Storage-and-Distribution-Checklist-Edition-9-2 (1) (1)
Storage-and-Distribution-Checklist-Edition-9-2 (1) (1)
Reunión de
apertura
Reunión de
cierre
Descripción
de las
instalaciones
Recomendaci
ones del
auditor
2.1
2.1.1
2.1.1.1
2.1.1.2
2.1.1.3
2.1.1.4
2.1.1.5
2.1.1.6
2.1.1.7
2.1.1.8
2.1.2
2.1.2.1
2.1.2.2
2.1.3
2.1.3.1
2.1.3.2
2.1.3.3
2.2
2.2.1
2.2.1.1
2.2.1.2
2.2.2
2.2.2.1
2.2.3
2.2.3.1
2.2.3.2
2.2.3.3
2.3
2.3.1
2.3.1.1
2.3.2
2.3.2.1
2.3.2.2
2.3.2.3
2.3.2.4
2.3.2.5
2.3.2.6
2.3.2.7
2.3.3
2.3.3.1
2.3.3.2
2.3.3.3
2.3.4
2.3.4.1
2.3.4.2
2.3.4.3
2.4
2.4.1
2.4.1.1
2.4.1.2
2.4.1.3
2.4.2
2.4.2.1
2.4.2.2
2.4.3
2.4.3.1
2.4.3.2
2.4.3.3
2.4.3.4
2.4.3.5
2.4.3.6
2.4.3.7
2.4.3.8
2.4.3.9
2.4.3.10
2.4.3.11
2.4.3.12
2.4.3.13
2.4.4
2.4.4.1
2.4.4.2
2.4.5
2.4.5.1
2.4.6
2.4.6.1
2.4.6.2
2.5
2.5.1
2.5.1.1
2.5.2
2.5.2.1
2.5.2.2
2.5.3
2.5.3.1
2.5.3.2
2.5.4
2.5.4.1
2.5.4.2
2.5.4.3
2.5.4.4
2.6
2.6.1
2.6.1.1
2.6.1.2
2.6.2
2.6.2.1
2.6.3
2.6.3.1
2.6.3.2
2.6.3.3
2.6.3.4
2.6.4
2.6.4.1
2.6.4.2
2.7
2.7.1
2.7.1.1
2.7.1.2
2.7.1.3
2.7.1.4
2.7.2
2.7.2.1
2.7.2.2
2.7.2.3
2.7.2.4
2.8
2.8.1
2.8.1.1
2.8.1.2
2.8.1.3
2.9
2.9.1
2.9.1.1
2.9.1.2
2.9.2
2.9.2.1
2.9.2.2
2.9.2.3
People Present at the Opening Meeting (Please list names and roles in the following
format Name: Role separated by comas)
People Present at the Closing Meeting (Please list names and roles in the following
format Name: Role separated by comas)
Auditor Description of Facility (Please provide facility description include # of employees,
size, production schedule, general layout, and any additional pertinent details
Auditor Recommendation
The reporting structure shall identify and describe site personnel with specific
responsibilities for tasks within the food safety management system and identify backup
for absence of key personnel.
Site management shall ensure departments and operations are appropriately staffed and
organizationally aligned to meet food safety objectives.
Senior site management shall designate a primary and substitute SQF practitioner for
each site with responsibility and authority to:
i. Oversee the development, implementation, review, and maintenance of the SQF
System;
ii. Take appropriate action to ensure the integrity of the SQF System; and
iii. Communicate to relevant personnel all information essential to ensure the effective
implementation and maintenance of the SQF System.
Senior site management shall ensure the integrity and continued operation of the food
safety system in the event of organizational or personnel changes within the company or
associated facilities.
Senior site management shall designate defined blackout periods that prevent
unannounced re-certification audits from occurring out of season or when the site is not
operating for legitimate business reasons. The list of blackout dates and their
justification shall be submitted to the certification body a minimum of one (1) month
before the sixty (60) day re-certification window for the agreed upon unannounced audit.
The SQF practitioner(s) shall update senior site management on at least a monthly basis
on matters impacting the implementation and maintenance of the SQF System. The
updates and management responses shall be documented.
Adverse trends of customer complaint data shall be investigated and analyzed and the
root cause established by personnel knowledgeable about the incidents.
Corrective and preventative action shall be implemented based on the seriousness of the
incident and the root cause analysis as outlined in 2.5.3. Records of customer
complaints, their investigation, and resolution shall be maintained.
Document Control and Records
Food Safety Management System (Mandatory)
The methods and procedures the site uses to meet the requirements of the SQF Food
Safety Code: Storage and Distribution shall be maintained in electronic and/or hard copy
documentation. It will be made available to relevant staff and include:
i. A summary of the organization’s food safety policies and the methods it will apply to
meet the requirements of this standard;
ii. The food safety policy statement and organization chart;
iii. The processes and products included in the scope of certification;
iv. Food safety regulations that apply to the site and to the country of sale (if known);
v. Raw material, ingredient, packaging, and finished product specifications;
vi. Food safety procedures, pre-requisite programs, food safety plans;
vii. Process controls that impact product safety; and
viii. Other documentation necessary to support the development and the
implementation, maintenance, and control of the SQF System.
Food safety plans, Good Storage and Distribution Practices and all relevant aspects of
the SQF System shall be reviewed, updated, and communicated as needed when any
changes implemented have an impact on the site’s ability to deliver safe food.
All changes to food safety plans, Good Storage and Distribution Practices, and other
aspects of the SQF System shall be validated or justified prior to their implementation.
The reasons for the changes shall be documented.
Records (Mandatory)
The methods, frequency, and responsibility for verifying, maintaining, and retaining
records shall be documented and implemented.
All records shall be legible and confirmed by those undertaking monitoring activities that
demonstrate inspections, analyses, and other essential activities have been completed.
Incoming goods that may have an impact on product safety shall be supplied by an
approved supplier. The responsibility for selecting, evaluating, approving, and monitoring
an approved supplier shall be documented and implemented.
Incoming goods received in emergency situations shall be acceptable provided they are
inspected or analyzed before use and the supplier has been evaluated.
Incoming goods and packaging received from other sites under the same corporate
ownership shall be subject to the same product requirements and approved supplier
requirements as all other material providers.
Specifications, product requirements, and incoming supplies shall be reviewed annually
or as changes occur.
Contract Service Providers
Description of services for contract service providers that have an impact on product
safety shall be documented, current, include a full description of the service to be
provided, and the relevant food safety training requirements of all contract personnel
prior to conducting work.
Contracted services that have an impact on product safety shall be reviewed against the
description. The methods and responsibilities for contracted services review shall be
documented and validated as needed or at a minimum of annually.
A record of all contract service descriptions that have an impact on product safety shall
be maintained.
Contract Third-Party Storage or Distributor
The methods and responsibility for ensuring all agreements relating to food safety and
customer product requirements and its realization and delivery are specified and agreed
shall be documented and implemented.
The site shall:
i. Ensure changes to contractual agreements are approved by both parties and
communicated to relevant personnel;
ii. Verify compliance with the SQF Code and that all customer requirements are being
met at all times.
Records of all contract reviews and changes to contractual agreements and their
approvals shall be maintained.
Food Safety System
Food Legislation (Mandatory)
The site shall ensure that food stored and delivered to customers is handled in a manner
that complies with the relevant legislation in the country of its production and
destination.
The methods and responsibility for ensuring the site is kept informed of changes to
relevant legislation, scientific and technical developments, emerging food safety issues,
and relevant industry codes of practice shall be documented and implemented.
SQFI and the certification body shall be notified in writing within twenty-four (24) hours
as a result of a regulatory warning or event. Notification to SQFI shall be by email to
[email protected].
Good Storage and Distribution Practices (Mandatory)
The site shall ensure the Good Storage and Distribution Practices described in Module 12
of this Food Safety Code are applied or exempted according to a written risk analysis
outlining the justification for exemption or evidence of the effectiveness of alternative
control measures to ensure that food safety is not compromised.
The Good Storage and Distribution Practices applicable to the scope of certification that
outline how food safety is controlled and assured shall be documented and implemented.
The food safety plan or plans shall be developed and maintained by a multidisciplinary
team that includes the SQF practitioner and those site personnel with technical, storage
and distribution, and facility /maintenance knowledge of the relevant products and
associated processes. Where the relevant expertise is not available on-site, advice may
be obtained from other sources to assist the food safety team.
The scope of each food safety plan shall be developed and documented including the
start and endpoint of the processes under consideration and all relevant inputs and
outputs.
Product requirements shall be developed and documented for all products (or groups of
products) included in the scope of the food safety plans. This shall reference the product
descriptions (refer to 2.3.2.1) plus any additional information relevant to product safety,
such as temperature for storage, how the product is packaged, allergen requirements,
raw or cooked, etc.
The food safety team shall develop and document a flow diagram covering the scope of
each food safety plan. The flow diagram shall include every step in the process, all raw
material, packaging, service inputs (e.g., water, steam, gases as appropriate), scheduled
process delays, and all process outputs including waste, rework, and recoup. Each flow
diagram shall be confirmed by the food safety team during all stages and hours of
operation.
The food safety team shall identify and document all food safety hazards that can
reasonably be expected to occur at each step in the processes, including food products
received and stored.
The food safety team shall conduct a hazard analysis for every identified hazard, to
identify which hazards are significant. The methodology for determining hazard
significance shall be documented and used consistently to assess all potential hazards.
The food safety team shall determine and document the control measures that must be
applied to all significant hazards. More than one control measure may be required to
control an identified hazard, and more than one significant hazard may be controlled by
a specific control measure.
Based on the results of the hazard analysis (refer to 2.4.3.7), the food safety team shall
identify the steps in the process where control must be applied to eliminate a significant
hazard or reduce it to an acceptable level (e.g., a preventive control {PC} or critical
control point {CCP}).
In instances where a significant hazard has been identified at a step in the process, but
no control measure exists, the food safety team shall modify the process to include an
appropriate control measure.
For each identified step requiring control (e.g. PC or CCP) the food safety team shall
document the limits that separate safe from unsafe product. The food safety team shall
validate the critical limits to ensure the designated level of control of the identified food
safety hazard(s) and that all critical limits and control measures individually or in
combination effectively provide the level of control required (refer to 2.5.1.1).
The food safety team shall develop and document procedures to monitor identified steps
requiring control (e.g. PC or CCP) to ensure they remain within the established limits
(refer to 2.4.3.12). Monitoring procedures shall identify the personnel assigned to
conduct testing, the sampling and test methods, and the testing frequency.
The food safety team shall develop and document deviation procedures that identify the
disposition of affected product when monitoring indicates a loss of control at an
identified step requiring control (e.g. PC or CCP). The procedures shall also prescribe
actions to correct the process step to prevent recurrence of the safety failure.
The documented and approved food safety plan(s) shall be implemented in full. The
effective implementation shall be monitored by the food safety team, and a full review of
the documented and implemented plans shall be conducted at least annually, or when
changes to the process, equipment, inputs, or other changes affecting product safety
occur.
Staff conducting internal audits shall be trained and competent in internal audit
procedures. Where practical, staff conducting internal audits shall be independent of the
function being audited.
Regular inspections of the site and equipment shall be planned and carried out to verify
Good Storage and Distribution Practices and facilities and equipment maintenance are
compliant with the SQF Food Safety Code: Storage and Distribution. The site shall:
i. Take corrections or corrective and preventative action; and
ii. Maintain records of inspections and any corrective action taken.
Records of internal audits and inspections and any corrective and preventative actions
taken as a result of internal audits shall be recorded as per 2.5.3.
Changes implemented from internal audits that have an impact on the site’s ability to
deliver safe food shall require a review of applicable aspects of the SQF System.
Records of product receipt and use and product dispatch and destination shall be
maintained.
Product Trace (Mandatory)
The responsibility and methods used to trace product shall be documented and
implemented to ensure:
i. Traceability of food products to the customer (one step forward);
ii. Traceability of product to the supplier or manufacturing supplier with date of receipt
(one step back);
iii. Traceability is maintained where product is recouped; and
iv. The effectiveness of the product trace system is reviewed at least annually as part of
the product recall and withdrawal review (refer to 2.6.3.2).
Records shall be maintained of withdrawal and recall tests, root cause investigations into
actual withdrawals and recalls, and applied corrective and preventative actions.
SQFI and the certification body shall be notified in writing within twenty-four (24) hours
upon identification of a food safety event that has been initiated by the site requires
public notification. SQFI shall be notified at [email protected].
The crisis management plan shall be reviewed, tested, and verified at least annually with
gaps and appropriate corrective actions documented. Records of reviews of the crisis
management plan shall be maintained.
Food Defense and Food Fraud
Food Defense Plan (Mandatory)
A food defense threat assessment shall be conducted to identify potential threats that
can be caused by a deliberate act of sabotage or terrorist-like incident.
A food defense plan shall be documented, implemented, and maintained based on the
threat assessment (refer to 2.7.1.1). The food defense plan shall meet legislative
requirements as applicable and shall include at a minimum:
i. The methods, responsibility, and criteria for preventing food adulteration caused by a
deliberate act of sabotage or terrorist-like incident;
ii. The name of the senior site management person responsible for the food defense
plan;
iii. The methods implemented to ensure only authorized personnel have access to
equipment and vehicles and storage areas through designated access points;
iv. The methods implemented to protect sensitive operational points from intentional
adulteration;
v. The measures taken to ensure the secure receipt and storage of products, packaging,
equipment, and hazardous chemicals to protect them from deliberate act of sabotage or
terrorist-like incidents;
vi. The measures implemented to ensure products, packaging (including labels), work-in
progress, and process inputs are held under secure storage and transportation
conditions; and
vii. The methods implemented to record and control access to the premises by
employees, contractors, and visitors.
Instruction shall be provided to all relevant staff on the effective implementation of the
food defense plan (refer to 2.9.2.1).
The food defense threat assessment and prevention plan shall be reviewed and tested at
least annually or when the threat level, as defined in the threat assessment, changes.
Records of reviews and tests of the food defense plan shall be maintained.
A food fraud mitigation plan shall be developed and implemented that specifies the
methods by which the identified food fraud vulnerabilities shall be controlled.
The food fraud vulnerability assessment and mitigation plan shall be reviewed and
verified at least annually with gaps and corrective actions documented. Records of
reviews shall be maintained.
Records of reviews of the food fraud vulnerability assessment and mitigation plan shall
be maintained.
Allergen Management
Allergen Management (Mandatory)
The responsibility and methods used to control allergens and to prevent sources of
allergens from contaminating product shall be documented and implemented. The
allergen management controls shall be based on a risk assessment and include the
identification, labeling, and handling of allergen-containing product, including product
recoup, to prevent inadvertent cross contact.
Recouped product containing food allergens (refer to 2.4.5) shall be repackaged under
conditions that ensure product safety and integrity is maintained. Recouped product
containing allergens shall be clearly identified and traceable.
Sites that do not handle allergenic materials or store allergenic products shall document,
implement, and maintain an allergen management program that addresses, at a
minimum, the mitigation of introduced or unintended allergens from suppliers, contract
manufacturers, site personnel, and/or visitor activities.
Training
Training Requirements
The responsibility for establishing and implementing the training needs of the
organization’s personnel to ensure they have the required competencies to carry out
those functions affecting product legality and safety shall be defined and documented
(refer to 2.1.1.6).
Appropriate training shall be provided for personnel carrying out the tasks essential to
the effective implementation of the SQF System and the maintenance of food safety and
regulatory requirements.
Training Program (Mandatory)
A training program shall be documented and implemented that, at a minimum, outlines
the necessary competencies for specific duties and the training methods to be applied
for personnel carrying out tasks associated with:
i. Developing and maintaining food safety plans to meet regulatory requirements and
the SQF Code;
ii. Monitoring and corrective action procedures for all staff engaged in monitoring critical
control points (CCPs);
iii. Personal hygiene for all staff involved in handling of food products and food contact
surfaces;
iv. Good Storage and Distribution Practices and work instructions for all staff engaged in
food handling, food storage and transport, and associated equipment;
v. Allergen management, food defense, and food fraud for all relevant staff; and
vi. Tasks identified as critical to meeting effective implementation and maintenance of
the SQF Code.
The training program shall include provision for identifying and implementing the
refresher training needs of the organization.
Training materials, the delivery of training, and procedures on all tasks critical to
meeting regulatory compliance and the maintenance of food safety shall be provided in
languages understood by staff.
La gerencia general de la planta deberá designar, para cada planta, un encargado del
Sistema SQF primario y sustituto con responsabilidades y autoridad para lo siguiente:
i. Supervisar el desarrollo, la implementación, la revisión y el mantenimiento del Sistema
SQF.
ii. Tomar las medidas adecuadas para garantizar la integridad del Sistema SQF.
iii. Comunicar al personal correspondiente toda la información esencial para asegurar la
implementación y el mantenimiento eficaces del Sistema SQF.
Los encargados del Sistema SQF deberán poner a la gerencia general de la planta al
corriente, por lo menos una vez por mes, de los asuntos que afecten la implementación y
el mantenimiento del Sistema SQF. Se deberán documentar las actualizaciones y
respuestas de la gerencia.
Las tendencias adversas de los datos de quejas de clientes deberán ser investigadas y
analizadas, y la causa raíz establecida, por el personal que tenga conocimiento sobre los
incidentes.
Las medidas correctivas y preventivas se deberán implementar según la gravedad del
incidente y el análisis de la causa raíz tal como se describe en el elemento 2.5.3.
Deberán mantenerse registros de quejas del cliente y sus investigaciones y soluciones.
Control de documentos y registros
Sistema de gestión de la inocuidad de alimentos (obligatorio)
Los métodos y procedimientos que utiliza la planta para cumplir con los requisitos del
Código SQF sobre inocuidad de los alimentos: Almacenamiento y Distribución se
mantendrá en documentación electrónica y/o impresa. Se pondrán a disposición del
personal relevante e incluirán:
i. Un resumen de las políticas de inocuidad de alimentos de la organización y de los
métodos que esta aplicará para cumplir con los requisitos de este estándar.
ii. La declaración de la política de inocuidad alimentaria y el organigrama.
iii. Los procesos y productos incluidos en el alcance de la certificación.
iv. Regulaciones de inocuidad de alimentos que se aplican a la planta de fabricación y al
país de venta, si se conocen.
v. Especificaciones de materias primas, ingredientes, empaques y productos terminados.
vi. Procedimientos de inocuidad alimentaria, programas de requisitos previos y planes de
inocuidad alimentaria.
vii. Controles de procesos que afectan la inocuidad del producto.
viii. Otra documentación necesaria para apoyar el desarrollo, la implementación, el
mantenimiento y el control del Sistema SQF.
Registros (obligatorio)
Se deberán documentar e implementar los métodos, la frecuencia y las
responsabilidades para llevar a cabo las actividades de verificación, mantenimiento y
conservación de registros.
Todos los registros deberán ser legibles y estar confirmados por aquellas personas que
realizan actividades de monitoreo que demuestran que las inspecciones, los análisis y
otras actividades esenciales se han completado.
Los registros deberán ser fácilmente accesibles, recuperables y almacenados de manera
segura para evitar el acceso no autorizado, la pérdida, el daño y el deterioro. Los
períodos de retención deben cumplir con los requisitos legales, regulatorios y del cliente;
y, como mínimo, la vida útil del producto o establecerlos por la planta si no existe vida
útil.
Las mercancías entrantes que pudieran tener impacto en la inocuidad del producto
deberán ser suministrados por un proveedor aprobado. Deberá documentarse e
implementarse la responsabilidad de selección, evaluación, aprobación y control de un
proveedor aprobado.
Los servicios contratados que pudieran impactar en la inocuidad del producto deberán
compararse con la descripción. Los métodos y responsabilidades para la revisión de
servicios contratados deberán documentarse y validarse conforme sea necesario o como
mínimo anualmente.
Con base en los resultados del análisis de riesgos (consulte el elemento 2.4.3.7), el
equipo de inocuidad de alimentos deberá identificar los pasos en el proceso donde se
debe aplicar una medida de control para eliminar un peligro significativo o reducirlo a un
nivel aceptable (es decir, punto crítico de control {PCC} o control preventivo). En las
instancias en las que se ha identificado un peligro significativo en un paso del proceso y
no existe una medida de control, el equipo de inocuidad de alimentos deberá modificar
el proceso para incluir una medida de control adecuada.
Para cada paso identificado que requiere control (PCC o CP), el equipo de inocuidad de
alimentos deberá identificar y documentar los límites que separan un producto inocuo de
un producto no inocuo (límites críticos). El equipo de inocuidad de alimentos deberá
validar todos los límites críticos para asegurar el nivel de control de los peligros para la
inocuidad de los alimentos identificados, y para asegurar que todos los límites críticos y
las medidas de control proporcionen de manera eficaz, individualmente o en
combinación, el nivel de control requerido (consulte el elemento 2.5.1.1).
El equipo de inocuidad de alimentos deberá desarrollar y documentar los procedimientos
para monitorear los pasos que requieren control (PCC o CP) y asegurar que permanezcan
dentro de los límites establecidos (consulte el elemento 2.4.3.12). Los procedimientos de
monitoreo deberán identificar al personal asignado para llevar a cabo el monitoreo, el
muestreo, los métodos de prueba y la frecuencia de las pruebas.
El personal que realice las auditorías internas deberá estar capacitado y ser competente
en procedimientos de auditoría interna. Si es posible, el personal que realice las
auditorías internas no deberá trabajar en el área auditada.
Se deberán planificar y llevar a cabo inspecciones periódicas de la planta y equipos para
verificar que las Buenas prácticas de almacenamiento y distribución y el mantenimiento
del edificio y de los equipos cumplan con el Código SQF sobre inocuidad de los
alimentos: Fabricación de alimentos. La planta deberá:
i. Deberá realizar correcciones o medidas correctivas y preventivas.
ii. Mantener registros de las inspecciones y de cualquier medida correctiva adoptada.
Se deberán mantener registros de la recepción y uso del producto y envío y destino del
producto.
Seguimiento del producto (obligatorio)
Deberán documentarse e implementarse las responsabilidades y los métodos utilizados
para hacer un seguimiento (trazabilidad) al producto, para asegurar que se cumpla con
lo siguiente:
i. La trazabilidad de los productos alimentarios hacia el cliente (un paso hacia adelante);
ii. La trazabilidad del producto hacia el proveedor o proveedor de manufactura con fecha
de recepción (un paso hacia atrás);
iii. Que se mantenga la capacidad de seguimiento (trazabilidad) siempre que el producto
sea recuperado
iv. La efectividad del sistema de seguimiento del producto debe revisarse al menos una
vez al año, como parte de la revisión del retiro y devolución de productos (consulte el
elemento 2.6.3.2).
Se deberá revisar, probar y verificar el plan de gestión de crisis al menos una vez al año
con espacios y medidas correctivas pertinentes documentadas. Se deberán mantener
registros de las revisiones del plan de gestión de crisis.
Defensa alimentaria y fraude alimentario
Plan de defensa alimentaria (obligatorio)
Se realizará una evaluación de amenazas de defensa alimentaria para identificar
posibles amenazas que pueden ser causadas por un acto deliberado de sabotaje o un
incidente terrorista.
Deberá documentarse, implementarse y mantenerse un plan de defensa alimentaria
basado en la evaluación de amenazas (consulte 2.7.1.1). El plan de defensa alimentaria
cumplirá con los requisitos legislativos según corresponda e incluirá, como mínimo:
i. Los métodos, la responsabilidad y los criterios para prevenir la adulteración de los
alimentos causada por un acto deliberado de sabotaje o un incidente terrorista.
ii. El nombre de la persona de la gerencia general de la planta responsable de la defensa
alimentaria.
iii. Los métodos implementados para asegurar que solo el personal autorizado tenga
acceso a los vehículos y equipo y a las áreas de almacenamiento a través de puntos de
acceso designados.
iv. Los métodos implementados para proteger los puntos sensibles de procesamiento de
la adulteración intencional.
v. Las medidas tomadas para asegurar la recepción y el almacenamiento seguro
productos, empaques, equipos y productos químicos peligrosos para protegerlos de
actos deliberados de sabotaje e incidentes similares al terrorismo.
vi. Las medidas implementadas para asegurar que los productos, empaque (incluyendo
etiquetas), trabajos en curso e insumos del proceso se mantengan en condiciones
seguras de transporte y almacenamiento.
vii. Los métodos implementados para registrar y controlar el acceso a las instalaciones
por parte de los empleados, contratistas y visitantes.
Capacitación
Requisitos de capacitación
Deberán definirse y documentarse las responsabilidades para establecer e implementar
las necesidades de capacitación del personal de la organización para asegurar que
tengan las competencias necesarias para llevar a cabo aquellas funciones que afecten la
legalidad y la inocuidad de los productos, (consulte el elemento 2.1.1.6).
12.1.2
12.1.2.1
12.1.2.2
12.1.2.3
12.1.2.4
12.1.2.5
12.1.2.6
12.1.2.7
12.1.3
12.1.3.1
12.1.3.2
12.1.3.3
12.1.4
12.1.4.1
12.1.4.2
12.1.5
12.1.5.1
12.1.5.2
12.1.6
12.1.6.1
12.1.6.2
12.1.6.3
12.1.6.4
12.1.6.5
12.1.6.6
12.1.7
12.1.7.1
12.1.7.2
12.1.7.3
12.2
12.2.1
12.2.1.1
12.2.1.2
12.2.1.3
12.2.1.4
12.2.1.5
12.2.1.6
12.2.1.7
12.2.1.8
12.2.2
12.2.2.1
12.2.2.2
12.2.2.3
12.2.3
12.2.3.1
12.2.3.2
12.2.3.3
12.2.3.4
12.2.3.5
12.2.4
12.2.4.1
12.2.4.2
12.2.4.3
12.2.4.4
12.2.4.5
12.2.4.6
12.2.5
12.2.5.1
12.2.5.2
12.2.5.3
12.2.5.4
12.2.5.5
12.2.5.6
12.2.5.7
12.2.5.8
12.3
12.3.1
12.3.1.1
12.3.1.2
12.3.1.3
12.3.2
12.3.2.1
12.3.2.2
12.3.2.3
12.3.2.4
12.3.2.5
12.3.3
12.3.3.1
12.3.3.2
12.3.3.3
12.3.3.4
12.3.4
12.3.4.1
12.3.4.2
12.3.4.3
12.3.4.4
12.3.4.5
12.3.4.6
12.3.5
12.3.5.1
12.3.5.2
12.3.5.3
12.3.5.4
12.3.5.5
12.3.5.6
12.3.5.7
12.3.5.8
12.4
12.4.1
12.4.1.1
12.4.1.2
12.5
12.5.1
12.5.1.1
12.5.1.2
12.5.1.3
12.5.1.4
12.5.1.5
12.5.1.6
12.5.2
12.5.2.1
12.5.2.2
12.5.2.3
12.5.3
12.5.3.1
12.5.3.2
12.6
12.6.1
12.6.1.1
12.6.1.2
12.6.1.3
12.6.1.4
12.6.1.5
12.6.1.6
12.6.1.7
12.6.2
12.6.2.1
12.6.2.2
12.6.2.3
12.6.2.4
12.6.2.5
12.6.3
12.6.3.1
12.6.4
12.6.4.1
12.6.4.2
12.6.4.3
12.6.4.4
12.6.4.5
12.6.5
12.6.5.1
12.6.5.2
12.6.5.3
12.6.5.4
12.6.5.5
12.6.5.6
12.7
12.7.1
12.7.1.1
12.7.2
12.7.2.1
12.7.2.2
12.7.2.3
12.7.2.4
12.7.2.5
12.7.2.6
12.7.2.1
12.7.2.2
12.7.2.3
12.7.2.4
12.7.2.5
12.7.2.6
12.7.2.7
12.7.2.8
12.7.2.9
12.7.2.10
12.7.3
12.7.3.1
12.7.3.2
12.8
12.8.1
12.8.1.1
12.8.1.2
12.8.1.3
12.8.1.4
12.8.1.5
12.8.1.6
12.8.1.7
Storage and Distrib
Item
Site Location and Premises
Premises Location and Approval
The site shall assess local activities and the site environment to identify any
risks that may have an adverse impact on product safety and implement
controls for any identified risks. The assessment shall be reviewed in response
to any changes in the local environment or activities.
The construction and ongoing operation of the premises on the site shall be
approved by the relevant authority.
Building Materials
Drains shall be constructed and located so they can be easily cleaned and do
not present a hazard. Drains if located in storage and handling areas, shall be
kept clean.
Waste trap system shall be located away from any food handling or storage
area or entrance to the premises.
Walls, partitions, ceilings, and doors shall be of durable construction. Internal
surfaces shall have an even and regular surface and be impervious with a
light-colored finish and shall be kept clean (refer to 12.2.5).
Detergents and sanitizers shall be suitable for use in a food and storage and
handling environment, labeled according to regulatory requirements, and
purchased in accordance with applicable legislation. The organization shall
ensure:
i. The site maintains a list of chemicals approved for use;
ii. An inventory of all chemicals purchased and used is maintained;
iii. Detergents and sanitizers are stored as outlined in element 12.6.4;
iv. Safety Data Sheets (SDS) are provided for all detergents and sanitizers
purchased; and
v. Only trained staff handle sanitizers and detergents.
Detergents and sanitizers that have been mixed for use shall be correctly
mixed according to manufacturers’ instructions, stored in containers that are
suitable for use, and clearly identified. Mix concentrations shall be verified
and records maintained.
Provision shall be made for the effective cleaning of equipment, utensils, and
protective clothing. tools, racks, and other items used in support of the
Cleaning equipment,
cleaning and sanitizing program shall be clearly identified, stored, and
maintained in a manner that prevents contamination of processing, product
handling equipment, and storage areas as well as the tools themselves.
Staff amenities, sanitary facilities, and other essential areas shall be
inspected by qualified personnel to ensure the areas are clean and at a
defined frequency.
Records of cleaning and sanitation activities, verification, and inspections
shall
Staff be maintained.
amenities, sanitary facilities, and other essential areas shall be
inspected by qualified personnel at a defined frequency to ensure the areas
are clean.
Personnel Hygiene and Welfare
Personnel Welfare
Personnel suffering from infectious diseases or who are carriers of any
infectious disease shall be restricted from working on the site or in the
transportation of food and shall not engage in food handling operations or be
permitted access to storage areas where the product is exposed or there is a
risk of contamination of food.
The site shall have measures in place to prevent contact of materials,
ingredients, food packaging, food, or food contact surfaces from any bodily
fluids from open wounds, coughing, sneezing, spitting, or any other means.
In the event of an injury that causes spillage of bodily fluid, a properly trained
staff member shall ensure that all affected areas, including handling and
storage areas, have been adequately cleaned and that all materials and
products have been quarantined and/or disposed of.
Personnel with exposed cuts, sores, or lesions shall not engage in handling
exposed products, recoup, repack or processing products, or handling primary
packaging or food contact surfaces. Minor cuts or abrasions on exposed parts
of the body shall be covered with a protective bandage or alternative suitable
dressing. A colored bandage or alternative suitable waterproof and colored
dressing is recommended for handling exposed products, recoup, or repack
processes.
Handwashing
All personnel shall have clean hands and hands shall be washed by all staff,
contractors, and visitors:
i. On entering food handling, storage, and processing areas;
ii. After each visit to a toilet;
iii. After using a handkerchief;
iv. After smoking, eating, or drinking; and
v. After sneezing or coughing.
Handwash stations shall be available and accessible as required.
Handwash stations shall be constructed of stainless steel or similar non-
corrosive material and at a minimum supplied with:
i. A potable water supply at an appropriate temperature;
ii. Liquid soap;
iii. Paper towels; and
iv. A means of containing used paper towels.
All exceptions shall meet regulatory and customer requirements and shall be
subject to a risk assessment and evidence of ongoing risk management.
Visitors
All visitors shall be required to comply with all Good Storage and Distribution
Practices and hygiene standards required by the site, including those applying
to clothing and personal effects, hand-washing, and illness (refer to 12.3.1,
12.3.2 and 12.3.3).
All visitors, including management staff, shall wear suitable clothing and
footwear when entering any food storage and handling area.
Visitors exhibiting visible signs of illness shall be prevented from entering
areas in which food is handled or processed (refer to 12.3.1).
Visitors shall enter and exit food handling areas through the proper staff
entrance points and comply with all handwashing and personnel practice
requirements.
All visitors shall be trained in the site’s food safety and hygiene procedures
before entering any food processing or handling areas or shall be escorted at
all times in food handling and storage areas.
The site shall have a documented procedure for how driver access is
managed to minimize food safety risk and designated driver areas are
maintained to prevent food contamination or other food safety risks.
Staff Amenities (change rooms, toilets, break rooms)
Staff amenities shall have documented cleaning procedures, be supplied with
appropriate lighting and ventilation, and shall be made available for the use of
all persons engaged in the handling and processing of product.
Provision shall be made for staff to store their street clothing and personal
items separate from food contact zones and food storage areas.
Toilet rooms shall be:
i. Designed and constructed so that they are accessible to staff and separate
from any food handling operations;
ii. Accessed from the warehouse or food handling area via an airlock vented
to the exterior or through an adjoining room;
iii. Sufficient in number for the maximum number of staff;
iv. Constructed so that they can be easily cleaned and maintained; and
v. Kept clean and tidy.
Sanitary drainage shall not be connected to any other drains within the
premises and shall be directed to a septic tank or a sewerage system.
Procedure shall be documented and implemented to properly manage sewage
back-ups to minimize the potential for contamination.
Handwash basins shall be provided immediately outside or inside the toilet
room and designed as outlined in 12.3.2.2.
Separate break room facilities shall be provided away from a food handling or
storage areas. Break rooms shall be kept clean and tidy and free from waste
materials and pests.
Where outside eating areas are provided, they shall be kept clean and free
from waste materials and maintained in a manner that minimizes the
potential for introduction of contamination including pests to the site.
Signage in languages understood by staff advising people to wash their hands
before entering the food storage areas shall be provided in a prominent
position in break rooms and break room exits.
Personnel Processing Practices
Staff Engaged in Food Storage and Repack/ Recoup Operations
All personnel shall comply with the following practices:
i. Personnel entry to food handling areas shall be through the personnel
access doors only;
ii. All doors are to be kept closed. Doors shall not be left open for extended
periods when access is required for waste removal or stock transfer;
iii. The wearing of false fingernails or fingernail polish is not permitted when
handling exposed food;
iv. Materials and products shall be kept in appropriate containers as required
and off the floor;
v. Waste shall be contained in the bins identified for this purpose and
removed from the operational area on a regular basis and not left to
accumulate;
vi. Staff shall not eat or taste any product in the food storage or handling
area;
vii. Smoking, chewing, eating, or spitting is not permitted in any food handling
or storage areas; and
All personnel engaged in storage, transport, and handling of packaged
products and materials shall ensure that products and materials are handled
and stored in such a way as to prevent damage or product contamination.
Water, Ice, and Air Supply
Water Supply
Adequate supplies of water drawn from a known clean source shall be
provided for use during holding, storage and cleaning of the premises and
equipment.
Contingency plans shall be in place for instances when the potable water
supply is deemed to be contaminated or otherwise inappropriate for use.
Supplies of hot and cold water shall be provided as required to enable the
effective cleaning of the premises and equipment.
The delivery of water within the premises shall ensure potable water is not
contaminated. Testing of the backflow system, where possible, shall be
conducted at least annually and records shall be maintained.
The use of non-potable water shall be controlled such that:
i. There is no cross-contamination between potable and non-potable water
lines;
ii. Non-potable water piping and outlets are clearly identified; and
iii. Hoses, taps, and other similar sources of possible contamination are
designed to prevent back flow or back siphonage.
Where water is stored on-site, storage facilities shall be adequately designed,
constructed, and routinely cleaned to prevent contamination.
Water and Ice Quality
Microbiological analysis of the water and ice supply that comes into contact
with food or food contact surfaces shall be conducted to verify the cleanliness
of the supply, the monitoring activities, and the effectiveness of the treatment
measures implemented. Verification, at minimum, shall be made
annually.Water treatment equipment shall be monitored regularly to ensure it
Water and ice shall be analyzed using reference standards and methods.
Ice rooms and receptacles shall be constructed of materials as outlined in
elements 12.1.2 and designed to minimize contamination of the ice during
storage and distribution.
Air and Other Gases
Compressed air or other gases (e.g. nitrogen, carbon dioxide) that contact
food or food contact surfaces shall be clean and present no risk to food safety.
Compressed air systems and systems used to store or dispense other gases
used in food storage and distribution process shall be maintained and
regularly monitored for quality and applicable food safety hazards.
Receipt, Storage, and Transport
Receipt, Storage and Handling of Goods
The site shall implement an effective storage plan that allows for the safe,
hygienic storage of ice, food products (frozen, chilled, and ambient),
packaging, equipment, and chemicals.
Dry food products shall be received and stored in a way to prevent cross-
contamination with frozen and chilled products.
The responsibility and methods for ensuring effective stock rotation principles
are applied shall be documented and implemented.
Procedures shall be in place to ensure that all food products and recouped
products are utilized within their designated shelf life.
Where goods are held under temporary or overflow conditions that are not
designed for the safe storage of goods, a risk analysis shall be undertaken to
ensure there is no risk to the integrity of those goods, or contamination, or
adverse effects on food safety.
Records shall be available to verify alternate or temporary control measures
for storage of raw materials, ingredients, packaging, equipment, chemicals, or
finished products.
Racks provided for the storage of food products shall be constructed of
impervious materials and designed to enable cleaning of the floors and the
storage room. Storage areas shall be cleaned at a predetermined frequency.
Cold Storage, Freezing and Chilling of Foods
The site shall provide confirmation of the effective operational performance of
freezing, chilling, and cold storage facilities. Chillers, blast freezers, and cold
storage rooms shall be designed and constructed to allow for the hygienic and
efficient refrigeration of food and shall be easily accessible for inspection and
cleaning.
Sufficient refrigeration capacity shall be available to store chilled or frozen
food at the maximum anticipated throughput of product with allowance for
periodic cleaning of refrigerated areas.
Discharge from defrost and condensate lines shall be controlled and
discharged to the drainage system.
The site shall have a written procedure for monitoring temperatures of
storage rooms, including the frequency of checks, and corrective actions if the
temperature is out of specification. Cold and chilled storage rooms shall be
fitted with temperature monitoring equipment, located to monitor the
warmest part of the room, and be fitted with a temperature measurement
device that is easily readable and accessible. Records shall be kept of frozen,
cold, and chilled
Procedures shall storage room
be in place to temperatures.
identify the methods and responsibilities used
to ensure that processes applied to materials prior to distribution (e.g.
thawing, slacking, labeling) do not pose a risk to product safety or loss of
traceability.
Storage of Dry Goods
Dry goods shall be located away from wet areas to protect the product from
contamination and deterioration and to prevent packaging from becoming a
harborage for pests or vermin.
Storage of Hazardous Chemicals and Toxic Substances Used On-site
Hazardous chemicals, toxic substances, and pesticides that are for use on the
site with the potential for food contamination shall be:
i. Used only according to manufacturers’ instructions;
ii. Controlled to prevent contamination or a food safety hazard to raw
material, packaging, work-in-progress, finished product, or product contact
surfaces;
iii. Included in a current register of all hazardous chemicals and toxic
substances that are stored on-site;
iv. Supplemented with a current Safety Data Sheet (SDS) made available to
all staff;
v. Controlled to track usage and ensure return to the appropriate storage
areas after use;
vi. Be compliant with national and local legislation; and
vii. Used so that there is no cross-contamination between chemicals.
Hazardous chemicals and toxic substances shall be stored:
i. In an area with appropriate signage;
ii. Accessible only by personnel trained in the storage and use of chemicals;
iii. Separated from the distribution storage area so as not to present a hazard
to staff, product, packaging, or product handling equipment;
iv. In their original containers, or in clearly labeled secondary containers if
allowed by applicable legislation; and
v. Stored so that there is no cross-contamination between chemicals.
The refrigeration units shall be operational at all times and checks shall be
completed of the units’ operation, the door seals, and the storage
temperature at regular intervals during transit.
Upon arrival and prior to opening the doors, the food transport vehicles’
refrigeration unit storage temperature settings and operating temperature
shall be checked and recorded. Receiving shall be completed efficiently and
product temperatures shall be recorded at the commencement of unloading
and at regular intervals during unloading.
Separation of Functions
Process Flow
The process flow shall be designed to prevent cross-contamination and
organized so there is a continuous flow of product through the process. The
flow of personnel shall be managed such that the potential for contamination
is minimized.
Control of Foreign Matter Contamination
The responsibility and methods used to prevent foreign matter contamination
of the product shall be documented, implemented, and communicated to all
staff.
Inspections shall be performed to ensure plant and equipment remains in
good condition and potential contaminants have not been detached or
become damaged or deteriorated.
Containers, equipment, and other utensils made of glass, porcelain, ceramics,
laboratory glassware, or other like material (except where product is
contained in packaging made from these materials, or measurement
instruments with glass dial covers, or MIG thermometers required under
regulation) shall not be permitted in food processing/contact zones.
Where glass objects or similar material are required to be used by the site in
storage and handling areas, they shall be listed in a glass inventory including
details of their location.
Product that is in glass or similar material that is for distribution purposes
shall be stored and handled in a manner that prevents contamination.
Regular inspections of storage and handling zones shall be conducted (refer
to 2.5.4.3) to ensure they are free of glass or other like material and to
establish changes to the condition of the objects listed in the glass inventory.
The responsibility and methods used to prevent foreign matter contamination
of the product shall be documented, implemented, and communicated to all
staff.
Inspections shall be performed to ensure plant and equipment remains in
good condition and potential contaminants have not been detached or
become damaged or deteriorated.
Containers, equipment, and other utensils made of glass, porcelain, ceramics,
laboratory glassware, or other like material (except where product is
contained in packaging made from these materials, or measurement
instruments with glass dial covers, or MIG thermometers required under
regulation) shall not be permitted in food processing/contact zones.
Where glass objects or similar material are required to be used by the site in
storage and handling areas, they shall be listed in a glass inventory including
details of their location.
Product that is in glass or similar material that is for distribution purposes
shall be stored and handled in a manner that prevents contamination.
Regular inspections of storage and handling zones shall be conducted (refer
to 2.5.4.3) to ensure they are free of glass or other like material and to
establish changes to the condition of the objects listed in the glass inventory.
Glass instrument dial covers on equipment and MIG thermometers shall be
inspected at regular intervals.
Pallets used in food storage shall be made of a suitable material, dedicated
for that purpose, clean, maintained in good order, and their condition subject
to regular inspection.
Wooden pallets and other wooden utensils used in food handling areas shall
be dedicated for that purpose, clean, and maintained in good order. Their
condition shall be subject to regular inspection.
Loose metal objects on equipment, equipment covers, and overhead
structures shall be removed or tightly affixed so as not to present a hazard.
Managing Foreign Matter Contamination Incidents
In all cases of foreign matter contamination the affected food product shall be
isolated, inspected, reworked, or disposed of.
In circumstances where glass or similar material breakage occurs, the
affected area shall be isolated, cleaned, and thoroughly inspected (including
cleaning equipment and footwear) and cleared by a suitably responsible
person.
Waste Disposal
Waste Disposal
The responsibility and methods used to collect and handle dry, wet, and liquid
waste and store it prior to removal from the premises shall be documented
and implemented.
Waste shall be removed on a regular basis and not allowed to build up in food
handling or storage areas. Designated waste accumulation areas shall be
maintained in a clean and tidy condition until external waste collection is
undertaken.