Railway Engineering
Railway Engineering
INTRODUCTION
FACTS
General facts Inventor of train: Richard Trevithick in 1804 with Train name: Peny darren, used to carry Iron in
wales
Inventor of Railways/Inventor of steam Engine train, that are commercially viable is George
Stephenson, who invented modern steam engine in 1814
Father of Railways: George Stephenson
Country having No railway line: ICELAND and BHUTAN
Country started 1st full scale train service: UK
Longest railway Bridge in the works: DANYANG KUNSHAN GRAN BRIDGE
Longest railway tunnel in the world: GOTTHARD BASE TUNNEL
Longest railway route in the world: Trans SIBERIAN railway, THE MASCOW-VLADIVOSTOK Line,
9,289 km
First train of world 1825, b/w Stockton and Darlington in Durham
History of Indian Railways 1844: 1st proposal for construction by RM Stephenson
1849: EIC undertakes a construction from Calcutta to Mirzapur
1853: 1st Railway line from Thane to Mumbai, 32 km - 34 km long in 4 hours, with 14 carriages and 3
locomotives namely sahib, sultan and sindhu on Broad gauge
1854: 1st train b/w Howra and Hoogly, 39 km
1855-60: 8 Railway companies were established
1862: FEEDER line in North India were constructed
1866: Completion of Railway line from Calcutta to Delhi (Including Son Bridge and Rail cum road
bridge over yamuna river)
1880: Famine commission recommended 800o km railway line for protection from famine
1881: LORD HARDINGTON, divided rail into 3 categories,
a) Productive
b) Un-productive
c) Protective
1949-50: India acquired control over railway companies (not all)
Ranking Railway system of India is 2nd largest in world under single management
Biggest in Asia under single management
Under Track length: 4th longest, after, US, China and Russia
Tractive force: Is EQUAL to the resistance of train (actually tractive forces are opposite to frictional force, its the force
Power with which engine pulls required to overcome the resistance)
In USA and Germany rails used are 11.89 m long and 30 m long
In India how many number of gauges 4
Indian Railway 1. Father of Indian Railway = Lord Dalhousie, laid 1st rail line in India
2. In 1844, Lord Hardinge introdued railway system in India
3. 1st Rail minister of India = Jogn Mathai
4. As of 31st march 2020, India rail network is 1,26,366 km of track length and 67, 956 km route
length
5. Carries, 3500 million passengers AND 240 million tonn freight every day
6. Operates over, 13000 trains per day and have employees 1.5 million persons, thus largest
employment network in the India
7. Most developed and Most Economical mode of transportation
8. No. of zones = 17 (18 still to be official, Guntakal, Guntur and Vijaywada), Sub zones = 73
zones, Our Railways zone HQ = Delhi. In 1952, we had 6 zones
9. RDSO: research design and standard organization, HQ @ Lucknow
10. Three production units
a) Chitranjan locomotive works, 1950
b) Integral coach factory. 1955
c) Diesel locomotive works, 1964
11. Electrification
1) Route: 28%
2) Running Track: 39%
3) Total track: 41%
12. Name of 1st train in India: Sahib, sultan and sindh
13. Indian state having no Railway station: MEGHALAYA, TRIPURE, NAGALAND etc.
14. State having No train service: SIKKIM
15. Longest Bridge in India: DHOLA SADIYA BRIDGE/ Dr. BHUPENDRA HAZARIKA BRIDGE, 9,15 km
16. Longest rail cum road bridge: BOGIBEEL BRIDGE, 4.94 km
17. Fastest train in India: Gatimaan Express (160 kmph), Vandey bharat on paper is 180 kmph
though it run @ 130 kmph
18. Longest railway route in India: Dibhugarh- Kanyakumari, VIVEK EXPRESS, 4,286 km in a 5 day
journey
19. 2nd longest: Thiruvanathpuram central, SILCHAR EXPRESS, 3,932 km
20. 3rd longest: Jammu Tawi-Kanyakumari, HIMSAGAR EXPRESS, 3,787 km
21. India longest rail tunnel: PIR PANJAL RAILWAY/BANIHAL RAILWAY tunnel, 11.215 km in b/w
Qazigund-Banihal
22. Smallest railway zone in India: North East
23. Largest railway zone in India: Northern Railways in 1952, HQ @ New Delhi for 6,807 km.
24. In 1986, Computerized passenger reservation was launched
25. Holds record (Guiness world records) for the largest “Route rely interlocking”, its a modern day
signalling system
26. First electric and diesel locomotive simulators: STarted by Northern Railways: Kanpur and
Tughlaqabad
27. OWNs 4.77 hectares of land
28. Oldest Railway zone in India: SOuthern Railway Zone, in 1951
29. Indian states having largest railway networks
1) UP: 8726 km
2) Rajasthan: 5780 km
3) Maharashtra: 5602 km
30. Biggest railway junction in India: Mathura junction, 7-routes emerges from this station
31. India’s biggest railway platform: Gorakhpur (UP): 1.36 km, its even world’s largest platform
32. 1st AC train b/w Howra and Delhi, Rajhdhani express
33. 1925 = 1st electric passenger rain ran b/w victoria terminus and kurla
CLASSIFICATION OF INDIAN RAILWAYS
Based on importance of route, traffic carried and maximum permissible speed, these are classified as
Trunk Line
Items Broad Gauge Metre Gauge
Ballast cushion 25 cm below sleeper 25 cm below sleeper
Degree curvature 7.5O Suitable Degree
Design speed for new track 160 km/h 100 km/h
Maximum permissible speed 120 km/h 80 km/h
Rail section 52 kg/m 37.2 kg/m
Main Lines
Items Broad Gauge Metre Gauge
GMT per annum ≥ 10 ≥ 2.5
Track relaying period 20 years 30 years
Design speed for new track 120 km/h 75 km/h
Maximum permissible speed 100 km/h 75 km/h
Rail section 52 kg/m 37.2 kg/m
Main Lines
Items Broad Gauge Metre Gauge
GMT per annum ≤ 10 ≤ 2.5
Maximum permissible speed < 100 km/h < 75 km/h
GAUGES
Clear distance between inner faces /running faces of two rails near their top (16 mm below the top). (Initially, was b/w Outer edges, 1st
railway track was laid in England with an outside gauge of 1.54 m)
Choice of gauge depends upon: Traffic + speed + nature of country
Speed of train is proportional to Gauge
Broad Gauge 1.676 m Wide
Adopted for MAIN cities and routes of MAXIMUM intensity
Speed of locomotive = 96 km/h - 120 km/h
It was adopted as standard gauge at the time of railway construction in India after a long controversy AND is the most
used railway gauge in India (1,20,00 km of tracks under it)
Route: 49,820 km ; Running Track: 71,015 km; Total track: 93,386
Meter Gauge 1 m Wide
Adopted for UNDER-DEVELOPED or UN-DEVELOPED areas
Speed of locomotive = 80 km/h
Route: 10,621 km ; Running Track: 11,487 km; Total track: 13,412
Narrow Gauge 0.762 m Wide
Adopted for HILLY areas and THINLY populated areas
Route: 2,886 km ; Running Track: 2,888 km; Total track: 3,198
Loading Gauge The gauge represents MAX. WIDTH and HEIGHT upto which railway vehicle may be built
Broad gauge MAX HT: 4.140 m (4.72) MAX WIDTH: 3.250 m
Meter gauge MAX HT: 3.455 m (3.43) MAX WIDTH: 2.745 m
[Any thing on rail wheels = Rolling stock]
Feeder track Gauge 0.61 m (also k/a Light gauge) it is a TYPE of NARROW Gauge
Standard Gauge 1.435 m
Used in Delhi Metro
Most widely used gauge in world
Indian Railways is a multi-gauge system, covering
Broad Gauge (1676 mm) Meter Gauge (1000 mm) Narrow Gauge (762/610 mm) Total
Track (km) 86,526 18,529 3,651 108,706
But we use 4th gauge as standard gauge in Delhi metro
Percentage of Gauges
1. Broad gauge: 94.32 %
2. Mater Gauge: 3.35%
3. Narrow Gauge: 2.33%
Places where three Gauges meet to each other
1) Banglore city: 1676 mm, 1000 mm, 762 mm
2) New Jal Paiguai:1676 mm, 1000 mm, 610 mm
3) Ujjain: 1676 mm, 1000 mm, 610 mm
PERMANENT WAY
Combination of rails fitted on sleepers and resting on ballast and subgrade is called Railway tract or permanent way
FACTS
1) Cost of permanent way/Railway track = PER KILOMETER, generally depends upon the GAUGE
2) Alignment should be free from kinks (that wavey thing)
3) Tractive resistance should be minimum
4) Permanent way should provide adequate elasticity
5) Approx cost of Broad and meter gauge track per KM is Rs, 50 Lac to Rs. 1 crore
6) Track capacity: Number of trains that can run safely per hour (can increase it by increasing speed or decreasing distance b/w trains)
LENGTH OF RAIL
Broad Gauge 12.80 m ~ 13 m
Meter Gauge 11.89 m ~ 12 m (same for meter gauge as well)
Length of rail is governed by
a. Manufacture can produce
b. Ease in transporting the manufactured rails
c. Facilities like stacking, handling and lifting
RAIL CLOSURE: A piece of rail less than standard length used in rail for closing a gap.
a. It shall remain permanently, if longer than 5.5 m
b. Not be located near junction of different type of rails, sleepers, bridges, level crossing and ash pits
RAIL SECTION
More like continuous Girders to carry axle load and bears stress due to heavy vertical load, lateral and breaking forces and thermal stresses
Rail convey return traction current and carry electric current for signaling purpose in track circuited areas
C.G of Rail section should coincide with C.G. of rail height, so max. Tensile and compressive stresses are nearly equal
Rail section is divided on the basis of Gauge of the track
CREEP OF RAIL
Longitudinal movement of rail, along the length of rail in a permanent track due to speedy rolling stock
It is greater on curves and In new rails than in old rails
Adjustment of Rails is required when Creep > 150 mm (6 Inches), checked every 3 months
There shall be no creep on points and crossings. Creep Indicators used for creep measurement
More the load on goods train, more will be amount of creep in the rails
Defective packing of ballast may also cause creep
Generally 0 - 16 cm
Following are the major causes, including temperature (Minor: fixing of rails, drainage, gauge fixation etc.)
PERCUSSION WAVE THEORY
DRAG THEORY: Locomotive tends to push rails backwards, whereas rail cars pushes it forwards. Due to wave action. Thus, Wave action of rail cars >
Locomotive drag effect and then the Rails move forward/ in direction of traffic
Correction/Adjustments of creep
1) Pulling back method: For small creep
2) Use of Creep Anchors/Anti-Creepers: For large creep
i. 4 creep anchors: 75 - 150 mm/month/rail
ii. 6 creep anchors: 225 - 250 mm/month/rail
3) Remedial measures:
a) Increase number of sleepers per rail length
b) Provide sufficient ballast and pack them properly
c) For good grip use steel sleepers are used
Flow of Rail metals due to abnormally heavy loads is called WEAR OF RAILS. Its permissible limit is 5%
a) Conning of wheels + Tilting of wheels + Welding be used to prevent it
b) Lubrication of inner face of rails + minimize corrosion + looking after joints
c) Replacement of rail if weight loss > 5% the weight of the rail
When train moves on rail, it causes constant REVERSAL OF STRESSES (Compressive and Tensile)
FISH PLATES
Pair of plates of designated section, used in rail joints to
1. Maintain continuity
2. Provide expansion and contraction of rails due to temperature variation
3. Bear vertical as well as lateral stresses without distortion
4. Resist wear
There are 4 fish bolts per plate
RAILWAY FASTENING (Rail connected to each other) AND FIXTURES (to put Rails with sleepers)
FISH PLATES The length of Each fish plate is 45.72 cm
The fish bolts are 31.75 mm diameter
Thickness = 20 mm
Plates are made of Mild steel + 4 fish bolts of high carbon steel
Use to connect flat footed rails
Should not come in contact with web of rail
Strength = Rail strength
NOTE: To connect Bull and double headed rails, rail chairs are used. That
are made of cast iron. Consist of two joints and a rail seat. They provide tilt.
Fixed with sleepers by 3 spikes
BEARING PLATES Used to fix flat footed rails on wooden sleepers
Main purpose is to distribute the pressure over wider area and to
eliminate the adzing of wooden sleepers (Canted brearing plates and
the other are flat ones)
Also prevents widening of gauge on curves
NOTE: The Bull and double headed rails do not require Bearing plates for
fixing
SPIKES Commonly used spikes are dog spikes, round spikes and screw spikes to fix wooden sleeper.
Depth of dog spike = 12 cm
Dog spikes used/sleeper = 4, 2 on either side
Round spikes are not used for fixing flat footed rails on wooden sleepers
Screw spikes have more lateral rigidity than Dog spikes (2X), but costly, not used in India
Round spikes for Cast iron chairs
Elastic spike: Britain + 3 spikes per plate
Fang bolts as alternative to round spikes
Hook bolts: for wooden sleepers
Various types of spikes:
WHEEL BASE DISTANCE: Distance b/w adjoining axles fixed in rigid frame (agle-pichley tire ke centre to centre).
Max wheel base distance for BG: 6.096 m
WHEEL DIAMETER = 0.75 X Gauge used
CONING OF WHEELS
Conned at angle 1 in 20 OUTWARDS
It is for the purpose that wheel can move at the
centre of rail (remember 2(Pie)R is distance covered
by wheel), shifting sideways causes one wheel to
cover more and other to cover less distance (due to
conning). This results in diverting back to wheel’s
centre
It also helps similarly when train moves along any
curve (a support to super elevation) The distance b/w Inside edges of Flanges of wheels and gauge face is 19 mm.
Purpose: Alignment of wheels and axle + Prevent Thus the distance b/w inside of flanges < the gauge
damage to inside edges of rails Due to conning, pressure of wheels is always near the INSIDE edge of rail
JOINTS IN RAILWAYS
Some key points:
Enough gap b/w two rails, to provide for expansion
Ends of joint should not get battered
Square Joints Joint in one rail is directly opposite to the joint in parallel rail
Provided in st length track
Obslete now a days
Staggered joints Joints Not directly opposite
Generally provided on curves, so reduces effect of centrifugal force
No of sleepers gets increased by 1
Suspended joints A welded rail joint is generally suspended
Cantilevered
Worldwide accepted, so as to keep packingunder sleepers
Supported joints Adjoining rails rest on a single sleeper
Not used now a days, as it doesn’t support heavy axle loads by not providing
flexibility
Bridge joints In India these types of joints are generally NOT used in Indian Railways
Metal plates act as bridge
Base joints
SLEEPERS
Members that are laid in TRANSVERSE direction to the rails, to
1. Support Rails firmly and evenly
2. Transfer loads from rails to ballast
3. To keep rails at correct gauge
4. To act as an elastic medium
5. To provide stability to permanent way
6. Provide tilting of rails (Adzing)
Sleepers should be strong enough to withstand bending stresses
Wooden sleepers are preferred on Joints
The sleeper that satisfy the requirements of an ideal sleeper is Wooden Sleeper
TYPES OF SLEEPERS
1) Longitudinal: Earlier used by just filling slabs of stones OR pieces of wood placed parallel to rails. It had high cost and track was not stable
2) Transverse: Introduced in Britain in 1835, also k/a Cross sleepers (90O). There are 4 types of it
Timber/Wooden Sleepers Steel Sleepers
Universally accepted Cover about 30% of Total Indian Railway tracks
Made of TEAK, Sal, Pine, Deodar, Fir etc. To prevent change in gauge and creep, these sleepers
TEAK is the best material are fastened and fixed by clips, bolts and FOUR keys
Rails are fixed directly OR using Bearing plates or Chairs - Dog spikes, Screw These consist of steel troughs made out of 6 mm thick
spikes steel sheets with both ends bent DOWN
Life span: 12 years (10 - 20 years) A CANT of 1 in 20 is provided towards the CENTRE
Must be seasoned before use and later on preservatives are required Corroded, Not good for track circuiting, damaged due
In India to de-railment
1) Rectangular sleepers: Main lines Not suitable for all type of ballast
2) Half rounded sleepers: Branch line Good scrap value
Are only suitable for track circuiting (an electric circuit through the tracks of Good resistance against creep, provides good lateral
rails) and longitudinal resistance
Provides best elasticity Life: 30 - 40 years
Less scrap value, Difficult to maintain gauge, Easily disturbed, High
maintenance and low life span
De-railement is less, and useful for heavy loads at high speeds
Standard size for MG: 1.83X20X11 cm
Standard size for BG: 2.74X25X13
Standard size for NG: 1.52X15X10
Cast Iron Sleepers Concrete Sleepers
Cover about 50% of Total Indian Railway tracks, so most popular. Extensively Either Reinforced or Pre-Stressed
used since 1870 (60% BG are Cast Iron) First used in “Monier” in France in 1884
Liable to crack and break Became popular after WW2, but is still an experiment
Classified as in India
POT/BOWL Sleepers: 2 oval shaped pots/bowls under each rail + connected Used due to their heavier mass which improves track
through tie bar by gibs and cotter made of Wrought iron modulus
BOX Sleepers: Similar to Plate sleepers + box is provided on top of each plate Has capacity to maintain gauge properly and suitability
PLATE Sleepers: 2 rectangular plates laid parallel to the rails + stiffners are for track circuiting
provided at the top It has long life and free from fire hazard
CST-9 Sleepers: Combination of Pot, plate and box sleeper NOT used in points and crossings
(CST: Central standard trial) Life span: 30 - 40 years
DUPLEX Sleepers:used as rail joints + prevent cantilever action b/w 2 supported Weight: 150 kg - 300 kg
joints Suitable for Welded track rail, suitable for each and
High Scrap value every condition, free from attack and less fittings
Life Span: 35-50 years Ordinary fastenings can not be used, removal is
Difficult to maintain correct gauge and requires large number of fittings, difficult, No scrap value, de-railment is excessive
difficult for track circuiting
Good longitudinal and lateral resistance
Suitable for all types of ballast
Low maintenance and dismantle cost, easily assembled as well
Take about 6 months for complete consolidation
De-railment is there
SLEEPER DENSITY
PLATE LAYING: Operation of laying out SLEEPERS, rails and fastenings on the compacted formation
There are three methods of it,
1. Tram-line method
2. Telescopic method: Extensively used in Indian Railways
3. American method
BALLAST
Layer of Broken stones (best, k/a stone ballast), gravel(2nd), morrum (soft, laterite, red-yellow, unimportant), Ash/Cinder (residue), Sand
(unimportant lines), kankar, Brick bats, selected earth or any other gritty material, packed below sleepers. (Cubic/Angular)
BOXING: The process of filling the ballast around the sleepers
Its functions are,
1. Uniformly distribute load from sleepers to subgrade
2. Holds sleepers in position
3. Provides elasticity and resilience
4. Provides drainage and keeps sleepers dry
5. Prevents lateral, longitudinal and vertical movement of the track
6. Provides super elevation to the outer rail on curves
Main consideration for Blast in Indian Railways
Size of ballast for Wooden sleepers 50 mm
Size of ballast for Steel sleepers 38 mm
Size of ballast under Points and crossings 25 mm`
Standard width of Ballast for Broad Gauge 3.35 m
Standard width of Ballast for Metre Gauge 2.30 m
Min. Depth of Ballast for Broad Gauge 250 mm
Min. Depth of Ballast for Metre Gauge 200 mm
QUANTITY OF BALLAST
Gauge Types of Sleepers Approximate quantity of ballast in m3 per m-run
Board gauge Wooden 1.12
Steel or C.I. 1.02
Metre gauge Wooden 0.75
Steel 0.70
Narrow gauge Wooden 0.46
GRADIENT
The Rise and Fall provided to the formation of the Rail track
Types of Gradient:
Ruling Gradient Its the MAXIMUM gradient for which track can be laid
Depends On: LOAD of the Train + Additional POWER of Locomotive
In Plains 1 in 150 TO 1 in 200
In Hilly Tracks 1 in 100 TO 1 in 150
Pusher Gradient It is the Gradient where EXTRA ENGINE is required to push the train
These are steeper than ruling gradients, and are provided in mountains to avoid heavy cutting or to reduce the
length of the track
Momentum Gradient It is FALLING gradient FOLLOWED by a RISING gradient, along which train easily climb due to momentum gained.
In such gradient, no signals are provided to stop the train
Station Yard Gradient Minimum Gradient provided in Station yard for easy DRAINING of RAINWATER
MAX: 1 in 400
MIN: 1 in 1000
Grade Compensation of Curves
It is the REDUCTION in gradient, to avoid resistance beyond allowable limits which reduces the speed of the train, on a curved portion of a
track.
Expressed as PERCENTAGE PER DEGREE of curve
Grade Compensation
Broad Gauge Curves 0.04% PER Degree 70/R
Meter Gauge Curves 0.03% PER Degree 52.5/R
Narrow Gauge Curves 0.02% PER Degree 35/R
SUPER-ELEVATION/CANT
Elevation provided to the Outer Rail w.r.t Inner rail at the circular curve to counteract the effect of Centrifugal force
Gauge Permissible CANT Permissible CANT
(V < 120 km/h) (V > 120 km/h)
BG 165 mm 185 mm
MG 100 mm -
NG 75 mm -
CANT Deficiency
Generally CANT is provided for EQUILIBRIUM SPEED, which is ACTUAL CANT PROVIDED, but if high speed train moving on a curve, then there
is deficiency of CANT for its movement, as it requires higher CANT than the actual provided one. This deficiency is k/a CANT deficiency
Limits for CANT deficiencies
Gauge Max. CANT deficiency (</= 100 km/h) Max. CANT deficiency (> 100 km/h)
Broad Gauge 75 mm 100 mm
Mater Gauge 50 mm We don’t go for Meter gauge for V > 100 km/h
Narrow Gauge 40 mm We don’t go for Meter gauge for V > 100 km/h
CANT Excess
Generally CANT is provided for EQUILIBRIUM SPEED, which is ACTUAL CANT PROVIDED, but if low speed train moving on a curve, then there is
excess of CANT for its movement, as it requires lower CANT than the actual provided one. This deficiency is k/a CANT excess.
This may lead to overturn towards inner side of the rail
Limits for CANT Excess
Gauge Max. CANT excess
Broad Gauge 75 mm
Mater Gauge 65 mm
Negative CANT
If the Positive CANT is provided for the main line, then this value of CANT will be negative for Branch line and the Negative
CANT is called negative super elevation
CURVES
Transition Curve/Easement curve
It is curve used to connect a STRAIGHT track to CIRCULAR track
Used to gradually INTRODUCE centrifugal force
Used for INTRODUCTION of CANT
The transition curve have Radius = INFINITY at one end and R at the other end
There are 3 types of Transition curves provided
1. Spiral
2. Bernoulli’s lemniscate
3. Cubic parabola: In Railways generally these are used
Safe speed on a Curve (As per MARTIN’s formula)
For V < 100 km/h, when Transition curve is present For V < 100 km/h, when Transition curve is Absent
For Broad gauge and Meter gauge Broad and Meter Gauge
For Narrow gauge Narrow Gauge
Length of Transition Curve Its 80% of what we have in Transition curve
Where R is in meters
Min. Length of Transition Curve
S = Super-ele in mm
V = Max permiss V in km/h
For high speed > 100 km/h (Doesnt matter if transition curve is there or not)
Broad Gauge
For > 100 km/h we don’t use meter and narrow gauge
Bending of Rails
If Curvature is < 3O Curves are considered as FLAT CURVES and rails are kept in curved position by sleepers positioned in ballast
If Curvature is > 3O Curves are considered as SHARP Curves and bending of rail is provided
Shift in transition curve Length of transition curve
It is Maximum of these three
Rate of change of centrifugal acceleration
The arrangements which are made for directing the trains from the MAIN LINES to BRANCH LINES or to CROSS OVER from
one track to another without any obstruction are called Points and crossings
POINTS: Operated for directing trains from one track to another
CROSSINGS: Provide required gap b/w the rails to be crossed, to enable wheel flanges to pass through the gaps
Combination of Points and Crossings that enables the trains to be diverted from one track to another: TURN OUT
The Track from which Main line diverts is called a MAIN LINE
Simplest arrangement of points and crossing is k/a SPLIT SWITCH
Type of Turn out in which both turn out rails are movable is k/a WARTON SAFETY SWITCH
Throw of switch The distance b/w the Running face of stock rail and the toe of
the tongue rail.
For Indian Railways, it is specified as 95 mm for BG and 89 mm
for MG tracks
Heel block It is a CAST IRON block to which the tongue
rails and lead rails both are bolted to their
respective stock rail
Flange way It is the distance b/w the adjacent faces of the stock rail and check rail.
clearance Its MIN value is 60 mm
Check rail These are the rails which are provided to guide the wheel
flanges, while the opposite wheel is jumping over the gap in
front of the nose and thus prevents sideways movement.
Lead rail Lead rail: They lead the train from the heels of the
tongue rail to the toe of crossing
Point rail
Point rail: The rail of the main track which forms
Splice rail the one side of the nose of crossing
Angle of Angle of crossing: It is the angle between the point rail and
Crossing splice rail of a crossing
Wing rail It is the bent up length of the rails in front of the nose of crossing,
which are provided for channelizing the wheel flanges to their
proper routes
Facing points These are such points, the train pass over the switches and then over crossings
Trailing points These are such points the train pass over the crossings and then over switches
Flare It is the gradual widening of flange way formed by bending the
ends of check rails or wing rail away from the running faces of
the adjacent rails
CROSSINGS/FROG
A crossing is a device introduced at the junction where
two rails cross each other to permit the wheel flange of a
railway vehicle to pass from one track to another
The crossing is designated by the number which is the
ratio of the spread at the leg of the crossing to the length
of the crossings from its theoretical nose
In Indian Railways, the crossing number used for good is
8.5 and for passenger turnouts is 12.
ANC: Actual Nose of Crossing is the toe of the blunt face
nose
TNC: Theoretical Nose of the crossing is the theoretical
point where the gauge faces from both the sides intersect
Types of Crossing
Acute OR V-Crossing The crossing in which the right hand rail of one track
crosses the left hand rail of another track at an acute angle
Consists of point and splice rails or two point rails, a pair of
wing rails and a pair of check rails
Obtuse Angle Or Diamond Crossing The crossing in which a track crosses another track of same
or different gauge at an obtuse angle
Consists of bent running rail partly used for both tracks, a
pair of point rails and a bent wing rail fixed opposite the
throat
Square Crossing The Crossing in which one track crosses another track of
same or different gauge at an right angle
The crossing on main line should be avoided as it causes
heavy wear due to impact of moving loads
N=
Cole’s method
N=
Isosceles triangle
method
N=
TRACK JUNCTIONS
It is formed by the combination of points and crossings for diverting trains from one track to another
Turnouts It enables the train to be diverted from one track to another
Double turnout or Tandem The arrangement of two turnouts taking off from the main track for different directions
Consists of two pairs of switches, four check rails and three acute angle crossings
Diamond crossing When a track crosses another track of same or different gauge at any angle
Symmetrical split When a straight track splits up in two different directions at equal radii.
Three throw switch When two turnouts take off from the same point of the main straight track
It requires two sets of switches and three crossings
Double junction The arrangement made for two parallel tracks to
diverge from two parallel tracks.
Single slip and Double slip A slip in which the track can be changed from one
direction only is Single slip
A slip in which track can be changed in two
directions in Double slip
1) Operational consideration
1. Block station: Here driver has to obtain an authority to proceed in order to enter the next block section. The entire
railway line is divided into convenient block sections of 5 to 10 km and a block station is provided at the end of each
block .
a) A Class
A. Provided on double line section
B. Suitable for section where traffic passes rapidly
C. Outer signal is provided @ 540 m for BG and @ 400 m for MG
D. Home signal located at door of the station
E. Starter signal controls the movement of train which is to start
F. Warner signal placed to indicate vicinity of home signal
b) B Class
A. This is the most common type of station and is provided on single line as well as double line sections
B. Here track is to be cleared upto a specific distance beyond the outer signal before the train is permitted to
approach the station.
C. The station have an outer and home signal
c) C Class
A. For controlling movements of the train
B. It is only a block hut where no booking of passengers is done
C. Provided to split a long block section so that interval b/w successive train is reduced
D. No train normally stops at these station
E. It only has home and warner signal
2. Non block station or D Class or Flag station
a) Located b/w two block stations and do not form the boundary of any block section
b) No signals are provided in here
2) Functional characteristics
1. Halt station
a) Usually has only a rail level platform with a name board at either end
b) Sometimes a small waiting shed is also provided, which also serves as a booking office
c) There is no yard or station building or staff provided for such types of stations
2. Flag station
a) It is more important as a stop-over for trains than a HALT and is provided with a station building and staff
b) A flag station is usually provided with a small waiting hall and book office, platforms and benches, and
arrangements for drinking water
3. Crossing station/Wayside station
a) A crossing station has arrangements for controlling the movement of trains on block sections, even for
overtaking slow trains.
b) Can be on single or double line
4. Junction station
a) A junction station is the meeting point of three or more lines emerging fro different directions.
b) Normally at junctions, trains arrive on branch lines and return to the same station from where they started or
proceed to other stations from where they again return to their originating stations
c) For crossing of trains, overtaking by fast trains
d) Facility of booking for passengers and goods
5. Terminal station
a) The station at which a railway line or one of its branches terminates is k/a terminal station.
b) Here engine reversal, sliding and examination pits are provided
PLATFORMS
There are two types of platforms
1) Passenger platforms
2) Goods platforms
Passenger platforms
1. Height of passenger platform above the rail surface should be
a) Broad gauge: 76.2 cm to 83.8 cm
b) Meter Gauge: 30.5 cm to 40 cm
c) Narrow Gauge: 22.9 cm to 40.6 cm
2. Distance between centre line of track and the platform should not be less than
a) 1.676 m for BG
b) 1.343 m for MG
c) 1.219 m for NG
3. Width of platform, under no circumstances should be less than 4 m.
4. Length of the platform
a) Should be more than the longest train which is moving on that section
b) It should not be less than 300 m for BG
c) Gorakhpur railway station, UP, India: 1,366.33 m (4,483 ft) (longest in the world)
Goods Platform
1. Used for Loading/Unloading of goods from the wagons
2. The heights of goods platform above the rail surface should be
a) BG: 107 cm
b) MG: 69 cm
c) NG: 61 cm
Minimum Horizontal distance b/w the centre line of the track and any structure or building (in m) for passenger and goods
platform are:
Platform Broad Gauge Mater gauge Narrow gauge
Passenger 5.33 5.0 4.88
Goods 4.72 3.18 3.05
YARDS
A yard is a system of tracks laid out to deal with the passenger as well as goods traffic being handheld by the railways
This includes receipt and dispatch of trains apart from stabling, sorting, marshalling etc.
Classification of yards:
Coaching yard The main function of a coaching yard is to deal with the reception and dispatch of passenger trains
Also k/a Passenger yard
Goods yard A goods yard provides facilities for the reception, stabling, loading, unloading, and dispatch of goods
wagon
Most goods yards deal with a full train load of wagons
Marshalling yard The marshalling yard is a yard where goods trains are received and sorted out, and new trains are
formed and finally dispatched to various destinations
A marshalling yard serves the following functions at the specified locations within the yard itself.
a) Reception of trains
b) Sorting of trains
c) Departure of trains
It can be Flat, hump or gravity yard
Locomotive yard This is the yard which houses the locomotive
Facilities for watering, fuelling, examining locomotives, repairing etc., are provided in this yard
Sick line yard Whenever a wagon or coach becomes defective, it is marked ‘sick’ and taken to sick lines. This yard
deals with such sick wagons.
TRACK MAINTENANCE
Railway tracks can be maintained either conventionally by manual labour or by the application of modern methods of track
maintenance such as mechanical tamping or measured shovel packing.
Need of track maintenance:
a) Due to the constant movement of heavy and high speed trains, the packing under the sleepers becomes loose and the
track geometry gets disturbed. The gauge, alignment, and longitudinal as well as cross levels of the track thus get
affected adversely and the safety of the track is jeopardized
b) Due to the vibrations and impact of high-speed trains, the fittings of the track come undone and there is heavy wear
and tear of the track and its components.
c) The track and its components get worn out as a result of the weathering affect of rain, sun and sand.
Advantages of track maintenance
a) If the track is suitably maintained, the life of the track as well as that of the rolling stock increases since there is lesser
wear and tear of their components
b) Regular track maintenance helps in reducing operating costs and fuel consumption
c) Small maintenance jobs done at the appropriate time such as tightening a bolt or key, hammering the dog spike etc.,
helps in avoiding loss of the concerned fitting and thus saving on the associated expenditure
d) When track maintenance is neglected for a long time, it may render the track beyond repair, calling for heavy track
renewals that entail huge expenses
In India, maintaining tracks has traditionally been a manual activity and the “calender system of maintenance” has been
taken. In this system, a timetable that outlines the track maintenance work to be done by the gangs in the course of a year
is drawn out and generally followed
As per the timetable or calendar, the 12 month cycle of maintenance consists of the following operations
Through packing 1. Opening of road
a) The ballast is dug out on either side of the rail seat for a depth of 50 mm (2”) below the
bottom of the sleeper.
b) On the outside, the width of the opening should extend up to the end of the sleeper
c) On the inside, it should extend from the ril seat to a distance of
450 mm (18”) in the case of BG
350 mm (14”) in the case of MG
250 mm (10”) in the case of NG
2. Examination of rails, sleepers and fastenings
a) The rails, sleepers and fastenings to be used are thoroughly examined
b) Defective sleepers are removed and loose fastenings are tightened
c) Any kinks in rails are removed
3. Squaring of sleepers
a) The sleepers get out of square quite frequently resulting in gauge variations and kinks. To
avoid this, one of the rails is taken as the sighting rail and the correct sleeper spacing is
marked on it.
4. Aligning the track
a) The alignment of the track is normally checked visually, wherein the rail is visually
assessed from a distance of about four rail lengths or so.
b) It is checked for a distance of 25-30 meters
5. Gauging
a) The gauge should be checked and an attempt should be made to provide a uniform gauge
within permissible tolerance limits
For BG: 1676 mm
For MG: 1000 mm
For NG: 762 mm
6. Packing of sleepers
a) The sleepers are then packed by applying the scissors packing method
b) It is done with respect of one fixed sleeper to others
c) Each sleeper should be acked at a time by 4 members
d) After packing they will be blown, and a hollow sound will indicate defective packing.
Systematic overhauling 1) The track should be overhauled periodically with the object of ensuring that the best possible
standards of track conditions are met and maintained
2) The systematic overhauling of the track should normally commence after the completion of one
cycle of through packing. It involves the following operations in sequence.
a) Shallow screening and making up of ballast section
b) Replacement of damaged or broken fittings
c) All items included in through packing
d) Making up the cess
3) The frequency of overhauling depends upon a number of factors such as
a) The type and age of track structure
b) The maximum permissible speed and volume of traffic
c) The mode of traffic
d) The mode of traction
e) The rate of track deterioration
f) The amount of rainfall in the region
Picking up slacks 1. Slacks are those points in the track where the running of train is faulty or substandard
2. Slacks generally occur in the following eases:
a) Stretches of yielding formation
b) Poorly maintained sections that have loose packing, bad alignment, and improper
longitudinal and cross levels
c) Improper aligned curves
d) Approaches to level crossings, girder bridges, etc., particularly in sags
e) Portions of track with poor drainage
f) Sections with an inadequate or unclean ballast cushion
g) Other miscellaneous reasons
SIGNALLING SYSTEM
Absolute block system Railway line is developed in block sections
Only one train can move at a time in one block.
All the block stations are linked in series both telegraphically and telephonically for verbal
exchange of information for the movement of trains
Space interval system Used on single line working
Time interval system Used in emergency when block system fails
Pilot guard system Used when message can not be conveyed to the next station by telephone or telegraph
INTERLOCKING
It is relationship b/w various levers operating the signals and points. It is facilitated by grouping levers at on point.
In order to identify, levers are painted as
1. For stop: RED
2. For locks: Blue
3. For Warner: Green
4. For Crossing gate: Yellow
5. For points: Black
6. For square use: WHITE
Three standard methods of interlocking are
1) Key system: k/a Indirect locking. Used in small stations, it works on
1. Single lock and key system
2. Double lock and key system
2) Route relay system: The points and signals are electrically operated. Most modern and sophisticated method
3) Tappet and locks system: Very useful when levers are required to be interlocked to prevent conflicting movements.
Tappets are attached to levers.