سفاري
سفاري
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• Some remarks:
• Quizzes will not be repeated for absent or late Students
with or without excuse.
• Late student will get a point which it is half absent. Two
times late ( two points ) are considered one full absent.
• References:
• Note book
• Theory of machines and mechanisms by Shigley and Uicker
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• Chapter 1: Introduction
• 1.1. Definition
• The subject Theory of Machines may be defined
as that branch of Engineering-science, which
deals with the study of relative motion between
the various parts of a machine, and forces which
act on them. The knowledge of this subject is
very essential for an engineer in designing the
various parts of a machine.
• Note:A machine is a device which receives energy
in some available form and utilizes it to do some
particular type of work.
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Kinematics of
Motion
• The kinematics of motion such as the relative
motion of bodies without consideration of the
forces causing the motion. In other words,
kinematics deal with the geometry of motion
and concepts like displacement, velocity and
acceleration considered as functions of time.
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Kinetics of
Motion
• The kinetics of motion, i.e. the motion which
takes into consideration the forces or other
factors, e.g. mass or weight of the bodies.
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Punch
Mechanism
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(c)
(d)
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Simple
Mechanisms
• Kinematic Link or Element
• Each part of a machine, which moves relative
to some other part, is known as a kinematic
link (or simply link) or element.
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Higher pairs
• Higher pairs, such as the connection between
a cam and its follower, have line or point
contact between the elemental surfaces.
• Examples include mating gear teeth, a wheel
rolling and/or sliding on a rail, a ball rolling on
a flat surface, and a cam contacting its
follower.
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Example 1-1
In the following mechanisms find the number of links
and the number of nodes of lower pairs (full nodes)
𝑗 and higher pairs (half nodes) 𝑗 .
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# of links =5
# of full nodes= 5 # of links =6
# of half nodes =1 # of full nodes= 7
# of half nodes =1
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# of links =8
# of full nodes= 10
# of half nodes =0
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Example 1-1
In the following mechanisms find the number of links
and the number of nodes of lower pairs (full nodes) 𝑗
and higher pairs (half nodes) 𝑗 .
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# of links =5
# of full nodes= 5
# of half nodes =1
# of links =6
# of full nodes= 7
# of half nodes =1
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# of links =8
# of full nodes= 10
# of half nodes =0
# of links =3
# of full nodes= 2
# of half nodes =1
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Types of motion
• Rotational
• Translational
• Rotational+ Translational
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• MOBILITY
• If we denote the number of single-degree-of-
freedom joints as j1 and the number of two-degree-
of-freedom joints as j2, then the resulting mobility,
m, of a planar n-link mechanism is given by
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𝑠+𝑙 ≤𝑝+𝑞
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Example 1-3
The four bar mechanism links are: 𝑅𝐴 =
20𝑐𝑚, 𝑅𝐵 = 70𝑐𝑚, 𝑅𝐵𝐴 = 80𝑐𝑚,
𝑅𝑂4 = 40𝑐𝑚 . Does the mechanism satisfy
grashof criterion? In case of satisfying, what
is the mechanism type?
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Solution
From the given dimensions:
𝑠 = 20𝑐𝑚 , 𝑙 = 80𝑐𝑚 , 𝑝 = 70𝑐𝑚 ,
𝑞 = 40𝑐𝑚
𝑠 + 𝑙 = 100𝑐𝑚 , 𝑝 + 𝑞 = 110𝑐𝑚
Since 𝑠 + 𝑙 < 𝑝 + 𝑞 then grashof criterion is
satisfied
The mechanism is Crank Rocker CR
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Example 1-4
The four bar mechanism links are: 𝑅𝐴 =
30𝑐𝑚, 𝑅𝐵 = 50𝑐𝑚, 𝑅𝐵𝐴 = 80𝑐𝑚,
𝑅𝑂4 = 40𝑐𝑚 . Does it satisfy grashof
criterion? In case of satisfying, what is the
mechanism type?
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Solution
𝑠 = 30𝑐𝑚 , 𝑙 = 80𝑐𝑚 , 𝑝 = 50𝑐𝑚 ,
𝑞 = 40𝑐𝑚
𝑠 + 𝑙 = 110𝑐𝑚 , 𝑝 + 𝑞 = 90𝑐𝑚
Since 𝑠 + 𝑙 > 𝑝 + 𝑞 then grashof criterion is
not satisfied
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Example 1-5
The four bar mechanism links are: 𝑅 = 40𝑐𝑚, 𝑅 = 70𝑐𝑚,
𝑅 = 80𝑐𝑚, 𝑅 = 20𝑐𝑚 . Does it satisfy grashof criterion? In
case of satisfying, what is the mechanism type?
Solution
𝑠 = 20𝑐𝑚 , 𝑙 = 80𝑐𝑚 , 𝑝 = 70𝑐𝑚 , 𝑞 = 40𝑐𝑚
𝑠 + 𝑙 = 100𝑐𝑚 , 𝑝 + 𝑞 = 110𝑐𝑚
Since 𝑠 + 𝑙 < 𝑝 + 𝑞 then grashof criterion is satisfied
The mechanism is double crank CC
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• EXAMPLE 1.1
• Determine the mobility of the planar mechanism shown in Fig.
1.7a
• SOLUTION
The link numbers and the joint types for the mechanism are shown
in Fig. 1.7b. The number of links is n = 5, the number of lower pairs
is j1 = 5, and the number of higher pairs is j2 = 1.
Substituting these values into the Kutzbach criterion, Eq. (1.1),
𝑚 = 3 𝐿 − 1 − 2𝑗 − 𝑗
the mobility of the mechanism is
m = 3(5−1)−2(5)−1(1) = 1.
EXAMPLE 1.2
For the mechanism shown in Fig. 1.8a, determine: (a) the
number of lower pairs (j1 joints) and the number of higher
pairs (j2 joints); and (b) the mobility of the mechanism using
the Kutzbach criterion. Treating rolling contact to mean rolling
with no slipping. Does this criterion provide the correct
answer for the mobility of this mechanism? Briefly explain
why or why not.
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SOLUTION
(a) The links and the joint types of the mechanism are labeled in Fig.
1.8b. The number of links is n = 7, the number of lower pairs is j1 = 9, and
the number of higher pairs is
j2 = 1
(b) Substituting these values into the Kutzbach criterion, Eq. (1.1),
𝑚 = 3 𝐿 − 1 − 2𝑗 − 𝑗
the mobility of the mechanism is
m = 3(7−1)−2(9)−1(1) = −1.
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EXAMPLE 1.3
For the mechanism shown in Fig. 1.9a, determine: (a) the number
of lower pairs and the number of higher pairs; and (b) the mobility
of the mechanism predicted by the Kutzbach criterion. Does this
criterion provide the correct answer for this mechanism?
SOLUTION
(a) The links and the joints of the mechanism are labeled as
shown in Fig. 1.9b. The number of links is n = 5, the number
of lower pairs is j1 = 5, and the number of higher pairs is
j2 = 1
(b) Substituting these values into the Kutzbach criterion, Eq.
(1.1),
𝑚 = 3 𝐿 − 1 − 2𝑗 − 𝑗
the mobility of the mechanism is
m = 3(5−1)−2(5)−1(1) = 1.
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• EXAMPLE 1.4
• The rocker of a crank-rocker four-bar linkage is
required to have a length of 4 in and swing
through a total angle of 45◦. Also, the advance-to-
return ratio of the linkage is required to be 2.0.
Determine a suitable set of link lengths for the
remaining three links.
• Solution
• Equation (1.5) requires
• Given: 𝑟 = 4 𝑖𝑛 , swing angle =45, Q=2
• Determine a suitable set of link lengths for the
remaining three links.
𝑄= = 2.0
𝛼 = 180 + ∅
𝛽 = 180 − ∅
∅
= 2.0 gives 180 + ∅ = 2(180 − ∅)
∅
180 + ∅ = 360 − 2∅
Then
∅ = 60
𝛼 = 240
𝛽 = 120
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• EXAMPLE 1.5
• Determine a suitable set of link lengths for a
slider-crank linkage such that the stroke is
2.50 in and the advance-to-return ratio is 1.4.
• Given
• Mechanism: slider-crank linkage
• Q=1.4
• Stroke =2.5
• Determine a suitable set of link lengths
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Solution
𝑄= = 1.4
𝛼 = 180 + ∅
𝛽 = 180 − ∅
∅
= 1.4 gives 180 + ∅ = 1.4(180 − ∅)
∅
180 + ∅ = 252 − 1.4∅
Then
∅ = 30
𝛼 = 210
𝛽 = 150
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• Example 1.6
• A crank and slotted lever mechanism used in a
shaper has a center distance of 300 mm between
the center of oscillation of the slotted lever and
the center of rotation of the crank.
• The radius of the crank is 120 mm.
• Find the ratio of the time of cutting to the time
of return stroke.
• Solution. Given : AC = 300 mm ; 𝐶𝐵 = 120 𝑚𝑚
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sin 90 − = = = 0.4
sin 90 − = 0.4
sin 0.4 = 90 −
23.6 = 90 −
𝛼 = 2 90 − 23.6 = 132.8
∝
𝑟𝑎𝑡𝑖𝑜 = =
∝
.
𝑟𝑎𝑡𝑖𝑜 = = 1.72
.
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Example 1.7
In a crank and slotted lever quick return motion
mechanism, the distance between the fixed centers
is 240 mm and the length of the driving crank is 120
mm. Find the inclination of the slotted bar with the
vertical in the extreme position and the time ratio
of cutting stroke to the return stroke.
If the length of the slotted bar is 450 mm, find the
length of the stroke if the line of stroke passes
through the extreme positions of the free end of
the lever.
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𝐴𝐶 = 240 𝑚𝑚
𝐶𝐵 = 120 𝑚𝑚
A𝑃 = 450 𝑚𝑚
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sin 90 − = = = 0.5
sin 90 − = 0.5
sin 0.5 = 90 −
30 = 90 −
𝛼 = 2 90 − 30 = 120
∝
𝑟𝑎𝑡𝑖𝑜 = =
∝
𝑟𝑎𝑡𝑖𝑜 = =2
∝
𝑙𝑒𝑛𝑔𝑡ℎ 𝑜𝑓 𝑠𝑡𝑟𝑜𝑘𝑒 = 2𝐴𝑃 sin 90 − = 2 × 450 sin(90
− 60) = 450 𝑚𝑚
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Example 1.8
The following figure shows the lay out of a quick return
mechanism of the oscillating link type, for a special purpose
machine. The driving crank BC is 30 mm long and time ratio of
the working stroke to the return stroke is to be 1.7. If the length
of the working stroke of R is 120 mm, determine the dimensions
of AC and AP.
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∝
𝑟𝑎𝑡𝑖𝑜 = =
∝
∝
= 1.7 then 360 −∝= 1.7 ∝
∝
∝
∝= = 133.33 or = 66.65
.
sin 90 − =
𝐴𝐶 = = = 75.69
.
∝
𝑙𝑒𝑛𝑔𝑡ℎ 𝑜𝑓 𝑠𝑡𝑟𝑜𝑘𝑒 = 2𝐴𝑃 sin 90 −
120 = 2𝐴𝑃 sin 90 − 66.65
𝐴𝑃 = = 151.38
.
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Chapter 2
Position
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Example 2-6
Draw the Four Bar mechanism according to the following data
and find 𝜃3 and 𝜃4 :
𝑅𝐴 = 5" , 𝜃2 = 60° , 𝑅𝐵𝐴 = 8" , 𝑅𝐵 = 4" , 𝑅𝑂4 = 6" along x
axis using scale 7:10
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Example 2-7
Using scale 1:2 draw the below four bar linkage for the
following data and find 𝑅𝐵 and 𝜃4 : 𝑅𝐴 = 5" , 𝜃2 = 60° ,
𝑅𝐵𝐴 = 8" , 𝜃3 = 45° , 𝑅𝐶𝐴 = 7" , 𝑅𝐵𝐶 = 4" , 𝑅𝑂4 = 6" along x
axis.
C
B
A
𝑂2 𝑂4
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Example 2-8
Using scale 1:2 draw the below four bar linkage for the
following data and find 𝜃3 and 𝜃4 : 𝑅𝐴 = 3" , 𝜃2 = 60° ,
𝑅𝐵𝐴 = 8" , 𝑅𝐵 = 10" , 𝑅𝑂4 = 5.28" sloped by an angle ∝=
−19° . Also draw the vector diagram and write the closure
equations that you can use to solve the problem.
Show the knowns and the unknowns on each equations.
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Example 1-7
Using scale 1:2 draw the below four bar linkage for the following
data and find 𝑅 and 𝜃 : 𝑅 = 5" , 𝜃 = 60° , 𝑅 = 8" , 𝜃
= 45° , 𝑅 = 7" , 𝑅 = 4" , 𝑅 = 6" along x
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Example 2-8
Using scale 1:2 draw the below four bar linkage for the
following data and find 𝜃3 and 𝜃4 : 𝑅𝐴 = 3" , 𝜃2 = 60° ,
𝑅𝐵𝐴 = 8" , 𝑅𝐵 = 10" , 𝑅𝑂4 = 5.28" sloped by an angle ∝=
−19° . Also draw the vector diagram and write the
closure equations that you can use to solve the problem.
Show the knowns and the unknowns on each equations.
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4
𝑅𝐴⃗ 𝜃4
𝑅𝑂4⃗ 𝑂4
2
𝜃2
𝛼 1
𝑂2
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Closure Equation
Or
𝑅𝐴⃗ + 𝑅𝐵𝐴⃗ = 𝑅𝐵⃗ + 𝑅𝑂4⃗
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𝑅𝐵𝐴⃗
𝑅𝐵⃗
A 3
𝜃3
4
𝑅𝐴⃗ 𝑆⃗ 𝜃4
𝑅𝑂4⃗ 𝑂4
2
𝜃2
𝛼 1
𝑂2
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B
𝑅𝐴
𝑅𝐵𝑦
𝑂2 𝑅𝐵𝑥
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Vector diagram
A 𝑅𝐵𝐴⃗
B
𝑅𝐴⃗
𝑅𝐵⃗
𝑂2
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Closure Equation:
𝑅𝐵⃗ = 𝑅𝐴⃗ + 𝑅𝐵𝐴⃗
Also the above equation can take the following form:
𝑅𝐵𝑥⃗ + 𝑅𝐵𝑦⃗ = 𝑅𝐴⃗ + 𝑅𝐵𝐴⃗
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𝑅𝐵⃗ = + 𝑅𝐵𝐴⃗
𝑅𝐴⃗
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Vector Diagram
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Closure Equations
Closure equation for loop 𝑂2 𝐴𝐵𝑂4 𝑂2 is 𝑅𝐴⃗ + 𝑅𝐵𝐴⃗ − 𝑅𝐵⃗ − 𝑅𝑂4⃗ =
0 Or
Closure equation for loop 𝑂2 𝐴𝐵𝑂4 𝑂2 is 𝑅𝐴⃗ + 𝑅𝐵𝐴⃗ − 𝑅𝐵⃗ − 𝑅𝑂4𝑥⃗ −
𝑅𝑂 ⃗ = 0
4𝑦
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Example 1-7
Using scale 1:2 draw the below four bar linkage for the
following data and find 𝑅𝐵 and 𝜃4 : 𝑅𝐴 = 5" , 𝜃2 = 60° ,
𝑅𝐵𝐴 = 8" , 𝜃3 = 45° , 𝑅𝐶𝐴 = 7" , 𝑅𝐵𝐶 = 4" , 𝑅𝑂4 = 6"
along x axis. Also draw the vector diagram and write the
closure equations that you can use to solve the problem.
Show the knowns and the unknowns on each equations.
C
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Example 2-8
Using scale 1:2 draw the below four bar linkage for the
following data and find 𝜃3 and 𝜃4 : 𝑅𝐴 = 3" , 𝜃2 = 60° ,
𝑅𝐵𝐴 = 8" , 𝑅𝐵 = 10" , 𝑅𝑂4 = 5.28" sloped by an angle ∝=
−19° . Also draw the vector diagram and write the
closure equations that you can use to solve the problem.
Show the knowns and the unknowns on each equations.
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𝑅⃗ = 𝑅 cos 𝜃 𝑖 + 𝑅 sin 𝜃 𝑗
Apply the position vector to all links taking in
consideration the angle starts from positive x-axis in
counter clockwise direction CCW or should be minus
angle if it starts from positive x-axis in clockwise
direction CW.
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From Eq. 4
𝑅𝐴 𝑐𝑜𝑠 𝜃2 +𝑅𝐵𝐴 𝑐𝑜𝑠 𝜃3
𝑅𝐵 = cos 𝛼 1 217
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𝑅𝐵2 − 𝑅𝐵𝐴
2
− 2𝑅𝐵 𝑅𝐴 cos( 𝜃2 − 𝛼) + 𝑅𝐴2 = 0 8
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Apply case 1
°°
2
𝑅 = 𝑅 +𝑅
∝= tan 3
𝑅 = 4
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𝑅 𝑂 4𝑦 −2
∝= tan−1 𝑅𝑂 4𝑥
= tan−1 8
= −14.04°
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°° °° dimensions
⃗ ⃗ ⃗
𝑅𝐵 = 𝑅𝐴 + 𝑅𝐵𝐴 𝑆⃗ = 𝑅𝑂4⃗ − 𝑅𝐴⃗
𝑅𝐵 𝑆 ?
∝ Equivalent 𝜃𝑆 ?
𝑅𝐴 to 𝑅𝑂4 8.25
𝜃2 ∝ −14.04°
𝑅𝐵𝐴 −𝑅𝐴 -8
𝜃3 𝜃2 120°
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From equation 5
8.25sin (−14.04)−8𝑠𝑖𝑛 120
𝜃𝑆 = tan−1 = −36.65°
8.25𝑐𝑜𝑠 (−14.04)−8𝑐𝑜𝑠 120
From equation 6
8.25cos (−14.04)−8𝑐𝑜𝑠 120
𝑆= cos (−36.65)
= 14.96𝑐𝑚
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° ° ° ° dimension
𝑅𝐵⃗ = 𝑅𝐴⃗ + 𝑅𝐵𝐴⃗ 𝑆⃗ = 𝑅𝐵𝐴⃗ − 𝑅𝐵⃗ s
𝑅𝐵 𝑆 14.96
∝ Equivalen 𝜃𝑆 −36.65°
𝑅𝐴 t to 𝑅𝐵𝐴 22
𝜃2 𝜃3 ?
𝑅𝐵𝐴 −𝑅𝐵 -18
𝜃3 𝜃4 ?
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Example 2-9
Draw the crank slider mechanism to scale 1:2 if :
𝑅𝐴 = 16, 𝜃2 = 61° , 𝑅𝐵𝐴 = 20 , ∝= 13° .
a- From the drawing find 𝜃3 , and 𝑅𝐵
b- Theoretically find 𝜃3 , and 𝑅𝐵
Note: all dimensions on the diagrams are in millimeters
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a- Analytical method
From loop 𝑂2 𝐴𝐵𝑂2 , closure equation is 𝑅𝐴⃗ + 𝑅𝐵𝐴⃗ −
𝑅𝐵⃗ = 0
The equation becomes 𝑅𝐵⃗ = 𝑅𝐴⃗ + 𝑅𝐵𝐴⃗
Defining the knowns and the unknowns the equation
takes the following form:
𝑅𝐵⃗ = 𝑅𝐴⃗ + 𝑅𝐵𝐴⃗
° °
1
𝑅𝐴⃗ = 𝑅𝐵⃗ − 𝑅𝐵𝐴⃗
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Apply case 2
° °
2
𝑅𝐵 = 𝑅𝐴 + 𝑅𝐵𝐴⃗
⃗ ⃗
2 −𝑅 2 )
2𝑅𝐵 cos (𝜃2 −𝛼)± (−2𝑅𝐵 cos (𝜃2 −𝛼))2 −4(𝑅𝐵 𝐵𝐴
𝑅𝐴 = 3
2
𝑅𝐵 𝑠𝑖𝑛𝛼 − 𝑅𝐴 𝑠𝑖𝑛 𝜃2
𝜃3 = sin−1 𝑅𝐵𝐴
4
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° ° ° ° dimensions
⃗ ⃗ ⃗
𝑅𝐵 = 𝑅𝐴 + 𝑅𝐵𝐴 𝑅𝐴⃗ = 𝑅𝐵⃗ − 𝑅𝐵𝐴⃗
𝑅𝐵 𝑅𝐴 16
∝ Equivalent 𝜃2 61°
𝑅𝐴 to 𝑅𝐵 ?
𝜃2 ∝ 13°
𝑅𝐵𝐴 −𝑅𝐵𝐴 -20
𝜃3 𝜃3 ?
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𝑅𝐵 = 5
2
𝑅𝐴 𝑠𝑖𝑛 𝜃2 − 𝑅𝐵 𝑠𝑖𝑛𝛼
𝜃3 = sin−1 6
−𝑅𝐵𝐴
Then
2×16 cos (13−61)± (−2×16 cos (13−61))2 −4(16 2 −20 2 )
𝑅𝐵 = =
2
26.79𝑐𝑚
16𝑠𝑖𝑛 61− 26.79𝑠𝑖𝑛 13
𝜃3 = sin−1 = −23.48°
−20
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𝐴2 𝐴3 𝑂3 𝑂2 1
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10 sin 330+28
𝜃3 = tan−1 = 69.37°
10 cos 330
From Eq. 6
𝑅𝐴 2 cos 𝜃2 10 cos 330
𝑅𝐴3 = = = 24.576𝑐𝑚
cos 𝜃3 cos 69.37
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° ° ° ° dimension
𝑅𝐵⃗ = 𝑅𝐴⃗ + 𝑅𝐵𝐴⃗ 𝑆⃗ = 𝑅𝐶𝑂2⃗ − 𝑅𝐶𝐵⃗ s
𝑅𝐵 𝑆 9.939
Equivalen
∝ 𝜃𝑆 -27.59
t to
𝑅𝐴 𝑅𝐶𝑂2 ?
𝜃2 0 0°
𝑅𝐵𝐴 −𝑅𝐶𝐵 -15
𝜃3 𝜃5 ?
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𝑅𝐶𝑂2 =
2×9.939 cos (0+27.59)± (−2×9.939 cos (0+27.59))2 −4(9.9392 −(−15)2 )
2
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From Eq. 11
𝑅𝐶 = 𝑅𝐵 cos 𝜃3 + 𝑅𝐶𝐵 cos 𝜃5
= 25 cos 69.37 + 15 cos 17.87 = 23.085𝑐𝑚
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Then
𝑅𝐵 = 4.6𝑐𝑚 or 𝑅𝐵 = −23.8𝑐𝑚 which is impossible
From Eq. 6
𝑅𝐵 𝑐𝑜𝑠 𝜃4 +6.5
For 𝑅𝐵 = 4.6𝑐𝑚 𝑐𝑜𝑠𝜃3 =
𝑅𝐵𝐴
𝑅𝐵 𝑐𝑜𝑠 𝜃4 +6.5 4.6𝑐𝑜𝑠 26+6.5
𝜃3 = cos−1 = cos −1 = 44.85°
𝑅𝐵𝐴 15
270
135