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EZ Outboard User Guide Leisure Series

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0% found this document useful (0 votes)
9 views

EZ Outboard User Guide Leisure Series

Uploaded by

mohaibrahim33
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

All rights reserved Golden Motor Technology Co.

, Ltd 2018
Dear customer,

We are delighted that you have chosen EZ outboard. In terms of

drive technology and efficiency, your EZ outboard is cutting-edge

technology. It has been designed and manufactured with the utmost

care and with a special focus on comfort, user-friendliness, safety,

and has been extensively tested before delivery.

Please take the time to read this operating manual carefully so that

you can use the outboard properly and enjoy it for a long time.

We constantly strive to improve the outboard. Should you have any

comments on the design or use of our products, please do not

hesitate to contact us.

We hope you have a lot of fun with this product.

Your EZ outboard team


TABLE OF CONTENT

To the User ·····························································································1

1 Safety Information ···············································································1

1.1 Outboard motor safety ···············································································1

1.2 Boating safety·························································································1

2 Series and Specification ········································································3

2.1 Leisure series ·························································································3

2.2 Components ···························································································4

2.3 Main Features ·························································································4

2.4 Diamensions ··························································································5

2.5 Specification ··························································································6

2.6 Wiring Diagram ······················································································7

2.7 Battery Selection ·····················································································8

2.8 System Protection Characteristics ·································································9

3 Installation and Operation ····································································10

3.1 Installation ·····························································································10

3.2 Operation ······························································································17

4 Storage and Maintenance ······································································19

4.1 Storing outboard motor ··············································································19

4.2 Replacement parts ····················································································19

5 Warranty ································································································19
To the User Note
EZ outboards are designed to operate safely and We continually seek advancements in
reliably as long as they are used product design and quality. Therefore, while
according to the User’s Guide. Please read this this manual contains the most current
product information available at the time of
manual carefully before you start the motor.
printing, there may be minor discrepancies
Ignoring these instructions can cause property
between your product and this manual. If
damage or personal injury. Golden Motor accepts there is any question concerning this
no liability for any damage caused by actions that manual, please consult your EZ outboards
contradict this guide. dealer. To ensure long product life, we
In the User’s Guide particularly important recommend that you use the product and
information is distinguished in the following perform the specified periodic inspections
and maintenance by correctly following the
ways.
instructions in the guide. Some countries
have laws or regulations restricting users
from taking the product out of the country
where it was purchased, and it may be
This is the safety alert symbol. It is used to alert impossible to register the product in the
you to potential personal injury hazards. destination country. Additionally, the
Obey all safety messages that follow this symbol warranty may not apply in certain regions.
to avoid possible injury or death. When planning to take the product to
another country, consult the dealer where
the product was purchased for further
information. If the product was purchased
used, please consult your closest dealer for
A WARNING indicates a hazardous situation
customer registration, and to be eligible for
which, if not avoided, could result in death or the specified services.
serious injury.

A CAUTION indicates special precautions that


must be taken to avoid damage to the electric
outboard or other property.

TIP:

A TIP provides key information to make


procedures easier or clearer.
1 Safety Information 1.2 Boating safety

This section includes a few of the many important


1.1 Outboard motor safety
1.11 Propeller safety precautions that you should follow when
boating.
People can be injured or killed if they come in
1.21 Alcohol and drugs
contact with the propeller. The propeller can
keep moving even when the motor is in
Never operate after drinking alcohol or taking
neutral, and sharp edges of the propeller can
drugs. Intoxication is one of the most common
cut even when stationary. Stop the motor when
factors contributing to boating fatalities.
a person is in the water near you. Keep people
out of reach of the propeller, even the motor is 1.22 Personal flotation devices
off.
Have an approved personal flotation device
1.12 Rotating parts (PFD) on board for every occupant. we
recommend that you must wear a PFD
Hands, feet, hair, jewelry, clothing, PFD
whenever boating. At a minimum, children and
(personal flotation device) straps, etc. can
non-swimmers should always wear PFDs,.
become entangled with internal rotating parts
Everyone should wear PFDs when there are
of the motor resulting in serious injury or
potentially hazardous boating conditions.
death. Keep the top cowling in place whenever
possible. Do not remove or replace the cowling
1.23 People in the water
with the motor running. Only operate the
motor with the cowling removed according to Always watch carefully for people in the
the specific instructions in the manual. Keep water, such as swimmers, skiers or divers
hands, feet, hair, jewelry, clothing, PFD straps, whenever the motor is running. When someone
etc. away from any exposed moving parts.
is in the water near the boat, stop the motor
immediately.
1.13 Electric shock
Do not touch any electrical parts while starting 1.24 Passengers
or operating the motor. They can cause shock
or electrocution. Consult your boat manufacturer’s instructions
for details about appropriate passenger
1.14 Modifications locations in your boat and be sure all
Do not attempt to modify this outboard motor. passengers are positioned properly before
Modifications may reduce safety and accelerating.
reliability, and render the outboard unsafe or
illegal to use.

All rights reserved Golden Motor Technology Co., Ltd. 2019 1


Standing or sitting in non-designated · Do not follow directly behind other boats or
locations may result in being thrown either Water skiers.
overboard or within the boat due to waves or · Avoid sharp turns or other maneuvers that
sudden changes in speed or direction. make it hard for others to avoid you or
Even when people are positioned properly, understand where you are going.
alert your passengers if you must make any · Avoid areas with submerged objects or
unusual maneuver. Always avoid jumping shallow water.
waves. · Ride within your limits and avoid aggressive
maneuvers to reduce the risk of loss of control
and collision.
1.25 Overloading
· Take early action to avoid collisions.
Do not overload the boat. Consult the boat
Remember, boats do not have brakes, and
manufacturer for maximum weight and
stopping the motor or reducing throttle can
number of passengers. Be sure that weight is
properly distributed according to the boat reduce the ability to steer. If you are not sure
manufacturer’s instructions. Overloading or that you can stop in time before hitting an
incorrect weight distribution can compromise obstacle, apply throttle and turn in another
the boats direction.
handling and lead to an accident, capsizing
1.27 Weather
or swamping.
Stay informed about the weather. Check
weatherforecasts before boating. Avoid
1.26 Avoid collisions
boating in hazardous weather.

Scan constantly for people, objects and other 1.28 Passenger training
boats. Be alert for conditions that limit your
Make sure at least one other passenger is
visibility or block your vision of others.
trained to operate the boat in the event of an
emergency.

1.29 Laws and regulations


Know the marine laws and regulations where
you will be boating and obey them. Several
sets of rules prevail according to geographic
location, but all are basically the same as the
International Rules of the Road.The motor
Operate defensively at safe speeds and keep a controllers are programmable via
safe distance away from people, objects and smart-phones to setup speed limit, maximum
other boats. current, lower voltage limit as you desire to
meet your needs and local authority's
regulations.

All rights reserved Golden Motor Technology Co., Ltd. 2019 2


2.1 Specifications

Leisure Series for those who want slower boat speeds, larger thrust force and less
batteries required, very light in weight(15kgs - 22kgs) for easy hand carry and quick
setup (30 seconds only), their propeller speeds are between 1200-1600rpm.

All rights reserved Golden Motor Technology Co., Ltd. 2019 3


2.2 Components

2.3 Main Features

● Brush-less, gear-less, direct drive without speed reduction gear

● Shaft length is All-in-One size, user adjustable between long and short

● Support both tiller steering control, and remote steering control

● Take less than 30 Seconds to Setup Outboard

● Support blue-tooth connection to Android smart phones

All rights reserved Golden Motor Technology Co., Ltd. 2019 4


2.4 Dimensions (Unit:mm)

All rights reserved Golden Motor Technology Co., Ltd. 2019 5


2.5 Wiring Diagram

All rights reserved Golden Motor Technology Co., Ltd. 2019 6


2.6 Specifications
Model
Measurement
EZ--L03T/R EZ--L05T/R EZ--L10T/R
Parameters Units

Equivalent Gasoline
HP 3~5 5~7 8~12
Engine Power

Norminal Voltage V 48 48 48

Input Current A 60 90 135

Max Propeller Speed r/min 1250 1350 1500

Packing Length mm 97 97 97

Packing Width mm 22 22 22

Packing Height mm 43 43 43

Transom Height mm (in.) 381-508 (15-20) 381-508 (15-20) 381-508 (15-20)

Propeller Spec in. 12 12 12

Net Weight kg 17 18.5 22

Gross Weight kg 23.5 25.2 27.8

Thrust lb 165 195 260

Trim and Tilt System Manual Manual Manual

Control System Tiller/Remote Tiller/Remote Tiller/Remote

All rights reserved Golden Motor Technology Co., Ltd. 2019 7


2.7 Battery Selection
We choose the most safe LiFePO4 battery cells
How do I determine the capacity of the for our expandable battery modules, the materials
battery pack needed? used inside cell will not cause any fire or
explosion. The quality of cell is very consistent
Battery is the new form of "fuel" for electric and can last more than 2000 charging cycles. Its
propulsion outboards, you never need to go to C-rating is 3 times, that means a single 48V50AH
gasoline station to refuel your outboard module can output 150A continuously. That's
anymore. You only need to recharge your why you can just buy one or two battery modules
batteries at home or docking place. to test the outboard motor performance and amp
draw.
Once you've chosen an electric outboard that
properly fits the weight and efficiency of your Why we choose 48V system for outboard motor
loaded boat, the next task is to size the battery and battery pack, because it is safe for human and
bank that will store the energy to drive it. The easy to pass local government regulations.
size of the battery bank will depend on the amp
draw you plan to regularly place upon it and the Of course, you can always use other type of
range of miles you desire to travel. It is not easy batteries you can find locally, as long as its output
to know the current draw before you try it as voltage is 48V, and capacity is enough to drive
each boat is different from others in hull shape, the electric outboards.
length, load, speed and daily operation hour you
want, not like electric cars which is fixed for
each car model in factory. Our expandable
battery module will make your life much easier
to determine how big the battery bank you need
to meet your purpose. You can just invest one
battery module first to test boat performance
with electric propel outboard and find out
accurate amp draw for your special boat setup
in different speed. After initial boat trial testing,
then you can easily figure out how many such
battery modules required to get the boat speed
and travel duration you want. You can easily
parallel connect multiple expandable battery
modules to form a larger capacity battery bank.
Each battery module is light weight for one
person to carry around. You can always buy
more standalone modules as you need them.
Each module has its own battery management
system (BMS) and charger.

All rights reserved Golden Motor Technology Co., Ltd. 2019 8


2.8 System Protection Characteristics

When the outboard fails, the light on the three-speed button will blink, the

linking times shows the error.


LED blinking
System protection features
times
Over-voltage protection Battery voltage is higher than default value. 1

Under-voltage protection Battery voltage is lower than default value. 2

Motor phase is short-circuit or phase to B+ is


Motor over-current protection 3
short-circuit.

Stall/Block protection Motor stall/Block time exceeds default value 4

HALL protection HALL input is abnormal. 5

MOSFET protection MOSFET detect abnormal. 6

Phase winding disconnect protection One of motor phase wires is disconnect. 7

Protection system internal self-defect


Self-detect error protection 10
abnormal

Controller operation temperature is higher


Controller over-heat protection 11
than default value

Throttle protection Throttle input abnormal 12

Motor temperature is higher than default


Motor over-heat protection 13
value.
When power on, controller detect throttle
Throttle signal is not in zero/original signal is not in zero position, It may be that
14
position the throttle sensor or the controller do not
match, or the throttle is damaged.
Controller brake The controller is in brake status 15
Controller power supply signal not
Controller power signal not stable 16
stable

All rights reserved Golden Motor Technology Co., Ltd. 2019 9


3 Installation and Operation 3.12 Mounting height
To run your boat at optimum efficiency, the
3.1 Installation water resistance (drag) of the boat and
outboard motor must be made as little as
3.11 Installation indication
possible. The mounting height of the outboard
motor greatly affects the water resistance. If
the mounting height is too high, cavitation
tends to occur, thus decreasing the propulsion;
Your dealer or other person experienced in and if the propeller tips cut the air, the
proper outboard motor mounting should show motor speed will rise abnormally and cause the
you how to mount your outboard motor. motor overheat. If the mounting height is too
low, the water resistance will increase and
There is no more long shaft and short shaft thereby reduce motor efficiency. Mount the
differences, as EZ outboard products are user outboard motor so that the anti-cavitation plate
adjustable in transom length to cater for is between the bottom of the boat and a level
different boat installations, or boat loads which 25 mm (1 in) below it.
may change from time to time. This feature
makes boat builders, owners and outboard Test runs at different heights can help
dealers life much easier, no more confusion on determine the optimum mounting height.
shaft lengths, no more excessive stock for Consult your dealer or boat manufacturer for
long, medium and short shaft outboards! further information on determining tnting
height.
The outboard motor should be mounted so that
the boat is well balanced. Otherwise, the boat
could be hard to steer. For single-motor boats,
mount the outboard motor on the center line
(keel line) of the boat.

Center line (keel line)

All rights reserved Golden Motor Technology Co., Ltd. 2019 10


3.13 Installation Instructions 4.Overview of the outboard in opened wooden
1. When you receive the goods, you will see box.
this wooden box.

2. Use screw driver to open the wooden box


carefully.
5. After opening the box, check parts below:

① Motor Drive Unit

②Controller Unit With Tiller

③Propeller Blades with Screws

④Anti-ventilation Plate with Screws

⑤Safety Key Set

⑥Anderson Connectors for Battery

⑦Hexagon Spanner& Screw driver

3. Open the wooden box carefully, do not


damage it.

All rights reserved Golden Motor Technology Co., Ltd. 2019 11


7. Anti-ventilation Plate Installation

Make sure the side of five countersunk holes


① Motor Drive Unit, Warranty voided if
downward. Align the hole position and tighten the five
disassembled
countersunk head screws.
② . Safety Key Set shoud be attached to
operator's arm, In case the operator falls over
boat, it can put off the power to prevent boat
from running away under power, or hurting
people.

6. Popeller Installation

Align the hole position and tighten the screws.

8. Outboard Assembly

①Lift the controller parts, and align the hole


position, then plug into the motor parts.

②Tighten the big silver nut.

When align the hole position, make sure the


controller mounting base is parallel to the motor.

All rights reserved Golden Motor Technology Co., Ltd. 2019 12


②Align the hole position, then plug the controller
unit into the motor unit and tighten the big silver nut.
③Wire U, V, W to the controller and connect the hall
cable to the black connector, then close the top cover.

When align the hole position, make sure


the controller mounting base is parallel to the motor.

①Open the top cover, and put the four cables( U, V,


W, and hall cable) into the hole.

All rights reserved Golden Motor Technology Co., Ltd. 2019 13


9. Shaft Length Adjustment
Open the quick release clip, and adjust the shaft up
and down to the length you need, then close the quick
release clip.

Make sure you adjust the shaft length


according to your boat transom height before lifting
to boat.

10. Outboard Trimming


There are 4 holes provided in the bracket to adjust
trim angle.
Open the angle adjustment release handle to adjust
the outboard to a desired angle position, then close
the angle adjustment release handle.

Power off before adjusting the trim angle.


Use caution when trying a trim position for the first
time, improper trim angle can cause loss of energy
and reduce motor speed.

All rights reserved Golden Motor Technology Co., Ltd. 2019 14


10. Outboard Tilting Up and Down

Tilting up: Open the angle adjustment release handle,


then hold the controller mounting base and slowly
turn it backwards until you hear " click".

Make sue the quick release is parallel to


the motor or the popeller when you tilting up.

All rights reserved Golden Motor Technology Co., Ltd. 2019 15


Tilting down: Pull the silver switch out, and
tilt down the outboard slowly, then close the
angle adjustment release handle.

When you pull the silver switch out, please


hold the controller mounting base and turn it slightly
backwards first.

12.Check if battery nominal voltage matches


outboard’s nominal voltage before connecting
battery to outboard.

All rights reserved Golden Motor Technology Co., Ltd. 2019 16


• Follow the boat manufacturer’s instructions
3.2 Operation on the permissible motorization of your boat.
The information presented in this section is Do not exceed the capacity limits.
intended as reference only. It is not possible
to provide complete instructions for every • Overpowering a boat could cause severe
possible boat and motor combination. Proper instability. Do not install an outboard motor
with more horsepower than the maximum
mounting depends in part on experience and
rating on the capacity plate of the boat. If the
the specific boat and motor combination. boat does not have a capacity plate, consult the
boat manufacturer.
3.21 Caution • Improper mounting of the outboard motor
could result in hazardous conditions such as
poor handling, loss of control or fire hazards.
For permanently mounted models, your dealer
or other person experienced in proper rigging
should mount the motor.
• Check the status and function of the outboard
motor before each use.
3.22 Operation
• Only operate the motor while the propeller is
submerged in water. If the motor is running in
air for a longer period of time, the shaft seals
are getting damaged which seal the motor at
the drive shaft against water intrusion.
Additionally, the motor might overheat.

• If you are running the motor at full throttle in


high ambient temperatures, the motor
may reduce speed automatically to reduce
motor and battery temperature.
①. Make sure throttle is at N position
• Familiarize yourself with all the motor before operating. If throttle twist to F/R, it
controls. For instance, you should be able to will stop working and keep beeping to show
stop the motor quickly if necessary. error.

• Only allow adults who have been instructed ②. Put the safely key at its grooved place on
on how to operate the motor to run it.
throttle set, if it’s removed, the outboard will
• Stop the motor immediately if someone goes lose power and don’t working.
overboard.
③. Select speed mode you like (Sports,Normal
• Never operate the motor if someone is in the ,ECO). Normally in Sports mode to reach best
water close to the boat. performance, ECO mode to save energy at
slow boat speed.

All rights reserved Golden Motor Technology Co., Ltd. 2019 17


④. Press the power button, it will light up when power is on.

⑤. Twist throttle lever slowly to F (Forward) or R (Reverse), then outboard starts working and
boat starts running!

All rights reserved Golden Motor Technology Co., Ltd. 2019 18


4 Storage and Maintenance 5.Warranty

4.1 Storing outboard motor How the warranty applies


If your outboard is going to be stored for more As the makers, we warranty against possible
than 2 months, it’s advised to have the outboard material or construction defects, provided the
Cleaned, checked prior to storage. following conditions are satisfied :
 Proof of purchase. The warranty starts
on the date of purchase.
1. Make enough protection before transport and  Only the first owner is entitled to the
storage. And ensure the propeller receives no warranty.
pressure if the propeller is installed on the
 2 years for the frame,, all mechanical
propeller shaft
and electrical parts, except normal wear
2. Store the outboard in a try, well ventitated place
and tear items.
without direct sun exposure

4.2 Replacement parts


Motor Drive Unit, Warranty voided if
EZ gear-less and shaft-less design makes it disassembled
very unique, quiet, reliable, efficient and less
vibration. The new design also takes Keep the product label in intact state and
consideration of compatibility of installation, record the serial number on the label, Never
teleflex remote control and exchangeable tear the lable off the product.
propellers with ordinary gasoline outboards. The EZ outboard without ogriginal product label
BLDC motors are optimally tuned for electric will not be applicable to warranty services
outboards with motor speeds provided by Golden Motor.
(2000rpm-2500rpm) matching to common
propellers without speed reduction gears, so you
can get the same boat speeds as by gasoline How the warranty does not apply
outboards with similar horse powers. If  Inadequate maintenance.
replacement parts are necessary, use only
 Unauthorized alteration, modification
genuine outboard parts or parts of equivalent
or misuse.
design and quality. Any part of inferior quality
may malfunction, and the resulting loss of  Damage through abuse, neglect or
control could endanger the operator and accident.
passengers. Outboard genuine parts and  Assembly in disregard of instructions
accessories are available from your dealer. in this manual.
 Repairs by persons other than Golden
Motor Authorized Dealers. (If you need
local repair and a Golden Motor dealer is
not nearby, contact us for assistance in
authorizing repair).
 Normal wear and tear.
 Poor
All rights reserved Golden Motor Technology Co.,maintenance
Ltd. 2019 or modifications
19
that no longer comply with regulations or
original specifications.
Unauthorized changes/modification or tampering with any part of this

product, or operation in any way other than as detailed in this User Manual, will render
manufacturer’s warranty void.

Golden Motor Technology Co.,Ltd.


Website: www.goldenmotor.com

Email: [email protected]

Tel: 86 519 81004118

All rights reserved Golden Motor Technology Co., Ltd. 2019 20

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