CURVV CCB PROJECT 22/8/2024

Final Blank Sizes TRIAL

Assy TOOLS QTY Material Coil PART TRIAL STATUS
NO / Part OLD Part No Part No OP Name Description Image Material __ DONE
Grade T W L(P) width DONE / NOT TOOL SHIFT STATUS TO ILOS
Grade
REMARK
TOOL RECEIVE
REMARK DATE TOOL SHIFT STATUS TO
I Assly 547168900106 ASSY CROSS CAR BAR DATE FROM AXIS ILOS
TO OHSUNG

AT OHSUNG 200
1 543868906368 543868906368 TAND HVAC MTG BRACKET NO4 LH D513 D513 1.60 140 143 1250
25/5/24
COMMON DIE 5 Blanking DH 450 MM 22-8-24 ECN IN PROCEE - AT Axis OP40 26/7/2026 ILOS
AT OHSUNG 200
2 543868906369 543868906369 TAND HVAC MTG BRACKET NO4 RH D513 D513 1.60 140 143 1250
25/5/24
AT OHSUNG 2100 __ 18/7/2024 ILOS
3 543868906333 543868906333 TAND HVAC MTG BRACKET NO4 CENTER D513 D513 1.60 412 77 1250
25/5/24

AT OHSUNG 7/3/2024 Hole mismatch , not centrally __ 7/10/2024 ILOS

4 543868908201 547168908232 PROG BRACKET,PAB MTG CCB D513 D513 1.60 120 65 1250 88 DH 465
18/5/24

AT OHSUNG cam Cutting issue - CUSTOMER COMPLAINT ILOS

5 543868906399 543868906399 TAND BRACKET SILVER BOX NO1 D513 D513 1.60 560 108 1250 60 -work OK but TRIAL PENDING
1/6/24
Shift done ILOS 15/6/24
bending dimen open ,
AT OHSUNG 22/6/at Srinivasa work . 15-06-2024
6 543868908202 547168908221 PROG BRACKET,WIRING HARNESS MTG D513 D513 1.20 121 27.5 1000 125 6/11/2024 __ 10/7/2024 ILOS
7/5/24

Shift done ILOS 15/6/24

hole heavy burr ,
CAM punchess broken
AT OHSUNG DH 450 2024-06-15
7 543868906387 547168908220 TAND SILVER BOX MTG NO.2 D513 D513 1.60 234 75 1250 140 6/12/2024 ILOS TRIAL ISSUE - OP5-Part lifting issue , Need checj fixture modification oval ___ 18/7/2024 ILOS
3/6/24 hole need shift ,
OP10 - No inside gauge , side cam pierce not work , stripper not working ---
Found CF NG
WIP- PUNCH RECEIVE FROM AXIS ass pending

Should match pipe dia 40 mm , & side dimen issue

AT OHSUNG 200 6/28/2024
8 543868906381 547168908264 TAND HVAC MTG. BKT LH UPPER DD1079 DD1079 2.50 492 136 1250
17/6/24
22-8-24 ECN IN PROCEE - AT Axis OP30 , 21/8/2024 ILOS
COMMON DIE OP40
AT OHSUNG 200 6/28/2024
9 543868906332 547168908224 TAND SIDE TUBE MOUNTING BRKT UPPER DD1079 DD1079 2.50 660 139 1250
17/6/24

Insert in coating process

AT OHSUNG 400 + 2000 17/7/2024 ___ Blank tool not possible at Ohsung because 7/13/2024 ILOS
10 547168906413 547168908222 TAND CCB IP MTG LOWER LH D513 D513 1.60 497 68 1250
6/6/24 coil width & 200 ton not match

AT Ready for trial at Ohsung __ 29/7/2024 ILOS

11 543868906335 547168908223 PROG IP MTG BRACKET DRV LWR CTR D513 D513 1.60 190 50 1250
OHSUNG7/5/24

NEED PART TRIM LINE MODIFY

Trim line as per main
assembly need modify ,
AT OHSUNG ST work 3/7/ 22/8/2024 ILOS
12 543868906382 543868906382 PROG BRACKET,TUNNEL LINK MTG D513 D513 2.50 185 55 1250
7/5/24 DH 430
Ready for trial at Ohsung

5438 6890 AT OHSUNG 95

13 543868906383 TAND DISPLY MTG BRACKET NO1 D513 D513 1.20 190 113 1000
6383_R4 6/6/24 Ready for trial at Ohsung
COMMON DIE DH 440 MM __ 17/8/2024 ILOS
AT OHSUNG 95
14 543868906384 543868906384 TAND DISPLY MTG BRACKET NO D513 D513 1.20 190 113 1000
6/6/24

Shift done ILOS 15/6/24

AT OHSUNG 6/10/2024 side profile off-cut , 22/6 ST Work. __ 14/6/2024 ILOS
15 543868906364 547168908219 PROG CAB MTG BRACKET D513 D513 1.60 170 90 1250 4000 DH 430
7/5/24
Ready for trial at Ohsung

AT OHSUNG 6/13/2024 DH - BL 430 MM __ 20/8/2024 ILOS

16 543868906390 547168908265 TAND IP MTG BRACKET PASSENGER CTR D513 D513 1.20 236 123 1000 31 STRIPPER New done , CAM Cutting hole offset done
28/5/24

hole position NG , side cutting & trim more gap .

AT OHSUNG Both blank tool same DH 440 OK
17 543868906372 547168908229 TAND HVAC MTG BRACKET NO1 D513 D513 1.60 154 122 1250
28/524
COMMON DIE CAM cutting pending 22/8/2024 ILOS
side CAM Cutting profile & hole mismatch to CF WIP
AT OHSUNG work pending
18 543868906373 547168908225 TAND HVAC MTG BRACKET NO2 D513 D513 1.60 152 112 1250
28/524

AT OHSUNG 2000 DH 440 29/7/2024 ILOS

19 543868906464 543868906464 PROG STIFFENER,BRACKET D513 D513 1.60 115 55 1250
18/5/24 WORK DONE Pro done at ILOS

AT OHSUNG 35 Ø60 need more increase ,

20 5438 6890 6365 543868906365 TAND STG COL MTG BKT UPPER DD1079 DD1079 3.00 496 338 1250
COMMON DIE 19/6/25 pipe fitment NG - TRIAL PEND
Make chamfer at open end , ___ OHSUNG
LARGE A LINE AT OHSUNG
21 543868906366 547168908275 TAND STG COL MTG BKT LOWER DD1079 DD1079 3.00 450 430 1250 35 Trim line NG - OK
19/6/26

22 546468908211 547168908261 TAND IP MTG DRV SIDE UPPER E34 All receive __ 29/7/2024 ILOS

EMBO Reduce 0.7 mm & make flat

AT OHSUNG TRIAL PENDING
23 543868906374 543868906374 TAND BODY SIDE MTG BRACKET LH D513 D513 1.60 487 336 1250
19/6/26
COMMON DIE Ready for trial at Ohsung , Trial Done catching issue . Work in process ___ OHSUNG
LARGE A LINE ( 22/8/2024)
AT OHSUNG
24 543868906378 543868906378 TAND BODY SIDE MTG BRACKET RH DD1079 DD1079 2.50 458 275 1250
19/6/26

AT OHSUNG __
25 543868906375 543868906375 PROG IP MTG SIDE UPPER LH NO1 D513 D513 1.60 151 44 1250 DH 440
18/5/24
COMMON DIE 9/8/2024 ILOS
AT OHSUNG Ready for trial at Ohsung __
26 543868906379 543868906379 PROG IP MTG SIDE UPPER RH NO1 D513 D513 1.60 151 44 1250
18/5/24
AT OHSUNG 1600 6/14/2024 __ 6/27/2024
27 543868906414 543868906414 TAND CCB IP MTG SIDE UPPER LH NO2 D513 D513 1.60 220 96 1250
3/6/24 Shift done ILOS 27/6/24
COMMON DIE Production at ILOS 1600 ILOS
AT OHSUNG 1600 6/14/2024 __ 6/27/2024
28 543868906415 543868906415 TAND CCB IP MTG SIDE UPPER RH NO2 D513 D513 1.60 220 96 1250
3/6/24

AT OHSUNG 2000 6/10/2024 __ 6/15/2024 ILOS

29 543868906376 543868906376 PROG IP MTG SIDE LOWER LH D513 D513 1.60 125 95 1250
18/5/24 Shift done ILOS 15/6/24.Production done at ILOS ,

AT OHSUNG 6/17/2024 Shift done ILOS 26/6/24 __ 6/26/2024 ILOS

30 543868906380 543868906380 TAND IP MTG SIDE RH LOWER D513 D513 1.60 137 151 1250 98 +2200 OP 05 - BLANK Strip guide parallel make . OP10 - Spotting & hole shift down side
6/6/24

31 543868906371 547168908249 TAND IP MTG BRACKET DRIVER UPPER D513 D513 1.60 115 62.5 1250
AT OHSUNG
6/6/24
111 6/24/2024 Shift done ILOS 27/6/24 , DH Done 440 mm _ 2024-06-27
1/8/2024 ILOS

Shift done ILOS 15/6/24

Square hole increase ,
32 543868906432 547168908284 PROG BRACKET,STEERING COLUMN MTG DD1079 DD1079 3.00 170 69 1250
AT OHSUNG
18/5/24
120+200 6/11/2024 make 7.2x7.2 Work done
_ 15-06-2024
10/7/2024 ILOS

33 543868906403 547168908245 PROG BRACKET,WIRE HARNESS MTG D513 D513 1.60 110 30 1250
AT OHSUNG
7/5/24
1000+2000 7/3/2024 Ready to shift ILOS 5/7/2024
_ 7/5/2024 ILOS

BRACKET,DASHBOARD ADD ON AT OHSUNG DH 430 __ 9/8/2024 ILOS

34 543868906398 543868906398 PROG DD1079 DD1079 2.00 95 53 1250 Ready for trial at Ohsung
MTG,RH 1/6/24

All trim line

heavy burr .
BRACKET,DASHBOARD ADD ON AT OHSUNG DH 440 __ 9/8/2024 ILOS
35 543868906397 543868906397 PROG DD1079 DD1079 2.00 105 120 1250 ST 19/6 Work done trial pending at OHSUNG
MTG,LH 7/5/24

1) Blank Tool NG .
2) new die plate in process - time line ILOS
AT OHSUNG 267 7/9/2024 __ 30/7/24 10/7/2024
36 543868906463_R3 543868906463 TAND REINFORCEMENT BRACKET D513 D513 1.60 223 61.5 1250
25/5/24 Tool ready At ILOS
- WORK DONE - TRIAL DONE

AT OHSUNG 265
9/8/24 Tool Axis send , work in progress 19/7/2024 ILOS
37 546468908214 546468908214 PROG BRACKET,ECU MTG E34 E34 1.60 119 35 600 pierce hole mismatch on CF , TOOL SHIFT
7/5/24

AT OHSUNG 2000 7/3/2024 __

38 543868900163 543868900163 PROG IP MTG SIDE LH D513 D513 1.60 185 39 1250
7/5/24
COMMON DIE __ 3/7/2024 ILOS
AT OHSUNG 2000 7/3/2024 __
39 543868900169 543868900169 PROG IP MTG SIDE RH D513 D513 1.60 185 39 1250
7/5/24

ECO PART NO PRODUCTION THIS PART ARRANGE FROM

AT OHSUNG Shift done ILOS 27/6/24
40 546468908207 546468908207 PROG GUSSET E34 E34 4.00
OUTSOURCE 105 31 1250 67 6/11/2024 DH 465 __ 27/6/2024 ILOS
1/6/24

AT OHSUNG Ready for trial at Ohsung __ 24/7/2024 ILOS

41 543868908220 547168908239 PROG GUSSET E34 E34 4.00 109 53 1250
8/5/24
Bottom R profile need
centrally .
AT OHSUNG ST Work - 19/6
42 543868908225 547168908247 PROG BRACKET,CCB E34 E34 1.60 100 25 600 READY FOR TRIAL AT OHSUNG __ 24/7/2024 ILOS
7/5/24

Need hole shift

BRACKET,PEDDLE BLOCKER AT OHSUNG as per CF
43 543868908206 547168908251 PROG E34 E34 3.20 149 54 1250
MTG,REAR 7/5/24 19/6 ST Work
COMMON DIE READY FOR TRIAL AT OHSUNG __ 26/7/2024 ILOS
BRACKET,PEDDLE BLOCKER AT OHSUNG
44 543868908207 547168908252 PROG E34 E34 3.20 149 54 1250
MTG,REAR 7/5/24
Flatness & side hole dimension need shift app 1 mm , Total length dimen NG .
AT OHSUNG REQ as per drg 156.14 & getting 153
45 543868906367_R2 547168908282 TAND COWL MTG BRACKET NO2 DD1079 37 Need PVD Coating , scoring
13/7/24
COMMON DIE __ 20/8/2024 ILOS
AT OHSUNG 37
46 543868906370_R3 543868906370 TAND COWL MTG BRACKET NO1 DD1079
13/7/24

AT OHSUNG READY FOR TRIAL AT OHSUNG , NO PUNCH INSIDE __ 7/24/2026 ILOS

47 546468908206 547168908254 PROG GUSSET,CCB MTG,LH E34 E34 4.00 170 51 1250
1/6/24

AT OHSUNG DH430 __ 10/7/2024 ILOS

48 543868908208 543868908208 PROG CLUTCH PADEL BLOCKER E34 E34 3.20 133 85 1250 2300 READY FOR TRIAL AT OHSUNG
7/5/24

Square hole make 7.2 , check part profile as per drg

FROM AXIS SPARE RECEIVE 7.2X7.2
work done
AT OHSUNG 105 6/16/2024 __ 18/7/2024 ILOS
49 543868906536_R2 543868906536 TAND CAGE,SQUARE NUT D513 D513 1.00 100 45 591
28/5/24

, Bending Issue , ST work 19/6

DH 450 --- DONE ALL Clear issue
AT OHSUNG 2000 __ 26/7/2024 ILOS
50 543868908218 547168908255 PROG GUSSET PEDAL BLOCKER ROD RH E34 E34 4.00 170 54 1250
7/5/24

Shift done ILOS 26/6/24 2024-06-25

AT OHSUNG 60 6/25/2024 __ op5 send 18/7/24 ILOS
51 543868906530_R2 543868906530 TAND CAGE,SQUARE NUT D513 D513 1.60 132 32 1250 "C" Punch receive from AXIS assy in process__
28/5/24

BRACKET,ECU COVER MTG,LOWER- AT OHSUNG 2000 6/11/2024

52 546468908212 546468908212 PROG E34 E34 1.60 150 70 600
RH 7/5/24
Shift done ILOS 15/6/24.Production done at ILOS 15-06-2024
COMMON DIE __ 10/7/2024 ILOS
Part fall down issue , pilot damage issue .
BRACKET,ECU COVER MTG,LOWER-LH AT OHSUNG 2000 6/11/2024
53 546468908213 546468908213 PROG E34 E34 1.60 150 70 600
7/5/24

Hole position OK Make

SUPPORT BRACKET KNEE IMPACT AT OHSUNG 300 + 450 23/7/2024 __ 25/7/2024 ILOS
54 546468908210 547168908263 TAND E34 E34 3.00 104 77 1250
TOP 28/5/24

Hole position OK
SUPPORT BRACKET KNEE IMPACT AT OHSUNG 1700+2000 7/9/2024 __ 7/10/2024
55 546468908209 547168908262 TAND E34 E34 3.00 108 79 1250 ILOS
BOTTOM 25/5/24
Hole require 8 mm
getting 7 mm
AT OHSUNG DH Done 440 mm ILOS
56 547168908205 547168908205 TAND FUSE BOX BK E34 E34 2.50 204 268.5 1200 __ 1/8/2024
17/6/24 Punch Ø 8 mm qty 4 nos not receive from AXIS

need hole dia 8.2 mm

WORK DONE
AT OHSUNG 93 6/16/2024 DH 445 __ 26/7/2024
57 547168908206 547168908206 TAND BRACKET, CCB, LH E34 E34 2.50 241 77 1200
1/6/24 , READY FOR TRIAL AT OHSUNG ILOS

AT OHSUNG 1050+2000 __ __ 19/7/2024 ILOS

58 547168908207 547168908207 TAND BRACKET, CCB D513 D513 1.20 91 83 1000
7/5/24
Ready for shift to ILOS
Oval hole need increase ,
AT OHSUNG 105+1100 6/13/2024 make 12.2 & 7.2 mm __ 7/10/2024 ILOS
59 547168908208 547168908208 TAND BRACKET, WIRE HARNESS MTG E34 E34 1.60 154 46 600
25/5/24 WORK DONE

AT OHSUNG Ready for trial at ILOS __ 9/8/2024 ILOS

60 547168908204 547168908204 TAND REINFORCEMENT BRACKET D513 D513 1.20 320 137 1000 DH 445 MM
JUN 24

Shift done ILOS 27/6/24

DH 445 MM WORK DONE TRIAL PENDING AT ILOS , Coil 27-06-2024 ILOS
109 AT OHSUNG 146 6/17/2024 10/7/2024
61 547168908203 547168908203 TAND BRACKET, WIRE HARNESS MTG D513 D513 1.60 45 1250 width make 117 mm , use coil 115 mm .
117 or 115 RECEIVE ILOS TRIAL ISSUE - Coil width 109 mm & opening 115 mm , need coil guide BL Send 26/7/2024
adjust as per coil .

22-8-24 EC22-8-24 ECN IN

AT OHSUNG
62 547168908201 547168908240 TAND BRACKET,BCM MTG D513 D513 1.60 529 176 1250
15/6/24
DH Done 440 mm PROCEE - AT Axis N IN PROCESS - 9/8/2024 ILOS
OP5,10,20,30,40,50

Tools Shift part PART TRIAL 62 22/8/24 STATUS 48

ILOS DONE

AT AXIS 0 50

TOTAL PARTS 62 62
 CURVV CCB PROJECT 6/17/2024
Final Blank Sizes
Assy Coil
NO / Part Part No OP Name Description Image QTY
Material width
__ for 200 qty
T W L(P)
Grade TRIAL STATUS
REMARK
DONE / NOT
54716890010
I Assly ASSY CROSS CAR BAR 1 TOOL LOCATION
6

54716890822
BRACKET,WIRING
6 1 PROG HARNESS MTG
1 D513 1.20 121 27.5 1000 AT OHSUNG 7/5/24 125 6/11/2024 Shift done ILOS 15/6/24
( 8223)

7 ### TAND(3) SILVER BOX MTG NO.2 1 D513 1.60 234 75 1250 AT OHSUNG 3/6/24 140 6/12/2024 Shift done ILOS 15/6/24

15 ### PROG CAB MTG BRACKET 2 D513 1.60 170 90 1250 AT OHSUNG 7/5/24 360 6/10/2024 Shift done ILOS 15/6/24

29 ### PROG IP MTG SIDE LOWER LH 1 D513 1.60 125 95 1250 AT OHSUNG 18/5/24 60 6/10/2024 Shift done ILOS 15/6/24

BRACKET,STEERING
32 ### PROG COLUMN MTG
2 DD1079 3.00 170 69 1250 AT OHSUNG 18/5/24 120 6/11/2024 Shift done ILOS 15/6/24

54646890821 BRACKET,ECU COVER

52
2
PROG MTG,LOWER-RH
1 E34 1.60 150 70 600 AT OHSUNG 7/5/24 47 6/11/2024 Shift done ILOS 15/6/24
COMMON DIE
BRACKET,ECU COVER
53 ### PROG MTG,LOWER-LH
1 E34 1.60 150 70 600 AT OHSUNG 7/5/24 43 6/11/2024 Shift done ILOS 15/6/24

PRODUCTION 7

MOLD 6
 CURVV CCB PROJECT
Final Blank Sizes
Assy QTY
Coil
NO / Part Part No OP Name Description Image __
Material width
T W L(P)
Grade
REMARK

54716890010
I Assly ASSY CROSS CAR BAR 1 TOOL LOCATION
6

CCB IP MTG SIDE UPPER 1

27 ### D513 1.60 220 96 1250 AT OHSUNG 3/6/24
LH NO2 Ready for shift to ILOS
COMMON DIE TAND(4)
CCB IP MTG SIDE UPPER 26/6/2024
28 ### 1 D513 1.60 220 96 1250 AT OHSUNG 3/6/24
RH NO2

1
Ready for shift to ILOS
30 ### TAND(4) IP MTG SIDE RH LOWER D513 1.60 137 151 1250 AT OHSUNG 6/6/24
26/6/2024
IP MTG BRACKET DRIVER 1
Ready for shift to ILOS
31 ### TAND(5) D513 1.60 115 62.5 1250 AT OHSUNG 6/6/24
UPPER 26/6/2024

1
Ready for shift to ILOS
40 ### PROG GUSSET E34 4.00 105 31 1250 AT OHSUNG 1/6/24
26/6/2024

1
Ready for shift to ILOS
51 ### TAND(4) CAGE,SQUARE NUT D513 1.60 132 32 1250 AT OHSUNG 28/5/24
26/6/2024

BRACKET, WIRE 1
Ready for shift to ILOS
61 ### TAND(2) D513 1.60 109 45 1250 AT OHSUNG RECEIVE
HARNESS MTG 26/6/2024
 CURVV CCB PROJECT
Final Blank Sizes
Assy QTY
Coil
NO / Part Part No OP Name Description Image __
Material width
T W L(P)
Grade
REMARK

54716890010
I Assly ASSY CROSS CAR BAR 1 TOOL LOCATION
6

38 ### PROG IP MTG SIDE LH 1 D513 1.60 185 39 1250 AT OHSUNG 7/5/24
COMMON DIE

39 ### PROG IP MTG SIDE RH 1 D513 1.60 185 39 1250 AT OHSUNG 7/5/24
 CURVV CCB PROJECT 7/5/2024
Final Blank Sizes
Coil
NO
Assy
/ Part Part No OP Name Description Image QTY
Material width
__ for 200 qty TRIAL STATUS
DONE / NOT
REMARK
T W L(P)
Grade

BRACKET,WIRE HARNESS Ready to shift ILOS 5/7/2024

33 ### PROG MTG
1 D513 1.60 110 30 1250 AT OHSUNG
7/5/24 ILOS 1000 7/3/2024
DON’T SEND ILOS DH490
 CURVV CCB PROJECT 7/10/2024
TRIAL STATUS
Final Blank Sizes DONE / NOT
Coil
NO
Assy
/ Part Part No OP Name Description Image QTY
Material width
__ for 200 qty REMARK
Grade
T W L(P) TOOL SHIFT STATUS TO ILOS

4 ### PROG BRACKET,PAB MTG CCB 2 D513 1.60 120 65 1250 AT OHSUNG
18/5/24 88 7/3/2024 Hole mismatch , not centrally
WORK DONE
WORK DONE TRIAL PENDING AT ILOS 7/10/2024 TODAY PLAN

REINFORCEMENT
36 ### TAND(5)
BRACKET
2 D513 1.60 223 61.5 1250 AT OHSUNG
25/5/24 267 7/9/2024 1) Blank Tool NG .
2) Other tools are ready
WORK DONE TRIAL PENDING AT ILOS 7/10/2024 TODAY PLAN
Hole position NG
SUPPORT BRACKET KNEE
55 ### TAND(4)
IMPACT BOTTOM
1 E34 3.00 108 79 1250 AT OHSUNG
25/5/24 1700 7/9/2024 __ 7/10/2024 TODAY PLAN
Ready for shift to ILOS
Oval hole need increase ,
BRACKET, WIRE make 12.2 & 7.2 mm
59 ### TAND(3)
HARNESS MTG
1 E34 1.60 154 46 600 AT OHSUNG
25/5/24 105 6/13/2024 WORK DONE 7/10/2024 TODAY PLAN

Tools Shift PART TRIAL

part ILOS DONE 26
AT AXIS 1

TOTAL PARTS 62
 CURVV CCB PROJECT 7/12/2024
TRIAL STATUS
Final Blank Sizes DONE / NOT
Coil
NO
Assy
/ Part Part No OP Name Description Image QTY
Material width
__ for 200 qty REMARK
Grade
T W L(P) TOOL SHIFT STATUS TO ILOS

10 ### TAND(4) CCB IP MTG LOWER LH 1 D513 1.60 497 68 1250 AT OHSUNG
6/6/24 Ready for trial at Ohsung __

Tools Shift PART TRIAL

part ILOS DONE 26
AT AXIS 1

TOTAL PARTS 62
 CURVV CCB PROJECT 7/15/2024
Final Blank Sizes TRIAL
Assy TOOLS QTY Coil STATUS
NO / Part Part No OP Name Description Image __ for 200 qty
Material width DONE / NOT TOOL SHIFT STATUS TO ILOS
T W L(P)
Grade REMARK
TOOL RECEIVE REMARK DATE TOOL SHIFT STATUS TO
I Assly 547168900106 ASSY CROSS CAR BAR ILOS
DATE

AT OHSUNG Ready for trial at Ohsung

3 543868906333 TAND(5) HVAC MTG BRACKET NO4 CENTER D513 1.60 412 77 1250
25/5/24

AT OHSUNG 7/9/2024 1) Blank Tool NG . WORK DONE TRIAL PENDING AT ILOS 7/10/2024 ILOS
36 543868906463 TAND(1) REINFORCEMENT BRACKET D513 1.60 223 61.5 1250 267 2) Other tools are ready BL - OHSUNG
25/5/24
Square hole make 7.2 , check part profile as per drg
SQUARE PUNCH NOT RECEIVE FROM AXIS
AT OHSUNG 105 6/16/2024 READY FOR TRIAL AT OHSUNG __
49 543868906536 TAND(5) CAGE,SQUARE NUT D513 1.00 100 45 591
28/5/24

Hole position NG
SUPPORT BRACKET KNEE IMPACT AT OHSUNG 7/9/2024 __ 7/10/2024 ILOS
55 547168908262 TAND(1) E34 3.00 108 79 1250 1700 OP5 - OHSUNG
BOTTOM 25/5/24

Tools Shift part PART TRIAL 26

ILOS DONE

AT AXIS 1

TOTAL PARTS 62
 CURVV CCB PROJECT 7/15/2024
Final Blank Sizes TRIAL
Assy TOOLS QTY Coil STATUS
NO / Part Part No OP Name Description Image __ for 200 qty REMARK
Material width DONE / NOT TOOL SHIFT STATUS TO ILOS
T W L(P)
Grade
AT OHSUNG Ready for trial at Ohsung
37 546468908214 PROG BRACKET,ECU MTG E34 1.60 119 35 600
7/5/24

AT OHSUNG Ready for trial at Ohsung

58 547168908207 TAND(4) BRACKET, CCB D513 1.20 91 83 1000
7/5/24

Tools Shift part PART TRIAL 26

ILOS DONE

AT AXIS 1

TOTAL PARTS 62
 CURVV CCB PROJECT 7/24/2024
Final Blank Sizes TRIAL
Assy TOOLS QTY Coil STATUS
NO / Part Part No OP Name Description Image __ for 200 qty REMARK
Material width DONE / NOT TOOL SHIFT STATUS TO ILOS
T W L(P)
Grade
Hole position NG
SUPPORT BRACKET KNEE IMPACT AT OHSUNG READY FOR TRIAL AT OHSUNG
54 547168908263 TAND(4) E34 3.00 104 77 1250 450 23/7/2024 24/7/24 READY FOR SHIFT ILOS
TOP 28/5/24

Tools Shift part PART TRIAL 37 22

ILOS DONE

AT AXIS 0

TOTAL PARTS 62
 CURVV CCB PROJECT 7/24/2024
Final Blank Sizes TRIAL
Assy TOOLS QTY Coil STATUS
NO / Part Part No OP Name Description Image __ for 200 qty REMARK
Material width DONE / NOT TOOL SHIFT STATUS TO ILOS
T W L(P)
Grade
AT OHSUNG 200
1 543868906368 HVAC MTG BRACKET NO4 LH D513 1.60 140 143 1250
COMMON 25/5/24
TAND(5) 5
DIE AT OHSUNG
2 543868906369 HVAC MTG BRACKET NO4 RH D513 1.60 140 143 1250 200
25/5/24

AT Ready for trial at Ohsung __

11 547168908223 PROG IP MTG BRACKET DRV LWR CTR D513 1.60 190 50 1250
OHSUNG7/5/24

AT OHSUNG Ready for trial at Ohsung

41 547168908239 PROG GUSSET E34 4.00 109 53 1250
8/5/24
Bottom R profile need
centrally .
AT OHSUNG ST Work - 19/6 __
42 547168908247 PROG BRACKET,CCB E34 1.60 100 25 600
7/5/24 READY FOR TRIAL AT OHSUNG

Need hole shift

BRACKET,PEDDLE BLOCKER AT OHSUNG as per CF
43 547168908251 PROG E34 3.20 149 54 1250
MTG,REAR 7/5/24 19/6 ST Work
COMMON READY FOR TRIAL AT OHSUNG __
DIE
BRACKET,PEDDLE BLOCKER AT OHSUNG
44 547168908252 PROG E34 3.20 149 54 1250
MTG,REAR 7/5/24

AT OHSUNG READY FOR TRIAL AT OHSUNG __

47 547168908254 PROG GUSSET,CCB MTG,LH E34 4.00 170 51 1250
1/6/24
Hole position NG , Bending Issue , ST work 19/6
DH 490
AT OHSUNG __
50 547168908255 PROG GUSSET PEDAL BLOCKER ROD RH E34 4.00 170 54 1250
7/5/24

need hole dia 8.2 mm

AT OHSUNG WORK DONE
57 547168908206 TAND(4) BRACKET, CCB, LH E34 2.50 241 77 1200 1/6/24 , NO 93 6/16/2024 DH 490 __
blank tool READY FOR TRIAL AT OHSUNG

Tools Shift part PART TRIAL 37 22

ILOS DONE

AT AXIS 0

TOTAL PARTS 62
 CURVV CCB PROJECT 7/24/2024
Final Blank Sizes TRIAL
Assy TOOLS QTY Coil STATUS
NO / Part Part No OP Name Description Image __ for 200 qty REMARK
Material width DONE / NOT TOOL SHIFT STATUS TO ILOS
T W L(P)
Grade
AT OHSUNG 7/3/2024 Hole mismatch , not centrally WORK DONE TRIAL PENDING AT 7/10/2024 ILOS
4 547168908232 PROG BRACKET,PAB MTG CCB D513 1.60 120 65 1250 88 DH 465 OHSUNG
18/5/24

BLANK TOOL NOT FEASIBLE Clamping

AT OHSUNG 400 17/7/2024 ___ issue AT OUR SIDE Start pro at ILOS 7/13/2024 ILOS
10 547168908222 TAND CCB IP MTG LOWER LH D513 1.60 497 68 1250
6/6/24 SIDE 15/7

Hole position NG ,
AT OHSUNG 95 Bending angle NG
13 543868906383 TAND DISPLY MTG BRACKET NO1 D513 1.20 190 113 1000
6/6/24
COMMON Ready for trial at Ohsung __
DIE
AT OHSUNG 95
14 543868906384 TAND DISPLY MTG BRACKET NO D513 1.20 190 113 1000
6/6/24

AT OHSUNG 7/3/2024 Ready to shift ILOS 5/7/2024 Need Tool Trial at Ohsung DH 490 MM . 7/5/2024 ILOS
33 547168908245 PROG BRACKET,WIRE HARNESS MTG D513 1.60 110 30 1250 1000 DH490 Need to check .
7/5/24

Hole position NG
SUPPORT BRACKET KNEE IMPACT AT OHSUNG READY FOR TRIAL AT OHSUNG
54 547168908263 TAND E34 3.00 104 77 1250 450 23/7/2024 24/7/24 READY FOR SHIFT ILOS
TOP 28/5/24

Ready for shift to ILOS

Oval hole need increase ,
AT OHSUNG 105+1100 6/13/2024 make 12.2 & 7.2 mm 7/10/2024 ILOS
59 547168908208 TAND BRACKET, WIRE HARNESS MTG E34 1.60 154 46 600
25/5/24 WORK DONE

Tools Shift part PART TRIAL 37 22

ILOS DONE

AT AXIS 0

TOTAL PARTS 62
 CURVV CCB PROJECT 7/24/2024
Final Blank Sizes TRIAL
Assy TOOLS QTY Coil STATUS
NO / Part Part No OP Name Description Image __ for 200 qty REMARK
Material width DONE / NOT TOOL SHIFT STATUS TO ILOS
T W L(P)
Grade
Hole position &
bending NG , ST 19/6
AT OHSUNG DH 490 __
19 543868906464 PROG STIFFENER,BRACKET D513 1.60 115 55 1250
18/5/24 Ready for trial at Ohsung

AT AXIS ( op05, Ready for trial at Ohsung __

22 547168908261 TAND(4) IP MTG DRV SIDE UPPER
pend)
Hole position NG , Bending Issue , ST work 19/6
DH 490
AT OHSUNG __
50 547168908255 PROG GUSSET PEDAL BLOCKER ROD RH E34 4.00 170 54 1250
7/5/24

Tools Shift part PART TRIAL 37 22

ILOS DONE

AT AXIS 0

TOTAL PARTS 62
 CURVV CCB PROJECT 8/1/2024
Final Blank Sizes TRIAL
Assy TOOLS QTY Coil STATUS
NO / Part Part No OP Name Description Image __ for 200 qty REMARK
Material width DONE / NOT TOOL SHIFT STATUS TO ILOS
T W L(P)
Grade
Hole require 8 mm
getting 7 mm
AT OHSUNG DH Done 440 mm ILOS
56 547168908205 TAND(4) FUSE BOX BK E34 2.50 204 268.5 1200 1/8/2024
17/6/24 Punch Ø 8 mm qty 4 nos not receive from AXIS

Tools Shift part PART TRIAL 39 34

ILOS DONE

AT AXIS 0 50

TOTAL PARTS 62
 CURVV CCB PROJECT 9/8/2024
Final Blank Sizes TRIAL
Assy TOOLS QTY Coil STATUS
NO / Part Part No OP Name Description Image __ for 200 qty REMARK
Material width DONE / NOT TOOL SHIFT STATUS TO ILOS
T W L(P)
Grade
AT OHSUNG __
25 543868906375 PROG IP MTG SIDE UPPER LH NO1 D513 1.60 151 44 1250 DH 440
COMMON 18/5/24 9/8/2024 TODAY SEND
DIE AT OHSUNG Ready for trial at Ohsung PLAN
26 543868906379 PROG IP MTG SIDE UPPER RH NO1 D513 1.60 151 44 1250 __
18/5/24

BRACKET,DASHBOARD ADD ON AT OHSUNG DH 430 __ 9/8/2024 TODAY SEND

34 543868906398 PROG DD1079 2.00 95 53 1250 Ready for trial at Ohsung PLAN
MTG,RH 1/6/24

All trim line

heavy burr .
BRACKET,DASHBOARD ADD ON AT OHSUNG DH 440 __ 9/8/2024 TODAY SEND
35 543868906397 PROG DD1079 2.00 105 120 1250 PLAN
MTG,LH 7/5/24 ST 19/6 Work done trial pending at OHSUNG

AT OHSUNG DH430 __ 9/8/2024 TODAY SEND

48 543868908208 PROG CLUTCH PADEL BLOCKER E34 3.20 133 85 1250 2300 READY FOR TRIAL AT OHSUNG PLAN
7/5/24

AT OHSUNG Ready for trial at ILOS __ 9/8/2024 TODAY SEND

60 547168908204 TAND(4) REINFORCEMENT BRACKET D513 1.20 320 137 1000 DH 445 MM PLAN
JUN 24

AT OHSUNG DH Done 440 mm 9/8/2024 TODAY SEND

62 547168908240 TAND(6) BRACKET,BCM MTG D513 1.60 529 176 1250 PLAN
15/6/24

Tools Shift part PART TRIAL 41 9/8/24 STATUS 40

ILOS DONE

AT AXIS 0 50

TOTAL PARTS 62
 CURVV CCB PROJECT 9/8/2024
Final Blank Sizes TRIAL
Assy TOOLS QTY Coil STATUS
NO / Part Part No OP Name Description Image __ for 200 qty REMARK
Material width DONE / NOT TOOL SHIFT STATUS TO ILOS
T W L(P)
Grade
AT OHSUNG 95
13 543868906383 TAND(6) DISPLY MTG BRACKET NO1 D513 1.20 190 113 1000
6/6/24 Ready for trial at Ohsung
COMMON DH 440 MM Hole position NG ,
DIE Bending angle NG
AT OHSUNG 95
14 543868906384 TAND(6) DISPLY MTG BRACKET NO D513 1.20 190 113 1000
6/6/24

Tools Shift part PART TRIAL 41 9/8/24 STATUS 40

ILOS DONE

AT AXIS 0 50

TOTAL PARTS 62
 CURVV CCB PROJECT 9/8/2024
Final Blank Sizes TRIAL
Assy TOOLS QTY Coil STATUS
NO / Part Part No OP Name Description Image __ for 200 qty
Material width DONE / NOT TOOL SHIFT STATUS TO ILOS
T W L(P)
Grade
REMARK
TOOL RECEIVE
REMARK DATE TOOL SHIFT STATUS TO
I Assly 547168900106 ASSY CROSS CAR BAR DATE FROM AXIS ILOS
TO OHSUNG

LAST OP AT OHSUNG 6/13/2024 DH - BL 430 MM

16 547168908265 TAND(4) IP MTG BRACKET PASSENGER CTR D513 1.20 236 123 1000 31 STRIPPER New done , CAM Cutting hole offset done
PENDING 28/5/24

Flatness & side hole dimension need shift app 1 mm , Total length dimen NG .
AT OHSUNG REQ as per drg 156.14 & getting 153
45 547168908282 TAND(5) COWL MTG BRACKET NO2 37 Need PVD Coating , scoring
13/7/24
COMMON
DIE
AT OHSUNG 37
46 543868906370 TAND(5) COWL MTG BRACKET NO1
13/7/24

Tools Shift part PART TRIAL 41 9/8/24 STATUS 40

ILOS DONE

AT AXIS 0 50

TOTAL PARTS 62
 Assy
NO / Part OLD Part No Part No OP Name Description Image

8 5438 6890 6381 547168908264 HVAC MTG. BKT LH UPPER

COMMON
TAND(7)
DIE
9 547168908224 SIDE TUBE MOUNTING BRKT UPPER
 Assy
NO / Part OLD Part No Part No OP Name Description Image

5 5438 6890 6399 543868906399 TAND(7) BRACKET SILVER BOX NO1

 Final Blank Sizes QTY 174992 OP-05 OP10 OP20 OP30 OP40 OP50 OP60
Coil Shift done Raw Net Making CHECK
NO Part No OP Name Description Image Material
T W L(P) width ILOS
REMARK
Materials Weight Qty.
WEIGHT
PICTURE
Repair Try
Sep-24 Oct-24
Balance (DIE HEIGHT)
Grade ILOS FG
Op05 Pilot pin is too short to function.
Op10 Outer gauge does not function. Machining required.
1 543868906368 HVAC MTG BRACKET NO4 LH D513 1.60 140 143 1250 embossing proper not ok ILOS - 2,116 -
TAND(5) 26/Jul/24 ILOS 0.2514512 9,511 4,783 2024-08-02 ILOS ILOS ILOS ILOS ILOS
COMMON 25.10.2024 (450) (450) (450) (450) (450)
2 543868906369 HVAC MTG BRACKET NO4 RH D513 1.60 140 143 1250 ILOS - 2,110 -
Raw material rust / Guide size is small / OP-05 No progress.
2024-07-20 ILOS ILOS ILOS ILOS ILOS
3 543868906333 TAND(5) HVAC MTG BRACKET NO4 CENTER D513 1.60 412 77 1250 18/Jul/24 ILOS 0.39845344 8,601 3,427 ILOS
20.10.2024
2,094 5,500 (440) (450) (450) (450) (440)

17 Jul 2024
29 jul 2024 ILOS
4 547168908232 PROG BRACKET,PAB MTG CCB D513 1.60 120 65 1250 10/Jul/24 ILOS 0.097968 10,187 998 ILOS
06 Aug 2024
4,000 2,100 (450)
23-Sep-2024

Different side hole piercing locations

profile excess cutting
2024-09-20 ILOS ILOS ILOS ILOS ILOS ILOS ILOS
5 543868906399 TAND(7) BRACKET SILVER BOX NO1 D513 1.60 560 108 1250 22/Aug/24 ILOS 0.7596288 6,285 4,774 ILOS 13-oct-2024 - 2,318 700 (430) (450) (450) (440) (450) (440) (450)

Product stuck in die

547168908221 ILOS
6
(8223)
PROG BRACKET,WIRING HARNESS MTG D513 1.20 121 27.5 1000 15/Jun/24 ILOS 0.03134505 69,421 2,176 ILOS 10/Jul/2024 2,356 3,083 (445)

Op10 gauge pin broken. Need new.

Op20 gauge pin broken. Need new.
Burr occurred due to damage to cam piercing punch and die.
Need to work on the pin after sharpening and grinding.
Burr occurred due to damage to the upper surface piercing blade. 26 Jun 2024
Need to work on the core after wire work.
19 Jul 2024 ILOS ILOS ILOS
7 547168908220 TAND(3) SILVER BOX MTG NO.2 D513 1.60 234 75 1250 15/Jun/24 Difficult to work because the product cannot be removed. ILOS 0.220428 9,014 1,987 ILOS 09월 25일 31 Jul 2024
2,043 - (450) (450) (450)
07 Aug 2024

OP05 RM GUIDE PROBLEM

OP30 Piercing Burr 15-Jul-2024 ILOS ILOS ILOS ILOS
10 547168908222 TAND(4) CCB IP MTG LOWER LH D513 1.60 497 68 1250 13/Jul/24 ILOS 0.42447776 9,746 4,137 ILOS
06-Aug-2024
2,154 4,960 (450) (450) (450) (450)

Not working.
Punch and die do not fit when setting the mold.
Punch and die damaged. 2024-08-16 ILOS
11 547168908223 PROG IP MTG BRACKET DRV LWR CTR D513 1.60 190 50 1250 26/Jul/24 ILOS 0.11932 21,245 2,535 ILOS 09월 28일 2024-10-07
- 2,184 - (450)

No bending
ILOS
12 543868906382 PROG BRACKET,TUNNEL LINK MTG D513 2.50 185 55 1250 22/Aug/24 ILOS 0.19968438 36,382 7,265 ILOS 10/Sep/2024 2,200 6,172 (430)

Hole location and bending location are different

Punch Broken
13 543868906383 DISPLY MTG BRACKET NO1 D513 1.20 190 113 1000 ILOS 531 1,685 -
TAND(6) 17/Aug/24 ILOS 0.2022474 15,167 6,135 14/Sep/2024 ILOS ILOS ILOS ILOS ILOS ILOS
COMMON (440) (450) (460) (450) (450) (440)
14 543868906384 DISPLY MTG BRACKET NO D513 1.20 190 113 1000 ILOS 522 1,674 -
one side profile not ok
ILOS
15 547168908219 PROG CAB MTG BRACKET D513 1.60 170 90 1250 15/Jun/24 ILOS 0.192168 63,439 12,191 Ohsung 19/Aug/2024 4,177 8,000 (450)

OP05 Pirot pin guide does not work

hole damage 30-Aug-2024 ILOS ILOS ILOS ILOS
16 547168908265 TAND(4) IP MTG BRACKET PASSENGER CTR D513 1.20 236 123 1000 20/Aug/24 ILOS 0.27344376 7,771 2,125 ILOS 13-Sep-2024 2,046 - (440) (450) (440) (430)

원소재 종류 필히 확인
OP05 Pirot pin guide does not work
ILOS
17 547168908229 HVAC MTG BRACKET NO1 D513 1.60 154 122 1250 22/Aug/24 ILOS 0.23597728 16,781 3,960 Ohsung 30/Aug/2024 - 2,081 - (440)
TAND(6) ILOS ILOS ILOS ILOS ILOS
COMMON (450) (450) (450) (450) (450)

OP05 Pirot pin guide does not work

ILOS
18 547168908225 HVAC MTG BRACKET NO2 D513 1.60 152 112 1250 22/Aug/24 ILOS 0.21382144 4,948 1,058 ILOS 30/Aug/2024 - 2,028 - (450)

No material guide gauge.

Product does not fall.
Need to add a push pin to the last upper pilot pin. ILOS
19 543868906464 PROG STIFFENER,BRACKET D513 1.60 115 55 1250 29/Jul/24 ILOS 0.079442 14,728 1,170 Ohsung 3/Aug/2024 1,970 2,521 (440)

Op05 Material guide is too small to proceed. Scrap cutter blade damaged.
Op10 Hole gauge size and location are wrong. (Product 5 pie, mold 6 pie) End block height does not
match.
Op20 Bending Scratch. ILOS ILOS ILOS ILOS
22 547168908261 TAND(4) IP MTG DRV SIDE UPPER E34 3.00 201 56 1250 29/Jul/24 Op30 Left stripper does not work. ILOS 0.2650788 17,553 4,653 Ohsung 7/Aug/2024 - 1,972 3,794 (425) (450) (450) (435)

The upper type stripper does not work well. Need to reinforce the spring.
The product sticks to the s/t and die when the last drop occurs.
25 543868906375 IP MTG SIDE UPPER LH NO1 Add a push pin to the upper type, and escape is needed for the lower type. Ohsung 1,869 600 2,365
PROG 8/Aug/24 ILOS 0.08344864 9,131 1,524 26/Aug/2024 ILOS
D513 1.60 151 44 1250 (450)
COMMON
26 543868906379 IP MTG SIDE UPPER RH NO1 ILOS - 600 2,327
OP05-Strip jammed in push pin / Notching Burr
OP10-Difficult to remove product.
27 543868906414 CCB IP MTG SIDE UPPER LH NO2 D513 1.60 220 96 1250 OP20-When banding is punched, the product is biased to one side bending chafing ILOS 2,050 4,846
OP30-Piercing Burr Mold damage due to blockage of piercing die hole
TAND(4) 26/Jun/24 ILOS 0.2652672 6,201 3,290 2/Jul/2024 ILOS ILOS ILOS ILOS
COMMON (450) (470) (450) (445)

28 543868906415 CCB IP MTG SIDE UPPER RH NO2 D513 1.60 220 96 1250 ILOS 2,004 5,100
Interference occurs in the outer lift
Check Picture Not Correct. ILOS
29 543868906376 PROG IP MTG SIDE LOWER LH D513 1.60 125 95 1250 15/Jun/24 ILOS 0.14915 6,973 1,040 ILOS 24/Jun/2024 2,050 2,350 (440)

OP05-Delete blanking piercing

OP30-PIERCING BURR 04 Jul 2024
ILOS ILOS ILOS ILOS
30 543868906380 TAND(4) IP MTG SIDE RH LOWER D513 1.60 137 151 1250 26/Jun/24 ILOS 0.25982872 5,373 1,396 ILOS 16 jul 2024 2,157 5,619 (445) (450) (455) (440)
19 Jul 2024
OP05 Die Height 510mm >> 470mm OK (24.08.02) - Done
Op05 Material guide jam feeding is not possible. Blanking product cannot be taken out.
It is covered by the subblock.
Op10 Outer gauge is not possible. Gauge addition is required.
Op20 gaging problem bending dimension not ok
Op40 Pilot base hole and piercing overlap. Pilot and piercing need to be deleted in blanking. 05 Aug 2024 ILOS ILOS ILOS ILOS ILOS
31 547168908249 TAND(5) IP MTG BRACKET DRIVER UPPER D513 1.60 115 62.5 1250 26/Jun/24 ILOS 0.090275 16,051 1,449 ILOS 20 Aug 2024 2,134 5,335 (470) (450) (455) (450) (440)

PUNCH BROKEN
slot burr
12 Jul 2024
ILOS
32 547168908284 PROG BRACKET,STEERING COLUMN MTG DD1079 3.00 170 69 1250 15/Jun/24 ILOS 0.2762415 9,865 2,725 Ohsung 23 Jul 2024 4,592 2,354 (435)
19 Aug 2024

No Issue
ILOS
33 547168908245 PROG BRACKET,WIRE HARNESS MTG D513 1.60 110 30 1250 5/Jul/24 ILOS 0.041448 44,996 1,865 ILOS 30/Jul/2024 2,052 4,982 (435)

corner side 0.5 mm trim line excess

BRACKET,DASHBOARD ADD ON ILOS
34 543868906398 PROG
MTG,RH
DD1079 2.00 95 53 1250 8/Aug/24 ILOS 0.0790495 9,462 748 ILOS 30/Aug/2024 2,141 4,200 (440)
 Final Blank Sizes QTY 174992 OP-05 OP10 OP20 OP30 OP40 OP50 OP60
Coil Shift done Raw Net Making CHECK
NO Part No OP Name Description Image Material
T W L(P) width ILOS
REMARK
Materials Weight Qty.
WEIGHT
PICTURE
Repair Try
Sep-24 Oct-24
Balance (DIE HEIGHT)
Grade ILOS FG
Product does not fall. Product sticks to the shape.
Notching Burr
BRACKET,DASHBOARD ADD ON ILOS
35 543868906397 PROG
MTG,LH
DD1079 2.00 105 120 1250 8/Aug/24 heavy trim burr ILOS 0.19782 6,278 1,242 ILOS 27/Aug/2024 2,233 6,771 (430)

Op05 Pilot Gauge is short. Need to make a new one. Last scrap (back) not cut. Wide gap.
Op20 bending part worn. Needs coating. 23 July 2024
ILOS ILOS ILOS ILOS ILOS
36 543868906463 TAND(5) REINFORCEMENT BRACKET D513 1.60 223 61.5 1250 10/Jul/24 Op40 Cam Piercing Die (scrap clogged) broken. Need to make a new one. ILOS 0.17225412 21,590 3,719 ILOS 29 july 2024 4,137 6,250 (450) (450) (455) (450) (440)
13 Aug 2024
Hole location and bending location are different
AXIS
37 546468908214 PROG BRACKET,ECU MTG E34 1.60 119 35 600 19/Jul/24 ILOS 0.0523124 35,594 1,862 ILOS 09월 27일 20/Jul/2024 155 4,081 - (440)

Product not falling

38 543868900163 IP MTG SIDE LH D513 1.60 185 39 1250 ILOS 1,940 6,383
PROG 3/Jul/24 ILOS 0.0906204 30,253 5,483 25/Jul/2024 ILOS
(440)
COMMON
39 543868900169 IP MTG SIDE RH D513 1.60 185 39 1250 ILOS 1,896 6,356
New tool making
4.0T 105mm >> 160 or 170mm change ILOS
40 546468908207 PROG GUSSET E34 4.00 105 31 1250 26/Jun/24 ILOS 0.102207 24,069 2,460 ILOS - 2,200 4,050 (440)

No Issue
ILOS
41 547168908239 PROG GUSSET E34 4.00 109 53 1250 26/Jul/24 ILOS 0.1813978 42,272 7,668 ILOS 10/Aug/2024 2,200 2,458 (440)

At the end, the product gets caught when it falls (back).

ILOS
42 547168908247 PROG BRACKET,CCB E34 1.60 100 25 600 26/Jul/24 ILOS 0.0314 100,255 3,148 Ohsung 16/Aug/2024 4,411 9,896 (425)

No Issue
BRACKET,PEDDLE BLOCKER 0.5 to 1 mm trim line excess
43 547168908251
MTG,REAR
E34 3.20 149 54 1250 ILOS 2,800 4,093
PROG 26/Jul/24 ILOS 0.20211552 12,770 5,162 9/Aug/2024 ILOS
COMMON (430)
BRACKET,PEDDLE BLOCKER
44 547168908252
MTG,FRONT
E34 3.20 149 54 1250 ILOS 2,800 2,700
No Raw Material
45 547168908282 COWL MTG BRACKET NO2 Ohsung 1,016 610 -
TAND(5) 20/Aug/24 ILOS 0.9095952 1,341 1,220 3/Sep/2024 ILOS ILOS ILOS ILOS ILOS
DD1079 2.00 408 142 (450) (450) (480) (450) (440)
COMMON
46 543868906370 COWL MTG BRACKET NO1 Ohsung 1,013 630 -
New tool making
4.0T 170mm >> 185mm change
ILOS
47 547168908254 PROG GUSSET,CCB MTG,LH E34 4.00 170 51 1250 26/Jul/24 ILOS 0.272238 14,216 3,870 ILOS 14/Aug/2024 - 2,200 4,409 (430)

ILOS
48 543868908208 PROG CLUTCH PADEL BLOCKER E34 3.20 133 85 1250 8/Aug/24 ILOS 0.2839816 14,240 4,044 ILOS 09월 25일 9/Sep/2024 2,210 3,467 (430)

ILOS ILOS ILOS ILOS

49 543868906536 TAND(4) CAGE,SQUARE NUT D513 1.00 100 45 591 18/Jul/24 ILOS 0.035325 74,735 2,640 ILOS 09월 24일 - 2,991 2,062 (450) (450) (450) (450)

Scrap gets caught when dropped.

Product gets caught on the top when dropped ILOS
50 547168908255 PROG GUSSET PEDAL BLOCKER ROD RH E34 4.00 170 54 1250 29/Jul/24 ILOS 0.288252 13,426 3,870 ILOS 14/Aug/2024 2,283 2,068 (435)

OP05 2st cavity No Punch/Die (During Hardning)

OP05 "ㄷ" Piercing Punch Broken
OP20-Product stuck in die 05 Jul 2024
19 jul 2024 ILOS ILOS ILOS ILOS
51 543868906530 TAND(4) CAGE,SQUARE NUT D513 1.60 132 32 1250 26/Jun/24 ILOS 0.05305344 19,942 1,058 ILOS
29 Jul 2024
1,021 1,100 4,820 (450) (450) (450) (450)
14 Aug 2024

Product does not drop

BRACKET,ECU COVER MTG,LOWER- Piercing Burr
52 546468908212
RH
E34 1.60 150 70 600 strip goes up at Pilot ILOS 2,630 1,351
PROG 15/Jun/24 ILOS 0.13188 8,948 2,360 21-Jun-2024 ILOS
COMMON 22-Sep-2024 (435)
53 546468908213 BRACKET,ECU COVER MTG,LOWER-LH E34 1.60 150 70 600 ILOS 2,640 1,394
OP05 Blanking notching burr
OP10,20 : No bending outer gauge. Product flow occurs.
OP30 : Piercing Burr
SUPPORT BRACKET KNEE IMPACT 31-Jul-2024 ILOS ILOS ILOS ILOS
54 547168908263 TAND(4)
TOP
E34 3.00 104 77 1250 25/Jul/24 ILOS 0.1885884 10,626 2,004 ILOS 20-Sep-2024 2,078 5,127 (450) (450) (450) (450)

OP05 Blanking sounds bad when punching. Need to change punch length.
OP10 Product scratch. Need bending die coating.
SUPPORT BRACKET KNEE IMPACT 10 Juy 2024 26 Jul 2024 ILOS ILOS ILOS ILOS
55 547168908262 TAND(4)
BOTTOM
E34 3.00 108 79 1250 18 Jul 2024 ILOS 0.2009286 11,427 2,296 ILOS
30 jul 2024
2,008 6,100 (440) (440) (450) (450)

Op30 Stripper not working. Product jammed and stripper bolt broken.
Need to reinforce spring and check punch sliding
rod bending issue because op-80 fitment issues. ILOS ILOS ILOS ILOS
56 547168908205 TAND(4) FUSE BOX BK E34 2.50 204 268.5 1200 1/Aug/24 ILOS 1.07493975 4,493 4,830 ILOS 7/Aug/2024 2,924 1,421 (450) (450) (450) (450)

Op05 Blanking Punch Stripper Surface Protrusion. Need cutting due to long punch
Op10 Outer Gauge not allowed. Reprocessing required.
31-Jul-2024 ILOS ILOS ILOS ILOS
57 547168908206 TAND(4) BRACKET, CCB, LH E34 2.50 241 77 1200 26/Jul/24 ILOS 0.36418113 19,147 6,973 ILOS 3-Sep-2024 2,237 4,587 (450) (450) (450) (450)

OP05 Blanking BURR severe.

Die blade damage and punch were checked and corrected. ILOS ILOS ILOS ILOS
58 547168908207 TAND(4) BRACKET, CCB D513 1.20 91 83 1000 19/Jul/24 ILOS 0.07114926 22,291 1,586 ILOS 24/Jul/2024 2,000 5,700 (440) (450) (450) (450)

profile bending issue

원소재 종류 필히 확인 ILOS ILOS ILOS

59 547168908208 TAND(3) BRACKET, WIRE HARNESS MTG E34 1.60 154 46 600 10/Jul/24 ILOS 0.08897504 13,375 1,190 ILOS 18/Jul/2024 2,232 - (445) (460) (460)

"ㄷ" Shaped punch break

24 Aug 2024 ILOS ILOS ILOS ILOS
60 547168908204 TAND(4) REINFORCEMENT BRACKET D513 1.20 320 137 1000 8/Aug/24 ILOS 0.4129728 6,969 2,878 ILOS 27 Aug 2024 - 2,000 2,021 (450) (450) (450) (450)

Op05 pilot pin is short. Need to replace all new ones.

109 Op10 bending part is worn. Need to wrap. 01 Jul 2024 ILOS ILOS
61 547168908203 TAND(2) BRACKET, WIRE HARNESS MTG D513 1.60
117
45 1250 26/Jun/24 ILOS 0.0661284 101,681 6,724 ILOS 17 Aug 2024 2,247 5,200 (450) (450)

ECN MOVE THE AXIS

AXIS AXIS AXIS AXIS AXIS AXIS
62 547168908240 TAND(6) BRACKET,BCM MTG D513 1.60 529 176 1250 8/Aug/24 ILOS 1.16938624 4,608 5,388 Ohsung - - (450) (450) (450) (450) (450) (450)
 Final Blank Sizes QTY 175320 OP-05 OP10 OP20 OP30 OP40 OP50 OP60
Coil Shift done Raw Net Making CHECK
NO Part No OP Name Description Image Material
T W L(P) width ILOS
REMARK
Materials Weight Qty.
WEIGHT
PICTURE
Repair Try
ILOS Shipment
Balance (DIE HEIGHT)
Grade ILOS FG
Op05 Pilot pin is too short to function.
Op10 Outer gauge does not function. Machining required.
1 543868906368 HVAC MTG BRACKET NO4 LH D513 1.60 140 143 1250 embossing proper not ok ILOS 2,116 2,116 -
TAND(5) 26/Jul/24 ILOS 0.2514512 9,511 4,783 2024-08-02 ILOS ILOS ILOS ILOS ILOS
COMMON 25.10.2024 (450) (450) (450) (450) (450)
2 543868906369 HVAC MTG BRACKET NO4 RH D513 1.60 140 143 1250 ILOS 2,110 2,110 -
Raw material rust / Guide size is small / OP-05 No progress.
2024-07-20 ILOS ILOS ILOS ILOS ILOS
3 543868906333 TAND(5) HVAC MTG BRACKET NO4 CENTER D513 1.60 412 77 1250 18/Jul/24 ILOS 0.39845344 8,601 3,427 ILOS
20.10.2024
5,500 5,500 (440) (450) (450) (450) (440)

17 Jul 2024
29 jul 2024 ILOS
4 547168908232 PROG BRACKET,PAB MTG CCB D513 1.60 120 65 1250 10/Jul/24 ILOS 0.097968 10,187 998 ILOS
06 Aug 2024
2,100 2,100 (450)
23-Sep-2024

Different side hole piercing locations

profile excess cutting 2024-09-20 ILOS ILOS ILOS ILOS ILOS ILOS ILOS
5 543868906399 TAND(7) BRACKET SILVER BOX NO1 D513 1.60 560 108 1250 22/Aug/24 ILOS 0.7596288 6,285 4,774 ILOS 13-oct-2024 3,018 2,318 700 (430) (450) (450) (440) (450) (440) (450)

Product stuck in die

547168908221 ILOS
6
(8223)
PROG BRACKET,WIRING HARNESS MTG D513 1.20 121 27.5 1000 15/Jun/24 ILOS 0.03134505 69,421 2,176 ILOS 10/Jul/2024 3,083 3,083 (445)

Op10 gauge pin broken. Need new.

Op20 gauge pin broken. Need new.
Burr occurred due to damage to cam piercing punch and die.
Need to work on the pin after sharpening and grinding.
Burr occurred due to damage to the upper surface piercing blade. 26 Jun 2024
Need to work on the core after wire work.
19 Jul 2024 ILOS ILOS ILOS
7 547168908220 TAND(3) SILVER BOX MTG NO.2 D513 1.60 234 75 1250 15/Jun/24 Difficult to work because the product cannot be removed. ILOS 0.220428 9,014 1,987 ILOS 09월 25일 31 Jul 2024
- - (450) (450) (450)
07 Aug 2024

OP05 RM GUIDE PROBLEM

OP30 Piercing Burr 15-Jul-2024 ILOS ILOS ILOS ILOS
10 547168908222 TAND(4) CCB IP MTG LOWER LH D513 1.60 497 68 1250 13/Jul/24 ILOS 0.42447776 9,746 4,137 ILOS
06-Aug-2024
4,960 4,960 (450) (450) (450) (450)

Not working.
Punch and die do not fit when setting the mold.
Punch and die damaged. 2024-08-16 ILOS
11 547168908223 PROG IP MTG BRACKET DRV LWR CTR D513 1.60 190 50 1250 26/Jul/24 ILOS 0.11932 21,245 2,535 ILOS 09월 28일 2024-10-07
2,184 2,184 - (450)

No bending
ILOS
12 543868906382 PROG BRACKET,TUNNEL LINK MTG D513 2.50 185 55 1250 22/Aug/24 ILOS 0.19968438 36,382 7,265 ILOS 10/Sep/2024 6,172 6,172 (430)

Hole location and bending location are different

Punch Broken
13 543868906383 DISPLY MTG BRACKET NO1 D513 1.20 190 113 1000 ILOS 1,685 1,685 -
TAND(6) 17/Aug/24 ILOS 0.2022474 15,167 6,135 14/Sep/2024 ILOS ILOS ILOS ILOS ILOS ILOS
COMMON (440) (450) (460) (450) (450) (440)
14 543868906384 DISPLY MTG BRACKET NO D513 1.20 190 113 1000 ILOS 1,674 1,674 -
one side profile not ok
ILOS
15 547168908219 PROG CAB MTG BRACKET D513 1.60 170 90 1250 15/Jun/24 ILOS 0.192168 63,439 12,191 Ohsung 19/Aug/2024 8,328 8,328 (450)

OP05 Pirot pin guide does not work

hole damage 30-Aug-2024 ILOS ILOS ILOS ILOS
16 547168908265 TAND(4) IP MTG BRACKET PASSENGER CTR D513 1.20 236 123 1000 20/Aug/24 ILOS 0.27344376 7,771 2,125 ILOS 13-Sep-2024 - - (440) (450) (440) (430)

원소재 종류 필히 확인
OP05 Pirot pin guide does not work
ILOS
17 547168908229 HVAC MTG BRACKET NO1 D513 1.60 154 122 1250 22/Aug/24 ILOS 0.23597728 16,781 3,960 Ohsung 30/Aug/2024 2,081 2,081 - (440)
TAND(6) ILOS ILOS ILOS ILOS ILOS
COMMON (450) (450) (450) (450) (450)

OP05 Pirot pin guide does not work

ILOS
18 547168908225 HVAC MTG BRACKET NO2 D513 1.60 152 112 1250 22/Aug/24 ILOS 0.21382144 4,948 1,058 ILOS 30/Aug/2024 2,028 2,028 - (450)

No material guide gauge.

Product does not fall.
Need to add a push pin to the last upper pilot pin. ILOS
19 543868906464 PROG STIFFENER,BRACKET D513 1.60 115 55 1250 29/Jul/24 ILOS 0.079442 14,728 1,170 Ohsung 3/Aug/2024 2,521 2,521 (440)

Op05 Material guide is too small to proceed. Scrap cutter blade damaged.
Op10 Hole gauge size and location are wrong. (Product 5 pie, mold 6 pie) End block height does not
match.
Op20 Bending Scratch. ILOS ILOS ILOS ILOS
22 547168908261 TAND(4) IP MTG DRV SIDE UPPER E34 3.00 201 56 1250 29/Jul/24 Op30 Left stripper does not work. ILOS 0.2650788 17,553 4,653 Ohsung 7/Aug/2024 5,766 1,972 3,794 (425) (450) (450) (435)

The upper type stripper does not work well. Need to reinforce the spring.
The product sticks to the s/t and die when the last drop occurs.
25 543868906375 IP MTG SIDE UPPER LH NO1 Add a push pin to the upper type, and escape is needed for the lower type. Ohsung 2,965 600 2,365
PROG 8/Aug/24 ILOS 0.08344864 9,131 1,524 26/Aug/2024 ILOS
D513 1.60 151 44 1250 (450)
COMMON
26 543868906379 IP MTG SIDE UPPER RH NO1 ILOS 2,927 600 2,327
OP05-Strip jammed in push pin / Notching Burr
OP10-Difficult to remove product.
27 543868906414 CCB IP MTG SIDE UPPER LH NO2 D513 1.60 220 96 1250 OP20-When banding is punched, the product is biased to one side bending chafing ILOS 4,846 4,846
OP30-Piercing Burr Mold damage due to blockage of piercing die hole
TAND(4) 26/Jun/24 ILOS 0.2652672 6,201 3,290 2/Jul/2024 ILOS ILOS ILOS ILOS
COMMON (450) (470) (450) (445)

28 543868906415 CCB IP MTG SIDE UPPER RH NO2 D513 1.60 220 96 1250 ILOS 5,100 5,100
Interference occurs in the outer lift
Check Picture Not Correct. ILOS
29 543868906376 PROG IP MTG SIDE LOWER LH D513 1.60 125 95 1250 15/Jun/24 ILOS 0.14915 6,973 1,040 ILOS 24/Jun/2024 2,350 2,350 (440)

OP05-Delete blanking piercing

OP30-PIERCING BURR 04 Jul 2024
ILOS ILOS ILOS ILOS
30 543868906380 TAND(4) IP MTG SIDE RH LOWER D513 1.60 137 151 1250 26/Jun/24 ILOS 0.25982872 5,373 1,396 ILOS 16 jul 2024 5,619 5,619 (445) (450) (455) (440)
19 Jul 2024
OP05 Die Height 510mm >> 470mm OK (24.08.02) - Done
Op05 Material guide jam feeding is not possible. Blanking product cannot be taken out.
It is covered by the subblock.
Op10 Outer gauge is not possible. Gauge addition is required.
Op20 gaging problem bending dimension not ok
Op40 Pilot base hole and piercing overlap. Pilot and piercing need to be deleted in blanking. 05 Aug 2024 ILOS ILOS ILOS ILOS ILOS
31 547168908249 TAND(5) IP MTG BRACKET DRIVER UPPER D513 1.60 115 62.5 1250 26/Jun/24 ILOS 0.090275 16,051 1,449 ILOS 20 Aug 2024 5,335 5,335 (470) (450) (455) (450) (440)

PUNCH BROKEN
slot burr
12 Jul 2024
ILOS
32 547168908284 PROG BRACKET,STEERING COLUMN MTG DD1079 3.00 170 69 1250 15/Jun/24 ILOS 0.2762415 9,865 2,725 Ohsung 23 Jul 2024 2,354 2,354 (435)
19 Aug 2024

No Issue
ILOS
33 547168908245 PROG BRACKET,WIRE HARNESS MTG D513 1.60 110 30 1250 5/Jul/24 ILOS 0.041448 44,996 1,865 ILOS 30/Jul/2024 4,982 4,982 (435)

corner side 0.5 mm trim line excess

BRACKET,DASHBOARD ADD ON ILOS
34 543868906398 PROG
MTG,RH
DD1079 2.00 95 53 1250 8/Aug/24 ILOS 0.0790495 9,462 748 ILOS 30/Aug/2024 4,200 4,200 (440)
 Final Blank Sizes QTY 175320 OP-05 OP10 OP20 OP30 OP40 OP50 OP60
Coil Shift done Raw Net Making CHECK
NO Part No OP Name Description Image Material
T W L(P) width ILOS
REMARK
Materials Weight Qty.
WEIGHT
PICTURE
Repair Try
ILOS Shipment
Balance (DIE HEIGHT)
Grade ILOS FG
Product does not fall. Product sticks to the shape.
Notching Burr
BRACKET,DASHBOARD ADD ON ILOS
35 543868906397 PROG
MTG,LH
DD1079 2.00 105 120 1250 8/Aug/24 heavy trim burr ILOS 0.19782 6,278 1,242 ILOS 27/Aug/2024 6,771 6,771 (430)

Op05 Pilot Gauge is short. Need to make a new one. Last scrap (back) not cut. Wide gap.
Op20 bending part worn. Needs coating. 23 July 2024
ILOS ILOS ILOS ILOS ILOS
36 543868906463 TAND(5) REINFORCEMENT BRACKET D513 1.60 223 61.5 1250 10/Jul/24 Op40 Cam Piercing Die (scrap clogged) broken. Need to make a new one. ILOS 0.17225412 21,590 3,719 ILOS 29 july 2024 6,250 6,250 (450) (450) (455) (450) (440)
13 Aug 2024
Hole location and bending location are different
AXIS
37 546468908214 PROG BRACKET,ECU MTG E34 1.60 119 35 600 19/Jul/24 ILOS 0.0523124 35,594 1,862 ILOS 09월 27일 20/Jul/2024 4,081 4,081 - (440)

Product not falling

38 543868900163 IP MTG SIDE LH D513 1.60 185 39 1250 ILOS 6,383 6,383
PROG 3/Jul/24 ILOS 0.0906204 30,253 5,483 25/Jul/2024 ILOS
(440)
COMMON
39 543868900169 IP MTG SIDE RH D513 1.60 185 39 1250 ILOS 6,356 6,356
New tool making
4.0T 105mm >> 160 or 170mm change ILOS
40 546468908207 PROG GUSSET E34 4.00 105 31 1250 26/Jun/24 ILOS 0.102207 24,069 2,460 ILOS 6,250 2,200 4,050 (440)

No Issue
ILOS
41 547168908239 PROG GUSSET E34 4.00 109 53 1250 26/Jul/24 ILOS 0.1813978 42,272 7,668 ILOS 10/Aug/2024 2,458 2,458 (440)

At the end, the product gets caught when it falls (back).

ILOS
42 547168908247 PROG BRACKET,CCB E34 1.60 100 25 600 26/Jul/24 ILOS 0.0314 100,255 3,148 Ohsung 16/Aug/2024 9,896 9,896 (425)

No Issue
BRACKET,PEDDLE BLOCKER 0.5 to 1 mm trim line excess
43 547168908251
MTG,REAR
E34 3.20 149 54 1250 ILOS 4,093 4,093
PROG 26/Jul/24 ILOS 0.20211552 12,770 5,162 9/Aug/2024 ILOS
COMMON (430)
BRACKET,PEDDLE BLOCKER
44 547168908252
MTG,FRONT
E34 3.20 149 54 1250 ILOS 2,700 2,700
No Raw Material
45 547168908282 COWL MTG BRACKET NO2 Ohsung 610 610 -
TAND(5) 20/Aug/24 ILOS 0.9095952 1,341 1,220 3/Sep/2024 ILOS ILOS ILOS ILOS ILOS
DD1079 2.00 408 142 (450) (450) (480) (450) (440)
COMMON
46 543868906370 COWL MTG BRACKET NO1 Ohsung 630 630 -
New tool making
4.0T 170mm >> 185mm change
ILOS
47 547168908254 PROG GUSSET,CCB MTG,LH E34 4.00 170 51 1250 26/Jul/24 ILOS 0.272238 14,216 3,870 ILOS 14/Aug/2024 6,609 2,200 4,409 (430)

ILOS
48 543868908208 PROG CLUTCH PADEL BLOCKER E34 3.20 133 85 1250 8/Aug/24 ILOS 0.2839816 14,240 4,044 ILOS 09월 25일 9/Sep/2024 3,467 3,467 (430)

ILOS ILOS ILOS ILOS

49 543868906536 TAND(4) CAGE,SQUARE NUT D513 1.00 100 45 591 18/Jul/24 ILOS 0.035325 74,735 2,640 ILOS 09월 24일 5,053 2,991 2,062 (450) (450) (450) (450)

Scrap gets caught when dropped.

Product gets caught on the top when dropped ILOS
50 547168908255 PROG GUSSET PEDAL BLOCKER ROD RH E34 4.00 170 54 1250 29/Jul/24 ILOS 0.288252 13,426 3,870 ILOS 14/Aug/2024 2,068 2,068 (435)

OP05 2st cavity No Punch/Die (During Hardning)

OP05 "ㄷ" Piercing Punch Broken
OP20-Product stuck in die 05 Jul 2024
19 jul 2024 ILOS ILOS ILOS ILOS
51 543868906530 TAND(4) CAGE,SQUARE NUT D513 1.60 132 32 1250 26/Jun/24 ILOS 0.05305344 19,942 1,058 ILOS
29 Jul 2024
5,920 1,100 4,820 (450) (450) (450) (450)
14 Aug 2024

Product does not drop

BRACKET,ECU COVER MTG,LOWER- Piercing Burr
52 546468908212
RH
E34 1.60 150 70 600 strip goes up at Pilot ILOS 1,351 1,351
PROG 15/Jun/24 ILOS 0.13188 8,948 2,360 21-Jun-2024 ILOS
COMMON 22-Sep-2024 (435)
53 546468908213 BRACKET,ECU COVER MTG,LOWER-LH E34 1.60 150 70 600 ILOS 1,394 1,394
OP05 Blanking notching burr
OP10,20 : No bending outer gauge. Product flow occurs.
OP30 : Piercing Burr
SUPPORT BRACKET KNEE IMPACT 31-Jul-2024 ILOS ILOS ILOS ILOS
54 547168908263 TAND(4)
TOP
E34 3.00 104 77 1250 25/Jul/24 ILOS 0.1885884 10,626 2,004 ILOS 20-Sep-2024 5,127 5,127 (450) (450) (450) (450)

OP05 Blanking sounds bad when punching. Need to change punch length.
OP10 Product scratch. Need bending die coating.
SUPPORT BRACKET KNEE IMPACT 10 Juy 2024 26 Jul 2024 ILOS ILOS ILOS ILOS
55 547168908262 TAND(4)
BOTTOM
E34 3.00 108 79 1250 18 Jul 2024 ILOS 0.2009286 11,427 2,296 ILOS
30 jul 2024
6,100 6,100 (440) (440) (450) (450)

Op30 Stripper not working. Product jammed and stripper bolt broken.
Need to reinforce spring and check punch sliding
rod bending issue because op-80 fitment issues. ILOS ILOS ILOS ILOS
56 547168908205 TAND(4) FUSE BOX BK E34 2.50 204 268.5 1200 1/Aug/24 ILOS 1.07493975 4,493 4,830 ILOS 7/Aug/2024 1,421 1,421 (450) (450) (450) (450)

Op05 Blanking Punch Stripper Surface Protrusion. Need cutting due to long punch
Op10 Outer Gauge not allowed. Reprocessing required.
31-Jul-2024 ILOS ILOS ILOS ILOS
57 547168908206 TAND(4) BRACKET, CCB, LH E34 2.50 241 77 1200 26/Jul/24 ILOS 0.36418113 19,147 6,973 ILOS 3-Sep-2024 4,587 4,587 (450) (450) (450) (450)

OP05 Blanking BURR severe.

Die blade damage and punch were checked and corrected. ILOS ILOS ILOS ILOS
58 547168908207 TAND(4) BRACKET, CCB D513 1.20 91 83 1000 19/Jul/24 ILOS 0.07114926 22,291 1,586 ILOS 24/Jul/2024 5,700 5,700 (440) (450) (450) (450)

profile bending issue

원소재 종류 필히 확인 ILOS ILOS ILOS

59 547168908208 TAND(3) BRACKET, WIRE HARNESS MTG E34 1.60 154 46 600 10/Jul/24 ILOS 0.08897504 13,375 1,190 ILOS 18/Jul/2024 - (445) (460) (460)

"ㄷ" Shaped punch break

24 Aug 2024 ILOS ILOS ILOS ILOS
60 547168908204 TAND(4) REINFORCEMENT BRACKET D513 1.20 320 137 1000 8/Aug/24 ILOS 0.4129728 6,969 2,878 ILOS 27 Aug 2024 4,021 2,000 2,021 (450) (450) (450) (450)

Op05 pilot pin is short. Need to replace all new ones.

109 Op10 bending part is worn. Need to wrap. 01 Jul 2024 ILOS ILOS
61 547168908203 TAND(2) BRACKET, WIRE HARNESS MTG D513 1.60
117
45 1250 26/Jun/24 ILOS 0.0661284 101,681 6,724 ILOS 17 Aug 2024 5,200 5,200 (450) (450)

ECN MOVE THE AXIS

AXIS AXIS AXIS AXIS AXIS AXIS
62 547168908240 TAND(6) BRACKET,BCM MTG D513 1.60 529 176 1250 8/Aug/24 ILOS 1.16938624 4,608 5,388 Ohsung - - (450) (450) (450) (450) (450) (450)
 Final Blank Sizes QTY OP-05 OP10 OP20 OP30 OP40 OP50 OP60
Coil Shift done Raw CHECK
NO Part No OP Name Description Image Material REMARK Repair Try
T W L(P) width ILOS Materials PICTURE ILOS Shipment OHSUNG (DIE HEIGHT)
Grade

Op05 Pilot pin is too short to function.

Op10 Outer gauge does not function. Machining required.
1 ### HVAC MTG BRACKET NO4 LH D513 1.60 140 143 1250 ECN Move the Axis ILOS
TAND(5) 26/Jul/24
Moving Axis (OP10) 24.08.27 Ilos check after move
ILOS 2/Aug/2024 ILOS ILOS ILOS ILOS AXIS
COMMON (450) (450) (450) (450) (450)
2 ### HVAC MTG BRACKET NO4 RH D513 1.60 140 143 1250 ILOS

Raw material rust / Guide size is small / OP-05 No progress.

ILOS ILOS ILOS ILOS ILOS
3 ### TAND(5) HVAC MTG BRACKET NO4 CENTER D513 1.60 412 77 1250 18/Jul/24 ILOS ILOS 20/Jul/2024 1588 500 (440) (450) (450) (450) (440)

PIERCING BURR, RM GUIDE PROBLEM,Produnt Stuck in die. Hole mismatch

Pro material guide doesn't even go straight. The bending part is worn. 17 Jul 2024
ILOS
4 ### PROG BRACKET,PAB MTG CCB D513 1.60 120 65 1250 10/Jul/24 ILOS ILOS 29 jul 2024 (450)
06 Aug 2024

ILOS ILOS ILOS ILOS ILOS ILOS ILOS

5 ### TAND(7) BRACKET SILVER BOX NO1 D513 1.60 560 108 1250 22/Aug/24 ILOS ILOS (430) (450) (450) (440) (450) (440) (450)

54716890822 Product stuck in die

ILOS
6 1 PROG BRACKET,WIRING HARNESS MTG D513 1.20 121 27.5 1000 15/Jun/24 ILOS ILOS 10/Jul/2024 2356 2356 (445)
(8223)
Op10 gauge pin broken. Need new.
Op20 gauge pin broken. Need new.
Burr occurred due to damage to cam piercing punch and die.
Need to work on the pin after sharpening and grinding.
Burr occurred due to damage to the upper surface piercing blade. 26 Jun 2024
Need to work on the core after wire work.
19 Jul 2024 ILOS ILOS ILOS
7 ### TAND(3) SILVER BOX MTG NO.2 D513 1.60 234 75 1250 15/Jun/24 Difficult to work because the product cannot be removed. ILOS ILOS 31 Jul 2024 1443 500 140 (450) (450) (450)
Moving Axis (OP10,20) 24.08.27
07 Aug 2024

ECN MOVE THE AXIS

Mold Size Too Big ILOS
8 ### HVAC MTG. BKT LH UPPER DD1079 2.50 492 136 1250 Move the Ohsung ILOS ILOS (480)
TAND(7) 21/Aug/24 ILOS No ILOS AXIS ILOS ILOS
COMMON (460) Mold (450) (440) (440) (460)
ILOS
9 ### SIDE TUBE MOUNTING BRKT UPPER DD1079 2.50 660 139 1250 ILOS ILOS (500)

OP05 RM GUIDE PROBLEM

13/Jul/24 OP30 Piercing Burr
ILOS ILOS 15-Jul-2024 1356 788 788 ILOS ILOS ILOS ILOS
10 ### TAND(4) CCB IP MTG LOWER LH D513 1.60 497 68 1250
06-Aug-2024 (450) (450) (450) (450)

Not working.
Punch and die do not fit when setting the mold.
Punch and die damaged. ILOS
11 ### PROG IP MTG BRACKET DRV LWR CTR D513 1.60 190 50 1250 26/Jul/24 ILOS ILOS 16/Aug/2024 (450)

ILOS
12 ### PROG BRACKET,TUNNEL LINK MTG D513 2.50 185 55 1250 22/Aug/24 ILOS ILOS (430)

54386890638 ILOS
13 DISPLY MTG BRACKET NO1 D513 1.20 190 113 1000
3
TAND(6) 17/Aug/24 ILOS ILOS ILOS ILOS ILOS ILOS ILOS
COMMON (440) (450) (460) (450) (450) (440)
14 ### DISPLY MTG BRACKET NO D513 1.20 190 113 1000 ILOS

No Issue
ILOS
15 ### PROG CAB MTG BRACKET D513 1.60 170 90 1250 15/Jun/24 ILOS Ohsung 19/Aug/2024 4200 (450)

OP05 Pirot pin guide does not work

ILOS ILOS ILOS ILOS
16 ### TAND(4) IP MTG BRACKET PASSENGER CTR D513 1.20 236 123 1000 20/Aug/24 ILOS ILOS 30/Aug/2024 (440) (450) (440) (430)

17 ### HVAC MTG BRACKET NO1 D513 1.60 154 122 1250 22/Aug/24 원소재 종류 필히 확인 ILOS Ohsung 30/Aug/2024 ILOS
(440)
OP05 Pirot pin guide does not work
TAND(6) ILOS ILOS ILOS ILOS ILOS
COMMON OP05 Pirot pin guide does not work (450) (450) (450) (450) (450)
ILOS
18 ### HVAC MTG BRACKET NO2 D513 1.60 152 112 1250 22/Aug/24 ILOS ILOS 30/Aug/2024 (450)

No material guide gauge.

Product does not fall.
29/Jul/24 Need to add a push pin to the last upper pilot pin. ILOS Ohsung 3/Aug/2024 1490 500 ILOS
19 ### PROG STIFFENER,BRACKET D513 1.60 115 55 1250 (440)

Op05 Material guide is too small to proceed. Scrap cutter blade damaged.
Op10 Hole gauge size and location are wrong. (Product 5 pie, mold 6 pie) End block height does not
match.
Op20 Bending Scratch. ILOS ILOS ILOS ILOS
22 ### TAND(4) IP MTG DRV SIDE UPPER E34 3.00 201 56 1250 29/Jul/24 Op30 Left stripper does not work. ILOS Ohsung 7/Aug/2024 (425) (450) (450) (435)

The upper type stripper does not work well. Need to reinforce the spring.
The product sticks to the s/t and die when the last drop occurs. ILOS
25 ### IP MTG SIDE UPPER LH NO1 Add a push pin to the upper type, and escape is needed for the lower type. Ohsung 2100 (450)
PROG 8/Aug/24 ILOS 26/Aug/2024
D513 1.60 151 44 1250
COMMON
ILOS
26 ### IP MTG SIDE UPPER RH NO1 ILOS 2100 (450)

OP05-Strip jammed in push pin / Notching Burr

OP10-Difficult to remove product.
27 ### CCB IP MTG SIDE UPPER LH NO2 D513 1.60 220 96 1250 OP20-When banding is punched, the product is biased to one side bending chafing ILOS 2050 2050
OP30-Piercing Burr Mold damage due to blockage of piercing die hole
TAND(4) 26/Jun/24 ILOS 2/Jul/2024 ILOS ILOS ILOS ILOS
COMMON (450) (470) (450) (445)

28 ### CCB IP MTG SIDE UPPER RH NO2 D513 1.60 220 96 1250 ILOS 2004 2004

Interference occurs in the outer lift

Check Picture Not Correct. ILOS
29 ### PROG IP MTG SIDE LOWER LH D513 1.60 125 95 1250 15/Jun/24 ILOS ILOS 24/Jun/2024 2026 2026 (440)

OP05-Delete blanking piercing

OP30-PIERCING BURR 04 Jul 2024
ILOS ILOS ILOS ILOS
30 ### TAND(4) IP MTG SIDE RH LOWER D513 1.60 137 151 1250 26/Jun/24 ILOS ILOS 16 jul 2024 2157 2139 (445) (450) (455) (440)
19 Jul 2024
OP05 Die Height 510mm >> 470mm OK (24.08.02) - Done
Op05 Material guide jam feeding is not possible. Blanking product cannot be taken out.
It is covered by the subblock.
Op10 Outer gauge is not possible. Gauge addition is required.
Op20 gaging problem bending dimension not ok
26/Jun/24 Op40 Pilot base hole and piercing overlap. Pilot and piercing need to be deleted in blanking.
ILOS ILOS 05 Aug 2024 2170 111 ILOS ILOS ILOS ILOS ILOS
31 ### TAND(5) IP MTG BRACKET DRIVER UPPER D513 1.60 115 62.5 1250
20 Aug 2024 (470) (450) (455) (450) (440)

12 Jul 2024
ILOS
32 ### PROG BRACKET,STEERING COLUMN MTG DD1079 3.00 170 69 1250 15/Jun/24 ILOS Ohsung 23 Jul 2024 4266 326 326 (435)
19 Aug 2024
No Issue
ILOS
33 ### PROG BRACKET,WIRE HARNESS MTG D513 1.60 110 30 1250 5/Jul/24 ILOS ILOS 30/Jul/2024 2082 1000 (435)

BRACKET,DASHBOARD ADD ON 8/Aug/24 ILOS ILOS 30/Aug/2024 2100 ILOS

34 ### PROG DD1079 2.00 95 53 1250 (440)
MTG,RH
Product does not fall. Product sticks to the shape.
BRACKET,DASHBOARD ADD ON 8/Aug/24 Notching Burr
ILOS ILOS 27/Aug/2024 2200 ILOS
35 ### PROG DD1079 2.00 105 120 1250 (430)
MTG,LH
Op05 Pilot Gauge is short. Need to make a new one. Last scrap (back) not cut. Wide gap.
Op20 bending part worn. Needs coating. 23 July 2024
Op40 Cam Piercing Die (scrap clogged) broken. Need to make a new one. AXIS ILOS ILOS ILOS ILOS
36 ### TAND(5) REINFORCEMENT BRACKET D513 1.60 223 61.5 1250 10/Jul/24 ILOS ILOS 29 july 2024 4137 267 (450) (450) (455) (450) (440)
13 Aug 2024
Hole location and bending location are different
AXIS
37 ### PROG BRACKET,ECU MTG E34 1.60 119 35 600 19/Jul/24 ILOS ILOS 20/Jul/2024 155 (440)

Product not falling

38 ### IP MTG SIDE LH D513 1.60 185 39 1250 ILOS 2202 2000
PROG 3/Jul/24 ILOS 25/Jul/2024 ILOS
(440)
COMMON
39 ### IP MTG SIDE RH D513 1.60 185 39 1250 ILOS 1844 2000

ECO PART NO PRODUCTION THIS PART ARRANGE FROM OUTSOURCE

ILOS
40 ### PROG GUSSET E34 4.00 105 31 1250 26/Jun/24 ILOS ILOS (440)

No Issue
ILOS
41 ### PROG GUSSET E34 4.00 109 53 1250 26/Jul/24 ILOS ILOS 10/Aug/2024 1705 500 (440)

At the end, the product gets caught when it falls (back).

ILOS
42 ### PROG BRACKET,CCB E34 1.60 100 25 600 26/Jul/24 ILOS Ohsung 16/Aug/2024 4400 (425)

No Issue
BRACKET,PEDDLE BLOCKER ILOS 2288 500
43 ### E34 3.20 149 54 1250
MTG,REAR
PROG 26/Jul/24 ILOS 9/Aug/2024 ILOS
COMMON (430)
BRACKET,PEDDLE BLOCKER ILOS 2293 500
44 ### E34 3.20 149 54 1250
MTG,FRONT

45 ### COWL MTG BRACKET NO2 Ohsung

TAND(5) 20/Aug/24 ILOS ILOS ILOS ILOS ILOS ILOS
DD1079 2.00 408 142 (450) (450) (480) (450) (440)
COMMON
46 ### COWL MTG BRACKET NO1 Ohsung

Not working.
No notching, no bending punch ILOS
47 ### PROG GUSSET,CCB MTG,LH E34 4.00 170 51 1250 26/Jul/24 ILOS ILOS 14/Aug/2024 (430)
Cancel

ILOS
48 ### PROG CLUTCH PADEL BLOCKER E34 3.20 133 85 1250 8/Aug/24 ILOS ILOS (430)

Blanking Mold
RM move the Ohsung ILOS ILOS ILOS ILOS
49 ### TAND(4) CAGE,SQUARE NUT D513 1.00 100 45 591 18/Jul/24 ILOS ILOS 105 (450) (450) (450) (450)

Scrap gets caught when dropped.

Product gets caught on the top when dropped ILOS
50 ### PROG GUSSET PEDAL BLOCKER ROD RH E34 4.00 170 54 1250 29/Jul/24 ILOS ILOS 14/Aug/2024 2296 (435)

OP05 2st cavity No Punch/Die (During Hardning) >> Move The Axis 24.08.02
OP05 "ㄷ" Piercing Punch Broken
OP20-Product stuck in die 05 Jul 2024
26/Jun/24 ILOS ILOS 19 jul 2024 515 500 AXIS ILOS ILOS ILOS
51 ### TAND(4) CAGE,SQUARE NUT D513 1.60 132 32 1250
29 Jul 2024 (450) (450) (450) (450)
14 Aug 2024

Product does not drop

54646890821 BRACKET,ECU COVER MTG,LOWER- Piercing Burr
ILOS 2030 2030
52 E34 1.60 150 70 600 strip goes up at Pilot
2 RH
PROG 15/Jun/24 ILOS 21/Jun/2024 ILOS
(435)
COMMON
53 ### BRACKET,ECU COVER MTG,LOWER-LH E34 1.60 150 70 600 ILOS 2040 2040

OP05 Blanking notching burr

OP10,20 : No bending outer gauge. Product flow occurs.
OP30 : Piercing Burr
SUPPORT BRACKET KNEE IMPACT 25/Jul/24 Moving Axis (OP10,20) 24.08.27 ILOS ILOS 31/Jul/2024 ILOS ILOS ILOS ILOS
54 ### TAND(4) E34 3.00 104 77 1250 (450) (450) (450) (450)
TOP

OP05 Blanking sounds bad when punching. Need to change punch length.
Move the Axis 24.08.02
SUPPORT BRACKET KNEE IMPACT 10 Juy 2024 OP10 Product scratch. Need bending die coating.
ILOS ILOS 26 Jul 2024 2008 1700 ILOS ILOS AXIS ILOS
55 ### TAND(4) E34 3.00 108 79 1250 18 Jul 2024 30 jul 2024 (440) (440) (450) (450)
BOTTOM

Op30 Stripper not working. Product jammed and stripper bolt broken.
Need to reinforce spring and check punch sliding ILOS ILOS ILOS ILOS
56 ### TAND(4) FUSE BOX BK E34 2.50 204 268.5 1200 1/Aug/24 ILOS ILOS 7/Aug/2024 2300 500 (450) (450) (450) (450)

Op05 Blanking Punch Stripper Surface Protrusion. Need cutting due to long punch
Op10 Outer Gauge not allowed. Reprocessing required.
Moving Axis (OP 10) 24.08.27 ILOS ILOS ILOS ILOS
57 ### TAND(4) BRACKET, CCB, LH E34 2.50 241 77 1200 26/Jul/24 ILOS ILOS 31/Jul/2024 (450) (450) (450) (450)

OP05 Blanking BURR severe.

Die blade damage and punch were checked and corrected. ILOS ILOS ILOS ILOS
58 ### TAND(4) BRACKET, CCB D513 1.20 91 83 1000 19/Jul/24 ILOS ILOS 24/Jul/2024 1500 500 1050 (440) (450) (450) (450)

59 ### TAND(3) BRACKET, WIRE HARNESS MTG E34 1.60 154 46 600 10/Jul/24 원소재 종류 필히 확인 ILOS ILOS 18/Jul/2024 2,232 2,232 ILOS
(445)
ILOS
(460)
ILOS
(460)

"ㄷ" Shaped punch break

8/Aug/24 ILOS ILOS 24 Aug 2024 ILOS ILOS ILOS ILOS
60 ### TAND(4) REINFORCEMENT BRACKET D513 1.20 320 137 1000
27 Aug 2024 (450) (450) (450) (450)

Op05 pilot pin is short. Need to replace all new ones.

109 26/Jun/24 Op10 bending part is worn. Need to wrap.
ILOS ILOS 01 Jul 2024 2040 ILOS ILOS
61 ### TAND(2) BRACKET, WIRE HARNESS MTG D513 1.60
117
45 1250
17 Aug 2024 (450) (450)

ECN MOVE THE AXIS

ILOS AXIS AXIS AXIS AXIS AXIS
62 ### TAND(6) BRACKET,BCM MTG D513 1.60 529 176 1250 8/Aug/24 ILOS Ohsung (450) (450) (450) (450) (450) (450)