Instructivo Sony Proyector
Instructivo Sony Proyector
LMT-300
SERVICE MANUAL
1st Edition (Revised 4)
!
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
LMT-300
FÖRSIKTIGHET!
CAUTION
PAS PÅ
Danger of explosion if battery is incorrectly replaced.
Fare for eksplosion, hvis batteriet ikke udskiftes
Replace only with the same or equivalent type rec-
korrekt.
ommended by the manufacturer.
Udskift kun med et batteri af samme eller tilsvarende
When you dispose of the battery, you must obey the
type, som er anbefalet af fabrikanten.
law in the relative area or country.
Når du bortskaffer batteriet, skal du følge
lovgivningen i det pågældende område eller land.
ATTENTION
HUOMIO
Il y a danger d’explosion s’il y a remplacement incor-
rect de la batterie. Remplacer uniquement avec
Räjähdysvaara, jos akku vaihdetaan virheellisesti.
une batterie du même type ou d’un type équivalent
Vaihda vain samanlaiseen tai vastaavantyyppiseen,
recommandé par le constructeur.
valmistajan suosittelemaan akkuun.
Lorsque vous mettez la batterie au rebut, vous devez
Noudata akun hävittämisessä oman maasi tai
respecter la législation en vigueur dans le pays ou la
alueesi lakeja.
région où vous vous trouvez.
FORSIKTIG
VORSICHT
Eksplosjonsfare hvis feil type batteri settes i.
Explosionsgefahr bei Verwendung falscher Batterien. Bytt ut kun med samme type eller tilsvarende
Batterien nur durch den vom Hersteller empfohlenen anbefalt av produsenten.
oder einen gleichwertigen Typ ersetzen. Kasser batteriet i henhold til gjeldende avfallsregler.
Wenn Sie die Batterie entsorgen, müssen Sie die
Gesetze der jeweiligen Region und des jeweiligen
Landes befolgen.
LMT-300 1 (P)
Table of Contents
Purpose of this manual ............................................................ 3 (E) 3-1. Cautions before Installation ......................................3-1 (E)
Related manuals ...................................................................... 3 (E) 3-2. Removing the Cabinet ...............................................3-2 (E)
Trademarks.............................................................................. 3 (E) 3-2-1. Removing the Front Panel ...............................3-2 (E)
3-2-2. Removing the Top Plate Assembly ..................3-3 (E)
3-3. Main Parts Location ..................................................3-4 (E)
1. Service Overview 3-4. Replacing the Main Parts ..........................................3-5 (E)
3-4-1. Switching Regulator ........................................3-5 (E)
1-1. Removal from SRX-R320 .........................................1-1 (E) 3-4-2. DC Fan .............................................................3-6 (E)
1-2. Cleaning of Air Filter ................................................1-4 (E) 3-4-3. Backup Battery ................................................3-9 (E)
1-3. Lead-free Solder ........................................................1-4 (E) 3-4-4. HDD ............................................................... 3-11 (E)
1-4. Switch/Indicator on the Board...................................1-5 (E) 3-4-5. SSD ................................................................3-16 (E)
1-4-1. Switch ..............................................................1-5 (E) 3-5. Replacing the Board ................................................3-18 (E)
1-4-2. Indicator ......................................................... 1-11 (E) 3-5-1. CN-3058 Board ..............................................3-18 (E)
1-5. Periodical Check .....................................................1-18 (E) 3-5-2. DP-455 Board ................................................3-19 (E)
3-5-3. MB-1143 Board .............................................3-21 (E)
1-6. About the Serial Number.........................................1-19 (E)
3-5-4. PU-131 Board Assembly ...............................3-22 (E)
3-5-5. SO-DIMM Card .............................................3-24 (E)
3-5-6. SSP-27A Board/
2. Maintenance Functions
SSP-27B Board (DEC-177 Board) ................3-26 (E)
3-5-7. CP-406 Board ................................................3-28 (E)
2-1. Log Acquisition .........................................................2-1 (E)
3-5-8. IO-243 Board .................................................3-29 (E)
2-1-1. Service Log Acquisition...................................2-1 (E)
3-5-9. IF-1036 Board ................................................3-30 (E)
2-1-2. Event Log and List...........................................2-1 (E)
3-5-10. CPU Board .....................................................3-30 (E)
2-2. Firmware Updating ...................................................2-8 (E)
2-2-1. LMT-300 Updating ..........................................2-8 (E)
2-2-2. SMS Update ................................................... 2-11 (E)
4. Circuit Description
2-3. Saving of Memory Contents during Replacement of
PU-131 Board Assembly .........................................2-12 (E) 4-1. Overall Configuration................................................4-1 (E)
2-3-1. Backup ...........................................................2-12 (E)
4-2. MB-1143 Board.........................................................4-1 (E)
2-3-2. Restoration .....................................................2-14 (E)
4-3. MPU-148 Board ........................................................4-1 (E)
2-3-3. Connection to System ....................................2-16 (E)
4-4. PU-131 Board............................................................4-2 (E)
2-4. Reformatting of RAID ............................................2-17 (E)
4-4-1. SMS Block .......................................................4-2 (E)
4-4-2. Media Block Controller ...................................4-2 (E)
4-5. SSP-27A/SSP-27B Board .........................................4-3 (E)
4-6. DP-455 Board............................................................4-3 (E)
4-7. IF-1036 Board ...........................................................4-3 (E)
4-8. IF-1180/IF-1036A Board...........................................4-3 (E)
4-9. CN-3058 Board .........................................................4-4 (E)
4-10. CP-406 Board ............................................................4-4 (E)
4-11. IO-243 Board.............................................................4-4 (E)
4-12. Power Unit.................................................................4-4 (E)
LMT-300 1 (E)
5. Spare Parts
6. Diagrams
2 (E) LMT-300
Manual Structure
Related manuals
In addition to this Service Manual the following manuals are provided.
Trademarks
Trademarks and registered trademarks used in this manual are as follows.
. Windows and Internet Explorer are the registered trademarks of Microsoft Corpo-
ration in the United States and Other countries.
. Ethernet is a registered trademark of Xerox Corporation.
Other system names, product names, and company names appearing in this manual
are trademarks or registered trademarks of their respective holders.
LMT-300 3 (E)
Section 1
Service Overview
Panel (U6)
Screws
Screws
Hooks
Hooks Panel (U2)
block assembly
Hooks
Hooks
1
Screws
(with drop-safe)
Hooks
Screws
Hooks
Panel (U1B)
Hooks Hooks
3 Hooks
Screws Grills
2
Screw*
Screw*
STATUS LIGHT
connector
Harness
B5 x 12
B5 x 12 PSW4 x 35
LMT-300 (with stopper)
SRX-R320
Front panel
PSW4 x 35
(with stopper)
In this unit, an air filter is attached to the back of the front panel. If dust adheres to the filter, the air flow is
interrupted and the inside of unit gets hot, which may cause a performance problem of this unit.
It is recommended to periodically clean the air filter depending on the environment and the status of use
in the theater.
Cleaning
Air filter
Boards requiring use of lead-free solder are printed with a lead free mark (LF) indicating the solder
contains no lead.
(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular
size.)
m
. Be sure to use the lead-free solder for the printed circuit board printed with the lead free mark.
. The lead-free solder melts at a temperature about 40 dC higher than the ordinary solder, therefore, it is
recommended to use the soldering iron having a temperature regulator.
. The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly
longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so
be careful.
1-4-1. Switch
1. PU-131 board
A B C D E F G H J
1
S2502 S1502
S1501
S1503 2
S4501
3
m
. The parts location on the board is shown in parentheses.
. Only S3201 (D-8) is located on side B.
S1900 S701
1
A B C D E F G
n
The parts location on the board is shown in parentheses.
adjustment switch S701-1: Factory use only (always ON in the normal operation)
OFF 1 2 3 4 5 6 7 8
S701-2 to 8: Factory use only (always OFF in the normal operation)
A B C D E F G H A B C D E F G H
1 S4002 1 S4002
2 S43 2
S3301
3 S1801 S1101 3
4 4
S1801
S1
5 5
6 S3301 6
7 S4001 7 S4001
S1
SSP-27A board
n
The parts location on the board is shown in parentheses.
adjustment switch S3301-1 to 4: Factory use only (always OFF in the normal operation)
OFF 1 2 3 4
adjustment switch S1-1 to 4: Factory use only (always OFF in the normal operation)
OFF
S1-5 to 8: Reserved (always OFF in the normal operation) 1 2 3 4 5 6 7 8
adjustment switch S1101-1 to 4: Factory use only (always OFF in the normal operation)
OFF 1 2 3 4
adjustment switch S1801-1 to 4: Factory use only (always OFF in the normal operation)
OFF 1 2 3 4
adjustment switch S43-1 to 4: Factory use only (always OFF in the normal operation)
OFF 1 2 3 4
adjustment switch S3301-1 to 4: Factory use only (always OFF in the normal operation)
OFF 1 2 3 4
adjustment switch S1801-1 to 4: Factory use only (always OFF in the normal operation)
OFF 1 2 3 4
A B C D
S200
S103
2 S201
S203
S105
3
n
The parts location on the board is shown in parentheses.
A B C D E
S102
2
S101
n
The address on the board is indicated in parenthesis.
6. IO-243 board
A B C D E
S102
2
S101
n
The address on the board is indicated in parenthesis.
1. PU-131 board
A B C D E F G H J
D7501-D7504 1
D7505
D7506-D7509
D2304
2
D1601-D1603
D1528
3
D1503-D1521 D7001-D7004
D1524, D1525 D7005
D7006-D7009
4
D4002
5
D4001 D3501-D3506
D201-D204 6
D301-D304
7
D3001-D3006 D4505-
D411-D414 D4508
D101
D4501-D4504 8
D4509
n
The parts location on the board is shown in parentheses.
D701-D708
1
A B C D E F G
n
The parts location on the board is shown in parentheses.
A B C D E F G H A B C D E F G H
1 D603 1 D501, D521, D522,
D405-D408 D405-D408 D520, D500
D604 D1-D4 D4405
2 2
D801 D51-D53
D1001
D1801
3 3
D1101
4 4 D3301-D3304
D1801
5 5
6 D4005 6 D4005
D4101 D4101
D2625-D2628
7 D2625-D2628 D3301-D3304 7
D101 D103 D101 D103
D102 D104 D102 D104
SSP-27A board
n The parts location on the board is shown in parentheses.
4. DP-455 board
A B C D
D113
1
D114
D104 D105
2 D106 D107
D201 D202
D203 D204
D205 D206
3 D109 D111
D110 D108 D112
1
D2 D1
B A
n
The parts location on the board is shown in parentheses.
6. IF-1036 board
A B
D20
D19
n
The parts location on the board is shown in parentheses.
A B C D E F G H J K L M N P R
D1 D4 D5 D6 D7 D8 D9 D10
1
n
The parts location on the board is shown in parentheses.
A B C D213 D E
D212
1
D403
D115
D302 D401
D101 D400
2 D102 D112
D103 D109
D104
D105
D106
D107
D108
8. CP-406 board
n
The address on the board is indicated in parenthesis.
A B C D E
1 D207 D208
D112
D209 D210
D101
2 D102
D103
D211 D212 D104
D105 D113
D106
D107
D108
D109
n
The address on the board is indicated in parenthesis.
Relay
A
RY-N/C
C
RY-COM
B
RY-N/O
Rear
Front
In order to maintain the performance of this unit, check the following parts periodically and replace them as required.
Serial No.
For the example of notation during use of a personal computer, in this manual, the characters displayed on
the screen are distinguished from the characters actually entered on the screen as shown in the table
below.
Personal computer
Use a personal computer based on the specifications below.
. OS: Windows XP (English or Japanese edition)
. Pointing device (Mouse)
. Ethernet terminal
To acquire the service log of this unit, use a service log snapshot function in GUI of SMS.
(Refer the SMS manual for more details.)
In this unit, the execution recording of operation is left as an event log file. Information during occurrence
of a warning or failure as well as events occurring in this unit is recorded in the event log file. The opera-
tion state of this unit can be checked in GUI of SMS. To acquire the previous event information, retrieve
an event log file using a “service log snapshot” function of SMS.
The “service log snapshot” function also gathers the debug log for a service support engineer as well as
the event log for a service engineer and compresses it as a zip file. This function expands only an event
log file below “./snapshot/mtm/log/mtlog” of the retrieved zip file. The contents of the event log file can
be checked using a text editor.
Refer to the Operation Manual of SMS GU for how to use the “service log snapshot” function.
m
. Update firmware only in the PB stop state of this unit. Never update it in the PB and import states.
. Update firmware from Windows PC through a LAN network using an IE browser.
. The IP address during factory setting is “DHCP”. Change the setting of the IP address according to the
operating environment when required. (Refer to the PNT. Manual.)
(Example: 192.168.1.100)
. The updating package of this unit consists of the following four blocks.
MTA block: Application system
DC block: Decode system
RAID block: RAID system
OS block: Operating system
SMS app: Application system
Required equipment
Connection
1. Connect the CTRL IN terminal of this unit and PC to network environment using an Ethernet cable.
When performing the update in the status of system, input the address as follows.
http://< SMSServer IP >:41902/user/upload_home.cgi
n
Type the IP address in <SMSServer IP>.
3. Enter “username” and “password” and click the [OK] button.
n
If you do not know “username” and “password”, contact your local Sony Sales Office/Service Center.
4. Select the updating package of this unit and upload it.
Required equipment
Connection
1. Connect the CTRL IN terminal of this unit and PC to network environment using an Ethernet cable.
Procedure
Return using a [Home] button and press the Software Packages Install button. Click the check box
for the uploaded Package and install.
Check that Install Complete was displayed and return to Home.
n
After “Install Complete” is displayed, SMS server may be rebooted.
When replacing the PU-131 board assembly, back up the information contained in the old board and
restore it after replacement. How to backup and restore the contents of memory is described below.
2-3-1. Backup
Required equipment
Connection
Procedure
c:\temp>getsetup 192.168.1.10
Data begins to be automatically delivered from the inside of this unit. It is created in PC as a memory
data file. (File name: setupdata)
n
A memory data file is created in the folder where getsetup.bat was executed.
7. Perform the setting for the auto rebuild of network setting.
n
When the PU-131 board assembly is replaced, the MAC address is changed. So the rebuild of the
network setting is required.
(1) Disconnect the Ethernet cable from the DATA IN terminal.
(2) Connect the Ethernet cable to the CTRL IN terminal of this unit.
(3) Log in to the SMS server using ssh.
n
For ID: SMS Password, contact your local Sony Sales Office/Service Center.
(4) Execute the following command.
Command: # rm/home/sms/lock/smsnet-setup.lock
(5) Shut down the system.
Check that a response exists. Check the IP setting of this unit or PC when no response exists.
2-3-2. Restoration
Required equipment
Connection
1. Connect the DATA IN terminal of this unit and a personal computer (PC) using an Ethernet cable.
n
Check that the “setupdata” file acquired in Section 2-3-1 exists in the same folder.
5. Enter “putsetup.bat 192.168.1.10”.
(“192.168.1.10” is the IP address of this unit.)
c:\temp>putsetup 192.168.1.10
6. Data begins to be automatically sent from PC to this unit. An intermediate file is created inside this
unit.
7. Connect this unit to a network using an IE browser.
8. Install a putsetup.elp file in this unit using an IE browser.
The intermediate file in this unit is automatically written into the memory area of this unit.
(Refer to Section 2-2 for details of installation.)
9. Perform the time setting of SMS server.
n
When the PU-131 board assembly is replaced, the time of SMS server may be delayed long. The time
is able to check at the upper-right of the PJT screen.
(1) Connect the USB keyboard to the blank USB connector on the rear of this unit.
(2) Reboot this unit.
(3) Press the F2 key at starting to enter the BIOS setting screen.
(4) Set the date and time correctly.
n
Be sure to set the time using UTC.
(5) Press the F10 key to save the setting and exit the BIOS setting screen.
The SMS server is rebooted.
10. Check the setting on the Menu-Maintenance-Network Setup screen of PJT.
n
The network setting returns default because of the rebuild of the network setting. Perform the network
setting of CTRL IN terminal as needed.
11. Check the setting on the Menu-Content-S2S Network Setup screen of PJT, then change the setting as
needed.
c:\temp >
Make a connection to the system in the procedure below when this unit was installed in an SRX-R320
system after board replacement and data transition are completed.
1. Connect all disconnected connection cables to the former places where they were connected.
2. Turn on the system power and start the system.
3. Set the Time using SRX-R320. (Refer to the “Operating Instructions” of SRX-R320.)
4. Set the Marriage using SRX-R320. (Refer to the “Operating Instructions” of SRX-R320.)
5. Set the Security using SRX-R320 or SMSC. (Refer to the “Operating Instructions” of SRX-R320 or
the SMSC Manual.)
6. Check that the Status Light lamp properly lights (in green).
To reformat RAID, use “LMT 300 RAID FORMATTER” provided in the DigitalCinema home page.
Perform the reformatting by using a browser in the same way as when acquiring the firmware updating
package in Section 2-2.
n
“RAID-Formatter” erases all data including 4K CINEALTA LOGO DCP in RAID.
. The Hard Disk Drives (HDD) are installed in this unit. The HDD is a precision, delicate part. The
causes such as shock, vibration and electro static discharge (ESD) to the unit, and the conditions of
temperature and humidity may damage HDD or its data.
Before installation, read fully the following cautions, and perform the installation with extra care.
. This unit is dedicated for SRX-R320. Install it to the specified place according to the installation proce-
dure of this manual.
. Mount in the rack after removing all built-in HDD from the unit.
. When removing and reinstalling HDD in the case of the installation or transportation of this unit, be
sure to use this unit and HDD supplied with this unit in pairs and install it in the specified place.
. Keep static-producing items such as plastics (air caps or others) away from the working area.
. When touching the HDD unit, be sure to wear a grounded earth-band to protect against ESD.
. Temperature and humidity of storage and operating condition must be kept within the correct specified
range.
. Never turn on the power with the cabinet is removed in consideration of the air-cooling effect.
. Treat this unit conform to the above cautions, even when an error appeared.
. Keep the unit in the condition in which the error appeared, and record the details of the error.
When removing the cabinet, stop reproduction and turn off the power switches A and B. Then, unplug the
power cord from the AC inlet and wait for about 30 seconds until the HDD stops rotating.
n
Take great care not to give any vibration and impact to HDD while removing the top plate assembly.
1 CN-3058 boards
4 MPU-148 board
5 PU-131 board
6 SSP-27A board/
SSP-27B board
2 DP-455 board
3 MB-1143 board
DC fans
Switching regulator
DC fans
SSD
(including IF-1180 board)*
HDD
(including IF-1036 board)
7 CP-406 board
*: IF-1036A board may be included depending on the
8 IO-243 boards manufactured time.
No. Board name Function name No. Board name Function name
1 CN-3058 Connector board 6 SSP-27A Scene, sound & subtitle processing board
2 DP-455 Maintenance SW & LED board SSP-27B
3 MB-1143 Motherboard 7 CP-406 Dedicated IO board
4 MPU-148 CPU board for media block 8 IO-243 GPIO board
5 PU-131 Processor unit board 9 CPU CPU board for SMS
If an abnormal state occurs in the switching regulator, it is notified by the ALARM indicator (D112) on
the DP-455 board (amber: blinks, red: lights up). Replace the switching regulator whose POWER indica-
tor blinks or lights up (red). (Refer to Section 1-4-2.)
Replacement part
Replacement procedure
m . For your safety, be sure to turn off the power before replacing the power supply.
. When supplying the power, block the power slot with the power source or the panel to
prevent the decrease of cooling effect.
. The switching regulator installed in this unit differs from the shipment time.
Old type: A-1795-659-A
New type: 1-474-334-11
. When installing the two switching regulators, be unmixed with the old one and new one. If
mixed, this unit may operate improperly.
m Handle
. The switching regulator can be replaced in the state that
it is installed in SRX-R320.
. At the factory, this unit has one switching regulator.
However, it is possible to mount another switching regu-
lator to this unit using the slot of the spare power supply.
When the two switching regulators are mounted on this
unit, even if the power of one switching regulator is
turned off, this unit can operate if the power of the other
switching regulator is turned on.
LMT-300 3-5 (E)
3-4-2. DC Fan
n
When an abnormal state occurs in the DC fan, the ALARM indicator (D112) on the control panel assem-
bly (DP-455 board) is lit to notice the problem. (Refer to Section 1-4-2.)
Check the rotational state of the DC fan on the back and replace it.
m
. Two DC fans are installed in the fan case assembly. They can be replaced in the same procedure.
. The DC fan can be replaced in the state that it is installed in SRX-R320.
Replacement part
Replacement procedure
m
. For your safety, be sure to turn off the power before replacing the DC fan.
. Do not turn on the power with the fan case assembly removed because the DC fans are used for cooling
this unit.
. Do not pull out the two DC fans at a time because the battery is mounted on the fan case assembly.
1. Remove the two screws, then pull out the fan case
assembly while holding the handle.
Fan case assembly
B3 x 6
Handle
Clamps
CN13
CN12
4. Remove the two screws, and then remove the nut (fan)
and DC fan in the direction of the arrow. Nut (fan)
DC fan
B3 x 35
Fig. 2
CN-3058 board
Fan 2
(CN12)
Fan 1
(CN13)
Fan 1 Fan 2
Top view
The lithium battery for backup is attached to the CN-3058 board of this unit.
If the battery is running low, the ALARM indicator (D112) on the DP-455 board is lit to notice the prob-
lem. (Refer to Section 1-4-2.) Check this before replacing the battery.
Replacement part
w
The battery may result in explosion, fire or heat if the following precautions are not observed:
. Do not charge, short, disassemble, deform, heat or throw it into a fire.
. Use the same type of battery or its equivalent as that specified by the manufacturer of the machine.
. Before discarding the battery, stick tape over the positive and negative terminals to prevent them touch-
ing other metal or batteries.
c
The battery may result in explosion or liquid leakage if the following precaution is not observed :
. Carefully connect the battery with the correct positive and negative polarities.
n
The SSP-27B board also has the lithium battery for backup.
It is not required to replace the battery even if it is running
low. However, when repairing the SSP-27B board, replace
the battery. For the replacement procedure, contact your
local Sony Sales Office/Service Center.
This section describes how to replace the HDD with the main power turned on.
It is required to replace the HDD that reached the end of its life.When the end of HDD’s life is detected,
replace it as early as possible.
n
The HDD can be replaced in the state that it is installed in SRX-R320.
Replacement part
HDD removing/inserting
. After the startup procedure of this unit is completed, only the HDD whose indicator on the upper por-
tion of the slot is turned off can be removed.
. Do not insert and remove the HDD during startup and quitting procedures.
. You can insert only the HDD supplied with this unit or repaired HDD into the slot. The HDD that has
been used in other LMT-300/200 can not be used.
. You can remove the HDD temporarily with the power of this unit turned off. However, it is required to
put it back to the same slot before the next startup.
About rebuilding
Before replacing HDD, it is required to rebuild the data and administration information stored in the old
HDD to the new HDD (hereafter referred to as “spare HDD”). This procedure is called “Rebuilding”.
. The spare HDD is installed in this unit beforehand. The rebuilding process starts automatically immedi-
ately after this unit detects the end of HDD’s life.
. After the rebuilding is started and the indicator on the upper portion of the slot of the HDD that reached
the end of its life is turned off, the HDD can be discarded (remove from the slot) (usually it can be
discarded immediately after the rebuilding is started).
. Insert the new spare HDD into the emptied slot after discarding the old HDD. The rebuilding of HDD
that is in the next serious condition starts automatically. In this way, the rebuilding process is performed
efficiently.
m
. Do not pull out the old HDD from the slot before the indicator turns off.
. Be sure to confirm the disposal method when picking up this unit or HDD because the stored contents
are the user’s property. When discarding the HDD, the user’s approval is required.
. Before discarding the HDD, be sure to destroy it physically.
m
. The HDD rebuilding process takes approximately 12 hours.
. The film showing and DCP ingesting can be performed even during the rebuilding process. In this case,
the rebuilding process is interrupted and the time required for rebuilding process is prolonged by just
that time.
1. Check the ALARM indicator (D112) on the DP-455 board. (Refer to Section 1-4-2.)
. Lights in green:
Unit is operating normally. (Flashes when initializing the unit.)
. Flashes in amber:
There is one HDD that needs to be replaced. In this state, the film can be shown normally.
. Lights in red:
There are two HDDs that need to be replaced. In this state, the film can be shown normally for a
while. However, it will be difficult after a short time.
n
Depending on the user authorization given by SMS, it is possible to know which HDD needs to be
replaced by viewing the SMS menu window. For details of SMS, refer to the manual supplied with
SMS.
3. Replace the HDD whose indicator on the upper portion of the slot is turned off.
n
Do not replace the HDD whose indicator on the upper portion of the slot is lit (or flash) in amber
because it is in the process of the record reproduction.
Once all HDDs whose indicators are off are replaced, the HDD indicator flashing (or staying lit) in
amber turns off. Check that the indicator is turned off, and replace the corresponding HDD.
m
. When replacing the HDD, be sure to wear a grounded earth-band to protect against static electricity.
. Be careful not to give any vibration and impact to the HDD.
. Be extremely careful when handling the HDD.
Take great care not to give any vibration and impact to other HDD when replacing the unit.
HDD (unit)
HDD No. label
A
Levers
Handle
Shock-absorbing mat
Shock-absorbing mat
Fig. 1 Fig. 2
A
Levers
Levers
Handle
A
Levers pressed
against the handle
m
. Included board in the SSD assembly differs depending on the manufactured time.
When replacing the SSD assembly, make sure the parts with the combination of the following table.
. When the SSD assembly is replaced, the following information is initialized. Perform the setting again.
(Refer to the SMS manual for more details.)
. Auditorium name . Network setting
. Closed Caption setting . Settings covered with the import/export function of SMSC
. SPL . Screening schedule
. The SSD assembly can be replaced in the state that it is installed in SRX-R320.
Replacement part
Replacement procedure
n
When replacing the SSD, be sure to wear a grounded earth-band to protect against static electricity.
SSD.
SSD (unit)
Levers
Handle
Shock-absorbing mat
SSD (unit)
A
Levers
Levers
Handle
A
Levers pressed
against the handle
n
When replacing the board, stop reproduction and turn off the power switches A and B. Then, unplug the
power cord from the AC inlet and wait for about 30 seconds until the HDD operation completely stops.
n
The CN-3058 board is installed in the fan case assembly.
Replacement part
Replacement procedure
CN12
4. To install, reverse the removal procedure.
CN13
Replacement part
Replacement procedure
DP board assembly
Convex portions
DP board assembly
CN101
13. To install, reverse the removal procedure.
BVTP3 x 8
DP-455 board
DP case
Replacement part
Replacement procedure
13. Remove the six screws (B3 x 6), then remove the lens
(HDD) assemblies. B3 x 6
14. Disconnect the harnesses from the connectors (CN52
and CN53) on the MB-1143 board.
15. Remove the five screws (BVTT3 x 6) and three screws
(PSW3 x 8), then remove the MB-1143 board assem-
A
bly.
Lens (HDD)
BVTT
assemblies MB-1143 board
3x6
assembly
PSW3 x 8
CN53
CN52
BVTT3 x 6
BVTT
3x6
PSW3 x 8
PSW3 x 8
MB-1143 board
m
. When replacing the PU-131 board, replace the whole PU-131 board assembly.
Before replacing the PU-131 board assembly, the transfer of RAM data is required.
. When replacing the PU-131 board, the Marriage setting is required. For details, refer to the manual
supplied with SMS.
. When replacing the PU-131 board assembly, make sure the parts with the combination of the following
table.
Replacement part
Handle
B3 x 6
PU-131 board
assembly Handle
n
The SO-DIMM cards are placed on the PU-131 board (two cards) and the MPU-148 board (one card).
Replacement part
Replacement procedure
PU-131 board
PSW3 x 6
SO-DIMM card
C
Hook
SO-DIMM card
A
A
Hook Connector
of steps 1 and 2.
Convex portion
Connector
n
When the SSP-27A/27B board is replaced, the serial number on the SMS GUI and the certificate are
changed. Therefore, it is required to set the time, operate Marriage, obtain the certificate, obtain the serial
number on SMS GUI and obtain the product serial number to re-register TDL. In the case that the SSP-
27/27A board is removed and installed without being replaced, it is also required to operate Marriage and
set the time. For details, refer to the manual supplied with SMS.
When replacing the SSP-27 board and SSP-27A board, perform the procedure according to the following
table.
n
Before replacing the SSP-27/27A board with the SSP-27B board, it is required to upgrade the main unit
side. For the details of the upgrade procedure, contact your local Sony Sales Office/Service Center.
Replacement part
Replacement procedure
Handle
SSP-27/27A/27B B3 x 6
board assembly
Handle
n
The CP-406 board can be replaced in the state that it is installed in SRX-R320.
Replacement part
Replacing procedure
2. Remove the four screws, then hold the handle and pull out the CP-406 board in the direction of the
arrow.
MB-1143 board
CN11
board
PSW
3x6
m
. The IO-243 board can be replaced in the state that it is installed in SRX-R320.
. The three same IO-243 boards are installed.
Replacement part
Replacing procedure
2. Remove the two screws, then hold the handle and pull out the IO-243 board in the direction of the
arrow.
3. Pull out other IO-243 boards in the same procedure as step 2.
MB-1143 board
CN13
CN14
CN15
IO-243 board
PSW
3x6
Replacement part
Replacing procedure
n
When replacing the CPU board, perform the procedure according to the following table.
Replacement part
Replacement procedure
1. Perform the setting for the auto rebuild of network setting. (Refer to step 7 in Section 2-3-1.)
2. Remove the PU-131 board assembly. (Refer to Section 3-5-4.)
3. Remove the PWB duct. (Refer to step 2 in Section 3-5-5.)
CPU board
CN2100
PU-131 board
PSW3 x 6
CN1001
PSW3 x 6
n
Refer to “6-1. Overall Block Diagram” for the circuit block diagrams of all boards of this unit. Refer to
“6-2. Frame Wiring” for the connection diagrams.
A motherboard (MB-1143 board) is located in the center of a chassis. A control panel (DP-455 board), a
dedicated interface unit (CP-406 board), a general-purpose interface unit (IO-243 board), and one SSD
unit for an SMS server are mounted on the front side. Moreover, seven HDD units including four HDD
units for data, two HDD units for ECC, and one spare HDD unit are mounted. The SSD and HDD units
can be replaced by using a caddy structure where an IF-1036 board is installed in the HDD drive and
IF-1180 board is installed in SSD. A system control board (PU-131 board) and decode board (SSP-
27/27A/27B board) are mounted on the rear side. Two redundant fan units and two power units can be
mounted. (One power unit has been provided as a standard feature, and one power unit can be added
optionally.) An SMSCPU board that controls the whole projection system and a CPU board (MPU-148
board) that controls a media block are mounted on the PU-131 board. An audio signal processing board
(APR-85 board) is mounted on the SSP-27 board.
A CN-3058 board that mounts a fan control circuit and backup battery is located in the fan unit.
The MB-1143 board mounts a PU-131 board, an SSP-27/27A/27B board, a CP-406 board, three IO-243
boards, an SSD unit, seven HDD units, a power unit, and two fan units. It is used to connect each board
and the signal lines between units and supply power. The MB-1143 board also mounts LED correspond-
ing to each HDD unit and displays the HDD status.
The MPU-148 board mounts CPU that controls a media block. It has a function that communicates with
SMS, a function that imports a DCP contents material group to internal HDD, a playback control function,
and an internal log storage function. The MPU-148 board also has a function that generates the caption
data synchronized with video data and writes it into the memory of a caption processing block. The
MPU-148 board uses MPC8540 as CPU and mounts DDR SDRAM DIMM of 512 MB as main memory.
Various I/F signals (CPU Localbus, PCI-X, and TSEC (network I/F)) from CPU are output to CN2100.
The PU-131 board mounts two functional blocks, that is, an SMS block which realizes an SMS function
that controls the whole projection system and a media block controller which controls the ingestion or
reproduction of DCP.
An SMSCPU board is mounted in CN101 on the PU-131 board and connected with peripheral devices
from various interfaces of PCI/VGA/USB/Gigabit Ethernet, LPC, and SATA. Gigabit Ethernet devices
(IC205 and IC305) are connected to a PCI signal and then connected to the CTRL IN terminal (CN201)
and PRJ CTRL terminal (CN301) on the rear panel. A VGA signal is directly connected to the VGA termi-
nal (CN3502) on the rear panel, and a USB1-4 signal is directly connected to the INGEST PORT/TPC
terminal (CN401) and SPARE1/SPARE2 terminal (CN402) on the rear panel. A USB5-6 signal is con-
nected to the CP-406 board through the MB-1143 board, and a SATA signal is connected to the SSD
assembly through the MB-1143 board. An LPC signal is converted into an I2C signal using FPGA
(IC1602) and connected to PLD on the CP-406 and IO-243 boards so as to receive and send a GPIO
signal. SMS and media blocks controller are connected through IC3501 on the PU-131 board using a
Gigabit Ethernet signal and used for inter-block communication, control, and DCP ingestion.
An MPU-148 board is mounted in CN1001 on the PU-131 board and connected with peripheral devices
using a CPU local bus or PCI-X bus.
A DATA IN terminal (CN3001) is connected to the MPU-148 board through IC3001 on the PU-131 board.
FPGA (IC4501) on the PU-131 board has a data striping function to HDD, an ECC addition/correction
function, an HDD rebuild function, a recording/playback data buffering function using SO-DIMM, and a
data transfer function to the SSP-27/27A board so as to realize the matrix DMA transfer between PCI-X,
SATA, SO-DIMM, and LVDSIF circuits. This media block is connected from SAS1064 (IC7001 and
IC7501), connected to PCI-X of FPGA, to the HDD unit so as to record and reproduce a DCP contents
material group to and from HDD. CPU MISC FPGA (IC1602) has a function for performing the I2C bus
control on and out of a board, performing the LED control on the MB-1143 or DP-455 board, and moni-
toring the status of a power unit. Moreover, this block mounts NVRAM (IC2008 to IC2011) that stores
various parameters or logs of HDD using a backup battery (BATT1), a DC-DC converter circuit (consist-
ing of IC2301, IC2400, and IC2101) that generates various voltages from a voltage of +12 V supplied to
the PU-131 board, and an ISPPAC circuit (IC1503) that monitors each voltage.
n
Never pull out the PU-131 board because there is a circuit that stores data using a battery.
n
Never pull out the SSP-27A/27B board because there is a circuit that stores data using a battery.
The DP-455 board is mainly used for service maintenance or manufacturing adjustment. It mounts LEDs
(READY, PLAY, and ALARM) or switches (start mode selection/test signal reproduction) displayed on
the front panel of this unit. Each LED or switch is connected to FPGA (IC1602) on the PU-131 board
using PLD (IC200).
The IF-1036 board has a function that supplies power to the SATA signal from the PU-131 board, the
interface circuit to HDD, and HDD. The IF-1036 board and HDD are integrated as the unit structure
called a caddy. They can be thus replaced each other.
The IF-1180 board has a function that supplies power to the SATA signal from the PU-131 board, the
interface circuit to SSD, and SSD. The IF-1180 board and SSD are integrated as the unit structure called a
caddy. They can be thus replaced each other.
Moreover, the IF-1036A board may be included in the old SSD. The IF-1036A board must be distin-
guished from the IF-1036 board for HDD, because of the IF-1036A board mounts difference ROM.
Two fans are connected to the CN-3058 board, which mounts two coin batteries. The fan rotation and
battery voltage are monitored using an I2C interface (IC2) and voltage monitoring circuit (consisting of
IC100 and IC101). The obtained status information is sent to CPU on the PU-131 board. Mounted battery
BT100 is used for the PU-131 board, and BT101 is used for the SSP-27/27A board. The redundancy of
batteries is realized by mounting fan units A and B including the CN-3058 board.
m
. The PU-131 or SSP-27/27A board mounts a circuit that stores data using a battery mounted in CN-3058
board. Therefore, do not pull out two fan units simultaneously while the power of this unit is off.
. A battery voltage cannot be normally monitored when coin batteries are not mounted or when the coin
battery voltage is low extremely. Replace four coin batteries immediately when the voltage monitoring
alarm of this unit is output. (Refer to Section 3-4-3.)
The CP-406 board has a function that interfaces with external dedicated equipment. It is connected to a
UPS serial control system (CN201), an audio serial control system (CN203), STATUS LIGHT (CN204),
and DCOUT (CN205) using connectors on the front panel. PLD (IC102) always communicates with SMS
CPU through FPGA (IC1602) on the PU-131 board so as to control the whole system.
The IO-243 board has a GPIO control interface function. Six GPO systems and four GPI systems are
mounted on one IO-243 board. Three IO-243 boards are connected to the MB-1143 board. PLD (IC102)
always communicates with SMS CPU through FPGA (IC1602) on the PU-131 board so as to control the
whole system.
This unit mounts one power unit that supplies power to each board. A power switch is provided on the
rear panel. It can turn on and off +12 VDC that is output from the power unit. One power unit (option)
can be added to obtain redundant configuration.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts common-
ality and improvement.
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
4. Harness
Harnesses with no part number are not registered as
spare parts.
LMT-300 5-1
Front Panel Block
B4 x 6
10
B3 x 6
B3 x 6
C
D
11 E
F
BVTP
3x8 A
PSW
3 3x6
B4 x 6
1
2
12 6 C
B
5
7 7
4 D
6
PSW PSW
PSW 3x6
3x6
4 x 35
7
4 E
A PSW
8 9
3x6
12
7
4 F
B3 x 6
PSW PSW
4 x 35 3x6
5-2 LMT-300
Power Supply Block
104
110
103
112
B3 x 6
111
PSW A
3x6 111 PSW
3x6 B3 x 6
B3 x 6
111
B3 x 6
B
PSW3 x 6 111 B3 x 6
B3 x 6 106
PSW
3x6
B3 x 6
102
109 107
109
A
B3 x 6
B
B3 x 6 B3 x 35
Rear side
108 101
105 B3 x 35
B3 x 6 111
LMT-300 5-3
Power Supply Block
104
110
103
B3 x 6
111
PSW A
3x6 111 PSW
3x6 B3 x 6
B3 x 6
111
B3 x 6
B
111 B3 x 6
B3 x 6 106
PSW
3x6
B3 x 6
102
109 107
109
A
B3 x 6
B
B3 x 6 B3 x 35
Rear side
108 101
105 B3 x 35
B3 x 6 111
5-4 LMT-300
Chassis Block
B4 x 6
B4 x 6
B3 x 6
BVTT
3x6
B4 x 6 BVTT 203
BVTT 3x6
3x6
A
D
C
BVTT
BVTT 3x6
3x6 203
204 203
BVTT 201
3x6 203
205
BVTT
3x6
BVTT
3x6
BVTT D
3x6 205
BVTT C
3x6 202
204
BVTT
3x6
B
BVTT
3x6
204
No. Part No. SP Description
201 A-1702-673-A s MOUNTED CIRCUIT BOARD, MB-1143
202 1-771-182-11 s SWITCH, POWER
203 2-580-593-01 s SCREW, +PSW M3X8
204 3-169-099-01 o RAIL, PC BOARD GUIDE
205 3-624-325-01 o ESCUCHEON,PW SWITCH
LMT-300 5-5
5-3. Packing Materials & Supplied
Accessories
----------------------------------------
PACKING MATERIALS & SUPPLIED ACCESSORIES
----------------------------------------
Ref. No.
or Q'ty Part No. SP Description
1pc 1-780-749-11 s TERMINAL BOARD (SOCKET) 10P
1pc 1-837-603-11 s CONNECTION CORD
1pc 3-613-640-01 o PLUG,HOLDER C
7pcs 3-704-046-31 s BAG,PREVENTION,ELECTRIFICATION
1pc ! 4-156-847-04 s OPERATING INSTRUCTIONS
(JAPANESE, ENGLISH, CHINESE)
4pcs 7-682-576-09 s SCREW +B 5X12
5-6 LMT-300
Overall Overall
Section 6
Diagrams
MB-1143
6-1. Overall Block Diagrams PU-131
IC205
CP-406
CN203
1000BASE-T GIGABIT CN11 CN101 IC202, IC400 AUDIO CTRL
CTRL IN CN201 ETHERNET +12V +3VBKUP CN9001 CN24 RS232C
USB 2 USB USB-
CONTROLLER Serial CN201
When installing the SSP-27A/ COM Express CPU Board IC1602 IC102
PH200-PH202
UPS CTRL
IC305 STATUS
SO-DIMM
FPGA
SSP-27B board 1000BASE-T GIGABIT
Intel ICH
PLD UPS I/F SW CN204
DDR2
PRJ CTRL CN301 ETHERNET CN9001 CN24 Q203-Q208
CONTROLLER LPC I2C I 2C Led Drv STATUS LIGHT
VGA CN3502
IF IF CN205
IC104 IC300, Q303
INGEST PORT CN401 PCI +24V
USB x 2 DC12V REG DC OUT +24V 0.5A
TPC CN401 DCOUT
VGA 24V
(SPARE1) CN402 Intel ICH8 LPC CN9003 CN26
(SPARE2) CN402 USB x 4 SATA 3
SMS SATA CN13 CN101 IC102 RY201-RY206 CN202
GigaEther CN6001 CN203
PLD GPOUT RY1-RY6
I C BUS
2
SODIMM
(SPARE3) CN3501 IC103, IC104 PH201-PH204 CN201
IC4501 DC12V
IC3501 FPGA 100MHz 64bit REG GPIN IN1-IN4
MPU-148
GIGABIT EXT DDR IC7001
IO-243
ETHERNET ECC CN14
SO-DIMM IF IF CN9003 CN26
TRANS CRC RY7-RY12
SAS/SATA SATA 4 IO-243 IN5-IN8
IC3001 133MHz CONTROLLER HDD CN15
PC2700 64bit (4)
GIGABIT MPC8540 IC7501 IO-243 RY13-RY16
(DATA IN) CN3001 ETHERNET TSEC1 CN9003 CN26
TSEC2 LEGO PCIX PCIX PCIX MATRIX PCIX PCIX SAS/SATA SATA 3 D1
TRANS IC2502
(SCI1)
66MHz IF DMA IF 66MHz CONTROLLER HDD
CN11 IF-1180*
232C 64bit 64bit (3) LED CN1
LB CN12
I2C BUS IC14 SSD ASSEMBLY
IC4001 SATA SSD
I/F
IC4003 Local BUS Local BUS LB
IFPLD CN9002 CN25 DC12V IC11
FROM1 IF
+3VBKUP LVDS LVDS IO REG
IC4005
FROM2 DDR IF
Local BUS AU IF IF
NVRAM * IF-1036A may be used depending
CN9004 CN22
AUDIO IC3203, IC3205 D2203 BATT1 on the manufactured time.
IC2008 - IC2011 100MHz 64bit +3VBKUP
OUTPUT1 CN3201
I2C BUS +3.3V
IC2508 SODIMM D2202
IC2604 IC2509 IC2007 CN9006 CN20
CN6501 AUDIO IN
EEPROM DIGITAL RTC IC1602
TEMPERATURE Local BUS CN9006 CN20
SENSOR Control IO D4
FPGA
CN9006 CN20 ROM IC15 IF-1036
I2C BUS I C BUS
2
LED CN4 CN11
IC14 CN12
I2C BUS I2C BUS SATA
HDD ASSEMBLY 1
IC1503 IC2301, IC2400, IC2101 I/F HDD
CN9004 CN22
ISPPAC DC-DC DC12V DC12V IC11
POWER POWER CICUIT REG
CN9006 CN20
RS-232C
LVDS
Sub Title BLOCK IC2401 I2C BUS CN13
I2C
CN10 CN30 IF
AUDIO
CN1 IC1 FAN 2
OUTPUT2 AUDIO DC12V REG
IC3201 DDR2 DDR2 PCM OUT CN-3058
LVDS IF
IC1801 CN41
BATT1 CN1 FAN 1
2K-4K DDR DDR
HIF BT100 BT101 CN12
IF IF BATT2 CR2450 IC100, IC101 CR2450
LVDS
PROJECTOR V
LVDS
LVDS
LVDS
LVDS
Overall
LMT-300 6-1 6-1
Frame Wiring Frame Wiring
CN3201
AUDIO CN1001 CN9004 CN22
OUTPUT1
CN101
CN3502
VGA
CN9001 CN24 CN4 CN11 CN12
CN401 HDD1
INGEST PORT CN9002 CN25
TPC CPU Board IF-1036
CN402 CN9003 CN26
(SPARE1) CN5 CN11 CN12
(SPARE2) HDD2
CN3501
(SPARE3) IF-1036
4 UNITS : DATA
PU-131
CN6 CN11 CN12
HDD3
CN202
FAN 1 CN13 CN101 RY1,2
CN-3058 CN203
RY3-6
CN12 CN1 CN41
CN201
FAN UNIT B CN13 BT100 BT101 IN1-4
IO-243
FAN 2 CN202
CN14 CN101 RY1,2
CN203
RY3-6
CN101 CN201
IN1-4
AC INPUT A POWER_UNIT A IO-243
CN202
CN53 CN15 CN101 RY1,2
CN203
POWER_SW A HARNESS (SW) RY3-6
CN201
IN1-4
CN100 IO-243
(AC INPUT B) (POWER_UNIT B)
CN54 CN101
LEAKAGE TEST
To Exposed Metal
Parts on Set
AC
0.15 μF 1.5 kZ voltmeter
(5.25V)
Earth Ground
LMT-300
Printed in Japan
LMT-300 (SY) J, E Sony Corporation 2012. 7 32
9-968-672-05 ©2009