTION

Technical Specifications for Building Works 031100 -5 Concrete Formwork

 Ministry of Urban Development, Housing and Construction

SECTION 032100

STEEL CONCRETE REINFORCEMENT

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Concrete Formwork: Section 031100.

B. Cast-In-Place Concrete: Section 033000.

1.02 REFERENCES

Except as shown or specified otherwise, the Work of this Section shall conform to the
applicable requirements of the following:

A. EBCS – 2: Structural use of concrete.

B. ES ISO 6934-3:2011: Steel for the Pre-stressing of Concrete. Part 3: – Quenched and
Tempered Wire.

C. ES ISO 6934-4:2011: Steel for the Pre-stressing of Concrete. Part 4: – Strand.

D. ES ISO 6934-5:2011: Steel for the Pre-stressing of Concrete. Part 5: – Hot Rolled Steel
Bars with at Subsequent Processing.

E. ES ISO 10544:2011: Cold Reduced Steel Wire for the Reinforcement of Concrete and the
Manufacture of Welded Fabrics.

F. ES ISO 10144:2000: Certification Scheme for Steel Bars and Wires for the
Reinforcement of Concrete Structure.

G. ES ISO 6935-3:2000: Steel for the Reinforcement of Concrete— Part 3: Welded Fabric.

H. ES IS0 6934-1:2011: Steel for the Pre-stressing of Concrete. Part 1 – General

Requirement.

I. ES ISO 69342:2011: Steel for the Pre-stressing of Concrete. Part 2 – Cold Drawn Wire.

J. BS 4449: Specification for Carbon Steel Bars for the Reinforcement of Concrete.

1.03 SUBMITTALS

A. Shop Drawings: Placing drawings showing fabrication dimensions and placement

locations of reinforcement and reinforcement supports.

B. Quality Control Submittals:

1. Certificates: Confirmation required under Quality Assurance Article.

1.04 QUALITY ASSURANCE

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 Ministry of Urban Development, Housing and Construction

A. Certifications:
1. Generally the certification scheme for steel bars and wires for the reinforcement of
concrete structure shall comply with ES ISO 10144:2000.
2. The Contractor shall submit for approval, the manufacturer's certificate of test
showing the following characteristics for reinforcing bars and wires prior to
placing order. However, independent tests may he ordered to be made and any
steel which does not comply in all respects with the required properties shall be
rejected.
a. Ultimate tensile stress
b. Yield point stress
c. Elongation
d. Cold bend test

B. Where certified test data is not issued, tests shall be made to verify the above properties.
The criteria for the acceptance of the above test results shall be those required by the
referenced standards.

C. Where deformed and/or twisted bars are specified, the form of the bars used must be
approved and shall be such as to provide a net section at all points equivalent to that of a
plain bar of equal nominal.

1.05 DELIVERY, STORAGE, AND HANDLING

A. Reinforcement shall be delivered in sufficient quantities prior to start of concrete work, to

ensure that noconstructed formwork lies idle and exposed to weather due to
reinforcement not being placed in position.

B. Reinforcement shall be stored in off-the-ground position to prevent rust by contact with

soil, dampness and other objectionable material.

C. Prevent bending, coating with earth, oil or other material, or otherwise damaging the
reinforcement.

D. Shall comply with the requirements of applicable Referenced Standards.

PART 2 PRODUCTS

2.01 MATERIALS

A. Reinforcing bar: reinforcement shall be deformed bars, except spirals, and welded wire
reinforcement, which may be plain. Reinforcement shall be the grades, types, and sizes
required by Contract Documents and shall conform to the following:
1. Thecharacteristic strength, physical, mechanical and technological property,
classification and geometry of reinforcing steel shall comply with the requirements
stated in EBCS – 2.
2. Hot rolled steel barsfor the pre-stressing of concreteshall conform to ES ISO 6934-
1:2011.
3. Welded fabric reinforcementfor concrete shall conform to ES ISO 6935-3:2000.
4. Carbon steel bars for the reinforcement of concrete shall conform to BS 4449.

Technical Specifications for Building Works 032100 -2 Steel Concrete Reinforcement

 Ministry of Urban Development, Housing and Construction

B. Wire: use plain or deformed wire as indicated on Contract Documents. Plain wire may be
used for spirals.
1. Quenched and tempered wirefor the pre-stressing of concreteshall conform to ES
ISO 6934-3:2011.
2. Cold drawn wirefor the pre-stressing of concreteshall conform toES ISO
69342:2011.
3. Cold reduced steel wirefor the reinforcement of concrete for the size of 4mm to
12mm in diameter shall conform toES ISO 10544:2011.

C. Strandfor the pre-stressing of concrete:

4. It shall conform toES ISO 6934-4:2011.

PART 3 EXECUTION

3.01 PREPARATION

A. Formwork and conditions under which reinforcement is to be placed shall be examined

and corrected prior to the placement of concrete. Such cleaning up and correction shall be
as described in the concrete & formwork sections of this Specification

3.02 FABRICATION

A. Shall comply with the requirements of EBCS – 2 and applicable Referenced Standards.

B. Reinforcement: Bend reinforcement cold unless heating is permitted.All reinforcement

shall be to the forms and dimensions as shown on drawingsor approved shop
submittal.Bars are to be bent and straightened in such a manner as to avoid any injury to
the metal.Bars having cracks or splits at the bends shall be rejected.

3.03 PLACING

A. All reinforcement shall be placed and maintained exactly in the position shown on
drawingsor approved shop submittal. Bars connected longitudinally shall be overlapped
exactly as shown on the drawing or approved shop submittal and having an overlap
lengthas specified or at least four times the diameter of the bar and are to be securely
wired. Bars shall be firmly bound together at intersections with 1.6mm mild steel wire.
Bars shall be hooked in the manner shown on standard drawings.

B. Reinforcement shall be free from dirt, grease, oil, paint, scale and rust when placed
inposition. Any reinforcement left to stand before concreting shall, if required, be
pretreated with cement-water wash.

C. To ensure that the required concrete cover shown on the drawings is maintained at all
points, precast concrete cubes, or metal packing in pieces of appropriate thickness shall
be used wherever necessary.

D. The placing and binding of reinforcement, in each section of the work, shall be approved
by the Engineer’s representative before any concrete is placed in the section concerned

E. Bar Reinforcement: In rectangular panels of two-way construction, place the steel in the
short direction first with the longer bars on top in the opposite direction.

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 Ministry of Urban Development, Housing and Construction

F. Future Bonding: Protect exposed reinforcement bars intended for bonding with future
work by wrapping with felt and coating felt with a bituminous compound unless
otherwise shown.

END OF SECTION

Technical Specifications for Building Works 032100 -4 Steel Concrete Reinforcement

 Ministry of Urban Development, Housing and Construction

SECTION 033000

CAST-IN-PLACE CONCRETE

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Earthwork:Section 310000.

B. Concrete Walks: Section 321300.

C. Concrete Formwork: Section 031100.

D. Steel Concrete Reinforcement: Section 032100.

1.02 REFERENCES

Except as shown or specified otherwise, the Work of this Section shall conform to the
requirements of Ethiopian Standard Agency (ESA), Ethiopian Building Code of Standard,
Structural Use of Concrete,(EBCS – 2), British Standard (BS) and American Concrete
Institute (ACI);

A. EBCS – 2: Ethiopian Building Code of Standard, Structural Use of Concrete,

B. ES 3137:2006: Structural Use of Concrete - part 1: Code of Practice for Design and
Construction,

C. ES 3281:2006: Execution of Concrete Structures - part 1: Common,

D. ES 1682:2005: Code of Practice for Cleaning and Surface Repair of Buildings. Cleaning
of Natural Stones, Brick, Terracotta and Concrete

E. ES 2341:2005: Aggregates for Concrete,

F. ES 2261:2005: Specifications for Building Sands from Natural Sources,

G. ES 2367:2005: Specification for Aggregates from Natural Sources for Concrete,

H. ES 2275:2005: Aggregates - Part 4: Lightweight Aggregates for Concrete, Mortar and

Grout-Guidance on the use of BS EN 13055-1,

I. ES 2169:2005: Specification for Low Heat Portland Cement,

J. ES 2171:2005: Specification for Sulfate - Resisting Portland Cement,

K. ES 2179:2005: Specification for Pozzolanic Pulverized-fuel Ash Cement,

L. ES 1177-2:2005 (R 2012): Cement Part 2: Conformity Evaluation,

M. ES 2023:2005: Concrete Surface and Formwork Surface,

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 Ministry of Urban Development, Housing and Construction

N. ES 1649:2005: Workmanship on Building Sites. Code of Practice for Concrete Work.

Mixing and Transporting Concrete,

O. ES 2309:2005: Admixtures for Concrete, Mortar and Grout. Part 2: Concrete Admixtures.
Definitions. Requirements, Conformity, Marking and Labeling,

P. ES 3735-42:2012: Steel-Filled Epoxy Resin Based Adhesive – Specification,

Q. ES 1389:2005: Hot-Applied Joint Sealant Systems for Concrete Pavements. Specification

for Joint Sealants,

R. ES 1390:2005: Hot-Applied Joint Sealant Systems for Concrete Pavements. Code of

Practice for the Application and Use of Joint Sealants,

S. ES 1652:2005: Workmanship on Building Sites. Code of Practice for Waterproofing.

T. ES 2031:2005: Waterproofing of Buildings and Structures Damp-proofing against

Moisture from the Ground Design and Workmanship.

U. BS EN 206-1:2000: Concrete – Part 1: Specification, Performance, Production and

Conformity,

V. BS 6213:1992: Guide to Selection of Constructional Sealants,

W. BS 5328-1:1997: Concrete, Part 1. Guide to Specifying Concrete.

X. ACI 301-05: Specifications for Structural Concrete.

Y. ACI 304R-00: Guide for Measuring, Mixing, Transporting, and Placing of Concrete.

Z. ACI 303R-04: Guide to Cast-in-Place Architectural Concrete Practice.

AA. ACI 302.2R-06: Guide for Concrete Slabs that Receives Moisture-Sensitive Flooring
Materials.

BB. ACI 304.2R-96: Placing Concrete by Pumping Methods.

CC. ACI 305R-10: Hot Weather Concreting.

DD. ACI 306R-10: Cold Weather Concreting.

EE. ACI 224.3R-95: Joints in Concrete Construction.

FF. ACI 504R-90: Guide to Sealing Joints in Concrete Structures.

GG. ACI 308.1-98: Standard Specification for Curing Concrete.

1.03 DEFINITIONS

A. Comply with the definitions stated in BS EN 206-1:2000 and the following:

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1. Site-MixedConcrete: Concrete produced on the construction site by the user of the

concrete for his own use.
2. Ready-Mixed Concrete: Concrete delivered in a fresh state by a person or body who
is not the user.
3. Precast Concrete Product: Concrete product cast and cured in a place other than the
final location of the use.
4. Normal-Weight Concrete: Concrete having an oven dry density greater than 2000
kg/m3 but not exceeding 2600 kg/m3.
5. Light-Weight Concrete: Concrete having an oven dry density of not less than
800kg/m3 and not more than 2000 kg/m3.
6. Heavy-Weight Concrete: Concrete having an oven dry density greater than 2600
kg/m3.

B. Complying with the definitions stated in EBCS – 2, 1995, section 8.2.1;

1. Designed Mixes: with this method the required compressive strength is specified,
together with any other limits that may be required, such as maximum aggregate
size, minimum cement content, and workability.
2. Prescribed Mixes: with this method, the designer assumes responsibility for
designing the mix and stipulates to the producer the mix proportions and the
materials which shall be employed.
3. Standard (or Nominal) Mixes: the mix proportions which are appropriate for Grades
C5 to C30 may be taken from “EBCS-2 1995 part 1, Chapter 8, Material &
Workmanship” described under Table 8.1.

C. Complying with the definitions stated in ACI 304.2R-96:

1. Pumped Concrete: Concrete that is conveyed by pumping pressure through rigid
pipe or flexible hose.

D. Complying with the definitions stated in ACI 303R-04:

1. Architectural Concrete: Concrete that will be permanently exposed to view and that
requires special care in the selection of concrete materials, forming, placing and
finishing to obtain the desired architectural appearance and is designated as
architectural concrete in the contract documents;

E. Complying with the definitions stated in ACI 301-05:

1. Pre-stressed Concrete: Concrete in which internal stresses of sufficient magnitude
and distribution are introduced to counteract to a desired degree the tensile stresses
resulting from the service loads; in reinforced concrete, the pre-stress is commonly
introduced by tensioning the tendons.

1.04 SUBMITTALS

A. Except as shown or specified otherwise, comply with the requirements of BS EN 206-

1:2000 stated under section 9.9, submitthe following;

B. Product Data:
1. Mix Design: Submit proposed concrete design mix (mixes) together with name and
location of batching plant or location of mix design before using a new concrete
composition. For mix design preparation other than batching plant, the location and
mix design preparation method shall be as directed by the Engineer except as shown
or specified otherwise.

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 Ministry of Urban Development, Housing and Construction

a. Include test results of proposed concrete proportions based on previous field

experience or laboratory trial batches.
b. Pumped Concrete: comply with ACI 304.2R-96, Include test results of
proposed design mix (mixes) tested under actual field conditions with the
maximum horizontal run and vertical lift required for this project.

2. Portland cement: Brand and manufacturer’s name for each delivery.

3. Air-entraining Admixture: Brand and manufacturer’s name for each delivery.
4. Water-reducing Admixture: Brand and manufacturer’s name for each delivery.
5. High Range Water-reducing Admixture (Super plasticizer): Brand and
manufacturer’s name for each delivery.
6. Water Retaining Admixture: Brand and manufacturer’s name for each delivery.
7. Set Accelerating Admixture: Brand and manufacturer’s name for each delivery.
8. Hardening Accelerating Admixture: Brand and manufacturer’s name for each
delivery.
9. Set Retarding Admixture: Brand and manufacturer’s name for each delivery.
10. Water Resisting Admixture: Brand and manufacturer’s name for each delivery.
11. Aggregates: Types, Pit or quarry locations, Producers’ name, Grading, Specific
gravities, impurities, water absorption, abrasion, etc., test results and evidences not
more than 90 days old for the first delivery from new source, demonstrating
compliance with the requirements of ES 2261:2005, ES 2341:2005&ES 2367:2005.
12. Chemical Hardener (Dust-proofing): Brand and manufacturer’s name, and
application instructions.
13. Chemical Curing and Anti-Spalling Compound: Brand and manufacturer’s name,
and application instructions.
14. Bonding Agent (Adhesive): Brand and manufacturer’s name, and preparation and
application instructions.
15. Expansion Joint Fillers: Brand and manufacturer’s name for each delivery.
16. Water-stop: Brand and manufacturer’s name, and installation instructions.

C. Quality Control Submittals:

1. Batching Plant & Testing Apparatus: furnish relevant certificates approved from
recognized organization.
2. Batching Plant Records: At the end of each day of placing concrete, furnish the
Engineer’s Representative with a legible copy of all batch records for the concrete
placed.
3. Concrete Pumping Equipment Data: comply with ACI 304.2R-96;include
manufacturer’s name and model of principal components, type of pump, and type
and diameter of pipe/hose.
4. Concrete Mixer, Vibrator, Dumper Equipment Data: Include manufacturer’s name
and model of principal components, type and capacity of equipment
5. Proposed equipment for and methods of sampling and testing materials on site or
nearest laboratory.

1.05 QUALITY ASSURANCE

A. Qualifications of Crew Pumping Concrete: comply with ACI 304.2R-96; Workers

pumping concrete shall have had at least one year of experience pumping concrete.

B. Qualifications Personnel involved in production and production control of Concrete:

complying to the requirements of BS EN 206-1:2000 stated under section 9.6

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 Ministry of Urban Development, Housing and Construction

1. Knowledge, training and experience of Personnel involved in production and

production control shall be appropriate to the type of concrete, e.g. high strength
concrete, light weight concrete.
2. Appropriate records of the training and experience of the Personnel involved in
production and production control shall be maintained.

C. Concrete batching plants shall be currently approved certificate or license from

recognized organization.

D. Testing Apparatus shall be currently approved certificate or license from recognized

organization.

E. Pumping equipment for pumped concrete, Concrete Mixers, Vibrators and Dumpers shall
be subject to the approval of the Engineer.

F. Source Quality Control: The Engineer reserves the right to inspect and approve the
following items, at his own discretion, either with his own forces or with a designated
inspection agency:
1. Batching and mixing facilities and equipment.
2. Sources of materials.

G. Production and Production Control Inspection: complying with the requirements stated in
BS EN 206-1:2000, section 9, the Engineer reserves the right to check whether the
prerequisites for production and agreed production control are being maintained, at his
own discretion, either with his own forces or with a designated inspection agency:
1. The production, sampling and testing procedures.
2. The record data.
3. The test results obtained for production control during the inspection period.
4. The required tests or procedures have been carried out with appropriate frequency.
5. The production equipment has been checked and maintained as scheduled.
6. The test equipment has been maintained and calibrated as scheduled.
7. The actions taken with respect to any non-conformity.

H. Concrete from Batching Plant: complying with the requirements stated in BS EN 206-
1:2000, section 9.3, the following legible copy of batch recorded data (documents) shall
be furnished for concrete & concrete constituent materials (cement, aggregates, water,
etc.,) at the end of each day of placing concrete, for the concrete placed.
1. Composition of concrete;
a. Concrete description.
b. Records of masses of constituents in batch or load (e.g. cement content) used in
the mix tank.
c. Water cement ratio.
d. Chloride content.

2. Time loaded or of first mixing of cement and aggregates.

3. Test of fresh concrete
4. For constituent materials used in the mix tank;
a. Name of suppliers and sources.
b. Date and test results

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 Ministry of Urban Development, Housing and Construction

I. Compliance Controls: compliance with specified properties of concrete not under

production control certification shall be judged by tests as per the requirements of EBCS-
2, 1995, section 9.3 for;
1. Sampling and testing methods.
2. Size of lot and frequency of sampling.
3. Compliance criteria.

J. Pre-Construction Conference:
1. General: At least 15 days prior to submittal of design mixes, conduct a meeting to
review proposed methods of concrete construction to achieve the required results.
a. Agenda: Includes but is not limited to:
1) Submittals.
2) Coordination of work.
3) Availability of material.
4) Location of storage of materials.
5) Concrete mix design including admixtures.
6) Methods of placing, finishing, and curing.
7) Finish criteria required to obtain required flatness and levelness.
8) Timing of floor finish measurements.
9) If resilient flooring is to be placed on slab-on-grade, the meeting will also
include discussion of curing procedures and moisture mitigation measures.
10) Attendees: Include but not limited to representatives of Contractor;
subcontractors involved in supplying, conveying, placing, finishing, and
curing concrete; lightweight aggregate manufacturer; admixture
manufacturers; Resident Engineer; Consulting Engineer; Contracting
Authority Representative; structural engineer; etc.
11) Minutes of the meeting: the Engineer shall take minutes and type and
distribute the minutes to attendees within five days of the meeting.

K. Mock-up
1. Mock-up is used only with architectural exposed concrete. Check with architect
or/and contract documents for requirements.
2. Shall comply with the requirements stated in ACI 303R-04.
3. In addition to the other specified samples and tests, construct a mock-up using the
materials, reinforcing, forming system and construction methods proposed for use in
exposed architectural concrete.
4. Construct the mock-up with at least a 2.5 m by 2.5 m (8 feet by 8 feet) exposed
surface and suitable foundations. Include the following where applicable: Control
joints, ringlets, recesses or other typical architectural details.
5. Before casting the mock-up, submit full detailed Shop Drawings of the mock-up
formwork for review by the Architect. Perform all necessary preliminary tests to
ensure that concrete used for the mock-up will exactly match the approved sample in
color and texture.
6. Perform the surface treatment proposed for use on one or more areas not less than
300 mm by 300 mm on the back side of the mock-up to establish the texture of
finish required by the Architect. Repeat as required until a sample satisfactory to the
Architect has been obtained.
7. Treat the finished front surface of the mock-up to produce a uniform appearance
similar in every respect to the approved sample area.
8. The completed mock-up shall be inspected by the Architect. Failure of the mock-up
to match the approved sample will require the construction of further mock-ups until
approval is obtained. Remove rejected mock-ups immediately.

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 Ministry of Urban Development, Housing and Construction

9. Maintain the approved mock-ups in good condition at the job site until all
architectural concrete surfaces have been completed and approved by the Architect.
Remove the mock-up from the site after completion of the work

1.06 DELIVERY, STORAGE AND HANDLING

A. Conform to the Resident Engineer for the appropriate location of storage of materials on
project site.

B. Conform to ACI 304R-00. The following consideration shall be given;

1. Course and fine aggregates, cement and chemical admixtures should be properly
stored, batched and handled to maintain the quality of the resulting concrete.
2. Store aggregate separately for each kind or grade, to prevent segregation of sizes and
avoid inclusion of dirt and other materials.
3. Storage; Stockpiling of course aggregate should be kept to a minimum because fines
tend to settle and accumulate. When stockpiling is necessary, use of correct methods
minimize problems with fines, segregation, aggregate breakage, excessive variation
in gradation, and contamination. Stockpiles should be built up in horizontal or gently
sloping layers, not by end dumping, Trucks, loaders, and dozers, or other equipment
should not be operated on the stock piles because, in addition to breaking the
aggregates, they frequently track dirt onto the piles.
4. Deliver cement in original sealed containers bearing name of brand and
manufacturer, and marked with net weight of contents. All cement should be stored
in weather tight, properly ventilated structures to prevent absorption of moisture.
Storage facilities for bulk cement should include separate compartments for each
type of cement used. Store in suitable watertight building in which floor is raised at
least 300 mm (1 foot) above ground.Bags of cement should be stacked on pallets or
similar platforms to permit proper circulation of air. For a storage period of less than
60 days, stock the bags no higher than 14 layers, and for a longer period, not higher
than seven layers. As an additional precaution the oldest cement should be used first.
5. Admixtures: Most admixtures are delivered in liquid form and should be protected
against freezing. If liquid admixtures are frozen, they should be properly re-blended
before they are used in concrete. Manufacturer’s instructions should be followed.

PART 2 PRODUCTS

2.01 MATERIALS

A. Cement: Shall comply with:

1. ES 2169:2005: for low heat Portland cement
2. ES 2171:2005: for sulfate - resisting Portland cement
3. ES 2179:2005: for pozzolanic pulverized-fuel ash cement
4. ES 1177-2:2005 (R 2012): for Cement Conformity Evaluation.

B. Water: Shall be fresh, clean and free from harmful matter

C. Admixturesshall comply with:

1. ES 2309:2005: for concrete admixture requirements, conformity, marking and
labeling.

D. Aggregates shall comply with:

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 Ministry of Urban Development, Housing and Construction

1. ES 2261:2005: for building sands from natural sources.

2. ES 2341:2005: for aggregates in general.
3. ES 2367:2005: for aggregates from natural sources for concrete.
4. ES 2275:2005: for lightweight aggregates.

E. Moisture-Retaining Cover: Shall comply with ACI 308.1, section 2.

F. Expansion Joint Filler: Shall complying with:

1. ACI 504R-90.
2. ES 3735-42:2012: for steel-filled epoxy resin based adhesive.

G. Water-stop:
1. Rigid water stops: shall comply with ACI 224.3R-95 Section 2.6.1
2. Flexible water stops: shall comply with ACI 224.3R-95 Section 2.6.2

H. Vapor Barrier:
1. Plastic and shall comply with ACI 302.2R-06, section 7.1.1.

I. Water proofing shall comply with:

1. ES 2031:2005: for design and workmanship of damp-proofing against moisture from
the ground,
2. ES 1652:2005: for waterproofing workmanship on building sites.

J. Joint Sealants shall comply with:

1. ES 1389:2005: for hot-applied joint sealant systems for concrete pavements,
2. BS 6213:1992: for joint sealants except for hot-applied joint sealant systems for
concrete pavements.

2.02 PROPORTIONING OF MIXES

A. Standard (or Nominal) Mixes: shall conform to the requirements of “EBCS-2 1995;
1. The classes and gradesto be used for concrete works shall conform to the
requirements of“EBCS-2 1995 part 1, Chapter 8, Material &
Workmanship”described under Table 8.1.
2. The limitation on constituent materials complying with the requirements stated
under section 8.2 of EBCS-2.

B. Designed Mixes:Shall comply with the requirements of BS 5328 and the following
essential items shall be defined;
1. The mix to be supplied is designed mix and in accordance with the relevant clauses
of BS 5328: Part 2, 3 and 4.
2. The grade, which shall be one of the values given in table 1 and 2 as appropriate of
BS 5328-2.
3. The required nominal maximum size of aggregate.
4. The permitted type(s) of aggregate.
5. The permitted type(s) of cement.
6. The minimum cement content.
7. The maximum free water/cement ratio.
8. The workability.
9. Any quality assurance requirements.
10. The method of placing the concrete.
11. The rate of sampling.

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 Ministry of Urban Development, Housing and Construction

C. Prescribed Mixes:Shall comply with the requirements of BS 5328: and the following
essential items shall be defined;
1. The mix to be supplied is prescribed mix and in accordance with the relevant clauses
of BS 5328: Part 2, 3 and 4.
2. The permitted type(s) and the standard strength class (es) of cement, if specified.
3. The required nominal maximum size of aggregate.
4. The permitted type(s) of aggregate.
5. The minimum cement content.
6. The mix proportions of each constituents.
7. The workability.
8. Any quality assurance requirements.
9. The method of testing for conformity to the specification.
10. The rate of sampling.

D. Water-Cement Ratio:
1. The maximum water-cement ratio shall be assessed using workability test results.
2. The maximum water-cement ratio shall be reassessed for periodically for
conformation. Special attention shall be given when there is a change in water
content of aggregate and admixtures.

E. Admixtures: Do not use admixtures in concrete unless specified or approved in writing

by the Engineer.

F. Mixture Proportions:
1. Mix Designs: Proportioned in accordance with Section 5.3.2, table 6, "Guidance on
mix design limits for durability of concrete made with normal weight aggregates of
20mm nominal maximum size" of BS 5328-1:1997.
2. Trial Mixes: conformation shall be required for the adequacy of proposed mix
proportion to check for the satisfaction of the requirements;
a) The accuracy of mix proportion shall be checked regularly and the consistency
of the fresh concrete shall be checked periodically with the slump test. The
compliance control for sampling and testing, size of lot and frequency of
sampling, the compliance criteria shall be as per the requirements stated
undersection 9.3 of EBCS-2.

3. Submit a report of results of each test series, include a detailed listing of the
proportions of trial mix or mixes, including cement, admixtures, weight and
gradation of fine and coarse aggregate, specific gravity, fineness modulus,
percentage of moisture, air content, water cement ratio, and consistency of each
cylinder in terms of slump.
4. Submit proposed design mix (mixes) for pumped concrete and the pumping
equipment shall have been tested under actual field conditions with the maximum
horizontal run and vertical lift required for this project.

G. Air Content:
1. When the air content of fresh concrete is to be determined, it shall be tested as per
ES 2374:2005.

H. Determination of Slump:
1. The limit of slump for Standard Mixes shall comply with “EBCS-2 1995 part 1,
Chapter 8, Material & Workmanship” described under Table 8.1.

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I. Minimum cement content:

1. EBCS – 2 1995 (section 8.2.6)

J. Maximum cement content:

1. EBCS – 2 1995 (section 8.2.7)

2.03 JOINTS

A. Shall comply withACI 504R:

B. Expansion Joints and Contraction Joints:

1. Except as shown or specified otherwise, the type of expansion joints and contraction
jointsshall comply with the requirements of ACI 504R;
a. Provide contraction (control) joints as indicated on the contract drawings. The
necessary plane of weakness may be formed either by partly fully reducing the
concrete cross section. Joints shallbe done by installing thin metallic, plastic or
wooden strips when the concrete is placed or by sawing the concrete soon after
it has hardened.
b. Install acceptable joint sealant materials, as shown in accordance with
manufacturer's instructions.

C. Construction joints and other bonded joints:

1. Except as shown or specified otherwise, the type of construction joints and other
bonded jointsshall comply with the requirements of ACI 504R;
a. Locate construction joints as indicated in project drawings
b. Remove laitance and thoroughly clean and dampen construction joints before
placement of fresh concrete.
c. Formed construction joints shall meet requirements stated in ACI 301-05.
d. When bond is required or permitted, use one of the following methods;
1) Use an acceptable adhesive applied in accordance with the manufacturer’s
recommendations;
2) Use an acceptable surface retarder in accordance with manufacturer’s
instructions.
3) Roughen the surface in an acceptable manner that exposes the aggregate
uniformly and does not leave laitance, loosened particles of aggregates, or
damaged concrete at the surface, or
4) Use Portland cement of grout of the same proportions as the mortar in the
concrete in an acceptable manner.
5) All construction joints shall be made against approved forms placed in
position as indicated.
6) All construction joints in water retaining structures shall have approved
built in water stops. The positions are to be agreed before construction
commences

PART 3 EXECUTIONS

3.01 EXAMINATION AND PREPARATION

A. Except as shown or specified otherwise, the following examinations and preparations

shall be performed complying with the requirements stated in ACI 301-05, section 5.3.

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B. Do not begun concrete until data on materials and mixture proportions are accepted.

C. Remove hardened concrete and foreign materials from the inner surfaces of conveying
equipment.

D. Do not use items of aluminum for mixing, cutting, conveying, forming or finishing
concrete, except magnesium alloy tools may be used for finishing.

E. Check items of aluminum required to be embedded in the concrete and insure that they
are coated, painted or otherwise isolated in an approved manner.

F. Before placing concrete in forms, complete the following:

1. Comply with formwork requirements specified in section 031100.
2. Prior to placement of concrete, remove all hardened concrete spillage and foreign
materials from the space to be occupied by the concrete.
3. Comply with reinforcing steel placement requirements specified I section 032100.
4. Position and secure in place expansion joint materials, anchors, and other embedded
items.

G. Install water-stops in accordance with manufacturer’s printed instructions.

H. Hardened concrete, reinforcement, forms, and earth which will be in contact with fresh
concrete shall be free from frost at the time of concrete placement.

I. Do not deposit concrete in water. Keep excavations free of water by pumping or by other
approved methods.

J. Prior to placement of a concrete slab on ground, remove foreign materials from the
subgrade and complete the following.
1. Subgrade shall be well drained and of uniform load-bearing nature.
2. In-place density of subgrade soils shall be uniform throughout the area and at least
the minimum required by the Contract Documents.
3. Subgrade shall be free from frost and ice.
4. Subgrade shall be moist with no free water and no muddy or soft spots.

K. The surface preparation for concrete slabs that receive moisture sensitive flooring
materials shall conform to the requirements of ACI 302.2R-06, section 9.6. For vapor
retarder/barrier location, comply with ACI 302.2R-06, section 7.2.

L. When high evaporative conditions necessitate protection of concrete immediately after

placing or finishing, make provisions in advance of concrete placement for wind breaks,
shading, fogging, sprinkling, ponding, or wet covering.

M. Obtain acceptance of finished preparation.

3.02 USE OF ADMIXTURES

A. Shall comply with the requirements stated in BS EN 206-1:2000, section 5.2.6.

B. The total amount of admixtures, if any, shall not exceed the maximum dosage
recommended by the admixture producer and not exceed 50g of admixture (as supplied)

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per kg cement unless the influence of the higher dosage on the performance and the
durability of the concrete is established:

C. Admixtures used in quantities less than 2g/kg cement are only permitted if they are
dispersed in part of the mixing water.

D. If the total quantity of liquid admixtures exceeds 3l/m3 of concrete, its water content
shall be taken in to account when calculating the water/cement ratio.

E. When more than one admixture is used, the compatibility of the admixtures shall be
checked in the initial tests.

3.03 PLACING

A. Shall comply with the requirements of ACI 301-05;

B. Weather Considerations;
1. Do not begun to place concrete while rain, sleet or snow is falling unless adequate
protection is provided and when required, acceptance of protection is required. Do
not allow rain water to increase mixing water or to damage the surface of the
concrete
2. Provide adequate controls to insure that the temperature of the concrete when placed
does not exceed 90 degrees F and make every effort to place it at a lower
temperature. The temperature of the concrete as placed shall not be so high as to
cause difficulty from loss of slump, flash set or cold joints. Ingredients may be
cooled before mixing by shading the aggregates, fog spraying the coarse aggregate,
chilling the mixing water or other approved means. Mixing water may be chilled
with flake ice or well-crushed ice of a size that will melt completely during mixing,
providing the water equivalent of the ice is calculated into the total amount of
mixing water.
3. Protect concrete from physical damage or reduced strength due to weather extremes
during mixing, placement and curing.
a. In cold weather, comply with ACI 306R.
b. In hot weather, comply with ACI 305R.

C. Conveying equipment:
1. Use acceptable conveying equipment of a size and design that will prevent cold joint
from occurring. Clear conveying equipment before each placement.
2. Use appropriate conveying equipment that are horizontal or at slope that will not
cause excessive segregation or loss of ingredients.
3. Protect concrete to minimize drying and effects of temperature rise.

D. Conveying:
1. Concrete shall be conveyed from the mixer to the point of deposit, in such a manner
as to prevent segregation or loss of ingredients, and placed in position not more than
30 minutes after the first wetting of cement in any one batch.

E. Depositing:
1. Deposit concrete continuously in one layer or in layers to have fresh concrete
deposited on in-place concrete that is still plastic

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2. Do not deposit fresh concrete on concrete that has hardened sufficiently to cause
formation of seams or planes of weakness within the section, unless construction
joint requirements (2.02 C above) are met
3. Do not use concrete that has surface-dried, partially hardened or contain foreign
materials
4. Unless specially permitted, concrete is not to be dropped in from a height exceeding
1.30rn.
5. Place concrete as near as practicable to the final position to avoid segregation.

F. Consolidating;
1. Consolidate concrete by vibration. Thoroughly work concrete around reinforcement
and embedded items and into corners of forms, eliminating air and stone pockets
that may cause honeycombing, pitting, or panes of weakness
2. Workers shall be experienced in the use of the vibrator.
3. Do not use the vibrators to move concrete within the forms

3.04 REPAIRING SURFACE DEFECTS

A. It shall comply with;

1. ES 1682:2005: for cleaning and surface repair concrete,

3.05 FINISHING FORMED SURFACES

A. After removal of forms, give each formed surface one or more of the finishes described
below complying with the requirements stated in ACI 301-05.

B. As-cast Finishes: Use form-facing materials meeting the requirements in the formwork
section of this Specification.Produce one of the following finishes as required by the
finished schedule:
1. Rough Form Finish: patch tie holes and defects. Chip or rub off fins exceeding ½ in.
in height. Leave surfaces with the texture imparted by the forms.
2. Smooth Form Finish: patch tie holes and defects. Remove fines exceeding 1/8 in. in
height.

C. Rubbed Finishes: remove forms as early as possible. Produce one of the following
finishes as required by the finished schedule:
1. Smooth Rubbed Finish: remove forms as early as possible and perform necessary
patching. Produce finish on hardened concrete not later than a day following
formwork removal. Wet the surface and rub it with carborundum brick or other
abrasive until uniform color and texture are produced. Use no cement grout other
than cement paste drawn from the concrete itself by the rubbing process.
2. Grout Cleaned Finish: begun cleaning operations after contiguous surfaces to be
cleaned are completed and accessible. Do not clean surfaces as work progresses.
Wet the surface and apply grout consisting of one part Portland cement and one and
one-half parts of fine sand with enough water to produce the consistency of thick
paint. Match color of surrounding concrete. Scrub grout into voids, and remove
excess grout.

D. Finish Schedule: Except where indicated otherwise on the Contract Documents, provide
the finishes below:
1. Rough Form Finish for concrete surfaces not exposed to public view.
2. Smooth Form Finish for concrete surfaces exposed to public view.

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3. Smooth Rubbed Finish for exterior concrete surfaces exposed to view.

4. Grout Cleaned Finish for interior concrete surfaces exposed to view.

E. Fins shall be completely removed on surfaces to receive waterproofing.

F. Vertical and Overhead Surface Finishes:

1. Unfinished areas: Except where indicated otherwise on the contract documents,
vertical and overhead concrete surfaces exposed in pipe basements, elevator and
dumbwaiter shafts, pipe spaces, pipe trenches, above suspended ceilings, manholes,
and other unfinished areas will not require additional finishing.
2. Interior and exterior exposed areas to be painted: Remove fins, burrs and similar
projections on surfaces flush, and smooth by mechanical means approved by
Resident Engineer, and by rubbing lightly with a fine abrasive stone or hone. Use
ample water during rubbing without working up a lather of mortar or changing
texture of concrete.
3. Interior and exterior exposed areas finished: Give a grout finish of uniform color and
smooth finish treated as follows:
1. After concrete has hardened and laitance fins and burrs removed, scrub
concrete with wire brushes. Clean stained concrete surfaces by use of a hone
stone.
2. Apply grout composed of one part of Portland cement, one part fine sand,
smaller than a 600 µm (No. 30) sieve. Work grout into surface of concrete
with cork floats or fiber brushes until all pits, and honeycombs are filled.
3. After grout has hardened slightly, but while still plastic, scrape grout off with
a sponge rubber float and, about 1 hour later, rub concrete vigorously with
burlap to remove any excess grout remaining on surfaces.
4. In hot, dry weather use a fog spray to keep grout wet during setting period.
Complete finish of area in same day. Make limits of finished areas at natural
breaks in wall surface. Leave no grout on concrete surface overnight.

G. Architectural Finishes:
1. Produce architectural finishes including special textured finishes, exposed aggregate
finish, and aggregate transfer finish as shown on the drawings or as per the
requirements stated in ACI 303R-04.

3.06 FINISHING UNFORMED SURFACES

A. Except where indicated otherwise on the Contract Documents, finishing surface

requirements shall comply with ACI 301-05 and tolerance for surface floors shall comply
with ACI 117.

B. Placement: Place concrete at a rate that allows spreading, straight-edging, and derbying
or bull-floating before bleed water appears. Strike smooth the top of walls, buttresses,
horizontal offsets, and other similar unformed surfaces and float them to a texture
consistent with finish of adjacent formed surface. Use qualified flatwork finishers
acceptable to the Architect/Engineer.

C. Slab Finishes :
1. Placement, measurement, evaluation and adjustment of procedures to produce slabs
within specified tolerances shall comply with the requirements stated in ACI 302.

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D. Finishes and Tolerances: The concrete surface shall be finished in either of the following
ways as indicated in the Contract Documents or directed by the Engineer.
1. Trowel Finish:Trowel finish shall be done using power driven trowel. The final
trowel shall be handmade and left free from trowel marks. Continue hand-troweling
until a ringing sound is produced as the floor is troweled. Tolerance for concrete
floors shall be conventional straight-edged tolerance in accordance with ACI 117
unless otherwise specified.
2. Float Finish: place, consolidate, strike-off, and level concrete, eliminating high spots
and low spots. Do not work concrete further until it is ready for floating. Floating
shall be machine or hand operated depending upon the convenience of the area to be
floated. Produce a finish that will meet conventional straight-edged tolerance
requirements of ACI 117, and then refloat the slab immediately to a uniform texture.
3. Where non-slip brown finish is to be applied, the concrete surface shall be slightly
roughened immediately after trowel finish by broom in the direction perpendicular
to the main traffic using a fiber bristle broom.
4. Scratch Finish: Where scratch finish is to be applied, the concrete surface shall, after
leveling be scratched using stiff broom or brush for surfaces to receive bond applied
cement based finish material. Produce a finish that will meet conventional bull-float
tolerance requirements of ACI 117.
5. Where bush hammer finish is to be applied, the concrete surface shall be pooled with
a power driver hammer or manually to expose aggregate as directed. Care shall be
taken to preserve arises. The surface shall be wire brushed and washed down on
completion.
6. Broom Finish: Finish exterior slabs, ramps, and stair treads with a bristle brush
moistened with clear water after surfaces have been floated. Brush in a direction
transverse to main traffic. Match texture approved by Resident Engineer from
sample panel.

E. Finish Schedule: Except where indicated otherwise on the Contract Documents, provide
the finishes below:
1. Scratch Finish: for surfaces intended to receive bonded cementitious mixtures.
2. Trowel Finish: for floors intended as walking surface, floors in manufacturing,
storage, and warehousing areas, or for reception of floor coverings. It can be applied
to slab surfaces exposed to view and surfaces to be covered with resilient flooring,
carpeting, paint or other thin floor coating.
3. Broom or Belt Finish: for exterior slabs. Texture as approved by the Engineer’s
Representative.
4. Floated Finish for:
a. Treads and platforms of exterior steps and stairs,
b. Slabs and fill over which waterproofing, roofing, vapor barrier, insulation,
terrazzo, or resin bound flooring is required.

3.07 CURING AND PROTECTION

A. Curing of concrete generally complying with the requirements stated in ACI 308.1.

B. Concrete shall be protected from premature drying and excessively hot

temperatures for at least 28 days from the date of casting. The concrete surface
shall be kept continuously wet by application of water for at least 7 days to
maintain constant temperature. The watering of concrete shall continue until the
concrete has achieved its designed strength. Where the temperature is excessively
high the surface of concrete shall be covered with materials as indicated on the

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Contract Documents, or plastic sheets or reinforced paper continuously kept wet or

the application of other moisture retaining covering as approved by the Engineer.
Where the surface of concrete is covered with formwork, the surface of the form
shall be wetted until-removed.

C. Hot Weather Concreting: Comply with ACI 305R whenever the atmospheric
temperature or the form surface temperature is at or above 90 degrees F. or climatic
conditions of wind and/or low humidity will cause premature drying of the
concrete.

D. Cold Weather Concreting: Comply with ACI 306R

E. Curing Temperature: Maintain the temperature of the concrete at 50 degrees F. or

above during the curing period. Keep the concrete temperature as uniform as
possible and protect from rapid atmospheric temperature changes. The temperature
of the curing water shall not be more than 10 C cooler than the surface temperature
of the concrete at the time water and concrete come in contact.

F. Curing and Protection of concrete floor slab:

1. Method of curing complying with ACI 3021r_96 section 9.2.
2. Curing at joints: complying with ACI 3021r_96 section 9.3.
3. Length of curing: complying with ACI 3021r_96 section 9.5.

3.08 CHEMICAL HARDENER (DUSTPROOFING)

A. Perform the following if it is indicated in the Contract Documents;

1. Apply chemical hardener to all trowel finished interior floors which are to be left
exposed.
2. Do not apply chemical hardener until concrete has cured the number of days
recommended in manufacturer’s instructions.
3. Prepare surfaces and apply chemical hardener in accordance with manufacturer’s
printed instructions and recommendations.

3.09 INSTALLATION OF JOINT SEALANTS

A. Shall comply with the requirementsof ES 1390:2005 for the application and use of hot-
applied joint sealant systems for concrete pavements,

B. Shall comply with the requirements stated in ACI 504Rexcept for the application and use
of hot-applied joint sealant systems for concrete pavements,

C. The steps and methods of constructing the joint and sealing it must be kept as per the
requirements.
1. Joint faces shall be clean and free of defects that would impair bond with field
molded sealants or prevent uniform contact of performed sealants.
2. Joint faces shall be dry since the sealant has to bond with the concrete except
claimed by sealant manufacturers.
3. Ensure the joints are sufficiently clean and dry and check the joint width and
temperature prior to placing backup materials, priming or sealant installation.

3.10 FIELD QUALITY CONTROL

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A. Shall comply with the requirements of EBCS – 2, Chapter 9 ‘Quality Control’

B. Testing Services:
1. Review and check test proposed materials for compliance with contract documents
2. Review and check test proposed concrete mixture as required by the
Architect/Engineer
3. Obtain production samples of materials at plants or stockpiles during the course of
the work and test for compliance with the contract documents
4. Conduct concrete strength test during construction as per the requirement
5. Strength Tests for Pumped Concrete: Prepare strength test specimens and make
strength tests from concrete samples obtained at the truck discharge chute and at the
end of the pump delivery line

C. Tests required by the Contractor: unless otherwise specified in the contract documents,
the contract shall provide, at no cost to the Contracting Authority the necessary testing
services of;
1. Qualification of proposed materials and establishment of concrete mixtures
2. Other testing services needed or required by contractor
3. Make available to the Engineer’s Representatives whatever test samples are required
to make tests.

D. Adjustment to Concrete Mixes: Mix design adjustments may be requested by the

Contractor when characteristics of materials, job conditions, weather, test results, or other
circumstances warrant, at no additional cost to the Contracting Authority and as accepted
by the Engineer. Laboratory test data for revised mix design and strength results must be
submitted to and accepted by the Engineer’s Representative before using in the work.

E. Test results will be reported in writing to the Engineer’s Representative, Ready-Mix

Producer, and Contractor within 24 hours after tests. Reports of compressive strength
tests shall contain the project identification name and number, date of concrete
placement, name of concrete testing laboratory, concrete type and class, location of
concrete batch, design compressive strength at 28 days, concrete mix proportions and
materials, compressive breaking strength, and type of break for both 7-day tests and 28-
day tests.

F. Nondestructive Testing: Impact hammer or other nondestructive device may be

permitted but shall not be used as the sole basis for acceptance or rejection.

G. Moisture Testing: Test all slabs-on-grade for moisture content that will receive resilient
flooringas per the concrete moisture testing requirements stated in ACI 302.2R-06,
whenever conformation is required by the Engineer. For a preferred moisture testing
method and limits; consult the written instructions of the floor covering manufacturer, the
adhesive manufacturer, the patching/underlayment manufacturer, or combination thereof.
Test repeatedly until the desired moisture content is obtained.

H. pH Testing: as per the request of the Engineer or Contract Documents, test concrete
floors that receive moisture sensitive flooring materialsfor pH level prior to the
installation of resilient flooringcomplying with the concrete pH testing requirements
stated in ACI 302.2R-06.Do not exceed the recommended pH level of the resilient
flooring manufacturer or the adhesive manufacturer, or both.

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I. Cement shall be used in the order delivered. It shall be visually checked and tested, when
required by the Engineer, before being used. Set or partially set cement bags shall be
immediately removed from the site. Further tests for fineness and compressive strength
for consignment already delivered shall be made when required by the Engineer.

J. Rejected samples of aggregates shall be removed from the site within 24 hours.

K. Hand mixing of concrete shall not be done.

3.11 TOLERANCES

A. Tolerances of concrete dimensions for structural safety, concrete cover, and others shall
comply with the requirements of EBCS – 2, Chapter 9 ‘Quality Control’ section 8.6

END OF SECTION

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SECTION 034100

STRUCTURAL PRECAST CONCRETE

PART 1 GENERAL

1.01 SECTION INCLUDES

A. The provisions of this Section apply to all non-pre-stressed, precast structural concrete
members.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Concrete Reinforcement: Section 032100.

B. Cast-In-Place Concrete: Section 033000.

C. Precast Pre-stressed Concrete Sections: Section 034133.

1.03 REFERENCES

Except as shown or specified otherwise, the Work of this Section shall conform to the
requirements of Ethiopian Standard Agency (ESA) and Ethiopian Building Code Standard
(EBCS -2 1995).

A. EBCS – 2: Ethiopian Building Code of Standard, Structural Use of Concrete.

B. ES 3137:2006: Structural Use of Concrete - part 1: Code of Practice for Design and
Construction.

C. ES 3149:2006:Code of Practice for Design and Installation of Non-Load Bearing Precast

Concrete Cladding.

D. ES 2380:2005(R 2012): Common Rule for Precast Concrete Products.

1.04 SUBMITTALS

A. Shop Drawings:
1. Submit fully dimensioned fabrication and erection drawings. Drawings shall show
all markings, details of shape, connections, plates, inserts, clearances, openings and
other requirements of the Contract drawings. Requirements and details for handling
and erection shall also be shown.
2. Design Calculations: Unless otherwise noted on the Drawings or herein specified,
calculations showing the stresses in the steel and concrete, based on the moments
and shears obtained from the loading shown on the Contract Drawings, and the
construction, handling and erection procedures, shall be submitted with the shop
drawings.
3. Fabrication shall not be started until shop drawings have been approved. Where
drawings are “Approved as Noted” and specimen samples as described in B here
under are fulfilled, fabrication may be progressed in conformity with the notes
thereon, but revised copies shall be submitted for formal approval and record.

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B. Before fabrication in bulk, specimen samples of precast units shall be submitted for
approval, with which further deliveries or castings shall be compared for uniformity of
color and finish

1.05 QUALITY ASSURANCE

A. Qualifications of Precast Structural Concrete Manufacturer: All Work included herein

shall be manufactured by and installed under the supervision of a competent and
reputable manufacturer who shall produce a Precast Structural Concrete Product similar
and equal to the Standard product (with modifications as shown or herein specified) of
one of the following firms:

B. Shop Inspection:
1. The Client reserves the right to provide shop inspection of all phases of the Work to
insure conformity with the Drawings, Specifications and related Standards. Such
inspection will be performed by an inspection laboratory or Engineer designated by
the Client. Representatives of such inspection laboratory or Engineer/Client shall be
provided free and easy access to the plant at all times that Work is in progress. Such
inspection will be provided without cost to the Contractor and shall not be included
in the bid price.
2. It shall be the responsibility of the Contractor to plan and schedule his Work and the
Work of his sub-contractors, and to keep the inspection laboratory or Engineer and
the Client’s Representative informed of such plans and schedules, in order to
minimize the cost to the Client of such inspection. Whenever failure by the
Contractor or his sub-contractor to so plan, schedule and perform his Work and to
coordinate with the inspection laboratory or Engineer, results in excessive inspection
costs, the Client reserves the right to back-charge such excess cost to the Contractor.

C. Design:
1. Design procedure, requirements and allowable stresses shall conform to ‘Ethiopian
Building Code of Standard for Structural Use of Concrete (EBCS)’ as currently
revised.
a. Dimensional deviations of precast concrete members from details shown on the
drawing shall not exceed from the permissible dimensional deviations stated in
ES 3137:2006.
b. Care should be taken that the permissible deviations for the units are consistent
with the variations in the position of adjoining components in the building.

D. Concrete Test:
1. Standard concrete tests shall be made with the fabricator’s equipment under the
supervision of the inspecting laboratory or Engineer. A minimum of one test for
slump, one air content determination test and three compression test cylinders/cubes
shall be taken from the first pour of concrete is placed. Also one slump test and one
air content determination shall be taken from the first pour of concrete after on each
dayof concrete are placed. Additional compression test cylinders/cubes shall be
taken, and additional tests made for slump and air content at the discretion of the
Engineer’s Representative. Each cylinder/cube shall be so marked that it can be
identified with the precast item made from the same concrete batch.

1.06 DELIVERY, STORAGE, AND HANDLING

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 Ministry of Urban Development, Housing and Construction

A. Precast items shall be handled, lifted and/or supported at points shown on the approved
shop drawings or at supporting points at which the Work will set when in service. Such
supporting points shall insure against any detrimental deflection, overstressing and
cracking or chipping of concrete.

PART 2 PRODUCTS

2.01 MATERIALS

A. General: Portland cement, aggregates, water and air entraining agents shall be as
specified under the Cast-In-Place Concrete Section. Air entraining cement shall not be
used. Reinforcement shall be as specified under The Concrete Reinforcement Section.

B. Concrete:
1. Apply the rulesas per the requirements of ES 2380:2005 (R 2012) for the production
of precast concrete members, except as otherwise indicated on the Drawings.

C. Reinforcement bars:
1. Unless specified otherwise, use the appropriate type of reinforcement bars specified
under the Steel Concrete Reinforcement Section for precast concrete product.

2.02 FABRICATION

A. All precast concrete items shall be shop fabricated in accordance with these
Specifications and with the Contract Drawings. Work shall not proceed until approval of
the proposed fabricator has been given by the Client or Engineer.

B. Forms for precast items shall be of rigid construction, true in required shape and provide
close control of dimensions and details shown on approved shop drawings. They shall be
thoroughly cleaned and prepared before each casting. Forms shall be constructed with
tight joints and smooth surfaces and in a manner that will permit removal without
defacing the cast concrete.

C. All reinforcing shall be free from loose and flaky rust, oil, grease and other coatings.
Reinforcing shall be accurately positioned and securely held in place by devices that will
not be exposed on or mar exposed surfaces.

D. All plates, inserts, etc., shall be galvanized. They shall be provided, located and anchored
as required by the Contract and approved shop drawings.

E. Precast Concrete shall be concrete of specified classand compacted and vibrated as

required to insure contact with all of the reinforcement and to flow the concrete in place
completely filling all corners and angles of the forms.Moulds shall not be removed until
at least seven days after placing the concrete. The sides may be removed after three days
provided that the moulds are such that the sides are easily removable without damaging
the concrete.

F. Precast work shall be cast under sheds and shall remain in there while in the moulds and
a further seven days after removal from the moulds. During the whole of this period, the
concrete shall be shielded and kept wet by sacking or other approved means. It may then

Technical Specifications for Building Works 034100 - 3 Structural Precast Concrete

 Ministry of Urban Development, Housing and Construction

be removed from the sheds and stacked in the open, until the end of the cure period or
used

G. After removal from the forms precast items shall be moist cured and protected from
premature drying.

H. Unless specific dimensions are given, precast work shall be cast in lengths convenient for
handling. The precast units shall have adequate strength to resist over stressing and
damage during handling and erection. Care shall be taken to ensure that the units are not
chipped or damaged.

I. Architectural, structural and services drawings shall be examined to determine dimension

and location of holes.

J. Permission to form holes in precast units after casting shall not normally be given, but
exceptional cases where the structural soundness of the perforated unit and its visual
acceptability satisfactory such permission may be given in writing.

K. Precast units shall be clearly marked immediately after casting or de-molding showing
identification of the unit. The marking is to be located so that it is not visible after
erection.

PART 3 EXECUTION

3.01 ERECTION

A. Erection shall be done under the direct supervision of the manufacturer by workers
skilled in this type of Work. The manufacturer shall examine all surfaces of the Work on
which his Work is to bear, to see that they are in proper condition and location for
installation of his Work prior to starting erection. The precast Work shall there-on be
placed, plumbed, leveled, and fastened as shown on the approved shop drawings.

B. Precast units shall be hoisted, placed in position and fixed in such a way as to avoid over
stressing or damage to neither the units nor causing damage to previously erected
structure. Where shown, the unit shall be laid on thin bed of cement-sand mortar in order
to even out irregularities of supporting members

END OF SECTION

Technical Specifications for Building Works 034100 - 4 Structural Precast Concrete

 Ministry of Urban Development, Housing and Construction

SECTION 034133

PRECAST PRESTRESSED CONCRETE

PART 1 GENERAL

1.01 SECTION INCLUDES

A. The provisions of this Section apply to precast pre-tensioned concrete sections, indicated
on the Drawings, and referred to in this Section as pre-stressed units.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Cast-In-Place Concrete: Section 033000.

B. Structural Precast Concrete: Section 034100.

C. Joint Sealants: Section 079200.

D. Construction Painting: Section 099101.

1.03 REFERENCES

A. EBCS – 2: Ethiopian Building Code of Standard, Structural Use of Concrete.

B. ES 3137:2006: Structural Use of Concrete - part 1: Code of Practice for Design and
Construction.

C. ES 3281:2006: Execution of Concrete Structures – Part 1: Common.

D. ES 3149:2006:Code of Practice for Design and Installation of Non-Load Bearing Precast

Concrete Cladding.

E. ES 2380:2005(R 2012): Common Rule for Precast Concrete Products.

F. ES 2220:2005: Grout for Pre-stressing Tendons – Grouting Procedures.

G. ES 2222:2005: Grout for Pre-stressing Tendons – Specification for Common Grout.

H. ES 2341:2005: Aggregates for Concrete.

I. ES IS0 6934-1:2011: Steel for the Pre-stressing of Concrete. Part 1 – General

Requirement

J. ES ISO 6934-3:2011: Steel for the Pre-stressing of Concrete. Part 3: – Quenched and
Tempered Wire.

K. ES ISO 6934-4:2011: Steel for the Pre-stressing of Concrete. Part 4: – Strand.

L. ES ISO 6934-5:2011: Steel for the Pre-stressing of Concrete. Part 5: – Hot Rolled Steel
Bars with at Subsequent Processing.

Technical Specifications for Building Works 034133 - 1 Precast Pre-stressed Concrete

 Ministry of Urban Development, Housing and Construction

M. ES ISO 69342:2011: Steel for the Pre-stressing of Concrete. Part 2 – Cold Drawn Wire.

N. ES 2309:2005: Admixtures for Concrete, Mortar and Grout. Part 2: Concrete Admixtures.
Definitions. Requirements, Conformity, Marking and Labeling.

O. ES 1496:2005: Guide to Accuracy in Building.

P. ENV 1992-1-1: Euro-code 2: Design of Concrete Structures – Part 1: General Rules and
Rules for Buildings.

1.04 DESIGN REQUIREMENTS

A. Design of Pre-stressed Units: As per the requirements of Contract Documents.

B. Design Loads: Indicated on the Drawings.

C. Design procedure and allowable stresses shall conform to EBCS – 2, unless otherwise
specified.

D. Dimensional deviations for pre-stressed units from details shown on the drawing shall not
exceed from the permissible dimensional deviations stated in ES 3137:2006.

1.05 SUBMITTALS

A. Submittals Package: Submit the shop drawings and design data specified below at the
same time as a package.

B. Shop Drawings: Submit fully dimensioned fabrication and erection drawings. Include
details of clearances, arrangements, piece markings, reinforcing, weld plates and welding,
inserts, anchors, connections, accessories, joints, openings, and other requirements. When
shop drawings are "Approved as Noted", promptly resubmit copies of corrected drawings
for final approval and record.
1. Erection Drawings:
a. Plans and/or elevations locating and defining material furnished by
manufacturer.
b. Sections and details showing connections, cast-in items and their relation to
structure.
c. Description of all loose, cast-in and field hardware.
d. Field installed anchor location drawings.
e. Erection sequences and handling requirements.
f. Dead, live and other applicable loads used in design

2. Production drawings:
a. Elevation view of each member.
b. Sections and details to indicate quantities and position of reinforcing steel,
anchors, inserts, and essential embedded hardware.
c. Lifting and erection inserts.
d. Dimensions and finishes.
e. Pre-stress for strand and concrete strengths.
f. Estimated cambers.
g. Method of transportation.

Technical Specifications for Building Works 034133 - 2 Precast Pre-stressed Concrete

 Ministry of Urban Development, Housing and Construction

C. Quality Control Submittals:

1. Design Data: Submit pre-stress design calculations. Calculations shall include the
complete design, including the stresses in steel and concrete, based on moment and
shears obtained from loads shown on the Drawings and from construction and
erection procedures. Indicate deflections and cambers of pre-stressed units. Design
calculations shall be prepared under the direction of, and sealed by;a licensed
Professional Structural Engineer.
2. Product Design Criteria:
a. Loadings for design:
1) Initial handling and erection stresses.
2) Dead and live loads as specified on contract drawings.
3) Other loads specified for member where they are applicable.
4) Deflection of precast members shall be limited as required by the Code or
Standard unless specified in the Contract Documents.
5) Design shall provide for thermal movements of completed structure.
6) Design calculations of products shall be performed by a registered
Professional Engineer experienced in precast pre-stressed concrete design.
7) Design shall be in accordance EBCS – 2.
8) Details for waterproof joints between precast members.

3. Mix Designs: Submit proposed concrete mix designs and appropriate test data as
specified in Part 2 of this section.
4. Permissible Design Deviations:
a. Design connections according to the conceptual details shown in the contract
documents.
b. Design deviations will be permitted only after Resident Engineer's written
approval of manufacturer's proposed design supported by complete design
calculations and drawings.
c. Design deviations shall provide an installation equivalent to basic intent
without incurring additional cost to the Government.

5. Test Reports: Concrete and other material.

6. Submit proposed design mixes for pre-stressed concrete prior to start of fabrication.
Concrete mixes shall be established as specified in Cast-in-Place Concrete Section.
7. Submit load-strain curves of the pre-stressing steel delivered, or other data from
which the elongations appropriate to the required pre-stressing force can be
determined. The calculated elongations of each pre-stressing strand in each pre-
stressed unit shall be submitted prior to stressing of the strands.
8. Name of the person who will be supervising the installation of the work and their
employer’s name, business address and telephone number.
9. Names and addresses of five similar projects for which the supervisor has supervised
the installation of pre-stressed units.

1.06 QUALITY ASSURANCE

A. Manufacture: Pre-stressed units shall be plant fabricated unless specified otherwise in the
Contract Documents.

B. Manufacturer's Qualifications: The manufacturer of the pre-stressed units shall be

regularly engaged in the production of such products.

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 Ministry of Urban Development, Housing and Construction

C. Installer's Qualifications: The person supervising the installation of the work of this
Section shall be experienced in pre-stressed concrete work, and shall have been regularly
employed for a minimum of three years by a company engaged in the fabrication and
installation of pre-stressed units.

D. Welders' Qualifications: Welding shall be performed only by experienced welders.

E. Source Quality Control:

1. The manufacturer's plant, equipment, personnel, design, fabrication techniques,
testing, inspection and records shall comply with applicable Standard, unless
otherwise indicated.
a. Concrete Test Cylinders/Cubes: Failure of test cylinders to develop required
minimum compressive strength shall be cause for rejection of the pre-stressed
units made from the concrete represented by the cylinders.

1.07 DELIVERY, STORAGE, AND HANDLING

A. The transport and storage of tendons shall comply with the requirements stated in ES
3281:2006.

B. Delivery: Load, transport, and unload pre-stressed units by methods that will prevent
damage.

C. Storage: Store pre-stressed units on firm surfaces off the ground. Support pre-stressed
units at points comparable to design support conditions.
1. Store all units off ground.
2. Place stored units so that identification marks are discernible.
3. Separate stacked members by battens across full width of each bearing point.
4. Stack so that lifting devices are accessible and undamaged.
5. Do not use upper members of stacked tier as storage area for shorter member or
heavy equipment.

D. Handling: Lift and support pre-stressed units at the points shown on the approved shop
drawings or at the supporting points on which the units will set when in service.

PART 2 PRODUCTS

2.01 MATERIALS

A. Cement: Except specified in the contract Documents otherwise use Ordinary Portland
cement product stated in Cast-in-Place Section.

B. Aggregates: Shall comply with ES 2341:2005.

C. Water: Fresh, clean, and free from injurious amounts of oils, acids, alkalis, salts, organic
material, or other deleterious substances.
1. Mixing water, including that contributed by the aggregates, shall not contain a
deleterious amount of chloride ion.

D. Air-entraining Admixture: The admixture shall be of approved quality and shall comply
with ES 2309:2005 except otherwise specified in the Contract Documents.

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 Ministry of Urban Development, Housing and Construction

E. Pre-stressing Steel and Tendons:Generally, unless specified otherwise, the tendons, pre-
stressing steel (wires, strands, and bars) and pre-stressing devices (anchorages, couplers,
sheaths and ducts) shall conform to the requirements stated in ES IS0 6934-1:2011or
6.3.4 of ENV 1992-1-1and the following as appropriate.
1. Hot rolled steel barsshall conform to ES ISO 6934-1:2011.
2. Quenched and tempered wire shall conform to ES ISO 6934-3:2011.
3. Cold drawn wireshall conform toES ISO 69342:2011.
4. Strand shall conform toES ISO 6934-4:2011.

F. Shop Paint: As required by the Contract Documents.

2.02 CONCRETE MIXES

A. Strength: The minimum compressive strength of concrete shall be attained and comply
with the requirements of ES 2380:2005 (R 2012), except as otherwise indicated on the
Drawings.

B. Air-Entrainment: Use air-entraining admixture, not air-entrained cement.

2.03 GROUT MIXES

A. Shall comply with the requirements stated in ES 2222:2005 and the grouting procedures
shall comply with ES 2220:2005.

2.04 FABRICATION

A. Forms shall be designed and constructed to insure close control of dimensions and details
shown on the Drawings, and in a manner that will not restrict movement of the casting
when pre-tensioning forces are released. Forms shall be constructed with tight joints and
in a manner that will permit removal without defacing the cast concrete. Forms shall
leave smooth cast surfaces, unless otherwise indicated. Thoroughly clean forms and
apply approved form release coating before each casting.

B. String tendons by a method which will avoid rotations in the tendon. Take care to keep
tendons clean and dry.

C. Accurately locate and securely anchor reinforcing steel, weld plates, inserts, and other
required embedded items with devices that will not be exposed on or mar exposed
surfaces of pre-stressed units. Embedded items shall be free of loose and flaky rust, and
free of oil, paint and other coatings.

D. Pre-stressing shall be done in accordance with ES 3137:2006, unless otherwise indicated.

1. The tensioning process shall be so conducted that the tension being applied and
elongation of the tendons may be measured at all times.
2. The transfer of the pre-stressing force to the concrete unit shall not be done before
the concrete has attained the strength required by the calculations; the concrete
strength shall be confirmed by the testing of cylinders made from the same concrete
as the unit to which the pre-stress force is to be applied. The application of the pre-
stress force to the concrete shall be done smoothly and gradually.

Technical Specifications for Building Works 034133 - 5 Precast Pre-stressed Concrete

 Ministry of Urban Development, Housing and Construction

E. Place and consolidate concrete. Concrete shall be compacted and vibrated as required to
insure full contact with embedded items and to completely fill corners and angles of the
forms.

F. Finish unformed concrete surfaces smooth, unless otherwise indicated.

G. After casting or completion of surface finishing, pre-stressed units shall be cured as per
the curing requirement methods of the Standard or as stated in the Contract Documents.

H. Apply one coat of paint to all surfaces of ferrous metal which will not be embedded in
concrete or masonry.

I. Fabrication Tolerances:Shall conform to the recommended dimensional tolerances stated

in ES 3137:2006.

2.05 SOURCE QUALITY CONTROL

A. Plant Inspection: Inspection by the Procuring Entity of all phases of fabrication may be
made at the discretion of the Engineer. Representatives of the Engineer and/or inspection
laboratory designated by the Engineer shall be given access to the plant at all times that
Contract Work is in progress. Inspections will be made without cost to the Contractor.
1. Plant inspection by the Procuring Entity shall not relieve the manufacturer of
responsibility for his own inspection program.
2. Schedule, coordinate and perform the plant fabrication in a manner to minimize the
cost to the Procuring Entity for inspection. When failure to perform the Work on
schedule or to coordinate the schedule in advance with the inspectors results in
excessive inspection costs, the Procuring Entity will back-charge such excess cost to
the Contractor.

B. Verification of Performance: Do not ship pre-stressed units to the site until the units have
attained sufficient strength to support erection and anticipated construction loads.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verification of Conditions: Examine surfaces to receive pre-stressed units for defects that
will adversely affect the execution and quality of the Work. Check location and condition
of bearing surfaces. Verify that required inserts and anchors for connection to pre-
stressed units have been installed. Do not proceed until unsatisfactory conditions are
corrected.

B. Site Access: Provide suitable access to building, proper drainage, and firm, level bearing
for hauling and erection equipment to operate under their own power.

3.02 PREPARATION

A. Surface Preparation: Thoroughly clean surfaces of adjoining construction of loose and

foreign matter.

Technical Specifications for Building Works 034133 - 6 Precast Pre-stressed Concrete

 Ministry of Urban Development, Housing and Construction

B. Place and accurate align anchor bolts, plates or dowels in column footings, grade beams
and other field placed support members

3.03 INSTALLATION

A. Install pre-stressed units in their designed positions and in accordance with the
manufacturer's approved shop drawings and instructions.
1. Adjust units to be exposed in the finished work as required to comply with allowable
tolerance.

B. Securely fasten pre-stressed units in place.

1. Field Welding: Unless otherwise indicated, comply with the requirements stated in
ES 3137:2006.
2. Grouting: Grout pre-stressed units with approved grout mix(mixes) and grout
procedure complying with ES 2220:2005.

C. Refinish damaged surfaces (if unit is not structurally damaged) to match adjacent areas.

D. Installation Tolerances: Shall comply with the requirements stated in ES 1496:2005.

3.04 CLEANING

A. After installation, clean soiled and dirty concrete surfaces of pre- stressed units which
will be exposed in the finished Work with detergent and water, using fiber brush and
sponge. Immediately rinse thoroughly with clean water.

3.05 INSPECTION AND ACCEPTANCE:

A. Final inspection and acceptance of erected precast pre-stressed concrete shall be made by
Resident Engineer to verify conformance with drawings and specifications.

END OF SECTION

Technical Specifications for Building Works 034133 - 7 Precast Pre-stressed Concrete

DIVISION 04 – MASONRY
 Ministry of Urban Development, Housing and Construction

SECTION 042000

UNIT MASONRY

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Mortar and Masonry Grout: Section 040513.

1.02 REFERENCES

A. ES 3493:2009: Compressed Earth blocks – Technical Specifications for Ordinary

Compressed Earth Block Masonry.

B. ES 3494:2009: Compressed Earth blocks – Technical Specifications for Facing

Compressed Earth Block Masonry.

C. ES 3495:2009: Compressed Earth blocks – Code of Practice for the Production of

Compressed Earth Blocks.

D. ES 3496:2009: Compressed Earth blocks – Code of Practice for the Preparation of

Compressed Earth Mortars.

E. ES 3497:2009: Compressed Earth blocks – Code of Practice for the Assembly of

Compressed Earth BlockMasonry.

F. ES 3088:2006: Code of Practice for Use of Masonry - Part 3: Materials and Components,
Design and Workmanship.

G. ES 2014:2005: Masonry Part 1: Design and Construction.

H. ES 2016:2005 (R 2012): Masonry Building of Prefabricated Brickwork Component.

I. ES 2036:2005 (R 2012): Design and Installation of Masonry Cladding on Supports.

J. ES 2037:2005 (R 2012): Reinforced Masonry Design and Construction.

K. ES 2269:2005: Specification for Clay Bricks.

L. ES 2177:2005: Specification for Masonry Cement.

M. ES 596:200 (R 2012): Specification for Concrete Masonry Units.

N. ES 2243:2005: Specification for Masonry Units - Part 2: Calcium Silicate Masonry Units.

O. ES 2305:2005: Specification for Masonry Units - Part 3: Aggregate Concrete Masonry

Units (Dense And Light-Weight Aggregates).

P. ES 3086:2006: Code of Practice for Use of Masonry - Part 1: Structural Use of

Unreinforced Masonry.

Technical Specifications for Building Works 042000 - 1 Unit Masonry

 Ministry of Urban Development, Housing and Construction

Q. ES 3087:2006: Code Of Practice forthe Use of Masonry - Part 2: Structural Use of

Reinforced and Pre-stressed Masonry.

R. ES 3171:2006 (R 2012): Specification For Masonry Units - Part 4: Autoclaved Aerated

Concrete Masonry Units.

S. ES 3173:2006 (R 2012): Specification for Ancillary Components For Masonry — Part 1:

Ties, Tension Straps, Hangers And Brackets.

T. ES 3174:2006 (R 2012): Specification for Ancillary Components for Masonry - Part 2:

Lintels.

U. ES 3175:2006 (R 2012): Specification for Ancillary Components for Masonry — Part 3:

Bed Joint Reinforcement of Steel Meshwork.

V. ES 3272:2006: EUROCODE 6: Design Of Masonry Structures - Part 1-1: General Rules

For Buildings - Rules for Reinforced and Unreinforced Masonry - (Together With United
Kingdom National Application Document).

W. ES 3147:2006: Code of Practice for Cleaning and Surface Repair of Buildings – Part 1:
Cleaning of Natural Stones, Bricks, Terracotta and Concrete.

X. ES 3148:2006: Code of Practice for Cleaning and Surface Repair of Buildings – Part 2:
Surface Repair of Natural Stones, Bricks and Terracotta.

Y. BS 1014: Specification for Pigments for Portland cement and Portland Cement Products.

1.03 DEFINITIONS

A. Comply with the definitions stated on ES 3088:2006 and the following:

1. Masonry: Assemblage of units jointed with mortar.
2. Masonry unit: Brick or block.
3. Capping: Unit or assemblage placed at the top of the wall that does not shed
rainwater from the top of the wall clear of all exposed surfaces of the walling
beneath.
4. Coping: Unit or assemblage placed at the top of the wall and designed to shed
rainwater from the top of the wall clear of all exposed faces of the walling it is
intended to protect.
5. Cavity wall: Two parallel single leaf walls, usually at least 50mm apart and
effectively tied together with wall ties.

1.04 SUBMITTALS

A. Shop Drawings:
1. Special masonry shapes.
2. Drawings, showing reinforcement, applicable dimensions and methods of hanging
soffit or lintel masonry and reinforcing masonry for embedment of anchors for hung
fixtures.
3. Concrete masonry units for typical window and door openings, and, for special
conditions as affected by structural conditions.

Technical Specifications for Building Works 042000 - 2 Unit Masonry

 Ministry of Urban Development, Housing and Construction

B. Product Data:
1. Mortar:
a. Portland cement: Brand and manufacturer’s name.
b. Masonry Cement: Brand and manufacturer’s name.
c. Lime: Brand and manufacturer’s name.
d. Sand: Location of pit, name of owner, and previous test data.
e. Color Pigments: Brand and manufacturer’s name.

2. Masonry Wall Reinforcement: Catalog sheets and specifications.

C. Samples:
1. Brick: Comply with the requirements of ES 2269:2005 for the number of bricks
required for sample and sampling procedure for testing dimensional checks,
determination of soluble salt content, determination of comprehensive strength, and
determination of water absorption.
2. Concrete Masonry Units: Comply with the requirements of ES 596:200 (R 2012).
3. Masonry Wall Reinforcement: As required by the Engineer.

D. Quality Control Submittals:

1. Test Reports:
a. Brick: At the written request of the Engineer, submit certified test reports for
each type of brick showing compressive strength, water absorption, soluble salt
content and dimensions.
b. Concrete Masonry Units: Submit certified test reports for each size showing
compressive strength, transverse strength, drying shrinkage strength and
dimensions.

1.05 QUALITY ASSURANCE

A. Pre-Installation Meeting:
1. After approval of all submittals and within a reasonable time prior to the start of
Work, a meeting will be held at the Site for the purpose of reviewing mortar,
reviewing the Contract Documents, and discussing the requirements and procedures
for the Work.
2. The following persons must attend the meeting:
a. The Contractor, the person supervising this phase of the Work, the Engineer’s
Representative, and the Design Structural Engineer.
b. The Engineer’s Representative will provide a meeting agenda and administer
the meeting

1.06 DELIVERY, STORAGE, AND HANDLING

A. General: The handling and site storage of materials and components shall comply with
the requirements of ES 3088:2006.

PART 2 PRODUCTS

2.01 GENERAL

Technical Specifications for Building Works 042000 - 3 Unit Masonry

 Ministry of Urban Development, Housing and Construction

A. Unless specified otherwise the materials and components used for masonry shall comply
with the requirements of ES 3088:2006 and the following standards defined in this
section under Product part.

2.02 COMPRESSED EARTH BLOCK MASONRY UNITS

A. Ordinary and facing compressed earth block: Comply with ES 3495:2009.

2.03 CLAY MASONRY UNITS

A. Clay brick: Shall comply with ES 2269:2005.

1. Size, Color, and Texture: For the existing adjacent brickwork construction, match
existing adjacent brickworkas practicable as possible unless specified otherwise.

2.04 CALCIUM SILICATE MASONRY UNITS

A. Shall comply with ES 2243:2005.

2.05 CONCRETE MASONRY UNITS

A. Shall comply with ES 596:200 (R 2012).

B. Comply withES 3171:2006 (R 2012)for autoclaved aerated concrete masonry units.

C. Aggregate concrete masonry units:

1. Comply with ES 2305:20 for both dense and light-weight aggregates.

2.07 PRECAST CONCRETE LINTELS

A. Lintels: Comply with ES 3174:2006 (R 2012).

B. Finishes:
1. Surfaces not exposed to view: Smooth form finish.
2. Interior surfaces exposed to view: Grout cleaned finish or match the finish of
adjacent concrete masonry units.
3. Exterior surfaces exposed to view: Smooth rubbed finish.
4. Surfaces to be plastered: Roughened surface which will afford firm plaster bond.

C. Length: As required or shown on the Drawings.

2.08 MORTAR AND GROUT

A. Mortar and grout: Shall comply with the requirements of Section 040513except for
mortar for earth block.

B. Mortar for compressed earth block: Comply with ES 3496:2009.

C. Pigments:
1. Pigments should conform to BS 1014.

2.09 REINFORCEMENT

Technical Specifications for Building Works 042000 - 4 Unit Masonry

 Ministry of Urban Development, Housing and Construction

A. Reinforcement for structural use should follow the recommendations of ES 3087:2006.

Reinforcement for non-structural use, example for crack control, should be of a type
approved by the Engineer.

2.10 ACCESSORIES

A. Bed joint reinforcementof steel meshwork:

1. Comply with ES 3175:2006 (R 2012).

B. Ties, tension straps, hangers and brackets:

1. Comply with ES 3173:2006 (R 2012.

2.11 DUMP-PROOF COURSES

A. Comply with the materials stated in ES 3088:2006.

2.10 SILLS

A. Comply with the materials stated in ES 3088:2006.

2.10 COPINGS

A. Comply with the materials stated in ES 3088:2006.

2.10 FLASHINGS

A. Comply with the materials stated in ES 3088:2006.

PART 3 EXECUTION

3.01 PREPARATION

A. Setting out: Comply with ES 3088:2006for setting out of masonry and the followings:
1. Lay out walls and partitions with one course of unit masonry, or other suitable
means, to define the spaces, locations of doors and other openings, and to serve as a
guide for other trades in the installation of conduits, pipes, etc.
2. Care should be taken to reduce the cutting of masonry units to a minimum and to
avoid irregular or broken bond, particularly at openings or in piers.
3. A full masonry unit should be positioned directly beneath a lintel bearing.

B. Allow other trades sufficient opportunity to install built-in work before proceeding with
the walls and partitions. Do not cover pipes, conduit, or ductwork in masonry until
directed by the Engineer’s Representative.

C. Clean off supporting surface under first course of masonry just prior to laying the
masonry units.

D. Protection:
1. Protect face materials against staining.
2. Protect newly laid masonry from exposure to precipitation, excessive drying,
freezing, soiling, backfill, and other harmful elements.

Technical Specifications for Building Works 042000 - 5 Unit Masonry

 Ministry of Urban Development, Housing and Construction

3.02 INSTALLATION

A. The assembly of compressed earth blockmasonry shall comply with the requirements of
ES 3497:2009.

B. Install masonry units plumb and true to line with level courses accurately spaced. Install
masonry units with appropriate masonry bond and joint finishes complying with the
requirements of ES 3088:2006.
1. Brick masonry bond: English bond, Flemish bond, English garden-wall bond,
Flemish garden-wall bond, Header bond or other as specified in the Contract
Documents.
2. Block masonry bond: Running or stretcher bond, thin stretcher bond, or off-center
running bond or other as specified in the Contract Documents.
3. Joint finishes: Flush, struck or weathered, bucket handle (keyed), or recessed.
4. As per the requirements of the contract Documents, install masonry units in existing
masonry bond pattern. Match existing unit masonry coursing and joints.
5. Take special care when laying masonry units to be left exposed, or thin set tile will
be applied. Surface plane tolerance for such Work shall comply with the referenced
standard in all directions.

C. Adjust units to final position while mortar is soft and plastic. Remove units disturbed
after mortar has stiffened; clean units and joints of mortar and re-lay in fresh mortar.

D. Lay only dry concrete masonry units.

E. Where cutting of masonry units is necessary, cut with a power saw. Lay out Work to
avoid use of less than half-size units.

F. Lay hollow units with full mortar coverage on horizontal and vertical face shell surfaces.
Bed webs in mortar in starting course on footings and foundation walls, in all courses of
piers, columns and pilasters, where adjacent to cells or cavities to be reinforced or filled
with concrete or mortar, and within of each side of openings.

G. Lay solid units with full mortar coverage on horizontal and vertical joint surfaces.

H. Cavity Wall Construction: Build a cavity wall complying with the requirements of ES
3088:2006. Keep cavities clean of mortar droppings.

3.03 JOINTS

A. Construct uniform mortar joints, normally 10 mm thick unless otherwise indicated.

B. Strike joints flush in surfaces to be plastered, stucco, or covered with other masonry or
other surface applied finish.

C. Cut joints flush and tool slightly concave on both sides of other walls and partitions.

3.04 HORIZONTAL JOINT REINFORCEMENT

A. Unless otherwise shown on the Drawings, reinforce horizontal joints with continuous
masonry wall reinforcement spaced every 40 cm vertically except as follows:

Technical Specifications for Building Works 042000 - 6 Unit Masonry

 Ministry of Urban Development, Housing and Construction

1. Space 20 cm vertically in parapet walls.

2. Also reinforce horizontal joints immediately above and below openings in both
directions.

B. Do not bridge control joints or expansion joints with reinforcement

C. Lap ends of adjoining strips of reinforcement 6 inches or more.

D. Install factory fabricated corner and tee sections at corners and wall intersections
respectively.

3.05 TYING ADJACENT WYTHES

A. Unless otherwise shown on the Drawings, tie adjacent Wythe of masonry walls together
with continuous masonry wall reinforcement spaced vertically not more than 40 cm on
center. Install reinforcement as specified under Horizontal Joint Reinforcement part
above.

3.06 BONDING WITH MASONRY

A. Lay masonry units in masonry bond for the following:

1. External corners of partitions and walls.
2. Pilasters, piers, and columns.
3. Intersections of walls and partitions with a door opening within one foot of
intersection. Fill cells between the intersection and the door frame with mortar to the
full height of the door.

3.07 TYING INTERSECTING WALLS AND PARTITIONS

A. Except where masonry bond is specified, terminate abutting walls and partitions flush
against the face of the abutted walls. Tie intersections at every second course as follows:
1. Load-Bearing Walls: Install tie-bars. Embed bent ends in cells filled with mortar.
Install pieces of metal lath under the cells to support the mortar fillings.
2. Non-Load-Bearing Walls: Install ties of masonry wall reinforcement tee sections or
strips of hardware cloth embedded in mortar.
a. Center standard length masonry wall reinforcement tee sections on the walls.

B. Fill vertical joint at intersection of abutted walls and partitions solid with mortar. If a
control joint is located at the intersection, rake out both sides of joint to a depth of 1 cm.

3.08 ANCHORING

A. Anchor walls adjoining or intersecting structural framing, and dependent upon structural
framing for lateral support, to structural members with flexible anchors secured to
structural members.
1. Space flexible anchors 40 cm on center, unless otherwise shown on the Drawings.

3.09 CONTROL AND EXPANSION JOINTS

A. Install control and expansion joints at locations indicated. Keep joints free of mortar and
debris.

Technical Specifications for Building Works 042000 - 7 Unit Masonry

 Ministry of Urban Development, Housing and Construction

3.10 WEEP HOLES

A. Unless otherwise shown on the Drawings, form weep holes in exterior Wythe of cavity
walls by leaving head joint free and clean of mortar, and raking out bed joint at weep
hole. Form weep holes approximately 60 cm on center along bottom of cavity over
foundations, bond beams, through wall flashings, and other water-stops in the wall. Keep
weep holes free of mortar droppings.

3.11 BUILT-IN WORK

A. Avoid cutting and patching.

B. Build-in bolts, anchors, nailing blocks, inserts, frames, vents, flashings, conduit and other
items as masonry work progresses.

C. Fit masonry units closely around built-in items. Fill voids around built-in items with
mortar for anchorage. Solidly fill space between masonry and metal frames with mortar.

D. Unless otherwise shown on the Drawings, construct 0.5 cm to 1 cm wide open joint
around outside perimeter of exterior door and window frames and other framed exterior
wall openings to receive sealant. Rake joints and tool smooth to a uniform depth of 0.5
cm.

E. Flashings: Clean contact surfaces and remove projections which might puncture the
flashing. Place flashing on bed of mortar and cover with mortar. Seal joints with joint
sealant.

3.12 LINTELS

A. Install lintels over openings in masonry. Center lintel over opening. Set in full bed of
mortar under each end.

3.13 CLEANINGAND MAINTENANCE

A. Clean the face of the units after completion of setting, pointing, and other Work liable to
dust, rust and other stains, adhering mortar and other droppings complying with the
requirements of ES 3148:2006 and the followings
1. Cut off mortar projections remaining from tooling joints and dry-brush masonry
before the end of each day’s work.
2. Clean brickwork with stiff brushes and water.If staining or soiling persists, as judged
by the Engineer’s Representative and in accordance with the manufacturer’s
instructions,re-clean with appropriatemasonry cleaning agent until staining or soiling
removed and cleaned.

B. Repair damaged masonry work and defective mortar in joints complyingwith the
requirements of ES 3148:2006.

3.14 PROTECTION

A. The finished works shall be properly protected from weather, subsequent building or
other operations by complying with the requirements of ES 3088:2006 and the
followings.

Technical Specifications for Building Works 042000 - 8 Unit Masonry

 Ministry of Urban Development, Housing and Construction

1. Provide temporary support, as directed by the Engineer’s Representative, for walls

during construction to prevent damage by wind.
2. Newly erected masonry should be protected by covering from the top of the wall
with tarpaulins or other appropriate waterproof sheets in order to prevent the mortar
being washed out of the joints by rain.

3.15 SCHEDULES FOR MASONRY UNITS

A. Unless shown otherwise on the Drawings, the choice of masonry units and mortar
designations mostappropriate for a particular situations as regard to durability
shallcomply with the requirements stated in ES 3088:2006:
1. The durability of masonry in finished construction is directly influenced by the
masonry condition or situation to be constructed. Therefore, the quality of masonry
units and appropriate mortar designations shall be selected with respect to the
masonry condition or situation as per requirements of ES 3088:2006stated under
workmanship section. Use appropriate kind of masonry units for;
a. Low or high risk of situation with or without freezing.
b. Low risk of situation, for example, low parapets, on some single-story
buildings.
c. High risk of situation, for example, where a capping only is provided for the
masonry.
d. Exposed exterior Works.
e. Rendered exterior walls.
f. Rendered parapets.
g. With or without capping, copings and sills.
h. Interior wallsand inner leaves of cavity walls including wall backing.
i. Interior bearing walls, pilasters, piers, columns, etc.

END OF SECTION

Technical Specifications for Building Works 042000 - 9 Unit Masonry

 Ministry of Urban Development, Housing and Construction

SECTION 044000

STONE ASSEMBLIES

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Mortar and Masonry Grout: Section 040513.

1.02 REFERENCES

A. EBCS – 6: Design of Masonry Structures.

B. ES 2212:2005: Specification for Cast Stone.

C. ES 3116:2006: Specification for Reconstructed Stone Masonry Units.

D. ES 3147:2006: Code of Practice for Cleaning and Surface Repair of Buildings – Part 1:
Cleaning of Natural Stones, Bricks, Terracotta and Concrete.

E. ES 3148:2006: Code of Practice for Cleaning and Surface Repair of Buildings – Part 2:
Surface Repair of Natural Stones, Bricks and Terracotta.

F. BS 5390: Code of Practice for Stone Masonry.

G. BS 8298: Code of Practice for Design and Installation of Natural Stone Cladding and
Lining.

H. BS 1014: Specification for Pigments for Portland cement and Portland Cement Products.

1.03 DEFINITIONS

A. The definition of the terms in this section shall comply with the definitions stated in BS
5390 and the followings:
1. Ashlar:
a. A square-hewn stone.
b. Masonry consisting of blocks of stone, finely square-dressed to give
dimensions and laid in courses with thin joints.

2. Cast stone: Any material manufactured with aggregate and cementitious binder,
intended to resemble in appearance, and which may be used in a similar way to,
natural stone.
3. Course: A continuous layer of stones of uniform height in a wall, including the bed
mortar.
4. Pointing: The finishing of joints in mortar as the work proceeds or the filling with
mortar of the joints in a wall from which the bedding or joining mortar has been
raked out.
5. Hewing: Hand working of stone.

1.04 SUBMITTALS

Technical Specifications for Building Works 044000 -1 Stone Assemblies

 Ministry of Urban Development, Housing and Construction

A. Shop Drawings: Setting and detail drawings showing dimensions, sections, jointing,
anchoring and setting number of each stone.

B. Product Data: Suppliers' catalog sheets and specifications for stone units; and catalog
sheets, specifications, and installation instructions for accessories.

C. Samples:
1. Stone: Each kind and type specified, 30cm x 30cm x 2.5cm, showing quality, color
range and veining, grain, and finish.
a. Existing Stone: Where new stone is to match existing stone, submit cleaned
samples of existing stone for comparison with new.

2. Accessories: Each item and type specified.

D. Quality Control Submittals:

1. Certificates:
a. Qualifications: Statements certifying that the stone installer have the specified
qualifications.
b. Stone: Statement certifying that each kind and type of stone provided for this
project meets the requirements of these specifications.

1.05 QUALITY ASSURANCE

A. Qualifications:
1. Installer: At least five years of experience specializing in installing cut stone.

B. Source Quality Control: Stone of a given color range and grain shall come from a single
quarry.

C. Field Example: Prior to installation of rough stone, construct a wall panel at the site.
When approved, the panel will be the standard of workmanship required for all
stonework constructed of the same materials.
1. Make panel 1.5m long by 1m high by full wall thickness, showing the approved
color range, bond, mortar joints, exposed surface conditions, and workmanship.
2. Do not start stonework until the example panel has been approved by the Engineer's
Representative.
3. Maintain approved example panel intact until all stonework has been installed and
approved; then remove panel from the site.

D. Defects:
1. Stoned obtained from quarry shall be checked for;
a. Soundness.
b. Durability.
c. Free from vents, cracks, sand holes, discoloration or other defects that
adversely affect strength or appearance.

2. Do not use stone units with chipped arises, cracks, voids, stains, or other defects
which will be visible in the finished Work.
3. Do not patch or hide defects. Remove defective stone units from the Site.

1.06 DELIVERY, STORAGE, AND HANDLING

Technical Specifications for Building Works 044000 -2 Stone Assemblies

 Ministry of Urban Development, Housing and Construction

A. Shall comply with the transport, storage and handling requirements of BS 5390.
1. Store stone clear of ground that will preventthe leaching of soil salts into it, staining
from moisture, and other damage.
2. Handle stone in a manner that will prevent chipping, staining, and other damage.
Use suitable lifting devices. Protect stone with suitable wood or other rigid
cushioning materials.

1.07 PROJECT CONDITIONS

A. Environmental Requirements; Cold Weather Conditions:

1. Maintain weather conditions for mortar and masonry for the required temperature by
complying with the requirements of applicable Referenced Standards.

B. Existing Conditions: Take necessary field measurements of existing structures.

PART 2 PRODUCTS

2.01 GENERAL

a. The materials, components, accessories and fabrication for stone masonry units shall
comply withthe requirements ofES 2212:2005 for cast stone,ES 3116:2006 for
reconstructed stone masonry units and BS 5390 for natural stone masonry units.
1. Color: As specified in the Contract Documents.
2. Finish: As specified in the Contract Documents.
3. Grade: Free of cracks, seams, and starts which may impair structural integrity or
function and/or as required by the Contract Documents.

b. The materials and components for stone cladding and lining shall comply withthe
requirements ofBS 8298.

2.02 CAST STONE

A. Cast stone shall comply with the requirements of ES 2212:2005.

2.03 RECONSTRUCTED STONE MASONRY UNITS

A. Comply with ES 3116:2006.

2.04 NATTURAL STONE MASONRY UNITS

A. Igneous rocks:
1. Granite.
2. Basalt.
3. Diorite.
4. Serpentine.

B. Sedimentary rocks:
1. Limestone.
2. Sandstone.

Technical Specifications for Building Works 044000 -3 Stone Assemblies

 Ministry of Urban Development, Housing and Construction

C. Metamorphic rocks:
1. Slate.
2. Marble.

2.05 CLADDING STONE

A. The stones for cladding:

1. Granites.
2. Marbles and hard limestone.
3. Slates and quartzite.
4. Limestone and sandstones.

B. Color: As specified in the Contract Documents.

C. Size: The units should be worked to sizes indicated on the approved Drawings and be
with recommended deviations.

D. Finish: Stone face finishes shall be as specified in the Contract Documents or the
followings:
1. Granites: Polished, honed, axed, dolly pointed, flame texture or tooled.
2. Marbles and hard limestone: Polished, eggshell or honed.
3. Slate: Riven, flame textured, sawn or fine rubbed.
4. Quartzite: Riven.
5. Limestone and sandstones: Fine rubbed, tooled, sawn or riven.

E. Density of cladding stone:

1. The maximum masses per square meter of cladding stone shall comply with the
requirements of BS 8298.

2.05 MORTAR AND GROUT

A. Shall comply with the requirements of Section 040513.

2.06 COMPONENTS

A. Cast stone blocks and cast stone lintels shall comply with the requirements of ES
2212:2005.

2.07 ACCESSORIES

A. Metal dowels and fixings:

1. Metal dowels and fixings should be non-corrodible, preferably of non-ferrous metal
or stainless steel.
2. Appropriate type of material for the specific purpose shall be selected complying
with the requirements of the referenced standard.

B. Metal wall ties:

1. Metal wall ties should be of copper, phosphor bronze, or stainless steel.

C. Stone Cleaner: Non-staining cleaning solution which will not harm stone or mortar.

2.08 FABRICATION

Technical Specifications for Building Works 044000 -4 Stone Assemblies

 Ministry of Urban Development, Housing and Construction

A. Cut stone to the required dimensions and profiles, with surfaces finished to true planes.
1. Cut or drill to form chases, openings, reveals, reglets, and similar spaces and
features shown and as required for contiguous work.

B. Tolerances: Stone shall be cut within the indicated tolerances for the specified finish.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine surfaces to receive stone for defects that will adversely affect the execution and
quality of the Work. Do not proceed until unsatisfactory conditions are corrected.
1. Verify that required built-in anchorage items are installed in designed locations.
2. Verify that required bituminous damp-proofing, if included in the Contract
Documents, has been applied.

3.02 PREPARATION

A. Just prior to setting stone, clean surfaces that support the Work of this Section.

B. Clean stone before setting by scrubbing with fiber brushes, followed by a thorough
drenching with clear water. Use only mild cleaning solutions that contain no harsh or
caustic abrasives or fillers.

C. If stone is not wet at time of setting, drench or sponge stone with clean water except do
not wet expansion joint or control joint surfaces that require sealant.

D. When no concrete beam or other building material is provided under stonework a

minimum thickness of 50mm lean concrete shall be placed on the excavated bottom
before application of mortar.

3.03 INSTALLATION

A. General: The installation of masonry units and wall cladding shall comply with the
respective referenced standards.
1. Comply with ES 2212:2005 for cast stone installation.
2. Comply with ES 3116:2006 for the installation of reconstructed stone masonry units.
3. Comply with BS 8298 for the installation of natural stone cladding and lining.
4. Comply with BS 5390 for the installation of natural stone masonry units.

B. Install stone plumb and true to line in level courses, unless otherwise shown.
1. To ensure that rough-faced stonework is erected plumb, temporary but rigid vertical
forms or battens should be erected at the building angles about 30cm away from the
wall face from which a constant distance should be maintained when forming the
bed joints of the quoins. Lines should then be stretched either from the laid quoin
stones or from the battens which will indicate the face of the bed joints in the
intermediate walling.

Technical Specifications for Building Works 044000 -5 Stone Assemblies

 Ministry of Urban Development, Housing and Construction

C. Set stone in full mortar setting bed and completely fill joints, accessory sinkages, and
lifting holes with mortar, except keep expansion joints, control joints, and other required
cavities free of mortar.

D. Solidly build-in accessories, supports, and contiguous items of other trades unless
otherwise shown or directed.

E. Set stone with appropriate joint width and beds, unless otherwise shown. If necessary,
temporarily use wet wooden wedges for proper spacing.
1. Tolerance: Comply with the requirements of referenced standardsfor maximum
variation for joint width.

F. Ashlar:
1. Check the blocks as delivered are of proper dimensions and will work-in
satisfactorily.
2. The positions of the main features, such as quoins, door jambs, etc., should be
checked, and a gauge-lath then prepared and marked off, making allowance to the
joints.
3. Distribute the stones throughout the Work in such a manner as to avoid a mechanical
or patterned effect.
a. The thickness of the bedding and the width of the vertical joints should be not
less than 5 mm.

G. Rubble:
1. Trim rough irregularities as required for setting.
2. Fill spaces between stones with spalls laid in mortar flush with surfaces of
stonework.

H. After mortar has set "thumb-print" hard, rake out exposed joints with allowable depth.
Brush face of joints clean. Remove wooden wedges when setting bed will maintain stone
in position without movement

3.04 POINTING

A. Except where joints are to be pointed with sealant, wet the raked joints and point full with
pointing mortar. Cut joints flush and neatly tool surface of joints slightly concave. Unless
specified otherwise, finish joints that abut other masonry to match the joint finish of the
adjacent masonry.

3.05 CLEANING AND MAINTENANCE

A. Clean the face of the units after completion of setting, pointing, and other Work liable to
dust, rust and other stains, adhering mortar and other droppings complying with the
requirements of ES 3148:2006 and the followings:
1. Granite and marble: Smooth surface should be wiped down with a clean cloth or
chamois leather, and tooled or textured granite surfaces brushed down with a bristle
or soft non-ferrous wire mesh.
2. Slate: Slate should be cleaned by washing with clean water.
3. Limestone and sandstone: Any slurry protection of limestone should be scraped off
the face of the stonework and either thoroughly washed with clean water or, in the
case of hard stone, rubbed by hand with an abrasive block or by mechanical spinner.
a. Do not use any acid bearing cleaner on limestone.

Technical Specifications for Building Works 044000 -6 Stone Assemblies

 Ministry of Urban Development, Housing and Construction

B. Repair damaged stonework and defective mortar in joints complyingwith the

requirements of ES 3148:2006 and the followings:
1. Defective mortar joints shall be repointed with a mortar similar to the originally
used, and having a sufficiently high frost resistance.
2. Repair decayed or damaged stonework as per the requirements of the referenced
standard.

3.06 PROTECTION

A. Comply with the requirements of referenced Standards for the protection of materials and
finished works on construction sites.

B. Protect face materials against staining. Remove misplaced mortar immediately.

C. Protect newly laid masonry from exposure to precipitation, excessive drying, freezing,
soiling, backfill, and other harmful elements.

D. Cover top of walls with non-staining, waterproof, temporary covering when work is not
in progress. Unless specified otherwise protective covering shall overhang each side of
wall a minimum of 60cmand be securely anchored.

E. Protect sills, ledges, off-sets, and similar features from drippings and other damage
during construction.

END OF SECTION

Technical Specifications for Building Works 044000 -7 Stone Assemblies

DIVISION 05 – METALS
 Ministry of Urban Development, Housing and Construction

SECTION 051000

STRUCTURAL METAL FRAMING

PART 1 GENERAL

1.01 PRODUCTS FURNISHED BUT NOT INSTALLED UNDER THIS SECTION

A. Anchor Bolts: Installed under Section 033000.

B. Loose Bearing Plates: Installed under Section 042000.

C. Loose Lintels: Installed under Section 042000.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Steel Joists: Section 052000.

B. Steel Decks: Section 053000.

C. Field Painting: Section 099101.

D. Concrete Fill for Columns: Section 033000.

1.03 REFERENCES

A. EBCS EN 1993-1-1:2013: Design of Steel Structures – Part 1-1: General Rules and Rules
for Buildings.

B. EBCS EN 1993-1-8:2013: Design of Steel Structures – Part 1-8 Design of Joints.

C. ES 2087:2005: Execution of Steel Structures – Part 1: General Rules and Rules for
Buildings.

D. ES 3139:2006: Structural Use of Aluminum – Part 1. Code of Practice for Design.

E. ES 2030:2005: Tolerances in Building – Prefabricated Steel Components.

F. ES ISO 14555:2006: Welding – Arc Stud Welding of Metallic Materials.

G. ES ISO 9606-(1-5): Approval Testing of Welders – Fusion Welding.

H. ES ISO 15607:2006: Specification and Qualification of Welding Procedures for Metallic

Materials – General Rules.

I. ES ISO 1461:2007: Hot Dip Galvanized Coatings on Fabricated Iron and Steel Articles –
Specifications and Test Methods.

J. ES 912:2003: Metal Finishing – Preparation and Pretreatment of Surfaces. Method

Selection Guide.

Technical Specifications for Building Works 051000 - 1 Structural Metal Framing

 Ministry of Urban Development, Housing and Construction

K. BS 8118-2: Structural Use of Aluminum – Part 2. Specifications for Materials,

Workmanship and Protection.

L. ES ISO 262:2003: General Purpose Metric Screw Threads – Selected Sizes for Screws,
Bolts, and Nuts.

1.04 DESIGN REQUIREMENTS

A. Design:Unless other requirements stated in the Contract Documents, design details and
connections in accordance with requirements of EBCS EN 1993-1-1:2013 and EBCS EN
1993-1-8:2013 to resist forces, moments, shears and allow for movements indicated.
1. Connections: Design and detail all connections for each member size, steel grade
and connection type to resist the loads and reactions indicated on the Drawings or
specified herein. Use details consistent with the details shown on the Drawings,
supplementing where necessary. The details shown on the Drawings are conceptual
and do not indicate the required weld sizes or number of bolts unless specifically
noted. Use rational engineering design and standard practice in detailing, accounting
for all loads and eccentricities in both the connection and the members. Promptly
notify the Engineer of any location where the connection design criteria is not
clearly indicated. The design of all connections is subject to the review and
acceptance of the Engineer. Submit structural calculations prepared and sealed by a
qualified engineer registered in Ethiopia where the project is located. Submit
calculations for review before preparation of detail drawings.

B. Shop Connections: Unless otherwise indicated, all shop connections shall be welded or
high strength bolted. Field connections required to be welded or fully-tensioned high-
strength bolted shall meet the same requirements when fabricated in the shop.

C. Field Connections:
1. Unless specified otherwise, the following field connections shall be welded or fully-
tensioned high-strength bolted as shown or noted on the Drawings:
a. Column splices.
b. Roof truss splices.
c. Column bracing.
d. Connections for supports of machinery.
e. All connections of trusses to columns.
f. All connections of eave struts, eave purlins, first interior purlins, ridge beams,
and ridge purlins to rigid frames and trusses.

2. All other bolted field connections need only be tightened to the snug tight condition.
3. When steel members of any cross section are to be spliced by welding in the field, a
detailed welding procedure shall be submitted to the Engineer for approval. The
procedure shall be detailed on shop drawings, submitted and approved prior to the
fabrication of structural steel. The detailed field welding procedure shall include the
method of supporting members during welding. All field welded splices shall be
subject to applicable testing as per the requirements, as determined by the Engineer.
Field splice locations, when specifically shown on Contract Documents, shall not be
relocated nor shall splices be added without written approval of the Engineer.

D. Standard Beam Connections:

1. Unless otherwise shown on the Drawings or required in the Specifications, all beam
connections shall be framed in accordance with the requirements of the Referenced

Technical Specifications for Building Works 051000 - 2 Structural Metal Framing

 Ministry of Urban Development, Housing and Construction

Standards, with sizes and lengths of angles and welds and with fastener spacing as
shown therein.
2. Standard beam connections shown on the Drawings shall be fabricated as detailed.
Substitutions will not be approved.

E. Special Beam Connections:

1. Where special conditions make it impracticable to provide connections complying
with Paragraphs A thru D, and no details for such connections are shown on the
Drawings, special connections shall be used. Such special connections shall, in
general, comply with the provisions of the Referenced Standards.
2. Typical details of proposed special connections shall be shown on the job standards.
3. Special connections shown on the Drawings shall be fabricated as detailed.
Substitutions will not be approved.

1.05 SUBMITTALS

A. Shop Drawings: Submit shop drawings for all structural steel required by this Contract.
Machine-duplicated copies of Contract Drawings will not be accepted as shop drawings.
Shop drawings shall be standard size sheets, except that erection drawings may be larger.
The margin line from edge of sheet. The location and its contents, (e.g. fabricator’s name,
address, and telephone number) of the title block shall be as per the standard. Failure to
submit legible drawings of required size will be cause for their disapproval without
review. If the drawings are not prepared by a detailer under the direct control of the
fabricator, the fabricator shall stamp each drawing and initial or sign the stamp to certify
review and approval of the drawings, and conformance with the fabricator’s shop practice
and capability.
1. Include the following in the initial submission:
a. Drawings of proposed job standards for shop and field connections, including
standard and special connections, complying with the requirements.
b. Erection drawings indicating sizes, weights, and locations of all structural
members.
c. Anchor bolt and base plate plans.

2. Do not submit detail drawings, other than for anchor bolts and base plates, until after
approval of the job standards and the erection drawings.
3. Include the following in subsequent submissions:
a. Index sheets and revised erection drawings to which erection marks have been
added.
b. Detail drawings of all structural members.

4. Indicate all required shop and field welds by Standard Welding Symbols in
accordance with applicable Referenced Standards.
5. Indicate shop painting requirements.
6. Contract Drawings are not considered released for construction. Orders for materials
may be placed only after approval of erection drawings or written approval of the
Engineer.

B. Product Data:
1. Shop Paint: Manufacturer’s name and printed product literature, including storage
and application instructions.

C. Quality Control Submittals:

Technical Specifications for Building Works 051000 - 3 Structural Metal Framing

 Ministry of Urban Development, Housing and Construction

1. Test Reports: Submit 3 copies of each of the following:

a. Metal manufacturer’s mill test reports, covering physical and chemical tests, for
all main material.
b. Bolt manufacturer’s test reports, covering physical and chemical tests, for each
lot of high strength bolts supplied.
c. Test reports shall be submitted no later than the end of the week covered by the
reports except specified otherwise.

2. Certificates: Whenever any structural metal items other than main members, such as
anchor bolts, base plates and detail material, are supplied either from plant stock or
from a warehouse, submit 3 copies of evidence of compliance of the material with
the applicable requirements of this Specification. Such evidence shall consist of
certification as to the source of the material and copies of purchase orders,
manufacturer’s certifications or, in the case of stock material, copies of the latest
mill orders or purchase orders for routine replacement of such stock material.
3. Fabricator’s and Erector’s Qualifications Data: Name and experience of fabricator
and erector.
a. Include a summary of their QC programs.

4. Welding Procedure Specifications: Submit procedure specifications for each joint to

be welded as per the requirements stated in ES ISO 15607:2006.
5. Welder’s Certification: Submit each welder’s welding certification for each type
weld and position before fabrication.

1.06 QUALITY ASSURANCE

A. Fabricator’s Qualifications: The fabricator of the structural steel shall be regularly

engaged in the fabrication of structural steel, and shall be subject to the approval of the
Engineer.

B. Erector’s Qualifications: The structural steel erector shall be regularly engaged in the
erection of structural steel, and shall be subject to the approval of the Engineer.

C. Welders’ Qualifications: Welding shall be performed only by welders, welding operators,

and the tackers who have good experience and qualification in the field.
1. Comply with the requirements of ES ISO 9606-(1-5) for fusion welding.

D. Do not deviate from the requirements of the Contract Documents except where an option
is specifically mentioned. The Engineer, however, may accept deviations proposed by the
Contractor when it is deemed in the best interest of the Procuring Entity and if the
deviations are consistent with sound and accepted engineering practice. Requests for
deviations shall be made prior to the submission of shop drawings to preclude delay in
the expeditious preparation and approval of the required shop drawings. In addition,
design calculations or other data may be required to establish conformity of such
deviations with the applicable Standards.

E. Provide certificate of Quality Compliance from steel fabricator upon completion of

structural steel fabrication stating that the work has been designed and fabricated in
accordance with the requirements of the contract documents.

F. Pre-Fabrication Meeting: A minimum of 14 days prior to the initial submission of shop

drawings, as per the structural engineer, a meeting will be held at the Site for the purpose

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 Ministry of Urban Development, Housing and Construction

of reviewing the Contract Documents, and discussing the requirements and procedures
for submittals and for the Work. The meeting will be conducted by the Engineer’s
Representative. The Contractor and the fabricator’s project coordinator and certified
welding inspector must attend the meeting.

1.07 INSPECTION

A. Quality Control Inspection: Maintain Quality Control (QC) inspection during the
fabrication and erection of structural steel.
1. Submit for approval a summary of the QC programs of the proposed fabricator and
erector, including a list of their QC personnel and respective duties. Failure to obtain
approval of the QC programs will result in rejection of the proposed fabricator and
erector.
2. At least one of the fabricators and one of the erector’s QC personnel shall be a well
experienced and have good knowledge in the field.
3. The fabricator’s welding inspector shall make minimum QC inspections as follows
and shall prepare daily reports of such inspections:
a. At the start of fabrication to review welder qualifications, welding procedure
specifications and qualifications, welding equipment and consumables,
structural steel identification and tracking procedures and to perform all other
duties appropriate to startup of the specific project.
b. Periodically during the preparation and fit up of material for groove welding.
c. At all times that full penetration groove welding is being performed.
d. As necessary to ensure that all welding related requirements of this section are
being complied with.
e. Minimum QC inspection time by the inspector shall be one-half day every other
day that any welding related structural steel fabrication is being performed.

4. The erector’s welding inspector shall make minimum QC inspections as follows,

and shall prepare daily reports of such inspections:
a. Prior to commencement of field welding operations to review welder
qualifications, welding procedure specifications and qualifications, welding
equipment and consumables and to perform all other duties appropriate to
startup of field welding for the specific project.
b. Periodically during fit-up of material for full penetration groove welds.
c. At all times that full penetration groove welding is being performed.
d. As necessary to ensure that all welding related requirements of this section are
being complied with.
e. Minimum QC inspection time shall be one-half day on at least three separate
days for every week that any structural steel field welding is being performed.
This minimum time may be reduced if, in the opinion of the Engineer’s
Representative, such reduction is appropriate.

B. Quality Assurance (QA) inspection of structural steel fabrication and field welding and
high-strength bolting may be made at the discretion of the Engineer. The qualification of
welding procedures, welders, and tackers will be covered by such QA inspection.
Representatives of the Engineer and/or designated inspection laboratory shall be given
free and easy access to fabrication shop and field at all times that work is in progress.
1. If QA inspection is made by the Procuring Entity, it shall not relieve the Contractor,
fabricator, and erector of responsibility for their own QC programs.
2. When QA inspection is made by the Procuring Entity, schedule and perform the
Work as required to minimize the cost to the Procuring Entity for QA inspection.

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 Ministry of Urban Development, Housing and Construction

When failure to schedule and perform the Work, or to coordinate with the QA
inspectors, results in excessive QA inspection costs, the Procuring Entity will back
charge such excess cost to the Contractor.
3. When QA inspection is made by the Procuring Entity, send 3 additional copies of
required material certifications and mill test reports to the designated inspection
laboratory.
4. Keep copies of the results of welder qualification test on file and make them
available to the QA inspector upon request.
5. Do not ship structural steel, except anchor bolts and base plates, from the fabricating
shop prior to QA inspection and approval by the Procuring Entity or designated
inspection laboratory, unless such inspection is waived by the Engineer. A waiver of
prior QA inspection and approval shall not reduce the Contractor’s responsibility to
provide structural steel in conformance with the Contract Documents.

1.08 WELDING PROCESSES

A. Appropriate weldingprocesses shall be carried out as indicated orcomplying with the

requirements of the Referenced Standards.
1. Comply with ES 2087:2005 for steel welding process.

1.09 WELDING PROCEDURE QUALIFICATION

A. Except specified in the Contract Documents otherwise comply with the general rules of
ES ISO 15607:2006 for qualifications of welding procedures for all metallic materials.

1.10 DELIVERY, STORAGE, AND HANDLING

A. Deliver anchor bolts and other devices which are to be embedded in cast-in-place
concrete or masonry construction, for anchorage of structural steel, one week prior to the
start of that Work, unless otherwise required.

B. Handling:
1. Fabricated parts shall be handled and stacked in such a way that permanent damage
is not caused to the components.

C. Receiving Shop Paint: Receive paint in original, unopened containers bearing paint
manufacturer’s printed label.
1. Label shall show manufacturer’s name, trade name of paint, shelf life, and date of
manufacture.

D. Protection:
1. Upon delivery to the site, promptly cover and protect steel items (which are not
required to receive shop paint) from rusting.
2. Store shop paint in accordance with paint manufacturer’s printed instructions.

1.11 ENVIRONMENTAL REQUIREMENTS FOR SHOP PAINTING

A. Comply with the weather condition requirements of applicable Referenced Standards for
the application of paint unless otherwise stated in the paint manufacturer’s printed
directions.

1.12 MINIMUM SHOP FACILITIES FOR TRUSS FABRICATION

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 Ministry of Urban Development, Housing and Construction

A. Except specified otherwise the following requirements shall be maintained as required by

the Engineer considering the project complexity and safety.
1. The fabricator shall possess sufficient lifting capacity, physical plant and equipment
for the fabrication and painting of structural steel trusses. The cranes in each
working area shall have a combined rated capacity equal to the lifting weight of the
heaviest assembly fabricated for shipment. A preliminary physical plant inspection
will be made by the Engineer’s Representative to verify compliance.
2. Spreader beams, or multiple cranes, shall be provided for lifting long slender
assemblies to prevent overstress and distortion from handling.
3. The fabricator shall be responsible for the proper preparation of groove joints to be
welded in the field. The joints shall be prepared and assembled in the shop to insure
that proper joint alignment and fit up is present at each joint when the correct
camber is in the assembled pieces.
4. When truss members of any cross section are to be spliced by welding in the field, a
detailed welding procedure shall be submitted to the Engineer for approval. The
procedure shall be detailed on shop drawings, submitted and approved prior to the
fabrication of structural steel. The detailed field welding procedure shall include the
method of supporting members during welding. Field splice locations, when
specifically shown on Contract Documents, shall not be relocated nor shall splices
be added without written approval of the Engineer.

PART 2 PRODUCTS

2.01 MATERIALS

A. Structural Steel: Comply with the requirements of EBCS EN 1993-1-1:2013 and EBCS
EN 1993-1-8:2013, except as specified or shown otherwise.

B. Structural Aluminum: Comply with the requirements ofES 3139:2006,except as specified

or shown otherwise.

C. Steel for anchor bolts, tie rods, sag rods, and other detail material not proportioned for
calculated stress: Comply with the requirements of applicable Referenced Standards.

D. Steel for Shims and Fillers: Comply with the requirements of applicable Referenced
Standards.

E. Exterior Lintels: Comply with the requirements of applicable Referenced Standards.

F. High-Strength Threaded Fasteners (High-Strength Bolts): Heavy hexagon structural

bolts, nuts, and hardened washers and shall comply with the requirements of applicable
Referenced Standards.

G. Steel Pipe: Comply with the requirements of applicable Referenced Standards.

H. Steel Structural Tubing: Comply with the requirements of applicable Referenced

Standards.

I. WeldingConsumables:
1. General:

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 Ministry of Urban Development, Housing and Construction

a. All welding consumables used for metal welding processes shall comply with
the requirements of applicable Referenced Standards.

J. Steel Studs: Comply with the requirements of applicable Referenced Standards.

K. Cold Galvanizing Compound: Single component compound giving 93 percent pure zinc
in the dried film, and meeting the requirements of Referenced Standards.

L. Shop Paint (General): Steel primer:

1. Comply with the requirements of applicable Referenced Standards.

M. Shop Paint for Galvanized Steel:

N. Shop Paint for Steel to receive Sprayed-On Fireproofing: Primer paint, if any,
recommended by the manufacturer of the fireproofing material approved for use on this
Project.

O. Shop Paint for Exterior Equipment Supports (High-Ratio Water Based Zinc Silicate):
Steel primer:
1. Comply with the requirements of applicable Referenced Standards.

P. Bedding Mortar:
1. Cement Grout:
a. Comply with the requirements stated in Section 040513.

2. Shrink-Resistant Grout (Ferrous): Factory-packaged, non-catalyzed, ferrous

aggregate mortar grouting compound:
a. Comply with the requirements of applicable Referenced Standards.

3. Shrink-Resistant Grout (Non-Staining): Factory-packaged, non-ferrous mortar

grouting compound:
a. Comply with the requirements of applicable Referenced Standards.

2.02 FABRICATION

A. Do not commence fabrication until the fabricator has been approved and the fabrication
schedule has been coordinated with the designated Quality Assurance inspection agency
(independent inspection laboratory or the Procuring Entity).
1. Give the Engineer’s Representative one week advance notice of the commencement
of fabrication.

B. Progress shop fabrication from “Approved” or “Approved as Noted” detail drawings

only.
1. When detail drawings are “Approved as Noted”, progress fabrication in strict
accordance with notes thereon.
2. Fabrication progressed from “disapproved” or “returned for correction” detail
drawings will be rejected. The contractor shall have no claim against the Procuring
Entity for any costs or delays due to rejection of items fabricated from
“disapproved” or “returned for correction” detail drawings.

C. Finish column ends at base plates and at load carrying cap plates to a true plane square to
the column, as per the required Standards.

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 Ministry of Urban Development, Housing and Construction

D. Pipe and Tube Columns: Cap columns with a closure plate shop welded to the top of the
columns to exclude water and foreign material from entering the column.

E. Loose Lintels: Loose lintels bearing on masonry or concrete shall have a minimum end
bearing length of 15 cm at each end, unless otherwise noted.

F. Make provision for connections of other Work, including all cutting and punching of
structural members where required by the Drawings, or for which information is
furnished prior to approval of the shop drawings.

G. Weld and inspect steel studs shall be in accordance with the requirements of applicable
Referenced Standards.

H. Remove extension bars or run-off plates upon the completion and cooling of groove
welds. Grind the ends of the welds smooth and flush with the edges of the abutting parts.

I. Remove tack welds not incorporated into the final weld, and temporary welds. Grind
affected surfaces smooth and flush.

J. Detail all fillet welded joints so as to permit the welding electrode or wire to be
positioned at a minimum angle of 30 degrees from the face of any material upon which
weld metal is to be deposited.

K. Prepare material in accordance with the requirements of applicable Referenced

Standards. Do not use gas or air carbon-arc cutting to cut or enlarge bolt holes.

2.03 GALVANIZING

A. Unless otherwise specified or noted, items indicated to be galvanized shall receive

applicable coating by the hot-dip process, after fabrication, complying with the
following:
1. ES ISO 1461:2007 for iron and steel articles.

2.04 SHOP PAINTING

A. Thoroughly clean all structural steel. Remove oil, grease, and similar contaminants in
accordance with the requirements ofES 912:2003. Remove loose mill scale, loose rust,
weld slag and spatter, and other detrimental material in accordance with the requirements
ofES 912:2003.
1. Thoroughly clean structural steel receiving sprayed-on fireproofing in accordance
with recommendations of the manufacturer of the fireproofing material approved for
use on this Project.

B. Coordinate shop paint to be applied on steel receiving sprayed-on fireproofing with the
manufacturer of the fireproofing material approved for use on this Project.

C. Galvanized Items:
1. Galvanized items which are to be finish painted under Section 099101 shall be
rinsed in hot alkali or in an acid solution and then in clear water.

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 Ministry of Urban Development, Housing and Construction

2. Welded and abraded galvanized surfaces shall be wire brushed and repaired with a
coating of cold galvanizing compound applied in accordance with compound
manufacturer’s instructions.

D. Unless specified in the Contract Documents, apply one coat of shop paint to all steel
surfaces except as follows:
1. Do not paint steel members which do not need painting as indicated on the
Drawings.
2. Paint steel surfaces scheduled to be painted that are inaccessible after assembly,
except surfaces in contact, with two coats of shop paint before assembly.
3. Do not paint steel surfaces to be field welded, contact surfaces of high-strength
bolted slip-critical connections, steel to be encased in cast-in-place concrete, steel
receiving sprayed-on fireproofing, and the top flange of beams and girders in
composite construction.
4. Do not paint galvanized items which are not to be finish painted under Section
099101.

PART 3 EXECUTION

3.01 PREPARATION

A. Joint faces:
1. Surface and edges shall be appropriate for the welding process and free from visible
cracks and notches.
2. Permitted deviations for prepared joint faces and fit up should be in accordance with
the requirements of ES ISO 15607:2006.
3. Any surfaces to be welded shall be dry and free from any material that would
adversely affect the quality of the welds impede the process of welding.
4. Welding consumables showing signs of damage or deterioration shall be rejected.

B. Weather protection:
1. Both the welder and the work shall be adequately protected against the direct effects
of wind, rain and snow, particularly when using gas shielded welding processes.

3.01 ERECTION

A. Erect steel in accordance with the ES 2087:2005, except as indicated otherwise specified.

B. Prepare and place shrink-resistant grout in accordance with grout manufacturer’s printed
instructions.
1. Comply with manufacturer’s instructions for preparation of surfaces in contact with
the grout, and for curing and protection of the grout.

C. Install and inspect steel studs in accordance with the requirements of applicable
Referenced Standards.

D. Remove extension bars and run-off plates upon the completion and cooling of groove
welds. Grind the ends of the welds smooth and flush with the edges of the abutting parts.

E. Remove tack welds not incorporated into the final weld, and temporary welds. Grind
affected surfaces smooth and flush.

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 Ministry of Urban Development, Housing and Construction

F. Do not make corrections or alterations to fabricated steel without prior written approval
by the Engineer’s Representative.

3.02 SCHEDULE OF GALVANIZED STRUCTURAL STEEL

A. In addition to members indicated on the Drawings, hot-dip galvanize structural steel

members as indicated below:
1. All exterior exposed steel.
2. All loose lintels in exterior walls.
3. All framing supporting refrigerator/freezer equipment.
4. Nuts, washers and the top 30 cm of exterior anchor bolts.

END OF SECTION

Technical Specifications for Building Works 051000 - 11 Structural Metal Framing

DIVISION 06 – WOOD, PLASTICS,
AND COMPOSITES
 Ministry of Urban Development, Housing and Construction

SECTION 061000

ROUGH CARPENTRY

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Wood Trusses: Section 061753.

1.02 REFERENCES

A. EBCS EN 1995-1-1:2013: EBCS 5: Design of Timber Structures.

B. ES 1653:2005: Workmanship on Building Sites. Code of Practice for Carpentry, Joinery

and General Fixings.

C. ES 2084:2005: Timber Structures – Structural Laminated Veneer Lumber –

Requirements.

D. ES 1950:2005: Structural Use of Timber. Code of Practice for the Preservative Treatment
of Structural Timber.

E. ES 3277:2006: Wood-Based Panels – Guidance on the Use of Load-Bearing Boards in

Floors, Walls and Roofs.

F. ES 1641:2006: Code of Practice for the Selection and Application of Particle Board,
Oriented Strand Board (OSB), Cement Bonded Particle Board and Wood Fire Boards for
Specific Purposes.

G. ES 1669:2005: Code of Practice for Flooring of Timber, Timber Products and Wood
Based Panel Products.

H. ES 3735-51:2012: Glue for Wood Working – Specification.

I. ES 1270:2005 (2012): Specification for Nails: Steel Nails.

J. BS 6100-4-4: Glossary of Building and Civil Engineering Terms. Part 4. Forest Products:
Section 4.4 Carpentry and Joinery.

K. BS 6446: Specification for Manufacture of Glued Structural Components of Timber and

Wood Based Panels.

1.03 DEFINITIONS

A. The terms under this Section shall comply with the definitions of BS 6100-4-4 and the
followings;
1. Carpentry: Structural woodwork.
2. Laminated member: Solid member consisting of laminations connected together by
nails, screws, bolts, connectors or adhesives.
3. Plate: Timber section used as a bearing for other members.

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 Ministry of Urban Development, Housing and Construction

4. Wall plate: Structural member along the top of a wall or built into its length that
distributes the forces from joists, rafters or roof trusses.
5. Blocking: Piece of timber fixed as a stiffener in angles, as in stairs, the heads of
double hung sash windows, etc.
6. Ground: Small section, usually of timber, to which a skirting, architrave, opening
lining, or similar is fixed and that may also be used as an edging for in situ
plasterwork.
7. Opening lining: Lining at an opening.

1.04 SUBMITTALS

A. product data:
1. Submit product data for approval by the Engineer before fabrication of materials and
components indicating the following:
a. Proposed type of timber posts and laminated panel to be used.
b. Proposed methods of impregnating timber & poses.
c. Proposed place of fabrication of joinery.

B. Samples:
1. Samples of each type of work in its component material, fabricated, assembled fixed
and finished form shall be produced as required for approval by the Engineer.

C. Quality control submittals:

1. Certificates: Certification for the following wood treatments:
a. Dip Treatment: Certification by treatment plant stating chemical solutions,
submersion period, and conformance with applicable standards.
b. Pressure Treatment: Certification by treating plant stating chemicals and
process used, net amount of chemical preservative retained, and conformance
with specified standards.
c. Water-Bourne Preservatives: Certified written statement that moisture content
of treated materials was reduced to a maximum of 19 percent prior to shipment
to Project site.
d. Fire-Retardant Treatment: Certification by treating plant stating treated material
complies with specified standards and treatment will not bleed through
specified finishes.

1.05 QUALITY ASSURANCE

A. All materials and work thereafter shall in all respects, comply with the approved samples.

B. Samples shall be maintained and kept in their original condition until permission to
remove them is granted by the Engineer.

1.06 DELIVERY, STORAGE, AND HANDLING

A. General: The delivery, storage and handling of materials shall comply with the
requirements of ES 1653:2005.
1. General:
a. Keep the site clean and tidy in order that the checking, handling and storage of
materials and components can be carried out speedily and effectively.
b. Program deliveries in accordance with the contract program, to reduce site
storage to a minimum.

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 Ministry of Urban Development, Housing and Construction

c. Prepare storage arrangements for each item in advance of delivery.

d. Unload straight into the designed storage space.

2. Delivery:
a. Carry out detail checks on delivery in accordance with the criteria set out in ES
1653:2005. In particular;
1) Check quantities during unloading.
2) Check for damage to manufactured components during unloading.
3) Assess moisture content during unloading on overall components.
a) Keep materials dry during delivery.

b. Reject items which fail on any aspect of condition or specification.

3. Handling:
a. When handling, ensure that the items are not subject to stresses greater than
those that they will sustain once installed. In particular:
1) Support flat, planer items at all corners.
2) Support linear items adequately along their length to avoid undue ‘bow’.

4. Storage:
a. Provide storage in accordance with the criteria set out in ES 1653:2005 to
ensure that materials and components are maintained free from damage and are
in conditions suitable for their specified moisture content.
1) Store materials by complying with the minimum height (usually 15 cm)
above ground surface.
2) Stack materials and componentsin accordance with the methods stated in
ES 1653:2005, and provide air circulation between stacks.
3) Protect against exposure to weather and contact with damp or wet surfaces.
4) Cover stored materials and components with flexible or rigid sheets until
ready for use for protection from moisture.
a) Place and anchor coverin a manner that will provide good cross
ventilation between the top of the items storedand the covering.

1.07 PROJECT CONDITIONS

A. Correlate location of supporting members to allow proper attachment of other Work.

PART 2 PRODUCTS

2.01 TIMBER

A. General: Timber generally shall be to EBCS EN 1995-1-1:2013 and to be of mature

growth, properly seasoned and to nominal sizes indicated.
1. All characteristics affecting the strength of the timber, i.e. arras, face, margin, splits,
knots, edge knit, wane, defect ratio, slope of grain and the like shall comply with the
requirements of the standards referred to above indicated.
2. Timber ready for use shall be free from live borer, beetle, fungus or other insect
attack.Timber for use or already used shall be removed and replaced if found
defective and indication of their being attacked is evident or discovered.
3. The moisture content of the timber is to be maintained at no more than the
requirements stated in ES 1653:2005.

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 Ministry of Urban Development, Housing and Construction

B. Post truss and rafter: Truss and rafter shall be fabricated from eucalyptus or other
equivalent posts complying with the Referenced Standards.
1. Members shall be spliced where necessary, securely nailed or bolted to each other
and tied with mild steel bands at all splices and joints.
2. Trusses and rafter shall be securely tied or bolted to the support as detailed or
specified on drawings. Where no details are shown the bottom members shall be
securely tied using 6 or 8mm diameter mild steel round bars embedded in concrete
or masonry or welded to or tied around steel or timber supports.
3. The member receiving purlins shall be uniform in elevation oil trusses and rafters
along the length of the purlin. No truss or rafter member shall be notched to receive
purlins. Notched member shall be removed and replaced unless approval is given to
rectify by inserting wedges. Only sawn timber shall be used for wedging.

C. Sawn timber trusses and rafters:Trusses and rafters shall be fabricated from sawn timber
complying with the requirementsof the Referenced Standards.
1. Truss members and rafters shall be overlapped or spliced at locations shown on
drawings. Changes of locations of splices and overlaps require prior approval.
2. Truss members shall be securely nailed, screwed or bolted together as detailed on
drawings. The nails, bolts and screws to be used for the works shall comply with the
requirements of applicable Standards.
3. If additional ties to secure the members in position are shown on drawings or
instructed such ties shall be made in steel bands. Wedges and seats shall be in sawn
timber and provided as detailed on drawings or as instructed.
4. The members receiving purlins shall be uniform in elevation on all trusses and
rafters along the length of the purlin. No truss or rafter member shall be notched to
receive purlins. Notched members shall be removed and replaced unless approval is
given to rectify by inserting wedges.
5. Trusses and rafters shall be securely tied or bolted to supports as detailed on
drawings. Where no details are shown, the bottom members shall he tied to the
support using 6 or 8mm diameter mild steel round bars embedded in concrete or
masonry or welded to or tied around steel or timber posts.

D. Round timber purlins: Purlins shall be produced from eucalyptus or other equivalent
timber complying with applicable Standards.
1. Purlins shall be securely nailed to trusses.
2. Purlins shall have uniform diameter throughout and shall be spliced at joints. The
splices shall be 600mm overlap if not shown on drawings. Splices shall be made at
truss or rafter supports as far as possible.

E. Sawn thither purlins:Sawn timber purlins shall he produced from timber complying with
applicable Standards.
1. Purlins shall be securely nailed or bolted to trusses as detailed on drawings.
2. Purlins shall remain uniform in size throughout the whole length and spliced at
joints. The splices shall be 600mm overlap if not indicated on drawings. Splices
shall he made at truss or rafter supports wherever possible.

F. Post and timber uprights, beams and bracings:Post and timber uprights, beams and
bracings shall comply with the requirements ofapplicable Standards.
1. Members shall be selected for uniformity of dimension and straightness. No spliced
members shall be used for uprights. The splicing of beams and bracings shall he as
detailed on drawings or as directed.

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 Ministry of Urban Development, Housing and Construction

2. Posts, uprights, beams and bracings shall be embedded, tied, anchored, or bolted as
shown in details. The bolts to be used shall comply with the requirements stated in
the 'Standards' section of this Specification.

G. Timber for joinery backing:Timber for the backing of joinery works like ceiling, soffits,
cladding, doors, windows, built-in furniture shall comply with the requirements of
applicable Standards.
1. Timber shall be milled if required by the nature of the joinery works.
2. Members shall he selected for uniformity of dimension and straightness.
3. Members shall he, placed set at spacing shown on drawings and securely nailed or
glued depending on the type of joinery.
4. Timber in one length shall be used for joinery hacking. Where the joinery work
requires shop drawing, the method of jointing shall be approved prior to production.
Where cross members are placed, such cross members shall be securely nailed or
glued together to ensure that no displacement occurs while the joinery facing is
placed on the timber hacking.

2.02 PLYWOOD

A. Sheathing and Subflooring: Furnish appropriate veneered panels, with span ratings for the
required thicknesses as indicated and complying with applicable Standards.

B. Underlayment: Comply with applicable Standards.

1. For use under resilient tile flooring and resilient sheet flooring: Sanded face.
2. For use under carpet and “liquid” flooring: Touch-sanded.

2.03 PARTICLEBOARD

A. Comply with the requirements of ES 1641:2006.

2.04 HARDBOARD AND SOFTBOARD

A. Comply with the requirements of the Referenced Standards.

B. Hardboard and soft board shall be of specified thickness, selected for straight edges and
consistency in surface grain.

C. The surfaces of hardboard and soft board shall be smooth or uniformly textured to receive
paint finish.

2.05 GLUE

A. Comply with the requirements of ES 3735-51:2012.

2.06 PRESERVATIVE TREATMENT

A. Treat timber where indicated and as specified. The preservative treatment for structural
timber shall comply with the requirements of ES 1950:2005.

B. Complete fabrication of items to be treated to the greatest extent possible prior to

treatment. Where items must be cut after treatment, coat cut surfaces with two brush coat

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 Ministry of Urban Development, Housing and Construction

of the same chemical used for treatment or other solution recommended by ES 1950:2005
Standards for the treatment.

C. Inspect timber after treating and drying. Discard warped or twisted items.

2.07 FIRE-RETARDANT TREATMENT

A. Furnish appropriate lumber where indicated, complying with applicableReferenced

Standards for pressure impregnation with fire-retardant chemicals to achieve to the
required flame-spread rating.

2.08 FRAMING HARDWARE

A. Fasteners and Anchoring Devices: Select and furnish items of type, size, style, grade, and
class as required for secure installation of the Work. Unless shown or specified
otherwise, comply with the following:
1. Nails, Screws,Bolts/Nuts/Washers:
a. Nails: Use nails of suitable length and appropriate nail for the different fixing
conditions complying with the requirements and as set out in ES 1653:2005.
b. Screws: Select screw length according to the criteria applicable to nail length.
c. Bolts/nuts/washers:

PART 3 EXECUTION

3.01 EXAMINATION AND PREPARATION

A. Verification of Conditions: Examine substrate and supporting structure on which rough

carpentry is to be installed for defects that will adversely affect the execution and quality
of the Work. Do not proceed with installation until unsatisfactory conditions are
corrected.

B. Preparation: Comply with the requirements of ES 1653:2005 for preparation before

erection and installation. When materials and components are distributed to the work
position:
1. Do not overload any part of the structure by stacking excessive quantities of
materials or components.
2. Place any materials and components that are stored on upper floors near to the walls
on which the joists bear and distribute the materials to avoid point loads.
3. Clean out all shavings, sawdust, offcuts and other rubbish from voids before these
are close in, and as the work proceeds.
4. Treat all surfaces of preservative treated timber exposed in cutting, with two brush
applied flood coats of the appropriate preservative.
5. Ensure that the moisture contents of the timber sections and components, when built
into the work, do not exceed the moisture content requirements stated in ES
1653:2005.

3.02 INSTALLATION - GENERAL

A. Install Work of nominal sizes indicated or of units built-up to dimensions indicated, on

spacing shown. Unless otherwise indicated, comply with the requirements of ES

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 Ministry of Urban Development, Housing and Construction

1653:2005. Construct required openings for installation of related work. Do not splice
structural members between supports.

B. Install miscellaneous blocking and framing indicated and as required for attachment and
support of facing materials, fixtures, specialty items, and trim.

C. Do not use units of material with defects which impair the quality of the Work and units
which are too small to fabricate the Work with minimum joints or with optimum joint
arrangement.

D. Install Work accurately to required lines and levels with members plumb and true,
accurately cut and fitted and securely fastened. Closely fit rough carpentry to other
associated construction.

E. Securely attach carpentry Work to substrates by anchoring and fastening as indicated or,
if not indicated, as required by the referenced standards. Select fasteners of size that will
not penetrate through members where opposite side will be exposed to view or will
receive finish materials. Make tight connections between members. Install fasteners
without splitting wood; predrill as required. Set nail heads in exposed Work which is to
be painted or stained and fill resulting holes.

F. Treated Wood: Apply two brush coats of treatment material to field cut surfaces where
necessary.

G. Accuracy: Construct all Work square, true to level and in correct alignment within the
required limit of deviation stated in ES 1653:2005.

3.03 FIXING METHODS

A. Securely brace timber members or components temporarily during construction to hold

them in position, to prevent displacement by wind or other forces and to prevent straining
unfinished work.

B. Nailing: Anchor and nail members as indicated. If not indicated, comply with the
requirements of ES 1653:2005 for type of nails to be used, appropriate application and
nail spacing.

C. Screwing and bolting: Comply with and follow the requirements of ES 1653:2005.

D. Gluing: Follow the adhesive manufacturer’s recommendations with respect to shelf life,
mixing, environmental conditions for application and curing, moisture content of
members and all other factors relevant to the proper use of adhesives.
1. Ensure that the surface to be glued are freshly prepared, clean and free from dirt,
dust, oil or other contamination likely to affect the performance of the adhesive, and
that there is close contact of the surfaces over the area to be joined.
2. Apply sufficient glue evenly over the surfaces to ensure that, after application of the
bonding pressure, an unbroken glue line is obtained.

3.04 WOOD NAILERS, BLOCKING, AND GROUNDS

A. Install required items where indicated and where required for support, attachment or
screeding of other Work. Form to shapes indicated or required. Coordinate locations and

Technical Specifications for Building Works 061000 - 7 Rough Carpentry

 Ministry of Urban Development, Housing and Construction

cut and shim as required to provide items at true and level planes to receive Work to be
attached. Install closure strips for nailers at all edges.
1. Attach to substrates as indicated; if not indicated, size and space fasteners as
required to support applied loading. Maximum spacing of fasteners shall not exceed
40 cm. Unless otherwise shown on the Drawings, install and secure material to non-
wood construction as follows:
a. To Concrete: Attach material less than 2.5-1.25 cm thick with screws and non-
ferrous metal expansion shields. Attach material 2.5-1.25 cmand thicker with
machine bolts and non-ferrous metal compound type anchors.
b. To Concrete Unit Masonry: Attach material to new masonry with annular ring
nails driven into wall plugs where fastening occurs at joints of masonry or with
special hardened steel masonry nails where fastening occurs in the masonry
units. Attach material to existing masonry with machine screws and non-ferrous
metal expansion shields where fastening occurs in solid portions of masonry. If
fastening occurs at cells of masonry, secure material in place with toggle bolts.
c. To Brick Masonry: Attach material to new masonry with annular ring nails
driven into wall plugs. Attach material to existing masonry with machine
screws and non-ferrous metal expansion shields.
d. To Steel: Attach material with galvanized bolts and nuts or stainless steel
machine screws tapped into the metal, as required by conditions.
e. To Non-Ferrous Metal: Attach material with stainless steel or other approved
non-ferrous metal bolts and nuts or self-tapping screws, as required by
conditions.

2. Counter-sink bolts and nuts flush with surfaces, unless otherwise shown. Build into
masonry during installation of masonry Work. Where possible, anchor to formwork
before concrete placement. Bevel both edges of members to be anchored in concrete.
Shims shall be cedar shingles or redwood wedges.
3. Install permanent grounds of dressed, preservative treated, key- beveled lumber not
less than 2.5-1.25 cmwide and of the thickness required to bring face of ground to
exact thickness of finish material involved. Remove temporary grounds when no
longer required.

3.05 PLYWOOD SHEATHING, SUBFLOORING, AND UNDERLAYMENT

A. Comply with printed installation requirements of the Referenced Standards, unless

otherwise indicated.

B. Plywood Underlayment: Unless shown on the Drawings, install underlayment just prior
to installation of finish flooring. Stagger end joints between panels in relation to each
other and stagger all joints in relation to substrate jointing. Allow 0.8 mm space between
panel ends and edges for expansion. Fasten in accordance with the requirements. Prior to
installation of finish flooring, patch damaged areas wider than 1.5 mm. Set nails 1.5 mm,
but do not fill. Sand rough areas smooth and uneven joints flush.

3.06 PARTICLEBOARD UNDERLAYMENT

A. Install underlayment in accordance with the requirements of ES 1641:2006.

3.07 WALL PLATES

A. Unless specified otherwise comply with ES 1653:2005 for fixing wall plates.

Technical Specifications for Building Works 061000 - 8 Rough Carpentry

 Ministry of Urban Development, Housing and Construction

1. Use one piece of timber only for wall plate lengths of less than 3 m.
2. When making up wall plate lengths of 3 m and over, use the least practicable
number of separate pieces, with the shortest piece of sufficient length to support at
least three joists or trusses.
3. Join pieces with half lap running joints not less than 100 mm and twice nail.
4. Fix wall plates in accordance with the requirements of ES 1653:2005.

3.08 STRUCTURAL FLOORING

A. Unless otherwise indicated, fix structural flooring for joist/wall connections, joist to joist
connections to form trimmers, joist to joist connections at right angles, floor bracing and
strutting in accordance with the recommendations of ES 1653:2005.

3.09 ROOF BRACING AND TRUSSED RAFTER

A. Fix roof bracing complying with the requirements of Section 061753 in this specification.

3.10 TRUSSED RAFTERS

A. Construct and fix trussed rafters complying with the requirements of Section 061753 in
this specification.

3.11 STUD WALLING

B. Construct stud walling in accordance with the recommendations stated in ES 1653:2005

END OF SECTION

Technical Specifications for Building Works 061000 - 9 Rough Carpentry

DIVISION 07 – THERMAL AND
MOISTURE PROTECTION
 Ministry of Urban Development, Housing and Construction

SECTION 071000

DAMP-PROOFING AND WATERPROOFING

PART 1 GENERAL

1.01 REFERENCES

A. ES 1652:2005: Workmanship on Building Sites. Code of Practice for Waterproofing.

B. ES 3145:2006: Code of Practice for Design and Installation of Damp-Proof Courses in

Masonry Construction.

C. ES 2478:2005: Flexible Sheets for Waterproofing - Bitumen Sheets for Roof

Waterproofing - Determination of Adhesion of Granules.

D. ES 2479:2005: Flexible Sheets for Waterproofing - Bitumen, Plastic and Rubber Sheets
for Roofing - Method of Artificial Ageing by Long Term Exposure to Elevated
Temperature.

E. BS 743: Specification for Materials for Dump-Proof Course.

1.02 DEFINITIONS

A. The terms under this Section shall comply with the definitions of BS 6100-1-3-1 and BS
6100-1-3-2 and the followings;
1. Waterproofing includes the supply and application of waterproofing material to
roofs and terraces of buildings.
2. Damp proofing includes the supply and application of damp proofing material to
vertical and horizontal surface of buildings.

1.03 SUBMITTALS

A. Product Data: Catalog sheets, specifications and installation instructions, for each
material specified.

1.04 QUALITY ASSURANCE

A. The specifications, bill of quantities or schedules of waterproofing and damp-proofing

indicate the proprietary item intended to establish the standard. The Contractor may
submit other products meeting or exceeding the standards set by the proprietary item.
Determination of the equivalence shall be the sole judgment of the person designated to
give approvals and directions.

B. Manufacturer's specification and other data required to demonstrate compliance with the
Standards and Specification shall be submitted for approval prior to placement of order.

C. Qualifications: Waterproofing and damp-proofing shall be executed by skilled workmen

who are thoroughly experienced and familiar with the trade
1. The waterproofing applicator must have been actively installing waterproofing and/or
roofing systems for the past 5 years.

Technical Specification for Building Works 071000 - 1 Damp-proofing and waterproofing

 Ministry of Urban Development, Housing and Construction

2. The waterproofing applicator must have previously installed and completed a

minimum of 5 waterproofing and/or roofing projects of comparable scope and
complexity to the Work of this Section.
3. The person supervising the Work of this Section and the workers applying the
waterproofing materials shall have had at least 3 years of experience in the application
of waterproofing and/or roofing materials.

D. Pre-waterproofing Conference: Before the waterproofing Work is scheduled to

commence, a conference will be called by the Engineer’s Representative at the site for
the purpose of reviewing the Drawings and the Specifications and resolving all questions.
The conference shall be attended by the Contractor, the authorized waterproofing
applicator and the onsite field supervisor, and the waterproofing membrane
manufacturer’s or supplier’s Company Field Advisor.

1.05 DELIVERY, STORAGE, AND HANDLING

A. Delivery: Deliver all materials to the site in the manufacturer’s labeled, unbroken
containers. Membrane rolls must be packaged in rigid containers to prevent membrane
distortion.

B. Storage:
1. Do not double stack pallets of membrane.
2. Store all materials on wooden platforms in a well-ventilated place.
3. Store insulation and protection board flat.
4. Cover all materials on top and sides with tarpaulins allowing for adequate
ventilation. Keep materials dry at all times.
5. Store all materials away from high heat, flames, and sparks.

C. Handling:
1. Handle all materials in a manner to prevent damage. Mark and remove all damaged
material from the site.
2. Do not smoke or use open flames near primer, mastics, or liquid membrane.

1.06 PROJECT CONDITIONS

A. Do not execute the Work of this Section unless the Engineer’s Representative is present.

B. Do not install the waterproofing membrane until the prepared concrete surface has been
inspected by the membrane manufacturer’s or supplier’s Company Field Advisor.

C. Do not execute the Work of this Section unless the substrate is smooth, dry, and free of
all dirt, dust and debris.

D. Apply damp-proofing in clear dry weather. Unless approved otherwise by the Engineer’s
Representative do not apply damp-proofing below 40 degrees F.

E. Limit the removal of existing waterproofing materials to areas that can be temporarily
protected within the same day.

F. Maintain the building in a watertight condition at all time.

Technical Specification for Building Works 071000 - 2 Damp-proofing and waterproofing

 Ministry of Urban Development, Housing and Construction

G. Do not apply the waterproofing system in areas where dust is being generated from
adjacent work areas. If necessary erect temporary dust barrier or screens to keep the area
being waterproofed clean and free of dust and dirt.

H. Membrane Protection: Cover all installed membrane with protection board immediately
as the membrane is being installed. Do not install the protection board until the
membrane has been inspected by the Engineer’s Representative.
1. No traffic will be allowed on the completed membrane until the protection board has
been installed.

1.07 WARRANTY

A. Warranty Extension:
1. The one year period required by the General Conditions of Contract is extended to
10 years for the Work of this Section.

PART 2 PRODUCTS

2.01 MATERIALS

A. In general, materials for waterproofing and damp -proofing shall comply with the
requirements of the Referenced Standards including the followings;
1. Materials shall be impervious to water, weather resistant and capable of
withstanding without damage, minor structural movement.
2. Waterproofing materials shall withstand without damage, limited traffic and light
concentrated load associated with the installation and maintenance operation.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verify that concrete and masonry substrates are properly cured.

B. Verify that all fins and ridges have been removed and that all other surface defects have
been corrected.

C. Verify that all openings around penetrations such as pipes, vents and structural members
are sealed to prevent entry of waterproofing material.
1. Testing existing drain system:Before commencing with the Work, water test all
existing deck drains and conductor pipes. Submit a written report to the Engineer
indicating which drains or conductors, if any, are not operating at full capacity.
a. Repair of drains and conductors if not included in the Work, but may at the
Procuring Entity’s option be repaired by an Order on Contract.

D. Verify that drains are of the correct type and placed at the proper elevation to insure
weepage at the membrane level.

E. Verify that the substrate is dry, free of dirt and debris and acceptable for application of
the waterproofing. Do not commence installation until all unsatisfactory conditions have
been corrected.

Technical Specification for Building Works 071000 - 3 Damp-proofing and waterproofing

 Ministry of Urban Development, Housing and Construction

3.02 PREPARATION

A. General: The preparation of substrate for waterproofing and dump-proofing shall comply
with the requirements and recommendations of Referenced Standards.

B. Dump-proofing:
1. Comply with manufacturer's printed recommendations for preparation of type of
surface shown or indicated to receive damp-proofing.
2. Thoroughly clean surfaces to be damp-proofed of soil, debris and all foreign matter.
Allow cleaned surfaces to thoroughly dry.
3. On porous surfaces, except new concrete masonry units, apply a uniform coating of
asphalt primer.

C. Substrate to waterproofing:
1. Allow fresh concrete, if any, to cure a minimum of 7 days before application of
waterproofing membrane.
2. Repair all concrete as required to provide a suitable surface for the waterproofing
membrane. A clean, dry, smooth monolithic surface is required. A “broom”
textured finish is not acceptable. The overall texture of the concrete shall closely
resemble that of “steel trowelled” concrete.

3.03 APPLICATION OF DUMP-PROOF

A. General: Unless specified otherwise the application of dump-proof shall comply with the
requirements of the Referenced Standards including the followings;
1. Application shall be strictly in accordance with the manufacturer's instruction.
2. Where waterproofing and damp-proofing is used as flushing, the flashing shall be
executed concurrent with the installation of the water and damp proofing.

B. Provide continuous uniform damp-proofing coating, keeping the minimum dry thickness,
on surfaces shown or scheduled to be damp-proofed. Apply damp-proofing by the
appropriate or recommended material specified.

C. Unless specified on Contract Documents otherwise, damp-proof vertical wall surfaces to

within 10 cm of finished grade at top of walls. At bottom of walls, extend damp-proofing
across horizontal projection of footing and down face of footing approximately 5 cm.

3.04 INSTALLING WATERPROOFING MEMBRANE

A. General: Unless specified otherwise the installation of waterproofing membrane shall

comply with the requirements of the Referenced Standards including the followings;
1. The finished membrane shall be free of wrinkles, blisters, fish-mouths and any other
defects which would impair the waterproofing qualities of the membrane. The
membrane must be fully bonded to the substrate.
2. Immediately after installing each sheet of membrane or flashing, roll the entire
surface to insure full contact with the substrate. Where a roller is not practical, use
heavy hand pressure to firmly adhere the membrane.
3. Forming membrane at corners: At the intersection of inside and outside corners with
horizontal surfaces, make a diagonal cut at the base of the cant to allow the
membrane or flashing to conform to the contour of the corner and to eliminate
wrinkles and bridging. Do not stretch the membrane.

Technical Specification for Building Works 071000 - 4 Damp-proofing and waterproofing

 Ministry of Urban Development, Housing and Construction

3.05 FIELD QUALITY CONTROL

A. Inspection and repair:

1. Before the protection board is installed, inspect the membrane in the presence of the
Engineer’s Representative. Repair all defects which would impair the waterproofing
qualities of the membrane. Defects requiring repairs include, but are not limited to,
blisters, wrinkles, fish-mouths, cuts, punctures, bridging at corners, insufficient laps
at edges and ends, and un-adhered membrane.
2. Cut out and patch all defects. Extend the patch a minimum of 6 inches beyond the
defect in all directions. Apply a trowel coat of mastic around all edges of patch.

B. Thickness of Membrane:
1. During application, take frequent wet gage checks to assure sufficient coverage to
obtain the specified dry film thickness.
2. When and where directed by the Engineer's Representative, make test cuts thru the
cured membrane and measure the dry film thickness.

C. Flood testing: After completion and curing of the membrane, unless specified otherwise
conduct a leakage test as follows:
1. Plug drains on horizontal surfaces.
2. Use sand bags or other approved means to restrict runoff.
3. Flood deck with water to a depth of two inches and allow to stand for 24 hours.
4. If leaks develop, make all necessary repairs and repeat test.

3.06 PROTECTION

A. General: Keep all unnecessary traffic off the completed membrane until protection board
has been placed.

B. Cover all membrane surfaces with the specified protection board after flood testing, and
before installing other Work.

END OF SECTION

Technical Specification for Building Works 071000 - 5 Damp-proofing and waterproofing

 Ministry of Urban Development, Housing and Construction

SECTION 076100

SHEET METAL ROOFING

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Flashing and Trim: Section 076000.

B. Gutters and Downspouts: Section 077123.

1.02 REFERENCES

A. ES 2882:2006: Roofing Products from Metal Sheet – Specification for Self-Supporting

Products of Steel, Aluminum or Stainless Steel Sheet – Part 3: Stainless Steel.

B. ES 1270:2005(R 2012): Specification for Nails – Part 1: Steel Nails.

C. BS 1494-1: Specification for Fixing Accessories for Building Purposes – Part 1: Fixings
for Sheet, Roof and Wall Claddings.

D. BS 2465: Aluminum Fixing Accessories for Building Purposes.

E. CP 143: Code of Practice for Sheet Roof and Wall Coverings.

1.03 SUBMITTALS

A. Shop Drawings: Show manner of forming, jointing, and securing the Work.

B. Product Data:
1. Manufacturer’s test certificate for metal sheet materials.
2. Catalog sheets, specifications, and installation instructions for Sealant.

C. Samples:
1. Sheet metal: 1, each type.
2. Fasteners: 6, each type.
3. Sealant: One cartridge.

1.04 DELIVERY, STORAGE, AND HANDLING

A. Metal sheets shall be stored in a warm, dry and clean atmosphere to protect them from
rust.

B. Metal sheets shall be stackedon off ground position and separated on ends using timber
battens or similar materials approved by the Resident Engineer.

C. Metal sheets and fittings shall be kept clean of dirt and harmful chemicals.

D. Care should be taken that the sheets and fittings are not damaged during handling or
transport.

Technical Specifications for Building Works 076100 - 1 Sheet Metal Roofing

 Ministry of Urban Development, Housing and Construction

E. All sheets and fittings including gutters and downpipes, fixing bolts and screws and any
accessories required shall be on site or available before the Work is commenced.

PART 2 PRODUCTS

2.01 MATERIALS

A. Metal sheets:
1. Shall comply with ES 2882:2006.

B. Fasteners:
1. Steel nails: Shall comply with ES 1270:2005(R 2012).
2. Screws, bolts, nuts, washers and other fastening accessories:
a. Shall comply withBS 1494-1 in general.
b. Shall comply withBS 2465 for aluminum sheets.

C. Sealant: Appropriate type of sealant approved by the Engineer.

1. When flexible seals are required, a bituminous mastic or other material of similar
characteristics is recommended.

2.02 FABRICATION

A. Unless otherwise shown on the Drawings or specified, fabricate the required sheet metal
roofing components from the appropriate materials and gages complying with the
requirements of the Referenced Standards.

PART 3 EXECUTION

3.01 PREPARATION

A. Clean and dry all substrates before installing the Work of this Section.

B. Secure loose or warped wood boards with nails. Set all protruding nails so that heads
finish flush with the wood surface, or slightly below.

C. The holes of the fixing bolts should be made through the crown of the corrugation and
should be either punched or drilled.Holes shall be 1.5mm larger in diameter than the
diameter of bolts fixing screws used.

D. Holes for fixing the sheets should be in exact positions to suit the purlins.No holes for
fixing bolt should be nearer than 38 mm to the ends of a sheet.

3.02 INSTALLATION

A. General:
1. Unless specified in the Contract Documents otherwise the installation of sheet metal
roofing shall comply with the requirements of CP 143.
2. Sufficient overhang shall be provided as weather protection for walls susceptible to
dampness penetration.

Technical Specifications for Building Works 076100 - 2 Sheet Metal Roofing

 Ministry of Urban Development, Housing and Construction

3. Gutters and down pipes shall have a minimum overlap of 150mm at joints. Joints
shall be welded/soldered.
4. The area around joints and returns of gutters shall be treated with coating as gutters.
5. Apply appropriate sealing materials to locations indicated on the Drawings as per
the manufacturer’s installation instruction.

B. Layout of the sheeting: Unless specified on the Drawings otherwise comply with the
following requirements:
1. Galvanized corrugated steel:
a. The purlin spacing and the length of the sheets shall first be checked to see that
the arrangement will provide the specified overhang at the eaves and the laps.
b. The eave course shall be laid first and work should start at the leeward end of
the building, so that side laps will have the better protection from rain driven by
the prevailing wind.
c. The top edges or eaves sheets shall extend at least 38 mm beyond the back of
the steel angle purlins or 75 mm beyond the center line of timber purlins.
d. Roofing sheet shall be laid in accordance with the requirements of the
Referenced Standards or manufacturer’s instruction with end laps not less than
150mm and ride laps not less than one and half corrugation.

2. Aluminum sheets:
a. The techniques and sequence of laying aluminum fully supported roof shall
comply with the recommendations stated in CP 143-15.
b. The laying of aluminum corrugated and troughed sheet shall comply with the
requirements of CP 143-1.

3. Copper sheet:
a. The methods, techniques and sequence laying of copper sheet shall comply
with the requirements of CP 143-12.

C. Fixing the sheets:

1. The sheets shall be fixed in accordance with the requirements of the referenced
standards and the followings:
a. The appropriate fixing materials shall be selected for specific sheet type of
roofing materials.

D. Eaves and verges:

1. The ends of all sheets should be supported, and the support should be placed as near
to the margin of the sheet as practicable.

E. Ridge cap:
1. The ridge cap shall be secured to the rig purlins by the same fastening material that
secure the sheeting.
2. The lap of the cap along the ridge shall be not less than 150 mm and so arranged to
protect the joint from the prevailing wind.

3.03 FIELD QUALITY CONTROL

A. Workmanship:
1. Tinning and Soldering:
a. Tin all surfaces of uncoated metal in contact with solder.

Technical Specifications for Building Works 076100 - 3 Sheet Metal Roofing

 Ministry of Urban Development, Housing and Construction

b. Wire brush all surfaces of coated metals in contact with solder. Produce a clean
and bright surface.
c. Apply flux as required.
d. Sweat solder thoroughly into seams, completely filling the full width of the
seam.
e. Upon completion of soldering, remove all traces of flux residue. If required,
apply a neutralizing wash followed by a clean water wash.

2. Cross Folded Seams: Where sheet metal is cross folded at a right angle to the first
fold, slit the folded portion of the metal at the cross fold and solder a metal patch
over the slit to avoid binding.
3. Matching Existing Work: Tie the items of Work in with the existing Work to obtain
watertight installation. Match the existing installation as much as practicable, unless
otherwise specified. Repair and dress adjacent existing components as required to
make secure and neat connections with new items.

END OF SECTION

Technical Specifications for Building Works 076100 - 4 Sheet Metal Roofing

DIVISION 08 – OPENINGS
 Ministry of Urban Development, Housing and Construction

SECTION 081100

METAL DOORS AND FRAMES

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Finish Hardware: Section 087100.

B. Glass and Glazing: Section 088100.

1.02 REFERENCES

A. EBCS EN 1993:2013: Design of Steel Structures.

B. ES 913:2003: Metal Sheet – Hot Rolled Steel Flat Products.

C. ES 1344:2005: Specification for Metal Door Frames (Steel).

D. ES 1595:2005: Specification for Steel Windows, Sills, Window Boards and Doors.

E. ES ISO 630-1:2012: Structural Steels – Plates, Wide Flats, Bars, Sections and Profiles.

F. ES ISO 630-2:2012: Structural Steels– Part 2: Technical Delivery Requirements for Hot-
Finished Hollow Sections.

G. ES ISO 6929:2007: Steel Products – Definitions and Classification.

H. ES ISO 4995:2007: Hot-Rolled Steel Sheet of Structural Quality.

I. ES ISO 4997:2007: Cold-Reduced Steel Sheet of Structural Quality.

J. ES ISO 6316:2012: Hot-Rolled Steel Stripof Structural Quality.

K. ES ISO 4998:2007: Continuous Dip Zinc Coated Carbon Steel Sheet of Structural
Quality.

L. ES ISO 657:2007: Hot-Rolled Steel Sections.

M. ES ISO 9328:2012: Steel Flat Products for Pressure Purposes – Technical Delivery
Conditions.

N. ES 1998:2005: Internal and External Wood Door Sets, Door Leaves and Frames – Part 1:
Specification for Dimensional Requirements.

O. ES 3139:2006: Structural Use of Aluminum – Part 1: Code of Practice for Design.

P. ES ISO 209:2007: Wrought Aluminum and Aluminum Alloys – Chemical Composition

and Forms of Products.

Q. ES ISO 6361:2007: Wrought Aluminum and Aluminum Alloy Sheets, Strips and Plates.

R. ES ISO 6362:2007: Wrought Aluminum and Aluminum Alloy Extruded Rods/Bars,

Tubes and Profiles.

Technical Specifications for Building Works 081100 - 1 Metal Doors and Frames
 Ministry of Urban Development, Housing and Construction

S. ES 2947:2006: Building Hardware Cylinder for Locks – Requirements and Test Methods.

T. ES 2954:2006: Building Hardware – Hardware for Sliding Doors and Folding Doors –
Requirements and Test Methods.

U. ES 2966:2006: Building Hardware – Door and Window Bolts – Requirements and Test
Methods.

V. ES 2969:2006: Building Hardware – Single Axis Hinges – Requirements and Test

Methods.

W. ES 1524:2005: Specification for Locks and Latches for Doors in Buildings.

X. ES 2983:2006: Building Hardware – Locks and latches – Mechanically Operated Locks,

Latches, and Locking Plates – Requirements and Test Methods.

Y. ES 1997-1:2005: Glossary of Building and Civil Engineering Terms – General and

Miscellaneous – Section 1.3: Parts of Construction Works – Subsections 1.3.5: Doors,
Windows and Openings.

1.03 DEFINITIONS

A. The terms in this section shall comply with the terms and definitions of ES 1997-1:2005
and the followings.
1. Opening: Void in a building element.
2. Jamb (1): Vertical part of a wall at an opening.
3. Jamb (2): Vertical side member of a frame of opening lining.
4. Lining: Dry covering to any internal building surface.
5. Frame: Surround to a door leaf, window, etc., that enables it to be fixed in position.
6. Door: Construction for closing an opening, intended primarily for access.
7. Door frame: Frame in which a door leaf moves.
8. Door jamb: Vertical side member of a door frame or door lining.
9. Door leaf: Movable part to close a door opening.
10. Door set: Complete unit supplied from a single source consisting of a door frame,
door leaf or leaves, essential building hardware and weather strip.
11. Sill: Construction providing a seating for a frame or the lower member of a frame.
12. Transom: Horizontal member dividing an opening or frame of a window or door.
13. Threshold (1): Horizontal member located at the foot of a door frame.
14. Threshold (2): Horizontal part of a wall or floor at the boot of an opening.
15. Mullion: Intermediate vertical member in an opening or frame.

1.04 SUBMITTALS

A. Submittals Packages
1. Door and Frame Schedule and Shop Drawings Package: Submit as a complete
package. Incomplete packages will be returned un-reviewed.
a. Quality Assurance Submittal:
1) Certification of Compliance as described in the Quality Assurance Article.
2) Company Field Advisor’s Qualification Data (if required by the Engineer)
a. Name of Company Field Advisor and Employer’s name, business
address and telephone number and e-mail address.
b. Names and addresses of 3 similar projects Company Field Advisor
has worked on during the past three years.
c. Written certification on metal door and frame manufacturer’s
letterhead that Company Field advisor is technically qualified in
design,installation, and servicing of the products furnished for this

Technical Specifications for Building Works 081100 - 2 Metal Doors and Frames
 Ministry of Urban Development, Housing and Construction

Project.

3) Certified Supervisor’s and Installer’s Qualification Data

a. Name of Supervisor and each Installer performing Work, and
Employer’s name, business address and telephone number.
b. Names and addresses of 3 similar projects Supervisor and each
Installer has worked on during the past three years.
c. Written certification on steel door and frame manufacturer’s
letterhead that Supervisor/Installer is technically qualified to ensure
approved steel frames and doors are installed, adjusted, and operate
properly.

b. Door and Frame Schedule:

1) Include a Cover Sheet that lists:
a. Projectname, project number, and projectaddress.
b. Manufacturer’s name, address, and telephone number.
c. Distributor’s name, address, and telephone number.
d. Shop drawing preparer’s name, and telephone number and e-mail
address.
e. Submission date.

2) List by opening
a. Door and Frame number and location by building androom name.Use
same reference numbers for openings and as those shown on Contract
Drawings.
b. Door width, height, thickness, type, gage, and options
c. Frame type, width, height, jamb depth, gage, anchor type andoptions.
d. Door and frame elevations; head and jamb profiles anddetails;
welding requirements; and reinforcements.
e. Fire Rating.
f. Glass type.
g. Undercut.
h. Electric preparations, if any.
i. Hardware Set.
j. Show dimensioned elevations; construction details ofeach door
including vertical and horizontal edge details; and frame details for
each type, including dimensions profiles; locations for finish
hardware, including cutouts and reinforcements; gage of
reinforcements; details of connections; anchors and accessories; and
details of conduit and preparations for electrified door hardware and
controls.

3) Product Data: Manufacturer's catalog sheets,specifications, and detailed

installation instructions. Highlight products and options pertaining to
thisProject. Cross out information irrelevant to this Project.
4) Manufacturer’s Written Certification of Compliancethat their products
conform to the requirements of the references named in the References
Article of this specification section, and as modified by this specification.
5) Samples:
a) Frames: One sample of each type, 50cm x 50cm, with mortises and
reinforcements, factory primed or factory finished, as required.
b) Doors: One sample of each type construction, 50cm x 50cm, with
mortises and reinforcements, factory primed or factory finished, as
required.

2. Closeout Submittals: Submit as a complete package.

a. Operation and Maintenance Manuals: Furnish 2 (two) hard cover three ring
binders with project name and number prominently displayed on the front cover

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 Ministry of Urban Development, Housing and Construction

and the spine.

b. Listing of Manufacturer, address and contact information
c. Approved Door and Frame Submittal including shop drawings and product data
sheets
d. Manufacturer’s dated warranty, as required by the Engineer, for this specific
project identified by Facility, project number, and manufacturer’s order
number.
e. Certification: Written certification from the Company Field Advisor that their
products are installed according to manufacturer’s printed installation
instructions, and are operating properly.

1.05 QUALITY ASSURANCE

A. Uniformity and single source responsibility:

1. Unless specified or directed otherwise provide metal doors and frames from a single
source manufacturer who specializes in this type of work.

B. Certification of Compliance: A statement, written on metaldoor and frame

manufacturer’s letterhead,that certifies their products, submitted for this Project, have
been tested and comply with references named in the References Article of this
specification section, and as modified by other requirementsof this specification.

C. Construction Verification: In order to determine if the products furnished comply with

the specifications, the Engineer may choose one or more doors and frames for
examination. The examination may involve visiting manufacturer’s workshop, cutting
doors to expose the internal construction to inspect reinforcements, cores, welds and
other construction details.

D. Field Measurements: Verify existing openings by field measurements before

fabricationand indicate measurements on shop drawings.

E. Pre-Submittal Conference: Before the metal door and frame submittals are written, the
contractor, the metal door and frame distributor, the metal door and frame shop drawing
preparer, and the metal door and frame designer together with the Engineer
Representative shall attend a conference to discuss the contract requirements for the steel
door and frame submittal package, including but not limited to, quality assurance items to
be submitted, the cover sheet, index, page numbering, schedule formatting, product
nomenclature, installation notes, preparations for electric hardware, and product data
sheets.

F. Pre-installation Conference: When metal frames are on site, and before metal frame
installation begins, the Engineer’s Representative shall call a conference at the site to
review the approved Metal Door and Frame Submittal, approved Finish Hardware
Submittals, and proper installation procedures for the Work as well as:
1. Pre-installation inspection of Doors and Frames
a. Use and coordination of approved Metal Door and Frame submittals with
approved Finish Hardware Submittals in the pre- installation inspection process
b. Reading and understanding manufacturer’s Door and Frametags
c. Inspection and verification of labeling and label placement
1) Specified fire labels (attached metal labels) on doors and frames,
2) Label locations
3) Label legibility

d. Inspection and verification ofproper welding of frames

e. Inspection and verification of hardware reinforcement and preparations in
frame head and jambs.
f. Inspection and verification of required anchors and fasteners.
g. Inspection and verification of glass kit preparations in doors

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 Ministry of Urban Development, Housing and Construction

h. Inspection and verification of Electric hardware preparation in frames and

doors

2. Review of maximum allowable clearances between frames and doors; doors and
floor; and meeting stiles of doors, and verification methods.
3. Verification of plumb, square and level frame installation with jamb rabbets parallel
to one another.
4. Review of proper frame installation tools.

1.06 DELIVERY, STORAGE, AND HANDLING

A. Deliver doors and frames in heavy paper cartons or other protective packaging.Remove
any plastic protective wrap from the package.

B. Store doors and frames under cover, in a dry area, on raised platforms in vertical position
with minimum 10 cmblocking between units to allow air circulation.

C. Clearly label packaging, and doors and frames, for identification and installation location.

PART 2 PRODUCTS

2.01 STEEL MATERIALS

A. General:
1. The grade of materials, properties, ductility and tolerance requirements, fracture
toughness, etc., for steel shall comply with the requirements stated inEBCS EN
1993:2013and/or the following standards,in this section part, as appropriate.

B. Hot Rolled Steel Sheets and Strip:`

1. The structural quality for hot-rolled steel sheet shall comply with ES ISO
4995:2007.
2. Hot-rolled steel sections shall comply with ES ISO 657:2007.
3. The structural quality for hot-rolled steel strip shall complyES ISO 6316:2012.
4. Hot rolled carbon strip of commercial and drawing qualities shall comply with ES
ISO 6317:2012.

C. Cold Rolled Steel Sheets:

1. The structural quality for cold-reduced steel sheet shall comply with ES ISO
4997:2007.
2. Cold Reduced Carbon Steel Sheet of Commercial and Drawing Qualities, comply
with ES ISO 3574:2012.

D. Galvanized Steel Sheets:

1. Continuous Dip Zinc Coated Carbon Steel Sheet of Structural Quality, comply with
ES ISO 4998:2007.
2. Continuous Dip Zinc Coated Carbon Steel Sheet of Commercial, Lock-forming, and
Drawing Qualities, comply with ES 1268:2005.

E. Metal Door Frames:

1. The material for door frames fabricated from mild steel sheet shall comply with ES
1344:2005.

F. Steel Products:
1. Complying with ES ISO 6929:2007.

G. Fasteners: In general, bolts, screws, studs and nuts shall comply with ES ISO 8992:2005
and/or the followings as appropriate.

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 Ministry of Urban Development, Housing and Construction

1. Tolerances and product grades shall comply with ES ISO 4759-1:2005.

2. Bolts shall comply with ES 2966:2006.

H. Locks and Latches:

1. Comply with ES 2983:2006.

I. Hinges:
1. Comply with the requirements ofES 1344:2005 for hinge type and product to be
fixed with steel door frames.
2. Comply with the requirements ofES 2969:2006 for single axel hinges.

2.02 ALUMINUM MATERIALS

A. General:The materials type for aluminum shall comply with the requirements of ES
3139:2006 and/or the followings as appropriate.
1. The materials type for aluminum shall comply with the requirements of ES
3139:2006.
2. The chemical composition and forms of products for wrought aluminum and
aluminum alloys shall comply with ES ISO 209:2007
3. The sheets, strips and plates of wrought aluminum and aluminum alloy shall comply
with ES ISO 6361:2007.
4. Tubes and profiles of wrought aluminum and aluminum alloy shall comply with ES
ISO 6362:2007.

2.03 DOORS

A. General:Doors shall comply with the requirements of ES 1595:2005 and the followings.
1. Construct doors with smooth flush surfaces without visible joints or seams on
exposed faces or stile edges, except around glass and louver panels. Continuously
weld vertical edges full height of door, grind smooth, and dress to achieve seamless
edge. Tack welded, putty filled edges are not acceptable.
2. Reinforce vertical edges by a continuous steel channel as per the requirements.
3. Close top and bottom of horizontal edges with appropriate steel channel spot welded
to the inside of the face sheets as per the requirements.
4. Continuously weld the closing end channels to the vertical edge reinforcing channel
at all four corners producing a fully welded exterior.
5. Provide appropriate flush steel top and bottoms caps, notched at both ends to fit
hinge and lock channels, installed with welds as per the requirements. Grind welds,
body fill and finish smooth.
6. Door Edges: Comply with the requirements.

2.04 FRAMES

A. General:
1. Furnish metal frames for doors, transoms, and other openings, as shown, of size and
profile as indicated.
a. In the absence of information in the Contract Documents, steel door frames
shall comply with the requirements of elevations and sizes indicated in ES
1344:2005. They shall be manufactured from the profiles shown in ES
1344:2005.
b. Internal steel door frames shall be supplied with a base tie.
c. External door frames shall be supplied with a sill.

B. Hinge fixing:
1. Comply with the requirements ofES 1344:2005 for fixing hinges with steel door
frames.

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 Ministry of Urban Development, Housing and Construction

a. The outer surface of the hinge leaf fitted to the frame shall not project above the
surface of the rebate.

C. Fixing lugs: Unless otherwise specified or shown, comply with the following.
2. Steel door frame: Comply with the requirements of ES 1344:2005 and the following
for supplying fixing lugs.
a. Three adjustable corrugated fixing lugs shall be supplied for each jamb.
b. The lugs shall be of mild steel sheet of not less than 1.2 mm nominal thickness.
c. Lugs shall be protected by zinc coating of average minimum thickness not less
than 0.002 mm or equivalent.

2.05 FABRICATION

A. Fabricate steel door and frame units to be rigid, neat in appearance, and free from warp,
buckle and defects. Accurately form metal to required sizes and profiles, with minimum
radius for thickness of metal. Where practical, fit and assemble units in manufacturer's
plant. To assure proper assembly at Project site, clearly identify items that cannot be
permanently factory-assembled before shipment.
1. Fabricate steel door frame units in accordance with the requirements of ES
1344:2005unless specified in the Contract Documents otherwise.
a. Each frame shall consist of two jambs and a head member and, when
applicable, a transom and/or a sill.
b. Where a transom is used the rebate of the transom shall fit flush with the rebate
of the door frame.
c. The base tie of internal frames shall be braced with adjustable base tie to hold
the frames rigid during transit and erection.
d. External door frames shall be fitted with a sill fixed flush to the base of the
frame to suit the door frame profile.

B. Except as shown or specified otherwise the door leaves shall suit as defined in ES
1998:2005.

C. Finish Hardware Reinforcements:

1. Comply with applicable referenced standards.

D. Finish Hardware Preparation:

1. Factory prepare doors and frames to receive mortised and concealed hardware,
including cutouts; reinforcing; drilling and tapping, in accordance with approved
Finish Hardware Schedule and templates furnished by hardware manufacturers.
2. Factory reinforced doors and frames to receive surface applied hardware. Drill and
tap for surface applied hardware at project site.

E. Finish Hardware Locations: Locate hardware reinforcements and mortises sohardware

locations comply with requirements ofapplicable referenced standards.

F. Clearances: Fabricate doors for their respective frames as per the manufacturing tolerance
limit and shall comply with the requirements ofES 1595:2005.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verification of Conditions: Examine substrates, areas and conditions, with installer

present under which frames are to be installed for defects that will adversely affect
execution and quality of Work. Do not proceed until unsatisfactory conditions are
corrected.
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 Ministry of Urban Development, Housing and Construction

3.02 PREPARATION

A. Prior to installation adjust andsecurely brace door frames for squareness, alignment,
twist, and plumb complying with the required tolerances.

3.03 INSTALLATION

A. General: Install metal doors and frames plumb, rigid, properly aligned, and securely
fastened in place; comply with Drawings, Specifications and manufacturer's written
instructions.Securely anchor sub-framing to supporting structures, plumb and level and
properly prepared to receive aluminum doors and frames.
1. Frames: Installframe of sizeandprofile indicated.Set frames accurately in
position;plumbed, aligned,and braced securely until permanent anchors are set.
a. Remove temporary braces necessary for installation only after frames have
been properly set and secured.
b. Check plumb, square-ness, and twist of frames as walls are constructed. Adjust
as necessary to comply with installation tolerances.
c. Place frames in position, ensuring the base tie is set at correct height for
appropriate finished floor level.
d. Plumb to ensure frame is upright, square and free from twist.
e. Fix temporary struts between the jambs to prevent them from bulging inwards
due to the weight of the wall or partition.
f. Care should be taken not to distort the frame during construction.
g. Build the walls up each side at equal height.
h. Voids in the back of frame should be filled in solid with mortar as the work
proceeds.
i. The three lugs provided to each side should be spaced not more than 750 mm
apart.
j. Base ties should be removed after masonry has set and before finished floor is
laid.

2. Installation Tolerances: Adjust door frames for square-ness, alignment, twist, and
plumb by complying with the installation tolerance requirements of the referenced
standards.

B. Doors: Fit doors accurately in their frames, with appropriate clearances for jamb and
head, between bottom of door and top of threshold, etc., complying with the requirements
of the referenced standards.

3.04PROTECTION

a. Provide protective covering to protect aluminum doors and frames from damage or
defacement after erection.

3.05 ADJUSTING AND CLEANING

b. Final Adjustments:
1. Check and readjust operating hardware items immediately before final inspection.
2. Leave Work in complete and proper operating condition.
3. Remove and replace defective work including doors or frames that are warped,
bowed, or otherwise unacceptable.

c. Clean foreign materials off metal doors and frames immediately after installation.

3.05 FINAL INSPECTION

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 Ministry of Urban Development, Housing and Construction

A. Upon completion of the project, the Engineer’s representative will schedule a

finalinspection to verify doors and frames are properly installed and adjusted. The
contractor, door and frame installer, and design representative will attend.

B. Upon verification, the design representative will certify in writingcomponents are

properly installed and adjusted within referenced tolerances in accordance with this
specification. Include this certification in the Close-outSubmittals.

END OF SECTION

Technical Specifications for Building Works 081100 - 9 Metal Doors and Frames
 Ministry of Urban Development, Housing and Construction

SECTION 081400

WOOD AND PLASTIC DOORS

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Metal Frames: Section 081100.

B. Finish Hardware: Section 087100.

C. Glass and Glazing: Section 088100.

D. Painting: Section 099101.

1.02 REFERENCES

A. EBCS EN 1995-1-(1 & 2):2013: Design of Timber Structures.

B. ES 1998:2005: Internal and External Wood Door-sets, Door Leaves and Frames – Part 1:
Specification for Dimensional Requirements.

C. ES 2050:2005: Wood Preservation in Building Construction Part 2: Preventive Structural

Measures.

D. ES 1997-1:2005: Glossary of Building and Civil Engineering Terms – General and

Miscellaneous – Section 1.3: Parts of Construction Works – Subsections 1.3.5: Doors,
Windows and Openings.

E. CP 151: British Standard Code of Practice for Doors and Windows including Frames and
Linings. Part 1. Wooden Doors.

F. BS 459: Specification for Match-boarded Wooden Door Leaves for External Use.

G. BS 745: Animal Glue for Wood.

H. BS 1204: Cold-setting Synthetic Resin Adhesives for Constructional Work in Wood

(Phenolic and Amino-plastic).

1.03 DEFINITIONS

A. The terms in this section shall comply with the terms and definitions of ES 1997-1:2005
and the followings.
1. Opening: Void in a building element.
2. Jamb (1): Vertical part of a wall at an opening.
3. Jamb (2): Vertical side member of a frame of opening lining.
4. Lining: Dry covering to any internal building surface.
5. Frame: Surround to a door leaf, window, etc., that enables it to be fixed in position.
6. Door: Construction for closing an opening, intended primarily for access.
7. Door frame: Frame in which a door leaf moves.
8. Door jamb: Vertical side member of a door frame or door lining.

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 Ministry of Urban Development, Housing and Construction

9. Door leaf: Movable part to close a door opening.

10. Door set: Complete unit supplied from a single source consisting of a door frame,
door leaf or leaves, essential building hardware and weather strip.
11. Sill: Construction providing a seating for a frame or the lower member of a frame.
12. Transom: Horizontal member dividing an opening or frame of a window or door.
13. Threshold (1): Horizontal member located at the foot of a door frame.
14. Threshold (2): Horizontal part of a wall or floor at the boot of an opening.
15. Mullion: Intermediate vertical member in an opening or frame.
16. Flush door: Door leaf that does not contain any raised or recessed features nor any
openings except those which may be required to receive building hardware.
17. Paneled door: Door leave that has stiles, rails and sometimes muntins, framed with
the spaces filled with panels.
18. Glazed door: Paneled door in which the panels are of glass or similar material.
19. Plastic door: Door with a door leaf made of plastic glazing sheet material.
20. Ledged door: Unframed door leaf composed of vertical boarding fixed to horizontal
ledges.
21. Ledged and braced door: Ledged door with diagonal brace or braces.
22. Framed and ledged door: Door leaf that has stiles and rails framed and filled in on
one face with boarding of lesser thickness than the surrounding frame.
23. Framed, ledged and braced door: Framed and ledged doorwith diagonal brace or
braces.
24. Boarding: The solid filling or cladding in a boarded door. When it is tongued and
grooved with beaded or V joints, it is known as ‘match-boarding’.
25. Tenon: The end of a member reduced in section to fit into a mortise.
26. Mortise: A hole, usually rectangular, formed in a member to receive a tenon.
27. Muntin: An intermediate framing member, usually vertical, famed into the rails.
28. Veneer: A thin layer of wood of uniform thickness.
29. Rail: A lay framing member framed into the stiles.
30. Stile: One of the side framing members into which the rails are framed.

1.04 SUBMITTALS

A. Shop Drawings: Show details, elevation, and construction for each door type, location
and installation requirements for Finish Hardware (including cutouts and reinforcements),
and accessory items.
1. Include a schedule of doors using the same reference numbers for details and
openings as those on the Contract Drawings.

B. Product Data: Catalog sheets, specifications, and installation instructions for each type
door specified.

C. Samples:
1. Sample of each door type, with panel (if any).
a. Factory Finished Doors: Include shop finish on samples.

2. Plastic Laminate Color Samples: Manufacturer’s standard colors, patterns, and

textures.

D. Quality Control Submittals:

1. Affidavit required under Quality Assurance Article.

1.05 QUALITY ASSURANCE

A. Certifications: Affidavit by door manufacturer certifying that each door meets the
specified requirements and standards.

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 Ministry of Urban Development, Housing and Construction

B. Fire Rated Doors: Carry metal label, fastened on hinge edge with drive screws, indicating
fire class/rating certified by an independent testing agency.

1.06 DELIVERY, STORAGE, AND HANDLING

A. Factory Finished Doors: Deliver doors in factory applied plastic bags or heavy paper
protective cartons. Mark packaging with sufficient identification to insure proper door
location.

B. Comply with manufacturer’s storage instructions.

1.07 PROJECT CONDITIONS

A. Environmental Requirements: Do not store doors within the building or install doors until
after completion of cast-in-place concrete, masonry, plastering, gypsum board and tile
Work, and until after the building has dried out.

PART 2 PRODUCTS

2.01 MATERIALS

A. Timber: Comply with the requirements ofEBCS EN 1995-1-(1 & 2):2013.

1. Exposed Surfaces: As indicated on the Drawings or specified. Furnish matching
exposed surface material on both faces and both edges of each door unless otherwise
indicated.
2. Timber should be thoroughly seasoned to the moisture content appropriate to the
Work.

B. Plastic Laminate: High pressure decorative laminates complying with applicable

Referenced Standards.

C. Adhesive (Glue): Comply with one of the following as appropriate.

1. Animal glue: Comply with BS 745.
2. Synthetic resin adhesives: Comply with BS 1204.

D. Preservatives:Shall comply with the requirements of the Referenced Standards.

E. Flashing for exterior doors: Flexible, non-corrosive, sheet metal and shall comply with
the requirements of the Referenced Standards.

F. Wood Louvers: Comply with applicable Referenced Standards.

2.02 FABRICATION

A. Door jambs:
1. Timber door Jambs shall be produced from specified or approved timber.
2. Door Jambs shall be supplied assembled unless the supply of knock down forms is
approved.
3. Transoms shall be scribed and framed to the iambs with mortise and tenon joints.
4. Door Jambs shall be rebated as detailed on drawings.

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 Ministry of Urban Development, Housing and Construction

5. Fan light openings on door Jambs shall be provided as detailed on drawings.

6. Glazing beads shall be temporarily pinned in position at the time of delivery.
7. Door Jambs shall be notched to receive ironmongery. Notching shall he executed
only after the type of ironmongery and notching depth has been determined.
8. Unlessapproved, door Jamb shall be produced fromfull width timber and to the
finished wall thickness. The minimum unrebated jamb thickness shall be 40mm.
Lists to cover joints between frame and wall on either face of frame, shall be milled
timber molded architrave not less than 50mm wide.
9. Assembled door frames shall have temporary diagonals and stretchers.
10. Door frames shall be screwed to milled timber grounds embedded in masonry. The
spacing of ground for jambs and heads shall not be more than 1000 mm centers.
11. Door frames may alternately be fixed using steel band cramps screwed or nailed to
the back of the frames and embedded in masonry. The distance between cramps
shall not exceed 1000 mm centers.

B. Glazed panel doors:

1. Glazed wood doors shall be produced from specified or approved timber.
2. Glazed wooden doors shall be supplied and assembled unless supply in knock down
form is approved.
3. All framing joints should be properly made.
4. Doors shall be produced as detailed on drawings. The side, top, bottom and
intermediate rails shall be mortised and tenoned.
5. Rails shall he produced from single width timber. Unless provided otherwise on
drawings, the unrebated sizes of rails shall not be less than 40mm thick and l00mm
wide or such width required to insert locks.
6. Doors shall be rebated and notched for ironmongery. Notches on doors shall not
extend beyond 10mm of the edge of the panel. If the ironmongery requires notching
beyond this limit, flat metal lining shall be provided to the inner faces of the notched
part in the depth and length of notching.
7. Notches shall be formed only after ironmongery has been examined and trial fitted
on sample door.
8. Doors shall be rebated for glazing and beads temporarily pinned to the doors.
9. Doors shall be hinged to frames at locations showing inschedules.

C. Match boarded doors: the types of match boarded doors can be classified as framed door
(‘framed and ledged’ or ‘framed, ledged and braced’) or unframed door (‘ledged’ or
‘ledged and braced’) or paneled and shall comply with the following requirements:
1. Comply with BS 459 for the requirements of door leaves for external use.
2. Comply withapplicable Referenced Standards and the following in general:
a. Match boarded doors shall be produced from specified or approved timber.
b. Match boarded doors shall be supplied and assembled. Doors shall be produced
as detailed on drawings. The sides, top, bottom and intermediate rails of match
boarded doors shall be mortised and tenoned.
c. Rails shall be produced from single width timber. Unless provided otherwise on
drawings, the unrebated sizes of rails shall not be less than 40mm thick and
100mm width or such width required to insert locks.
d. Match board panels shall be tongued and grooved boards not less than 20mm
thickness and 80mm width. The panels shall be tightly and neatly tongued and
grooved and securely glued or secretly nailed to grooves in the intermediate
rails.

D. Flush wood doors:

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 Ministry of Urban Development, Housing and Construction

1. Flush wood doors for external use shall be produced from specified or approved
tongued and grooved timber. Flush wood doors for internal use shall be produced
from timber or panel hoards.
2. The type of panel boards shall be as shown in schedules or approved.
3. The finished thickness of flush doors shall not be less than 40mm.
4. Face panels on either side shall not be less than 150mm wide and 15mm thick.
5. Cores may alternately be formed in honey comb plywood of thickness not less than
4mm.
6. The panel boards shall be securely glued to the core.
7. Tongued and grooved timber if used, shall be neatly and tightly nailed to the core.
All outer edges of doors shall be lipped with milled timber to the width of the door
and showing not less than 10mm on face.
8. Doors shall be rebated and notched for ironmongery. Notches on doors shall not
extend beyond 10mm of the edge of the panel. If the ironmongery requires notching
beyond this limit, flat metal lining shall he provided to the inner faces of the notched
part in the depth and length of notching.
9. Notches shall be formed only after ironmongery has been examined and trial fitting
on sample door.
10. Doors shall be rebated for glazing and heads temporarily pinned to the doors.
11. Doors shall be hinged to frames at locations showing in schedules.

E. Interior plastic faced flush wood doors: Unless specified in the Contract Documents, use
factory applied plastic laminate faces with hardwood cross-banding over a solid glued
wood block (stave) core edge bonded to stiles and rails, complying with applicable
Standards.
1. Plastic Laminate: Color, pattern, and texture as selected.
2. Factory applied plastic laminate on both vertical stile edges. Match face laminate.
3. Manufacturer’s standard close grain hardwood on both vertical stile edges, for paint
finish.
4. Light and Louver Beads: Manufacturer’s factory applied units of close grain
hardwood finished to match face laminate.
5. Factory fabricate and pre-fit doors to finished size including required clearances.
Pre-machine doors for mortise hardware and other required cutting of doors.
a. Comply with finish hardware schedule, door frame shop drawings and with
hardware templates required to insure proper fit and alignment of hardware.

F. Transom and Side Panels: Panels of identical quality and appearance as associated wood
doors where panels are indicated in the same framing system as wood doors.

2.03 PREPARATION FOR PAINTING OR POLISHING

A. Surface for painting shall be cross-sanded. For staining or polishing, they should be
sanded in the direction of the grain.

B. All knots that will be exposed when the door and frame have been fixed should be treated
with knotting, and the whole, including the edges of the doors, primed in accordance with
the requirements of the Referenced Standards.

C. Factory priming for doors to receive paint finish: Shop apply prime coat on all exposed
surfaces and edges of wood doors scheduled or indicated to receive paint finish as
indicated.

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 Ministry of Urban Development, Housing and Construction

PART 3 EXECUTION

3.01 PREPARATION

A. Condition doors to average prevailing humidity in installation area prior to hanging.

B. The bottom of frames and linings should be properly protected from damp.

C. Prepare doors to receive scheduled mortise hardware. Coordinate doors with the finish
hardware schedule and with the door frame shop drawings for proper location of mortise
hardware. Machine doors for hardware.

D. Exterior Doors: Brush coat surfaces of cutouts and surfaces which have been trimmed or
altered after fabrication with a compatible preservative.

E. Touch-up cut surfaces of factory primed doors with primer compatible with primer
specified for factory priming.

3.02 INSTALLATION

A. Install the Work of this Section in accordance with manufacturer’s printed installation
instructions and as per the requirements of the Referenced Standards, except as shown or
specified otherwise.

B. Fit doors to prepared frames for proper fit. Allow appropriate clearance at head and both
jambs. Trim doors when necessary by planning. Slightly chamfer edge of lock stiles.

C. Pre-fit Doors: Do not alter pre-fit factory finished doors.

D. Fire Rated Doors: Install doors in corresponding fire rated frames in accordance with the
requirements of the Referenced Standards.

E. All hinges, running gears and other moveable parts of ironmongery, especially for
hanging of doors, should be oiled and greased where necessary.

F. Factory finished doors: Field touch-up and restore finishes damaged during installation.

END OF SECTION

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 Ministry of Urban Development, Housing and Construction

SECTION 085100

METAL WINDOWS

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Joint Sealers: Section 079200.

B. Glass and Glazing: Section 088100.

C. Field Painting: Section 099101.

1.02 REFERENCES

A. EBCS EN 1993:2013: Design of Steel Structures.

B. ES 1566:2005: Performance of Windows. Classification for Weather Tightness

(Including Guidance on Selection and Specification).

C. ES 1595:2005: Specification for Steel Windows, Sills, Window Boards and Doors.

D. ES ISO 630-1:2012: Structural Steels – Plates, Wide Flats, Bars, Sections and Profiles.

E. ES ISO 630-2:2012: Structural Steels– Part 2: Technical Delivery Requirements for Hot-
Finished Hollow Sections.

F. ES ISO 6929:2007: Steel Products – Definitions and Classification.

G. ES ISO 4995:2007: Hot-Rolled Steel Sheet of Structural Quality.

H. ES ISO 4997:2007: Cold-Reduced Steel Sheet of Structural Quality.

I. ES ISO 6316:2012: Hot-Rolled Steel Stripof Structural Quality.

J. ES ISO 4998:2007: Continuous Dip Zinc Coated Carbon Steel Sheet of Structural
Quality.

K. ES ISO 657:2007: Hot-Rolled Steel Sections.

L. ES ISO 9328-1:2012: Steel Flat Products for Pressure Purposes – Technical Delivery
Conditions Part 1: General Requirements.

M. ES ISO 9328-2:2012: Steel Flat Products for Pressure Purposes – Technical Delivery
Conditions Part 2: Non-Alloy and Alloy Steels with Specified Elevated Temperature
Properties.

N. ES 2947:2006: Building Hardware Cylinder for Locks – Requirements and Test Methods.

O. ES 2966:2006: Building Hardware – Door and Window Bolts – Requirements and Test
Methods.

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P. ES 2969:2006: Building Hardware – Single Axis Hinges – Requirements and Test

Methods.

Q. ES 2983:2006: Building Hardware – Locks and latches – Mechanically Operated Locks,

Latches, and Locking Plates – Requirements and Test Methods.

R. ES 1997-1:2005: Glossary of Building and Civil Engineering Terms – General and

Miscellaneous – Section 1.3: Parts of Construction Works – Subsections 1.3.5: Doors,
Windows and Openings.

S. ES 3139:2006: Structural Use of Aluminum – Part 1: Code of Practice for Design.

T. ES ISO 209:2007: Wrought Aluminum and Aluminum Alloys – Chemical Composition

and Forms of Products.

U. ES ISO 6361:2007: Wrought Aluminum and Aluminum Alloy Sheets, Strips and Plates.

V. ES ISO 6362:2007: Wrought Aluminum and Aluminum Alloy Extruded Rods/Bars,

Tubes and Profiles.

1.03 DEFINITIONS

A. The terms in this section shall comply with the terms and definitions of ES 1997-1:2005
and the following:
1. Window: Construction for closing a vertical or near vertical opening in a wall or
pitched roof that will admit light and may admit fresh air.
2. Opening: Void in a building element.
3. Jamb (1): Vertical part of a wall at an opening.
4. Jamb (2): Vertical side member of a frame of opening lining.
5. Lining: Dry covering to any internal building surface.
6. Frame: Surround to a door leaf, window, etc., that enables it to be fixed in position.
7. Window frame: Frame that contains the lights of a window.
8. Transom: Horizontal member dividing an opening or frame of a window.
9. Mullion: Intermediate vertical member in an opening or frame.
10. Window jamb: Vertical side member of a window frame or window lining.
11. Light: Individual glazed unit of a window.
12. Sash: Framed opening light that slides.
13. Sill: Construction providing a seating for a frame or the lower member of a frame.
14. Head: Top member, usually horizontal, of a frame or opening lining.

1.04 DESCRIPTION

A. Window Classification:
1. Weather Tightness:Complying with ES 1566:2005.
2. Bullet Resistance: Complying with ES 3228:2006 (R 2012).
3. Explosion Resistance: Complying with ES 3202:2006 (R 2012).
4. Mechanical Durability: Complying with ES 2985:2006 (R 2012).

1.05 PERFORMANCE REQUIREMENTS

A. Wind Resistance Test: Complying with ES ISO 6612:2005.

B. Air Permeability Test: Complying with ES ISO 6613:2005.

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C. Thermal Performance: Complying with ES ISO 12567-1:2006 (R 2012).

D. Structural Performance: Complying with ES ISO 630-1:2012 & ES ISO 630-2:2012.

1.06 SUBMITTALS

A. Shop Drawings: Furnish for each type window included in project.

1. Layout and installation details, including anchors, support framing and sheet metal
trim members.
2. Elevations of continuous work and typical window unit elevations as per the
standard scale.
3. Full-size section details of typical composite members, including reinforcement.
4. Hardware.
5. Accessories.
6. Glazing details.
7. Color charts for standard finishes and sealants.

B. Product Data: Furnish for each type of window required, including:

1. Construction details and fabrication methods.
2. Profiles and dimensions of individual components.
3. Data on hardware, including sweep lock, keeper, lift handles, accessories, and
finishes.
4. Recommendations for maintenance and cleaning of window surfaces.

C. Samples:
1. Corner section of frame, sash, etc. showing materials and construction.
2. One window unit of each type.
3. Hardware: Each item required.
4. Color Samples for Factory Prefinished Windows: Manufacturer's standard colors for
specified finish.

D. Quality Control Submittals:

1. Test Reports: Window manufacturer provide certified test report from a qualified
independent testing laboratory engaged in testing windows to verify that his metal
window assembly has been tested in accordance with specified test procedures and
products comply with these minimum test performance characteristics indicated.
Test reports shall have been made within current year.
2. Manufacturer’s Certificate:
A. Stating metal members have been given specified thickness of prime coat
and/or organic coating finish.
B. Indicating manufacturer’s and installer’s meet qualifications as specified.

E. Contract Closeout Submittals:

1. Operation and Maintenance Data: Deliver 2 copies, covering the installed products,
including instructions for cleaning and touching-up finish, to the Engineer's
Representative.

1.07 QUALITY ASSURANCE

B. Testing Agency:

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1. Wind resistance, air permeability, thermal and structural performance tests shall be
performed by a qualified independent testing laboratory.

1.08 DELIVERY, STORAGE, AND HANDLING

A. Deliver metal window units and related components in manufacturer’s original, unopened
protective packaging labeled for identification with manufacturer's name and brand and
contents. Use padded blankets or other approved protective wrapping for glass,
decorative metal work, and other exposed elements.
1. Do not deliver metal window units until work is ready for their installation.
2. Inspect components for damage upon delivery. Do not install metal window units
with dimples or dents. Remove and replace damaged components at no additional
cost.

B. Store metal window units and related components, in positions necessary to prevent
twisting, in weather-tight and dry storage facility in their original shipping containers
with protective wrapping or packaging securely in place, in accordance with
manufacturers written instructions.

C. Protect finish from damage from handling, weather and construction operations before,
during and after installation.

1.09 WARRANTY

A. Warranty: Submit written warranty, in accordance with General Condition requirements

except that warranty period shall be extended to include five (5) years.

PART 2 PRODUCTS

2.01 STEEL MATERIALS

A. Windows and Frames:Unless otherwise shown or specified,the grade of materials,

properties, ductility and tolerance requirements, fracture toughness, etc., for steel
windows shall comply with the requirements stated in EBCS EN 1993:2013 and/or the
following standard requirements as appropriate.
1. Hot Rolled Steel Sheets and Strip:
a. The structural quality for hot-rolled steel sheet shall comply with ES ISO
4995:2007.
b. Hot-rolled steel sections shall comply with ES ISO 657:2007.
c. The structural quality for hot-rolled steel strip shall complyES ISO 6316:2012.

2. Cold Rolled Steel Sheets:

a. The structural quality for cold-reduced steel sheet shall comply with ES ISO
4997:2007.

3. Galvanized Steel Sheets:

a. The structural quality for continuous dip zinc coated carbon steel sheet shall
complyES ISO 4998:2007.

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B. Glazing Beads: Unless otherwise shown or specified, comply with the requirements of
the Referenced Standards.
1. Finish: Finish shall match windows.

C. Hardware:
1. Lever Handles and Knob Furniture: complying with ES 3004:2006
2. Locks and Latches: complying with ES 2983:2006.

D. Weather-stripping: Complying with ES 1566:2005.

E. Mullions and Transom Bars:Unless otherwise shown or specified, comply with the
requirements of the Referenced Standards.

F. Locks and Latches:

1. Comply with ES 2983:2006.

G. Hinges:
1. Comply with the requirements ofappropriate Referenced Standards for hinge type
and product to be fixed with steel door frames.
2. Comply with the requirements ofES 2969:2006 for single axel hinges.

H. Accessories:
1. Anchors: Anchors, clips, fittings, and related fasteners shall be galvanized or
cadmium plated steel, unless otherwise approved.
2. Fasteners: In general, bolts, screws, studs and nuts shall comply with ES ISO
8992:2005 and/or appropriate Referenced Standards as appropriate.

I. Sealing Mastic: Non-staining sealant material of approved quality and recommended by

window manufacturer.

2.02 ALUMINUM MATERIALS

A. General:The materials type for aluminum window shall comply with the requirements of
ES 3139:2006 and/or the followings as appropriate.
1. The materials type for aluminum shall comply with the requirements of ES
3139:2006.
2. The chemical composition and forms of products for wrought aluminum and
aluminum alloys shall comply with ES ISO 209:2007.
3. The sheets, strips and plates of wrought aluminum and aluminum alloy shall comply
with ES ISO 6361:2007.
4. Tubes and profiles of wrought aluminum and aluminum alloy shall comply with ES
ISO 6362:2007.

2.03 FABRICATION

A. General: Fabricate metal windows in accordance with approved shop drawings. Form
sections in one piece, straight, true and smooth. Prior to fabrication, all hot rolled steel
sections shall be cleaned by shot blasting. Provide drips and weep holes in accordance
with manufacturer’s standard practice.
1. Attachment of manufacturer's metal nameplates shall not be permitted on any
window surface.

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B. Frame: Members shall be modified channel shapes. Corners of frame and ventilators shall
be mitered or coped then solidly welded. Head and jamb members shall have integral
screen-stops. Integrally roll continuous flange at jambs and heads to form a caulking stop
between facing and backing masonry. Exposed and contact surfaces shall be finished
smooth, flush, with adjacent surfaces.

C. Sills: Sills shall have stepped rebates to receive lower sash bottom rail, which shall be
kept clear of sill wash. Sills shall not be perforated at any point in their full length. Weld
strap anchors to underside of sill, or screw to tapped lugs welded thereto.

D. Sash: Rails shall be tubular. Stiles may be tubular or modified channel shape. Stiles and
rails shall be formed in one piece from single strips. Make sash rebates minimum 15 mm
(19/32 inch). Make interior horizontal top surfaces of both meeting rails flat and in same
plane. Meeting rails shall have tight contact with wedge blocks at jambs when sash is
closed. Cope, end-lap and weld all corners of sash.

E. Glazing: Design windows for interior glazing. Provide continuous removable snap-in
metal glazing beads to suit specified glazing.

F. Mullions: Provide manufacturer's standard or a structural shape mullion at multiple unit

openings. Make mullions full height of opening and embed them to minimum depth of
125 mm (5 inches) into sill, or securely anchor at head and sill with zinc-coated sheet
steel extensions, standard bent-clips or offset shapes of 1.7 mm (14 gauge) zinc-coated
steel.

G. If windows and interior metal window trim are installed as complete units, mullions may
be anchored at head by means of 5 mm (3/16 inch) steel plate clip bolted to mullion and
welded to lintel, and supported at sill with 2.3 mm (12 gauge) zinc-coated steel bent clips
welded to mullion.

H. Closures: Miter or cope closure corners and fit with tightly closed joints. Secure closures
to window frames with non-corrosive machine screws or expansion rivets, and to
masonry with fasteners specified.

I. Reinforcing: Reinforce window frames for attachment of screens, screen hardware or

travel-limit lug. Full or limited length reinforcing plates shall be welded to back of
frames, and shall be 3 mm (1/8 inch) thick and of sufficient width to securely hold
fasteners.

J. Welding: Dress all exposed welds and joints, flush and smooth.

K. Fasteners for Anchoring: Where type, size or spacing of fasteners for securing windows
and accessories to building construction is not shown or specified, use expansion or
toggle bolts or screws, recommended by manufacturer for construction material adjacent
to window units. Bolts or screws: Minimum 6 mm (1/4 inch) diameter and spaced not
over 600 mm (24 inches) on centers.
1. Expansion shield and bolt assemblies shall provide holding power beyond tensile
and shearing strength of bolt.
2. Power actuated drive pins may be used for securing anchors to concrete if
recommended by manufacturer.

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L. Weather-stripping: Install weather-strips, as standard with manufacturer, at head, jambs,

sill, and meeting rails of sash and of impost. Weather-strip shall be applied to both
integral weather-strip grooves of aluminum weather-strip adapter. Secure weather-strip
adapter to frame surface.

M. Tolerance for Window Size (height and width) Dimensions: Comply with applicable
Referenced Standards.

N. Hardware: Unless otherwise shown or specified, comply with applicable Referenced

Standards for use with the particular type of window, location, and screen condition.

2.04 SHOP FINISHES

A. Paint Finishes:
1. Prime Coat: After fabrication, steel windows, fins, mullions, cover plates and
associated parts shall be cleaned, properly treated, prime painted with
manufacturer’s standard prime paint.
2. Factory Finish: After fabrication, for type of factory finish selected, steel windows
and associated components shall be cleaned, and shall be given appropriate
treatments in accordance with applicable Referenced Standards:

PART 3 EXECUTION

3.01 EXAMINATION

A. Window openings shall conform with details, dimensions and tolerances shown on
window manufacturer’s approved shop drawings.

B. Conditions which may adversely affect window installation shall be brought to

Contractors attention, for repair, prior to commencement of window installation. Do not
proceed with window installation until unsatisfactory conditions have been corrected.

C. Wash-down of adjacent masonry shall be completed prior to erection of windows to

prevent damage to window finish by cleaning materials.

3.02 INSTALLATION

A. General: Windows specified under this section shall be installed by experienced

personnel as approved by window manufacturer.

B. Install windows in strict accordance with approved shop drawings.

1. Set units plumb, level and true to line, without warp or rack of frames.
2. Anchor units securely to surrounding construction with a minimum of three
adjustable asphalt coated or galvanized steel anchors with approved fasteners in
accordance with manufacturer’s recommendations.
3. Exterior joints between sash, trim and mullions shall be properly sealed watertight
with an approved sealant as specified in Section 07 92 00, JOINT SEALANTS, and
neatly pointed. Finished work shall have weather-tight joints.

C. Protect window equipment during construction.

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D. Upon complete installation of all windows and accessories, and before acceptance of
work, adjust all movable sash and operating mechanism for free and easy operation, and
defects of any nature.

E. Furnish certificate, signed by both contractor and window manufacturer, stating that
installation of windows was done by installers approved by manufacturer of windows.

F. Install one window cleaning anchor at each side edge of each window unit.

3.03 ADJUSTING AND CLEANING

A. Adjust ventilators and hardware for smooth operation and weather-tight closure.
Lubricate hardware and other moving parts.

B. Clean window units promptly after completion of installation.

3.04 PROTECTION

A. Protect windows from damage until final inspection and acceptance.

END OF SECTION

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SECTION 087100

FINISH HARDWARE

PART 1 GENERAL

1.01 REFERENCES

A. ES 2947:2006: Building Hardware Cylinder for Locks – Requirements and Test Methods

B. ES 2311:2006: Building Hardware – Controlled Door Closing Devices – Requirements

and Test Methods.

C. ES 2966:2006: Building Hardware – Door and Window Bolts – Requirements and Test
Methods

D. ES 2969:2006: Building Hardware – Single Axis Hinges – Requirements and Test

Methods.

E. ES 2954:2006: Building Hardware – Hardware for Sliding Doors and Folding Doors –
Requirements and Test Methods

F. ES 1524:2005: Specification for Locks and Latches for Doors in Buildings.

G. ES 2983:2006: Building Hardware – Locks and latches – Mechanically Operated Locks,

Latches, and Locking Plates – Requirements and Test Methods.

H. ES 2984:2006 (R 2012): Building Hardware – Gasket and Weather-stripping for Doors,

Windows, Shutters, and Curtain Walling – Part 1: Performance Requirements and
Classification.

I. ES 2943:2006 (R 2012): Building Hardware – Electrically Powered Hold-open Devices

for Swing Doors - Requirements and Test Methods.

J. ES 2959:2006: Building Hardware – Corrosion Resistance - Requirements and Test

Methods.

K. ES 2926:2006: Building Hardware – Emergency Exit Devices Operated by a Lever

Handle or Push Pad - Requirements and Test Methods.

L. ES 2942:2005: Building Hardware – Panic Exit Devices Operated by a Horizontal Bar -

Requirements and Test Methods.

M. ES 2944:2006: Building Hardware – Door Coordinator Devices - Requirements and Test

Methods.

N. ES 3004:2006: Building Hardware – Lever Handle and Knob Furniture - Requirements

and Test Methods.

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O. BS 6000-1-3-6: Glossary of Building and Civil Engineering Terms. Part 1 – General and
Miscellaneous – Section 1.3: Parts of Construction Works – Subsections 1.3.6: Jointing
Products, Builders’ Hardware and Accessories.

1.02 DEFINITIONS

A. The terms in this section shall comply with the terms and definitions of BS 6000-1-3-6
and the following:
1. Builders’ hardware: Fasteners, fastenings and fittings.
2. Fastener: Jointing component that is used to operate a door, window, shutter, gate
and drawer.
a. Lock: Fastener controlled by a key or similar device that secures a movable
component within a frame or opening.
b. Latch: Fastener, self-engaging and usually operable from both sides of a
component that holds it in a closed position and is released by hand.
c. Key: Device that is removable and portable and is used to operate a fastener.

3. Fastening: Jointing component that is used for connecting one part to another.
a. Hinge: Fastening between two adjacent parts that permits rotary movement of
one part relative to the other about a single axis.
b. Screw: Fastening, with a spiral or helical threaded shank and indented head that
is inserted into position by turning.
c. Hanger: Metal section used to suspend one component from another.

4. Fitting: Small component, usually of metal, other than a fastener that is fixed to a
primary component for a specific purpose.
a. Handle: Fitting for opening and closing doors windows, gates and drawers by
hand.
b. Knob: Handle of spherical, ovoid or similar form.
c. Door stop: Fitting fixed to a floor or wall to limit the opening of a door or leaf.

5. Door plate: Plate to protect part of the surface of a door leaf.

a. Kicking plate: Door plate fixed across the bottom of a door leaf.

1.03 SUBMITTALS

A. Finish hardwaresubmittals:
1. Finish Hardware Schedule: Submit Hardware Schedule, if required by the Engineer,
which includes complete hardware sets for each door and frame shown on Door
Schedule.

2. Product Data: Furnish Manufacture's specification, catalogues and other data

required to demonstrate compliance of hardware and components to the standards
set in the schedule for approval prior to placement order. In addition to this, the
schedule to be submitted for approval shall incorporate the following:
a. Each hardware item shall be identified by manufacturer, manufacturer's
catalogue number, the location of the item in the works and the number of keys
(if any).
b. Manufacturers' catalogue to demonstrate methods of fixing.
c. Details, templates, and physical samples to demonstrate that they neatly
interface with the work on which they are to be installed.

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3. Submit samples as requested.

a. If samples are required to be submitted such samples shall be submitted for
inspection and or approval within the time limit set at the time of request of the
samples. Such samples, when submitted, shall indicate that, they interfaces with
the joinery or metalwork item they are to be installed on.

B. Closeout submittals:
1. Operation and Maintenance Manuals:Furnish the necessary hard copies with the
project name and number displayed on the front cover and spine. Include:
a. List of Manufacturers.
b. Approved Finish Hardware Schedule.
c. Approved Manufacturers’ Product Data Sheets.
d. Manufacturer’s operation, installation, maintenance, and repair instructions for each
type of hardware furnished.
e. Parts List for each type of finish hardware furnished.
f. Manufacturers’ dated written warranty for each type of finish hardware furnished.
g. Certifications: Written certification from Contract that their products are installed
according to manufacturers’ printed installation instructions, are operating properly.
h. Special Tools: List of special tools, if any, required to install hardware, and their
purpose.

1.04 QUALITY ASSURANCE

A. Installers: Only workmen who are thoroughly trained and experienced in the installation
of hardware and fixing of joinery and metalwork on which the hardware is to be fixed
shall be employed for hardware installation.

B. On Site Pre-installation Conference: Before finish hardware installation begins, the

Engineer’s Representative will call a conference at the site to review Finish Hardware
Specifications, approved Finish Hardware Submittals, and to discuss requirements for the
Work including:
1. Hardware delivery and storage.
2. Hardware labeling by door number.
3. Hardware locations.
4. Potential location conflicts.
5. Hardware installation sequence and responsibility.
6. Required accessories and fasteners.
7. Continuous hinge installation.
8. Surface overhead stops and closer template and adjustments.
9. Special tools and maintenance items.
10. Hardware Closeout requirements.
11. Hardware Warranties.

C. Pre-installation Conference Attendance: The Contractor, authorized finish hardware

installers, and the site project manager shall attend the conference. The Engineer’s
Representative conducts the meeting.

D. Uniformity of Hardware and Single Source Responsibility: For each kind of hardware
provide product(s) of a single manufacturer otherwise finish of hardware shall be such

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 Ministry of Urban Development, Housing and Construction

that all components exposed to view shall have matching finish even if supplied by
different manufacturers.

1.05 DELIVERY AND STORAGE

A. Coordinate delivery to avoid delay.

B. Packing and Marking: Individual units of hardware shall, before delivery to site, be
packed separately by complete with fastenings and appurtenances clearly marked on the
outside to indicate contents. The marking shall he either by name or number cross
referenced to the schedule showing the item of work on which it is to be installed.

C. Clearly label each item for identification and installation location as it corresponds to the
approved Finish Hardware Schedule and subsequent information bulletins.

D. Deliver hardware to the jobsite in the manufacturers’ original packages complete with
fasteners, parts, installation instructions, and templates required for proper installation.

E. Inventory hardware at jobsite to identify shortages or backorders. Resolve delivery

shortages and damaged items prior to installing hardware.

F. Precaution shall be taken to protect hardware in transit, at the site and during installation.
All require or replacements as are necessary, when instructed, shall be made to approval
at no additional cost to the Employer.

G. Store finish hardware where directed by Engineer’s Representative. Provide locked, dry
storage for finish hardware.

1.06 WARRANTY

A. Manufacturer’s Warranty: Ten year minimum warranty for door closers.

B. Manufacturer’s Warranty: Three year minimum for locksets.

PART 2 PRODUCTS

2.01 ACCESSORIES

A. Provide brackets, plates, arms, spacers, and special templates to mount door closers in
combination with overhead stops and coordinators, on narrow top rails and for special
ceiling and jamb conditions.

2.02 FASTENINGS

A. Screws, bolts and other fasteners of suitable size and type to anchor the hardware for long
life shall be provided. Fastenings, where necessary, shall be expansion shields, toggle
bolts, sex bolts or other approved anchors, recommended by the manufacturer and
harmonizing with the hardware as to material and surface finish.

2.03 MATERIALS AND FINISHES

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A. General: Unless specified in the Contract Documents, materialsand finishes

shallcomplywiththerequirements stated in the applicable Referencedstandards.
1. Finishedsurfacesof onematerialwhetherextruded, rolled,castorstamped,
shallmatchexactly incolorandtextureandallfinishesvisibleonadoor faceshallbe
visuallyidentical,unlessotherwisespecified.
2. Allconcealedcomponents includinglockbodiesshallbeprotectedbythe manufacturer's
standardfinishwhichshall,whereapplicable,complywith theapplicable
Referencedstandards.
3. Ironorsteel surfacesshallbe protectedbygalvanizing, zincorcadmiumplatingor other
approvedcorrosionresistance methods.
4. Suitable,matching,metric,positivedrivefixingsofcorrect
typesandlengthsshallbeprovidedforbackground
constructions,withvisiblefinishestomatchtheitemfixed.

B. Hinges:
1. Hingesandpivotsshallbeoftheappropriate classforthe
doorsize,weightandduty,withheavy-duty,maintenance free,concealed bearings.
2. Hingesshallbestainless steel,allfinishedtomatch otherhardware onthe
doorface,including platingtomatchbrass,bronzeorotherfinishes,where required.
3. Hingesshallbecountersunkdrilled,fixed withmatchingscrewsandofappropriatetype.
4. Comply with the requirements of ES 2969:2006 for single axis hinges.

C. Locks, Latches and Bolts:

1. Comply with the requirements of ES 2983:2006 for mechanically operated locks,
latches, and locking plates.
2. Comply with ES 2966:2006 for bolts used for doors and windows.
3. Comply with the requirements of ES 2947:2006 for cylinder for locks.

D. Controlled door closing devices:

1. Comply with the requirements of ES 2311:2006 for manually operated door closing
devises for swinging doors.
2. Provide all-weather fluid to eliminate seasonal adjustment of closer speed.
3. A door closer shall be supplied with clear, detailed instructions for its installation,
regulation and maintenance, which shall include any limitations of opening angle.
4. Comply with the requirements of ES 2944:2006 for door coordinator devices for
double leaf swinging doors fitted with door closers.

E. Lever handle and knob furniture:

1. Comply with the requirements of ES 3004:2006.

F. Hardware for Sliding Doors and Folding Doors

1. The principal components for sliding doors and folding doors of the bi-fold type and
multi-panel folding doors excluding doors and panels shall comply with the
requirements of ES 2954:2006.

G. Emergency exit devices:

1. Comply with the requirements of ES 2926:2006 for emergency exit devices operated
by a lever handle or push pad.

2.04 KEY SYSTEM

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A. The works shall after completion be inspected and verified for the correctness of the
master or other key system in accordance with the Schedule. The keys, with the number
for each, indicated by the manufacturer, shall be issued to the Employer after such
verification.

2.05 GASKET AND WEATHER-STRIPPING

A. Comply with the requirements of ES 2984:2006 (R 2012).

2.06 CORROSION RESISTANCE

A. The corrosion Resistance of hardware for both coated and uncoated surfaces shall comply
with the requirements of ES 2959:2006.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine doors and frames and related items for conditions such as, but not limited to,
incorrect handing, hardware preparation, misaligned lock and strike preparations, that
would prevent proper application of finish hardware. Do not proceed until defects are
corrected.

B. Report conditions or hardware applications that are incorrect to the Engineer’s

Representative.

3.02 INSTALLATION

A. Do not proceed with installation of finish hardware prior to attending referenced pre-
installation conference.

B. Installation Sequence: Use proper installation sequence, i.e., install coordinators, and
overhead stops and holders before surface mounted door closers.

C. Install hardware in accordance with manufacturer’s printed installation instructions, and

adjust for smooth operation, free of sticking, binding or rattling.
1. Template surface overhead stops and holders for proper operation
2. Template and adjust closers for proper operation.

D. Use proper tools and methods to prevent scratches, burrs or other defacement.

E. Finish hardwareshallbeoiledandadjustedwhererequiredandleftinperfect workingorder.

F. Screws:
1. Screwsshallbeproperlyinsertedtodrilledpilotholeswitha correctlysized
screwdriver.Screwsmust not be hammeredevenpartofthewayin.
2. Itemswhenfixedwhere thescrew headisburredshallhavethescrews
replaced.Whererequired,screworbolt threadsshallbepluggedtosuit the
constructiontowhichtheitemis fixed

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 Ministry of Urban Development, Housing and Construction

G. Gasket Installation:
1. Install continuous stripping at each opening without unnecessary interruptions.
2. Where fasteners are required, secure fasteners for stripping and seals so they will not
work loose during door operation. Exposed heads of fasteners shall be free of sharp
edges.
3. Coordinate meeting stile gasket with hardware before installation.
4. Install units plumb and level at the optimum location to maintain a permanent
effective seal.

H. After installation, cover and protect hardware to prevent damage during remaining
construction. Remove protection upon completion of construction.

3.03 LOCATION

A. Install hardware at the exact position indicated on the Drawings.

3.04 FIELD QUALITY CONTROL

A. Post Installation Review: After hardware is adjusted for proper operation, Engineer’s
Representative will hold a Post-Installation Review with the Contractor, Hardware
Distributor and Hardware Installers.
1. Physically inspect to verify proper application, installation, adjustment and operation
of finish hardware, and in particular that:
a) Latches engage freely without binding. Filing of strike plates to relieve latch
bind is not acceptable.
b) Closers are adjusted for proper spring power; sweep speed, latching speed; and
hydraulic back check.
c) Locations and proper attachment of installed protective hardware are as
specified.
d) There is no field modification of fasteners.
e) Damaged fasteners are replaced.

2. Defective hardware is repaired or replaced.

3. Hardware is to be left clean and free from disfigurement.

B. Hardware shall be neatly and accurately fitted to joinery and metalwork. The finished
hardware shall be inspected for accuracy of installation and optimum working conditions

END OF SECTION

Technical Specifications for Building Works 087100 - 7 Finish Hardware

 Ministry of Urban Development, Housing and Construction

SECTION 088100

GLASS AND GLAZING

PART 1 GENERAL

1.01 REFERENCES

A. Comply with the following Referenced Standards except:

1. As shown or specified otherwise in the Contract Documents.
2. As specifically recommended otherwise by the manufacturers of the glass and
glazing materials.

B. ES 1655:2005: Workmanship on Building Sites. Code of Practice for Glazing.

C. ES 3111:2006: Specification for Impact Performance Requirements for Flat Safety Glass
and Safety Plastics for Use in Buildings.

D. ES 3222:2006: Glazing and Airborne Sound Insulation-Product Descriptions and

Determination of Properties.

E. ES ISO 9050:2006: Determination of Light Transmittance, Solar Direct Transmittance,

Total Solar EnergyTransmittance, Ultraviolet Transmittance and Related Glazing Factors.

F. ES ISO 3170:2006: Glass in Building – Basic Soda Lime Silicate Glass Products Part 1:
Definitions and General Physical and Mechanical Properties.

G. ES ISO 1333:2005: Glass and Glazing. Classification.

1.02 SUBMITTALS

A. Product Data: Manufacturer's specifications and installation instructions for each type of
glass and glazing material specified, and spacers and compressible filler rod.

B. Samples:
1. Glass: 300mm x 300mm pieces for each type of glass specified.
2. Setting blocks, full size.
3. Sealing materials for each type.
4. Color Samples for Glazing Materials: Manufacturer's standard colors for selection
and approval by the Architect/Engineer for the following.
a. Gasket.
b. Tinted Glass.

5. Pattern Samples:
a. Manufacturer's standard patterns.

C. Quality Control Submittals:

1. Test Reports: Certified test data to sufficiently substantiate glass or glass assembly
compliance with requirements specified.
2. Certificates:
a. Affidavit required under Quality Assurance Article.

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 Ministry of Urban Development, Housing and Construction

b. Wired Glass: Affidavit required under Quality Assurance Article.

1.03 QUALITY ASSURANCE

A. Compatibility of Materials: All components of the glazing system shall be manufactured

or recommended by one manufacturer to assure the compatibility of materials.

B. Workmanship: Complying with ES 1655:2005

C. Certification:
1. Affidavit by the material supplier, certifying type and quality of glass furnished.

1.04 DELIVERY, STORAGE, AND HANDLING

A. General: The delivery, storage and handling of glazing materials and components shall
comply with the requirements stated in ES 1655:2005 and the following.
1. Protect glass from edge and other damages during delivery, handling, storage, and
installation.

B. Delivery:
1. The delivery tickets and certificates shall correspond to the materials and
components delivered and shall comply with the specification of the Contract.
2. Marks and labels and conditions of materials and components shall be checked.
3. Schedule delivery to coincide with glazing schedules so minimum handling of crates
is required. Do not open crates except as required for inspection for shipping
damage.

C. Handling:
1. All units and sheets shall be handled carefully to avoid breaking or chipping the
glazing materials and injury to people to site.
2. Serviceable equipment shall be used.
3. Any warning labels affixed upon receipt of the consignment shall be read carefully
and shall be taken action accordingly.

D. Storage:
1. The storing area shall be prepared level and adequately firm to support the weight of
units and sheets.
2. The location of the store shall be selected to protect the units and sheets from
accidental damage and not to be a hazard to the site.
3. Shade and shelter shall be provided to protect the units and sheets from the sun and
rain. The insulating glass units and plastics glazing sheets shall be kept away from
heat sources.
4. Store cases according to printed instructions on case, in areas least subject to traffic
or falling objects. Keep storage area clean and dry.
5. Unpack cases following printed instructions on case. Stack individual windows on
edge leaned slightly against upright supports with separators between each.

1.05 PROJECT CONDITIONS

A. Environmental Requirements: Comply with glazing materials manufacturer's written

recommendations regarding environmental conditions under which glazing materials can
be installed.

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 Ministry of Urban Development, Housing and Construction

B. Glazing channel dimensions shown are intended to provide for necessary minimum bite
on the glass, minimum edge clearance and adequate glazing material thicknesses, with
reasonable tolerances. Provide correct glass size for each opening, within the tolerances
and necessary dimensions required.

PART 2 PRODUCTS

2.01 GLASS

A. Glass shall generally be annealed float, polished flat glass, toughened or tempered plate
glass free from bubbles specs and other imperfections and complying with the particular
material specifications and classifications hereunder and the stated References above or
schedules and drawings. In addition to these requirements, the specific type requirements
shown in the following subsections shall be met:

B. Use thickness stated on the Contract Documents: (Technical specification,Drawings, Bill

of quantities).

C. Transparent Sheet Glass:Transparent sheet glass shall be clear, light transmitting and
capable of distinctly showing objects thorough. Transparent glass shall be ordinary
quality (OQ), selected glazing quality (SQ) and special selected quality (SSQ) depending
on the quality of" work to be achieved and shall be colored or tinted.

D. Figured Glass: Figured glass shall be identified for quality as in sheet glass but having
sufficient imprinting of texture or pattern to obscure vision partially or totally as specified
and yet capable of allowing the transmission of light. Figured glass shall be clear or
tinted. The pattern or texture of the figuring shall be subject to approval.

E. Opaque Glass:Opaque glass shall meet the requirement of transparent sheet glass for
quality but shall have white or other approved color to obscure vision partially or totally
as specified but transmitting light through.

F. Wired Glass: Wired glass shall be Georgian or normal hexagonal mesh in transparent,
figured or opaque glass as specified. The requirements of transparent, figured or opaque
glass shall be met in addition to the standards required for wired glass.

G. Glass Block:Glass block shall be translucent with normal pressed finish on both faces and
capable of carrying its own and superimposed weight. The jointing faces shall be shaped
or coated to ensure adequate bond between glass and concrete or mortar.

H. Setting blocks: Use setting blocks of appropriate size which are rot-proof, non-absorbent
and load bearing, capable of maintaining the requisite edge clearance without presenting
local area of stress to the glass through being incompressible or un-resilient.
1. Use the block material made of sealed hardwood of suitable density, hammered lead
or extruded PVC, or plasticized PVC (with a softness number of 35 to 45).
a. Size: in accordance with the requirements of ES 1655:2005.

I. Polished Plate Glass for Mirror:Unless otherwise specified in the Contract Documents,
mirrors shall be produced from minimum 6mm thick polished plate glass silvered on one
side with the quality of silvering depending on the standard of finish required. Mirror

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 Ministry of Urban Development, Housing and Construction

work shall include mirrors, shelves and cabinets. Where cabinets and shelves are to be
built in other materials, the requirements specified inthe specifications for such materials
shall be complied with.

2.02 GLAZING MATERIALS

A. General: Unless otherwise specified, the materials to be used for glazing shall be
identified from the table stated in ES 1655:2005 and the following:
1. Bedding and sealing materials:
a. Metal casement putty:Use putty on most non-absorbent surfaces, such as steel
(non-stainless) and sealed wood and sealed concrete (but not with PVC).
b. Linseed oil putty:Use the putty only on primed (but not with micro-porous stain
finishes).

B. Glazing Accessories:
1. Glazing clips, shins, angles, beads, setting blocks and spacer strips supplied with the
items to be glazed shall be of appropriate type in accordance with the Referenced
Standards and matching the color and quality of the other accessories. Such
accessories shall have finishes that do not corrode or stain.

2.03 CLASSIFICATION

A. Complying with ES ISO 1333:2005 and in accordance with the following types:
1. "Clear float or polished plate glass" identified for quality (OQ, SQ, SSQ, and
Tempered) and tint.
2. "Figured float or polished plate glass" identified for quality (OQ, SQ, SSQ, and
Tempered), tint and texture or pattern.
3. "Opaque float or polished plate glass" identified for quality (OQ, SQ, SSQ,
Tempered) and color
4. "Wired Glass" identified for quality (OQ, SQ, SSQ, and Tempered) and stating
whether clear, figured or opaque and tint.
5. "Glass Block" specifying color and thickness
6. "Glass Mirror" specifying sizes and thickness, whether in shelf or cabinet and degree
of silvering. Drawings or schedules to show cabinets shall he submitted with
schedule of glazing.
7. "Security and Other special purpose glazing" - The technical specifications,
drawings and schedules required to enable procure and install glass for this purpose
shall he included in this specification as required.

PART 3 EXECUTION

3.01 PREPARATION

A. Glass shall be cut to size and edge rounded at shop or work site to accurate dimension
leaving equal play on all sides.

B. All items in which glazing is to be fixed shall he free from dirt, grease, oil or other
elements impairing the fixing and likely to stain the glazing and sealant.

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 Ministry of Urban Development, Housing and Construction

C. Clean the glazing channel, or other framing members to receive glass, immediately
before glazing. Remove coatings which are not firmly bonded to the substrate. Remove
lacquer from metal surfaces wherever elastomeric sealants are used.

D. Inspect each piece of glass immediately before installation, and eliminate pieces which
have observable damage or face imperfections.

E. Apply primer or sealer to joint surfaces wherever recommended by sealant manufacturer.

3.02 INSTALLATION

A. Glazing shall be fixed with visible lines and waves running in the horizontal direction.

B. Glazing shall be set in position with equal edge clearance on all sides. The play around
all edges ether puttied or not shall not exceed 2mm unless indicated.

C. Glazing shall be fixed or stopped with the beads furnished with the item to be glazed,
whether putty or gaskets are used.

D. Moving items shall be securely closed or locked in position until glazing compound has
thoroughlyset.

E. Special precaution shall be taken to ensure that sealants and gaskets used in external
glazing are and water tight.

F. Excess compounds, smears, labels and paints spots shall be removed and both faces of
the glass cleaned to ensure that the surface is free of any scratches or defacing marks.

G. Each installation shall withstand normal temperature changes, wind loading, and impact
loading (for operating sash and doors) without failure of any kind including loss or
breakage of glass, failure of sealants or gaskets to remain watertight and airtight,
deterioration of glazing materials and other defects in the Work.

H. Unify appearance of each series of lights by setting each piece to match others as nearly
as possible. Inspect each piece and set with pattern, draw and bow oriented in the same
direction as other pieces.

I. Install glazing materials in accordance with the manufacturer's printed instructions.

3.03 GLAZINGTECHNIQUES

A. General: The glazing method shall be selected depending on size of glazing sheet,
exposure, degree of movement, type of frame material and profile, accessibility, etc., and
shall follow the requirements stated in ES 1655:2005.

B. Glazing blocks: Incorporate setting and location blocks and distance pieces to provide
support in relation to size of sheet or unit, technique of glazing and condition of use as
described in ES 1655:2005.
1. Always use setting blocks of proper size, except when glazing single panes of glass
less than 0.2 m2with putty or plastic glazing compound, or with certain types of
gasket, or with plastics glazing sheet materials.

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 Ministry of Urban Development, Housing and Construction

C. Voids and Filler Rods: Prevent exudation of sealant or compound by forming voids or
installing filler rods in the channel at the heel of jambs and head (do not leave voids in
the sill channels) except as otherwise indicated, depending on light sizes, thickness and
type of glass, and complying with manufacturer's recommendations.

D. Do not cut, seam, nip, or abrade glass which is tempered, heat strengthened, or coated.

E. Force glazing materials into channel to eliminate voids and to ensure complete "wetting"
or bond of glazing material to glass and channel surfaces.

F. Tool exposed surfaces of glazing sealants and compounds to provide a substantial "wash"
away from the glass. Install pressurized tapes and gaskets to protrude slightly out of the
channel, so as to eliminate dirt and moisture pockets.

G. Where wedge-shaped gaskets are driven into one side of the channel to pressurize the
sealant or gasket on the opposite side, provide adequate anchorage to ensure that gasket
will not "walk" out when subjected to dynamic movement. Anchor gasket to stop with
matching ribs, or by proven adhesives, including embedment of gasket tail in cured heel
bead.

H. Gasket Glazing: Miter cut and bond ends together at corners where gaskets are used for
channel glazing, so that gaskets will not pull away from corners and result in voids or
leaks in the glazing system.

I. Structural Gasket Glazing: Cut zipper strips slightly long, to ensure tight closure.
Lubricate zipper strip and use special tool to install zipper. Do not lubricate glazing
channel or anchorage rabbet. Comply with manufacturer's instructions, including the
possible use of sealants and weep holes.

3.04 CURE, PROTECTION AND CLEANING

A. Cure glazing materials in accordance with manufacturer's printed instructions and

recommendations, to obtain high early bond strength, internal cohesive strength, and
surface durability.

B. Mark glazed openings immediately upon installation of glass by attaching crossed

streamers to framing. Do not apply markers of any type to surfaces of glass.

C. Replace glass included in the work which is broken, or otherwise damaged, from the time
Work is started at the site until the date of physical completion.

D. Maintain glass in a reasonably clean condition until date of physical completion.

1. Clean and trim excess glazing material from the glass and stops or frames promptly
after installation.
2. Do not scratch the finished faces with tools or abrasive materials.

E. When directed, or just before the project is turned over to the Procuring Entity, remove
dirt and other foreign material and wash and polish glass included in the work on both
sides.

END OF SECTION

Technical Specifications for Building Works 088100 - 6 Glass And Glazing

DIVISION 09 – FINISHES
 Ministry of Urban Development, Housing and Construction

SECTION 092300

PLASTERING

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Mortar and Masonry Grout: Section 040513.

1.02 REFERENCES

Except as shown or specified otherwise, the Work of this Section shall conform to the
requirements of Specifications for

A. ES 1658:2005: Workmanship on Building Sites, Code of Practice for Plastering and

Rendering.

B. ES 2142:2005 R(2012): Building Lime-Conformity Evaluation.

C. ES 2119:2005: Code of Practice for External Renderings.

D. ES 1487:2005: Code of Practice for Internal Plastering.

E. ES 2284:2005: Aggregates for Mortar.

F. BS 1369: Metal lathing for Plastering.

G. BS 1199: Sand for External Rendering and Internal Plastering with Lime and Portland
Cement.

H. BS 1198: Sand for Internal Plastering with Gypsum Plasters.

I. BS 1230: Gypsum Plasterboard.

J. BS 6100-1-3-7:Glossary of Building and Civil Engineering Terms. Part 1. General and

Miscellaneous. Section 1.3. Parts of Construction Works: Subsection 1.3.7 Finishes.

K. BS 6100-6-1: Glossary of Building and Civil Engineering Terms. Part 6. Concrete and
Plaster. Section 6.1. Binders.

1.03 DEFINITIONS

A. Unless specified otherwise, the terms in this section shall conform to the terms and
definition stated in BS 6100-1-3-7, BS 6100-6-1and the followings.
1. Plaster: Mixture based on a binder that, after the addition of water, is applied while
plastic and that hardens after application, generally used to obtain a surface finish.
2. Gypsum: Naturally occurring or chemically produced Calcium Sulphate Dehydrate
from which binders are produced by varying degrees of dehydration.
3. Lime: Quicklime, hydrated lime, lime putty or slaked lime.
4. Coat: Continuous layer of coating material that results from a single application.

Technical Specifications for Building Works 092300 - 1 Plastering

 Ministry of Urban Development, Housing and Construction

5. Coating: Process that leads to the production of coat.

6. Coating material: Material used to cover a surface for protective, decorative or other
purposes.
7. Substrate: Surface to which a coating material is applied.
8. Priming coat: Initial coat applied directly to the substrate.
9. Finishing coat: Final coat of a coating system
10. Undercoat: Coat between a priming coat and a finishing coat.

1.04 DESCRIPTION OF PLASTER SYSTEMS

A. Cement mortar: consisting of cement mortar priming coat,cement mortarundercoat,

finishing coatcement mortar, render coat, and float finish.

B. Compo mortar: consisting of compo mortar priming coat,compomortarundercoat, and

finishing coatlimeplaster.

C. Gypsum plaster:consisting of gypsum plaster priming coat,gypsum plasterundercoat, and

finishing coatgypsum plaster.

D. Pointing: Recessed pointing and flush pointing.

1.05 SUBMITTALS

A. Product Data: Manufacturer’s name and brand, material type, and specifications:
1. Cement.
2. Lime.

B. Quality Control Submittals:

1. Sand and aggregates: Name and location of source, and test certificate.

1.06 QUALITY ASSURANCE

A. Plasterers shall be skilled workmen who are thoroughly trained and experienced in the
necessary crafts. In addition to these requirements assign at least one person who is
thoroughly familiar with the specified requirements and capable of guiding the trades’
men in the section of materials and execution of the works of this section.

B. Do not use asbestos bearing materials and do not add asbestos to plaster mixes.

C. Allowable Tolerances: Maximum deviation from true plane shall comply with the
requirements of ES 1658:2005.

D. Example of Work: Unless specified otherwise, prepare a sample panel for approval
before preceding the plastering work.
1. Construct a 1 m. x 1.5 m. sample panel for each type of plaster, showing color,
texture, and workmanship.
2. Do not proceed with plaster application until sample panel has been approved by the
Engineer’s Representative.
3. Maintain sample panel on site for comparison purposes until work of this Section
has been finished and approved.

E. Ready-mixed plaster mixes are subject to the approval of the Engineer.

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 Ministry of Urban Development, Housing and Construction

1.07 DELIVERY, STORAGE, AND HANDLING

A. The delivery, storage and handling of materials and components shall comply with the
requirements stated in ES 1658:2005 and the followings.
1. Deliver manufactured materials in original sealed containers, with manufacturer’s
label intact and legible.
2. The material and components to be delivered to the project site shall be of approved
quality, clean and undamaged.
3. Keep cement, gypsum and lime dry, stored off ground, under cover.
4. Keep different materials in separate stacks.
5. Stack bags away from walls, closely together not more than eight bags high.
6. Stack bags so that consignments can be used in the order of delivery.
7. The storing of sand and aggregates shall be as specified under Cast-in-Place
Concrete section.
8. Remove wet, lumpy, and hardened materials from the site.

1.08 PROJECT CONDITIONS

A. Environmental Requirements: Comply with the environmental requirements of applicable

Referenced Standards and the following;
1. Do not use frozen materials in plaster mixes.
2. Do not apply plaster to surfaces that are frozen or contain frost.
3. Do not apply plaster when ambient temperature is less than the requirement.
4. Interior Plastering: Make arrangements thru the Engineer’s Representative to have
the required temperature maintained for a minimum of 24 hours prior to application,
during application, and until plaster has cured.
5. Interior Plastering: Maintain required temperature for a minimum of 24 hours prior
to application, during application, and until plaster has cured.
6. Exterior Plastering: Provide heated shelters when necessary. Maintain required
temperature for a minimum of 24 hours prior to application, during application, and
until plaster has cured.
7. Small on-the-job mix adjustments recommended by the plasterer for working
characteristics and drying conditions may be made with the approval of the
Engineer’s Representative.

B. Protection:
1. Protect adjacent finishes with suitable, non-staining covers.
2. Protect plaster from uneven and excessive evaporation and from temperature
differentials until it has cured.

PART 2 PRODUCTS

2.01 GYPSUM PLASTER MATERIALS

A. Gypsum plasters for internal plastering shall comply with the requirements stated in ES
1487:2005.

B. Sand: Shall comply with BS 1198.

2.02 GYPSUM PLASTER BOARD

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 Ministry of Urban Development, Housing and Construction

A. Gypsum plasterboard when used as a background to plastering system should comply

with BS 1230.

2.03 COMPO MORTAR AND CEMENT PLASTER

A. Cement shall comply with one of the following:

1. ES 2169:2005 for low heat Portland cement.
2. ES 2171:2005 for sulfate - resisting Portland cement.
3. ES 2179:2005 for pozzolanic pulverized-fuel ash cement.

B. Lime: Shall comply with ES 2142:2005 R (2012).

C. Sand: Shall comply with BS 1199.

2.04 MISCELLANEOUS MATERIALS

A. Water: Potable, clear, and free of substances harmful to plaster.

B. Bonding agents: Shall comply with the requirements stated in ES 1487:2005.

C. Metal lath for plastering: shall comply with the requirements of BS 1369.

2.05 CEMENT PLASTER MIX COMPOSITION

A. The mix proportion of cement-sand for priming coat, undercoat and finishing coat shall
comply with the requirements stated in ES 1487:2005.

2.06 COMPO MORTAR MIX COMPOSITION

A. The mix proportion of compo mortar for priming coat, undercoat and finishing coat shall
comply with the requirements stated in ES 1487:2005.

2.07 GYPSUM PLASTER MIX COMPOSITION

A. Shall comply with the requirements stated in ES 1487:2005.

2.08 RENDER COAT MIX COMPOSITION

A. The mix proportion of cement-lime-sand, cement-ready mixed lime-sand, cement-sand

and mortar cement-sand shall comply with the requirements stated in ES 2119:2005.

2.09 FLOATING MIX COMPOSITION

A. 1 part cement to 2 parts of fine sand by volume.

2.10 POINTING MIX COMPOSITION

A. 1 part of cement to 2 parts of fine aggregate by volume.

2.11 AGGREGATES

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 Ministry of Urban Development, Housing and Construction

A. Shall comply with ES 2284:2005.

B. Aggregate for plaster and pointing shall be naturally occurring sand or crushed aggregate.
The aggregate shall be hard, clean, free from adhered coatings with no clay content

C. Aggregate shall be free of harmful organic and inorganic material that may affect the
setting, strength, durability and appearance of render or undercoat and material in
contract with it

D. The clay and fine silt content of aggregate shall not exceed 5% by weight.

2.12 MIXING

A. General:
1. Mixing process for mortar shall comply with the requirements of the
“Section040513” of this Specification
2. Accurately proportion materials for each batch with measuring devices of known
value.
3. Size batches for complete use within maximum of one hour after mixing.
4. Do not use frozen, caked, or lumpy materials. Remove such materials from the site.
5. When sand is required in mix proportions, use moist loose sand.
6. Withhold 10% of mixing water until mixing is almost complete. Add remainder as
needed to produce necessary consistency.

B. Machine Mixing:
1. Unless otherwise approved by the Engineer’s Representative, mix materials in a
power mixer.
2. Clean mixer of set materials before loading each new batch.
3. Maintain mixer in continuous operation while adding the components. After all
materials are in the machine, continue mixing for at least 2 minutes.

PART 3 EXECUTION

3.01 PREPARATION

A. Generally the preparation of backgrounds that receives plastering and rendering shall
comply with the requirements stated in the Referenced Code of Practices and Standards
in this Section.

B. Remove dust, loose particles and other foreign matter which would affect bond of plaster.

C. Wet absorptive bases with a fine spray or fog of clean water to produce a uniform moist
condition.

D. When interior concrete surfaces are smooth, dense, and not suitable for keying of the
plaster coat, prepare surfaces and apply bonding compound in conformance with the
manufacturer’s instructions.

E. Concrete surface shall be hammered to form key Chases shall be formed before services
are installed and made good thereafter prior to plastering.

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 Ministry of Urban Development, Housing and Construction

F. Prior to plastering, joints of stone, brick and concrete blocks shall be raked, to form key.
Where making good with plastering is required, the surface shall be cut out to a
rectangular shape with the edges forming dovetail key.

G. Cracks, blisters and other defects shall be cut out and made good. Where required,
dubbing shall be made with the same material as the under coat application.

3.02 INSTALLING ACCESSORIES

A. Provide all accessories required for a complete finished installation.

1. Set accessories plumb or level, and true to line. Use shims where necessary. Align
joints with concealed splices and tie plates. Attach accessories to substrate as per the
requirements stated on the Referenced Standards.
2. Install continuous corner beads at all external corners of plaster.
3. Unless otherwise indicated, install continuous casing beads to terminate plaster at
head and jambs of doors and windows, at each side of expansion joints, and at
internal corner junctions of load bearing and non-load bearing elements.
4. Unless otherwise indicated, install screeds at control joints and along top of
wainscots.

3.03 PLASTER APPLICATION AND CURING

A. General:
1. Internal plastering: shall comply with ES 1487:2005.
2. External rendering: shall comply with ES 2119:2005.
3. Workmanship: shall comply with ES 1658:2005.
4. Application of metal lath: comply with BS 1369.
5. Provide plaster thicknesses complying with the Referenced Standards or on the
Drawings. On solid base, thickness will be measured from face of base material. On
metal lath base, thickness will be measured from the back plane of metal lath.
6. Apply plaster by hand or machine, unless otherwise indicated.
7. Over metal lath, apply plaster by hand only.
8. Provide 3 coat applications consisting of priming coat, undercoat, and finishing
coats as required.
9. Final coats shall form true, sharp lines at angles and against other items. Where
plaster abuts flush trim, make a small V-joint in the final coat at the trim.
10. Stop off plaster application only at junctions of plaster planes, at openings, or
control joints.
11. Except for metal lath, apply base and finishing coats to moist surfaces only.
12. Ready-Mixed Materials: Follow the manufacturer’s application instructions.
13. In spaces where plastering is indicated on the Drawings, apply plaster on surfaces of
reveals, soffits, pilasters, columns, and other related surfaces, except where other
finish is shown.
14. Extend priming coat and undercoat in back of built-in casework unless otherwise
indicated. Carry final coat a maximum of 3mm past edges of built-in casework.

B. PrimingCoat:
1. Allow scratch coat to set hard, but not dry, before application of brown coat.
Maintain moisture by fogging with clean water as necessary.
2. The priming coat shall have maximum thickness of 5mm and shall be trowel, spread
or machine sprayed, struck off level and left to cure for 24 hours.

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 Ministry of Urban Development, Housing and Construction

C. Undercoat:
1. Plumb line for the second coat shall be established on wetted priming coat.
2. The undercoat shall have a maximum thickness of 12mm applied by trowel and left
to cure.
3. Straighten and float gypsum plaster to an even plane to allow for finish coat of
uniform thickness. Let second coat set hard. Make certain that brown coat is moist
when applying final coat.
4. Straighten and float compo mortar and cement plaster to an even plane and cross
scratch lightly to form key for finishing coat. Moisture cures for not less than 24
hours by fogging with clean water. Maintain moist curing until finishing coat is
applied.

D. Finishing Coat:
1. Finishing coat shall be applied by trowel or machine sprayed, finished level and
smooth to a maximum thickness of 3mm and left to cure.

E. Curing of Plaster:
1. The successive coats in turn shall he wetted and the priming coat left to cure for 24
hours, undercoat for 21 days and finishing coat for 25 days before further finish is
applied. Where finishing coat is cement plaster, this coat shall be applied within 24
hours of the undercoat.

3.04 POINTING

A. General:
1. Surface to receive pointing shall be thoroughly cleaned and wetted before surface
application.
2. Prior to application joints of stone, brick and concrete blocks shall be raked out to a
minimum depth of 5mm. Raked out joints shall be flush or recess pointed with stuck
weathered horizontal joints and square vertical joints.
3. Pointed surfaces shall be cement dusted or cement paste applied to form a final even
and smooth surface, wetted for seven days and left to cure for 28 days.

3.04 CLEAN-UP

A. Clean adjacent surfaces that have been soiled or defaced due to performing the work of
this Section. Restore marred or damaged surfaces.

END OF SECTION

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SECTION 093000

TILING

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Cast-In-Place Concrete: Section 033000.

1.02 REFERENCES

A. ES 13006:2005: Ceramic Tiles – Definitions, Classification, Characteristics and Marking.

B. ES 1822:2005: Glass in Building – Special Basic Products 2. Glass Ceramics.

C. ES 1536:2005: Specification for Adhesives for Use with Ceramic Tiles and Mosaics.

D. ES 2139:2005 (R 2012): Adhesives for Tiles – Definitions and Specifications.

E. ES 1659:2005: Workmanship on Building Sites. Code of Practice for Wall and Floor
Tiling. Ceramic Tiles, Terrazzo Tiles, and Mosaics.

F. ES 1660:2005: Workmanship on Building Sites. Code of Practice for Wall and Floor
Tiling. Natural Stone Tiles.

G. ES 3068:2006: Wall and Floor Tiling – Part 1: Code of Practice for the Design and
Installation of Internal Ceramic and Natural Stone Wall Tiling and Mosaics in Normal
Conditions.

H. ES 3069:2006: Wall and Floor Tiling – Part 2: Code of Practice for the Design and
Installation of External Ceramic Wall Tiling and Mosaics (Including Terra Cotta and
Faience Tiles).

I. ES 3070:2006: Wall and Floor Tiling – Part 3: Code of Practice for the Design and
Installation of Ceramic Floor Tiles and Mosaics (Formerly Part of CP 202).

J. ES 3071:2006: Wall and Floor Tiling – Part 4: Code of Practice for Tiling and Mosaics in
Specific Conditions.

K. ES ISO 10545-(1-16):2005 (R 2012): Ceramic Tiles.

L. ES 2386:2005: Terrazzo Tiles – Part 1: Terrazzo Tiles for Internal Use.

M. ES 2387:2005: Terrazzo Tiles – Part 2: Terrazzo Tiles for External Use.

N. ES 2408:2005: Specification for Precast Terrazzo Units.

O. ES 2410:2005: Specification for Terrazzo Tiles.

P. ES 2409:2005: Specification for Concrete Flooring Tiles and Fittings.

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Q. ES 2284:2005: Aggregates for Mortar.

R. ES 2142:2005 R (2012): Building Lime-Conformity Evaluation.

S. ES 2169:2005: Specification for Low Heat Portland Cement.

T. ES 2171:2005: Specification for Sulfate - Resisting Portland Cement.

U. ES 2179:2005: Specification for Pozzolanic Pulverized-fuel Ash Cement.

V. ES 2174:2005: Specification for Ready-Mixed Building Mortar.

W. ES 1665:2005: Workmanship on Building Sites, Code of Practice for Sealing Joints in

Buildings using Sealants.

X. BS 3260:1969: Specification for Semi-Flexible PVC Floor Tiles.

Y. BS 6100-1-3-3: Glossary of Building and Civil Engineering Terms: Floors and Ceilings.

1.03 DEFINITIONS

A. The terms under this section shall comply with the definitions stated inBS 6100-1-3-3
and the followings;
1. Tile: Thin, flat or shaped component used to form a covering.
2. Mosaic: Surface finish that consists of an arrangement of tesserae.
3. Tesserae: Cubic, square or irregular unit, usually small and of marble, glass or
ceramic, used as a surface finish.
4. Terrazzo tile: Tile that consists of Portland cement and marble aggregate with a
surface that is ground and polish.

1.04 SYSTEM DESCRIPTION

A. This section specifies the installation of wall and floor for ceramic, terrazzo and natural
stonetiles, and also specifies the installation of floor for concrete and PVC floor tiles and
accessories.

1.05 SUBMITTALS

A. Product Data: Catalog sheets, specifications, and installation instructions for each of the
following:
1. Tile and trim units.
2. Setting materials.
3. Grouting materials.
4. Marble door thresholds.

B. Samples:
1. Tile and Grout: Each type and color required.
2. Trim Units: Each type and shape required.
3. Color Samples:
a. Tile manufacturer’s standard range of colors and textures for each tile type
required.

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 Ministry of Urban Development, Housing and Construction

b. Grout manufacturer’s standard range of colors for each grout type required.
4. Marble thresholds.
5. Metal edge strips.

C. Shop Drawings:
1. Layout of patterns shown on the Drawings or as directed by the Engineer.
2. Edge strip locations showing types and detail cross sections.

D. Quality Control Submittals:

1. Tile Grade Certificates/test reports: Furnish tile manufacturer’s product quality
assurance certificate and/or test reports bearing the manufacturer’s certification for
each shipment, type and composition of tiles.
2. Installers’ Qualification Data:
a. Name of each person who will be performing the work and their telephone
number.
b. Names and addresses of 3 similar projects that each person has worked on
during the past 5 years.

E. Contract Closeout Submittals:

1. Maintenance Data: Tile and grout manufacturer’s recommended cleaning and stain
removal methods and materials.

1.06 QUALITY ASSURANCE

A. Manufacturer: Unless specified otherwise or received instruction from the Engineer,

perform the followings;
1. Obtain each color, grade, finish, type, composition, and variety of tile from one
source with resources to provide products from the same production run for each
contiguous area of consistent quality in appearance and physical properties without
delaying the Work.
2. Obtain ingredients of a uniform quality for each mortar, waterproof membrane,
adhesive, and grout component froma single manufacturer and each aggregate from
one source or producer.

B. Certifications:
1. Tile manufacturer’s product quality assurancecertification for each shipment of tiles.

C. Installers’ Qualifications: The persons installing the work of this Section and their
Supervisor shall be personally experienced in tiles installation and shall have been
regularly employed by a Company installing tiles for a minimum of 5 years.

D. Pre-installation Conference: Before the work of this Section is scheduled to begin, a

conference will be called by the Engineer’s Representative at the site for the purpose of
reviewing the Drawing and the Specifications and discussing requirements for the Work.
The conference shall be attended by the Contractor, the tiles installers, and if needed the
tiles distributor.

1.07 DELIVERY, STORAGE, AND HANDLING

A. Deliver and store packaged materials in original containers with seals unbroken and
labels intact until time of use.

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B. Materials from containers which have been distorted, damaged or opened prior to
installation will be rejected.

C. Store materials in weather-tight and dry storage facility.

D. Prevent damage or contamination to materials by water, freezing, foreign matter, and

other causes.

1.08 PROJECT CONDITIONS

A. Environmental Requirements: Do not install tile until construction in spaces is completed.

Set and grout tile when ambient temperature and humidity conditions are being
maintained to the requirements of applicable Referenced Standards.

B. All work to meet material manufacturer’s recommendations.

C. Do not install PVC tile flooring until building is permanently enclosed and wet
construction in or near areas to receive tile materials is complete, dry and cured.
1. Environmental Requirements:
a. Maintain temperature of materials a minimum of 22 C (70 F,) for 48 hours
before installation.
b. Maintain temperature of rooms where work occurs between 21 C and 27 C
(70 F and 80 F), for at least 48 hours, before, during and after installation

1.09 MAINTENANCE

A. Extra Materials: Furnish extra tile, for the amount as specified in the Contract
Documents, of each type, composition, pattern, size and color of tile required. Also
furnish a proportionate number of trim units. Place extra materials packaged with
protective covering in storage at the site where directed.

PART 2 PRODUCTS

2.01 TILES

A. Mosaic:
1. Comply with ES 3068:2006 for internal wall tile.
2. Comply with ES 3069:2006 for external wall tile.
3. Comply with ES 3070:2006 for floor tile.
4. Comply with ES 1659:2005 for wall and floor tile (as alternative).

B. Glazed ceramic tile:

1. Comply with ES 1822:2005.

C. Ceramic tile: The classification and characteristics to which ceramic tiles conform shall
comply with ES 13006:2005 and the following Standard products characteristics unless
specified otherwise in the Contract Documents:
1. Sampling and basis for acceptance - ES ISO 10545-(1-16):2005 (R 2012).
2. Dimension and surface quality - ES ISO 10545-2:2005 (R 2012).
3. Water absorption, apparent porosity, apparent relative density and bulk density - ES
ISO 10545-3:2005 (R 2012).

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4. Modulus of rupture and breaking strength - ES ISO 10545-4:2005 (R 2012).

5. Impact resistance by measurement of coefficient or restitution - ES ISO 10545-
5:2005 (R 2012).
6. Resistance to deep abrasion for unglazed tiles - ES ISO 10545-6:2005 (R 2012).
7. Resistance to deep abrasion for glazed tiles - ES ISO 10545-7:2005 (R 2012).
8. Linear thermal expansion - ES ISO 10545-8:2005 (R 2012).
9. Resistance to thermal shock - ES ISO 10545-9:2005 (R 2012).
10. Moisture expansion - ES ISO 10545-10:2005 (R 2012).
11. Glazing resistance for glazed tiles - ES ISO 10545-11:2005 (R 2012).
12. Frost resistance - ES ISO 10545-12:2005 (R 2012).
13. Chemical resistance - ES ISO 10545-13:2005 (R 2012).
14. Resistance to stains - ES ISO 10545-14:2005 (R 2012).
15. Lead and cadmium given off by glazed tiles - ES ISO 10545-15:2005 (R 2012).
16. Small color difference - ES ISO 10545-16:2005 (R 2012).

D. Terrazzo tile:
1. Comply with ES 2410:2005 for floor and wall tiles.
2. Comply with ES 2408:2005 for precast terrazzo units.
3. Comply with ES 1659:2005 for wall and floor tile (as alternative).

E. Concrete flooring tiles and fittings:

1. Comply with ES 2409:2005.

F. Natural stone tiles:Comply with ES 1660:2005.

1. Granite: Polished, eggshell, honed, fine rubbed, fine axed, dolly pointed, bush
hammered, flame textured, air abrasive blasted or tooled.
2. Marble: Travertine, and hard limestone: polished, eggshell, honed or gritted.
3. Slate: Fine rubbed, sawn, riven, or flame textured.
4. Quartzite: Riven.
5. Limestone: Fine rubbed, sawn or tooled.
6. Sandstone: Fine rubbed, sawn, tooled or riven.

G. PVC tile:
1. Shall comply with the requirements of BS 3260.
2. Tiles shall have a minimum thickness of 1.6mm for residential use, 2mm for
commercial use and 3mm for industrial use.

H. Trim Units: Furnish necessary trim shapes of same material, grade, type, and finish as
indicated on the Drawing. Furnish trim for head, jambs and sills of openings, external and
corners as per the Contract Documents Requirements.

I. Colors: Tile colors shall be as indicated on the Drawings, or if not indicated, as selected
by the Engineer from tile manufacturer’s standard range of colors.

2.02 SETTING MATERIALS

A. Portland Cement Mortar:

1. Portland Cement: Shall comply with one of the following as appropriate:
a. ES 2169:2005: for low heat Portland cement.
b. ES 2171:2005: for sulfate - resisting Portland cement.
c. ES 2179:2005: for pozzolanic pulverized-fuel ash cement.

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2. Sand: Comply with ES 2284:2005.

3. Hydrated Lime: ES 2142:2005 R (2012).
4. Water: Clean and potable.

B. Adhesive:
1. Comply with ES 1536:2005for ceramic and mosaic tiling.
2. Comply with ES 2139:2005 (R 2012) for natural stone, terrazzo, and concrete
flooring tiling.
3. Comply with the requirements of BS 3260 for PVC floor tiling.

C. Primer: As recommended by the mortar/adhesive and tile manufacturer.

D. Mortar mix:The mix, materials, proportion, method and application of mortar shall
comply with the following standards.
1. Comply with ES 3068:2006 for internal ceramic and natural stone wall tiling and
mosaics in normal conditions.
2. Comply with ES 3069:2006 for external ceramic wall tiling and mosaics (including
terra cotta and faience tiles).
3. Comply with ES 3070:2006 for ceramic floor tiling and mosaics.
4. Comply with ES 3070:2006 for ceramic wall and floor tiling and mosaics under
specific conditions.
5. Comply with ES 2409:2005 for concrete flooring tiles.
6. Thickness of mortar as specified in the Drawings.

2.03 GROUTING MATERIALS

A. Sand for grouting: Sand for joints with respect to nominal widths shall comply with the
requirements stated in ES 3068:2006, 3069:2006 ES 3070:2006or ES 3071:2006 as
applicable.

B. Proprietary grouts: Comply with the requirements stated in ES 3068:2006, 3069:2006 ES

3070:2006or ES 3071:2006 as applicable for;
1. Mix based on cement and sand but modified by the inclusion of various additives.
2. Mixed based on epoxide resin.

C. Cement: sand mortar grouts: Comply with the requirements stated in ES 3068:2006,
3069:2006 ES 3070:2006or ES 3071:2006 as applicable.

D. Admixtures to grouts:
1. Comply with the requirements stated in ES 3068:2006, 3069:2006 ES 3070:2006or
ES 3071:2006 as applicable.
2. Admixturesto grouts should be used strictly in accordance with manufacturer’s
instructions, and they should not be added to a proprietary grout unless approved by
the manufacturer of the product.

2.04 ADHESIVE FOR PVC TILE

A. Use adhesives, underlayment, primers and polish recommended by the floor resilient
material manufacturer.

2.05WATERPROOFING

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A. Waterproofing: As required by the Contract Documents or one of the following, in

compliance with the flooring manufacturer’s printed recommendations:
1. Elastomeric rubber membrane, neoprene or urethane, one or 2 component liquid
formulation.

2.05 MISCELLANEOUS MATERIALS

A. Metal Edge Strips: As required by the Contract Documentsor white zinc-alloy terrazzo
strips, 0.32 cm wide at top edge with integral provision for anchorage to mortar bed or
substrate, unless otherwise indicated.

B. Expansion Joint Materials:

1. Sealants:
a. Comply with the requirements stated in ES 1665:2005 and
b. For materials used for movement joints comply, as an alternative, with the
requirements for flexible material selection and properties stated in ES
3068:2006, 3069:2006 ES 3070:2006or ES 3071:2006 as applicable.

2. Back-up Strip:
a. Comply with the requirements stated in ES 3068:2006, 3069:2006,ES
3070:2006or ES 3071:2006 as applicable.

2.06 MARBLE DOOR THRESHOLDS

A. Marble: As required by the Contract Documents.

B. Fabricate thresholds to equal width of door jambs, with true planes, edges straight, and
free of chipped or broken arises and corners.
1. Raised Thresholds: Depth shall be as required to finish 1.3 cm above finished tile
floor and have a minimum thickness of 2.5-0.65 cm, unless otherwise shown. Bevel
exposed edge arises 0.65 by 0.65cm.
2. Flush Thresholds: 2 cm thick, unless otherwise shown.
3. Finish: Honed finish on exposed faces and edges,unless otherwise shown.

2.07 SOLID PLASTIC THRESHOLDS

A. Solid Plastic Thresholds: Fabricated of a synthetic, homogeneous, monolithic material.

1. Fabricate to profile shown with eased edges and sanded smooth.
2. Fabricate thresholds to equal door jamb opening and equal width of door jamb, unless
otherwise shown.
3. Raised Thresholds: Depth and profile shall be as shown on drawings.
4. The manufacturer’s recommended epoxy type adhesive.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine substrates, areas, and conditions where tile will be installed, with Installer
present, for compliance with requirements for installation tolerances and other conditions
affecting performance of installed tile.

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B. Do not proceed with installation until unsatisfactory conditions have been corrected.

3.02 PREPARATION

A. Provide concrete substrates comply with flatness tolerances specified in ES 3068:2006,

ES 3069:2006,ES 3070:2006or ES 3071:2006 as applicable.

B. Protection: Protect adjacent surfaces before tile-work begins.

C. Cleaning: Clean substrate surfaces in accordance with applicable reference standards and
manufacturer’s installation instructions.

D. Prior to placing mortar bed, cement slurry bonding coat shall be applied to the
subsurface. The mortar setting coat shall be immediately applied to the surface

E. Prior to placing tile, glue shall be spread onto surface using trowel to a depth not
exceeding 3mm thick. Comb the adhesive with notched edge of the trowel ensuring that
continuous horizontal ribs of adhesive are formed.

3.03 SUBFLOOR PREPARATION FOR PVC FLOOR TILING

A. Shall comply with the requirements of BS 3260.

B. Fill cracks, joints and other irregularities in concrete with leveling compound:
1. Do not use adhesive for filling or leveling purposes.
2. Do not use leveling compound to correct imperfections which can be corrected by
spot grinding.
3. Trowel to smooth surface free of trowel marks, pits, dents, protrusions, cracks or
joints.

C. Clean floor of oil, paint, dust, and deleterious substances: Leave floor dry and cured free
of residue from existing curing or cleaning agents.

D. Preparation of existing installation shall include the removal of existing resilient floor and
existing adhesive. Do not use solvents to remove adhesives.

3.03 INSTALLATION

A. Install wall and floor tiles in accordance with the printed installation instructions of the
tile and setting material manufacturers and the followings;
1. ES 3068:2006forinternal ceramic and natural stone wall tiling and mosaics in normal
conditions.
2. ES 3069:2006forexternal ceramic wall tiling and mosaics (including terra cotta and
faience tiles).
3. ES 3070:2006 for ceramic floor tiles and mosaics.
4. ES 3071:2006 for the installation of ceramic wall and floor tiling and mosaics in
situations where there are specific functional or environmental requirements and/or
conditions that are potentially detrimental to the installation or the background or
both.
5. Comply with the requirements of BS 3260 for PVC tile flooring.
6. Neutralize and seal substrate as required by the mortar/adhesive manufacturer’s
instructions.

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7. Mix and apply proprietary setting and grouting materials in compliance with the
manufacturer’s instructions.
8. Tiles (other than PVC) shall be thoroughly soaked in water for a minimum of 15
minutes before laying/fixing and shall be taken out before use.

B. Joint Pattern: Install tile in grid pattern with joint widthin accordance with ES 3068:2006,
ES 3069:2006,ES 3070:2006or ES 3071:2006, as applicable, unless otherwise indicated.

C. Layout tile-work on principal walls, with tile-work field centered in both directions on
the floor and lengthwise on walls in each space, so that no tile less than one-half full size
will occur, unless otherwise approved to suit the features of the space. Align joints when
adjoining tiles are the same size. Maintain uniform joint width.

D. Extend tile-work into recesses and under equipment and fixtures, to form a complete
covering without interruptions, except as otherwise shown. Terminate tile-work neatly at
obstructions, edges, and corners without disruption of pattern or joint alignments.

E. Accurately form intersections and returns. Perform cutting and drilling of tile without
marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in
items for straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures, and
other penetrations so plates, collars, or covers overlap tile.

F. PVC tile Layout:Unless specified otherwise, comply with the requirements of BS 3260
and the following.
1. If layout is not shown on drawings, lay tile symmetrically about center of room or
space with joints aligned.
2. No tile shall be less than 150 mm (6 inches) and of equal width at walls.
3. Place tile pattern in the same direction; do not alternate tiles.

G. Expansion and Control Joints: Comply with preparation, joint depths and widths, and
installation in accordance with ES 3068:2006, ES 3069:2006,ES 3070:2006or ES
3071:2006, as applicable. Keep expansion and control joints free of setting and grouting
materials. Do not saw-cut joints after installing tiles.
1. Install continuous expansion joint at perimeter of floor/wall juncture.
2. Install sealants in accordance with manufacturer’s printed instructions.

H. Edge Strips: Install metal edge strips at edge of tile meeting other types of flooring,
unless otherwise indicated.

I. Edge Strips for PVC floor tiling:

1. Locate edge strips under center line of doors unless otherwise shown.
2. Set PVC tile edge strips in adhesive. Anchor metal edge strips with anchors and
screws specified.
3. Where tile edge is exposed, butt edge strip to touch along tile edge.
4. Where thin set ceramic tile abuts PVC tile, set edge strip against floor tile and
against the ceramic tile edge.

J. Grouting: Comply with ES 3068:2006, ES 3069:2006,ES 3070:2006or ES 3071:2006, as

applicable for type of grout and grouting procedure, and manufacturer’s installation
instructions. Make joints watertight, and without voids, cracks and excess grout. Damp
cure in accordance with reference standards and manufacturer’s instructions when
applicable.

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K. Solid Plastic Thresholds: Set the thresholds in a full bed of adhesive as recommended by
the Threshold manufacturer.

L. Install waterproofing to comply with waterproofing manufacturer’s written instructions to

produce a waterproof membrane of uniform thickness bonded securely to substrate.
1. Do not install tile over waterproofing until waterproofing has cured and been tested
to determine that it is watertight.

M. Marble Door Thresholds: Set marble thresholds in a full bed of the same type of setting
material specified for adjoining tile-work, unless otherwise indicated.
1. Wood Subfloors: Set marble thresholds in a full bed of epoxy mortar.

3.04 FIELD QUALITY CONTROL

A. Tests: Perform electrical performance testing of the conductive tile floors as required by
the Engineer’s Representative after installation in accordance applicable Referenced
Standards.

3.05 CLEANING AND MAINTENANCE

A. Comply with the requirements stated in ES 3068:2006, ES 3069:2006,ES 3070:2006or

ES 3071:2006 as applicable.

B. PVC tile flooring:

1. Comply with the requirements of BS 3260.
2. Clean adhesive marks on exposed surfaces during the application of resilient
materials before the adhesive sets. Exposed adhesive is not acceptable.
3. When protective materials are removed and immediately prior to acceptance, replace
any damage tile, re-clean resilient materials, lightly re-apply polish and buff floors.

C. Check the tile-work installation. Remove defective tile and retile. Leave finished
installation free of cracked, chipped, broken, un-bonded, and otherwise defective tile-
work.

D. On completion of placement and grouting, clean all ceramic tile surfaces so they are free
of foreign matter. Comply with grouting specifications and with grout manufacturer’s
printed instructions for materials and method.
1. Remove latex-Portland cement grout residue from tile as soon as possible.
2. Unglazed tile may be cleaned with acid solutions only when permitted by tile and
grout manufacturer’s written instructions, but no sooner than 10 days after
installation. Protect metal surfaces, cast iron, and vitreous plumbing fixtures from
effects of acid cleaning. Flush surface with clean water before and after cleaning.

3.07 PROTECTION

A. Apply heavy Kraft paper, or other approved heavy protective covering, masked in place
over tile-work to prevent staining, damage, and wear.

B. Prohibit foot and wheel traffic on newly tiled areas for seven days after completion of
installation unless otherwise approved by the Engineer’s Representative.

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C. Before final inspection, remove protective coverings and rinse neutral cleaner from tile
surfaces.

D. PVC tile flooring protection:

1. Comply with the requirements of BS 3260.
2. When construction traffic occurs over tile, cover PVC materials with reinforced
Kraft paper properly secured and maintained until removal is directed by Resident
Engineer. At entrances and where wheeled vehicles or carts are used, cover tile with
plywood, hardboard, or particle board over paper, secured and maintained until
removal is directed by Resident Engineer.

END OF SECTION

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 Ministry of Urban Development, Housing and Construction

SECTION 095000

CEILINGS

PART 1 GENERAL

1.01 REFERENCES

A. ES 3242:2006: Suspended Ceilings – Requirements and Test Methods.

B. ES 1641:2006: Code of Practice for the Selection and application of Particle Board,
Oriented Strand Board (OSB), Cement Bonded Particle Board and Wood Fiber Boards
for Specific Purposes.

C. BS 8290: Suspended Ceilings.

1.02 SUBMITTALS

A. Submittals Package: Submit the Shop Drawings, Product Data, Samples, and Quality
Control Submittals specified below as a package at the same time or on different time
schedules as per the agreement with the Engineer.

B. Shop Drawings: Ceiling plans and details that indicate coordinating penetrations and
ceiling mounted items, including the following.
1. Ceiling suspension members.
2. Method of attaching hangers to supporting building structure.
3. Ceiling-mounted items including light fixtures; air outlets and inlets; sprinkler
heads; and special moldings at walls, columns penetrations, and other junctures with
adjoining construction.

C. Product Data: Manufacturer’s catalog sheets, specifications, and installation instructions

shall be submitted for the Works of acoustical and metal ceiling system for each item
specified including:
1. Each suspension system type specified.
2. Infill units specified.
3. Integral access units,etc.

D. Samples:
1. Samples of each type of work in its component material, and fabricated, assembled,
fixed and finished forms shall be produced for approval.
a. Sample size will be determined by the Engineer.

2. Suspension System Materials: Exposed suspension system, component members,

including moldings, for each color and system type required.
a. Sample size will be determined by the Engineer.

3. Material Units: Each type, pattern, and color specified.

a. Sample size will be determined by the Engineer.

E. Quality Control Submittals:

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1. Certification: Manufacturer’s written statement, certifying that the suspension

system meets or exceeds the specified structural requirements.

1.03 QUALITY ASSURANCE

A. Installers Qualifications: The persons installing the suspended ceiling system and their
supervisor shall be personally experienced in suspended ceiling installation and shall
have been regularly employed by a company installing systems for a minimum of 2
years.

B. Marking: Complying with the requirements of BS 8290, all suspended ceiling

components made from steel and aluminum materials shall be legibly and permanently
marked with the registered name of trade mark of the manufacturer of the component.

1.04 PROJECT CONDITIONS

A. Environmental Requirements: Comply with acoustical and metal unit manufacturer’s

printed temperature and ventilation requirements before, during, and after installation.

B. Space Enclosure: Do not install interior acoustical units until space is enclosed and
weatherproof, wet work in spaces is completed, and work above ceilings is complete.

PART 2 PRODUCTS

2.01 MATERIALS

A. General: Unless specified in the Contract Documents the type of material used for ceiling
Works shall comply with the requirements of the Referenced Standards.

B. Chipboard Particle board:

1. Chipboard shall be prime quality, in specified thickness complying with
requirements of ES 1641:2006.
2. Chipboard shall be straight edge and free from visible defects that might impair
strength and appearance.
3. The exposed face of chipboard shall be smooth enough to receive further finish
application.

C. Steel: Unless otherwise specified in the Contract Documents, steel used in the
manufacture of cold formed sections for use in ceiling grids shall comply with BS 8290.

D. Aluminum: Unless otherwise specified in the Contract Documents, aluminum used in the
manufacture of strips and sections for use in ceiling grids shall comply with BS 8290.

E. Infill units: Unless otherwise specified in the Contract Documents, infill units shall
comply with the requirements of applicable Referenced Standards.
1. Color and texture as indicated or may be selected from manufacturer's standard
colors and textures by the Architect/Engineer.

F. Fasteners: Except where shown or specified, select fasteners of type, size, grade, and
class required for secure installation of ceiling systemby complying with the
requirements of applicable Referenced Standards.

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G. Tolerances: The variation of the overall height and width of the cross-section of main
runners, cross members and perimeter trims of ceiling materials and length, width,
thickness, square-ness and flatness of infill units shall be within the tolerances given in
the applicable Referenced Standards.

2.02 FABRICATION

A. Fabricate ceiling members and components as indicated in the Contract Documents or if

not indicated comply with the requirements of applicable Referenced Standards.

B. Form ceiling support system from steel shapes, plates, and bars, sizes as indicated, or if
not indicated sized to support the specified design loads.
1. Galvanize ceiling support system after fabrication.

C. Unless otherwise indicated or approved, fabricate ceiling panels for predetermined

openings, including opening required by related contracts, and reinforce and close panel
edges to maintain panel strength, alignment, profile, and security.

D. Fabricate access panels and removable panels where indicated and required. Coordinate
exact locations with related contracts.

2.03 GALVANIZING

A. Unless otherwise specified or noted, items indicated, or specified, to be galvanized shall

receive appropriate type of coating by complying with the requirements of applicable
Referenced Standards:

2.04 SHOP FINISHING

A. After fabrication, give steel shapes, plates, and bars that will be exposed in the finish
system a recommended amount and type of coating applied in accordance with the
coating manufacturer's printed instruction.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine surfaces to receive the work of this Section for defects that will adversely affect
the execution and quality of the work. Do not proceed until unsatisfactory conditions are
corrected.

3.02 INSTALLATION

A. General: Unless otherwise specified or noted in the Contract Documents, installation of

ceiling Works shall comply with the requirements of applicable Referenced Standards.

B. Ceiling soffits nailed to supports:Chipboards, plywood, hardboard and soft board and
metal ceiling panels nailed to timber battens:
1. Ceiling panels shall be nailed to sawn timber backing. Nails shall be punched and
stopped.

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 Ministry of Urban Development, Housing and Construction

2. The sizes, patterns and spacing of battens shall be as indicated on drawings. Where
details are not given, the minimum sizes of timber battens shall he 40x50mm and the
maximum spacing 600mm centers in both directions. The battens shall be fixed to
trusses or rafters in 40x5Omm sawn timber suspenders that may also be used to
adjust levels. Where truss spacing is not close enough to keep the ceiling battens
level, timber backing nailed or tied to the truss shall he provided as necessary. The
pattern of layout, if not given on drawings shall be as directed.
3. Ceiling panel edges shall be finished straight or chamfered as shown on drawings or
schedules.
4. Where ceiling panel edges are finished straight, the joints shall he covered with
milled timber molded lists not less than 30mm wide. The cover molds shall follow
strict and uniform pattern even if they are not to cover joints.
5. The joints of ceiling to wall shall be covered with molded corner lists of width not
less than 50mm.
6. The gap to be left between chamfered panels shall he as detailed on drawings or
where not shown not less than 10mm.
7. Unless specified, the joint between chamfered panels and walls shall be covered
with molded cover fillets of width not less than 50mm.
8. Ceiling panels less than 8min in thickness shall not he chamfered.

C. Suspended Ceiling: Chipboard, plywood, metal, acoustic and other ceiling panels the
support frames of which are suspended from supports by wires, chains and steel profiles:
1. Support metals shall be aluminum, galvanized or coated steel or other approved
material to the shapes and dimension shown on drawing or approved.
2. Ceiling panels shall be accurately sized to the dimension shown on drawings. No
bottom support shall be laid out.
3. Suspended panels with no bottom support shall be laid out and hanged from
suspension, ensuring that panels are either with no gap in between, or the gap left in
as detailed on drawings.
4. Panels when joined, shall form true and straight lines. Panels rest on metal supports
not than 10mm width of panels shall rest on the support. Where up lifting of panels
is likely, ceiling panels shall be securely screwed to supports.

D. Installation of acoustical units:

1. Install acoustical units in accordance with the manufacturer’s printed instructions,
unless otherwise shown or specified.
a. Fit acoustical units in place, free from damaged edges or other defects
detrimental to appearance and function.
b. Install acoustical unit level, in uniform plane, and free from twist, warp, and
dents.
c. Scribe and cut acoustical units to fit accurately at borders and at penetrations.
d. Where tiles are not supported by suspension members, install splines at
unsupported joints.
e. Keep border tiles in compression by inserting spring steel spacers between tiles
and moldings. Place one spacer bar at the center of each tile.
f. Locate integral access units to provide uniformly distributed units equal to 20
percent of the total area of each ceiling.
g. Install integral access units in locations shown on the drawings.
h. Hold-down Clips: Install hold-down clips in areas shown on the drawings and
in areas required for fire resistance ratings. Space as recommended by panel
manufacturer, or as shown or required.

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i. Impact Clips: Install impact clip system in accordance with the manufacturer’s
printed instructions.

3.03 CLEANING AND ADJUSTING

A. Clean exposed surface of acoustical ceilings, including trim, wall moldings, and
suspension members. Comply with manufacturer’s printed instructions for cleaning and
touch-up of minor finish damage.

END OF SECTION

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 Ministry of Urban Development, Housing and Construction

SECTION 099101

CONSTRUCTION PAINTING

PART 1 GENERAL

1.01 REFERENCES

A. ES 1661:2005: Workmanship on Building Sites. Code of Practice for Decorative Wall

Coverings and Painting.

B. ES 853:2002: Paints and Varnishes – Zinc Chromate Primer – Specification.

C. ES 854:2002: Paints and Varnishes – Red Iron Oxide Primer – Specification.

D. ES 855:2002: Paints and Varnishes – Plastic Emulsion Paints – Specification.

E. ES 856:2002: Paints and Varnishes – Enamel Paints – Specification.

F. ES 874:2002: Paints and Varnishes – Inorganic Zinc Silicate Paint – Specification.

G. ES 875:2002: Paints and Varnishes – Organic Zinc Rich Primer – Specification.

H. ES 2168:2005: Pigment for the Coloring of Building Material based on Cement and/or
Lime – Specifications and Methods of Test.

I. ES ISO 1248:2002: Iron Oxide Pigments for Paints.

J. ES ISO 1249:2002: Zinc Chromate Pigments – Basic Zinc Potassium Chromate Pigments
and Zinc Tetrahydroxy Chromate Pigments.

K. ES ISO 1336:2002: Specification for Black Paints (Tar-Based).

L. ES 857:2002: Paints and Varnishes – Determination of Drying Oil Content of Non-

Volatile Vehicle.

M. ES 858:2002: Paints and Varnishes – Determination of Pigment Volume Concentration

of Non-Aqueous Solvent Base.

N. ES 859:2002: Paints and Varnishes – Determination of Rosin Acid Content of Paint

Vehicle.

O. ES 860:2002: Paints and Varnishes – Determination of Water Content.

P. ES 862:2002: Paints and Varnishes – Determination of Wet and Dry Hiding Power.

Q. ES 870:2002: Paints and Varnishes – Determination of Quantity of Material in a

Container.

R. ES 871:2002: Paints and Varnishes – Determination of Color Stability of Paint Films.

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S. ES 876:2002: Paints and Varnishes – Determination of Metallic Zinc Content.

T. ES 877:2002: Paints and Varnishes – Determination of Pencil Hardness of Paint Films.

U. ES 878:2002: Paints and Varnishes – Determination of Degree of Setting.

V. ES ISO 11998:2002: Paints and Varnishes – Determination of Wet-Scrub Resistance and

Clean Ability of Coating.

W. ES ISO 1524:2002: Paints and Varnishes and Printing Inks – Determination of Fineness
of Grind.

X. ES ISO 2808:2002: Paints and Varnishes – Determination of Film Thickness.

Y. ES ISO 2811:2002: Paints and Varnishes – Determination of Density.

Z. ES ISO 2812:2002: Paints and Varnishes – Determination of resistance to liquid.

AA. ES ISO 2813:2002: Paints and Varnishes – Determination of Specular Gloss of Non-
Metallic Paint Films at 20, 60 And 85 Degrees.

BB. ES ISO 3248:2002: Paints and Varnishes – Determination of the Effect of Heat.

CC. ES ISO 3668:2002: Paints and Varnishes – Visual Comparison of Color Paints.

DD. ES ISO 6270:2012: Paints and Varnishes – Determination of Resistance to Humidity

(Continuous Condensation).

EE. ES ISO 6503:2002: Paints and Varnishes – Determination of Total Lead by Flame
Atomic Absorption Spectrometric Method.

FF. ES ISO 8501-1:2007: Preparation of Steel Substrates Before Application of Paint and
Related Products – Visual Assessment of Surface Cleanness – Part 1 Rust Grades and
Preparation Grades of Uncoated Steel Substrates and of Steel Substrates after Overall
Removal of Previous Cotings.

GG. ES ISO 12944-4:2002: Paints and Varnishes – Corrosion Protection of Steel Structures
by Protective Paint.

HH. BS 5493: Code of Practice for Protective Coating of Iron and Steel Structures against
Corrosion.

1.02 DEFINITIONS

A. The word “paint” in this Section refers to substrate cleaners, fillers, sealers, primers,
undercoats, enamels, stains, varnishes and other first, intermediate, last or finish coatings.

B. The word “primer” in this Section refers to substrate cleaners, fillers, sealers, undercoats,
and other first or intermediate coats beneath the last or finish coating.

C. The words “finish paint” in this Section refer to the last or final coat and previous coats
of the same material or product directly beneath the last or final coat.

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D. Finish Paint Systems: Finish paint and primers applied over the same substrate shall be
considered a paint system of products manufactured or recommended by the finish coat
manufacturer.
1. Finish paint products shall meet or exceed specified minimum physical properties.

1.03 SUBMITTALS

A. Painting Schedule: Cross-referenced Painting Schedule listing all exterior and interior
substrates to be painted and specified finish paint type designation; product name and
manufacturer, recommended primers and product numbers, and finish paint color
designation for each substrate to be painted.
1. Designate exterior substrates by building name and number, substrate to be painted
and surface location.
2. Designate interior substrates by building name and number, floor, room name and
number, and surface to be painted.

B. Product Data Sheets: Manufacturer’s published product data sheets describing the
following for each finish paint product to be applied:
1. Percent solids by weight and volume, solvent, vehicle, weight per gallon,
gloss/reflectance angle, recommended wet and dry film thickness, volatile organic
compound (VOC) content in kg/gallon, product use limitations and environmental
restrictions, substrate surface preparation methods, directions and precautions for
mixing and thinning, recommended application methods, square foot area coverage
per gallon, storage instructions, and shelf-life expiration date.
2. Manufacturer’s recommended primer for each finish paint product and substrate to
be painted.
3. Manufacturer’s complete range of available colors for each finish paint product to be
applied.

C. Finish Paint Samples: Two finish paint samples applied over recommended primers for
each substrate to be painted.
1. Samples shall be in the designated color and specified reflectance.
2. Label each sample with the following information:
a. Project number and Painting Schedule designation describing substrate location
represented by the sample.
b. Finish paint and primer manufacturer, product names and numbers, finish paint
color and reflectance.

3. Sample Sizes: Determine sample size in consultation with the Engineer’s

Representative for the following substrates.
a. Wall, Ceiling, and Floor Substrates,
b. Finish Wood Substrates,
c. Concrete and Concrete Masonry Unit Substrates,
d. Sheet Metals,
e. Bar and Tubular Metals,

D. Quality Control Submittals:

1. Test Reports: Furnish certified test results from an independent testing laboratory
showing that products submitted comply with the specifications, if requested by the
Engineer’s Representative.

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2. Certificates: Furnish certificates of compliance required under QUALITY

ASSURANCE Article as required.

E. Existing Exterior Paint Film Stripping and Removal Submittals:

1. Submit proposed materials and methods for removing existing paint films down to a
clean and original undamaged substrate.
a. Depending upon the substrate to be stripped and thickness of paint films to be
removed, acceptable methods of removal include hand or mechanical tools,
pressure washing with water, heat or steam devices, chemical strippers and
other appropriate methods.
b. More aggressive paint stripping and removal methods will not be accepted
when less aggressive methods are equally effective with less damage.
c. Chemical Strippers: As recommended by a letter of approval from finish paint
manufacturer.

1.04 QUALITY ASSURANCE

A. Volatile Organic Compounds (VOCs) Regulatory Requirements: Comply with the

Governmentregulatory requirements.
1. Certificate of Compliance: List of each paint product to be delivered and installed.
List shall include written certification stating that each paint product listed complies
with the VOC regulatory requirements in effect at the time of job site delivery and
installation.

B. Container Labels: Label each product container with paint manufacturer’s name, product
name and number, color name and number, thinning and application instructions, date of
manufacture and shelf-life expiration, required surface preparation, recommended
coverage per gallon, wet and dry film thickness, drying time, and clean up procedures.

C. Field Examples:
1. Prior to on-site painting, at locations designated by the Engineer’s Representative,
apply field examples of each paint type to be applied.
2. Field examples to be applied on actual substrates to be painted and shall duplicate
earlier approved paint samples.
d. Interior field examples to be applied in rooms and spaces to be painted with the
same products.
e. Field Example Minimum Wet and Dry Film Thickness: As indicated on
approved product data sheet.
f. Application: Apply each coat in a smooth uniform wet mil thickness without
brush marks, laps, holidays, runs, stains, cloudiness, discolorations, nail holes
and other surface imperfections.
1) Leave a specified exposed width of each previous coat beneath each
subsequent coat of finish paint and primer.

g. Use of Field Examples: Field examples shall serve as a quality control standard
for acceptance or rejection of painting Work to be done under this Section.

3. Field Example Sizes:

a. Floor, Wall, and Ceiling Examples: 20 square meters.
b. Door and Frame Examples: One door and frame with 30 cm wide horizontal
strips.
c. Linear Substrate Examples: 5m linear with 30cm long strips.

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 Ministry of Urban Development, Housing and Construction

4. Do not begin applying paints represented by field examples until examples have
been reviewed and approved by the Engineer’s Representative.
a. Protect and maintain approved field examples until all painting work
represented by the example has been completed and approved.

5. Existing Exterior Paint Stripping and Removal Field Examples: Apply necessary
number of examples required to determine least aggressive method for stripping and
removing existing paint films without damaging the original substrate.
a. Example Size: 1.5m by 1.5m at location designated by the Engineer’s
Representative.

D. Compatibility of Paint Materials: Primers and intermediate paints shall be products

manufactured or recommended by the finish paint manufacturer.

1.05 DELIVERY, STORAGE, AND HANDLING

A. Comply with the requirements stated in ES 1661:2005 and the following.

1. Delivery: Deliver approved materials to the Site in original, unopened containers
and cartons bearing manufacturer’s printed labels. Do not deliver products which
have exceeded their shelf life, are in open or damaged containers or cartons, or are
not properly labeled as specified.
2. Handling: Unload and handle materials with care to avoid crushing, tearing or
damage to packaging, and denting or unsealing of containers.
3. Storage: Store materials in a clean, dry, well-ventilated store in accordance with
manufacturer’s published product data sheets and the following.
a. Store materials providing protection from frozen extremes of temperature
change within the range of 5 degrees C and 30 degrees C.
b. Set aside any material that has been exposed to temperatures outside those
stipulated by the manufacturer, until advice has been obtained on its suitability
for use.
c. Store materials so that they can readily be used in order of delivery and issued
from store before the expiry of any shelf life period stated by the manufacturer.

1.06 PROJECT CONDITIONS

A. Environmental Requirements: Comply withES 1661:2005 and the following for

unsuitable environmental conditions prevailed on the project site.
1. Ambient Air Temperature, Relative Humidity, Ventilation, and Surface
Temperature: Comply with paint manufacturer’s published product data sheet or
other printed product instructions.
2. If paint manufacturer does not provide environmental requirements, do not apply
painting materials:
a. To surfaces affected by dump or frost.
b. When the air or substrate temperature is below, or likely to fall below 5 degree
C.
c. When condensation is likely to occur before the paint is touch is dry.
d. When rain or snow is likely to affect the paintwork.
e. When heat is likely to cause faults to develop.
f. When airborne dust is likely to spoil wet paint.
g. When the light is insufficient.
h. To substrates not adequately dried out.

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3. Ventilation: Ensure there is adequate ventilation for all painting processes..

1.07 EXTRA MATERIALS

A. Provide extra finish paint materials, from the same production run as paints to be applied,
for the quantitiesas directed by the engineer for each color installed.

PART 2 PRODUCTS

2.02 PAINT PRODUCTS

A. Plastic emulsion paints shall comply with ES 855:2002.

B. Enamel paints shall comply with ES 856:2002.

C. Black paints (tar-based) shall comply with ES ISO 1336:2002.

D. Zinc chromate primer shall comply with ES 853:2002.

E. Red iron oxide primer shall comply with ES 854:2002.

F. Inorganic zinc silicate paint shall comply with ES 874:2002.

G. Organic zinc rich primer shall comply with ES 875:2002.

H. Color Pigments: Pigment for the coloring of building material based on cement and/or
lime shall comply with ES 2168:2005.

I. Iron oxide pigments for paints shall comply with ES ISO 1248:2002.

J. Zinc chromate pigments shall comply with ES ISO 1249:2002.

K. Bedding Compound: Water based pre-mixed gypsum wallboard joint compound.

L. Metal Filler: Polyester resin base auto-body filler.

M. Mineral Spirits: Low odor type recommended by finish paint manufacturer.

N. Paint Stripper: As recommended by finish paint manufacturer.

O. Spackling Compound: Water based pre-mixed plaster and gypsum wallboard finishing
compound.

P. Stain Blocker, Primer-Sealer: As recommended by finish paint manufacturer.

Q. Wood Putty: Water based pre-mixed wood filler.

1. Color match putty to wood substrate beneath clear and semi-transparent finishes.

R. Wood Substrate Cleaner, Brightener, Conditioner, and Open-grain Sealer: As

recommended by finish paint manufacturer.

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2.03 PAINT TYPES

A. Determination of Paint Properties:

1. Properties of acceptable materials.
a. Determination of drying oil content of non-volatile vehicle shall comply with
ES 857:2002.
b. Determination of pigment volume concentration of non-aqueous solvent base
shall comply with ES 858:2002.
c. Determination of rosin acid content on paint vehicle shall comply with ES
859:2002.
d. Determination of water content shall comply with ES 860:2002.
e. Determination of wet and dry hiding power shall comply with ES 862:2002.
f. Determination of quantity of material in a container shall comply with ES
870:2002.
g. Determination of color stability of paint films shall comply with ES 871:2002.
h. Determination of metallic zinc content shall comply with ES 876:2002
i. Determination of pencil hardness of paint films shall comply with ES 877:2002.
j. Determination of degree of setting shall comply with ES 878:2002.
k. Determination of wet-scrub resistance and clean ability of coating shall comply
with ES ISO 11998:2002.
l. Determination of fineness of grind shall comply with ES ISO 1524:2002.
m. Determination of film thickness shall comply with ES ISO 2808:2002.
n. Determination of density shall comply with ES ISO 2811:2002.
o. Determination of resistance to liquid shall comply with ES ISO 2812:2002.
p. Determination of specular gloss of non-metallic paint films at 20, 60 and 85
degrees shall comply with ES ISO 2813:2002.
q. Determination of the effect of heat shall comply with ES ISO 3248:2002.
r. Visual comparison of color paints shall comply with ES ISO 3668:2002.
s. Determination of resistance to humidity shall comply with ES ISO 6270:2012.
t. Determination of total lead by flame atomic absorption spectrometric method
shall comply with ES ISO 6503:2002.

B. Colors: Provide paint colors either shown on contract drawings or to be selected by the
Engineer from finish paint manufacturers available color selections.
1. Approved finish paint manufacturers to match designated colors of other
manufacturers where colors have been shown on the contract documents.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine surfaces to be prepared, primed, or painted for compliance with Contract

Documents, required environmental conditions, manufacturer’s product data sheets,
product label instructions and other written requirements.
1. Do not begin any phase of the work without first checking and verifying that
surfaces and environmental conditions are acceptable for such work and that any
earlier phase deficiencies and discrepancies have been properly corrected.
a. The commencement of new work shall be interpreted to mean acceptance of
surfaces to be affected.

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3.02 PREPARATION

A. Protection: Cover and protect both surfaces to be painted and adjacent surfaces not to be
painted from existing paint removals, airborne sanding particles, cleaning fluids and paint
spills using suitable drop cloths, barriers and other protective devices.
1. Adjacent exterior surface protections include roofs, walls, landscaping, driveways
and walkways. Interior protections include floors, walls, furniture, furnishings and
electronic equipment.
2. Remove and replace removable hardware, lighting fixtures, telephone equipment,
and other devices and cover plates over concealed openings in substrates to be
painted.
a. Cover and neatly mask permanently installed hardware, lighting fixtures, cover
plates and other devices which cannot be removed and are not scheduled for
painting.

3. Schedule and coordinate surface preparations so as not to interfere with work of

other trades or allow airborne sanding dust particle to fall on freshly painted
surfaces.
4. Provide adequate natural or mechanical ventilation to allow surfaces to be prepared
and painted in accordance with product manufacturer’s instructions and applicable
regulations.
5. Provide and maintain “Wet Paint” signs, temporary barriers and other protective
devices necessary to protect prepared and freshly painted surfaces from damages
until Work has been accepted.

B. Clean and prepare surfaces to be painted in accordance with specifications, paint

manufacturer’s approved product data sheets and printed label instructions. In the event
of conflicting instructions or directions, the more stringent requirements shall apply.
1. Cleaners: Use only approved products manufactured or recommended by finish
paint manufacturer. Unless otherwise recommended by cleaner manufacturer,
thoroughly rinse with clean water to remove surface contaminants and cleaner
residue.

C. Surfaces:
1. Moisture content: Before applying coatings check the moisture content of the
substrate will not adversely affect the completed work.
a. For the application of paints on plastered, rendered, concrete, block and stone
surfaces and substrates, ensure thatthe substrate is completely dry after the
completion of their curing time before application of paints.

2. Existing Exterior Painted Surfaces: Thoroughly clean to remove dirt, soot, grease,
mildew, chalkiness and stains using appropriate cleanercomplying with the
requirements of ES 1661:2005 unless specified otherwise in the Contract
Documents.
a. Apply cleaner using hand-held wand applicator in accordance with product
manufacturer’s instructions. Thoroughly rinse and remove all residues with
clean water.
b. Remove loose, peeling, cracked and blistered paint by chipping, scraping, and
sanding smooth with medium and fine sandpaper.
c. Completely strip and remove existing paint films where shown on the drawings
using approved methods. When approved, a chemical stripper to be applied and

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rinsed or removed in accordance with product manufacturer’s printed

instructions.
d. Fill surface holes and depressions with finish paint manufacturer’s
recommended filler and sand smooth to adjacent undisturbed edges.
e. Touch-up bare spots on previously painted surfaces with finish paint
manufacturer’s recommended primer.
f. Sand existing semi-gloss and gloss paint surfaces to a uniform smooth dull
finish before painting.
g. Fill and sand smooth existing paint surface damages, depressions, ridges and
other imperfections that will remain visible after new paints have been applied.

3. Concrete:
a. Allow appropriate time for poured concrete to dry before painting.
b. Remove form release agents, laitance, efflorescence, dirt, grease, oils, slurry,
chalk deposits, and other surface contaminantsas per the requirements of ES
1661:2005.
c. Ensure that the surface is completely clean and ready for painting.
d. Chip and grind surface projections smooth to adjacent surfaces.
e. Open concealed voids and cracks, remove cement slurry by wire-brushing to
expose clean aggregate substrate, and chip out surface honeycomb pockets to
allow a neat cementitious patch with square corners and a uniform thickness.
f. Inspect surfaces to be painted for exposed or rusted steel reinforcement and
contact Engineer’s Representative for a survey of damages to be repaired before
substrate can be painted. Do not paint over exposed steel reinforcement
without first repairing both deteriorated reinforcement and protective coating.
g. Use an electronic meter or consult the Engineer to determine moisture content
compliance with finish paint manufacturer’s recommendations.

4. Concrete Masonry Units:

a. Allow appropriate time for mortar joints to dry before painting.
b. Remove severe laitance, efflorescence, dirt, grease, slurry, chalk deposits and
other surface contaminants as per the requirements of ES 1661:2005.
c. Ensure that the surface is completely clean and ready for painting.

5. Existing Structural Steel, Metal Decks and Stairs:

a. Generally the grade of cleanliness of steel substrates to be painted shall comply
with the requirements of ES ISO 8501-1:2007.
b. For protective paint system, comply with ES ISO 12944-4:2002 for the
preparation of steel surface.
c. Inspect for exposed or rusted steel reinforcement and contact Engineer’s
representative for an on-site survey of repairs to make before painting. Do not
paint over exposed steel reinforcement without first repairing both deteriorated
reinforcement and protective concrete covering.

6. Galvanized Metal:
a. Remove “white rust” using appropriate solvent and, if necessary, wire brushing
or sanding.
b. Generally the grade of cleanliness of steel substrates to be painted shall comply
with the requirements of ES ISO 8501-1:2007.
c. For protective paint system, comply with ES ISO 12944-4:2002 for the
preparation of steel surface.

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7. Steel Doors and Frames: Fill indentations and cracks with metal filler; sand smooth
to match adjacent undamaged surfaces.
8. Aluminum:
a. Non-corroded Surfaces: Rub with fine steel wool and wipe clean with mineral
spirits.
b. Corroded Surfaces: Sand smooth, rub with fine steel wool and wipe clean with
mineral spirits.

9. Wood:Comply with the requirements of ES 1661:2005 and the followings;

a. Remove surface dirt, stains, markings, discolorations and other contaminants
using finish paint manufacturer’s recommended cleaning methods and solvents.
1) Wood Decks: Remove previous stains and other surface contaminants to
expose clean bare wood before applying finish paints.

b. Sand raised grain, rough saw-cut edges, planed mill glaze, old paint, and other
surface imperfections clean and smooth using medium and fine sandpaper.
Sand wood in the direction of grain.
c. Fill open cracks, knot holes, countersunk fastener holes and other surface
indentations with wood filler putty. Sand putty smooth and flush to adjacent
unfilled surface.
1) Color match wood putty to natural wood substrate where surfaces are to be
stained or varnished.
2) Fill and sand smooth open grain woods before sealing, staining or
varnishing.

d. Seal knots, pitch streaks, sap spots, stains and graffiti with finish paint
manufacturer’s recommended primer/sealer.
e. Sand wood in the direction of grain.

10. Plaster, Cement Plaster, and Gypsum Wallboard:

a. Fill cracks, holes, and other indentations smooth to adjacent surfaces using
specified bedding, spackling, and finishing compounds.
b. Plaster: Scrape and sand smooth ridges, spills, nibs, and other surface
projections.
c. Cement Plaster: Coat surfaces to be patched with a bonding agent. Patch
cement plaster with an approved mortar patching mix and finish to match
adjacent surface and texture.
d. Gypsum Wallboard: Fill and sand smooth minor bedding and finishing
compound defects.
e. Vacuum and wipe surfaces free of all sanding residue and dust.

11. Glazing Repairs: Cut out and replace dry, loose, and cracked glazing compound or
putty.
12. Other Substrates: Comply with the requirements of ES 1661:2005 and see finish
paint manufacturer’s recommendations.

D. Painting Material Preparations:

1. Prepare painting materials in accordance with manufacturer’s approved product data
sheets and printed label instructions and as per the requirements of ES 1661:2005.
a. Mixing: Do not mix different materials or similar materials made by different
manufacturers.

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b. Stir materials before and during application for a consistent mixture of density.
Remove container surface paint films before stirring and mixing.
c. Slightly tint first opaque finish coat where primer and finish coats are the same
color.
d. Do not thin paints unless allowed and directed to do so in writing within limits
stated on approved product data sheets.

3.03 APPLICATION

A. Environmental Conditions: Comply with the requirements of applicable Referenced

Standards.
1. Water-based and other Paints: Apply when surface temperatures will maintain the
required range throughout the drying period.
2. Apply exterior paints during daylight hours free from rain, snow, fog and mist when
ambient air conditions are more than 5 degrees above the surface dew-point
temperature and relative humidity less than 85 percent.
a. When exterior painting is allowed or required during non-daylight hours,
provide portable outdoor weather recording station with constant printout
showing hourly to diurnal air temperature, humidity, and dew-point
temperature.

3. Exterior Cold Weather Protection: Provide heated enclosures necessary to maintain

specified temperature and relative humidity conditions during paint application and
drying periods.

B. General:
1. All paint materials shall he prepared and mixed in strict compliance with the
manufacturer's instructions. The mixture shall he stirred as often as required before
and during application to produce a mixture of uniform density. Any film forming
on the surface of the mixture shall be removed before application. The mixture shall
be strained if necessary to remove film and resolve.

C. Sample painted surfaces:

1. At least one sample painted surface shall be prepared for approval as required for the
different surfaces to receive paints. All paint work thereafter shall match the
approved samples for color, texture and coverage.

D. Install approved paints where specified, or shown on the drawings, and to match
approved field examples.
1. Paint Applicators: Brushes, rollers or spray equipment recommended by the paint
manufacturer and appropriate for the location and surface area to be painted.
a. Approved minimum wet and dry film thicknesses shall be the same for different
application methods and substrates.
b. Successive coats shall be applied only after the drying and approval of
preceding coats
c. Surfaces shall be sanded and dusted between coats to remove all visible defects
d. All brush and roller coats shall be applied to the surface in an even film.
Cloudiness, runs, spotting, brush marks and the like imperfections shall be
removed and the surface left even and uniform in color. Each coat of spray
application shall be equivalent to brush applied coat. Spray application shall not
be doubled back to apply paint for the purpose of building up film in place of
successive coats

Technical Specifications for Building Works 099101 - 11 Construction Painting

 Ministry of Urban Development, Housing and Construction

E. Paint type coats to be applied: Unless specified otherwise by finish paint manufacturer’s
product data sheet or in the Contract Documents, the number of coats to be applied for
each paint type are as follows:
1. Masonry and plastered wall surfaces:
a. Unless specified otherwise, masonry and plastered wall surfaces shall receive
primers and two successive coats.

2. Wooden surfaces.
1) Unless specified otherwise, wooden surfaces shall receive primer and two
successive coats.
2) Defects like' open joints, nail holes shall be stopped and surface imperfections
faced up after priming. All these remedied areas shall be primed before
application of the succeeding coat.
3) The stopping, filling and facing up of imperfection for wood surfaces to be
finished in varnish or clear wood finish shall be in approved wood filler to
match the color of the wood or tint of the varnish. Priming of varnish and clear
wood finish shall be applied in the joiners shop where practicable but not
allowed to stay long before the successive coat is applied.

3. Metal surfaces:
a. Unless specified otherwise, metal surfaces shall be coated with.
1) Two coats of anti-rust primer where coating is not decorative.
2) Or one coat anti-rust primer and two successive coats of synthetic enamel
paint.

4. Waterproof Cement Coating:

a. Cement paint shall be applied in two successive coats with no primer. Cement
coating shall not be applied under strong direct sun or windy conditions.

F. Surfaces: Unless otherwise specified or shown on the drawings, paint surfaces as follows:
1. Unless otherwise noted, paint both exterior and interior un-removable and exposed
wall and ceiling air supply and return grilles; plumbing pipes; electrical panel and
fuse boxes, raceways and conduits; heating convector cabinets, radiators, radiator
cabinets, unit heaters, and similar existing and installed devices and equipment by
other trades.
a. Paint to match adjacent wall or ceiling surfaces.
b. Paint exposed surfaces when any part of the surface is on or within 8 inches of
ceiling or wall surface to be painted.
c. Paint visible interior surfaces behind grilles, guards and screens.

2. Doors and Frames: Unless otherwise noted, paint doors and frames the same color in
the next highest gloss as adjacent wall surfaces.
a. Where walls are not the same color on both sides of a door frame, change color
at the inside corner of the frame stop.
b. Prime and finish paint door faces and edges before installation.
1) Paint door edges the same paint type color as the exterior side of the door.

c. Do not paint door components which are clearly not intended to be painted such
as non-ferrous hardware, frame mutes, and weather stripping.
d. Do not allow doors and frames to touch until paint is thoroughly dry on both
surfaces.

Technical Specifications for Building Works 099101 - 12 Construction Painting

 Ministry of Urban Development, Housing and Construction

3. Window Frames and Sash: Unless otherwise noted, paint window frames and sash
the same color as adjacent wall surfaces.
a. Where interior walls are not the same color on both sides, change paint color
along the inside concealed corner of door frame stops.
b. Do not paint window components which are clearly not intended to be painted
such as prefinished frames, sliding metal or plastic contacts, weather-stripping,
and non-ferrous hardware.
c. Do not allow operable doors, windows and frames to touch until paint is
thoroughly dry on both surfaces.

4. Ferrous Metal Door and Window Hardware: Unless otherwise noted, prime and
paint to match adjacent doors, windows and frames.
5. Case Work: Paint factory unfinished exposed and semi-exposed surfaces when doors
and drawers are either open or closed including:
4. Both faces and edges of cabinet doors, shelving, dividers including interior
side, rear, and bottom panel surfaces.
5. Both faces and edges of drawer face, side, rear, and bottom panels.
6. Exposed bottom or underside of case work more than 4 feet above the floor.
7. Do not paint plastic laminate surfaces, special countertop materials, glazing,
factory finished surfaces, finish hardware and similar items clearly not intended
to be painted.

3.04 FIELD QUALITY CONTROL

A. Paint Samples: Assist the Engineer’s Representative in obtaining random one quart paint
samples for testing at any time during the Work.
1. Notify the Engineer’s Representative upon delivery of paints to the Site.
2. Furnish new one quart metal paint containers with tight fitting lids and suitable
labels for marking.
a. Furnish labor to thoroughly mix paint before sampling and provide assistance
with sampling when required.

3.05 ADJUSTING AND CLEANING

A. Reinstall removed items after painting has been completed.

1. Restore damaged items to a condition equal to or better than when removed. Replace
damaged items that cannot be restored.

B. Touch up and restore damaged finish paints. Touch up and restoration paint coats are in
addition to the number of specified finish paint coats.

C. Remove spilled, splashed, or spattered paint without marring, staining or damaging the
surface. Restore damaged surfaces to the satisfaction of the Engineer’s representative.

D. Remove temporary barriers, masking tape, and other protective coverings upon
completion of painting, cleaning and restoration work.

END OF SECTION

Technical Specifications for Building Works 099101 - 13 Construction Painting

DIVISION 10 – SPECIALTIES
 Ministry of Urban Development, Housing and Construction

SECTION 102800

TOILET AND BATH ACCESSORIES

PART 1 GENERAL

1.01 DESCRIPTION

A. This section specifies manufactured items usually used in dressing rooms, toilets, baths,
locker rooms and at sinks in related spaces for the following items:
1. Paper towel dispenser.
2. Combination paper towel dispenser and disposal unit.
3. Waste receptacles.
4. Toilet tissue dispenser.
5. Grab Bars.
6. Shower curtain rods.
7. Clothes hooks, robe or coat.
8. Towel bars.
9. Metal framed mirror.
10. Soap dishes.

1.03 REFERENCES

A. ES ISO 6362:2007: Wrought Aluminum and Aluminum Alloy Extruded Rods/Bars,

Tubes and Profiles.

B. ES ISO 630-1:2012: Structural Steels – Plates, Wide Flats, Bars, Sections and Profiles.

C. ES ISO 1127:2006: Stainless Steel Tubes – Dimensions, Tolerances and Conventional

Masses per Unit Length.

D. ES ISO 7598:2006: Stainless Steel Tubes Suitable for Screwing.

E. ES ISO 4998:2007: Continuous Dip Zinc Coated Carbon Steel Sheet of Structural
Quality.

F. ES 3122:2006: Specification for Inclusion of Glass in the Construction of Furniture, other

than Tables or Trolleys, Including Cabinets, Shelving Systems and Wall Hang or Free
Standing Mirrors.

1.04 SUBMITTALS

A. Shop Drawings:
1. Each product specified.
2. Show material and finish, size of members, and details of construction, installation
and anchorage of mop racks.

B. Samples:
1. One of each type of accessory specified.
2. After approval, samples may be used in the work.

Technical Specifications for Building Works 102800 - 1 Toilet and Bath Accessories
 Ministry of Urban Development, Housing and Construction

C. Manufacturer's Literature and Data:

1. All accessories specified.
2. Show type of material, gages or metal thickness, finishes, and when required,
capacity of accessories.
3. Show working operations of spindle for toilet tissue dispensers.

1.05 QUALITY ASSURANCE

A. Each product shall meet, as a minimum, the requirements specified, and shall be a
standard commercial product of a manufacturer regularly presently manufacturing items
of type specified.

B. Each accessory type shall be the same and be made by the same manufacturer.

C. Each accessory shall be assembled to the greatest extent possible before delivery to the
site.

D. Include additional features, which are not specifically prohibited by this specification, but
which are a part of the manufacturer's standard commercial product.

1.06 DELIVERY, STORAGE, AND HANDLING

A. Packaging and delivery:

1. Pack accessories individually to protect finish.
2. Deliver accessories to the project only when installation work in rooms is ready to
receive them.
3. Deliver inserts and rough-in frames to site at appropriate time for building-in.
4. Deliver products to site in sealed packages of containers; labeled for identification
with manufacturer's name, brand, and contents.

B. Storage:
1. Store products in weather tight and dry storage facility.
2. Protect from damage from handling, weather and construction operations before,
during and after installation in accordance with manufacturer's instructions.

PART 2 PRODUCTS

2.01 MATERIALS

A. General: Unless specified in the Contract Documents, the materials specified in the
Contract Documents shall comply with the requirements of applicable Referenced
Standards.
1. Type, dimensions and color: As indicated.

B. Aluminum:
1. Comply with ES ISO 6362:2007.

C. Stainless Steel Tubes:

1. Comply with ES ISO 1127:2006 and ES ISO 7598:2006.

D. Steelplates, wide flats, bars, sections and profiles:

Technical Specifications for Building Works 102800 - 2 Toilet and Bath Accessories
 Ministry of Urban Development, Housing and Construction

1. Comply withES ISO 630-1:2012.

E. Steel Sheet:
1. Comply withES ISO 4998:2007.

2.02 FASTENERS

A. Unless specified otherwise comply with the following:

1. Exposed Fasteners: Stainless steel or chromium plated brass, finish to match
adjacent surface.
2. Concealed Fasteners: Steel, hot-dip galvanized (except in high moisture areas such
as showers or bath tubs use stainless steel).
3. Toggle Bolts: For use in hollow masonry or frame construction.
4. Hex bolts: For through bolting on thin panels.
5. Expansion Shields: Lead or plastic as recommended by accessory manufacturer for
component and substrate for use in solid masonry or concrete.
6. Screws:
7. Adhesive: As recommended by manufacturer for products to be joined.

PART 3 EXECUTION

3.01 PREPARATION

A. Before starting work notify Engineer’s Representative in writing of any conflicts

detrimental to installation or operation of units.

B. Verify with the Engineer’s Representative the exact location of accessories.

3.02 INSTALLATION

A. Set work accurately, in alignment and where shown. Items shall be plumb, level, free of
rack and twist, and set parallel or perpendicular as required to line and plane of surface.

B. Install accessories in accordance with the manufacturer's printed instructions and

applicable Referenced Standards.

C. Install accessories plumb and level and securely anchor to substrate.

D. Install accessories in a manner that will permit the accessory to function as designed and
allow for servicing as required without hampering or hindering the performance of other
devices.

E. Position and install dispensers, and other devices in countertops, clear of drawers,
permitting ample clearance below countertop between devices, and ready access for
maintenance as needed.

F. Align mirrors, dispensers and other accessories even and level, when installed in battery.

G. Install accessories to prevent striking by other moving, items or interference with

accessibility.

Technical Specifications for Building Works 102800 - 3 Toilet and Bath Accessories
 Ministry of Urban Development, Housing and Construction

3.03 CLEANING

A. After installation, clean as recommended by the manufacturer and protect from damage
until completion of the project.

END OF SECTION

Technical Specifications for Building Works 102800 - 4 Toilet and Bath Accessories
DIVISION 22 – PLUMBING
 Ministry of Urban Development, Housing and Construction

SECTION 221100

PLUMBING PIPING

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Sealants: Section 079200.

1.02 REFERENCES

A. EBCS-9-2013: Ethiopian Building Code of Standard – Plumbing Services of Buildings.

B. BS 8000-15:1990: Workmanship on Building Sites. Part 15. Code of Practice for Hot and
Cold Water Services (Domestic Scale).

C. ES 1662:2005: Workmanship on Building Sites. Code of Practice above Ground

Drainage and Sanitary Appliances.

D. BS 534:1990: Specification for Steel Pipes, Joints and Specials for Water and Sewerage.

E. BS 4127:1997: Specification for Light Gauge Stainless Steel Tubes, Primarily for Water
Applications.

F. ES 2716:2005: Specification for Design, Installation, Testing, and Maintenance of

Services Supplying Water for Domestic Use within Buildings and their Curtilages.

G. ES 2625:2005: Welded Stainless Steel Tubes for the Conveyance of Aqueous Liquids
Including Water for Human Consumption Technical Delivery Conditions.

H. ES ISO 1127:2006: Stainless Steel Tubes – Dimensions, Tolerances and Conventional

Masses per Unit Length.

I. ES ISO 4144:2006: Pipework – Stainless Steel Fittings Threaded in Accordance with ISO
7-1.

J. ES ISO 5251:2006: Stainless Steel Butt-Welding Fittings.

K. ES ISO 3419:2006: Non-Alloy and Alloy Steel Butt-Welding Fittings.

L. ES ISO 4145:2006: Non-Alloy Steel Fittings Threaded to ISO 7/1.

M. ES ISO 49:2002: Malleable Cast Iron Fittings Threaded to ISO 7-1.

N. ES ISO 7005-1:2005: Metallic Flanges – Part 1: Steel Flanges.

O. ES ISO 7005-2:2005: Metallic Flanges – Part 2: Cast Iron Flanges.

P. ES ISO 7005-3:2005: Metallic Flanges – Part 3: Copper Alloy and Composite Flanges.

Technical Specifications for Building Works 221100- 1 Plumbing Piping

 Ministry of Urban Development, Housing and Construction

Q. ES ISO 4179:2007: Ductile Iron Pipes and Fittings for Pressure and Non-Pressure
Pipelines – Cement Mortar Lining.

R. ES ISO 2531:2007: Ductile Iron Pipes, Fittings, Accessories and their Joints for Water or
Gas Applications.

S. ES ISO 4427-2:2012: Plastics Piping Systems – Polyethylene (PE) Pipes and Fittings for
Water Supply – Part 2: Pipes.

T. ES ISO 4427-3:2012: Plastics Piping Systems – Polyethylene (PE) Pipes and Fittings for
Water Supply – Part 3: Fittings.

U. ES 2705:2005: Specification for Performance Requirements for Joints and Compression

Fittings for Use with Polyethylene Pipes.

V. ES ISO 8772:2005: High-Density Polyethylene (PE-HD) Pipes and Fittings for Buried
Drainage and Sewerage Systems – Specifications.

W. ES ISO 1452-2:2012: Plastics Piping Systems for Water Supply and for Buried and
Above-Ground Drainage and Sewerage Under Pressure – Un-plasticized Poly (Vinyl
Chloride) (PVC-U) – Part 2: Pipes.

X. ES ISO 1452-4:2012: Plastics Piping Systems for Water Supply and for Buried and
Above-Ground Drainage and Sewerage Under Pressure – Un-plasticized Poly (Vinyl
Chloride) (PVC-U) – Part 4: Valves.

Y. ES ISO 3633:2005: Plastics Piping Systems for Soil and Waste Discharge (Low and High
Temperature) Inside Building – Un-plasticized Poly (Vinyl Chloride) (PVC-U).

Z. ES ISO 7671:2005: Plastics Piping Systems for Soil and Waste Discharge (Low and High
Temperature) Inside Building – Polypropylene (PP).

AA. ES 2690:2005: Glossary of Building and Civil Engineering Terms. Services. Sanitation.

1.03 DEFINITIONS

A. The terms of sanitary appliances explained under this section shall comply with the terms
and definitions stated in ES 2690:2005 and the following:
1. Pipe: Circular tube through which fluid can flow.
2. Water fitting: Component associated with supply, distribution and use of water,
apart from its disposal.
3. Pipe fitting: Component fitted to a pipe for such purposes as connecting, supporting
or changing the direction or bore.
4. Coupling: Pipe fitting or channel fitting that is used to form a connection.
5. Bend: Curved pipe fitting or channel fitting for changing the direction of flow, or
curve set in a pipe.
6. Branch fitting: Pipe fitting or channel fitting that connects one or more branches to a
main pipe or channel.
7. Elbow: Pipe fitting that provides a sharp change of direction.
8. Tap: Small diameter manually operated valve, with draw-off tap deprecated a free
outlet, from which water is drawn.

Technical Specifications for Building Works 221100- 2 Plumbing Piping

 Ministry of Urban Development, Housing and Construction

1.04 SUBMITTALS

A. Product Data:
1. Catalog sheets and specifications indicating manufacturer name, type, applicable
reference standard, schedule, or class for specified pipe and fittings.
2. Material Schedule: Itemize pipe and fitting materials for each specified application
in Pipe and Fittings Schedule. Where optional materials are specified indicate option
selected.

B. Quality Control Submittals

1. Copy of hydraulic press fitting manufacturer’s printed field inspection procedures
for hydraulic pressjoints in copper tubing.
2. Qualification Data: Copies of certificatesof the supervisors include their addresses.

1.05 QUALITY ASSURANCE

A. Qualification: Comply with the following:

1. The supervisorhaving good experience and qualification in plumbing piping
workswith minimum experience of 3 years.

1.06 DELIVERY, STORAGE AND HANDLING

A. General: All means necessary to protect piping and other sanitary material during
transport and before, during and after installation shall be provided to ensure that no
damage occurs to the materials, and coatings. Where damage to material or surface
occurs, repairs shall made or, if unacceptable, replaced as required. Sanitary ware shall be
supplied in their original packing.
B. Storage:
1. Pipes shall be stacked on level ground to ensure that no pipes rest on sockets or
other joints. End of pipes in bottom rows shall be securely chocked to prevent
collapse of stack.
2. Pipes shall, as far as possible, be stacked in pyramid form and to a maximum height
of 2000mm above ground.

PART 2 PRODUCTS

2.01 PIPES AND FITTINGS

A. General: All pipes and fittings for water supply system shall comply with the
requirements of EBCS-9-2013.

B. Plastic pipes: The materials specification for plastic pipes made from un-plasticized poly
(vinyl chloride) (PVC-U), polyethylene (PE), high density polyethylene (HDPE) or
polypropylene (PP) are specified in this Section hereunder and in addition to these, the
following requirements shall also be maintained:
1. Plasticpipesshallnotbeinstalledclosetosourceofheatorindirectsunlight; otherwise
theirperformanceisimpaired.
2. Wherepipesareinstalledaboveground,considerationshallbegiventoaccommodate
thermalmovements.

Technical Specifications for Building Works 221100- 3 Plumbing Piping

 Ministry of Urban Development, Housing and Construction

3. Asun-plasticizedPVCpipesbecomeincreasinglybrittlewithreducingtemperatures,
0
particularcareshouldbe takeninhandlingthemintemperaturesbelow5 C.

2.02 STEEL PIPE AND FITTINGS

A. Stainless steel:
1. Stainless steel tubing for the application of water for domestic use shall conform to
BS 4127:1997.
a. Stainless steel tubes shall not be joined by soft solder.

2. Welded stainless steel tubesfor the application of water for domestic use shall
conform to ES 2625:2005.
3. Fittings:
a. Stainless steel fittings threaded in accordance with ISO 7-1: Comply with ES
ISO 4144:2006.
b. Stainless steel butt-welding fittings: Comply with ES ISO 5251:2006.

4. Dimensions, tolerances and conventional masses per unit length of stainless steel
tubes: Comply with ES ISO 1127:2006.

B. Steel:
1. Steel pipes shall conform to BS 534:1990.
a. Galvanized steel pipe shall be jointed only by screwed connections; under no
circumstances shallweldedorbrazedjointsbeusedbecausethiswoulddamagethe
galvanizing.Sitebendingofgalvanizedtubewillalsodamagethegalvanizing;inview
ofthisorwhereitisnecessary tochangedirectionpre-formedbendsshallbeused.
Galvanizedtubes offeronlymarginalprotectionagainst
corrosion,andshallbeprotected fromcorrosionespeciallywhereinstalledbelow
ground.

2. Fittings:
a. Non-alloy and alloy steel butt-welding fittings: Comply with ES ISO
3419:2006.
b. Non-alloy steel fittings threaded to ISO 7/1: Comply with ES ISO 4145:2006.

3. Steel Flanges: Comply with ES ISO 7005-1:2005.

C. Seamless and welded carbon steel pipes or specials: complying with the requirements
stated in BS 534:1990:
1. The pipes or specials unless specified otherwise shall be manufactured and supplied
as per the following information;
a. The method of manufacture of the pipe or special and the grade of steel
required;
b. The dimension of the pipe or special;
c. The cutting or random length required;
d. Type of joint required;
e. Type of flange required;
f. Type of specials required;
g. Corrosion protection requirements;
h. Maximum working pressure.

Technical Specifications for Building Works 221100- 4 Plumbing Piping

 Ministry of Urban Development, Housing and Construction

2. The pipe ends shall be prepared, as appropriate, for one of the following type of
joints as required by the Contract Documents:
a. Butt-welded joints;
b. Sleeve joints for welding;
c. Slip-on type coupling;
d. Flange joints;
e. Screwed and coupled joints.

3. Protection against corrosion:

a. The external and internal protection of pipes and specials against the corrosive
action of the surrounding medium and conveyed fluid shall be maintained as
per the requirements.

2.03 COPPER PIPE, TUBING AND FITTINGS

A. General:
1. Copper is generally resistant to corrosion and is suitable for hot and cold water
applications.Wheresupply watersarecapableofdissolvinganundueamountofcopper
suchthat either.
1. Unacceptablegreenstainingisproduced,or
2. Depositionofcopperintoaluminumorzincsurfacepromotesgalvanicattack.
1) Considerationshallbegiventotheuseofalternativematerials.

2. Galvanized steelpipeworkshould notbeusedconnected toand,especially,downstream

fromcopperpipework;otherwiseitwillbesubjectedto acceleratedcorrosion.

B. Copper tube:Comply withES 2716:2005.

C. Copper tube fittings: Comply with ES 2716:2005.

D. Copper alloy and composite flanges: Comply with ES ISO 7005-3:2005.

2.04 CAST IRON PIPE AND FITTINGS

A. Cast Iron pipe:

B. Cast Iron Fittings:

1. Malleable cast iron fittings threaded to ISO 7-1: Comply with ES ISO 49:2002.
2. Cast Iron Flanges: Comply with ES ISO 7005-2:2005.

2.05 DUCTILE IRON PIPE AND FITTINGS

A. Ductile iron pipes, fittings, accessories and their joints for water or gas applications shall
comply withES ISO 2531:2007.
B. Cement Mortar Lining: The cement mortar liningfor ductile iron pipes and fittings for
pressure and non-pressure pipelines shall comply withES ISO 4179:2007.

2.06 UN-PLASTICIZED POLY (VINYL CHLORIDE) (PVC-U)PIPING AND FITTINGS

A. Pipe: Comply with ES ISO 1452-2:2012 for water supply and for buried and above-
ground drainage and sewerage under pressure.

Technical Specifications for Building Works 221100- 5 Plumbing Piping

 Ministry of Urban Development, Housing and Construction

B. Valves: Comply with ES ISO 1452-4:2012 for water supply and for buried and above-
ground drainage and sewerage under pressure.

C. Comply with ES ISO 3633:2005 for soil and waste discharge (low and high temperature)
inside building.

2.07 POLYETHYLENE (PE) PIPING AND FITTINGS

A. Water supply:
1. Pipe: Comply with ES ISO 4427-2:2012.
2. Fittings:Comply withES ISO 4427-3:2012.

2.08 HIGH DENSITY POLYETHYLENE (HDPE) PIPING AND FITTINGS

A. Buried drainage and sewerage systems: Comply withES ISO 8772:2005 for both pipes
and fittings.

2.09 POLYPROPYLENE (PP)PIPING AND FITTINGS

A. Comply with ES ISO 7671:2005 for soil and waste discharge (low and high temperature)
inside building.

2.10 COATINGANDLININGMATERIALS

A. Nopipe,pipefittingorstoragecisternintendedforconveying orstoringwatershallbe
linedorcoatedinternallywithcoal,taror anysubstancethat includescoal-tar.

B. Recommendationsfortheprotectivecoatingagainstcorrosionofironandsteelpipes,
fittingsandcisternsshallbecomplied with the requirements of Referenced Standards.

2.11 PIPE SLEEVES

A. Unless otherwise shown, comply with applicable Referenced Standards for the type and
size of sleeve to be used where piping penetrates wall or floor construction.

2.12 FLOOR, WALL AND CEILING PLATES

A. Cast Brass: Solid type with polished chrome plated finish, and set screw, unless shown
otherwise.

B. Stamped Steel: Split type, polished chrome plated finish, with set screw,unless shown
otherwise.

C. Cast Iron or Malleable Iron: Solid type, galvanized finish, with set screw,unless shown
otherwise.

PART 3 EXECUTION

3.01 INSTALLATION

Technical Specifications for Building Works 221100- 6 Plumbing Piping

 Ministry of Urban Development, Housing and Construction

A. General: Unless specified otherwise, installation of each type of pipes and fittings shall
comply with the requirements of applicable Referenced Standards.
1. All materials and components used for the construction of piping system shall be
handled with sufficient care and attention to prevent their deterioration. Such
deterioration may impair their serviceability of affect the performance of the system
and shall be rejected.
2. All piping and fittings shall be cleaned internally and shall be free from particles of
sand, soil, metal filings and chips.

B. Joining of pipes:
1. Satisfactory joining techniques shall be established for all types of pipework and
care shall be taken especially for water pipework.
2. No metal pipe shall be connected to any other pipe or water fitting by means of
adhesive in any case where the metal pipe is:
a. Installed in the ground or passes through or under any wall footing or
foundation.
b. Embedded in a wall or solid floor.
c. Enclosed in a chase or duct.
d. In a position where access is difficult.

3. Pipinglaidthroughnotched,holesorchasesshallnotbesubjectedtoexternalpressure
andshallbefreeto expandorcontract.Pipingthoughwallsandfloorsshallbesleeved.
4. Install piping at approximate locations indicated, and at maximum height.
5. Make allowances for expansion and contraction.
6. Allow for a minimum of one inch free air space around pipe or pipe covering,
unless otherwise specified.
7. Install horizontal piping with a constant pitch, and without sags or humps as per the
requirements of applicable Referenced Standards.
8. Install vertical piping plumb.
9. Use fittings for offsets and direction changesas per the requirements of applicable
Referenced Standards.

C. Support&fixingofpipes:
1. General:
a. Pipingshallberetainedinpositionbybrackets,clipsorhangers.
b. Brackets, clips and hangers shall be:
1) Formed of suitable materials.
2) Securelyattachedtothebuildingstructure,andnotto anyotherservice.
3) Designedtowithstandtheappliedloads.
4) Protectedagainstcorrosionwhereexposedto corrosiveenvironment.
5) Oflikematerialorlinedwithanon-abrasive,inertmaterialforthatsectionwhere
contactwiththepipeworkmanyoccur.
6) Installedsothat no movementcanoccurwhileavalveisoperated.

c. The method of supporting of spacing of pipes by means of brazing

orweldingashort sectionofanymaterialtothesurfaceof eachpipe
shallnotbepermitted.

2. Spacingforpipefixings:
a. Thespicingforfixingsofinternallylocatedpipingshallbeinaccordancewith the
requirements stated in EBCS-9-2013.

Technical Specifications for Building Works 221100- 7 Plumbing Piping

 Ministry of Urban Development, Housing and Construction

3. Fixingof ironpipe:
a. Ironpipesshallbesecuredbyheavyweightholder-batsofironorlowcarbonsteeleither
builtinorboltedtothestructure.

4. Fixingsforcopperandstainlesssteelpipe:
a. Copperandstainlesssteelpipingshallbesecuredbycopper,copper-
alloy,plasticsclips orbrackets.

5. Fixingsforsteelpipe:
a. Steelpiping shallbesecuredby steel,copperalloy,suitableplasticsclipsorbrackets.
Copperclipsorbracketsshallnotbeusedforfixingsteel piping.

6. Fixingforplasticpipes:
a. Plastics pipingshallbesecuredbysuitablemetal,plastic lipsor
brackets.Allowanceshall
bemadeforfreelateralmovementwithintheclipsandbrackets.

7. Fixingof insulatedpipes:
a. Piping thatisinsulatedshallbesecuredonclipsorbracketsthatallowsufficientspace
behindthebackof thepipe andthebattenorwalltowhichthepipe isfixed forthe
insulation tobeproperlyinstalled.

8. Concealedpipes:
a. Pipingshallbehousedinproperly constructedbuilderworkductsorwallchaseswith
adequate supportsandhave accessformaintenanceand inspectioninaccordance
with the requirements stated in EBCS-9-2013.

3.02 DRAINAGE SYSTEMS

A. Fittings:
1. Fittingsshallbe installedtoguidesewage andwasteinthedirectionof flow.
2. Changeindirection shallbemadebyfittingsinstalledinaccordancewith the requirements
stated in EBCS-9-2013.
3. Changein directionby combination
fittings,sideinletsorincreasersshallbeinstalledinaccordancewiththe requirements
stated in EBCS-9-2013basedonthepatternofflowcreatedbythefitting.

B. Cleanouts:
1. Cleanoutplugsshallbebrassorplastic,orotherapprovedmaterials.
2. Brasscleanoutplugsshall beutilizedwithmetallicdrain,wasteandventpiping
only,Cleanoutswithplate-style access coversshallbefittedwithcorrosion-
resistingfasteners.
3. Plasticcleanoutplugsshallconformto therequirements.
4. Plugsshallhave raised squareor countersunksquareheads.
5. Countersunkheads shallbeinstalledwhereraisedheadsareatriphazard.
6. Cleanoutplugs withborosilicate glass systemsshallbeofborosilicateglass.
7. Unless specified otherwise, cleanouts shall be located inaccordancewiththe
requirements stated in EBCS-9-2013.

3.03 DOMESTIC WATER PIPING SYSTEM

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 Ministry of Urban Development, Housing and Construction

A. Alljointsshallbegas-tightandwater-tight,andnopaint,varnish,orputtyshallbe
permittedonthejointuntil afterthejointhasbeen testedandapproved.

B. Make final connections to plumbing fixtures and equipment with unions, or flangesas
indicated or inaccordancewiththe requirements of the Referenced Standards.

3.04 FIRE SPRINKLER AND FIRE STANDPIPE PIPING SYSTEM

A. Install piping to be completely drainable.

3.05 PIPE JOINT MAKE-UP

A. Threaded joint: Make up joint with a pipe thread compound applied in accordance with
manufacturer’s printed application instructions for the intended service.

B. Soldered joint: Thoroughly clean tube end and inside of fitting with emery cloth, sand
cloth, or wire brush. Apply flux to the pre-cleaned surfaces. Install fitting, heat to
soldering temperature, and join the metals with type solder specified. Remove residue.

C. Flanged Pipe Joint:

1. Install threaded companion flanges on steel pipe; flanges on galvanized pipe are not
required to be galvanized.
2. Provide a gasket for each joint.
3. Coat bolt threads and nuts with anti-seize lubricant before making up joint.

D. Rubber ring push-on joint: Clean hub, bevel spigot, and make up joint with lubricated
gasket in conformance with the manufacturer’s printed installation instructions.

E. Grooved pipe joint: Roll groove pipe ends, make up joint with grooved end fittings and
couplings, in conformance with the manufacturer’s printed installation instructions.
1. Cut grooved end piping is not acceptable.

F. Mechanical joint: Make up joint in conformance with the manufacturer’s printed

installation instructions, with particular reference to tightening of bolts.

G. Polyethylene containment pipe joint: Follow manufacturer’s printed installation

instructions.

H. High density polyethylene pipe joint (HDPE): Follow manufacturer’s printed installation
instructions.

I. Hydraulic pressed joint: Follow manufacturer’s printed installation instructions.

J. Dissimilarpipe joint:
1. Joining dissimilar threaded piping: Make up connection with a threaded coupling or
with companion flanges.
2. Joining dissimilar non-threaded piping: Make up connection with adapters
recommended by the manufacturers of the piping to be joined.
3. Joining galvanized steel pipe and copper tubing: Make up connection with a
dielectric connector.

3.06 PIPING PENETRATIONS

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 Ministry of Urban Development, Housing and Construction

A. Sleeve Schedule:
1. Itshallbecapableofresistingexternalloading and shall be sealed at each end with
material of permanently flexible form to allow movementofthepipe.
2. Thediameterofthesleeveandtheradiusofany bendsthereinshallbesuchastopermit
thereadyinsertionandwithdrawalofthepipe.
3. Nosleeveintendedforcarryingawaterpipeshallcontainwithinitanyotherpipeor cable.

3.07 FLOOR, WALL AND CEILING PLATES

A. Install plates for exposed uninsulated piping passing thru floors, walls, ceilings, and
exterior concrete slabs in accordance with the requirements of the Referenced Standards.

3.08 UNDERGROUND PIPE LAYING

A. Trench excavations:
1. Thebottomoftrenchesshallbecarefullypreparedtoafirmsurfacesothatthebarrelsofthe
pipes,whenlaid,arewellbeddedfortheirwholelength.
2. Mud, rockprojections,boulders,hardsportandlocalsoftspotsshall beremoved
andreplace withselectedmaterialconsolidatedtotherequiredlevel.
3. Pipeslaidinthe groundshallbeprovidedwithaminimumcoverof 750 mm for pipes
subjecttovehiculartrafficand 600 mm for allotherlocationsmeasured from ground
surface level as givenin EBCS-9-2013.

B. Beddingand backfilling:
1. Intherefillingoftrenches,thepipesshallbesurrounded withnotlessthan75.0mmof
compactedsand,orfinegrainedsoil,withnohard-edgedobjectpermittedtocomeincontact
withorrestagainstanypipeorfitting.
2. Anybackfillwithin300.0mmofthetopofthepipeshallbefreefrombuilder’swaste
bricks,concretepipes,rocksorsimilarmaterialwhichwouldberetainona75.0mmsieve.
3. Forpipestobeburiedinheavy truckareas,specialconsiderationshallbetakentoprotect
themfromdamage.

C. Proximity to other services:

1. Electricalcablesandgaspipesshallnotbeinstalledwithin600.0mm ofeithersideofa
belowground waterservice.Wherever
thisseparationcannotbeachieved,thedistancefrom anyelectrical
cableorgaspipemaybereducedto300.0mmprovidedthat,withinthe
exclusionzone,suchelectrical cableorgas pipeis suitablymarkedwith bricks,stone
masonryorequivalentdurablematerialpaintedred.
2. Anybelow-groundcross-overofwaterservice,withintheexclusionzone,shall:
a. Crossatanglenotlessthan45°.
b. Have a vertical separation of not less than 100.0 mm.
c. Be suitably marked with bricks, stone masonry or equivalent
durablematerial,paintedred.

3. Waterservicepipesshallnotbelaidinatrenchexcavatedforafouldrain.Whereveritis
notpracticaltodootherwise,waterpipesmay belaidinthesametrenchasasanitarydrain
providedthefollowingconditionsareobserved:
a. Thewaterserviceshallbelocatedonashelforledge,excavatedatonesideofthetrench
notlessthan50.0mmfromthecontinuationofthetrench,oroncompactedbedding.
b. Theundersideofthewaterpipeis at least 100.0mmabovethetopoffouldrain.

Technical Specifications for Building Works 221100- 10 Plumbing Piping

 Ministry of Urban Development, Housing and Construction

c. Thenumberofjoints inthewaterservicepipe shallbekept ataminimum.

d. Ingress of dirt:
e. Pipesshallbekeptcleanand,immediately beforelayingeachpipeandfitting,shallbe
thoroughlycleanedinternally andtheopenendtemporarilycappeduntiljointing
takesplace. Particularcareshallbetakentokeepthejointsclean.Afterlaying
andjointing, theleading endshall remaincapped.

D. Corrosion:
1. Pipespassingthroughcorrosivematerialsshallbeprovidedwithapprovedcoatings,
sheathings orwrappings orothermeansofprotectionagainstdamagefromexternal
corrosion.
2. Whereferrousandnon-ferrouspipesorfittingsarejointedtogether,protectionagainst
galvaniccorrosionshallbeprovidedby:
a. Fittingaplasticconnectororashortlengthofplasticpipebetweenthedissimilar
metals,forthreadedtype joints,or
b. Fittinganinsulatedgasketbetweenflanges,insulatingsleevesalongthebolts,and
insulatingwashersundertheboltheadandnut,for flangetypejoints.

E. Thrust blocks:
1. Thrustbocksshallbeinstalledat:
a. Allbendsorjunctions.
b. Theterminationofpipe work.
c. Valvesinstalledinthepipework.
d. Thereducingfittinginthedirectionofsmallerpipe.
e. Changesofdirectionin excessof5°,and
f. Gradesin excessof1:5.

2. Thrustblocksshallbeconstructedofconcretewithonesidebearingagainstafirm
verticalfaceoftheexcavationanddesignedtoresistthethrustproduced by thetest
pressuretobe transmittedtothesurroundingsoilwithoutthe maximumbearingpressures
ofthesoil andthepipeworkmaterialbeingexceeded.

3.09 FIELD QUALITY CONTROL

A. General: Comply with the requirements of EBCS-9-2013 for the following:

1. Inspection and testing procedures for pipes and fitting works.
2. Cleaning and disinfection of storage tanks for potable water.
3. Maintenance procedures for pipes and fittings.

B. Water supply and drainage works shall be tested in sections as directed after laying and
jointing and before being covered up. The test shall be repeated after the pipes are
covered up.

C. The length of pipes to be installed shall be such that they pass tests before and after being
covered up. Valves and taps shall be broken down, lubricated and reassembled before
final fixing.

D. Pipe line shall be cleaned before testing.

E. The water to be used for testing shall be clean potable water. The equipment and testing
methods for pipe tests shall he subject to prior approval.

Technical Specifications for Building Works 221100- 11 Plumbing Piping

 Ministry of Urban Development, Housing and Construction

F. External water service pipes shall be subjected to a hydraulic test pressure of at least two
times the working pressure at the lowest points of the pipe line section under test and
maintained for a period of one hour.

G. Drainage pipe work shall be subjected to a hydraulic test pressure of 3000mm head over
the highest fitting level, maintained for a minimum period of 4 hours.

H. Internal water service pipe shall be subjected to an air test pressure of 10 bar, maintained
for a period of 15 minutes.

I. At completion of testing, defects in pipe lines shall be made good and taps and valves
checked for satisfactory flow and closing.

END OF SECTION

Technical Specifications for Building Works 221100- 12 Plumbing Piping

 Ministry of Urban Development, Housing and Construction

SECTION 224200

PLUMBING FIXTURES

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Sealants: Section 079200.

1.02 REFERENCES

A. EBCS-9: Ethiopian Building Code of Standard – Plumbing Services of Buildings.

B. ES 2690:2005: Glossary of Building and Civil Engineering Terms. Services. Sanitation.

C. ES 2645:2005: Specification for Quality of Vitreous China Sanitary Appliances.

D. ES 1662:2005: Workmanship on Building Sites. Code of Practice above Ground

Drainage and Sanitary Appliances.

E. ES 2651:2005: Baths made from Porcelain Enameled Cast Iron.

F. ES 2663:2005: Baths for Domestic Purposes made of Acrylic Material Part 1:

Specification for Finished Baths.

G. ES 2662:2005: Baths for Domestic Purposes made of Acrylic Material Part 2:

Specification for Connecting Dimensions.

H. ES 2598:2005: Baths Connecting Dimensions.

I. BS 1390:1990: Specification for Baths made from Vitreous Enameled Sheet Steel.

J. ES 2912:2006: Shower Units-Part 6: Specification for Prefabricated Shower trays made

from Porcelain Enameled Cast Iron.

K. ES 2717:2005: Shower Units. Specification for Prefabricated Shower trays made from
Acrylic Material.

L. ES 2914:2006: Shower Units-Part 8: Specification for Prefabricated Shower trays made

from Glazed Ceramic.

M. ES 2704:2005: Shower Units. Specification for Shower Heads and Related Equipment.

N. ES 2701:2005: Shower Units. Specification for the Installation of Shower Units. Part-1.

O. ES 2601:2005: Shower Trays Connecting Dimensions.

P. ES 2650:2005: Kitchen Sinks-Functional Requirements and Test Methods.

Q. ES 1342:2005: Specification for Fireclay Sinks: Dimensions and Workmanship.

Technical Specifications for Building Works 224200- 1 Plumbing Fixtures

 Ministry of Urban Development, Housing and Construction

R. ES 2937:2006: Kitchen Sinks – Connecting Dimensions.

S. ES 2892:2006: Specification for WC Flushing Cisterns (Including Dual Flush Cisterns

and Flush Pipes).

T. ES 2579:2005: Float Operated Valves Part 4: Specification for Compact Type Float
Operated Valves for WC Flushing Cisterns (Including Floats).

U. ES 2649:2005: Specification for WC Seats (Plastics).

V. ES 2584:2005: Vitreous China Wash Down WC Pans with Horizontal Outlet Part 2.
Materials Quality Performance and Dimension.

W. ES 2586:2005: Specification forWall Hang WC Pan Part 1. Wall Hang WC Pan with
Close Coupled Cistern. Connecting Dimensions.

X. ES 2585-3:2005: Vitreous China Wash Down WC Pans with Horizontal Outlet Part-3:
Specification for WC Pans with Horizontal Outlet for use with 7.5 L Maximum Flush
Capacity Cisterns.

Y. ES 2589:2005: Plastic Connectors for use with Horizontal OutletVitreous China WC

Pans.

Z. ES 2590:2005: Specification for 7.5 L WC Flushing Cisterns.

AA. ES 2672:2005: WC Pans and WC Suites with Integral Trap.

BB. ES 2688:2005: Specification for Wall Hang WC Pan Part 2. Wall Hang WC Pan with
Independent Water Supply.Connecting Dimensions.

CC. ES 2648:2005: Specification for Automatic Flushing Cisterns for Urinals.

DD. ES 2588:2005: Vitreous China Bowl Urinals (Rimless Type).

EE. ES 2596:2005: Wall-Hang Urinals – Connecting Dimensions.

FF. ES 2661:2005: Specifications: for Urinals Stainless Steel Slab Urinals.

GG. ES 2595:2005: Wall Hang Bidets with Over-rim Supply Connecting Dimensions.

HH. ES 2904:2006: Specification for Bidets Part 3: Vitreous China Bidets over Rim Supply
only. Quality, Workmanship and Functional Dimensionsother than Connecting
Dimension.

II. ES 2652:2005: Specification for Ceramic Wash Basins and Pedestals.

JJ. ES 2587:2005: Specification for Wash Basins Part 3. Wash Basins (One or Three Tap
Holes). Material Quality, Design and Construction.

KK. ES 2592:2005: Pedestal Wash Basins Connecting Dimensions.

Technical Specifications for Building Works 224200- 2 Plumbing Fixtures

 Ministry of Urban Development, Housing and Construction

LL. ES 2593:2005: Wall-Hang Wash Basins Connecting Dimensions.

MM. BS EN 274-1:2002: Waste Fittings for Sanitary Appliances – Part 1: Requirements.

NN. BS 1244-2:1988: Metal Sinks for Domestic Purposes – Part 2: Specification for Sit-on
and Inset Sinks.

OO. ES 2577:2005: Float Operated Valves Part 2: Specification for Diaphragm Type Float
Operated Valves (Copper Alloy Body) (Excluding Floats).

PP. ES 2578:2005: Float Operated Valves Part 3: Specification for Diaphragm Type Float
Operated Valves (Plastic Bodied) for Cold Water Services Only (Excluding Floats).

QQ. BS 6340-7: Shower Units-Part 8: Specification for Prefabricated Shower trays made from
Vitreous Enameled Sheet Steel.

1.03 DEFINITIONS

A. The terms of sanitary appliances explained under this section shall comply with the terms
and definitions stated in ES 2690:2005 and the followings;

B. Sanitary appliance: Fixed appliance, usually supplied with water, used for drinking,
cleaning or waste water disposal

C. Complying with the definitions stated in ES 2651:2005;

1. Porcelain enamel: a glazed surface finish produced by the application of a powdered
inorganic glass, dry or suspended in water, to cast iron parts, and its subsequent
fusion.

D. Complying with the definitions stated in ES 2645:2005;

1. Vitreous china: a strong high-grade ceramic ware used for sanitary appliances and
made from a mixture of white burning clays and finely-ground minerals which, after
firing at high temperature and when tested in accordance with the test methods, does
not have a mean value of water absorption greater than 0.5% of the dry weight. It is
coated on all exposed surfaces with an impervious non-crazing vitreous glaze giving
a white or colored finish.

E. Complying with the definitions stated in BS 1390:1990;

1. Vitreous enamel: a glazed surface finish produced by the application of a powdered
inorganic glass, dry or suspended in water, to sheet steel parts, and its subsequent
fusion.

1.04 SUBMITTALS

A. Product Data: Submit catalog sheets, specifications, roughing dimensions and

installation instructions for each item specified.

B. Samples:
1. Submit one sample for each item of sanitary fittingsand fixtures specified in the
Contract Documents for approval. Samples will be returned and if approved, may be
installed on the Project.

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 Ministry of Urban Development, Housing and Construction

C. Quality Control Submittals:

1. Vitreous china sanitary appliances:Furnish relevant test certificatestestifying that the
vitreous china sanitary appliances supplied comply with the provisions of ES
2645:2005.

1.05 QUALITY ASSURANCE

A. Each fixture and fitting shall have plainly and permanently marked with the
manufacturer’s name or identification mark and the number of respective standard.

B. Vitreous china sanitary appliancesshall pass the test requirements of ES 2645:2005for

water absorption, crazing, chemical resistance, and resistance to staining and burning.

1.06 DELIVERY, STORAGE AND HANDLING

A. Complying with ES 1662:2005, handle sanitary appliances and associated components

very carefully to avoid causing damage in any way. Leave wrappings and protection in
place for as long as possible. Store under cover, protected from weather, dirt, damage,
distortion and pilfering, and so that there is a convenient sequence of removal from the
store to the work positions minimizing the risk of damage through double handling.

PART 2 PRODUCTS

2.01 MATERIALS - GENERAL

A. Sanitary fixtures shall comply with the minimum standards as set out in this section.

B. Sanitary fixtures shall be manufactured to standards acceptable for the intended purpose.

C. Fixtures and accessories shall always be obtained from one source as far as possible.

D. Sanitary appliances shall be supplied together with mounting and plugging devices,
valves, chain, water plug, traps, handles, flexible pipes and accessories such as bolts,
nuts, screws, hinges, fishers, etc., as required for the satisfactory installation.

E. All sanitary appliances unless specified otherwise shall be white, from an approved
manufacturer, generally en-suite and complete with all necessary fittings.

F. Vitreous China: Comply with ES 2645:2005 for;

1. Requirements concerning the quality and dimensional tolerances for vitreous china
appliances.
2. The methods of testing by which their properties may be assessed.

G. Porcelain Enameled Cast Iron:

1. Material shall show no cracks, chips, craze or discolorations.
2. Enameled surfaces shall be acid resistant unless otherwise specified.

H. Waste Fittings: comply with BS EN 274-1:2002 for dimensional, performance, materials,

and marking requirements for waste outlets, traps, and overflows which are not integral
to sanitary appliances and connected to gravity drainage systems for;
1. Kitchen sinks.

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 Ministry of Urban Development, Housing and Construction

2. Shower trays.
3. Wash basins.
4. Bidets.
5. Baths.

2.02 BATH-TUBS

A. Baths:
1. Comply with ES 2651:2005 for baths made from porcelain enameled cast iron.
2. Comply with BS 1390:1990 for baths made from vitreous enameled sheet steel.
3. Comply withES 2663:2005 for baths for domestic purposes made of acrylic
material.

B. Connecting Dimensions:
1. Comply with ES 2662:2005 for domestic purposes made of acrylic material.
2. Comply with ES 2598:2005 for baths other than domestic purposes made of acrylic
material.

2.03 SHOWER UNITS

A. Shower Trays:
1. Comply with ES 2912:2006 for prefabricated shower trays made from porcelain
enameled cast iron.
2. Comply with ES 2717:2005 for prefabricated shower trays made from acrylic
material.
3. Comply with ES 2914:2006 for prefabricated shower trays made from glazed
ceramic.
4. Comply with BS 6340-7 for Prefabricated Shower trays made from Vitreous
Enameled Sheet Steel.

B. Shower Heads and Related Equipment:

1. Comply with ES 2704:2005.

C. Connecting Dimensions:
1. Comply with ES 2601:2005.

2.04 SINKS

A. Kitchen Sinks:
1. Comply with ES 2650:2005 for functional requirements and test methods.
2. Comply with ES 2937:2006 for connecting dimensions.

B. Fireclay Sinks:
1. Comply with ES 1342:2005 for dimensions and workmanship.

C. Sit-on and Inset Metal Sinks

1. Comply with BS 1244-2:1988 for Domestic Purposes.

D. Connecting Dimensions:
1. Comply with ES 2937:2006.

2.05 WASH BASINS

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 Ministry of Urban Development, Housing and Construction

A. Fixtures:
1. Comply with ES 2652:2005 for ceramic wash basins and pedestals.
2. Comply with ES 2587:2005 for wash basins (one or three tap holes).

B. Connecting Dimensions:
1. Comply with ES 2592:2005 for pedestal wash basins.
2. Comply with ES 2593:2005 for wall-hang wash basins.

2.06 WATER CLOSETS

A. Water Closet Types:

1. Closed-coupled suites, one-piece or independent WC pans with integral trap
manufactured from vitreous china or stainless steel and shall comply with ES
2672:2005.
2. Wash down WC pans with horizontal outlet manufactured from vitreous china and
shall comply with ES 2584:2005.
3. WC Pans with Horizontal Outlet for use with 7.5 L Maximum Flush Capacity
Cisternsmanufactured from vitreous china and shall comply withES 2585-3:2005.

B. Operation: Fixture shall flush satisfactorily without extraordinary rise of water level in
the bowl.

C. Flushing Cisterns:
1. WC flushing cisterns with valve less siphons: comply withES 2892:2006 for the
single type flush, 9L, or the dual flush type, either 4.5L or 9L.
2. Comply with ES 2590:2005 for 7.5 L WC Flushing Cisterns.

D. Closet Seat:
1. Shall comply with ES 2649:2005 for Plastics WC Seats.

E. Float Operated Valves:

1. Comply with ES 2579:2005 for compact type float operated valves.

F. Connecting Dimensions:
1. Comply with ES 2586:2005 for wall hang WC pan with close coupled cistern.
2. Comply with ES 2688:2005 for wall hang WC pan with independent water supply.

G. Connectors:
1. Plastic connectors: comply with ES 2589:2005 for use with horizontal outletvitreous
china WC pans.

2.07 URINALS

A. Fixture Types:
1. Comply with ES 2661:2005 for stainless steel slab urinals.
2. Comply withES 2588:2005 forvitreous china bowl urinals (rimless type)

B. Flushing Cisterns:ES 2648:2005: Specification for automatic flushing cisterns for

Urinals.
1. Comply with ES 2648:2005for automatic flushing cisterns.

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 Ministry of Urban Development, Housing and Construction

C. Operation: Fixture shall flush satisfactorily without extraordinary rise in water level in
the bowl.

2.08 VALVES

A. Comply with ES 2577:20052005 for diaphragm type float operated valves (copper alloy
body) (excluding floats).

B. Comply with ES 2578:2005 for diaphragm type float operated valves (plastic bodied) for
cold water services only (excluding floats).

C. Comply with ES 2579:2005 for compact type float operated valves for WC flushing
cisterns (including floats).

2.09 BIDETS

A. Vitreous china bidets over rim supply only.

1. Comply with ES 2904:2006 for quality, workmanship and functional dimensions
other than connecting dimension.
2. Comply with ES 2595:2005 for wall hang bidets with over-rim supply connecting
dimensions.

PART 3 EXECUTION

3.01 PREPARATION

A. Ensure that any work necessary is or will be sufficiently complete and will not delay
continuity of installation of sanitary appliances.

B. The sequencing of installation work shall be agreed with the Engineer.

C. Provide all necessary jointing compound, mortar, lead plugs and other accessary
materials. Cut and pin, or plug and screw brackets, and make all necessary connections to
water supply services, overflows, wastes and ventilating pipes.

D. Pipes to Appliances:
1. Complying with ES 1662:2005, install discharge pipes and water supply pipes
before fixing the appliances. Make any union or detachable type joints between
appliances, traps and pipes.

3.02 FIXTURE INSTALLATION

A. Install the Work of this section in accordance with the manufacturer’s printed installation
instructions and the following.
1. Comply with the installation requirements stated in ES 1662:2005;
a. Where the sanitary appliances are subjected to frequent wet conditions, use
copper alloy or stainless steel fixings and fastenings, unless the appliance
manufacturer has supplied fixings and fastenings or has provided instructions
about which fixings and fastenings are satisfactory.
b. Any appliance shall not be embedded in the wall surface finish except where
specified.

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 Ministry of Urban Development, Housing and Construction

c. Supply or discharge pipework shall not be used to support or fix the appliances.
d. The appliances shall be fixed at the required position and height and shall be
fixed plumb and level so that surfaces designed falls will drain as intended.

3.03 SEALANT APPLICATION

A. All appliances except, normally, cisterns, and the building structures shall be sealed as
per the requirements stated in ES 1662:2005.
1. The correct specified sealant shall be used.
2. The finishes to backgrounds shall be completed and the surface to receive the sealant
shall be clean and dry.
3. The minimum necessary of any protective coverings shall be removed to give access
for the application of the sealant.
4. Except specified otherwise, the sealant shall be applied in accordance with the
manufacturer’s instructions and leave a neat smooth surface and watertight joint.

3.04 FIELD QUALITY CONTROL

A. Sanitary appliances and fittings shall be free from damage and operated satisfactorily.
Remedial measures shall be taken for any faults observed before handover.

B. All appliances shall drain speedily, quickly and completely through the installation.

3.05 CLEANING, FLUSHING AND ADJUSTMENT

A. Clean fixture and trim. Remove grease and dirt; polish surfaces but leave stickers and
warning labels intact.

B. Flush supply piping and traps; clean strainers.

C. Adjust stops for proper delivery.

D. Adjust metering faucets for proper timing.

3.06 PROTECTION

E. Complying with ES 1662:2005, the following protective measures shall be taken during
or after installation of sanitary appliances;
1. When using heat producing apparatus, ensure that adjacent building fabric is
protected from scorch damage and risk of fire. Take particular care when working in
roof spaces and other confined areas. Do not leave heat producing apparatus
unattended or directed on to flammable materials.
2. The pipework either before or after fixing shall not be damaged.
3. All exposed pipe ends, branches and access points shall be covered with a purpose-
made fitting or with a protective cover or cap to guard against entry of tools or
building materials.
4. Keep protective coverings in place as long as practically possible up to handover.
5. Replace any appliances which are chipped, cracked, scratched, distorted or
otherwise damage.
6. Do not stand in or any on any appliance.
7. Do not use appliances.

Technical Specifications for Building Works 224200- 8 Plumbing Fixtures

 Ministry of Urban Development, Housing and Construction

END OF SECTION

Technical Specifications for Building Works 224200- 9 Plumbing Fixtures

DIVISION 23 – HEATING
VENTILATING AND AIR
CONDITIONING
 Ministry of Urban Development, Housing and Construction

SECTION 238113

DECENTRALIZED UNITARY HVAC EQUIPMENT

PART 1 GENERAL

1.01 REFERENCES

A. EBCS – 11: Code of Practice for Mechanical Ventilation and Air Conditioning in
Buildings.

B. American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE)

2008 Handbook –HVAC Systems and Equipment.

1.02 SYSTEM DESCRIPTION

A. Design requirements: Comply with the requirements of EBCS – 11.

1. Equipment used in air-conditioning shall have minimum performance in accordance
with the level of current technology.
2. Cooling systems design loads for the purpose of sizing systems and equipment shall
be determined in accordance with generally accepted engineering standards and
handbooks using Heat Balance (HB) and Radiant Time Series (RTS) or equivalent
methods given in EBCS – 11 in annex II.
3. The normal design dry-bulb temperature for comfort air-conditioning can vary from
23oC to 25oC with the lower temperature applicable to zones with solar load and the
higher value in all other zones.
4. When a space has significant sensible equipment load, care should be taken for
situations when the equipment is operating at part-load.
5. The specification of indoor conditions shall take into considerations the anticipated
mean radiant temperature and air movement.
6. The design outdoor air conditions shall be taken for dry-bulb and wet-bulb with a
daily range calculated between maximum and minimum temperatures. The dry-bulb
temperature value shall exceed more than 2.5% of the total hours during and the
wet-bulb value is the average of the coincident wet-bulb temperature occurring at
the design dry-bulb temperature. These temperatures are given inEBCS – 11 in
annex I for some cities in Ethiopia.
7. The load contribution from the outdoor air introduced into a building for ventilation
shall be calculated.
8. The load contribution from outdoor air infiltrating into a building shall be calculated
by the procedures inEBCS – 11 in Annex II.

B. Performance requirements
1. Design air handling unit and supports to withstand all seismic loads. Refer to
seismic loading criteria on the Contract Documents.
2. Seismic Performance: Design and install air handling units to assure that they
remain in place with no separation of any parts and continued performance of their
intended function when subjected to the specified seismic forces.
3. The design of the air handling units and supports shall be performed by a
professional engineer experienced in the seismic design of air handling units.

1.03 SUBMITTALS

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 Ministry of Urban Development, Housing and Construction

A. Product Data: Manufacturer’s catalog sheets, brochures, performance charts, test data,
standard schematic drawings, specifications and installation instructions for each type
unit.

B. Quality Control Submittals:

1. Copy of Seismic Qualifications Certificate.

C. Contract Closeout Submittals:

1. Operation and Maintenance Data: Deliver 2 copies, covering the installed products,
to the Engineer’s Representative.

1.04 QUALITY ASSURANCE

A. Complywith the requirements of EBCS-11 for testing and commissioning:

1. Testing and commissioning shall be carried out meticulously if a satisfactory
installation is to be handed over to the Procuring Entity. It shall be ensured that these
are carried out thoroughly and all results are properly documented.
2. All equipment and components supplied may be subjected to inspection and tests
during manufacture, erection/installation and after completion. No tolerances at the
time of inspection shall be allowed other than those specified or permitted in the
relevant approved standards, unless otherwise stated. Approval at the time of
inspection shall not be construedas acceptance unless the equipment proves
satisfactory in service after erection.
3. Upon completion of installation of the system, the equipment of plants/systems are
testedto check that they can function according to design & testing method
equipment/system shall be in accordance with approved procedures.
4. Each manufacturer shall provide guarantee performance for the specified duty &
conditions and, where necessary, test certificates.
5. All instruments shall be provided by the contractor or his commissioning agent, and
evidence of the accuracy of the test instruments shall be provided wherever possible.

B. Seismic Qualification Certificate: Certificate from air handling unit manufacturer

covering air handling units, accessories, supports, and components; and consisting of the
following:
1. Basis for Certification: Indicate whether Withstand Certification is based on actual
test of assembled components or on calculation.
2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and
locate and describe mounting and anchorage provisions, and loads transmitted to
structure at each attachment point.
3. Detailed description of equipment anchorage devices on which the certification is
based including installation requirements.
4. Comprehensive seismic engineering analysis of air handling units and supports.

PART 2 PRODUCTS

2.01 UNITARY AIR CONDITIONERS – GENERAL

A. Furnish equipment, accessories, control system and other necessary components as

required by the Contract Documents. Comply with applicable Referenced Standards.

Technical Specifications for Building Works 238100- 2 Decentralized Unitary HVAC Equipment
 Ministry of Urban Development, Housing and Construction

B. Provide air conditioning system flexible in buildings which employ an open-office type
setting.

C. Performance Rating: Cooling capacity of units shall meet the sensible heat and total heat
requirements shown in the Contract Documents. In selecting unit size, make true
allowance for "sensible to total heat ratio" to satisfy required sensible cooling capacity.

D. Machinery Guards: Provide guards as shown in the Contract Documents for belts, chains,
couplings, pulleys, sheaves, shafts, gears and other moving parts regardless of height
above the floor. Drive guards may be excluded where motors and drives are inside
factory fabricated casings.

E. Corrosion Prevention: Unless specified otherwise, equipment fabricated from ferrous

metals that do not have a zinc coating or a duplex coating of zinc and paint shall be
treated for prevention of rust with a factory coating or paint system complying with
applicable Standards. For units located in high humidity areas, provide factory-coated
coils for protection from corrosion by using multiple stage electro-deposition coating
process.

2.02 SELF-CONTAINED AIR CONDITIONERS

A. Description: Self-contained air conditioners shall be factory assembled and wired

consisting of the following:
1. Cabinet.
2. Compressor.
3. Evaporator fan.
4. Integral, air-cooled or water-cooled condenser.
5. Steam, Hot-water, Electric-resistance or heating coil.
6. Air filters.
7. Controls.
8. Full charge of refrigerant and oil.

2.03 SPLIT-SYSTEM AIR CONDITIONERS

A. Description: Split-system air conditioners shall be factory assembled and tested, floor-
mounted, wall-mounted or ceiling mounted unit, with an air-cooled or water-cooled
remote condensing unit, and field-installed refrigeration piping. Unit shall include a hot-
water, steam,or electric-resistance heating coil.

2.04 ROOM-TYPE AIR CONDITIONERS

A. Units shall be window, through-the-wall or floor-mounted type as indicated. Capacity

and electrical characteristics shall be as shown on Drawings.

PART 3 EXECUTION

3.01 INSTALLATION

A. Unless otherwise shown or specified, install the Work of this Section in accordance with
the manufacturer’s printed installation instructions.

Technical Specifications for Building Works 238100- 3 Decentralized Unitary HVAC Equipment
 Ministry of Urban Development, Housing and Construction

B. Vibration control:Vibration shall be controlled by considering the following installation

techniques unless specified otherwise:
1. Choose a good location for the plant, remote from sensitive areas. This also helps for
noise control.
2. Ensure that vibration isolation is properly installed with no bridging material across
the flexible mountings.
3. Ensure that vibration isolators are loaded to give equal deflections and installed to
maintain vertical alignment of their springs and other components.
4. Isolators shall be aligned with the equipment as misaligned isolators are a source of
many problems.
5. Check support bolts for integrity and free movement.
6. Do not neglect vibration from pipes and ducts.
7. Use flexible attachments to the structure.

3.02 FIELD QUALITY CONTROL

A. Testing and commissioning requirements:

1. Shall comply with and follow the testing and commissioning procedures set out in
EBCS – 11.

B. Air Conditioning System Pre-Start-Up and Start-Up:

1. Upon completion of air conditioner installations, the Contractor shall visit the site,
inspect the installations and notify the Engineer’s Representative of any Work which
must be done or modified prior to start-up.
2. Upon completion of required Work, or modifications to installed Work and
miscellaneous testing, all as required by the particular air conditioning system or
apparatus, the Contractor shall supervise the conditioner start-up.
3. Start-up the system and conduct a preliminary test, for the purpose of checking the
general operation of the air conditioner, proving mechanical and electrical controls
and making necessary adjustments.
4. Provide pre-start-up check list, start-up list and operating instructions for air
conditioner, framed under rigid plastic and place where directed in the applicable
Room.

END OF SECTION

Technical Specifications for Building Works 238100- 4 Decentralized Unitary HVAC Equipment
DIVISION 26 – ELECTRICAL
 Ministry of Urban Development, Housing and Construction

SECTION 260511

REQUIREMENTS FOR ELECTRICAL INSTALLATIONS

PART 1 GENERAL

1.01 DESCRIPTION

A. This section shall apply to all Sections of Division 26.

B. Furnish and install electrical systems, materials, equipment, and accessories in

accordance with the specifications and drawings. Capacities and ratings of motors,
transformers, conductors and cable, switchboards, motor control centers, generators,
automatic transfer switches, and other items and arrangements for the specified items are
shown on the drawings.

C. Electrical service entrance equipment and arrangements for temporary and permanent
connections to the electric utility company’s system shall conform to the electric utility
company's requirements. Coordinate fuses, circuit breakers and relays with the electric
utility company’s system, and obtain electric utility company approval for sizes and
settings of these devices.

D. Conductor ampacities specified or shown on the drawings are based on copper

conductors, with the conduit and raceways sized per EBCS, ES. Aluminum conductors
are prohibited.

E. Products specified in all sections of Division 26 shall comply with the applicable
Referenced Standards listed in each Section.

F. The drawings and specifications shall govern in those instances where requirements are
greater than those stated in the above Codes and Standards.

1.02 REFERENCES

A. EBCS – 10: Ethiopian Building Code of Standards.

B. IEC (International Electro-technical Commission (IEC) are the minimum requirements

for materials and installation.

1.03 TEST STANDARDS

A. All materials and equipment shall be certified by Ethiopian Standards Agency (ESA)
Standards where test standards have been established. Materials and equipment which are
not covered by ES standards will be accepted, providing that materials and equipment are
certified or otherwise determined to meet the safety requirements of other international
certifying agency.

B. Definitions.
1. Certified: Materials and equipment which:
a. Have been tested and found by ESA meet nationally/internationally recognized
standards or to be safe for use in a specified manner.

Technical Specifications for Building Works 260511 - 1 Requirements for Electrical Installations
 Ministry of Urban Development, Housing and Construction

b. Have record of certification.

2. Recognized Testing Laboratory: Testing laboratory which is recognized and

approved by ESA.

1.04 QUALIFICATIONS (PRODUCTS AND SERVICES)

A. Manufacturer’s Qualifications: The manufacturer shall regularly and currently produce,

as one of the manufacturer's principal products, the materials and equipment specified for
this project.

1.05 MANUFACTURED PRODUCTS

A. Materials and equipment furnished shall be of current production by manufacturers

regularly engaged in the manufacture of such items, and for which replacement parts
shall be available.

B. When more than one unit of the same class or type of materials and equipment is
required, such units shall be the product of a single manufacturer.

C. Equipment Assemblies and Components:

1. Components of an assembled unit need not be products of the same manufacturer.
2. Manufacturers of equipment assemblies, which include components made by others,
shall assume complete responsibility for the final assembled unit.
3. Components shall be compatible with each other and with the total assembly for the
intended service.
4. Constituent parts which are similar shall be the product of a single manufacturer.

D. Factory wiring and terminals shall be identified on the equipment being furnished and on
all wiring diagrams.

1.06 VARIATIONS FROM CONTRACT REQUIREMENTS

A. Where the client, consultant or the Contractor requests variations from the contract
requirements, the connecting work and related components shall include, but not be
limited to additions or changes to branch circuits, circuit protective devices, conduits,
wire, feeders, controls, panels and installation methods.

1.07 MATERIALS AND EQUIPMENT PROTECTION

A. Materials and equipment shall be protected during shipment and storage against physical
damage, vermin, dirt, corrosive substances, fumes, moisture, cold and rain.
1. Store materials and equipment indoors in clean dry space with uniform temperature
to prevent condensation.
2. During installation, equipment shall be protected against entry of foreign matter, and
becleaned both inside and outside before testing and operating.
3. Damaged equipment shall be repaired or replaced, as determined by the Engineer in
Charge.
4. Painted surfaces shall be protected with factory installed removable heavy kraft
paper, sheet vinyl or equal.
5. Damaged paint on equipment shall be refinished with the same quality of paint and
workmanship as used by the manufacturer so repaired areas are not obvious.

Technical Specifications for Building Works 260511 - 2 Requirements for Electrical Installations
 Ministry of Urban Development, Housing and Construction

1.08 WORK PERFORMANCE

A. All electrical work shall comply with the requirements of EBCS, ES, IEC, and ISO in
addition to other references required by contract. and other references.

B. Job site safety and worker safety is the responsibility of the Contractor.

C. Electrical work shall be accomplished with all affected circuits or equipment de-
energized.

D. For work that affects existing electrical systems, arrange, phase and perform work to
assure minimal interference with normal functioning of the facility. Refer to Article
OPERATIONS AND STORAGE AREAS under Section 010000, GENERAL
REQUIREMENTS.

E. New work shall be installed and connected to existing work neatly, safely and
professionally. Disturbed or damaged work shall be replaced or repaired to its prior
conditions, as required by Section 010000, GENERAL REQUIREMENTS.

F. Coordinate location of equipment and conduit with other trades to minimize interference.

1.09 EQUIPMENT INSTALLATION AND REQUIREMENTS

A. Equipment location shall be as close as practical to locations shown on the drawings.

B. Working clearances shall not be less than specified in the EBCS.

C. Inaccessible Equipment:
1. Where the client determines that the Contractor has installed equipment not readily
accessible for operation and maintenance, the equipment shall be removed and
reinstalled as directed at no additional cost.
2. "Readily accessible” is defined as being capable of being reached quickly for
operation, maintenance, or inspections without the use of ladders, or without
climbing or crawling under or over obstacles such as, but not limited to, motors,
pumps, belt guards, transformers, piping, ductwork, conduit and raceways.

D. Electrical service entrance equipment and arrangements for temporary and permanent
connections to the electric utility company’s system shall conform to the electric utility
company's requirements. Coordinate fuses, circuit breakers and relays with the electric
utility company’s system, and obtain electric utility company approval for sizes and
settings of these devices.

1.10 EQUIPMENT IDENTIFICATION

A. Install an identification sign which clearly indicates information required for use and
maintenance of items such as switchboards, motor controllers, fused and non-fused safety
switches, generators, automatic transfer switches, control devices and other significant
equipment.

1.11 SUBMITTALS

Technical Specifications for Building Works 260511 - 3 Requirements for Electrical Installations
 Ministry of Urban Development, Housing and Construction

A. Submit to the Engineer’s Representative SHOP DRAWINGS (if practical), PRODUCT

DATA, and/or SAMPLES.

B. Engineer’s approval shall be obtained for all materials and equipment before delivery to
the job site. Delivery, storage or installation of materials and equipment which has not
had prior approval will not be permitted.

C. All submittals shall include copies of adequate descriptive literature, catalog cuts, shop
drawings, test reports, certifications, samples, and other data necessary for the consultant
to ascertain that the proposed materials and equipment comply with drawing and
specification requirements. Catalog cuts submitted for approval shall be legible and
clearly identify specific materials and equipment being submitted.

D. Submittals for individual systems and equipment assemblies which consist of more than
one item or component shall be made for the system or assembly as a whole. Partial
submittals will not be considered for approval.

E. The submittals shall include the following:

1. Information that confirms compliance with contract requirements. Include the
manufacturer's name, model or catalog numbers, catalog information, technical data
sheets, shop drawings, manuals, pictures, nameplate data, and test reports as
required.
2. Elementary and interconnection wiring diagrams for communication and signal
systems, control systems, and equipment assemblies. All terminal points and wiring
shall be identified on wiring diagrams.
3. Parts list which shall include information for replacement parts and ordering
instructions, as recommended by the equipment manufacturer.

F. Maintenance and Operation Manuals:

1. Submit as required for systems and equipment specified in the technical sections.
Furnish in hardcover binders or an approved equivalent.
2. Inscribe the following identification on the cover: the words "MAINTENANCE
AND OPERATION MANUAL," the name and location of the system, material,
equipment, building, name of Contractor, and contract name and number. Include in
the manual the local representatives for the material or equipment.
3. Provide a table of contents and assemble the manual to conform to the table of
contents, with tab sheets placed before instructions covering the subject. The
instructions shall be legible and easily read, with large sheets of drawings folded in.
4. The manuals shall include:
a. Internal and interconnecting wiring and control diagrams with data to explain
detailed operation and control of the equipment.
b. A control sequence describing start-up, operation, and shutdown.
c. Description of the function of each principal item of equipment.
d. Installation instructions.
e. Safety precautions for operation and maintenance.
f. Diagrams and illustrations.
g. Periodic maintenance and testing procedures and frequencies, including
replacement parts numbers.
h. Performance data.
i. Pictorial "exploded" parts list with part numbers. Emphasis shall be placed on
the use of special tools and instruments. The list shall indicate sources of

Technical Specifications for Building Works 260511 - 4 Requirements for Electrical Installations
 Ministry of Urban Development, Housing and Construction

supply, recommended spare and replacement parts, and name of servicing

organization as applicable.

G. Approvals will be based on complete submission of shop drawings, manuals, test reports,
certifications, and samples as applicable.

H. After approval and prior to installation, submit to the Engineer in charge with one sample
of each of the following:
1. A minimum 300 mm length of each type and size of wire and cable .The length of
the sample shall be sufficient to show all markings provided by the manufacturer.
2. Each type of conduit and trunkings.
3. Conduit clamps.
4. Each type of outlet box, switch, socket outlet and MCB.

1.12 SINGULAR NUMBER

A. Where any device or part of equipment is referred to in these specifications in the

singular number (e.g., "the switch"), this reference shall be deemed to apply to as many
such devices as are required to complete the installation as shown on the drawings.

1.13 ACCEPTANCE CHECKS AND TESTS

A. The Contractor shall furnish the instruments, materials, and labor for tests.

B. The Contractor shall coordinate the installation, testing, and adjustment of all
components between various manufacturer’s representatives and technicians so that a
complete, functional, and operational system is delivered.

C. When test results indicate any defects, the Contractor shall repair or replace the defective
materials or equipment, and repeat the tests. Repair, replacement, and retesting shall be
accomplished at no additional cost.

1.14 WARRANTY

A. All work performed and all equipment and material furnished under this Division shall be
free from defects and shall remain so for a period of one year from the date of acceptance
of the entire installation.

1.15 INSTRUCTION

A. Instruction to designated personnel shall be provided for the particular equipment or

system as required in each associated technical specification section.

B. Furnish the services of competent instructors to give full instruction in the adjustment,
operation, and maintenance of the specified equipment and system, including pertinent
safety requirements. Instructors shall be thoroughly familiar with all aspects of the
installation, and shall be trained in operating theory as well as practical operation and
maintenance procedures.

C. A training schedule shall be developed and submitted by the Contractor and approved by
the Engineer prior to the planned training.

Technical Specifications for Building Works 260511 - 5 Requirements for Electrical Installations
 Ministry of Urban Development, Housing and Construction

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 260511 - 6 Requirements for Electrical Installations
 Ministry of Urban Development, Housing Construction

SECTION 260519

LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Requirements for Electrical Installations: Section 260511.

B. Grounding and Bonding for Electrical Systems: Section 260526.

C. Raceway and Boxes for Electrical Systems:Section 260533.

D. Earthwork: Section 310000.

1.02 REFERENCES

A. EBCS-10:2013: Ethiopian Building Code of Standard. Electrical Installation of

Buildings.

B. ES 1483:2006: Specification for 600/1000V and 1900/3300V ArmouredElectric Cables.

C. ES 1537:2005: ….Electric Cable PVC Insulated Non-Armoured Cables for 450/750V for
Electric Power, Lighting and Internal Wiring.

D. ES 1563:2005: ….Specification for 600/1000V and 1900/3300V Armoured Electric

Cables having PVC Insulation.

E. ES IEC 60227 – 2006: PVC Insulated Cables Rated Voltage 450/750V.

F. IEC 60502-2010: Power Cables with Extruded Insulation and their Accessories for Rated
Voltages of 1KV and 3KV.

G. IEC 61238-1: ……. Compression and Mechanical Connectors for Power Cables for
Rated Voltages up to 30KV.

1.03 DESCRIPTION

A. This section specifies the furnishing, installation, connection, and testing of the electrical
conductors and cables for use in electrical systems rated 1000V and below, indicated as
cable(s), conductor(s), wire, or wiring in this section.

1.04 SUBMITTALS

A. Submit the following in accordance with Section 260511, Requirements for Electrical
Installations.
1. Product catalogue:
a. Submit product catalogue of the low voltage power conductors and cables.

2. Certifications: submit the following.

Technical Specifications for Building Works 260519 - 1 Low-Voltage Electrical Power Conductors & Cables
 Ministry of Urban Development, Housing Construction

a. Certification by the Contractor that the conductors and cables have been
properly installed, adjusted, and tested

B. Product Data: Catalog sheets, specifications and installation instructions.

1.05 QUALITY ASSURANCE

A. Refer to Paragraph, Qualifications (Products and Services), in Section 260511,

Requirements for Electrical Installations.

B. Factory tests:
1. Conductors and cables shall be thoroughly tested at the factory per ES to ensure that
there are no electrical defects. Factory tests shall be certified.

PART 2 PRODUCTS

2.01 CONDUCTORS AND CABLES

A. Conductors and cables shall be in accordance with ES, IEC, as specified herein, and as
shown on the drawings.

B. All conductors shall be copper.

C. Size of conductor:The minimum nominal cross-sectional area of conductor shall be:

1. 1.5mm2 for cables and insulated copper conductors for power and lighting circuits.
1mm2 Shall be the minimum nominal cross sectional area for bell call systems.
2. 10.0mm2 for bare copper conductors for power circuits.
3. 0.5mm2 for flexible cables of copper conductors for extra low voltage.

D. Insulation level:
1. Internal fixed wiring for dry locations:
a. Single Core: PVC insulated 450/750V solid or stranded.
b. Multicore: PVC Sheathed /PVC insulated or rubber insulated 450/750V, Solid
or stranded.

2. Internal wiring for connection to electrical equipment in dry locations excluding in

workshops and locations where cable is liable to mechanical damage: Flexible PVC
sheathed/PVC insulated or Rubber insulated 450/750V.
3. Internal /External humid, wet locations including trenches and ducts: PVC
sheathed/PVC insulated (Extruded) or Rubber Insulated 0.6/1KV Cables.
4. Internal/External where mechanical protection is required: PVC sheathed/PVC
insulated 0.6/1KV Armoured Cables.

E. Color identification of conductors:

1. Cores of non-flexible cable for fixed wiring:
a. AC Single Phase or Three Phase Circuit
1) Protective (including earthling) conductor: Green and Yellow.
2) Phase: Red or Yellow or Blue.
3) Neutral: Black.

b. Wire derived from 3 wire DC Circuit:

Technical Specifications for Building Works 260519 - 2 Low-Voltage Electrical Power Conductors & Cables
 Ministry of Urban Development, Housing Construction

1) Positive : Red
2) Middle Wire: Black.
3) Negative: Blue.

2. Cores of flexible wiring for connection to equipment with relative motion as

specified in EBCS-10:2013:
a. Single core:
1) Phase: Brown.
2) Neutral: Blue.
3) Protective: Green and Yellow.

b. 2 core:
1) Phase: Brown.
2) Neutral: Blue.

c. 3 core:
1) Phase: Brown.
2) Neutral: Blue.
3) Protective: Green and Yellow.

d. 4 & 5 core:
1) Phase: Brown/ Black.
2) Neutral: Blue.
3) Protective: Green and Yellow.

2.02 CONNECTORSAND TERMINATIONS

A. High conductivity compression and mechanical connectors complying with IEC 61238-1
shall be used.

B. All bolts, nuts, and washers used to connect connections and terminations to bus bars or
other termination points shall be brass, bronze or zinc-plated steel.

PART 3 EXECUTION

3.01 INSTALLATION

A. General:
1. Install conductors in accordance with EBCS-10:2013, ES, as specified, and as
shown on the drawings.
2. Non-sheathed cables for fixed wiring shall not be installed unless enclosed in
conduits, ducting or trunking, however, this provision does not apply to a protective
conductor.
3. Splice conductors only in outlet boxes, junction boxes pullboxes or switchboards.
4. Install cable supports for all vertical and horizontal feeders in accordance
withEBCS-10:2013 Table 8.3.
5. In panel-boards, cabinets, wire-ways, switches, enclosures, and equipment
assemblies tie the conductors with non-metallic ties.
6. Conductor and Cable Pulling:
a. Provide installation equipment that will prevent the cutting or abrasion of
insulation during pulling.

Technical Specifications for Building Works 260519 - 3 Low-Voltage Electrical Power Conductors & Cables
 Ministry of Urban Development, Housing Construction

b. All conductors in a single conduit shall be pulled simultaneously.

c. Do not exceed manufacturer’s recommended maximum pulling tensions and
sidewall pressure values.

7. When stripping stranded conductors, use a tool that does not damage the conductor
or remove conductor strands.

B. Installation in manholes:
1. Bend the cables as required around the manhole walls, but not to a radius less than
specified in EBCS-10:2013 Table 8.2.

C. Jointing and termination installation:

1. Joints and terminations shall be mechanically and electrically secure, and tightened.
2. Ferrules, compression connectors and bare portions of cable core resulting from a
jointing or terminating process shall be insulated with an approved type of insulating
tape or heat shrinkable tubing after completion of process. Such insulating tape or
heat shrinkable tubing shall have equal or better electrical and mechanical properties
as those of the original insulation removed, and shall be adhered to the cores
securely and permanently. The final thickness shall be in a smooth contour
throughout the whole length.

3.02 IDENTIFICATION AT JOINT OR TERMINATION

A. At each joint or termination, a non-ferrous metallic label shall be fixed to the cable giving
the size and identification of the cable.

3.03 EXISTING CONDUCTORS

A. Unless specifically indicated on the plans, existing conductors shall not be reused.

3.04 DIRECT BURIAL CABLE INSTALLATION

A. Direct buried conductors, cables, or raceways shall be installed to meet the minimum
coverrequirements shown in EBCS-10:2013Table 8.1.

B. Work with extreme care near existing ducts, conduits, cables, and other utilities to
prevent any damage.

C. Excavation and backfill is specified in Section 310000, Earthwork. In addition:

1. Place a minimum of 75 mm bedding sand in the trenches before installing the cables.
2. Place a minimum of 75 mm shading sand over the installed cables.
3. Install continuous approved type cable cover tiles above the cables before
backfilling.

D. Install the cables in continuous lengths. Connection within cable runs shall not be
accepted.

E. Warning tape shall be continuously placed 300 mm above the buried cables.

3.05 ACCEPTANCE CHECKS AND TESTS

A. Perform in accordance with the manufacturer's recommendations. In addition, include the

Technical Specifications for Building Works 260519 - 4 Low-Voltage Electrical Power Conductors & Cables
 Ministry of Urban Development, Housing Construction

following:
1. Visual Inspection and Tests: Inspect physical condition:
2. Electrical tests:
a. After installation but before connection to utilization devices, carry out
continuity and insulation test of the conductors. The values of the tests should
be according to Appendix 1 (Inspection and Testing) of EBCS-10:2013. Carry
out insulation test with an insulation resistance tester. Existing conductors to be
reused shall also be tested.

END OF SECTION

Technical Specifications for Building Works 260519 - 5 Low-Voltage Electrical Power Conductors & Cables
 Ministry of Urban Development, Housing Construction

SECTION 260526

GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Requirements for Electrical Installations: Section 260511.

B. Low-Voltage Electrical Power Conductors and Cables: Section 260519.

C. Raceway and Boxes for Electrical Systems:Section 260533.

D. Facility Lightning Protection: Section 264100.

1.02 REFERENCES

A. EBCS-10:2013: Ethiopian Building Code of Standard. Electrical Installation of

Buildings.

B. ES 1332:2005 …Electrical Earthing Clamps for Earthing and Bonding , Specification.

C. IEC 60364. Electrical Installation of Buildings.

D. ES IEC 60423 -2006 : Conduit System for Cable Management.

E. IEC 61238-1: ……. Compression and Mechanical Connectors for Power Cables for
Rated Voltages up to 30KV.

F. ES IEC 62305 -1 : … Protection Against Lightning , PART1 , General Principles.

1.03 SUBMITTALS

A. Submit the following in accordance with Section 260511, Requirements for Electrical
Installations.
1. Product catalogue:
a. Submit the product catalogues of the products for the Grounding and Bonding
Works.

2. Shop Drawings:
a. Submit sufficient information to demonstrate compliance with drawings and
specifications.
b. Submit plans showing the location of system grounding electrodes and
connections, and the routing of aboveground and underground grounding
electrode conductors.

B. Test Reports:
a. Prior to the final inspection, submit ground resistance field test reports to the
Engineer in Charge.

Technical Specifications for Building Works 260526 - 1 Grounding and Bonding for Electrical Systems
 Ministry of Urban Development, Housing Construction

1.04 QUALITY ASSURANCE

A. Refer to Paragraph, Qualifications (Products and Services), in Section 260511,

Requirements for Electrical Installations.

PART 2 PRODUCTS

2.01 GROUNDING AND BONDING CONDUCTORS

A. No automatic cutout or switch shall be placed in the earthling or bonding conductor of a

wiring system unless the opening of the cutout or switch disconnects all sources of
energy.

B. System earthling conductors whether also used for earthling electrical equipment or not,
may be insulated or bare, and shall be of copper. Insulation color shall be Green and
Yellow.

C. Bonding conductors whether also used for earthling electrical equipment or not , may be
insulated or bare and shall be:
1. A conductor of copper or other corrosion-resistant material, insulated or bare.
2. A bus bar or steel pipe.
3. Rigid metal conduit except where material having a deteriorating effect may come
in to contact with the metal or in any exposed raceway installed is exposed to
mechanical damage , in which case a separate conductor as required in (a) shall be
installed within the conduit.
4. Electrical metallic tubing except as described in (c) above in which case a separate
conductor as required in (a) shall be installed.
5. Other metal raceways or cable armour.

D. Conductor sizes shall not be less than shown on the drawings, or not less than required by
EBSC, whichever is greater.

E. Insulation level:
1. Internal fixed wiring for dry locations:
a. Single Core: PVC insulated 450/750V solid or stranded.
b. Multicore: PVC Sheathed /PVC insulated or rubber insulated 450/750V, Solid
or stranded.

2. Internal wiring for connection to electrical equipment in dry locations excluding in

workshops and locations where cable is liable to mechanical damage: Flexible PVC
sheathed/PVC insulated or Rubber insulated 450/750V.
3. Internal /External humid, wet locations including trenches and ducts: PVC
sheathed/PVC insulated (Extruded) or Rubber Insulated 0.6/1KV Cables.
4. Internal/External where mechanical protection is required: PVC sheathed/PVC
insulated 0.6/1KV Armoured Cables.

2.02 GROUND RODS

A. Ground rods shall be not less than 16.0mm in diameter if of iron or steel, or 12.7mm if
non-ferrous metal or ferrousmetal clad with a non-ferrous metal. Stainless steel ground
rods shall be used for corrosive soil conditions.

Technical Specifications for Building Works 260526 - 2 Grounding and Bonding for Electrical Systems
 Ministry of Urban Development, Housing Construction

B. Quantity of rods shall be as shown on the drawings, and as required to obtain the
specified ground resistance.

2.03 PLATE ELECTRODE

A. Plate Electrodes shall present not less than 0.2m2 of surface to exterior soil and be not
less than 6.35mm in thickness if of iron or steel, or 1.5mm if of ferrous metal.

2.04 GROUND CONNECTIONS

A. Earthling Conductor connection to electrode.

1. Earthling Conductor connection to electrode shall be:
a. A bolted clamp.
b. Pipe fitting plug or other device, screwed into the pipe or into the fitting.
c. Copper welding by the thermit process, brazing, or silver solder. Or
d. Other equally substantial means.

2. Where a bolted clamp is used for a wet location or for direct earth burial, the clamp
shall be of copper, bronze, or brass and the bolts shall be of similar material or of
stainless steel.
3. Connections that depend on solder shall not be used, except for connections utilizing
silver solder.

B. Below Grade and Inaccessible Locations: Exothermic-welded type connectors.

C. Above Grade:
1. Bonding Jumpers: Approved for use with copper conductors.Use compression or
mechanical type connectors. Connectors or lugs shall use zinc plated steel bolts,
nuts, and washers.
2. Connection to Grounding Bus Bars: Approved for use with copper conductors. Use
mechanical or compression type lugs, with brass or bronze bolts, nuts, and washers.
3. Connection to Equipment Rack and Cabinet Ground Bars: Approved for use with
copper conductors. Use compression or mechanicaltype lugs, with zinc-plated steel
bolts, nuts, and washers.

PART 3 EXECUTION

3.01 GENERAL

A. Install grounding equipment as shown on the drawings, Bill of Quantities and as specified
herein.

B. Equipment Grounding: Metallic piping, electrical enclosures, metallic raceways, metallic

junction boxes, metallic outlet boxes, cabinets, machine frames, and other conductive
items in close proximity with electrical circuits, shall be bonded and grounded.

3.02 INACCESSIBLE GROUNDING CONNECTIONS

A. Make grounding connections, which are normally buried or otherwise inaccessible, by

exothermic weld.

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 Ministry of Urban Development, Housing Construction

3.03 INSTALLATION OF EARTHLING CONDUCTOR FOR A SYSTEM

A. The earthling conductor for a system shall be without joint or splice throughout its length,
except in the case of bus bars, thermit-welded joints, compression connecters applied
with a compression tool compatible with the particular connector, or devices acceptable
far connection in series with the earthling conductor.

B. 16mm2 or larger copper earthling conductor which is free from exposure to mechanical
injury may be run along the surface of the building construction without metal covering
or protection, if it is rigidly stapled to the construction; otherwise, it shall be in conduit,
electrical metallic tubing or cable armour.

C. Magnetic materials used to enclose grounding conductors shall be bonded to the

grounding conductor at both ends.

D. Where a earthling conductor is run in the same raceway with other conductors of the
system to which itis connected, it shall be insulated, except that where the length of the
raceway does not exceed 15 m between pull points and does not contain more than the
equivalent of two quarter bends between pull points, an un-insulated earthling conductor
shall be permitted to be used.

3.04 EARTHING CONDUCTOR CONNECTION TO ELECTRODE

A. Execute using the materials specified on materials section. Make connections tight.

B. Not more than one conductor shall be connected to the earthling electrode by a single
clamp or fitting, unless the clamp or fitting is specifically designed for multiple conductor
connection.

3.05 ELECTRODES

A. Electrodes shall have a clean metal surface which is not covered with paint, enamel, or
other poor conducting material.

B. Rod electrodes shall be spaced not less than 3m apart (if more than two rods are
required).

C. Laying of Electrodes:
1. Electrodes shall be buried at least 250mm below permanent moisture level as far as
practical.
2. In a horizontal trench where rock bottom is encountered at depth less than 1.2m.

D. Spacing and interconnection:

1. Where multiple grounding electrodes exist at a building, including those used for
signal circuits, radio, lightning protection, communication, community antenna
distribution systems or any other purpose, they shall be:
a. Separated by at least 2 m from each other.
b. Bonded together with not less than 16mm2 copper conductor protected by
location from mechanical injury. And
c. In the case of lightning protection systems, bonded together in accordance with
Item (b) at or below ground level.

Technical Specifications for Building Works 260526 - 4 Grounding and Bonding for Electrical Systems
 Ministry of Urban Development, Housing Construction

E. Where any or all of the separate earthling electrodes are bonded together the bonding,
conductor shall be:
1. Installed so as not to be subjected to mechanical damage. And
2. Connected to electrodes for power systems by means of a bolted clamp or soldered
joints and preferably be connected to other electrodes in the same manner.

3.06 DISTRIBUTION BOARDS, MOTOR CONTROL CENTERS, ENGINE-GENERATORS,

AUTOMATIC TRANSFER SWITCHES, AND OTHER ELECTRICAL EQUIPMENT

A. Connect the equipment grounding conductors to the ground bus.

B. Connect metallic conduits by grounding bushings and equipment grounding conductor to

the equipment ground bus.

3.07 RACEWAY

A. Conduit Systems:
1. Ground all metallic conduit systems. All metallic conduit systems shall contain an
equipment grounding conductor.
2. Metallic conduits which terminate without mechanical connection to an electrical
equipment housing by means of locknut and bushings or adapters, shall be provided
with grounding bushings. Connect bushings with equipment grounding conductor to
the equipment ground bus.

B. Feeders and Branch Circuits: Install equipment grounding conductors with all feeders,
and power and lighting branch circuits.

C. Boxes, Cabinets, Enclosures, and Panel boards:

1. Bond the equipment grounding conductor to each metallic pull box, metallic
junction box, metallic outlet box, metallic device box, cabinets, and other metallic
enclosures through which the conductor passes.
2. Provide lugs in each box and enclosure for equipment grounding conductor
termination.

D. Receptacles shall not be grounded through their mounting screws. Ground receptacles
with a jumper from the receptacle ground terminal to a jumper to the branch circuit
equipment grounding conductor.

E. Ground lighting fixtures to the equipment grounding conductor of the wiring system.
Fixtures connected with flexible conduit shall have a green and yellow ground wire
included with the power wires from the fixture through the flexible conduit to the first
outlet box.

F. Fixed electrical appliances and equipment shall be provided with a ground lug for
termination of the equipment grounding conductor.

3.08 LIGHTNING PROTECTION SYSTEM

A. Bond the lightning protection system to the electrical grounding electrode system with
not less than 16mm2 copper conductor.

Technical Specifications for Building Works 260526 - 5 Grounding and Bonding for Electrical Systems
 Ministry of Urban Development, Housing Construction

3.09 MAIN ELECTRICAL ROOM GROUNDING

A. Provide ground bus bar and mounting hardware at main electrical room as shown on the
drawings and bill of quantities.

3.10 GROUND RESISTANCE

A. Each earth electrode shall have a resistance (in ohm) not exceeding the product given by
10 times in the number of earth electrodes to be provided.

B. The whole of the earth termination network shall have a combined resistance to earth not
exceeding without taking account of any bonding to other services.

C. Make any modifications or additions to the grounding electrode system necessary for
compliance. Final tests shall ensure that this requirement is met.

D. Grounding system resistance shall comply with the electric utility company ground
resistance requirements.

3.11 ACCEPTANCE CHECKS AND TESTS

A. Ground resistance measurements shall be made before the electrical distribution system is
energized and shall be made in normally dry conditions not fewer than 48 hours after the
last rainfall.

B. Resistance measurements of separate grounding electrode systems shall be made before

the systems are bonded together. The combined resistance of separate systems may be
used to meet the required resistance, but the specified number of electrodes must still be
provided.

C. Below-grade connections shall be visually inspected by the Engineer in Charge prior to

backfilling. The Contractor shall notify the Engineer in Charge before the connections are
ready for inspection.

END OF SECTION

Technical Specifications for Building Works 260526 - 6 Grounding and Bonding for Electrical Systems
 Ministry of Urban Development, Housing Construction

SECTION 260533

RACEWAY AND BOXESFOR ELECTRICAL SYSTEMS

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Joint Sealants: Section 079200.

B. Construction Painting: Section 099101.

C. Requirements for Electrical Installations: Section 260511.

D. Low-Voltage Electrical Power Conductors and Cables: Section 260519.

E. Grounding and Bonding for Electrical Systems:Section 260526.

F. Earthwork:Section 310000.

1.02 REFERENCES

A. EBCS-10:2013: Ethiopian Building Code of Standard. Electrical Installation of

Buildings.

B. ES 1440 : 2005: Cable Trunking. Steel Surface Trunking.

C. ES IEC 61386: 2006: Conduit Systems (Rigid , Pliable and Flexible).

D. ES IEC 60423 -2006: Conduit System for Cable Management.

E. IEC 60364. Electrical Installation of Buildings.

1.03 SUBMITTALS

A. Submit the following in accordance with Section 260511, Requirements for Electrical
Installations.
1. Product data:
a. Manufacturer's Literature and Data for conduits, trunkings and boxes to be used
in the project.

B. Certification:
1. Prior to the final inspection, submit the following certifications to the Engineer.
a. Certification by the contractor that the material has been properly installed.

1.04 QUALITY ASSURANCE

A. Refer to Paragraph, Qualifications in Section 260511:Requirement for Electrical

Installations.

Technical Specifications for Building Works 260533 - 1 Raceway and Boxesfor Electrical Systems
 Ministry of Urban Development, Housing Construction

PART 2 PRODUCTS

2.01 MATERIAL

A. Conduit Size: According to the drawings but not less than 13mm unless otherwise shown.

B. Conduit:
1. PVC conduit and accessories:
a. Rigid conduit and conduit fittings:
1) Rigid plain PVC conduits shall comply with IEC 61386-21 and shall have
clasification as below:
a) According to mechanical properties - for heavy mechanical stress.
b) According to temperature - with a permanent application.

2) Rigid plain PVC conduit fittings:

a) Shall comply with IEC 60423.
b) Temperature range of -50C to 60C.

b. Pliable Conduit:
1) Pliable conduits shall be formed of self-extinguishing plastic materials.
2) Shall comply with IEC 61386-22.
3) Pliable conduit fittings shall comply with IEC 60423.
4) Conduits shall be suitable for installation,storage or transport at
temperaturerange of -5°C to +600C.

c. PVC Conduit Boxes:

1) PVC adaptable boxes and PVC boxes for enclosureof electrical
accessories shall be of heavy duty having dimensionscomplying with IEC
60670.
2) They shall beinterchangeable with the steel boxes complying with the
same IECstandard. The minimum wall thickness of boxes shall be 2 mm.

d. PVC Couplers:
1) Plain, molded slip-type couplers and expansion type couplers toIEC
61035-1 shall be used in the jointing of conduits.
2) Adhesive/jointing cement for jointing shall be the type recommended
bythe manufacturer.

2. Steel conduit and accessories:

a. Steel conduits:
1) Steel conduits, except flexible conduits, shall be of heavy
gauge,screwed,and longitudinally welded.
2) Shall be hot-dip zinc coatedboth inside and outside against corrosion.
3) Shall complyIEC 61386-21.

b. Steel Flexible Conduit:

1) Steel flexible conduits and solid type brass adaptors shall comply withIEC
60386-23.
2) In addition, the steel conduits shall be of the metallic water tight pattern
and PVC over-sheathed.
3) The flexible conduit adaptor shall comprise two parts, an inner core andan
outerferrule. The inner core screws into the bore of the conduittogether

Technical Specifications for Building Works 260533 - 2 Raceway and Boxesfor Electrical Systems
 Ministry of Urban Development, Housing Construction

with an outer ferrule which caps off the end of the conduit, sothat the
adaptor can provide an extremely strong joint. The core shalllock against
the outer ferrule and isolate any sharp cut edges in theconduit.

c. Steel Conduit Fitting:

1) All Steel Conduit Fittings shall be hot-dip zinc coated or sherardized both
inside and outsideagainst corrosion and shall be tested to comply IEC
60386-21.
2) Adaptable boxes complete with covers shall be of cast iron orgalvanized
steel.Boxes of the preferred sizes as given in IEC 60670shall be used.
3) Circular boxes, dome covers and hook covers shall be of
galvanizedmalleable cast iron.
4) Ceiling mounted boxes shall be of deep patterntype having an internal
depth of not less than 60 mm.
5) Bushes and tube ends shall be of brass.
6) Distance (spacing) saddles shall be of galvanized cast iron.
7) The screwsor tightening and fixing the saddles shall be of brass.

d. Metal boxes for electrical accessories:

1) Metal Boxes for Electrical accessories shall have heavy protection both
inside and outside in accordance with IEC 60670.
2) Metal boxes complete with covers for enclosure of electrical accessoriesin
conduit installation shall comply with IEC 60670.
3) Boxesused to house accessories such as domestic switches, socket
outlets,spur units, etc. shall have a depth suitable for the accessories to be
housed.

e. Screw:
1) Screws used for fixing boxes and spacing saddle, and for tighteningcovers
andspacing saddles shall have ISO metric threads.
2) They shall beof brass or steel and if of steel they shall be protected against
corrosionby zinccoating.

3. PVC trunking and accessories:

a. PVC trunking and fittings shall comply with IEC 61084-1.
b. Trunking shall have covers secured by purpose-made rivets.
c. Covers of theclip-on type will be acceptable for trunking sizes up to100 x 100
mm.

4. Steeltrunkingand accessories:
a. Steel trunking:
1) Steel surface trunking shall be of square or rectangular cross section.One
side of the trunkingshall be removable or hinged.
2) No projectionfrom screw or other sharp object will be allowed inside the
trunking.
3) Steel underfloor (duct) trunking shall be so designed and constructed asto
permit the laying of the trunking on a structural floor without ingressof
water or cement whilst the floor is screeded.
4) Steel surface and Steel Underfloor trunking and fittings shall be
compatible to therequirements laid down in IEC 61084-1 and shall be
fabricated withsheet steel.
5) Manufacturer’s standard fittings such as tee or angle pieces,

Technical Specifications for Building Works 260533 - 3 Raceway and Boxesfor Electrical Systems
 Ministry of Urban Development, Housing Construction

connectors,etc. shall be used throughout.

6) Steel surface trunking and steel underfloor (duct) trunking andassociated
fittings shall have hot-dip zinc coating for protection against corrosion.

b. Steel Surface Trunking Cover:

1) Trunking and fittings shall have removable or hinged covers
extendingover the entire length.
2) The covers shall be of the same material andfinish as those of
thetrunkingbody.
3) Removable covers shall be held in position on the trunking either by the
natural elasticity of the material of the cover (e.g. spring cappedtrunking)
or by otherapproved means which hold the covers tightlyonto the trunking
body and cause no damage to the cables inside.
4) Bends, tee junctions, etc. shall also be fitted with removable or
hingedcovers of the same construction as that of the trunking.

c. Screw:
1) Screws used for securing a cover or connector and for fixing a
trunkingshall have ISO metric threads.
2) They shall be of brass or steel. Steelscrews shall be protectedagainst
corrosion by zinc coating.
3) Electro-brass platedscrews or self-tapping screwsshall NOT be used.
4) Projection of screwsinside a trunking or a trunking fitting will not be
allowed.

PART 3 EXECUTION

3.01 PENETRATIONS

A. Cuttingof holes:
1. Cut holes in advance where they should be placed in the structural elements, such as
ribs or beams. Obtain the approval of the Resident Engineer prior to drilling through
structural elements.

B. Fire-stop: Where conduits, wire-ways, and other electrical raceways pass through fire
partitions, fire walls, smoke partitions, or floors, install a fire stop that provides an
effective barrier against the spread of fire, smoke and gases.

C. Waterproofing: At floor, exterior wall, and roof conduit penetrations, completely seal
clearances around the conduit and make watertight.

3.02 INSTALLATION, GENERAL

A. Carry out installation works in accordance with ES , IEC standards , as per drawings and
Bill of Quantities.

B. Install conduit as follows:

1. In complete mechanically and electrically continuous runs before pulling in cables
or wires.
2. Unless otherwise indicated on the drawings or specified herein, installation of all
conduits shall be concealed within finished walls, floors, and ceilings.

Technical Specifications for Building Works 260533 - 4 Raceway and Boxesfor Electrical Systems
 Ministry of Urban Development, Housing Construction

3. Flattened, dented, or deformed conduit is not permitted. Remove and replace the
damaged conduits with new undamaged material.
4. Assure conduit installation does not encroach into the ceiling height head room,
walkways, or doorways.
5. Cut square, ream, remove burrs, and draw up tight.
6. Support conduits independently. Do not use other supports, i.e., suspended ceilings,
suspended ceiling supporting members, lighting fixtures, conduits, mechanical
piping, or mechanical ducts.
7. Support within 300 mm of changes of direction, and within 300 mm of each
enclosure to which connected.
8. Close ends of empty conduit with plugs or caps until wires are pulled in, to prevent
entry of debris.
9. Conduit installations under fume and vent hoods are prohibited.
10. Secure conduits to cabinets, junction boxes, pull-boxes, and outlet boxes with
bonding type locknuts. For rigid conduit installations, provide a locknut on the
inside of cabinets, junction boxes, pull boxes and outlet boxes.

3.03 CONCEALED WORK INSTALLATION

A. In Concrete:
1. Align and run conduit in direct lines.
2. Installation of conduit in concrete that is less than 75 mm thick is prohibited.
a. Conduit outside diameter larger than one-third of the slab thickness is
prohibited.
b. Space between conduits in slabs: Approximately six conduit diameters apart,
and one conduit diameter at conduit crossings.
c. Install conduits approximately in the center of the slab so that there will be a
minimum of 19 mmof concrete around the conduits.

3. Make couplings and connections watertight.

B. Above Furred or Suspended Ceilings and in Walls:

1. Mixing different types of conduits indiscriminately in the same system is prohibited.
2. Align and run conduit parallel or perpendicular to the building lines.
3. Connect recessed lighting fixtures to conduit runs with maximum1.8m of flexible
metal conduit extending from a junction box to the fixture.
4. Tightening setscrews with pliers is prohibited.

3.04 EXPOSED WORK INSTALLATION

A. Unless otherwise indicated on the drawings, exposed conduit is only permitted in

mechanical and electrical rooms.

B. Mixing different types of conduits indiscriminately in the system is prohibited.

C. Align and run conduit parallel or perpendicular to the building lines.

D. Install horizontal runs close to the ceiling or beams and secure with conduit straps.

E. Support horizontal or vertical runs at not over 2.4 M intervals.

F. Surface metal raceways: Use only where shown.

Technical Specifications for Building Works 260533 - 5 Raceway and Boxesfor Electrical Systems
 Ministry of Urban Development, Housing Construction

3.05 DIRECT BURIAL INSTALLATION

A. Refer to Section 260541, Underground Electrical Construction.

3.06 HAZARDOUS LOCATIONS

A. Use rigid steel conduit only, notwithstanding requirements otherwise specified in this or
other sections of these specifications.

B. Install approved sealing fittings that prevent passage of explosive vapors in hazardous
areas equipped with explosion-proof lighting fixtures, switches, and receptacles, as
required by the ESBC / ES.

3.07 WET OR DAMP LOCATIONS

A. Unless otherwise shown, use conduits of rigid steel.

B. Provide sealing fittings to prevent passage of water vapor where conduits pass from
warm to cold locations, i.e., refrigerated spaces, constant-temperature rooms, air-
conditioned spaces, building exterior walls, roofs, or similar spaces.

3.08 MOTORS AND VIBRATING EQUIPMENT

A. Use flexible metal conduit for connections to motors and other electrical equipment
subject to movement, vibration, misalignment, cramped quarters, or noise transmission.

B. Use liquid-tight flexible metal conduit for installation in exterior locations, moisture or
humidity laden atmosphere, corrosive atmosphere, water or spray wash-down operations,
inside airstream of HVAC units, and locations subject to seepage or dripping of oil,
grease, or water. Provide a green and yellow equipment grounding conductor with
flexible metal conduit.

3.09 EXPANSION JOINTS

A. Conduits 75 mm and larger that are secured to the building structure on opposite sides of
a building expansion joint require expansion and deflection couplings. Install the
couplings in accordance with the manufacturer's recommendations.

B. Provide conduits smaller than 75 mm with junction boxes on both sides of the expansion
joint. Connect conduits to junction boxes with sufficient slack of flexible conduit to
produce 125 mmvertical drop midway between the ends. Flexible conduit shall have a
bonding jumper installed. In lieu of this flexible conduit, expansion and deflection
couplings as specified above for conduits 15 in [375 mm] and larger are acceptable.

C. Install expansion and deflection couplings where shown.

3.10 CONDUIT SUPPORTS, INSTALLATION

A. Safe working load shall not exceed one-quarter of proof test load of fastening devices.

B. Use pipe straps or individual conduit hangers for supporting individual conduits.

Technical Specifications for Building Works 260533 - 6 Raceway and Boxesfor Electrical Systems
 Ministry of Urban Development, Housing Construction

C. Support multiple conduit runs with trapeze hangers. Use trapeze hangers that are
designed to support a load equal to or greater than the sum of the weights of the conduits,
wires, hanger itself, and 90 kg. Attach each conduit with U-bolts or other approved
fasteners.

D. Support conduit independently of junction boxes, pull-boxes, fixtures, suspended ceiling

T-bars, angle supports, and similar items.

E. Fasteners and Supports in Solid Masonry and Concrete:

1. New Construction: Use steel or malleable iron concrete inserts set in place prior to
placing the concrete.
2. Existing Construction:
a. Steel expansion anchors not less than 6 mm bolt size and not less than 28 mm
embedment.
b. Power set fasteners not less than 6 mmdiameter with depth of penetration not
less than 75 mm.
c. Use vibration and shock-resistant anchors and fasteners for attaching to
concrete ceilings.

F. Hollow Masonry: Toggle bolts.

G. Bolts supported only by plaster or gypsum wallboard are not acceptable.

H. Metal Structures: Use machine screw fasteners or other devices specifically designed and
approved for the application.

I. Attachment by wood plugsor wood blocking and bolts supported only by plaster is
prohibited.

J. Chain, wire, or perforated strap shall not be used to support or fasten conduit.

K. Spring steel type supports or fasteners are prohibited for all uses except horizontal and
vertical supports/fasteners within walls.

L. Vertical Supports: Vertical conduit runs shall have riser clamps and supports. Provide
supports for cable and wire with fittings that include internal wedges and retaining
collars.

3.11 BOX INSTALLATION

A. Boxes for Concealed Conduits:

1. Flush-mounted.
2. Provide raised covers for boxes to suit the wall or ceiling, construction, and finish.

B. In addition to boxes shown, install additional boxes where needed to prevent damage to
cables and wires during pulling-in operations.

C. Remove only knockouts as required and plug unused openings. Use threaded plugs for
cast metal boxes and snap-in metal covers for sheet metal boxes.

Technical Specifications for Building Works 260533 - 7 Raceway and Boxesfor Electrical Systems
 Ministry of Urban Development, Housing Construction

END OF SECTION

Technical Specifications for Building Works 260533 - 8 Raceway and Boxesfor Electrical Systems
 Ministry of Urban Development, Housing and Construction

SECTION 262413

SWITCHBOARDS

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Requirements for Electrical Installations: Section 260511.

B. Low-Voltage Electrical Power Conductors and Cables: Section 260519.

C. Grounding and Bonding for Electrical Systems: Section 260526.

D. Raceway and Boxes for Electrical Systems: Section 260533.

1.02 REFERENCES

A. EBCS-10:2013: Ethiopian Building Code of Standard. Electrical Installation of

Buildings.

B. IEC 60364: Electrical Installation for Buildings.

C. IEC 60439: Low Voltage Switchgear and Assemblies.

D. IEC 60529: Degree of Protection Provided by Enlosures.

E. IEC 60947: Low voltage swithcgear and controlgear.

F. IEC 60755: General Requirements for Residual Current Operated Protection Devices.

G. IEC 6204: Terruptable Power Supplies (UPS).

H. IEC 60664 -1 / 61326: Power Factor Controller.

I. IEC 60051: Measuring Instruments.

J. IEC 62040: Uninterruptible power systems.

1.03 SUBMITTALS

A. Submit the following in accordance with Section 260511, Requirements for Electrical
Installations.

B. Shop Drawings:Submit sufficient information to demonstrate compliance with drawings

and bill of quantitiesinclude the following for each switchboard:

C. Product Data: Prior to assembly of switchboards, submit the following data for approval:
1. Complete electrical ratings.
2. Circuit breaker sizes.
3. Technical data for each component.

Technical Specifications for Building Works 262413 - 1 Switchboards

 Ministry of Urban Development, Housing and Construction

1.04 QUALITY ASSURANCE

A. Switchboards shall be thoroughly tested to assure that there are no electrical or

mechanical defects.

B. The following additional tests shall be performed:

1. Verify that circuit breaker sizes and types correspond to drawings.
2. Verify tightness of bolted electrical connections.
3. Exercise all active components.
4. Perform an insulation-resistance test.

PART 2 PRODUCTS

2.01 ENCLOSURES AND COMPONENTS

A. Self-contained floor mounted cubicle:

1. Shall comply to IEC 60439.
2. The framework of the switchboard shall be fabricated from rolled steel sections of
thickness not less than 2.5 mm and shall be self-supporting when assembled uniform
in height and depth from front to back. The rigid construction shall be designed to
withstand without any sag, deformation or warping, the loads likely to be
experienced during normal operating, maintenance or maximum fault condition.
3. The front shall be provided with covers/doors of box formation. The switchboard
shall be dust and vermin proof. All covers and doors shall be provided with
grommets and dust seals to exclude dust and dirt. Louvers or ventilation vent with
filter shall be provided at the sides and back for adequate ventilation.
4. The switchboards shall be of Form 2b separation where the bus bar separationfrom
the switchgears and the incoming and outgoing terminals is achieved bymetallic or
non-metallic rigid barriers or partitions.
5. Withdraw able type of switchgears shall be mounted on the frameworkassembly,
including the runner rails and fixed rear isolation contacts, whichshall be supplied as
a part of the switchgear assembly. Each withdraw ableswitchgear shall be housed in
its own compartment with rear connectedbus bars.
6. The switchboard shall undergo de-rusting treatment, anti-rust treatment andbe
finished with epoxy dry-powder and oven baked semi-gloss enamel grey.

B. Pedestal floor mounted switchboards:

1. Shall comply to IEC 60439.
2. The framework of the switchboard shall be fabricated from sheet steel of thickness
not less than 2.5 mm. The switchboard shall be self- supporting when assembled.
The switchboard shall be of rigid construction and shall be designed to withstand
without any sag, deformation or warping, the loads likely to be experienced during
normal operating, maintenance or maximum fault conditions. All panels shall be
fabricated from sheet steel of thickness not less than 2. 0 mm.
3. Removable covers shall be provided at the front to give access to all parts for
maintenance and easy removal if necessary. An inspection chamber of suitable
dimension shall be provided in between the bus bar chamber and the main incoming
switchgear for testing, inspection and accommodating current transformers for the
power correction equipment and other monitoring andindicating equipment that may
be installed at a later stage.

Technical Specifications for Building Works 262413 - 2 Switchboards

 Ministry of Urban Development, Housing and Construction

4. The switchboard shall undergo de-rusting treatment, anti-rust treatment and finished
with epoxy dry-powder and oven baked semi-gloss enamel grey.

C. Wall mounted switchboards:

1. Shall comply to IEC 60439.
2. The switchboard shall be fabricated from sheet steel of thickness not less than2.0
mm. The enclosure shall be of all welded construction with sheets bentwhere
possible so as to minimize the number of welded joints. The four sidesof the
enclosure shall be returned at the front to facilitate fixing of front cover plates. The
front cover plates or doors shall be of box formation and flangedto facilitate fixing
to the enclosure.
3. The front cover of the switchboard shall be provided with grulnmets and dustseal to
exclude dust and dirt. Meshed louver or ventilation vent with filter shall be provided
at both sides for ventilation. All edges shall be roundedserrated star washers shall be
fitted to ensure satisfactory earthling of the frontcover.
4. The switchboard shall undergo de-rusting treatment, anti-rust treatment and finished
with epoxy dry-powder and oven baked semi-gloss enamel grey.

D. Distribution and consumer units:

1. Shall comply with IEC 60439-3.
2. Shall besurface or flush mounted metal clad or PVC type with hinged cover.
3. Metal clad units shall be rust-proof and finishedwith epoxy dry-powder and oven
baked enamel grey.
4. Knockouts or otherapproved form of cable/conduit entries and suitable brass
earthling bolt and nut shallbe provided.
5. The metal surfaces adjacent toany live part and all spaces between phases shall be
protected by insulationbarriers.

E. Meter panels:
1. Shall be to the requirement of the icaal Power ElectSupply Authority.

F. Internal Components:
1. Air Circuit Breaker(ACB) shall be of withdraw able metalclad flush mounted,
horizontal draw out isolation and air break type suitable for installing on cubicle
type of switchboard They shall be three or four poles type asspecified and shall
comply fully with IEC 60947-I and 60947-2.
2. Molded case circuit breakers (MCCB) shall have the number of poles as specified in
the Drawings and/or Bill of Quantities. They shall comply with IEC 60947-1 and
60947-2.
3. Miniature circuit breakers (mcb) shall have a breaking capacity according to the
drawings and bill of quantities and shall comply with IEC 60898-1 and IEC-
60947-2.
4. Residual current operated circuit breakers without integral overculrent protection
(RCCB) and residual current operated circuit breakers with integral overcurrent
protection (rcbo) shall be current operated functionallyindependent of line voltage
type, suitable for use on a 230/400V, 50 Hz. a.c. system . Rccb shall comply with
IEC 61008-1I and 61008-2-1 and RCBO shall comply with IEC 61009-1 and 61009-
2-1.
5. Fuse Switches: Fuse-switches and switch-fuses shall be of totally enclosed flush or
surface mounting, double air break, quick-make and quick-break type complete with
phase barriers and fully comply with IEC 60947- I and 60947-3. They shall beof

Technical Specifications for Building Works 262413 - 3 Switchboards

 Ministry of Urban Development, Housing and Construction

utilization category AC-23A equipped with operating handle, position ON-OFF

indicator and mechanical door interlock.
6. Isolating Switches: Isolating switches or switch-dis connector shall be of met. alclad
type and conform fully to IEC 60947-1 and 60947-3. They shall be able to operate
continuously at full current rating without d e-rating capable of making andbreaking
currents under normal condition and when in open position, providing isolation from
source of electrical energy for reasons of safety.
7. Electromechanical contactors and motor starters:
a. Shall comply with and betype tested to IEC 60947-4-1.
b. Each shall be of double air-break typewith four pole, triple-pole, double-pole or
single pole contacts asspecified.
c. Motor starter shall be of air-break triple-pole electromagnetic type.
d. Unless otherwise specified, each starter shall comprise an isolatingdevice, a
thermal overload protective device, main and auxiliarycontacts, on/off controls
and indications.
e. Both the main and auxiliary contacts shall be rated for uninterruptedand
intermittent duty. The main contact of a contactor or starter shall besilver or
silver-faced.
f. Contactor and starter shall each have utilization category suitable for
theparticular application as shown in Table I of IEC 60947-4-1.
g. Performance Requirements: Contactor and starter shall each be capable of
making and breakingcurrents without failure under the conditions stated in
Table VII andVIII of IEC 60947-4-1 for the required Utilization Categories and
thenumber of operation cycle indicated.
h. Co-ordination with Short-circuit Protective Devices:
1) Contactor and starter shall comply with the requirements forperformance
under short-circuit conditions stipulated in IEC 60947-4-1.
2) Type of co-ordination shall be Type “1” unless otherwise specified.

i. Control Circuit: Rated control circuit voltage of a contactor shall be the same as
that ofthe main circuit; otherwise, it shall be 24V, 30V or 110V d.c. asspecified.
j. Overload Relay:
1) Overload relay for a starter shall be of thermal type unless
otherwisespecified.
2) The trip class of starters shall be according to theclassification in Table II
of IEC 60947-4-1.

k. Auxiliaries:
1) Timer shall be of solid state plug-in type.
2) For star/delta and reversing starter,mechanical and electrical interlocks
shall be fitted with the contactor.

8. Busbars:
a. Shall conform to IEC 60439-1 and shall be tinnedhard drawn high conductivity
copper with an adequate uniform rectangularcross section to carry continuously
their rated current without overheating.They shall be rigidly mounted on non-
hygroscopic insulators so as towithstand any mechanical stresses to which they
may be subjected undermaximum fault condition.
b. Busbar sizes must not be less than that specified in the Drawings. The
busbarsatingshall not be less than the rating of the incoming switchgear. All
busbars, whether horizontal or vertical, shall be of the same size.

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 Ministry of Urban Development, Housing and Construction

c. The main busbars shall be run for the full length of the switchboard
withoutreduction in size~ Neutral busbar shall be of full size and full length as
thephase busbars. Connections shall be made up with bronze or other
copperalloy bolts and nuts utilising tension washers on both outer faces.
Wheremultiple parallel bars are used they shall be separated by tinned
copperspacers at spacing equal to the busbar thickness.
d. The main busbar shall be arranged in a horizontal plane in the orderredyellow-
blue-neutral from back to front. On each panel connections shouldbe red-
yellow-blue-neutral. Busbars shall be painted at appropriate pointswith colours
red, yellow, blue and black to denote the phases.
e. Tinned copper earthing bar of cross sectional area shall run along the
switchboard for its entire length This main earthingbar shall be fastened and
bonded at the base to each vertical frame member ofthe switchboard At least
one earthing bar of similar cross sectional area shallrun the full height of the
switchboard and connected to the main earthing bar.All earthing bars shall be
identified with green and yellow (twin-coloured)colour.
f. Connections from busbars to the switchgears shall be effected by means
ofcopper conductors securely clamped to the busbars and colour coded
toidentify the phase and neutral conductors. Copper conductor either baretinned
busbars or insulated cable shall be rated in accordance with the currentrating of
the switchgear. Neutral conductor shall be of full size as phaseconductor.
Coloured cable sleeve shall be shrouded for cable end termination.

9. Current transformes:
a. Shall comply fully with IEC 60044- 1.
b. Shall have short time rating not less than that of the switchboard in which they
are incorporated.
c. The secondary shall be rated for 5A.
d. They shall beadequately rated in VA to carry the sulnmation of all VA burdens
of the connected loads.

10. Measuring instrument:

a. Shall comply with MS 925 andrelevant parts of IEC 60051.
b. Shall be of panel flush mounting type with squareplate finished matt black and
pressed steel case.
c. Shall be ofindustrial grade type adequately shielded against stray magnetic
fields, conform to the measuring scales and arrangements as shown in the
Drawingsand calibrated for correct readings.

11. Surge Protection Devices:

a. Shall be of the typecomplying with IEC 61024-1 and IEC 61643- l, IEC 61312-
1and IEC 61 312-3.
b. The surge protection device shall incorporate continuous indication of
itsprotection status, viz. full protection present, reduced protection -replacement
required and no protection - failure of protection.

2.02 MOTOR SWITCHGEAR, STARTERS AND CONTROL PANEL

A. Shall be a verified assembly as defined in IEC 61439- 2:2009 and constructed

generally to Form 2.

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 Ministry of Urban Development, Housing and Construction

B. Shall be of wall-mounted factory built assemblies of low voltage switchboard

housing the motor starter and switchgear.

C. The panel shall be of steel construction, self-supporting, with modular top, side
and back panels and doors of sheet steel built up on substantial framing with all
necessary stiffeners, supports and return edges to provide a rigid construction and
clear accessibility to all internal components within the panel. The thickness of
the sheet steel shall be at least 1.6 mm.

D. The panel enclosure shall be of degree of protection of IP 44 for indoor

application to IEC 60529:2009. All doors shall have hinges and be provided with
dust-excluding gasket.

E. All panels shall, but not be limited to, include the following operational features.
1. Local Auto/On/Off switch for each equipment.
2. Starter for each motor.
3. Fuse switch or circuit breaker for each equipment.
4. Isolating switch for each main incoming supply and for each motor starter.
5. Protective, control and auxiliary relays.
6. Current transformer.
7. Ameter for each equipment with phase selection switch for each motor.
8. Voltmeter for panel with power supply of 60A or above; Hour run
meter(optional).
9. Indicating lamps, push buttons, selectors and control switches; Emergency stop
push buttons. and
10. Labelling.

2.03 AUTOMATIC TRANSFER SWITCHING EQUIPMENT

A. Shall be electromagnetically controlled at mains voltage,double air-break, four-pole type

and tested to IEC 60947-4-1.

B. Shall be rated in Utilization Categories AC-3 and capable ofmaking, breaking and
carrying continuously the rated current and making onfault without overheating, damage
or deterioration.

C. Shall be electrically and mechanically interlocked inoperation.

D. Shall be automaticin response to the failure or resumption of supply mains.

E. Illuminated indicator for “Mains On” and “Essential Supply On” shall beprovided at the
cover of the compartment housing a changeover switch.

2.04 POWER FACTOR CORRECTION EQUIPMENT

A. General Requirements:
1. Shall include capacitors, protective devices,contactors, control relays, current
transformers, cabinet, cables,cable glands, trunkings, control wirings, necessary
accessories,etc. Blocking filter shall also be included to suppress harmonicand
inrush currents.
2. Additional and specific requirements for the equipment shall begiven in the
Particular Specifications, the Drawings and Bill of Quantities.

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 Ministry of Urban Development, Housing and Construction

B. Requirements of the Components:

1. Capacitor Units:
a. Shall comply with therequirement of IEC 60831 and IEC 60070.
b. shall be of low loss dry-type, metalizedpolypropylene (MPP) film type with
self-healing properties andfitted in a sheet steel plate enclosure filled with non-
inflammablemedium.
c. Shall be hermetically sealed andmanufactured from continuous metal foil and
low loss highquality dielectric material.
d. The total capacitor losses shall notexceed 0.5 Watt per kVAr.
e. Shall be provided with directly connecteddischarge resistors which shall reduce
the residual voltage fromthe rated peak alternating voltage to 75V or less
measured at thecapacitor bank terminals within 3 minutes after
disconnectionfrom the source of supply. The discharge resistors shall
beprotected by an insulating cover.

2. Protection Units:
a. The capacitor units shall be fed by fuse-switch or MCCB forprotection against
high fault currents.
b. Besides, an overpressuredisconnection device for protection against low fault
currentsshall be provided.
c. H.R.C fuses and MCCB shall comply withthe requirement of IEC 60269 and
IEC 60947-2 respectively.

3. Control Relays:
a. The capacitors in each bank shall be controlled by an automaticmulti-step
capacitor control relay capable of switching theappropriate amount of
capacitors “IN” or “OUT” so as toachieve the best average power factor.
b. The relay shall be commanded by a microprocessor whichmeasures the reactive
power of an installation and gives thenecessary instructions to the relay for
connecting ordisconnecting the capacitors in order to maintain the desiredpower
factor. The microprocessor shall be capable to ensure anuniform aging of
contactors and capacitors by using a circularconnection sequence which takes
into account the time that eachcapacitor has been switched on.
c. The control relay shall include a fully operationalalarm system which shall
operate in case the equipment cannotreach the required power factor.
d. LED/LCD indicator shall beprovided to show which step the capacitors are
connected.

4. Contactors:
a. The equipment shall be equipped with special contactor forlimiting over-
current on itself from high inrush current atcapacitor switching.
b. The contactors are characterized for havingauxiliary contacts equipped with
pre-charge resistors. Theseauxiliary contacts shall be closed before the power
contacts suchthat the connection peak is strongly limited by the effect of
theresistors.
c. Contactors shall be adequately rated to make and break thecapacitive current at
low power factor. This current limitationincreases the life of all the components
of the equipment, inparticular that of the protective devices and capacitors.
Thecontactors shall comply with the requirement of IEC 60947-4-1.

5. Cabinet:

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 Ministry of Urban Development, Housing and Construction

a. The equipment shall be of cabinet type of at least IP31 (Indoor)and contained in

a separate cubicle with control switchgear andall other necessary accessories
and shall comprise multipleidentical capacitor units connected and easily
dismountable forits replacement.
b. Integrated cubicle with the LV Switchboardinstallation is not acceptable. The
equipment shall be installed inseparate compartment segregated from the rest of
the LVSwitchboard such that failure of the equipment will not affectthe
operation of the LV Switchboard. The equipment shall behoused in a front-
access industrial grade enclosure with epoxypowder coating.

2.05 UNINTERRUPTABLE POWER SUPPLY UNIT (UPS)

A. General Requirements:
1. Unit shall be a solid state secondary d.c.powersupply unit operating in parallel with
a battery bank.. The exact rated capacity shall be as per the design and bill of
quantitities to supply a constant voltage current for thecombined standing load as
well as recharging and restoring thebattery bank back to its constant potential
voltage setting withinthe specified time limit after fully discharge.
2. Unit shall consist of a rectifier bridge which has thea.c. mains input hasthe ripples of
its d.c. output smoothed by a d.c. filter beforesupplying connected load under
normal operation or the batteryafter discharging in a.c. mains failure.
3. Unit shall be fullyautomatically controlled and switched by a control logic
unitcomprising the printed circuit boards (hereinafter called PCB).

B. Unit shall comply with IEC 62040-3.

C. Unit shall have sufficient voltage and rated capacityin ampere-hour rating to maintain the
connected load at the ratedoutput capacity for the duration specified. The ampere-
hourrating shall be at least 10 ampere-hour if it is not specifiedin the Particular
Specification.

D. The battery shall be sealed, highrate maintenance free nickel-cadmium type and shall
have aproven life expectancy of at least 7 years.

E. Construction:
1. The charger and battery set shall be housed in a industrial gradecabinet constructed
from high quality steel sheet of minimum1.2mm thick side and back plate and
1.5mm thick hinged frontdoor with key lock.
2. Protection class of the cabinet shall be notless than IP31 for indoor and IP55 for
outdoor application asspecified in IEC 60529.
3. The entire enclosure surface shall beapplied with chemical rust inhibitor, rust
resisting primer coatand top coat to give maximum corrosion protection.
4. The logic PCB, together with the isolation transformer and fusedmains input
terminals, shall be factory assembled on a platelocated at the rear of the case.
5. The power transistors aremounted on heat-sinks, separately from the PCB, on the
backplate. The instruments and LED indicators are mounted on thefront door of the
cabinet. A lower ventilated compartmentinside the cabinet provides adequate space
for accommodationof the storage battery bank and ventilation.
6. The cabinet shall be suitable for wall-mount or installationinside a switch cubicle
where appropriate.

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 Ministry of Urban Development, Housing and Construction

PART 3 EXECUTION

3.01 INSTALLATION

A. Install switchboards in accordance with the standards, as shown on the drawings, and as
recommended by the manufacturer.
1. Self – Contained Cubicle Mounted Switchboard : boltedto mild steel channel base or
anchored over concrete trench. The channel shall be anti-rusted and painted with a
primer.
2. Pedestal Floor Mounted Switchboards : boltedto mild steel channel base or anchored
over concrete trench. The channel shall be anti-rusted and painted with a primer.
3. Wall mounted Switchboards : firmly anchored to the wall or structure by means
ofbolts and nuts.
4. Distribution boards and consumer units : Anchored to surface or flush mounted.

3.02 FIELD QUALITY CONTROL

A. Perform in accordance with the manufacturer's recommendations. In addition, include the

following:
1. Visual Inspection and Tests:
a. Compare equipment data with specifications and
b. Inspect physical, electrical, and mechanical condition.
c. Verify appropriate anchorage, required area clearances, and correct alignment.
d. Verify that circuit breaker sizes and types correspond to the bill of quantities.
e. Verifying tightness of accessible bolted electrical connections.
f. Clean switchboard enclosure interior. Clean switchboard enclosure exterior.
g. Inspect insulators for evidence of physical damage or contaminated surfaces.
h. Verify correct shutter installation and operation.
i. Exercise all active components.
j. Verify the correct operation of all sensing devices, alarms, and indicating
devices.

2. Electrical tests:
a. Perform insulation-resistance tests on each bus section.
b. Perform insulation-resistance test on control wiring; do not perform this test on
wiring connected to solid-state components.

3.03 FOLLOW-UP VERIFICATION ONTROL

A. Upon completion of acceptance checks, settings, and tests, the Contractor shall show by
demonstration in service that the switchboard is in good operating condition and properly
performing the intended function.

3.04 WARNING SIGN

A. Mount on each entrance door of the clearly lettered warning sign for warning personnel.

3.05 ONE LINE DIAGRAM AND SEQUENCE OF OPERATION

A. At final inspection, an as-built one line diagram shall be laminated or mounted under
acrylic glass, and installed in a frame mounted in the switchboard room or in the outdoor
switchboard enclosure.

Technical Specifications for Building Works 262413 - 9 Switchboards

 Ministry of Urban Development, Housing and Construction

END OF SECTION

Technical Specifications for Building Works 262413 - 10 Switchboards

 Ministry of Urban Development, Housing and Construction

SECTION 264100

FACILITY LIGHTNING PROTECTION

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Requirements for Electrical Installations: Section 260511.

B. Grounding and Bonding for Electrical Systems: Section 260526.

1.02 REFERENCES

A. EBCS-10:2013: Ethiopian Building Code of Standard. Electrical Installation of

Buildings.

B. ES IEC 62305 1: 2006: Protection against lightning Part 1; General Principles.

C. ES IEC 62305 3: 2006: Protection against Lightning Part 3; Physical damage to

structures and life hazard.

D. IEC 62305 : Protection Against Lightning.

E. IEC 61238: Compression and mechanical connectors for power cables for rated
voltagesup to 30 kV.

1.03 SUBMITTALS

A. Submit the following in accordance with Section 260511, Requirements for Electrical
Installations.

B. Drawings:
1. Submit as per built drawings before acceptance of the Lightning Protection System
Installation works.
2. Show locations of air terminals, connections to required metal surfaces, down
conductors, and grounding means.
3. Show the mounting hardware and materials used to attach air terminals and
conductors to the structure.

C. Product catalogues:
1. Submit the catalogues of the components of the Lightning Protection System to be
installed.

D. Certifications:Prior to final inspection, submit the following:

1. Certification by the Contractor that the lightning protection system has been
properly installed and inspected.

1.04 QUALITY ASSURANCE

Technical Specifications for Building Works 264100 - 1 Facility Lightning Protection

 Ministry of Urban Development, Housing and Construction

A. Switchboards shall be thoroughly tested to assure that there are no electrical or

mechanical defects.

B. The following additional tests shall be performed:

1. Verify that circuit breaker sizes and types correspond to drawings.
2. Verify tightness of bolted electrical connections.
3. Exercise all active components.
4. Perform an insulation-resistance test.

PART 2 PRODUCTS

2.01 GENERAL REQUIREMENTS

A. A lightning protection system_ shall be made of materials that are resistant to corrosion
or shall be acceptably protected against corrosion.

B. No combination of materials that forms an electrolytic-couple of such nature that, in the

presence of moisture, corrosion is accelerated shall be used.

C. One or the following materials are acceptable:

1. Copper.
2. Copper alloy.
3. Aluminum.
4. Galvanized steel.

D. Lightning protection components shall conform to EBCS, ES, and IEC.

E. The type and minimum size of component parts of the Lightning protection System shall
be as provided in Table 7.3 of EBCS Section 7 Part II.

2.02 PRODUCTS

A. Air Terminals:
1. Air Terminal Strips: Aluminum, Copper or Galvanized Steel.
2. Air Termination Rods: copper, aluminum, aluminumalloy, bronze or galvanized
steel.
3. Vertical air terminations shall be made of solid or tubular rods.
4. Horizontal air terminations shall be made of solid conductor, strips or cables.
5. Roofing sheet may be part of the Air Terminal System if it has a thickness greater
than the sizes specified on table 7.5 of EBCS Section 7 Part II.

B. Conductors:
1. Conductors shall be Copper, Aluminum or Galvanized Steel.
2. Conductors shall be in the form of multiple strand cables, single wires, rods, or flat
strips.
3. Structural frame of the building may be used as the main conductor of a lightning
protection system if it is either electrically continuous or made so.

C. Earth Terminations:
1. Earthling Rods.

Technical Specifications for Building Works 264100 - 2 Facility Lightning Protection

 Ministry of Urban Development, Housing and Construction

a. Copper clad steel, Galvanized Steel, Steel, hard drawn copper or Stainless Steel
rod.
b. Iron, copper or galvanized steel strip.
c. Solid or stranded copper wires.

2. Earthling plates.
a. Copper or Galvanized steel or
b. A combination of the above as specified in the drawings and bill of quantities.

D. Bonding plates, Anchors, Fasteners and Connectors: Should be to suit the used main
components with Galvanic Compatibility.

E. Exothermic weld materials.

PART 3 EXECUTION

3.01 INSTALLATION

A. Installation shall be coordinated with the roofing manufacturer and installer.

B. Install the conductors as inconspicuously as practical.

C. Install the down conductors within the concealed cavity of exterior walls where practical.
Run the down conductors to the exterior at elevations below the finished grade.

D. Where down conductors are subject to damage or are accessible near grade, protect with
down conductor guards to 1.8 m above grade. Bond down conductors guards to down
conductor at both ends.

E. Make connections of dissimilar metal with bimetallic type fittings to prevent electrolytic
action.

F. Install ground rods as below:

1. Deep moist clay soil:
a. Earthling rod shall extend vertically not less than 3.0m into the earth.
b. The ground shall be compacted and made tight against the full length of the
conductor or earth rod.

2. Sandy or gravely soil:

a. two or more 'earth rods at not less than 3.0m spacing shall be driven vertically
to a minimum depth of 3.0m below grade.

3. Shallow top soil:

a. If bedrock is neat the surface, the conductor shall be laid in trenches extending
away from the building at each down conductor.
b. Trenches in (1) above shall at least be:
1) 3.7m long and 610,0mm deep in clay soil.
2) 7.3m long and 610.0mm deep in sandy or gravely soil.
3) If these methods should prove impracticable, the lightning protection cable
may be laid directly on the bedrock with a minimum distance of 610.0mm
from the foundation or exterior footing and terminate by attachment to a

Technical Specifications for Building Works 264100 - 3 Facility Lightning Protection

 Ministry of Urban Development, Housing and Construction

buried copper earth plate at least 0.8mm thick and having a minimum
surface area of 0.18m2.

G. Exothermically welded connections should be observed by engineer in Charge before

they are covered.

H. Bond down conductors to metal main water piping where applicable.

I. Bond down conductors to building structural steel where applicable.

J. Connect roof conductors to all metallic projections and equipment above the roof as
indicated on the drawings.

K. Connect exterior metal surfaces, located within 900 mm of the conductors, to the
conductors to prevent flashovers.

L. Maintain horizontal or downward coursing of main conductor and ensure that all bends
have at least an 203 mm radius and do not exceed 90 degrees.

M. Conductors shall be rigidly fastened according spacing specified on Table 7.5 of EBCS
Section 7 Part II.

N. Air terminals shall be secured against overturning either by attachment to the object to be
protected or by means of a substantial tripod or other braces permanently and rigidly
attached to the building or structure.

O. Install air terminal bases, cable holders and other roof-system supporting means without
piercing membrane or metal roofs.

P. Where the structural steel framework or reinforcing steel is used as the down conductor:
1. Weld or bond the non-electrically-continuous sections together and make them
electrically continuous.
2. Verify the electrical continuity by measuring the ground resistances to earth at the
ground level, at the top of the building or stack, and at intermediate points.
3. Connect the air terminals together with an exterior conductor connected to the
structural steel framework at not more than 18 m intervals.
4. Install ground connections to earth at not more than 18 m intervals around the
perimeter of the building.
5. Weld or braze bonding plates to cleaned sections of the steel and connect the
conductors to the plates.
6. Do not pierce the structural steel in any manner.

Q. Earth rod connection:

1. Earth rod connections shall be made by welding, bracing or clamping.
2. Clamps shall be secured with at least two bolts or screw caps and shall make Contact
with the earth rod for at least 380.0mm.
3. The point of connection of the earth termination network shall be removable and
easily accessible from above earth to facilitate inspection, testing and maintenance
of the lightning protection system.
4. If below ground, the point of connection shall preferably be housed in a purpose-
built inspection pit or chamber.

Technical Specifications for Building Works 264100 - 4 Facility Lightning Protection

 Ministry of Urban Development, Housing and Construction

3.02 ACCEPTANCE CHECKS AND TESTS

A. Test the ground resistance to earth by standard methods, and conform to the ground
resistance requirements specified in Section 26 05 26, GROUNDING AND BONDING
FOR ELECTRICAL SYSTEMS.

B. Below-grade connections shall be visually inspected by the Engineer in Charge prior to

backfilling. The Contractor shall notify the Engineer in Charge before the connections
are ready for inspection.

END OF SECTION

Technical Specifications for Building Works 264100 - 5 Facility Lightning Protection

 Ministry of Urban Development, Housing and Construction

SECTION 265100

LIGHTING

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Requirements for Electrical Installations: Section 260511.

B. Low-Voltage Electrical Power Conductors and Cables: Section 260519.

C. Grounding and Bonding for Electrical Systems: Section 260526.

D. Wiring Devices: Section 262726.

1.02 REFERENCES

A. EBCS-10:2013: Ethiopian Building Code of Standard. Electrical Installation of

Buildings.

B. IEC 60364: Electrical Installation for Buildings.

C. ES IEC 60227:2006: PVC insulated cables Non sheathed/Sheathed /Flexible.

D. ES IEC 60432-2:2006: 2 : Incandescent Lamps (Tungsten Halogen Lamps).

E. ES 1359: 2005: Tubular Fluorescent Lamps for General Lighting.

F. ES IEC 6015:2006: Glow Starters for Fluorescent Lamps.

G. ES IEC 60192:2006: Low Pressure Sodium Vapor Lamps.

H. ES 1430:2005: Luminaires , General Purpose.

I. ES 1431: 2005: Luminaires, Ememrgency.

J. ES 1449: 2005: Photometric Data for Luminaires , Measurement.

K. ES 1450:2005: Photometric data measurement, Battery Operated Emergency Luminaires.

L. IEC 60598: Luminaires.

M. IEC 60662: High Pressure Sodium Lamps.

N. IEC 60188: High Pressure Mercury Lamps.

1.03 SUBMITTALS

A. Submit the following in accordance with Section 260511, Requirements for Electrical
Installations.

Technical Specifications for Building Works 265100 - 1 Lighting

 Ministry of Urban Development, Housing and Construction

B. Product Data:
1. Submit product catalogues of the type of Lighting Fixtures to be installed. Prior to
delivery.

C. Quality Control Submittals:

1. Certifications: Prior to final inspection, submit the following:
a. Certification by the Contractor that the interior lighting systems have been
properly installed and tested.

1.04 QUALITY ASSURANCE

A. Refer to Paragraph, Qualifications (Products and Services), In Section 260511,

Requirements for Electrical Installations.

PART 2 PRODUCTS

2.01 LUMINAIRES

A. General:
1. Luminaires together with lamp, lamp holders, control gear and other
associated accessories shall, as a minimum requirement, conform to the
relevant parts and/or sections of ES 1430/1431 and IEC 60598.
2. All luminaries shall be fully assembled, completed with lamp, control gear,
internal wiring etc. . Internal wires shall be terminated in terminal blocks in an
approved manner. Wiring shall be of heat resistant insulated colored cables.
The terminal blocks shall be suitably rated and clearly labelled for connection
to external wiring.
3. All metal parts of the luminaries shall be effectively earthed and supplied
with an approved earth terminal.
4. All components of the luminaries shall be able to withstand a voltage range of
+50 to -10% of the rated voltage. All discharge type luminaries shall be
power factor corrected to at least 0.9 lagging using dry type capacitor.

B. Incandescentluminaires:
1. Incandescent lamps:
a. Shall be of G.LS typecomplying with ES-IEC 60432, IEC 60061 and IEC
60064.
b. nd shall beguaranteed for a minimum of 1000 hours life at the rated voltage.
c. Shallbe pearl' type for open type or louvered type of luminaries and 'clear'
typefortotally enclosed type of luminaires.

2. Bulkhead luminaries:
a. Shall have the body made of pressure diecastaluminum and provided with
removable knockouts for conduits/cableentry.
b. The diffuser shall be anti-vandal polycarbonate. A neoprenegasket shall be
provided to seal the diffuser to the body so as to ensurethe luminaries is
weatherproof.
c. The lampholder shall be BC porcelaintype.
d. A heat resistant sleeving shall be provided to protect theincoming cable.

Technical Specifications for Building Works 265100 - 2 Lighting

 Ministry of Urban Development, Housing and Construction

3. Globe luminaries:
a. Shall have 203 mm diameter satin etched white glasssphere complete with
screw neck.
b. The base shall be of porcelain.
c. Thelamp holder shall be BC porcelain type.
d. The lamps used shall be 60 watts tungsten filament lamp rated at
230V,50Hz.volts complying with MS 7.

C. Fluorescent Luminaire:
1. Shall comply to ES ES 1430 2005 and IEC 60598.
2. Shall have housing made from good quality mild steelsheet of minimum thickness
0.50 mm and shall be of sound and rigidconstruction suitable for suspended
installation. The metalwork shall be rustinhibited to prevent corrosion andshall be
sprayed with an undercoat of zinc chromate primerand finished with two coatings of
super white baked enamel.
3. All components in the luminaire shall be guaranteed for a minimum of 2000hour
life.
4. Magnetic Ballast:
a. shall comply with , IEC 60920 and IEC 60921.
b. Shallbe polyester resin impregnated silentoperation type fitted with terminal
block for easy wiring For 18 watts and 36watts fluorescent tubes.
c. The watt loss of the ballast shall be not more than 8watts.
d. The mounting of the ballast shall be in such a way that easydismantling and
replacement can be effected within the casing.

5. Electronic Ballast:
a. Shall comply with , IEC 60920 and IEC 60921.
b. Shall also be in compliance with EN 55015 forradio frequency interference
suppression and IEC 61000-3-2 for harmonicsdistortion.
c. They shall be of instant starting, non-dimming, low in-rush startingcurrent and
low leakage current type.
d. Rated maximum operating temperature the case shall not exceed 70 oC.
e. Power loss through the ballast shallnot be more than 2 watt.
f. Shall operate and maintain consistent light output over voltagevariation from -
10 % to +5 % of the rated voltage and power factor of not lessthan 0.95.
g. Overvoltage protection at 350 volts and automatic shutdown in theevent of
lamp failure shall also be incorporated.
h. For single ballast controllingtwo fluorescent lamps in one luminaires, if one
fluorescent lamp is burnt out,the other fluorescent lamp shall continue to
operate without the burnt lampbeing replacedthe other fluorescent lamp shall
continue to operate without the burnt lampbeing replaced.

6. Capacitor:
a. Shall comply with IEC 61048 and IEC 61049.
b. Hall be of dry, self-healing, metalized polypropylene type.
c. 'U'-shaped toolclip shall be provided to hold the capacitor in position.

7. Starter:
a. Sshall comply with ES IEC 60155 and the starter holderscomply with IEC
60400.
b. For the single channel luminaries the starter shall befitted at the sideof the
casing. In cases where starters are to be fitted from theoutside of the luminaire

Technical Specifications for Building Works 265100 - 3 Lighting

 Ministry of Urban Development, Housing and Construction

casing, the starter holders shall be installed in such away that the starters shall
not protrude out of the casing by more than 10 mm.

8. Lampholders:
a. Shall comply with IEC 60400.
b. Shall be of robust and well-designed constructionsuitable for bi-pin fluorescent
tubes.

9. Fluorescent tubes:
a. Shall comply with IEC 60081.
b. Shall bebipin type.
c. Unless otherwise specified the color temperature of the tube shallbe
approximately 4000 K.
d. The light output, after 100 hours, shall not be lessthan 1350 lumens for 18 W
tube and 3350 lumens for 36W tube.
e. Eachfluorescent tube with rating of 36 W or more shall be provided with its
ownballast.

10. Wiring (within) of Fluorescent Luminaire:

a. Shall be carried out with heat resistant cable.
b. Shall be done in a neat way withholder to hold the cable in position and also to
avoid contact with heatproducing components.
c. Cables shall be terminated in a termination blockmarked _L' and _N' for
connection to the incoming wires.
d. A brass screw typeearth terminal shall be provided in the casing near the
termination block forearth connection. This earth terminal shall be clearly
marked with thestandard earth terminal symbol.

11. Louvers, Reflectors and diffusers:

a. Louvers and reflectors for the luminaires shall be made of high purityanodized
aluminum with low iridescent mirror finished.
b. The prismatic andopal diffuser shall be made of UV-stabilized flame
retardantpolystyrene/acrylic panel.
c. Louvers, reflectors and diffusers shall give goodeven light distribution with
minimal glare in both the axial and transverseplanes.
d. Photometric data for the luminaires shall be made available andsubmitted to
Engineer in Charge when required.

D. Self Contained Emergency Luminaires:

1. Shall comply with ES 1431 2005 and IEC 60598-2-22.
2. The body shall be of folded steel construction. The metalwork shall be rustinhibited
to prevent corrosion and shall be sprayed with an undercoat of zincchromate primer
and finished with two coatings of super white baked enamel.
3. The diffuser shall be of prismatic polycarbonate.
4. They shall be completed with maintenance-free high temperature rated sealednickel
cadmium battery, solid state automatic charger, changeover device,fluorescent lamp,
indicator lamp, test switch and interior disconnectingswitch. The battery shall be
fully rechargeable to its operational capacity innot more than 24 hours after
discharge. Low volt cut-off safety feature shall be incorporated to prevent over
discharge of battery. The response time fornon-maintained emergency luminaires
shall be less than 5s upon failure ofthe normal lighting.

Technical Specifications for Building Works 265100 - 4 Lighting

 Ministry of Urban Development, Housing and Construction

5. The fluorescent tube shall be 8 watt of colortemperature 3500 K and lumen output of
480 lumens type. The duration foremergency operation shall not be less than 3
hours. The initial lumen outputof the self-contained emergency luminaires shall be
not less than 25% of the lumen output of the fluorescent tube. The lumen output at
the end of the ratedduration shall be minimum 10% of the lumen output of the
fluorescent tube.Notwithstanding the lumen output specified above, the minimum
batterycapacity shall not be less than 6 Ah.

E. Highpressure discharge lamp and luminaire:

1. Highpressure sodium vapor discharge lamp (son-tand son-e):
a. Shall be manufactured and tested in accordance with IEC 60662.
b. The lamp shall consist of a high pressure sodium discharge operating within
asintered alumina arc tube.
c. The arc tube shall be mounted in a clear glass bulbcomplete with an E40 (GES)
cap.The lamp shall have a universal operating position and shall be suitable for
usewith external igniter.
d. The correlated color temperature of the lamp shall be in the order of 2000°K.
e. The light output of the lamp shall be constantand shall not be less than
thefollowing figures for the respective wattage type in the initial 2000 hours:

Nominal Lamp Wattage Initial Light Output

150W 16000 lumens
250W 28000 lumens
400W 48000 lumens

f. The rated average life of the lamp shall not be less than 24000 hours at
50%Failure.

2. Highpressure mercury vapor dischargelamp (MBF):

a. The lamp shall be manufactured and tested in accordance with IEC 60188 orthe
equivalent BS 3677.
b. The lamp shall consist of a high pressure mercury discharge operating within
aquartz arc tube.
c. The arc tube shall be mounted in an elliptical glass bulb coatedwith a
fluorescent phosphor and complete with a cap of the type compatible withthe
respective lamp wattage type.
d. The correlated color temperature of the lamp shall be in the range of 3400°K
to4000°K with respective to the selected nominal lamp wattage.
e. The lamp shall have a universal operation position.
f. The light output of the lamp shall be constant and shall not be less than
thefollowing figures for the respective wattage type in the initial 2000 hours.

Nominal Lamp Wattage Initial Light Output

50W 1800 lumens
80W 3700 lumens
125W 6500 lumens
250W 13000 lumens
400W22000 lumens

g. The rated average life of the lamp shall not be less than 16000 hours or24000
hours with respective to the selected nominal lamp wattage at 50%failure.

Technical Specifications for Building Works 265100 - 5 Lighting

 Ministry of Urban Development, Housing and Construction

F. Luminaireacceptinghigh pressure sodium/mercury discharge lamp for street lighting:

1. General:
a. Shall be manufactured in accordance with IEC 60598.3.
b. Luminaires shall be robustly constructed, weatherproof, hail proof, insect proof,
corrosion proof, solar (including ultra-violet) resistant and vandal resistant.
c. In order to prevent risks associated with road safety, luminaires shall be
designed to avoid disintegration in the event of vehicular impact. Luminaire
housings shall be secured to the pole spigot in such a manner that the control
gear compartment remains attached to the pole spigot even after a severe
impact.
d. All external parts and components of the luminaire shall be designed to shed
water and no accumulation of condensation or precipitation shall occur. An
exterior lip shall be provided on the housing to ensure that there is no direct
rainwater contact with the gasket between the housing and the diffuser, thus
ensuring that no moisture is sucked into the diffuser when the luminaire is
switched off and cools down.
e. Luminaires shall be constructed from durable lightweight materials and shall be
accompanied by comprehensive test reports certifying that the luminaires have
successfully passed accelerated ageing tests (also refer to 4.8 and 5.6 of SANS
475) and shall provide proof that the luminaires have a satisfactory performance
history. Deterioration shall not occur due to electrolytic action or by differential
thermal expansion. Note: Further details on tests can be found under clause 12
of this specification.
f. Luminaire housings shall be manufactured from ultraviolet stabilized
engineering polymer. Luminaires made of DMC (Dough Moulding Compound)
shall not be accepted. The luminaire housing shall be warranted to operate
without distortion and deterioration for a minimum period of 5 years.
g. Ferrous components shall be hot-dip galvanized for heavy-duty applications.
External small components (clips, screws, bolts, nuts, washers, etc.) shall be
manufactured from stainless steel (grade 304 or better).

2. Mounting:
a. Spigot entries shall be designed to fit easily over the bracket pipe and shall be
truly parallel to the fitting.
b. Spigot entries shall be constructed of corrosion-resistant materials and
compatible with the galvanized mild steel spigot such that deterioration by
electrolytic action shall not occur.
c. Luminaires shall be secured to the spigot by means of at least two stainless steel
M10 hexagonal head screws. The construction of the housing shall be such that
cracking cannot occur during the process of fixing the luminaire to the pole or
bracket.
d. Luminaires should incorporate a positive and substantial means of fixing to the
pole or bracket, designed to allow adjustment and to ensure that once set to the
required position, the luminaires remain locked in that position.

3. Diffusers:
a. Diffusers shall have no external prisms that could accumulate dirt and thus
reduce the light output of the luminaire. Diffusers shall be constructed in such a
manner that the wall thickness of the material is maintained at a constant
thickness, hence preventing the projection of lines of patterns onto the road
surface. Diffusers shall be heat-resistant and shall not discolor, even after

Technical Specifications for Building Works 265100 - 6 Lighting

 Ministry of Urban Development, Housing and Construction

prolonged exposure to light, both atmospheric and artificial. The mechanical

strength shall be sufficient to prevent warping or distortion to occur. Diffusers
shall be manufactured from injection molded high impact acrylic.
b. Devices for locking the bowl to the luminaire shall be at least three stainless
steel clips thus ensuring that it remains closed in the event of the failure of one
clip. Hinges and clips shall be robust and simple to operate. Devices such as
wing nuts and those requiring the use of a tool (e.g. screws) shall be rejected.
Bowls that are completely flat, i.e. do not project below the luminaire body,
will not be acceptable.
c. Diffusers shall have a means to prevent direct contact by rainwater with the
one-piece gasket, which shall be permanently fitted into the housing (e.g. in a
tongue and groove arrangement). The gasket shall form a seal when the diffuser
is in the closed position, preventing the entry of dust, moisture and insects into
the lamp compartment. The gasket shall be made from silicon sponge, which
shall not be subject to permanent compression or deterioration in service. The
gasket should be fitted into a groove in the housing and should be kept in place
by a tongue provided on the diffuser, thus ensuring the integrity of the IP rating
and shall not work loose during maintenance of the luminaire.
d. Luminaire bowls shall be capable of being removed from the luminaire body
simply by unclipping for cleaning purposes. The bowl shall not detach from the
luminaire body in the unlikely event of the bowls being left in the open or
hanging position when mounted on the pole. The diffuser should also remain
attached to the housing when hinged open for maintenance or lamp
replacement. This hinge mechanism should be incorporated into housing to
ensure that it is protected against damage during transport, installation and
maintenance.

4. Lamp-holders and brackets:

a. Lamp-holders shall comply shall be capable of maintaining efficient electrical
contact with the lamp terminals without deterioration due to temperature,
climatic conditions and vibration which will be encountered in service.
b. For additional insulation against igniter spark-over a suitable fiber washer for
E40 GES lamp holders shall be used.
c. Lamp-holders shall be rated to withstand 240°C and be rated at the appropriate
lamp ignition voltage.
d. A lamp fully inserted into the lamp-holder shall be rigidly held with its axis
substantially coincident with that of the lamp-holder under conditions of wind,
vibration and mechanical shock to be expected in service.
e. The lamp-holder shall have zero degree rake i.e. its axis shall be parallel to that
of the spigot entry.
f. Lamp holder brackets and lamp supports shall accept and retain lamps which
are within the dimensional tolerances stated in the appropriate lamp standard
and shall locate the light source in the correct relationship to the optical control
devices of the luminaire. With luminaires for lamps of greater rating than
150W, the lamp holder shall be mounted firmly to an aluminum bracket.
g. Alternatively the lamp holder is to be mounted directly onto aluminum bosses,
which protrude into the lamp housing from the gear compartment.

5. Reflectors:
a. Reflector surfaces shall be of high-grade 99.98% super pure deep anodized
aluminum.

Technical Specifications for Building Works 265100 - 7 Lighting

 Ministry of Urban Development, Housing and Construction

b. Reflectors or any other light-controlling component shall be such that they can
only be fitted or replaced in the correct relationship to their light source.
c. Reflectors in luminaire bowls shall not deform due to heat from the lamp.
Reflectors shall be well secured into position to prevent it from deforming thus
causing false photometric performance of the luminaire.

6. Control Gear:
a. Control gear shall be fully housed within the body of the luminaire and be
suitable for operation with the specified rating of lamp. Under no circumstances
shall control gear be mounted above the lamp or in a position where it may be
adversely affected by the heat generated by the lamp.
b. For 250W and 400W luminaires - For safety and thermal reasons, the control
gear compartment shall be manufactured from a sturdy and reliable housing of
high-pressure die cast, corrosion resistant, aluminum of grade LM6 (EC1706
AC 44100), or higher. For 150W luminaires – Luminaires offered
manufactured of one piece material shall submit detailed reports of material
compliance to thermal tests etc. as described in items 4.2, 4.6, 6.1.4 and 12.
c. The control gear compartment shall be so designed that there is sufficient space
to permit repairs, replacement of components and reassembly without
difficultly, without the removal of the luminaire from its mounting. To this end,
and for maintenance reasons, preference will be given to luminaires where all
control gear is mounted onto a removable tray. Where this is provided,
removable connectors are required for disconnecting the supply to the tray for
easy removal and subsequent replacement. Control gear wiring is to be
terminated in a five-way termination block to facilitate the removal of the gear
tray in the control gear compartment.
d. Control gear compartment (containing the ballast, capacitor, ignition devices if
applicable, and terminal connectors) shall be sealed by a hinged, lightweight,
non-corroding cover and shall be accessible from underneath. No components
shall be mounted onto this cover. Access to the gear compartment, via the gear
tray cover, shall not be possible without the use of a screwdriver or key, thus
protecting unqualified staff, doing lamp replacement, against electric shock.
e. Where specified, luminaires shall be supplied with a thermal circuit breaker,
which conforms to SANS 556-1, rated 5A/2.5kA, incorporated inside the
luminaire and mounted on the removable gear tray. The exposed lever shall be
accessible from the outside of the luminaire and shall be protected in a manner
ensuring the integrity of the IP54 rating requirement for the control gear
compartment.
f. All control gear shall be suitable for operation with the specified rating of the
lamp on a 230V ±10% 50Hz single-phase system.

7. Ballasts:
a. Shall comply with IEC 60923.
b. Shall be of the encapsulated or vacuum impregnated type.
c. Vacuum impregnated ballasts shall be constructed in such a manner that the
lamination is engaged within a galvanized steel cover.
d. Shall only be connected to the primary (line) side of transformer ballasts. After
connection of the power factor correction capacitor, the power factor shall not
be less than 0.85 (lagging).

8. Capacitors:
a. Shall comply with IEC 61048 and IEC 61049.

Technical Specifications for Building Works 265100 - 8 Lighting

 Ministry of Urban Development, Housing and Construction

b. All capacitors shall be fully encapsulated and filled with self-extinguishing

resin.

9. Ignition Devices:
a. Shall comply with SANS 101630 and shall bear the SABS mark or IEC mark.
Igniters shall be of the superimposed-pulse solid-state electronic trigger type.
b. Shall be of the standard type to allow striking of the lamp without switching the
power off after replacement of a faulty igniter.
c. Shall be suitable for operating any make of lamp in conjunction with any make
of ballast at temperatures up to 90 °C. The igniter shall be connected in series
with the ballast and installed between the ballast and lamp holder.
d. Shall be suitable for connection in the circuit so that the ignition pulse is
confined between the igniter and lamp holder.

10. Internal Wiring:

a. All Internal wiring of the luminaires shall comply with IEC 60598-2-3.It shall
be flexible and suitably rated and insulated to withstand the voltages and
temperatures encountered in service.
b. The neutral conductor of the incoming supply shall be connected to the screw
thread portion of Edison screw type lamp holders and the live conductor shall
be connected to the central contact and the internal wiring shall be arranged
accordingly.
c. The luminaire shall incorporate a terminal block mounted in a reasonably
accessible position as close to the point of entry as possible. The material of the
terminal block shall be non-tracking and the terminals shall be made of non-
corroding material.
d. Any wiring passing through metal shall have suitable grommets or otherwise
protected to avoid abrasion of the insulation.
e. Luminaires shall be earthed in accordance with clause 3.8 of 60598-2-3.
f. All parts of an earth terminal shall be made of brass or similar corrosion-
resistant material and the contact surfaces shall be bare metal and not painted or
varnished surfaces.
g. All earth connections shall be effected by means of suitable lugs. All possibility
of electrolytic corrosion shall be avoided.

PART 3 EXECUTION

3.01 INSTALLATION

A. Installation shall be in accordance with the ES, IEC, manufacturer’s instructions, and as
shown on the drawings or specified.

B. Align, mount, and level the lighting fixtures uniformly.

3.02 MOUNTING

A. For luminaires with pendant lampshade:

1. The wiring shall terminate in ceilingrose.
2. Connection from ceiling rose to lamp holder in the luminaire shall be by3 core
flexible cord of not less than 0.75 sq. mm.

Technical Specifications for Building Works 265100 - 9 Lighting

 Ministry of Urban Development, Housing and Construction

3. The flexible cord may beused for suspending the luminaires if the total mass of the
luminaire does notexceed 2 kg. If the mass of the luminaries exceeds 2 kg, a hook
shall beinstalled and the luminaire shall be suspended from the hook by means
ofdecorative chain.

B. For ceiling mounted and wall mounted luminaires:

1. The wiring shall terminatedirectly into terminal block in the luminaires or into a
batten lamp holder asthe case may be.

C. For luminaries to be recessed into suspended false ceiling:

1. Wiring shall runthrough junction box and flexible steel conduit right up to the
luminaires.
2. The luminaires shall not sit on the ceiling structure but shallbe securely suspended
from the floor slabs or beams of roof trusses by meansof suspension rods, brass
chains or G.S. wires as specified on the drawings or Bill of Quantities.

D. Where fluorescent I es are to be surface mounted on the underside ofsoft board or other
type of ceilings which is combustible, suitable spacersshall be inserted between the base
of the luminaries and the ceiling such that aminimum clearance of 10 mm exists between
the luminaries and the ceiling.

E. Where fluorescent luminaries are to be suspended from ceiling of floor slab:

1. Suitablesuspension rods shall be provided.
2. The wiring shall be terminatedinto a terminal block in the suspension channel.
3. Connection from the terminalblock to the luminaires shall be by3 core flexible cord
as mentioned above.
4. The flexible cord shall be concealed inside the suspension assembly.

3.03 ACCEPTANCE CHECKS AND TESTS

A. Perform the following:

1. Visual Inspection:
a. Verify proper operation by operating the lighting controls.
b. Visually inspect for damage to fixtures, lenses, reflectors, diffusers, and
louvers. Clean fixtures, lenses, reflectors, diffusers, and louvers that have
accumulated dust, dirt, or fingerprints during construction.

2. Electrical tests:
a. Observe for visually detectable flicker and replace defective components.

3.04 FOLLOW-UP VERIFICATION

A. Upon completion of acceptance checks and tests, the Contractor shall show by
demonstration in service that the lighting systems are in good operating condition and
properly performing the intended function.

END OF SECTION

Technical Specifications for Building Works 265100 - 10 Lighting

DIVISION 27 – COMMUNICATIONS
 Ministry if Urban Development, Housing and Construction

SECTION 271500

VOICE AND DATA COMMUNICATIONS HORIZONTAL CABLING

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Grounding and Bonding for Electrical Systems: Section 260526.

B. Raceway and Boxes for Electrical Systems:Section 260533.

C. Wiring Device: Section 262726.

D. Facility Lightning Protection: Section 264100.

1.02 REFERENCES

A. IEC 11081: Generic communication cabling for premises.

B. IEC 15018: Generic cabling for Small Office and Home Office.

C. IEC 61156: Multicore and symmetrical pair/quad cables for digital comms.

D. IEC 60794: Optical Fiber Cables.

E. ANSI/EIA/TIA 568B: Commercial Building Telecommunications Wiring Standard.

F. ANSI/EIA/TIA 569B: Commercial Building Standard for Telecommunications Pathways

and Spaces.

G. ANSI/EIA/TIA 606A: Administration Standard fortheTelecommunications Infrastructure

of Commercial Buildings.

H. ANSI/EIA/TIA 607A: Grounding and Bonding Requirements for Telecommunications in

Commercial Buildings.

I. ANSI/EIA/TIA 758: Grounding and Bonding Requirements for Telecommunications in

Commercial Buildings.

1.03 SUBMITTALS

A. Technical literature and test equipment list:

1. Equipment technical literature detailing the electrical and other technical
characteristics of each item of equipment to be furnished.
2. List of test equipment.

B. Samples: A sample of each of the following items shall be furnished to the Engineer in
Charge for approval prior to installation:
1. TCO Wall Outlet Box with:
a. One each telephone (or voice) rj11 jack.

Technical Specifications for Building Works 271500 - 1 Voice & Data Communications Horizontal Cabling
 Ministry if Urban Development, Housing and Construction

b. Two each multi pin data rj45 jacks.

c. Cover Plate.
d. Fiber optic ST jack(s).

2. Quick connect terminal 10Pair.

3. Data patch panel.
4. 1m section of each copper cable to be used.
5. 1m section of each fiber optic cable to be used.

C. Record Wiring Diagrams:

1. Prior to the acceptance test, the Contractor shall deliver two complete sets of the as
per built Wiring Diagrams of the System to the Engineer in Charge.

1.04 QUALITY ASSURANCE

A. All materials to be supplied should comply fully to the Standards.

1.05 DELIVERY, STORAGE AND HANDLING

A. Delivery: Deliver materials to the job site clearly labeled with the OEM's name and
equipment catalog numbers, model and serial identification numbers. The Engineer in
charge may inventory the cable, patch panels, and related equipment.
B. Storage and Handling: Store and protect equipment in a manner, which will preclude
damage as directed by the Engineer in charge.

PART 2 PRODUCTS

2.01 DISTRIBUTION EQUIPMENT AND SYSTEMS

A. Telecommunication Outlet (TCO):

1. The Telecommunication Outlets (TCO’s) shall consist of telephone multipin jack
and data multipin jacks.
2. All telephone multipin connections shall be RJ-45/11 compatible female types. All
data multipin connections shall be RJ-45 female types.
3. The wall outlet shall be provided with cover plate to fit the telephone multipin jack,
data multi- pin jacks.

B. Distribution Cables: Each cable shall meet or exceed specifications for the specific type
of cable. Cables installed in any outside location (i.e. above ground, underground in
conduit, ducts, pathways, etc.) shall be filled with a waterproofing compound between
outside jacket (not immediately touching any provided armor) and inter conductors to
seal punctures in the jacket and protect the conductors from moisture.
1. Telephone:
a. The System cable shall be provided by the Contractor to meet the minimum
system requirements of Category Six service. The cable shall interconnect each
part of the system. The cable shall be completely survivable in areas where it is
installed.

Length As required
Cable Voice grade category six

Technical Specifications for Building Works 271500 - 2 Voice & Data Communications Horizontal Cabling
 Ministry if Urban Development, Housing and Construction

Connectors As required by system design

Size 22 -24 AWG, minimum.

Color coding Required, telephone industry standard

Bend radius 10X the cable outside diameter
Impedance 120 Ohms + 15%, BAL
Shield coverage As required by OEM specification
Attenuation
Frequency in mHz dB per 305 M (1,000ft.), maximum
0.7 5.2
1.0 6.5
4.0 14.0
8.0 19.0
16.0 26.0
20.0 29.0
25.0 33.0
31.0 36.0
62.0 52.0
100.0 68.0

2. Technical Characteristics:
a. Data Multi-Conductor:
b. The cable shall be multi-conductor, shielded or unshielded cable with stranded
conductors. The cable shall be able to handle the power and voltage used over
the distance required. It shall meet Category Six service at a minimum.

Wire size 22 AWG, minimum

Working shield 350 V
Bend radius 10X the cable outside diameter
Impedance 100 Ohms + 15%, BAL
Bandwidth 100 mHz, minimum
DC RESISTANCE 10.0 Ohms/100M, maximum
Shield coverage
Overall Outside (if OEM 100%
specified)
Individual Pairs (if OEM 100%
specified)

Technical Specifications for Building Works 271500 - 3 Voice & Data Communications Horizontal Cabling
 Ministry if Urban Development, Housing and Construction

Attenuation
Frequency in mHz dB per 305 M (1,000ft.), maximum
0.7 5.2
1.0 6.5
4.0 14.0
8.0 19.0
16.0 26.0
20.0 29.0
25.0 33.0
31.0 36.0
62.0 52.0
100.0 68.0

3. Fiber Optic:
a. Multimode Fiber:
1) The general purpose multimode fiber optic cable shall be a dual window
type installed in conduit for all system locations. A load-bearing support
braid shall surround the inner tube for strength during cable installation.
2) Technical Characteristics:

Bend radius 6.0", minimum

Outer jacket, As required
FIBER DIAMETER 62.5 MICRONS
Cladding 125 microns
Attenuation
850 nM 4.0 dB per kM, maximum
1,300 nM 2.0 dB per kM, maximum
Bandwidth
850 nM 160 mHz, minimum
1,300 nM 500 mHz, minimum
Connectors Stainless steel

b. Single mode Fiber:

1) The general purpose single mode fiber optic cable shall be a dual window
type installed in conduit for all system locations. A load-bearing support
braid shall surround the inner tube for strength during cable installation.
2) Technical Characteristics:

Bend radius 100 mm (4 in.) minimum

Technical Specifications for Building Works 271500 - 4 Voice & Data Communications Horizontal Cabling
 Ministry if Urban Development, Housing and Construction

Outer jacket PVC

Fiber diameter 8.7 microns
Cladding 125 microns
Attenuation at 850 nM 1.0 dBm per km
Connectors Stainless Steel

C. System Connectors:
1. Solderless (Forked Connector):
a. The connector shall have a crimp-on coupling for quick connect/disconnect of
wires or cables. The crimp-on connector shall be designed to fit the wire or
cable furnished. The connector barrel shall be insulated and color-coded.
b. Technical Characteristics:

Impedance As required
Working Voltage 500 V

2. Multipin:
a. The connector shall have a crimp-on coupling for quick connect/disconnect of
wires or cables. The crimp-on connector shall be designed to fit the wire or
cable furnished. The connector housing shall be fully enclosed and shielded. It
shall be secured to the cable group by screw type compression sleeves.
b. Technical Characteristics:

Impedance As required
Working Voltage 500 V
Number of pins As requires, usually 25 pairs minimum

3. Modular (RJ-45/11 and RJ-45): The connectors shall be commercial types for voice
and high speed data transmission applications. The connector shall be compatible
with telephone instruments, computer terminals, and other type devices requiring
linking through the modular telecommunications outlet to the System. The connector
shall be compatible with UTP and STP cables.
4. Fiber Optic: The connectors shall be commercial types for voice and high speed data
transmission applications. The connector shall be compatible with telephone
instruments, computer terminals, and other type devices requiring linking through
the modular telecommunications outlet to the system. The connector shall be
compatible with UTP and STP cables.

D. Distribution Frames:
1. A stand-alone (i.e., self-supporting, free standing) MDF shall be provided. The MDF
shall be modular and equipped with modular terminating mini blocks and patch
panels which provide all the requirements.
2. Stand alone or wall mounted racks shall be provided for Intermediate
Telecommunication Closet (IMTC) and Floor Telecommunication Closet (FTC) and
the sizes will be determined according to the requirements at each level.
3. All cable distribution closets and MDFs shall be wired in accordance with industry
standards and shall employ "latest state-of-the-art" modular cross-connect devices.

Technical Specifications for Building Works 271500 - 5 Voice & Data Communications Horizontal Cabling
 Ministry if Urban Development, Housing and Construction

The MDF/telephone closet riser cable shall be sized to satisfy all voice requirements
plus not less than 50% spare (growth) capacity in each telephone closet which
includes a fiber optic backbone. The MDF/telephone closet riser cable shall be sized
to satisfy all voice and data requirements plus not less than 50% spare (growth)
capacity in each telephone closet which does not include a fiber optic backbone.
4. Technical Characteristics:

Telephone Insulation Displacement Connector (IDC) type unit

Contact wires 50 micron of Gold over Nickel
Contact pressure 100 Grams, MIN
110A Punch blocks Acceptable alternate to Insulation Displacement Connector
(IDC)
Data 110A blocks
Fiber optic Fiber Optic Patch panel

2.02 RACEWAYS

A. (Refer Section 2760533) Raceways and Boxes.

PART 3 EXECUTION

3.01 INSTALLATION

A. System Installation:
1. After the contract’s been awarded, and within the time period specified in the
contract, the Contractor shall deliver the total system in a manner that fully complies
with the requirements of this specification. The Contractor shall make no
substitutions or changes in the System without written approval from the Engineer in
Charge.
2. The Contractor shall install all equipment and systems in a manner that complies
with accepted industry standards of good practice, OEM instructions, the
requirements of this specification, and in a manner which does not constitute a
safety hazard. The Contractor shall insure that all installation personnel understands
and complies with all the requirements of this specification.
3. All lines shall be terminated in a suitable manner to facilitate future expansion of the
System.
4. Equipment installed outdoors shall be weatherproof or installed in weatherproof
enclosures with hinged doors and locks with two keys.

B. Racewayand boxes installation:

1. Refer Section 260533 Raceways and Boxes.

C. Distribution system wires and cables:

1. Termination:
a. Each wire and cable shall terminate on an item of equipment by direct
connection.
b. Fiber optic cables that are spare, unused or dark shall be provided with Industry
Standard “ST” type female connectors installed in appropriate break out, patch,

Technical Specifications for Building Works 271500 - 6 Voice & Data Communications Horizontal Cabling
 Ministry if Urban Development, Housing and Construction

or bulkhead connector panels provided in enclosure(s) and shall be protected

from the environment.
c. All cable junctions and taps shall be accessible.

2. Routing and Interconnection:

a. Wires or cables between consoles, cabinets, racks and other equipment shall be
in an approved conduit, cable duct, or cable tray that is secured to building
structure.
b. Wires and cables shall be insulated to prevent contact with signal or current
carrying conductors. Wires or cables used in assembling consoles, panels,
equipment cabinets and racks shall be formed into harnesses that are bundled
and tied. Harnessed wires or cables shall be combed straight, formed and
dressed in either a vertical or horizontal relationship to equipment, controls,
components or terminations.
c. Harnesses with intertwined members are not acceptable. Each wire or cable
that breaks out from a harness for connection or termination shall have been
tied off at that harness or bundle point, and be provided with a neatly formed
service loop.
d. Separate, organize, bundle, and route wires or cables to restrict EMI, channel
crosstalk, or feedback oscillation inside any enclosure. Looking at any
enclosure from the rear (wall mounted enclosures, junction, pull or interface
boxes from the front), locate AC power, DC and speaker wires or cables on the
left; coaxial, control, microphone and line level audio and data wires or cables,
on the right. This installation shall be accomplished with ties and/or fasteners
that will not damage or distort the wires or cables. Limit spacing between tied
off points to a maximum of 150 mm (6 inches).
e. Do not pull wire or cable through any box, fitting or enclosure where change of
cable tray or signal or cable duct alignment or direction occurs. Ensure the
proper bend radius is maintained for each wire or cable as specified by its
OEM.
f. Cables shall be labeled with permanent markers at the terminals of the
electronic and passive equipment and at each junction point in the System. The
lettering on the cables shall correspond with the lettering on the record
diagrams.
g. Completely test all of the cables after installation and replace any defective
cables.
h. Wires or cables that are installed outside of buildings shall be in conduit,
secured to solid building structures. If specifically approved, on a case by case
basis, to be run outside of conduit, the wires or cables shall be installed, as
described herein. The bundled wires or cables must: Be tied at not less than 460
mm (18 in.) intervals to a solid building structure; have ultra violet protection
and be totally waterproof (including all connections). The laying of wires or
cables directly on roof tops, ladders, drooping down walls, walkways, floors,
etc. is not allowed and will not be approved.
i. Wires or cables installed in underground conduit, duct, etc.:
1) Wires or cables installed in underground installations shall be
waterproofed by the inclusion of a water protective barrier (i.e. gel,
magma, etc.) or flooding compound between the outside jacket and first
shield. Each underground connection shall be accessible in a manhole,
recessed ground level junction box, above ground pedestal, etc., and shall
be provided with appropriate waterproof connectors to match the cable
being installed.

Technical Specifications for Building Works 271500 - 7 Voice & Data Communications Horizontal Cabling
 Ministry if Urban Development, Housing and Construction

2) Warning tape shall be continuously placed 300 mm (12 inches) above

buried conduit, cable, etc.

3. Outlets:
a. Install Outlets as per the drawings and bill of quantities and as per
specifications herein.
b. Use suitable tools to install/connect outlets.

4. Connection in Fast Connect blocks and patch panels:

a. Use the appropriate tools to make connections in quick connect blocks and
patch panels.

5. Grounding and surge protection:

a. General: The Contractor shall ground all Contractor Installed Equipment to
eliminate all shock hazards and to minimize, to the maximum extent possible,
all ground loops, common mode returns, noise pickup, crosstalk, etc.
b. Equipment: Equipment shall be bonded to the cabinet bus with copper braid
equivalent to at least 2.5mmsq wire. Self-grounding equipment enclosures,
racks or cabinets, that provide OEM certified functional ground connections
through physical contact with installed equipment, are acceptable alternates.
c. Cable Shields: Cable shields shall be bonded to the cabinet ground bus with 2.5
sq. mm minimum stranded copper wire. Cable shields shall be insulated from
each other, faceplates, equipment racks, consoles, enclosures or cabinets;
except, at the system common ground point. Coaxial and audio cables, shall
have one ground connection at the source; in all cases, cable shield ground
connections shall be kept to a minimum.

D. Labeling: Provide labeling in accordance with ANSI/EIA/TIA-606-A. All lettering for

voice and data circuits shall be stenciled using printers. Handwritten labels are not
acceptable.
1. Cable and Wires (Hereinafter referred to as “Cable”): Cables shall be labeled at both
ends in accordance with ANSI/EIA/TIA-606-A. Labels shall be permanent in
contrasting colors. Cables shall be identified according to the System “Record
Wiring Diagrams”.
2. Equipment: System equipment shall be permanently labeled with contrasting plastic
laminate or Bakelite material. System equipment shall be labeled on the face of the
unit corresponding to its source.
3. Conduit, Cable Duct, and/or Cable Tray: The Contractor shall label all conduit
(Surface mounted conduits), duct and tray, with permanent marking devices.In
addition, each enclosure shall be labeled.
4. Termination Hardware: The Contractor shall label workstation outlets and patch
panel connections using color coded labels with identifiers in accordance with
ANSI/EIA/TIA-606-A.

3.02 FIELD QUALITY CONTROL

A. Interim Inspection:
1. This inspection shall verify that the equipment provided adheres to the installation
requirements of this document. Each item of installed equipment shall be checked.
This inspection shall verify cabling terminations in telecommunications rooms and
at workstations adhere to color code for T568B pin assignments and cabling

Technical Specifications for Building Works 271500 - 8 Voice & Data Communications Horizontal Cabling
 Ministry if Urban Development, Housing and Construction

connections are in compliance with ANSI/EIA/TIA standards. Visually confirm

Category 6 marking of outlets, faceplates, outlet/connectors and patch cords.
2. Perform fiber optical field inspection tests via attenuation measurements on factory
reels and provide results along with manufacturer certification for factory reel tests.
Remove failed cable reels from project site upon attenuation test failure.
3. The Contractor shall notify the Engineer’s Representative, in writing, of the
estimated date the Contractor expects to be ready for the interim inspection, before
the requested inspection date.
4. Results of the interim inspection shall be provided to the Engineer’s Representative.
If major or multiple deficiencies are discovered, a second interim inspection may be
required before permitting the Contractor to continue with the system installation.
5. The Engineer’s Representative shall determine if an additional inspection is
required, or if the Contractor will be allowed to proceed with the installation.

B. Pretesting:
1. Upon completing the installation of the System the Contractor shall pretest the entire
system.
2. Pretesting Procedure:
a. During the system pretest, the Contractor shall verify (utilizing the approved
spectrum analyzer and test equipment) that the System is fully operational and
meets all the system performance requirements of this standard.
b. The Contractor shall pretest and verify that all System functions and
specification requirements are met and operational, no unwanted aural effects,
such as signal distortion, noise pulses, glitches, audio hum, poling noise, etc.
are present.

3. The Contractor shall provide pretest measurements and the written certification that
the System is ready for the formal acceptance test shall be submitted to the Engineer
in Charge.

C. Acceptance Test: After the System has been pretested and the Contractor has submitted
the pretest results and certification to the Engineer in Charge, then the Contractor shall
schedule an acceptance test date and give the Engineer’s Representative written notice
prior to the date the acceptance test is expected to begin. The System shall be tested
utilizing the approved test equipment to certify proof of performance and Life Safety
compliance. The test shall verify that the total System meets the requirements of this
specification. The notification of the acceptance test shall include the expected length (in
time) of the test.

D. Performance Testing:
1. Perform Category 6 tests in accordance with ANSI/EIA/TIA-568-B.1 and
ANSI/EIA/TIA-568-B.2. Test shall include the following: wire map, length,
insertion loss, return loss, NEXT, PSNEXT, ELFEXT, PSELFEXT, propagation
delay and delay skew.
2. Fiber Optic Links: Perform end-to-end fiber optic cable link tests in accordance with
ANSI/EIA/TIA-568-B.3.

E. Total System Acceptance Test: The Contractor shall perform verification tests for all
communication cabling system(s) after the complete telecommunication distribution
system and workstation outlet are installed.

Technical Specifications for Building Works 271500 - 9 Voice & Data Communications Horizontal Cabling
 Ministry if Urban Development, Housing and Construction

1. Voice Testing: Connect to the network interface device at the demarcation point. Go
off-hook and receive dial tone from the LEC. If a test number is available, place and
receive a local, long distance, and FTS telephone call.
2. Data Testing: Connect to the network interface device at the demarcation point. Log
onto the network to ensure proper connection to the network is achieved.

3.03 TRAINING

A. Provide training to designated Facility personnel. Instruction shall include cross

connection, corrective, and preventive maintenance of the System and equipment.
B. Before the System can be accepted, this training must be accomplished. Training will be
scheduled at the convenience of the Procuring Entity.

3.04 GUARANTEE PERIOD OF SERVICE

A. Contractor’s Responsibilities:
1. The Contractor shall guarantee that all installed material and equipment will be free
from defects, workmanship, and will remain so for a period of one year from date of
final acceptance of the System. The Contractor shall provide OEM’s equipment
warranty documents, to the Engineer’s Representative and Procuring Entity if the
Facility has taken procession of the building(s)), that certifies each item of
equipment installed conforms to published specifications.
2. The Contractor shall provide the Engineer’s Representative a type written report
itemizing each deficiency found and the corrective action performed during the
period from the provisional acceptance to final acceptance. The Contractor shall
provide the Engineer’s Representative with sample copies of these reports for review
and approval at the beginning of the Total System Acceptance Test.

END OF SECTION

Technical Specifications for Building Works 271500 - 10 Voice & Data Communications Horizontal Cabling
DIVISION 28 – ELECTRONIC
SAFETY AND SECURITY
 Ministry of Urban Development, Housing and Construction

SECTION 283100

FIRE DETECTION AND ALARM

PART 1 GENERAL

1.01 REFERENCES

A. ES 1567:2005: Cable Performance Requirements for Cables Required to Maintain Circuit

Integrity under Fire Conditions.

B. ES ISO 7240-1: 2002 Fire Detection and Alarm System, General and Definitions.

C. ES 1522: 2005: Fire Detection and Alarm System for Buildings. Code of Practice for
System Design,Installation, Commissioning and Maintenance.

D. EN 54: Fire Detection and Fire Alarm Systems.

E. IEC 60331-2: Tests for Electrical Cables under Fire Conditions.

F. BS 8519:2010: Selection and Installation of Fire Resistant Power and Control Cable
Systems for Fire Safety and Firefighting Applications. Code of Practice.

1.02 SUBMITTALS

A. Product data:Detection and alarm system submittals shall include, as aminimum, the
following information and data:
1. Product catalogue of all system components including quality approval and standard
compliance certificates.
2. Complete system wiring diagrams.

B. Testing program:
1. The completed fire alarm system shall be fully tested in accordance with ES
1522:2005 and EN54 under the observation of the Engineer and subject to approval
by the Fire Authority.

C. Test Reports:
1. Submit results of electrical continuity, insulation, and ground continuity tests
performed on installed wiring.

D. Operation and maintenance manual:

1. Submit operation and maintenance data.

E. Fire safety compliance body (if applicable):

1. Separate Drawings of the fire alarm and detection system shall be submitted to the
Fire Safety Compliance body/authority for approval. Approval shall be obtained
before beginning installation work.

1.03 QUALITY ASSURANCE

Technical Specifications for Building Works 283100 - 1 Fire Detection and Alarm
 Ministry of Urban Development, Housing and Construction

A. Each and allitems of the fire alarm system should be product of a single fire alarm system
manufacturer with approval for its compliance to the relevant standards.

1.04 SITE CONDITIONS

A. Inspect surfaces and structures to, and on which products will be installed before the
work of this Section begins. Provide surfaces and structures capable of supporting the
products. Surfaces that will be concealed by products shall be finished before products
are installed.

PART 2 PRODUCTS

2.01 FIRE ALARM SYSTEM

A. Furnish and install a complete fire alarm system as indicated. The system shall be wired,
connected, and left in operating condition. The system shall be electrically supervised.
Provide a control panel, manual Break Glass Push Buttons, smoke and heat detectors,
annunciator and indicators, all wiring, connections to devices, outlet boxes, junction
boxes, and all other material and accessories as necessary for a complete operating
system.

B. All panels and peripheral devices shall be the standard product of a single manufacturer
and shall display the manufacturer's name on each component.

2.02 EQUIPMENT

A. Fire Alarm Control Panel (FACP):

1. The fire alarm control panel shall be modular and shall contain a microprocessor based
Central Processing Unit (CPU). The CPU shall communicate with and control the
following types of equipment used to make up the system: repeater panels, smoke and
thermal (heat) detectors, manual push buttons, visual and sound alarm devices and other
system controlled devices.
2. The software shall be such so as to be easily operated by the Client’s Personnel and
secured against Software errors, ability to be upgraded so as to incorporate more features
at a later date.
3. The fire alarm control panel shall meet the requirements of EN 54-2.
4. The System shall be fail safe and adequate safe guards should be under taken that in the
event of a failure of a part of the System it shall not handicap the complete System. The
logic circuitry shall be based on high noise immunity solid state hardware.
5. The FACP shall be able to analyze all inputs from all zones/addressable units, and
through its own software and ambient level screening the FACP shall be able to identify
fire, possible fire or fault conditions. The unit supervision shall be dynamic and
continuous.
6. Alarm priority: The FACP shall also be able to discriminate between false alarms and fire
conditions, as well as priority selection of alarm in case alarm activates in two or more
remotely located units simultaneously. In such cases, the Manual Call Points shall have
the highest priority.
7. The FACP shall have its own Battery Backup of a minimum of 24 hours in normal run
and then half an hour in alarm condition. The Battery shall be of sealed lead acid re-
chargeable maintenance free type.

Technical Specifications for Building Works 283100 - 2 Fire Detection and Alarm
 Ministry of Urban Development, Housing and Construction

8. The FACP shall also capable of repeating all the events & messages to an Active
Repeater Panel if required.
9. The fire alarm control panel shall include a full-featured operator interface control for the
field programming and control of the fire alarm system. All programming or editing of
the existing program in the system shall be achieved without special equipment and
without interrupting the alarm monitoring functions of the fire alarm control panel.
10. Display: The backlit Large LCD display shall be a minimum of 4-line (160 characters)
for displaying system messages, information associated with the fire alarm condition,
including the type of alarm zone/point and its location within the protected premises. Also
shall provide programming menus along with buttons.
11. LED Indicators: It shall provide Light-Emitting-Diodes (LEDs) that indicate the status of
the following minimum system parameters: POWER STATUS, TEST STATUS, FIRE
ALARM, FAULT, CPU FAILURE, POINTS DISABLED etc.
12. Alarm Acknowledge: Activation of the control panel acknowledges function in response
to new alarms and/or troubles shall silence the local panel buzzer and the associated LED
on the panel shall be turned ON.
13. Signal Silence: Signal Silence function shall cause all programmed alarm notification
appliances to return to the normal condition.
14. System Reset: System Reset switch shall cause all electronically latched initiating devices
to return to their normal condition.

B. Manual Break Glass Push Buttons:

1. Manual call stations shall be wall structure mounting break-the-glass type. The unit
shall be addressable and communicate with the FAP like other detectors if so
specified.The glass shall be marked, "In case of fire break glass." Manual call points
for outdoor mounting shall have IP-65 enclosure protection and in explosion
hazardous areas shall have explosion proof protection. The explosion proof-ness
shall be certified by recognized approval body.

C. Detectors:
1. General: All detectors should be base compatible and should also be addressable if
so specified in the bill of quantities.
2. Smoke detectors:
a. Photoelectric type smoke detectors: Should be designed for early response to
slow burning, smoldering fires, operating on light scatter principles sensor,
should meets the sensitivity requirements of EN 54 Part 7.
b. Ionization smoke detectors: Should be designed to provide r reliable sensing of
both visible and invisible products of combustion from fast burning fires. The
sensors advanced design and proven response make it effective in risk areas
where materials such as oil, spirits, wood or paper may be stored Should fully
meet the sensitivity requirements of European Standard, EN 54 Part 7.

3. Heat Detectors:
a. Heat Detector Rate of Rise type: Should be designed on advanced thermistor
technology and provide a reliable response to fires in areas where
environmental conditions prohibit the use of smoke detection and operate on
the rate of rise of its ambient temperature. And should meets the requirements
of EN 54 Part 5.
b. Heat Detector, Fixed Temperature type: Should be designed on Advanced
thermistor technology and provide a reliable response to fires in locations
where fluctuations of ambient temperature may be expected. It should meet
the requirements of EN 54 Part 5.

Technical Specifications for Building Works 283100 - 3 Fire Detection and Alarm
 Ministry of Urban Development, Housing and Construction

D. Visual indicators: shall start flashing when the detector in that particular zone has been
activated due to smoke or fire. During normal polling the LED shall blink at a lesser rate
same as that of detector. The LED's of the response indicators shall be housed on
aesthetically designed PVC/ FRP bases. Device should comply with EN 54 Part 23.

E. Alarm sounder: An Alarm Sounder may be a bell or electronic sounder. A minimum

sound level of either 65db(A) or 5db(A) above any background noise likely to persist for
longer than 30 seconds, whichever is the greater, should be produced by the sounders at
any point in the building. If the alarm system is used in premises such as hotels, boarding
houses etc. where the alarm is intended to wake sleeping persons then the sound level at
the bedhead should be at least 75db(A) with all doors closed.The hooters required for
outdoor mounting shall have rain canopy for protection from rainwater and direct
sun.Device shall comply with EN 54 Part 24.

F. Repeater panel: Repeater Panel shall duplicate all the audio-visual annunciation initiated
at the main panel. The display and control functions provided at repeater shall be same as
that of Main panel. The unit shall be aesthetically designed, suitable for wall / structure
mounting. The unit shall be designed for power supply and operating conditions, same as
that of Main panel and comply with EN 54 part 2.

G. Fire alarm cable:

1. The fire alarm cables shall be fire rated to maintain the integrity of the Fire Alarm
Circuits under the fire conditions.
2. “Sstandard” (830 DEG C for 30 minutes and “enhanced” (930 DEG C for 120
minutes) are recommended. Standard cable has to maintain circuit integrity for 30
minutes when exposed to fire whereas Enhanced cable for 120 minutes when
exposed to fire.According to the type of building and fire alarm system installed, the
designer of the system would, normally specify the specific type of cable.
a. The use of cables with “standard “fire resistance is recommended for general
use.
b. The use of cables with “enhanced” fire resistance is recommended for systems,
in particular building types, in which cables might need to operate correctly
during a fire, for periods in excess of those normally required for single-phase
evacuation of a building. Examples are un-sprinklerhigh-rise buildings with
phased evacuation arrangementsand premises of such a nature or size (buildings
in excess of 30m tall) that areas remote from the fire could continue to be
occupied for a prolonged duration, during a fire that might then damage cables
serving parts of the fire alarm system in occupied areas.

3. Screened cables are recommended for addressable systems to avoid interference

with other systems.

PART 3 EXECUTION

3.01 INSTALLATION

A. Control and detection devices, equipment, and outlets shall be located to avoid
interference with mechanical, architectural, and structural features.

B. Wiring:

Technical Specifications for Building Works 283100 - 4 Fire Detection and Alarm
 Ministry of Urban Development, Housing and Construction

1. As far as possible, joints should be avoided except where a joint is inside one of the
systems components i.e.: Control Panel, detector, Call Point, Sounder etc. Where
joints are required elsewhere they should be enclosed in a suitable junction box
marked fire alarm to ensure that the fire alarm systems is not accidentally interfered
with.
2. Fire alarm cables, should always be segregated from cables for other systems.
Installation of cables should be in accordance with good practices recommended in
the latest edition of the wiring regulations. Connection to the mains supply should be
via an isolating switch fuse reserved solely for the purpose. Its cover must be painted
red and labelled “Fire Alarm - do not switch off”.
3. Conductor size should take voltage drop into account. In any case conductors should
have a cross sectional area of not less than 1 square millimeter.
4. Where possible cables should be routed through areas of low fire risk. Cables
installed in damp, corrosive or underground locations should be PVC sheathed and
where there is a risk of mechanical damage should be protected accordingly. If
Cables are installed less than 2.25m above the floor they should be protected.

C. Fire alarm control panel:

1. The Fire Alarm Control Equipment should be sited preferably in an area of low fire
risk and on the ground floor by the entrance used by the Fire Brigade and preferably
viewable from outside of the building. It should be located in an area common to all
building users and where automatic detection is in use, the Control Panel should be
in a protected area.
2. A suitable zone chart of the building should normally be installed adjacent to the
Control Panel.

D. Detectors:
1. Smoke detectors: Smoke Detectors should be sited so that the sensing element is not
less than 25mm, nor more than 600mm below the ceiling or roof.
2. Heat Detectors:Heat Detectors should be sited so that the heat sensitive element is
not less than 25mm, nor more than 150mm below the ceiling or the roof.

E. Break glass push buttons:They should be mounted 1.4m from the floor and sited where
they can be easily seen.

F. Sounder and visual alarm devices: The sounder and visual alarm devices should be
installed above the manual call point at 2.2 to 2.4 m from the floor.

3.02 QUALITY CONTROL

A. Testing:
1. The system shall be completely tested prior to final acceptance. All points shall be
tested from point of initiation to the final point or points of annunciation. All circuits
shall be tested for continuity and ability to transmit the required signal correctly to the
FACP. Any problem due to wrong wire type, wire twist, impedance mismatches, noise
filtering, or shielding shall be corrected. Testing shall include every device in the
system. Coordinate with other trades as necessary for testing.

3.02 TRAINING SESSIONS

A. Provide training sessions in the operation and maintenance of the fire detection and alarm
systems for maintenance personnel prior to acceptance of the installed systems. Training

Technical Specifications for Building Works 283100 - 5 Fire Detection and Alarm
 Ministry of Urban Development, Housing and Construction

sessions shall be conducted by a representative of the fire detection and alarm system's
manufacturer or supplier. The training sessions shall enable a qualified service technician
to troubleshoot and maintain the system.

B. The Contractor shall schedule the training sessions. The sessions shall include the
following training:
1. Classroom-type training, giving course participants an understanding of the overall
system and its operation.
2. Hands-on training, giving course participants actual trouble-shooting and
maintenance experience. This shall include training in user-level programming of
the FACP to perform routine maintenance tasks such as deleting a device or zone, or
reprogramming the FACP to recognize a substitute or replacement device.

C. Provide professionally prepared training manuals to supplement the Operation and

Maintenance Manuals.

END OF SECTION

Technical Specifications for Building Works 283100 - 6 Fire Detection and Alarm
DIVISION 31 – EARTHWORK
 Ministry of Urban Development, Housing and Construction

SECTION 310000

EARTHWORK

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Site Clearing: Section 311000.

B. Rock Removal: Section 312316.

C. Planting: Section 329000.

1.02 REFERENCES

A. EBCS EN 1997:2013: Geotechnical Design.

B. ES 1648:2005: Workmanship on Building Sites. Code of Practice for Excavation and

Filling.

C. ES 1529:2005: Code of practice for Site Investigations.

D. BS 6031:1981: Code of Practices for Earthworks.

E. BS 6100:2.2.1:1992: Glossary of Building and Civil Engineering Terms – Part 2. Civil

Engineering – Section 2.2 Substructures. Earthworks. Foundations. Tunnels – Section
2.2.1 Earthworks.

1.03 DEFINITIONS

A. Except as indicated otherwise specified in the Contract Documents, all the terms in this
section shall comply with the definition stated in BS 6100:2.2.1 including the following
terms.
1. Earthwork: Work of excavating or raising of ground.
2. Excavation: Result of digging, lifting and removing of earth, fill or other materials
from the ground.
3. Retaining wall: Wall that provides lateral support to the ground or to resist pressure
from a mass of other material.
4. Drainage: Removal of surplus water.
5. Dewatering: Procedure to lower the level of ground water locally.
6. Topsoil: Surface layer of soil given fertility by the action of living organisms and the
presence of organic matter.
7. Subsoil: Soil immediately below topsoil.
8. Sub-grade Surface: Surface upon which sub-base or topsoil is placed.
9. Sub-base: Select granular material or sub-base course which is placed immediately
beneath pavement or concrete slabs.
10. Structures: Buildings, footings, foundations, retaining walls, slabs, tanks,
mechanical and electrical appurtenances, or other man-made stationary features
constructed above or below the ground surface.

Technical Specifications for Building Works 310000 - 1 Earthwork

 Ministry of Urban Development, Housing and Construction

11. Landscaped Areas: Areas not covered by structures, walks, roads, paving, or
parking.
12. Unauthorized Excavation: The removal of material below required elevation
indicated on the Drawings or beyond lateral dimensions indicated or specified
without specific written direction by the Engineer’s Representative.

B. Description of soils and rocks: A comprehensive system for the description of soils and
rocks is given in ES 1529:2005 and shall be complied including the followings.
1. Soil: Mineral material that results from the weathering of rock.
2. Rock: Relatively hard naturally occurring part of the earth’s crust that has not been
broken down into loose material that can be readily excavated by hand.
3. Boulder: Rounded fragment of rock, usually large (more than 256 mm).

1.04 SUBMITTALS

A. Shop Drawings:
1. Sheeting, Shoring, and Bracing (Shown on the Drawings): Submit shop drawings for
sheeting, shoring, and bracing shown on the Drawings.

B. Product Data:
1. Permanent Sheeting, Shoring, and Bracing: Specifications for materials and
accessories.
2. Filter Fabric: Manufacturer’s catalog sheets, specifications, and installation
instructions.

C. Samples: Submit samples as follows. Take the samples in the presence of the Engineer’s
Representative, and submit to the Engineer’s Representative the laboratory test results for
gradation, proctors and soundness tests, when required. These tests will be performed in
accordance with referenced standards, will be performed and signed by a certified soils
laboratory, and will be submitted as part of the original submittal. At a minimum the
samples taken will be of the following quantities:
1. Select Granular Material: 50 - 60 kg. (Two Samples).
2. Sub-base Course Type 2: 50 - 60 kg. (Two Samples).
3. Selected Fill: 40 - 50 kg.
4. Cushion Material: 30 kg.
5. Crushed Stone: 30 kg.
6. Under-drain Filter Material: 40 - 50 kg.
7. Crushed Stone, Crushed Gravel, or Screened Gravel (Wastewater): 30 kg., each
layer gradation (if more than one).
8. Sand Filter Material (Wastewater): 30 kg.

D. Quality Control Submittals:

1. Sub-base Materials: Name and location of source and the results of the gradation and
soundness tests performed by certified soils laboratory will be required.
2. Other Aggregates: Name and location of source and soil laboratory test results.
3. Excavation Procedure: Submit a lay out drawing or detailed outline of intended
excavation procedure for the Engineer’s information. This submittal will not relieve
the Contractor of responsibility for the successful performance of intended
excavation methods.
4. Sheeting, Shoring, and Bracing (Not shown on the Drawings): Submit a detailed
plan of intended sheeting, shoring and bracingfor the Engineer’s information. This

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submittal will not relieve the Contractor of responsibility for the successful
performance of the intended sheeting, shoring and bracing methods.
5. Qualification of Workmen: Operators of equipment and men guiding laborers shall
be skilled workmen thoroughly trained and experienced in this trade. At least one
person thoroughly familiar with the specified requirements of the work described in
this section shall be in charge.

1.05 QUALITY ASSURANCE

A. Workmanship on building site: Complying with ES 1648:2005, Code of Practice for

Excavation and Filling

1.06 DELIVERY, STORAGE, AND HANDLING

A. Protect filter fabric from sunlight during transportation and storage.

1.07 PROJECT CONDITIONS

A. Protect existing trees and plants during performance of the Work unless otherwise
indicated. Box trees and plants indicated to remain within the grading limit line with
temporary steel fencing or solidly constructed wood barricades as required. Protect root
systems from smothering. Do not store excavated material, or allow vehicular traffic or
parking within the branch drip line. Restrict foot traffic to prevent excessive compaction
of soil over root systems.

B. Cold Weather Requirements:

1. Excavation: When freezing temperatures are anticipated, do not excavate to final
required elevations for concrete work unless concrete can be placed immediately.
2. Backfilling: Do not use frozen materials for filling excavations and do not place fill
materials on frozen ground.
a. Frozen ground will be removed in its entirety from beneath and beyond the area
of fill placement.
b. The fill material placed will consist of Selected Fill and will be free of all
frozen chunks. The material transported to the project site will only consist of
material excavated from below the frost depth.

C. Thru-traffic or fill placement with heavy construction vehicles or equipment which

causes rutting or weaving to occur within the perimeter of a building will not be
permitted. If rutting or weaving occurs during placement of fill, place specified fill in a
stable area outside building perimeter and spread with tracked equipment to specified
layer thickness.

PART 2 PRODUCTS

2.01 MATERIALS

A. General:
1. Use suitable materials for fill Works in the project site.
a. Provide borrow fill material when sufficient satisfactory fill materials are not
available from excavations.

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b. Do not use the following materials under any circumstances for forming load
bearing fills;
1) Organic soils, e.g. peat and some alluvial clays and silts.
2) Toxic materials, e.g. industrial waste containing soluble compounds
harmful to waste supply or agriculture.
3) Material containing compounds harmful to other elements of construction,
e.g. rejects from gypsum mining which can contain a high concentration of
soluble Sulphate harmful to concrete.
4) Materials containing substances which can be dissolved or leached or
which may undergo expansive reactions in the presence of moisture, e.g.
pyritic shale.
5) Materials when they are in a frozen condition.

2. Suitable fill materials: Unless specified otherwise suitable materials for use as fill in
the project site shall comply with the requirements of EBCS EN 1997:2013.
a. Materials of high shear strength unaffected by changes in moisture content, e.g.
strong durable rocks, gravel, medium and coarse sands, is suitable as a fill
under any circumstances.
b. Comply with the requirements of Contract Documents and/or EBCS EN
1997:2013 for using suitable fill materials to specific purposes.
c. Comply also withBS 6031:1981 an alternative to specify appropriate fill
material with specific purposes.
d. The gradation and other requirements of fill materials to specific purposes shall
comply with the requirements of the Referenced Standards.

B. Sub-base Course: Stockpiled, crushed ledge rock or approved blast furnace slag. Comply
with the gradation and material requirements specified below:

C. Suitable Material (Fill and Backfill for Landscaped Areas): Material consisting of
mineral soil (inorganic), blasted or broken rock and similar materials of natural or man-
made origin, including mixtures thereof. Maximum particle size will not exceed 2/3 of
the specified layer thickness prior to compaction. NOTE: Material containing cinders,
industrial waste, sludge, building rubble, land fill, muck, and peat will be considered
unsuitable for fill and backfill, except topsoil and organic silt may be used as suitable
material in landscaped areas provided it is placed in the top layer of the sub-grade
surface.

D. Cushion material: Will consist of clean, hard, durable, uncoated particles, free from
lumps of clay and all deleterious substances.

E. Sand:Crushed or natural stone and shall comply with requirements of applicable

Standards.

F. Coarse aggregate: Crushed stone and shall comply with requirements of applicable
Standards.

G. Rip Rap: Fine, light, medium or heavy stone filling that complies applicable Standards.

2.02 GEOTECHNICAL FABRICS

A. Filter Fabric (Geo-Textile): Comply with the requirements of the

manufacturer’sinstructions.

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1. Drainage and Erosion Control.

2. Separation for foundation drains, underdrains, undercuts.
3. Separation/Stabilization beneath pavements.

2.03 WASTEWATER MATERIAL

A. Crushed Stone, Crushed Gravel, or Screened Gravel (Wastewater): Comply with

applicable Referenced Standards, except as otherwise indicated.

B. Sand Filter Material (Wastewater): Silica sand or other sound sand free from clay, loam,
soft limestone or other impurities which may be disintegrated by sewage liquid. Comply
with the requirements stated in the Contract Documents and applicable Referenced
Standards. Comply also the following:
1. Organic Content: Less than 1 percent.
2. Uniformity Coefficient: 4.0 or less.
3. Calcium Carbonate Content: Less than 3 percent.
4. Shape: Rounded or oval. Do not use sharp sand, crushed flint or gravel.
5. Effective Size: As indicated.

2.04 SHEETING, SHORING, AND BRACING

A. Steel Sheet-piling: Continuous interlock type complete with all required accessories,
complying with applicable Referenced Standards.
1. Furnish steel sheet-piling of design, configuration, and length to resist pressure of
earth to be retained.

2.05 HARD CORE

A. Hardcore for floor and pavement sub-base shall he approved stone meeting the
requirements of stone masonry walls. The maximum stone size shall he 20mm less than
the finished hardcore thicknesses

2.06 TERMITE PROTECTION MATERIAL

A. Termite protection material shall be as recommended by the manufacturer and subject to

approval. The use of the trade name in the execution section of this specification is to
establish the standard and not indicate any preference for the product

PART 3 EXECUTION

3.01 EXAMINATION OF DRAWINGS

A. The contractor shall, before starting excavation, satisfy himself as to the accuracy of the
levels shown on the Drawings or the directions given. Any discrepancies shall be
reported to the Engineer’s Representatives prior to proceeding with the works.

B. Comply with the requirements of ES 1648:2005 and the followings:

1. Liaison: Liaise and cooperate with appropriate authorities, and with owners and
occupiers of adjoining land or buildings likely to be affected by the Works.
a. When it is necessary to make use of adjoining property, check that permission
from the owners has been obtained.

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b. Clear away and make good any damage.

c. Do not trespass on adjoining property.

2. Existing drains and services: Locate the positions and levels of existing drains and
services indicated on the Drawings before site work commences.
a. Seek instructions on the method for dealing with those which are likely to be
affected.

3. Cable, pipes and services: Make the location of all underground cables and pipes
with sign boards, indicating the type, for example, water, gas, electricity, telephone,
cable TV, etc., and their depth. Where any overhead cables, etc., restrict headroom
for site plant, install headroom indicators.

3.02 CLEARING AND GRUBBING

A. Clear and grub the Site trees, shrubs, brush, other prominent vegetation, debris, and
obstructions to the required depth except for those items indicated to remain. Completely
remove stumps and roots protruding through the ground surface.
1. Use only hand methods for grubbing inside the drip line of trees indicated to be left
standing.
2. Where roots and branches of trees indicated to be saved interfere with new
construction, carefully and cleanly cut them back to point of branching.

B. Fill depressions caused by the clearing and grubbing operations in accordance with the
requirements for filling and backfilling, unless further excavation is indicated.

3.03 REMOVAL OF TOPSOIL

A. Remove existing topsoil from areas to the required depth where excavation or fill is
required.

B. Stockpile approved topsoil where directed until required for use. Place, grade, and shape
stockpiles for proper drainage.
1. Topsoil will be tested prior to stockpiling. Stockpile only quantities of topsoil
approved in writing for re-use.

3.04 UNDERGROUND UTILITIES

A. Locate existing underground utilities prior to commencing excavation work. Determine

exact utility locations by hand excavated test pits. Support and protect utilities to remain
in place.

B. Unless specified otherwise do not interrupt existing utilities that are in service until
temporary or new utilities are installed and operational.

C. Utilities to remain in service: Perform Works for utilities to be re-routed or others as

shown on the Contract Drawings.

D. Utilities to be abandoned: Unless specified otherwise in the Contract Documents perform

the followings;

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1. Utilities abandoned beneath and 1.5 m laterally beyond the structure’s proposed
footprint will be removed in their entirety. Excavations required for their removal
will be backfilled and compacted as specified.
2. Utilities extending outside the 1.5 m limit specified above may be abandoned in
place provided their ends are adequately plugged as described below.
a. Permanently close open ends of abandoned underground utilities exposed by
excavations, which extend outside the limits of the area to be excavated.
b. Close open ends of metallic conduit and pipe with threaded galvanized metal
caps or plastic plugs or other approved method for the type of material and size
of pipe. Do not use wood plugs.
c. Close open ends of concrete and masonry utilities with concrete or flow-able
fill.

3.05 EXCAVATION

A. Excavate earth as required for the Work.

B. Install and maintain all erosion and sedimentation controls during all earthwork
operations as specified on the Contract Drawings or as directed by local officials or/and
Engineer’s Representative. If the erosion and sedimentation controls specified by the
local officials are more stringent than those specified on the Contract Drawings contact
the Engineer’s Representative.

C. Maintain sides and slopes of excavations in a safe condition until completion of

backfilling.
1. Trenches: Deposit excavated material on one side of trench only. Trim banks of
excavated material to prevent cave-ins and prevent material from falling or sliding
into trench. Keep a clear footway between excavated material and trench edge.
Maintain areas to allow free drainage of surface water.

D. Stockpile excavated materials classified as suitable material where directed, until

required for fill. Place, grade, and shape stockpiles for proper drainage as approved by
the Engineer’s Representative.

E. Excavation for Structures: Conform to elevations, lines, and limits indicated. Excavate to
a vertical tolerance as required by the Contract Documents.

F. Footings and Foundations: The foundation bearing grade will be established just prior to
constructing the concrete foundations when concrete is to bear on undisturbed soil.
1. Stepping Footings: Cut sloping surfaces under footings, foundations, steps, and
where required for other Work as indicated.
2. Pile Foundations: Stop excavations as required by the Contract Documents or
(usually 15 to 30 cm) above the bottom of pile cap elevation before the piles are
placed. After pile installation, remove loose and displaced material and excavate to
final grade, leaving a solid base to receive concrete pile caps.
3. Where footings and other Work requiring similar soil support will rest entirely on
rock, remove loose soil and loose rock and place concrete to the required elevations.
Where footings and other Work requiring similar soil support will rest partially on
rock and partially on soil, immediately notify the Engineer before any backfilling or
concrete placement occurs; the Engineer will determine the correct foundation
treatment for the Work.

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G. Slabs and Floors: Excavate to the required depths as indicated in the Contract Drawings
below bottom of concrete for addition of select granular material.

H. Pipe Trenches: Open only enough trench length to facilitate laying pipe sections.
Excavate trenches to the required width as indicated on the Drawings, or complying with
the referenced Standards. Cut trenches to cross section, elevation, profile, line, and grade
indicated. Accurately grade and shape trench bottom for uniform bearing of pipe in
undisturbed earth. Excavate at bell and coupling joints to allow ample room for proper
pipe connections.

I. Open Ditches: Cut ditches to cross sections and grades indicated.

J. Pavement: Excavate to sub-grade surface elevation.

K. Unauthorized Excavations: Unless otherwise directed, backfill unauthorized excavation

under footings, foundation bases, and retaining walls with compacted select granular
material without altering the required footing elevation. Elsewhere, backfill and compact
unauthorized excavation as specified for authorized excavation of the same classification,
unless otherwise directed by the Engineer.
1. Unauthorized excavations under structural Work such as footings, foundation bases,
and retaining walls will be reported immediately to the Engineer before any concrete
or backfilling Work commences.

L. Notify the Engineer’s Representative upon completion of excavation operations. Do not

proceed with the Work until the excavation is inspected and approved.

M. Removal of unsuitable material beneath structures and other improvements: Excavate

encountered unsuitable materials, which extend below required elevations, to additional
depth as directed by the Engineer. Do not backfill this excavation prior to quantity
measurement.
1. Such additional excavation and backfilling, not due to error, fault or neglect of the
Contractor, will be paid for at the unit prices specified in the Contract Documents.

3.06 DEWATERING

A. Prior to the performance of any excavations provide dewatering methods such that the
groundwater table is maintained at an elevation that is beneath the excavated depth.

B. Prevent surface and subsurface water from flowing into excavations and trenches and
from flooding the site and surrounding area.

C. Do not allow water to accumulate in excavations or trenches. Remove water from all
excavations immediately to prevent softening of foundation bottoms, undercutting
footings, and soil changes detrimental to the stability of sub-grades and foundations.
Furnish and maintain pumps, sumps, suction and discharge piping systems, and other
system components necessary to convey the water away from the Site.

D. Convey water removed from excavations, and rain water, to collecting or run-off area.
Cut and maintain temporary drainage ditches and provide other necessary diversions
outside excavation limits for each structure. Do not use trench excavations as temporary
drainage ditches.

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E. Provide temporary controls to restrict the velocity of discharged water as necessary to

prevent erosion and siltation of receiving areas.

3.07 ANTI-TERMITE TREATMENT

B. Termite hills shall be removed and disposed to appropriate tip. The cavity formed by the
removal of termite hills shall be treated with termite proof solution. Anti-termite
treatment shall be applied over the whole area of the buildings and aprons.Follow
manufacturer’s instruction for the application of anti-termite solution. Before treatment,
the surface must be cleared of all rubbish and in particular scrap timber.

C. The treatment shall be on the ground after removal of top soil and/or soft layer and before
making up levels.

3.08 SETTLEMENT DETECTION

A. Excavating beneath the bearing grades of an existing structure: Establish a settlement

detection method approved by the Engineer’s Representative for structures subject to
settlement from excavation, sheeting or sheet-piling operations. Maintain surveillance to
detect any settlement.

B. Surcharging: Establish a settlement monitoring plan to accurately determine the

settlements that have occurred and the rate that they occurred to adequately determine
when settlement caused by surcharge is complete.

3.09 SHEETING, SHORING, AND BRACING

A. Temporary Sheeting: Install temporary sheeting or sheet-piling with shoring and bracing
as required to create a safe working environment and prevent settlement or other damage
to adjacent grounds and structures resulting from excavation operations. Shore and brace
sheeting in a manner which will not interfere with progress of other Work or related
contracts (if any) on this project. Check shoring and bracing for settlement, and adjust for
settlement. Promptly remove temporary sheeting, shoring, and bracing when no longer
required.

B. Permanent Sheeting: Install permanent steel sheet-piling where shown. Cut off top of
permanent sheeting to the required depth below finish grade.

3.10 PLACING FILTER FABRIC

A. Place and overlap filter fabric in accordance with the manufacturer’s installation
instructions, unless otherwise shown.

B. Cover tears and other damaged areas with additional filter fabric layer extending 1 m
beyond the damage.

C. Do not permit traffic or construction equipment directly on filter fabric.

D. Backfill over filter fabric within two weeks after placement. Backfill in accordance with
the fabric manufacturer’s instructions and in a manner to prevent damage to the fabric.

3.11 PLACING FILL AND BACKFILL

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A. Surface Preparation of Fill Areas: Strip topsoil, remaining vegetation, and other
deleterious materials prior to placement of fill. Remove all asphalt pavements in its
entirety from areas requiring the placement of fill or break up old pavements to the
required size as indicated. Prior to placement of fill, smooth out and compact areas where
wheel rutting has occurred due to stripping or earthwork operations.

B. Excavations: Backfill as promptly as Work permits, but not until completion of the
following:
1. Acceptance by the Engineer’s Representative of construction below finish grade
including, where applicable, damp-proofing, waterproofing, perimeter insulation,
and bearing capacity of supporting soil.
2. Inspection, testing, approval, and recording locations of underground utilities.
3. Removal of concrete formwork.
4. Removal of temporary sheeting or sheet-piling and backfilling of voids caused by
removals.
5. Cutting off top of permanent sheeting or sheet-piling.
6. Removal of trash and debris.
7. Installation of permanent or temporary bracing on horizontally supported walls.

C. Place backfill and fill materials in layers not more than 20cm thick in loose depth unless
otherwise specified. Before compaction, moisten or aerate each layer as necessary to
facilitate compaction to the required density. Do not place backfill or fill material on
surfaces that are muddy, frozen, or covered with ice.
1. Place fill and backfill against foundation walls and in confined areas such as
trenches not easily accessible by larger compaction equipment, in maximum 15 cm
thick loose depth layers.
2. For large fill areas, the layer thickness may be modified by the Engineer’s
Representative, at the Contractor’s written request, if in the Engineer’s
Representative’s judgment, the equipment used is capable of compacting the fill
material in a greater layer thickness. This request will include the type and
specifications of compaction equipment intended for use.

D. Concrete walls: For the work of backfill against concrete wall indicated in the Contract
Documents, perform the following:
1. Do not place fill or backfill against concrete walls until the walls have attained 70
percent of their design strength. Place backfill against walls of structures containing
basements or crawl spaces only after the first floor structural members are in place
and any concrete components of the first floor structural system have attained 70
percent of their concrete design strength.
2. Prevent wedging action of backfill against structures backfilled on both sides, by
placing backfill uniformly around structure so that the elevation on each side never
differs by more than 60 cm.

E. Foundation Drains: Unless other methods specified in the Contract Documents, perform
the following for the required foundation drain works :
1. Line pipe trench loosely with filter fabric. Lap successive sheets 45 cm.
2. Place under-drain filter material a minimum of 10 cm deep under pipe and 15 cm on
both sides and over top of drain pipe.
3. Completely wrap under-drain filter material with filter fabric.
4. Within two weeks complete balance of backfill with selected fill extending 60 cm
out from foundation wall and up to 15 cm below finished grade.

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F. Perimeter Insulation: Before the insulation is installed, place and tamp specified backfill
to a smooth plane even with the required elevation of the lower surface of the insulation.

G. Under Exterior Concrete Slabs and Steps:

1. Up to Sub-grade Surface Elevation: Place selected fill when fill or backfill is
required.
2. Sub-base Material: Place the required depth of select granular material over sub-
grade surface.

H. Under Interior Concrete Slabs:

1. Up to Sub-grade Surface Elevation: Place selected fill when fill or backfill is
required.
2. Sub-base Material: Place the required depthof select granular material over sub-
grade surface.

I. Under Pavements and Walks:

1. Up to Sub-grade Surface Elevation: Place selected fill when fill or backfill is
required.
2. Sub-base Material: Place as indicated.

J. Landscaped Areas: Place suitable material when required to complete fill or backfill areas
up to sub-grade surface elevation. Unless directed or indicated, do not use material
containing rocks over 10 cm in diameter within the top 30 cm of suitable material.

K. Pipe Tunnels: Place selected fill to the required size on both sides and over top of tunnel.

L. Plastic Pipe in Trenches: Place cushion material to the required sizeunder pipe, on both
sides, and above top of pipe. Complete balance of backfill as specified.

M. Copper tubing and steel gas pipe in trenches: Place cushion material to the required size
under pipe, on both sides, and above top of pipe. Complete balance of backfill as
specified.

N. Backfilling excavation resulting from removal of unsuitable material beneath structures

and other improvements: Backfill the excavation with compacted select granular material
as indicated.

3.12 COMPACTION

A. Except as indicated otherwise in the Contract Documents, perform compaction as per the
following requirements:
1. Compact each layer of fill and backfill for the following area classifications to the
percentage of maximum density specified below and at a moisture content suitable
to obtain the required densities, but at not less than three percent drier or more than
two percent wetter than the optimum content.
a. Structures (entire area within 3 m outside perimeter): 95 percent.
b. Concrete Slabs and Steps: 95 percent.
c. Landscaped Areas: 90 percent.
d. Pavements and Walks: 95 percent.
e. Pipes and Tunnels: 95 percent.
f. Pipe Bedding: 95 percent.

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2. When the existing ground surface to be compacted has a density less than that
specified for the particular area classification, break up and pulverize, and moisture
condition to facilitate compaction to the required percentage of maximum density.
3. Moisture Control:
a. Where fill or backfill must be moisture conditioned before compaction,
uniformly apply water to the surface and to each layer of fill or backfill.
Prevent pond or other free water on surface subsequent to, and during
compaction operations.
b. Remove and replace, or scarify and air dry, soil that is too wet to permit
compaction to specified density. Soil that has been removed because it is too
wet to permit compaction may be stockpiled or spread and allowed to dry.
Assist drying by appropriate methods until moisture content is reduced to a
value which will permit compaction to the percentage of maximum density
specified.

4. If a compacted layer fails to meet the specified percentage of maximum density, the
layer will be re-compacted and retested. If compaction cannot be achieved the
material/layer will be removed and replaced. No additional material may be placed
over a compacted layer until the specified density is achieved.

B. Open graded Stone: Unless shown on Drawings, place material in maximum 30 cm lifts.
Each lift shall be raked smooth and compacted through several passes of a walk behind
vibratory roller.

3.14 ROUGH GRADING

A. Interior Grading: Trim unexcavated spaces within the building to levels indicated.
1. Sub-grade for interior slabs: Compact as specified to receive fill material. Finish
sub-grade surface as indicated above or below level specified for fill required.

B. Exterior Grading: Trim and grade area within the required grading limit and excavations
outside the grading limit to a level as required by this Contract, Provide smooth uniform
transition to adjacent areas.
1. Slope cut and fills in transition areas, outside of the grading limit line, to meet
corresponding levels of existing grades at a slope as indicated.
2. Landscaped Areas: Provide uniform sub-grade surface within a required level to
receive topsoil thickness specified. Compact fill as specified. Remove objectionable
material detrimental to proper compaction or to placing full depth of topsoil.

3.15 SUBGRADE SURFACE FOR WALKS AND PAVEMENT

A. Shape and grade sub-grade surface as follows:

1. Walks: Shape the surface of areas under walks to required line, grade and cross
section, with the finish surface above or below the required sub-grade surface
elevation as indicated.
2. Pavements: Shape the surface of areas under pavement to required line, grade and
cross section, with the finish surface above or below the required sub-grade surface
elevation as indicated.

B. Grade Control: During construction, maintain lines and grades including crown and
cross-slope of sub-base course.

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C. Thoroughly compact sub-grade surface for walks and pavement by mechanical rolling,
tamping, or with vibratory equipment as approved to the density specified.

D. Shoulders: Place shoulders along edges of filled sub-grades to prevent lateral movement.
Construct shoulders of selected fill material, placed in such quantity to compact to
thickness of each sub-grade course layer.

3.16 FINISH GRADING

A. Uniformly grade rough graded areas within grading limits to finish grade elevations
indicated.

B. Grade and compact to smooth finished surface within tolerances specified, and to
uniform levels or slopes between points where finish elevations are indicated or between
such points and existing finished grade.

C. Grade areas, as required by the Contract Documents, adjacent to building lines so as to

drain away from structures and to prevent ponding.

D. Finish surfaces free from irregular surface changes, and as follows:

1. Grassed Areas: Finish areas to receive topsoil above or below the required sub-grade
surface elevations indicated.
2. Walks: Place and compact sub-base material as specified. Shape surface of areas
under walks to required line, grade and cross section, with the finish surface above
or below the required sub-base elevation indicated.
3. Pavements: Place and compact sub-base material as specified. Shape surface of
areas under pavement to required line, grade and cross section, with the finish
surface above or below the required sub-base elevation indicated.
4. Building Slabs: Grade sub-base material smooth and even, free of voids, compacted
as specified, and to required sub-base elevation. Finish final grades within a
tolerance as indicated when tested with a ten foot straightedge.
5. Surfaces to Receive Vapor Barrier: Provide smooth surfaces graded, tamped and/or
rolled, entirely free of obstructions or protruding objects.

E. Spread topsoil directly upon prepared sub-grade surface to a required depth after natural
settlement of the topsoil has occurred in areas to be seeded or to receive sod. Place to
greater depth when necessary to adjust grades to required elevations.
1. Approved existing topsoil within the Grading Limit Line may be used. Provide
additional topsoil from outside sources as required.

F. Unless specified in the Contract Documents, finish topsoil surface free of depressions
which will trap water, free of stones over 2.5 cm in any dimension, and free of debris.

3.17 MAINTENANCE AND RESTORATION

A. Restore grades to indicated levels where settlement or damage due to performance of the
Work has occurred. Correct conditions contributing to settlement. Remove and replace
improperly placed or poorly compacted fill materials.

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B. Restore pavements, walks, curbs, lawns, and other exterior surfaces damaged during
performance of the Work to match the appearance and performance of existing
corresponding surfaces as closely as practicable.

C. Topsoil and seed or sod damaged lawn areas outside the grading limit and new lawn
areas inside the grading limit. Water as required until physical completion of the Work.

3.18 DISPOSAL OF EXCESS AND UNSUITABLE MATERIALS

A. Remove from the site and dispose of excess and unsuitable materials, including materials
resulting from clearing and grubbing and removal of existing improvements.

B. Transport excess and unsuitable materials, including materials resulting from clearing
and grubbing and removal of existing improvements, to appropriate area as indicated in
the Contract Documents or/and designated by the Engineer’s Representative, and dispose
of such materials as directed.

C. Transport excess topsoil to appropriate area as indicated in the Contract Documents

or/and designated by the Engineer’s Representative. Smooth grade deposited topsoil as
directed by the Engineer’s Representative.

3.18 HARD CORE AND STONE FILLER

A. Hardcore shall be sound approved stone of specified finished thickness and placed as
directed, and blinded with the required thickness of crushed aggregate.

3.18 FIELD QUALITY CONTROL

A. Compaction Testing: Notify the Engineer’s Representative at least three working days in
advance of all phases of filling and backfilling operations. Compaction testing will be
performed on the representation of the Engineer’s Representative to ascertain the
compacted density of the fill and backfill materials. Compaction testing will be
performed on certain layers of the fill and backfill as determined by the Engineer’s
Representative and/or indicated in the Contract Documents. If a compacted layer fails to
meet the specified percentage of maximum density, the layer will be re-compacted and
will be retested. No additional material may be placed over a compacted layer until the
specified density is achieved.

3.19 PROTECTION

A. Protect graded areas from traffic and erosion, and keep them free of trash and debris.

END OF SECTION

Technical Specifications for Building Works 310000 - 14 Earthwork

 Ministry of Urban Development, Housing and Construction

SECTION 311000

SITE CLEARING

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Earthwork: Section 310000.

1.02 REFERENCES

A. ES 1648:2005: Workmanship on Building Sites. Code of Practice for Excavation and

Filling.

B. BS 6031:1981: Code of Practices for Earthworks.

1.03 SUBMITTALS

A. Product Data:
1. Manufacturer’s catalog sheets, specifications, and application instructions for
herbicides.

1.04 REGULATORY REQUIREMENTS

A. Open Fires: Comply with the Governmental rules and regulations for Environmental
Conservation.

B. Herbicides: Comply with the Governmental rules and regulations for Environmental
Conservation.

PART 2 PRODUCTS

2.01 MATERIALS

A. Herbicides: A chemical or a combination of chemicals which, according to the

manufacturer’s label, will kill stumps and roots. Deliver herbicides to the site in original
manufacturer’s containers indicating type and percentage of chemical, and application
instructions.

PART 3 EXECUTION

3.01 PREPARATION

A. Protection
1. Prevent damage to buildings, pavement, pipes, conduits, poles and other structures
above and below ground that are adjoining or included in the contract area. Repair
damage resulting from the contractor’s negligence.

Technical Specifications for Building Works 311000 - 1 Site Clearing

 Ministry of Urban Development, Housing and Construction

2. Protect existing trees and shrubs not to be removed. Cut back to point of branching
all broken branches and skinned areas. Treat exposed wood with tree pruning
compound.
3. Store materials and equipment in cleared areas away from tree roots. Prevent
employees and equipment from trampling over woodland, existing planting, and
established lawns.

3.02 REMOVALS

A. Clear and grub the Site trees, shrubs, brush, other prominent vegetation, debris, and
obstructions to the required depth except for those items indicated to remain. Completely
remove stumps and roots protruding through the ground surface.
1. Use only hand methods for grubbing inside the drip line of trees indicated to be left
standing.
2. Where roots and branches of trees indicated to be saved interfere with new
construction, carefully and cleanly cut them back to point of branching.

B. Remove all living or dead tree and shrub growth where indicated or specified.

C. Top and limb all trees before felling, unless otherwise approved by the Engineer’s
Representative.

D. Cut all stumps 15 cm above ground or as required by the Contract Documents. Apply
herbicide to the stumps and root area in accordance with the manufacturer’s application
instructions. Mix a red or yellow dye with the herbicide for identification purposes.

E. Chip out stumps to a depth of not less than 15 cm below finished grade or as required by
the Contract Documents. Backfill stump holes with topsoil.

F. Fill depressions caused by the clearing and grubbing operations in accordance with the
requirements for filling and backfilling of Earthwork Section 310000, unless further
excavation is indicated.

3.03 PRUNING

A. Prune trees where indicated of undesirable wood with the resulting crown shaped to the
natural habit of the tree. Remove all diseased and dead branches, and branches interfering
with healthy growth. Scar trace bark wounds as directed. All cuts shall be cleanly made
with sharp tools, flush with the parent trunk or limb.

3.04 CLEAN UP

A. Dispose of all diseased Elmwood within 4 daysor as required by the Contract Documents
after cutting by burning or by other methods approved by the concerned organization
body of Environmental Conservation.

B. Remove and dispose of all logs, tree trimmings, and debris from site. Leave Work area in
a neat uncluttered condition.

END OF SECTION

Technical Specifications for Building Works 311000 - 2 Site Clearing

DIVISION 32 – EXTERIOR
IMPROVEMENTS
 Ministry of Urban Development, Housing and Construction

SECTION 323100

FENCES AND GATES

PART 1 GENERAL

1.01 REFERENCES

A. ES 2885:2006: Steel Wire and Wire Products for Fences – Part 7: Steel Wire Welded
Panels for Fencing.

B. ES 3050:2006: Fences – Part 2: Specification for Strained Wire and Wire Mesh Netting
Fences.

C. ES 3051:2006: Fences – Part 10: Specification for Anti-Intruder Fences in Chain Link
and Welded Mesh.

D. ES 3052:2006: Fences – Part 11: Specification for Prefabricated Wood Panel Fences.

E. ES 3053:2006: Fences – Part 12: Specification for Steel Palisade Fences.

F. ES 2342:2005: Precast Concrete Products – Elements for Fences.

G. ES 3058:2006: Domestic Front Entrance Gates Part 1. Specification for Metal Gates.

H. BS 1722-(all parts):1999: Fences.

I. BS 6100-1-3-0: Glossary of Building and Civil Engineering – Terms Part 1. General and
Miscellaneous – Section 1.3: Parts of Construction Works – Subsections 1.3.0: External
Works.

1.02 DEFINITIONS

A. Unless specified otherwise, the terms in this section shall conform to the terms and
definition stated in BS 6100-1-3-0 and the followings.
1. Fence: Non-loadbearing vertical construction, other than a wall, that bounds or
subdivides an external area.
2. Fencing: Components used to form a fence.
3. Gate: Construction in a fence, hedge or boundary wall that can be opened to allow
access.
4. Palisade fence: Fence that consists of closely spaced vertical members fixed to rails
and supported by posts.
5. Post and rail fence: Fence that consists of rails supported by postswith or without
intermediate vertical members.
6. Strained wire fence: Fence that consists of a set of parallel strainer wires set between
and supported by posts and strained wire.
7. Mesh fence: Fence that consists of wire mesh fixed to and supported by posts.
8. Continuous bar fence: Fence that consists of horizontal steel bars supported by posts
with or without intermediate vertical members.
9. Concrete panel fence: Fence that consists of horizontal slabs of concrete located in
grooves in supporting posts.

Technical Specifications for Building Works 323100 - 1 Fences and Gates

 Ministry of Urban Development, Housing and Construction

10. Post and chain fence: Fence that consists of a series of chains hanging between
posts.

1.03 SUBMITTALS

A. Shop Drawings: Complete detailed drawings for each height and style of fence and gate
required. Include separate schedule for each listing all materials required and technical
data such as size, weight, and finish, to ensure conformance to specifications.

B. Product Data: Manufacturer’s catalog cuts, specifications, and installation instructions for
each item specified.

C. Samples: Samples for all fencing materials shall get approval by the Engineer before
delivering to the site.
1. Chain link mesh and others, wood panels, etc.: Minimum one square meter.
2. Wires (barbed wire, linear wire, tying wire, etc.): Minimum one meter of three
pieces for each type.
3. Fence and Gate Posts: Two each, one meter long, if requested.

D. Quality Control Submittals:

1. Test Reports: Security coils test procedure report.
2. Certificates: Affidavit required under Quality Assurance Article.

1.04 QUALITY ASSURANCE

A. Unless specified otherwise provide steel fence and related gates as a complete compatible
system including necessary erection accessories, fittings, and fastenings.

B. Posts and rails shall be continuous without splices.

C. Security coils certification: Affidavit by the supplier/contractor, certifying that the

installation of the security coils meets the Contract requirements.

D. Statement of conformity: The manufacturer of steel palisade fence and/or gates shall
provide with a certificate conforming that the fence and/or gates are manufactured and
tested in accordance with the requirements stated in ES 3053:2006.

PART 2 PRODUCTS

2.01 MATERIALS

A. General: Unless specified in the Contract Documents, the material for fencing and gates
shall comply with the requirements of applicable Referenced Standards.
1. Steel wire welded panels for fencing shall comply with ES 2885:2006.
2. Elements of precast concrete products used for fences shall comply with the
requirements of ES 2342:2005.

2.02 CHAIN LINK FENCES

A. Unless specified in the Contract Documents, wires and chain link mesh shall conform to
the requirements of BS 1722-1:

Technical Specifications for Building Works 323100 - 2 Fences and Gates

 Ministry of Urban Development, Housing and Construction

1. Chain link mesh shall be zinc or zinc alloy or plastic coated wire conforming to the
requirementsstated in BS 1722-1.
2. The nominal diameter of stirrup wire shall be 2.5 mm.
3. Organic coated stirrup wire shall be of nominal core diameter 2.0 mm and nominal
outside diameter 3.5 mm.
4. Zinc or zinc alloy coated tying wire shall be of low carbon (mild) steel, of nominal
diameter 2 mm.
5. Organic coated tying wire shall be of nominal core diameter 1.4 mm and nominal
outside diameter 2 mm.

B. Concrete posts and struts:

1. Unless specified in the Contract Documents concrete posts and struts shall be of
steel reinforced concrete with recommended size and quality conforming to the
requirementsstated in BS 1722-1.

C. Dimensions:
1. Unless specified in Drawings, the overall dimensions of chain link fence types shall
conform to the requirements stated in BS 1722-1.

2.03 STEEL PALISADE FENCES

A. General: Unless specified in the Contract Documents, fencing materials shall conform to
ES 3053:2006.

B. Steel:
1. Pales can be angle or corrugated type and shall be formed from a minimum steel
grade conforming to the requirements and be suitable for galvanizing.
2. Posts shall be hot rolled to a minimum sections shown in ES 3053:2006.

C. Bolts, nuts and washers:

1. Panel fixing bolts fixing bolts shall be cup square headed.
2. Bolts for pales shall have special formed heads to suit pale profiles and shall be
tamper resistant, i.e. not easily removed using simple tools.
3. Bolts, nuts and washers shall have a surface protection of electrolytic zinc
conforming to the requirements.

D. Cold swaged pin and collar fixings:

1. Cold swagedcollar grooved or grooved fasteners shall be formed from carbon boron
steel conforming to the requirements.
2. Cold swaged pin and collar fixings shall have a surface protection of electrolytic
zinc conforming to the requirements.

E. Dimension:
1. Unless specified in the Contract Documents, comply with the requirements of ES
3053:2006 for the minimum dimensions of components for the following:
a. Basic dimensions for general purpose fences with posts at 2.75 m centers.
b. Basic dimensions for security purpose fences with posts at 2.75 m centers.
c. Frame sizes for individual gate leaf widths.
d. Size of steel posts for individual gate leaf widths.
e. Typical profile and nominal thickness of pales.

Technical Specifications for Building Works 323100 - 3 Fences and Gates

 Ministry of Urban Development, Housing and Construction

2. The maximum spacing of pales center to center and the minimum face to view width
shall be kept as per the specified requirements.

2.04 STRAINED WIRE FENCES

A. Unless specified in the Contract Documents, wires shall conform to the requirements of
BS 1722-3:
1. Line wire: Shall be one of the following:
a. Zinc coated low carbon (mild) steel with anominal diameter of 4.0 mm, 4.5 mm
or 5.0 mm; or
b. Zinc coated high tensile wire with anominal diameter of 3.15 mm; or
c. Plastic coated high tensile wire having a tensile strength of 1050 N/mm2 with
zinc coated core of 3.15 mm nominal core diameter and 4.0 mm overall
diameter.

2. Stirrup wire: Shall be zinc or plastics (grade A) coated low carbon (mild) steel and
shall have a nominal wire core diameter of 2.5 mm.
3. Barbed wire: Shall be zinc coated and shall be made from either low carbon (mild)
steel wire or high tensilesteel wire.

B. Concrete posts and struts:

1. Unless specified in the Contract Documents concrete posts and struts shall be of
steel reinforced concrete with recommended size and quality conforming to the
requirementsstated in BS 1722-3.

C. Steel posts and struts:

1. Unless specified in the Contract Documents steel posts and struts shall be of
recommended size and quality asstated in BS 1722-3 and shall be free from sharp
edges and burrs.
2. The top of all hollow steel posts shall be capped.

D. Timber posts and struts:

1. Unless specified in the Contract Documents timber posts and struts shall be of
square sawn, round or cleft of recommended size and quality asstated in BS 1722-3
and shall have the same cross-section throughout.

E. Fittings:Unless specified in the Contract Documents, the size and quality of fittings shall
comply with the requirements of BS 1722-3.
1. Eye bolt strainers shall be hot dip galvanized that consists of bolts 250 mm overall
length and not less than 9.5 mm diameter with a welded eye at one end.
2. Winding brackets shall be manufactured from mild steel flat of appropriate size.
3. Bolts, nuts, washers and nails shall comply with the requirements.

F. Dimensions:
1. Unless specified in Drawings, the overall dimensions of strained wire fence (height
of top wire, number of horizontal wires, and spacing between horizontal wires) shall
conform to the requirements stated in BS 1722-3.

2.05 WOOD PANEL FENCES

A. Prefabricated wood panel fences: Comply with ES 3052:2006.

Technical Specifications for Building Works 323100 - 4 Fences and Gates

 Ministry of Urban Development, Housing and Construction

2.05 STEEL BAR FENCES

A. Mild steel (low carbon steel) continuous bar fences and hurdles: Comply with BS 1722-8.
1. Unless specified in the Contract Documents, comply with the requirements for
types, categories and dimensions of continuous bars and welded hurdles used for
fencings.
2. Horizontal bars shall be spaced in accordance with the requirementsas given in BS
1722-8.

2.06 GATES

A. General: Unless specified in the Contract Documents, the materials and components of
gates shall comply with applicable Referenced Standards.
1. Comply with ES 3058:2006 for domestic front entrance metal gates.

2.07 SOURCE QUALITY CONTROL

A. Security Coils: The Company producing the security coils conform that the security coils
required for the construction meets the requirements ofapplicable Referenced
Standards.Test certificate that conforms to the requirements shall be submitted to the
Engineer for approval or as per the interest of the Engineer, the following procedures
shall be performed:
1. Sampling before delivery to job site: Samples for quality conformance shall be
selected in accordance with the requirements.
2. Tests for the selected sample shall be conducted by the recognized testing
organization in the representative of the Engineers Representative.
3. After the satisfaction of the Engineer, the full quantity of the security coils will be
delivered to the site.

2.08 FINISHES

A. Finish fencing and gates as per the requirements of the Contract Documents and/or
applicable Referenced Standards which ever necessary.

PART 3 EXECUTION

3.01 PREPARATION

A. Clear and grub along fence line as required to eliminate growth interfering with
alignment. Remove debris from State property.

B. Do not begin installation of fence in areas to be cut until finished grading has been
completed.

3.02 INSTALLATION

A. General: Unless specified in the Contract Documents, installation of fences and gates
shall be in accordance with the requirements of applicable Referenced Standards.

Technical Specifications for Building Works 323100 - 5 Fences and Gates

 Ministry of Urban Development, Housing and Construction

B. Space posts equidistant in the fence line with a distance not exceeding the specified
length on the Drawings or perform in accordance with the requirementsof applicable
Referenced Standards.

C. Level: The top of the fence shall follow approximately the level of the ground along the
line of the fence.

D. Posts and struts: Drill holes for post and strutsfootings as indicated.
1. Holes for post and struts shall have vertical sides except that is shall be permissible
for the side of the strut hole adjacent to the post be sloped.

E. Locate corner posts at corners and at changes in direction. Use pull posts at all abrupt
changes in grade and at intervals as indicated on the Drawings or in accordance with the
requirements.

F. Install top rail continuously through post tops or extension arms, bending to radius for
curved runs as required. Install expansion couplings as recommended by fencing
manufacturers.

G. Brace corner posts, pull posts, end posts, and gate posts to adjacent line posts with
horizontal rails as required.

H. Diagonally brace corner posts, pull posts, end posts, and gate posts to adjacent line posts
with truss rods and turnbuckles as required.

I. Install gates plumb and level and adjust for full opening without interference. Install
ground-set items in concrete for anchorage, as recommended by fence manufacturer.
Adjust hardware for smooth operation and lubricate where necessary.

J. Fence alarm system: Install the inside fence in a manner that will permit satisfactory
operation of a fence alarm system. Conform to the requirementsof applicable Referenced
Standards.

K. Security Coils:
1. Install security coilsin accordance with the requirements of applicable Referenced
Standards.
2. Secure coils to the side of the fence by erecting the material as described for ground
installation. Attach each coil loop (or pair of coil loops where adjacent coils are spot
welded) to the fence fabric with stainless steel twistable wire ties. The point of
attachment shall be made where the security coils are tangent to (intersect) the fence,
after it has been expanded to its full length, without tangles and free of distortion.
(The location of the point of attachment to the fence will vary as the security coil
rotates slightly about its longitudinal axis as it is extended to its full length.)

L. Wire brush and repair welded and abraded areas of galvanized surfaces with one coat of
cold galvanizing compound.

M. Restore disturbed ground areas to original condition. Topsoil and seed to match adjacent
areas.

END OF SECTION

Technical Specifications for Building Works 323100 - 6 Fences and Gates