Applied Physics for ME stream notes
Applied Physics for ME stream notes
SYLLABUS
Oscillations and vibrations play a more significant role in our lives than we realize. When
you strike a bell, the metal vibrates, creating a sound wave. All musical instruments are based on
some method to force the air around the instrument to oscillate. Oscillations from the swing of a
pendulum in a clock to the vibrations of a quartz crystal are used as timing devices. When you
heat a substance, some of the energy you supply goes into oscillations of the atoms. Most forms
of wave motion involve the oscillatory motion of the substance through which the wave is
moving. Despite the enormous variety of systems that oscillate, they have many features in
common with the simple system of a mass on a spring. The harmonic oscillators have close
analogy in many other fields; mechanical example a weight on a spring, oscillations of charge
flowing back and forth in an electrical circuit, vibrations of a tuning fork, vibrations of electrons
in an atom generating light waves, oscillation of electrons in an antenna etc.,
Periodic Motion: Periodic motion is any motion that repeats itself in equal intervals of time.
Examples:
a swing in motion
a vibrating tuning fork
the Earth in its orbit around the Sun
simple pendulum
directed opposite to the displacement, i.e., towards the equilibrium point. The body performing
SHM is known as a simple harmonic oscillator (SHO).
1. Linear SHM
Eg: 1. The vertical oscillations of a loaded spring suspended from a rigid support.
2. Motion of needle of sewing machine
2. Angular SHM
Eg : 1. Motion of pendulum
2. Vibration of tuning fork
Characteristics of SHM:
Displacement ( ):The distance covered by the body in SHM from its mean position.
Amplitude (a): The maximum displacement of the body from its equilibrium position or mean
position is its amplitude.
Period (T): The time taken by the body to complete one oscillation is its period.
Frequency (ν): Frequency of S.H.M. is the number of oscillations that a oscillating body performs
per unit time.
Module 1 OSCILLATIONS & WAVES
Consider a body of mass ‘m’ executing simple harmonic motion. Let the restoring force be F and the
displacement of the body from its equilibrium position be ‘x’.
Then, for an oscillating body,the restoring force is directly proportional to the displacement from the
mean position.
i.e., F = – kx --------(1)
which is commonly known as Hooke’s Law where ‘k’ is the spring constant or force constant, [
i.e. the restoring force/unit displacement]. The negative sign shows that restoring force acts in the
direction opposite to the displacement ‘x’.
The system must also obey Newton’s second law of motion which states that the force is equal to
mass ‘m’ times acceleration ‘a’, i.e. F = ma.
F = ma
-----------(2)
Solution of this equation is x a sin wt . where, ‘a’ is the amplitude and ‘ω’ is the angular
frequency and ‘t’ is the time elapsed. ‘ω’ is also called as natural frequency of vibration and is
given as √
The Time period & Frequency of oscillation: The time period of oscillation of a spring is
dependent on the spring constant of the spring and the mass of the system. It is independent of the
force of gravity. It is given by
√ where
Sprigs
Physically, force constant is a measure of stiffness. In the case of springs, it represents how much
force it takes to stretch the spring over a unit length. If the spring is strong or stiff, spring constant
k will be large, and k will be small for a weak spring.
Or,
Or,
Therefore,
Or
• Springs are widely used in machines, instruments, devices and installations for various purposes
Applications
It is used in spring balance and engine indicator to measure force.
To absorb shocks and vibrations in automobile, railway shock absorber for suspension
Compression Spring
It is designed to operate with a compression load, so the spring gets shorter as the load is
applied to it
.
Tension Spring
The spring is designed to operate with a tension load, so the spring stretches as the load is applied
to it.
Module 1 OSCILLATIONS & WAVES
Torsion Spring
In which the load is an axial force, the load applied to a torsion spring is a torque or twisting force,
and the end of the spring rotates through an angle as the load is applied.
Leaf spring
The leaf spring consists of a number of flat plates of varying lengths held ogether by means of
clamps and bolts. These are mostly used in truck suspension system. The material used for leaf springs is
usually plain carbon steel
1. Free oscillations
2. Damped oscillations
3. Forced oscillations
Free Oscillation: ‘If an oscillating body oscillates with constant amplitude at its own natural
frequency without the help of any external force is called free oscillation.
Natural Frequency: The natural frequency is the rate at which an object vibrates when it is not
disturbed by an outside force.
Examples for free oscillations:
1. The vertical oscillations of a loaded spring suspended from a rigid support.
2. Motion of needle of sewing machine
Module 1 OSCILLATIONS & WAVES
3. Motion of pendulum
4. Vibration of tuning fork
Equation of motion for free oscillations:
The equation of motion of a free oscillation is given by
Where, m is the mass of the oscillating body, k is the force constant, x is the displacement at the
instant t of an oscillating body.
Damped Oscillation: The oscillations of a body whose amplitude goes on decreases with time
due to the presence of resistive forces is called damped oscillation.
Examples:
Fnet = kx bv
dx
Fnet = kx b
dt
d 2x dx
m b kx 0
dt 2 dt
d 2x b dx k
x 0 -------(1)
dt 2 m dt m
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b b k
Where, 2 , 2
m 2m m
d 2x dx
2 2 x 0 ----------(2)
2 dt
dt
A. .et .x
dx
dt
d 2x
A. .et 2 .x
2
dt
2 x 2 .x 2 x 0
x( 2 2 . 2 ) 0
( 2 2 . 2 ) 0
b b 2 4ac
2a
2 4 2 4 2
2
2 2 2 2
2
2 2 -------(4)
(4) in (3)
2 2 t
x Ae
2 2 t 2 2 t
Or, x A1e
A2 e
-------(5)
dx
dt
2 2 A1e
2 2 t
2 2 t
2 2 A2 e
0
Since t=0,
2 2 A 2 2 A 0
1 2
A1 A2 2 2 A1 A2 0
x0 2 2 A1 A2 0
x0
A1 A2 -------(7)
2 2
x0
2 A1 x0
2 2
1
2 A1 x0
2 2
x
A1 0 1 ----------(8)
2 2 2
x0
2 A2 x0
2 2
2 A2 x0 1
2 2
Module 1 OSCILLATIONS & WAVES
x
A2 0 1 -------(9)
2 2 2
x
2 2 t x0
2 2 t
x 0 1 .e 1 .e -------(10)
2 2 2 2 2 2
This is the expression for decay amplitude.
Depending upon the strength of damping force the quantity can be positive /negative
/zero giving rise to three different cases.
We have the general equation of damped oscillation as (eqn (5))
2 2 t 2 2 t
x A1e
A2 e
2 2 t 2 2 t
t
Or, x e ( A1e A2 e
---------**
When 2 2 , 2 2 is positive.
Let 2 2
Then the eqn ** becomes
x e t ( A1et A2 e t )
That means, there is an exponential decay of the displacement w.r.t time.
i.e., the body, without oscillating, returns from its maximum displacement to the equilibrium
position very slowly and rests there. This is referred as over damped motion.
Eg: The motion of simple pendulum in a highly viscous medium.
Case 2 : If 2 2 , critical damping
When 2 2 ,
Then the eqn ** will be
x e t ( A1 A2 )
Module 1 OSCILLATIONS & WAVES
i.e., the body doesn’t oscillate and returns to its equilibrium position very rapidly. This is referred
as critical damping.
Critical damping provides the quickest approach to zero amplitude compared to other two cases.
When 2 2 , 2 2 is negative.
If 2 2 = 1
Then, 2 2 = i1
the eqn ** will be
x e t ( A1ei1t A2 e i1t )
i.e., the amplitude of the oscillating system will not be constant and decreases exponentially with
time, till the oscillation dies out. This is referred as under damping
Eg: The motion of simple pendulum in air.
Quality Factor
It is defined as the ratio of the energy of the oscillator to the energy lost radian.
It is given by
Module 1 OSCILLATIONS & WAVES
Physical Significance:
Q is a measure of the extent to which oscillator is free from damping. High value of Q
means the damping of oscillating system is low. For an undamped oscillator r = 0, so that Q
is infinite. It specifies the degree damping.
Forced Oscillation: The oscillation in which a body oscillates under the influence of an external
periodic force (also called as driving force) is known as forced oscillation. Here, the amplitude of
oscillation, experiences damping but remains constant due to the external energy supplied to the
system.
Eg: Oscillations of a swing which is pushed periodically by a person.
Theory of Forced Oscillations: Consider a body of mass ‘m’ executing oscillations in a damping
medium, acted upon by an external periodic sinusoidal force ‘ ’. Then its equation of
motion is
Fnet Fres Fdam F forced
Fnet = kx bv F sin o t
dx
Fnet = kx b F sin o t
dt
d 2x dx
m 2
b kx F sin o t
dt dt
d 2 x b dx k F
x sin o t
m dt m
2
dt m
d 2x dx F
2
2 2 x sin o t ------(1)
dt dt m
Where, ‘a’ is the amplitude and is the phase of the oscillating body to be determined.
Module 1 OSCILLATIONS & WAVES
dx
a o cos( o t )
dt
d 2x
a o o sin( o t )
dt 2
d 2x
a o sin( o t )
2
2
dt
F
a o sin(o t ) 2ao cos(o t ) 2 a sin(o t ) sin o t
2
F F
ao sin(o t ) 2 ao cos(o t ) a 2 sin(o t ) sin(o t ).cos cos(o t ).sin
2
m m
m
F
a ( 2 o2 ) . cos --------(2)
m
Similarly, by equating the coefficients of from both the sides, we get
F
2 a o . sin --------(3)
m
Squaring and adding eqn (2) and (3) we get,
2
F
(a ) 2a0
2 2
0 2 2
(cos2 sin 2 )
m
2
2 2 F
a 2
02 4 2 02
m
2
F
a
2 m
2 02 4 2 02
2
F
a m
2
02
2
4 2 02
tan 1 0
0
This shows that the amplitude of vibration is independent of the frequency of force. The amplitude
depends on the magnitude of the applied force. The displacement and force are always in phase.
F /m F /m F
amplitude a
20 b b0
2 0
2m
F
a
b 0
2 0
The phase, tan 1
0
tan 1
2
This shows that the amplitude of vibration is governed by the damping and for small damping
forces the amplitude of vibration is quite large. The displacement lags behind the force by ( ).
F /m
a
4 202 04
Since is very small, 4 2 o2 o4
F /m F /m F
a
04 02 m 02
2 0 2
The phase, tan 1 tan 1
2 02 0
2
Since is very small 0
o
tan 1 0
In this case, the amplitude goes on decreasing and phase difference tends towards π.
Conditions for resonance: For ‘a’ to be maximum, the denominator in the above equation must
be minimum. It is possible when,
i) is minimum, i.e., when the damping caused by the medium is made minimum.
ii) , i.e., when frequency of the applied force ( ) becomes equal to the natural
frequency of vibration of the body ( .
The amplitude is maximum at resonance frequency which decreases rapidly as the frequency
increases or decreases from the resonant frequency.
The rate at which the amplitude decreases with the frequency of the applied external force
on either side of resonant frequency is termed as “sharpness of resonance”.
Significance of sharpness of resonance: The rate at which the change in amplitude occurs near
resonance depends on damping. For small damping, the rate is high and the resonance is said to be
sharp. For heavy damping it will be low, and resonance is said to be flat.
Module 1 OSCILLATIONS & WAVES
Effect of damping: The response of amplitude to various degrees of damping is as shown in the
graph. From the graph, it can be observed that, for larger values of damping coefficient ‘ , the
curve is flat and hence the resonance is flat. On the other hand, for smaller values of damping
coefficient the curve is sharp and it refers to sharp resonance.
The sharpness of resonant peak depends on the damping. If the damping is small, the resonant
peak is sharp, if the damping is large, it is less sharp.
************************************
Shock waves
In Aerodynamics, the speed of the bodies moving in a fluid medium can be classified into
different categories on the basis of following terms
Mach number: it is defined as ratio of the speed of the object to the speed of the sound in
a given medium. i.e.,
2)Super sonic
Module 1 OSCILLATIONS & WAVES
Supersonic waves are mechanical waves which travel with speeds greater than that of
sound i.e., with speeds for which Mach no. >1.
A body with supersonic speed moves ahead leaving behind series of expanding sound
waves. Amplitude of supersonic wave will be very high and it effects medium in which it is
travelling.
Eg: fighter planes.
3) Transonic : As the speed of the object approaches the speed of sound, the flight Mach number is
nearly equal to one, M = 1, and the flow is said to be transonic. At some places on the object, the local
speed exceeds the speed of sound.
4) Hypersonic: For speeds greater than five times the speed of sound, M > 5, the flow is said to
be hypersonic. At these speeds, some of the energy of the object now goes into exciting the chemical
bonds which hold together the nitrogen and oxygen molecules of the air.
Mach cone
A number of common tangents drawn to the expanding sound waves emitted from a body
at supersonic speed constitute a cone called Mach cone.
Mach angle
The angle made by the tangent with the axis of the Mach cone is called the Mach angle (μ)
where M is the Mach number.
Shock waves
Any fluid that propagates at supersonic speeds gives rise to shock wave.
Shock waves are produced by a sudden dissipation of mechanical energy in a medium
enclosed in a small space. The Shock waves depends on pressure, temperature and density
of the medium through which it propagates.
Module 1 OSCILLATIONS & WAVES
Ex: Shock waves are produced in nature during earth quakes called Seismic waves (2km/s
– 8km/s)
Description
Reddy tube consists of a cylindrical stainless steel tube of about 30mm diameter. And of
length nearly 1 m.
It is divided into 2 sections each of length about 50 cm. one is the driver tube other is
driven tube separated by a 0.1mm thick aluminum or paper diaphragm.
It has a piston fitted at the far end of the driver section. Whereas the end of the driven
section is closed.
A digital pressure gauge is mounted in the driver section next to the diaphragm.
Two piezoelectric sensors S1 and S2 are mounted on the driven section.
The driver section is filled with gas termed as driver gas (high pressure) and the gas in the
driven section is termed driven gas.
Working:
The driver gas is compressed by pushing the piston hard into the driver tube until the diaphragm
ruptures.
Following the rupture, the driver gas rushes into the driven section and pushes the driven gas
towards the downstream end which generates a moving shock wave that traverses the length of the
driven section.
The shock wave instantaneously raises the temperature and the pressure of the driven gas.
Characteristics of a Reddy’s tube.
The Reddy’s tube operates on the principle of free piston driven shock tube(FPST)
It is a hand operated shock producing device
It is capable of producing Mach no exceeding 1.5
The rupture pressure is a function of the thickness of the diaphragm
Temperatures exceeding 900 K can ben be easily obtained by the reddy tube. By using He as the
driver gas and Ar as the driven gas.
1. Cell information
By passing shock wave of suitable strength, DNA can be pushed inside a cell without
affecting the functionality of DNA. This has wide biological applications.
2. Wood preservation
Module 1 OSCILLATIONS & WAVES
By using shock waves, chemical preservatives in the form of solutions could be pushed into
the interior of wood samples which helps in withstanding the microbial attacks. By this
method the life of ordinary wood can be increased.
3. Use in Pencil Industry:
In the manufacture of pencils, in the industry, the wood needs to be softened by soaking it in a
polymer at 700C for about 3 hours and then dried. It takes days for the wood to dry.
In the modern process, the liquid is passed into the wood almost instantaneously by placing it
in a liquid and sending a shock wave. The wood is then taken out and it will not take longer
time to dry. The treated wood is ready for the next process without any delay.
4. Kidney stone treatment:
Shock wave is used in a therapy to crush the kidney stones into smaller pieces after which,
they are passed out of the body smoothly through the urinary tracts.
5. Gas dynamics studies:
The extreme conditions of pressure and temperature that can be produced in the shock tube,
helps us to the study of high temperature gas dynamics. This knowledge is useful in the study
of supersonic motion of bodies & hypersonic re-entry of space vehicles into the atmosphere.
6. Shock wave assisted needleless drug delivery:
By using shock waves, drugs can be injected into the body without using needles. The drug is
filled into a cartridge which is kept pressed on the skin & the shock wave is sent into the body
using high pressure. The drug enters the body directly through pores of the skin. In this
process, the patients do not experience any pain.
7. Treatment of dry bore wells:
Water will be available in the bore wells when water accumulates in the bore well through a
number of seepage points which are porous. Sometimes, such seepage points are blocked by
sand particles. A shockwave sent through such a dry bore well, clears the blockages and
makes the bore well into a water source.
Numerical problem
1) The distance between the two pressure sensors in a shock tube is 100mm. The time taken
by a shock wave to travel this distance is 200 microseconds. If the velocity of sound under
the same conditions is 340ms-1, find the Mach number of the shock wave. (4 marks)
Module 1 OSCILLATIONS & WAVES
QUESTIONS:
1. Define simple harmonic motion, Mention the characteristics of SHM, Derive the equation for
simple harmonic motion using Hooke’s law.
2. Obtain the expression for period of oscillations of two springs in series and parallel combination.
3. What are damped oscillations? Give the theory of damped oscillations and hence discuss the case
of under damping.
4. Give the theory of forced oscillations.
5. Define shock waves. Explain the experimental method of producing shock waves and measuring
its Mach number using Reddy Shock tube.
6. Define Mach Number. Distinguish between subsonic, supersonic and hypersonic waves.
NUMERICALS
1) A mass of 25x10-2 kg is suspended from the lower end of vertical spring having a force constant
25N/m. What should be the damping constant of the system so that motion is critically damped?
2) A spring undergoes an extension of 5 cm for a load of 50 g. Find its force constant, angular frequency
and frequency of oscillation, if it is set for vertical oscillations with a load of 200 g attached to its
bottom. Ignore the mass of the spring.
3) A free particle is executing SHM in a straight line with a period of 25 seconds, after 5 seconds it has
crossed the equilibrium point, the velocity is found to be 0.7m/s. find the displacement at the end of 10
seconds, and also the amplitude of oscillations.
4) The distance between the two pressure sensors in a shock tube is 100mm. The time taken by a
shock wave to travel this distance is 200 micro second. If the velocity of sound under the same
conditions is 340ms-1, find the Mach number of the shock wave.
5) A mass of 0.5kg causes an extension of 0.003m in a spring and the system is set for oscillations.
Find i) The force constant for the spring ii) Angular frequency and iii) Time period of the resulting
oscillation.
6) Calculate the peak amplitude of vibration of system whose natural frequency is 1000Hz when
it oscillates in a resistive medium for which the value of damping/unit mass is 0.008rad/s under the
action of an external periodic force /unit mass of amplitude 5N/kg, with tuneable frequency
MODULE 2 - ELASTIC PROPERTIES OF THE MATERIALS
Elasticity Stress-Strain Curve, Stress hardening and softening. Elastic Moduli, Poisson’s ratio and
its limiting values. relation between Y , n and σ (with derivation), Beams, bending moment and
derivation of expression, Cantilever and I section girder and their Engineering Applications,
Elastic materials (qualitative). Failures of engineering materials - ductile fracture, brittle fracture,
stress concentration, fatigue and factors affecting fatigue (only qualitative explanation), Numerical
problems Pre requisites: Elastcity,Stress & Strain Self-learning: Stress-Strain Curve
The study of strength of materials is to provide the means of analysing and designing various
machines and load bearing structures.
Elasticity: The property of material body to regain its original shape and size on removal of the
deforming forces is called elasticity. Within certain elastic limit steel and quarts show elastic
properties. The elastic property is desirable for materials used in tools and machines.
Plasticity: Bodies which does not show any tendency to recover their original condition are said to
be Plastic and the property is called plasticity. Eg – polyethylene, Polystyrene etc
This property of the material is necessary for forging, stamping images on coins and ornamental
works.
Load: The term load implies the combination of external forces acting on a body and its effect is to
change the form or the dimensions of the body. It is essentially a deforming force.
Stress: The restoring force per unit area developed inside the body is called stress.
The magnitude of the restoring force is exactly equal to that of the applied force, stress is given by
the ratio of the applied force to the area of its application
Stress = = , S I unit of stress is N/m2.
Concept of strain: When a body is subjected to external force, there will be change in dimensions
of the body. The change in dimension is called deformation. The ratio of change in dimension of
body or deformation to the original dimension of the body is called known as strain. Strain
= =
Hooke’s law Hooke’s law states that when a material is loaded within its elastic limit, stress is
directly proportional strain. It means that the ratio of stress to strain is constant within the elastic
limit. This constant is known as Modulus of elasticity .
= constant or modulus of elasticity
1
STRESS-STRAIN CURVE
Typical stress strain curve for a metal is shown in Fig. 1.3. This graph is plotted between the
stress (which is equal in magnitude to the applied force per unit area) and the strain produced.
• The curve is linear in the region between O to P (Hooke’s law is obeyed in this region
and body behaves as elastic). The relationship between stress and strain in this initial
region is not only linear but also proportional. Beyond point P, the proportionality
between stress and strain no longer exists; hence the stress at P is called the proportional
limit.
• With an increase in stress beyond the proportional limit, the strain begins to increase
more rapidly for each increment in stress. Consequently, the stress-strain curve has a
smaller and smaller slope, until, at point Q, the curve becomes horizontal.
• Point Q is the yield point (also known as elastic limit) and the corresponding stress is
yield strength (σy) of the material.
2
• Above point Q the strain increases rapidly even for a small change in the stress (The
portion between Q and X). In this region the body does not regain its original dimension
and when the stress is made zero, the strain is not zero. Thus the material is said to have a
permanent set and the deformation is said to be plastic deformation (See Fig. 1.3).
• After the point X, additional strain is produced even by a small applied force and fracture
occurs at point S (See Fig. 1.3).
• The ratio of stress and strain, in the proportional region within the elastic limit of the
stress strain curve (region OP in Fig. 1.3) is called modulus of elasticity and is
characteristic of the material.
• It is of great importance to know the elastic limit for applications so that we can avoid
the region of plastic deformation which may create problems in designing devices.
Strain hardening (also called work-hardening or cold-working) is the process of making a metal
harder and stronger through plastic deformation. When a metal is plastically deformed, dislocations
move and additional dislocations are generated. The more dislocations within a material, the more
they will interact and become pinned or tangled. This will result in a decrease in the mobility of the
dislocations and a strengthening of the material.
Strain softening: When the material is loaded either in tension or in compression, strain will build
up with the applied stress. When it reaches the peak stress (for your case - yielding in tension) the
material drops its shear resistance due to the continuous plastic deformation. This behaviour is
called strain softening.
1) Effect of stress:
2) Effect of temperature:
3) Annealing
4) Effect of impurities:
FACTOR OF SAFETY
To avoid permanent deformation due to maximum stress, the engineering tools are to be used
within the elastic limit with a working stress.
Factor of safety = Breaking stress / Working stress
3
Types of Elastic Moduli:
1. Young’s Modulus of Elasticity (Y)
When a wire is acted upon by two equal and opposite
forces in the direction of its length, the length of the
body is changed. The change in length per unit length
(δL/L) is called the longitudinal strain and the restoring
force (which is equal to the applied force in
equilibrium) per unit area of cross-section of wire is
called the longitudinal stress.
For small change in the length of the wire, the ratio of the longitudinal stress to the corresponding
strain is called the Young’s modulus of elasticity (Y) of the wire. Thus,
( | )
Y = Longitudinal stress / Linear Strain = ( |)
=
Let there be a wire of length ‘l’ and radius ‘r’. It’s one end is clamped to a rigid support and a mass
M is attached at the other end. Then
F = Mg and A = πr2
2. Modulus of Rigidity (n) When a body is acted upon by an external force tangential to a
surface of the body, the opposite surfaces being kept fixed, it suffers a change in shape of the body,
its volume remains unchanged. Then the body is said to be sheared. The tangential force acting per
unit area of the surface is called the ‘shearing stress’ (F/A).
The ratio of displacement to perpendicular distance between the two surfaces is known as shearing
strain (θ).
l
Shearing strain when θ is small.
L
For small strain, the ratio of the shearing stress to the shearing strain is called the ‘modulus of
rigidity’ of the material of the body. It is denoted by ‘n’.
Rigidity modulus (n) = Tangential stress / shear Strain
n= =
Relation between Y(youngs modulus) , Rigidity Modulus (n) and Poisson ratio σ
5
Let the face ABCD of a cube of side L be sheared by a Force F through an angle θ.
F
Then the Shearing stress, T
L2
l
Shearing Strain,
L
T
Therefore Rigidity Modulus (n) =
Shearing stress along AB is equivalent to expansive stress along EB and compressive stress along
AF. Let α be the longitudinal expansive strain per unit Stress per unit length and β be the lateral
compressive strain per unit stress per unit length respectively.
l
Elongation GB1= BB1 cos45 (θ is approximately 45 in the Δle B B1G) → GB1 =
2
L. 2.T ) =
l
Eqn (1) becomes,
2
T 1
l 2( )
L
1
n=
2( )
If the unit stress (F/A equal to 1) acting on a body along longitudinal direction, the strain produced
is linear strain (α). Then the Young’s modulus, Y = stress/strain,
1
Y= . This is the relation between young’s modulus (Y) and linear strain (α).
6
1 Y
Y 2n1
1
n = =
2 1 21
2 1
P 1
Bulk Modulus (K) =
3P 2 3 2
1 1
K =
3 2 2
3 1
1 Y
K = Y 3K 1 2
=
3 1 2 31 2
RELATION BETWEEN ELASTIC CONSTANTS
1
2 ......(1)
3K
1
.......... ( 2 )
2n
1 1 3k 2n
3 =
2n 3K 6nk
3K 2n
18nK
1 1 3K n
3 =
n 3K 3Kn
3K n
9 Kn
1 3K n 1
[ = ]
Y 9 Kn Y
9 3K n 9 3 1
Y Kn Y n K
7
Relation between K - n - σ
1 1
From the equation, K =
3 2 2
3 1
1 Y
K = = Y 3K 1 2 ------
3 1 2 31 2
(i)
1 1
From the equation, . n
2n 2
1 Y
Y 2n1
1
n = = ------- (ii)
2 1 21
2 1
From relations (i) & (ii), We have, 3K 1 2 = 2n1
3K 2n ( 2n 6 K )
3K 2n
6 K 2n
Types of Beam
Beam is a bar or rod of uniform cross section whose length is very much larger than thickness.
Depending on the support, beams are classified as following four types
8
1. Simple beam: It is bar resting upon supports at its ends and is the kind most commonly in
use.
2. Continuous beam: It is a bar resting upon more than two supports.
3. Cantilever beam: It is a beam whose one end is fixed and the other end is free.
4. Fixed beam: A beam fixed at its both ends is called a fixed beam.
v) Beams are an integral part of Civil engineering structural elements (bridges, dams,
multistoreid buildings).
BENDING OF BEAM
Beam is a bar or rod of uniform cross section whose length is very much larger than thickness.
When such a beam is fixed at one end and loaded at the other, the beam is bent under the action of
couple produced by the load. Upper surface of the beam gets stretched and lower surface gets
compressed. The extension is maximum in the upper most filaments and compression, maximum in
the lowermost ones. The surface which does not get affected is known as neutral surface.
If the bending is uniform, the longitudinal filaments get bent into circular arcs in planes parallel to
the plane of symmetry (plane of bending).The line of intersection of plane of bending with neutral
surface is called neutral axis.
Plane of
Neutral
9
BENDING MOMENT The load is attached to the beam at the other end the beam bends. The
successive layers now strained.
In the figure, ABCD is a beam fixed at one end and loaded at another end. EF is neutral axis. The
applied load (W) tends to bend the beam, an equal and opposite reactional force W1 will be acting
upwards. These two forces constitute a couple and the moment of this couple is called bending
moment. When the beam is in equilibrium position the bending moment and restoring moment
should be equal. In order to find the expression for moment of restoring couple, consider a fiber
A’B’ at a distance r from neutral axis CD shown in Fig. Let the beam be bent in the form of circular
arc subtending angle θ at the centre of curvature O.
Consider a long uniform beam whose one end is fixed. The beam can be thought of made up of a
number of parallel layers like AB, CD, EF etc. If now a load is attached to the other end the beam
bends. The successive layers now strained. The layer AB which is above the neutral axis will be
elongated to A’B’ and the one like EF below the neutral surface will be contracted to E’F’. CD is
the neutral surface which does not change.
The shape of the different layers of the bent beam can be imagined to form part of concentric
circles of varying radii as shown in figure
10
.
Let R be the radius of curvature of the circle to which the neutral surface forms a part.
CD = Rθ
where θ is the angle subtended by the layers at the centre of curvature O.
Then, the length of fibre in the unstrained position AB= CD = Rθ
Original length = Rθ
Liner strain
Youngs modulus Y=
Stress = where F is is the force acting on the beam and a is the area of the layer AB
M = F⨯r =
2
Yar Y Y
Total moment of forces acting on the entire beam M ar 2 I , here I =
R R R
ar
2
= aK2 & I is Geometrical Moment of Inertia.
11
Y
Bending moment of the beam, M= I
R
d2
For rectangular cross section, area = b X d, k 2
12
bd 3
I ak
2
12
Ybd 3
M
12R
r2
For Circular cross section, area = πr2, k 2
4
r 4
I ak 2
4
Yr 4
M
4R
Where I is the geometrical moment of inertia and k is Radius of gyration, It is the distance of a
point from the axis of rotation where whole mass of the body is assumed to be concentrated.
Concept of cantilever and I girders Cantilever:
A cantilever is a rigid structural element that extends horizontally and is supported at only
one end. Typically, it extends from a flat vertical surface such as a wall, to which it must be firmly
attached. Like other structural elements, a cantilever can be formed as a beam, plate, truss, or slab.
When subjected to a structural load at its far, unsupported end, the cantilever carries the load to the
support where it applies a shear stress and a bending moment. Cantilever construction allows
overhanging structures without additional support.
A cantilever beam moves downwards when it is loaded to vertical loads. A cantilever beam can be
put through a point load, uniform load, or varying load. Ignoring the type of load, it moves
downwards by making a convexity upwards. This movement makes tension in the upper fiber and
compression in the lower fibers. Hence major reinforcement is given to the upper fiber of the
concrete beam, as there is high tensile stress.
The bending moment of a cantilever beam differs from zero at the free end to the highest value at
the fixed end support. Hence during the preparation of cantilever beams, the major reinforcement is
given to the upper fiber of the concrete beam to resist the tensile stress safely.
12
Cantilever beam structures are used in the following applications:
Construction of cantilever beams and balconies
Temporary cantilever support structures
Freestanding radio towers without guy wires
Construction of cantilever beam for pergolas
Lintel construction in buildings.
I Girders:
Girder a horizontal main structural member (as in a building or bridge) that supports vertical loads
and that consists of a single piece or of more than one piece bound together. A girder is a support
beam used in construction. It is the main horizontal support of a structure which supports smaller
beams. Girders often have an I-beam cross section composed of two load-bearing flanges separated
by a stabilizing web, but may also have a box shape, Z shape, or other forms.
Advantages of I girders
to minimize the depression in a beam, it is designed as I shape girder
The I-shape girder have large load bearing surface, which decreases stress.
In a plate girder bearing stiffeners are designed for bearing forces and they must also be checked
for safety against compressive forces.
Applications: I shaped girders made to bear the high load of things. They are used in building of
pulls, fly overs etc. They are also used to give main support to the roofs of houses. Sometimes they
are also used in construction of public shades and public places.
Failures (Fracture/Fatigue)
Mechanical failure is defined as any change in the size, shape or material properties of a
structure, machine or machine parts that renders it incapable of satisfactory performance its
intended function.
A Machine is meant for repeated use. Machine has many structural components/parts [example
parts of aircraft, automobile, pumps etc] that are subjected to repeated loading while in use it gets
stressed. Due to their continuous use, they are stressed repeatedly and cracks begin to form.
Formation of a crack which results in a complete destruction of continuity constitutes fracture.
Types of Failure :
- Simple fracture :-
13
Ductile fracture
Brittle fracture
– Fatigue Failure
- Creep
Funadmentals of Fracture Simple fracture is the separation of a body into two or more pieces in
response to an imposed stress .The applied stress may be tensile, compressive, shear, or torsional.
For engineering materials, two fracture modes are possible: ductile and brittle based on the ability
of the material to deform plastically.
Ductile materials typically exhibit substantial plastic deformation with high energy absorption
before fracture. In brittle materials little or no plastic deformation with low energy absorption
before fracture
Any fracture process involves two steps in response to the imposed stress
a) crack formation
b). crack propagation
The mode of fracture is highly dependent on the mechanism of crack propagation.
Ductile fracture is charecterized by extensive plastic deformation in the vicinity of an advancing
crack. The process proceeds relatively slowly as crack length is extended . Such a crack is often
said to be stable. That is, it resists any further extension unless there is an increase in the applied
stress.
In Brittle fracture, cracks may spread extremely rapidly, with very little accompanying plastic
deformation. Such cracks may be said to be unstable, and crack propagation , once started, will
continue spontaneously without an increase in magnitude of the applied stress.
Ductile fracture is almost always preferred for two reasons. First, brittle
fracture occurs suddenly and catastrophically without any warning; this is a consequence of the
spontaneous and rapid crack propagation. On the other hand, for ductile fracture, the presence of
plastic deformation gives warning that fracture is imminent, allowing preventive measures to be
taken. Second, more strain energy is required to induce ductile fracture in as much as ductile
materials are generally tougher.
Under the action of an applied tensile stress, most metal alloys are ductile, whereas ceramics are
notably brittle, and polymers may exhibit both types of fracture.
Ductile Fracture : Ductile fracture surfaces will have their own distinctive features on both
macroscopic and microscopic levels. Figure (3.1) shows schematic representations for two
characteristic macroscopic fracture profiles. The configuration shown in Figure (3.1a) is found for
extremely soft metals, such as pure gold and lead at room temperature, and other metals, polymers,
14
and inorganic glasses at elevated temperatures. These highly ductile materials neck down to a point
fracture, showing virtually 100% reduction in area.
Figure(3.1) : (a) Highly ductile fracture in which the specimen necks down to a point. (b)
Moderately ductile fracture after some necking. (c) Brittle fracture without any plastic deformation.
The most common type of tensile fracture profile for ductile metals is that represented in Figure
3.1b, where fracture is preceded by only a moderate amount of necking. The fracture process
normally occurs in several stages
Figure(3.2): Stages in the cup-andcone fracture. (a) Initial necking. (b) Small cavity formation. (c)
Coalescence of cavities to form a crack. (d) Crack propagation. (e) Final shear fracture at a °45
angle relative to the tensile direction.
First, after necking begins, small cavities, or micro voids, form in the interior of the cross section,
as indicated in Figure (3.2b). Next, as deformation continues, these micro voids enlarge, come
together, and coalesce to form an elliptical crack, which has its long axis perpendicular to the stress
direction. The crack continues to grow in a direction parallel to its major axis by this micro void
coalescence process (Figure 3.2c). Finally, fracture ensues by the rapid propagation of a crack
15
around the outer perimeter of the neck (Figure 3.2d), by shear deformation at an angle of about °45
with the tensile axis—this is the angle at which the shear stress is a maximum. Sometimes a fracture
having this characteristic surface contour is termed a cup-and-cone fracture because one of the
mating surfaces is in the form of a cup, the other like a cone. In this type of fractured specimen
(Figure 3.3a), the central interior region of the surface has an irregular and fibrous appearance,
which is indicative of plastic deformation.
Ductility is strongly dependent on the inclusion content of the material. With increasing numbers of
inclusions , the distance between the voids decreases, so it easier for them to link together and
lower the ductility .
Brittle Fracture : Brittle fracture takes place without any appreciable deformation, and by rapid
crack propagation. The direction of crack motion is very nearly perpendicular to the direction of the
applied tensile stress and yields a relatively flat fracture surface, as indicated in Figure (3.1c.).
Characterization of brittle fracture : 1. Rapid rate of crack propagation with no gross
deformation and very little micro deformation .
2. It is a kin to cleavage in ionic.
3. A brittle fracture surface typically appears shiny with flat facets.
Brittle fracture in amorphous materials , such as ceramic glasses , are relatively shiny and smooth
surfaces .
Transgranular & Intergranular Fracture : For most brittle crystalline materials, crack
propagation corresponds to the successive and repeated breaking of atomic bonds along specific
crystallographic planes (Figure 3.4a). This type of fracture is said to be transgranular (or
transcrystalline), because the fracture cracks pass through the grains. Macroscopically, the fracture
surface may have a grainy or faceted texture (Figure 3.3b), as a result of changes in orientation of
the cleavage planes from grain to grain. This cleavage feature is shown at a higher magnification in
the scanning electron micrograph of Figure 3.4b. In some alloys, crack propagation is along grain
boundaries (Figure 3.5a); this fracture is termed intergranular. Figure 3.5b is a scanning electron
micrograph showing a typical intergranular fracture
Stress Concentration The measured fracture strengths for most brittle materials are significantly
lower than those predicted by theoretical calculations based on atomic bonding energies. This
discrepancy is explained by the presence of very small, microscopic flaws or cracks that always
exist under normal conditions at the surface and within the interior of a body of material. These
flaws are a detriment to the fracture strength because an applied stress may be amplified or
concentrated at the tip, the magnitude of this amplification depending on crack orientation and
geometry. This phenomenon is demonstrated in Figure 3.6, a stress profile across a cross section
containing an internal crack. As indicated by this profile, the magnitude of this localized stress
16
diminishes with distance away from the crack tip. At positions far removed, the stress is just the
nominal stress or the applied load divided by the specimen cross-sectional area (perpendicular to
this load). Due to their ability to amplify an applied stress in their locale, these flaws are sometimes
called stress raisers.
Figure(3.6) : (a) The geometry of surface and internal cracks. (b) Schematic stress profile along the
line X–X in (a), demonstrating stress amplification at crack tip positions.
17
If it is assumed that a crack is similar to an elliptical hole through a plate, and is oriented
perpendicular to the applied stress, the maximum stress, occurs at the crack tip and may be
approximated by
where : is the magnitude of the nominal applied tensile stress, 𝜌t : is the radius of curvature of
the crack tip (Figure 3.6a), and a : represents the length of a surface crack, or half of the length of
an internal crack. Sometimes the ratio is denoted as the stress concentration factor (Kt) which is
simply a measure of the degree to which an external stress is amplified
at the tip of a crack.
Sometimes the ratio is denoted as the stress concentration factor (Kt)
which is simply a measure of the degree to which an external stress is amplified at the tip of a
crack.
Fatigue Failure : Fatigue is a form of failure that occurs in structures subjected to dynamic and
fluctuating stresses (e.g., bridges, aircraft, and machine components). The term ―fatigue‖ is used
because this type of failure normally occurs after a lengthy period of repeated stress or strain
cycling. Fatigue is important in as much as it is the single largest cause of failure in metals,
estimated to comprise approximately 90% of all metallic failures; polymers and ceramics (except
for glasses) are also susceptible to this type of failure. Furthermore, fatigue is catastrophic and
insidious, occurring very suddenly and without warning.
Fatigue failure is brittle like in nature even in normally ductile metals, in that there is very little, if
any, gross plastic deformation associated with failure. The process occurs by the initiation and
propagation of cracks, and ordinarily the fracture surface is perpendicular to the direction of an
applied tensile stress.
FACTORS THAT AFFECT FATIGUE LIFE
The fatigue behavior of engineering materials is highly sensitive to a number of variables. Some of
these factors include mean stress level, geometrical
design, surface effects, and metallurgical variables, as
well as the environment.
Mean Stress
Figure 3.16: Demonstration of the influence of mean
stress on S–N fatigue behavior.
18
The dependence of fatigue life on stress amplitude is represented on the S– N plot. Such data are
taken for a constant mean stress σm, often for the reversed cycle situation ( σm = 0 ). Mean stress,
however, will also affect fatigue life; this influence may be represented by a series of S–N curves,
each measured at a different as depicted schematically in Figure 3.16 As may be noted, increasing
the mean stress level leads to a decrease in fatigue life.
Surface Effects: For many common loading situations, the maximum stress within a component or
structure occurs at its surface. Consequently, most cracks leading to fatigue failure originate at
surface positions, specifically at stress amplification sites. Therefore, it has been observed that
fatigue life is especially sensitive to the condition and configuration of the component surface.
Numerous factors influence fatigue resistance, the proper management of which will lead to an
improvement in fatigue life. These include design criteria as well as various surface treatments
Design Factors The design of a component can have a significant influence on its fatigue
characteristics. Any notch or geometrical discontinuity can act as a stress raiser and fatigue crack
initiation site; these design features include grooves, holes, keyways, threads, and so on. The
sharper the discontinuity (i.e., the smaller the radius of curvature), the more severe the stress
concentration. The probability of fatigue failure may be reduced by avoiding (when possible) these
structural irregularities, or by making design modifications whereby sudden contour changes
leading to sharp corners are eliminated—for example, calling for rounded fillets with large radii of
curvature at the point where there is a change in diameter for a rotating shaft (Figure 3.17).
19
ENVIRONMENTAL EFFECTS Environmental factors may also affect the fatigue behavior of
materials. A few brief comments will be given relative to two types of environmentassisted fatigue
failure: thermal fatigue and corrosion fatigue
Thermal fatigue : is normally induced at elevated temperatures by fluctuating thermal stresses;
mechanical stresses from an external source need not be present
Corrosion Fatigue : Failure that occurs by the simultaneous action of a cyclic stress and chemical
attack is termed corrosion fatigue. Corrosive environments have a deleterious influence and produce
shorter fatigue lives. Even the normal ambient atmosphere will affect the fatigue behavior of some
materials.
Questions
1.Define elasticity and the factors affecting elasticity
2.Write a note on strain hardening and strain softening .
3 Derive the expression for couple per unit twist of a solid cylinder.
4. Derive the relation between Bulk modulus (K), Young’s modulus (Y) and Poisson’s Ratio (σ).
5. Derive the expression for bending moment and depression at a loaded end of single cantilever.
6. Derive the expression of rigidity modulus (n) in terms of linear strain (α) and lateral strain (β).
8. Explain different types of beams.
Problems :
1)Calculate the force required to produce an extension of 1mm in steel wire of length 2 meters and
diameter 1mm. (Youngs modulus for steel = 2x1011N/m2) (Ans: F = )
2. Calculate the extension produced in a wire length of 2m and radius 0.013 x10-2m due to a force
of 14.7Newton applied along its length. Given Young's modulus for steel = 2x1011N/m2
Ans: Y= 98.18 x109 N/m2,
3)Calculate the extension produced in a wire length of 2m and radius 0.013 x10-2m due to a force of
14.7 N applied along its length. Given Young's modulus for steel = 2x1011N/m2
4. A rod of cross section of area 1cmx1cm is rigidly planted into the earth vertically . A string
which can withstand a maximum of tension of 2 Kg is tied to the upper end of the rod from the
ground . If the length of the rod from the ground level is 2meter, calculate the distance through
which its upper end is displaced just before the string snaps .(Given Youngs modulus = 2x1010
N/m2 ) ( Ans: = = 0.314.)
5. Calculate the Possion’s ratio for the material given that Y=12.25 x 1010 N/m2 & ƞ=4.55 x 1010
N/m2
6. Calculate the extension produced in a wire of length 2 m and radius 0.13 cm due to a force of 15
N applied along its length. (Given: Young’s modulus of wire Y= 2.1 x 10 11 N/m2).
7. A rod of cross sectional area 15 mm x 15 mm and 1 m long is subjected to compressive load of
22.5 kN. Calculate the stress and decrease in length if Young’s modulus is 200 GN/m2
8. The Young's modulus for a material is 100 x 109 N/m2 and its modulus of rigidity is 40 x 109
N/m2 .Determine its bulk modulus for the given material.
20
MODULE 3-THERMOELECTRIC MATERIALS AND DEVICES
SYLLABUS: Thermoelectric materials and devices: Thermo emf and thermo current, Seeback
effect, Peltier effect, Seeback and Peltier coefficients, figure of merit (Mention Expression),
laws of thermoelectricity. Expression for thermo emf in terms of T1 and T2, Thermo couples,
thermopile, Construction and Working of Thermoelectric generators (TEG) and
Thermoelectric coolers (TEC), low, mid and high temperature thermoelectric materials,
Applications: Exhaust of Automobiles, Refrigerator, Space Program (RTG), Numerical
Problems
When two dissimilar metals are joined at their ends to form two junctions and if these two
junctions are maintained at two different temperatures a current is found to flow in the closed
circuit and hence emf is produced. The emf is called as thermo emf and current is known as
thermo current. Thermo emf is an electromotive force which is generated due to the thermal
gradient.
We know that electrons flow from a denser electron metal to a lower electron denser metal,
thus creating a gradient. So, if temperature of the junction is maintained at 2 different values,
electron diffusion happens, which generates larger potential at the hotter junction when
compare to the colder junction. This variation in potential creates a flow of current, which is
detected by the galvanometer. The existence of current flow indicates that an emf exists in the
circuit.
Seeback effect
Definition: The production of electromotive force (emf) and hence current by maintaining
the junctions of two dissimilar metals at different temperatures is called Seebeck effect
.
The voltage developed in the circuit, is proportional to the temperature difference between
the 2 junctions.
𝛼𝐴 𝑎𝑛𝑑 𝛼𝐵 are known as the Seebeck coefficients of the metals A and B, and T1 and T2 are
the temperatures of the two junctions.
Seebeck effect is observed not only in metals but as well in semiconductors also. It is not
necessarily a junction phenomenon, but arises in a single conductor also. If temperature
gradient (difference) is caused in conductor, electrons diffuse from the hot side to the cold
side. Electrons migrating to the cold side leave behind their oppositely charge and immobile
nuclei on the hot side and thus give rise to a thermoelectric voltage.
Seeback coefficient:
Seebeck coefficient or thermo power of a material measures the magnitude of an induced
thermoelectric voltage in response to a temperature difference across that material. It is
defined as the open circuit voltage produced between two points on a conductor, where a
uniform temperature difference of 1K exists between those points.
If the temperature difference ∆T between the two ends of a material is small, then the thermo
as
In 1834 Peltier discovered that when electric current passed in a circuit consisting of two
dissimilar metals, heat is evolved at one junction and absorbed at the other junction. This is
known as peltier effect.It is the inverse of the Seebeck effect. The peltier effect is junction
phenomenon.
Peltier coefficient:
The peltier coefficient is defined as the amount of heat energy absorbed or evolved at the
junction of two dissimilar metals when one amper of current flows through it for one second.
It is denoted by π and expressed in volts. Its value different for different materials. For the
same pair of metals its value depends upon the temperature of junction.
If a current of I ampere flows for t sec. through the junction having a Peltier coefficient π
then heat energy absorbed or evolved = πIt Joules ---------------(1)
If V is the contact potential difference at the junction in volts , then heat energy absorbed or
evolved = VIt Joules ---------------(2)
Thus, the Peltier coefficient is numerically equal to the applied potential difference expressed
in volts
Variation of Thermoelectric emf with temperature:
If the temperature of the cold junction of a thermo couple is kept at 0°C and the thermo
electric e.m.f. 'e' is plotted against the temperature T of the hot junction, we obtain a
parabolic curve, as shown in Fig. It is seen that the
thermo e.m.f. increases with the temperature of the hot
junction and becomes a maximum at a particular
temperature, Tn. Tn is known as the neutral temperature
which is a constant for the given pair of metals forming
the thermocouple. The temperature of the hot junction at
which maximum thermo e.m.f. flows is a constant for a
given couple and is known as neutral temperature Tn for
that couple. If the temperature of the hot junction is
increased beyond the neutral temperature, the e.m.f
.decreases and becomes zero at a temperature Ti, known
as the inversion temperature. The temperature at which
the thermo e.m.f. is zero, is known as inversion
temperature. Beyond the temperature of inversion, the
e.m.f. again increases but in the reverse direction.
The thermo e.m.f. varies with temperature according to the following relation.
e = at +1/2bt² -------(1)
where a and b are Seebeck constants for the thermo couple, Eqn.1 is known as Seebeck
equation, and t = Ti-Tn
0 = a +bTn
𝑇 ---------(3)
OR 𝑎𝑇 𝑏𝑇
𝑇 𝑎 𝑏𝑇
𝑇 ----------(4)
𝑇 𝑇
Thermoelectric power:
The rate of change of emf with temperature is called thermoelectric power and is denoted by
P. Thus 𝑝
is the temperature of the junction and P is the thermoelectric power at that temperature.
Figure of -Merit, Z:
The efficiency of conversion of thermal energy into electrical energy is denoted by the
𝑍=𝑍
electrical conductivity of the material and K is the total thermal conductivity of the material.
Laws of thermoelectricity:
Practical significance: Two different materials are required for any thermocouple circuit to
Statement: A third metal may be inserted into a thermocouple system without effecting
the emf generated, if and only if, the junctions with the third metal are kept at the same
temperature.
Practical significance:
1. It allows the use of extension wires of metal, different from the metal used to form
thermocouples
2. It allows the use of measuring instruments into the circuit without disturbing the emf
3. It permits the use of joining materials (like soldering) to form thermocouple junctions
Statement: the sum of the emf developed by a thermocouple with its junctions at temperatures
T1 and T2, and with nits junctions at temperatures T2 and T3, will be the same as the emf
Now during the flow of current in the thermocouple, heat absorbed at the hot junction is
Q2=π2q joule while the energy given out to the sink is Q1=π1q joule
Thermo couple
Description:
A thermocouple is a transducer that converts thermal energy into electrical energy and is constructed
by joining wires made from dissimilar metals to form a junction. Voltage is produced when the
temperature at the junction changes. Principle: The concept of the thermocouple is based on the
Seebeck Effect, which states that if dissimilar metals are joined at a point, they will generate a small
measurable voltage when the temperature of the point of connection changes. The amount of voltage
depends on the amount of temperature change and the characteristics of the metals. Construction:
Thermocouples are constructed by two different metals that exist in the form of wires. The two ends
are joined by twisting the two wires and welded them together. The figure shows the thermocouple
formed by two dissimilar metalsi.e, Iron andConstanton.A protective sealing is provided around the
junction and a portion of extension leads. Generally, a diameter of wire ranging from 1.5 to 3mm is
used for base metals and a diameter of 0.5mm wire is used for noble metals.
Working:
Advantages of Thermocouple:
Measurement of wide ranges of temperature from -200°C to 2800°C. The response time is fast,
which can measure fast-changing temperatures.
Accuracy is low.
Thermopile:
Description: A thermopile is an electronic device that converts thermal energy into electrical
energy. It is composed of several thermocouples connected usually in series or, less commonly, in
parallel.
Principle: Principle is thermoelectric effect, i.e., generating a voltage when its dissimilar metals
(thermocouples) are exposed to a temperature difference i.e Seeback effect
Construction: The structure of the thermopile is shown in figure. The output voltage of a single
thermoelectric cell is extremely small. So a number of these cells is connected in series/parallel to get
a larger signal output. The arrangement of this thermocouple stack is called “thermopile”. To make a
thermopile, we need to connect more thermocouple pairs in series, so that it increases the output
voltage. Thermopiles are designed with a set of thermocouples which includes dual thermocouple
junctions otherwise various thermocouple pairs. A thermopile includes a series of thermocouples
where each includes two special materials with large thermoelectric power & reverse polarities which
are interconnected in series.
Thermopile Advantages
It is less costly.
It generates larger o/p voltage because of the usage of several thermocouple devices.
Thermopile disadvantages
These are static, so not used ones should be stored within conductive material to defend them from
static discharges & static fields.
These can be damaged due to stress and reverse the polarity of the supply.
These should not be directly exposed to moisture or sunlight because this may harm or will have
corrosion on the device‟s performance.
This device should not be operated with dirty or oily fingers because this dust will affect the
device‟s performance. For superior performance, we need to clean with cotton swabs or alcohol.
For precise temperature measurement, an object should fill the field of view completely of the
thermopile device.
Thermoelectric is the name which is the combination of words electric and thermo. So, the name
signifies that thermal corresponds to heat energy and electricity corresponds to electrical energy. And
thermoelectric generators are the devices that are implemented in the conversion of the temperature
difference that is generated between the two sections into the electrical form of energy. This is the
basic thermoelectric generator definition.
These devices are dependent on the thermoelectric effects which involve interface that happens
between heat flow and the electricity through solid components.
Principle: The Seebeck effect forms the basis for power generation. Thermoelectric generators
convert heat energy to electricity. When a temperature gradient is created across the thermoelectric
device, a DC voltage develops across the terminals. When a load is properly connected, electrical
current flows. Typical applications for this technology include providing power for remote
telecommunication, navigations, and petroleum installations.
For enhancing the fuel performance of cars, the TEG device is mostly employed. These generators
make use of heat that is generated at the time of vehicle operation
Thermoelectric generators to implemented provide power for the remote stations such as weather
systems, relay networks, and others
THERMOELECTRIC COOLERS
Thermoelectric coolers are solid state heat pump used in applications where temperature stabilization,
temperature cycling, or cooling below ambient are required.
Principle: The principle used in this is Peltier effect. i.e: „when electric current passed in a circuit
consisting of two dissimilar metals, heat is evolved at one junction and absorbed at the other
junction.‟
These devices cannot only pump appreciable amount of heat, but with their series electrical
connection, are suitable to be used as DC power supplies. Thus, the most common thermoelectric
devices now in use connecting 254 alternating P and N-type pellets can run from a 12 to 16 VDC
supply and draw only 4 to 5 amps. A means to mechanically hold everything together is to mount the
conductive tabs to thin ceramic substrates (Fig) the outer faces of the ceramics are then used as the
thermal interface between Peltier device and the „outside world‟. Ceramic materials represent the best
compromise between mechanical strength, electrical resistivity, and thermal conductivity
Thermoelectric materials:
Thermoelectric (TE) materials have the capability of converting heat into electricity, which can
improve fuel efficiency as well as provide a robust alternative energy supply in multiple applications
by collecting wasted heat, and therefore assist in finding new energy solutions.
Classification: The thermoelectric materials can be divided into the following three categories
according to their operating temperature. They are low, mid and high temperature thermoelectric
materials.
1.Low temperature thermoelectric materials: Bismuth telluride and its alloys. This is a material
widely used in thermoelectric coolers, and its optimal operating temperature is<450°C.
Bismuth (Bi), Antimony (Sb), and the Bi–Sb alloys form a complete class of thermoelectric
semiconductors that are particularly suited to thermoelectric applications below room temperature.
Thermoelectric materials allow direct conversion of waste heat energy into electrical energy, thus
contributing to solving energy related issues. Polymer-based materials have been considered for use in
heat conversion in the temperature range from 20 to 200 °C, within which conventional materials are
not efficient enough, whereas polymers due to their good electronic transport properties, easy
processability, non-toxicity, flexibility, abundance, and simplicity of adjustment, are considered as
promising materials.
2. Mid temperature thermoelectric materials: Lead telluride and its alloys. This is a material widely
used in thermoelectric generators, and its optimal operating temperature is about 1000°C. Mg2Sn is a
potential mid-temperature thermoelectric material.
3.High temperature thermoelectric materials: Silicon-germanium alloy. This type of material is also
commonly used in thermoelectric generators, and its optimal operating temperature is about 1300°C.
Thermoelectric materials, which can be applied in highly efficient cooling and refrigeration, energy
scavenging, sensing, and thermo power systems, can make significant contributions to solve the
global energy crisis by providing a sustainable energy solution. Metal oxides have become important
thermoelectric materials due to their high-temperature stability, tunable electronic and phonon
transport properties, and well-established synthesis techniques. In this chapter, NaxCoO2, Ca3Co4O9,
SrTiO3, CaMnO3, and ZnO are reviewed as promising metal oxide-based thermoelectric materials.
A typical ATEG consists of four main elements A hot-side heat exchanger,a cold side heat exchanger,
thermoelectric materials and a compression assembly system. In ATEG, thermoelectric materials are
packed between the hot-side and cold-side heat exchangers. The thermoelectric materials are made up
of p-type and n-type semiconductors. The heat exchangers are metal plates with high thermal
conductivity. The temperature difference between the two surfaces of the thermoelectric modules
generates electricity using Seebeck effect. When hot exhaust from the engine passes through an
exhaust ATEG, the charge carriers of the semiconductors within the generator diffuse from the hot-
side heat exchanger to cold-side exchanger. The build-up of charge carriers results in net charge,
producing an electrostatic potential while the heat transfer drives a current. With exhaust temperature
of 7000 c or more, the temperature difference between exhaust gas on the hot side and coolant on the
cold side is several hundred degrees. This temperature difference is capable of generating 500-750 W
of electricity
Refrigerator: Thermoelectric cooling is a way to remove thermal energy from a medium, device or
component by applying a voltage of constant polarity to a function between two dissimilar
semiconductors or electrical conductors. Thermoelectric cooling uses the Peltier effect to create a heat
flux between the junction of two different types of materials. This effect is commonly used in
camping and portable coolers and for cooling electronic components and small instruments. The
device has two sides, and when a DC electric current flows through the device, it brings heat from one
side to the other, so that one side gets cooler while the other gets hotter. The major components of the
refrigerator are given below.
The thermoelectric devices used in thermoelectric refrigeration (or thermoelectric coolers) are based
on the Peltier effect to convert electrical energy into a temperature gradient [1]. A conventional
thermoelectric cooler is composed of a number of N-type and P-type semiconductor junctions
connected electrically in series by metallic interconnects (conducting strips, in general made of
copper) and thermally in parallel, forming a single-stage cooler. If a low-voltage DC power source is
applied to a thermoelectric cooler, heat is transferred from one side of the thermoelectric cooler to the
other side. Therefore, one face of the thermoelectric cooler is cooled and the opposite face is heated.
Fig. 1 depicts a thermoelectric cooling module considered as a thermoelectric refrigerator, in which
the electrical current flows from the N-type element to the P-type element. The temperature Tc of the
cold junction decreases and the heat is transferred from the environment to the cold junction at a
lower temperature. This process happens when the transport electrons pass from a low energy level
inside the P-type element to a high energy level inside the Ntype element through the cold junction.
At the same time, the transport electrons carry the absorbed heat to the hot junction which is at
temperature . This heat is dissipated in the heat sink, whilst the electrons return at a lower energy level
in the P-type semiconductor (the Peltier effect). If there is a temperature difference between the cold
junction and hot junction of N-type and P-type thermoelements, a voltage (called Seebeck voltage)
directly proportional to the temperature difference is generated.
The quality of a thermoelectric cooler depends on parameters such as the electric current applied at
the couple of N-type and P-type thermoelements, the temperatures of the hot and cold sides, the
electrical contact resistance between the cold side and the surface of the device, the thermal and
electrical conductivities of the thermoelement, and the thermal resistance of the heat sink on the hot
side of the thermoelectric cooler. The number of thermoelements in a thermoelectric module mainly
depends on the required cooling capacity and the maximum electric current. The characteristics and
performance of a thermoelectric refrigerator are described by parameters like the figure of merit, the
cooling capacity, and the coefficient of performance. This review is specifically focused on these
parameters, addressing the concepts in a different way with respect to various review papers
appearing on thermoelectric cooling in the past years. Specific aspects such as thermoelectric cooling
system design, experimental assessment, numerical analysis and simulation are outside the scope of
this review
RTGs have a long operating life, are reasonably lightweight, and require little or no maintenance
once assembled and tested. However, because RTGs contain significant quantities of radioactive
materials, normally plutonium238 and its decay products, they must be transported in packages.RTG
is made up of a radioisotope heat source, a thermoelectric converter, a gas pressure venting system,
temperature transducers, connectors, a heat rejecting cylindrical container, and bracketry.
Questions:
1) Explain variation of Variation of Thermoelectric emf with temperature and obtain the
relation between inversion temperature and neutral temperature.
2) State and explain Laws of thermoelectricity.
3) Describe the Seebeck effect and and Seebeck coefficient.
4) Describe Peltier effect and Peltier coefficient.
5) Explain the construction working of thermocouple. Also discuss on its advantages and
limitations
6) Explain the construction working of thermopiles. Also discuss on its advantages and
limitations. (8)
7) Describe the construction and working thermoelectric generator (TEG).
8) Describe the construction and working thermoelectric cooler.
9) Define thermo emf, thermo current, Neutral temperature, thermo electric power,
thermocouple and thermopile.
10) Explain thermoelectric power and figure of merit.
11) Derive expression for thermo emf in terms of T1 and T2.
12) What are thermoelectric materials? Explain Low, mid and high temperature
thermoelectric materials
13) Explain applications of thermoelectricity on exhaust of automobiles.
14) Explain applications of thermoelectricity on refrigerator. (7)
15) Explain applications of thermoelectricity on Space Program (RTG) (6)
Numerical problems
1. EMF of a thermocouple is 1200μV, when working between 0 oC and 100oC . Its
neutral temperature is 300oC. Find the values of a and b for it.
2. The thermo emf of a Cu-Fe thermocouple is 2160μVwhen the cold junction is at 0 oC and hot
junction at 250oC. Calculate the constants a and b if the neutral temperature is 330oC.
3. For Fe-Cu thermocouple it is observed that the thermo emf is zero when one of the junctions
is at 20oC and the other one is at some higher temperature. If the neutral temperature is
285oC, calculate the higher temperature. Hence find out the temperature of inversion, if the
cold junction temperature is at -20oC.
4. The e.m.f. in micro volts (e) of a thermocouple, one junction of which is at 0 oCe is given by e
= 1600 T – 4T2 where T oCis the temperature of hot junction. Find (i) neutral temperature (ii)
Peltier Coefficient.
5. . The e. m. f. in lead – iron thermocouple, one junction of which is at 0 oC, is given by 𝐸 = 1784
𝑡 − 2.4 𝑡 2 (𝑖𝑛 𝜇 𝑣𝑜𝑙𝑡𝑠) where t is temperature in o C. Find the neutral temperature and π
6. In a thermocouple, the neutral temperature is 270oC and the temperature of inversion is
525oC. Calculate the temperature of cold junction
MODULE 4- CRYOGENICS
Statement: If a gas initially at constant high pressure is allowed to suffer throttle expansion
through the porous plug of silk, wool or cotton wool having a number of fine pores, to a
region of constant low pressure adiabatically, a change in temperature of gas (either cooling
or heating) is observed. This effect is called as Joule –Thomson or Joule-Kelvin effect.
Suppose that one mole of gas is allowed to expand through a porous plug from a pressure
P1 and volume V1 to a pressure P2 and volume V2. Let the temperature change from T1to
1
T2 due to Joule-Thomson effect.
Net external work done by the gas = P2V2 – P1V1, --------------------------------- (1)
Now, an internal work is also done by the gas in overcoming the forces of molecular
attraction. For a van der Waals gas, the attractive forces between the molecules are
equivalent to an internal
a
Pressure= , a is a constant
V2 a
Internal work done by the gas when the gas expands from a volume V1 to V2 is =
V2
Internal work done by the gas when the gas expands from a volume V1 to V2 is
𝑉2 𝑉2 𝑎 𝑉2 𝑎 𝑎
𝑎
∫ 𝑃𝑑𝑉 = ∫ 𝑉𝑑𝑉 = [− ] = − … … … (2)
2 𝑉 𝑉 𝑉
𝑉1 𝑉1 𝑉1 1 2
a a
P V = RT + bP − and P V = RT + bP −
1 1 1 1 V1 2 2 2 2 V2
2a 2a
w = R(T2 − T1) − b(P1 − P2) + − … … (4)
V1 V2
RT
As T1 and T2 are nearly equal, we may write T1=T2=T and hence V = and V RT
1 2 =
2a P1 P2
Substituting in eq(4) we have, w = R(T − T ) − b(P − P ) + [P − P ]
2 1 1 2 RT 1 2
Since the gas is thermally insulated, the energy necessary for doing this work is drawn from
the K.E. of the molecules. Hence, the K.E. decreases resulting in a fall of temperature by ∂T.
Heat lost by the gas = Cv ∂T
2a
Cv ∂T = (P1 − P2) ( − b) − R ∂T
RT
2
2a
Or ∂T(Cv + R) = (P1 − P2) ( − b)
2a RT
i.e, ∂TC = (P − P ) ( − b)
p 1 2 RT
(P1 − P2) 2a
δT = ( − b) … … . (6)
Cp RT
δT 1 2a
Joule THomsan coeffecient, µJT = = ( − b)
δP Cp RT
Eqn (6) gives the fall in temperature or the cooling produced in a van der Waals gas
whensubjected to throttling process.
i) If 2a > 𝑏 then δT is positive. Hence there will be a cooling effect.
RT
ii) If 2a < 𝑏 then δT is negative. Hence there will be a heating effect.
RT
iii) If 2a = b then δT =0. Hence there will be neither a heating nor a cooling
RT
effect.
Note: For a gas temperature that is above the inversion temperature, the μJT would be
negative. The ∂P shall be always negative in this case, which means that the ∂P must be
positive. Consequently, the warming of the gas will take place.
Inversion Temperature:
The temperature at which the Joule –Thomson effect changes sign is called the
2a 2a
temperature of Inversion. (Ti). At this temperature = b or Ti = . Thus, above the
RTi Rb
temperature of inversion, Joule- Thomson effect will be a heating effect and below it a
cooling effect.
Construction:
Joule in collaboration with Thomson [Lord Kelvin] devised a very sensitive technique
known as Porous Plug experiment. The experiment set up of porous plug experiment to
study the Joule-Thomson effect is shown in Fig.2.1. It consists of the following main parts:
(a) A Porous plug having two perforated -brass discs D & D1.
(b) The space between D & D1 is placed with cotton wool or silk fibers.
(c) The porous plug is fitted in a cylindrical box-wood W which is surrounded by a vessel
containing cotton wool. This is to avoid loss or gain of heat from the surroundings.
(d) T1 &T2 are two sensitive platinum resistance thermometers and they measure the
temperatures of the incoming and outgoing gas.
(e) The gas is compressed to a high pressure with the help of piston P and it is placed
through a spiral tube immersed in water bath maintained at a constant temperature. If there
is any heating of the gas due to compression, this heat is absorbed by the circulating water in
the water bath.
3
Experimental Procedure
The experimental gas is compressed by Pump P and is passed slowly and uniformly
through the porous plug keeping the high pressure constant read by pressure gauge. During
the passage through the porous plug, the gas is throttled. The separation between the
molecules increases. By passing through the porous plug, the volume of the gas increases
against the atmospheric pressure. As there is no loss or gain of heat during the whole
process, the expansion of the gas takes place adiabatically. The initial and final temperatures
are noted by platinum resistance thermometers T1 & T2.
Experimental Results
A simple arrangement of porous plug experiment is shown in Fig.2.2 .The behavior of large
number of gases was studied at various inlet temperatures of the gas and the results are as
follows:
(1) At sufficiently low temperatures, all gases show a cooling effect.
(2) At ordinary temperatures, all gases except hydrogen and helium show cooling effect.
Hydrogen and Helium show heating effect.
(3) The fall in temperature is directly proportional to the difference in pressure on the two
sides of porous plug.
(4) The fall in temperature for a given difference with rise in the initial temperature of the
gas. It was found that the cooling effect decreased with the increase of initial temperature
and becomes zero at a certain temperature and at a temperature higher than the temperature
instead of cooling heating was observed. This particular temperature at which the Joule –
Thomson effect changes sign is called temperature of inversion.
4
Thermo dynamical analysis of Joule Thomson effect:
The arrangement of the porous plug experiment is shown in Fig. The gas passes through the
porous plug from the high pressure side to the low pressure side. Consider one mole ofthe
gas. Let P1,V1 and P 2 ,V 2 represent the pressure and volume of the two sides of the
porous plug. Let dx be the distance through which each piston moves to the right.
There are three cases depending upon the initial temperature of gas.
(i) Below the Boyle temperature: P2V2 < P1V1. Then P2V2 – P1V1 is +ve. Hence w must be
positive.Thus, a net +ve work is done by the gas. Hence, there must be a cooling effect.
(ii) At the Boyle temperature: P2V2 = P1V1 , Then P2V2 – P1V1 =0. The total work done
by the gas in this case is w. Therefore, cooling effect at this temperature is only due to the
work done by the gas in overcoming inter-molecular attraction.
(iii) Above the Boyle temperature: P2V2 > P1V1 . Then P2V2 – P1V1 is –ve. Hence w must be
negative. Thus, a net -ve work is done by the gas. Hence, there must be a heating effect.
Thus, the observed effect will depend upon whether (P2V2 – P1V1) is greater than or less
than w.
If w > (P2V2 – P1V1,), cooling will be observed.
If w < (P2V2 – P1V1,), heating will be observed.
Thus, the cooling or heating of a gas depends on
5
Note: Boyle temperature can be defined as the point in the temperature range in which
a real gas starts to behave like an ideal gas at a pressure range.
Liquefaction of gases
Definition: Liquefaction of gases means the process into which the gas substances are
converted from gases to a liquid state.
Principle1: In which when a gas is compressed by a sufficient amount of pressure below its
critical temperature, as a result liquefaction starts.
Principle2: When we reduce the pressure, and the gas or the liquid is allowed to evaporate,
then due to evaporations, it causes cooling.
Principle3: On the basis of the Joule Thomson effect (Porous plug experiment).
This process was first used by Pictet in 1878. He successfully obtained a small quantity of
Liquid Oxygen with the help of pressure applied, and with other liquefied gases.
Cascade system or Process: A process is called the Cascade process, When a single stage is
not enough to produce the desired result, therefore the process takes place in a number of
stages in a sequence.
6
Construction:
1. In this apparatus, three compressors C1, C2, C3 are used to fulfill the requirement of
sufficient pressure. Also, the C1, C2, and C3 have a suction side which is used during the
process.
2. Three condensers R1, R2, R3 are used, into which three refrigerants cold water, Methyl
chloride, and ethylene are used to get the desired result.
3. The Liquid oxygen is collected in the last, into a Dewar flask.
1. The first, Principle, compression of gases below its critical temperature resulting in a
change to liquid.
2. The second is, producing cooling by the principle of evaporation of liquids.
Working:
The gaseous methyl chloride (CH3Cl) is pumped by the compressor C1 into the spiral tube.
The refrigerant in condenser R1 surrounding this tube starts liquefying the methyl chloride.
This is because the critical temperature of methyl chloride is 143°C, which is more than
room temperature as well.
Now the liquid methyl chloride comes in Condenser R2 through the tube. Here one portion
of condenser R2 is connected with the suction side of compressor C1.
Here due to the evaporation of liquid methyl chloride in reduced pressure, more cooling as
a result produced, and the temperature of condenser R2 decreases more.
The evaporated methyl chloride return back to the compressor C1 through the suction side
of the compressor.
Now the gaseous ethylene (C2H4) is pumped by the compressor C2 into the next spiral
tube.
Here the refrigerant, liquid methyl chloride which is achieved in the previous stage,
surrounding the tube which contains gaseous ethylene, starts to convert this gas into liquid
ethylene.
7
Now, this liquid ethylene comes in Condensor R3, and one portion of R3 condenser is
connected with the suction side of compressor C2.
Here evaporation of liquid ethylene takes place in reduced pressure like in the previous
stage, and the evaporated ethylene return back to the compressor C2 through the suction side
of the compressor.
Therefore, due to the evaporation process more cooling is produced into the condenser R3,
which is more than the cooling that we achieved in Condenser R2.
Now, the oxygen (which is in gaseous form) is pumped by the compressor C3 into the next
spiral tube.
Here, due to the very low temperature inside the Condenser R3 the oxygen gas into the
spiral tube starts converting into liquid and later collected into a Dewar flask.
Here, likewise the previous stages, the evaporated oxygen return back to the compressor
C3 through the suction side of the compressor.
If we continue this cascade system, we can liquefy air and other gases like Nitrogen, etc.
Limitation: By this system, we cannot liquefy the gases that have very low critical
temperatures, such as Hydrogen (Tc around −240 °C) and Helium (Tc around −267.8 °C).
The Hampson-Linde cycle or the Linde’s liquefaction process is used by coupled with
regenerative cooling and the Joule Thomson effect.
By this method, we can easily liquefy air, and many other gases too.
8
Linde’s Method of Liquefaction of Gases
By this figure, you can understand that liquefaction of air or those gases that have a low value
of critical temperatures is hard, as compared to those that have high critical temperature
values.
Construction:
1. In this method, two compressors C1 at (25 atm pressure) and C2 (200 atm pressure) are
used.
2. Heat exchangers R1 and R2 are used into which cold water and a freezing mixture is used
as a refrigerant.
3. A Liquid solution of KOH (Potassium Hydroxide) that is required to get pure air.
4. Two chambers E1 and E2, and P1 and P2 are the two small nozzles.
5. At last, the liquid air is collected into a Dewar flask.
Principle: Linde’s process of liquefaction is work on the principle of the Joule Thomson
effect coupled with regenerative cooling.
Working:
1. The air is pumped at a pressure of 25 atm into the spiral tube. The air gets cooled after
passing through the R1 heat exchangers. Here the gas becomes cool because of cool water
inside the R1 heat exchangers. This cooled air then passes through a liquid solution of
Potassium hydroxide (KOH).
2. The reason for the use of the KOH solution is that air contains many gases and water
vapours too. To separate air from water vapours this solution is used, and also this solution
absorbs CO2 gas from the air. After this, the air further moves in the second compressor C2.
3. In the C2 compressor, the air is pumped at a pressure of 200 atm into the next spiral tube.
Now the gas becomes cool again, after passing through the second heat exchanger R2. Here
the gas-cooled because of the Freezing mixture inside the R2 heat exchangers.
4. Now the temperature of this air decreases to around −20°C (253K). Then this pre-cooled
air is allowed to expand through nozzle P1 in a chamber E1 and suffers the Joule Thomson
effect. Due to this effect, more cooling is produced into the chamber E1, and pressure reduces
to about 50 atm.
5. This cooled air then returns back to the compressor C2 and where it is again pumped at a
pressure of 200 atm into the spiral tube. This air again suffers the Joule Thomson effect, and
more cooling is produced in chamber E1.
6. Repeating some cycles of this process, more and more cooling is produced in chamber E1.
After getting sufficient temperature, the cooled air is allowed to expand through nozzle P2 in
9
chamber E2 and again suffers the Joule Thomson effect, and pressure reduces to about 1 atm.
7. Now the temperature decreases to around −188°C(85K) in chamber E2 and the air gets
liquefied. This liquefied air is collected into the Dewar flask.
8. Also, in chamber E2 the un-liquefied air is returned back to the compressor C1, this further
cooled the air, and where it is again pumped at a pressure of 25 atm into the spiral tube.
Principle: Claude’s method works on two principles. i.e: Joule Thomson effect
and mechanical expansion (By, the use of an expansion turbine).
Working:
The first part is cooled in the heat exchanger labelled HE1 with the help of Helium
10
vapours
The other part passes through the heat exchanger HE2 to be cooled with Hydrogen
vapours.
Both these streams combine to be passed through the liquid Hydrogen heat exchanger HE3
Then again getting cooled in HE4 by Helium vapours.
Finally the throttle valve is used to initiate the Joule Thomson effect and Helium is
collected in the liquid state in the Helium separator.
Though the process described in the above section is generic in nature, in actual practice there
are two main isotopes of Helium used for liquefaction namely H4 and H3 and there is a slight
difference between the properties of the two in terms of their boiling point, critical
temperature and so forth. The properties talked about earlier are those of H4 while the boiling
point of H3 is even one degree lower.
Liquid Helium is used extensively for use in superconducting magnets which need to be
cooled to extremely low temperatures during their use, that in turn are used in several fields
such as say for Magnetic Resonance Imaging and Nuclear Magnetic Resonance.
The PRT consists of pure platinum wire wound on hollow pipe made up of insulating mica or
ceramic, which is placed in porcelain sheath. Free ends of platinum wire are attached to long
leads of low resistance copper wires (Fig.1). To measure change in resistance, Wheatstone
bridge is used. Two long extension leads form one arm of Wheatstone bridge (fig.2).
Questions
1. What is joule Thomson effect ? Derive the expression for Joule Thomson coefficient,
using the theory of Joule Thomson effect.
2. Explain briefly the application of cryogenics.
Numerical problems
1. In Joule Thomson experiment Temperature changes from 100oC to 150oC for pressure
change of 20 MPa to 170 MPa. Calculate Joule Thomson Coefficient.
Given:
T1=100+273=373 K T2=150+273=423 K , P1=20Pa P2=170 pa
Change in temperature from T2- T1 (K) = 50 K
Change in pressure from P1 to P2 (Pa) = 150MPa
12
JTC = dT / dP = 50/150M =1/3 µK/Pa
13
Module-5
Material Characterization Techniques and Instrumentation
Syllabus :
Nanoscience is the study of atoms and molecular structures whose size, at least in one
dimension is between 1-100 nm. Nanotechnology is the design and fabrication of devices using
such nanostructures.
Nanomaterials
Size of a nanomaterial varies from few nanometres to a few hundred nanometres. Both
surface effects and size effects plays crucial role in the properties of nanomaterial. The properties
exhibited by nonmaterial strikingly different from those of bulk materials.
Mesoscopic State
It is the state of matter the physical properties of a material undergo changes when reaching
the limiting size (nanometers) is called Mesoscopic State.
Ex: Carbon in bulk is bad conductor to electricity whereas at nano size it is a very good conductor
of electricity
Nanocomposites are materials that incorporate Nano sized particles into a matrix of standard
material. The result of the addition of nanoparticles is a drastic improvement in properties that can
include mechanical strength, toughness and electrical or thermal conductivity. The effectiveness of
the nanoparticles is such that the amount of material added is normally only between 0.5 and 5% by
weight.
Nanocomposites are currently being used in a number of fields and new applications are being
continuously developed. Applications for nano composites include: Thin-film capacitors for
computer chips, Solid polymer electrolyes for batteries, Automotive engine parts and fuel tanks,
Impellers and blades, Oxygen and gas barriers, Food packaging etc.
X-Ray diffraction
X-ray crystallography was developed by physicists William Lawrence Bragg and his father William
Henry Bragg. In 1912-1913, the younger Bragg developed Bragg’s law, which connects the
observed scattering with reflections from evenly spaced planes within the crystal.
X-ray crystallography, also called X-ray diffraction, is used to determine crystal structures
by interpreting the diffraction patterns formed when X-rays are scattered by the electrons of atoms
in crystalline solids. X-rays are sent through a crystal to reveal the pattern in which the molecules
and atoms contained within the crystal are arranged.
Bragg’s Law
The fundamental equation which gives a simple relation between the wavelength(λ) of X-
rays, the interplanar distance (d), and the glancing angle (𝜃) , is known as Bragg’s law. It is given as
2d sin 𝜃 =n λ
X-ray diffraction is now a common technique for the study of crystal structures and atomic spacing.
Principle: Based on the constructive interference of monochromatic x-rays and a crystalline sample
in which the crystalline structure causes a beam of incident x-rays to diffract into many specific
directions.
These X-rays are generated by a cathode ray tube, filtered to produce monochromatic radiation,
collimated to concentrate, and directed toward the sample. The interaction of the incident rays with
the sample produces constructive interference (and a diffracted ray) when conditions satisfy Bragg's
Law (nλ=2d sin θ). This law relates the wavelength of electromagnetic radiation to the diffraction
angle and the lattice spacing in a crystalline sample. These diffracted X-rays are then detected,
processed and counted.
Working:
X-ray diffractometer consists of three basic elements: an X-ray tube, a sample holder, and an X-ray
detector.
X-rays are generated in a cathode ray tube by heating a filament to produce electrons, accelerating
the electrons toward a target by applying a voltage, and bombarding the target material with
electrons. These X-rays are collimated and directed onto the sample.
As the sample and detector are rotated, the intensity of the reflected X-rays is recorded. When the
geometry of the incident X-rays impinging the sample satisfies the Bragg Equation, constructive
interference occurs and a peak in intensity occurs.
A detector records and processes this X-ray signal and converts the signal to a count rate which is
then output to a device such as a printer or computer monitor. These X-rays are collimated and
directed onto the sample. As the sample and detector is rotated, the intensity of the reflected X-rays
is recorded.
When the geometry of the incident X-rays impinging the sample satisfies the Bragg Equation,
constructive interference occurs and a peak in intensity occurs. A detector records and processes this
X-ray signal and converts the signal to a count rate which is then output to a device such as a printer
or computer monitor
The geometry of an X-ray diffractometer is such that the sample rotates in the path of the collimated
X-ray beam at an angle θ while the X-ray detector is mounted on an arm to collect the diffracted X-
rays and rotates at an angle of 2θ. The instrument used to maintain the angle and rotate the sample is
termed a goniometer. For typical powder patterns, data is collected at 2θ from ~5° to 70°, angles that
are present in the X-ray scan.
Applications
X-ray powder diffraction is most widely used for the identification of unknown crystalline
materials
Determination of unknown solids is critical to studies in geology, environmental science,
material science, engineering and biology.
characterization of crystalline materials
identification of fine-grained minerals such as clays and mixed layer clays
that are difficult to determine optically
determination of unit cell dimensions
measurement of sample purity
Scherrer equation
The Scherrer equation, in X-ray diffraction and crystallography, is a formula that relates the size of
sub-micrometre crystallites in a solid to the broadening of a peak in a diffraction pattern. It is used in
the determination of size of crystals in the form of powder.
The Scherrer equation can be written as:
D is the mean size of the ordered (crystalline) domains, which may be smaller or equal to
the grain size, which may be smaller or equal to the particle size
K is a dimensionless shape factor, with a value close to unity. The shape factor has a
typical value of about 0.9 but varies with the actual shape of the crystallite.
is the line broadening at half the maximum intensity (full width at half maximum -
FWHM value in radians), after subtracting the instrumental line broadening, in radians.
𝜃 is the peak position Bragg angle
APPLICATION OF XRB:
• XRD is non-destructive technique.
• To identify crystalline phases and orientation.
• To determine structural properties train grain size face composition orientation disorder
transformation and thermal expansion extra.
• To measure thickness of thin films multilayers.
• To determine atomic arrangement.
• Structure of crystals.
• Polymer characterization state of anneal of metals.
• Particle size determination.
ADVANTAGES:
• XRD is there least expensive the most convenient and the most widely used method to
determine crystal structures.
• XRD techniques gives information about the structures of solids inmates of the atoms that
compose the solid.
• XRD permits non-destructive structural analysis.
DISADVANTAGES:
• XRD has size limitations.
• It is much more accurate for measuring large crystalline structures rather than small ones.
• X rays do not interact very strongly with lighter elements.
• It is relatively low in sensitivity.
PRINCIPLE:
The AFM principle is based on the cantilever/tip assembly that interacts with the sample; this
assembly is also commonly referred to as the probe. The AFM probe interacts with the substrate
through a raster scanning motion. The up/down and side to side motion of the AFM tip as it scans
along the surface is monitored through a laser beam reflected off the cantilever. This reflected laser
beam is tracked by a position-sensitive photo-detector (PSPD) that picks up the vertical and lateral
motion of the probe. The Atomic Force Microscope works on the principle measuring
intermolecular forces and sees atoms by using probed surfaces of the specimen in nanoscale.
CONSTRUCTION:
Its functioning is enabled by three of its major working principles that include Surface sensing,
Detection, and Imaging.
Advantages:
Disadvantages:
i. It can only scan a single Nano sized image at a time of about l s OXls nm.
2. They have a low scanning time, which might cause thermal drift on the sample.
INTRODUCTION:
PRINCIPLE:
Due to the bombardment of X-Ray Photon on the sample surface K and L electron
are ejected which are further analysed by the analyser. Let us consider Eb, E’b and Eb” are
binding energy of lower energy levels inner core orbitals. Where Ev, Ev’and Ev” are the
energies of the valence shell electron.
The monochromatic X-ray Photon incident on the sample surface cell electron
abstract the energy from this X-ray Photon and get ejected in terms of electron. Kinetic
energy of the ejected electron is recorded by spectrometer and is given by
Where, is kinetic energy of the ejected electron energy associated with incident
CONSTRUCTION:
• Source
• Sample Holder
• Analyser
• Detector
• Process and read out
SOURCE:
The simple x-ray Photon source for x-ray photoelectron spectra M is X ray tube
equipped with magnesium or aluminium metal target. Monochromator crystal can also
provide having bandwidth of 0.3 eV. Much smaller spots on a surface to be examined.
SAMPLE HOLDER:
Sample holder is located in between the source and the entrance slit of
spectrometer. Crystal disperser selects the photon of known energy from the source and
incident on the sample. The area inside the sample holder should be evacuated within
Torr. Pressure to avoid contamination of the surface sample.
The gaseous sample for introduced into a sample compartment through a slit, to
provide a Pressure of torr. If the pressure is higher than attenuation of electron beam
may take place, weaker signal may be obtained.
ANALYSER:
DETECTOR:
APPLICATION OF XPS.
ADVANTAGES:
= (nm).
√ √
Construction
The apparatus consists of an highly evacuated chamber inside which there is an electron gun at
the top which comprises of the filament and anode.
There are two magnetic lenses, one is condensing lens C and the other is objective lens O
accompanied by a scan coil.
There is a spray aperture using which, spherical aberration during focusing will be minimized.
A flat surface called stage is provided to place the specimen.
The apparatus has 3 types of detectors namely back scattered electron detector, secondary
emission electron detector and x-ray detector.
The electrons incident on the sample are called primary electrons.
The electrons scattered by the sample are called back scattered electrons.
The electrons which are knocked off from the atoms are called secondary electrons.
Working
The sample is placed on the specimen stage which is evacuated
Electrons are emitted by the filament by thermionic emission
A suitable the positive potential accelerates electrons from the electron gun.
The electron beam falling on the condensing lens C is converged. Then high angle electrons are
eliminated.
The beam passes through the objective aperture where the size of the beam can be controlled.
The objective lens focuses the thinner beam on to the desired part of the specimen.
The scan coils enables the beam to scan the specimen in a particular way called raster.
Upon incidence electrons are knocked out from the specimen.
Backscattered electrons, secondary electrons and X-rays emitted are detected by the detector.
And signals are produced. Which are converted into a micro spot of corresponding brightness
on the screen
Applications.
SEM is used to study
1) External morphology of biological organisms
2) Chemical composition
3) Crystalline structure.
4) Forensic investigations.
INTRODUCTION:
We know in scanning electron microscope the resolution of the image is limited only
upto lo to zo nm. This will not be usefiil to view the internal features of an atom or the
morphology of a sample of size saw o.mm.
To examine the sample of size of 2 tO NM the transmission electron microscope can
be used. In this microscope, the image is obtained by transmitting the electron through
the specimen.
PRINCIPLE:
Electrons are made to pass through the specimen and the image is formed in the
fluorescent screen there by using transmitted Beam (bright field image) on by using the
diffracted beam (dark field image).
CONSTRUCTION:
It consists of an electron gun to
produce electron. Magnetic condensing lens
is used to condense the electron and is used
to adjust the size of the electron that
fall ontothe specimen. The specimen is placed
in between the condensing lens and objective
lens and in turn, it increases the contrast of the
image.
The magnetic projector lens is placed
above the fluorescent screen in order to
achieve high magnification. Image is recorded
by using a fluorescent screen or CCD charge
coupled devices.
as shown in figure.
The magnetic objective lens is used to
block the high angle diffracted beam the
aperture is used to eliminate the diffracted
beam
WORKING:
Stream of electrons are produced by the electron gun is made to fall over the specimen
using magnetic condensing lens.
Based on the angle of incidence the Beam is partly transmitted and partly diffracted as
shown in figure . Both the transmitted Beam and the diffracted beams are recombined at the
E-WALLED SPHERE of reflection, which encloses all possible reflections from the Crystal
are specimen satisfying the bragg's law image as shown in figure. The combined image is
called the phase contrast image.
In order to increase the intensity and the contrast of the image and amplitude
contrast image has to be obtained for stop this can be achieved only by using the
transmitting beam and does the diffracted beam has to be eliminated.
Now in order to eliminate the diffracted beam that beam is passed through the
magnetic objective lens and the aperture is shown in figure adjusted in such a way that the
diffracted image is illuminated. Thus, the final image being alone is passedthrough the
projector lens for further magnification. Find image is recorded in thefluorescent screen
or CCD this high contrast image is called Bright Field image. Inaddition, it has to be noted
that the bright field image obtained is purely due to theelastic scattering non no energy
change that is due to the transmitted beam alone
ADVANTAGES:
APPLICATIONS:
• The main application of transmission electron microscope is in nanoscience
nanotubes micro machines used to find the internal structures of Nanomaterials.
• It is used to find the two-dimensional image of very small biological cells virus
bacteria etc
• It is used in thin film Technology metallurgy biochemistry microbiology etc
• It is used to study the composition of paints papers fibres composite materials
alloys etc.
Questions
1. Describe the construction and working of Scanning Electron Microscope (SEM)
2. Define nano-material and nano composite and classify the nano-materials based on the
dimensional constraints.
3. Describe the construction and working of X-ray photoelectron spectroscopy.
4. Describe the construction & working of transmission electron microscope (TEM).
5. With neat diagram, explain the principle, construction and working of Atomic Force
Microscopy (AFM)
6. Ray diffractometer and how the crystal size is determined using Scherrer equation.
NUMERICALS
1, The spacing between principal planes of NaCl crystal is 2.82Å. it is found that first order
Bragg reflection occurs at an angle of 100. Calculate the wavelength of X-rays.
2, Determine the wave length of X-rays for crystal size of 1.19 μm, peak width is 0.5 o and
peak position 35o, for a cubic crystal. Given Scherrer’s constant k=0.92.
4. X-rays are diffracted in the first order from a crystal with d spacing 2.8 Ȧ at a glancing
angle 60°. Calculate the wavelength of X-rays.
5. Determine the crystallite size given the Wavelength of X-rays 10 nm , the Peak Width 0.5
°and peak position 25 ° for a cubic crystal given K = 0.94