MARINE

MAGNETIC-DRIVE PUMPS

P030, P045, P062, P075, P100, P137, P150, P200

EN Magnetic-Drive Centrifugal Pump

Installation and Operation Manual. . . . . . . . 2

WARNING
Cancer and Reproductive Harm
www.P65Warnings.ca.gov Form No. 341460 2022-12-16 | ©2022 Dometic Corporation
Contents Magnetic-Drive Centrifugal Pump

Service Center & Dealer Locations 6.3 Verifying the Rotation of the Motor. . . . . . . . . 10
Visit: www.dometic.com 6.4 Shutting Down the Pump . . . . . . . . . . . . . . . . 10
Please read these instructions carefully and follow all instructions,
guidelines, and warnings included in this product manual in order to
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ensure that you install, use, and maintain the product properly at all 7.1 Recommended Maintenance Schedule. . . . . 10
times. These instructions MUST stay with this product.
7.2 Flushing and Draining the Pump. . . . . . . . . . . 10
By using the product, you hereby confirm that you have read
all instructions, guidelines, and warnings carefully and that you 7.3 Disassembling the Pump. . . . . . . . . . . . . . . . 11
understand and agree to abide by the terms and conditions as set 7.4 Inspecting the Pump Components . . . . . . . . 13
forth herein. You agree to use this product only for the intended
purpose and application and in accordance with the instructions, 7.5 Installing Pump Wear Kit (Optional) . . . . . . . . 13
guidelines, and warnings as set forth in this product manual as well
7.6 Installing a Pump Wet End Replacement Kit
as in accordance with all applicable laws and regulations. A failure
to read and follow the instructions and warnings set forth herein may (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
result in an injury to yourself and others, damage to your product, 7.7 Reassembling the Pump. . . . . . . . . . . . . . . . . 14
or damage to other property in the vicinity. This product manual,
including the instructions, guidelines, and warnings, and related 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 16
documentation, may be subject to changes and updates. For up-to-
date product information, please visit www.dometic.com. 9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Contents 10 Warranty Information. . . . . . . . . . . . . . . . . . . . 16

1 Explanation of Symbols and Safety
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 Explanation of Symbols and
1.1 Recognize Safety Information. . . . . . . . . . . . . 2 Safety Instructions
1.2 Understand Signal Words. . . . . . . . . . . . . . . . 2 This manual has safety information and instructions to
1.3 Supplemental Directives. . . . . . . . . . . . . . . . . 3 help you eliminate or reduce the risk of accidents and
injuries.
1.4 General Safety Messages. . . . . . . . . . . . . . . . 3
2 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 Recognize Safety Information

3 General Information. . . . . . . . . . . . . . . . . . . . . . 5 This is the safety alert symbol. It is used to alert
4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 you to potential physical injury hazards. Obey all
safety messages that follow this symbol to avoid
4.1 Maximum Surface Temperature . . . . . . . . . . . 5
possible injury or death.
4.2 Minimum Flow Rate. . . . . . . . . . . . . . . . . . . . . 5
5 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2 Understand Signal Words
5.1 Selecting the Pump Location . . . . . . . . . . . . . 6 A signal word will identify safety messages and property
damage messages, and also will indicate the degree or
5.2 Rotating the Pump Head (Optional). . . . . . . . 6
level of hazard seriousness.
5.3 Mounting the Pump . . . . . . . . . . . . . . . . . . . . 8 
DANGER!
5.4 Connecting the Piping . . . . . . . . . . . . . . . . . . 8
Indicates a hazardous situation that, if not avoided,
5.5 Connecting a Drain Plug or Valve (Optional). 9 will result in death or serious injury.
5.6 Making the Electrical Connections. . . . . . . . . 9 
WARNING
6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Indicates a hazardous situation that, if not avoided,
6.1 Priming the Pump . . . . . . . . . . . . . . . . . . . . . . 9 could result in death or serious injury.

6.2 Starting the Pump . . . . . . . . . . . . . . . . . . . . . . 9

2 EN
Magnetic-Drive Centrifugal Pump Explanation of Symbols and Safety Instructions

 
CAUTION WARNING: ELECTRICAL SHOCK, FIRE, AND/
Indicates a hazardous situation that, if not avoided, OR EXPLOSION HAZARD. Failure to obey the
could result in minor or moderate injury. following warnings could result in death or
serious injury:
NOTICE: Used to address practices not related to • Use only Dometic replacement parts and
physical injury. components that are specifically approved for use
with the product.
I Indicates additional information that is not related
to physical injury. • Avoid improper installation, adjustment, alterations,
service, or maintenance of the product. Service and
1.3 Supplemental Directives maintenance must be done by a qualified service
person only.
To reduce the risk of accidents and injuries, please
• Do not modify this product in any way. Modification
observe the following directives before proceeding to
can be extremely hazardous.
install or operate this product:
• Before attempting to make any electrical connections,
• Read and follow all safety information and ensure the electrical power is off and the water valves
instructions. are completely closed.
• Read and understand these instructions before • Secure and seal all wire connections to protect from
installing or operatingthis product. arcing.
• The installation must comply with all applicable local • Do not operate the pump in a highly-explosive
or national codes, including the latest edition of the environment unless the pump has a label to indicate
following standards: it is rated for ignition protection. Refer to labeling on
the pump to determine the environmental limitations
U.S.A. for operation near gasoline or other explosives.
– ANSI/NFPA70, National Electrical Code (NEC) • Do not pump flammable or combustible liquids.
– American Boat and Yacht Council (ABYC) • Disconnect the pump from the power supply before
Canada cleaning and/or servicing. Maintenance must be
done by a qualified service person only.
– CSA C22.1, Parts l & ll, Canadian Electrical Code 
WARNING: FLOOD/LEAK HAZARD. Failure to
obey the following warnings could result in
1.4 General Safety Messages death or serious injury.

WARNING: MAGNETIC HAZARD. Failure to • Do not perform service or maintenance when the
obey the following warnings could result in pumping system is pressurized.
death or serious injury:
• Do not mount the pump such that high piping loads
• Individuals with cardiac pacemakers, implanted exist on the pump connections, or in a rigid system
defibrillators, other electronic medical devices, that does not allow the pipe to expand, causing the
metallic prosthetic heart valves, internal wound clips pump to be strained.
(from surgery), metallic prosthetic devices or sickle
cell anemia must not handle or be in the proximity of • Do not operate the pump beyond the pressure or
the magnets inside this pump. Consult a health care temperature limits.
provider before working with this pump.
• Do not allow severe temperature changes to occur in
• Do not place fingers between the mating surfaces of a short time period within the pumping system.
the motor and wet end of this pump. The magnetic
• Do not continue to operate the pumping system
force is powerful enough to rapidly pull the motor
when a known leak exists.
end and the wet end together.

EN 3
Intended Use Magnetic-Drive Centrifugal Pump


• Do not continue to operate the pumping system
WARNING: IMPACT HAZARD.
when a known leak exists.
This pump has components that rotate while
in operation. Follow local safety standards for • Do not operate the pump without liquid in the
locking out the motor from the power supply casing. The exact length of time the pump can
during maintenance or service. Failure to obey operate dry without damage varies with operating
this warning could result in death or serious injury. conditions and the environment.
WARNING: BURN HAZARD. • Do not start or operate the pump with a closed
Do not touch the surface of the pump during suction valve.
operation or before cool down. This pump can • Do not operate the pump with a closed discharge
handle liquids up to 180 ºF (82 ºC). This may cause valve. This could lead to pump failure.
the pump to become hot and could cause burns.
Failure to obey this warning could result in death or • Always provide adequate NPSHa (net positive
serious injury. suction head available). It is recommended to
 provide at least 24 in. (61 cm) above the NPSHr (net
WARNING: CHEMICAL HAZARD. Failure to positive suction head required).
obey the following warnings could result in
• If the pump is used on variable speed drive, do
death or serious injury.
not exceed the frequency for which the pump was
• Always wear protective clothing and eye protection
designed (for example, if the pump is a 50 Hz model,
when handling chemicals that may be used to
do not exceed 50 Hz).
operate or maintain this pump.
• Ground the pump to prevent static discharge. Before
• Follow standard safety procedures when handling
operating the pump, ensure the electrical continuity
corrosive or personally harmful materials that may be
throughout the pumping system and earth ground is
used with this pump.
1 Ohm or less.
• Follow proper procedures for draining and
• Check the pump for leaks on a regular basis. If leaks
decontaminating the pump before performing
are noticed, immediately repair or replace the pump.
maintenance on it.
 • Clean the pump regularly to prevent dust build up.
WARNING: LIFTING HAZARD.
• Do not check the rotation of the motor without filling
This pump and associated components are heavy.
the pump full of liquid, opening the suction and
Do not attempt to lift or move the pump without
discharge lines, and removing air from the lines.
adequate support. Failure to obey this warning
could result in death or serious injury. • Use of a power monitor is strongly recommended for
pumps. The power monitor will stop the pump and
NOTICE: Failure to obey the following instructions help prevent damage if the pump should run dry.
could result in damage to the pump or components, and
cause property damage.
• Keep the drive magnet and impeller assembly
2 Intended Use
away from metal chips or particles, and items with This Dometic Magnetic-Drive (Mag-Drive) Centrifugal
magnetic stripes like credit cards and magnetic Pump (also referred to as the “pump” or the “product”)
computer media such as floppy discs and hard drives. is marine grade, intended for use with sea or nonpotable
• Do not lift or move the pump without support. The water.
pump and components are heavy. Pumps are designed to encompass a wide range of
• Do not continue to operate the pump when unusual applications and configurations. The installer determines
noise or vibration occurs. various installation factors to fit the application, such as:
• Do not run the pump at less than the minimum flow. • Pump head orientation (horizontal or vertical)
This could lead to a pump failure.

4 EN
Magnetic-Drive Centrifugal Pump General Information

• Mounting location (directly to floor plates, rails with Additional Tools and Materials for Optional Steps
vibration isolators to reduce noise, platforms, etc.)
Drill Press Waterproof Pipe Sealant or
• Suitable mounting hardware for desired installation Tape
or use 7/16 in. Drill Bit Drain Plug or Valve
1/4 in. NPT Tap Waterproof Electrical Tape
• Suitable piping for desired installation or use (for
example: Schedule 80 PVC, CPVC, copper piping, Arbor Press Plastic or Wooden Shaft
stainless steel, flexible hose, etc.)
• Single-phase or three-phase electrical wiring 4 Specifications
This manual provides all necessary information for The major pump parts are glass-filled polypropylene for
proper installation and operation of the pump. Poor superior corrosion resistance.
installation and improper operating procedures will
result in unsatisfactory performance and possible failure.
The manufacturer accepts no liability for damage in the
I For best performance, maintain operation of
this pump within the following specifications.
following cases: Additional specifications for each pump are
available online at www.dometic.com.
• Faulty assembly or connection
• Damage to the product resulting from mechanical 4.1 Maximum Surface Temperature
influences and excess voltage
The maximim allowable surface temperature of the
• Alterations to the product without express permission pump is 180 °F (82 °C).
from the manufacturer
• Use for purposes other than those described in this 4.2 Minimum Flow Rate
manual
See the table below for the minimum flow rates by
Dometic Corporation reserves the right to modify model.
appearances and specifications without notice.
Model 3450 rpm 2900 rpm

3 General Information P030 0.3 gpm (.9 lpm) 0.3 gpm (.9 lpm)
P045
The images used in this document are for reference
I purposes only. Components and component
P062
P075
0.5 gpm (1.9 lpm) 0.5 gpm (1.9 lpm)
locations may vary according to specific product P100
models. P137 4 gpm (15 lpm) 3.4 gpm (12.9 lpm)

Recommended Tools and Materials P150 5 gpm (18.9 lpm) 4.2 gpm (15.9 lpm)

Wire Strippers and Crimper Phillips-head Screwdriver P200 10 gpm (37.8 lpm) 10 gpm (37.8 lpm)
Weatherproof Wire Nuts Socket Wrenches
Other hardware sufficient for • 5/16 in. (8 mm)
secure mounting at desired • 3/8 in. (9 mm)
location
• 1/2 in. (13 mm)
• 5/8 in. (16 mm)
• 3/4 in. (19 mm)

EN 5
Installation Magnetic-Drive Centrifugal Pump

5 Installation q Water Line y Strainer

NOTICE: Failure to obey the following instructions w Seawater Outlet u Inlet Flow
could result in damage to the pump or components, and e Outlet Flow i Seacock (ball valve)
cause property damage. and Scoop-type,
r A/C Condenser Coil
Through-hull Inlet
• The motor is splash-resistant, not submersible. It t Pump
should be located in a dry environment.
• For optimum performance and to minimize suction
• The pump outlet must be above the inlet. lift, place the pump as far below the water line as
possible.
• Never install the pump vertically or with the motor
below the pump. • Place the pump in a location that will allow mounting
in a level, horizontal position, on a secure foundation.
• If the pump was packaged with plastic shipping
shims, these shims must be used as additional • Ensure adequate ventilation around the pump for
support under the motor feet. proper operation and cooling of the motor.
• The Net Positive Suction Head available (NPSHa)
to the pump must be greater than the Net Positive 5.2 Rotating the Pump Head
Suction Head required (NPSHr). NPSHa is the
pressure measured to the inlet of the pump. NPSHr
(Optional)
is a value that can be found on the pump spec sheet The pump is preconfigured with a vertical discharge
curves. Filters, strainers and any other fittings in the orientation, which is applicable to most installations.
suction line will lower the NPSHa and should be When preparing the pump installation, it may be
calculated into the application. necessary to rotate the pump head to improve the ease
of installing the pump and associated piping. Rotating
This section describes how to select the pump
the pump head is optional, and should be done before
location, how to rotate the pump head (if needed to
mounting the pump.
accommodate the discharge piping), mounting the
pump, connecting the piping, connecting a drain plug
or valve, and making the electrical connections.
I Make sure the o-ring is properly seated in the
groove after rotating. The o-ring is lubricated, and
should not need additional lubrication.

5.1 Selecting the Pump Location I When the pump discharge is in a horizontal
configuration, the motor must be shimmed to raise
When selecting the pump location, consider the the front of the pump to avoid interference.
following items.

e r
w

q
t
u
y
i
1 Pump Placement - Sea or Nonpotable Water Application

6 EN
Magnetic-Drive Centrifugal Pump Installation

5.2.1 P030 Model 5.2.2 P045, P062, P075, P100, P137,

Use the following instructions to rotate the pump head P150, and P200 Models
on the P030 model. Use the following instructions to rotate the pump head
on the P045, P062, P075, P100, P137, P150, and P200
models.

q q

w
w

2 P030 Discharge Orientations

q Vertical Discharge w Horizontal Discharge

3 P045, P062, P075, P100, P137, P150, and P200 Discharge
1. Place the motor in an upright position, resting on the Orientations
fan end of the motor. q Vertical Discharge w Horizontal Discharge
2. Remove the eight screws from the pump housing. 1. Remove the four clamp ring bolts, lock washers, and
3. Pull the housing away from the motor adapter/ flat washers.
barrier. 2. Rotate the clamp ring 90°, aligning the holes on the
4. Rotate the housing 90°, aligning the screw holes on clamp ring and motor adapter/barrier.
the housing and motor adapter/barrier. 3. Reinstall the clamp ring bolts, lock washers, and flat
5. Push down on the housing to seat it on the motor washers.
adapter/barrier.
6. Reinstall the screws.

EN 7
Installation Magnetic-Drive Centrifugal Pump

5.3 Mounting the Pump • Position the piping on the suction side of the pump
in a straight and short configuration to minimize pipe
Use the following instructions to securely mount the friction.
pump in the desired location.
• Keep bends and valves at least ten pipe diameters
away from the suction and discharge.
• Install the suction piping to be level or sloping slightly
upward toward the pump. To prevent air pockets, the
suction line should not have any high spots.
w • The suction line should be at least as large as the
suction inlet port or one pipe size larger so that it
does not affect the NPSHa. Do not reduce the suction
q line size.
• A check valve and control valve (if used) should be
installed on the discharge line. The check valve helps
prevent the pump from water hammer damage. This
is particularly important when the static discharge
head is high. The control valve is used for regulating
r e flow.
• Isolation valves on the suction and discharge lines
4 Mounting With Vertical Discharge Orientation (P030 Shown)
can be used to make the pump accessible for
maintenance.
q Sealant e Foot
w Motor r Pump Head • If flexible hose is preferred, use a reinforced hose
rated for the proper temperature, pressure and
1. Place the pump motor in the desired location and chemical resistance against the fluid being pumped.
mark the position of the mounting holes.
• Use an appropriate pipe sealant or tape on the
2. Drill holes for the mounting screws. threads and other piping connections.
3. If the pump was packaged with plastic shipping • The suction valve must be completely open to avoid
shims, place the shims under the motor feet. restricting the suction flow.
4. Tighten the screws to secure the pump into position. • A flush system in the piping can be installed to allow
the pump to be flushed before it is removed from
5. Use an appropriate pipe sealant or tape on the
service.
threads and other piping connections.
6. Tighten all connections, using appropriate tools for I P062, P075, P100, P137, P150, and P200 pump
models are provided with a provision for a
the selected piping materials.
customer-installed 1/4 in. (6 mm) drain in the
impeller housing. For the best performance, ensure
5.4 Connecting the Piping the pump piping is sized appropriately for the flow
rate.
Use the following guidelines for connecting the piping.
• Place the piping with independent support near the
pump to eliminate any strain on the pump casing.
• A strainer on the inlet pipe should be used to remove
debris before the liquid enters the pump.

8 EN
Magnetic-Drive Centrifugal Pump Operation

5.5 Connecting a Drain Plug or Valve • If utilized, verify that power monitors or variable
frequency drives have been properly installed
(Optional) according to the manufacturer’s instructions.
A drain plug or valve can be installed in the impeller
• Follow National Electric Code, NEMA MG-2, IEC,
housing to provide the ability to connect a drain line
and ABYC standards, requirements, and local
for removing fluids before servicing the pump. The
electrical codes.
following instructions explain how to connect an
optional drain plug or valve on the P062, P075, P137,
P150, and P200 models. I Refer to the wiring diagram affixed to the pump.
1. Clamp the impeller housing to a drill press table.
6 Operation
2. Using a 7/16 in. drill and the molded boss as a guide,
NOTICE: This pump must be filled with liquid. Failure
drill completely through the molded boss into the
to prime the pump before operation could result in
interior of the impeller housing.
damage to the pump and components.
3. Using a 1/4 in. NPT tap, tap the hole in the molded
Follow the steps in this section for priming and starting
boss to the appropriate depth.
the pump, verifying the motor rotation, and shutting
down the pump.
I Do not tap too deep or the impeller housing may
be damaged.
4. Install the drain plug or valve, being careful not to 6.1 Priming the Pump
over-tighten.
I This pump is not self priming. Mounting the pump
below the water line helps prime the pump head.
5.6 Making the Electrical
1. Connect the external liquid source to the pump.
Connections
2. Open the inlet (suction) and discharge valves
NOTICE: When installing the pump, follow these completely and allow the pump to fill with liquid.
important considerations regarding the electrical
connections. Failure to follow the practices listed could
result in damage to the pump. 6.2 Starting the Pump
• Prior to connecting to the power line, check the 1. Ensure all valves are open and the pump connections
nameplate voltage and rotation connection, and are secure. The pump requires positive suction at the
ensure proper grounding. pump head to prevent cavitation.

• Check the pump voltage, frequency, and phase to 2. Close the discharge valve.
ensure it matches the installation power source.
3. Turn the pump on.
• Do not use or install the pump if the voltage,
4. Slowly open the discharge valve. Adjust the flow rate
frequency, phase, and amp on the label are different
and pressure by regulating the discharge valve.
from the supply circuit.
• Protect the motor with a fuse or circuit breaker. For I Do not attempt to adjust the flow with the suction
valve.
three-phase motors, protect the motor with a phase-
failure protection device.
• Some pumps are dual-voltage and will need to be
wired to the specific voltage for your application.

EN 9
Maintenance Magnetic-Drive Centrifugal Pump

6.3 Verifying the Rotation of the • If the pump is used on fluids with solids, high
temperatures, or other items that could cause
Motor accelerated wear, then this initial examination should
1. Allow the motor to run for 1-2 seconds and observe be sooner.
the rotation of the motor fan.
• For the best results, remove the pump from service at
2. Refer to the directional arrow molded into the pump least annually for disassembly and inspection.
casing or the rotational sticker at the rear of the pump
After the initial examination of the internal components
motor. If the motor rotation direction matches the
and wear items are measured, a specific maintenance
direction the arrows are pointing, rotation is correct.
schedule can be determined.
If the rotation is incorrect, check the wiring diagram
on the pump and resolve wiring issues.
7.2 Flushing and Draining the Pump
A pump running backwards will pump but at a
I greatly reduced flow and pressure.
I Drain the pump of fluids to remove internal pressure
before performing maintenance.
6.4 Shutting Down the Pump 1. Follow the proper shut down procedure. Refer
to “Shutting Down the Pump” on page 10 for
1. Turn off the motor.
instructions.
2. Slowly close the discharge valve.
2. Connect the flushing fluid supply to the inlet valve.
3. Close the suction valve.
3. Connect the flushing fluid drain to the discharge
valve.

7 Maintenance 4. Open the flushing inlet and discharge valves.

NOTICE: Failure to properly maintain the pump may 5. Direct the flushing liquid into the system until the
void the warranty and could result in unsafe operation. pump is clean.
Preventive maintenance is not covered under the
6. Stop the flow of flushing liquid and allow the pump to
warranty.
drain of all fluids.
NOTICE: Before performing maintenance on this pump,
it must be flushed and drained of all fluids.
The following maintenance and cleaning instructions
should be performed at the intervals indicated, or as
needed, depending on the use of the pump.

7.1 Recommended Maintenance

Schedule
The recommended maintenance schedule depends
upon the nature of the fluid being pumped and the
specific application.
• If the pump is used on a clean fluid, remove the pump
from service and perform an inspection after six
months, or after 2,000 hours of operation.

10 EN
Magnetic-Drive Centrifugal Pump Maintenance

7.3 Disassembling the Pump

q
d h
w r t f
y g

5 Exploded View - P030

w i a
o s d
f h
r t
e
y u
g

6 Exploded View - P045, P062, P075, P100

EN 11
Maintenance Magnetic-Drive Centrifugal Pump

i
w o a s d h
q r t f
e
y u g

7 Exploded View - P137, P150, P200

q Pump Housing t Impeller Drive Assembly o Barrier O-Ring f Outer Drive Magnet
a Clamp Ring (not g Motor Shaft
w Housing O-Ring y Impeller Bushing included on P200)
h Motor
e Impeller Thrust Ring u Impeller Shaft s Clamp O-Ring j Foot (not included
on P200)
r Impeller Assembly i Motor Barrier d Motor Adapter
1. Shut down the pump, lock out the motor from the 6. Remove the screws or bolts on the outside of the
power supply, flush the pump, and drain all fluid. pump housing. The number of housing fasteners
Refer to “7.2 Flushing and Draining the Pump” on depends on the pump model.
page 10.
7. Firmly hold the pump housing and pull straight up to
2. For small pumps 2 hp (1.5 kW) or less, place the remove it from the pump head.
pump and motor in an upright position on the fan
8. Remove the impeller thrust ring, the impeller
end of the motor or securely clamp the foot to a
assembly, the impeller drive assembly, and the
workbench. For larger pumps with 3 hp (2.2 kW) or
impeller bushing.
greater, place the pump securely on the floor with the
pump head facing up. 9. Remove the impeller shaft. On the P030, the impeller
shaft is attached to the motor adapter. For all other
3. Remove the screws or bolts and lock-washers (if
present) securing the pump head to the motor models, the impeller shaft is attached to the motor
barrier.
adapter/barrier. Use tools appropriate for the
fasteners installed. (The P030 motor adapter includes 10. Remove the motor barrier and barrier o-ring (if
the barrier, while other models have a separate motor present) from the motor adapter. If necessary, gently
barrier and motor adapter.) tap on the backside of the motor barrier with a soft
wooden or plastic rod to dislodge it. (This step does
4. Firmly hold one side (either the pump head or the
not apply to the P030.)
motor, depending on the size and weight of the
model) and pull straight out to disengage the pump 11. Remove the clamp ring and clamp o-ring from the
head and motor. If the pump head has the optional motor adapter. (This step does not apply to the
o-ring seal, make sure the o-ring remains on the P030.)
motor adapter.
5. Place the pump head on a workbench with the I Nuts may become bonded to the studs over time.
Tightening the nuts before removal ensures the
housing facing up. studs do not back out of the pump head.

12 EN
Magnetic-Drive Centrifugal Pump Maintenance

7.4 Inspecting the Pump q

Components
• Check the pump housing for signs of wear or
damage. Look for signs of rubbing, cracking on thrust
ring, or damage to the front shaft support.
• Check the impeller, drive, thrust ring, bushing, and
running surface between the impeller and the pump
head for wear.
• Replace the bushing if wear causes the dimensions of 8 Impeller Bushing Wear Tolerance
the bushing to exceed the maximum diameter limit.
Refer to “Impeller Bushing Wear Tolerance” on page q Maximum Impeller
Model Bushing Inner Diameter
13 for acceptable dimensions.
P030
• Check the inside and outside of the motor barrier for P045
wear or signs of rubbing. P062 0.415 in. (10.5 mm)
P075
• Check the outer drive for rubbing, damage, P100
corrosion, or loose magnets. P137
0.515 in. (13.1 mm)
P150
• Check the o-ring for chemical attack, swelling, P200 0.780 in. (19.8 mm)
brittleness, cuts, or other damage. Replace the o-ring
if it is worn or damaged.
7.5 Installing Pump Wear Kit
• Check the clamp ring for wear. If it is damaged, it
should be replaced.
(Optional)
If the impeller bushing must be replaced, follow the
• Clean the parts that are to be reused using a mild
instructions below to install the impeller bushing wear
cleanser. Remove any abrasive material.
replacement kit (sold separately) before reassembly.
• Check the motor shaft for wear at the seal. If it shows
1. Place the impeller/inner drive assembly with the
signs of wear, replace the pump.
impeller facing up in an arbor press. If necessary
• Check the motor bearings by rotating the motor support the bottom of the assembly with blocks to
manually. If the shaft rotation is not smooth or has allow the bushing to fall out.
radial/axial end-play, replace the pump.
2. Insert a 1 in. (25 mm) diameter plastic or wooden
If needed, contact Dometic Customer Support for a shaft through the impeller and press the bushing out.
I pump wear kit or pump wet end replacement kit.
3. Remove the impeller assembly from the arbor press.

7.4.1 Impeller Bushing Wear Tolerance 4. Place the impeller assembly on a flat surface with the
impeller thrust ring face down.
Use the following diagram and table to determine the
wear on the impeller bushing. If the measured inner 5. With the slotted face of the replacement bushing
diameter exceeds the maximum tolerance, replace the facing the rear of the inner drive, align the flat in the
bushing. bushing with the flat in the inner drive magnet.
6. Gently push the bushing into the inner drive until the
bushing bottoms out.
7. Follow the instructions in “7.7 Reassembling the
Pump” on page 14 to reassemble the pump.

EN 13
Maintenance Magnetic-Drive Centrifugal Pump

7.6 Installing a Pump Wet End 2. Remove the screws or bolts and lock-washers (if
present) securing the pump head to the motor
Replacement Kit (Optional) adapter/barrier. Use tools appropriate for the
If any of the pump components besides the impeller fasteners installed.
bushing require replacement, follow the instructions
3. Firmly hold the pump head (or the side that is not
below to install the pump wet end replacement
clamped) and pull straight out to disengage the
kit before reassembling the pump. This kit is sold
pump head and motor.
separately. It includes the pump head that attaches to
the motor. 4. Align the holes on the replacement pump wet end
assembly with the holes on the motor adapter.
1. For small pumps 2 hp (1.5 kW) or less, place the
pump in an upright position on the fan end of 5. Install the screws or bolts and lock washers (if
the motor or securely clamp the pump feet to a present).
workbench. For larger pumps with 3 hp (2.2 kW) or
greater, place the pump and motor securely on the I Refer to Figure 9, 10, or 11 on page 1514-15
(depending on the pump model) for a reassembly
floor with the pump head facing up.
diagram.

7.7 Reassembling the Pump

w r t d h
f
y
g

9 P030 Reassembly

w i a
o
s d f h
r t
e y u g

10 P045, P062, P075, P100 Reassembly

14 EN
Magnetic-Drive Centrifugal Pump Maintenance

i
q w oa s d h
r t f
e
g

y u

11 P137, P150, P200 Reassembly

q Pump Housing t Impeller Drive Assembly o Barrier O-Ring f Outer Drive Magnet
a Clamp Ring (not g Motor Shaft
w Housing O-Ring y Impeller Bushing included on P200) h Motor
e Impeller Thrust Ring u Impeller Shaft s Clamp O-Ring j Foot (not included
r Impeller Assembly i Motor Barrier d Motor Adapter on P200)

1. Place the clamp o-ring on the clamp ring, and install 8. Install the remaining pump housing fasteners and
it on the motor adapter. Press firmly to ensure a tight finger-tighten.
seal. (This step does not apply to the P030).
9. Use a socket wrench or screwdriver (depending
2. Place the barrier o-ring on the motor barrier and on fasteners) to tighten all bolts evenly using a star
install it on the motor adapter. (This step does not pattern.
apply to the P030).
3. Install the impeller shaft, aligning the flats on the I Refer to Figure 9, 10, or 11 on page 1514-15
(depending on the pump model) for a reassembly
shaft with the ones in the motor barrier. Make sure diagram.
the impeller shaft is completely seated in the motor
barrier. (This step does not apply to the P030).
4. Assemble the impeller thrust ring, the impeller drive
assembly, and the impeller bushing. (The P030
impeller assembly has the thrust ring and drive
assembly included within it.)
5. Place the housing o-ring in the groove on the pump
housing and apply an oil-free lubricant.
6. Install the pump housing onto the pump, making
sure the discharge is in the correct orientation for the
installation.
7. Holding the pump housing with one hand, install
and finger-tighten two bolts or screws and washers (if
present) in opposite locations.

EN 15
Troubleshooting Magnetic-Drive Centrifugal Pump

8 Troubleshooting
Use the instructions that follow to resolve occurrences that are not a result of defective workmanship or materials.

Problem Possible Cause Recommended Solution

The flow is insufficient or There is an air leak in the suction piping. Check the pipe connections and tighten the seals.
nonexistent.
The pump has not been primed. Ensure the pump head is filled with fluid before starting.

The system head is higher than expected. Check the application requirements; a larger pump may
be required.
There is a closed valve. Open the suction and discharge valves.

The viscosity or specific gravity is too high. Check the fluid mixture concentrations.

The suction lift is too high or there is Ensure the proper inlet pressure. The pump should be
insufficient NPSH. either below water level or in a fully pressurized loop.
There is a clogged suction line or impeller Check the inlet strainer and pump lines, and remove
vane. debris.
The motor is rotating incorrectly. Check the wiring to ensure the installed configuration
matches wiring diagram on the pump.
The pressure is low. There is air or gas in the liquid that is running Bleed the air out of the system using an automatic bleeder
through the pump. or manually open a bleeder line at the highest point.
The impeller diameter is too small. Check the application requirements; a larger pump may
be required.
The system head is lower than expected. Check the application requirements; a smaller pump may
be required.
The motor is rotating incorrectly. Check the wiring to ensure the installed configuration
matches the wiring diagram on the pump.
The pump is no longer There is a leak in the suction piping. Check the pipe connections and tighten the seals.
primed.
The pump is using an The voltage is too low. Check the generator power output to ensure it is
excessive amount of power. maintaining the proper voltage.
The specific gravity or viscosity is too high. Check the fluid mixture concentrations.

The pump is vibrating or The pump is cavitating from improper suction Ensure the proper inlet pressure is maintained. Check the
making a loud noise. or feed. inlet strainer and the pump lines, and remove debris.
The pump is not mounted securely. Use vibration isolators between the pump mount and the
mounting surface.

9 Disposal 10 Warranty Information

Place the packaging material in the appropriate LIMITED WARRANTY AVAILABLE AT
M recycling waste bins, whenever possible. Consult
a local recycling center or specialist dealer for
WWW.DOMETIC.COM/WARRANTY.
IF YOU HAVE QUESTIONS, OR TO OBTAIN A COPY
details about how to dispose of the product in
OF THE LIMITED WARRANTY FREE OF CHARGE,
accordance with all applicable national and local
CONTACT:
regulations.
DOMETIC CORPORATION
MARINE CUSTOMER SUPPORT CENTER
2000 NORTH ANDREWS AVENUE
POMPANO BEACH, FLORIDA, USA 33069
1-800-542-2477

16 EN
Magnetic-Drive Centrifugal Pump Warranty Information

EN 17
Warranty Information Magnetic-Drive Centrifugal Pump

18 EN
Magnetic-Drive Centrifugal Pump Warranty Information

EN 19
 dometic.com

YOUR LOCAL YOUR LOCAL YOUR LOCAL

341460 2022-12-16

DEALER SUPPORT SALES OFFICE

dometic.com/dealer dometic.com/contact dometic.com/sales-offices

A complete list of Dometic companies, which comprise the Dometic Group, can be found in the public filings of:
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