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SOP's of Screw Conveyor

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209 views2 pages

SOP's of Screw Conveyor

Uploaded by

lokeshmurthipati1234
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Standard Operating Procedures (SOPs) for Screw Conveyor

1. Pre-Operational Checks
● Visual Inspection:
○ Check for any visible damage to the conveyor, including the trough, screw,
bearings, and motor.
○ Ensure all guards and safety devices are in place and functioning.
○ Verify that all bolts and nuts are tightened.
● Power Supply:
○ Confirm that the power supply is stable and within the specified range.
○ Check for any damaged or loose electrical connections.
● Lubrication:
○ Inspect the lubrication points, such as bearings and gearboxes.
○ Ensure proper lubrication levels and quality of lubricant.
● Material Compatibility:
○ Verify that the material to be conveyed is compatible with the conveyor material and
lubrication.
○ Check for any potential reactions or degradation.
2. Start-Up Procedure
1. Engage the Drive:
○ Gradually start the motor, avoiding sudden jolts.
○ Monitor the motor current to ensure it's within the normal operating range.
2. Feed Material:
○ Introduce the material at a controlled rate, avoiding overloading the conveyor.
○ Monitor the material flow to ensure smooth and continuous operation.
3. Check for Abnormal Sounds or Vibrations:
○ Listen for any unusual noises, such as grinding or squealing.
○ Feel for excessive vibrations in the conveyor components.
3. Operation
● Monitor Material Flow:
○ Continuously observe the material flow to identify any blockages or irregularities.
○ Adjust the feed rate as needed to maintain optimal performance.
● Check for Overloading:
○ Avoid overloading the conveyor, as this can lead to damage and reduced efficiency.
○ Monitor the motor current to detect overloading.
● Periodic Inspections:
○ Conduct regular inspections to identify and address potential issues.
○ Check for wear and tear on the conveyor components.
○ Clean the conveyor as needed to remove accumulated material.
4. Shut-Down Procedure
1. Stop the Feed:
○ Cease the flow of material into the conveyor.
2. Empty the Conveyor:
○ Allow the conveyor to run until it's completely empty.
3. Stop the Motor:
○ Gradually reduce the motor speed and then turn it off completely.
4. Perform Post-Operational Checks:
○ Visually inspect the conveyor for any damage or debris.
○ Clean the conveyor and surrounding area.
5. Emergency Procedures
● Power Failure:
○ If power is lost, stop the conveyor immediately.
○ Do not attempt to restart the conveyor until the power supply is restored.
● Material Jam:
○ Stop the conveyor and identify the cause of the blockage.
○ Clear the blockage carefully, avoiding damage to the conveyor.
● Fire:
○ Evacuate the area and activate the fire alarm.
○ Use appropriate fire extinguishers to control the fire.
6. Maintenance
● Regular Maintenance Schedule:
○ Establish a regular maintenance schedule to ensure optimal performance and
longevity.
○ Include tasks such as lubrication, cleaning, and component replacement.
● Lubrication:
○ Lubricate bearings and gearboxes according to the manufacturer's
recommendations.
○ Use the appropriate type and quantity of lubricant.
● Cleaning:
○ Clean the conveyor regularly to remove accumulated material and debris.
○ Pay special attention to areas prone to buildup, such as the screw and trough.
● Component Inspection and Replacement:
○ Inspect components for wear and tear, and replace them as needed.
○ This includes the screw, bearings, seals, and motor.
By following these SOPs, you can ensure the safe and efficient operation of your screw
conveyor.
Would you like to delve deeper into any specific aspect of screw conveyor operation or
maintenance?

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