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Milling Cutter

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4 views

Milling Cutter

Uploaded by

sabbathshema
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Milling Cutter: A Detailed Design, Working Principle, and Description

What is a Milling Cutter?

A milling cutter is a rotary cutting tool with multiple cutting edges, used to remove material from a
workpiece. It's a versatile tool used in various manufacturing processes, including CNC machining, to
create complex shapes, slots, and surfaces.

Detailed Design

The design of a milling cutter involves several key components:

1. Body: The main structure of the cutter, typically cylindrical or tapered, made of high-speed steel
(HSS) or carbide.

2. Flutes: Helical grooves machined into the body to facilitate chip removal and coolant flow. The
number of flutes affects the cutter's cutting action and surface finish.

3. Cutting Edges: The sharp edges formed by the intersection of the flutes and the outer periphery
of the cutter. These edges do the actual cutting.

4. Shank: The portion of the cutter that fits into the machine spindle, transmitting power and
rotational motion.

5. Relief Angle: The angle between the cutting edge and the side of the flute, which determines
the chip thickness and cutting forces.

6. Helix Angle: The angle of the flutes relative to the axis of the cutter, which influences chip
evacuation and surface finish.

Working Principle

1. Rotation: The milling cutter is mounted on a machine spindle and rotated at high speed.

2. Cutting Action: As the cutter rotates, the cutting edges engage with the workpiece material,
removing chips.

3. Chip Removal: The helical flutes channel the chips away from the cutting zone, preventing them
from interfering with the cutting process.

4. Surface Finish: The helix angle and feed rate influence the surface finish of the machined
workpiece.

Types of Milling Cutters

There are various types of milling cutters, each designed for specific applications:

• End Mills: Used for both end milling (cutting into the workpiece) and peripheral milling (cutting
on the sides).
• Face Mills: Designed primarily for face milling, creating flat surfaces perpendicular to the cutter's
axis.

• Ball End Mills: Used for creating curved surfaces and rounded corners.

• Slab Mills: Used for heavy-duty milling operations, such as removing large amounts of material.

• T-Slot Cutters: Used for machining T-slots in workpieces.

Selection Criteria

When selecting a milling cutter, consider the following factors:

• Material of the workpiece: The hardness and machinability of the material will influence the
cutter's material and geometry.

• Type of operation: The desired cutting action (end milling, face milling, etc.) will determine the
appropriate cutter type.

• Required surface finish: The desired surface finish will influence the cutter's helix angle and feed
rate.

• Cutting depth and feed rate: The depth of cut and feed rate will affect the cutter's size and
power requirements.

By understanding the design, working principle, and types of milling cutters, you can select the right tool
for your specific machining needs and achieve optimal results.

Would you like more information on a specific type of milling cutter or its applications?

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