QA CHECK LIST - ELECTRICAL CRANE DESIGN

JOB INFORMATION
JOB No. CLIENT PROJECT DELIVERY DATE
29162 Austube Mills MAINTENANCE WORK No: 40019916
CRANES TICK COMMENTS TECH DATA NOT REQUIRED COMPLETE LINKS
SERIAL No. 22474 TRUE LINK TO CDS TRUE CDS\ADM‐29162A‐CDS.01 ZLK (Infrabuild).xls
LOCATION/IP RATING INDOOR TRUE NEW DESIGN FALSE TRUE ECE‐29162‐DFC‐151.pdf
TYPE ZLK TRUE APPROVED MECHANICAL GA FALSE TRUE 29162‐DMS‐100.B.pdf
CAPACITY 22T [TONNE] TRUE APPROVED FUD TRUE FALSE
HOIST SPEED 1.4/8.3 m/min TRUE APPROVED FAT TRUE FALSE
TROLLEY TRAVEL SPEED 1.5‐30 m/min TRUE APPROVED SAT TRUE FALSE
BRIDGE TRAVEL SPEED Mar‐60 m/min TRUE CLIENT SPECIFICATIOSN REVIEWED TRUE FALSE
DEMAND POWER 43.8kW TRUE

DESIGNER OK CHECKED OK DESIGNER INITIAL CHECKED INITIAL COMMENT

BORDER DRAWING SET OK OK P.CHI AW
POWER OK OK P.CHI AW
CONTROL OK OK P.CHI AW
CABLE SCHEDULE/TERMINATION OK OK P.CHI AW
PANEL GA OK OK P.CHI AW
CONSTRUCTION NOTES OK OK P.CHI AW
LABEL SCHEDULES OK OK P.CHI AW
BILL OF MATERIALS OK OK P.CHI AW

ELECTRICAL ORDERS (SUPPLIER) ELECTRICAL DESIGN ELECTRICAL DRAWINGS APPROVAL SIGNED AND STAMPED
BOM NEW OLD DRAWINGS NEW OLD FAT DOC NEW OLD INITIAL DESIGNER DATE Prosper Chi
2022.08.09 09:16:56
REFERENCE REFERENCE REFERENCE P.CHI +10'00'
LINK TO BOM ECE‐29162‐Electrical BOM‐151.xlsm LINK TO DRAWING ECE‐29162‐DFC‐151.pdf LINK TO FAT DOC 29162_Electrical Engineering Test Report.xlsx INTIAL CHECK DATE Adam Walsh
2022.08.09 09:09:07
REQUESTED DATE REQUESTED DATE REQUESTED DATE A.WALSH +10'00'
RECEIVED DATE RECEIVED DATE RECEIVED DATE INiTIAL CALC'S DATE
NOTES AND REF. DRAWINGS NOTES N/A N/A
NOTES FINAL APPROVED DATE Adam Walsh
2022.08.09 09:09:18
BOM APPROVAL DRAWINGS APPROVAL FAT DOC APPROVAL A.WALSH +10'00'

TRUE SIGNED DATE TRUE SIGNED DATE TRUE SIGNED DATE

APPROVED A.Walsh 5/08/22 APPROVED A.Walsh 5/08/22 APPROVED A.Walsh 8/08/2022 FILE TIDY UP COMPLETED

EC‐ENG‐FRM‐006_04 17/02/2021 1
By Prosper Chi at 3:25 pm, Aug 05, 2022
Technical Specification Summary

DESIGN REVIEW
Drawing format 2D unless approved to 3D
APL. NA
Eilbekc Cranes Serial Number 22473
Crane Identification / Tag Number 2166-2023
Equipment Description Double Girder Overhead Coil Crane
Location Newcastle
Length of Runway m 380
Crane capacity kg 22,000
Span mm 23200
Height of lift mm 15000
Design Class Girder AS1418 C7
Design Class Hoist AS1418 M7
Design Class Travel Drives AS1418 M6
Hoist Model ABUS GM 7000.25000 H-204.62.20000.1.Z 350.30
Hoisting Duty Cycle ED % 60 (20 / 40)
Hoisting speeds Two speed m/min 1.4/8.3
Cross travel speeds VSD m/min 1.5 - 20
Long travel speeds VSD m/min 3 - 60
Control Type Radio Remote Control
Hoist Wheel X/T mm Ø350
Crane Wheel L/T 8 Wheel mm Ø420
Sill Beam Connection Included
Wheel Centres mm 1850+600+1850
Wheel Loads kN 94+100+100+94
Approx. Weight kg 25000
Hoist kW 32.8
Hoist X/T Trolley kW 2 x 1.1
Crane LT kW 4 x 2.2
Cross Travel Limits *Fast/Slow/Stop Included
Long Travel Limits * Fast/Slow/Stop Included
Hoist Rotary Limit Included
Bridge walkway along entire girder length Included
Hoist Platform Included
Rotating Hook Included
Cable Reeler for Hook Included
Hook Rotation in lift 360° over 15 m
Power Supply to Suit 415V @50 Hz - 3 Phase
Control Voltage VAC 48
Electrical Enclosures IP55 Mild Steel with IP23 venting
Siren Included
Steel preparation prior to painting All components shot blast
Paint Specification - Crane Structure Y14 Golden Yellow
Paint Specification - Hoist, Motors and
Abus C2 - 100µm Water-based acrylic paint Traffic Blue
Gearboxes
Delivery Included
Installation Normal Hrs Included
Commissioning Included

Mobile and EWP. (except for rail survey and rail report) Included

Test weights Included

Lead Time - from clarification of all technical
Weeks 28-32
and commercial matters
Warranty Period Based on Servicing by
Months 12
Eilbeck Cranes
Operating Conditions Indoors - Hot, and dusty.
Quantity One (1)

ADM‐29162A‐CDS.01 ZLK (Infrabuild).xlsx 1

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Prosper Chi
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Prosper Chi
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Prosper Chi
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 ELECTRICAL ENGINEERING TEST REPORT
ELECTRICAL CRANES

Job No. 29162 Client Austube Mills

Crane Type ZLK Serial No. 22474

Pre-Commissioning Criteria Actual Name Signature

Housekeeping Loose items removed Extension leads away ☐ PASS ☐ N/A

☐ PASS ☐ N/A
Entry points barricaded Personnel clear of
Exclusion Zone Setup
moving equipment.

☐ PASS ☐ N/A
Insulation resistance tests
Dead Testing Completed
Point to point tests

HOLD POINT: EC Inspector :___________________________ Date:___________________

Hoist Travel Cable Reeler, Koreel Criteria Actual Name Signature

☐ PASS ☐ N/A
Clockwise and anti clockwise signals is from
Clockwise and anti clockwise signals reach the bridge panel
the radio.

☐ PASS ☐ N/A
Ensure the motorised hook block hook motor break release when
the brake release

☐ PASS ☐ N/A
hook rotate the right directon when the clock wise direction on the
radio is pressed

☐ PASS ☐ N/A
hook rotate the right directon when the clock wise direction on the
radio is pressed

EC Inspector :___________________________ Date:___________________

Load Measurement (DataPro) Criteria Actual Name Signature

Input signal type configured correctly. ☐ PASS ☐ N/A

Hoist data populated into datalogger ☐ PASS ☐ N/A

Overload threshold correct. ☐ PASS ☐ N/A

SWP Recorder QA completed. EC-MAN-FRM-047_02_SWP ☐ PASS ☐ N/A

EC Inspector :___________________________ Date:___________________

Cross Travel Variable Speed Drive Configuration Criteria Actual Name Signature

Drive firmware updated to most recent version Newest version from Vendor. ☐ PASS ☐ N/A

Motor data parameters set According to motor dataplate. ☐ PASS ☐ N/A

☐ PASS ☐ N/A
According to electrical design
Digital Input functions assigned
CW/CCW/FAST/Thermistor/ Brake

☐ PASS ☐ N/A
According to electrical design
Digital Output functions assigned
Brake, Healthy.

☐ PASS ☐ N/A
Configured as two speed or motorised
Speed Control Configured as required
potentiometer

☐ PASS ☐ N/A
Brake release time and brake release current
Motor brake control parameters set
set as per application.

Drive Clock Set Where applicable date/time is set. ☐ PASS ☐ N/A

☐ PASS ☐ N/A
"Save parameters" or "RAM to ROM"
Parameters saved to drive.
selected after parameterisation

Parameters backed upto keypad ☐ PASS ☐ N/A

Parameters backed upto project file ☐ PASS ☐ N/A

EC Inspector :___________________________ Date:___________________

Travel Variable Speed Drive Configuration Criteria Actual Name Signature

Drive firmware updated to most recent version Newest version from Vendor. ☐ PASS ☐ N/A

Motor data parameters set According to motor dataplate. ☐ PASS ☐ N/A

☐ PASS ☐ N/A
According to electrical design
Digital Input functions assigned
CW/CCW/FAST/Thermistor/ Brake

☐ PASS ☐ N/A
According to electrical design
Digital Output functions assigned
Brake, Healthy.

☐ PASS ☐ N/A
Configured as two speed or motorised
Speed Control Configured as required
potentiometer

☐ PASS ☐ N/A
Brake release time and brake release current
Motor brake control parameters set
set as per application.

Drive Clock Set Where applicable date/time is set. ☐ PASS ☐ N/A

☐ PASS ☐ N/A
"Save parameters" or "RAM to ROM"
Parameters saved to drive.
selected after parameterisation

Parameters backed upto keypad ☐ PASS ☐ N/A

Parameters backed upto project file ☐ PASS ☐ N/A

EC Inspector :___________________________ Date:___________________

Crane Zone limits Criteria Actual Name Signature

☐ PASS ☐ N/A
Ensure all connects for the hoist rotary limit are connceted and per
IFC drawings -1S31 and -1S32

☐ PASS ☐ N/A
Ensure all connects for long travel limits -S71, -S72, -S76 are
connceted as per IFC drawings,

☐ PASS ☐ N/A
Ensure all connects for long travel limits -S51, -S52 are connceted
as per IFC drawings,
EC-MAN-FRM-079_0 19/02/2021 Page1 of 2
 ELECTRICAL ENGINEERING TEST REPORT
ELECTRICAL CRANES

☐ PASS ☐ N/A
Ensure crane control circuit correctly evaluates when the hook is
below ground or above ground.

☐ PASS ☐ N/A
Ensure crane control limits crane & trolley to pit zone area when the
hook is below ground.

Ensure crane control ignores pit zone area when above ground. ☐ PASS ☐ N/A

☐ PASS ☐ N/A
Ensure crane operates predictably when first powering up in
unknown position.

EC Inspector :___________________________ Date:___________________

Project Close-out Criteria Actual Name Signature

☐ PASS ☐ N/A
Scan Master drawing set only
Ensure red line drawings scanned to server
Must include all changes

Ensure software project files saved to server Save in "AS INSTALLED" folder ☐ PASS ☐ N/A

☐ PASS ☐ N/A
Ensure relevant manual sections are drafted for EC
Content matches crane features.
designs/functionality

☐ PASS ☐ N/A
Content matches crane features
Ensure all relevant equipment manuals saved to Job\Manuals folder
Irrelevant data struck by supplier

Release As Built Drawings Revised as per red-lines ☐ PASS ☐ N/A

HOLD POINT EC Inspector :___________________________ Date:___________________

EC-MAN-FRM-079_0 19/02/2021 Page2 of 2