Wire Numbers

Control Cable Core Numbers ROUTE CABLE DET

SECTION 1
(MCC to RUNWAY) 1 2 3 4 5 6 7
REMARKS / CABLE TYPE
8 9 10 11 12 13 14 LENGTH
CABLE No. Size
15 16 17 18 19 20 21 FROM TO No of Cores TYPE kV Grade
mm2 Estimated Actual
22 23 24 25 26 27 28 Voltage Core Insulation Outer Sheath
OR24081 MCC LT1 Motor HS J/BOX 1 LT1 Motor HS 3+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC
OR24082 MCC LT1 Motor LS J/BOX 1 LT1 Motor LS 3+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC
2.5
OR24131 MCC LT2 Motor HS J/BOX 1 LT2 Motor HS 3+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC
OR24132 MCC LT2 Motor LS J/BOX 1 LT2 Motor LS 3+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC

OR24086 MCC BRAKE Storm Clamp J/BOX 1 LT1 3+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC
OR24181 MCC XT1 Motor HS J/BOX 1 XT1 Motor HS 3+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC
OR24182 MCC XT1 Motor LS J/BOX 1 XT1 Motor LS 3+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC
2.5
OR24251 MCC XT2 Motor HS J/BOX 1 XT2 Motor HS 3+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC
OR24252 MCC XT2 Motor LS J/BOX 1 XT2 Motor LS 3+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC
2.5
OR24041 MCC HOIST Power J/BOX 1 HOIST Power 3+E SC 16 50
VAROLEX
FIXED 0.6/1kV Cu/XLPE/PVC
OR24001 MCC HOIST Fan J/BOX 1 HOIST Fan 3+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC
OR24006 MCC HOIST Brake J/BOX 1 HOIST Brake 2+E 2.5 50 FIXED 0.6/1kV Cu/PVC/PVC
OR24361 MCC LIGHT J/BOX 1 LIGHT 3+E 1.5 50 FIXED 0.6/1kV Cu/PVC/PVC
OR24321 MCC SIREN J/BOX 1 SIREN 3+E 1.5 50 FIXED 0.6/1kV Cu/PVC/PVC

OR21016 LT1 PTC LT1 PTC LT2 PTC LT2 PTC XT1 PTC XT1 PTC XT2 PTC MCC HOIST/LT/XT PTC J/BOX 2 HOIST 6P+6S+S 1.5 50 FIXED 0.11 kV DEKRON
XT2 PTC Hoist PTC Hoist PTC
OR21001 24Vdc HOIST1 FLT HOIST2 FLB HOIST3 WLT HOIST4 WLB HOIST5 SLT HOIST6 SLB MCC ESTOP J/BOX 2 LT 2 12P+S 1.5 50 FIXED 0.11 kV DEKRON
LT1 ISOL LT SISO1 LT SISO2 LT2 WLT LT3 WLB LT4 SLT LT5 SLB LT Limit Switch J/BOX 2 LT 9 1.5
LT6 STORM XT1 ISOL XT2 WLF XT3 WLB XT4 SLF XT5 SLB HOIST BK CT XT Limit Switch J/BOX 2 XT 7 1.5
HOIST BK CT SPARE SPARE HOIST Limit Switch J/BOX 2 HOIST 8 1.5

MCC HOIST Encoder J/BOX 2 HOIST 4P+S 1.5

OR24004 50 FIXED 0.11 kV DEKRON

OR21012 MCC Load Cell J/BOX 2 2P+S 1.5 50 FIXED 0.11 kV DEKRON
OR20013 24Vdc ESTOP 0Vdc Spare 24Vdc HOIST UP HOIST DWN MCC CTS SPECTRUM1 DEVICE 16P+S 1.5 60 FIXED 0.11 kV DEKRON
HOIST UP FA HOIST DWN FXT East XT West XT East Fast XT West Fast LT North
LT South LT North FastLT South FastStart Horn Tare Catch
Release

OR20014 CONTROL STACONTROL STACONTROL STASTORM BRAKE

0VDC MCC CTS SPECTRUM1 DEVICE 4P+S 1.5 60 FIXED 0.11 kV DEKRON

OR20015 Analog 1 Analog 2 Analog 3 Analog 4 0VDC MCC CTS SPECTRUM1 DEVICE 2P+S 1.5 60 FIXED 0.11 kV DEKRON

OR11101 24Vdc E-STOP1 ESTOP2 RESET LT NORTH LT SOUTH LT FAST MCC Control Station 1 E11 DEVICE 16P+S 1.5 70 FIXED 0.11 kV DEKRON
XT EAST XT WEST XT FAST HOIST RAISE HOIST LOWE HOIST FAST CATCH
RELEASE SIREN RAISE LS B/P LAMP E11 LAMP E12 LAMP E13 LAMP STORM
LAMP R/REMSAFE RESET

OR12101 24Vdc E-STOP1 ESTOP2 RESET LT NORTH LT SOUTH LT FAST MCC Control Station 2 E12 DEVICE 16P+S 1.5 70 FIXED 0.11 kV DEKRON
XT EAST XT WEST XT FAST HOIST RAISE HOIST LOWE HOIST FAST CATCH
RELEASE SIREN RAISE LS B/P LAMP E11 LAMP E12 LAMP E13 LAMP STORM
LAMP R/REMSAFE RESET

OR13101 24Vdc E-STOP1 ESTOP2 RESET LT NORTH LT SOUTH LT FAST MCC Control Station 3 E13 DEVICE 16P+S 1.5 80 FIXED 0.11 kV DEKRON
XT EAST XT WEST XT FAST HOIST RAISE HOIST LOWE HOIST FAST CATCH
RELEASE SIREN RAISE LS B/P LAMP E11 LAMP E12 LAMP E13 LAMP STORM
LAMP R/REMSAFE RESET
OR14101 OUTRIGGER
EXISITNG CRANE PLATFORM
ELECTRICAL EMERGENCY
SUPPLY CABLE STOP
TO BE REROUTED TO ISOLATOR ON MCC Crane Platform FIELD DEVICE 2P+S 1.5 50 FIXED 0.11 kV DEKRON
OR20001 LEVEL 9 Ground Isolator Box 3+E 120 200 0.6/1kV Al/PVC/PVC
OR20002 ELECTRICAL CUBICLE SUPPLY CABLE Isolator Box MCC 3+E 120 10 0.6/1kV Al/PVC/PVC
Earth Cable MCC J/BOX 1 E 70 50 LAPP-1062912 FLEX PVC PVC Black

Wire Numbers
Control Cable Core Numbers ROUTE CABLE DET
SECTION 2
(RUNWAY to BRIDGE) 1 2 3 4 5 6 7
REMARKS / CABLE TYPE
8 9 10 11 12 13 14 LENGTH
CABLE No. Size
15 16 17 18 19 20 21 FROM TO No of Cores TYPE kV Grade
mm2 Estimated Actual
22 23 24 25 26 27 28 Voltage Core Insulation Outer Sheath
OR24091 J/BOX 1 LT1 Motor HS J/BOX 3 LT1 Motor HS 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24101 J/BOX 1 LT1 Motor LS J/BOX 3 LT1 Motor LS 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE

OR24141 J/BOX 1 LT2 Motor HS J/BOX 3 LT2 Motor HS 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24151 J/BOX 1 LT2 Motor LS J/BOX 3 LT2 Motor LS 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE

OR24096 J/BOX 1 BRAKE Storm Clamp J/BOX 1 LT1 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24191 J/BOX 1 XT1 Motor HS J/BOX 3 XT1 Motor HS 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24201 J/BOX 1 XT1 Motor LS J/BOX 3 XT1 Motor LS 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE

OR24261 J/BOX 1 XT2 Motor HS J/BOX 3 XT2 Motor HS 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24271 J/BOX 1 XT2 Motor LS J/BOX 3 XT2 Motor LS 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE

OR24051 J/BOX 1 HOIST Power J/BOX 3 HOIST Power 3+E SC 25 25 LAPP-0027956 OR FLEX 600/1000V PP PUR (Orange)
CF38.250.04 FLEX 600/1000V XLPE TPE (Black)
OR24011 J/BOX 1 HOIST Fan J/BOX 3 HOIST Fan 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24016 J/BOX 1 HOIST Brake J/BOX 3 HOIST Brake 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24371 J/BOX 1 LIGHT J/BOX 3 LIGHT 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24331 J/BOX 1 SIREN J/BOX 3 SIREN 3+E 2.5 25 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE

LAPP-0026725 OR FLEX 300/500V TPE TPE

OR21017 LT1 PTC LT1 PTC LT2 PTC LT2 PTC XT1 PTC XT1 PTC XT2 PTC J/BOX 2 HOIST/LT/XT PTC J/BOX 4 11+E 1.5 25 CF9.15.12 FLEX 600/1000V XLPE TPE (Black)
XT2 PTC Hoist PTC Hoist PTC

OR21002 24Vdc HOIST1 FLT HOIST2 FLB HOIST3 WLT HOIST4 WLB HOIST5 SLT HOIST6 SLB J/BOX 2 SAFETY LANYARD DEVICE 3 35+E 1.5 25 CF9.15.36 FLEX 600/1000V XLPE TPE (Black)
LT1 ISOL LT SISO1 LT SISO2 LT2 WLT LT3 WLB LT4 SLT LT5 SLB LT Limit Switch J/BOX 4 LT 9 1.5
LT6 STORM XT1 ISOL XT2 WLF XT3 WLB XT4 SLF XT5 SLB HOIST BK CT XT Limit Switch J/BOX 4 XT 7 1.5
HOIST BK CT SPARE SPARE HOIST Limit Switch J/BOX 4 HOIST 8 1.5
OR24014 J/BOX 2 HOIST Encoder 8 SC 4x(2x0.5) 25 CF112.05.04.02 FLEX 300/300 V TPE PUR
3+E SC LAPP-0026722 OR FLEX 300/500V TPE TPE
OR21013 J/BOX 2 Load Cell 1.5 25 CF10.15.04 FLEX 300/500V TPE TPE
Earth Cable J/BOX 1 J/BOX 3 E 70 25 LAPP-1062912 FLEX PVC PVC Black

Wire Numbers
Control Cable Core Numbers ROUTE CABLE DET
SECTION 3
(BRIDGE to CRAB) 1 2 3 4 5 6 7
REMARKS / CABLE TYPE
8 9 10 11 12 13 14 LENGTH
CABLE No. Size
15 16 17 18 19 20 21 FROM TO No of Cores TYPE kV Grade
mm2 Estimated Actual
22 23 24 25 26 27 28 Voltage Core Insulation Outer Sheath
OR24111 J/BOX 3 LT1 Motor HS DEVICE 6+E 2.5 15 LAPP-0021814 FIXED 450/750 Modified PP Special TPE
J/BOX 3 LT1 Motor LS DEVICE
OR24121 J/BOX 3 LT1 BRAKE DEVICE 2+E 2.5 15 LAPP-0021811 FIXED 450/750 Modified PP Special TPE
OR24161 J/BOX 3 LT2 Motor HS DEVICE 6+E 2.5 15 LAPP-0021814 FIXED 450/750 Modified PP Special TPE
J/BOX 3 LT2 Motor LS DEVICE
OR24171 J/BOX 3 LT2 BRAKE DEVICE 2+E 2.5 15 LAPP-0021811 FIXED 450/750 Modified PP Special TPE
OR24106 J/BOX 3 BRAKE Storm Clamp DEVICE 3+E 2.5 15 LAPP-0021812 FIXED 450/750 Modified PP Special TPE
OR24211 J/BOX 3 XT1 Motor HS J/BOX 5 XT1 Motor HS 3+E 2.5 15 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24221 J/BOX 3 XT1 Motor LS J/BOX 5 XT1 Motor LS 3+E 2.5 15 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE

OR24281 J/BOX 3 XT2 Motor HS J/BOX 5 XT2 Motor HS 3+E 2.5 15 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24291 J/BOX 3 XT2 Motor LS J/BOX 5 XT2 Motor LS 3+E 2.5 15 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE

OR24061 J/BOX 3 HOIST Power J/BOX 5 HOIST Power 3+E SC 25 15 LAPP-0027956 OR FLEX 600/1000V PP PUR (Orange)
CF38.250.04 FLEX 600/1000V XLPE TPE (Black)
OR24021 J/BOX 3 HOIST Fan J/BOX 5 HOIST Fan 3+E 2.5 15 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24026 J/BOX 3 HOIST Brake J/BOX 5 HOIST Brake 3+E 2.5 15 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24381 J/BOX 3 LIGHT J/BOX 5 LIGHT 3+E 2.5 15 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE
OR24341 J/BOX 3 SIREN J/BOX 5 SIREN 3+E 2.5 15 CF34.UL.25.04.D OR CF37.25.04.D FLEX 600/1000 XLPE TPE

OR21018 LAPP-0022749 (3G1.5) : LT 1 PTC FIXED 300/500V Modified PP Special TPE

OR21019 LT1 PTC LT1 PTC LT2 PTC LT2 PTC J/BOX 4 LT PTC LT 2 1.5 15 LAPP-0022749 (3G1.5) : LT 2 PTC FIXED 300/500V Modified PP Special TPE

LAPP-0026724 (7G1.5) : XT Hoist PTC

OR Flex 300/500V TPE TPE
OR21020 XT1 PTC XT1 PTC XT2 PTC XT2 PTC Hoist PTC Hoist PTC J/BOX 4 HOIST/XT PTC J/BOX 6 HOIST 11+E 1.5 15 CF9.15.07 Flex 300/500V TPE TPE

OR21006 J/BOX 4 Limit Switch DEVICE 3 1.5 LAPP-0021929 (3G1.5) : LT Isolator 1 300/500V Modified PP Special TPE
OR21007 LAPP-0021929 (3G1.5) : LT Isolator 2
OR21008 LAPP-0021936 (7G1.5) : LT Limits
OR21009 15 LAPP-0021929 (3G1.5) : Storm Limits FIXED

LAPP-0026527 (25G1.5) : XT Hoist Limit

OR Flex 300/500V TPE TPE
OR21003 24Vdc HOIST1 FLT HOIST2 FLB HOIST3 WLT HOIST4 WLB HOIST5 SLT HOIST6 SLB J/BOX 4 XT Limit Switch J/BOX 6 XT 24+E 1.5 15 CF9.15.25 Flex 300/500V TPE TPE
XT1 ISOL XT2 WLF XT3 WLB XT4 SLF XT5 SLB HOIST BK CT HOIST Limit Switch J/BOX 6 HOIST
OR24024 J/BOX 4 HOIST Encoder 8 SC 4x(2x0.5) 15 CF112.05.04.02 Flex 300/300 V TPE PUR
3 SC LAPP-0026722 OR FLEX 300/500V TPE TPE
OR21014 J/BOX 4 Load Cell 1.5 15 CF10.15.04 FLEX 300/500V TPE TPE
Earth Cable J/BOX 3 J/BOX 5 E 70 15 LAPP-1062912 FLEX PVC PVC Black

Wire Numbers
Control Cable Core Numbers ROUTE CABLE DET
SECTION 4
(CRAB TO DEVICE) 1 2 3 4 5 6 7
REMARKS / CABLE TYPE
8 9 10 11 12 13 14 LENGTH
CABLE No. Size
15 16 17 18 19 20 21 FROM TO No of Cores TYPE kV Grade
mm2 Estimated Actual
22 23 24 25 26 27 28 Voltage Core Insulation Outer Sheath

OR24231 J/BOX 5 XT1 Motor HS DEVICE 6+E 2.5 5 LAPP-0021814 FIXED 450/750 Modified PP Special TPE
J/BOX 5 XT1 Motor LS DEVICE 2.5 FIXED 450/750 Modified PP Special TPE
OR24241 BRAKE DEVICE 2+E 2.5 LAPP-0021811 FIXED 450/750 Modified PP Special TPE
OR24301 J/BOX 5 XT2 Motor HS DEVICE 6+E 2.5 5 LAPP-0021814 FIXED 450/750 Modified PP Special TPE
J/BOX 5 XT2 Motor LS DEVICE
OR24311 BRAKE DEVICE 2+E 2.5 LAPP-0021811 FIXED 450/750 Modified PP Special TPE
OR24071 J/BOX 5 HOIST Power DEVICE 3+E SC 25 5 LAPP-1136456 OR FIXED 600/1000V PE PVC
LAPP-0027956 FLEX 600/1000V PP PUR (Orange)

OR24031 J/BOX 5 HOIST Fan DEVICE 3+E 2.5 5 LAPP-0021812 FIXED 450/750 V Modified PP Special TPE
OR24036 J/BOX 5 HOIST Brake DEVICE 2+E 2.5 5 LAPP-0021811 FIXED 450/750 V Modified PP Special TPE
OR24391 J/BOX 5 LIGHT DEVICE 3+E 2.5 5 LAPP-0021812 FIXED 450/750 V Modified PP Special TPE
OR24351 J/BOX 5 SIREN DEVICE 3+E 2.5 5 LAPP-0021812 FIXED 450/750 V Modified PP Special TPE

300/500V Modified PP Special TPE

OR21021 LAPP-0022749 (3G1.5) : XT 1 PTC FIXED 300/500V Modified PP Special TPE
OR21022 LAPP-0022749 (3G1.5) : XT 2 PTC FIXED 300/500V Modified PP Special TPE
OR21023 J/BOX 6 HOIST/XT PTC DEVICE 2+E 1.5 5 LAPP-0022749 (3G1.5) : Hoist PTC FIXED

1.5

OR21004 9+E LAPP-0021938 (10G1.5) : Hoist Limits FIXED 300/500V Modified PP Special TPE
OR21010 2+E LAPP-0021929 (3G1.5) : XT Isolator FIXED 300/500V Modified PP Special TPE
OR21011 6+E LAPP-0021936 (7G1.5) : XT Limits FIXED 300/500V Modified PP Special TPE
OR21024 2+E LAPP-0021929 (3G1.5) : Rope Skip Detector 1 FIXED 300/500V Modified PP Special TPE
OR21025 J/BOX 6 XT Limit Switch DEVICE 2+E 1.5 5 LAPP-0021929 (3G1.5) : Rope Skip Detector 2 FIXED 300/500V Modified PP Special TPE
OR21026 HOIST Limit Switch DEVICE 2+E 1.5 5 LAPP-0021929 (3G1.5) : Hoist Brake Limit FIXED 300/500V Modified PP Special TPE
OR24034 J/BOX 6 HOIST Encoder DEVICE 8 SC 4x(2x0.5) 5 CF112.05.04.02 Flex 300/300 V TPE PUR
OR21015 J/BOX 6 Load Cell DEVICE 3 SC 1.5 5 LAPP-0022751 FIXED 300/500V Modified PP Special TPE
Earth Cable J/BOX 5 FIELD E 70 10 LAPP-1062912 FLEX PVC PVC Black
 Calculation of Cable Tray Size
S.No Cable Tags OD Area of cable From To
1 OR21006 6.8 36.3 JB4 Long Travel Isolator 1
2 OR21007 6.8 36.3 JB4 long Travel Isolator 2
3 OR21008 9 63.6 JB4 long Travel Limit
4 OR21009 6.8 36.3 JB4 Strom Limit
5 OR21018 7.6 45.3 JB4 LT 1 PTC
6 OR21019 7.6 45.3 JB4 LT 2 PTC
7 OR24111 10.5 86.5 JB3 LT 1 Motor
8 OR24112 10.5 86.5 JB3 LT 1 Motor
9 0R24121 15.4 186.2 JB3 LT 1 BRAKE
10 OR24161 10.5 86.5 JB3 LT 2 Motor
11 0R24162 10.5 86.5 JB3 LT 2 Motor
12 OR24171 15.4 186.2 JB3 LT 2 Brake
13 OR24106 10.5 86.5 JB3 storm Brake
Total 127.9 1068.2
GAP 100
Grand TOTAL 227.9

Note: As we calculated grand total diameters of control and power cables are 227.9mm , so estimated standard cable tra
mated standard cable tray will be use of Width 300mm and depth 75mm.