Axial Piston Pump Ppv100m 1000450861 en
Axial Piston Pump Ppv100m 1000450861 en
PPV100M
EN 2.918.2/09.22
EXCLUSION OF LIABILITY
This document was compiled to the best of our knowledge.
Nevertheless and despite the greatest care, it is possible that
it may contain errors. Therefore please understand that in
the absence of any provisions to the contrary hereinafter our
warranty and liability – for any legal reasons whatsoever – are
excluded in respect of the information in this document. In
particular, we shall not be liable for lost profit or other financial
loss.
This exclusion of liability does not apply in cases of intent or
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical
injury and damage to health. If we negligently breach any
material contractual obligation, our liability shall be limited to
foreseeable damage. Claims due to the product liability shall
remain unaffected.
EN 2.918.2/09.22
2
DESCRIPTION
The axial piston pumps in the PVV100M series work
according to the swash plate principle. The PPV100M
series is designed for open loop hydraulic circuits in
modern mobile machines.
EN 2.918.2/09.22
3
FEATURES
z Displacement from 18 cm³/rev to 100 cm³/rev in
6 closely stepped pump sizes
z High max. nominal pressure of 315 bar and maximum
pressure of 350 bar for safety reserves and a compact
actuator system
z High maximum rotational speeds, adjusted to the
requirements of modern mobile machines
z Mechanical adjustment of maximum displacement
(Vgmax)
z Can be mounted in any mounting position
z Long service life due to robust shaft bearing
z Possible external forces can be absorbed by the pump
drive shaft
z Compact design
z Modular range of controllers
z Direct connection of sensors as option
z Also available with through drive
z Low net weight to save energy and for greater payload
of the mobile machine
z High permitted drive and through-drive torque for more
pressure / flow rate in multi-pump combinations
EN 2.918.2/09.22
4
FIELDS OF APPLICATION
z Structural and civil engineering
z Agriculture and forestry
z Special-purpose vehicles
z Lorry superstructures
z Industrial trucks / hoisting equipment
z Municipal machines
z Maritime applications
z Machine and system engineering
z Mining
z Offshore applications
z Oil and gas
EN 2.918.2/09.22
5
AXIAL PISTON PUMP FOR
OPEN LOOP CIRCUITS
PPV100M
6
ORDERING CODE PPV100M45 R – LS – B2 S – N V – 0 0 0 XX – YYYY
1.1 PPV100M
Size
18 18 cm³/rev
28 28 cm³/rev
45 45 cm³/rev
63 63 cm³/rev
85 85 cm³/rev
100 100 cm³/rev
Direction of rotation
R clockwise rotation
L anti-clockwise rotation
Control
P pressure control
PR remote pressure control
LS load-sensing control (without internal LS drain)
LS0 load-sensing control (with internal LS drain)
ED electrical displacement control
EDP electrical displacement control and pressure control
EDPR electrical displacement control and pressure remote control
EDLS electrical displacement control and load-sensing control
(without internal LS drain)
EDLS0 electrical displacement control and load-sensing control
(with internal LS drain)
Voltage
12 12 volts
24 24 volts
Mounting flange
A2 SAE A, 2-hole (only 18 cm³/rev)
B2 SAE B, 2-hole (only 28, 45 and 63 cm³/rev)
C4 SAE C, 4-hole (only 63 cm³/rev)
C5 SAE C, 2/4-hole combination flange (only 85 and 100 cm³/rev)
Drive shaft
S SAE splined shaft (standard)
18 cm³/rev: 11T-16/32DP
28 cm³/rev: 13T-16/32DP
45 cm³/rev: 15T-16/32DP
63 cm³/rev with mounting flange B2: 15T-16/32DP
63 cm³/rev with mounting flange C4: 14T-12/24DP
85 and 100 cm³/rev: 17T-12/24DP
S1 SAE splined shaft
45 cm³/rev: 13T-16/32DP
85 and 100 cm³/rev: 14T-12/24DP
T SAE splined shaft (for increased drive torque)
18 cm³/rev: 11T-16/32DP
28 cm³/rev: 13T-16/32DP
45 cm³/rev: 15T-16/32DP
63 cm³/rev with mounting flange B2: 15T-16/32DP
63 cm³/rev with mounting flange C4: 14T-12/24DP
T1 SAE splined shaft
EN 2.918.2/09.22
45 cm³/rev: 13T-16/32DP
85 and 100 cm³/rev: 14T-12/24DP
7
ORDERING CODE PPV100M45 R – LS – B2 S – N V – 0 0 0 XX – YYYY
Seals
V FKM seals
Pressure sensor
0 no pressure sensor
6A pressure sensor 4 to 20 mA male connector M12x1
KA pressure sensor 4 to 20 mA male connector Deutsch
6B pressure sensor 0 to 10 V male connector M12x1
KB pressure sensor 0 to 10 V male connector Deutsch
Design number
XX standard
Modification number
YYYY defined by the manufacturer
Notice:
EN 2.918.2/09.22
As standard, the PPV100M is delivered with maximum displacement and without defined pressure
setting (p < 50 bar). Otherwise please specify in the order accordingly.
8
TECHNICAL INFORMATION
2.1 Specifications
SAE C 848
SAE CC 848
*) Max. permissible pressure p = 315 bar or alternatively reduction of displacement to 0.9 x Vgmax
9
2.3 Pump combinations PPV100M and through drives
2.4 Seals
The pump series is equipped with fluorocarbon (FKM) seals as standard.
If special fluids are used, it may be necessary to use seals made from a different
material.
2.5 Filtration
For a maximum service life of the pump and system components, the system must
be protected from contamination by effective filtration.
The cleanliness class to NAS 1638 Class 9 (20/18/14 ISO 4406:1999) or cleaner.
10
2.8 Adjustment notes
As standard, the PPV00M is delivered with maximum displacement and without
defined pressure setting (p < 50 bar). Pressure and displacement can be adjusted
using adjustment screws to meet your system requirements.
Displacement Pressure
Displacement Min. Pressure
Pump size adjustment screw displacement adjustment screw
rate setting rate
[cm³/rev] [cm³/rev] [bar/rev]
PPV100M18 - -
PPV100M28 3.7 17.8
PPV100M45 5.6 27.5
40
PPV100M63 7.3 44.0
PPV100M85 9.9 61.3
PPV100M100 9.9 70.5
Please note:
The pump pressure control is not a substitute for the hydraulic system’s pressure
safety. A separate pressure limiting valve must be provided to secure the hydraulic
system against overpressure.
4 bar
(peak)
P
0.1 Sec.
1 bar
(normal)
EN 2.918.2/09.22
11
Precautions:
Installing the pump above the tank
Before commissioning, fill the pump with
oil and vent the pipes.
The suction and drain lines must be
immersed at least 200 mm below
the lowest oil level under operating
conditions.
The height between the suction line
and the oil level is determined by the
Max. 800
Min. 200
Min. 200
= 1 bar (absolute).
Min. 50
please contact HYDAC Drive Center.
Baffle plate
Oil
Min. 50
Min. 200
Oil
Baffle plate
EN 2.918.2/09.22
12
CONTROL OPTIONS
3.1 Pressure control P
Displacement Vg/Vgmax
Vgmax
constant (pressure cut-off).
D
Min. pressure setting: 25 bar
Pressure control: no defined setting
(p < 50 bar)
pmax
Pressure p S Dr
Vgmax
EN 2.918.2/09.22
13
3.3 Load-sensing control LS / LS0
Description Performance characteristics Hydraulic diagram
The LS pressure compensator is used
to control the displacement of the pump
in such a way that the pressure drop at
Displacement Vg/Vgmax
pump decreases and keeps it constant. Vgmax
Displacement Vg/Vgmax
Hydraulic diagram
S Dr
EN 2.918.2/09.22
14
3.5 Electrical displacement control and pressure control EDP
Description Performance characteristics
The displacement of the pump is set by
an electrical signal at the solenoid coil
of the EDP control. When the system
Displacement Vg/Vgmax
Displacement Vg/Vgmax
pressure reaches the set pressure value, Vgmax Vgmax
the displacement of the pump decreases
and keeps it constant.
Specific characteristics of the EDP
control, please see sec. 3.8
Min. pressure setting: 25 bar
Pressure control: no defined setting
(p < 50 bar) pmax
Solenoid current strength I Pressure p
Hydraulic diagram
S Dr
Displacement Vg/Vgmax
D
EN 2.918.2/09.22
S Dr
15
3.7 Electrical displacement control and load-sensing control EDLS / EDLS0
Description Performance characteristics
The displacement of the pump is set by an
electrical signal at the solenoid coil of the
ED control.
Displacement Vg/Vgmax
Displacement Vg/Vgmax
Vgmax Vgmax
The LS pressure compensator of the EDLS/
EDLS0 control keeps the pressure loss at
the throttle constant regardless of the load.
The load-sensing control superimposes the
pump displacement set at the solenoid of
the EDLS/EDLS0 controller.
When the system pressure reaches the
set value, the displacement of the pump pmax
decreases and remains constant (pressure Solenoid current strength I Pressure p
cut-off).
Hydraulic diagram
In the EDLS version, there is no internal
connection from port X to drain. The LS
pressure release must take place outside x
compensator: 10 - 30 bar
H Vgmax
(to VDE 0580):
500 to 1300 mA for 12V version
Control range:
250 to 650 mA for 24V version
Duty cycle: 100 % for the specified control range
Dither frequency on 150 Hz
control current: (recommended, may differ for specific application)
Minimum pressure for
20 bar
secure control function:
IP protection type (to Deutsch connector IP69 DIN connector IP65 Solenoid current strength I
EN60529): Other connector types on request
-20 °C to + 85 °C
Permitted ambient
(observe max. permissible operating temperature of
temperature:
the pump)
EN 2.918.2/09.22
16
PERFORMANCE DATA
4.1 PPV100M18
40 70
3400 rpm 3400 rpm
35 60
30
2500 rpm
Drive power (kW)
50
0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
66 3600
3600
2500 U/min
3400
Drive power (kW)
44
1500 rpm
1500 U/min 3300
3300
600 rpm
600 U/min
33 3200
3200
3100
3100
22
3000
3000
11
2900
2900
0.8 bar
00 2800
2800
0 50
50 100
100 150
150 200
200 250
250 300
300 15
15 16
16 17
17 18
18 19
19 20
20 21
21 22
22 23
23 24
24 25
25
EN 2.918.2/09.22
17
4.2 PPV100M28
60 100
3200 rpm 90
3200 rpm
50
80
Drive power (kW)
2500 rpm
30 50
1500 rpm 1500 rpm
40
20
30
600 rpm 20
10
600 rpm
10
0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
77 3800
3800
3200 rpm
3200 U/min
3700
3700
66
2500 rpm 3600
3600
2500 U/min
Rotational speed (rpm)
55 3500
3500
Drive power (kW)
1500 rpm
1500 U/min 3400
3400
44
3300
3300
600 rpm 2 bar
33 600 U/min
3200
3200
1 bar
3100
3100
22
3000
3000
11 0.8 bar
2900
2900
00 2800
2800
0 50
50 100
100 150
150 200
200 250
250 300
300 15
15 17
17 19
19 21
21 23
23 25
25 27
27 29
29 31
31
18
4.3 PPV100M45
80 140
2700 rpm 2700 rpm
70 120
60
Drive power (kW)
100
0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
88 3500
3500
2700 rpm
77
2700 U/min 3300
3300
Rotational speed (rpm)
66
Drive power (kW)
3100
3100
55
15001500
rpmU/min
44 2900
2900
2 bar
600 rpm
33 600 U/min
2700
2700
1 bar
22
2500
2500
11
0.8 bar
00 2300
2300
0 50
50 100
100 150
150 200
200 250
250 300
300 25
25 30
30 35
35 40
40 45
45 50
50
EN 2.918.2/09.22
19
4.4 PPV100M63
120 180
2600 rpm
160
100
2600 rpm 140
Displacement (l/min)
Drive power (kW)
80 120
100
60 1500 rpm
1500 rpm 80
40 60
600 rpm 40
20 600 rpm
20
0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
77 2900
2900
2600 rpm
2600 U/min
66
2800
2800
Rotational speed (rpm)
1500 rpm
55 1500 U/min
Drive power (kW)
2500
2500
22
2400
2400
11
0.8 bar
00 2300
2300
0
0 50
50 100
100 150
150 200
200 250
250 300
300 40
40 45
45 50
50 55
55 60
60 65
65
20
4.5 PPV100M85
140 250
100
60
100
40
600 rpm
50
20 600 rpm
0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
14
14 2900
2900
2500 rpm
2500 U/min
2800
2800
12
12
2700
2700
Rotational speed (rpm)
10
10
Drive power (kW)
2300
2300
44
2200
2200
22
2100
2100
0.8 bar
00 2000
2000
00 50
50 100
100 150
150 200
200 250
250 300
300 60
60 65
65 70
70 75
75 80
80 85
85 90
90
EN 2.918.2/09.22
21
4.6 PPV100M100
160 250
100
60
40 600 rpm
600 rpm
50
20
0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
14
14 2800
2800
2300 rpm
2300 U/min 2700
2700
12
12
2600
2600
Rotational speed (rpm)
10
10
Drive power (kW)
88 2400
2400
2 bar
600 rpm 2300
2300
600 U/min
66 1 bar
2200
2200
44
2100
2100
22
2000
2000
0.8 bar
00 1900
1900
00 50
50 100
100 150
150 200
200 250
250 300
300 7070 75
75 80
80 85
85 90
90 95
95 100
100 105
105
22
DIMENSIONS
5.1 PPV100M18
Pressure
Max. 176,8 adj.
Drain port screw 13,5
G3/8" 23
10
4x M
98
82
32
167,6
View A
58,7
40,5
60
Suction
port
View A
Drain port
G3/8" 82
4x M
10
20
36
139,5
50,8
116
Pressure
port
Vent screw
23,8 G1/4"
143
EN 2.918.2/09.22
23
Mounting flange and shaft options
11
95
*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit
LS: load-sensing
port Max. 177
PR: remote 151,3 Diff. pressure adj.
control port screw Max. 154
G1/4" 78
94,8
Pressure adj.
screw
121
98,5
EN 2.918.2/09.22
24
PPV100M18 with electrical displacement control ED PPV100M18 with electrical displacement control and
pressure control EDP
206,4 206,4
View A View A
117,6
117,6
View A View A
71,5 70,3
49
97,5
98
EN 2.918.2/09.22
25
PPV100M18 with electrical displacement control and
load-sensing control EDLS / EDLS0 / pressure remote
control EDPR
206,4
View A
117,6
View A
78 70,3
120,8
EN 2.918.2/09.22
26
Dimensions PPV100M18 with swash angle sensor on request
45°
10
H7 +0,035
SAE J744-82-2
M
SAE "A"2- Hole
4x
82,55 0
8
106,4
33
209
SAE J744-82-2
SAE "A" 2- Hole
0
M1
4x
82,55 0
8
106,4
39
209
2
SAE "B" 2- Hole
M1
2x
101,6 0
10,5
146
42
211
EN 2.918.2/09.22
27
5.2 PPV100M28
Max.
Pressure
adj. Displacement
screw limitation
Drain port
G3/8"
View A
Suction
port
Drain port
G3/8"
View A
Drain port
G3/8"
Pressure
port
Vent screw
G1/4"
EN 2.918.2/09.22
28
Mounting flange and shaft options
14
174
T T
*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit
29
PPV100M28 with electrical displacement control ED PPV100M28 with electrical displacement control and
pressure control EDP
217,4
217,4
View A View A
117,6
117,6
View A View A
71,5 70,3
49
97,5
98
EN 2.918.2/09.22
30
PPV100M28 with electrical displacement control and
load-sensing control EDLS / EDLS0 / pressure remote
control EDPR
217,4
View A
117,6
View A
78 70,3
121
EN 2.918.2/09.22
31
Dimensions PPV100M28 with swash angle sensor on request
45°
H7 +0,035
0
M1
0
4x
82,55
8 106,4
33
220
SAE J744-82-2
SAE "A" 2- Hole
0
M1
0
4x
82,55
8 106,4
39
220
2
H7 +0,035
M1
SAE "B" 2- Hole
2x
101,6 0
10,5 146
42
222
EN 2.918.2/09.22
32
5.3 PPV100M45
Pressure
Max. 208 adj. Displacement
Drain port screw limitation
G3/4" 33 67 22,5
12
4x M
97
58,9
183,2
38 View A
69,9
49,5
58,9
Suction
port
217,5
View A
4x M
12
49,5
25
57,2
145,5
136
Pressure
port
Vent screw
27,8 G1/4"
177,5
EN 2.918.2/09.22
33
Mounting flange and shaft options
14
146
174
Shaft spline
Shaft spline
T
T
*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit
10,6
8
8
60° -0,5°
60° -0,5°
0°
0°
4,6
4,6
16 16
22
22
Shaft spline Shaft spline
ANSI B92.1 ANSI B92.1
T
13Z-16/32 DP SAE J744*
T
13Z-16/32 DP SAE J744*
*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit
EN 2.918.2/09.22
34
PPV100M45 with load-sensing control LS / LS0 / pressure remote control PR
110,5
EN 2.918.2/09.22
35
PPV100M45 with electrical displacement control ED PPV100M45 with electrical displacement control and
pressure control EDP
237,3 237,3
View A View A
129,8
129,8
View A View A
71,5 70,3
49
110
109,5
EN 2.918.2/09.22
36
PPV100M45 with electrical displacement control and
load-sensing control EDLS / EDLS0 / pressure remote
control EDPR
237,3
View A
129,8
View A
78 70,3
133
EN 2.918.2/09.22
37
Dimensions PPV100M45 with swash angle sensor on request
12
4x M
82,55 0
8,5 106,4
33
236,5
12
0
4x M
82,55
8,5 106,4
39
236,5
2X
M1
2
10
6,
4
8,5
39
253,5
EN 2.918.2/09.22
38
PPV100M45 through drive options
2
M1
0
4x
101,6
12 146
42
255
2
SAE J744-101-2
SAE "B" 2- Hole
H7 +0,035
M1
4x
101,6 0
12 146
47
255
Through drive SAE C
114,5
127
16
114,5
56
258,5
EN 2.918.2/09.22
39
5.4 PPV100M63
12
4x M
102
188
50 View A
77,8
52
Suction
port
Drain port 70
56 115 42,9
G3/4"
205
243
View A
4x M
12
52
25
57,2
140
149
Pressure
port
Vent screw
27,8 G1/4"
194
EN 2.918.2/09.22
40
Mounting flange and shaft options
12.7
14
2
16
127
146
146
14
146
172.2 172.2
12.2
4.6 6
16
Shaft spline 22
Shaft spline
T
T
*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit
4.6 6
16
22
Shaft spline
T Shaft spline
*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit
EN 2.918.2/09.22
41
PPV100M63 with load-sensing control LS / LS0 / pressure remote control PR
LS: load-sensing
port Max. 225
PR: remote Diff. pressure adj.
control port 83,3 Max. 205
screw
G1/4" 78 142,8
Pressure adj.
screw
112,5
135
EN 2.918.2/09.22
42
PPV100M63 with electrical displacement control ED PPV100M63 with electrical displacement control and
pressure control EDP
255,3 255,3
View A View A
126,9
126,9
View A View A
71,5 70,3
49
111,5
112
EN 2.918.2/09.22
43
PPV100M63 with electrical displacement control and
load-sensing control EDLS / EDLS0 / pressure remote
control EDPR
255,3
View A
126,9
View A
78 70,3
135
EN 2.918.2/09.22
44
Dimensions PPV100M63 with swash angle sensor on request
SAE J744-82-2
12
0
4x M
82,55
8,5 106,4
33
262
2
SAE J744-82-2
M1
4x
82,55 0
8,5 106,4
39
262
SAE J744-82-2
82,55 0
12
2x M
10
6,
4
8,5
39
279
EN 2.918.2/09.22
45
PPV100M63 through drive options
2
SAE J744-101-2
SAE "B" 2- Hole
H7 +0,035
M1
4x
101,6 0
12 146
42
280,5
2
SAE J744-101-2
SAE "B" 2- Hole
H7 +0,035
M1
4x
101,6 0
146
12
47
280,5
114,5
127
16 114,5
57
284
EN 2.918.2/09.22
46
5.5 PPV100M85 / PPV100M100
117
12
4x M
218
63,5 View A
88,9
54
Suction
port
273,5
View A
Drain port
G3/4" 116,5
4x M1
4
50
32
66,7
178
Pressure
port Vent screw
31,8 G1/4"
213,5
EN 2.918.2/09.22
47
Mounting flange and shaft options
12.7
2
16
14
127
18
181
213
7/16-14UNC-2B
49.3
17
14.5
40
60° -0.5°
0°
5.5
28
36
Shaft spline
ANSI B92.1
T
17Z-12/24 DP SAE J744*
12,2
8,5
8,5
60° -0,5°
60° -0,5°
0°
0°
6
6
19
19
25
25
*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit
EN 2.918.2/09.22
48
PPV100M85 / PPV100M100 with load-sensing control LS / LS0 / pressure remote control PR
LS: load-sensing
port Diff. pressure adj. Max. 241
PR: remote 83,3 screw Max. 221
control port
78 116,5
G1/4"
Pressure adj.
screw
129
151,3
EN 2.918.2/09.22
49
PPV100M85 / PPV100M100 with electrical displacement PPV100M85 / PPV100M100 with electrical displacement
control ED control and pressure control EDP
270,1 270,1
View A View A
141,9
141,9
View A View A
49 71,5 70,3
128
128
EN 2.918.2/09.22
50
PPV100M85 / PPV100M100 with electrical displacement
control and load-sensing control EDLS / EDLS0 /
pressure remote control EDPR
270,1
View A
141,9
View A
78 70,3
151,5
EN 2.918.2/09.22
51
Dimensions PPV100M85/PPV100M100 with swash angle sensor on request
0
SAE "A" 2- Hole
M1
H7 +0,035
SAE J744-82-2
8x
82,55 0
8,5
106,4
33
297,5
0
SAE "A" 2- Hole
M1
H7 +0,035
SAE J744-82-2
8x
82,55 0
8,5
39 106,4
297,5
2
M1
4x
101,6 0
12 146
42
302
EN 2.918.2/09.22
52
PPV100M85 / PPV100M100 through drive options
12
SAE "B" 2- Hole
SAE J744-101-2
H7 +0,035
M
4x
101,6 0
12 146
47
302
114,5
127
16
57
317,5
114,5
127
16 114,5
62
317,5
EN 2.918.2/09.22
53
5.6 Connectors for sensors
The swash angle sensor is fitted with an AMP connector as standard.
S1A S1B
The pressure sensor is also available with a Deutsch connector (DT04-3P) or a DIN
connector (M12x1).
Pin KA KB
A Signal + UB
B Signal - Signal
C not occupied 0V
B C A
Version 6 - M12x1
Pin 6A 6B
1 Signal + UB
2 not occupied not occupied
3 Signal - 0V
4 not occupied Signal
EN 2.918.2/09.22
54
Notes
EN 2.918.2/09.22
55
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