Enforcer series

OPERATION MANUAL

1-10T Enforcer series Internal Combustion

Counterbalanced Forklift Truck

Operational and
Maintenance Manual

Original Instruction
 Foreword
1-10T Enforcer series internal combustion forklift is a new developed forklift of Fork
Force Australia, it owns characteristics as energy conservation and environment
protection, novel structure and superior performance. This manual introduces
safety, operation, transportation, lubrication, brief structure and maintenance
method of trucks. Driver, maintenance personnel and equipment manager must
read and comprehend this manual before use.
Because of the update and improvements of our products, there may be some
differences between this operation manual contents and your forklift truck.
Illustration adopted by this manual may vary from your truck structure.
This manual is also available for container forklift and forklift equipped with
attachment.

I
 Content
I. General rules ······················································································· 1
II. Name of main parts or component ·························································· 3
1. Instruments ·················································································· 4
2. Controls and switches····································································· 9
3. Truck body and others ·································································· 16
III. Safety rules ····················································································· 21
IV. Maintenance···················································································· 26
1. Daily maintenance（8hours） ·················· 26
2. Weekly maintenance（40hours） ················ 31
3.Monthly maintenance（166hours） ················ 37
4.Every half year maintenance (1000 hours)········································· 40
5.Annual maintenance (2000 hours) ··················································· 42
6.Others ························································································ 43
V. Structure and stability of truck ······························································ 46
VI. Operation ························································································ 48
VII. Parking ·························································································· 51
VIII. Maintenance ·················································································· 53
1. Preventive maintenance schedule ··················································· 53
2. Torque Specifications ··································································· 62
3. Periodic replacement of key safe parts············································· 63
4. Table for the oil used in the truck ····················································· 64
5. Lubrication system drawing ··························································· 69
IX. Labels ···························································································· 70
X. Truck transporting, lifting, towing ·························································· 76
XI. Model meaning ················································································ 78
XII. Main technical performance parameter ················································ 84
XIII. Cab and overhead guard ·································································114
XIV. Operation and notice about LPG forklift ··············································119
XV. Operational method of lead acid battery ··············································132
XVI. Use, installation and safety rules of attachment ···································135
XVII. Description of OPS System ····························································137
XVIII. Relevant safety command and standard ···········································139
XVI.Maintenance record ········································································141

II
I. General rules
To keep the truck and you safe, obey these rules below:
1. Only trained and authorized operators shall be permitted to operate the truck.
2. Before starting truck you should check all control and alarm devices; if any are damaged, DO NOT
operate until it is repaired.
3. When carrying a load, do not overload. The forks should insert in the load completely and evenly.
It is not permitted use only one fork to load.
4. You should operate the truck smoothly when starting, turning, traveling, braking and parking. On
a slick or wet road, decrease speed when turning.
5. Lower the forks and tilt the mast backwards when traveling with a load.
6. If the slope angle is bigger than 10%, travel forward up slope and backward down slope. Never
turn sideways or stack load on an incline.
7. Be aware of bystanders, barriers, potholes and overhead clearances.
8. DO NOT allow passengers or persons to stand on the fork.
9. DO NOT stand or walk under the fork.
10. DO NOT operate the truck or attachment from any position except the operator’s seat.
11. DO NOT carry the load unpackaged. Be careful when carrying large loads.
12. Take care not to lose load when lift height is higher than 3 meters, take protective measures if
necessary.
13. Travel with load as low as possible and tilt back the mast.
14. When driving over a dock-board or bridge-plate, be careful and drive slowly.
15. Make sure that there is no naked flame near the area, never smoke. The driver should not remain
seated when adding fuel.
16. Treat the truck with attachments as a loaded truck
17. When leave the truck, you should put the forks down, make the shift lever in neutral, shut down
the engine and cut the power. When parking on a grade, make sure to tighten the brake lever. If
necessary, use a block when parking on a grade for a long time.
18. If the truck suddenly gets out of order, or for leakage of electrolyte, hydraulic oil or brake oil when
lifting goods or grade climbing, leave truck in safe state and contact service technician
immediately.
19. During installation and assembly, there will be noise and vibration. Please choose the right tool
and assembly method. Minimize the noise and vibration as soon as possible to reduce noise
pollution.
20. The work road surface for forklift should be stable and free of litter, preferably cement, blacktop
or concrete. If there is snow, ice, water or other eye irritants, protect against these and resume
work.
21. Move the truck to the place where respects traffic when it anchors. If the reason is brake or turn
system, move it by a suitable truck (Refer to the part of truck carrying); other reasons, use a
suitable truck to move, tie the cord outside of truck. Please abide by the traffic regulations when
moving the truck on roads.
22. DO NOT operate the truck or load cargo after removing the hood, water tank cover board,
overhead guard, or load backrest of mast.
23. Make sure there is enough light around the work area. At night, use the head lamps.
24. Handle with automatic pitch fork of the forklift when the load must not make lateral operation, so
as not to lose balance and forklift components of the damage caused.
25. 5-10 t trucks are equipped with energy accumulator, which offers at least one time emergency
braking after engine off. In order to ensure your safety, please carefully read and strictly carry out
relevant accumulator operation.
26. Before hydraulic oil temperature rises, do not tilt the mast forward, backward or lift the mast to
the limit when in idling.
27. No modifications or alterations to a powered industrial truck, which could affect, for example,
capacity, stability or safety requirements of the truck, shall be made without the prior written
approval of the original truck manufacturer, its authorized representative, or a successor thereof.

1
 This includes changes affecting, for example, braking, steering, visibility and the addition of
removable attachments. When the manufacturer or his successor approves a modification or
alteration, the manufacturer or successor shall also make and approve appropriate changes to the
capacity plate, decals, tags and operation and maintenance handbooks.
28. In the event the truck manufacturer is no longer in business and there is no successor in the
interest to the business, the user may arrange for a modification or alteration to a powered
industrial truck manufacturer and the user shall:
(1) Arrange for the modification or alteration to be designed, tested and implemented by an
engineer(s) expert in industrial trucks and their safety;
(2) Maintain a permanent record of the design, test(s) and implementation of the modification or
alteration;
(3) Approve and make appropriate changes to the capacity plate(s),decals, tags and instruction
handbook;
(4) Affix a permanent and readily visible label to the truck stating the manner in which the truck
has been modified or altered together with the date of the modification or alteration, and the
name and address of the organization that made the modification or alteration.

2
II. Name of main parts or component

1. Fork 2. Load backrest 3. Tilt cylinder 4.Mast

5.Lift cylinder 6. Steering wheel 7. Overhead guard 8. Seat
9. Cover hood 10. Counterbalance weight 11. Rear wheel
12. Truck frame 13. Front wheel

3
1. Instruments

1.0t-3.5t forklift (Except W43)instrument LCD

4.0t-x5.5t W35 forklift instrument LCD
A.Water temperature gauge B.Fuel gauge C.Timer
E. Neutral position start-up
D.Accumulator warning indicator F. OPS indicator
indicator

G.Transmission oil temperature

H. Parking indicator I. Preheat indicator light
warning light

J. Oil water seperator Indicator light K.Engine oil pressure warning light L. Charging indicator light

M. Left turning indicator N. Right turning indicator

1.0t-3.5t W43 forklift instrument LCD

A. Water temperature gauge B.Fuel gauge C.Timer

E. Neutral position start-up F. G. Transmission oil temperature

OPS indicator
indicator warning light

H. Parking indicator I. Preheat indicator light K. Engine oil pressure warning light

L. Charging indicator light M. Left turning indicator N. Right turning indicator

4
P. Engine fault indicator Q. Severe warning indicator

5
 5.0t-10.0t forklift instrument LCD
4.0t-x5.5t W57 forklift instrument LCD
4.0t-x5.5t W58 forklift instrument LCD
A. Water temperature gauge B.Fuel gauge C.Timer

E. Neutral position start-up G. Transmission oil temperature

indicator warning light

H. Parking indicator I. Preheat indicator light K. Engine oil pressure warning light

L. Charging indicator light M. Left turning indicator N. Right turning indicator

O. Air filter indicator P. Engine fault indicator Q. Severe warning indicator

6
Instrument of the state shown in Figure

Fuel gauge [B]

The gauge indicates the fuel level in the tank

when the key is at ┃(ON) position.
Suggest filling up the fuel tank after work
every day.

Water temperature gauge [A]

This gauge indicates the oil temperature in the

torque converter transmission box when the
key is at ┃(ON) position. In normal status, LED
Displayed in the range of 40 ℃ -110 ℃
Caution
If LCD display in the red zone , please stop the
truck at once. Decrease the engine speed to
make the engine cool. Check the cooling fluid if
enough and the fan belt’s elasticity if fit.

7
Hour meter [C] pointer goes into the green range, and have
a check then.

Parking indicator [H]

This meter measures working time of engine
when the key is at ┃(ON) position. The meter
increase one number every working hour.
Use meter to schedule lubrication and Parking indicator shows on means brake is
maintenance periods. affected, Please loosen the parking handle
(hand brake handle), the parking indicator will
Accumulator warning indicator [D] shows off.

Warning
It will damage the engine and
This indicator light does not work on the forklift. transmission, etc. when indicated.
Neutral position start-up indicator [E]
Glow indicator (I) [Diesel truck]

Turn the key to “ON” position and the indicator

Put the steering handle in the neutral position lights up for a moment. After the indicator goes
when truck on the temporarily stop, the light out, turn the key to . “Start” position
will indicated on
The truck can be started up only in the neutral Sedimentor indicator (J) [W10,W55,W56
position. diesel truck]
It’s prohibited for truck in the neutral position
sliping when it’s on the slope.

OPS indicator [F]

In normal state, once the starter is set to “ON”

position, this lamp lights up. After the engine
When this light is on, it means driver leave the is started up, it goes out.
seats or not sitting on the seat correctly. This lamp lights up when water in sedimentor
reaches to a certain level, while the engine is
Transmission oil temperature warning light running.
[G] （Hydraulic Forklift） If this lamp continues to stay lit or lights up
during the engine running, stopping the engine
and discharge water immediately.
Caution
If continue working when the lamp is light.
The fuel injection pump may be damaged.
In normal state, once the starter is set to “ON”
position, this lamp lights up. After the engine
is started up, it goes out.
During work time if the oil temperature exceed
。
the normal rang(60~120 C) the indicator light
on.

8
 Caution
If the pointer enters the red range, stop the
operation instantly and slow down engine
speed to cool the coolant and wait until the

9
Engine oil pressure alert lamp（K）
Engine fault indicator [P]
[Electronic-controlled engine]

This lamp indicates the pressure condition of

engine lube oil. Although it lights up when the 1.0t-3.5t(Except W43 Cummins engine): This
engine switch is set at “ON”, once the engine indicator does not work.
starts up and the accelerator pedal is pressed,
this lamp goes out. 4.0t-7.0t：W57 PSI engine forklift truck: When
Caution the engine gets out of order, this Indicator
will be on. Please stop and eliminate the
If this light continues to stay lit or lights up
during operation, the pressure is lower than failure.
0.05Mpa and should be checked Only Cummins engine forklift truck :
immediately. When this light is on, it means one important
engine working is beyond the prescribed limits
Charging indicator (L) of engine protection calibration, engine power
can be reduced, you must stop and check.

Severe warning indicator [Q]

[Electronic-controlled engine]
This lamp indicates the battery condition of
charge. The lamp comes on when the ignition
switch is set at ┃“ON”, but it goes out as the
engine starts and accelerator pedal is pressed.

Caution
If the light continues to stay lit or lights up
during operation, the charging rate is low
and should be checked immediately. Only Cummins engine forklift truck:
When this light is on, it indicates the engine is
Left turning indicator [M] in severe work condition and the engine
Right turning indicator [N] power reduced severely. If condition stays
and starts engine protection shut-down, then
this indicator will flash 30 seconds before
engine shut down to warn the impending
shut-down.

When the truck turns left, the indicator is set

forward, the lamp lights up.
When the truck turns right, the indicator is set
backward, the lamp lights up.

Air filter indicator [O]

When the light is on, it indicates the air inlet

system is blocked, stop the truck and clean the
1
0
air filter.

1
1
2. Controls and switches

1.0t~x5.5t forklift Controls and switches graph

5.0t~10.0t forklift Controls and switches graph

1.Steering wheel 2.Horn 3.Combination switch

4.Key switch 5. Lift control lever 6. Tilt control lever
7. Cup holder 8.Instrument 9. Rocker switch
10. Accelerator pedal 11. Brake pedal 12. Inching pedal
13. Wiper spray lid 14.Emergency disconnect switch 15. Parking brake lever
16. Steering wheel adjustment switch 17.Reversing lever

1
2
10
Steering wheel [1]

Turn on the headlamp and small lamp, turn this

switch, and aim the position line on the switch
Turn ft Turn knob to the relevant marking on the switch
right
subject.
Key switch[4]
It controls the movement direction of truck.
Rotate counterclockwise, the truck moves to
the left; rotate clockwise, then moves to the
right
Warning
This truck is provided with the power
steering, so heavy hand-wheel operation is
caused when the engine comes to a stall. To
put the power steering in operation again,
restart the engine without delay. O（OFF）：This is the position at which
Horn button[2] the key may be inserted or removed
Press the button in the center of steering ┃（ON）： The electric circuit is closed
wheel, the horn will sound.
with the starter switch at “┃” (ON). After the
engine starts, the key remains in.
Combination switch（Turn signal switch/light
（START） ：When the key is turned to
switch） [3]
the position, the starter motor is engaged.
Switch returns to the “┃” position
automatically after starting.
Turn the key to “┃” position, the indicator
light[I] will come on momentarily. After the
indicator light goes out, turn the key to “ ”
position.

Caution

Use this lever which is at the right side of 1. Do not leave the key in the “┃”position
steering column to indicate the turning when engine is off. Doing so will discharge
direction of the truck. battery.
Forward-left turn light, N-neutral, Backward-right 2. Do not turn key to the “ ” position when the
turn light engine is running. Doing so may damage the
The turn signal lever does not automatically starter motor.
return to the neutral position unlike general 3. Do not keep key in the “START” position
passenger cars. It must be returned to the for more than 5 seconds at a time. Wait
neutral position manually. about 2 minutes between attempts.

11
Lift lever [5] Side shift control lever

Used for left shifting and right shifting of the

Controls the forks’ up or down. side shift bracket.
Push forward——lowered Push forward-move to the left
Pull backward——lifting Pull backward-move to the right
Lifting speed is controlled by tilting backwards Side shifting speed depends on the tilting
angle of lever and accelerator pedal. The angel of the handle and accelerator control.
lowering speed can be controlled by tilting Different attachment type has different working
forwards angle of the lever. way, so the operator must be familiar with the
operation.
Tilt lever [6] Cup holder[7]
It is in the right side of the instrument. It’s
designed for the operator to put the cup.
Rocker switch[9]

It is used for forward and backward tilting of 1 Warning light.：Press backward, the warning
mast. light is on; press forward, the warning light is
Push—tilt forward off.
Pull---tilt backward 2 Rear headlamp switch：Press backward, the
The tilting speed is controlled by tilting angle rear headlamp is on; press forward, the rear
of the lever and accelerator pedal effort. headlamp is off.
There may be some difference with the rocker
Caution switch if with cab. Add ventilation, anti-fog or
The tilt lock mechanism in the hydraulic other functions.
control valve will not allow the mast to tilt
forward while the engine is being shut down,
even if the tilt lever is pushed forward.

12
Pedal Emergency disconnect switch [14]
Press the emergency disconnect switch,
Accelerator pedal [10] disconnect electrical appliance with battery.
Re-start the truck, pull up the switch.
After shut down, turn off the switch in 30
seconds.
Parking brake lever [15]

Depress accelerator pedal to increase speed.

Release pedal to decrease speed.

Brake pedal [11]

Pull lever backward to set the parking brake,
push lever forward to release the parking
brake. Always set parking brake before
leaving the truck.
Caution
In case of brake system doesn’t work or
there is an emergency, you can tighten this
Depress the pedal partially to slow vehicle
lever to stop the truck in urgency.
motion. Depress it fully to bring vehicle to a
Normally it is prohibited to use parking brake
stop. Release the pedal to resume vehicle
as service brake.
motion.
Steering column tilting angle adjustment
Caution [16]
Avoid sudden braking which can cause
vehicle rolling over or cargo falling, and lead
to accidents.

Inching pedal [12]

The tilting angle of the steering wheel is

adjustable to suit individual operators. The
Depress the pedal partially to decrease steering column is unlocked by pushing down
hydraulic oil pressure. Use inching pedal for the lever at the left side of turning rod, then
forklift loading and unloading, and when slow adjust the angle suit to the driver, and pull up
speed is required. When pedal is depressed all
the lever to lock.
the way, forklift will slow to a stop.
Caution
a. After stop the truck and pulled up the
Caution hand brake, then adjust steering wheel
Do not use the inching pedal too much, as it angle.
will cause transmission oil temperature to b. After adjustment, pull the steering
rise and the clutch to slip. wheel to make sure if locked.

13
Reversing lever [17]
It’s installed on the left of the steering column.
These series forklift trucks are electronic
reversing, push or pull this lever to realize the
following functions：
F Forward
1.5~3.5t N Neutral
R Reverse
F2 Forward 2 gear
F1 Forward 1 gear
4.0~X5.5t
N Neutral
R Reverse 5.0~10.0t
F2 Forward 2 gear
F1 Forward 1 gear Before changing travelling direction, step the
5.0~10.0t N Neutral brake pedal until the truck completely stops,
R1 Reverse 1 gear then move the lever forward to F1, and move

R2 Reverse 2 gear to F2 through F1; if retreat needed, step the

brake pedal to slow down the truck, move
backward to R1, and then move to R2 through
R1.
Caution
Only place the lever in neutral can you
start the engine

Engine malfunction detect switch（Only for

CUMMINS engine）
2.0t-3.5t：W43
5-10t:W38,W46,W28,W48
4.0t-X5.5t：W58
1.5~3.5t

Fn

4.0~X5.5t

14
Engine detect page turning switch（Only
for CUMMINS engine）
2.0t-3.5t：W43
5-10t:W38,W46,W28,W48
4.0t-X5.5t：W58

When the engine has something wrong, put

the Key Switch at the position┃ （ ON ） ,
“Engine detect”switch at “Fn” or “ON”,
Indicator is always on, or Indicator
display fault code by various frequency,
remove the trouble according to fault code.If
there are multi-malfunction,you can watch
other malfunctions by using “Engine detect
page turning”.After remove the malfunctions,
, or indicator go out.Put
“Engine detect”switch at “OFF”,Key switch o
（ OFF ） , start the engine only after
30seconds can.

15
3. Truck body and others
Warning
Load backrest
The load backrest improves stabilization when  Turn off the key before adjusting the
loading goods. Never use forklift truck without seat.
the load backrest.  It’s prohibited to adjust the position of
the seat only when the truck stops.
seat  In case of accident, no seat
adjustment is allowed in the process of
travelling
 Make sure the lever is moved
completely to separate the seat
structure before the
forward and rearward adjustment of th
e seat and angle
adjustment of seat backrest.
 After adjustment, each lever should
be back in place. Before using the tru
ck, make sure the lock of every part is
1: Weight adjustment lever reliable.
2: Forward and rearward adjustment lever
3: Backrest angle adjustment lever Safety belt
4: Armrest adjustment knob ·Fasten safety belt
Belt was huddled up in the box. There is a
•Weight adjustment on the seat secondary action to draw out the belt. So you
Pull up the weight adjustment lever and then may meet some trouble due to not be familiar
move the lever to left or right side horizontally with it.
to adjust the seat to the driver’s weight where One kind of seat: this needs to press the white
it’s comfortable for driving and working. circular button (with the words: press to
•Forward and rearward adjustment of release) by one hand, then the belt can be
the seat pulled out by the other hand and inserted into
Move the lever to inner side with hands, and the socket.
then move the seat assembly forward or You may also meet another seat: the belt box
rearward to adjust the seat to a proper is adjustable. Rotate the belt box forward, the
position. When the handle is released, the seat belt can not be drawn out. Rotate the belt box
will be locked automatically. backward, the belt is drawn out. Insert the belt
into the socket of the other side. Rotate the belt
• Angle adjustment of foldable seat
box forward again and then the belt is in
backrest normal working position.
When seated on a seat, lay the back on the Please fasten the belt when get on the truck.
seat backrest and pull the backrest angle Meanwhile, let the back and waist close to the
adjustment lever upward with left hand. Do not seat. Don’t tie the seat in the abdomen.
release the lever until a proper position is fitted
to the seat by moving the body forward or
backward.
•Armrest Adjustment
The inclination of the armrests can be
modified by turning the adjustment knob.
When turning the knob to the outside the
front part of the armrest will be lifting, when
turning the knob to inside it will be lowered.

Please don’t have the seat backrest tilted

excessively. Otherwise, the belt can not be
16
extended correctly. Hood
Prohibit use the belt knotted or twisted. The hood can be swung up fully to provide
To tie the belt in the daily operation will protect easy maintenance service. You can lift up the
you when the truck turn over and reduce the hood with little effort with an aid of hood
harm. damper.
1
·Unfasten the belt

To lock the hood, press the red button on the

air spring pipe. The lock button is unstuck this
time, then push down the button on the front of
Use left pollex to press the red button (with the hood until you hear a rattling sound. It means
word PRESS) in the socket, it’s untied. the hood is locked.
Caution
·Check the belt
Regularly check the bolt of the fixed belt if it
The hood needs key to open of CE truck.
becomes loosened. Don’t put the belt in the Turn the key to horizontal position,
hard or frangible objects and prevent from and then press the key forward to open
grinding with the sharp blade to avoid any hood.
damage. It is prohibited to remove any parts of Use caution not to catch your fingers in the
the belt. The belt, used frequently, often needs hood while closing it.
to be checked.
 cut or frayed straps.
 worn or damaged hardware, including Warning
anchor points. While performing maintenance under the
 buckle or retractor malfunction. hood, the engine must be off to avoid injury to
 loose stitching. hands or other body parts. The engine can be
If find it abnormal, please change the new belt running in order to troubleshoot some
immediately. The service life of the belt is three problems, however, DO NOT place body
years, so reject it in advance if it’s abnormal. under hood while it is running.

Overhead guard
DO NOT operate forklift without the overhead Before opening hood, please move steering
guard. It is designed to protect the operator wheel forward, tilt seat back forward.
from falling objects and meets the safety After closing hood, reset steering wheel and
standard. seat back to their initial position.

②
Lock components
①

To avoid opening the hood at discretion, the

truck is equipped with lock. Use the key to
open the hood. Radiator cover hood
When the engine cover is closed, this radiator
17
cover hood can be removed to check cooling
liquid.

Caution
Reinstall the radiator cover hood and
tighten the bolt by hand.
Fix up this part by inner hexagon bolts for truck
exported to Europe. Use socket spanner to Warning
loose before remove; reinstall and tighten the The forks should be set symmetrically
bolt by socket spanner. to machine centerline and fork stoppers
should always be set
The lower beams of the fork have an
Radiator cap and coolant reservoir opening section to load or unload forks.
The reservoir is located inside the hood. DO NOT set the forks over the
The radiator cap is located under the cover opening. Check the bolt at the middle of
plate at the rear of the hood. the fork bracket used to prevent fork load
at the opening.
Warning
·When the water temperature of the Safety step and safety grip
engine is higher than 70 degrees Safety steps are provided on both sides of the
Celsius, do not open the pressure cap truck body. The safety grip is located on the
of the radiator. Loosen cap slowly to left and right sides of the overhead guard. Use
allow steam to escape. After that, both the safety step and safety grip when
tighten cap securely. It is good practice mounting and dismounting the truck.
to use a thick waste cloth or the like
when removing the cap.
·Do not wear gloves when removing
radiator cap.
·Antifreeze is harmful to a person, if
swallowed, seek medical advice
immediately. Keep antifreeze away from
children.

Fork stopper
Use it to adjust fork spacing. Pull up fork
stopper, turn 180°, adjust fork spacing Hydraulic fluid reservoir cap
depending on the load to handle. The hydraulic fluid reservoir cap is located on
the right side of the hood. Open the engine
hood when adding oil. Fill hydraulic fluid
through this filler port and lock the cap after
filling hydraulic fluid.

18
Fuel reservoir cap cylinder when opening the rear windor, so
you need to turn over the cylinder, after
pushing away the rear window, resume the
cylinder to original position.

Fuel reservoir cap without lock

Cylinder bracket（LPG truck）

Cylinder bracket is back-rotated（Only for
1.0t-3.5t）.
Under the following condition, you need turn
the cylinder over：
1. Open the rear window and ventilate.
2. Open the hood and do not touch the rear
window.
Fuel reservoir cap with lock

The fuel reservoir cap is located on the rear

left side of the truck body. The fuel reservoir
cap has a breather inside it to allow air to enter
the reservoir. Check to see that the breather is
in good condition every time fuel is added.

Caution
1. Stop the truck, shut down the engine
and apply the parking brake securely. Make
sure there is no naked flame near the area.
DO NOT smoke while handling fuel. DO Rearview mirror
NOT remain seated when adding fuel.
2. After adding fuel, securely close the
reservoir cap. A loose cap could cause a fuel
leak or lead to a fire hazard.
3. Before starting the engine, make
sure no fuel has spilled on or around the
truck.
4. NEVER use light flame to check the
fuel level.

Cab rear window

There are rearview mirrors on the upper right
When ventilating or opening the hood, you
need open the rear window. of overhead guard for operator to see behind
the truck.
Caution
For 1-3.5t LPG truck, you may touch the

19
Head lamp Accumulator（only for 5-10t）
The truck is equipped with accumulator. Only
after the engine started, completely depressed
the brake or changed direction, the braking
pressure was established. Depress the brake
pedal for 10s after the engine started. If brake
pressure does not establish, alarm will keep
sound.

Warning
1. After start the engine, step down the
pedal a few times so that the pressure is
Disassembly and assembly of the head established.
lamp 2. After engine flameout, there are limited
1. Dismantle the decorative frame;
2. Screw the four bolts at the back of the times for brake(3-5 times for different
lamp housing and open the lamp housing; model). Release the accumulator power,
3. Cut the lead wire, loosen the lock button, the truck is without any brake. In case of
remove the lamp, change a new lamp and
install; danger, don’t jump from truck, strain hand
4. Loosen the two fixed bolts of the width brake, and have the truck slow stop.
lamp, take out the lamp, check if the lamp 3. Never allow that the truck coast on the
is damaged. If it is, then, cut the lead-out
ramp in flameout. Strain the hand brake,
wire close to the welding spot, change the
new plate, weld again in the original place and then start the engine. If the engine
and install; couldn’t start normally, don’t start by slide. It
5. Rotate the turn light according to the relates to your safely.
arrowhead in the back of lamp holder in
opposite direction. Take out the light,
change a new one and install;
6. Close the lamp housing, screw the bolt Warning
and fasten up the decorative frame. Before maintaining brake system or
Rear combination lamp hydraulic system, first shut off the engine,
then step the brake pedal for 5-10 times
continuously to release the power in
accumulator. Otherwise there may be
severe accident and endanger personal
safety.
Take apart the rear combination lamp from the
overhead guard, pay attention to the safety
1. Take the whole rear combination lamp to
Caution
the service place, take off the lamp housing,
and screw off the four bolts at the back of the When turn the key to “ON” position, if the
lamp housing pressure switch gives an alarm, operator
2. Take off LED plate, loosen two bolts fixed
the connector, cut the connector, and change should start engine and step the brake
a new LED plate. pedal the limit position over 10s. The
3. The installation procedure is contrary to the alarm will be released after the
disassembly.
disassembly. accumulator established the pressure.

20
III. Safety rules
1. Only trained and authorized operators 7. Never mount or dismount a moving truck.
should operate the truck. Use the safety step(s) and safety grip when
2. Inspect the truck at periodic intervals for oil mounting or dismounting the truck.
or water leaks, deformation, defects, etc. If
neglected, the life of the truck will be shortened
and in the worst, case a fatal accident could
occur.
Make sure to replace the “key safety parts”
during periodical inspection.
Wipe off any oil, grease or water from the floor
board and foot and hand controls.
Shut down the engine before inspecting the
engine and its allied components. Use extra
caution when near the engine fan. 8. DO NOT operate truck controls unless
When inspecting the radiator or muffler, properly seated.
exercise caution to avoid being burned. Before starting and operating the truck, adjust
3. Any time you find that the truck is not the seat so you have easy access to all hands
functioning properly, stop the truck and report and foot controls.
the condition to your supervisor. 9. Make sure before starting：
When performing maintenance on the mast, ①no one is under, on or close to the
front and rear lights, or other high places, be truck.
safely secured and take care not to slip ②the forward-reverse lever is in neutral.
If any warning lamp comes on, move to a safe 10. Park the truck on a level surface and apply
place and check or repair the trouble. the parking brake securely. If the truck cannot
When performing maintenance, take care not be parked on a level surface, be sure to block
to cut hands, head or other parts of body on the wheels.
truck edges. Put the forks on the ground or floor and tilt
Place a sign/label on a truck found to be them forward a little. Shut down the engine and
defective. remove the key.
4. DO NOT use open flame to check fuel, 11. Operate the controls smoothly, DO NOT
electrolyte or coolant levels. jerk the steering wheel. Avoid sudden stops,
DO NOT smoke while inspecting the starts or turns.
battery, handling fuel or working on the fuel 12. Control speed and observe traffic signs.
system. There is a danger of explosion.
Always have a fire extinguisher available Caution
when working on the truck. When traveling on public roads or streets,
Never fill the fuel tank while the engine is obey all local traffic regulations.
running. 13. Be aware of your surroundings at all times
5. Warm water temperature to 70°C before while operating truck.
operation.
If the temperature of the water is above 70°C,
DO NOT open the tank cap.
6. When using the truck in an enclosed space,
make sure there is enough ventilation. If
needed, use a ventilation fan.
DO NOT work in a closed working space
because exhaust gases are harmful.
Caution
14. DO NOT allow passengers to ride on the
Not allowed to used in underground. truck, or allow people to sit on the forks or
It’s forbidden to use truck under a pallets.
circumstance of flammability and easy to
blast.

21
 19. Slow down and sound horn at cross aisles
and other locations where vision is restricted.
The speed should be kept slower than 1/3 of
max speed.

15. Before driving over a dock-board or

bridge-plate, be sure that it is properly secured
and strong enough to sustain the weight of the
truck/load. Check the ground or floor condition
of working area in advance. 20. Keep fluid cans, row cotton, paper or
chemicals away from the truck during
operation since they may catch fire or explode
due to exhaust gas from the muffler.
21. Use head lights and required work light
and clearance lights at night. Travel at a
slower speeds at night.
22. The work surface should be solid and
level such as a cement road, asphalt or
concrete road surface.
For truck operation, the following climatic
16. Keep your mind on your work. conditions apply:
17. Keep your head, hands, arms, feet and average ambient temperature for continuous
duty: + 25 °C;
legs within the cab. Never place them out of
the cab for any reason. maximum ambient temperature, short term
(up to 1 h): + 40 °C;
lowest ambient temperature for trucks
intended for use in normal indoor conditions:
+ 5 °C;
lowest ambient temperature for trucks
intended for use in normal outdoor conditions:
20 °C;
altitude: up to 2 000 m.

Caution
Inspect the surface over which truck will
18. When handling bulky loads which restrict operate. Inspect for holes, drop-offs,
your vision, operate the truck in reverse or obstacles, and rough spots. Look for anything
have a guide. that might cause you to lose control of the
truck, or cause the truck to bog down or turn
over.
·Clear away trash and debris. Pick up
anything that might puncture the tires or
cause the load to become unbalanced
·Slow down when driving on wet and slippery
roads. Stay away from the shoulder of the
road. If you have to drive on the shoulder, use
extreme caution
·Rugged surfaces cause truck vibration and
noise. The high air pressure of the tires will
cause vibration and noise as well.
22
 loaded, since this will cause the truck to
Warning become unbalanced.
DO NOT operate the truck when the weather A truck with attachments should be
is inclement, such as wind storms, thunder considered the same as a loaded truck.
storms, snow and etc.

26. Travel with load as low as possible and

tilted back the mast.

23. When operating a loaded truck, have the

rear end of the truck pointed downhill. When
operating an unloaded truck, have the rear end
of your machine pointed uphill
Never turn truck sideways on an incline. There
is danger of the truck turning over.

27. Avoid braking too sharply or descending

on a grade at a high speed. There is danger of
loads falling down or the truck turning over.

28. Always brake to a full stop before

reversing direction of travel; vice versa.
29. Take the shape and material of the loads
to be handled into account when selecting the
proper attachment and tools.
24. When operating truck down on a grade, Avoid hoisting the load with wire rope hung
use engine idle speed. At the same time use from the forks or the attachment, since wire
the brake pedal intermittently. rope may slide off. If needed, qualified
25. It is dangerous to travel with forks higher personnel should perform a sling operation,
than the appropriate position regardless of making use of a hook or crane arm
whether they are loaded or not. Maintain a attachment.
good traveling posture. (When traveling, the
Caution
forks should be 15 to 30 cm above the ground
or floor.) Make sure the fork does not protrude
DO NOT operate the side shift mechanism, if from under load. The protruding fork tips
equipped, when the forks are raised and may damage or turn over an adjacent load.
23
30. Know the rated capacity of your lift truck
and its attachment, if any, and never exceed it.
DO NOT use people as additional
counterweights. It is quite dangerous.

WARNING
34. When driver’s ear noise is bigger than
80dB, please adopt hearing protective
measures.
Caution
Rough or uneven road surface and tyre
deformation may largen noise value.
31. Load back rest is in place to prevent
hitting the higher goods. A load backrest is 35. When load is to be retrieved from a pile,
used to ensure stable loading. DO NOT use enter the area squarely. Engage forks into the
forklift truck without overhead guard and load pallet carefully
bracket.
32. Never permit anyone to stand or walk
under upraised forks or other attachments if
machine is so equipped.。
Never permit anyone to stand on the
forks.

36. When traveling on rough roads or turning,

stay to the center of the road to avoid losing
the load or turning over.

33. DO NOT put head or body into the

interspace of mast and overhead guard which
may cause loss of life.
37. DO NOT engage forks into loads at high
speeds. Always make certain the load is stable
before lifting the forks.
Be sure to stop in front of the load before
engaging the forks, and make certain there are
no obstacles, then engage the load by driving
forwards.
DO NOT place hands into the interspace
of inner mast and outer mast.

24
 42. DO NOT tow a truck that has engine
problems, or whose steering system doesn’t
work properly, or if its braking system has been
disabled.
Obey all traffic rules when towing the
truck.
43. Dress appropriately for operating the truck
(overalls or other protective uniforms, safety
helmet, safety shoes etc.). Avoid wearing
neckties or other articles of clothing which may
present a hazard if they come into contact with
truck components.
38. Make certain the load is well stacked and
44. The workplace should be equipped with a
evenly positioned across both forks. DO NOT
fire extinguisher. In order to provide easy
attempt to lift a load with only one fork.
access to it, the fire extinguisher is usually
On the truck with an attachment such as a
installed on the safety frame rear supporting
load grab, make certain the load is securely
leg. The operator should be familiar with
and correctly grabbed, and pull the loading
position of the fire extinguisher and its use.
control level to the full (increase to relieve
45. Use a pallet when carrying small goods
pressure).
instead of the forks.
39. Never lift loads when the truck is on an
46. There are labels on the machine that
incline. Avoid loading work on a grade.
display warnings and describe methods for
40. DO NOT stack loads on forks in such a
operating the lift truck. When operating the
way that the top of the load exceeds the load
machine, observe and follow all markings on
backrest height. If this is unavoidable, make
the machine in addition to this operator’s
the load as secure as possible. When handling
manual.
bulky loads that restrict vision, operate the
Replace damaged or missing decals and
truck in reverse or have a guide
name plate.
47. Fork Force provides various attachments
to the user, like rotating clamp, side shifter, jib
and so on, which are for special use. If
attachment configuration needed, it must be
admitted by the factory. It is forbidden to
configure attachment by yourself.
Replace damaged or missing decals and
name plate.

41. Use minimum forward and reverse tilt

when stacking and unloading loads. Never tilt
forward unless the load is over stack or at a
low lift height.
When stacking loads on a high place,
make the mast vertical when load is 15 to 20
cm above the ground before lifting the load
further. Never attempt to tilt the mast beyond
vertical when the load is raised high.
To unload loads from a high place, insert forks
into the pallet and drive backwards, then lower
the load. Tilt the mast back after lowering.
Never attempt to tilt the mast with the load
raised high.

25
IV. Maintenance
See Preventive maintenance schedule for
further information.
1. Daily maintenance（8hours）
It is also used as check before operation.
1. Check leaks： electrolyte, hydraulic oil,
brake fluid, coolant, and oil in hydraulic
5. Check engine coolant
transmission gear box.
Inspect the small reservoir tank to see if the
Warning coolant level is between Min and Max position
when the engine is cool. If is lower than “MIN”,
DO NOT operate truck if leaked fuel is add to “MAX”. If there is no coolant in the
found following pre-operational checks. reservoir tank, check radiator coolant level. If
Correct the leak before starting engine. insufficient, add coolant to radiator until to the
Check the engine, hydraulic pipe connector, radiator cap, its freezing point is -36.5°C, and
radiator and driving system for leaks by fill reservoir tank with coolant to “MAX”
touching and visual inspection. DO NOT use position.
an open flame to check levels.
2. Check appearance Caution
Visually check the lamps and meters for Add clean water to radiator. If you use
problems. antifreeze, make sure you use the same
Check the tires, tire pressure and the entire brand of antifreeze.
truck for loose bolts Pay attention to water reservoir and cooling
Check if the tyre is damaged, tyre pressure is system in the hot season.
normal.
3. Check fuel mass
Warning
 When the water temperature of the engine
is higher than 70 degrees Celsius, do not
open the pressure cap of the radiator.
Loosen cap slowly to allow steam to
escape. After that, tighten cap securely. It
is good practice to use a thick waste cloth
or the like when removing the cap.
 Do not wear glove when removing
radiator cap. You may get burnt on your
A fuel level gauge is provided on the indicator hand if hot water splashes on it.
panel. Make sure the fuel level is sufficient for  Antifreeze is harmful to a person, if
the day’s work. The fuel filler port is located at swallowed, disgorge at once and go to
the rear left pillar of the overhead guard. hospital.
 Keep antifreeze away from children.
4. Engine oil level check

Caution
·When checking the engine oil, place forklift
truck on level ground.
·Check engine oil when the engine is cool.

Remove the dipstick, clean the rod and

reinstall. Pull it out again and check the oil
level. The level should be within the marks on
the dipstick
26
6. Hydraulic oil level check
Check the oil level in the hydraulic oil tank.
The oil level should be in the place between
two limits.

The 1-3.5t square oil dipstick has three

surfaces with marks, and the figure inside the
round at the top of dipstick means the truck
model applied for(see figure)：
symbol ○
15 means its value of mark can be
applied for 1t～1.8t truck;
symbol ○ 25 means its value of mark can be
applied for 2t～2.5t truck;
symbol ○
30 means its value of mark can be
applied for 3t～3.5t truck;
When the mast is in the lowest place：
For 1t～1.8t: the truck with standard mast
demands filling the hydraulic oil above the
mark of “39”; the truck with triplex mast
demands filling the hydraulic oil above the
mark of “42”.
For 2t ～ 2.5t: the truck with standard mast
demands filling the hydraulic oil above the
mark of “42”; the truck with triplex mast
demands filling the hydraulic oil above the
mark of “45”.
For 3t ～ 3.5t: the truck with standard mast
demands filling the hydraulic oil above the
mark of “47”; the truck with triplex mast
demands filling the hydraulic oil above the
mark of “50”.
27
4.0t~5.5t W35、W57 Forklift Truck:
symbol ○
45 means its value of mark can
be applied for 4t～x5t truck(except W58);
When the mast is in the lowest place：
The truck with standard mast demands filling
the hydraulic oil above the mark of “70”; the
truck with triplex mast demands filling the
hydraulic oil above the mark of “74”.

4.0t~5.5t W58 Forklift Truck:

1. L scale indicates the liquid level lower symbol ○

70 means its value of mark can
limit. The level of truck with mast lower
be applied for 5t～7t truck;
than 4M (including 4M)(including full free
mast) should be higher than this scale. symbol ○
80 means its value of mark can
2. M scale indicates high mast lower limit. be applied for 8t truck;
The liquid level of truck with mast over
than 4M(including duplex, free lift or triplex symbol ○ means its value of mark
100

mast) or with attachment should be can be applied for 10t truck;

higher than this scale. When the mast is in the lowest place：
3. H scale indicates the hydraulic oil upper Fuel charge for 5t～10t as follows：
limit, but truck with attachment is allowed “30” means liquid level for mast with
to over this limitation. 3M lifting height or below(including duplex
full free mast)
5.0t~10.0t “40” means liquid level for mast with
4M lifting height or below(including duplex
full free mast)
“50” means liquid level for mast with
5M lifting height or below(including duplex
and triplex full free mast)
“60” means liquid level for mast with
6M lifting height or below(including duplex
and triplex full free mast)
“70” means liquid level for mast with
7M lifting height or below(including duplex
and triplex full free mast)
7. Brake fluid level check (1.0-X5.5t)
Check the fluid level in the brake fluid
28
reservoir. The level should be between the optional attachment) for looseness and
two seams of the reservoir. When adding fluid, smooth operation.
due care should be taken to prevent air from Increase the rotate speed of engine, make
entering the brake tube. certain that the lifting lever, tilting lever and
attachment lever is in good work condition.
Caution
When adding fluid, due care should be taken 16. Instruments and sensors
to prevent dirt or water from entering the Make sure that hour meter, water temperature
reservoir. indicator, oil temperature indicator,
Brake fluid is dangerous to health, you should transmission fluid sensor, fuel sensor and
avoid skin contact. engine coolant temperature sensor, oil
pressure sensor etc., function properly.
Brake oil fluid change
17. Brake pedal and inching pedal check
See “ Every half year maintenance (1000 Drive truck slowly, step down brake pedal,
and brake lamp lights.
hours)”
Drive truck slowly, step down inching pedal,
and check the inching pedal condition.
7. Head lamp check 18. Tire inspection and Tire pressure
Make sure that the head lamp is lighting when Check the tires for damage, and whether the
the key is at “ON” position. rims are deformation.
8. Turn signal check
Make sure that the turn signal operates
properly by moving the turn signal lever
9. Hand brake check
①Drive truck slowly
②Pull hand brake lever, stop the truck,
and truck has no deviation.
10. Back-up lamp and buzzer check
The back-up lamp comes on and buzzer
sounds when the shift lever is placed in
reverse position. Turn tire valve cap counter clock-wise and
11. Turning remove it. Using a tire pressure gauge,
①Operate the truck running slowly. measure the inflation pressure, and adjust it to
②Turn the steering wheel to left and the specified pressure, if needed.
right 3 times respectively.
Check that the steering forces are equal in Warning
right and left. Since the forklift truck needs tires that have a
12. Horn high inflation pressure to carry heavy loads,
Press the horn button to make certain the even a small bending of rims or damage at the
horn sound is normal or not. tread surface could cause an accident.
13. Driver’s seat adjustment and safety When using an air compressor, first adjust
belt check the air pressure of the compressor. Failure to
Make sure the driver’s seat is properly do so will cause a serious accident, since the
positioned. If not properly, shift the adjusting compressor delivers the maximum pressure.
lever and move the driver’s seat to a position To ensure safety, you should place the tires.
which provides easy access to all foot and in a protective frame when inflation.
hand controls.
Check if safety belt is normal.
14. Shift lever check
Inspect the shift lever to see if loose and shift
change is smooth.

15. Lifting lever, tilting lever and

attachment lever check
Check the loading levers (for lift, tilt and
29
Tire pressure adopts new standard
GB/T2982-2001:
Driving wheel Steering
Truck type （Front wheel（Rear
wheel） wheel）
1t-1.8t 790kPa 1000kPa
2t-2.5t 860kPa 860kPa
3t-3.5t 830kPa 790kPa
4t-X5t 830kPa 860kPa
5t-7t 830kPa 830kPa
8t-10t 760kPa 760kPa

30
2. Weekly maintenance（40hours） will lead to the damage of engine in
advance.
Increase the following content based on daily
maintenance. With air filter Service indicator models:
1. Air cleaner maintenance
General condition：
Perform maintenance on the air cleaner after
50-250 hours of operation.
Replace air cleaner after maintaining for six
times.

Caution
If the working condition is bad, air cleaner
needs to be serviced/replaced more scale mark: Engine intake resistance.
frequently.
Under dusty work conditions, the cycle of
maintaining and changing air cleaner will be
shortened. It is advised to perform
maintenance between 8-50 hours; replace it
between 100-300 hours.
1-x5.5t Maintenance method：

Indicator The engine intake

window patency
The
Yellow inlet fluid, temporarily
without maintenance
Intake slightly hindered,
Yellow+red
need maintenance
Red The air inlet is blocked
Or Scale seriously, must maintain
mark or replacement of the
≥6.2kPa main filter element;

① Maintenance of the main filter element,

do not have to remove all the filter,
security filter does not need
maintenance;
② Main filter element has maintenance
three times or Service after the indicator
window is still displayed in red, the need
1 Dismantle filter end cap; to also replace the main filter element
2 Take out the filter element; and security filter element.
③ Blow off the dust inner and outer of ③ After the maintenance or replacement of
the filter element with dry compressed air. the filter element, press the reset button on
the top of the air filter Service indicator so
Warning
that the indicator window is reset.
1. Dust will blow into your eyes, so please
wear protective glasses.
2. Do not maintain and replace element
filter in time according to the requirement
31
4.0t-x5.5t W58 engine Truck
Maintenance method：
5-10t Maintenance method：

①When alarm lamp of air cleaner shows

red, it needs maintain and change the main
filter element.
②When maintaining the main filter
element, it does not need to take out all filter
elements and the safety filter elements need
no maintenance.
③If the main filter element has
maintained for three times or the alarm lamp is
still on, it also needs change main filter
element and safety filter element.
Maintenance method：
①Loosen 4 fasteners with thumb；
②Hold the fasteners, and open the cap
outward.
③Shake the main filter left and right
lightly, and then take out the main filter
element.
④Safety element does not need
maintenance. If need change new one, shake
the main filter left and right lightly, and then
take out the filter element.
⑤Clean the inner body with cloth in case
influence installation and seal effect.
⑥Check safety filter and install into the
cylinder;
⑦Check main filter and install into the
cylinder;
⑧Close the cap, and downward the dust
exhaust cover;
⑨Lock the snap and finish assembly.

Warning
Do not maintain and replace element filter
in time according to the requirement will lead
to the damage of engine in advance.
32
2. Fan belt

Install belt tensionmeter(1) to the center of the

longest free length and check tension. Correct
tension of new belt is 535N. It the tension is
lower than 250N, adjust the belt to 535N.
Stop the engine. If install two belts, check both belt’s tension
Use finger to press the belt at the midway point and adjust the tighter belt.
between the water pump pulley and the
generator pulley by 10kg press, and check the PERKINS 1104D Engine: adjust
drop distance if it is up to standard.
Engine Drop distance（mm）

K21, K25 11-13

4TNE92 New 8-12(＜5min)
4TNE98 old 10-14(≥5min)
New 5-8(＜5min)
4TNV94L old 7-10(≥5min)
C240PKJ-30 8-12
S4S 12

1. Loosen AC motor pivot bolt(2) and bolt

Use finger to press the belt at the midway (3).
point between the water pump pulley and the 2. Move AC motor to increase or reduce

generator pulley by 3-5kg press, and check the Use proper gauge to measure belt tension.
drop distance if it is up to standard.
Engine Drop distance（mm）

A498BT1 10-15
Make a 6kg force in the middle of two belts with
finger to check if the drooping quantity meets
the specified value.
Drooping quantity
Engine
（mm）
GM4.3L ≤13
PERKINS 1104D Engine: check
33
belt tension. Tighten AC motor pivot bolt and
connecting rod bolt to 22N.m.
QSB3.3,QSB4.5,QSF2.8 engines
equip with automatic tensioning pulley, and
their fan belt tension do not need adjust.
Caution
If the belt is loose, cut out, or has no surplus
it should be changed.
DO NOT perform this check with the engine
running to avoid personal injury.

3. Hydraulic transmission fluid level

Open the inspections cover and pull out the
oil scale. Inspect if the fluid level is within the
mark of the gauge.

34
 6. Lubrication of mast
4. Mast and forks Lubricate the following parts periodically
according to the requirements of lubrication
Check the mast and forks to make sure:
sheet
①There is no crack and bend on the forks, and ①The periods of paint lubrication grease
the forks are installed on the fork bracket depend on the truck’s work condition. If work
strongly; is heavy, please paint much more grease on
②Check if there is oil leakage on the cylinder mast.
and tubing; ②To assist with the truck’s operation,
③Check the rollers’ rotation; paint some lubrication grease on the surface
④Check the mast if there are cracks or bends; where the idler pulley and inside and outside
⑤Operate the lifting, tilting and attachment masts touch.
lever, check the mast if it’s in good condition,
and pay attention to system operating
sound.

Paint some lubrication grease on bearing

guide rail.

5. Lift chain tension check

①Raise the fork about 10-15 cm above the
ground and make it vertical.
②Press middle of the chain by thumb. Make
certain the tension for the right and left
chains are even.
③Adjust the tension: Loosen the lock nut 1,
screw the nut 2 and adjust the chain to make
the equal tension, and then screw down the
lock nut 1.

35
 ①Hub nut
Warning
②Split-type rim bolt（only1-1.8t）；
When painting lubrication grease; stop the
truck on a smooth road, engine off and pull ③Half axle bolt
hand brake. Avoid injury to hand or body, and Tightening torque N.m：
avoid falling off from high place. Keep safe. 1.0t-1.8t 2.0t-3.5t
7. Chain Lubrication 157-176 363-490
Take one brush with engine oil paint both
sides on chain
8. Lubrication grease to below parts, the Hub nut
detail please see Lubrication system 4.0t-7.0t 8.0t-10.0t
drawing 441～558 500～585
①Mast bearing lubricate;
②Inching pedal lubricate;
③Steering axle shaft lubricate;
④Steering knuckle main bearing
lubricate;
⑤Steering rod bar pin lubricate;
⑥Steering cylinder pin lubricate.
9. Bolt, nut tighten
Refer to the Maintain periodic chart.

Rear wheel
10. Hub nut torque check
Check if tightening torque of hub nut meets
standard.

④Rear hub nut；

Tightening torque N.m：

1.0t-1.8t 2.0t-3.5t
78-98 157-176
Front wheel
Hub nut
4.0t-X5.5t 5.0t-10.0t
363-490 441～588

⑤Split-type rear rim bolt（some truck model

without）

36
11. Brake pedal, inching pedal and clutch
pedal check 5.0t-10.0t Height and the free clearance：mm

touching bolt of
Inching inching pedal –
140±5
pedal brake pedal：0

Height mm Free clearance mm

Brake
pedal 142±5 1-3
touching bolt of
Inching inching pedal –
pedal 142±5 brake pedal：
Step the brake pedal fully when the engine is
running, the distance between brake pedal 7mm-9 mm
and front soleplate should be more than
60mm.
Check the inching pedal and clutch pedal 12. Hand brake
using the same method Make sure that the hand brake lever, after
pulled up, still has good function when return.
1.0t~X5.0t the required tension when pulled
up：245N-295N
5.0t~10.0t the required tension when pulled
up：100N-300N

1.0t-1.8t Height and the free clearance

Height mm Free clearance mm
Brake
135±5 1-3
pedal
touching bolt of
Inching
135±5 inching pedal –
pedal brake pedal：0 mm

13. Cylinder bracket check（only for LPG

2.0t-3.5t Height and the free clearance truck）
Height Pull the cylinder, check if the bracket is
mm Free clearance mm firm,restore the normal position and check if
Brake stable.
135±5 1-3
pedal
touching bolt of inching
pedal – brake pedal，
Inching Chinese trans.：6
pedal 135±5 Nissan trans.：2.9-3.4
Okamura trans.：
7.1-7.6

4.0-X5.0t Height and the free clearance：mm

Height mm Free clearance mm

37
 Brake
140±5 1-3
pedal

38
3.Monthly maintenance（166hours）
Increase the below content based upon
weekly maintenance
1. Change engine oil and oil filte（
r only for
the first time, then per 500hours）

①Start the engine, warm-up enough,

then shut off.
②Remove oil cover and bottom shell to
plug, release the oil. ⑨Start the engine, check for oil leaks
around drain plug and filter.
Warning If the leak is excessive, the part has not been
Be careful with the hot oil. installed correctly.
Milky oil shows there is some cooling ⑩Warm-up engine, then shut-off and
fluid in it, find out the reason and correct. check oil level, fill if needed.
Thin oil shows that the oil contains To check the oil fluid level, place truck on
gasoline. level ground.
2. Apply lubricate to front and rear of pin
Wipe up and fit drain plug and roll of tilt cylinder
gasket. Tightening torque of drain plug： 29 Clean the area, and remove used oil.
～39 N·m 3. Check the gear oil of drive axle housing
Change the oil after 200 hours if operating
Dismantle the oil filter by tool.
truck in dusty environment.
4. Change transmission oil filter (first
time, then semiannually)
Check the hydraulic transmission oil fluid, if
more dust, change the hydraulic oil of
transmission. Change only for the first time.
①Park the truck on level ground,
lay-down the fork to the floor, incline the mast
back, apply parking brake, put transmission in
neutral position, shut off engine.

Warning
⑤Use cloth to clean the surface of oil Hottruck, oil preferred
hydraulic oil and parts will cause injury.
filter. DO NOT touch the hot hydraulic oil and parts.
⑥Lay on little oil on the rubber ring of
new oil filter.

⑦Install new oil filter by hand, not

spanner.
⑧Reference Table for the oil used in the
39
 ②Dismantle rubber mat and
front soleplate.
③Dismantle filter and deal with local
regulation.
④Clean pedestal of filter, confirm that
the old gasket of pedestal is clean.
⑤Apply small amount hydraulic oil on
the new filter gasket.
⑥Install filter by hand. When the filter
get
to pedestal, screw down an additional 1/2-
3/4 turn.
5. Change hydraulic transmission oil
(first time, then semiannually)

40
Park truck on level ground, lay-down the fork ②Loosen the drain cock (2) at the bottom of
to the floor, incline the mast back, apply the fuel filter Drain any water collected
parking brake, put transmission in neutral inside.
position, and shut off engine. ③Hand tighten the drain cock.
④ Be sure to prime the diesel fuel system
Warning when you are done.
Hot hydraulic oil and parts will cause injury. Cummins Diesel：
DO NOT touch the hot hydraulic oil and parts
①Put one case (volume is over 20 liters)
under the transmission.
②Remove oil plug and drain oil.
③Clean oil plug then install.
④Take out the dipstick. Add hydraulic oil.
See Table for the oil used in the truck, and
then install dipstick.
⑤Startup engine. Step the brake pedal,
get the engine idle running, place the
transmission in forward and backward so that
the oil enters the clutch. Can type：
⑥Place transmission in neutral, apply ①Shut the engine;
parking brake. ②Place a container under the fuel filter;
⑦Take out the dipstick, inspect fluid ③Uplift the drain valve control rod until
position. If oil is not enough, add oil to keep it the liquid is completely drained and see clean
between max and mix marks。 fuel;
⑧Check the filter and oil plug for leaks. ④Push up drain rod until the liquid is
⑨Shut off engine, install front soleplate. completely drained.
6. Air-bleeding fuel system [Diesel]

During fueling or draining water from

separator, it’s also necessary to bleed air in the
fuel system.
①Loosen the bleed plug;
②Press the priming pump until fuel comes
through the bleed plug without any bubbles;
③Fasten the bleed plug;

7. Oil-water separator draining [Diesel]

Except Cummins Diesel： Rotary type：
①Shut the engine；
②Place a container under the fuel filter；
③Open the drain valve. Turn the valve
3.5 rings counterclockwise, until the valve
drop 25.4mm and start to drain;
④Drain the water in the separator until
see the clean fuel.
Caution
Do not screw the valve too tight when shutting
the drain valve. Over tightening will damage
① Position an approved container under the thread. When shutting the valve, uplift the
fuel filter to collect the contaminants. valve and rotate in clockwise until screw

41
down.

8. Exhaust gas check

Colorless Normal: complete
combustion
Abnormal: incomplete
Black combustion
Blue Abnormal: oil burns

White Abnormal: water in

combustion chamber

Warning
Don’t start the lift truck in bad ventilation
space. There is carbon monoxide in the
exhaust gas, it is very dangerous

9. Check battery and electrolyte

Refer to Operational method of lead acid
battery.

42
 3. Hydraulic oil change
4.Every half year maintenance (1000 Park the truck on level ground, lay-down the
hours) forks on the floor, incline the mast back, and
apply parking brake. Put transmission in
Increase the following content based on
neutral position, shut off the engine.
monthly maintenance.
Warning
1. Brake oil fluid change(1.0t-X5.5t)
Hot hydraulic oil and parts will hurt body. Do
① Let the truck at level ground, play-down not touch the hot hydraulic oil and parts.
the fork to floor, tilt back the mast, strain brake
handle. Transmission at neutral, engine ①Put one case (volume is over 60 liters) under
flameout. the hydraulic oil box. Dismantle the drain plug
of oil tank, let the hydraulic oil flow to case.
② Pick off the rubber dustproof cap of oil ②Dismantle hydraulic dipstick and oil box
orifice, install the both side of preliminary cover.
clarity tube to oil orifice and waste oil collect ③Take out the magnet from oil box to clean
bottle, then use spanner loosen oil orifice bolt and rinse the oil orifice of box bottom by
counterclockwise. The other people step on hydraulic oil.
the brake pedal repeat on the truck at same ④Clean and install the oil plug.
time. Here the brake oil will burst forth from oil
⑤Fill hydraulic oil box. Refer to Table for the
orifice, note the fluid lever of brake oil tank.
Append new brake fluid when the lever falls. oil used in the truck.
Screw down the bolt of oil orifice when oil ⑥Startup the engine and operate multiple
clear. valve joystick and turn system, fill hydraulic oil
in all system. 。
③the people step on brake pedal repeat at ⑦Check each hydraulic component and
culmination, not loose, the other people loose
pipeline for leaks.
oil orifice bolt, screw down it after brake oil
⑧Close the engine, retract all cylinder pole,
gush completely. Then inform the first people
loose. Repeat upwards operation till brake oil check the oil level of hydraulic oil box. Add oil
without air bladder. Note the fluid lever of at fill mark.
brake oil tank. Append new brake fluid when
the lever falls. 4. Check clean and change hydraulic
return oil filter, respirator and strainer
Caution Park the truck on level ground, lay-down the
Prevent dust, water into oil when add brake fork on floor, incline the mast back, and apply
fluid. parking brake. Put transmission is in neutral
The brake fluid is venomous ness, position, shut off engine.
causticity, touch in case, please wash clean. ①Loosen the bolt of hydraulic oil box cover
board.
②Remove return oil filter from top cover
Caution board.
③Install new filter by hand.
Transmission system forklift from Korea:
add brake fluid (Brake oil pot) is mobile
④Take out the strainer from oil box.
Delvac Hydraulic SAE10W. ⑤Install new filter by hand.
Other model: Caltex DOT3 or Choice HZY3 ⑥Install oil box top cover board and screw
down bolt.
brake liquid (note add after factory)
⑦Take out respirator. Clean by lotion and dry.
⑧Install respirator.
2. Steering wheel locked device ⑨Start the engine and operate hydraulic
lubrication
system, let hydraulic oil in all system. Check
Apply lubricating grease to the steering wheel for leaks.
locked device. ⑩Close the engine, retract all cylinder pole,

40
check the oil level of hydraulic oil box. Add oil
at fill mark.

5. Change hydraulic transmission oil

Refer to ‘Change hydraulic transmission oil’
from ‘Monthly Maintenance’.

6. Check, clean, change fuel filter

Caution
In the dust and dirty work condition, clean fuel
filters per one month and replace every six
months.

①Remove out the fuel filter.

②Remove transducer.
③Before installing new one, install transducer
existing, put a little fuel on the filter airproof.
Caution
Before installation, do not add fuel to filter,
as this may accelerate the wear of fuel
system parts.
④Install new filter.
⑤ Turn the new filter till the airproof mat
adheres to surface.
⑥Screw down 2/3 loops.

41
 ②Install oil plug.
5.Annual maintenance (2000 hours)
③Remove breather plug and oil fluid position
Increase the following content based on plug. Put the oil from orifice bend to steering
semiannual maintenance. axle housing until oil overflows from level plug.
1. Replace the engine coolant See “Re-add amount”.
④Install level plug and curved-shaped plug
adapter
⑤Start-up forklift. Run engine at idle and
place the steering wheel control handle at
neutral.
⑥Take out level plug. Keep oil level until
overflow.

①Open the radiator cover and loosen the

drain cover, let the coolant drain, then wash
the cooling system.
②Screw down the drain cover.
③Add coolant to radiator up to the top
④Let the engine run fully.
⑤Stop the engine, after cooling down fully, still
add coolant to radiator up to the top, and add
coolant to coolant reservoir to “MAX” position.
⑥Check the drain cover for leaks.

Warning
When the water temperature of the engine is
higher than 70 degrees Celsius, do not
change coolant to prevent scalding.

The engine coolant fluid is designed to prevent

rust and frost bite. See Table for the oil used
in the truck
2. Front-wheel bearing change lubricating
grease
Refer to steering axle content in Maintenance
Manual, remove hub bearing and then replace
lubrication grease.
3. Rear-wheel bearing change lubricating
grease
Refer to steering axle in Service Manual
4. Change steering axle gear oil
Park the truck on level ground. Put
transmission in neutral, shut off engine.
①Remove the oil plug, put oil to a container.
Clean oil plug.

42
6.Others ①Park forklift truck on level concrete;
② Start engine and raise mast about
1. Fuse, relay
100mm height.
① Please first find out the reason before
replace damaged fuse or relay. ③ Place chocks behind rear wheels to
②Replace with regulated standard fuse prevent movement of forklift;
The Control box of forklifts are placed on left ④ Loosen wheel nuts 1-2 turns each by
side of truck frame. turning them counter-clockwise;
⑤ Tilt mast fully backward, and place a
wooden block under each side of outer
mast;
⑥ Tilt mast forward until front wheels
are raised from surface;

Caution
Do not loose nuts before the front wheels
leave the ground.
⑦ Support truck by putting wooden
blocks under both sides of the front truck
frame. Stop the engine.
⑧ Take out the wheel nuts and replace
the front wheel.

Caution
a. When removing tire from wheel rim, do
not remove rim set bolts and nuts before
releasing air;
2. Change of tires b. Make sure that wooden blocks used to
support lift truck are solid, one-piece units.
c. Never get under forklift while it is
Warning supported only by wooden blocks.
• When using an air compressor, first ⑨ Retighten the wheel nut temporarily.
adjust the air pressure of the compressor. ⑩ Start the engine, and take out the
Failure to do so will cause a serious
accident, since the compressor delivers the wooden block.
maximum pressure. ○
11 Tilt backward the mast and lower
• To ensure safety, put the tire in a down the mast slowly, then take out the
defend casing while inflating.
wooden block under the outer mast and
rear wheel.
○12 Retighten the wheel nut with correct

torque.
○
13 Adjust tire pressure to specified
value.

Front wheel

43
 ④ Loosen wheel nuts 1-2 turns by
turning them counter-clockwise.

Warning
Do not remove wheel nuts until rear tires
are raised from ground.

⑤ Raise the forklift with jack until rear

wheels off the ground. Support forklift
truck by putting additional authorized
blocks under both sides of the front truck
frame as shown below.
⑥ Take out the wheel nut of rear wheel,
and then replace the wheel.

Warning
a. When removing tire from wheel rim,
do not remove rim set bots and nuts before
releasing air;
b. Make sure that wooden blocks
used to support lift truck are solid, one-piece
units;
c. Never get under forklift while it is
supported only by wooden blocks.
⑦ Retighten nuts as shown in figure
below.
⑧ Remove the wooden block under
chassis body. Let down the forklift slowly.
Then take away the chocks and jack
from the rear part of the front wheel.
⑨ Retighten the wheel nut with the
correct torque. Please refer to
Tightening Torque Table.
Rear wheel ⑩Adjust tire pressure to specified value.
① Park forklift trucks on level concrete.
② Pull the parking brake lever and place
chocks before front wheels to prevent
movement of forklift.
③Put the lifting jack under the
counterweight.
Caution：Make sure the jack capacity is
greater than 2/3 of service weight of
forklift.

44
 water to clear.
Caution
Clean the radiator fins by using compressed
air or vapor, place the muzzle to radiator a
right angle.

5. The operation of too hot engine

If the engine is too hot, DO NOT stop it at
once, do as follows:
①Reduce speed;
②Open the engine cover;
③Stop engine when water temperature
drops;
④Check coolant, add water, if need.

3. Measures against cold and hot weather

According to environment temperature,
choose proper viscosity oil.
4. Clean the radiator and radiator fins

Warning
Dust may fly into your eyes, so make sure to
wear safety glasses.

If the radiator fins are clogged, it will lead to

overheating. Use compressed air, vapor or

45
V. Structure and stability of truck
It is very important for operator to know the truck’s structure and relationship between load and
stability.
Caution The structure of the truck

The basic structure of the truck is mast (include mast and forks)
and body (include tire).
The lift truck keeps the balance of weight between the truck body
and the load on the forks with the center of the front wheels as a
fulcrum when the rated capacity load is placed in position.
Due care should be paid to the weight and the center of gravity of
loads to maintain the stability of the truck.

Caution Load center

There is difference because of the loads’ shape, gravity,

such as box, board and large roller. It is very important to
distinguish the difference and the gravity center of loads.

Warning
If the truck is going to turn over, do not attempt to get out of the truck, because the speed of overturn
is much fast than you. You should hold the steering wheel handle, and this practice will let you in
the seats.
Truck can
Hold
TIP OVER!
on
Risk of serious
Tight
Please tie safety belt INHURY
or DEATH! Brace Lean Away
WARNING Faste Seatblet Do Not Jump! Feet From Impact

Caution Gravity and stability

Forklift stability depends on the common center of
gravity of the forklift. When the forklift is unloaded, the
center of gravity (CoG) remains unchanged. When the
forklift is loaded, the center of gravity is formed by the
combined center of gravity of the forklift and load.
The load's center of gravity depends on whether
the mast is tilted forward or backward, raised or
lowered, which means that the combined center of
gravity also changes accordingly.
The forklift's combined center of gravity is
determined by the following factors:
• Load size, weight and shape;
• Lifting height;
• Mast tilt angle;
• Tire inflation pressure;
• Acceleration, deceleration and turning radius;
• Driving surface conditions and inclination;
• Attachment type.

46
 Caution the stability zone of the barycenter
In order to make the truck stable, the combined center must be
within the triangle which is made up of the two points where the
two front wheels touch the ground and the midpoint of the back
driving axle.
If the combined center is in the front driving axle, the two fron
wheels become two fulcrums, and the truck will overturn. If the
combined center departs the triangle, the truck shall overturn in
the corresponding direction.

Caution the max load

The distance between the load center and the front surface of
forklift or load backrest (select the min) on the forklift is called
LOAD CENTER DISTANCE. The max gravity that the truck can
load is called MAX LOAD on condition that the load is on the load
center distance. The relationship of MAX LOAD and LOAD CENTER
DISTANCE is specified on the load capability chart. If the load
center is moved near the front of forklift, the load should be
reduced.

Caution the load capability chart

This chart shows the relationship of MAX LOAD and the

location of LOAD CENTER DISTANCE. Check whether
the load and load center distance is in the range referred
by the chart. Put the most important parts near the load
backrest if the shape of goods is asymmetrical.

Caution speed and acceleration

A static object keeps its static station which is not affected by outside force, one dynamic object
moves with the same speed which is not affected by outside force, this is inertia.
Because of inertia, one force affected backward when the truck is moving, one force affected
forward when the truck is stopping.
It is very dangerous to press the brake suddenly. It may result in capsizing or sliding down of the
load because of huge force to the front.
Centrifugal force is present during turning and its direction is from the turning center to the outer.
If the force is strong enough, it may result in the capsizal of the truck. The right-and-left stable
zones are very small, so the truck’s speed must be reduced when turning to prevent capsizing. If
the truck is carrying a load with the forks raised high, the possibility of capsizing is very great.

47
VI. Operation

Warning Caution
Before operating the truck, check all The time to start should be less than 5
controls and warning devices for proper seconds each attempt, and the interval
operation. If any damage of fault is found, between attempts should be at least 2
don’t operate truck until corrected. minutes.

After engine has started

1. Start-up
① Warm-up the engine for 5 minutes
Starting diesel engine truck ② Check engine running condition
①Shift levers in neutral position.
Caution
②Screw the starting switch to
After starting the diesel engine, accelerate its
position, after start, the key rebound to ┃ speed to the range of 1800-2000r/min, and
position. warm it without work.
Caution ·Check the compression (misfire) noise.
·If it does not work within 5 seconds, screw to ·Check exhaust condition.
“O” position and restart after 2 minutes. ·Make sure all indicators turn off.
·If you can’t start for three times, please ·After complete warming up of engine,
check the reason. operate control valve lever in whole course
for 2-3 times, and check mast working
condition.
Caution
2. Travel
When the temperature is lower than -50C,
you should switch the key to “┃” for ① Hold the knob on the steering wheel
preheating, and start when the preheat with your left hand and get the right hand
indicator turns off. ready for the controls, lightly putting it on the
wheel.
Starting gasoline engine ② Set the bottom of the fork 15 to 20 cm
①Shift levers in neutral position
above the ground and fully tilt back the
②Cold engine
Pull out the choke button fully. Depress upright.
the accelerator pedal to the floor two or three
times and release it. With your foot OFF the
pedal, crank the engine by turning the ignition
key to “START”. Release key when engine
starts.
③Warm engine
Do not pull out the choke button. Press
down the accelerator pedal halfway and cold
crank the engine by turning the ignition key to
“START”. Release key when engine starts.

Caution
③ Check the safety around the machine
When the heat engine starts, do not step the
accelerator pedal to the end, cause it may and give a signal when starting the engine.
cause start trouble, even step the pedal for Hydraulic drive forklift
several times. ·Step the brake pedal and operate F-R
Reversing switch.

48
 ·Release hand brake handled.
·Release brake pedal, step the ·The pallet should be evenly positioned
accelerator pedal, and then the vehicle across both forks
moves. ·Insert forks into the pallet as far as
Gear shift possible.
Hydraulic drive forklift ·To raise loads from the ground：
·Stop the truck before reversing the ① First lift the forks 5 to 10 cm off the
direction of travel. ground or floor and make sure loads rest
·Shift the gear shifting lever. stable.
Slow down
Hydraulic drive forklift
② Then, tilt the mast backwards fully
Release accelerator pedal a little, and step the and lift loads up to 5 to 10 cm off ground then
brake pedal, if necessary. start moving.
Steering ·When handling bulky loads which
Unlike general passenger-cars, the steer restrict your vision, operate the truck in reverse
wheels are located at the rear of the truck. except when climbing grades.
These cause the rear of the truck to swing out
when a turn is made.
Slow down and move toward the side to which
you are turning. The steer hand wheel should
be turned a bit earlier than when turning the
front wheels of a car.
Stopping or parking the truck
①Slow down and step the brake pedal
to stop the truck (in the case of clutch type
machine, the clutch pedal is used).
②Place the shift lever in neutral.
③Apply the parking brake.
④Lower the forks on the ground, and tilt
the mast all the way forward.
⑤Place the key switch in “O” position to
shut down the engine. For diesel trucks, pull
out the engine stop button. Remove the key
and take it with you.
Caution:
·Be careful to get off,Never jump off the
truck.
·Do not park the truck on travelling route.

4. Stacking load
·Slow down when approaching the load
deposit area.
·Stop the truck right in front of the area
where your load is to be deposited.
·Check the condition of the deposit area.
·Tilt the mast forward until forks become
3. Pick up
horizontal. Raise forks until they are a little
·The forks should be adjusted sidewise higher than the deposit position.
to maintain proper balance of load.
·Move forward to place the load directly
·Place the truck in front of the load to be over the desired area and stop the truck.
49
 ·Make sure your load is just over the
desired area. Slowly lower the load into
position. Make sure the load is securely
stacked.
·Disengage forks from the load by using
necessary lift-tilt operation and then back
away.
·After making sure the fork tips leave the
load, lower the forks to the basic position (15
to 20 cm off the ground).
·Tilt the mast backwards.

Warning
·Never tilt the mast with loads upraised 2m or
more.
·Don’t leave or dismount from the truck when
the load is raised high.
5. Remove load
·Slow down when approaching the area
where the load is to be retrieved.
·Stop the truck about 30cm away from the
loads.
·Check the condition of the loads.
·Tilt the mast forward until forks become
horizontal. Elevate forks up to the
position of the pallet or skid.
·Make sure forks are positioned properly
for the pallet. Move forward slowly to
insert forks into the pallet as far as
possible and then stop the truck.
Caution
If the forks cannot be fully inserted, use the
following procedure: move forward and insert
the forks 3/4 of the way. Raise the forks 5 to
10 cm and move backward 10 to 20 cm with
the pallet or skid on the forks, then lower the
pallet or skid on the stack. Move forward
again to insert the forks fully.

·Raise the forks 5 to 10 cm off the stack.

·Check all around the truck to insure that
the path of travel is unobstructed and back
away slowly.
·Lower forks to a height of 15 to 20 cm
above the ground. Tilt the mast backward fully
and move to the desired area.

50
VII. Parking
1. Parking daily Warning
① Park your truck to desired place and a. The block must be single and hard
block the wheels. enough to support the truck.
② Make sure the shift level is in the b. Don’t use blocks higher than 300
mm（11.81 inch）.
neutral position.
③Apply the parking brake. c. Lift the truck to place it on the blocks.
d. Use the same size blocks under the
④Shut the engine down and move the lift
left and right sides of the truck.
and tilt levers several times so that the e. While the truck is supported by the
inner pressure in the hydraulic tubes will blocks, swing the truck forward, backward,
be released. left and right, check its safety.
⑤ Remove the key and take it with you.

Warning
You should tell the manager if you find any
problems with the truck, and have them
repaired immediately.

Do the following things：

①Clean oil and grease stains with a cloth
and water on the truck body.
② Check the whole truck, especially the
tires.
③Fill the fuel tank with the proper fuel.
④Check for leaks of hydraulic oil, engine
oil, LPG and coolant.
⑤Apply lubricate grease
⑥ Check whether the junction plane Perform the following maintenance for long
between the nuts of wheel boss and the term truck storage:
piston of hydro cylinder are loose, and ① Remove the battery and recharge it
whether the surface of piston has been once a month, keep it in a shady place.
pulled. ② Brush antirust oil on those parts that
⑦Check mast rollers operate smoothly. are exposed to the air, such as piston
⑧Lift the lifting cylinder to the top and fill rods and axles.
it with oil. ③ Put a cloth on vent-plug and
⑨In cold weather, it is not necessary to air-cleaner.
drain the antifreeze, but the water should ④ Start the engine once a week. If the
be completely drained from the radiator. water has already been removed, add
2. Park the truck for a long time water in the radiator. Then run the engine
When parking the truck for a long period, place at low speed and operate the mast
blocks under the truck body and
counterweight to reduce the load on two rear several times.
wheels. ⑤ In summer, it is not recommended to
park the fork on asphalt road.

51
3. Running after storing for a long time ⑧Warm-up your truck.
① Remove the antirust oil from the
exposed parts.
② Drain the gear oil of the crankcase,
driving axle, hydraulic transmission box
(torque converter type) clear it and add
with new gear oil.
③ Clean the hydraulic oil reservoir and
fuel reservoir (removing any dirt or water)
and add with new hydraulic oil/fuel.
④Check the clearance of the valve, gas
valve cap and other parts on the engine.
⑤Add antifreeze to required level.
⑥Charge the battery, install on the truck
and connect battery lead.
⑦ Check basic truck functions like
starting, running, turning, lifting etc.

52
VIII. Maintenance
Caution:
①Only repair the fork lift truck if you have been properly trained.
②It is important to do timely inspections and maintenance to keep the truck in good working
condition.
③ If the work place has a lot of dirt or other pollutants, time between maintenance intervals
should be decreased.
④Do not ignore routine inspection and maintenance, and resolve problem in time.
⑤Don’t use different oil when changing or adding oil.
⑥If problems like loss of engine power, sudden increase in truck noise, or black smoke occur,
check the truck immediately. The problems may be corrected by adjusting the diesel nozzle
pressure and fuel atomization.
⑦ Dispose of waste oil or electrolyte liquid according to local environmental protection laws
and regulations.
⑧Follow the maintenance schedule.
⑨After performing maintenance, keep a record.
⑩Only use Hangcha parts

1. Preventive maintenance schedule

○——Check, revise, adjust
×——Replace
Caution：（1）If the work place has a lot of dirt or other pollutants, time between maintenance
intervals should be decreased.
（ 2 ） If problems like loss of engine power, sudden increase in truck noise, or black
smoke occur, check the truck immediately. The problems may be corrected by adjusting the diesel
nozzle pressure and fuel atomization.

Engine periodical maintenance schedule

Check Daily Monthly 3months Semi-annual Annual

Service required Tool
Item (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)

Visual check engine

run condition(including ○ ○ ○ ○ ○
noise, exhaust color)

Engine Clean or replace filter

○ ○ ○ × ×
element
Drain the water of oil
water separato（
r diesel ○ ○ ○ ○
engine）

53
 Check Daily Monthly 3months Semi-annual Annual
Service required Tool
Item (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)

Check crankcase and ○ ○ ○

clean dirt

Check the valve Plug First time

○ ○ ○
clearance is correct gauge ○

Tighten cylinder head Torque First time

○ ○ ○
bolt wrench ○

Check cylinder Pressure ○

compression pressure gauge

Sparking plug
○ ○ ○ ○
（Gasoline engine）
Check distributor
point, cover and ○ ○ ○
rotor(Gasoline
engine）(1)
Distributor inner(IC ○
ignition system)(1)
1.Piping or pipe
connector portion for ○ ○ ○ ○ ○
gas leakage (1)
2.Tar in vaporizer, ○ ○ ○ ○ ○
Discharge
3.Piping or pipe
LPG connector portion for ○ ○ ○ ○ ○
Engine damage
4.Mounting bracket of
LPG cylinder for ○ ○ ○ ○ ○
looseness or damage

5.Filter for LPG ○ ○ ×

ventilator
case
Crank

Check P. C.V valve and

pipe blockage or ○ ○
damage
pump
r injection

Governor

Check max. idling Tachome

○
speed ter
o

54
Check Daily Monthly 3months Semi-annual Annual
Service required Tool
Item (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)
Check for the oil
○ ○ ○ ○ ○
leakage of engine
Check oil capacity and
Lubricat cleanness ○ ○ ○ ○ ○
ing
system Replace engine oil (1) First time
× × ×
×
Replace engine oil First time
× × ×
filter(1) ×
Visual check if oil
leakage at pipeline, ○ ○ ○ ○ ○
pump or oil tank

First time
Replace fuel filter × × ×
×
Check nozzle and
adjust the Injection
○ ○
pressure(diesel test
engine) (2)
Ignition
Fuel ○ ○ ○ ○
timing(Gasoline
system
engine)
Injection
moment(Diesel ○
engine)

Fuel tank drainage ○ ○ ○

Clean fuel tank ○ ○

Check fuel ○ ○ ○ ○ ○

Cooling liquid quantity ○ ○ ○ ○ ○

Leakage condition ○ ○ ○ ○ ○

Replace cooling liquid ×

Cooling Check fan belt tension

system and damage condition ○ ○ ○ ○ ○

Per month
Clean outer water tank in summer ○ ○ ○
Water tank cover
performance and ○ ○ ○ ○
installation condition

Tube aging condition ○ ○

55
Drive system periodical maintenance schedule

Check Daily Monthly 3months Semi-annual Annual

Service required Tools
item (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)

×
Replace oil absorption
First time × ×
filter
(200h)

Leakage condition ○ ○ ○ ○ ○
Hydraulic transmission gear box

×
Check oil quantity and
First time ○ × ×
change oil
(200h)
Inching pedal idle
stroke and run ○ ○ ○ ○ ○
condition
Control valve and
hydraulic clutch ○ ○ ○ ○ ○
performance
Inching valve
○ ○ ○ ○ ○
performance
Shift lever operation
○ ○ ○ ○
and loosen condition

Hydraulic oil filter × ×

Check hub bearing

○ ○ ○ ○
looseness and noise

Wipe and re-add

× ×
lubrication oil
Drive axle(Front axle)

Leakage check ○ ○ ○ ○ ○

Check axle
deformation, crack or ○ ○ ○
damage
Check chassis
connected bolt ○ ○ ○
looseness

Check hub bolt Torque

○ ○ ○ ○ ○
tightening torque wrench

56
 Wheel（front, rear wheel）periodical maintenance schedule

Check Daily Monthly 3months Semi-annual Annual

Service required Tools
item (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)

Charge pressure Barometer ○ ○ ○ ○ ○

Abrasion, crack or
○ ○ ○ ○ ○
damage
If there is nail, stone or
other foreign body on ○ ○ ○ ○
Tire
the tyre
Rim damage condition ○ ○ ○ ○ ○

Split-type rim bolt Test

○ ○ ○ ○ ○
looseness hammer

Steering system periodical maintenance schedule

Check Daily Monthly 3months Semi-annual Annual

Service required Tools
item (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)

Check clearance ○ ○ ○ ○ ○
Steering wheel

Check axial looseness ○ ○ ○ ○ ○

Check radial
looseness ○ ○ ○ ○ ○
Check operation
○ ○ ○ ○ ○
condition
Check if erection bolt
○ ○ ○ ○
ge

ee
rin
g

loosen
Check if master pin
○ ○ ○ ○
loosen or damage
Rear
knuckle
axle

Check bend,
deformation crack or ○ ○ ○ ○
damage condition
Check installation Test
○ ○ ○ ○
condition hammer
Check operation
condition ○ ○ ○ ○ ○
Steering
cylinder

Check for leakage ○ ○ ○ ○ ○

Check if loosen when
installing and hinging ○ ○ ○ ○

57
 Brake system periodical maintenance schedule
Check Daily Monthly 3months Semi-annual Annual
Service required Tools
item (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)
Dividing
Idle stroke ○ ○ ○ ○ ○
scale

Brake Pedal travel ○ ○ ○ ○ ○

pedal Operation condition ○ ○ ○ ○ ○
Check if there is air in
○ ○ ○ ○ ○
the brake pipeline
If brake is safe and
Parking reliable and owns ○ ○ ○ ○ ○
brake enough travel
control
Control performance ○ ○ ○ ○ ○

Stick and Control performance ○ ○ ○ ○

dragline
If connection loosen ○ ○ ○ ○
Damage, leakage,
○ ○ ○ ○
fracture
Pipeline Connection, clamp
part, looseness ○ ○ ○ ○
condition
Leakage condition ○ ○ ○ ○
Check oil level,
○ ○ ○ × ×
change oil
Master cylinder and
Brake
cylinder action ○
master
condition
cylinder,
brake Cylinder leakage,
○
cylinder damage condition
master cylinder, piston
cup, check valve
×
abrasion damage
condition, replace
If brake drum parts Test
○ ○ ○ ○
loosen hammer
Friction plate abrasion Slide
○
condition caliper
Brake Brake shoe action
drum and condition ○
brake
shoe If fixed pin rusts ○
Return spring damage Dividing
○
condition rule
Check if self-adjusting
device operation time ○
is proper

58
 Brake drum abrasion,
○
damage condition
Check if baseboard
○
deforms
Brake Flaw
Check if crack ○
baseboard detection
Check if loosen during Test
○
installation hammer

Hydraulic system periodical maintenance schedule

Check Daily Monthly 3months Semi-annual Annual
Service required Tools
item (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)
Check Hydraulic oil
○ ○ ○ × ×
and replace
Clear oil absorption
Hydraulic filter element ○ ○
oil tank Replace oil return
suction strainer（1）
× ×
Eliminate foreign body ○ ○

Control If connection loosens ○ ○ ○ ○ ○

valve rod Operation condition ○ ○ ○ ○ ○
Filter Check oil leakage ○ ○ ○ ○
Oil leak ○ ○ ○ ○ ○
Relief valve and tilt
Multi-way latching valve ○ ○ ○ ○
valve operation condition
Measure relief valve Oil
○ ○
pressure gauge
Leakage, loosen,
fracture, deformation ○ ○ ○ ○
Pipe joint and damage condition
×
Replace pipe
1～2years

Electrical system periodical maintenance schedule

Check Daily Monthly 3months Semi-annual Annual

Service required Tools
item (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)
Starting Pinion engagement
○ ○ ○
motor condition
Electrolyte fluid level
○ ○ ○ ○
and clean
Battery
Check electrolyte
proportion
Areometer ○ ○ ○
Wire harness damage
Wire and fix loosen ○ ○ ○ ○
condition

59
 Circuit joint looseness
○ ○ ○
condition
Steering
Work and installation
indicator ○ ○ ○ ○ ○
condition
light
Work and installation
Horn ○ ○ ○ ○ ○
condition
Light and Work and installation
○ ○ ○ ○ ○
bulb condition
Reversing Work and installation
○ ○ ○ ○ ○
buzzer condition
Instrument working
Instrument ○ ○ ○ ○ ○
condition

Lifting system periodical maintenance schedule

Check Daily Monthly 3months Semi-annual Annual

Service required Tools
item (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)
Check chain tensity, if
transform, damage or ○ ○ ○ ○ ○
rust.
Chain, Add oil to the chain ○ ○ ○ ○
chain Riveting pin and
○ ○ ○ ○
wheel looseness
Chain deformation and
○ ○ ○ ○
damage.
If chain bearing loosen. ○ ○ ○ ○
Attachm Check if conditon is
ent normal ○ ○ ○ ○
Check if piston rod,
piston rod thread and
Test ○ ○ ○ ○ ○
connection deform,
hammer
loosen or damage.
Lifting Operation condition ○ ○ ○ ○ ○
cylinder Leakage condition ○ ○ ○ ○ ○
Pin and cylinder steel-
backed bearing wear
○ ○ ○ ○
or damage
condition.
If hydraulic pump leaks
○ ○ ○ ○ ○
Hydraulic or has noise.
pump Hydraulic pump drive
gear wear condition ○ ○ ○ ○
Fork damage,
deformation and wear ○ ○ ○ ○ ○
Fork condition.
Positioning pin wear
and damage condition. ○ ○ ○

60
 Fork root hook welded
part crack or wear ○ ○ ○ ○
condition.
If the welded part
between Inner and outer
○ ○ ○ ○
mast and beam has
crack or damage.
If the welded part
between mast and tilting
cylinder has bad ○ ○ ○ ○
welding, crack or
damage.
If inner or outer masts
have bad welding, crack ○ ○ ○ ○
or damage.
If fork carriage bad
Mast, welding, crack or ○ ○ ○ ○
fork damage.
carriage If roller loosens. ○ ○ ○ ○
Mast supporting bear
○
wear or damage.
○
If mast supporting bolts Test
（first ○ ○ ○
loosen. hammer
time）
If lifting cylinder bottom ○
bolt, piston head bolt, U- Test （first ○ ○ ○
type bolt and walking hammer time）
beam guide bolt loosen.
Roller, roller shaft and
its welded part crack or ○ ○ ○ ○
damage condition.

Safety device and attachment periodical maintenance schedule

Check Service Daily Monthly 3months Semi-annual Annual
Tools
item required (8 hrs) (166hrs) (300hrs) (1000hrs) (2000hrs)
Test
If firmly installed ○ ○ ○ ○ ○
Overhead hammer
guard and Check
load deformation,
○ ○ ○ ○ ○
bracket crack and
damage.
Dirt and damage
○ ○ ○ ○ ○
Rearview condition
mirror Rear-view
○ ○ ○ ○ ○
condition
Check if bolt
Seat damage or ○ ○
loosen

61
 If chassis and
beam damage or ○
Truck crack
body
If rivet or bolt
○
loosen
Check chassis
Add lubrication
○ ○ ○ ○
lubricate condition after
grease or clean
change oil Check oil in the
○
oil tank
Operator
Working
presence ○ ○ ○ ○ ○
condition
system

2. Torque Specifications
Unit ：

N·m

Grade
Bolt’s diameter
mm 4.6 5.6 6.8 8.8

6 4～5 5～7 7～9 9～12

8 10～12 12～15 17～23 22～30

10 20～25 25～32 33～45 45～59

12 36～45 45～55 58～78 78～104

14 55～70 70～90 93～124 124～165

16 90～110 110～140 145～193 193～257

18 120～150 150～190 199～264 264～354

20 170～210 210～270 282～376 376～502

22 230～290 290～350 384～512 512～683

24 300～377 370～450 488～650 651～868

27 450～530 550～700 714～952 952～1269

30 540～680 680～850 969～1293 1293～1723

33 670～880 825～1100 1319～1759 1759～2345

36 900～1100 1120～1400 1694～2259 2259～3012

39 928～1237 1160～1546 1559～2079 2923～3898

Note：·Use entirely 8.8 grade bolt in the important joint position.
·Bolt’s grade can be found in the head, if it can’t be found, the grade is 8.8.

62
3. Periodic replacement of key safe parts
Some parts are not checked during routine maintenance. Please refer to the table below for the
average service life of these parts
Replace them when their service life has expired, sooner if they damaged.

Name of key safe part service life (years)

Brake hose or hard tube l～2
Hydraulic rubber hose for lifting system l～2
Lifting chain 2～4
High pressure rubber hose or tube for hydraulic
2
system
Grease cup for brake fluid 2～4
Fuel tube 2
Sealing member, rubber articles inside of
hydraulic system 2

63
4. Table for the oil used in the truck
1.0t~3.5t Forklift used oil

Description Shop sign, Code name Capacity(L) Remark

45 1t∽1.8t
Gasoline 93# or 97#
60 2t∽3.5t

45 1t∽1.8t
0#（Summer）
Diesel
-10#∽-35#（Winter） 2t∽3.5t
60

LPG 40 仅 W57
General season：CH-4 grade
15W／40
winter：CH-4 grade 10W／30
(arctic-alpine: CF-4 grade 5.2∽7.5
Diesel engine oil Diesel engine
5W/30，
Cummins engine CH-4
grade)
or refer to engine manual
General season：SF grade
15W/40
Gasoline Engine winter：SF grade 10W/30 3.5∽4 K21、K25
Oil (arctic-alpine: Caltex API
SAE 5W-30)
or refer to engine manual
36∽41 1.0t~1.8t
L—HM32 45∽51
Hydraulic oil 2.0t~2.5t
(arctic-alpine: L—HV32)
49∽55 3.0t～3.5t
M truck mode（l South Korea
10
MS）
Hydrodynamic DEXRON—III（Caltex） F truck model (Domestic)
Power 11
（1t-3.5t） exported truck
Transmission Oil
B truck model (Okamura)
4
exported truck
5-5.8 1t∽1.8t: F, B truck model
85W/90（GL-5）
6.5 2t∽3.5t: F, B truck model
Gear oil
(Drive axle) South Korean drive axle: Mobil 4.5 1t∽1.8t, M truck model
424 hydraulic drive oil SAE
85W/90 5.6 2t∽3.5t, M truck model
Brake Liquid Choice HZY3 brake liquid（add
（Add to brake when leaving factory） or 1.5 F, B truck model
oiler） DOT3.

64
 Description Shop sign, Code name Capacity(L) Remark

SAE10W Delvac advanced Only for South Korean drive

1
hydraulic oil axle(M truck model)
Antirust -35# motor antifreeze liquid
antifreeze liquid （add when leaving factory） 10∽11 1t∽3.5t
(Radiator) or FD-2 antifreeze
Industrial
2# Battery terminal
vaseline
3# Automobile general lithium
Lubrication Each lubricating point
base lubrication grease
grease
HP-R lubrication grease Relatively need lubricating
(each lubricating
point with high temperature
point) （POLYREX）
resistance

65
4.0 t~x5.5t Forklift used oil

Shop sign，Code name Capacit

Description Remark
y

100L 4.0t∽4.5t
Gasoline 93# or 97#
116L 5.0~5.5t
0#（winter）(w58 sulphur content＜15pmm) 100L 4.0t∽4.5t
Diesel
-10#∽-35#（winter） 116L 5.0~5.5t
General season：CH-4 grade 15W／40(add
Diesel 9 W35B
when leaving factory)winter：CH-4 grade 10W／
engine oil
30 or refer to engine manual(arctic-alpine: CH-4
grade 5W/30，or refer to engine manual 6.2 W58B

SF grade 15W/40(add when leaving factory) or

Gasoline
refer to engine manual 9 W57B
engine oil (arctic-alpine: Caltex API SAE 5W-30)

L—HM46 70∽74
Hydraulic oil
(arctic-alpine: L—HV32)
Hydraulic
transmission oil ATF DEXRONⅡ 13
（Gearbox）
Gear oil
GL—5 85W/90 or equivalent 10
(Driving axle)
Brake liquid
DOT3 brake liquid or equivalent 1
(Brake oil box)
20L W35B
Antirust
-35# motor vehicle antifreeze fluid (add after 18~20L W57B
antifreeze
leaving factory) or FD-2 antifreeze
solution(water 11~12L W58B
tank)
Electrode
Industrial 2# of storage
Vaseline
battery
Lubrication
grease
Automobile general lithium base lubricant
(each lubricating
point)
Note：• The trucks have been added antirust antifreeze liquid, you need not discharge the liquid
even at cold winter. Add the liquid according to original requirement if need. Replace the
liquid every 2-4 years normally.
• If the truck has not been added antirust antifreeze liquid, users can add the liquid according
to requirement. The cooling water must be discharged at winter if the truck has not been
added antirust antifreeze liquid.
• F truck model: truck with the last letter F; B truck model: truck with the last letter B; M truck
model: truck with the last letter M
5.0t~10.0t Forklift used oil

66
 Description Shop sign, Code name Capacity(L) Remark

LPG 40 Only W57truck

110 5t-7t
0#（Summer） Only for
Diesel
-10#～-35#（Winter） diesel truck
120 8t-10t

General season：CH-4 grade 15W／40 Filling amount

Diesel engine Winter：CH-4 grade 10W／30 refer to engine
Only for diesel truck
oil arctic-alpine：CH-4 grade 5W/30 or manual or oil
5W/40 scale mark

General season：L—HM32
Hydraulic oil 110～120 Hydraulic oil tank
arctic-alpine：L—HV32

Hydrodynami
c Power 6#or 8# Hydrodynamic Power
25 Transmission
Transmission Transmission Oil
Oil

13 5t-7t Drive axle,

85W/90（GL-5） hub
Gear oil
(arctic-alpine: 80W/90（GL-5）) reduction
15 8t-10t gear

Radiator，
23 5t-7t
ratio1：1
Antirust FD-2（Great Wall Brand）Mutiple-effect
（Engine
antifreeze antifreeze coolant
28 8t-10t liquid 4.6L）

3# Automobile general lithium base Each lubricating

lubrication grease point
Lubrication
grease Relatively need
HP-R lubrication grease（POLYREX） lubricating point with
high temperature
resistance

Note： The trucks have been added antirust antifreeze liquid, you need not discharge the liquid
even at cold winter. Add the liquid according to original requirement if need. Replace the liquid
every 2-4 years normally. The cooling water must be discharged at winter if the truck has not
been added antirust antifreeze liquid.
67
 Different oil brand cannot mix.
Recommendatory diesel engine oil viscosity under different temperature

Multigrade oil

Note：
1. The capability and quality of diesel engine oil should be in accordance with API class or
SAE J183 CD grade or above CD grade, GB11122-1997CD grade and above CD-grade.
2. Fill oil to diesel engine before leaving factory：CD grade SAE 15W／40.
Recommendatory gasoline engine oil viscosity under different temperature
Multigrade oil

Note：
1. The capability and quality of gasoline engine oil should be in accordance with API class or
SAE J183 SE grade and above SE grade, GB11121-1995 SE and above SE grade.
2. Fill oil to Gasoline engine before leaving factory：SF grade SAE 15W／40

68
5. Lubrication system drawing

1. General motor lithium complex grease 2. Engine lubricating grease

3. Gear oil 4. Hydraulic oil
5. Torque converter oil 6. Brake oil

Note：1. The details of lubricating oil for different trucks are listed in the Table for the oil
used in the truck.
2. Lubrication for mast, please refer to Weekly Maintenance (40hrs)
Environment protection ：
1. Please perform truck cleaning and maintenance at specified locations.
2. Before removing the pipe, connector and related parts, please use the specified container for the
used liquid (include antifreeze liquid, engine oil, hydraulic oil, hydrodynamic power transmission oil,
gear oil, brake liquid, lubrication grease) and used battery.
3. The used liquid referred above should only be disposed of according to local environment
protection laws and regulations.
Safety awareness：
The antifreeze liquid, engine oil, hydraulic oil, hydrodynamic power transmission oil and gear oil
should be replaced when it is below 70°C to avoid personal injury.

69
IX. Labels：Stick various nameplate and mark at different position
of the truck
Take 1-3.5t truck for example, and 4-10t truck is similar：

warni ng

Tir e P re ssu re

Front
Rear

70
71
 5. Diesel label 6. Gasoline label 7. Hang label 8. Operate label
14. Lubrication
9. Nameplate label 10. Load curve label 13. Warning label system label
18. Hand injury risk
15. No washing label 16. Danger label 17. Danger label label
21. Hydraulic oil
19. Antifreeze label 20. Character label 22. Noise label
label

23. Horn label 24. Hand brake label 25. Tie down label 26. Safety belt label
27. Tire pressure 30. Emergency Stop
28. CE Label 29. LPG label
label Label

1.Danger Label：on the outside of mast

Don’t stand on or under fork, otherwise the life ②
①
may be in danger.

Before opening the hood, move forward

the steering wheel, and tilt forward the seat
back.
After closing the hood, steering wheel and
seat back return to original position.

5. Diesel label: it shows that oil filter position,

which on the rear left outrigger of overhead
guard.
(Gasoline, LPG truck without)
2.Hang Label：it shows the hoisting position
and method of truck lifting. Avoid the cord
touch and damage the light when hoisting.

6. Gasoline label ： it shows that oil filter

position, which on the rear left outrigger of
overhead guard.
(Diesel, single fuel LPG truck without)

3. Tonnage label

For example, “30” means the rated capacity is

3ton, but if lift highly or with attachment, then
the capacity reduces.

4. Hood open label

7. Hang Label：it shows the hoisting position
72
and method of truck lifting. Avoid the cord
touch and damage the light when hoisting.

73
 LIFT METHOD kg

SUBTRACT 200kg WITH SIDESHIFTER

RATED LOAD WEIGHT

mm

LOAD CENTRE POSITION

8. Operate label 1 Hydraulic truck

13. Warning label

WA RNI NG
SERIOUS OR FATAL INJURY MAY RESULT TO YO URSELF OR OTHERS IF NOT FOLLOWED
This lift truck should not be operated by anyone who is not authorized and properly trained.
Read the Operators Manual and all warnings carefully,and make yourself familiar with your lift truck.
Operator's Manual and Service Manual are supplied with this truck or available from our forklift truck dealers.
Inspect and check your lift truck daily before and after use.Do not operate faulty or damaged lift trucks.
Repair work should be done by authorized and trained persons only.
To protect from falling objects,make sure that the Overhead Guard and Load Backrest Extension are correctly mounted
and in good condition.
Before starting engine,always set forward/reverse lever in neutral,with hand brake on .

INCHING BRAKE ACCELERATOR

Drive carefully,keeping forks and attachments as low as possible & fully tilted backp- Never Forward
Keep a careful lookout for people,obstructions and the path of travel.Watch clearance,especially overhead and tail
swing.Yield right of way to pedestrians.
Do not stick hands,feel and other parts lf your body outside the Operators compartment.
Drive forward when you are climbing a slope with a load .Drive in reverse when you are descending with loads.Do not
turn while on a slope.
Slow down before turning.Avoid any sudden start,stop or turning.Lateral tipover can occur if truck is improperly operated.
Do not load lift truck over capacity limit designated on the load chart.Do not lift unstable loads.
This lift truck is not designed for raising or transporting people.Do not use lift truck for those purposes under any
circumstances.
Before you get off lift truck,made sure the hand brake is set,lower forks or attachments,put forward/reverse lever
in neutral position and turn off key switch.Do not park on a slope.

9. Nameplate label
14.Lubrication system label

10,11,12：Load curve label

It shows the connection among load center
position and max load, max lifting height.
Load capacity decreases if truck equips with
sideshifter and attachment, or lifting height
increases.
Before loading, please check whether the load 15. No washing label On the right overhead
and load centre in the range of load capacity guard, it's the air inlet passage of the engine.
chart. If the figure of load is complex, please It is strictly prohibited to let water enter airshaft
make sure the heaviest part of load is in the and avoid water during washing the truck.
centre of fork and close to backrest.

74
16. Danger label
The inner and outer mast, fork frame are all
lifting slip parts. The hands are not allowed to
reach in between the inner and outer masts.
If a part needs to be check or repaired, the
inspection and repair should be carried out
after shutting down the engine. There should
not be person on the truck or others to operate 22. Noise label
the truck to avoid accidents by handling mast
lever wrongly. LWA

23. Horn label

17. Danger label（No entering mast label）

Warning： It is dangerous of your life. If the
body is crushed between the mast, instrument
frame and shield cab, it can be fatal. If the 24. Hand brake label
part needs to be checked or repaired, the
inspection and repair should be carried out
after shutting down the engine. There should
not be person on the truck or others to
operate the truck to avoid accidents by
handling mast lever wrongly.

25. Tie down label

18. Hand injury risk label

26. Safety belt label and Anti-tilting

DANGER Warning Label

Truck can
TIP OVER! Hold
on
Risk of serious Tight
19. Antifreeze label Brace Lean Away
Faste Seatblet Do Not Jump! From Impact
Feet
INHURY
or DEATH!
WARNING

21. Hydraulic oil label

75
27. Tire pressure label 28. CE Label

TIRE PRESSURE
FRONT REAR
1.5t~1.8t 7.9bar 10bar

145psi
29. LPG Label（Only for LPG truck or dual
115psi
fuel truck）

TIRE PRESSURE
FRONT REAR
2.0t~2.5t 8.6bar 8.6bar

125psi 125psi

TIRE PRESSURE
FRONT REAR
3.0t~3.5t 8.3bar 7.9bar
Stick this label on the cylinder：
120psi 115psi
Marked：Max. LPG weight is 52kg.

TIRE PRESSURE Max. LPG pressure 2.2MPa

Max. support bearing weight 105kg
FRONT REAR

4.0t~X5t 8.3bar 8.6bar

30. Emergency stop label

120psi 125psi

TIRE PRESSURE
FRONT REAR
5t-7t
8.3bar 8.3bar Serial number printing position
120psi 120psi Each truck has one unique chassis serial
number and the printing position is at the front
right of the chassis.
TIRE PRESSURE
FRONT REAR
The print position
8t-10t of truck body
7.6bar 7.6bar
serise number
110psi 110psi

76
X. Truck transporting, lifting, towing
Hoist the truck
Use steel wire ropes through the holes in the two sides of the outside mast’s beam and the hook of
the counter balance, then use the lifting device to hoist the truck.

Warning
• When hoisting the truck, do not coil the overhead guard with the steel wire.
• The steel wire ropes and the lifting device must be very firm to support the truck because the truck is
very heavy.
• Do not lift the truck by the overhead guard.
• When lifting the truck, do not get under the truck.

Transporting
The forklift truck is designed for material handling and short-distance transportation only. It is not
designed for long-distance transportation. The Fork Lift Truck must be transported by ship, train or
lorry, of over 5T loading. Tighten the brake lever, place wood blocks to the front and rear wheels and
bind the truck body with enough rope, to avoid slippage during transportation.
Towing
The towing rod on the bottom of the counter balance is used to pull and drag the truck, for installing
the rod, first remove the towing rod and then install the ropes. After that, replace the rod
Towing method for damaged truck:
Release hand brake lever. Place shift in neutral. Be careful to the traffic safety and hang being towed
label.

Caution
• Never tow the truck with abnormal steering system and
damaged brake system.
• Obey traffic rules when towing truck on road,

Warning
• ONLY connect the wire ropes to the towing rod.
• DO NOT pull a load secured by steel wire ropes suddenly.
XI. Model meaning
1t-1.8t
Hydraulic Rated capacity(t)/
Model Engine
transmission Load center(mm)
C240PKJ-30 1/500、1.5/500、
FD10/15/18-XW10F Diesel engine XF150-120000-G00 1.75/500
FG10/15/18-XW21F XF150-120000-G00
K21 1/500、1.5/500
FG10/15/18-XW21B Gasoline engine Y43160X / Y48130X 1.75/500
GCT(NISSAN) Gasoline
FG10/15/18-XW21M XM150-130000-G00

FG5/18-XW21F XF150-120000-G00
K21 1.5/500、1.75/500,
FG15/18-XW21B Gasoline engine Y43160X / Y48130X IMPCO LPG single
GCT(NISSAN) fuel system
FG15/18-XW21M XM150-130000-G00

FG15/18-XW21F XF150-120000-G00
K21 1.5/500、1.75/500,
FG15/18-XW21B Gasoline/LPG Y43160X / Y48130X IMPCO LPG
engine dual fuel system
GCT(NISSAN)
FG15/18-XW21M XM150-130000-G00

FG15/18-XW51F XF150-120000-G00
K21 LPG 1.5/500、1.75/500,
FG15/18-XW51B Y43160X / Y48130X NIKKI LPG
GCT(NISSAN) single fuel system
FG15/18-XW51M XM150-130000-G00

FD10/15/18-XW32F XF150-120000-G00
4TNE92-HRJ 1/500、1.5/500、
FD10/15/18-XW32B Y43160X / Y48130X
Diesel engine 1.75/500
FD10/15/18-XW32M XM150-130000-G00
2t-2.5t
Hydraulic Rated capacity(t)/
Model Engine
transmission Load center(mm)
FD20/25-XW10F XF250-130000-G00 2/500、2.5/500
C240PKJ-30
FD25-XW10B Diesel engine Y43160X / Y48140X 2.5/500
2/500、2.5/500
FG20/25-XW21F
Gasoline
2/500、2.5/500,
FG20/25-XW21F K21 IMPCO LPG
gasoline engine XF250-130000-G00 single fuel system
GCT(NISSAN) 2/500、2.5/500,
FG20/25-XW21F IMPCO LPG
dual fuel system
FG20/25-XW22F XF250-130000-G00
K25
2/500、2.5/500
FG20/25-XW22B gasoline engine Y43160X / Y48140X
Gasoline
GCT(NISSAN)
FG20/25-XW22M RM322-130000-G00

FG20/25-XW22F XF250-130000-G00
K25 2/500、2.5/500,
FG20/25-XW22B gasoline engine Y43160X / Y48140X IMPCO LPG
GCT(NISSAN) single fuel system
FG20/25-XW22M RM322-130000-G00

FG20/25-XW22F XF250-130000-G00
K25 2/500、2.5/500,
FG20/25-XW22B gasoline engine Y43160X / Y48140X IMPCO LPG
GCT(NISSAN) dual fuel system
FG20/25-XW22M RM322-130000-G00
K21 LPG
FG20/25-XW51F XF250-130000-G00
GCT(NISSAN)
2/500、2.5/500,
FG20/25-XW52F XF250-130000-G00
NIKKI LPG
FG20/25-XW52B K25 LPG Y43160X / Y48140X single fuel
GCT(NISSAN) system
FG20/25-XW52M RM322-130000-G00
A498BT1-20 2/500、2.5/500
FD20/25-XW27F XF250-130000-G00
Diesel engine
FD20/25-XW32F XF250-130000-G00 2/500、2.5/500
4TNE92-HRJ
FD25-XW32B Y43160X / Y48140X 2.5/500
Diesel engine
FD25-XW32M RM322-130000-G00 2.5/500
 Rated
Hydraulic capacity(t)/
Model Engine
transmission Load
center(mm)
FD20/25-XW33F XF250-130000-G00

FD20/25-XW33B 4TNE98-BQFLC Y43160X / Y48140X 2/500、2.5/500

Diesel engine
FD20/25-XW33M RM322-130000-G00

FD20/25-XW43F Cummins XF250-130000-G00

QSF2.8T3NA49 2/500、2.5/500
FD20/25-XW43B Diesel engine Y43160X / Y48140X

FD20/25-XW55F Mitsubishi Motors XF250-130000-G00

S4S-Z362CSFL(OLD) 2/500、2.5/500
FD20/25-XW55B S4S-DPEU2(NEW) Y43160X / Y48140X
Diesel engine
FD20/25-XW56F XF250-130000-G00
Yanmar
FD20/25-XW56B 4TNV94L-BXPHZ Y43160X / Y48140X 2/500、2.5/500
Diesel engine
FD20/25-XW56M RM322-130000-G00
3t-3.5t
Hydraulic Rated
Model Engine
transmission capacity(t)/
C240PKJ-30 3/500、3.5/500
FD30/35-XW10F XF300-120000-G00
Diesel engine
FG30/35-XW22F XF300-120000-G00

K25 gasoline engine 3/500、3.5/500

FG30/35-XW22B Y43160X / Y48150X
GCT(NISSAN) Gasoline
FG30/35-XW22M RM622-130000-G00

FG30/35-XW22F XF300-120000-G00
3/500、3.5/500
FG30/35-XW22B K25 gasoline engine Y43160X / Y48150X IMPCO single
GCT(NISSAN) fuel system
FG30/35-XW22M RM622-130000-G00

FG30/35-XW22F XF300-120000-G00
3/500、3.5/500
FG30/35-XW22B K25 gasoline engine Y43160X / Y48150X IMPCO dual
GCT(NISSAN) fuel system
FG30/35-XW22M RM622-130000-G00

FG30/35-XW52F XF300-120000-G00
3/500、3.5/500
FG30/35-XW52B K25 LPG Y43160X / Y48150X NIKKI single
GCT(NISSAN) fuel system
FG30/35-XW52M RM622-130000-G00

FD30/35-XW33F XF300-120000-G00 3/500、3.5/500

FD30/35-XW33B 4TNE98-BQFLC Y43160X / Y48150X 3/500、3.5/500

Diesel engine
FD30/35-XW33M RM622-130000-G00 3/500、3.5/500

FD30/35-XW43F Cummins XF300-120000-G00

QSF2.8T3NA49 3/500、3.5/500
FD30/35-XW43B Diesel engine Y43160X / Y48150X

FD30/35-XW55F Mitsubishi Motors XF300-120000-G00

S4S-Z362CSFL(OLD) 3/500、3.5/500
FD30/35-XW55B S4S-DPEU2(NEW) Y43160X / Y48150X
Diesel engine
FD30/35-XW56F XF300-120000-G00
Yanmar
FD30/35-XW56B 4TNV94L-BXPHZ Y43160X / Y48150X 3/500、3.5/500
Diesel engine
FD30/35-XW56M RM622-130000-G00
4t-5t
Hydraulic Rated capacity(t)/
Model Engine
transmission Load center(mm)
FD40/45-XW35B 4.0/500，4.5/500
1104D-44
XB450-130000-G02
（PERKINS）
FD50/55-XXW35B 5.0/500,5.5/500

FD40/45-XW58B 4.0/500，4.5/500
QSF2.8 T4F
XB450-130000-G01
FD50/55-XXW58B (CUMMINS) 5.0/500,5.5/500

FG40/45-XW57B 4/500、4.5/500

FG50/55-XXW57B 5.0/500, 5.5/500

GM4.3L LX
XB450-130000-G01
FG40/45-XW57B Dual fule engine 4/500、4.5/500

FG50/55-XXW57B 5.0/500 ,5.5/500

5t-10t
Hydraulic Rated capacity(t)/
Model Engine
transmission Load center(mm)

QSB3.3
FD50/60/70-XW38 YQXD100H21 5/600, 6/600, 7/600
(CUMMINS)

QSB3.3 100
FD50/60/70-XW46 YQXD100H21 5/600, 6/600, 7/600
(CUMMINS)

GM4.3L LX
FD50/60/70-XW57 YQXD100H13A 5/600, 6/600, 7/600
(LPG dual fuel)

QSB4.5
FD80/100-XW28 YQXD100H20 8/600, 10/600
(CUMMINS)

QSB4.5 110
FD80/100-XW48 YQXD100H20 8/600, 10/600
(CUMMINS)
 XII. Main technical performance parameter
1t—1.8t
Model CPCD10-XW10F CPCD15-XW10F CPCD18-XW10F

Rated capacity kg 1000 1500 1750

Load centre 500 500 500

mm
distance
Overall maximum
mm 3000 3000 3000
lift height
Free lift height mm 155 155 155

Maximum lift
mm/s 610 610 610
speed (with load)
Tilt of the mast F/B 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 21 21 21
(without load)
Ground clearance mm 115 115 115

Min outside turning

mm 1965 1990 2015
radius
Max. Grade ability
% 20 20 20
(Full load)

Wheel-base mm 1475 1475 1475

Track (F/R) mm 900/920 900/920 900/920

Service mass kg 2510 2650 2765

Overall dimension 3175×1080×2105 3205×1080×2105 3230×1080×2105

(L×W×H)(include forks)
6.5-10-10PR/2 6.5-10-10PR/2 6.5-10-10PR/2
Tyre (F/R)
5.00-8-10PR/2 5.00-8-10PR/2 5.00-8-10PR/2
Battery V/ capacity Ah 12/60/20h 12/60/20h 12/60/20h

Model ISUZU C240PKJ-30

Diesel engine

Rated
34.5kW/2500 r/min
capacity/rpm
Max torque/rpm 137.7N·m/1800 r/min

Displacement L 2.4
 Model CPQD10-XW21 CPQD15-XW21 CPQD18-XW21

Rated capacity kg 1000 1500 1750

Load centre
mm 500 500 500
distance
Overall maximum
mm 3000 3000 3000
lift height

Free lift height mm 155 155 155

Maximum lift
mm/s 580 510 510
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 19 18 18
(without load)

Ground clearance mm 115 115 115

Min outside turning

mm 1965 1990 2015
radius
Max. Grade ability
% 20 20 20
(Full load)

Wheel-base mm 1475 1475 1475

Track (F/R) mm 900/920 900/920 900/920

Service mass kg 2510 2650 2765

Overall dimension 3175×1080×2105 3205×1080×2105 3230×1080×2105

(L×W×H)(include forks)
6.5-10-10PR/2 6.5-10-10PR/2 6.5-10-10PR/2
Tyre (F/R)
5.00-8-10PR/2 5.00-8-10PR/2 5.00-8-10PR/2

Battery V/ capacity Ah 12/60/20h 12/60/20h 12/60/20h

Model GCT(NISSAN) K21

Gasoline engine

Rated
31.5kW/2300 r/min
capacity/rpm
Max torque/rpm 144N·m/1600 r/min

Displacement L 2.065
 Power Gasoline

Model FG15-XW21 FG18-XW21

Rated capacity kg 1500 1750

Load centre 500 500

mm
distance
Overall maximum
mm 3000 3000
lift height

Free lift height mm 155 155

Maximum lift 510 510

mm/s
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12°

Max travel speed 18 18

km/h
(without load)

Ground clearance mm 115 115

Min outside turning 1990 2015

mm
radius
Max. Grade ability 20 20
%
(Full load)

Wheel-base mm 1475 1475

Track (F/R) mm 900/920 900/920

Service mass kg 2650 2765

Overall dimension 3205×1080×2105 3230×1080×2105

(L×W×H)(include forks)
6.5-10-10PR/2 6.5-10-10PR/2
Tyre (F/R)
5.00-8-10PR/2 5.00-8-10PR/2

Battery V/ capacity Ah 12/60/20h 12/60/20h

Model GCT(NISSAN) K21

Gasoline
engine

Rated
31.5kW/2300 r/min
capacity/rpm
Max torque/rpm 144N·m/1600 r/min
 Displacement L 2.065

Power LPG

Model FG15-XW21 FG18-XW21

Rated capacity kg 1500 1750

Load centre 500 500

mm
distance
Overall maximum
mm 3000 3000
lift height
Free lift height mm 155 155

Maximum lift
mm/s 510 510
speed (with load)
Tilt of the mast F/B 6°/12° 6°/12°

Max travel speed

km/h 18 18
(without load)
Ground clearance mm 115 115

Min outside turning

mm 1990 2015
radius
Max. Grade ability
% 20 20
(Full load)
Wheel-base mm 1475 1475

Track (F/R) mm 900/920 900/920

Service mass kg 2650 2765

Overall dimension 3205×1080×2105 3230×1080×2105

(L×W×H)(include forks)
6.50-10-10PR/2 6.50-10-10PR/2
Tyre (F/R)
5.00-8-10PR/2 5.00-8-10PR/2
Battery V/ capacity Ah 12/60/20h 12/60/20h

Model GCT(NISSAN) K21

Gasoline
engine

Rated
31.5kW/2300 r/min
capacity/rpm

Max torque/rpm 144N·m/1600 r/min

 Displacement L 2.065

Power Gasoline/LPG

Model FG15-XW51 FG18-XW51

Rated capacity kg 1500 1750

Load centre mm 500 500
distance
Overall maximum mm 3000 3000
lift height
Free lift height mm 155 155
Maximum lift mm/s 510 510
speed (with load)
Tilt of the mast F/B 6°/12° 6°/12°
Max travel speed km/h 18 18
(without load)
Ground clearance mm 115 115
Min outside turning mm 1990 2015
radius
Max. Grade ability % 20 20
(Full load)
Wheel-base mm 1475 1475

Track (F/R) mm 900/920 900/920

Service mass kg 2650 2765

Overall dimension
(L×W×H)(include forks) 3205×1080×2105 3230×1080×2105
6.5-10-10PR/2 6.5-10-10PR/2
Tyre (F/R) 5.00-8-10PR/2 5.00-8-10PR/2
Battery V/ capacity Ah 12/60/20h 12/60/20h

Model GCT(NISSAN) K21 LPG

LPG engine

Rated
apacity/rpm 29kW/2250 r/min

Max torque/rpm 140N·m/1600 r/min

Displacement L 2.065
 FD10-XW32F FD15-XW32F FD18-XW32F
Model FD10-XW32B FD15-XW32B FD18-XW32B
FD10-XW32M FD15-XW32M FD18-XW32M

Rated capacity kg 1000 1500 1750

Load centre 500 500 500

mm
distance
Overall maximum 3000 3000 3000
mm
lift height

Free lift height mm 155 155 155

Maximum lift 580 580 580

mm/s
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12°

Max travel speed 19/19.3/19 19/19.3/19 19/19.3/19

km/h
(without load)

Ground clearance mm 115 115 115

Min outside turning

mm 1965 1990 2015
radius
Max. Grade ability 20 20 20
%
(Full load)

Wheel-base mm 1475 1475 1475

Track (F/R) mm 900/920 900/920 900/920

Service mass kg 2510 2650 2765

Overall dimension 3175×1080×2105 3205×1080×2105 3230×1080×2105

(L×W×H)(include forks)
6.5-10-10PR/2 6.5-10-10PR/2 6.5-10-10PR/2
Tyre (F/R)
5.00-8-10PR/2 5.00-8-10PR/2 5.00-8-10PR/2

Battery V/ capacity Ah 12/60/20h 12/60/20h 12/60/20h

Model YANMAR 4TNE92-HRJ

engine
Diesel

Rated
32.8kW/2450 r/min
capacity/rpm
 Max torque/rpm 142N·m/1600 r/min

Displacement L 2.659

2-3.5t
FD25-XW10F
Model FD20-XW10F FD30-XW10F FD35-XW10F
FD25-XW10B

Rated capacity kg 2000 2500 3000 3500

Load centre
mm 500 500 500 500
distance
Overall maximum 3000 3000 3000 3000
mm
lift height

Free lift height mm 140 140 145 145

Maximum lift
mm/s 650 650/620 520 455
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed 19.7 19.7/18.6 18.6 18.6

km/h
(without load)

Ground clearance mm 115 115 130 130

Min outside turning

mm 2180 2250 2355 2415
radius
Max. Grade ability 20 20 15 15
%
(Full load)

Wheel-base mm 1650 1650 1700 1700

Track (F/R) mm 965/973 965/973 1005/975 1005/975

Service mass kg 3405 3765 4350 4705

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115 3800×1225×2130 3870×1225×2165
7.00-12-12PR 7.00-12-12PR 28×9-15-12PR/2 28×9-15-12PR/2
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR 6.50-10-10PR/2 6.50-10-10PR/2

Battery V/ capacity Ah 12/90/20h 12/90/20h 12/90/20h 12/90/20h

Model ISUZU C240PKJ-30

engine
Diesel

Rated
34.5kW/2500 r/min
capacity/rpm
Max torque/rpm 137.7N·m/1800 r/min

Displacement L 2.4

Model FG20-XW21F FG25-XW21F

Rated capacity kg 2000 2500

Load centre 500 500

mm
distance
Overall maximum 3000 3000
mm
lift height

Free lift height mm 140 140

Maximum lift
mm/s 490 490
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12°

Max travel speed

km/h 18.2 18.2
(without load)

Ground clearance mm 115 115

Min outside turning

mm 2180 2250
radius
Max. Grade ability
% 20 20
(Full load)

Wheel-base mm 1650 1650

Track (F/R) mm 965/973 965/973

Service mass kg 3405 3765

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115

7.00-12-12PR 7.00-12-12PR
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR

Battery V/ capacity Ah 12/60/20h 12/60/20h

Gasolin

Model GCT(NISSAN) K21

engin
e
e

Rated
31.5kW/2300 r/min
capacity/rpm
 Max torque/rpm 144N·m/1600 r/min

Displacement L 2.065

Power Gasoline

Model FG20-XW21F FG25-XW21F

Rated capacity kg 2000 2500

Load centre
mm 500 500
distance
Overall maximum
mm 3000 3000
lift height
Free lift height mm 140 140

Maximum lift
mm/s 490 490
speed (with load)
Tilt of the mast F/B 6°/12° 6°/12°

Max travel speed 18.2 18.2

km/h
(without load)
Ground clearance mm 115 115

Min outside turning

mm 2180 2250
radius
Max. Grade ability
% 20 20
(Full load)
Wheel-base mm 1650 1650

Track (F/R) mm 965/973 965/973

Service mass kg 3405 3765

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115
7.00-12-12PR 7.00-12-12PR
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR

Battery V/ capacity Ah 12/60/20h 12/60/20h

Gasoline

Model GCT(NISSAN) K21

engine

Rated
31.5kW/2300 r/min
capacity/rpm
 Max torque/rpm 144N·m/1600 r/min

Displacement L 2.065

Power LPG

Model FG20-XW21F FG25-XW21F

Rated capacity kg 2000 2500

Load centre
mm 500 500
distance
Overall maximum 3000 3000
mm
lift height
Free lift height mm 140 140

Maximum lift 490 490

mm/s
speed (with load)
Tilt of the mast F/B 6°/12° 6°/12°

Max travel speed

km/h 18.2 18.2
(without load)
Ground clearance mm 115 115

Min outside turning

mm 2180 2250
radius
Max. Grade ability
% 20 20
(Full load)
Wheel-base mm 1650 1650

Track (F/R) mm 965/973 965/973

Service mass kg 3405 3765

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115

7.00-12-12PR 7.00-12-12PR
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR
Battery V/ capacity Ah 12/60/20h 12/60/20h
Gasoline

Model GCT(NISSAN) K21

engine

Rated
31.5kW/2300 r/min
capacity/rpm
 Max torque/rpm 144N·m/1600 r/min

Displacement L 2.065

Power Gasoline/LPG

FG25-XW22F
FG20-XW22F FG30-XW22F FG35-XW22F
Model FG25-XW22B
FG20-XW22M FG30-XW22M FG35-XW22M
FG25-XW22M

Rated capacity kg 2000 2500 3000 3500

Load centre
mm 500 500 500 500
distance
Overall maximum 3000 3000 3000 3000
mm
lift height

Free lift height mm 140 140 145 145

Maximum lift
mm/s 560 560 450 385
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 19/18.7 19/19.4/18.7 17.9/18.3 17.9/18.3
(without load)

Ground clearance mm 115 115 130 130

Min outside turning

mm 2180 2250 2340 2415
radius
Max. Grade ability 20 20 20 20
%
(Full load)

Wheel-base mm 1650 1650 1700 1700

Track (F/R) mm 965/973 965/973 1005/975 1005/975

Service mass kg 3405 3765 4350 4705

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115 3800×1225×2130 3870×1225×2165
7.00-12-12PR 7.00-12-12PR 28×9-15-12PR/2 28×9-15-12PR/2
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR 6.50-10-10PR/2 6.50-10-10PR/2

Battery V/ capacity Ah 12/60/20h 12/60/20h 12/60/20h 12/60/20h

en
ne
oli

Model GCT(NISSAN) K25

 Rated
38kW/2400 r/min
capacity/rpm
Max torque/rpm 185N·m/1600 r/min

Displacement L 2488

Power Gasoline

FG20-XW22F FG25-XW22F FG30-XW22F FG35-XW22F

Model FG20-XW22B FG25-XW22B FG30-XW22B FG35-XW22B
FG20-XW22M FG25-XW22M FG30-XW22M FG35-XW22M

Rated capacity kg 2000 2500 3000 3500

Load centre
mm 500 500 500 500
distance
Overall maximum 3000 3000 3000 3000
mm
lift height

Free lift height mm 140 140 145 145

Maximum lift 560 560 450 385

mm/s
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 19/19.4/18.7 19/19.4/18.7 17.9/18.4/18.3 17.9/18.4/18.3
(without load)

Ground clearance mm 115 115 130 130

Min outside turning

mm 2180 2250 2340 2415
radius
Max. Grade ability 20 20 20 20
%
(Full load)

Wheel-base mm 1650 1650 1700 1700

Track (F/R) mm 965/973 965/973 1005/975 1005/975

Service mass kg 3405 3765 4350 4705

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115 3800×1225×2130 3870×1225×2165
7.00-12-12PR 7.00-12-12PR 28×9-15-12PR/2 28×9-15-12PR/2
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR 6.50-10-10PR/2 6.50-10-10PR/2

Battery V/ capacity Ah 12/60/20h 12/60/20h 12/60/20h 12/60/20h

 Model GCT(NISSAN) K25
Gasoline engine

Rated
38kW/2400 r/min
capacity/rpm
Max torque/rpm 185N·m/1600 r/min

Displacement L 2.488

Power LPG

Model

Rated capacity kg 2000 2500 3000 3500

Load centre
mm 500 500 500 500
distance
Overall maximum 3000 3000 3000 3000
mm
lift height

Free lift height mm 140 140 145 145

Maximum lift
mm/s 560 560 450 385
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 19/19.4/18.7 19/19.4/18.7 17.9/18.4/18.3 17.9/18.4/18.3
(without load)

Ground clearance mm 115 115 130 130

Min outside turning

mm 2180 2250 2340 2415
radius
Max. Grade ability
% 20 20 20 20
(Full load)

Wheel-base mm 1650 1650 1700 1700

Track (F/R) mm 965/973 965/973 1005/975 1005/975

Service mass kg 3405 3765 4350 4705

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115 3800×1225×2130 3870×1225×2165
7.00-12-12PR 7.00-12-12PR 28×9-15-12PR/2 28×9-15-12PR/2
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR 6.50-10-10PR/2 6.50-10-10PR/2
Battery V/ capacity Ah 12/60/20h 12/60/20h 12/60/20h 12/60/20h

Model GCT(NISSAN) K25

Gasoline engine

Rated
38kW/2400 r/min
capacity/rpm
Max torque/rpm 185N·m/1600 r/min

Displacement L 2.488

Power Gasoline/LPG

Model FG20-XW51F FG25-XW51F

Rated capacity kg 2000 2500

Load centre
mm 500 500
distance
Overall maximum
mm 3000 3000
lift height

Free lift height mm 140 140

Maximum lift
mm/s 490 490
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12°

Max travel speed

km/h 18.2 18.2
(without load)

Ground clearance mm 115 115

Min outside turning

mm 2180 2250
radius
Max. Grade ability 20 20
%
(Full load)

Wheel-base mm 1650 1650

Track (F/R) mm 965/973 965/973

Service mass kg 3405 3765

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115
 7.00-12-12PR 7.00-12-12PR
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR

Battery V/ capacity Ah 12/60/20h 12/60/20h

Model GCT(NISSAN) K21 LPG

LPG engine

Rated
29kW/2250 r/min
capacity/rpm

Max torque/rpm 140N·m/1600 r/min

Displacement L 2.065

Model FG20-XW52 FG25-XW52 FG30-XW52 FG35-XW52

Rated capacity kg 2000 2500 3000 3500

Load centre 500 500 500 500
distance mm
Overall maximum 3000 3000 3000 3000
lift height mm

Free lift height mm 140 140 145 145

Maximum lift 560 560 450 385
speed (with load) mm/s
Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°
Max travel speed 19/19.4/18.7 19/19.4/18.7 17.9/18.4/18.3 17.9/18.4/18.3
(without load) km/h
Ground clearance mm 115 115 130 130
Min outside turning 2180 2250 2340 2415
radius mm
Max. Grade ability 20 20 20 20
(Full load) %
Wheel-base mm 1650 1650 1700 1700

Track (F/R) mm 965/973 965/973 1005/975 1005/975

Service mass kg 3405 3765 4350 4705

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115 3800×1225×2130 3870×1225×2165
7.00-12-12PR 7.00-12-12PR 28×9-15-12PR/2 28×9-15-12PR/2
Tyre (F/R) 6.00-9-10PR 6.00-9-10PR 6.50-10-10PR/2 6.50-10-10PR/2
Battery V/ capacity Ah 12/60/20h 12/60/20h 12/60/20h 12/60/20h
 Model GCT(NISSAN) K25 LPG
LPG engine

Rated
35kW/2400 r/min
capacity/rpm
Max torque/rpm 170N·m/1600 r/min

Displacement L 2.488

FD25-XW32F
Model FD20-XW32F FD25-XW32B
FD25-XW32M

Rated capacity kg 2000 2500

Load centre
mm 500 500
distance
Overall maximum
mm 3000 3000
lift height

Free lift height mm 140 140

Maximum lift
mm/s 600 600 /620/620
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12°

Max travel speed

km/h 19.4 19.4/18.6/17.9
(without load)

Ground clearance mm 115 115

Min outside turning

mm 2180 2250
radius
Max. Grade ability
% 20 20
(Full load)

Wheel-base mm 1650 1650

Track (F/R) mm 965/973 965/973

 Service mass kg 3405 3765

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115

7.00-12-12PR 7.00-12-12PR
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR

Battery V/ capacity Ah 12/90/20h 12/90/20h

Model YANMAR 4TNE92-HRJ

Diesel engine

Rated
32.8kW/2450 r/min
capacity/rpm

Max torque/rpm 142N·m/1600 r/min

Displacement L 2.659

Model FD20-XW33 FD25-XW33 FD30-XW33 FD35-XW33

Rated capacity kg 2000 2500 3000 3500

Load centre
mm 500 500 500 500
distance
Overall maximum
mm 3000 3000 3000 3000
lift height

Free lift height mm 140 140 145 145

Maximum lift
mm/s 620 620 490 430
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 18.2/18.6/17.9 18.2/18.6/17.9 17.2/17.6/17.6 17.2/17.6/17.6
(without load)

Ground clearance mm 115 115 130 130

Min outside turning

mm 2180 2250 2340 2415
radius
Max. Grade ability 20 20 20 20
%
(Full load)

Wheel-base mm 1650 1650 1700 1700

Track (F/R) mm 965/973 965/973 1005/975 1005/975

Service mass kg 3405 3765 4350 4705

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115 3800×1225×2130 3870×1225×2165
7.00-12-12PR 7.00-12-12PR 28×9-15-12PR/2 28×9-15-12PR/2
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR 6.50-10-10PR/2 6.50-10-10PR/2

Battery V/ capacity Ah 12/90/20h 12/90/20h 12/90/20h 12/90/20h

Model YANMAR 4TNE98

Diesel engine

Rated
42.1kW/2300 r/min
capacity/rpm

Max torque/rpm 186N·m/1700 r/min

Displacement L 3.319

Model FD20-XW43 FD25-XW43 FD30-XW43 FD35-XW43

Rated capacity kg 2000 2500 3000 3500

Load centre
mm 500 500 500 500
distance
Overall maximum
mm 3000 3000 3000 3000
lift height

Free lift height mm 140 140 145 145

Maximum lift
mm/s 620 620 490 430
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 17.5/18 17.5/18 18.6/19 18.6/19
(without load)

Ground clearance mm 115 115 130 130

Min outside turning

mm 2180 2250 2340 2415
radius
Max. Grade ability 20 20 20 20
%
(Full load)
Wheel-base mm 1650 1650 1700 1700

Track (F/R) mm 965/973 965/973 1005/975 1005/975

Service mass kg 3405 3765 4350 4705

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115 3800×1225×2130 3870×1225×2165
7.00-12-12PR 7.00-12-12PR 28×9-15-12PR/2 28×9-15-12PR/2
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR 6.50-10-10PR/2 6.50-10-10PR/2

Battery V/ capacity Ah 12/90/20h 12/90/20h 12/90/20h 12/90/20h

Model Cummins, QSF2.8T3NA49

Diesel engine

Rated
36.5kW/2500r/min
capacity/rpm

Max torque/rpm 186N·m/ 1500 r/min

Displacement L 2.8

Model FD20-XW55 FD25-XW55 FD30-XW55 FD35-XW55

Rated capacity kg 2000 2500 3000 3500

Load centre
mm 500 500 500 500
distance
Overall maximum
mm 3000 3000 3000 3000
lift height

Free lift height mm 140 140 145 145

Maximum lift
mm/s 620 620 490 430
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 16.5/16.8 16.5/16.8 17.5/17.9 17.5/17.9
(without load)

Ground clearance mm 115 115 130 130

Min outside turning

mm 2180 2250 2340 2415
radius
Max. Grade ability
% 20 20 20 20
(Full load)

Wheel-base mm 1650 1650 1700 1700

Track (F/R) mm 965/973 965/973 1005/975 1005/975

Service mass kg 3405 3765 4350 4705

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115 3800×1225×2130 3870×1225×2165
7.00-12-12PR 7.00-12-12PR 28×9-15-12PR/2 28×9-15-12PR/2
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR 6.50-10-10PR/2 6.50-10-10PR/2

Battery V/ capacity Ah 12/90/20h 12/90/20h 12/90/20h 12/90/20h

Model Mitsubishi Motors, S4S-DPEU2

Diesel engine

Rated
35.3kW/2250r/min
capacity/rpm

Max torque/rpm 177N·m/ 1700 r/min

Displacement L 3.331

Model FD20-XW56 FD25-XW56 FD30-XW56 FD35-XW56

Rated capacity kg 2000 2500 3000 3500

Load centre
mm 500 500 500 500
distance
Overall maximum
mm 3000 3000 3000 3000
lift height

Free lift height mm 140 140 145 145

Maximum lift
mm/s 620 620 490 430
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 17.5/18 17.5/18 18.6/19 18.6/19
(without load)

Ground clearance mm 115 115 130 130

Min outside turning
mm 2180 2250 2340 2415
radius
Max. Grade ability
% 20 20 20 20
(Full load)

Wheel-base mm 1650 1650 1700 1700

Track (F/R) mm 965/973 965/973 1005/975 1005/975

Service mass kg 3405 3765 4350 4705

Overall dimension
(L×W×H)(include forks) 3600×1155×2115 3675×1155×2115 3800×1225×2130 3870×1225×2165
7.00-12-12PR 7.00-12-12PR 28×9-15-12PR/2 28×9-15-12PR/2
Tyre (F/R)
6.00-9-10PR 6.00-9-10PR 6.50-10-10PR/2 6.50-10-10PR/2

Battery V/ capacity Ah 12/90/20h 12/90/20h 12/90/20h 12/90/20h

Model Yanmar, 4TNV94L-BXPHZ

Diesel engine

Rated
34.6kW/2400r/min
capacity/rpm

Max torque/rpm 191.5~208.5N·m/ 1500(±100) r/min

Displacement L 3.054

Model FD40-XW35 FD45-XW35 FD50-XXW35 FD55-XXW35

Rated capacity kg 4000 4500 5000 5500

Load centre
mm 500 500 500 500
distance
Overall maximum
mm 3000 3000 3000 3000
lift height

Free lift height mm 160 160 160 160

Maximum lift
mm/s 460 460 400 400
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 24 24 24 24
(without load)
Ground clearance mm 170 170 170 170

Min outside turning

mm 2690 2720 2875 2905
radius
Max. Grade ability
% 20 20 20 20
(Full load)

Wheel-base mm 2000 2000 2150 2150

Track (F/R) mm 1173/1130 1203 / 1130 1203 / 1130 1203 / 1130

Service mass kg 6500 6700 6850 7250

Overall dimension
4155×1420×2270 4185×1503×2270 4335×1503×2270 4530×1503×2270
(L×W×H)(include forks)
8.25-15-14PR/2 300-15-18PR/2 300-15-18PR/2 300-15-18PR/2
Tyre (F/R)
7.00-12-12PR/2 7.00-12-12PR/2 7.00-12-12PR/2 7.00-12-12PR/2

Battery V/ capacity Ah 24/90 24/90 24/90 24/90

Model PERKINS 1104D-44

Diesel engine

Rated
55.9kw / 2200 r/min
capacity/rpm

Max torque/rpm 265N·m/1700 r/min

Displacement L 4.410

Model FG40-XW57 FG45-XW57 FG50-XXW57 FG55-XXW57

Rated capacity kg 4000 4500 5000 5500

Load centre
mm 500 500 500 500
distance
Overall maximum
mm 3000 3000 3000 3000
lift height

Free lift height mm 160 160 160 160

Maximum lift
mm/s 460 460 400 400
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 24 24 24 24
(without load)
Ground clearance mm 170 170 170 170

Min outside turning

mm 2690 2720 2875 2875
radius
Max. Grade ability
% 20 20 20 20
(Full load)

Wheel-base mm 2000 2000 2150 2150

Track (F/R) mm 1173 / 1130 1203 /1130 1203 /1130 1203 /1130

Service mass kg 6500 6700 6850 7250

Overall dimension
4155×1420×2270 4180×1490×2270 4335×1503×2270 4530×1503×2270
(L×W×H)(include forks)
8.25-15-14PR/2 300-15-18PR/2 300-15-18PR/2 300-15-18PR/2
Tyre (F/R)
7.00-12-12PR/2 7.00-12-12PR/2 7.00-12-12PR/2 7.00-12-12PR/2

Battery V/ capacity Ah 12/60 12/60 12/60 12/60

Model GM4.3L LX
Dual Fulel engine

Rated
74kw / 2300r/min
capacity/rpm

Max torque/rpm 301N·m/1600 r/min

Displacement L 4.294

Power LPG

Model FG40-XW57 FG45-XW57 FG50-XXW57 FG55-XXW57

Rated capacity kg 4000 4500 5000 5500

Load centre
mm 500 500 500 500
distance
Overall maximum
mm 3000 3000 3000 3000
lift height

Free lift height mm 160 160 160 160

Maximum lift
mm/s 460 460 400 400
speed (with load)

Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed
km/h 24 24 24 24
(without load)

Ground clearance mm 170 170 170 170

Min outside turning

mm 2690 2720 2875 2875
radius
Max. Grade ability
% 20 20 20 20
(Full load)

Wheel-base mm 2000 2000 2150 2150

Track (F/R) mm 1173 / 1130 1203 /1130 1203 /1130 1203 /1130

Service mass kg 6500 6700 6850 7250

Overall dimension
4155×1420×2270 4180×1490×2270 4335×1503×2270 4530×1503×2270
(L×W×H)(include forks)
8.25-15-14PR/2 300-15-18PR/2 300-15-18PR/2 300-15-18PR/2
Tyre (F/R)
7.00-12-12PR/2 7.00-12-12PR/2 7.00-12-12PR/2 7.00-12-12PR/2

Battery V/ capacity Ah 12/60 12/60 12/60 12/60

Model GM4.3L LX

Rated
Dual-fuel engine

74kw / 2300r/min
capacity/rpm

Max torque/rpm 301N·m/1600 r/min

Displacement L 4.294

Power LPG

Model FG40-XW58 FG45-XW58 FG50-XXW58 FG55-XXW58

Rated capacity kg 4000 4500 5000 5500

Load centre
mm 500 500 500 500
distance
Overall maximum
mm 3000 3000 3000 3000
lift height

Free lift height mm 160 160 160 160

Maximum lift
mm/s 460 460 400 400
speed (with load)
Tilt of the mast F/B 6°/12° 6°/12° 6°/12° 6°/12°

Max travel speed

km/h 24 24 24 24
(without load)

Ground clearance mm 170 170 170 170

Min outside turning

mm 2690 2720 2875 2905
radius
Max. Grade ability
% 20 20 20 20
(Full load)

Wheel-base mm 2000 2000 2150 2150

Track (F/R) mm 1173 / 1130 1203 /1130 1203 / 1130 1203 /1130

Service mass kg 6500 6700 6850 7250

Overall dimension
4155×1420×2270 4185×1503×2270 4335×1503×2270 4350×1503×2270
(L×W×H)(include forks)
8.25-15-14PR/2 300-15-18PR/2 300-15-18PR/2 300-15-18PR/2
Tyre (F/R)
7.00-12-12PR/2 7.00-12-12PR/2 7.00-12-12PR/2 7.00-12-12PR/2

Battery V/ capacity Ah 12 / 95 12 / 95 12 / 95 12 / 95

Model QSF2.8T4F
Diesel engine

Rated
55kw / 2200r/min
capacity/rpm

Max torque/rpm 298N·m/1600 r/min

Displacement L 2800

Model FD50-XW38 FD60-XW38 FD70-XW38

Rated capacity kg 5000 6000 7000

Load centre
mm 600 600 600
distance
Overall maximum
mm 3000 3000 3000
lift height

Free lift height mm 160 160 160

Maximum lift
mm/s 488 488 420
speed (with load)
Tilt of the mast F/B 6/12 6/12 6/12

Max travel speed

km/h 29 29 29
(without load)

Ground clearance mm 200 200 200

Min outside turning

mm 3250 3300 3350
radius
Max. traction 25440/63960 26720/64280 27500/65000
N
（loaded/no load）
Max. Grade ability
% 20 20 20
(Full load)

Wheel-base mm 2300 2300 2300

Track (F/R) mm 1489/1700 1489/1700 1489/1700

Service mass kg 7950 8480 9250

Overall dimension
(L×W×H)(include forks) 4698.5×2050×2500 4728.5×2050×2500 4803.5×2050×2495

8.25-15-14PR/4 8.25-15-14PR/4 8.25-15-14PR/4

Tyre (F/R)
8.25-15-14PR/2 8.25-15-14PR/2 8.25-15-14PR/2

Battery V/ capacity Ah 24/90/20h 24/90/20h 24/90/20h

Model QSB3.3（Cummins）
Diesel engine

Rated
74kW/2200r/min
capacity/rpm
Max torque/rpm 415N·m/1600r/min

Displacement L 3.3

Model FD50-XW46 FD60-XW46 FD70-XW46

Rated capacity kg 5000 6000 7000

Load centre
mm 600 600 600
distance
Overall maximum
mm 3000 3000 3000
lift height

Free lift height mm 160 160 160

Maximum lift
mm/s 488 488 420
speed (with load)

Tilt of the mast F/B 6/12 6/12 6/12

Max travel speed

km/h 29 29 29
(without load)

Ground clearance mm 200 200 200

Min outside turning

mm 3250 3300 3350
radius
Max. traction 25440/65000 26720/65000 27500/65000
N
（loaded/no load）
Max. Grade ability
% 20 20 20
(Full load)

Wheel-base mm 2300 2300 2300

Track (F/R) mm 1489/1700 1489/1700 1489/1700

Service mass kg 7950 8480 9250

Overall dimension
(L×W×H)(include forks) 4698.5×2050×2500 4728.5×2050×2500 4803.5×2050×2495

8.25-15-14PR/4 8.25-15-14PR/4 8.25-15-14PR/4

Tyre (F/R)
8.25-15-14PR/2 8.25-15-14PR/2 8.25-15-14PR/2

Battery V/ capacity Ah 24/90/20h 24/90/20h 24/90/20h

Model QSB3.3 100（Cummins）

Diesel engine

Rated
75kW/2200r/min
capacity/rpm
Max torque/rpm 414N·m/1600r/min

Displacement L 3.3

Model FG50-XW57 FG60-XW57 FG70-XW57

Rated capacity kg 5000 6000 7000

Load centre
mm 600 600 600
distance
Overall maximum
mm 3000 3000 3000
lift height
Free lift height mm 160 160 160

Maximum lift
mm/s 510 510 439
speed (with load)

Tilt of the mast F/B 6/12 6/12 6/12

Max travel speed

km/h 29 29 31
(without load)

Ground clearance mm 200 200 200

Min outside turning

mm 3200 3250 3350
radius
Max. traction 25440/50000 26720/50000 27500/50000
N
（loaded/no load）
Max. Grade ability
% 20 20 20
(Full load)

Wheel-base mm 2300 2300 2300

Track (F/R) mm 1489/1700 1489/1700 1489/1700

Service mass kg 7950 8350 9250

Overall dimension
4698.5×2050×2500 4728.5×2050×2500 4803.5×2050×2495
(L×W×H)(include forks)
8.25-15-14PR/4 8.25-15-14PR/4 8.25-15-14PR/4
Tyre (F/R)
8.25-15-14PR/2 8.25-15-14PR/2 8.25-15-14PR/2

Battery V/ capacity Ah 12/60/20h 12/60/20h 12/60/20h

Model GM4.3L LX （LPG dual fuel）

Dual fuel engine

Rated
74kW/2300r/min
capacity/rpm
Max torque/rpm 301N·m/1600r/min

Displacement L 4.294

Model FD80-XW28 FD100-XW28

Rated capacity kg 8000 10000

Load centre
mm 600 600
distance
Overall maximum
mm 3000 3000
lift height

Free lift height mm 200 200

Maximum lift
mm/s 440 350
speed (with load)

Tilt of the mast F/B 6/12 6/12

Max travel speed

km/h 32 31
(without load)

Ground clearance mm 250 250

Min outside
mm 3630 3900
turning radius
Max. traction 45000/60000 50000/60000
N
（loaded/no load）
Max. Grade ability
% 20 20
(Full load)

Wheel-base mm 2500 2800

Track (F/R) mm 1628/1700 1628/1700

Service mass kg 7950 8350

Overall dimension
5395×2165×2700 5724×2165×2850
(L×W×H)(include forks)
9.00-20-14PR/4 9.00-20-14PR/4
Tyre (F/R)
9.00-20-14PR/2 9.00-20-14PR/2

Battery V/ capacity Ah 24/90/20h 24/90/20h

Model QSB4.5（Cummins）
Diesel engine

Rated capacity/rpm 82kW/2200r/min

Max torque/rpm 488N·m/1500r/min

Displacement L 4.5

Model FD80-XW48 FD100-XW48

Rated capacity kg 8000 10000

Load centre
mm 600 600
distance
Overall maximum
mm 3000 3000
lift height

Free lift height mm 200 200

Maximum lift
mm/s 440 350
speed (with load)

Tilt of the mast F/B 6/12 6/12

Max travel speed

km/h 32 31
(without load)

Ground clearance mm 250 250

Min outside
mm 3630 3900
turning radius
Max. traction 45000/60000 50000/60000
N
（loaded/no load）
Max. Grade ability 20 20
%
(Full load)

Wheel-base mm 2500 2800

Track (F/R) mm 1628/1700 1628/1700

Service mass kg 11200 13000

Overall dimension
(L×W×H)(include forks) 5395×2165×2700 5742×2165×2850

9.00-20-14PR/4 9.00-20-14PR/4
Tyre (F/R)
9.00-20-14PR/2 9.00-20-14PR/2

Battery V/ capacity Ah 24/90/20h 24/90/20h

Model QSB4.5 110（Cummins）

Diesel engine

Rated capacity/rpm 82kW/2200r/min

Max torque/rpm 489N·m/1500r/min

Displacement L 4.5
XIII. Cab and overhead guard

The structure of cabin:

New type design, it is consist of left support leg, rear support leg, front glass, left
door, right door, rear door.

The operation of cab:

1. Open left door with key, enter into cab.
2. Close door, make sure left and right door close before working.
3. The glass of left and right door can be moved by draw button on the glass.
4. The rear door can be opened by losing lock buckle.

Disassemble cab:
1. Stop the truck on solid and smooth level ground; close switch, pull down hand
brake, engine flameout, ensure the door could open.
2. Open the left and right door to the max.
3. Dismantle the pedal mat, rear soleplate, front soleplate.
 4. Dismantle the left, middle and right protect cover which conjoint with
instrument frame.

1.Instrument frame 2. 3.bolt discreteness 4.rear protect

discreteness left protect cover （5pcs） cover
7.right protect 8、bolt

5. bolt discreteness discreteness

cover
6.bracket M5×16（3pcs）

9.front protect 10.bolt 11.bolt 12.switch rear

 cover discreteness discreteness cover
M4×16（2pcs）

13. switch rear cover 14.bolt discreteness M6×16（5pcs）

5. Remove switch connection of fan, rain wiper, alarm light etc

6. Remove 4 bolts from left front and right front legs.
7. Open the hood.
8. Remove 2 bolts inside left rear legs.(hand spanner)
9. Remove the assistant water tank of right leg and 2 pcs tighten bolt.
10. Remove the glass on cabin (caution), dismantle backboard and beam.
11. Sling the cabin, remove the wire at 4 legs.
12. Put down gently.

Install cab:
The installing procedure is opposite to removing procedure. Fastening torque
of 8 bolts connected support legs and truck body : T=137N·m ~167 N·m.
 Disassemble overhead:

1.rearview 2.cabane 3.clearstory 4.cover board 5.bolt M5×12

mirror board

6.right support 7.glue pipe 8.pipe hoop 9.gasket 14 10.gasket 14

assembly (8 pcs) (8 pcs)
11.bolt M14× 12.left support 13.bolt M16× 14.gasket 16 15.gasket
1.5×45(8 pcs) assembly 1.5×45（8 pcs) （8pcs) （8pcs)
16.bolt M6×12 17.gasket 6 18.gasket 6 19.right rubber 20.left rubber
（6 pcs) (6 pcs) (6 pcs) mat mat
1. Stop the truck on solid and smooth level ground; close switch, pull down
hand brake, engine flameout, ensure the door could open.
2. Dismantle the left, middle and right protect cover which conjoint with
instrument frame.
3. Dismantle the pedal mat, rear soleplate, front soleplate. (see the overhead
part).
4. Remove switch connection of fan, rain wiper, alarm light etc
5. Remove 4 bolts inside left front and right front legs.
6. Open the hood.
7. Remove 2 bolts inside left rear legs. (hand spanner)
8. Remove the assistant water tank of right leg and 2 pcs tighten bolt.
9. Sling the cabin, remove the wire at 4 legs.
10. Put down gently.

The installing procedure is opposite to removing procedure. Fastening torque

of 8 bolts connected support legs and truck body : T=137N·m ~167N·m.
XIV. Operation and notice about LPG forklift
1.5-3.5t LPG Forklift for more details refer to 《1.0t-3.5t LPG Forklift Operation and
maintenance manual)》.
Equipped with American GM4.3 LX Dual fuel engine

4.0t-7.0t

LPG fuel system consists of cylinder, filter, press reducing regulator, mixer, etc.. LPG is from cylinder
to combination valve and high pressure pipeline, then pass filter and last into reducer. After boiloff
into mixer, commix with air boiloff in fixed proportion, burnt in engine cylinder, drive forklift to work.
GM 4.3L engine equip with press reducing regulator and mixer.
1. LPG fueling and replace
After the fuel in cylinder is run out, replace it. First close the outlet valve, disconnect quick
coupling, put the quick connectors on the cylinder outlet valve with dust cover, remove the
cylinder and fuel it at gas station. During fueling, lay down the cylinder, put the inlet meter valve
on top(liquid level indicating meter to horizontal line at 60°degree angle at this time), and then
screw off the dust cover on the inflation valve, insert inflation plug, open the inlet limit valve to
fuel. When the LPG fuel to 80% of the cylinder volume, take out the inflation plug( when fuel to
80% of rated volume, its limit device will shut down automatically). After finishing fueling, take
out the plug, screw on the dust cover of inflation valve, and tighten the inlet limit valve.
After install the cylinder in certain angle(liquid level indicating meter to horizontal line at
60°degree angle), connect pipeline with quick connector, turn on the outlet valve switch to check
if there is air leakage, otherwise eliminate it. Then start the truck. Close it after truck use.
2. The operation of dual fuel switch
1. Turn switch to GAS, then fuel is switched to
gasoline;
2. Turn switch to LPG, then fuel is switched to LPG;
3. Middle position, no connection.
3. Starting the engine
（1） By gasoline
Shut off LPG tank, switch on the gasoline switch for several seconds, turn the ignition key to start
the motor-----the engine starts;
（2） By LPG
①Carburetor without gasoline：If you know the carburetor without any gasoline before start,
use LPG directness. Close the gasoline switch, open LPG switch a few seconds, then open key to
start motor, the engine move;
② Carburetor with gasoline ： start engine is not easy by LPG, close the LPG and Gasoline
switch(choose to middle position), start by gasoline. When the gasoline will be run down in
carburetor, rotate speed of engine is lower, open LPG switch, turn to LPG. Or the gasoline will be
burn fully in carburetor, engine stop, open LPG switch, use the key to start motor, engine works.
4. Change fuel during the engine runs
From LPG to gasoline：
① Switch the fuel change switch from LPG position to Neutral, step the accelerator pedal
slightly, keep still and speed up the engine until it stops.
2 After the engine completely stopped, switch the fuel change switch to GAS position again, and
then re-start the engine.
From Gas to LPG：
 ① Switch the fuel change switch from GAS position to Neutral, step the accelerator pedal
slightly, keep still and speed up the engine until it stops.
② After the engine completely stopped, open one side LPG cylinder outlet shut-off valve,
switch the fuel change switch to LPG position, and re-start the engine.
Caution：
1. Do not change fuel when engine is working. Only after the engine completely stopped
can you change fuel.
2. Use gasoline to drive several miles at least every two weeks to avoid gasoline
deterioration.
3. After engine starts, do not change fuel at once, and the engine should be in normal work
temperature before change fuel.
When using LPG, you should pay attention to the following points
Before driving, check cylinder and pipe for leakage
After LPG is working, shutting down the engine according to the following way:
①Switch the fuel change switch to neutral；
②Idle the engine until stops；
③Make sure the rest LPG run out。Place the key to “OFF” position after engine stopped.
4. Before storing for a long time, you should completely close the cylinder shutoff valve and
check if the engine leaks.
5. During moving, if there is leakage, fault, or other abnormal condition, completely shut off
the cylinder shutoff valve and have LPG system serviced.
5. Attentions
（1） If there is LPG leakage in truck working, turn off the LPG switch, shut the outlet valve, check if
loose of the connectors, and deal with it in time. Travel with gasoline when the fault is not yet
eliminated.
（2） Dual fuel truck should use 93# gasoline or truck used LPG as fuel, otherwise it may influence
the accuracy of ignition time and drop the power.
（3） If park over 10 minutes, shut off the LPG switch (or outlet valve).
（4） During engine running, keep it water temperature between 70℃ and 85℃.
6. Press reducing regulator（K21 LPG\K25LPG\4.0-7.0t engine equip with）
There are two functions of press reducing regulator. One is decompress, it drops the LPG pressure from
cylinder to one atmospheric pressure. Second is transpiration, liquid LPG absorbs the heat of engine
circular to let itself boiloff.

7. Mixer（（K21 LPG\K25LPG\4.0-7.0t engine equip with）

Mixer is based on the engine running condition, send the vaporized LPG and air together into
engine to meet requirement of engine under different work conditions.
8. Cylinder
（1） Function
It is composed of safety valve, LPG inlet, quick fitting and other relevant accessories. It
supports and stores fuel, and it is located at the back of truck. The functions:
a. Shut off valve
Controls inlet and outlet lines of the LPG
b. Charging limit valve
Opens the charging limit valve to charge LPG till the charging device is automatically closed
when 70%- 80% volume of the container is full.
c. Level indication
The gauge on the tank shows remaining volume.
d. Outpouring limit valve
 When outpouring exceeds the stated value, or the pipe is broken, the outpouring device on the
valve will be closed automatically.
e. Safety valve
Safety valve will open automatically when pressure in cylinder is over the standard pressure.
（2） Main parameters
Work temperature:-40°C~+60°C；Work pressure ：2.2MPa；opening pressure of safety valve：
2.5±0.2MPa；Max. capacity ：80% of cylinder volume
（3） Cylinder structure
1．Inflation valve
（air intake and dust cover） 2. Install label

3. Outlet valve（vent
connector） 4. Fixed Pin

6. Level
5. Outlet shut off valve
indicator

7. Inlet shut off valve

（4） Cylinder replacement

Paste safety operation procedures on cylinder（See Fig.1）
1. Park the truck on flat and stable ground, stop engine, apply hand brake;
2 Remove cylinder：
a. Close outlet shut off valve, and remove outlet connector. （See Fig.2）

Fig.1 Fig.2

b. Loosen cylinder fixed parts, see following：

Metal band bracket
 Buckle belt bracket

1. Hold tightening device with right hand, use

Buckle belt and tightening device forefinger, middle finger, and ring finger to
pull lock buckle out.

3．Keep the lock buckle out and pull

2. Keep holding lock buckle up, and push up
downward the whole tightening device
tightening device until it touches cylinder.

5. Remove the left tightening device from

buckle belt using the same procedure.

4. Then buckle belt is loosened from tighten

device.
 Remove cylinder and charge

Caution:
1. Avoid banging cylinder against truck
when removing.
2. Make sure the outlet shut off valve is
closed.
3. Only take empty cylinder to authorized
charging place. Not allow charge privately,
and the LPG ingredient should meet table 1
Truck Used LPG Technical Requirement.

Note：a) 1# may use more than -20°C;

b) 2 # may use more than -10°C;
c) 3 # may use more than 0°C.
dust cover
 Table 1 Technical Requirement to Truck used LPG
Item Quality index Test method
114
1# 2# 3#
Vapour pressure（37.8℃, gage 890～ 660～
≤1430 GB/T 6602a
pressure）/kPa 1430 1340
Dimethylmethane ＞85 ＞65～85 40～65
Butane and above
≤2.5 — —
component
Mass fraction Pentane and above
of — ≤2.0 ≤2.0 SH/T 0614b
component
component/%
Total olefin ≤10 ≤10 ≤10
Butadiene（1,3
≤0.5 ≤0.5 ≤0.5
Butadiene）
Evaporated residue/
≤0.05 ≤0.05 ≤0.05
(mL/100mL)
Residue SY/T 7509
Observe soiled-oil Pass Pass Pass

Density(20℃)/(kg/m3) actually actually actually

SH/T 0221c
measure measure measure
Sheet copper corrosion /grade ≤1 ≤1 ≤1 SH/T 0232

Total sulfur content /(mg/m3) ＜270 ＜270 ＜270 SH/T 0222d

Sulphuretted hydrogen None None None SH/T 0125

Free water None None None Eyeballing

Note 1：Gaseity content, total sulfur content is at 0℃, 101.35kPa.
Note 2： It can be measured whether it exists free water by eyeballing when measuring
density.
a Evaporation pressure can be evaluated by GB/T 12576，measured by GB/T 6602 when
arbitration.
b Component can be measured by SH/T 0230, but measured by SH/T 0614 when
arbitration.
c Density can be measured by GB/T 12576, but measured by SH/T 0221 when arbitration.
d Total sulfur content can be measured by SY/T 7508，but measured by SH/T 0222
when arbitration.
From : PRC STANDARD LPG IN VEHICLE （GB 19159-2003）
9. Procedure for replacing LPG cylinder
（1）Wear canvas gloves to avoid leaking gas from preventing frostbite to fingers while changing
gas.
（ 2 ） Make sure the place is clear and well-1v1e5ntilated when charging LPG, it is forbidden to
smoke ,keep away from other naked flame.
（3） Fill LPG as follows: Lay the LPG cylinder flat, and set the charging limit valve upward, then
screw off the dust cap on the inlet shut off valve, plug the filling connector, open the inlet shutoff
valve to charge LPG till 80% of rated volume of the cylinder (the charging device is
automatically closed when charge to 80% of rated volume), take out the filling connector, screw
down the dust cap and the inlet shut off valve. Check all parts and make sure they are all intact.
（4） Lift the cylinder up to truck, and fix it, put the arrow （①）upward, then insert the fixed pin to
cylinder.

（5） Make sure the inlet and outlet shutoff valve （②③）are closed.
（6） Connect the inlet connector（⑤） with outlet valve（④）, and tighten
（7） Open outlet shutoff valve（③） slowly.
（8） Make sure there is no leakage before using, if there is leakage, close outlet shutoff valve（③
） in time, turn on the forklift input connector（⑤）.
Note：After installing cylinder, then connect the connecting pipe with quick connector, open outlet
shutoff valve ③, smear every joint with soap bubble to check whether the joint is leaking, if there is
leaking at joint, eliminate the problem, then operate forklift. Close outlet shutoff valve ③ when
finished operating forklift.
10. Cylinder fixed way：
Metal belt bracket

The fixed way is opposite to disassembly.

Buckle belt bracket

a. Hold restraint with right hand, take

b. Pass buckle belt through the notch
buckle belt with left hand, direct to the
on ratchet wheel.
notch on ratchet wheel

c. Pull buckle belt downward with left hand, d. Keep the buckle belt tensioning and keep
pull out the lock buckle with fore finger, the lock buckle out, revolve restraint
middle finger and third finger in right hand, downward with right hand until touch
and push up to touch cylinder at the same
 time. cylinder.

e. Keep tension with left hand, hold

restraint with right hand, loosen lock
f. Turn downward until touch cylinder.
buckle, and rotate restraint several times
until it cannot be moved.

11. Notice during usage

(1) When charging LPG assembly, first open inlet shutoff valve, close outlet shutoff valve, when
charge is done, close inlet shutoff valve.
(2) When take assembly to the truck, it should be fixed and the arrow should point upward, and inlet
shutoff valve closed. Connecting inlet connector with assembly outlet port, and then revolve to
tighten, open outlet shutoff valve, make sure there are no leaks, and convenient to use.
(3) It must check the cylinder assembly whether leak or not per charging and fixing it on truck.
(4) Prevent dust from entering into the inlet, and revolve dustproof cover after filling LPG out to
protect the airproof of check valve
(5) It is forbidden to change the pressure of safety valve.
(6) Call the qualified unit to check and maintain, do not repair by self. And keep apart the abnormal
cylinder.
(7) This assembly has 2 ways to fill LPG, one is volume and the other is weight. Weight: make sure
the cylinder stand vertically when filling LPG. Volume: make sure the cylinder lay horizontally
when filling LPG, and let the direction mark up.
(8) Please obey the gas cylinder safe supervise rule awarded by the State Bureau of Quality and
Technical Supervision when charging ,transporting, depositing ,using and inspecting.
(9) When fixing and disassembling cylinder please do it lightly, it is forbidden to hit other object. Keep
cylinder assembly intact and do not disassemble, adjust and replace components.
(10) The LPG conform to GB11174 can be recharging; the maximum volume is no more than 80%
of cylinder.
(11) The LPG must be charging at the place awarded by qualified Quality and Technical
Supervision Bureau, do not fill by self.
(12) Charging unit must vacuumize or displace with nitrogen when the new or recheck cylinder is
used at the first time.
(13) Before reinstalling cylinder, lay the cylinder horizontal perpendicular to installing sign, close
outlet shutoff valve, open inlet shutoff valve, see the finger of fluid indicator whether is lifting
 with the charging fluid when charging. Stop charging when the limit charging valve is working
in time, and check whether the finger of fluid indicator is at the correct position. Close inlet
shutoff valve after charging out.
(14) Check the forklift truck fully ahead to ensure no leak of LPG, then open the LPG outpouring
valve on the LPG cylinder, check more to ensure no leak of LPG fuel system before starting-
up.
(15) If there is LPG leak during operation, shut off the LPG switch and the outpouring valve at once,
check every part and all connections to see if there is a leak or it’s loose, and replace it in time.
Fuel by petrol before malfunction is removed.
(16) If there is more than a 10 minutes stoppage in operation, you should shut off the LPG switch
and the outpouring valve.
(17) Avoid leaving cylinder in the sun for prolonged periods, and keep it far away from heat sources,
and forbidden to heat cylinder with heat source which the temperature is more than 40°C.
(18) It should have no less than 0.5% the cylinder volume to remain.
(19) It is forbidden to modify cylinder mark and color sign.
(20) Cylinder must be taken to the special unit per 5 years to inspect, the unit have qualification
awarded by pressure vessel safety supervisor bureau.
(21) Observe the level indication frequently during operation, if it is found that LPG consumption is
not in proportion to working time, you should stop to check where leaks, and shut off power, the
LPG valve and all valves concerned at once to take good measure in time.
(22) Park the truck in shady and ventilated sites; close the valves on the LPG cylinder. Never leave
the truck in the sun for a prolonged period.
(23) Shut off power and all valves after the truck is garaged. Keep well-ventilated and extinguishing
measure in the garage.
(24) Never repair the LPG cylinder, valves or pipes at garages or parking lots, or in the presence of
anyone smoking.

12. Service & maintenance

1) This truck has undergone pressure trials and performance testing before leaving factory. If there
is performance failure, strictly forbid repairing without permission.
2) Close the valves on the LPG cylinder before disassembly and maintenance of the LPG device.
3) Suitably adjust the measure valve, for LPG consumption varies seasonally.
4) Often check and clean the air cleaner and the LPG filter, replace it with a new one in time if it is
damaged.
5) After finishing the LPG forklift debugging and one day well run (or a full container of LPG is used
up), you should adjust the LPG vaporizer again to ensure proper ratio of fuel to air.
6) Check the electric system every three months if any switch connection-peg is oxidized or rusted,
and replace it in time.
7) Take routine care for the whole LPG fuel system every year working, that is, clean the vaporizer,
check airproof capacity of each tie-in in the high pressurized pipes and the low pressurized pipes.
IMPCO single fuel system

120
LPG system drawing
XV. Operational method of lead acid battery
I. Lead acid battery and its application
Lead acid battery is used for power start engine, and it can be for voltage regulation and overload
generator substitute power, it has following strengths: low internal resistance, stable end voltage,
large support current, low water cost, huge capacity, nice starting performance at low temperature,
light pole corrosion, light mass, low fault rate, convenient maintenance. The maintenance-free
batteries are all sealed besides 2 vent holes (for overflowing a little air from battery) at the side of
maintenance-free battery. Low-maintenance lead-acid batteries plus liquid left in the battery cover
mouth.

II. Storage and maintenance

2.1. Storage
The place for storing battery should be clean, dry, airy, and the battery should be charged every
3 months.
2.2. Maintenance
● Make sure there is no terminal corrosion, link part looseness, outer crack and fastening
looseness on the battery.
● If the truck parks over 30 days, in order to keep the battery in normal charging technique
condition, you should do the following:

2.3. Battery check and maintenance

Maintenance-free battery check
When the battery volume status is normal and electrolyte density reaches the standard, the small
ball is in green; when the battery volume is insufficient and electrolyte density drops, the color is
white; if the ball is in red, that means the electrolyte is badly insufficient, you should check whether
there is fracture, leakage or fault to battery.

1：Green：Sufficiently charged. 2：White

：Insufficiently charged. 3：Red：Replace

battery.

The indicator of battery refers to the prompt on the battery label.

Maintenance-free battery maintenance

1) Insure the green status visual in inner indicator;
2) Disconnect negative earth wire to avoid discharging by additional current release;
3) Keep the battery charged completely when the battery cannot be removed from the truck;
4) Make a general schedule, charge every 30-45 days if truck is not used during this period;
5) Check battery when the green status of indicator at battery are invisible, then charge or replace
battery.
Low-maintenance battery check
As the forklift is used in a high temperature ambient, and the battery easily consumes water, you
should do pay attention to the liquid level when using the forklift. There is an aperture for adding
liquid in the cover of the battery. Please add enough water up to the UPPER LEVEL when the liquid
level is below the LOWER LEVEL and be sure the water is not so much that spill out to erode your
forklift.

Check and make sure the electrolyte is

between "UPPER LEVEL" and
"LOWER LEVEL"
1: "UPPER LEVEL"
2: "LOWER LEVEL"

If the electrolyte is or lower than “Lower

Level”, please add distilled water.

When lacking of the electrolyte, please check whether the surface is damaged or leaky, or the
battery is conking out.
The indicator of the electric eye will be green when the capacity is normal, density of electrolyte
reaches the standard; it will be white when capacity is not enough, density of electrolyte does not
reach the standard; it will be red when the electrolyte is acute shortage, the shell should be carefully
examined whether there is rupture, leakage or battery failure.
The indicator of battery refers to the prompt on the battery label.

Low-maintenance battery maintenance

1) Ensure that the battery electrolyte fluid level in the UPPER LEVEL;
2) Disconnect negative earth wire to avoid discharging by additional current release;
3) Keep the battery charged completely when the battery cannot be removed from the truck;
4) Make a general schedule, charge every 30-45 days if truck is not used during this period;
5) When the battery electrolyte level is lower than LOWER LEVEL, please add distilled water to
UPPER LEVEL, install the vent-plug to original place and fix it.
Caution
Avoid overfill when adding distilled water. During battery recharging, spilled water may cause
corrosion.

2.4. Before recharging

When battery is recharging, the generated hydrogen is flammable and explosive gas, so pay
attention to the following item before operation:
·If charge to the battery still installed on the truck, one must disconnect ground cable.
·When connect and disconnect the battery charger cable, make sure charger power is off.
Caution
·Safe place for battery charging should be at open ground. Never charge in bad ventilated
garage or closed indoor.
·Never charge the battery when the engine is working. Make sure close all enclosure.

III. Notice for usage

Battery can produce explosive gas, electrolyte is corrosive, and the current can burn skin from
battery producing. When handle battery or work near it, comply with the following cautions ：

Caution
·When working near battery, one must wear safety inspection.
·Never let tools contact battery terminal and cause spark.
·Never expose the battery in open fire or spark.
·When battery connects electric equipment, make sure the electric equipment is correctly
connected with the battery positive and negative to avoid damage of electric equipment or
battery;
·Never cover electric things on the battery to avoid battery short cut.
·To avoid electrolyte contact eyes, skin or clothes.
·Never let the children close the battery.

Emergency measure to electrolyte：

·If the electrolyte spilled eyes
Please wash your eyes at least for 15 minutes and seek medical advice at once. If possible,
use wet sponge or cloth clean eye on the way to hospital.
·If the electrolyte spilled skin
Wash this part thoroughly. If you have burn pain, please seek medical advice at once.
·If the electrolyte spilled clothes
It may permeate clothes and contact skin. You must take off the clothes at once and do the
above measure if necessary.
XVI. Use, installation and safety rules of attachment

The attachment is in accordance to International standard ISO2328 Hook-on type fork arms and
carriages - mounting dimensions, such as clamp, rotator, paper roll clamp, carrying ram, side-shifter
etc.

Sideshifter Fork positioner Rotator Push/pull Coil boom

Bar arm clamp Paper roll clamp Block clamps Load stabilizer Turnaload

1. Attachment use
（1）Understand the contents listed on the nameplate of the attachment, read the instruction
manual before operating attachment. (Especially the manual from attachment company)
Before operating the attachment, personnel should be properly trained and qualified.
（2）The Basic capability and operating methods of attachment should be understood, especially
the admit load, lift height, size of cargo and adapt range of attachment.
（3）When operating the multi-functional attachment, such as with side-shifter, clamp or rotator,
only operate one function at a time.
（4） DO NOT move a truck with attachment when load is in a high position. If the size of cargo is
too large, DO NOT move the truck. When transporting cargo, ensure ground clearance
between the bottom of cargo and ground is less than 300mm and the mast is inclined back.
（5） The weight of cargo shouldn’t exceed the combined limit of the carrying capacity of forklift and
attachment. It is not allowed to have a partial load at high position. It is a short time work for
attachment with side-shifter. Partial load is around 100mm (Above 5 ton (including 5 ton), the
side-shifter is movable within 300mm.
（6）In the range of the projection forth 2m of the lower of attachment and cargo, prohibit stand to
avoid the suddenness except the driver position under overhead.
（7） DO NOT apply emergency brake while moving. Travel slowly with load.
（8） Prohibit outside force when attachment working.
（9） DO NOT operate attachment beyond normal parameters. (10）
When the attachment malfunctions, prohibit use without check.

Check and maintenance

（ 1 ） Check the clearance of carriage beam and below catch of attachment according to the
attachment manual.
（2） Check the rise catch is right on the flute of fork carriage.
（3） Use the auto currency lithic-grease per 500 hours to bearing surface.
（4） Check mounting hardware
（5） Check the tie-in of hydraulic pressure loop, if tube is damaged. Prohibit use until after repair.
（6） Check the operation of attachment and replace any damaged components
（7） Check each attachment operation is functioning correctly. If not, check the hydraulic pressure
loop, find out the broken part, replace or repair part or whole loop part.
2. Attachment assembly

Warning
1. Any change to safety or capability of attachment without authorization is strictly prohibited.
2. Actual load capacity should be the least of rated load capacity, attachment load capacity,
combined load capacity of truck and attachment, combined load capacity of truck. Generally
speaking, the combined load capacity of truck is the least. Attachment load capacity may
depend on attachment pressure.
3. Check assembly of attachment to ensure no movement on carriage
4. After hang attachment, embed the rise catch block to the gap of top beam. Ensure the center
line of the attachment offset from the center line of the truck is less than 50mm. Otherwise
it will affect the lateral stability of the forklift
5. To attachments with rotating functions, such as paper roll clamp, bale clamp, multi-purpose
clamp, and drum clamp, it needs to weld chock block in the joint of carriage beam and
attachment to prevent movement from side to side in the operation.
6. Assemble the lower attachment mounting to ensure correct clearance with carriage
XVII. Description of OPS System
OPS System（For hydraulic electronic shifting truck only）
The OPS (Operator Presence Sensing) System is developed to assure the
safety and prevent the operators from travelling or handling operation when the
operator is not seated or not in the proper position, helping to decrease or prevent
the accidents due to the maloperation.
Engine Stalling.
If the driver leaves the seat or the seatbelt is unfastened (if seat pressure switch
is applied on the seat) or the parking brake is not applied, the buzzer will alarm.
If there is no seat pressure switch input, when the driver sits correctly or applies
the parking brake, the alerting alarm stops.
If there is seat pressure switch input, when the driver sits correctly and fastens the
seatbelt or applies the parking brake, the alerting alarm stops.

Engine Running
1. Start the engine
When the gear switch is in the neutral position and the driver sits correctly with
the buckle of seatbelt well put in the receptacle, or applies the parking brake, the
engine is able to start. If the gear switch is not in the neutral position, there is no
starting signal output.
Warning
If a forklift truck is parking in a slope, it’s necessary to apply the brake pedal
before starting in case of slipping.
2. Forward or Reverse Protection
After the engine has started, shift the gear switch to first gear of forward or
reverse, the vehicle is able to start. If the gear switch is shifted to second gear of
forward or reverse, the neutral indicator light flashes and the vehicle cannot start.
The forward or reverse power can recover if the gear switch hangs in neutral switch.
If the driver leaves the seat or unfastens the seatbelt (if seat pressure switch is
applied) over 3 seconds in the process of travelling, the buzzer will alarm and the
neutral indicator flashes and OPS lights are on and the truck stops automatically.
If the driver returns and sits correctly, the alerting alarm stops and OPS light
turns off. The neutral indicator light is normally on when the gear switch is in the
neutral position. When gear switch hangs in the forward or reverse gear, the vehicle
recovers travelling.
Caution
There is no ”OPS light on the instrument for some truck models.
For trucks mounted with seat applied with the seat pressure switch, it’s required that
the driver sits correctly and then put the buckle of the seatbelt into the receptacle.
Note if the sequence is not followed, the truck will not start.
The gear switch is set in the neutral place by default in the procedure, neutral
indicator light flashing reminds the driver to hangs the gear switch in the neutral
position.

Warning
If the OPS is activated by abnormal operation when a forklift truck is travelling in a
slope, the power supply will be cut off which leads to the slipping on a slope. To
avoid this kind of accident, the driver must operate the truck in a proper position.
3. Working Device Protection
If the driver leaves the seat or unfastens the seatbelt (if seat pressure switch is
applied) over 3 seconds in the process of handling, the buzzer will alarm and the
neutral indicator flashes and OPS lights are on. Operation of handling stops
automatically. If the driver returns and sits correctly, the handling can be continued.

Caution
For trucks mounted with seat applied with the seat pressure switch, it’s required that
the driver sits correctly and then put the buckle of the seatbelt into the receptacle.
Note if the sequence is not followed, the truck will not start. Before unlocking the
working device, put the tilting lever and the attachment lever back to the original
position.
Abnormity of OPS Controller
If it happens to encounter the following situations, please park the forklift truck in a
safe place and contact the local agency of ENFORCER forklift for inspection.
a) Shift the gear switch to first gear of forward or reverse, but the neutral indicator
light flashes when ready to start.
b) The buzzer keeps alarming when the parking brake is already applied.
c) The neutral indicator light keeps flashing when the gear switch is in the neutral
position.
d) When the driver leaves the seat or unfastens the seatbelt (if seat pressure
switch is applied) over 3 seconds in the process of handling, the buzzer fails to
alarm and OPS light is not on.
e) When the driver returns and sits correctly, the buzzer keeps alarming and the
OPS light keeps on.
Caution
There is no “ ” OPS light on the instrument for some truck models.
XVIII. Relevant safety command and standard
The model with CE certification which accords to the following directive and standard: Machinery
Directive 2006/42/EC (The European Council of the Laws of the Member States concerning
Machinery), Noise Directive 2000/14/EC (Directive of the Laws of the Member States concerning
Outdoor Equipment Noise Radiation), EN1726-1:1999+A1:2003(Safety Standards for Machinery
Industrial Vehicles), EN12053:2001, ISO 3691-1:2015, EN16307-1:2013+A1:2015
EN1175-2:1998+A1:2010,
EN13059:2002, EN 12053:2001 etc. coordinative standards.
Main safety factors accord with Machinery Directive 2006/42/EC, ISO 3691-1:2011, ISO/TS
3691-7:2011, EN1175-2:1998+A1:2010.
Noise is measured according to EN12053:2001, and meets with 2000/14/EC, 2005/88/EC
Vibration parameter is measured according to ISO5349-2:2001, EN13059:2002.
At the operator'
position：measure Acoustic power level
Vibration coefficient
Model of radiation noise
m/s2 with sound pressure
dB(A)
level dB(A)
FG/D18-X 0.551 83 101
FG/D25-X 0.614 85 102
FG/D35-X 0.616 86 102
FG/D35-XW55 0.7 85 103.0
FG/D35-XW56 1.0 85 100.3
FG(Y)D18-X
FG/D18-X 0.564 82 101
CPQ(Y)D25-X
CPYD25-X 0.614 84 101
FG/(Y)D35-X
0.537 85 102
FG/D35-X
FG/D40-XW35 0.6934 85.08 104.81
FG/D45-XW35 0.5684 85.08 104.81
FG/D50-XXW35 0.4506 88.1 103.3
FG/D55-XXW35 0.5808 88.22 103.37
FG/D40-XW57 0.52 88.3 103.7
FG/D45-XW57 0.43 88.3 103.7
FG/D50-XW57 1.26 85.5 104.6
FG/D55-XW57 1.09 85.5 104.6
FG/D40-XW58 0.8110 88.35 104.24
FG/D45-XW58 0.8740 88.35 104.24
FG/D50-XXW58 1.069 87.89 103.17
FG/D55-XXW58 0.5737 88.05 103.26
FG/D50/60/70-X
FG/D50/60/70-X 88 90
FG/D80/100-X 0.9725 87.7 105.7
Electromagnetism compatibility is measured according to EN12895:2000, and meet with
2004/108/EE Directive.
Static test coefficient for lifting attachment is 1.33.
XVI.Maintenance record

Date Item of maintenance Signature Remark

FORKFORCE AUSTRALIA
1300 4A FORK
WWW.FORKFORCE.COM

HEAD OFFIFE: 3 PERIVALE

STREET , DARRA , QLD 4076
PO BOX 3220 DARRA QLD 4076