3.

Disassembly and Reassemble

3. Disassembly and Reassemble

This section of the service manual describes the disassembly and reassembly procedures for the LED TV.

1. Disconnect the LED TV from the power source before disassembly.

2. Follow these directions carefully.
−− Use the Samsung Service tool to disassemble the cabinet.
• Recommend to use the Samsung Service tool
CAUTION
−− Recommended Torque for Cabinet/Stand screws : 10 ~ 12kgf.
• A strength of Torque can be changed depending on the situation.

3-1. TV Disassembly
Description Picture Description

1 Remove Power cord and connections and place the

TV down onto a protected surface.

2 Remove the stands with pulling down.

3-1
3. Disassembly and Reassemble

Description Picture Description

3 Insert the Open Jig completely into the tab of the

rear cover’s left side bottom corner and following Jig Direction 3
directions 1→2→3.
Assembly Misc P-jig-2017

Jig Direction 2
Jig Direction 1
BN81-14946A

Locking Part
• 43 inches Top
−− Top : 8 point
−− Left/Right : 4 point
−− Bottom : 6 point
−− Cover Rear : 1 point

Right
Left

Cover Rear

Bottom

• 50 inches
−− Top : 8 point Top
−− Left/Right : 4 point
−− Bottom : 10 point
−− Cover Rear : 2 point Right
Left

Cover Rear

Bottom

3-2
 3. Disassembly and Reassemble

Description Picture Description

• 55 inches
−− Snap Hooks : 2 point Snap Hooks
−− Top : 10 point Top
−− Left/Right : 4 point
−− Bottom : 10 point
−− Cover Raer : 3 point

Right
Left
Cover Rear

Bottom

• 58 inches
−− Top : 9 point Top
−− Left/Right : 5 point
−− Bottom : 12 point
−− Cover Raer : 5 point

Right
Left

Cover Rear

Bottom

• 65 inches
−− Snap Hooks : 2 point Snap Hooks
−− Top : 10 point Top
−− Left/Right : 6 point
−− Bottom : 12 point
−− Cover Raer : 5 point
Right
Left

Cover Rear

Bottom

3-3
3. Disassembly and Reassemble

Description Picture Description

• 75 inches
−− Top : 12 point Top
−− Left/Right : 7 point
−− Bottom : 12 point
−− COVER REAR : 5 point

Right
Left
Cover Rear

Bottom

• 85 inches
−− Top : 14 point Top
−− Left/Right : 8 point
−− Bottom : 16 point
−− COVER REAR : 7 point

Right
Left

Cover Rear

Bottom

3-4
 3. Disassembly and Reassemble

Description Picture Description

4 Gently lift up the rear cover from the middle to

prevent inside clips damaged.

NOTE
• Straighten ALL Locking Wires before
reattaching cover.

5 Remove the ASSY COVER P-REAR.

3-5
3. Disassembly and Reassemble

Description Picture Description

6 Remove the Speaker and BT/WIFI/IR Function.

SPEAKER( 2 ) BT/WIFI/IR Function( 1 )

BT/WIFI/IR/FUNCTION (1)
1. Remove the cable from ASSY PCB MAIN.
LEAD CONNECTOR-SUB ASSY
2. Remove from panel.

<Cable removal>

BT/WIFI/IR Function

ASSY SPEAKER P-FRONT (2)

1. Remove the cable from ASSY PCB MAIN.
2. Remove from the displayed Panel Hole.

<Cable removal>

<Panel Hole 4 Points>

3-6
 3. Disassembly and Reassemble

Description Picture Description

7 Remove LEAD CONNECTOR-POWER Cables and

FFC Cables.
[1CNT]

• LEAD CONNECTOR-POWER (SMPS - MAIN) LEAD CONNECTOR-POWER Cables

• FFC Cables (1 EA)

FFC Cables

• LEAD CONNECTOR-POWER (SMPS - MAIN) [2CNT]

• FFC Cables (2 EA)
LEAD CONNECTOR-POWER Cables

FFC Cables

3-7
3. Disassembly and Reassemble

Description Picture Description

8 Remove the ASSY PCB MAIN.

• Gently lift up (Top Right corner) to release the
lock.
• Use both hands to hold the board and slide to
the left to release the board.

Lift Here to Release lock

NOTE
• When installing the Main board, verify
the board is properly positioned in all 4
mounting slots.

Lift up (2EA)
Locking

Mounting slots (4EA)

Fixing Hole

Slide to the left to release the board

3-8
 3. Disassembly and Reassemble

Description Picture Description

9-1 Before Removing SMPS board,

Discharge Capacitors

• 43 inches

You have to discharge the SMPS by using service

JIG across leads of Large Capacitors as pictured
below.
If LED ON -> LED OFF, Discharge is completed.
Then verify voltage is less than 10Vdc across leads Measurement point
with Volt Meter.

Service Jig-Capacitor Discharge

• If LED ON £ LED OFF discharge is
completed.
Measurement point
BN81-16292A

LED ON LED OFF

<Before discharging> <After discharging>

99 Then verify voltage is less than 10Vdc across

leads with Volt Meter.

3-9
3. Disassembly and Reassemble

Description Picture Description

9-2 Discharge Capacitors

• 50 / 58 inches

You have to discharge the SMPS by using service

JIG across leads of Large Capacitors as pictured
below. Measurement point
If LED ON -> LED OFF, Discharge is completed.
Then verify voltage is less than 10Vdc across leads
with Volt Meter.

Service Jig-Capacitor Discharge

• If LED ON £ LED OFF discharge is
completed.

BN81-16292A

LED ON LED OFF

Measurement point

<Before discharging> <After discharging>

99 Then verify voltage is less than 10Vdc across

leads with Volt Meter.

3-10
 3. Disassembly and Reassemble

Description Picture Description

9-3 Discharge Capacitors

• 55 inches
Measurement point
You have to discharge the SMPS by using service
JIG across leads of Large Capacitors as pictured
below.
If LED ON -> LED OFF, Discharge is completed.
Then verify voltage is less than 10Vdc across leads
with Volt Meter.

Service Jig-Capacitor Discharge

• If LED ON £ LED OFF discharge is
completed.

BN81-16292A
Measurement point
LED ON LED OFF

<Before discharging> <After discharging>

99 Then verify voltage is less than 10Vdc across

leads with Volt Meter.

3-11
3. Disassembly and Reassemble

Description Picture Description

9-4 Discharge Capacitors

• 65 inches Measurement point

You have to discharge the SMPS by using service

JIG across leads of Large Capacitors as pictured
below.
If LED ON -> LED OFF, Discharge is completed.
Then verify voltage is less than 10Vdc across leads
with Volt Meter.

Service Jig-Capacitor Discharge

• If LED ON £ LED OFF discharge is
completed.

BN81-16292A

LED ON LED OFF

Measurement point

<Before discharging> <After discharging>

99 Then verify voltage is less than 10Vdc across

leads with Volt Meter.

3-12
 3. Disassembly and Reassemble

Description Picture Description

9-5 Discharge Capacitors

• 75 inches

You have to discharge the SMPS by using service

JIG across leads of Large Capacitors as pictured
below.
Measurement point
If LED ON -> LED OFF, Discharge is completed.
Then verify voltage is less than 10Vdc across leads
with Volt Meter.

Service Jig-Capacitor Discharge

• If LED ON £ LED OFF discharge is
completed.

BN81-16292A

Measurement point
LED ON LED OFF

<Before discharging> <After discharging>

99 Then verify voltage is less than 10Vdc across

leads with Volt Meter.

3-13
3. Disassembly and Reassemble

Description Picture Description

9-6 Discharge Capacitors

• 85 inches

You have to discharge the SMPS by using service

JIG across leads of Large Capacitors as pictured
below.
Measurement point
If LED ON -> LED OFF, Discharge is completed.
Then verify voltage is less than 10Vdc across leads
with Volt Meter.

Service Jig-Capacitor Discharge

• If LED ON £ LED OFF discharge is
completed.

BN81-16292A

LED ON LED OFF

Measurement point

<Before discharging> <After discharging>

99 Then verify voltage is less than 10Vdc across

leads with Volt Meter.

3-14
 3. Disassembly and Reassemble

Description Picture Description

10 Remove the SMPS.

1. Push and hold down BLU connector tab to

release it’s panel lock connection.

<LEAD CONNECTOR-BLU >

2. Lift to release the lock tab on upper left side of

Board. (Step 4 will assist)

3. Locate a notch in insulation sheet. (not all

models)

3-15
3. Disassembly and Reassemble

Description Picture Description

10 4. Use Open Jig in notch to help release &

smoothly slide SMPS to the Right. (While
pushing BLU Tab & Releasing Lock Tab)

5. Gently lift the 1 edge to unlock the SMPS

board.
Lift up (2EA)
Locking
Mounting slots (5EA)
Fixing Hole

Remove the board by holding it with both

hands and sliding it to the Right ( ).

Slide to the right to release the board

11 Completed the disassembly.

NOTE
Reassembly procedures are in the reverse order of disassembly procedures.

3-16