IPS -QHS Manual updated.
IPS -QHS Manual updated.
SECTION (1)
Table of Contents
Change Control table
Table of Content
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Item Page
Cover Page 1
Section (1) 2
Table of Contents 3
Change control table 5
Section (2) 6
1. Introduction 7
2. SCOPE 7
3. CONFIDENTIALITY 7
4. MANUAL ADMINISTRATION 8
5. ABOUT Company 8
6. Contacts 9
Section (3) 10
QHS policy 11
Authorities and responsibilities 12
Section (4)
15
Management system requirements (ISO 9001:2015 - ISO 45000:2018)
4. CONTEXT OF ORGANIZATION 16
4.1. Understanding the organization and its context 16
4.2. Relevant interested parties. 17
4.3. Determining the scope of the QHS Management System. 18
4.4. Quality , Occupational Health and Safety Management System 19
5. LEADERSHIP 19
5.1. Leadership and commitment 19
5.2. QHS policy 19
5.3. Organizational roles, responsibilities and authorities 19
6. PLANNING 20
6.1. Actions to address risks and opportunities 20
6.1.1. General 20
6.1.2. QHS aspects 21
6.1.2.1. Hazard identification 21
6.1.3. Compliance obligations 21
6.1.4. Planning action 21
6.2. QHS objectives and planning to achieve them 22
6.2.1. QHS Objectives 22
7. SUPPORT 22
7.1. Resources 22
7.2. Competence 22
7.3. Awareness 23
7.4. Communication 23
7.5. Documented information 23
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7.5.1. General 23
7.5.2. Creating and updating 23
7.5.3. Control of documented information 23
8. OPERATION 24
8.1. Operational planning and control 24
8.1.1. General 24
8.1.2. Eliminating hazards and reducing OH&S risks 24
8.1.3. Management of Change 26
8.1.4. Procurement 26
8.2. Emergency preparedness and response 27
9. PERFORMANCE EVALUATIONS 27
9.1. Monitoring, measurement, analysis and evaluation 27
6.1.1. General 27
6.1.2. Evaluation of compliance 27
9.2. Internal audit 27
9.3. Management review 27
10. IMPROVEMENT 28
10.1. General 28
10.2. Incident, Nonconformity and corrective action 28
10.3. Continual improvement 28
Appendix (A): 29
11. List of QHS management system procedures 29
12. List of HS management system Work Instruction 30
Appendix: (B): 31
Appointment of management representative 31
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Rev.
No. Date Changed Pages Summary
No.
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SECTION (2)
1. Introduction
2. Scope
3. Confidentiality
4. Manual Administration
5. About Company
6. Contacts
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1. INTRODUCTION
This Quality, Health & safety Manual has been developed to define and communicate the company’s
QHS Policy and objectives for the purpose of effective implementation of Management System that
primarily designed to help in achieving total safe of personnel
In preparation of this manual, due regards have been paid to the need of satisfying the requirements of
various interested parties in Egypt and world wise.
Definitions and terminology used within QHS System are based on the International Standard of
2. SCOPE
2.1. This manual and its contents apply to,
which undertakes the activities of
ELECTROMECHANICAL CONSTRUCTION.
2.2. Management System & this manual cover all elements that required in the international standards
of ISO 9001:2015, ISO 45001:2018.
2.3. The Safety related Processes & Procedures that support the implementation of QHS management
system are referenced in detail in this manual.
2.4. SCOPE
Industrial plants mechanical construction activities.
3. CONFIDENTIALITY
This Management System Manual is the intellectual property of MARVEL and may not be copied in
whole or part or transmitted to any third party without the express written permission of the Document
Control Coordination.
The Management Representative must approve the issue of any copy of this Management System
Manual to any external individual or organization.
It must be emphasized that the operating procedures relating to the core product realization processes are
strictly confidential to the company. No copies will be issued externally and the copies available on site
are for internal use only. Where copies of supporting procedures are issued externally, they are for
information purposes only.
The company reserves the right to withhold any information without giving reason.
4. MANUAL ADMINISTRATION
Controlled copies of the QHS Manual are distributed to the manual holders with defined department
reference as per the Safety Manual Distribution List
Change of manual holders’ positions is not a subject for amending the distribution of the manual, unless
other major changes are needed.
Amendments of minor and / or editorial nature can be undertaken and incorporated by the company’s
QHS Manager while those affecting policy, management responsibilities and / or organization issues are
only carried-out by the authority of the management representative.
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Manual amendments / changes are listed in the Manual Amendments List and each amendment is
identified at the right-hand margin by a vertical line mark with the change number.
Amendments of minor and / or editorial nature are introduced by replacement of the applicable page(s)
without changing the manual issue number, while introducing major changes will affect the manual
issue number. In all cases, manual changes and / or issues are recorded in the Manual Amendments List.
5. ABOUT MARVEL
5.1. BACKGROUND
5.2. Activities
6. CONTACTS
Postal Address
Telephone No.
Telex No
Telephone No.
Fax No.
Person to Contact
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SECTION (3)
QHS Policy
Authorities & Responsibilities
يلتـزم باآلتــى
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Are fully committed الحفاظ على معايير لجوده داخل الشركة -1
1. Fulfill all quality parameters inside and outside وخارجهـا وجميع المشاريع الخارجية و االلتزام
the company and all external projects and verify مع اقل و ادنى معدالت بمتطلبات المعالء
customer requirements with minimal non
conformed results .لعدم المطابقة
2. Adopt the procedures of safety and occupational
health for employees, subcontractors and اتبـاع إجــراءات الجوده والسالمـــة والصحـة -2
customers besides continual awareness of المهنيـة للعاملين ومقاولى الباطن والعمالء و
quality, health and safety.
.الزائرين مع نشر الوعى البيئى واالمان
3. Comply with relevant occupational Health and
safety legislation, regulations.
4. Set the Quality, occupational health and safety القانونية المتطلبات بكافة االلتزام -3
objectives and targets at each relevant function . والتشريعات الخاصة السالمة والصحة المهنية
and levels within the company with annual
review of objectives and policy
وضع األهداف والمستهدفات والبرامج لكافة -4
5. Continual improvement of QHS,, reduce of األنشطة المتعلقة بالجوده والسالمة والصحة
accidents inside the Company.
. المهنية ومراجعتها و مراحعة السياسة سنويا
6. Manage Quality, Health & safety activities
equally as any other critical business activity.
والسالمـة للجوده المستمـر التحسيـن -5
7. Establish a culture in which all employees share والصحـة المهنيـة و تقليل الحوادث داخل
this commitment.
. الشركة
(These will be achieved through implementing the
requirements of the international standard ISO إدارة نشاط الجوده والسالمة والصحة المهنية -6
9001:2015 & ISO 45001:2018. . كأى نشاط آخر رئيسى داخل الشركة
3. Quality Head:
Reviewing the procedures and working instructions.
Submitting reports to the management representative (MR) on the performance of HS
Follow up the results of internal audits for (HS)
Agreed the changes for procedures or work instructions
Follow up the corrective and preventive actions.
Conducting the internal audit of HS system periodically.
Controlling, communicating, archiving, and documenting all source locations as per QHS work
instructions.
Responsible for ensuring that new product releases are successfully matched client requirements with
respect to legal & QHS Manual
4. HS Department Head:
Implementing the HS system ISO 45001 procedures and work instruction with different departments.
Following up the corrective and preventive action.
Following up and implementing the instruction of emergency and preparedness procedures.
Participating in corrective / preventive action report of non-conformity cases.
Introducing report about accidents occurred describes the main reasons and damages resulted from it and
required procedure, / instruction to avoid such a bind at accidents in future.
8. Site Manager:
He is responsible for assuring that construction operations are performed under controlled condition and,
when required, in accordance with QHS procedures and work instruction.
Supervising the of subcontractors who execute the QHS work instruction.
9. Stores head:
Follow up the execution of the storage instruction in good condition to products and materials, which has
effect on the QHS system.
SECTION (4)
QHS Management System Requirements
(ISO 9001:2015 & ISO 45001:2018)
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4. CONTEXT OF ORGANIZATION
4.1. Understanding the organization and its context.
MARVEL has determined external and internal issues that are relevant to its purpose and that affect its
ability to achieve the intended outcomes of its QHS management system. Such issues shall include any
conditions being affected by or capable of affecting the organization.
The system is monitored and reviewed the information about these external and internal issues to
ensure that our Management System is
aligned with our strategy, whilst taking
account of relevant internal and external
factors; we initially collate and analyze
pertinent information in order to
determine the potential impact on our
context and subsequent business
strategy.
Such issues include factors that are
affected by our organization or capable of
affecting our organization. Broadly, these
issues are defined as:
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Internal issues – conditions related to our organizational activities, products, services, strategic
direction, culture, people, knowledge, processes, and systems.
External issues – conditions related to cultural, social, political, legal, regulatory, financial,
technological, economic, competition at local, national or international levels.
External Issues
SN Issue of interest Requirement
- Identify the legislation and laws relating to the QHS System
1 Legal - Commitment to the application of legislation and laws relating to the
protection of Quality and Occupational Health and Safety.
- Identify the suitable technology
2 Technological - Enhancement for skills and values for employees.
- Provide the suitable cost.
- Identify requirement for full and open competition
3 Competitive - Study tenders very well
- Increase contracts awarded.
- Identify market needs through personal interviews and attend
exhibitions.
4 Market - Owning information and focusing on customer requirements.
- Achieving quality.
- Flexibility and speed to keep pace with changes in the market.
- Provide the necessary references in the company's field of activity.
5 Society & Culture - Our Products don't percent any controversies that would result in
negative reaction from society or the public
- Recognition of international conventions relating to the protection of
6 Political
Quality and Occupational Health and Safety.
- Increase the productivity of economically exploited natural systems
such as agriculture and fishing.
- High costs of using the natural Quality.
7 Economic - High costs of spending in the field of reduction and treatment of
pollution damage and the incident.
- Identify direct and indirect costs resulting from loss of raw materials
and energy resources.
Internal Issues
SN Issue of interest Requirement
- Strengthen relation MARVEL with customers and with departments.
1 Relationship
- Strong support from top management.
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- Provide the necessary references in the company's field of activity
- Knowledge of organizational structure, roles and accountability.
Culture - Knowledge of policy, goals and strategies that are in place to achieve
2
knowledge them
- Knowledge of Sanctions Regulation in accordance with the Egyptian
Labor Law no. 12 for year 2003
5. LEADERSHIP
5.1. Leadership and commitment
MARVEL Leadership is responsible for implementing our QHS System, including the development and
deployment of our QHS policy, subsequent objectives and targets.
Top management provides accountability and governance to all activities related to the lifecycle
processes including defining the strategic direction, responsibility, authority, and communication to
assure the safe and effective performance.
This leadership is demonstrated by:
Defining, establishing, implementing and maintaining our Sustainability Policy.
Approving the use of a Quality , Health and safety Management System at MARVEL facilities.
Providing sufficient human resources, specialized skills, technology and financial resources to
establish, implement, maintain and improve the QHS.
Communicating the importance of QHS Management System to employees, contractors and
interested parties.
Ensuring that goals, objectives and targets are established for continually improving relations
with interested parties and the sustainability of our operations.
Considering sustainability in long-term planning.
Periodically reviewing the performance of our QHS Management System.
6. PLANNING
6.1. Actions to address risks and opportunities
6.1.1. General
In order for our organization to have a successful QHS Management System, we consider and
manage the Risks and Opportunities relating to our stakeholders, business planning, external and
internal issues and its processes, our operations and supply chain aspects. This process uses the
information collected during our context evaluation, stakeholder and interested party analysis and
from the evaluation of our aspects. Top management then consider the risks and opportunities
that we manage to ensure that our QHS Management System meets its intended outcomes, reduces
undesired effects, manages external conditions and achieves continual improvement.
Sources of Risk & Opportunity
Significant Hazards
Once the significant or material risks and opportunities are identified our organization plans
actions to mitigate perceived risk or take advantage of opportunities. Action is taken in variety of
ways using our QHSM system processes via setting objectives, or emergency preparedness,
supplies evaluation or other business processes.
The aim of risk and opportunity management is to ensure that organizational capability and
resources are employed in an efficient and effective manner to take advantage of opportunities
and to mitigate risks.
Top management are responsible for incoming risk-based thinking into our organization’s culture.
This includes the establishment of risk management policies and targets to ensure effective
implementation of risk and opportunity management principle throughout the lifecycle of our
products, activities or services by:
Providing sufficient resource to carry out risk and opportunity management activities.
Assigning responsibilities and authorities for risk and opportunity management activities.
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Receiving information and results from audits and risk and opportunity management
activities.
7. SUPPORT
7.1. Resources
All rules, responsibilities and authorities are well defined, documented in this manual and
communicated in order to facilitate effective QHS Management System.
Management has provided resources essential to the implementation and control of the QHS
Management System including human resources and specialized skills, technology and financial
resources.
7.2. Competence
Determine the necessary competence of person(s) doing work under its control that affects its QHS
performance and its ability to fulfill its Legal requirements and compliance obligations.
The training needs are identified for all personnel whose work may create a significant impact upon
the QHS System.
Personnel performing the tasks which can cause significant hazards and Quality impact are competent
on the basis of education, training and/or experience.
Records of the Qualifications, experience, training and awareness of all persons are maintained.
Procedure no. (QHS-P-7.2) “Competence and Training” are followed to implement the system of
training, awareness and competence in the company.
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7.3. Awareness
Ensure that persons doing work under the Company’s control are aware of the QHS policy and the
significant Hazards and Quality aspects and related actual or potential hazards and Quality impacts
associated with their work
Their contribution to the effectiveness of the QHS Management System, including the benefits of
enhanced QHS performance
Procedure “awareness” are followed to implement the system of training, awareness and competence
in the company.
7.4. Communication
A documented procedure “communication” are established and maintained for:
The system of internal communication between the various levels and functions of the company.
The system of receiving, documenting and responding to relevant communication from external
interested parties and recording the decision taken.
8. OPERATION
8.1. Operational planning and control
8.1.1. General
All hazards, risk assessment and Quality aspects of the company’s activities, products or services
are identified according to procedure in line with its policy and QHS objectives and targets
The procedure shows the system of identify operations and activities which have hazards and
Quality impact and the methods and work instruction which must be followed to control its effects.
Relevant procedures and requirements of the QHS Management System are communicating to
suppliers and contractors by the company.
8.1.4. Procurement
MARVEL will establish controls to ensure that the procurement of goods (for example products,
hazardous materials or substances, raw materials or equipment) and services conform to its QHS
Management System requirements.
Prior to procuring goods and services, the organization should identify procurement controls
that:
Identify and evaluate potential OH&S risks associated with products, materials,
equipment and services
Require products, materials, equipment and services to conform to OH&S objectives
Define needs for information, participation and communications
Prior to use in workplace:
Verify that any procured equipment, installations and materials are adequate before being
commissioned to ensure they function as designated
Ensure goods are delivered to specifications and are tested to ensure they work as
intended and specified
Communicate and make available usage requirements, precautions or other protective
measures
QHS will maintain documented information relating to the procurement of products and services
including contractor arrangements as per the following:
Risk assessment and method statements between the organization and contractor
Material safety data sheets
Email exchanges relating to safety aspects
Certificates of conformity – Harnesses, guarding, emergency stops, PPE
Contractor permits and licenses
Completed external provider questionnaires
Worker training records
8.2. Emergency preparedness and response
Procedures are established and maintained to identify potential for and respond to accidents and
emergency, and for preventing and mitigating the Quality impacts that may be associated with them.
These procedures show the system of review and revise, where necessary, the company’s emergency
preparedness and response procedures particular after the occurrence of accidents or emergency
situations and also periodically test these procedures where practicable.
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9. PERFORMANCE EVALUATIONS
9.1. Monitoring, Measurement, Analysis and Evaluation.
9.1.1. General
Procedure “Monitoring, measurement, analysis and evaluation” is established and maintained by
the company to monitor and measure, on a regular basis, the Quality aspects of its operations and
activities that can have a significant impact on the Quality including the recording of information
to track performance, relevant operational controls and conformance with the company’s Quality
objectives and targets.
9.1.2. Evaluation of compliance
Procedure No. (QHS-P-9.1.2) is established and maintained by the company for periodically
evaluating compliance with relevant Quality legislation and regulations.
10. IMPROVEMENT
10.1. General
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The MARVEL will determine opportunities for improvement and implement necessary actions to
achieve the intended outcomes of its QHS System.
Appendix (A)
11. List of company's working Procedures
No Procedure Code
1. Context of organization Procedure P/01
2. QHS Manual
3. Leadership Procedure P/02
4. Action to Address risk and opportunity Procedure P/03
5.
6. Hazard Identification and Assessment of Risks
7. Objectives Procedure P/04
8. Management of changes Procedure P/05
9. Human resources and training Procedure P/06
10. Communication Procedure P/07
11. Documented information Procedure P/08
12. Procurement Procedure P/09
13. Stores Procedure P/10
14. Sales Procedure P/11
15. Project management Procedure P/12
16. Infrastructure and work environment Procedure P/14
17. Monitoring and measurement Procedure P/15
18. Internal audit P/16
19. Management review Procedure P/17
20. Control of non-conformities and corrective , preventive actions Procedure P/20
21. Incident management Procedure P/21
22. Operational planning Procedure P/22
23. Emergency preparedness and response Procedure P/23
24. legal and other requirement Procedure P/24
25. Process quality control p/25
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Managing Director