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UENR46650001

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0% found this document useful (0 votes)
17 views7 pages

UENR46650001

Uploaded by

yaccoubisami
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SCHEMATIC FEATURES AND TIPS


to date in order to access the latest features
of this schematic.

GET
Adobe Acrobat Reader

SAVE
a copy of this schematic

THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR EASY WIRE TRACING

Function Isolation Tools

Grids On/Off

All Circuits Off

All Circuits On
STANDARD VIEW
Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC


UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat
“Modern Hex” trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat
“Modern Hex” trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
UENR4665-04
September 2020

C13 Engine for Generator Set


Electrical System
CE31-UP
NH31-UP
DH41-UP
GB71-UP
LH81-UP
H3H1-UP

PUBLICATIONS.CAT.COM
© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
7 6 5 4 3 2 1

ECM
262-2878

EN-C1
2645732
CAT BRAKE SOLENOID LOW/HIGH 1 K738-EN5 GN-16-XLPE FUEL JUMPER HARNESS
2
3
F 4 NA-C2 F
5 2370227
6
7 G828-NA1 WH-18-GXL 1 +V FUEL PRESSURE
CAT BRAKE SOLENOID MED/HIGH 8 K737-EN4 BR-16-XLPE G829-NA2 GN-18-GXL 2 GROUND SENSOR
9 3 SIGNAL 274-6719
10 C991-NA3 PK-18-GXL
11 EN-C10 NA-C1
12 1552264 3E3388
COOLANT TEMPERATURE 13 995-EN12 BU-18-GXL
COMPRESSION BRAKE OUTPUT #1 RETURN 14 K739-EN7 BU-16-XLPE F421-EN13 YL-18-GXL 1 F421-NA4 YL-18-GXL
INTAKE MANIFOLD PRESSURE SENSOR 15 R746-EN20 PK-18-GXL G833-EN46 PK-18-GXL 2 G833-NA5 PK-18-GXL
16 T725-EN32 WH-18-GXL 3
PRESSURE SENSOR COMMON 17 G829-EN2 GN-18-GXL
18 994-EN10 GY-18-GXL N707-EN31 PU-18-GXL 4
19 995-EN12 BU-18-GXL G828-EN35 WH-18-GXL 5 G828-NA1 WH-18-GXL
20 C967-EN15 BU-18-GXL G829-EN36 GN-18-GXL 6 G829-NA2 GN-18-GXL
21 NA-C3
22 C991-EN33 PK-18-GXL C991-EN33 PK-18-GXL 7 C991-NA3 PK-18-GXL 2304011
23 E963-EN27 BK-18-GXL 8 FUEL TEMPERATURE
F421-NA4 YL-18-GXL 1 SIGNAL SENSOR
24 E964-EN26 WH-18-GXL
PASSIVE SPD -1:A CRANK SPEED 25 E963-EN27 BK-18-GXL G833-NA5 PK-18-GXL 2 GND
E965-EN48 BU-18-GXL 256-6453
TDC SERVICE PROBE (+) 26 G856-EN22 WH-18-GXL EN-C11
27 E966-EN49 YL-18-GXL
ENGINE OIL PRESSURE SENSOR 28 994-EN10 GY-18-GXL F421-EN13 YL-18-GXL 2304011
29 995-EN12 BU-18-GXL 1 SIGNAL COOLANT TEMPERATURE SENSOR
TEMPERATURE SENSOR COMMON 30 G833-EN47 PK-18-GXL 2 GROUND 256-6453
31 G828-EN39 WH-18-GXL G833-EN44 PK-18-GXL
32 G828-EN35 WH-18-GXL
33 G828-EN1 WH-18-GXL G828-EN38 WH-18-GXL EN-C9
E 34 2304011
E
G828-EN40 WH-18-GXL
PASSIVE SPD +1: A CRANK SPEED 35 E964-EN26 WH-18-GXL
TDC SERVICE PROBE (-) 36 C967-EN15 BU-18-GXL 1 SIGNAL INTAKE MANIFOLD AIR TEMPERATURE SENSOR
G857-EN30 YL-18-GXL
37 G829-EN36 GN-18-GXL G833-EN45 PK-18-GXL 2 GROUND 256-6453
38 G829-EN41 GN-18-GXL
39
FUEL PRESSURE 40 G829-EN2 GN-18-GXL G829-EN42 GN-18-GXL
C991-EN33 PK-18-GXL EN-C7
41 G829-EN43 GN-18-GXL
42 2304011
43 G833-EN45 PK-18-GXL E965-EN48 BU-18-GXL 1 BK-18 CAM SPEED SENSOR
44
45 G833-EN47 PK-18-GXL G833-EN44 PK-18-GXL E966-EN49 YL-18-GXL 2 WH-18 279-9830
PASSIVE SPD +2:B CAM SPEED 46 E966-EN49 YL-18-GXL G833-EN46 PK-18-GXL
PASSIVE SPD -2:B CAM SPEED 47 E965-EN48 BU-18-GXL
48 EN-C8
49 G856-EN22 WH-18-GXL
50 G857-EN30 YL-18-GXL 2304011
51 K737-EN4 BR-16-XLPE E963-EN27 BK-18-GXL 1 BK-18 CRANK SPEED SENSOR
52 K738-EN5 GN-16-XLPE E964-EN26 WH-18-GXL 2 WH-18 279-9828
53
54 K739-EN7 BU-16-XLPE
55 N707-EN31 PU-18-GXL
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-EN15 BU-18-GXL R746-EN20 PK-18-GXL
ATMOSPHERIC PRESSURE SENSOR 57 R747-EN6 GY-18-GXL R747-EN6 GY-18-GXL EN-C6
58 2370227
59 T725-EN32 WH-18-GXL
60 T858-EN23 GY-16-XLPE G828-EN39 WH-18-GXL 1 +V INTAKE AIR PRESSURE SENSOR
61 T859-EN37 WH-16-XLPE G829-EN41 GN-18-GXL 2 GROUND
FUEL TEMPERATURE SENSOR 62 F421-EN13 YL-18-GXL 274-6718
T860-EN34 OR-16-XLPE R746-EN20 PK-18-GXL 3 SIGNAL
D 63
T957-EN16 PU-16-XLPE
D
64
DIFFERENTIAL FUEL PRESSURE SW 65 T725-EN32 WH-18-GXL T958-EN17 YL-16-XLPE
66 T959-EN18 BR-16-XLPE EN-C5
67 2304013
68 T960-EN19 BU-16-XLPE
69 T961-EN28 GN-16-XLPE G828-EN40 WH-18-GXL 1 +V ATMOSPHERIC PRESSURE SENSOR
70 T962-EN29 WH-16-XLPE G829-EN42 GN-18-GXL 2 GROUND
71 274-6717
PRESSURE SENSOR +5V 72 R747-EN6 GY-18-GXL 3 SIGNAL
G828-EN1 WH-18-GXL
73
74
75 EN-C4
76 2370227
77
78 G828-EN38 WH-18-GXL 1 +V
79 OIL PRESSURE SENSOR
G829-EN43 GN-18-GXL 2 GROUND 274-6719
80 3 SIGNAL
81 994-EN10 GY-18-GXL
82
FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-EN31 PU-18-GXL
84 EN-C12
85 1552269
86
87 G856-EN22 WH-18-GXL 1 TDC
88 G857-EN30 YL-18-GXL 2 PROBE
89
90
91
92 EN-C2 J-C1
C 93 3E7990 C
24 Page, (Dimensions: 34 inches x 28 inches)

1552252
94
95 T860-EN34 OR-16-XLPE 1 T860-J8 OR-16-NW
96 T962-EN29 WH-16-XLPE 2 T962-J16 WH-16-NW
97 K737-EN4 BR-16-XLPE 3
98 K738-EN5 GN-16-XLPE 4
UENR4665-04

INJECTOR 5&6 HIGH 99 T860-EN34 OR-16-XLPE


100 K739-EN7 BU-16-XLPE 5
101 T859-EN37 WH-16-XLPE 6 T859-J9 WH-16-NW
102 T961-EN28 GN-16-XLPE 7 T961-J15 GN-16-NW
103 8 T957-J13 PU-16-NW
INJECTOR 1&2 HIGH 104 T957-EN16 PU-16-XLPE
T858-EN23 GY-16-XLPE 9
INJECTOR 6 COMMON 105 T962-EN29 WH-16-XLPE T858-EN23 GY-16-XLPE T858-J7 GY-16-NW
INJECTOR 3 COMMON 106 T959-EN18 BR-16-XLPE T958-EN17 YL-16-XLPE 10 T958-J14 YL-16-NW
INJECTOR 5 COMMON 107 T961-EN28 GN-16-XLPE T959-EN18 BR-16-XLPE 11 T959-J18 BR-16-NW
INJECTOR 4 COMMON 108 T960-EN19 BU-16-XLPE 12
109 T960-EN19 BU-16-XLPE T960-J17 BU-16-NW
110
111
112
113
114
INJECTOR 3&4 HIGH 115 T859-EN37 WH-16-XLPE
INJECTOR 1 COMMON 116 T957-EN16 PU-16-XLPE
117
INJECTOR 2 COMMON 118 T958-EN17 YL-16-XLPE
119
120 J-C2
7E6513
B T858-J1 GY-16-NW 1 INJECTOR 1
SYMBOL DESCRIPTION ABBREV COLOR
B
T957-J13 PU-16-NW 2 CIRCUIT CONNECTED RD RED

WH WHITE
CIRCUIT NOT CONNECTED
OR ORANGE
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
J-C3 INTERNAL ELECTRICAL CONNECTION
YL YELLOW

7E6513 TO SURFACE OF COMPONENT PK PINK

CONNECTOR BK BLACK
T858-J2 GY-16-NW 1 INJECTOR 2 GY GRAY
H#
T958-J14 YL-16-NW 2 CIRCUIT GROUPING DESIGNATION
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN

T858-J7 GY-16-NW T858-J1 GY-16-NW SPLICE


GN GREEN
J-C4 BLADE, SPADE, RING OR SCREW
T858-J2 GY-16-NW TERMINAL BU BLUE
7E6513
T859-J9 WH-16-NW T859-J3 WH-16-NW
T859-J4 WH-16-NW T859-J3 WH-16-NW 1 INJECTOR 3
T860-J5 OR-16-NW T959-J18 BR-16-NW 2 (-) BATTERY / SENSOR RETURN

SENSOR / ACTUATOR SUPPLY


T860-J8 OR-16-NW T860-J6 OR-16-NW
SIGNAL TO ECM

J-C5 CONTROL (POSITIVE) FROM ECM


T957-J13 PU-16-NW 7E6513 CONTROL (RETURN) FROM ECM
T958-J14 YL-16-NW
T959-J18 BR-16-NW T859-J4 WH-16-NW 1 INJECTOR 4
HIGHWAYS

T960-J17 BU-16-NW T960-J17 BU-16-NW 2


T961-J15 GN-16-NW HARNESSES
T962-J16 WH-16-NW
J-C6 DESIGNATION DESCRIPTION PART NUMBER
CHG
7E6513 LVL
A T860-J5 OR-16-NW 1 EN MAIN ENGINE HARNESS 354-0048 00 A
INJECTOR 5 J INTERNAL ENGINE HARNESS W/O BRAKE 230-0960 01
T961-J15 GN-16-NW 2
NA FUEL JUMPER HARNESS 382-5941 00

J-C7
7E6513 THIS SCHEMATIC IS FOR THE C13 ENGINE FOR GENERATOR SET ELECTRICAL SYSTEM
T860-J6 OR-16-NW 1 Do not operate or work on this product unless you have
MEDIA NUMBER: UENR4665-04
INJECTOR 6
T962-J16 WH-16-NW 2 read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
SCHEMATIC PART NUMBER: 353-7935, CHANGE: 01, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable engine in a non-powered state.
tions or heed the warnings could result in injury or
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
death. Proper care is your responsibility.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
LEFT SIDE VIEW
EN-C10
INTAKE AIR VIEW ALL CALLOUTS
(CONNECT TO
PRESSURE SENSOR
FUEL JUMPER INTERFACE)

ATMOSPHERIC PRESSURE SENSOR


INTAKE AIR
TEMPERATURE SENSOR

EN-C12
(CONNECT
TO TDC PROBE)

ECM

CAM SPEED SENSOR

EN-C4
(CONNECT
TO OIL PRESSURE
SENSOR)

FUEL PRESSURE SENSOR

FUEL TEMPERATURE SENSOR

*SOME COMPONENTS NOT SHOWN FOR CLARITY


RIGHT SIDE VIEW

VIEW ALL CALLOUTS

COOLANT TEMPERATURE SENSOR

CRANK SPEED SENSOR

*SOME COMPONENTS NOT SHOWN FOR CLARITY


TOP VIEW

VIEW ALL CALLOUTS


J-C1
INJECTOR 6 (CONNECT TO EN-C2)
INJECTOR 4

INJECTOR 2

INJECTOR 5 INJECTOR 3 INJECTOR 1

*SOME COMPONENTS NOT SHOWN FOR CLARITY

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