Protection Coordination Study And Protection

Setting

Cadangan Stesen Janakuasa Elektrik Sekam Padi 9.95MW Naka

Kedah Untuk Tetuan Majunaka Eco Energy

No Description Page

1 Propose Setting Protection Scheme

2 Setting Protection Calculation

Attachment
3 Single Line Diagram

4 Generator Data Sheet

5 12.5 MVA Step Up Transformer

6 11kV AIS Panel Fiah Site

7 33kV AIS Panel Fiah Site

8 33kV GIS TNB Site

9 PSS Study

10 ANSI Device numbers

11 REJ601 ABB Relay

12 SEL751 Feeder Protection Relay

Protection Coordination Study And Protection Setting

Cadangan Stesen Janakuasa Elektrik Sekam Padi 9.95MW Naka Kedah Untuk
Tetuan Majunaka Eco Energy

( Total Approved Capacity 7.9MW )

Prepared by :
Erni Bt Abdul Ghani
Jurutera Projek
IFME Consultants Sdn Bhd

Check & Approved by :

Ir Abdul Halim Bin Jaffri
Profesional Engineer
IFME Consultants Sdn Bhd
 Cadangan Stesen Janakuasa Elektrik Sekam Padi 9.95MW Naka Kedah Untuk
Tetuan Majunaka Eco Energy

Protection Setting Requirement

Generator
Size 9.95 KW
Voltage 11000 V
Full Load Current 653 A
Power Factor 0.8 lag to 0.9 lead
Xd"(SAT) 19.4 %

Transformer
Voltage Primary 33000 V
Voltage Secondary 11000 V
Rating 12.5 MVA
Vector Group Dyn11
Impedence 8.35 %

Cable
Cable Length 1.3 KM
Cable Type 150mmsq 3C AL/XLPE/SCT/PVC/ABC
Resistance per km 0.206 ohm/km
Reactance per km 0.123 ohm/km

O/C RELAY E/F RELAY

Load Nearest
Relay IDMT t= time to
Current CT Ratio setting % of CT TMS % of CT TMS
Location Characteristic trip
(A) current (A)
A Std Inverse 300.0 600 300.0 50 0.18 0.62 10 0.14
B Std Inverse 210.0 600 210.0 35 0.14 0.40 5 0.1

REVERSE POWER RELAY

Est. Reverse Primary Primary Secondary Trip Delay

Relay Loc Voltage CT ratio
Current (A) kVA VA (sec)

A 33000 1.21 300 69 4 60

FAULT LEVEL CALCULATION

Reference taken from PSS from TNB on the proposed of 7.9MW biomas at PPU Naka
Short curcuit current base on at connection point at PPU Naka is = 1.45 kA
Voltage = 33000
a) Grid
MVA = √3 x V x Isc
= 82.9 MVA

b) Cable
For the 33kV 150 ABC cable the following data are obtained from manjfacturer
Resistance per km = 0.206 ohm/km
Reactance per km = 0.123 ohm/km
Cable length = 1.3 km

= √(Resistance^2 + Reactance^2)
Impedance per km , Z
Z = 0.240
Total Z 0.312 at cable length given

MVA Cable = V2/Z

= 3491445545.6 x 10^-6
= 3491.45 MVA

c) Transformer

MVA tx = S = 12.5
Z pu (impedance) 0.0835

= 149.7 MVA

d) Generator
The Generator operate at between pf 0.8 lagging and 0.9 leading
power factor avg = 0.8 as average power factor
Real power = 9.95 MW
Zpu = X"d (sat) = 19.4 % = 0.19
S = Apparent Power = Real power = 12.4375 MVA
pf

MVA gen = S = 64.11

Z pu

The fault at a point is calculated by summing the MVA sources feeding to the point with the parallel
resistance method used to combined MVA sources from the same feeder in the same direction.

At point A (contribution from cable/tx/gen+grid)

MVAA = (1/cable + 1/tx + 1/gen)^-1 + grid

= 127.2 MVA

At point B/C (contribution from grid/cable+tx/gen)

MVABC = (1/grid+1/cable)^-1 + (1/tx+1/gen)^-1
= 125.8 MVA
At point D/E (contribution from grid/cble/tx+gen
MVADE = (1/grid+1/cable+1/tx)^-1+ gen
= 116.7 MVA

2. FAULT CURRENT CALCULATION

The fault current is calculated from : I f = MVAx1000 kA

√3xV

Fault
Point MVA current If
(KA)
A 127.2 2.23
B/C 125.8 2.20
D/E 116.7 6.12

3. LOAD CURRENT CALCULATION

The load current is calculated from : IL = P(MW) x 1000000

√3xVxpf

A = 13.72 MW
B = 9.60 MW
C = 10.15 MW
D = 10.36 MW
E = 10.97 MW

OC
Load
I MW V LOC. ct size MW volt
current
A 13.72 33000 300.0 A 600.0 13.72 33000
B 9.60 33000 210.0 B 600.0 9.60 33000
C 10.15 33000 222.0 C 600.0 10.15 33000
D 10.36 11000 680.0 D 800.0 10.36 11000
E 10.97 11000 720.0 E 800.0 10.97 11000

Max Fault Current Load

Location
(kA) Current (A)
A 2.23 300.0
B 2.20 210.0
C 2.20 222.0
D 6.12 680.0
E 6.12 720.0
4. OVERCURRENT SETTING CALCULATION

The formula to calculate trip time is , t = TMS x 0.14/(Ir^0.02-1)

 where t = time to trip
TMS time multiplier setting
Ir = max fault current
primary setting current

The setting are calculated from location A (TNB PPU Naka ) with the TMS selected as 0.18 which is standard
for TNB. Based on the load current of 300A

The nearest available setting is 300 A. (50 % of 600/300/5 CT)

primary setting current = 300 A
TMS selected at TNB = 0.18

The trip time at is calculated as:

tE = 0.18 x 0.14
((2230/300)^0.02-1)

tE = 0.62

Relay downstream from E are graded with suitable trip time diffrentiation and ther TMS calculated by adjusting the formula. The
trip time at B should be faster than A. The trip time at C,D & E are progressively slower than B.

The formula to calculate trip time is , t = TMS x 0.14/(Ir^0.02-1)

p = 0.14/(Ir^0.02-1)
TMS = t
p

Nearest
Max Fault t= time to
Location Load Current (A) setting Ir=F/S p TMS
Current (A) trip
current (A)

A 2225 300.0 300.0 7.418 3.42 0.62 0.1800

B 2202 210.0 210.0 10.487 2.91 0.40 0.1375
C 2202 222.0 222.0 9.919 2.98 0.48 0.1593
D 6123 680.0 680.0 9.004 3.12 0.53 0.1701
E 6123 720.0 720.0 8.504 3.20 0.58 0.18
** selected based on TNB setting

As the TMS will be set in steps of 0.05 the calculated TMS is rounded to the nearest 0.01. The E/F relay is set at 10%,0.2 for
location A as per refer TNB data given.

5. IDMT O/C and E/F SETTING

O/C RELAY E/F RELAY

 Load Nearest
Relay IDMT t= time to setting
Current CT Ratio setting % of CT TMS % of CT
Location Characteristic trip amp
(A) current (A)

A Std Inverse 300.0 600 300.0 50 0.18 0.62 10 60

B Std Inverse 210.0 600 210.0 35 0.14 0.40 5 30
C Std Inverse 222.0 600 222.0 37 0.16 0.48 5 30
D Std Inverse 680.0 800 680.0 85 0.17 0.53 13 104
E Std Inverse 720.0 800 720.0 90 0.18 0.58 15 120

6.REVERSE POWER RELAY

Calculation Of Losses in the System

a) Power loss at Fiah 11kV and switchgears and PPPU NAKA= negligible

b) Power loss for 11kV cable (1C 500mm AL/XLPE/SCT/PE/PE Cable)

Manufacturer data = 0.0804 ohm/km
2 cables per phase and 30m length :
= 0.0402 x 0.03 = 0.001206
cable resistance
Power loss = 3i^2R = 3x(iD)^2x0.001206
= 1672.87 W
= 1.67 kW
c) Power Loss in step up transformer = Tx No Load Loss (refer to manufacturer)
= 8 kW

d)POwer loss in 33kV 185 sqmm AL/ XLPE/SCT/PVC/AWA/PVC Cable

Manufacturer data = 0.211 ohm/km
150m length : cable resistance = 0.211 x 0.15 = 0.03165

Power loss = 3i^2R = 3x(iB)^2xcable resistence

= 4185.37 W
= 4.19 kW

e)Power loss in 33kV 150mm AL/XLPE/SCT/PVC/ABC

Manufacturer data = 0.206 ohm/km
1.3km length : cable resistance = 0.206 x 1.3 = 0.2678
Power loss = 3i^2R = 35413.6478 w
= 35.4 kW

Total power loss = 1.67 + 8 + 4.2 + 35.4

= 49.27 kW

For RPR setting we request to follow as per in PSS report.

Hence the power loss for RPR setting = 55.29 kW

= 69.1 kVA

The MV and LV currents are calculated from the above loss using , I = (kVA x 1000)/ (√3xV)
The primary current at 109.4kVA , 33000V = 1.21 A
The relay is set to nearest higher setting i.e 1% of 300/5 CT ratio = 1.21 A

Primary kVA = (√3x I x V)/1000 = (1.732 x 1.21 x 33000) = 69

1000

Secondary VA = (primary kVA x 1000)/ (CT Ratio x Voltage ratio ) = 4

Est. Reverse Primary Primary Secondary Trip Delay

Relay Loc Voltage CT ratio
Current (A) kVA VA (sec)

A 33000 1.21 300 69 4 60

7.OTHER RELAYS
Over/Under Voltage Relay
Over Voltage Setting Under Voltage Setting

% of % of
Relay Loc Voltage Value (V) Value (V)
Nominal Nominal

D 11000 12100 10% 29700 -10%

Over/Under Fequency Relay

Over Freq Setting Under Freq Setting

Frequency % of % of
Relay Loc Value (V) Value (V)
(Hz) Nominal Nominal

D 50 52.5 +5% 47.5 -5%

ROCOF/Vector Shift Relay

Vector Switch
ROCOF
Relay Loc Shift on time
Setting
Setting delay
D 3Hz/sec 8 degrees 1.5 sec

8.CURRENT DIFFERENTIAL RELAY

- Use default settings of relay
OC EF
set amp % MW amp %

300.0 50% 2.7 60 10%

210.0 35% 1.4 30 5%
222.0 37% 1.4 30 5%
679.7 85% 1.6 104 13%
719.7 90% 1.8 120 15%
ting the formula. The

TMS
setting

0.18
0.14
0.16
0.17
0.18

et at 10%,0.2 for

E/F RELAY
 TMS

0.14
0.1
0.1
0.1
0.1

@0.8 pf
kVA

VA
 Appendix 1

DETAIL SINGLE LINE DIAGRAM

11| Page 14| Page

Appendix 2
 CABLE DATASHEET

12| Page 15| Page

Appendix 3
 GENERATOR DATA SHEET

13| Page 16| Page

 Appendix 4

12.5 MVA TRANSFORMER 33KV SW

17| Page
Appendix 5
11KV SWITCHGEAR FiAH SITE POWE

18| Page
Appendix 6
33KV SWITCHGEAR FiAH SITE
 Appendix 7

33KV SWITCHGEAR TNB SITE

Appendix 8
POWER SYSTEM STUDY
 Protection Coordination Study And Protection
Setting

Cadangan Stesen Janakuasa Elektrik Sekam Padi 9.95MW Naka Kedah

Untuk Tetuan Majunaka Eco Energy

( Total Approved Capacity 7.9MW )

Prepared by :
Erni Bt Abdul Ghani
Jurutera Projek
IFME Consultants Sdn Bhd

Check & Approved by :

Ir Abdul Halim Bin Jaffri
Profesional Engineer
IFME Consultants Sdn Bhd
FAULT LEVEL CALCULATION

Reference taken from PSS from TNB on the proposed of 7.9MW biomas at PPU Naka
Short curcuit current base on at connection point at PPU Naka is = 1.45 kA
Voltage = 33000
a) Grid
MVA = √3 x V x Isc
= 82.9 MVA

b) Cable
For the 33kV 150 ABC cable the following data are obtained from manjfacturer
Resistance per km = 0.206 ohm/km
Reactance per km = 0.123 ohm/km
Cable length = 1.3 km

Impedance per km , = √(Resistance^2 + Reactance^2)

Z
Z = 0.240
Total Z 0.312 at cable length given

MVA Cable = V2/Z

= 3491445545.6 x 10^-6
= 3491.45 MVA

c) Transformer

MVA tx = S = 12.5
Z pu (impedance) 0.0835

= 149.7 MVA

d) Generator
The Generator operate at between pf 0.8 lagging and x leading
power factor avg = 0.8 as average power factor
Real power = 9.95 MW
Zpu = X"d (sat) = 19.4 % = 0.19
S = Apparent Power = Real power = 12.4375 MVA
pf

MVA gen = S = 64.11

Z pu
The fault at a point is calculated by summing the MVA sources feeding to the point with the parallel
resistance method used to combined MVA sources from the same feeder in the same direction.

At point A (contribution from cable/tx/gen+grid)

MVAA = (1/cable + 1/tx + 1/gen)^-1 + grid

= 127.2 MVA

At point B/C (contribution from grid/cable+tx/gen)

MVABC = (1/grid+1/cable)^-1 + (1/tx+1/gen)^-1
= 125.8 MVA

At point D/E (contribution from grid/cble/tx+gen

MVADE = (1/grid+1/cable+1/tx)^-1+ gen
= 116.7 MVA

2. FAULT CURRENT CALCULATION

The fault current is calculated from : I f = MVAx1000 kA

√3xV

Fault
Point MVA current If
(KA)
A 127.2 2.23
B/C 125.8 2.20
D/E 116.7 6.12
3. LOAD CURRENT CALCULATION

The load current is calculated from : IL = P(MW) x 1000000

√3xVxpf

For E we use full rating governer = 9.95 MW

For D we add 5% from C = 9.2 MW
For C we add 5% from B = 8.7 MW
For B we use export power 7.9MW and add 5% = 8.3 MW
For A we use full rating of governor = 9.95 MW

Load
I MW V
current
A 9.95 33000 217.6 10 30 1371.744
B 8.3 33000 181.5 4 12 548.6976
C 8.7 33000 190.6 5 15 685.872
D 9.2 11000 600.4 5 40 609.66
E 9.95 11000 652.8 5 40 609.66

Max Fault Current Load

Location
(kA) Current (A)

A 2.23 217.6
B 2.20 181.5
C 2.20 190.6
D 6.12 600.4
E 6.12 652.8

4. OVERCURRENT SETTING CALCULATION

The formula to calculate trip time is , t = TMS x 0.14/(Ir^0.02-1)

where t = time to trip

TMS time multiplier setting
Ir = max fault current
primary setting current

The setting are calculated from location E (TNB PPU Naka ) with the TMS selected as 0.25 which is
standard for TNB. Based on the load current of 218.7A we add 10% to allow for transient peaks.

217.6 x 1.1 = 239.37 Amp

The nearest available setting is 245 A. (81.67 % of 600/300/5 CT)
primary setting current = 245 A
TMS selected at TNB = 0.25

The trip time at is calculated as:

tE = 0.25 x 0.14
((2230/245)^0.02-1)

tE = 0.78

Relay downstream from E are graded with suitable trip time diffrentiation and ther TMS calculated by adjusting
the formula. The trip time at B should be faster than A. The trip time at C,D & E are progressively slower than
B.

The formula to calculate trip time is , t = TMS x 0.14/(Ir^0.02-1)

p = 0.14/(Ir^0.02-1)
TMS = t
p

Primary
Max Fault Load Nearest
setting t= time to TMS
Location Current Current setting Ir=F/S p TMS
Current trip setting
(A) (A) current (A)
(A)
A 2225 217.6 239.4 240 9.272 3.07 0.78 0.2524 0.25
B 2202 181.5 199.7 200 11.009 2.85 0.13 0.0456 0.05
C 2202 190.6 209.7 210 10.484 2.91 0.27 0.0928 0.1
D 6123 600.4 660.4 661 9.263 3.08 0.45 0.1463 0.15
E 6123 652.8 718.1 719 8.516 3.20 0.47 0.15 0.15
** selected based on TNB setting

As the TMS will be set in steps of 0.05 the calculated TMS is rounded to the nearest 0.01. The E/F relay is set
at 10%,0.2 for location A as per refer TNB data given.

5. IDMT O/C and E/F SETTING

 O/C RELAY E/F RELAY

IDMT Load Nearest

Relay t= time to
Characteri Current CT Ratio setting % of CT TMS % of CT TMS
Location trip
stic (A) current (A)

A Std Inverse 217.6 300 240 80 0.25 0.78 10 0.2

B Std Inverse 181.5 300 200 67 0.05 0.13 4 0.05
C Std Inverse 190.6 300 210 70 0.10 0.27 5 0.1
D Std Inverse 600.4 800 661 83 0.15 0.45 5 0.1
E Std Inverse 652.8 800 719 90 0.15 0.47 5 0.1

6.REVERSE POWER RELAY

Calculation Of Losses in the System

a) Power loss at Fiah 11kV and switchgears and PPPU NAKA= negligible

b) Power loss for 11kV cable (2 x 1C 500mm Cu XLPE/PVC Cable)

Manufacturer data = 0.0804 ohm/km
2 cables per phase and 30m
= 0.0804 x 0.03 = 0.002412
length : cable resistance
Power loss = 3i^2R = 3x(518.3)^2x0.002412
= 238.42 W
= 0.24 kW
c) Power Loss in step up transformer = Tx No Load Loss (refer to manufacturer)
= 8 kW

d)POwer loss in 33kV cable from part 1 the cable resistence is = 0.206 ohm/km
Resistence of 1.3km length = 0.206 x 1.3 = 0.2678
Power loss = 3i^2R = 22450.1697 w
= 22.5 kW

Total power loss = 0.24 + 8 + 22.5

= 30.69 kW

For RPR setting we request for twice the calculated value to allow for margin of error, low power factor and
more stable operation.

Hence the power loss for RPR setting = total power loss x 2 = 61 kW
= 77 kVA @0.8 pf

The MV and LV currents are calculated from the above loss using , I = (kVA x 1000)/ (√3xV)

The primary current at 77kVA , 33000V = 1.34 A

The relay is set to nearest higher setting i.e 1% of 300/5 CT ratio = 3 A
Primary kVA = (√3x I x V)/1000 = (1.732 x 6 x 33000) = 171 kVA
1000

Secondary VA = (primary kVA x 1000)/ (CT Ratio x Voltage ratio ) = 4 VA

Current Setting

Relay Est. Reverse Primary Primary Primary Secondary Trip Delay

Voltage CT ratio % of CT
Loc Current (A) Amps kVA VA (sec)

A 33000 1.34 300 1% 3 171 4 5

7.OTHER RELAYS
Over/Under Voltage Relay
Over Voltage Setting Under Voltage Setting

Relay % of % of
Voltage Value (V) Value (V)
Loc Nominal Nominal

D 11000 12100 10% 29700 -10%

Over/Under Fequency Relay

Over Freq Setting Under Freq Setting

Relay Frequency % of % of
Value (V) Value (V)
Loc (Hz) Nominal Nominal

D 50 50.5 +1% 49.5 -1%

ROCOF/Vector Shift Relay

Vector Switch
Relay ROCOF
Shift on time
Loc Setting
Setting delay
D 3Hz/sec 8 degrees 1.5 sec

8.CURRENT DIFFERENTIAL RELAY

- Use default settings of relay
LOC. ct size MW volt set amp % MW amp %
A 600.0 13.72 33000 300.0 50% 2.7 60 10%
B 600.0 9.60 33000 210.0 35% 1.4 30 5%
C 600.0 10.15 33000 222.0 37% 1.4 30 5%
D 800.0 10.36 11000 679.7 85% 1.6 104 13%
E 800.0 10.97 11000 719.7 90% 1.8 120 15%

OVER CURRENT EARTH FAULT

LOC. ct size MW volt set amp % tms MW amp % tms
A 600.0 13.72 33000 300.0 50.00% 0.18 2.7 60 10% 0.14
B 600.0 9.60 33000 210.0 35.00% 0.14 1.4 30 5% 0.1
C 600.0 9.37 33000 205.0 34.17% 0.12 1.1 25 4% 0.1
D 800.0 9.30 11000 610.0 76.25% 0.1 0.9 60 8% 0.1
E 800.0 9.94 11000 652.0 81.50% 0.14 1.4 90 11% 0.1
25-26/11 CONTROL CABLE CONTINUITY DI SIP
PIAT PRE INSPECTIO DGN RAUF TNB AD
TERMINATION CONTROL CABLE
PLAN DGN TNB UTK PLUG IN CABLE

TEST 33KV GIS

PLUG IN