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Axial Piston Pump Ppv100m 1000450861 en

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0% found this document useful (0 votes)
44 views56 pages

Axial Piston Pump Ppv100m 1000450861 en

Uploaded by

Stalin Jose
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Axial Piston Pump

PPV100M

EN 2.918.2/09.22
EXCLUSION OF LIABILITY
This document was compiled to the best of our knowledge.
Nevertheless and despite the greatest care, it is possible that
it may contain errors. Therefore please understand that in
the absence of any provisions to the contrary hereinafter our
warranty and liability – for any legal reasons whatsoever – are
excluded in respect of the information in this document. In
particular, we shall not be liable for lost profit or other financial
loss.
This exclusion of liability does not apply in cases of intent or
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical
injury and damage to health. If we negligently breach any
material contractual obligation, our liability shall be limited to
foreseeable damage. Claims due to the product liability shall
remain unaffected.
EN 2.918.2/09.22

2
DESCRIPTION
The axial piston pumps in the PVV100M series work
according to the swash plate principle. The PPV100M
series is designed for open loop hydraulic circuits in
modern mobile machines.

The comprehensive and modular range of controllers


enables continuous and energy-saving adjustment of the
displacement in the PPV100M series.

A wide selection of through drives are available for the


build-up of multiple pump combinations.

The PPV100M series can also be equipped with an


extensive range of sensors.

EN 2.918.2/09.22

3
FEATURES
z Displacement from 18 cm³/rev to 100 cm³/rev in
6 closely stepped pump sizes
z High max. nominal pressure of 315 bar and maximum
pressure of 350 bar for safety reserves and a compact
actuator system
z High maximum rotational speeds, adjusted to the
requirements of modern mobile machines
z Mechanical adjustment of maximum displacement
(Vgmax)
z Can be mounted in any mounting position
z Long service life due to robust shaft bearing
z Possible external forces can be absorbed by the pump
drive shaft
z Compact design
z Modular range of controllers
z Direct connection of sensors as option
z Also available with through drive
z Low net weight to save energy and for greater payload
of the mobile machine
z High permitted drive and through-drive torque for more
pressure / flow rate in multi-pump combinations
EN 2.918.2/09.22

4
FIELDS OF APPLICATION
z Structural and civil engineering
z Agriculture and forestry
z Special-purpose vehicles
z Lorry superstructures
z Industrial trucks / hoisting equipment
z Municipal machines
z Maritime applications
z Machine and system engineering
z Mining
z Offshore applications
z Oil and gas

EN 2.918.2/09.22

5
AXIAL PISTON PUMP FOR
OPEN LOOP CIRCUITS
PPV100M

Ordering code 1.1 PPV100M 7-8

Technical information 2.1 Specifications 9 - 12


2.2 Max. permissible drive and through drive torques
2.3 Pump combinations PPV100M and through drives
2.4 Seals
2.5 Filtration
2.6 Operating fluids
2.7 Temperature and viscosity range
2.8 Adjustment notes
2.9 Installation notes

Control options 3.1 Pressure control P 13 - 16


3.2 Pressure remote control PR
3.3 Load-sensing control LS / LS0
3.4 Electrical displacement control ED
3.5 Electrical displacement control and pressure control EDP
3.6 
3.7 Electrical displacement control and load-sensing control EDLS / EDLS0
3.8 Specific characteristics of the ED / EDP / EDPR / EDLS / EDLS0 control

Performance data 4.1 PPV100M18 17 - 22


4.2 PPV100M28
4.3 PPV100M45
4.4 PPV100M63
4.5 PPV100M85
4.6 PPV100M100

Dimensions 5.1 PPV100M18 23 - 54


5.2 PPV100M28
5.3 PPV100M45
5.4 PPV100M63
5.5 PPV100M85 / PPV100M100
5.6 Connectors for sensors
EN 2.918.2/09.22

6
ORDERING CODE PPV100M45 R – LS – B2 S – N V – 0 0 0 XX – YYYY

1.1 PPV100M

Axial piston pump


Medium heavy duty series
Open circuit

Size
18 18 cm³/rev
28 28 cm³/rev
45 45 cm³/rev
63 63 cm³/rev
85 85 cm³/rev
100 100 cm³/rev

Direction of rotation
R clockwise rotation
L anti-clockwise rotation

Control
P pressure control
PR remote pressure control
LS load-sensing control (without internal LS drain)
LS0 load-sensing control (with internal LS drain)
ED electrical displacement control
EDP electrical displacement control and pressure control
EDPR electrical displacement control and pressure remote control
EDLS electrical displacement control and load-sensing control
(without internal LS drain)
EDLS0 electrical displacement control and load-sensing control
(with internal LS drain)

Voltage
12 12 volts
24 24 volts

Mounting flange
A2 SAE A, 2-hole (only 18 cm³/rev)
B2 SAE B, 2-hole (only 28, 45 and 63 cm³/rev)
C4 SAE C, 4-hole (only 63 cm³/rev)
C5 SAE C, 2/4-hole combination flange (only 85 and 100 cm³/rev)

Drive shaft
S SAE splined shaft (standard)
18 cm³/rev: 11T-16/32DP
28 cm³/rev: 13T-16/32DP
45 cm³/rev: 15T-16/32DP
63 cm³/rev with mounting flange B2: 15T-16/32DP
63 cm³/rev with mounting flange C4: 14T-12/24DP
85 and 100 cm³/rev: 17T-12/24DP
S1 SAE splined shaft
45 cm³/rev: 13T-16/32DP
85 and 100 cm³/rev: 14T-12/24DP
T SAE splined shaft (for increased drive torque)
18 cm³/rev: 11T-16/32DP
28 cm³/rev: 13T-16/32DP
45 cm³/rev: 15T-16/32DP
63 cm³/rev with mounting flange B2: 15T-16/32DP
63 cm³/rev with mounting flange C4: 14T-12/24DP
T1 SAE splined shaft
EN 2.918.2/09.22

45 cm³/rev: 13T-16/32DP
85 and 100 cm³/rev: 14T-12/24DP

7
ORDERING CODE PPV100M45 R – LS – B2 S – N V – 0 0 0 XX – YYYY

Through drive options


N single pump prepared for through drive, side ports
A through drive SAE A 9T, 16/32 DP
AB through drive SAE A 11T, 16/32 DP
AI through drive SAE A 11T, 16/32 DP
(only 45 and 63 cm³/rev – for secondary pump with 45° diagonal flange)
B through drive SAE B 13T, 16/32 DP
BB through drive SAE B 15T, 16/32 DP
(only 45 to 100 cm³/rev)
C through drive SAE C 14T, 12/24 DP
(only 45 to 100 cm³/rev)
CC through drive SAE C 17T, 12/24 DP
(only 85 and 100 cm³/rev)

Seals
V FKM seals

Swash angle sensor


0 no swash angle sensor
S1A swash angle sensor 4-20 mA with 10-30 VDC
S1B swash angle sensor 0.5-4.5 V with 10-30 VDC

Pressure sensor
0 no pressure sensor
6A pressure sensor 4 to 20 mA male connector M12x1
KA pressure sensor 4 to 20 mA male connector Deutsch
6B pressure sensor 0 to 10 V male connector M12x1
KB pressure sensor 0 to 10 V male connector Deutsch

Male connector for solenoids


0 no connector
N DEUTSCH connector *)

Design number
XX standard

Modification number
YYYY defined by the manufacturer

Notice:
EN 2.918.2/09.22

As standard, the PPV100M is delivered with maximum displacement and without defined pressure
setting (p < 50 bar). Otherwise please specify in the order accordingly.

*) Alternative male connectors on request

8
TECHNICAL INFORMATION
2.1 Specifications

Pump size 18 28 45 63 85 100


Vgmax 18.6 28.7 45.7 63.5 85.6 100.7
[cm³/
Geometric displacement Vgmin
rev] - 17.8 27.5 44.0 61.3 70.5
(min. setting)
Nominal pressure 315
Max. pressure 350
[bar]
Pressure Perm. suction
0.8 ~ 5 bar abs.
pressure
Min. pressure [bar] 10
Maximum pressure change speed [bar/s] 16000
Duration of action, max. Total [h] 300
pressure Single [ms] 5
Min. 600
Drive speed Max. at Vgmin [rpm] 3600 3600 3300 2700 2700 2600
Max. at Vgmax 3400 3200 2700 2600 2500 2300
Power (at 1500 rpm, 315 bar) *) [kW] 14.6 22.6 36 50 67.4 79.3
Pre-fill oil volume [cm³] 450 470 790 900 1300
Approx. weight (with pressure control P) [kg] 12.7 14.7 21 25 37.7
Moment of inertia [kgm²] 0.00093 0.0015 0.0034 0.0053 0.011
Max. permitted axial shaft load 700 1000 1500 2000 3000
[N]
Max. permitted radial shaft load 350 1200 1500 1700 2000
*) without efficiency

2.2 Max. permissible drive and through drive torques


Pump size 18 28 45 63
SAE A, SAE B, SAE B, SAE B, SAE C,
Mounting flange
2-hole 2-hole 2-hole 2-hole 4-hole
S-shaft 11T-16/32DP 13T-16/32DP 15T-16/32DP 14T-12/24DP
(standard) [Nm] 157 261 402 720
- 13T-16/32DP -
S1-shaft
Max. perm. [Nm] - 261 *) -
drive torque 11T-16/32DP 13T-16/32DP 15T-16/32DP 14T-12/24DP
T-shaft
[Nm] 172 298 474 893
- 13T-16/32DP -
T1-shaft
[Nm] - 298 -
SAE A 160
SAE AB 172
Max. perm. through SAE B 172 298
drive torque SAE BB - - 404 472
SAE C - - 472
SAE CC - - - - -

Pump size 85 100


SAE C, SAE C, SAE C, SAE C,
Mounting flange
2-hole 4-hole 2-hole 4-hole
S-shaft 17T-12/24DP
(standard) [Nm] 1354
14T-12/24DP
S1-shaft
Max. perm. [Nm] 720
drive torque -
T-shaft
[Nm] -
14T-12/24DP
T1-shaft
[Nm] 893
SAE A 160
SAE AB 172
Max. perm. through SAE B 298
drive torque SAE BB 474
EN 2.918.2/09.22

SAE C 848
SAE CC 848

*) Max. permissible pressure p = 315 bar or alternatively reduction of displacement to 0.9 x Vgmax

9
2.3 Pump combinations PPV100M and through drives

Secondary stage 18 28 45 63 85 100


Primary stage
18 ●
28 ● ●
45 ● ● ●
63 ● ● ● ●
85 ● ● ● ● ●
100 ● ● ● ● ● ●

Through drive 18 28 45 63 85 100


SAE A ● ● ● ● ● ●
SAE AB ● ● ● ● ● ●
SAE AI ● ●
SAE B ● ● ● ● ● ●
SAE BB ● ● ● ●
SAE C ● ● ● ●
SAE CC ● ●

2.4 Seals
The pump series is equipped with fluorocarbon (FKM) seals as standard.
If special fluids are used, it may be necessary to use seals made from a different
material.

2.5 Filtration
For a maximum service life of the pump and system components, the system must
be protected from contamination by effective filtration.
The cleanliness class to NAS 1638 Class 9 (20/18/14 ISO 4406:1999) or cleaner.

2.6 Operating fluids


The pump series is designed for use with
HLP hydraulic oils to DIN 51524 Part 2

Before using alternative fluids, please contact HYDAC Drive Center:


HEES environmentally friendly pressure fluid based on synthetic ester
HFD-U fire-resistant pressure fluid based on polyolester
HFD-R fire-resistant pressure fluid based on phosphate ester
HEPR environmentally friendly hydraulic fluid based on poly-alpha-olefins

2.7 Temperature and viscosity range


Viscosity Temperature
Comment
[cSt (mm²/s)] [°C]
t ≤ 1 min, p ≤ 30 bar,
Cold start ≤ 1600 ≥ -40 n ≤ 1000 rpm, measured at
suction port
Continuous ≥ -25 Measured at suction port
15 - 400
operation ≤ +115 Measured at drain port
Optimal 20 - 60
Short-time duty ≥7 t ≤ 1 min, p ≤ 80 bar
For low temperature applications, please contact HYDAC Drive Center.
EN 2.918.2/09.22

10
2.8 Adjustment notes
As standard, the PPV00M is delivered with maximum displacement and without
defined pressure setting (p < 50 bar). Pressure and displacement can be adjusted
using adjustment screws to meet your system requirements.
Displacement Pressure
Displacement Min. Pressure
Pump size adjustment screw displacement adjustment screw
rate setting rate
[cm³/rev] [cm³/rev] [bar/rev]
PPV100M18 - -
PPV100M28 3.7 17.8
PPV100M45 5.6 27.5
40
PPV100M63 7.3 44.0
PPV100M85 9.9 61.3
PPV100M100 9.9 70.5
Please note:
The pump pressure control is not a substitute for the hydraulic system’s pressure
safety. A separate pressure limiting valve must be provided to secure the hydraulic
system against overpressure.

2.9 Installation notes


The pump shall be installed with the case drain line initially rising vertically above
the level of the pump before continuing to the tank as shown in the Figure on the
next page. Do not connect the drain line to the suction line.
The top drain port must always be used. The internal diameter of the drain line
must be equal to or greater than the drain port to keep the pressure in the pump
case as low as possible. The pressure in the pump case must not exceed 1 bar as
shown in the Figure below. Peak pressure must never exceed 4 bar.

4 bar
(peak)
P
0.1 Sec.
1 bar
(normal)

EN 2.918.2/09.22

11
Precautions:
Installing the pump above the tank
Before commissioning, fill the pump with
oil and vent the pipes.
The suction and drain lines must be
immersed at least 200 mm below
the lowest oil level under operating
conditions.
The height between the suction line
and the oil level is determined by the
Max. 800

total pressure loss, but must not exceed


800 mm.
The minimum intake pressure at port S
must not drop below 0.8 bar (absolute)
during operation, with ambient pressure

Min. 200
Min. 200

= 1 bar (absolute).

Oil If the pump is installed in a different way,

Min. 50
please contact HYDAC Drive Center.
Baffle plate

Installing the pump inside the tank

Oil
Min. 50

Min. 200

Installing the pump beneath the tank


Min. 200
Min. 50

Oil
Baffle plate
EN 2.918.2/09.22

12
CONTROL OPTIONS
3.1 Pressure control P

Description Performance characteristics Hydraulic diagram


When the system pressure reaches the
set pressure value, the displacement
of the pump decreases and keeps it

Displacement Vg/Vgmax
Vgmax
constant (pressure cut-off).
D
Min. pressure setting: 25 bar
Pressure control: no defined setting
(p < 50 bar)

pmax
Pressure p S Dr

3.2 Pressure remote control PR


Description Performance characteristics Hydraulic diagram
When the system pressure reaches the
X
set pressure value, the displacement
of the pump decreases and keeps it
constant (pressure cut-off).
Displacement Vg/Vgmax

Vgmax

Not included in scope of delivery


The pressure cut-off can occur directly
via the PR control. Alternatively, this
function is also possible by means of an
external pressure limiting valve at port X D
(pressure remote control).
Standard setting of the pressure control:
Differential pressure compensator: 15 bar
Main control pressure stage: no defined pmax
setting (p < 50 bar) Pressure p
Min. pressure setting: 25 bar S Dr

EN 2.918.2/09.22

13
3.3 Load-sensing control LS / LS0
Description Performance characteristics Hydraulic diagram
The LS pressure compensator is used
to control the displacement of the pump
in such a way that the pressure drop at

Not included in scope of delivery


X
the throttle in the pressure line remains
constant irrespective of the load. When
the system pressure reaches the set 1

pressure value, the displacement of the

Displacement Vg/Vgmax
pump decreases and keeps it constant. Vgmax

In the LS version, there is no internal


connection from port X to drain. The LS
pressure release must take place outside
D
the pump in the hydraulic system.
Standard setting of the load-sensing
control:
LS pressure compensator: 15 bar
pmax
Main control pressure stage: no defined Pressure p
setting (p < 50 bar)
Min. pressure setting: 25 bar
S Dr
Potential setting range of the LS
pressure compensator: 10 - 30 bar
1 LS0: with orifice; LS: with plug

3.4 Electrical displacement control ED


Description Performance characteristics
The displacement of the pump is set by
an electrical signal at the solenoid coil of Vgmax Vgmax
the ED control.
Displacement Vg/Vgmax

Displacement Vg/Vgmax

Specific characteristics of the ED control,


please see sec. 3.8

Solenoid current strength I Pressure p

Hydraulic diagram

S Dr
EN 2.918.2/09.22

14
3.5 Electrical displacement control and pressure control EDP
Description Performance characteristics
The displacement of the pump is set by
an electrical signal at the solenoid coil
of the EDP control. When the system

Displacement Vg/Vgmax

Displacement Vg/Vgmax
pressure reaches the set pressure value, Vgmax Vgmax
the displacement of the pump decreases
and keeps it constant.
Specific characteristics of the EDP
control, please see sec. 3.8
Min. pressure setting: 25 bar
Pressure control: no defined setting
(p < 50 bar) pmax
Solenoid current strength I Pressure p

Hydraulic diagram

S Dr

3.6 Electrical displacement control and pressure remote control EDPR


Description Performance characteristics
The displacement of the pump is set by
an electrical signal at the solenoid coil
of the EDPR control. When the system
pressure reaches the set value, the
Displacement Vg/Vgmax

Displacement Vg/Vgmax

displacement of the pump decreases and Vgmax Vgmax


remains constant (pressure cut-off).
The pressure setting can occur directly
via the EDPR control. Alternatively, this
function is also possible by means of an
external pressure limiting valve at port X
(pressure remote control).
Specific characteristics of the EDPR
control, please see sec. 3.8 pmax

Standard setting of the EDPR control: Solenoid current strength I Pressure p

Differential pressure compensator: 15 bar


Main control pressure stage: no defined Hydraulic diagram
setting (p < 50 bar) x

Min. pressure setting: 25 bar


Not included in scope of delivery

D
EN 2.918.2/09.22

S Dr

15
3.7 Electrical displacement control and load-sensing control EDLS / EDLS0
Description Performance characteristics
The displacement of the pump is set by an
electrical signal at the solenoid coil of the
ED control.

Displacement Vg/Vgmax

Displacement Vg/Vgmax
Vgmax Vgmax
The LS pressure compensator of the EDLS/
EDLS0 control keeps the pressure loss at
the throttle constant regardless of the load.
The load-sensing control superimposes the
pump displacement set at the solenoid of
the EDLS/EDLS0 controller.
When the system pressure reaches the
set value, the displacement of the pump pmax
decreases and remains constant (pressure Solenoid current strength I Pressure p
cut-off).
Hydraulic diagram
In the EDLS version, there is no internal
connection from port X to drain. The LS
pressure release must take place outside x

the pump in the hydraulic system.


1

Specific characterstics of the EDLS/EDLS0


control, please see sec. 3.8
Standard setting of the EDLS/EDLS0
control: D

LS pressure compensator: 15 bar


Main control pressure stage: no defined
setting ( p < 50 bar)
Min. pressure setting: 25 bar
Potential setting range of the LS pressure S Dr

compensator: 10 - 30 bar

1 LS0: with orifice; LS: with plug

3.8 Specific characteristics of the ED / EDP / EDPR / EDLS / EDLS0 control


Description Performance characteristics
Operation voltage: Either 12V or 24V
12 V coil: 1.75 A
Max. perm. current:
24 V coil: 0.85 A
12 V coil: 4.1 ohms
Resistance at 20 °C:
24 V coil: 17.6 ohms
Thermal class
Displacement Vg/Vgmax

H Vgmax
(to VDE 0580):
500 to 1300 mA for 12V version
Control range:
250 to 650 mA for 24V version
Duty cycle: 100 % for the specified control range
Dither frequency on 150 Hz
control current: (recommended, may differ for specific application)
Minimum pressure for
20 bar
secure control function:
IP protection type (to Deutsch connector IP69 DIN connector IP65 Solenoid current strength I
EN60529): Other connector types on request
-20 °C to + 85 °C
Permitted ambient
(observe max. permissible operating temperature of
temperature:
the pump)
EN 2.918.2/09.22

16
PERFORMANCE DATA
4.1 PPV100M18

Drive power at Vgmax Flow rate Qmax

40 70
3400 rpm 3400 rpm
35 60

30
2500 rpm
Drive power (kW)

50

Flow rate (l/min)


2500 rpm
25
40
20
1500 rpm
30
1500 rpm
15
20
10
600 rpm
600 rpm
5 10

0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

66 3600
3600

3400 rpm 2 bar


3400 U/min
3500
3500
55
1 bar
2500 rpm 3400
Rotational speed (rpm)

2500 U/min
3400
Drive power (kW)

44
1500 rpm
1500 U/min 3300
3300

600 rpm
600 U/min
33 3200
3200

3100
3100
22
3000
3000

11
2900
2900
0.8 bar

00 2800
2800
0 50
50 100
100 150
150 200
200 250
250 300
300 15
15 16
16 17
17 18
18 19
19 20
20 21
21 22
22 23
23 24
24 25
25

Pressure (bar) Displacement (cm³/rev)

EN 2.918.2/09.22

17
4.2 PPV100M28

Drive power at Vgmax Flow rate Qmax

60 100

3200 rpm 90
3200 rpm
50
80
Drive power (kW)

2500 rpm

Flow rate (l/min)


70
40 2500 rpm
60

30 50
1500 rpm 1500 rpm
40
20
30

600 rpm 20
10
600 rpm
10

0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

77 3800
3800
3200 rpm
3200 U/min
3700
3700
66
2500 rpm 3600
3600
2500 U/min
Rotational speed (rpm)

55 3500
3500
Drive power (kW)

1500 rpm
1500 U/min 3400
3400
44
3300
3300
600 rpm 2 bar
33 600 U/min
3200
3200
1 bar
3100
3100
22
3000
3000

11 0.8 bar
2900
2900

00 2800
2800
0 50
50 100
100 150
150 200
200 250
250 300
300 15
15 17
17 19
19 21
21 23
23 25
25 27
27 29
29 31
31

Pressure (bar) Displacement (cm³/rev)


EN 2.918.2/09.22

18
4.3 PPV100M45

Drive power at Vgmax Flow rate Qmax

80 140
2700 rpm 2700 rpm
70 120

60
Drive power (kW)

100

Flow rate (l/min)


50
80
1500 rpm 1500 rpm
40
60
30
40
20
600 rpm 600 rpm
10 20

0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

88 3500
3500

2700 rpm
77
2700 U/min 3300
3300
Rotational speed (rpm)

66
Drive power (kW)

3100
3100
55
15001500
rpmU/min

44 2900
2900
2 bar
600 rpm
33 600 U/min
2700
2700
1 bar
22
2500
2500
11
0.8 bar
00 2300
2300
0 50
50 100
100 150
150 200
200 250
250 300
300 25
25 30
30 35
35 40
40 45
45 50
50

Pressure (bar) Displacement (cm³/rev)

EN 2.918.2/09.22

19
4.4 PPV100M63

Drive power at Vgmax Flow rate Qmax

120 180
2600 rpm
160
100
2600 rpm 140

Displacement (l/min)
Drive power (kW)

80 120

100
60 1500 rpm
1500 rpm 80

40 60

600 rpm 40
20 600 rpm
20

0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

77 2900
2900
2600 rpm
2600 U/min

66
2800
2800
Rotational speed (rpm)

1500 rpm
55 1500 U/min
Drive power (kW)

600 rpm 2700


2700
600 U/min 2 bar
44
2600
2600
1 bar
33

2500
2500
22

2400
2400
11
0.8 bar

00 2300
2300
0
0 50
50 100
100 150
150 200
200 250
250 300
300 40
40 45
45 50
50 55
55 60
60 65
65

Pressure (bar) Displacement (cm³/rev)


EN 2.918.2/09.22

20
4.5 PPV100M85

Drive power at Vgmax Flow rate Qmax

140 250

2500 rpm 2500 rpm


120
200
Drive power (kW)

100

Flow rate (l/min)


80 150
1500 rpm 1500 rpm

60
100

40
600 rpm
50
20 600 rpm

0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

14
14 2900
2900
2500 rpm
2500 U/min
2800
2800
12
12

2700
2700
Rotational speed (rpm)

10
10
Drive power (kW)

1500 rpm 2600


2600
1500 U/min 2 bar
88 2500
2500
1 bar
600 rpm
66 600 U/min 2400
2400

2300
2300
44
2200
2200

22
2100
2100
0.8 bar
00 2000
2000
00 50
50 100
100 150
150 200
200 250
250 300
300 60
60 65
65 70
70 75
75 80
80 85
85 90
90

Pressure (bar) Displacement (cm³/rev)

EN 2.918.2/09.22

21
4.6 PPV100M100

Drive power at Vgmax Flow rate Qmax

160 250

140 2300 rpm


2300 rpm
200
120
Drive power (kW)

Flow rate (l/min)


100 150
1500 rpm 1500 rpm
80

100
60

40 600 rpm
600 rpm
50
20

0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

14
14 2800
2800

2300 rpm
2300 U/min 2700
2700
12
12

2600
2600
Rotational speed (rpm)

10
10
Drive power (kW)

1500 rpm 2500


2500
1500 U/min

88 2400
2400
2 bar
600 rpm 2300
2300
600 U/min
66 1 bar
2200
2200
44
2100
2100

22
2000
2000
0.8 bar
00 1900
1900
00 50
50 100
100 150
150 200
200 250
250 300
300 7070 75
75 80
80 85
85 90
90 95
95 100
100 105
105

Pressure (bar) Displacement (cm³/rev)


EN 2.918.2/09.22

22
DIMENSIONS
5.1 PPV100M18

PPV100M18 clockwise rotation with pressure control P


(Notice: for anti-clockwise rotation, suction port and pressure port are reversed)

Pressure
Max. 176,8 adj.
Drain port screw 13,5
G3/8" 23

10
4x M

98
82
32

167,6
View A

58,7
40,5

60
Suction
port

38 82 Drain port 30,2 59 59


G3/8"
146
176

View A

Drain port
G3/8" 82

4x M
10

20

36
139,5

50,8
116

Pressure
port

Vent screw
23,8 G1/4"
143
EN 2.918.2/09.22

23
Mounting flange and shaft options

"A2" SAE A, 2-hole flange

11

95

"S" SAE AB splined shaft "T" SAE AB splined shaft

Shaft spline Shaft spline


T T

*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit

PPV100M18 with load-sensing control LS / LS0 / pressure remote control PR

LS: load-sensing
port Max. 177
PR: remote 151,3 Diff. pressure adj.
control port screw Max. 154
G1/4" 78
94,8
Pressure adj.
screw
121

98,5
EN 2.918.2/09.22

24
PPV100M18 with electrical displacement control ED PPV100M18 with electrical displacement control and
pressure control EDP

206,4 206,4

View A View A

117,6

117,6
View A View A
71,5 70,3
49
97,5
98

EN 2.918.2/09.22

25
PPV100M18 with electrical displacement control and
load-sensing control EDLS / EDLS0 / pressure remote
control EDPR

206,4

View A

117,6

View A

78 70,3
120,8
EN 2.918.2/09.22

26
Dimensions PPV100M18 with swash angle sensor on request

PPV100M18 through drive options

Through drive SAE A

SAE "A" 30° Splined shaft


SAE J744-16-4-9T
16/32 DP

45°

10
H7 +0,035

SAE J744-82-2

M
SAE "A"2- Hole

4x
82,55 0

8
106,4
33
209

Through drive SAE AB

SAE "AB" 30° Splined shaft


SAE J744-19-4-11T
16/32 DP
45°
H7 +0,035

SAE J744-82-2
SAE "A" 2- Hole

0
M1
4x
82,55 0

8
106,4
39
209

Through drive SAE B

SAE "B" 30° Splined shaft


SAE J744-22-4-13T
16/32 DP
SAE J744-101-2
H7 +0,035

2
SAE "B" 2- Hole

M1
2x
101,6 0

10,5
146
42
211
EN 2.918.2/09.22

27
5.2 PPV100M28

PPV100M28 clockwise rotation with pressure control P


(Notice: for anti-clockwise rotation, suction port and pressure port are reversed)

Max.
Pressure
adj. Displacement
screw limitation
Drain port
G3/8"

View A

Suction
port

Drain port
G3/8"

View A

Drain port
G3/8"

Pressure
port
Vent screw
G1/4"
EN 2.918.2/09.22

28
Mounting flange and shaft options

"B2" SAE B – 2-hole flange

14

174

"S" SAE B splined shaft "T" SAE B splined shaft

Shaft spline Shaft spline

T T

*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit

PPV100M28 with load-sensing control LS / LS0 / pressure remote control PR

LS: load-sensing Max.


port
PR: remote Diff. pressure adj. Max.
control port screw
G1/4"
Pressure adj.
screw
EN 2.918.2/09.22

29
PPV100M28 with electrical displacement control ED PPV100M28 with electrical displacement control and
pressure control EDP

217,4
217,4

View A View A

117,6
117,6

View A View A
71,5 70,3
49
97,5
98
EN 2.918.2/09.22

30
PPV100M28 with electrical displacement control and
load-sensing control EDLS / EDLS0 / pressure remote
control EDPR

217,4

View A

117,6

View A
78 70,3
121

EN 2.918.2/09.22

31
Dimensions PPV100M28 with swash angle sensor on request

PPV100M28 through drive options

Through drive SAE A

SAE "A" 30° Splined shaft


SAE J744-16-4-9T
16/32 DP

45°
H7 +0,035

SAE "A" 2- Hole


SAE J744-82-2

0
M1
0

4x
82,55

8 106,4
33
220

Through drive SAE AB

SAE "AB" 30° Splined shaft


SAE J744-19-4-11T
16/32 DP
°
45
H7 +0,035

SAE J744-82-2
SAE "A" 2- Hole

0
M1
0

4x
82,55

8 106,4
39
220

Through drive SAE B

SAE "B" 30° Splined shaft


SAE J744-22-4-13T
16/32 DP
SAE J744-101-2

2
H7 +0,035

M1
SAE "B" 2- Hole

2x
101,6 0

10,5 146
42
222
EN 2.918.2/09.22

32
5.3 PPV100M45

PPV100M45 clockwise rotation with pressure control P


(Notice: for anti-clockwise rotation, suction port and pressure port are reversed)

Pressure
Max. 208 adj. Displacement
Drain port screw limitation
G3/4" 33 67 22,5

12
4x M

97
58,9
183,2
38 View A

69,9
49,5

58,9
Suction
port

46 98,5 Drain port 35,7 67


G3/4"
182,5

217,5

View A

Drain port 98,5


G3/4" 56,7

4x M
12

49,5
25
57,2
145,5
136

Pressure
port
Vent screw
27,8 G1/4"
177,5
EN 2.918.2/09.22

33
Mounting flange and shaft options

"B2" SAE B – 2-hole flange

14

146
174

"S" SAE BB splined shaft "T" SAE BB splined shaft

Shaft spline
Shaft spline
T
T

*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit

"S1" SAE B splined shaft "T1" SAE B splined shaft


31,3 1/4-20 UNC - 2B 31,3 1/4-20 UNC - 2B
22
22
10,6

10,6
8

8
60° -0,5°

60° -0,5°

4,6
4,6
16 16
22
22
Shaft spline Shaft spline
ANSI B92.1 ANSI B92.1
T
13Z-16/32 DP SAE J744*
T
13Z-16/32 DP SAE J744*

*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit
EN 2.918.2/09.22

34
PPV100M45 with load-sensing control LS / LS0 / pressure remote control PR

LS: load-sensing Max. 208


port Diff. pressure adj.
PR: remote 83,3 screw Max. 188
control port 126,3
G1/4" 78
Pressure adj.
screw
133

110,5

EN 2.918.2/09.22

35
PPV100M45 with electrical displacement control ED PPV100M45 with electrical displacement control and
pressure control EDP

237,3 237,3

View A View A

129,8
129,8

View A View A
71,5 70,3
49
110

109,5
EN 2.918.2/09.22

36
PPV100M45 with electrical displacement control and
load-sensing control EDLS / EDLS0 / pressure remote
control EDPR

237,3

View A

129,8

View A
78 70,3
133

EN 2.918.2/09.22

37
Dimensions PPV100M45 with swash angle sensor on request

PPV100M45 through drive options

Through drive SAE A

SAE "A" 30° Splined shaft


SAE J744-16-4-9T
16/32 DP
H7 +0,035

SAE "A" 2- Hole


SAE J744-82-2

12
4x M
82,55 0

8,5 106,4
33
236,5

Through drive SAE AB

SAE "AB" 30° Splined shaft


SAE J744-19-4-11T
16/32 DP
H7 +0,035

SAE "A" 2- Hole


SAE J744-82-2

12
0

4x M
82,55

8,5 106,4
39
236,5

Through drive SAE AI

SAE "AB" 30° Splined shaft


SAE J744-19-4-11T
16/32 DP 45°
H7 +0,035

SAE "A" 2- Hole


SAE J744-82-2
82,55 0

2X
M1
2
10
6,
4

8,5
39
253,5
EN 2.918.2/09.22

38
PPV100M45 through drive options

Through drive SAE B

SAE "B" 30° Splined shaft


SAE J744-22-4-13T
16/32 DP
SAE "B" 2- Hole
SAE J744-101-2
H7 +0,035

2
M1
0

4x
101,6

12 146
42
255

Through drive SAE BB


SAE "BB" 30° Splined shaft
SAE J744-25-4-15T
16/32 DP

2
SAE J744-101-2
SAE "B" 2- Hole
H7 +0,035

M1
4x
101,6 0

12 146
47
255
Through drive SAE C

SAE "C" 30° Splined shaft


SAE J744-32-4-14T
12/24 DP
4x M12
SAE J744-127-4
SAE "C" 4- Hole
H7 +0,040
0

114,5
127

16
114,5
56
258,5
EN 2.918.2/09.22

39
5.4 PPV100M63

PPV100M63 clockwise rotation with pressure control P


(Notice: for anti-clockwise rotation, suction port and pressure port are reversed)

Max. 225 Pressure Displacement


Drain port adj. limitation
G3/4" 37 screw 70 24,5

12
4x M

102
188
50 View A

77,8
52

Suction
port

Drain port 70
56 115 42,9
G3/4"
205
243

View A

Drain port 115


G3/4"

4x M
12

52
25
57,2
140
149

Pressure
port
Vent screw
27,8 G1/4"
194
EN 2.918.2/09.22

40
Mounting flange and shaft options

"B2" SAE B – 2-hole flange "C4" SAE C, 4-hole flange

12.7

14
2
16

127
146

146
14

146
172.2 172.2

"S" SAE BB splined shaft "S" SAE C splined shaft

12.2
4.6 6

16
Shaft spline 22
Shaft spline
T
T

*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit

"T" SAE BB splined shaft "T" SAE C splined shaft


12.2

4.6 6
16
22
Shaft spline

T Shaft spline

*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit
EN 2.918.2/09.22

41
PPV100M63 with load-sensing control LS / LS0 / pressure remote control PR

LS: load-sensing
port Max. 225
PR: remote Diff. pressure adj.
control port 83,3 Max. 205
screw
G1/4" 78 142,8
Pressure adj.
screw

112,5
135
EN 2.918.2/09.22

42
PPV100M63 with electrical displacement control ED PPV100M63 with electrical displacement control and
pressure control EDP

255,3 255,3

View A View A

126,9
126,9

View A View A
71,5 70,3
49

111,5
112

EN 2.918.2/09.22

43
PPV100M63 with electrical displacement control and
load-sensing control EDLS / EDLS0 / pressure remote
control EDPR

255,3

View A

126,9

View A
78 70,3
135
EN 2.918.2/09.22

44
Dimensions PPV100M63 with swash angle sensor on request

PPV100M63 through drive options

Through drive SAE A

SAE "A" 30° Splined shaft


SAE J744-16-4-9T
16/32 DP
SAE "A" 2- Hole
H7 +0,035

SAE J744-82-2

12
0

4x M
82,55

8,5 106,4
33
262

Through drive SAE AB

SAE "AB" 30° Splined shaft


SAE J744-19-4-11T
16/32 DP
SAE "A" 2-Hole
H7 +0,035

2
SAE J744-82-2

M1
4x
82,55 0

8,5 106,4
39
262

Through drive SAE AI

SAE "AB" 30° Splined shaft


SAE J744-19-4-11T
16/32 DP 45°
SAE "A" 2- Hole
H7 +0,035

SAE J744-82-2
82,55 0

12
2x M
10
6,
4

8,5
39
279
EN 2.918.2/09.22

45
PPV100M63 through drive options

Through drive SAE B

SAE "B" 30° Splined shaft


SAE J744-22-4-13T
16/32 DP

2
SAE J744-101-2
SAE "B" 2- Hole
H7 +0,035

M1
4x
101,6 0

12 146
42
280,5

Through drive SAE BB

SAE "BB" 30° Splined shaft


SAE J744-25-4-15T
16/32 DP

2
SAE J744-101-2
SAE "B" 2- Hole
H7 +0,035

M1
4x
101,6 0

146
12
47
280,5

Through drive SAE C

SAE "C" 30° Splined shaft


SAE J744-32-4-14T
12/24 DP
2
M1
4x
SAE J744-127-4
SAE "C" 4- Hole
H7 +0,040
0

114,5
127

16 114,5
57
284
EN 2.918.2/09.22

46
5.5 PPV100M85 / PPV100M100

PPV100M85 / PPV100M100 clockwise rotation with pressure control P


(Notice: for anti-clockwise rotation, suction port and pressure port are reversed)

Drain port Max. 241 Pressure Displacement


G3/4" adj. 87 28 limitation
41
screw

117
12
4x M

218
63,5 View A

88,9
54

Suction
port

Drain port 50,8


62 116,5 87
G3/4"
228

273,5

View A

Drain port
G3/4" 116,5

4x M1
4

50
32
66,7
178

Pressure
port Vent screw
31,8 G1/4"
213,5
EN 2.918.2/09.22

47
Mounting flange and shaft options

"C5" SAE C, 2/4-hole flange

12.7
2
16
14

127
18

181
213

"S" SAE CC splined shaft

7/16-14UNC-2B
49.3
17
14.5

40
60° -0.5°

5.5
28
36
Shaft spline
ANSI B92.1
T
17Z-12/24 DP SAE J744*

*30° pressure angle, flat root, side fit

"S1" SAE C splined shaft "T1" SAE C splined shaft


43,3 43,3
32,5 5/16-18 UNC - 2B 32,5 5/16-18 UNC - 2B
12,2

12,2
8,5
8,5

60° -0,5°
60° -0,5°


6
6
19
19
25
25

Shaft spline Shaft spline


ANSI B92.1 ANSI B92.1
T
14Z-12/24 DP SAE J744* T
14Z-12/24 DP SAE J744*

*30° pressure angle, flat root, side fit *30° pressure angle, flat root, side fit
EN 2.918.2/09.22

48
PPV100M85 / PPV100M100 with load-sensing control LS / LS0 / pressure remote control PR

LS: load-sensing
port Diff. pressure adj. Max. 241
PR: remote 83,3 screw Max. 221
control port
78 116,5
G1/4"
Pressure adj.
screw

129
151,3

EN 2.918.2/09.22

49
PPV100M85 / PPV100M100 with electrical displacement PPV100M85 / PPV100M100 with electrical displacement
control ED control and pressure control EDP

270,1 270,1

View A View A

141,9

141,9
View A View A
49 71,5 70,3
128
128
EN 2.918.2/09.22

50
PPV100M85 / PPV100M100 with electrical displacement
control and load-sensing control EDLS / EDLS0 /
pressure remote control EDPR

270,1

View A

141,9

View A
78 70,3
151,5

EN 2.918.2/09.22

51
Dimensions PPV100M85/PPV100M100 with swash angle sensor on request

PPV100M85 / PPV100M100 through drive options

Through drive SAE A

SAE "A" 30° Splined shaft


SAE J744-16-4-9T
16/32 DP

0
SAE "A" 2- Hole

M1
H7 +0,035

SAE J744-82-2

8x
82,55 0

8,5
106,4
33
297,5

Through drive SAE AB

SAE "AB" 30° Splined shaft


SAE J744-19-4-11T
16/32 DP

0
SAE "A" 2- Hole

M1
H7 +0,035

SAE J744-82-2

8x
82,55 0

8,5
39 106,4
297,5

Through drive SAE B

SAE "B" 30° Splined shaft


SAE J744-22-4-13T
16/32 DP
SAE J744-101-2
SAE "B" 2- Hole
H7 +0,035

2
M1
4x
101,6 0

12 146
42
302
EN 2.918.2/09.22

52
PPV100M85 / PPV100M100 through drive options

Through drive SAE BB

SAE "BB" 30° Splined shaft


SAE J744-25-4-15T
16/32 DP

12
SAE "B" 2- Hole
SAE J744-101-2
H7 +0,035

M
4x
101,6 0

12 146
47
302

Through drive SAE C

SAE "C" 30° Splined shaft


SAE J744-32-4-14T
12/24 DP 114,5
2
M1
4x
SAE "C" 4- Hole
SAE J744-127-4
H7 +0,040
0

114,5
127

16
57
317,5

Through drive SAE CC

SAE "CC" 30° Splined shaft


SAE J744-38-4-17T
12/24 DP
2
M1
4x
SAE "C" 4- Hole
SAE J744-127-4
H7 +0,040
0

114,5
127

16 114,5
62
317,5
EN 2.918.2/09.22

53
5.6 Connectors for sensors
The swash angle sensor is fitted with an AMP connector as standard.

3-pin AMP Superseal 1.5


Protection class: IP67 acc. to DIN EN 60529
Connection type: 3-pin connector

S1A S1B

The pressure sensor is also available with a Deutsch connector (DT04-3P) or a DIN
connector (M12x1).

Version K – Deutsch DT04-3P

Pin KA KB
A Signal + UB
B Signal - Signal
C not occupied 0V
B C A

Version 6 - M12x1

Pin 6A 6B
1 Signal + UB
2 not occupied not occupied
3 Signal - 0V
4 not occupied Signal
EN 2.918.2/09.22

54
Notes

EN 2.918.2/09.22

55
Global presence.

Accumulators 30.000
Local competence.
Filter Technology 70.000
Process Technology 77.000
Filter Systems 79.000
Compact Hydraulics 53.000
www.hydac.com

HYDAC Headquarters
HYDAC Companies
HYDAC Sales and Service Partners
Free Sales Partners
Accessories 61.000
Electronics 180.000

HYDAC DRIVE CENTER Kiesgräble 13


GmbH 89129 Langenau
Germany
Phone: +49 7345 93360-0
Fax: +49 7345 93360-4190
EN 2.918.2/09.22

E-mail: [email protected]
Cooling Systems 57.000

Internet: www.hydac.com

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