5/14/00

Saudi Consolidated Electric Company ≠B_IZ¢y{{ ©X_R•}{A ™¶X•__la{A ™yZ_c{A

in the Eastern Province
™__¶_vZ_c{A ™___wi }{A ßs

SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

TABLE OF CONTENTS

1.0 GROUNDING SYSTEMS

1.1 Mechanical Checks and Visual Inspection

1.2 Electrical Tests

2.0 STATION BATTERIES

2.1 Mechanical Checks and Visual Inspection

2.2 Electrical Tests

3.0 BATTERY CHARGERS

3.1 Mechanical Checks and Visual Inspection

3.2 Electrical Tests

4.0 OIL FILLED POWER TRANSFORMERS

4.1 Mechanical Checks and Visual Inspection

4.2 Electrical Tests

5.0 DRY TYPE TRANSFORMERS

5.1 Mechanical Checks and Visual Inspection

5.2 Electrical Tests

6.0 STATION SERVICE TRANSFORMERS

6.1 Mechanical Checks and Visual Inspection

6.2 Electrical Tests

7.0 CURRENT TRANSFORMERS

7.1 Mechanical Checks and Visual Inspection

7.2 Electrical Tests

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in the Eastern Province
™__¶_vZ_c{A ™___wi }{A ßs

SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

8.0 VOLTAGE TRANSFORMERS

8.1 Mechanical Checks and Visual Inspection

8.2 Electrical Tests

9.0 CAPACITOR VOLTAGE TRANSFORMERS (CVTS)

9.1 Mechanical Checks and Visual Inspection

9.2 Electrical Tests

10.0 COUPLING CAPACITOR POTENTIAL DEVICES (CCPDS)

10.1 Mechanical Checks and Visual Inspection

10.2 Electrical Tests

11.0 METAL-CLAD SWITCHGEARS

11.1 Mechanical Checks and Visual Inspection

11.2 Electrical Tests

12.0 CIRCUIT BREAKERS IN METAL CLAD SWITCHGEAR

12.1 Mechanical Checks and Visual Inspection

12.2 Electrical Tests

13.0 INDOOR CIRCUIT BREAKERS

13.1 Mechanical Checks and Visual Inspection

13.2 Electrical Tests

14.0 OUTDOOR CIRCUIT BREAKERS

14.1 Mechanical Checks and Visual Inspection

14.2 Electrical Tests

15.0 GAS INSULATED SWITCHGEARS (GIS)

15.1 Mechanical Checks and Visual Inspection

15.2 Electrical Tests

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

16.0 METAL ENCLOSED BUS DUCT

16.1 Mechanical Checks and Visual Inspection

16.2 Electrical Tests

17.0 INDOOR AND OUTDOOR OPEN BUS STRUCTURES

17.1 Mechanical Checks and Visual Inspection

17.2 Electrical Tests

18.0 DISCONNECTS AND GROUNDING SWITCHES

18.1 Mechanical Checks and Visual Inspection

18.2 Electrical Tests

19.0 CIRCUIT SWITCHERS

19.1 Mechanical Checks and Visual Inspection

19.2 Electrical Tests

20.0 SHUNT REACTORS

20.1 Mechanical Checks and Visual Inspection

20.2 Electrical Tests

21.0 SHUNT CAPACITOR BANKS

21.1 Mechanical Checks and Visual Inspection

21.2 Electrical Tests

22.0 A. C. DISTRIBUTION PANELS

22.1 Mechanical Checks and Visual Inspection

22.2 Electrical Tests

23.0 D. C. DISTRIBUTION PANELS

23.1 Mechanical Checks and Visual Inspection

23.2 Electrical Tests

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in the Eastern Province
™__¶_vZ_c{A ™___wi }{A ßs

SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

24.0 LVAC AUTO-TRANSFER SCHEMES/SWITCHES

24.1 Mechanical Checks and Visual Inspection

24.2 Electrical Tests

25.0 SURGE ARRESTERS

25.1 Mechanical Checks and Visual Inspection

25.2 Electrical Tests

26.0 RELAYS AND SYSTEMS

26.1 Mechanical Checks and Visual Inspection

26.2 Electrical Tests

27.0 METERING AND INSTRUMENTS

27.1 Mechanical Checks and Visual Inspection

27.2 Electrical Tests

28.0 LOW PRESSURE OIL FILLED (LPOF) CABLES AND TERMINATIONS

28.1 Mechanical Checks and Visual Inspection

28.2 Electrical Tests

29.0 XLPE CABLES AND TERMINATIONS

29.1 Mechanical Checks and Visual Inspection

29.2 Electrical Tests

30.0 OVERHEAD TRANSMISSION LINES

301 Mechanical Checks and Visual Inspection

302 Electrical Tests

31.0 LOW VOLTAGE CABLES

31.1 Mechanical Checks and Visual Inspection

31.2 Electrical Tests

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

32.0 ANNUNCIATORS

32.1 Mechanical Checks and Visual Inspection

32.2 Electrical Tests

33.0 DIGITAL FAULT RECORDERS (DTR)

33.1 Mechanical Checks and Visual Inspection

33.2 Electrical Tests

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in the Eastern Province
™__¶_vZ_c{A ™___wi }{A ßs

SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

1.0 GROUNDING SYSTEMS

1.1 Mechanical Checks and Visual Inspection

1.1.1 Inspect the grounding system(s) for conformance with approved design
drawings and specifications.

1.1.2 Inspect the mechanical integrity and quality of all bolted and/or thermite
welded grounding joints and connections.

1.1.3 Inspect and verify the size and type of conductors to conform with the
standard requirements.

1.2 Electrical Tests

1.2.1 Measure the ground grid system resistance by the “fall of potential”
method according to IEEE Standard 81.

1.2.2 Measure the contact resistance at 100Adc of all bolted and/or thermite-
welded joints at the grounding conductor between the equipment to be
grounded and the grounding mesh.

1.2.3 Measure the electrical resistance between each major electrical

equipment grounding points, grounded neutral points and the substation
main grounding system by the “millivolt drop” method according to IEEE
Standard 81.

2.0 STATION BATTERIES

2.1 Mechanical Checks and Visual Inspection

2.1.1 Inspect for physical damage/defects.

2.1.2 Verify system configuration and capacity with specifications and

drawings.

2.1.3 Check intercell and inter-tier connection link bolts tightness (torque
wrench method).

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

2.1.4 Check nameplate information for correctness (type of battery, AH

capacity, date of manufacture).

2.1.5 Check that all cells are properly numbered.

2.1.6 Check protective covers installed.

2.1.7 Check that all battery maintenance tools and accessories (hydrometer,
wall mounted thermometer, insulated torque wrench, rubber gloves,
apron, face shield, etc.) have been provided per specifications. Ensure
that all maintenance equipment is stored in a wall mounted lockable
cabinet.

2.1.8 Check that room ventilation, exhaust fan, etc., are to specification.

2.1.9 Check installation of safety equipment (eyewash, showers, “No

Smoking” and “Warning Caustic/Acid” signs).

2.1.10 For flooded Lead Acid batteries, check for correct specific gravity and
liquid level.

2.1.11 Check that all battery racks are securely grounded.

2.1.12 Check that the battery bank is provided with an isolation disconnect
switch.

2.1.13 Check that for VRLA battery bank, an ammeter is provided for
monitoring the float charge current.

2.2 Electrical Tests

2.2.1 For Valve Regulated Lead Acid Batteries, check the open circuit voltage
of each cell.

2.2.2 Perform initial charging of the battery (equalize voltage, charging rate
and charging time according to the manufacturer’s instructions).

2.2.3 Record individual cell voltage, electrolyte specific gravity and cell
temperatures at the end of the charge cycle.

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

2.2.4 Perform standard 8 hours or 10 hours as applicable, discharge test

procedures per ANSI/IEEE Standard 450.

2.2.5 Fully recharge the battery according to the manufacturer’s instructions.

2.2.6 Place battery on charge at the specified float voltage. For VRLA battery
bank, measure and record the float current.

3.0 BATTERY CHARGERS

3.1 Mechanical Checks and Visual Inspection

3.1.1 Inspect for physical damage/defects.

3.1.2 Check nameplate information for correctness.

3.1.3 Check tightness of all external wiring and cabling connections.

3.1.4 Verify all panel mounted devices (meters, switches, push buttons,
indicator lamps, etc.) are supplied and installed according to approved
drawings.

3.2 Electrical Tests

3.2.1 Megger all wiring and input/output power cables at 500 V DC. For 480V
rated wiring the megger voltage should be 1000VDC.

3.2.2 Check the adjustment range of output float and equalize voltages. Note
that the adjustment of float and equalize voltages should be independent
of each other.

3.2.3 Functional check of the following:

● High and low output voltages alarm/shutdown

● Ground monitoring/ground detector
● All other protective alarms/shutdowns
● All devices (switches, push buttons, timers, indicating lamps, etc.)
● Current limit

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

● Soft start
● Impedance monitors (if applicable)
● Silicone droppers (if applicable)

3.2.4 Check output voltage ripple content (battery disconnected).

3.2.5 Check regulation at 0%, 50% and 100% of full load.

3.2.6 Measure AC input and DC output voltages and currents and calculate
efficiency at 50% and 100% of rated output current.

3.2.7 Calibrate voltmeters and ammeters.

3.2.8 If applicable measure the following and verify that they are compatible
with and meet the requirements of the communications equipment:

● Voiceband noise voltage

● Wideband noise voltage

3.2.9 Check load sharing operation, for parallel chargers.

3.2.10 Ensure that settings of adjusted control, shutdown, alarm voltage, etc.,
have been reset to the final operational values as specified by SCECO-
East.

4.0 OIL FILLED POWER TRANSFORMERS

4.1 Mechanical Checks and Visual Inspection

4.1.1 Check impact recorder records for any abnormal impacts during transit.

4.1.2 Check that the as-received transformer tank pressure is positive.

4.1.3 Inspect for physical damage/defects and oil leaks.

4.1.4 Check nameplate information for correctness.

4.1.5 Check quality of paintwork, condition of lifting lugs, quality of weld

areas and rust spots.

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

4.1.6 Check tightness of all bolted connections (torque wrench method).

4.1.7 Check that all grounding is securely connected (including star neutral
points).

4.1.8 Check that piping to Buchholz relay has proper slope.

4.1.9 Check integrity of diaphragm/air bag in the conservator.

4.1.10 Check proper operation of all auxiliary devices:

a) Cooling fans/pumps
b) Tap changer
c) Oil level gauges
d) Winding temperature gauges
e) Top oil temperature gauges
f) Buchholz relay
g) OLTC oil/Gas surge (Pressure) Relay
h) Pressure relief devices
j) Push buttons and indicators
k) Oil sampling port(main tank and OLTC)
l) Upper and lower main tank valves

4.1.11 Check vertical/horizontal clearances of live parts to adjacent grounded

parts to conform to the Standard.

4.1.12 Check liquid in the tank, conservator and bushing for proper level.

4.1.13 Bleed trapped air at the bushing turrets and tank top.

4.1.14 Check that the valves between the tank and the radiators are open.

4.1.15 Perform all of the manufacturer’s specific checks.

4.1.16 Check HV, LV and TV (if applicable) bushings for damages and
completeness of accessories.

4.1.17 Check condition (color and quantity) of Silica gel in breathers and oil in
bath level.

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in the Eastern Province
™__¶_vZ_c{A ™___wi }{A ßs

SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

4.2 Electrical Tests

4.2.1 Core insulation resistance.

4.2.2 Winding insulation resistance and Polarization Index (P.I.) test at 5 KV

DC.

4.2.3 Turns ratio (all taps).

4.2.4 Polarity and vector relationship test.

4.2.5 Winding resistance measurement(at maximum, nominal and minimum

taps).

4.2.6 Insulation power factor and bushing (Doble ) tests at 10 KV AC.

4.2.7 Winding excitation current test at 10 kV AC (Doble test).

4.2.8 Calibrate all temperature gauges.

4.2.9 Winding temperature indicator (WTI) device check (by current injection
at the heater element).

4.2.10 Perform adjustments and tests on the OLTC according to the

manufacturer’s instructions.

4.2.11 Functional check of the following:

a) Liquid level alarm

b) Top oil temperature device: fans (pumps) stop, start, alarm, and trip
c) Winding temperature device: fans(pumps) stop, start, alarm, trip
d) Buchholz relay: alarm, trip
e) Oil/gas surge (pressure) relay: alarm, trip
f) Pressure relief device: alarm trip

4.2.12 Measure fans/pumps motor currents.

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

4.2.13 On load tap changer operation checks:

a) Raise/lower control (local, remote) and indications

b) End of tap travel control
c) End of winding travel control (both ends)
d) AVR: setting of bandwidth, midpoint, time delay, etc.
e) Master/slave control - check either transformer as master
f) Master/slave - check out of step blocking alarm
g) Parallel operation disturbed - check alarms
h) Check that the windings are not open circuited during tap changing

4.2.14 Insulating oil tests:

Except for the dielectric breakdown and power factor tests all other tests
must be performed at a SCECO East approved laboratory and the results
are to be submitted for SCECO East review and approval.

a) Dielectric strength:
i) ASTM D 877 (with 2.5 mm gap) for unprocessed oil & for oil in
OLTC
ii) ASTM D 1816 (with 1.0 mm gap) for oil in Transformer Main
Tank
b) Neutralization Number (ASTM D 974)
c) Interfacial tension (ASTM D 971)
d) Color (ASTM D 1500)
e) Moisture content (ASTM D 1533A)
f) Power factor test (ASTM D 924)
g) Dissolved gas in oil analysis (ASTM D 3612)

4.2.15 Bushing current transformer tests:

a) Polarity
b) Insulation resistance
c) Secondary winding resistance (all windings and taps)
d) Current ratio (by current injection)
e) Magnetization characteristics (minimum of 5 points below and 2
points above the knee point of the magnetization curve)
f) Verify secondary circuits, terminal to terminal

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

g) Burden test
h) Demagnetize CT cores after all tests
j) Ensure that there are no open circuited secondaries

4.2.16 Check all external wiring for correctness and tightness.

4.2.17 Check each transformer trip device has an individual trip cutout located
at the transformer protection panel via FT switches.

4.2.18 Check CT terminal block for shorting facilities.

4.2.19 Check CT wiring for correctness, tightness and for ring type terminal
lugs.(no spade lugs permitted).

4.2.20 Adjust AVR to final operational settings according to ESPD’s

recommendations.

4.2.21 A main tank insulating oil sample for Dissolved Gas Analysis shall be
taken immediately prior to first energizing a power transformer and
another sample three days after continuous energization.

5.0 DRY TRANSFORMERS

5.1 Mechanical Checks and Visual Inspection

5.1.1 Inspect for physical damage and defects (cracks, chips, etc., of the cast
resin.).

5.1.2 Check nameplate information for correctness.

5.1.3 Check tightness of all bolted connections (torque wrench method).

5.1.4 Check that all grounding is securely connected, including star point
neutral.

5.1.5 Perform all specific checks per manufacturer’s instructions.

5.1.6 Check proper operation of all auxiliary devices (if applicable).

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in the Eastern Province
™__¶_vZ_c{A ™___wi }{A ßs

SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

5.2 Electrical Tests

5.2.1 Insulation resistance and Polarization Index (P.I) test.

5.2.2 Turns ratio (all taps) test.

5.2.3 Polarity and Vector Relationship test.

5.2.4 Winding resistance measurement (at maximum, nominal and minimum

taps).

5.2.5 Excitation current test (at nominal tap).

5.2.6 Back energization test (at rated voltage for 15 minutes).

5.2.7 Check the off load tap changer is set at the rated voltage tap.

5.2.8 Functional test of all auxiliary devices (if applicable).

5.2.9 Control and protective circuits functional tests.

6.0 STATION SERVICE TRANSFORMERS

6.1 Mechanical Checks and Visual Inspection

6.1.1 Inspect for physical damage/defects and oil leaks.

6.1.2 Check nameplate information for correctness.

6.1.3 Check quality of paint work.

6.1.4 Check tightness of all bolted connections (torque wrench method).

6.1.5 Check that all grounding cables are securely connected (including star
neutral points).

6.1.6 Calibrate all temperature gauges.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

6.1.7 Check proper operation of all auxiliary devices:

a) Oil level gauge

b) Top oil temperature gauge
c) Nitrogen pressure gauge (for sealed TRANSFORMER)
d) Pressure relief device

6.1.8 Perform all special checks according to the manufacturer’s instructions.

6.2 Electrical Tests

6.2.1 Insulation resistance test and Polarization Index (P.I) test.

6.2.2 Turns ratio test (all taps).

6.2.3 Polarity and vector relationship test.

6.2.4 Winding resistance measurement (at maximum, nominal and minimum

taps).

6.2.5 Excitation current test (at nominal tap).

6.2.6 Back energization test (at rated voltage for 15 minutes).

6.2.7 Check that the off load tap changer is set at the nominal voltage tap.

6.2.8 Functional test of all auxiliary devices (as applicable).

6.2.9 Insulation oil test:

a) Dielectric strength
i) ASTM D 877 (with 2.5 mm gap) - For unprocessed oil
ii) ASTM D 1816 (with 1.0 mm gap) - For processed oil
b) Neutralization Number (ASTM D 974)
c) Interfacial tension (ASTM D 971)
d) Color (ASTM D 1500)
e) Moisture content (ASTM D 1533A)
f) Power factor test (ASTM D 924)

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

6.2.10 Check phasing at the automatic transfer switch (as applicable).

6.2.11 Control and protective circuit functional tests.

7.0 CURRENT TRANSFORMERS

7.1 Mechanical Checks and Visual Inspection

7.1.1 Inspect for physical damage/defects

7.1.2 Check nameplate information for correctness.

7.1.3 Check that outdoor secondary wiring terminations are installed in

moisture proof enclosures.

7.1.4 Check tightness of all bolted connections (torque wrench method).

7.1.5 Check that all grounding cables are securely connected.

7.2 Electrical Tests

7.2.1 Polarity test.

7.2.2 Insulation resistance test

7.2.3 Secondary winding resistance test (all windings and taps).

7.2.4 Current ratio test (by current injection) - all taps

7.2.5 Verify magnetization characteristics on the full winding (minimum 5

points along the magnetization curve below and 2 points above the knee
point).

7.2.6 Verify secondary circuits, terminal to terminal for correctness, tightness

and provision of proper CT shorting links.

7.2.7 Burden test.

7.2.8 Intercore coupling test for all bus differential CT’s.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

7.2.9 Insulation power factor (Doble) test (live tank CT’s - 115 kV and above).

7.2.10 Demagnetize CT cores after all tests.

7.2.11 Ensure no open circuited secondaries.

8.0 VOLTAGE TRANSFORMERS

8.1 Mechanical Checks and Visual Inspection

8.1.1 Inspect for physical damage/defects.

8.1.2 Check nameplate information for correctness.

8.1.3 Check tightness of all bolted connections (torque wrench method).

8.1.4 Check that the HV connection does not transfer stress to the VT HV
terminal.

8.1.5 Check that all grounding cables are securely connected.

8.1.6 Check mechanical clearances and proper operation of all isolation and
grounding devices (as applicable).

8.1.7 Check integrity of primary fuses (if applicable).

8.1.8 Check insulating liquid level (if applicable).

8.2 Electrical Tests

8.2.1 Winding resistance test.

8.2.2 Insulation resistance test

8.2.3 Polarity test.

8.2.4 Ratio and phase angle test.

8.2.5 Phase sequence test.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

8.2.6 Verify secondary circuits, terminal to terminal for correctness and

tightness.

8.2.7 Burden test at secondary leads.

8.2.8 Check electrical operation of all isolating and grounding devices (if
applicable).

8.2.9 Check gaps of protective flashover devices (if applicable).

8.2.10 Insulation power factor (Doble) test -115kV and above.

8.2.11 Back energization test (at rated voltage for 15 minutes).

9.0 CAPACITOR VOLTAGE TRANSFORMERS

9.1 Mechanical Checks and Visual Inspection

9.1.1 Inspect for physical damage/defects.

9.1.2 Check nameplate information for correctness.

9.1.3 Check tightness of all bolted connections (torque wrench method).

9.1.4 Check that all grounding cables are securely connected including the star
point neutral.

9.1.5 Check mechanical clearances and proper operation of all isolating and
grounding devices (as applicable).

9.1.6 Check electromagnetic unit spark gaps for correct setting (if applicable).

9.1.7 Check drain coils (if applicable).

9.1.8 Check insulating liquid level (if applicable).

9.2 Electrical Tests

9.2.1 Winding resistance test.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

9.2.2 Insulation resistance test

9.2.3 Polarity test.

9.2.4 Ratio and phase angle test.

9.2.5 Phase sequence test.

9.2.6 Verify secondary circuits, terminal to terminal.

9.2.7 Burden test at secondary leads.

9.2.8 Check electrical operation of all isolating and grounding devices (if
applicable).

9.2.9 Insulation power factor (Doble) test.

9.2.10 Capacitive measurement (at 10 kV AC -Doble test).

10.0 COUPLING CAPACITOR POTENTIAL DEVICES (CCPD)

10.1 Mechanical Checks and Visual Inspection

10.1.1 Inspect for physical damage/defects.

10.1.2 Check nameplate information for correctness.

10.1.3 Check tightness of all bolted connections (torque wrench method).

10.1.4 Check that all grounding cables are securely connected including star
point neutral.

10.1.5 Check mechanical clearances and proper operation of all isolating,

grounding and shorting devices (as applicable).

10.1.6 Check electromagnetic unit spark gaps for correct setting (if applicable).

10.1.7 Check drain coil unit spark gaps for correct setting (if applicable).

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

10.1.8 Check wave trap mechanical assembly, bird screens, etc.

10.2 Electrical Tests

10.2.1 Winding resistance test.

10.2.2 Insulation resistance test

10.2.3 Polarity test.

10.2.4 Ratio and phase angle test.

10.2.5 Phase sequence test.

10.2.6 Verify secondary circuits, terminal to terminal.

10.2.7 Burden test at secondary leads.

10.2.8 Check electrical operation of all isolating, grounding and shorting devices
(if applicable).

10.2.9 Insulation power factor (Doble) test.

10.2.10 Capacitance measurement (at 10 kV AC -Doble test).

10.2.11 Perform all specific tests per manufacturer’s instructions.

11.0 METAL CLAD SWITCHGEAR

11.1 Mechanical Checks and Visual Inspection

11.1.1 Inspect for physical damage/defects.

11.1.2 Check nameplate information for correctness

11.1.3 Inspect enclosures for proper alignment, foundation fixings, grounding

and vermin proofing.

11.1.4 Inspect all covers, panels sections and doors for paint work and proper fit.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

11.1.5 Check for smooth and proper movement of racking mechanisms, shutters,
rollers, rails and guides.

11.1.6 Check for proper alignment of the breaker primary and secondary
contacts.

11.1.7 Check operation of all mechanical interlocks.

11.1.8 Check tightness of all bolted connections (torque wrench method).

11.1.9 Check bus and supports for defects such as cracked welds, chipped
porcelain, cracked insulation, etc., and free of dust accumulation.

11.1.10 Check main and riser buses for correct phasing connections.

11.1.11 Verify that all front panel mounted devices (meters, push buttons,
switches, indicator lamps, etc. )are installed per drawings.

11.1.12 Perform mechanical checks and visual inspections on all circuit breakers
per section 12.

11.1.13 Perform mechanical checks and visual inspection on all current

transformers per section 7.

11.1.14 Perform mechanical checks and visual inspection on all voltage

transformers per section 8.

11.1.15 Perform mechanical checks and visual inspection on all disconnect and
grounding switches per section 18.

11.2 Electrical Tests

11.2.1 Insulation resistance test of all wiring and cabling (megger at 500 V DC).

11.2.2 Functional test of all controls and interlocks.

11.2.3 Bus continuity and phasing test.

11.2.4 Resistance of bus joints at 100 A DC

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

11.2.5 Check all wiring is correct according to approved drawings.

11.2.6 Check that all phase markings have been installed per specifications.

11.2.7 Verify that correct Dispatch Numbers have been installed.

11.2.8 Check that all special tools, devices, etc., as per specification have been
provided.

11.2.9 Calibrate all meters.

11.2.10 Perform electrical tests on all component equipment:

a) Circuit breakers per section 12

b) Current transformers per section 7
c) Voltage transformers per section 8
d) Disconnects and grounding switches per section 18

11.2.11 Perform AC hipot test of switchgear.

11.2.12 Perform Hipot test of high voltage cables and terminations.

12.0 CIRCUIT BREAKERS IN METAL CLAD SWITCHGEAR

12.1 Mechanical Checks and Visual Inspection

12.1.1 Inspect for physical damage/defects.

12.1.2 Check quality of paintwork.

12.1.3 Check nameplate information for correctness.

12.1.4 Check tightness of all bolted connections (torque wrench method).

12.1.5 Check racking mechanism for alignment and smoothness of operation.

12.1.6 Check operation of all mechanical interlocks.

12.1.7 Check for correct breaker position indication.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

12.1.8 Check for correct spring status indication (spring charged/discharged).

12.1.9 For air magnetic breakers, check the arc chutes for damage and correct
positioning above the interrupter contacts.

12.1.10 For minimum oil breakers, check correct oil level in each pole.

12.1.11 For SF6 breakers, check the correct gas pressure, quality and leakage.

12.1.12 For SF6 breakers, check the operation of the gas density switch (alarm
and lockout functions).

12.1.13 Perform all specific checks on the breaker and spring operating
mechanism according to the manufacturer’s instructions.

12.1.14 Check that all control wiring is correct according to the approved
drawings and terminal connections are secure.

12.2 Electrical Tests

12.2.1 Measure resistance of main conducting circuit at 100 A DC from main

bus to cable entrance, CB racked in and closed.

12.2.2 Insulation resistance test of each breaker pole (at 5 kV DC).

12.2.3 Megger all wiring.

12.2.4 Functional test of all electrical interlocks.

12.2.5 Functional test of trip free and anti pump circuits.

12.2.6 Functional test of local control, alarm and indications.

12.2.7 Functional test of remote control, alarm and indications.

12.2.8 Minimum control voltage trip and close operations.

12.2.9 Check and test capacitor trip circuit (if applicable).

12.2.10 Check spring charge time and motor currents at rated control voltage.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

12.2.11 Functional check of thermostat and space heaters; measure heater current.

12.2.12 Functional check of breaker operation counter.

12.2.13 Timing test using an electronic oscillograph.

12.2.14 For SF6 breakers, verify electrically the low gas pressure alarm and
lockout functions.

12.2.15 For minimum oil breakers, test insulating oil for dielectric strength.
ASTM D-877 (with 2.5 mm gap)

12.2.16 Check correct operation of all auxiliary “a” and “b” contacts (for breaker
open/closed position).

12.2.17 Hipot Test:

a) For vacuum breakers, test across open contacts and live parts to
ground. Precautions should be taken against emission of X-rays.
b) For all other breakers, test in conjunction with section 11 with
breakers racked in the switchgear and in the closed position.

13.0 INDOOR CIRCUIT BREAKERS

13.1 Mechanical Checks and Visual Inspection

13.1.1 Inspect for physical damage/defects.

13.1.2 Check nameplate information for correctness.

13.1.3 Check tightness of all bolted connections (torque wrench method).

13.1.4 Check all wiring is correct according to approved drawings and terminal
connections are secure.

13.1.5 Check quality of paint work.

13.1.6 Check that all grounding cables are securely connected.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

13.1.7 Check breaker, truck, rails, etc., for proper alignment and smooth
movement.

13.1.8 Check operation of all mechanical interlocks with associated disconnects,

grounding switches, racking truck mechanism, cubicle doors, etc.

13.1.9 Check for correct breaker position indication (breaker open/closed).

13.1.10 For minimum oil circuit breakers, check for correct oil level in each pole.

13.1.11 For SF6 breakers:

a) Check for correct SF6 pressure in each pole.

b) Check for gas leakage.
c) Calibrate SF6 pressure gauge.
d) Check operation of gas density switch (alarm and lockout functions).
e) Verify that all special filling adapters have been provided.

13.1.12 For motor/spring operating mechanisms:

a) Check manual spring charge operation.

b) Verify correct spring status indication (springs charged/discharged).
c) Perform all specific checks on the mechanism according to the
manufacturer’s instructions.

13.1.13 For pneumatic operating mechanisms:

a) Check the compressor, air piping, valves, pressure gauges, air filter,
water trap and switches for damage/defects/blockage.
b) Calibrate the air pressure gauges.
c) Check the setting of air pressure switches (compressor start/stop,
alarm, lockout).
d) Perform all specific checks on the compressed air system according
to the manufacturer’s instructions.
e) Check for correct direction of compressor rotation.
f) Check air charging time.
g) Check safety relief valve operating pressure and resetting pressure.
h) Measure air consumption for C, O, CO and OCO operations.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

i) Air storage test, perform as specified, the following without

replenishment:
5 X CO, or O + CO + 3 min. + CO
j) Air leakage test (pressure drop method over 24 hours, CB closed and
open).

13.1.14 For hydraulic operating mechanisms:

a) Check the pump, piping, valves, gauges and switches for

damage/defects/blockage.
b) Bleed air from hydraulic system.
c) Calibrate the fluid pressure gauge.
d) Check the Nitrogen precharge pressure in accumulators.
e) Check for correct hydraulic fluid level in the reservoir.
f) Check the setting of pressure switches (pump start/stop, alarm,
lockout).
g) Perform all specific checks on the hydraulic system according to the
manufacturer’s instructions.
h) Check for oil leaks.
i) Check pump-up time.
j) Check safety relief valve operating and resetting pressure.
k) Measure pressure drop for C, O, CO and OCO operations.
l) Stored energy test - perform O + CO + 3 min. + CO without
replenishment.
m) Oil leakage test (pressure drop method over 24 hours, CB closed and
open).
n) Check operation of the low nitrogen pressure switch

13.1.15 Verify that correct Dispatch Numbers have been installed.

13.2 Electrical Tests

13.2.1 Measure resistance of main conducting circuit at 100 A DC.

13.2.2 Insulation resistance test of each breaker pole at 5 kV DC.

13.2.3 Insulation resistance test of all low voltage wiring and cabling.

13.2.4 Functional test of all electrical interlocks.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

13.2.5 Functional check of trip free and anti pump circuits.

13.2.6 Functional check of phase disagreement protection circuit (applicable to

breakers whose poles are not mechanically gang operated).

13.2.7 Functional check of local control, alarm and indications.

13.2.8 Functional check of remote control, alarm and indications.

13.2.9 Minimum control voltage trip and close operation.

13.2.10 Functional check of breaker operation counter.

13.2.11 Functional check of thermostat and space heaters, and measurement of

heater current.

13.2.12 Check correct operation of all auxiliary “a” and “b” contacts (for breaker
open/closed positions).

13.2.13 Timing test using an electronic oscillograph.

13.2.14 For SF6 breakers, verify electrically the low gas pressure alarm and
lockout functions.

13.2.15 For minimum oil circuit breakers, test insulating oil for dielectric
strength.
ASTM D 877 (with 2.5 mm gap)

13.2.16 For motor/spring operating mechanisms, measure spring charge time and
motor current.

13.2.17 For pneumatic or hydraulic mechanisms:

a) Measure compressor/pump motor starting and running currents.

b) Verify electrically the low stored energy (fluid pressure) alarm and
lockout functions.
c) Functional check of the motor excessive running alarm circuit.

13.2.18 Verify the electrical operation of the breaker racking truck. Check the
correct functioning of interlocks and limit switches.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

14.0 OUTDOOR CIRCUIT BREAKERS

14.1 Mechanical Checks and Visual Inspection

14.1.1 Inspect for physical damage/defects.

14.1.2 Check nameplate information for correctness.

14.1.3 Check tightness of all bolted connections (torque wrench method).

14.1.4 Check all wiring is correct according to approved drawings and terminal
connections are secure.

14.1.5 Check quality of paint work.

14.1.6 Check that all grounding cables are securely connected.

14.1.7 Check for correct breaker position indication (breaker open/closed)

14.1.8 For bulk oil breakers:

a) Perform internal inspection, checking:

i) Interrupter contacts alignment

ii) Synchronism (make/break simultaneously) - slow close/open
iii) Contacts wipe and stroke
iv) Direction and alignment of oil exhaust ports at grid packs
v) Bushings internal connections
vi) Bushing current transformers
vii) Grading resistors (capacitors)

b) Check oil tank(s) filled to correct level.

c) Check for oil leaks.
d) Check bushings oil level correct.
e) Check high pressure relief vent and ensurethat direction of discharge
will not pose a hazard to personnel or adjacent equipment.
f) Perform all specific checks and adjustmentson the mechanism
toggle, latches, rollers, springs, etc., according to the manufacturer’s
instructions.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

14.1.9 For SF6 breakers:

a) Check for correct SF6 pressure in each pole.

b) Check for gas leakage.
c) Calibrate SF6 pressure gauge.
d) Check operation of gas density switch (alarm and lockout functions).
e) Check air and moisture content of SF6 gas in breaker.

14.1.10 For motor/spring operating mechanisms:

a) Check manual spring charge operation.

b) Verify correct spring status indication (springs charged/discharged).
c) Perform all specific checks on the mechanism according to the
manufacturer’s instructions.

14.1.11 For pneumatic operating mechanisms:

a) Check the compressor, air piping, valves, pressure gauges, air filter,
water trap and switches for damage/defects.
b) Calibrate the air pressure gauges.
c) Check the setting of air pressure switches (compressor start/stop,
alarm, lockout).
d) Perform all specific checks on the compressed air system according
to the manufacturer’s instructions.
e) Check for correct direction of compressor rotation.
f) Check air charging time.
g) Check safety relief valve operating pressure and resetting pressure.
h) Measure air consumption for C, O, CO and OCO operations.
i) Air storage test, perform as specified, the following without
replenishment:
5 X CO, or O + CO + 3 min. + CO
j) Air leakage test (pressure drop method over 24 hours, CB closed and
open).

14.1.12 For hydraulic operating mechanisms:

a) Check the pump, piping, valves, gauges and switches for

damage/defects.
b) Calibrate the fluid pressure gauge.
c) Check the Nitrogen precharge pressure in accumulators.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

d) Check for correct hydraulic fluid level in the reservoir.

e) Check the setting of pressure switches (compressor start/stop, alarm,
lockout).
f) Perform all specific checks on the hydraulic system according to the
manufacturer’s instructions.
g) Check for oil leaks.
h) Check pump-up time.
i) Check safety relief valve operating and resetting pressure.
j) Measure pressure drop for C, O, CO and OCO operations.
k) Stored energy test – perform
O + CO + 3 min. + CO without replenishment.
l) Oil leakage test (pressure drop method over 24 hours, CB closed and
open).
m) Check operation of the low nitrogen precharge pressure switch

14.2 Electrical Tests

14.2.1 Measure resistance of main conducting circuit at 100 A DC.

14.2.2 Insulation resistance test of each breaker pole at 5 kV DC.

14.2.3 Insulation resistance test of all low voltage wiring and cabling.

14.2.4 Functional test of all electrical interlocks.

14.2.5 Functional check of trip free and anti pump circuits.

14.2.6 Functional check of phase disagreement protection circuit (applicable to

breakers whose poles are not mechanically gang operated).

14.2.7 Functional check of local control, alarm and indications.

14.2.8 Functional check of remote control, alarm and indications.

14.2.9 Minimum control voltage trip and close operation.

14.2.10 Functional check of breaker operation counter.

14.2.11 Functional check of thermostat and space heaters, and measurement of

heater current.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

14.2.12 Check correct operation of all auxiliary “a” and “b” contacts (for breaker
open/closed positions).

14.2.13 Timing test using an electronic osciliograph.

14.2.14 For SF6 breakers, verify electrically the low gas pressure alarm and
lockout functions.

14.2.15 For minimum oil circuit breakers, test insulating oil for dielectric
strength.
ASTM D 877 (with 2.5 mm gap)

14.2.16 For bulk oil breakers:

a) Test insulating oil for dielectric strength and water content

ASTM D 877 (with 2.5 mm gap) - for dielectric breakdown
ASTM D 1533-A - For water content

b) Timing test using a time travel analyzer, measuring:

i) Contacts stroke, wipe and simultaneity

ii) Overtravel and damping oscillations during closing
iii) Close and opening speeds
iv) O, C, CO and OCO times

14.2.17 For motor/spring operating mechanisms, measure spring charge time and
motor current.

14.2.18 For pneumatic or hydraulic mechanisms:

a) Measure compressor/pump motor starting and running currents.

b) Ensure that all air is bled from the hydraulic system.
c) Verify electrically the low stored energy (fluid pressure) alarm and
lockout functions.
d) Functional check of the motor excessive running time alarm circuit.

14.2.19 A.C. Hipot test (applicable to SF6 breakers, if the tank is opened at site,
e.g., to install bushings.

14.2.20 Insulation and bushing power factor (Doble) tests.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

14.2.21 Bushing current transformer tests (applicable to dead tank breakers):

a) Polarity
b) Insulation resistance
c) Secondary winding resistance (all windings and taps)
d) Current ratio (by current injection)
e) Magnetization characteristics (minimum 5 points below knee point
voltage and 2 above)
f) Verify secondary circuits, terminal to terminal
g) Burden test
h) Demagnetize CT cores after all tests
i) Ensure no open circuited secondaries

15.0 GAS INSULATED SWITCHGEAR (GIS)

15.1 Mechanical Checks and Visual Tests

15.1.1 Inspect for physical damage/defects.

15.1.2 Check nameplate information for correctness.

15.1.3 Inspect enclosures for proper alignment, foundation fixings and

grounding.

15.1.4 Check quality of paint work.

15.1.5 Ensure that all special tools and equipment are provided as specified and
that proper storage is provided.

15.1.6 Ensure that gas handling cart (if provided) operates correctly and that
special filling and degassing fittings are provided and have proper
storage.

15.1.7 Verify that all lifting devices are correctly labeled for lifting.

15.1.8 Ensure that adequate ladders and walkways are provided for access to
meters, filling ports, cranes, lights, etc.

15.1.9 Check that all grounding is securely connected per layout drawings.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

15.1.10 Check that all specified grounding switches are insulated, with removable
grounding links.

15.1.11 Check operation of all mechanical interlocks.

15.1.12 Check tightness of all bolted connections (torque wrench method).

15.1.13 Check SF6 gas at each gas section for air and moisture content.

15.1.14 Check each gas section filled to correct rated pressure.

15.1.15 Gas leak test of all flanges and joints after erection and filling.

15.1.16 Calibrate gas pressure gauges.

15.1.17 Check operation of all gas density switches (alarm and lockout
functions). Confirm correct set points.

15.1.18 Check all wiring is correct according to approved drawings.

15.1.19 Verify that all front panel mounted devices (meters, push buttons,
switches, indicator lamps, mimic buses, etc.) are installed as per drawings
and are correctly labeled.

15.1.20 Verify that all operating devices are correctly labeled.

15.1.21 Perform mechanical checks and visual inspection on all component

equipment:

a) Circuit breakers per section 14, as applicable

b) Current transformers per section 7
c) Voltage transformers per section 8
d) Disconnect and grounding switches per section 18

15.1.22 Check that all phase markings have been installed per specifications.

15.1.23 Ensure that all disconnects are provided with viewing windows for
verification of contact positions and that all grounding switch positions
can be safely verified visually.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

15.1.24 Verify that correct Dispatch Numbers have been installed.

15.2 Electrical Tests

15.2.1 Insulation resistance test of all low voltage wiring and cabling.

15.2.2 Functional test of all controls and interlocks.

15.2.3 Resistance of all ground connection joints at 100 A DC.

15.2.4 Resistance of bus joints at 100 A DC.

15.2.5 Overall resistance of the main circuit with components (CB’s,

disconnects, etc.) in a closed position (per IEC 60517).

15.2.6 Functional check of all alarms, controls, interlocking and indication

circuits through from the switchgear to the local cubicle.

15.2.7 Calibrate all meters.

15.2.8 Check that all cubicle space heaters and thermostats are functional.
Measure the heater currents at rated voltage.

15.2.9 Perform electrical tests on all component equipment:

a) Circuit breakers per section 14, as applicable

b) Current transformers per section 7
c) Voltage transformers per section 8
d) Disconnects and grounding switches per section 18

15.2.10 Hipot test of all grounding switch insulating bushings at 10 kV AC for 1

minute.

15.2.11 AC hipot test of the complete switchgear main circuit to ground at 80%
of the factory routine test voltage for 1 minute (DC test is not acceptable).

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

16.0 METAL ENCLOSED BUS DUCT

16.1 Mechanical Checks and Visual Tests

16.1.1 Inspect for physical damage/defects.

16.1.2 Check bus arrangement for conformance with approved drawings.

16.1.3 Check tightness of all bolted connections (torque wrench method).

16.1.4 Check that all enclosure grounding is securely connected.

16.1.5 Inspect internal compartments for cleanliness (free from dust and
moisture).

16.1.6 Check for water tight seals at all joints including expanding interface
points.

16.1.7 Check bus conductor support insulators for cracked insulation, chipped
porcelain, etc.

16.1.8 Check quality of paint work (inside and outside).

16.1.9 Check that ventilation openings are not blocked, and screened against
ingress of insects and rain.

16.1.10 moisture drain holes available at bottom of enclosure.

16.1.11 Check anti-condensation heaters mounted at the correct locations

(bottom).

16.2 Electrical Tests

16.2.1 Phasing check. Ensure correct phase identification.

16.2.2 Continuity check.

16.2.3 Bus joint resistance (at 100 A DC).

16.2.4 Insulation resistance test.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

16.2.5 Hi-pot test (to ground and between phases).

16.2.6 Heaters and thermostats functional test. Measure the heater currents.

17.0 INDOOR AND OUTDOOR OPEN BUS STRUCTURES

17.1 Mechanical Checks and Visual Tests

17.1.1 Inspect bus and support insulators for physical damage/defects.

17.1.2 Check bus physical arrangement for conformance with approved

drawings.

17.1.3 Check bus connections for correct phasing and marking of phases.

17.1.4 Check tightness of all bolted connections (torque wrench method).

17.1.5 Check for proper phase to phase to ground clearances (for indoor
buswork.)

17.1.6 Ensure that PT, etc., connections are flexible, to prevent transferring
expansion stress from the bus.

17.2 Electrical Tests

17.2.1 Measure resistance of bus section joints (at 100 A DC).

17.2.2 Insulation resistance (megger) test at 5kV.

17.2.3 Hi-pot test (indoor buswork including PT’s where applicable, 69 kV and
below).

18.0 DISCONNECTS & GROUNDING SWITCHES

18.1 Mechanical Checks and Visual Inspection

18.1.1 Inspect for physical damage and defects.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

18.1.2 Check nameplate information for correctness.

18.1.3 Check quality of galvanizing (if applicable).

18.1.4 Check tightness of all bolted connections (torque wrench method).

18.1.5 Check smoothness and ease of operation (both closing and opening).

18.1.6 Check simultaneity and synchronism of all 3 poles during closing.

18.1.7 Check for proper contact, fingers spread and contact pressure in fully
closed position.

18.1.8 Check that end of travel stops are correctly adjusted, set and locked in
position.

18.1.9 Check open gap and minimum clearances between phases and to ground.

18.1.10 Check switch opens more than 90° (for horizontally mounted vertical
open disconnects).

18.1.11 Check switch drive linkage toggled in both the closed and opened
positions.

18.1.12 Check that switch can be pad locked in both the closed and opened
positions.

18.1.13 Check that all grounding is securely connected.

18.1.14 Check that switch operating handle is grounded properly as specified.

18.1.15 Check mechanical interlocks (with grounding switches, CB’s, etc.).

18.1.16 Check that the operator’s platform is of adequate size and is properly
grounded.

18.2 Electrical Tests

18.2.1 Resistance of main current path (terminal to terminal) at 100 A DC.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

18.2.2 Functional check of all electrical interlocks.

18.2.3 Check position signaling contacts (if applicable).

18.2.4 For motor operating mechanisms:

a) Check mechanism cabinet grounded.

b) Check correct setting of motor limit switches (open/close).
c) Check correct operation of all auxiliary “a” and “b” contacts.
d) Measure switch opening and closing times and motor current at rated
voltage (for fast acting disconnects and grounding switches, perform
a timing test with an electronic oscillograph).
e) Minimum voltage operation (close and open) at 90 V DC.
f) Functional check of thermostat and space heaters. Measure heater
current.
g) Megger test all control and power wiring/ cables at 500 V DC.
h) Check that in the manual mode, insertion of the operating handle
automatically disconnects the motor DC supply.

19.0 CIRCUIT SWITCHERS

19.1 Mechanical Checks and Visual Tests

19.1.1 Perform mechanical checks and inspection of isolating disconnect, per

section 18.

19.1.2 Perform mechanical checks and adjustments on interrupting unit

according to the manufacturer’s instructions.

19.1.3 Check the low SF6 target at the interrupter units.

19.1.4 Check interrupter position indicator operation.

19.2 Electrical Tests

19.2.1 Resistance of main current path (terminal to terminal) at 100 A DC.

19.2.2 Functional check of all electrical interlocks.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

19.2.3 Check position signaling contacts (if applicable).

19.2.4 For motor operating mechanisms:

a) Check mechanism cabinet properly grounded

b) Check correct setting of motor limit switches (open/close).
c) Check correct operation of all auxiliary “a” and “b” contacts.
d) Measure switch opening and closing times and motor current at rated
voltage (for fast acting disconnects and grounding switches, perform
a timing test with an electronic oscillograph).
e) Minimum voltage operation (close and open) at 90 V DC.
f) Functional check of thermostat and space heaters. Measure heater
current.
g) Megger test all control and power wiring/cables at 500 V DC.
h) Check that in the manual mode, insertion of the operating handle
automatically disconnects the motor DC supply.

19.2.5 Check shunt trip device operation.

19.2.6 Verify proper operation sequence of interrupters and disconnects.

19.2.7 Insulation power factor (Doble) test of the interrupters.

19.2.8 Timing test of the interrupter contacts with electronic oscillograph.

20.0 SHUNT REACTORS

20.1 Mechanical Checks and Visual Inspection

20.1.1 Inspect for physical damage/defects and oil leaks.

20.1.2 Check nameplate information for correctness.

20.1.3 Check quality of paint work.

20.1.4 Check tightness of all bolted connections (torque wrench method).

20.1.5 Check impact recorder records for any abnormal impacts during transit.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

20.1.6 Check that all grounding cables are securely connected (including star
neutral points).

20.1.7 Check integrity of diaphragm/air bag in the conservator.

20.1.8 Check that piping to Bucholz relay has proper slope.

20.1.9 Check liquid in the tank, conservator and bushings for proper level

20.1.10 Bleed trapped-air at the bushing turrets and tank top

20.1.11 Check that valves between the tank and radiators are open

20.1.12 Perform all specific checks per Manufacturers instructions

20.1.13 Check proper operation of all auxiliary devices (as applicable):

a) Cooling fans/pumps
b) Oil level gauges
c) Winding temperature gauges
d) Top oil temperature gauges
e) Buchholz relay
f) Pressure relief device
g) Push buttons and indicators
h) Silica gel breathers
i) Oil sampling port
j) Upper and lower main tank valves

20.2 Electrical Tests

20.2.1 Core insulation resistance

20.2.2 Windings insulation resistance and Polarization Index (P.I.) test at 5 kV

dc.

20.2.3 Winding resistance measurement

20.2.4 Calibrate all temperature gauges.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

20.2.5 Winding temperature indicator (WTI) device check (by current injection
at the heater element).

20.2.6 Confirm set points of temperature gauges.

20.2.7 Functional check of the following:

a) Liquid level arm

b) Top oil temperature device: fans (pumps) stop, start, alarm, trip
c) Buchholz relay alarm, trip
d) Pressure relief device alarm, trip

20.2.8 Measure fans/pumps motor currents.

20.2.9 Insulation power factor and bushing (Doble) tests at 10 kV AC.

20.2.10 Measure reactor impedance.

20.2.11 Insulating oil tests:

a) Dielectric strength
i) ASTM D 877 (with 2.5 mm gap) - for unprocessed oil
ii) ASTM D 1816 (with 1.0 mm gap) - for processed oil
b) Neutralization Number (ASTM D 974)
c) Interfacial tension (ASTM D 971)
d) Color (ASTM D 1500)
e) Moisture content (ASTM D 1533A)
f) Power factor test (ASTM D 924)
g) Dissolved gas in oil analysis (ASTM D 3612)

20.2.12 Bushing current transformer tests (as applicable):

a) Polarity
b) Insulation resistance
c) Secondary winding resistance (all windings and taps)
d) Current ratio (by current injection)
e) Magnetization characteristics (minimum of 5 points below and 2
points above the knee point of the magnetization curve)
f) Verify secondary circuits, terminal to terminal

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

g) Burden test
h) Demagnetize CT cores after all tests
i) Ensure that there are no open secondaries

21.0 SHUNT CAPACITOR BANKS

21.1 Mechanical Checks and Visual Inspection

21.1.1 Inspect capacitor units for physical damage and sign of fluid leaks.

21.1.2 Check quality of paint work.

21.1.3 Check unit bushings for cracks, chips, etc.

21.1.4 Check nameplate information for correctness.

21.1.5 Check bank configuration (series/parallel combination of stacking units)

for conformance with design drawings.

21.1.6 Check tightness of all bolted connections (torque wrench method).

21.1.7 Check external protective fuse of each capacitor unit for correct rating per
nameplate.

21.1.8 Check installation of bird proof terminal caps at each capacitor bushing
(if applicable).

21.1.9 Inspect mounting racks and support insulators, and structures for defects
such as cracked welds, chipped porcelains, etc.

21.1.10 Check that the support structures of each phase are grounded at two
diagonally opposite legs.

21.1.11 Verify capacitor bank neutral grounding is as specified (single point

ground or peripheral grounding).

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

21.2 Electrical Tests

21.2.1 Short time voltage withstand test per ANSI/IEEE No. 18, (performed on
10% of installed capacitor units).

21.2.2 Insulation power factor (Doble) test, performed on 10% of the installed
capacitor units.

21.2.3 Capacitance measurement, performed on 10% of the installed capacitor

units and for each complete phase. Ensure that the capacitances of the
three phases are balanced.

21.2.4 Terminal to terminal (or terminal to casing for single bushing type)
resistance measurement (on all capacitor units).

21.2.5 Check integrity of each external fuse (continuity method).

22.0 AC DISTRIBUTION PANELS

22.1 Mechanical Checks and Visual Inspection

22.1.1 Inspect for physical damage/defects, including quality of paint work.

22.1.2 Verify circuits layout for conformance with breaker’s directory drawing.

22.1.3 Verify correct rating of each circuit breaker per design drawings.

22.1.4 Check tightness of all bolted connections.

22.1.5 Verify that all front panel mounted devices (meters, selector switches,
push buttons, timers, indication lights) are installed per layout drawing
and are correctly labeled.

22.1.6 Check for proper ground connection (Torque Wrench method).

22.2 Electrical Tests

22.2.1 Phasing check.

22.2.2 Functional check of main power contactor (or breaker).

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

22.2.3 Functional check of each branch breaker.

22.2.4 Calibrate voltmeters, ammeters and wattmeters.

22.2.5 Functional check of meters and phase selector switches.

22.2.6 Functional check of all auxiliary devices, including individual, group and
main circuit breaker alarms.

22.2.7 Megger busses and wiring.

22.2.8 Functional check of undervoltage protection/ alarm circuits.

22.2.9 Functional check of ground fault circuit interrupter (if applicable).

23.0 DC DISTRIBUTION PANELS

23.1 Mechanical Checks and Visual Inspection

23.1.1 Inspect for physical damage/defects, including quality of paint work.

23.1.2 Verify circuits layout for conformance with breaker’s directory drawing.

23.1.3 Verify correct rating of each circuit breaker per design drawing.

23.1.4 Check tightness of all bolted connections (Torque Wrench method).

23.1.5 Verify that all front panel mounted devices are installed per layout
drawing and are correctly labeled.

23.1.6 Check for proper ground connection.

23.2 Electrical Tests

23.2.1 Polarity check.

23.2.2 Functional check of main breaker.

23.2.3 Functional check of each branch breaker.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

23.2.4 Calibrate voltmeters and ammeters.

23.2.5 Functional check of positive and/or negative ground alarm (calibrate

resistors for proper detection sensitivity).
23.2.6 Functional check of meters and selection switches.

23.2.7 Functional check of all auxiliary devices, including individual, group and
main circuit breaker alarms.

23.2.8 Megger busses and wiring.

23.2.9 Functional check of undervoltage protection/ alarm circuits.

23.2.10 Functional check of DC transfer switches and interlocks.

24.0 LVAC AUTO-TRANSFER SCHEMES/SWITCHES

24.1 Mechanical Checks and Visual Inspection

24.1.1 Inspect for physical damage/defects.

24.1.2 Check that all front panel mounted devices are supplied and arranged
according to approved drawings.

24.1.3 Check that all devices and cables are properly identified and labeled.

24.1.4 Check tightness of all bolted connections (Torque Wrench method).

24.1.5 Check that all grounding is correct and securely connected (including
neutral bus).

24.1.6 Check mechanical/electrical interlocks.

24.2 Electrical Tests

24.2.1 Phasing check of incomers and transfer switch connections.

24.2.2 Calibrate undervoltage relays and time delays.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

24.2.3 Calibrate voltmeters and ammeters.

24.2.4 Functional check of meters and selector switches.

24.2.5 Functional check of electrical and mechanical interlocks.

24.2.6 Functional check of preferred source selector switch.

24.2.7 Check transfer motor fuses.

24.2.8 Functional check of transfer operation (simulate loss of one source) and
retransfer on re-establishment of preferred source voltage. Check with
each source as the preferred source.

24.2.9 Ensure that sources are from two separate buses.

24.2.10 Set undervoltage relay and time delay per manufacturer’s instructions.

25.0 SURGE ARRESTERS

25.1 Mechanical Checks and Visual Inspection

25.1.1 Inspect for physical damage/defects.

25.1.2 Check tightness of all bolted connections (Torque Wrench Method).

25.1.3 For multi-unit stacks, check that the physical arrangement of the units are
erected according to the manufacturer’s specifications.

25.1.4 Check that all grounding cables are correctly and securely connected.

25.1.5 Check nameplate information for correctness.

25.2 Electrical Tests

25.2.1 Calibrate leakage current meters.

25.2.2 Insulation resistance test (megger at 5 kV DC).

25.2.3 Insulation power factor test at 10 kV AC (Doble test).

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26.0 RELAYS AND SYSTEMS

26.1 Mechanical Checks and Visual Inspection

26.1.1 Inspect for physical damage and defects

26.1.2 Check nameplate information for correctness.

26.1.3 Check presence of foreign material, moisture, dust, etc.

26.1.4 For Electromechanical relays, check:

a) Glass cover & gaskets

b) Condition of spiral spring
c) Rotating disc and parts clearance
d) Condition of contacts, solder joints, etc.
e) Mechanical target operation and reset
f) Contacts freedom of movement, proper alignment, travel

26.1.5 Check that relay mounting is secure and protected against misoperation
due to vibration, shock, etc.

26.2 Electrical Test

26.2.1 Perform all acceptance tests according to the manufacturer’s instructions

26.2.2 Check and verify correctness of the wiring vis-a-vis approved

drawings/schemes.

26.2.3 Verify that all auxiliary relays and timers are tested by pick up and drop
out

26.2.4 By secondary injection, verify relay operation over the setting range (3
points check at minimum, specified setting and maximum of range)

26.2.5 Perform automated calibration tests to prove correct relay characteristics

and timing operation after adjusting the relays to the settings approved by
SCECO/ESPD. Calibration tests shall be carried out using SCECO
approved computer operated test equipment, using routines developed for
the specific relay and test set involved.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

26.2.6 Verify circuits, terminal to terminal (as testing is completed, yellow line
the drawing section to reflect completion)

26.2.7 Check proper operation of current shorting links, voltage links, trip
isolating and signal isolating devices, etc.

26.2.8 Ensure that the relays and relay covers are properly identified and that the
identification does not obscure relay information displays.

26.2.9 Remove all relays from the cases and check for tightness and that all
shorting terminals are making proper contact

26.2.10 Check that all test switches operate properly and all are properly labeled
by device number and individual functions

26.2.11 Check that all LEDs are in working order.

26.2.12 Perform Primary injection tests on CT & PT circuits. Verify ratio and
Polarity throughout entire circuit. In case Primary Injection Tests are not
practicable then Secondary Injection Tests shall be performed.

26.2.13 Perform trip tests to verify all of the trip functions. Trip relays must have
a timing test. If applicable, verify that sufficient target current is
available to simultaneously drop all three phase target indicators.

26.2.14 Perform a reduced voltage trip test for all trip relays.

26.2.15 Perform insulation tests - megger each circuit terminal to relay frame on
all DC and AC circuits and wiring at 500 VDC or recommendations of
Manufacturer. Caution: Do not megger any circuits to which static or
solid state devices are connected

26.2.16 Verify that only designated grounds exist in current and potential
transformers secondary circuits.

26.2.17 Measure the loop resistance of all current transformer secondary circuits
with all relays and associated devices in place

26.2.18 Perform end to end trip test

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

26.2.19 With all final settings applied perform a secondary injection test that will
operate each relay element and trip each device (HV breaker, motor
operated switch etc.)

26.2.20 Perform In-service readings to verify the CT, PT ratios and polarities

27.0 METERING AND INSTRUMENTS

27.1 Mechanical Checks and Visual Inspection

27.1.1 Inspect for physical damage/defects.

27.1.2 Verify that indication range of meter is as specified.

27.1.3 Verify that meter/instrument connections are according to approved

drawings.

27.1.4 Check that all mounting bolts and wiring terminations are tight and
secured.

27.1.5 Check that all instrument scaling factors are according to design
specifications.

27.2 Electrical Tests

27.2.1 Megger all wiring.

27.2.2 Calibrate meters according to manufacturer’s instructions. Confirm

accuracy at 0%, 25%, 50%, 75% and 100% of full scale. Refer to RMS-
6700-01-M for KWH metering requirements.

27.2.3 Calibrate and verify accuracy of all transducers, shunts, etc. with the
associated meters.

27.2.4 Verify circuit and, wiring continuity from instrument transformers

secondary terminals to meter (or transducer) input terminals.

27.2.5 Functional check of meter selector switches.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

27.2.6 Ensure no open circuits exist in the CT secondary circuits.

27.2.7 Ensure that no short circuits exist in the PT secondary circuits.

28.0 LPOF CABLES AND TERMINATIONS

28.1 Mechanical Checks and Visual inspection

28.1.1 Inspect for physical damage/defects.

28.1.2 Check tightness of all bolted connections (torque wrench method).

28.1.3 Check for proper cable support, clamping and blocking, etc.

28.1.4 Check cable bends to ensure that the bending radius is equal to or greater
than the minimum bending radius specified.

28.1.5 Verify that shields are terminated as specified (through link box or
directly grounded).

28.1.6 Check that all grounding points are securely connected to ground grid as
specified.

28.1.7 Pressure test of all associated oil piping.

28.1.8 Check that phases are identified and color coded.

28.1.9 For accessories (sealing terminations, pressure tank, gauges, instrument

panels and link boxes), check the following as applicable:

a) Nameplates installed and data is correct

b) All valve positions according to design (open/closed)
c) Calibrate pressure gauges and pressure switches
d) Oil pressure
e) No oil leaks
f) Condition of paint work
g) All bolted connections
h) Ground connections

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

28.2 Electrical Tests

28.2.1 Megger all control and alarm wiring.

28.2.2 Insulation resistance between cable conductor and sheath (at 5000 V DC).

28.2.3 Oil flow test per SCS-P-104.08.

28.2.4 Oil impregnation coefficient test per SCS-P-104.08.

28.2.5 Test on corrosion resistant coverings at 10 kV, 1(one) minute, (per IEC
60141-1).

28.2.6 Phase continuity test.

28.2.7 Shield continuity test.

28.2.8 Functional check of low oil pressure alarm circuits.

28.2.9 Cable oil dielectric test.

28.2.10 DC high voltage withstand test per SCS-P-104.08.

28.2.11 Measure the ground resistance at all link box positions.

29.0 XLPE CABLES AND TERMINATIONS

29.1 Mechanical Checks and Visual Inspection

29.1.1 Inspect for physical damage/defects. Check irregularities of outer jacket

caused by non-uniform shield wire distribution.

29.1.2 Verify all cable connections per drawing.

29.1.3 Check for proper cable support, clamping and blocking, etc.

29.1.4 Check cable bends to ensure that the bending radius is equal to or greater
than the minimum bending radius specified.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

29.1.5 Verify shield grounding as per design ( single point, both ends, via
voltage limiters, etc.

29.1.6 Check tightness of all bolted connections (torque wrench method).

29.1.7 Check that phases are identified and color coded.

29.2 Electrical Tests

29.2.1 Insulation resistance test (conductor to shield and shield to ground) at

5000 V DC.

29.2.2 Shield continuity test.

29.2.3 Test on corrosion resistant coverings at 10 kV, 1(one) minute, (per IEC
60141-1).

29.2.4 Phase continuity test

29.2.5 AC high voltage withstand test at specified test voltage per SCS-P-
104.08.

29.2.6 Measure the ground resistance at all link box positions.

30.0 OVERHEAD TRANSMISSION LINES

30.1 Mechanical Checks and Visual Inspection

30.1.1 Inspect that the access roads and structure pads are to specification
(locations, widths, depth of base, cover material properly compacted,
etc.).

30.1.2 Check that sand stabilization has been done per specification (if
applicable).

30.1.3 Check the right of way to ensure that there is no building or tree
encroachment.

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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

30.1.4 Check that grounding connection is made properly with steel structure
and protective coating is applied on the concrete cap (if specified). There
shall be no cracks, and the concrete cap shall slope away from the stub
angle.

30.1.5 Check that the ground profile allows water to runoff away from the
structures.

30.1.6 Ensure that the structure footing resistance is as specified (see section
1.0).

30.1.7 For wood pole structures, ensure that poles are the correct specification
and have been installed correctly (depth and plumb). Ensure that the
depth indication tags are on each pole.

30.1.8 Check that all wood structures have been identified correctly and that the
identification plates are to specification. For double circuit structures,
ensure that each circuit is correctly identified.

30.1.9 Check the quality of paint work. Ensure that the coatings are to
specification and that touch up painting is applied as required (no rust).

30.1.10 Check tightness of all bolted connections (torque wrench method).

30.1.11 Ensure anti-climbing guards are correctly installed (if specified).

30.1.12 Check insulators for chips, cracks, etc. (for porcelain insulators). Ensure
correct number of insulators have been installed in each string. Ensure
that cotter keys have been properly installed.

30.1.13 Check that all line hardware (insulator, vibration dampers, spacers,
conductor clamps, armor rods, etc.) are to specification, installed
correctly and in correct locations.

30.1.14 Check all conductors for damage.

30.1.15 Check that all splices are correct and are installed in correct span
locations.

30.1.16 Check that all jumpers are installed correctly.

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

30.1.17 Check that overhead ground conductors are grounded securely to towers
as specified.

30.1.18 Ensure that sags for phase and overhead ground conductors are to
specification.

30.1.19 Ensure that the site has been properly cleaned up and all earthwork
profiles are correct before acceptance.

30.1.20 Check phase identification plates have been correctly installed at each
structure.

30.1.21 Check line/phase correctly transposed at the specified locations (if

applicable).

30.2 Electrical tests

30.2.1 Perform the following:

● Phase sequence/rotation check

● Sequence impedance and susceptances tests

31.0 LOW VOLTAGE CABLES

31.1 Mechanical Checks and Visual Inspection

31.1.1 Inspect for physical damage/defects.

31.1.2 Verify all cable connections per drawing.

31.1.3 Verify that all cables and cores are labeled correctly.

31.1.4 Check that all terminals are tight and secured.

31.1.5 Check that all cable trays are secure and correctly grounded.

31.1.6 Check that cables are securely supported throughout.

31.1.7 Check that conductor sheaths conform with SCECO East color code.

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

31.2 Electrical Tests

31.2.1 Insulation resistance (megger) test.

31.2.2 Continuity test.

31.2.3 Phasing check.

32.0 ANNUNCIATORS

32.1 Mechanical Checks and Visual Inspection

32.1.1 Inspect for physical damage/defects.

32.1.2 Check wiring for correct connections according to the approved drawing.

32.1.3 Check that all alarm/annunciation points are provided and arranged
according to the approved drawing. Ensure that all are clearly labeled.

32.1.4 Check tightness of all wiring connections and soldered joints.

32.1.5 Verify that all window labels clearly and adequately describe the
annunciated condition.

32.2 Electrical Tests

32.2.1 Functional and operation check of the following switches/push buttons

devices:

a) Alarm acknowledge
b) Alarm reset
c) Audible alarm (buzzer/bell)
d) Lamp test

32.2.2 Functional check of each alarm point by simulating the alarm condition at
each alarm source. Verify that all applicable alarms are correctly
received at PCC.

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

33.0 DIGITAL FAULT RECORDERS (DTR)

33.1 Mechanical Checks and Visual Inspection

33.1.1 Inspect for physical damage/defects.

33.1.2 Check that the DTR and interface cabinet have been mounted in
accordance with the manufacturer’s instructions.

33.1.3 Check that all DTR specifications are correct.

33.1.4 Check for proper installation of all modules in card racks.

33.1.5 Check that all input wiring is in accordance with approved drawings, and
meets ESPD requirements.

33.2 Electrical Tests

33.2.1 Check that the communications connection is made and that the
communications channel is functional.

33.2.2 Power up the DTR and check power supplies for correct output, and that
120 V AC supply is present at DTR AC outlets.

33.2.3 Verify that the system controller is operating correctly.

33.2.4 Calibrate +15 and +5 V DC power supplies.

33.2.5 Calibrate all voltage and current channels in accordance with ESPD
specifications.

33.2.6 Calibrate A/D converter in accordance with manufacturer’s instructions.

33.2.7 Check operation of all digital inputs by simulating contact closure using a
jumper wire.

33.2.8 Check operation of all analog channels by simulating current and voltage
inputs from the interface panel.

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in the Eastern Province
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SCECO-EAST CONSTRUCTION STANDARD SCS-P-105 Part-II

33.2.9 Check operation of DTR through to the master station by simulating

overcurrent, undervoltage and change of status.

33.2.10 Verify that all simulations of overcurrent, undervoltage and change of

status print correctly on local printer.

33.2.11 Verify that master station software is setup to accept remote DTR inputs.

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