Service Repair Manual

Models

D7G TRACK-TYPE TRACTOR

D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 1/4

Shutdown SIS

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Product: TRACK-TYPE TRACTOR

Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 3306 ENGINE

Disassembly and Assembly

3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i00991114

Cylinder Head - Remove

SMCS - 1100-011

Removal Procedure
Start By:

A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
B. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
C. Remove the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft
and Pushrods - Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

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Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.

Dispose of all fluids according to local regulations and mandates.

Illustration 1 g00505124

1. Loosen hose clamp (2) on the hose that connects the oil cooler to water pump elbow (1) .

Illustration 2 g00505164

2. Remove two bolts (3) that fasten water pump elbow (1) to the cylinder head. Remove two
bolts (4) that fasten water pump elbow (1) to the water pump.

3. Carefully remove water pump elbow (1) and the gaskets from the engine.

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Illustration 3 g00538842

4. Disconnect tube (5) from the inlet manifold.

Illustration 4 g00538845

5. Remove four bolts (6) and remove air inlet pipe (7) .

Illustration 5 g00541454

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NOTICE

Do not set the cylinder head on a hard, flat surface. Damage may occur
to the fuel injection nozzle tips.

6. Remove all bolts (8) and (9) that hold the cylinder head to the cylinder block.

Illustration 6 g00505311

7. Attach the proper lifting device in order to remove cylinder head (10) from the engine.
Remove cylinder head (10) from the engine. The weight of cylinder head (10) is
approximately 95 kg (210 lb).

Copyright 1993 - 2021 Caterpillar Inc. Sun Jun 27 00:00:09 UTC+0800 2021
All Rights Reserved.
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Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 3306 ENGINE

Disassembly and Assembly

3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i07489822

Cylinder Head - Install

SMCS - 1100-012

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Note: When the cylinder head is removed, a new spacer plate gasket must be installed. Refer to
Disassembly and Assembly, "Spacer Plate - Remove and Install".

1. Ensure that the surface of the cylinder head is clean and dry. Install a new dry cylinder head
gasket onto the cylinder block.

Illustration 1 g00541495

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2. Fasten the proper lifting device to cylinder head (1). Put cylinder head (1) in position on the
cylinder block. Remove the lifting device after cylinder head (1) is positioned.

Illustration 2 g00541497

3. Apply clean engine oil to the threads and the washer faces of cylinder head bolts (2) and (3).
Install cylinder head bolts (2) and (3). Tighten the cylinder head bolts finger tight.

Note: Do not tighten the cylinder head bolts at this time.

Illustration 3 g00511493

4. Install pushrods (4). Make sure that the pushrods are installed in the original location and
that the pushrods are seated correctly in the valve lifters.

5. Loosen the adjusting screws on rocker arms (5) for valve clearance. This will prevent a bent
valve or a broken pushrod during installation.

6. Install a new O-ring seal in the rear rocker arm support.

7. Apply clean engine oil to all the rocker shaft bolts except bolt (25). Refer to illustration 5.

8. Put rocker shaft assembly (5) in position on the cylinder head. Make sure that the dowels in
the rocker shaft supports are aligned with the dowel holes in the cylinder head.

9. Ensure that the rocker arms are aligned with the pushrods and install the rocker shaft
mounting bolts. Tighten the rocker shaft mounting bolts finger tight.

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Illustration 4 g00602759
3304B torque sequence

10. Tighten the cylinder head bolts by hand, as follows:

a. Tighten all the bolts (1 through 18) in the numerical sequence to a torque of
150 ± 15 N·m (115 ± 12 lb ft).

b. Tighten all the bolts (1 through 18) again in the numerical sequence to a torque of
250 ± 17 N·m (185 ± 13 lb ft).

c. Tighten all the bolts (1 through 18) again in the numerical sequence to a final torque
of 250 ± 17 N·m (185 ± 13 lb ft).

d. Tighten all the remaining bolts (A through E) to a torque of 43 ± 7 N·m (32 ± 5 lb ft).

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Illustration 5 g00328807
3306B torque sequence

11. Tighten the cylinder head bolts by hand, as follows:

a. Tighten all the bolts (1 through 26) in the numerical sequence to a torque of
150 ± 15 N·m (115 ± 12 lb ft).

b. Tighten all the bolts (1 through 26) in the numerical sequence to a torque of
250 ± 17 N·m (185 ± 13 lb ft).

c. Tighten all the bolts (1 through 26) again in the numerical sequence to a final torque
of 250 ± 17 N·m (185 ± 13 lb ft).

d. Tighten all the remaining bolts (A through G) to a torque of 43 ± 7 N·m (32 ± 5 lb ft).

12. Adjust the inlet valve lash to 0.38 mm (.015 inch) and the exhaust valve lash to 0.64 mm
(.025 inch). Tighten the locknuts for the adjusting screws to a torque of 29 ± 7 N·m
(22 ± 5 lb ft). Refer to the Testing and Adjusting, "Air Inlet and Exhaust System" topic for
additional information on valve lash adjustments.

Illustration 6 g00511911

13. Put the gasket and air inlet pipe (7) in position on the cylinder head. Install four bolts (6) to
fasten air inlet pipe (7) to the cylinder head.

Illustration 7 g00541522

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14. Connect tube (8) to the inlet manifold.

Illustration 8 g00541524

15. Put the gaskets and water pump elbow (11) in position on the engine. Install two bolts (9)
that fasten water pump elbow (11) to the cylinder head. Install two bolts (10) that fasten
water pump elbow (11) to the water pump.

Illustration 9 g00541527

16. Tighten hose clamp (12).

End By:

a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".

b. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".

c. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".

Copyright 1993 - 2021 Caterpillar Inc. Sun Jun 27 00:01:05 UTC+0800 2021
All Rights Reserved.
Private Network For SIS Licensees.

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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 1/4

Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 3306 ENGINE

Disassembly and Assembly

3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i01045029

Spacer Plate - Remove and Install

SMCS - 1221-010

Removal Procedure
Start By:

A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Illustration 1 g00540847

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1. Remove O-ring seal (1), water seals (3) and water directors (4) from spacer plate (2) .

Illustration 2 g00540857

NOTICE

Do not damage the dowels as the spacer plate is removed.

2. Remove spacer plate (2) from the cylinder head.

Illustration 3 g00540895

3. Remove O-ring seal (6) and spacer plate gasket (5) from the cylinder head.

Installation Procedure

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NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Thoroughly clean the mating surfaces between the spacer plate and the cylinder block.

Illustration 4 g00540895

2. Install new spacer plate gasket (5) and new O-ring seal (6) .

Note: If the dowels in the cylinder block have been removed for any reason, the overall
height of the installation is 16.0 ± 5.0 mm (.63 ± .20 inch).

Illustration 5 g00540857

Note: Both surfaces of the spacer plate, spacer plate gasket and the top of the cylinder block
must be clean and dry. Do not use any gasket adhesive or other substances on these
surfaces.

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3. Install spacer plate (2) on the cylinder head.

Illustration 6 g00540847

4. Install a new O-ring seal (1). Install new water seals (3). Install new water directors (4) .

5. Check the cylinder liner projection. Refer to Disassembly and Assembly, "Cylinder Liner -
Install".

End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".

Copyright 1993 - 2021 Caterpillar Inc. Sun Jun 27 00:02:00 UTC+0800 2021
All Rights Reserved.
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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 1/2

Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 3306 ENGINE

Disassembly and Assembly

3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i00943364

Water Directors - Remove and Install

SMCS - 1115-010

Removal Procedure
Start By:

A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Illustration 1 g00481082

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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 2/2

1. Remove water directors (1) from the cylinder head.

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Thoroughly clean the cylinder head before assembly.

Illustration 2 g00481082

2. Install new water director (1) into the cylinder head. Align the notch in water director (1)
with the "V" mark on the cylinder head.

3. Install water director (1) to a depth of 0.8 ± 0.6 mm (0.031 ± 0.023 inch) below the surface
of the cylinder head.

End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".

Copyright 1993 - 2021 Caterpillar Inc. Sun Jun 27 00:02:56 UTC+0800 2021
All Rights Reserved.
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Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 3306 ENGINE

Disassembly and Assembly

3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i01042782

Lifter Group - Remove and Install

SMCS - 1209-010

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1

Start By:

A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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Illustration 1 g00538891

1. Use Tool (A) to remove valve lifter (1), as shown. Put identification marks on the valve
lifters for installation purposes.

2. Repeat Step 1 for the remainder of the valve lifters.

3. Check the diameter of the valve lifters. The diameter of a new valve lifter must be 33.285 ±
0.015 mm (1.3105 ± 0.0005 inch). The diameter of the bore in the cylinder block for a new
valve lifter must be 33.388 ± 0.050 mm (1.3145 ± 0.0020 inch). The maximum permissible
clearance between the valve lifter and the valve lifter bore in the cylinder block must be
0.30 mm (0.012 inch).

Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1

Illustration 2 g00538891

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1. Put 8T-2998 Lubricant on valve lifter (1) prior to installation. Install valve lifter (1) with
Tool (A) in the original location in the cylinder block.

2. Repeat Step 1 for the remainder of the valve lifters.

End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".

Copyright 1993 - 2021 Caterpillar Inc. Sun Jun 27 00:03:52 UTC+0800 2021
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Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 3306 ENGINE

Disassembly and Assembly

3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i01037991

Camshaft - Remove and Install

SMCS - 1210-010

Removal Procedure
Start By:

A. Remove the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
B. Remove the timing gear cover. Refer to Disassembly and Assembly, "Front Housing -
Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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Illustration 1 g00476744

1. Turn the crankshaft to top center compression stroke for the No. 1 piston. The "C" mark on
the crankshaft gear will be aligned with the "C" mark on the camshaft gear.

Illustration 2 g00476743

Note: Put a mark on the teeth of the fuel injection pump drive gear and the idler gear at
location (A). This will help to keep the engine timing correct during the removal and the
installation of the camshaft. Put a mark on the teeth of the idler gear and camshaft gear (2)
at location (B). When the camshaft is installed, the engine timing will be correct when the
mark at location (A) is aligned with the mark at location (B) and the "C" mark on the
crankshaft gear is aligned with the "C" mark on the camshaft gear.

2. Remove the bolts, the lock and washer (1) .

Illustration 3 g00535590

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NOTICE

Do not damage the lobes or the bearings when the camshaft is

removed.

3. Carefully remove camshaft (3) from the engine.

4. If necessary, remove the bolts that hold camshaft drive gear (2) to the camshaft and remove
the gear.

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Illustration 4 g00535590

1. Put camshaft drive gear (2) in position on the end of camshaft (3). Install the bolts that hold
camshaft drive gear (2) to camshaft (3). Tighten the bolts to a torque of 55 ± 7 N·m (41 ± 5
lb ft).

NOTICE

Do not damage the lobes or the bearings when the camshaft is installed.

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2. Put 8T-2998 Camshaft Lubricant on the camshaft lobes only and put clean engine oil on the
bearing journals.

Note: During the installation of camshaft (3), rotate the camshaft in both directions in order
to prevent binding in the camshaft bearing bores.

3. Carefully install camshaft (3) into the engine.

Illustration 5 g00476743

Illustration 6 g00476744

4. Make sure that the mark on the teeth of the fuel injection pump drive gear and the idler gear
are in alignment at location (A). Make sure that the mark on the teeth of the idler gear and
camshaft gear (2) are in alignment at location (B). Align the "C" marks on the crankshaft
gear and camshaft gear (2). When all of the timing marks are in alignment the engine timing
is correct.

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5. Install washer (1), the lock and the two bolts that hold the camshaft in position in the
engine.

End By:

a. Install the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
b. Install the timing gear cover. Refer to Disassembly and Assembly, "Front Housing - Install".

Copyright 1993 - 2021 Caterpillar Inc. Sun Jun 27 00:04:48 UTC+0800 2021
All Rights Reserved.
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Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 3306 ENGINE

Disassembly and Assembly

3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i02473351

Camshaft Bearings - Remove and Install

SMCS - 1211-010

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
8S-2241 Camshaft Bearing Tool Group 1
A
8H-0684 Ratchet Wrench 1

Start By:

A. Remove the Flywheel Housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
B. Remove the Oil Pan Plate. Refer to Disassembly and Assembly, "Oil Pan Plate - Remove
and Install".
C. Remove the Camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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Illustration 1 g00478567

1. Use Tool (A) to remove the camshaft bearing from the cylinder block. Start with the front
bearings and work to the rear bearing.

Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
8S-2241 Camshaft Bearing Tool Group 1
A
8H-0684 Ratchet Wrench 1

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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Illustration 2 g00478567

1. Use Tool (A) to install the camshaft bearings in the 3304B and 3306B cylinder block.

Note: The camshaft bearings in the 3304B have pressure lubrication. The intermediate
camshaft bearings and the rear camshaft bearings in the 3306B have splash lubrication.

2. Install the camshaft bearings in the 3304B cylinder block, as follows:

(a) Install the front bearing to a depth of 0.57 ± 0.5 mm (0.022 ± 0.02 inch). Ensure that the
oil holes are in a horizontal position and that the camshaft bearing joint is at the top of the
engine. The camshaft bearing joint can not be more than 15° degrees from vertical in either
direction.

(b) Install the center bearing to a depth of 303.2 ± 0.5 mm (11.94 ± 0.02 inch). Ensure that
the oil holes in the camshaft bearing are in alignment with the oil holes in the cylinder
block.

(c) Install the rear bearing to a depth of 604.9 ± 0.5 mm (23.81 ± 0.02 inch). Ensure that the
oil holes in the camshaft bearing are in alignment with the oil holes in the cylinder block.

Illustration 3 g00478822

1. Install the camshaft bearings in the 3306B cylinder block, as follows:

2. Install front bearing (B) to a depth of 0.5 ± 0.5 mm (.02 ± .02 inch). Ensure that the oil holes
are in a horizontal position and that the camshaft bearing joint is at the top of the engine.
The camshaft bearing joint cannot be more than 15 degrees from the vertical position in
either direction.

3. Install the remainder of the bearings. Install the bearings to the dimensions that are given
from the front face of the cylinder block: (C) 154.0 ± 0.5 mm (6.06 ± .02 inch), (D) 303.2 ±

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0.5 mm (11.94 ± .02 inch), (E) 601.7 ± 0.5 mm (23.69 ± .02 inch) and (F) 903.4 ± 0.5 mm
(35.57 ± .02 inch).

End By:

a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
b. Install the oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate -
Remove and Install".
c. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".

Copyright 1993 - 2021 Caterpillar Inc. Sun Jun 27 00:05:43 UTC+0800 2021
All Rights Reserved.
Private Network For SIS Licensees.

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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 1/3

Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 3306 ENGINE

Disassembly and Assembly

3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i00974130

Engine Oil Pan - Remove and Install

SMCS - 1302-010

Removal Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.

Dispose of all fluids according to local regulations and mandates.

1. Drain the engine oil from the engine into a suitable container for storage or disposal.

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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 2/3

Illustration 1 g00541041

2. Loosen nut (4) and move the overflow tube away from the oil level gauge guide. Loosen nut
(3) and remove the oil level gauge guide from the engine.

3. Remove bolts (1) and the washers that hold the engine oil pan in position. Remove engine
oil pan (2) and the gasket from the engine oil pan plate.

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Illustration 2 g00541041

1. Put the gasket and engine oil pan (2) in position on the engine oil pan plate. Install bolts (1)
and the washers that hold the engine oil pan in position.

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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 3/3

2. Install the oil level gauge guide and tighten nut (3). Fasten the overflow tube to the oil level
gauge guide and tighten nut (4) .

3. Fill the crankcase with engine oil to the proper level. Refer to Operation and Maintenance
Manual, "Refill Capacities".

Copyright 1993 - 2021 Caterpillar Inc. Sun Jun 27 00:06:39 UTC+0800 2021
All Rights Reserved.
Private Network For SIS Licensees.

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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 1/3

Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 3306 ENGINE

Disassembly and Assembly

3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i01111802

Engine Balancer Shaft - Remove and Install

SMCS - 1220-010-JF

Removal Procedure
Start By:

A. Remove the front housing cover. Refer to Disassembly and Assembly, "Front Housing
Cover - Remove".
B. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 2/3

Dispose of all fluids according to local regulations and mandates.

Note: The oil pan plate has been removed for photo purposes only.

Illustration 1 g00590442

1. Remove plates (2) that hold the balancer shaft in the cylinder block.

2. Remove balancer shafts (1) from the cylinder block.

Installation Procedure

Illustration 2 g00590449

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 3/3

1. Install the balancer shafts in each side of the cylinder block.

2. Install plates (2) and the bolts that hold the balancer shafts in position in the cylinder block.

Note: Ensure that the balancer shafts are in time before the oil pump is installed.

End By:

a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
b. Install the front housing cover. Refer to Disassembly and Assembly, "Front Housing Cover
- Install".

Copyright 1993 - 2021 Caterpillar Inc. Sun Jun 27 00:07:35 UTC+0800 2021
All Rights Reserved.
Private Network For SIS Licensees.

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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 1/4

Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 3306 ENGINE

Disassembly and Assembly

3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

i01135419

Engine Balancer Shaft Bearings - Remove and Install

SMCS - 1220-010-BD

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
8S-2241 Camshaft Bearing Tool Group 1
A
8H-0684 Ratchet Wrench 1

Start By:

A. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan -
Remove".
B. Remove the balancer shaft. Refer toDisassembly and Assembly, "Balancer Shaft -
Remove".
C. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing
Remove" .

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

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D7G TRACTOR / POWERSHIFT / 65V05546-UP (MACHINE) POWERED BY 330... 2/4

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

Illustration 1 g00602186

Use Tool (A) to remove the six balancer shaft bearing. Pull the balancer shaft bearings toward the
flywheel end of the engine.

Installation Procedure

Illustration 2 g00602186

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